WO2018056322A1 - 鋼の連続鋳造方法 - Google Patents
鋼の連続鋳造方法 Download PDFInfo
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- WO2018056322A1 WO2018056322A1 PCT/JP2017/033955 JP2017033955W WO2018056322A1 WO 2018056322 A1 WO2018056322 A1 WO 2018056322A1 JP 2017033955 W JP2017033955 W JP 2017033955W WO 2018056322 A1 WO2018056322 A1 WO 2018056322A1
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- mold
- different heat
- metal filling
- slab
- heat conduction
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D11/00—Continuous casting of metals, i.e. casting in indefinite lengths
- B22D11/04—Continuous casting of metals, i.e. casting in indefinite lengths into open-ended moulds
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D11/00—Continuous casting of metals, i.e. casting in indefinite lengths
- B22D11/04—Continuous casting of metals, i.e. casting in indefinite lengths into open-ended moulds
- B22D11/059—Mould materials or platings
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D11/00—Continuous casting of metals, i.e. casting in indefinite lengths
- B22D11/12—Accessories for subsequent treating or working cast stock in situ
- B22D11/128—Accessories for subsequent treating or working cast stock in situ for removing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D11/00—Continuous casting of metals, i.e. casting in indefinite lengths
- B22D11/16—Controlling or regulating processes or operations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D11/00—Continuous casting of metals, i.e. casting in indefinite lengths
- B22D11/16—Controlling or regulating processes or operations
- B22D11/20—Controlling or regulating processes or operations for removing cast stock
Definitions
- the present invention relates to a continuous casting technique, and more particularly to a steel continuous casting method suitable for improving surface cracking and center segregation of a slab by suppressing non-uniform solidification of the slab at an initial stage of solidification.
- solidified shell molten steel injected into a mold is cooled in contact with the mold to form a thin solidified layer (hereinafter referred to as “solidified shell”). In this way, the molten steel is poured into the mold and the solidified shell is pulled downward (hereinafter referred to as “steady casting”) to produce a slab.
- the thickness of the solidified shell becomes uneven, and as a result, the surface of the solidified shell is not smooth.
- stress concentration occurs on the surface of the solidified shell, and minute vertical cracks are generated. These minute vertical cracks remain even after the slab is completely solidified, and become vertical cracks on the surface of the slab.
- care remove the vertical cracks (hereinafter referred to as “care”) prior to feeding the slab to a subsequent process (for example, a rolling process).
- the mold vibrates in the casting direction (hereinafter also referred to as “oscillation”), and the upper end of the solidified shell is bent toward the molten steel by the vibration of the mold, and the gap between the bent solidified shell and the inner wall surface of the mold is formed.
- the molten steel overflows, a portion of the solidified shell that protrudes toward the molten steel (hereinafter referred to as “claw”) is formed.
- the surface of the solidified shell is not smooth, the gap formed between the bent solidified shell and the inner wall surface of the mold becomes large, and the claws of the solidified shell become large.
- Non-Patent Document 1 describes that in continuous casting of a billet of 280 ⁇ 280 mm, it is effective to provide irregularities on the inner surface of the mold in order to improve the surface properties of the slab. .
- Patent Document 1 describes that a recess having a diameter or width of 3 to 80 mm and a depth of 0.1 to 1.0 mm is provided on the inner surface of the mold.
- Patent Document 2 describes that a groove having a width of 0.2 to 2 mm and a depth of 6 mm or less is provided on the inner surface of the mold.
- the mold of the slab continuous casting machine that can change the width is a long side and short side mold, so if the concave part provided on the inner surface of the mold coincides with the corner of the mold when continuous casting starts, casting is performed. There is a problem that the splash of the molten steel when starting the process is inserted into the concave portion of the corner portion.
- the molten steel surface in the mold is lower than the state of steady casting.
- the molten steel or the splash of molten steel is inserted into the concave portion of the corner portion.
- Such a phenomenon that the molten steel is inserted into the concave portion causes a constraining breakout of the solidified shell.
- the generation mechanism of the center segregation of the slab is considered as follows. As solidification progresses, segregation components are concentrated between dendritic trees that are solidified structures. The molten steel enriched with segregation components flows out from the dendrite trees due to shrinkage of the slab during solidification or blistering of the slab called bulging. The molten steel in which the segregation component that has flowed out flows toward the solidification completion point, which is the final solidification portion, and solidifies as it is to form a concentrated zone of the segregation component. This concentrated zone is central segregation. As measures to prevent the center segregation of slabs, it is effective to prevent the movement of molten steel enriched with segregation components between dendrites and to prevent local accumulation of molten steel enriched with segregation components. There are several methods using these principles.
- Patent Document 5 after bulging 3% or more and 25% or less of the thickness of the slab at the start of bulging, the position of the slab whose solid fraction in the center is 0.2 or more and 0.7 or less. There has been proposed a continuous casting method of steel that is reduced by a thickness corresponding to 30% or more and 70% or less.
- the gist of the present invention for solving the above problems is as follows.
- a continuous casting method for steel in which molten steel is poured into a continuous casting mold and the molten steel is pulled out while vibrating the continuous casting mold in a casting direction to produce a slab.
- the mold has a plurality of concave grooves provided on the inner wall surface of the mold copper plate from a position at least 20 mm above the meniscus position in the steady casting state to a position at least 50 mm and at most 200 mm below the meniscus position.
- a plurality of different heat conductive metal filled portions filled with a metal or metal alloy having a thermal conductivity difference ratio of 20% or more with respect to the heat conductivity of the mold copper plate in the plurality of concave grooves are examples of different heat conductive metal filled portions filled with a metal or metal alloy having a thermal conductivity difference ratio of 20% or more with respect to the heat conductivity of the mold copper plate in the plurality of concave grooves.
- the area ratio which is the ratio of the sum of the areas of all the different heat conduction metal filling portions to the area of the inner wall surface where the plurality of different heat conduction metal filling portions is provided, is 10% or more and 80% or less.
- the oscillation mark pitch (OMP) and the distance (D1) derived from the oscillation frequency (f) and the casting speed (Vc) satisfy the following formula (1), and the distance (D2) is the following formula (2). Satisfying the continuous casting method of steel.
- D1 ⁇ OMP Vc ⁇ 1000 / f (1) D2 ⁇ 4r (2)
- Vc is a casting speed (m / min)
- f is an oscillation frequency (cpm)
- OMP is an oscillation mark pitch (mm)
- D1 is A center of gravity of one of the plurality of different heat conduction metal filling portions and another different heat conduction metal filling portion provided at the same position in the width direction of the mold copper plate, wherein the one different heat conduction metal filling portion The distance (mm) from the boundary line between the other heat conductive metal filling part adjacent to the casting direction and the mold copper plate to the boundary line between the first heat conduction metal filling part and the mold copper plate
- r is a radius (mm) of a circle having the same area as the area of the different heat conduction metal filling portion, centered on the center of gravity of the different heat conduction metal filling portion
- D2 is Other heat conduction metal filled parts of the other metal provided in the same position in the casting direction as the center
- the total rolling amount equivalent to the total bulging amount or more than the total bulging amount To reduction of the long side surface of the cast piece in Sai total rolling reduction, continuous casting method of steel according to any one of [6] [1].
- a plurality of slits along the casting direction are provided at a single pitch or a plurality of pitches in the width direction of the mold copper plate, and the plurality of slits are provided at a single pitch.
- the single pitch is Z (mm)
- the longest pitch among the plurality of pitches is Z (mm).
- the center of gravity of the different heat conduction metal filling portion refers to the center of gravity of the cross-sectional shape of the different heat conduction metal filling portion in the molten steel side plane of the mold copper plate.
- the plurality of different heat conduction metal filling portions are installed in the width direction and the casting direction of the continuous casting mold near the meniscus including the meniscus position, so that the continuous in the mold width direction and the casting direction near the meniscus.
- the thermal resistance of the casting mold increases and decreases periodically.
- the heat flux from the solidified shell in the vicinity of the meniscus, that is, in the initial stage of solidification, to the continuous casting mold is periodically increased or decreased.
- the non-uniform heat flux distribution resulting from the deformation of the solidified shell is made uniform, and the generated stress is dispersed to reduce the amount of individual strain. As a result, cracking of the solidified shell surface can be prevented.
- the present invention there can be a portion where the heat flux increases or decreases at least once during one pitch of the oscillation mark, so that the depth of the oscillation mark is reduced and the surface of the solidified shell is made uniform. Can be made. As a result, the inner surface of the solidified shell that grows with the surface is also made uniform, the solidified interface at the final solidified portion becomes smooth, the number of spots forming segregation is reduced, and the internal quality of the slab slab can be improved.
- FIG. 1 is a schematic side view of a vertical bending type slab continuous casting machine to which the continuous casting method of steel according to this embodiment can be applied.
- FIG. 2 is a diagram illustrating an example of a roll opening profile.
- FIG. 3 is a schematic side view of a mold long side copper plate constituting a part of a mold installed in a slab continuous casting machine.
- FIG. 4 shows the thermal resistance at three positions of the long side copper plate of the mold having the different heat conduction metal filling portion formed by filling the metal having a lower thermal conductivity than that of the mold copper plate. It is a figure shown notionally corresponding to a position.
- FIG. 5 is a diagram illustrating an example of a planar shape of the groove.
- FIG. 6 is a partially enlarged view of a region where the different heat conductive metal filling portion is provided.
- FIG. 7 is a schematic view showing the outer wall surface side of the long-side copper plate of the mold.
- FIG. 8 is a DD cross section in FIG. 7 in a state in which a backup plate is provided on the outer wall surface of the long copper plate, and a stud bolt is screwed into one of the bolt holes on the right side of the DD cross section. It is the cross-sectional schematic diagram which overlapped and showed the cross section.
- FIG. 9 is a diagram showing another example of the arrangement of the different heat conductive metal filling portion.
- FIG. 1 is a schematic side view of a vertical bending type slab continuous casting machine to which the continuous casting method of steel according to this embodiment can be applied.
- molten steel 11 is injected and solidified to form the outer shell shape of the slab 12 and vibrates in the casting direction of the slab 12 (hereinafter simply referred to as “mold”). ) Is installed.
- a tundish 2 for relaying and supplying molten steel 11 supplied from a ladle (not shown) to the mold 5 is installed at a predetermined position above the mold 5.
- a plurality of pairs of slab support rolls including a support roll 6, a guide roll 7 and a pinch roll 8 are installed below the mold 5.
- the pinch roll 8 is also a driving roll for drawing the slab 12 at the same time as supporting the slab 12.
- a secondary cooling zone in which a spray nozzle (not shown) such as a water spray nozzle or an air mist spray nozzle is arranged in the gap between the slab support rolls adjacent in the casting direction is configured.
- the slab 12 is cooled while being drawn out by cooling water sprayed from (hereinafter also referred to as “secondary cooling water”), the unsolidified portion 14 in the interior is reduced, and the solidified shell 13 grows so that the casting is performed.
- second cooling water cooling water sprayed from
- a plurality of transport rolls 9 for transporting the cast slab 12 are installed on the downstream side of the slab support roll.
- a predetermined slab 12 is cast from the slab 12 to be cast.
- a slab cutting machine 10 for cutting a slab slab 12a having a length is disposed.
- the roll interval of the opposing guide rolls 7 is set to be narrowed stepwise toward the downstream in the casting direction, that is, a roll gradient is applied.
- a light pressure lower belt 17 composed of a plurality of pairs of guide rolls is installed.
- the slab 12 can be lightly reduced in the entire region or a partially selected region.
- the light pressure lower belt is such that the slab 12 until the solid phase ratio at the thickness center portion of the slab 12 is at least 0.2 to 0.9 falls within the installation range of the light pressure lower belt 17. 17 is installed.
- the rolling gradient in the light pressure lower belt 17 is indicated by the amount of narrowing of the roll opening per 1 m in the casting direction, that is, “mm / m”, and the rolling speed (mm / min) of the slab 12 in the light pressure lower belt 17 is It is determined by the product of this rolling gradient (mm / m) and casting speed (m / min).
- a spray nozzle for cooling the slab 12 is also arranged between the slab support rolls constituting the light pressure lower belt 17.
- FIG. 1 shows an example in which only the guide roll 7 is disposed in the light pressure lower belt 17, the pinch roll 8 may be disposed in the light pressure lower belt 17.
- the slab support roll disposed in the light reduction belt 17 is also referred to as a “reduction roll”.
- the opening degree of the guide roll 7 arranged between the lower end of the mold 5 and the liquidus crater end position of the slab 12 is increased until the enlargement amount of the roll opening degree reaches a predetermined value toward the downstream side in the casting direction.
- the roll opening gradually increases for every roll or every several rolls.
- These guide rolls 7 constitute a forced bulging band 16 for forcibly bulging the long side surface of the slab 12 having the unsolidified portion 14 therein.
- the slab support roll on the downstream side of the forced bulging band 16 is narrowed so that the roll opening degree corresponds to a constant value or the amount of shrinkage accompanying the temperature drop of the slab 12, and then connected to the light pressure lower band 17.
- FIG. 2 is a view showing an example of a roll opening profile.
- the forced bulging band 16 forcibly bulges the long side surface of the slab by molten steel static pressure to increase the thickness of the central part of the long side surface of the slab (region b), and passes through the forced bulging band 16.
- the roll opening is narrowed to a certain value or the amount of shrinkage accompanying the temperature drop of the slab 12 (region c), and then the long side surface of the slab is rolled down by the light reduction belt 17 (region).
- a and e are regions where the roll opening is narrowed to an extent corresponding to the amount of shrinkage accompanying the temperature drop of the slab 12.
- a ′ is an example of the roll opening degree in a casting method (conventional method) in which the roll opening degree is narrowed to an extent corresponding to the shrinkage amount associated with the temperature drop of the slab 12 and light reduction is not performed.
- the roll opening of the guide roll 7 is gradually increased toward the downstream side in the casting direction, so that the long side surface excluding the vicinity of the short side of the slab 12 is caused by the molten steel static pressure by the unsolidified portion 14.
- the bulging is forcibly performed following the roll opening of the guide roll 7. Since the vicinity of the short side of the long side of the slab is held by the short side of the slab after solidification, the thickness at the time when forced bulging is started is maintained. Only the bulged portion of the long side surface of the slab comes into contact with the guide roll 7 by the typical bulging.
- FIG. 3 is a schematic side view of a mold long side copper plate constituting a part of a mold installed in a slab continuous casting machine.
- a mold 5 shown in FIG. 3 is an example of a continuous casting mold for casting a slab slab.
- the mold 5 is configured by combining a pair of mold long-side copper plates 5a (hereinafter also referred to as “template copper plate”) and a pair of mold short-side copper plates.
- FIG. 3 shows the long side copper plate 5a of the mold.
- the short-side copper plate is provided with the different heat conduction metal filling portion 19 on the inner wall surface side, and the description of the short-side copper plate is omitted here.
- the different heat conductive metal filling part 19 does not need to be provided in the mold short side copper plate of the mold 5 for the slab slab.
- a metal or metal alloy (hereinafter referred to as “different heat conductive metal”) having a thermal conductivity difference ratio of 20% or more with respect to the thermal conductivity of the long copper plate 5a is used.
- the filled circular different heat conduction metal filling portions 19 are provided in a staggered manner in a range of the length W in the mold width direction perpendicular to the casting direction.
- “Menniscus” means “molten steel surface in mold”.
- the “steady casting” refers to a state in which a cruising state is maintained in which a constant casting speed is maintained after the molten steel injection into the mold 5 of the slab continuous casting machine 1 is started. At the time of steady casting, the injection speed of the molten steel 11 into the mold 5 is automatically controlled by the sliding nozzle 3, and the meniscus position 18 is controlled to be constant.
- the different heat conductive metal filling part 19 has different heat conductivity different from the heat conductivity of the copper alloy constituting the mold copper plate inside the circular concave groove processed independently on the inner wall surface side of the mold copper plate. It is formed by filling a conductive metal.
- the means for filling the circular concave groove with a different heat conductive metal different from the heat conductivity of the copper alloy constituting the mold copper plate it is preferable to apply a plating process or a thermal spray process.
- Different heat conduction metal processed to match the shape of the circular groove may be filled by inserting into the circular groove, but in that case, a gap or crack between the different heat conduction metal and the mold copper plate May occur. If gaps or cracks occur between the different heat conductive metal and the mold copper plate, cracks or delamination of the different heat conductive metal will occur, leading to a reduction in mold life, cracking of the slab, or even a restrictive breakout. Therefore, it is not preferable. Such a problem can be prevented beforehand by filling the different heat conductive metal by plating or spraying.
- a copper alloy used as a mold copper plate a copper alloy to which chromium (Cr) or zirconium (Zr) or the like generally used as a mold for continuous casting is added may be used.
- an electromagnetic stirrer for stirring the molten steel in the mold is generally installed in order to make the solidification in the mold uniform or prevent the inclusions in the molten steel from being trapped in the solidified shell.
- a copper alloy with reduced conductivity may be used.
- the thermal conductivity of the mold copper plate is about 1 ⁇ 2 of pure copper (thermal conductivity; about 400 W / (m ⁇ K)).
- a copper alloy used as a mold copper plate generally has a lower thermal conductivity than pure copper.
- FIG. 4 shows the thermal resistance at three positions of the long side copper plate of the mold having the different heat conduction metal filling portion formed by filling the metal having a lower thermal conductivity than that of the mold copper plate. It is a figure shown notionally corresponding to a position. As shown in FIG. 4, the thermal resistance is relatively high at the installation position of the different heat conducting metal filling portion 19.
- the mold width direction and casting near the meniscus By providing the plurality of different heat conduction metal filling portions 19 in the width direction and casting direction of the continuous casting mold near the meniscus including the meniscus position 18, as shown in FIG. 4, the mold width direction and casting near the meniscus.
- a distribution is formed in which the thermal resistance of the continuous casting mold in the direction increases and decreases periodically. This forms a distribution in which the heat flux from the solidified shell in the vicinity of the meniscus, that is, in the initial stage of solidification, to the continuous casting mold periodically increases and decreases.
- the different heat conductive metal filling portion 19 When the different heat conductive metal filling portion 19 is formed by filling a metal having a higher thermal conductivity than the mold copper plate, the thermal resistance is relatively different at the installation position of the different heat conduction metal filling portion 19 unlike FIG. In this case as well, a distribution in which the thermal resistance of the continuous casting mold in the mold width direction and the casting direction in the vicinity of the meniscus periodically increases and decreases is formed in this case as well. In order to form the periodic distribution of the thermal resistance as described above, it is preferable that the different heat conductive metal filling portions 19 are independent from each other.
- the thickness of the solidified shell 13 in the mold is made uniform not only in the width direction of the slab but also in the casting direction. Since the thickness of the solidified shell 13 in the mold is made uniform, the solidification interface of the solidified shell 13 of the slab 12 after being drawn out from the mold 5 is the width direction and the casting direction of the slab also in the final solidified portion of the slab. Becomes smooth.
- the periodic increase / decrease in the heat flux due to the installation of the different heat conductive metal filling portion 19 must be appropriate. That is, if the difference in periodic increase / decrease in heat flux is too small, the effect of installing the different heat conduction metal filling part 19 cannot be obtained, and conversely, if the difference in periodic increase / decrease in heat flux is too large, The stress generated due to this increases, and surface cracks occur due to this stress.
- the difference in increase / decrease in the heat flux due to the installation of the different heat conductive metal filling portion 19 is the difference in thermal conductivity between the mold copper plate and the different heat conductive metal, and the mold copper plate in the region where the different heat conductive metal filling portion 19 is disposed.
- the area ratio which is the ratio of the sum of the areas of all the different heat conducting metal filling portions 19 to the area of the inner wall surface.
- the difference with respect to the thermal conductivity ( ⁇ c ) of the mold copper plate is different.
- / ⁇ c ) ⁇ 100) of the thermal conductivity ( ⁇ m ) of the heat conductive metal is 20% or more.
- the heat conductivity of the mold copper plate and the heat conductivity of the different heat conductive metal are those at normal temperature (about 20 ° C.).
- the thermal conductivity becomes smaller as the temperature becomes higher, but if the ratio of the difference in the thermal conductivity of the different heat conductive metal to the thermal conductivity of the mold copper plate at room temperature is 20% or more, the continuous casting mold can be obtained. Even in the use temperature (about 200 to 350 ° C.), the thermal resistance of the part where the different heat conductive metal filling part 19 is installed and the thermal resistance of the part where the different heat conductive metal filling part 19 is not installed A difference can be made.
- a different heat conduction metal filling portion 19 is provided.
- the area ratio ⁇ By setting the area ratio ⁇ to 10% or more, the area occupied by the different heat conductive metal filling portion 19 having different heat fluxes is secured, and a heat flux difference is obtained between the different heat conductive metal filling portion 19 and the mold copper plate. The effect of suppressing the surface cracking of the slab can be obtained.
- the area ratio ⁇ exceeds 80%, there are too many portions of the different heat conducting metal filling portion 19 and the period of fluctuation of the heat flux becomes long, so that it is difficult to obtain the effect of suppressing the surface crack of the slab. .
- the different heat conductive metal filling portion 19 so that the area ratio ⁇ is 30% or more and 60% or less, and the different heat conduction metal filling is performed so that the area ratio ⁇ is 40% or more and 50% or less. More preferably, the portion 19 is provided.
- metals that can be used as filling metals include pure nickel (Ni, thermal conductivity: 90 W / (m ⁇ K)), pure chromium (Cr, thermal conductivity: 67 W / (m ⁇ K)), Pure cobalt (Co, thermal conductivity: 70 W / (mxK)) and alloys containing these metals are suitable. These pure metals and alloys have lower thermal conductivity than copper alloys, and can be easily filled into circular grooves by plating or thermal spraying.
- the portion where the different heat conductive metal filling portion 19 is installed has a lower thermal resistance than the portion of the mold copper plate.
- FIG. 5 is a diagram showing an example of the planar shape of the groove. 3 and 4 show an example in which the shape of the concave groove is circular as shown in FIG. 5A, the concave groove may not be circular.
- the concave groove may be an ellipse as shown in FIG. 5 (b), a square or a rectangle with round corners as shown in FIG. 5 (c), and FIG.
- the donut shape as shown in FIG. It may be a triangle as shown in FIG. 5 (e), a trapezoid as shown in FIG. 5 (f), or a pentagon as shown in FIG. 5 (g). It may be a confetti form as shown in 5 (h).
- different heat conduction metal filling portions having a shape corresponding to the shape of the concave grooves are installed.
- the shape of the groove is preferably a circular shape as shown in FIG. 5A or a shape having no “corner” as shown in FIGS. 5B to 5D.
- a shape having “corners” as shown in FIG. By making the shape of the ditch into a shape that does not have “corners”, the boundary surface between the different heat conduction metal and the mold copper plate becomes a curved surface, and it is difficult for stress to concentrate on the boundary surface, and the mold copper plate surface is cracked. Less likely to occur.
- a non-circular shape shown in FIGS. 5B to 5H is a pseudo-circular shape.
- the shape of the groove is a pseudo circle
- the groove processed on the inner wall surface of the mold copper plate is referred to as a “pseudo circular groove”.
- the radius in the pseudo circle is evaluated by a circle equivalent radius r which is a radius of a circle having the same area as the area of the pseudo circle.
- the pseudo-circle equivalent radius r is calculated by the following equation (5).
- Circle equivalent radius r (S ma / ⁇ ) 1/2 (5)
- S ma is the area (mm 2 ) of the pseudo circular groove.
- FIG. 6 is a partially enlarged view of a region where the different heat conduction metal filling portion is provided.
- the circular different heat conductive metal filling part 19 is provided in zigzag form.
- providing in a zigzag manner means providing the different heat conduction metal filling portions 19 alternately at half-pitch positions of the different heat conduction metal filling portions 19.
- 19a is one different heat conduction metal filling portion
- 19b is another different heat conduction metal filling portion.
- the different heat conductive metal filling part 19a and the different heat conductive metal filling part 19b are provided at the same position in the width direction of the mold copper plate and adjacent to each other in the casting direction.
- the center of gravity of the different heat conduction metal filling portion 19 is the center of gravity of the cross-sectional shape of the different heat conduction metal filling portion 19 in the molten steel side plane of the mold copper plate.
- the different heat conductive metal filling part 19 Is provided on the inner wall surface of the mold copper plate so that the distance D1 satisfies the following expression (1).
- Vc is a casting speed (m / min)
- f is an oscillation frequency (cpm)
- OMP is an oscillation mark pitch (mm).
- the distance between the boundary lines of the different heat conduction metal filling portions 19 with the mold copper plate in the casting direction is larger than the pitch of the oscillation mark in the casting direction.
- the different heat conductive metal filling portion 19 is provided on the mold copper plate so as to have a small interval. As a result, there can be a portion where the heat flux increases or decreases at least once during one pitch of the oscillation mark, so that the claw generated during the formation of the oscillation mark is intentionally gently cooled at a short pitch. By doing so, the non-uniform heat flux resulting from the deformation of the nail is made uniform, and the amount of individual strain is reduced.
- the collapse of the nail is suppressed, the depth of the oscillation mark can be reduced, and the thickness of the solidified shell 13 in the casting direction can be made uniform.
- the thickness of the initial solidified shell 13 uniform, the solidified interface at the final solidified portion where the center segregation is formed is smoothed, thereby reducing the number of spots forming segregation and improving the internal quality.
- lateral cracks starting from the oscillation mark can be suppressed.
- the different heat conductive metal filling part 19 is provided on the inner wall surface of the long copper plate 5a so that the distance D1 satisfies the following expression (3).
- r is a radius (mm) or a circle equivalent radius (mm) of the different heat conductive metal filling part 19.
- the different heat conductive metal filling portion 19 is formed on the mold copper plate so that the distance between the different heat conduction metal filling portions 19 in the casting direction is not more than twice the radius of the different heat conduction metal filling portion 19 or the equivalent circle radius.
- a difference in heat flux can be given evenly in the casting direction, the heat flux from the solidified shell to the continuous casting mold in the initial stage of solidification can be periodically increased or decreased, and the amount of individual strain can be reduced.
- 19a is one different heat conduction metal filling portion
- 19c is another different heat conduction metal filling portion.
- the different heat conduction metal filling portion 19a and the different heat conduction metal filling portion 19c are provided at the same center of gravity with respect to the casting direction and at positions adjacent to each other in the width direction of the mold copper plate.
- D2 the distance from the center of gravity of the different heat conductive metal filling part 19a to the center of gravity of the different heat conductive metal filling part 19c
- the different heat conductive metal filling part 19 has a distance D2 of the following (2). It is provided on the inner wall surface of the long mold copper plate 5a so as to satisfy the equation.
- r is a radius (mm) or a circle-equivalent radius (mm) of the different heat conducting metal filling portion 19.
- the different heat conduction metal filling is performed so that the distance from the center of gravity of the different heat conduction metal filling portion 19a to the center of gravity of the different heat conduction metal filling portion 19c is not more than four times the radius of the different heat conduction metal filling portion 19.
- the part 19 is provided on the mold copper plate.
- FIG. 7 is a schematic view showing the outer wall surface side of the long side copper plate of the mold.
- FIG. 8 is a DD cross section in FIG. 7 in a state in which a backup plate is provided on the outer wall surface of the long copper plate, and a stud bolt is screwed into one of the bolt holes on the right side of the DD cross section. It is the cross-sectional schematic diagram which overlapped and showed the cross section.
- On the outer wall surface of the long copper plate 5a a plurality of slits 30 through which the cooling water 44 passes and a plurality of bolt holes 32 to be screwed with stud bolts 42 for fixing the backup plate 40 are provided.
- the slits 30 are provided at a plurality of pitches avoiding the bolt holes 32 in the width direction of the long mold copper plate 5a along the casting direction.
- the slits 30 are provided at a pitch of L2 at positions avoiding the bolt holes 32, and the slits 30 are provided at a pitch of L1 at other positions.
- L2> L1 and in the example shown in FIG. 7, the longest pitch of the slits 30 is L2.
- the backup plate 40 is fixed to the outer wall surface of the long copper plate 5a by the stud bolt 42.
- the cooling water 44 is supplied from below the backup plate 40, passes through the slit 30, and is discharged from above the backup plate 40. In this way, the cooling water 44 passes through the slit 30 of the long mold copper plate 5 a, so that the long mold copper plate 5 a is cooled by the cooling water 44.
- the portion where the slit 30 is provided causes periodic fluctuations in the heat flux in the mold width direction, although not as much as the different heat conducting metal filling portion 19.
- swing (hereinafter, “beat”) occurs due to the periodic fluctuations in the periodic heat flux between them. ) Occurs.
- beat there is a concern that the periodic fluctuation of the heat flux due to the different heat conducting metal filling portion 19 is lost.
- the slit 30 has a pitch of L1 and a depth of the slit 30 so that the size of the heat flux in the region provided at the pitch of L2 avoiding the bolt holes 32 and the size of the heat flux in other regions are the same. Is adjusted. Therefore, if the longest pitch of the slits 30 is Z, the distance D2 in the width direction of the different heat conductive metal filling portion 19 with respect to Z as a reference satisfies the following expression (4) so that the different heat conductive metal filling portion 19 is satisfied. Is preferably provided.
- Z is the longest pitch (mm) of the slits 30 in the width direction of the long copper plate 5a.
- the slits 30 may be provided at a single pitch on the outer wall surface of the long mold copper plate 5a.
- the single pitch is Z (mm).
- FIG. 9 is a diagram showing another example of the arrangement of the different heat conductive metal filling portion.
- circular different heat conduction metal filling portions 20 are provided on the inner wall surface of the mold copper plate in a lattice shape.
- the provision of the different heat conductive metal filling portion 20 in a lattice shape means that the width in the casting direction is constant and parallel lines parallel to the mold width direction, and the width in the mold width direction is constant and the casting direction. It means that the different heat conductive metal filling portion 20 is provided at a position which is an intersection of parallel lines parallel to the line.
- 20a is one different heat conduction metal filling portion
- 20b and 20c are other different heat conduction metal filling portions.
- the different heat conduction metal filling portion 20a and the different heat conduction metal filling portion 20b are provided at the same position in the width direction of the mold copper plate and adjacent to each other in the casting direction.
- the different heat conduction metal filling portion 20a and the different heat conduction metal filling portion 20c are provided at the same center of gravity with respect to the casting direction and adjacent to each other in the width direction of the casting copper plate.
- a distance D1 is a distance along the casting direction, from the boundary line between the different heat conductive metal filling portion 20a and the mold copper plate to the boundary line between the different heat conductive metal filling portion 20b and the mold copper plate.
- the distance D2 is a distance from the center of gravity of the different heat conduction metal filling portion 20a to the center of gravity of the different heat conduction metal filling portion 20c.
- the different heat conductive metal filling portion 20 is provided on the inner wall surface of the long copper plate 5a so as to satisfy the above expressions (1), (2) and (3).
- the different heat conduction metal filling portion may be provided in a lattice shape on the mold copper plate, and even when the different heat conduction metal filling portion is provided in the lattice shape, The oscillation mark can be suppressed, the depth of the oscillation mark can be reduced, and the same effect as when the different heat conductive metal filling portions are provided in a staggered manner can be obtained.
- the shape of the concave grooves provided in the mold copper plate is the same circular shape, but the present invention is not limited to this. As long as the above-mentioned area ratio is at least 10% and not more than 80% and the expressions (1) and (2) are satisfied, the shape of the grooves may not be the same.
- the mold provided with the different heat conducting metal filling part 19 and the slab intentionally bulging the slab over 0 mm and 20 mm or less, and the slab with a solid fraction in the center of 0.2 to 0.9 (Mm / min) and casting speed (m / min) product (m ⁇ mm / min 2 ) with a rolling force corresponding to 0.30 or more and 1.00 or less.
- Mm / min 0.2 to 0.9
- m / min casting speed
- the total amount of forced bulging of the forced bulging strip 16 exceeds 0 mm and 20 mm with respect to the slab thickness at the mold outlet (thickness between the long side surfaces of the slab).
- the range is as follows.
- the initial solidification in the mold is controlled, and the solidification interface can be smoothed in the width direction and the casting direction of the slab also in the final solidification portion of the slab 12, so that the reduction force due to light reduction is equal to the solidification interface.
- the total bulging amount is more than 0 mm and less than 20 mm, the center segregation can be reduced.
- the slab 12 is squeezed at least from the time when the solid phase ratio at the thickness center of the slab becomes 0.2 to 0.9.
- the thickness of the unsolidified portion of the slab at the reduction position immediately after the reduction is thick, so that the center segregation occurs again with the progress of the subsequent solidification.
- the solid phase ratio in the central portion is reduced to a time exceeding 0.9, the molten steel enriched with the segregation component is hardly discharged, and the effect of improving the central segregation is reduced. This is because the thickness of the solidified shell 13 of the slab at the time of rolling is so thick that the rolling force does not reach the thickness center.
- the position of the slab whose center part solid phase ratio is 0.2 or more and 0.9 or less is reduced.
- the slab is formed in the light pressure lower belt 17 before the solid phase ratio at the center portion of the slab thickness becomes 0.2 and after the solid phase ratio at the center portion of the slab thickness exceeds 0.9. 12 may be reduced.
- the solid phase ratio at the center of the slab thickness can be obtained by two-dimensional heat transfer solidification calculation.
- the solid phase ratio is defined as a solid phase ratio of 0 above the liquidus temperature of steel and a solid phase ratio of 1.0 below the solidus temperature of steel.
- the position at which the solid phase ratio of the part becomes 1.0 is the solidification completion position 15, and the solidification completion position 15 is the most where the solid phase ratio of the center part of the slab thickness becomes 1 while the slab moves downstream. Corresponds to the downstream position.
- the total amount of reduction of the slab 12 in the light reduction zone 17 (hereinafter referred to as “total reduction amount”) is equal to or less than the total bulging amount.
- total reduction amount is equal to or less than the total bulging amount.
- the product of the rolling speed and the casting speed (mm ⁇ m / min 2 ) at the time of light rolling in the light rolling belt 17 is a rolling force equivalent to 0.30 or more and 1.00 or less. It is given to the side.
- the reduction with a reduction amount smaller than 0.30 the thickness of the unsolidified portion of the slab at the reduction position after reduction is thick, and the molten steel concentrated in the segregation component is not sufficiently discharged from between the dendritic trees. Center segregation occurs.
- the reduction amount exceeding 1.00 is reduced, almost all of the molten steel enriched with segregation components existing between dendritic trees is squeezed out and discharged to the upstream side in the casting direction. Since the thickness of the slab is thin, it is trapped by the solidified shells on both sides of the slab in the thickness direction of the slab slightly upstream in the casting direction from the reduction position.
- the effect of light pressure on the center segregation at the center of the slab and the prevention of positive segregation near the center is also affected by the solidification structure of the slab, and the solidification structure of the part in contact with the unsolidified part is equiaxed.
- the solidification structure is not an equiaxed crystal but a columnar crystal structure.
- the thickness of the solidified shell 13 and the solid phase ratio of the center portion of the slab thickness are obtained in advance using two-dimensional heat transfer solidification calculation or the like, and at least the center of the slab thickness is obtained.
- the amount of secondary cooling water, the width of the secondary cooling, and the casting speed so that the slab 10 can be reduced by the light reduction zone 14 from the time when the solid phase ratio of the portion becomes 0.2 to 0.9 Any 1 type or 2 types or more of is adjusted.
- “secondary cooling width cutting” is to stop the injection of cooling water to both ends of the long side surface of the slab. By performing the width cutting of the secondary cooling, the secondary cooling is weakened, and generally, the solidification completion position 13 is extended downstream in the casting direction.
- the steel continuous casting method according to the present embodiment it is possible to prevent surface cracks of the slab due to non-uniform cooling of the solidified shell in the initial stage of solidification, and at the same time, the oscillation mark The depth can also be reduced.
- the oscillation mark shallow and making the surface of the initial solidification shell 13 uniform, the solidification interface at the final solidification part is also smoothed.
- the reduction force is applied to the solidification interface. The center segregation generated at the thickness center of the slab can be suppressed. As a result, it is possible to stably manufacture a high quality slab.
- the product of the rolling speed and casting speed in the light pressure zone is 0.28 to 0.90 mm ⁇ m / min 2 , and in all tests, in the light pressure zone, the solid phase ratio at the center of the slab thickness is The slab was squeezed from at least 0.2 to 0.9. When the slab was forcibly bulged with a forced bulging band, the total reduction amount was equal to or smaller than the total bulging amount. In the test in which the slab was not bulged with the forced bulging band, the solidification completion position on the short side of the slab was also reduced in the light reduction zone.
- the used mold is a mold having an inner space size with a long side length of 2.1 m and a short side length of 0.26 m.
- a mold having the following conditions was prepared and a comparative test was performed.
- a metal having a lower thermal conductivity than that of the mold copper plate was used as the different heat conductive metal.
- the shape of the different heat conductive metal filling part 19 is a circular shape of ⁇ 6 mm. Under the casting conditions, the oscillation mark pitch was 13 mm.
- Mold 3 Staggered different heat conductive metals in a range from a position 80 mm below the upper end of the mold to a position 300 mm below the upper end of the mold with a ratio of the thermal conductivity difference to 20% of the thermal conductivity of copper.
- the different heat conductive metal filling part 19 was installed.
- the area ratio ⁇ of the different heat conductive metal filling portion 19 is 50%.
- the distance D1 between the different heat conduction metal filling portions 19 in the casting direction is 15 mm
- the distance D2 between the centers of gravity of the different heat conduction metal filling portions 19 in the mold width direction is 12 mm.
- the longest pitch of the slits 30 provided on the outer wall surface of the mold is 33.0 mm.
- Mold 4 Staggered different heat conductive metals in a range from a position 80 mm below the upper end of the mold to a position 300 mm below the upper end of the mold with a ratio of the thermal conductivity difference to 20% of the thermal conductivity of copper.
- the different heat conductive metal filling part 19 was installed.
- the area ratio ⁇ of the different heat conductive metal filling portion 19 is 50%.
- the distance D1 between the different heat conduction metal filling portions 19 in the casting direction is 6 mm, and the distance D2 between the centers of gravity of the different heat conduction metal filling portions 19 in the mold width direction is 15 mm.
- the longest pitch of the slits 30 provided on the outer wall surface of the mold is 38.0 mm.
- Mold 5 Staggered different heat conductive metals with a ratio of thermal conductivity difference of 15% with respect to the heat conductivity of copper in a range from a position 80 mm below the mold top to a position 300 mm below the mold top
- the different heat conductive metal filling part 19 was installed.
- the area ratio ⁇ of the different heat conductive metal filling portion 19 is 50%.
- the distance D1 between the different heat conduction metal filling portions 19 in the casting direction is 6 mm
- the distance D2 between the centers of gravity of the different heat conduction metal filling portions 19 in the mold width direction is 12 mm.
- the longest pitch of the slits 30 provided on the outer wall surface of the mold is 33.0 mm.
- Mold 6 Staggered different heat conductive metals 19 having a thermal conductivity difference ratio of 20% with respect to the thermal conductivity of copper in a range from a position 80 mm below the upper edge of the mold to a position 300 mm below the upper edge of the mold.
- the different heat conduction metal filling part 19 was installed.
- the area ratio ⁇ of the different heat conductive metal filling portion 19 is 5%.
- the distance D1 between the different heat conduction metal filling portions 19 in the casting direction is 6 mm, and the distance D2 between the centers of gravity of the different heat conduction metal filling portions 19 in the mold width direction is 12 mm.
- the longest pitch of the slits 30 provided on the outer wall surface of the mold is 33.0 mm.
- Mold 7 Staggered different heat conductive metals in a range from a position 80 mm below the upper edge of the mold to a position 300 mm below the upper edge of the mold, with a ratio of the thermal conductivity difference to 20% of the thermal conductivity of copper.
- the different heat conductive metal filling part 19 was installed.
- the area ratio ⁇ of the different heat conductive metal filling portion 19 is 85%.
- the distance D1 between the different heat conduction metal filling portions 19 in the casting direction is 6 mm, and the distance D2 between the centers of gravity of the different heat conduction metal filling portions 19 in the mold width direction is 12 mm.
- the longest pitch of the slits 30 provided on the outer wall surface of the mold is 33.0 mm.
- Mold 8 In a range from a position 80 mm below the upper end of the mold to a position 300 mm below the upper end of the mold, a different heat conductive metal having a thermal conductivity difference ratio of 20% with respect to the heat conductivity of copper is in a lattice shape
- the different heat conductive metal filling part 19 was installed.
- the area ratio ⁇ of the different heat conductive metal filling portion 19 is 50%.
- the distance D1 between the different heat conduction metal filling portions 19 in the casting direction is 6 mm, and the distance D2 between the centers of gravity of the different heat conduction metal filling portions 19 in the mold width direction is 12 mm.
- the longest pitch of the slits 30 provided on the outer wall surface of the mold is 33.0 mm.
- Mold 9 Staggered different heat conductive metals in a range from a position 80 mm below the upper edge of the mold to a position 300 mm below the upper edge of the mold, with a thermal conductivity difference ratio of 20% with respect to the thermal conductivity of copper.
- the different heat conductive metal filling part 19 was installed.
- the area ratio ⁇ of the different heat conductive metal filling portion 19 is 50%.
- the distance D1 between the different heat conduction metal filling portions 19 in the casting direction is 9 mm
- the distance D2 between the centers of gravity of the different heat conduction metal filling portions 19 in the mold width direction is 12 mm.
- the longest pitch of the slits 30 provided on the outer wall surface of the mold is 33.0 mm.
- Mold 10 Staggered different heat conductive metals in a range from a position 80 mm below the upper end of the mold to a position 300 mm below the upper end of the mold with a ratio of the thermal conductivity difference to 20% of the thermal conductivity of copper.
- the different heat conductive metal filling part 19 was installed.
- the area ratio ⁇ of the different heat conductive metal filling portion 19 is 50%.
- the distance D1 between the different heat conduction metal filling portions 19 in the casting direction is 9 mm
- the distance D2 between the centers of gravity of the different heat conduction metal filling portions 19 in the mold width direction is 12 mm.
- the longest pitch of the slits 30 provided on the outer wall surface of the mold is 16.5 mm.
- Mold 11 A mold in which the different heat conduction metal filling part 19 is not provided.
- a mold powder As a mold powder, a mold having a basicity ((mass% CaO) / (mass% SiO 2 )) of 1.1, a solidification temperature of 1090 ° C., and a viscosity of 0.15 Pa ⁇ s at 1300 ° C. Powder was used.
- the solidification temperature is a temperature at which the viscosity of the mold powder rapidly increases during the cooling of the molten mold powder.
- the meniscus position in the mold during steady casting was 100 mm below the upper end of the mold, and the meniscus position was controlled so that the meniscus was within the installation range during casting.
- the casting speed at the time of steady casting is 1.7 to 2.2 m / min, and the slab for investigating the surface cracks and the internal quality of the slab has a casting speed at the steady casting of 2.0 m / min in all tests.
- Min slabs were targeted.
- the degree of superheated molten steel in the tundish is 25-35 ° C.
- a thermocouple is embedded at a depth of 5 mm from the surface (surface on the molten steel side) at a position 50 mm below the meniscus of the mold, and the mold surface temperature is estimated from the measured value of the copper plate temperature by the thermocouple. did.
- the surface of the long side of the slab was pickled to remove the scale, and the number of occurrences of surface cracks was measured.
- the occurrence state of the slab surface crack was evaluated using a value calculated using the casting direction length of the slab to be inspected as the denominator and the casting direction length of the slab where the surface crack occurred as a numerator.
- slab internal quality center segregation
- a sample of the cross section of the slab is taken, and the Mn concentration is measured every 100 ⁇ m by EPMA in the range of the slab center part ⁇ 10 mm of the mirror polished surface of the cross section sample. Then, the degree of segregation was evaluated.
- the ratio (C / C 0 ) between the Mn concentration (C 0 ) at the end portion where segregation would not occur and the average value (C) of the Mn concentration at the center portion ⁇ 10 mm is defined as the Mn segregation degree. Defined and evaluated.
- the nonuniformity ⁇ (mm) of the solidified shell thickness was measured under the conditions at each test level.
- the thickness of the solidified shell was measured by introducing FeS (iron sulfide) powder into the molten steel in the mold and taking a sulfur print from the cross section of the obtained slab.
- the measurement of the thickness of the solidified shell was performed at 40 points at a pitch of 5 mm from the meniscus position to a position 200 mm below the position in the width direction 1/4 of the mold.
- ⁇ was calculated according to the following equation (6).
- D is an actual measurement value (mm) of the solidified shell thickness
- Di is a solidified shell thickness measured using an approximate expression that defines the relationship between the solidified shell thickness and the solidification time. It is the calculated value (mm) of the solidified shell thickness calculated using the solidification time corresponding to the distance from the meniscus of the position.
- N is the number of measurements, and is 40 in this embodiment.
- Table 1 shows the test conditions of each test of test levels 1 to 14 and the results of the investigation of the surface and internal quality of the slab.
- test levels 1, 8, 9, 10, 11, and 13 the installation condition of the different heat conductive metal filling part 19 on the mold surface is within the range of the present invention, and the longest pitch of the slits 30 satisfies the formula (4). To do. In all of these test levels, the surface crack ratio was greatly improved. The non-uniformity of the solidified shell thickness was also 0.30 or less, and the thickness of the solidified shell was made uniform. However, for test level 1, since the product of the rolling speed and the casting speed was not within the range of 0.30 or more and 1.00 or less, the center segregation was confirmed although it was slight. For other levels, central segregation was also improved.
- test level 2 the range in which the different heat conductive metal filling part 19 is installed is shifted downward, and the product of the rolling speed and the casting speed is not in the range of 0.30 or more and 1.00 or less. For this reason, in the test level 2, a fine surface crack was generated in the slab, and the effect of reducing the surface crack could not be confirmed as compared with the conventional case.
- the non-uniformity of the solidified shell thickness was as large as 0.38 mm, and no improvement effect could be confirmed for the center segregation.
- the distance D1 in the casting direction is long, and the product of the rolling speed and the casting speed is not in the range of 0.30 to 1.00.
- the surface crack of the slab was improved, but the non-uniformity of the solidified shell thickness was as large as 0.37 mm, and the improvement effect on the center segregation could not be confirmed.
- test level 4 the distance D2 in the mold width direction is long, and the product of the rolling speed and the casting speed is not in the range of 0.30 or more and 1.00 or less.
- the surface crack of the slab was confirmed, and the effect of improving the surface crack was not confirmed.
- the non-uniformity of the thickness of the solidified shell was also slightly increased to 0.31 mm, and the center segregation was also confirmed slightly.
- test level 5 the ratio of the difference in thermal conductivity of the different heat conductive metal is lower than 20%
- test level 6 is the area ratio of the different heat conductive metal filling portion 19 lower than 10%
- test level 7 is The area ratio of the different heat conductive metal filling part 19 is higher than 80%. Therefore, in these test levels 5 to 7, the surface cracks of the slab were confirmed, and the effect of improving the surface cracks was not confirmed. The non-uniformity in the thickness of the solidified shell was slightly increased to 0.31 to 0.33, and the center segregation was confirmed although it was slight.
- test level 12 the product of the rolling speed and the casting speed is in the range of 0.30 to 1.00, but the distance D1 in the casting direction is long.
- test level 12 the surface cracks and center segregation of the slab were improved, but the non-uniformity of the solidified shell thickness was as large as 0.37 mm.
- Test level 14 is that the installation condition of the different heat conductive metal filling portion 19 on the mold surface is within the scope of the present invention, and the longest pitch Z of the slits 30 satisfies the formula (4).
- the distance D1 in the casting direction is long, the expression (1) is satisfied, but the expression (3) is not satisfied.
- the surface crack ratio improved slightly from the test levels 2 to 7 but slightly increased to 1.8%, minor center segregation was confirmed, and the nonuniformity of the solidified shell thickness was slightly increased to 0.31 mm. .
- Test level 15 is that the installation condition of the different heat conductive metal filling part 19 on the mold surface is within the range of the present invention, but the longest pitch Z of the slits 30 does not satisfy the formula (4). Further, although the distance D1 in the casting direction is long, the expression (1) is satisfied, but the expression (3) is not satisfied. For this reason, the surface crack ratio improved slightly from the test levels 2 to 7, but slightly increased to 1.5%, minor center segregation was confirmed, and the non-uniformity of the solidified shell thickness was slightly increased to 0.33 mm. .
- Test level 16 was not provided with the different heat conduction metal filling part 19, so the surface crack of the slab was confirmed.
- the nonuniformity of the solidified shell thickness was slightly increased to 0.32 mm, and central segregation was also confirmed.
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Abstract
Description
[1]連続鋳造用鋳型内に溶鋼を注入しつつ、前記連続鋳造用鋳型を鋳造方向に振動させながら前記溶鋼を引き抜いて、鋳片を製造する鋼の連続鋳造方法であって、連続鋳造用鋳型は、定常鋳込み状態のメニスカス位置より上方へ少なくとも20mmの位置から前記メニスカス位置より下方へ少なくとも50mm以上、多くとも200mm以下の位置までの鋳型銅板の内壁面に設けられた複数の凹溝を有し、前記複数の凹溝の内部には、前記鋳型銅板の熱伝導率に対して熱伝導率差の比率が20%以上である金属もしくは金属合金が充填された複数の異熱伝導金属充填部が設けられ、前記複数の異熱伝導金属充填部が設けられた前記内壁面の面積に対する全ての異熱伝導金属充填部の面積の総和の比である面積率が10%以上80%以下であり、オシレーション振動数(f)と鋳造速度(Vc)とで導かれるオシレーションマークピッチ(OMP)及び距離(D1)が下記(1)式を満足し、距離(D2)が下記(2)式を満足する、鋼の連続鋳造方法。
D1≦OMP=Vc×1000/f・・・(1)
D2≦4r ・・・(2)
但し、(1)式において、Vcは、鋳造速度(m/min)であり、fは、オシレーション振動数(cpm)であり、OMPは、オシレーションマークピッチ(mm)であり、D1は、複数のうちの1の異熱伝導金属充填部の重心と、前記鋳型銅板の幅方向に同じ位置に設けられた他の異熱伝導金属充填部であって、前記1の異熱伝導金属充填部に鋳造方向で隣り合う他の異熱伝導金属充填部と前記鋳型銅板との境界線から、前記1の異熱伝導金属充填部と前記鋳型銅板との境界線までの距離(mm)であり、(2)式において、rは、前記異熱伝導金属充填部の重心を中心とし、前記異熱伝導金属充填部の面積と同一の面積の円の半径(mm)であり、D2は、前記1の異熱伝導金属充填部の重心と鋳造方向に同じ位置に設けられた他の異熱伝導金属充填部であって、前記1の異熱伝導金属充填部に前記幅方向で隣り合う他の異熱伝導金属充填部の重心から、前記1の異熱伝導金属充填部の重心まで、の距離(mm)である。
[2]前記複数の異熱伝導金属充填部は、前記距離(D1)が下記の(3)式を満足するように設けられる、[1]に記載の鋼の連続鋳造方法。
D1≦2r・・・(3)
[3]前記複数の凹溝の形状は全て同じである、[1]または[2]に記載の鋼の連続鋳造方法。
[4]前記複数の凹溝の形状は円形または角のない擬似円形である、[1]から[3]の何れか1つに記載の鋼の連続鋳造方法。
[5]前記複数の異熱伝導金属充填部は格子状に設けられる、[1]から[4]の何れか1つに記載の鋼の連続鋳造方法。
[6]前記複数の異熱伝導金属充填部は千鳥状に設けられる、[1]から[4]の何れか1つに記載の鋼の連続鋳造方法。
[7]連続鋳造機に設けられた複数対の鋳片支持ロールのロール開度を鋳造方向下流側に向かって段階的に増加させることで、内部に未凝固部を有する鋳片の長辺面を鋳型出口での鋳片厚み(鋳片長辺面間の厚み)に対して0mm超え20mm以下の範囲の総バルジング量で拡大させ、その後、前記複数対の鋳片支持ロールのロール開度を鋳造方向下流側に向かって段階的に減少させた軽圧下帯で、前記鋳片の厚み中心部の固相率が少なくとも0.2の時点から0.9になる時点まで、圧下速度(mm/min)と鋳造速度(m/min)との積(mm・m/min2)が0.30以上1.00以下に相当する圧下力を前記鋳片の長辺面に付与し、前記圧下力によって前記総バルジング量と同等の総圧下量または前記総バルジング量よりも小さい総圧下量で前記鋳片の長辺面を圧下する、[1]から[6]の何れか1つに記載の鋼の連続鋳造方法。
[8]前記鋳型銅板の外壁面には、鋳造方向に沿った複数のスリットが前記鋳型銅板の幅方向に単数または複数のピッチで設けられ、前記複数のスリットが単数のピッチで設けられている場合は、前記単数のピッチをZ(mm)とし、前記複数のスリットが複数のピッチで設けられている場合は、前記複数のピッチのうち最も長いピッチをZ(mm)としたとき、前記Zが下記(4)式を満足する、[1]から[7]の何れか1つに記載の鋼の連続鋳造方法。
Z≧2.5×D2・・・(4)
ここで、前記異熱伝導金属充填部の重心とは、鋳型銅板の溶鋼側平面における異熱伝導金属充填部の断面形状の重心をいう。
但し、(5)式において、Smaは擬似円形凹溝の面積(mm2)である。
但し、(1)式において、Vcは、鋳造速度(m/min)、fは、オシレーション振動数(cpm)、OMPは、オシレーションマークピッチ(mm)である。
但し、(3)式において、rは、異熱伝導金属充填部19の半径(mm)または円相当半径(mm)である。
但し、(2)式において、rは、異熱伝導金属充填部19の半径(mm)または円相当半径(mm)である。
但し、(4)式において、Zは、鋳型長辺銅板5aの幅方向におけるスリット30の最も長いピッチ(mm)である。
2 タンディッシュ
3 スライディングノズル
4 浸漬ノズル
5 連続鋳造用鋳型
5a 鋳型長辺銅板
6 サポートロール
7 ガイドロール
8 ピンチロール
9 搬送ロール
10 鋳片切断機
11 溶鋼
12 鋳片
12a スラブ鋳片
13 凝固シェル
14 未凝固部
15 凝固完了位置
16 強制バルジング帯
17 軽圧下帯
18 メニスカス位置
19 異熱伝導金属充填部
19a 1の異熱伝導金属充填部
19b 他の異熱伝導金属充填部
19c 他の異熱伝導金属充填部
20 異熱伝導金属充填部
20a 1の異熱伝導金属充填部
20b 他の異熱伝導金属充填部
20c 他の異熱伝導金属充填部
30 スリット
32 ボルト穴
40 バックアッププレート
42 スタッドボルト
44 冷却水
Claims (8)
- 連続鋳造用鋳型内に溶鋼を注入しつつ、前記連続鋳造用鋳型を鋳造方向に振動させながら前記溶鋼を引き抜いて、鋳片を製造する鋼の連続鋳造方法であって、
連続鋳造用鋳型は、定常鋳込み状態のメニスカス位置より上方へ少なくとも20mmの位置から前記メニスカス位置より下方へ少なくとも50mm以上、多くとも200mm以下の位置までの鋳型銅板の内壁面に設けられた複数の凹溝を有し、
前記複数の凹溝の内部には、前記鋳型銅板の熱伝導率に対して熱伝導率差の比率が20%以上である金属もしくは金属合金が充填された複数の異熱伝導金属充填部が設けられ、前記複数の異熱伝導金属充填部が設けられた前記内壁面の面積に対する全ての異熱伝導金属充填部の面積の総和の比である面積率が10%以上80%以下であり、
オシレーション振動数(f)と鋳造速度(Vc)とで導かれるオシレーションマークピッチ(OMP)及び距離(D1)が下記(1)式を満足し、距離(D2)が下記(2)式を満足する、鋼の連続鋳造方法。
D1≦OMP=Vc×1000/f・・・(1)
D2≦4r ・・・(2)
但し、(1)式において、
Vcは、鋳造速度(m/min)であり、
fは、オシレーション振動数(cpm)であり、
OMPは、オシレーションマークピッチ(mm)であり、
D1は、複数のうちの1の異熱伝導金属充填部の重心と、前記鋳型銅板の幅方向に同じ位置に設けられた他の異熱伝導金属充填部であって、前記1の異熱伝導金属充填部に鋳造方向で隣り合う他の異熱伝導金属充填部と前記鋳型銅板との境界線から、前記1の異熱伝導金属充填部と前記鋳型銅板との境界線までの距離(mm)であり、
(2)式において、
rは、前記異熱伝導金属充填部の重心を中心とし、前記異熱伝導金属充填部の面積と同一の面積の円の半径(mm)であり、
D2は、前記1の異熱伝導金属充填部の重心と鋳造方向に同じ位置に設けられた他の異熱伝導金属充填部であって、前記1の異熱伝導金属充填部に前記幅方向で隣り合う他の異熱伝導金属充填部の重心から、前記1の異熱伝導金属充填部の重心まで、の距離(mm)である。 - 前記複数の異熱伝導金属充填部は、前記距離(D1)が下記の(3)式を満足するように設けられる、請求項1に記載の鋼の連続鋳造方法。
D1≦2r・・・(3) - 前記複数の凹溝の形状は全て同じである、請求項1または請求項2に記載の鋼の連続鋳造方法。
- 前記複数の凹溝の形状は円形または角のない擬似円形である、請求項1から請求項3の何れか一項に記載の鋼の連続鋳造方法。
- 前記複数の異熱伝導金属充填部は格子状に設けられる、請求項1から請求項4の何れか一項に記載の鋼の連続鋳造方法。
- 前記複数の異熱伝導金属充填部は千鳥状に設けられる、請求項1から請求項4の何れか一項に記載の鋼の連続鋳造方法。
- 連続鋳造機に設けられた複数対の鋳片支持ロールのロール開度を鋳造方向下流側に向かって段階的に増加させることで、内部に未凝固部を有する鋳片の長辺面を鋳型出口での鋳片厚み(鋳片長辺面間の厚み)に対して0mm超え20mm以下の範囲の総バルジング量で拡大させ、
その後、前記複数対の鋳片支持ロールのロール開度を鋳造方向下流側に向かって段階的に減少させた軽圧下帯で、前記鋳片の厚み中心部の固相率が少なくとも0.2の時点から0.9になる時点まで、圧下速度(mm/min)と鋳造速度(m/min)との積(mm・m/min2)が0.30以上1.00以下に相当する圧下力を前記鋳片の長辺面に付与し、前記圧下力によって前記総バルジング量と同等の総圧下量または前記総バルジング量よりも小さい総圧下量で前記鋳片の長辺面を圧下する、請求項1から請求項6の何れか一項に記載の鋼の連続鋳造方法。 - 前記鋳型銅板の外壁面には、鋳造方向に沿った複数のスリットが前記鋳型銅板の幅方向に単数または複数のピッチで設けられ、
前記複数のスリットが単数のピッチで設けられている場合は、前記単数のピッチをZ(mm)とし、前記複数のスリットが複数のピッチで設けられている場合は、前記複数のピッチのうち最も長いピッチをZ(mm)としたとき、
前記Zが下記(4)式を満足する、請求項1から請求項7の何れか一項に記載の鋼の連続鋳造方法。
Z≧2.5×D2・・・(4)
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