WO2018036412A1 - 一种圆柱体制品外观检测系统 - Google Patents
一种圆柱体制品外观检测系统 Download PDFInfo
- Publication number
- WO2018036412A1 WO2018036412A1 PCT/CN2017/097644 CN2017097644W WO2018036412A1 WO 2018036412 A1 WO2018036412 A1 WO 2018036412A1 CN 2017097644 W CN2017097644 W CN 2017097644W WO 2018036412 A1 WO2018036412 A1 WO 2018036412A1
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- WIPO (PCT)
- Prior art keywords
- materials
- conveyor belt
- belt
- detection channel
- image
- Prior art date
Links
- 238000001514 detection method Methods 0.000 title claims abstract description 38
- 230000005540 biological transmission Effects 0.000 claims description 6
- 239000000463 material Substances 0.000 abstract description 60
- 230000033001 locomotion Effects 0.000 abstract description 17
- 238000012545 processing Methods 0.000 abstract description 5
- 230000002093 peripheral effect Effects 0.000 abstract 1
- 238000007689 inspection Methods 0.000 description 6
- 238000009825 accumulation Methods 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- MCMNRKCIXSYSNV-UHFFFAOYSA-N Zirconium dioxide Chemical compound O=[Zr]=O MCMNRKCIXSYSNV-UHFFFAOYSA-N 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 239000011521 glass Substances 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000003384 imaging method Methods 0.000 description 1
- 230000014759 maintenance of location Effects 0.000 description 1
- 210000001161 mammalian embryo Anatomy 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000003801 milling Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 239000013307 optical fiber Substances 0.000 description 1
- 238000012805 post-processing Methods 0.000 description 1
- 230000000717 retained effect Effects 0.000 description 1
- 238000003786 synthesis reaction Methods 0.000 description 1
- 238000013024 troubleshooting Methods 0.000 description 1
- 210000002268 wool Anatomy 0.000 description 1
Images
Classifications
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/84—Systems specially adapted for particular applications
- G01N21/88—Investigating the presence of flaws or contamination
- G01N21/95—Investigating the presence of flaws or contamination characterised by the material or shape of the object to be examined
- G01N21/952—Inspecting the exterior surface of cylindrical bodies or wires
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/84—Systems specially adapted for particular applications
- G01N21/88—Investigating the presence of flaws or contamination
- G01N21/89—Investigating the presence of flaws or contamination in moving material, e.g. running paper or textiles
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/84—Systems specially adapted for particular applications
- G01N2021/845—Objects on a conveyor
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/84—Systems specially adapted for particular applications
- G01N21/88—Investigating the presence of flaws or contamination
- G01N21/89—Investigating the presence of flaws or contamination in moving material, e.g. running paper or textiles
- G01N21/8901—Optical details; Scanning details
Definitions
- the invention relates to the field of detection of rod-shaped products and cylindrical products, in particular to a system for detecting the appearance of cylindrical products.
- Cylindrical or bar made mechanical products are used in many industrial applications, such as needle rollers for needle bearings, zirconia ceramic ferrules for butting optical fibers, and metal wool for the production of drill bits and milling cutters. Embryo and so on. Many products have strict quality requirements and often require a thorough inspection of the appearance of the product. Due to the large amount of cylindrical bar stock, artificial vision inspection is difficult to meet the speed and quantity requirements, so it is necessary to use machine vision equipment for automatic detection. There are two types of machine vision inspection equipment for cylindrical materials on the market:
- the first is to use multiple face-line scanning cameras for multi-shot shooting.
- the system typically places the material in a transparent glass or glass tube and then scans the camera array with surrounding lines to trigger the shot simultaneously or sequentially.
- This solution is costly due to the simultaneous shooting with multiple line scan cameras.
- there are a large number of overlapping areas between the photos and the processing is repeated when the computer image is processed, and the efficiency is not high.
- the brightness of the photographs is different, and the resolution of different regions is different, which causes inconvenience and precision reduction of post-processing.
- the second is to scan the façade of the cylinder with a line scan camera to create a complete image of the outer surface.
- the relative position between the line scan camera, the light source and the material is fixed, and the generated image has good brightness consistency and unique resolution.
- the line sweep method requires the system to have a mechanical structure to drive the cylinder to rotate about the axis of symmetry.
- some of the existing systems use a "clip-and-rotate" approach in which the material is held by the jaws and the motor is rotated with the animal material.
- the way of clamping, rotating and releasing one by one is complicated in mechanical design and the speed is not fast.
- Another type of workpiece driving method "drum type" is shown in Fig. 1.
- the cylindrical product 2 to be inspected is placed in the V-shaped groove 5, and two rollers 4 are arranged at the disconnection of the V-shaped groove 5, and two rollers 4 are provided.
- the opposite direction of rotation that is, one clockwise rotation and the other counterclockwise rotation, pushes the cylindrical product 2 along the V-shaped groove 5, providing the cylindrical product 2 with an axial driving force to enter between the two rollers 3.
- the two rollers 3 are turned the same, providing the cylindrical product 2 with rotational power, so that the cylindrical product 2 rotates along its axis, the scanning line of the line scan camera 1 is aligned with the cylindrical product 2 in rotation, and the unfolding of the outer cylindrical surface is taken.
- the image so that the entire mechanical operation is continuous and smooth, the beat speed is much faster than the "pinch-rotate" method.
- the image acquired by the drum type scheme combines the radial scanning and the axial linear motion to produce a unique parallel tilt.
- Image, drum type material drive is the most advanced in the prior art, but there are still many disadvantages: slow speed: the drive speed of the axial roller determines the tempo of the entire system, the roller can only push the material currently between the rollers After the material moves onto the drum, only the rear material provides such driving force. If it is desired to increase the speed of the system, it is necessary to increase the speed of the roller. At this time, if the weight of the material is light, the material is prone to accumulation, so the running speed of the whole system exists. An upper limit; poor image quality: the material on the drum is pushed by the rear material.
- the material on the drum will stop moving forward, or the running speed will be uneven, causing the captured image to bend. Or a line-shaped edge, which increases the difficulty of image processing, and is very likely to cause false alarms; it cannot be emptied: for the same reason, after the front feed is stopped, some materials will stop on the drum and need to be manually removed; Quality and small diameter products cannot be applied: the material on the drum is pushed by the rear material When the material diameter is too small too light, the material prone to accumulate, resulting in image acquisition failure; troubleshooting easy: Once material buildup occurs, it is necessary for the system to continue to run through all of the material on hand to clear the drum.
- the object of the present invention is to provide a cylindrical product appearance detecting system, which solves the problem that the image collected by the drum type scheme in the prior art has defects and the material is likely to accumulate.
- a cylindrical product appearance detecting system comprising a line scanning camera, further comprising a conveyor belt, wherein two flat plates are fixed above the conveyor belt, and a detecting channel is formed between the two flat plates, and the detecting channel and the moving direction of the conveyor belt are An angle ⁇ is formed therebetween, and 0° ⁇ ⁇ ⁇ 90°, and the detection channel is located in a photographing area of the line scan camera.
- the appearance inspection system for a cylindrical product of the invention utilizes a conveyor belt as the conveying power of the product to be tested, and two flat plates are fixed above the conveyor belt, and the two flat plates are arranged at intervals between the transmission belts, during the movement of the conveyor belt, The two plates are in a fixed position, and at the same time, a detection channel is formed between the two plates, and an angle ⁇ is formed between the detection channel and the moving direction of the conveyor belt, and 0° ⁇ 90°, that is, the detection channel is The direction of movement of the conveyor belt is neither parallel nor vertical, but is inclined. When the conveyor belt moves, the detection passage is inclined with respect to the conveyor belt, and the cylindrical product to be tested enters under the transmission belt.
- the conveyor belt moves, giving two movements of the measured object: the measured object slides along the detection channel relative to the conveyor belt, and simultaneously rotates around the axial direction under the friction of the conveyor belt, the two
- the composition of the components causes the object to be tested to move in a spiral advancement manner, and the line scan camera located above the detection channel can take a parallel oblique image; the system of the present invention
- Continuous driving by the belt ensures that the axial and circumferential uniform motion can be maintained while scanning the field of view of the camera. This ensures the linear shape of the acquired image, even if the front feed rate is unstable, the material is not on the belt. Will be affected. At the same time, the material naturally accelerates when it reaches the belt, and can be separated from the rear material.
- the boundary between the materials is clear on the image acquisition, which reduces the difficulty of image processing.
- the material is driven by the belt and continues to move. After the front feed is stopped, this paragraph will not There are materials to be retained; the driving of the material is not affected by other materials, and can be applied to any length, diameter and weight; once material accumulation occurs, the material will go out of the stack because the material is self-propelled, the front end supply slows down or the belt speed becomes faster. District, self-excluding the failure of the stock.
- a frame on which the drum is placed the belt being tensioned on two rollers, and the two plates being fixed to the frame.
- the gap between the conveyor belt and the two plates is achieved by tightening the conveyor belt on the two rollers by fixing the two plates to the frame.
- the gap between the flat plate and the conveyor belt is 0.1 to 5 mm.
- the close side of the cylindrical product is due to the inclination of the whole structure to one side, which is ensured by the gravity of the cylindrical product.
- the gap between the flat plate and the conveyor belt is smaller than the radius of the material to prevent the material from falling from the gap and blocking the operation of the system.
- an angle ⁇ is formed between the detection channel and the moving direction of the transmission belt, and 30° ⁇ ⁇ ⁇ 60°, and the operating speed of the system of the present invention depends on the speed of the transmission belt and the angle of the detection channel, and the speed of the transmission belt. It can be adjusted to be faster than the front feed rate, and does not cause stacking problems. According to different angles and speed requirements, a reasonable motion system can be formed.
- a preferred angle is that the alpha is 45°.
- the present invention has the following advantages and beneficial effects:
- the appearance inspection system for a cylindrical product when the conveyor belt moves, the detection passage is inclined with respect to the conveyor belt, and the cylindrical product to be tested enters the detection passage under the driving belt, when the conveyor belt During exercise, the two components of the measured object are given a motion: the detected object slides along the detection channel relative to the conveyor belt, and simultaneously rotates around the axis under the friction of the conveyor belt.
- a line scan camera positioned above the detection channel can take a parallel oblique image; the system of the present invention, as driven by the belt, ensures that uniform motion in the axial and circumferential directions is maintained while scanning the field of view of the camera through the line This ensures the linear type of the acquired image, even if the front feed rate is unstable, the material will not be affected on the belt. At the same time, the material naturally accelerates when it reaches the belt, and can be separated from the rear material. The boundary between the materials is clear on the image collection, which reduces the difficulty of image processing. The material is driven by the belt and continues to move. After the feeding of the front section stops, there will be no material retention in this section.
- the driving of the material is not affected by other materials, and can be applied to any length, diameter and weight; once material accumulation occurs, the material will go out of the accumulation area because the material is self-propelled, the front end supply is slowed down or the belt speed becomes faster. Eliminate the failure of the stockpiling;
- the running speed depends on the speed of the conveyor belt and the angle of the detection channel, and the speed of the conveyor belt can be adjusted to be faster than the front end feeding speed, and no stacking problem occurs. According to different angles and speed requirements, a reasonable motion system can be formed.
- FIG. 1 is a schematic structural view of a drum type detection in the prior art
- FIG. 2 is a schematic structural view of a detection system of the present invention.
- the structure of the present invention is schematic.
- 1-line scanning camera 2-cylinder product, 3-roller, 4-roller, 5-V groove, 6-belt, 7-plate, 8-detection channel, 9-frame, 10-drum.
- a cylindrical article appearance detecting system for detecting the surface appearance of a cylindrical electronic component includes a frame 9 on which two rollers 10 are disposed, and the conveyor belt 6 is tightened at On the two rollers 10, one of the rollers 10 is driven by a driving mechanism. Under the driving of the driving mechanism, the conveyor belt 6 can be rotated between the two rollers 10, and the two plates 7 are fixed on the frame 9, and the two plates 7 are The gap between the conveyor belts 6 is 1 mm, and the two flat plates 7 are spaced apart to form a detection passage 8, and the detection passage 8 forms an angle ⁇ with the moving direction of the conveyor belt 6, and the cylindrical product 2 advances one unit in the axial direction.
- the circumferential direction rotates exactly 360°, so the ideal ⁇ angle should be arctan(L/2 ⁇ R), where arctan is the arctangent function, R is the radius of the cylindrical product 2, and L is the length of the cylindrical product 2, and the line
- the scanning camera 1 is placed above the detection channel 8, and during the movement of the conveyor belt, the two plates 7 are in a fixed position, and the direction of movement of the detection channel 8 and the conveyor belt 6 is neither parallel nor vertical, but inclined.
- the detection channel 8 is inclined with respect to the conveyor belt 6, and the cylinder product 2 to be tested enters the detection channel 8 under the driving of the conveyor belt 6, and when the conveyor belt 6 moves, the cylinder to be tested is given.
- the movement of the two components of the product 2 the cylindrical product 2 slides along the detection channel relative to the conveyor belt, and at the same time rotates around its axial direction under the friction of the conveyor belt 6, the synthesis of these two components causes the object to be tested to spiral forward
- the line scan camera located above the detection channel can take a parallel tilt image.
- the operating speed of the system of the present invention depends on the speed of the conveyor belt 6 and the inclination angle ⁇ of the detection passage 8, and the speed of the conveyor belt 6 can be adjusted to be faster than the front end feeding speed without causing stacking problems, depending on the angle And speed requirements can form a reasonable motion system.
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- Physics & Mathematics (AREA)
- Health & Medical Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Analytical Chemistry (AREA)
- Biochemistry (AREA)
- General Health & Medical Sciences (AREA)
- General Physics & Mathematics (AREA)
- Immunology (AREA)
- Pathology (AREA)
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Investigating Materials By The Use Of Optical Means Adapted For Particular Applications (AREA)
Abstract
Description
Claims (5)
- 一种圆柱体制品外观检测系统,包括线扫描相机(1),其特征在于:还包括一个传输带(6),在传输带(6)上方固定有两个平板(7),两个平板(7)之间间隔形成一个检测通道(8),检测通道(8)与传输带(6)的运动方向之间形成夹角α,且0°<α<90°,所述检测通道(8)位于线扫描相机(1)的拍摄区域。
- 根据权利要求1所述的一种圆柱体制品外观检测系统,其特征在于:还包括一个框架(9),在框架(9)上设置有滚筒(10),所述的传输带(6)绷紧在两个滚筒(10)上,两个平板(7)固定在框架(9)上。
- 根据权利要求1所述的一种圆柱体制品外观检测系统,其特征在于:所述平板(7)与传输带(6)之间的间隙为0.1~5mm。
- 根据权利要求1所述的一种圆柱体制品外观检测系统,其特征在于:检测通道(8)与传输带(6)的运动方向之间形成夹角α,且30°<α<60°。
- 根据权利要求4所述的一种圆柱体制品外观检测系统,其特征在于:所述α为45°。
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
GB1902445.4A GB2567599B (en) | 2016-08-25 | 2017-08-16 | Appearance detection system for cylinder product |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201610721626.0A CN106093060A (zh) | 2016-08-25 | 2016-08-25 | 一种圆柱体制品外观检测系统 |
CN201610721626.0 | 2016-08-25 |
Publications (1)
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WO2018036412A1 true WO2018036412A1 (zh) | 2018-03-01 |
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PCT/CN2017/097644 WO2018036412A1 (zh) | 2016-08-25 | 2017-08-16 | 一种圆柱体制品外观检测系统 |
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CN (1) | CN106093060A (zh) |
GB (1) | GB2567599B (zh) |
WO (1) | WO2018036412A1 (zh) |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109099840A (zh) * | 2018-09-12 | 2018-12-28 | 北京好运达智创科技有限公司 | 高铁水泥轨枕视觉检测及判断系统 |
CN111174765A (zh) * | 2020-02-24 | 2020-05-19 | 北京航天飞行控制中心 | 基于视觉引导的行星车目标探测控制方法及装置 |
CN113567468A (zh) * | 2020-04-28 | 2021-10-29 | 宝山钢铁股份有限公司 | 适用于v型辊道输送的管棒材表面自适应成像系统及方法 |
CN115591997A (zh) * | 2022-09-30 | 2023-01-13 | 重庆首键药用包装材料有限公司(Cn) | 一种药液瓶盖生产用检测计数设备 |
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CN106093060A (zh) * | 2016-08-25 | 2016-11-09 | 成都贝森伟任科技有限责任公司 | 一种圆柱体制品外观检测系统 |
CN107192718A (zh) * | 2017-05-13 | 2017-09-22 | 苏州智能制造研究院有限公司 | 一种柱体及锥体表面扫描检测的装置与方法 |
EP3848701B1 (en) * | 2020-01-08 | 2024-10-09 | Schott Ag | Inspection device for cylindrical bodies |
CN113376177A (zh) * | 2021-06-21 | 2021-09-10 | 上海商汤科技开发有限公司 | 极耳检测方法、装置及电子设备 |
CN113777042B (zh) * | 2021-09-17 | 2024-07-05 | 宁波星帆信息科技有限公司 | 轴类产品的视觉检测装置 |
CN114460007B (zh) * | 2022-02-11 | 2023-10-13 | 河北科技大学 | 圆轴表面缺陷检测装置 |
CN114839201B (zh) * | 2022-03-29 | 2024-09-20 | 合肥中科君达视界技术股份有限公司 | 一种应用于微型易爆圆柱体的全方位表面检测系统 |
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- 2016-08-25 CN CN201610721626.0A patent/CN106093060A/zh active Pending
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- 2017-08-16 WO PCT/CN2017/097644 patent/WO2018036412A1/zh active Application Filing
- 2017-08-16 GB GB1902445.4A patent/GB2567599B/en not_active Expired - Fee Related
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JP3871944B2 (ja) * | 2002-02-27 | 2007-01-24 | 株式会社ジェイテクト | 外観検査装置 |
JP2005010038A (ja) * | 2003-06-19 | 2005-01-13 | Koyo Seiko Co Ltd | 外観検査装置 |
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Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109099840A (zh) * | 2018-09-12 | 2018-12-28 | 北京好运达智创科技有限公司 | 高铁水泥轨枕视觉检测及判断系统 |
CN109099840B (zh) * | 2018-09-12 | 2024-03-15 | 北京好运达智创科技有限公司 | 高铁水泥轨枕视觉检测及判断系统 |
CN111174765A (zh) * | 2020-02-24 | 2020-05-19 | 北京航天飞行控制中心 | 基于视觉引导的行星车目标探测控制方法及装置 |
CN111174765B (zh) * | 2020-02-24 | 2021-08-13 | 北京航天飞行控制中心 | 基于视觉引导的行星车目标探测控制方法及装置 |
CN113567468A (zh) * | 2020-04-28 | 2021-10-29 | 宝山钢铁股份有限公司 | 适用于v型辊道输送的管棒材表面自适应成像系统及方法 |
CN113567468B (zh) * | 2020-04-28 | 2023-11-14 | 宝山钢铁股份有限公司 | 适用于v型辊道输送的管棒材表面自适应成像系统及方法 |
CN115591997A (zh) * | 2022-09-30 | 2023-01-13 | 重庆首键药用包装材料有限公司(Cn) | 一种药液瓶盖生产用检测计数设备 |
Also Published As
Publication number | Publication date |
---|---|
GB2567599B (en) | 2021-10-27 |
GB201902445D0 (en) | 2019-04-10 |
CN106093060A (zh) | 2016-11-09 |
GB2567599A (en) | 2019-04-17 |
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