WO2018029941A1 - Vehicle body structure - Google Patents

Vehicle body structure Download PDF

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Publication number
WO2018029941A1
WO2018029941A1 PCT/JP2017/019881 JP2017019881W WO2018029941A1 WO 2018029941 A1 WO2018029941 A1 WO 2018029941A1 JP 2017019881 W JP2017019881 W JP 2017019881W WO 2018029941 A1 WO2018029941 A1 WO 2018029941A1
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WO
WIPO (PCT)
Prior art keywords
dash panel
vehicle
reinforcing
frame
front side
Prior art date
Application number
PCT/JP2017/019881
Other languages
French (fr)
Japanese (ja)
Inventor
真康 吉田
知仁 鎌田
貴之 相馬
知央 渡部
Original Assignee
本田技研工業株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
Application filed by 本田技研工業株式会社 filed Critical 本田技研工業株式会社
Priority to CN201780048931.0A priority Critical patent/CN109562794B/en
Publication of WO2018029941A1 publication Critical patent/WO2018029941A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B62LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
    • B62DMOTOR VEHICLES; TRAILERS
    • B62D25/00Superstructure or monocoque structure sub-units; Parts or details thereof not otherwise provided for
    • B62D25/20Floors or bottom sub-units

Definitions

  • the present invention relates to a vehicle body structure continuous from a floor panel to a dash panel.
  • the kick-up portion does not deform at the time of a frontal collision, but it bends at a site of low strength behind the reinforcement frame Rotate at. By such rotation, the amount of deformation toward the lower limbs of the vehicle body portion closer to the lower limbs is increased as compared with the case where the kickup portion is the fulcrum.
  • the vehicle body portion close to the lower leg is a portion on the rear side of the reference numeral 85a in FIG. 1 and is a vehicle body portion facing the lower leg just outside the vehicle width direction.
  • the left-handed car corresponds to a compartment portion of a dash lower or a floor panel on the left foot side of the wheel arch shape.
  • the low strength portion at the rear of the reinforcement frame means the joint portion (per the joint portion between the diagonal brace and the reinforcement frame coupled to the side sill in FIG. 1) if the reinforcement frame is divided back and forth, the positioning of the press work Or a hole for draining the electrodeposition paint (a hole on the upper surface of the reinforcing frame in FIG. 1) or the like.
  • the strength is increased by increasing the thickness of the reinforcing frame or increasing the number of reinforcing members in order to reduce the amount of deformation toward the lower limbs, the vehicle weight increases and the manufacturing cost increases. I will.
  • the method of reinforcing weak points one after another there is a possibility that deformation more than expected may occur at unexpected places.
  • the present invention has been made in view of the above-described points, and a vehicle body structure capable of absorbing a collision load by being deformed at an assumed location at the time of a vehicle collision, while suppressing an increase in vehicle weight and manufacturing cost. Intended to provide.
  • the present invention is directed to a dash panel which is disposed along a vehicle width direction and is formed of a plate-like member which divides a power chamber and a vehicle compartment, and continuous to a lower edge of the dash panel
  • a floor panel consisting of a plate-like member constituting the floor of the room, a front side frame extending along the longitudinal direction of the vehicle on at least an outer plate surface facing the power chamber of the dash panel;
  • a reinforcing frame extending along a vehicle longitudinal direction at least a part of which overlaps the front side frame on an inner plate surface facing the chamber, and a dash panel reinforcing member disposed on the inner plate surface facing the cabin.
  • the reinforcement frame is disposed at the front end to the kick-up portion, and the dash panel reinforcement member is disposed at least along the inclined portion of the front side frame.
  • a front side frame reinforcement part characterized in that it is set to the fragile portion with a predetermined interval between the front side frame reinforcement part of the reinforcing frame and the dash panel reinforcement member.
  • the present invention it is possible to provide a vehicle body structure capable of absorbing a collision load by deforming at an assumed place at the time of a vehicle collision and suppressing an increase in vehicle weight and manufacturing cost.
  • FIG. 5 is a cross-sectional view taken along the line III-III of FIG. 4; It is a top view which shows the driver's seat part of the vehicle body in which the vehicle body structure which concerns on this embodiment is installed. It is a principal part front view which shows the tunnel part which concerns on this embodiment. It is the principal part perspective view seen from the compartment side which shows the structure which connects a side sill and a lower side dash
  • a power chamber R1 in which a power source such as an engine is accommodated is set at the front of the vehicle body.
  • a passenger compartment R2 in which a passenger gets on is adjacent to the passenger compartment.
  • the vehicle V includes a dash panel 10, a floor panel 20, side sills 30, a tunnel member 40, a front side frame 50, a reinforcing frame 60, a sub frame 70, and a dash panel reinforcing member 80.
  • the vehicle body structure 1 is formed substantially symmetrically, in the following description, it demonstrates centering on the structure of the left side (driver's seat side).
  • the dash panel 10 is formed of a plate-like member formed into a predetermined shape by press processing or the like, and divides the power chamber R1 and the vehicle chamber R2 and is a front end of the vehicle chamber R2. Form a part. Further, the dash panel 10 includes a front plate portion 11, an inclined portion 12, a floor plate portion 13, a wheel house portion 14, and a notch portion 15.
  • the front plate portion 11 extends in the vehicle vertical direction and in the vehicle width direction such that the plate surface faces in the vehicle longitudinal direction.
  • the inclined portion 12 is inclined downward from the lower end of the front plate portion 11 toward the rear of the vehicle, and extends to the height of the floor surface of the passenger compartment R2.
  • the floor plate portion 13 extends substantially horizontally rearward from the lower end (rear end) of the inclined portion 12, and constitutes a part of the floor surface of the vehicle compartment R2. Further, the floor panel 20 is joined to the rear end portion of the floor plate portion 13.
  • the bent portion between the inclined portion 12 and the floor plate portion 13 is referred to as a kickup portion.
  • the wheel house unit 14 is set at both ends in the vehicle width direction of the dash panel 10, and is one of the wheel houses (not shown) covering the upper half of the front wheel (not shown) of the vehicle V. Make up the department. Further, the wheel house portion 14 is formed in a spherical shape that bulges toward the vehicle compartment R2 side so as to straddle the front plate portion 11 and the inclined portion 12, and is a vehicle body portion close to the lower leg.
  • the notch 15 is a U-shaped notch that opens downward at the center of the dash panel 10 in the vehicle width direction, and is formed across the front plate 11, the inclined portion 12, and the floor plate 13. . And the tunnel member 40 mentioned later is joined to the notch part 15. As shown in FIG.
  • the floor panel 20 is formed of a plate-like member formed into a predetermined shape by press processing or the like, and constitutes a floor surface of the compartment R2. Further, in the floor panel 20, a side sill 30 extends along the longitudinal direction of the vehicle at an outer end edge in the vehicle width direction. Furthermore, in the floor panel 20, a tunnel member 40 extends in the vehicle longitudinal direction at a central portion in the vehicle width direction. In the floor panel 20, a reinforcing frame 60 extends along the vehicle longitudinal direction on a plate surface on the vehicle compartment R2 side located between the side sill 30 and the tunnel member 40 in the vehicle width direction.
  • the side sill 30 is an inner member, and is formed of a hollow member having a rectangular tube shape extended in the vehicle longitudinal direction together with an outer member (not shown). And the side sill 30 comprises the side edge part in the floor surface of compartment R2. Further, the front end portion of the side sill 30 is joined to the end (left and right ends) of the dash panel 10 in the vehicle width direction.
  • the tunnel member 40 is extended at the center in the vehicle width direction of the floor panel 20 along the vehicle longitudinal direction. Further, the tunnel member 40 is opened downward by the top plate portion 41 extending along the vehicle width direction and a pair of side wall portions 42 extending downward from both end edges of the top plate portion 41 in the vehicle width direction.
  • the groove has a substantially U-shaped cross section. Furthermore, the tunnel member 40 is configured of a front side tunnel 40F and a rear side tunnel 40R.
  • the front side tunnel 40F is inclined so that the top plate portion 41 is positioned lower toward the rear, and forms a groove shape (U-shaped groove) with the pair of side wall portions 42. Further, in the front tunnel 40F, a tunnel brace 43 is provided at a central portion in the vehicle longitudinal direction.
  • the tunnel brace 43 is a structure for preventing an increase in the distance between the opening edges of the U-shaped groove.
  • the tunnel brace 43 is composed of a top plate bead portion 44 formed on the top plate portion 41 and a brace member 45 disposed in the U-shaped groove of the front side tunnel 40F.
  • the top bead portion 44 extends in the vehicle width direction at a central portion in the front-rear direction of the top plate portion 41 of the front side tunnel 40F, and is formed of a protrusion having a U-shaped cross section convex toward the compartment R2 side.
  • the brace member 45 is a member obtained by bending a strip-shaped plate material into a U-shape in accordance with the inner surface shape of the U-shaped groove of the front side tunnel 40F, and installed at a position overlapping the top plate bead portion 44 in the U-shaped groove It is done. Also, the brace member 45 is provided with a brace bead portion 46.
  • the brace bead portion 46 extends from one side wall portion 42 through the top plate portion 41 to the other side wall portion 42 at the central portion in the width direction of the strip-like plate material, and has a convex cross section opposite to the vehicle compartment R2. It is comprised by the protrusion which has a U-shape.
  • the top plate bead portion 44 and the brace bead portion 46 form a closed space.
  • the rear side tunnel 40R is continuous with the rear side of the front side tunnel 40F, and the top plate portion 41 has a substantially horizontal U-shaped groove shape along the longitudinal direction of the vehicle. Then, on the front end edge of the top plate portion 41 and on the front end edges of the pair of side wall portions 42, flange portions (not shown) extending outward from the inside of the groove shape are formed. It is joined to the notch 15. Further, a flange portion extending in the vehicle width direction from the groove-shaped opening edge portion (lower end edge of the side wall portion 42) is joined to the left and right floor panels 20. A propeller shaft (not shown), an exhaust pipe (not shown) and the like are accommodated in the groove of the tunnel member 40.
  • the front side frame 50 is configured by a pair of members as shown in FIGS. 1 and 2. Each front side frame 50 is extended so as to be substantially parallel to each other along the vehicle longitudinal direction while sandwiching the tunnel member 40 on the plate surface on the power chamber R1 side from the dash panel 10 to the floor panel 20 ing. Each front side frame 50 further includes a support arm 51 and a bending portion 52.
  • the support arm portion 51 is formed of a hollow skeleton member formed in a substantially square cylindrical shape, and is disposed horizontally along the vehicle longitudinal direction in the power chamber R1, and a power source device (such as an engine) Support).
  • the bending portion 52 is continuously formed from the rear end of the support arm 51 to the kick-up portion, extends over the dash panel 10 and the floor panel 20, and on the outer surface FR1 facing the power chamber R1, It extends along the direction.
  • the bending portion 52 has a groove shape having a substantially U-shaped cross section that opens toward the outer surface FR1 facing the power chamber R1 over the dash panel 10 and the front end portion of the floor panel 20.
  • a flange portion 52a extending in the vehicle width direction from the opening edge portion is joined to the outer plate surface FR1.
  • the bending part 52 forms the closed cross section of the cross-sectional square shape with outer-plate surface FR1.
  • the bending portion 52 also includes a mounting bracket 53 and reinforcing stiffeners 54 and 55 (see FIG. 3).
  • the mounting bracket 53 is a bracket for supporting the sub frame 70, and is installed on the opposite side (power chamber R1 side) of a dash panel reinforcing member 80 described later with the dash panel 10 interposed therebetween.
  • the sub-frame 70 together with the support arm 51, supports the power source device. Then, when a load (collision load) equal to or greater than a set value is applied to the sub-frame 70 at the time of a collision, the sub-frame 70 separates from the mounting bracket 53 and separates the power source device from the vehicle V.
  • the reinforcing stiffeners 54 and 55 are disposed in the groove of the bending portion 52 located on the opposite side of the portion where the flange portion 85a described later is disposed, with the dash panel 10 interposed therebetween.
  • the reinforcing stiffeners 54 and 55 are joined to the groove-shaped side walls and the bottom wall in the groove of the bending portion 52. That is, the dash panel reinforcing member 80 and the mounting bracket 53 are disposed to face each other, the reinforcing stiffeners 54 and 55 are disposed between the opposing flanges, and a rectangular parallelepiped closed space is formed in the bending portion 52. .
  • the reinforcing frame 60 extends over the kick-up portion of the dash panel 10 and the floor panel 20, and an inner plate surface FR2 facing the passenger compartment R2 along the vehicle longitudinal direction. Extends upwards. Further, the reinforcing frame 60 has a groove shape having a substantially U-shaped cross section in which the reinforcing frame main body 61 opens downward facing the floor panel 20, and through the flange portion 62 protruding in the vehicle width direction from the opening edge portion. , Is joined to the floor panel 20.
  • the reinforcing frame 60 is disposed at a predetermined distance from the dash panel reinforcing member 80 while its front end portion overlaps the rear end portion of the front side frame 50 in a top view.
  • the position in the vehicle longitudinal direction of the front end portion is substantially the same as the position in the vehicle longitudinal direction of the front end portion (the end portion on the dash panel 10) of the side sill 30 It arrange
  • the portion between the dash panel reinforcing member 80 and the reinforcing frame 60 in the dash panel 10 and the front side frame 50 has a weaker portion 17 whose strength is lower than that of the other portions. Is set to the area to be deformed. Furthermore, the cross-sectional area of the cross section facing the vehicle longitudinal direction at the overlapping portion of the front end portion of the reinforcing frame 60 and the rear end portion of the front side frame 50 is smaller than the cross-sectional area of each other portion. It is set.
  • the sum of the cross-sectional area of the closed cross-section formed by the front side frame 50 and the dash panel 10 and the cross-sectional area of the closed cross-section formed by the reinforcing frame 60 and the dash panel 10 is the vehicle longitudinal direction.
  • Each groove shape (height dimension) changes smoothly so as to be substantially constant along the
  • Dash panel reinforcing member 80 is, as shown in FIG. 4, a plurality of reinforcing members (center vertical frame 81, upper cross member 82, brake master cylinder mounting bracket 83, and the like) disposed on inner surface FR2 of dash panel 10.
  • the center vertical frame 81 is composed of a pair of left and right members arranged with the tunnel member 40 interposed therebetween, and on the extension line L2 of the ridge line portion which becomes the boundary between the top plate portion 41 of the tunnel member 40 and the pair of side wall portions 42 In the vertical direction of the vehicle, they are disposed in parallel on the plate surface of the vehicle compartment R2 of the front plate portion 11.
  • the center vertical frame 81 has a groove shape having an approximately U-shaped cross section that opens forward facing the front plate portion 11, and the dash panel 10 is provided with the flange portion 81a extending in the vehicle width direction from the opening edge portion. It is joined.
  • the upper cross member 82 is formed of a pair of left and right members disposed so as to sandwich the tunnel member 40, and is an extension line L3 of a ridgeline portion which is a boundary between the front end edge of the top plate portion 41 of the front side tunnel 40F and the front plate portion 11. It is disposed on the vehicle compartment R2 side plate surface of the front plate portion 11 on the upper side (in the vehicle width direction).
  • the upper cross member 82 has a groove shape having an approximately U-shaped cross section that opens forward facing the front plate portion 11, and is joined to the dash panel 10 via a flange portion 82a that protrudes in the vertical direction from the opening edge portion. It is done.
  • the brake master cylinder mounting bracket 83 is located at the front end side extension (in the longitudinal direction of the vehicle) of the reinforcing frame 60 on the driver's seat side, and is connected to the outer end portion of the upper cross member 82 in the vehicle width direction. It is disposed on the side plate surface of the passenger compartment R2.
  • the upper dash cross member 84 is formed of a pair of left and right members disposed across the tunnel member 40, and a vehicle compartment R2 whose end on the inner side in the vehicle width direction is a boundary portion between the front plate portion 11 and the inclined portion 12 It is located on the side plate surface and adjacent to the lower side of the brake master cylinder mounting bracket 83.
  • the upper dash cross member 84 is located on the wheel house 14 from the boundary between the front plate 11 and the slope 12 as it goes outward in the vehicle width direction.
  • the upper dash cross member 84 has a groove shape having a substantially U-shaped cross section that opens forward facing the dash panel 10, and the dash panel 10 through the flange portion 84a protruding vertically from the opening edge portion. Bonded to.
  • the lower dash cross member 85 is composed of a pair of left and right members arranged to sandwich the tunnel member 40, and extends from the side sill 30 to the front tunnel 40F along the vehicle width direction on the cabin R2 side plate surface of the dash panel 10. It is arranged.
  • the lower dash cross member 85 is located below (rear) of the upper dash cross member 84 and extends along the boundary between the wheel house portion 14 and the inclined portion 12 in the vehicle width direction on the inclined portion 12. Exist.
  • the lower dash cross member 85 has a groove shape having a substantially L-shaped cross section that opens forward facing the dash panel 10, and is joined to the dash panel 10 via a flange portion 85a protruding vertically from the opening edge portion It is done.
  • the lower dash cross member 85 is provided with an outer flange portion 85b at an outer end in the vehicle width direction, and an inner flange portion 85c at an inner end in the vehicle width direction.
  • the outer flange portion 85 b is configured by a section bent from the L-shaped vertical wall portion to the rear of the vehicle.
  • the outer flange portion 85 b is inserted from the front end of the side sill 30 into the cylinder of the side sill 30 and joined to the inner surface of the end portion of the side sill 30.
  • the inner flange portion 85c is formed of a L-shaped outwardly overhanging section.
  • the inner flange portion 85c is joined to the portion of the side wall portion 42 where the tunnel brace 43 of the front side tunnel 40F is installed. That is, the lower dash cross member 85 on the driver's seat side and the lower dash cross member 85 on the passenger seat side connect the side sills 30 on the left and right sides with the tunnel brace 43 interposed therebetween.
  • the lower dash cross member 85 is provided with a bridge portion 85 d extending upward (forward) so as to overlap the upper cross member 82 at a position overlapping the front side frame 50 when viewed from above. Therefore, along the front side frame 50, the brake master cylinder mounting bracket 83, the upper dash cross member 84, the bridge portion 85d, and the lower dash cross member 85 continue from the front (upper) to the rear (lower) and are fragile.
  • the reinforcing frame 60 further extends through the portion 17. That is, on the dash panel 10 in which the front side frame 50 extends and on the compartment R2 side plate surface of the portion in the floor panel 20, reinforcing members are disposed except for the fragile portion 17.
  • the dash panel reinforcing member 80 combines the above-described respective reinforcing members to constitute a wheelhouse reinforcing portion 80A, a front side frame reinforcing portion 80B, and a reinforcing portion 80C around a steering shaft opening.
  • the wheelhouse reinforcing portion 80A is formed of a rectangular area surrounded by upper and lower dash cross members.
  • wheel house reinforcement part 80A generates reaction force in the case of narrow offset collision A (small overlap collision).
  • the front side frame reinforcing portion 80B is formed at least on the brake master cylinder mounting bracket 83 and the upper and lower dash cross members on the cabin R2 side plate surface of the dash panel 10 and the floor panel 20 where the front side frame 50 extends.
  • the front side frame reinforcing portion 80B generates a reaction force against an external force applied to the front side frame of the full flat front collision B.
  • the reinforcing portion 80C around the opening of the steering shaft is formed of a rectangular area surrounded by the upper and lower dash cross members, the brake master cylinder mounting bracket 83, the upper cross member 82, the center longitudinal frame 81, and the tunnel brace 43.
  • the reinforcing portion 80C around the opening of the steering shaft generates a reaction force at C when the power source device retracts in the power chamber R1 and collides with the dash panel 10 due to a collision.
  • a collision load is input to the front side frame 50 and the sub frame 70 by an offset collision, a front collision such as a full flat front collision, and a collision of these forms.
  • the magnitude of the collision load input to the front side frame 50 and the sub frame 70 is equal to or greater than the set value, the sub frame 70 is separated from the frame, and the front side frame 50 is the fragile portion 17 (a no area). It bends around.
  • the collision load input to the front side frame 50 acts as a load that presses the front plate portion 11 of the dash panel 10 rearward via the support arm 51.
  • the front side frame 50 and the dash panel 10 are restored to the shape before the collision after elastic deformation such as bending.
  • the collision load to be input is larger than a predetermined value
  • the front side frame 50 and the dash panel 10 are bent at the fragile portion 17 whose strength is lower than that of the other portions, and are deformed into the shape of the code 50A.
  • the collision load input to the sub-frame 70 exceeds a predetermined value other than the aforementioned one, the sub-frame 70 is detached from the mounting bracket 53.
  • the vehicle body structure 1 of the present embodiment configured as described above can achieve the following effects.
  • the reinforcing frame 60 is disposed at a predetermined distance from the lower dash cross member 85 (the front side frame reinforcing portion 80B of the dash panel reinforcing member 80). Then, the portion between the dash panel 10 and the front side frame 50 between the dash panel 10 and the reinforcing frame 60 is set as the fragile portion 17 whose strength is lower than that of the other portions.
  • the front side frame 50 and the dash panel 10 bend at the fragile portion 17 and the rear kickup portion It is possible to reduce the amount of deformation of the vehicle compartment (wheel house part) to the lower limbs by reducing the turning radius than bending deformation. In addition, since the reinforcing member is not newly added to set the fragile portion 17, the vehicle weight and the manufacturing cost are not increased.
  • the cross-sectional area of the cross section of the reinforcing frame 60 and the front side frame 50 facing each other in the vehicle longitudinal direction at the overlapping portion is set smaller than the other portions.
  • the lower dash cross member 85 (the dash panel reinforcing member 80) is disposed on the dash panel 10 via the provided flange portion 85a.
  • reinforcing stiffeners 54 and 55 are provided on the opposite side of the portion where the flange portion 85a is disposed with the dash panel 10 interposed therebetween.
  • the front side frame 50 is provided with a mounting bracket 53 for supporting the sub frame 70 at a portion facing the lower dash cross member 85 (the dash panel reinforcing member 80) with the dash panel 10 interposed therebetween. ing.
  • the collision load when the vehicle V collides is input from the front side frame 50 to the dash panel 10 via the sub-frame 70.
  • the collision load is dispersed and input to the dash panel 10 without being concentrated at one place, so deformation at the input portion is suppressed, and deformation can be made more reliably at the fragile portion 17.
  • the collision load is input in the vicinity of the fragile portion 17, the deformable region between the input portion and the fragile portion 17 is reduced, and the deformation in the fragile portion 17 is performed more reliably.
  • the lower dash cross member 85 (dash panel reinforcing member 80) has a groove shape having a substantially L-shaped cross section, and the dash panel via the flange portion 85a provided at the opening edge of the groove shape. Located on the 10th. Therefore, a triangular closed cross section is formed by the lower dash cross member 85 (the dash panel reinforcing member 80) and the dash panel 10. Accordingly, the lower dash cross member 85 (the dash panel reinforcing member 80) can be disposed in a smaller installation space, and stable rigidity can be exhibited regardless of the direction in which the collision load is input.
  • the reinforcing frame 60 has a front end portion (end close to the fragile portion 17) at a position in the vehicle longitudinal direction of the front end portion of the side sill 30 (end portion on the dash panel 10). It arrange
  • the lower dash cross member 85 (dash panel reinforcing member 80) has the outer flange portion 85b provided at the outer end in the vehicle width direction joined to the inner surface of the side sill 30, and the inner end in the vehicle width direction.
  • the inner flange portion 85 c provided on the tunnel brace 43 is joined to the tunnel brace 43.
  • the lower dash cross member 85 (the dash panel reinforcing member 80) is vulnerable because the impact load when the vehicle V collides is input to rotate about the front end portion of the side sill 30.
  • the part 17 can be deformed more reliably.
  • the dash panel reinforcing member 80 is configured of a plurality of reinforcing members, and each reinforcing member is disposed such that at least a portion thereof overlaps the front side frame 50. This enables collision load absorption for full set full surface collisions and narrow offset collisions (small overlap collisions).
  • the dash panel 10 includes the floor plate portion 13, and the floor panel 20 is attached to the dash panel 10 via the floor plate portion 13. Therefore, as shown in FIG. 10, the floor panel 20 can be attached to the dash panel 10 in a state where the dash panel reinforcing member 80 is attached to the dash panel 10 in advance. As a result, the number of manufacturing steps can be reduced, productivity can be improved, and the fragile portion 17 can be easily set.
  • the sum of the cross-sectional area of the closed cross-section formed by the front side frame 50 and the dash panel 10 and the cross-sectional area of the closed cross-section formed by the reinforcing frame 60 and the dash panel 10 Each groove shape changes smoothly so as to be substantially constant along the longitudinal direction of the vehicle. For this reason, variation in rigidity in the vehicle longitudinal direction can be reduced from the front side frame 50 to the reinforcing frame 60. This makes it possible to clarify the difference in rigidity between the fragile portion and the other portion, so that the fragile portion 17 can be more reliably deformed when a collision load is input.
  • the front side frame reinforcing portion 80B may be a reinforcing plate disposed on the indoor side of the dash panel along the front side frame.
  • the bridge portion 85d may be extended from the lower side of the brake master cylinder mounting bracket 83.
  • Reference Signs List 1 vehicle body structure 10 dash panel 12 inclined portion 13 floor plate portion 17 fragile portion 20 floor panel 30 side sill 40 tunnel member 43 tunnel brace 50 front side frame 52a flange portion 53 mounting bracket 54, 55 reinforcement stiffener 60 reinforcement frame 62 flange portion 70 subframe 80 dash panel reinforcing member 85a flange portion 85b outer flange portion 85c inner flange portion FR1 outer plate surface FR2 inner plate surface R1 power chamber R2 compartment

Abstract

Provided is a vehicle body structure (1) which becomes deformed at a portion intended to be deformed and is capable of absorbing a collision load during a vehicle collision with minimal increase in vehicle weight and manufacturing cost. A reinforcing frame (60) which extends, in at least partially overlapping relation with a front side frame (50), along the vehicle longitudinal direction over a dash panel (10) and a floor panel (20) on an inner plate surface (FR2) facing a passenger compartment (R2) is spaced apart from a dash panel reinforcing member (80) by a predetermined distance. The site of the dash panel (10) and the front side frame (50) between the dash panel reinforcing member (80) and the reinforcing frame (60) is set as a weakened portion (17).

Description

車体構造Body structure
 本発明は、フロアパネルからダッシュパネルに連続する車体構造に関する。 The present invention relates to a vehicle body structure continuous from a floor panel to a dash panel.
 従来から、車両が前面衝突によって変形した際に、前席の乗員の下肢が受ける荷重を緩和するための車体構造が考えられている。
 たとえば、特許文献1では、フロアパネルまたはダッシュパネルのキックアップ部(乗員の下肢の床面の水平部の前端から前方かつ上方に傾斜する床面の傾斜部との間の屈曲部)に前後に2つのダッシュクロスメンバを配置し、フロアフレームに沿って上方に配置する補強フレームの前端をこれら2つのダッシュクロスメンバに結合してキックアップ部を強化して、前面衝突時に、車両前部から延びるフロントサイドフレームを通じて車室に伝わる衝突荷重を、補強フレームやダッシュクロスメンバに分散させる車体構造が提案されている。
 そして、このようなキックアップ部を強化する車体構造とすることで、前面衝突時に、車室における乗員の下肢部分が変形することを抑制している。
2. Description of the Related Art Conventionally, there has been conceived a vehicle body structure for relieving a load received by a lower leg of an occupant of a front seat when the vehicle is deformed by a frontal collision.
For example, in Patent Document 1, the kickup portion of the floor panel or the dash panel (the bending portion between the front end of the horizontal portion of the floor of the occupant's lower leg and the inclined portion of the floor that inclines forward and upward) Two dash cross members are arranged, and the front end of a reinforcement frame arranged upward along the floor frame is connected to these two dash cross members to strengthen the kickup portion and extend from the front of the vehicle at the time of a frontal collision There has been proposed a vehicle body structure in which a collision load transmitted to a vehicle compartment through a front side frame is dispersed to a reinforcing frame and a dash cross member.
And by making it the vehicle body structure which strengthens such a kickup part, it is suppressing that the lower-limb part of the passenger | crew in a vehicle interior deform | transforms at the time of a front collision.
特許5924331号Patent 5924331
 ところで、特許文献1のキックアップ部を強化する車体構造では、前面衝突時にキックアップ部は変形しないが、補強フレームの後方の強度の低い部位で折れ曲がり、その強度の低い部位を支点に大きな回転半径で回転する。そのような回転により、下肢に近い車体部位は下肢へ向かう変形量がキックアップ部を支点にする場合に比べて増大する。下肢に近い車体部位とは、図1の符号85aの後方側の部位で、ちょうど車幅方向の外側の下肢に対峙する車体部位である。ホイールアーチ形状の下肢側へ突出する部位で、左ハンドル車では左足側のダッシュロアまたはフロアパネルの車室部位が相当する。補強フレームの後方の強度の低い部位とは、該補強フレームが前後に分割されていればその接合部位(図1のサイドシルに結合する斜めブレースと補強フレームとの結合部あたり)、プレス加工の位置決めや電着塗料の液抜き穴(図1の補強フレームの上面の穴)などが相当する。
 このような下肢へ向かう変形量を低減するため、補強フレームの板厚を増加させたり、補強部材を増やしたりすることで強度を高める構成では、車両重量が増大するとともに、製造コストが増大してしまう。
 また、弱いところを次々に補強していくやり方では、想定外の箇所で想定以上の変形が生じるおそれがある。
By the way, in the vehicle body structure in which the kick-up portion is reinforced in Patent Document 1, the kick-up portion does not deform at the time of a frontal collision, but it bends at a site of low strength behind the reinforcement frame Rotate at. By such rotation, the amount of deformation toward the lower limbs of the vehicle body portion closer to the lower limbs is increased as compared with the case where the kickup portion is the fulcrum. The vehicle body portion close to the lower leg is a portion on the rear side of the reference numeral 85a in FIG. 1 and is a vehicle body portion facing the lower leg just outside the vehicle width direction. In a left-hand drive vehicle, the left-handed car corresponds to a compartment portion of a dash lower or a floor panel on the left foot side of the wheel arch shape. The low strength portion at the rear of the reinforcement frame means the joint portion (per the joint portion between the diagonal brace and the reinforcement frame coupled to the side sill in FIG. 1) if the reinforcement frame is divided back and forth, the positioning of the press work Or a hole for draining the electrodeposition paint (a hole on the upper surface of the reinforcing frame in FIG. 1) or the like.
In the configuration in which the strength is increased by increasing the thickness of the reinforcing frame or increasing the number of reinforcing members in order to reduce the amount of deformation toward the lower limbs, the vehicle weight increases and the manufacturing cost increases. I will.
In addition, in the method of reinforcing weak points one after another, there is a possibility that deformation more than expected may occur at unexpected places.
 本発明は、前述の点に鑑みてなされたものであり、車両重量、および製造コストの増加を抑制しつつ、車両衝突時に、想定した箇所で変形し、衝突荷重を吸収することができる車体構造を提供することを目的とする。 The present invention has been made in view of the above-described points, and a vehicle body structure capable of absorbing a collision load by being deformed at an assumed location at the time of a vehicle collision, while suppressing an increase in vehicle weight and manufacturing cost. Intended to provide.
 前記の目的を達成するために、本発明は、車幅方向に沿って配置され、動力室と車室とを区画する板状部材からなるダッシュパネルと、ダッシュパネルの下縁に連続し、車室の床面を構成する板状部材からなるフロアパネルと、少なくともダッシュパネルの動力室に面する外板面上に、車両前後方向に沿って延在するフロントサイドフレームと、少なくともフロアパネルの車室に面する内板面上に、少なくとも一部分がフロントサイドフレームに重なる車両前後方向に沿って延在する補強フレームと、車室に面する内板面上に配置されるダッシュパネル補強部材と、を備えた車体構造において、補強フレームは、前端がキックアップ部まで配置し、ダッシュパネル補強部材は、少なくともフロントサイドフレームの傾斜部に沿って配置されるフロントサイドフレーム補強部を備え、前記補強フレームとダッシュパネル補強部材のフロントサイドフレーム補強部との間に所定の間隔を空けて脆弱部に設定されることを特徴とする。 In order to achieve the above object, the present invention is directed to a dash panel which is disposed along a vehicle width direction and is formed of a plate-like member which divides a power chamber and a vehicle compartment, and continuous to a lower edge of the dash panel A floor panel consisting of a plate-like member constituting the floor of the room, a front side frame extending along the longitudinal direction of the vehicle on at least an outer plate surface facing the power chamber of the dash panel; A reinforcing frame extending along a vehicle longitudinal direction at least a part of which overlaps the front side frame on an inner plate surface facing the chamber, and a dash panel reinforcing member disposed on the inner plate surface facing the cabin. In the vehicle body structure, the reinforcement frame is disposed at the front end to the kick-up portion, and the dash panel reinforcement member is disposed at least along the inclined portion of the front side frame. With a front side frame reinforcement part, characterized in that it is set to the fragile portion with a predetermined interval between the front side frame reinforcement part of the reinforcing frame and the dash panel reinforcement member.
 本発明によれば、車両重量、および製造コストの増加を抑制しつつ、車両衝突時に、想定した箇所で変形し、衝突荷重を吸収することができる車体構造を提供する。 According to the present invention, it is possible to provide a vehicle body structure capable of absorbing a collision load by deforming at an assumed place at the time of a vehicle collision and suppressing an increase in vehicle weight and manufacturing cost.
本実施形態に係る車体構造が設置される車体の運転席部分を示す斜視図である。It is a perspective view which shows the driver's seat part of the vehicle body in which the vehicle body structure which concerns on this embodiment is installed. 本実施形態に係る車体構造が設置される車体を下面側から見た斜視図である。It is the perspective view which looked at the vehicle body in which the vehicle body structure concerning this embodiment is installed from the undersurface side. 図4のIII-III線に沿った断面図である。FIG. 5 is a cross-sectional view taken along the line III-III of FIG. 4; 本実施形態に係る車体構造が設置される車体の運転席部分を示す平面図である。It is a top view which shows the driver's seat part of the vehicle body in which the vehicle body structure which concerns on this embodiment is installed. 本実施形態に係るトンネル部分を示す要部正面図である。It is a principal part front view which shows the tunnel part which concerns on this embodiment. サイドシルと下側ダッシュクロスメンバとの連結する構成を示す車室側から見た要部斜視図である。It is the principal part perspective view seen from the compartment side which shows the structure which connects a side sill and a lower side dash | collar cross member. サイドシルと下側ダッシュクロスメンバとの連結する構成を示す車外側から見た要部断面斜視図である。It is the principal part cross-sectional perspective view seen from the vehicle outer side which shows the structure which connects a side sill and a lower dash cross member. フロアパネルを取付ける様子を示す断面図である。It is sectional drawing which shows a mode that a floor panel is attached. 本実施形態に係る車体構造が設置される車体の運転席部分を示す平面図である。It is a top view which shows the driver's seat part of the vehicle body in which the vehicle body structure which concerns on this embodiment is installed. 本実施形態に係る車体構造が設置される車体の運転席部分を示す要部断面図である。It is principal part sectional drawing which shows the driver's seat part of the vehicle body in which the vehicle body structure which concerns on this embodiment is installed.
 本発明の実施形態について、適宜図面を参照しながら詳細に説明する。同一の構成要素には同一の符号を付し、重複する説明を省略する。 Embodiments of the present invention will be described in detail with reference to the drawings as appropriate. The same reference numerals are given to the same components and redundant description will be omitted.
 本実施形態に係る車体構造1を備える車両Vは、図1、図2に示すように、車体の前部にエンジン等の動力源が収容される動力室R1が設定され、動力室R1の後方に、乗員が乗車する車室R2が隣接されている。
 また、車両Vは、ダッシュパネル10、フロアパネル20、サイドシル30、トンネル部材40、フロントサイドフレーム50、補強フレーム60、サブフレーム70、およびダッシュパネル補強部材80を備えている。
 なお、車体構造1は、ほぼ左右対称に形成されているため、以下の説明では、左側(運転席側)の構造を中心に説明する。
As shown in FIGS. 1 and 2, in a vehicle V provided with a vehicle body structure 1 according to the present embodiment, a power chamber R1 in which a power source such as an engine is accommodated is set at the front of the vehicle body. In addition, a passenger compartment R2 in which a passenger gets on is adjacent to the passenger compartment.
In addition, the vehicle V includes a dash panel 10, a floor panel 20, side sills 30, a tunnel member 40, a front side frame 50, a reinforcing frame 60, a sub frame 70, and a dash panel reinforcing member 80.
In addition, since the vehicle body structure 1 is formed substantially symmetrically, in the following description, it demonstrates centering on the structure of the left side (driver's seat side).
 ダッシュパネル10は、図1~図3に示すように、プレス加工等で所定の形状に成形された板状部材で構成され、動力室R1と車室R2とを区画し、車室R2の前端部を形成する。
 また、ダッシュパネル10は、前板部11、傾斜部12、床板部13、ホイールハウス部14、および切欠部15を備えている。
As shown in FIGS. 1 to 3, the dash panel 10 is formed of a plate-like member formed into a predetermined shape by press processing or the like, and divides the power chamber R1 and the vehicle chamber R2 and is a front end of the vehicle chamber R2. Form a part.
Further, the dash panel 10 includes a front plate portion 11, an inclined portion 12, a floor plate portion 13, a wheel house portion 14, and a notch portion 15.
 前板部11は、板面が車両前後方向に面するように、車両上下方向、および車幅方向に延在している。
 傾斜部12は、前板部11の下端から車両後方に向かって下方に傾斜し、車室R2の床面の高さまで延出している。
 床板部13は、傾斜部12の下端(後端)から後方へ略水平に延出し、車室R2の床面の一部を構成している。また、床板部13の後端部には、フロアパネル20が接合される。ここで前記傾斜部12と床板部13の間の屈曲部をキックアップ部と呼ぶ。
The front plate portion 11 extends in the vehicle vertical direction and in the vehicle width direction such that the plate surface faces in the vehicle longitudinal direction.
The inclined portion 12 is inclined downward from the lower end of the front plate portion 11 toward the rear of the vehicle, and extends to the height of the floor surface of the passenger compartment R2.
The floor plate portion 13 extends substantially horizontally rearward from the lower end (rear end) of the inclined portion 12, and constitutes a part of the floor surface of the vehicle compartment R2. Further, the floor panel 20 is joined to the rear end portion of the floor plate portion 13. Here, the bent portion between the inclined portion 12 and the floor plate portion 13 is referred to as a kickup portion.
 ホイールハウス部14は、図4に示すように、ダッシュパネル10の車幅方向両端部に設定され、車両Vの前輪(図示せず)の上半部を覆うホイールハウス(図示せず)の一部を構成している。また、ホイールハウス部14は、前板部11と傾斜部12とに跨るように、車室R2側に膨出する球面形状に形成され、下肢に近い車体部位である。
 切欠部15は、ダッシュパネル10の車幅方向の中央部に、下向きに開口するコ字形状の切欠きからなり、前板部11、傾斜部12、および床板部13に亘って形成されている。そして、切欠部15には、後述するトンネル部材40が接合される。
As shown in FIG. 4, the wheel house unit 14 is set at both ends in the vehicle width direction of the dash panel 10, and is one of the wheel houses (not shown) covering the upper half of the front wheel (not shown) of the vehicle V. Make up the department. Further, the wheel house portion 14 is formed in a spherical shape that bulges toward the vehicle compartment R2 side so as to straddle the front plate portion 11 and the inclined portion 12, and is a vehicle body portion close to the lower leg.
The notch 15 is a U-shaped notch that opens downward at the center of the dash panel 10 in the vehicle width direction, and is formed across the front plate 11, the inclined portion 12, and the floor plate 13. . And the tunnel member 40 mentioned later is joined to the notch part 15. As shown in FIG.
 フロアパネル20は、プレス加工等で所定の形状に成形された板状部材で構成され、車室R2の床面を構成している。また、フロアパネル20には、車幅方向の外側端縁に、サイドシル30が車両前後方向に沿って延在している。さらに、フロアパネル20には、その車幅方向の中央部分に、トンネル部材40が車両前後方向に沿って延在している。そして、フロアパネル20には、車幅方向におけるサイドシル30とトンネル部材40との間に位置する車室R2側の板面上に、補強フレーム60が車両前後方向に沿って延在している。
 サイドシル30は、インナー部材であって、図示しないアウター部材とともに車両前後方向に延設された角筒形状を有する中空部材で構成される。そして、サイドシル30は、車室R2の床面における側縁部分を構成している。また、サイドシル30は、その前端部分が、ダッシュパネル10の車幅方向端部(左右端部)に接合されている。
The floor panel 20 is formed of a plate-like member formed into a predetermined shape by press processing or the like, and constitutes a floor surface of the compartment R2. Further, in the floor panel 20, a side sill 30 extends along the longitudinal direction of the vehicle at an outer end edge in the vehicle width direction. Furthermore, in the floor panel 20, a tunnel member 40 extends in the vehicle longitudinal direction at a central portion in the vehicle width direction. In the floor panel 20, a reinforcing frame 60 extends along the vehicle longitudinal direction on a plate surface on the vehicle compartment R2 side located between the side sill 30 and the tunnel member 40 in the vehicle width direction.
The side sill 30 is an inner member, and is formed of a hollow member having a rectangular tube shape extended in the vehicle longitudinal direction together with an outer member (not shown). And the side sill 30 comprises the side edge part in the floor surface of compartment R2. Further, the front end portion of the side sill 30 is joined to the end (left and right ends) of the dash panel 10 in the vehicle width direction.
 トンネル部材40は、図1、図2、図5に示すように、フロアパネル20における車幅方向の中央部に、車両前後方向に沿って延設されている。
 また、トンネル部材40は、車幅方向に沿って延在する天板部41と、天板部41の車幅方向の両端縁から下方に延在する一対の側壁部42とによって、下向きに開口する断面略コ字形状の溝形状を備えている。
 さらに、トンネル部材40は、前側トンネル40Fと後側トンネル40Rとで構成されている。
As shown in FIGS. 1, 2, and 5, the tunnel member 40 is extended at the center in the vehicle width direction of the floor panel 20 along the vehicle longitudinal direction.
Further, the tunnel member 40 is opened downward by the top plate portion 41 extending along the vehicle width direction and a pair of side wall portions 42 extending downward from both end edges of the top plate portion 41 in the vehicle width direction. The groove has a substantially U-shaped cross section.
Furthermore, the tunnel member 40 is configured of a front side tunnel 40F and a rear side tunnel 40R.
 前側トンネル40Fは、天板部41が、後方に向かうほど下方に位置するように、傾斜し、一対の側壁部42とともに溝形状(コ字溝)を形成している。
 また、前側トンネル40Fは、車両前後方向の中央部分にトンネルブレース43が設けられている。
 トンネルブレース43は、コ字溝の開口縁の間隔が拡がることを防ぐための構成である。トンネルブレース43は、天板部41に形成される天板ビード部44と、前側トンネル40Fのコ字溝内に配置されるブレース部材45とで構成されている。
 天板ビード部44は、前側トンネル40Fの天板部41における前後方向の中央部に、車幅方向に延在し、車室R2側に凸の断面コ字形状を有する突条で構成される。
 ブレース部材45は、帯状の板材を前側トンネル40Fのコ字溝内面形状に合わせてコ字形状に折曲げた部材で、前側トンネル40Fのコ字溝内における天板ビード部44と重なる部位に設置されている。
 また、ブレース部材45は、ブレースビード部46を備えている。
 ブレースビード部46は、帯状の板材における幅方向の中央部に、一方の側壁部42から天板部41を通って他方の側壁部42に延在し、車室R2と反対側に凸の断面コ字形状を有する突条で構成されている。そして、天板ビード部44とブレースビード部46とで、閉空間が形成される。
The front side tunnel 40F is inclined so that the top plate portion 41 is positioned lower toward the rear, and forms a groove shape (U-shaped groove) with the pair of side wall portions 42.
Further, in the front tunnel 40F, a tunnel brace 43 is provided at a central portion in the vehicle longitudinal direction.
The tunnel brace 43 is a structure for preventing an increase in the distance between the opening edges of the U-shaped groove. The tunnel brace 43 is composed of a top plate bead portion 44 formed on the top plate portion 41 and a brace member 45 disposed in the U-shaped groove of the front side tunnel 40F.
The top bead portion 44 extends in the vehicle width direction at a central portion in the front-rear direction of the top plate portion 41 of the front side tunnel 40F, and is formed of a protrusion having a U-shaped cross section convex toward the compartment R2 side. .
The brace member 45 is a member obtained by bending a strip-shaped plate material into a U-shape in accordance with the inner surface shape of the U-shaped groove of the front side tunnel 40F, and installed at a position overlapping the top plate bead portion 44 in the U-shaped groove It is done.
Also, the brace member 45 is provided with a brace bead portion 46.
The brace bead portion 46 extends from one side wall portion 42 through the top plate portion 41 to the other side wall portion 42 at the central portion in the width direction of the strip-like plate material, and has a convex cross section opposite to the vehicle compartment R2. It is comprised by the protrusion which has a U-shape. The top plate bead portion 44 and the brace bead portion 46 form a closed space.
 後側トンネル40Rは、前側トンネル40Fの後方に連続し、天板部41が車両前後方向に沿って、略水平なコ字溝形状を備えている。そして、天板部41の前端縁と、一対の側壁部42の前端縁には、溝形状の内側から外側へ張出すフランジ部(図示せず)が形成され、これらフランジ部がダッシュパネル10の切欠部15に接合されている。また、溝形状の開口縁部(側壁部42の下端縁)から車幅方向に張出すフランジ部が、左右のフロアパネル20に接合されている。
 なお、トンネル部材40の溝内部には、プロペラシャフト(図示せず)や、排気管(図示せず)等が収容される。
The rear side tunnel 40R is continuous with the rear side of the front side tunnel 40F, and the top plate portion 41 has a substantially horizontal U-shaped groove shape along the longitudinal direction of the vehicle. Then, on the front end edge of the top plate portion 41 and on the front end edges of the pair of side wall portions 42, flange portions (not shown) extending outward from the inside of the groove shape are formed. It is joined to the notch 15. Further, a flange portion extending in the vehicle width direction from the groove-shaped opening edge portion (lower end edge of the side wall portion 42) is joined to the left and right floor panels 20.
A propeller shaft (not shown), an exhaust pipe (not shown) and the like are accommodated in the groove of the tunnel member 40.
 フロントサイドフレーム50は、図1、図2に示すように、一対の部材で構成されている。各フロントサイドフレーム50は、ダッシュパネル10からフロアパネル20にかけての動力室R1側の板面上に、トンネル部材40を挟みつつ、車両前後方向に沿って、互いに略平行となるように延設されている。
 また、各フロントサイドフレーム50は、支持腕部51、屈曲部52を備えている。
 支持腕部51は、略四角筒形状に形成された中空の骨格部材で構成されており、動力室R1内を車両前後方向に沿って水平に配設され、エンジン等の動力源装置(図示せず)を支持する。
 屈曲部52は、支持腕部51の後端から前記キックアップ部まで連続して形成され、ダッシュパネル10とフロアパネル20とに亘り、動力室R1に面する外板面FR1上に、車両前後方向に沿って延在する。また、屈曲部52は、ダッシュパネル10とフロアパネル20の前端部とに亘り、動力室R1に面する外板面FR1に向かって開口する断面略コ字形状の溝形状を備え、溝形状の開口縁部分から車幅方向に張出すフランジ部52aが、外板面FR1に接合されている。そして、屈曲部52は、外板面FR1とともに断面四角形形状の閉断面を形成している。
 また、屈曲部52は、取付けブラケット53、および補強スチフナ54,55を備えている(図3参照)。
The front side frame 50 is configured by a pair of members as shown in FIGS. 1 and 2. Each front side frame 50 is extended so as to be substantially parallel to each other along the vehicle longitudinal direction while sandwiching the tunnel member 40 on the plate surface on the power chamber R1 side from the dash panel 10 to the floor panel 20 ing.
Each front side frame 50 further includes a support arm 51 and a bending portion 52.
The support arm portion 51 is formed of a hollow skeleton member formed in a substantially square cylindrical shape, and is disposed horizontally along the vehicle longitudinal direction in the power chamber R1, and a power source device (such as an engine) Support).
The bending portion 52 is continuously formed from the rear end of the support arm 51 to the kick-up portion, extends over the dash panel 10 and the floor panel 20, and on the outer surface FR1 facing the power chamber R1, It extends along the direction. In addition, the bending portion 52 has a groove shape having a substantially U-shaped cross section that opens toward the outer surface FR1 facing the power chamber R1 over the dash panel 10 and the front end portion of the floor panel 20. A flange portion 52a extending in the vehicle width direction from the opening edge portion is joined to the outer plate surface FR1. And the bending part 52 forms the closed cross section of the cross-sectional square shape with outer-plate surface FR1.
The bending portion 52 also includes a mounting bracket 53 and reinforcing stiffeners 54 and 55 (see FIG. 3).
 取付けブラケット53は、サブフレーム70を支持するためのブラケットからなり、ダッシュパネル10を挟んで、後述するダッシュパネル補強部材80の反対側(動力室R1側)に設置される。
 サブフレーム70は、支持腕部51とともに、動力源装置を支持する。そして、衝突時に、サブフレーム70に、設定値以上の荷重(衝突加重)が掛かった際に、サブフレーム70は、取付けブラケット53から離脱して、動力源装置を車両Vから離間させる。
 補強スチフナ54,55は、ダッシュパネル10を挟んで、後述するフランジ部85aが配置される部位の反対側に位置する屈曲部52の溝内に配置されている。そして、補強スチフナ54,55は、屈曲部52の溝内における、溝形状の両側壁、および底壁に接合されている。
 つまり、ダッシュパネル補強部材80と取付けブラケット53とは、対向して配置され、互いの対向するフランジ間に補強スチフナ54,55が配置され、屈曲部52内に直方体状の閉空間が形成される。
The mounting bracket 53 is a bracket for supporting the sub frame 70, and is installed on the opposite side (power chamber R1 side) of a dash panel reinforcing member 80 described later with the dash panel 10 interposed therebetween.
The sub-frame 70, together with the support arm 51, supports the power source device. Then, when a load (collision load) equal to or greater than a set value is applied to the sub-frame 70 at the time of a collision, the sub-frame 70 separates from the mounting bracket 53 and separates the power source device from the vehicle V.
The reinforcing stiffeners 54 and 55 are disposed in the groove of the bending portion 52 located on the opposite side of the portion where the flange portion 85a described later is disposed, with the dash panel 10 interposed therebetween. The reinforcing stiffeners 54 and 55 are joined to the groove-shaped side walls and the bottom wall in the groove of the bending portion 52.
That is, the dash panel reinforcing member 80 and the mounting bracket 53 are disposed to face each other, the reinforcing stiffeners 54 and 55 are disposed between the opposing flanges, and a rectangular parallelepiped closed space is formed in the bending portion 52. .
 補強フレーム60は、図1、図3、図4に示すように、ダッシュパネル10のキックアップ部とフロアパネル20とに亘り、車両前後方向に沿って、車室R2に面する内板面FR2上に延在する。また、補強フレーム60は、補強フレーム本体61がフロアパネル20に面して下向きに開口する断面略コ字形状の溝形状を備え、開口縁部分から車幅方向に張出すフランジ部62を介して、フロアパネル20に接合されている。
 補強フレーム60は、その前端部分が、上方視でフロントサイドフレーム50の後端部分に重なりつつ、ダッシュパネル補強部材80との間に、所定の間隔を空けて配置されている。
 また、補強フレーム60は、前端部分(脆弱部17に近接する側の端部)の車両前後方向の位置が、サイドシル30の前端部分(ダッシュパネル10側端部)の車両前後方向の位置と略一致するように配置されている(図4の補助線L1参照)。
As shown in FIG. 1, FIG. 3 and FIG. 4, the reinforcing frame 60 extends over the kick-up portion of the dash panel 10 and the floor panel 20, and an inner plate surface FR2 facing the passenger compartment R2 along the vehicle longitudinal direction. Extends upwards. Further, the reinforcing frame 60 has a groove shape having a substantially U-shaped cross section in which the reinforcing frame main body 61 opens downward facing the floor panel 20, and through the flange portion 62 protruding in the vehicle width direction from the opening edge portion. , Is joined to the floor panel 20.
The reinforcing frame 60 is disposed at a predetermined distance from the dash panel reinforcing member 80 while its front end portion overlaps the rear end portion of the front side frame 50 in a top view.
In the reinforcing frame 60, the position in the vehicle longitudinal direction of the front end portion (the end portion on the side close to the fragile portion 17) is substantially the same as the position in the vehicle longitudinal direction of the front end portion (the end portion on the dash panel 10) of the side sill 30 It arrange | positions to correspond (refer auxiliary line L1 of FIG. 4).
 そして、ダッシュパネル10、およびフロントサイドフレーム50におけるダッシュパネル補強部材80と補強フレーム60との間の部位が、他の部位よりも強度が低い脆弱部17(いなし領域:外力に対して優先的に変形をさせる領域)に設定されている。
 さらに、補強フレーム60の前端部分と、フロントサイドフレーム50の後端部分との互いに重なる箇所における車両前後方向に面する断面の断面積は、それぞれの他の部位の断面積よりも小さくなるように設定されている。
 加えて、そして、フロントサイドフレーム50とダッシュパネル10とで形成される閉断面の断面積と、補強フレーム60とダッシュパネル10とで形成される閉断面の断面積との和が、車両前後方向に沿ってほぼ一定となるように、各溝形状(高さ寸法)が滑らかに変化する。
And, the portion between the dash panel reinforcing member 80 and the reinforcing frame 60 in the dash panel 10 and the front side frame 50 has a weaker portion 17 whose strength is lower than that of the other portions. Is set to the area to be deformed.
Furthermore, the cross-sectional area of the cross section facing the vehicle longitudinal direction at the overlapping portion of the front end portion of the reinforcing frame 60 and the rear end portion of the front side frame 50 is smaller than the cross-sectional area of each other portion. It is set.
In addition, the sum of the cross-sectional area of the closed cross-section formed by the front side frame 50 and the dash panel 10 and the cross-sectional area of the closed cross-section formed by the reinforcing frame 60 and the dash panel 10 is the vehicle longitudinal direction. Each groove shape (height dimension) changes smoothly so as to be substantially constant along the
 ダッシュパネル補強部材80は、図4に示すように、ダッシュパネル10の内板面FR2上に配置される複数の補強部材(センター縦フレーム81、上クロスメンバ82、ブレーキマスタシリンダ取付けブラケット83、上ダッシュクロスメンバ84、および下ダッシュクロスメンバ85)で構成されている。
 センター縦フレーム81は、トンネル部材40を挟んで配置される左右一対の部材からなり、トンネル部材40の天板部41と、一対の側壁部42との境界となる稜線部分の延長線L2上(車両上下方向)に、前板部11の車室R2側板面上に、平行に配置されている。
 センター縦フレーム81は、前板部11に面して前向きに開口する断面略コ字形状の溝形状を備え、開口縁部分から車幅方向に張出すフランジ部81aを介して、ダッシュパネル10に接合されている。
Dash panel reinforcing member 80 is, as shown in FIG. 4, a plurality of reinforcing members (center vertical frame 81, upper cross member 82, brake master cylinder mounting bracket 83, and the like) disposed on inner surface FR2 of dash panel 10. Dash cross member 84 and lower dash cross member 85).
The center vertical frame 81 is composed of a pair of left and right members arranged with the tunnel member 40 interposed therebetween, and on the extension line L2 of the ridge line portion which becomes the boundary between the top plate portion 41 of the tunnel member 40 and the pair of side wall portions 42 In the vertical direction of the vehicle, they are disposed in parallel on the plate surface of the vehicle compartment R2 of the front plate portion 11.
The center vertical frame 81 has a groove shape having an approximately U-shaped cross section that opens forward facing the front plate portion 11, and the dash panel 10 is provided with the flange portion 81a extending in the vehicle width direction from the opening edge portion. It is joined.
 上クロスメンバ82は、トンネル部材40を挟んで配置される左右一対の部材からなり、前側トンネル40Fの天板部41における前端縁と、前板部11との境界となる稜線部分の延長線L3上(車幅方向)に、前板部11の車室R2側板面上に配置されている。
 上クロスメンバ82は、前板部11に面して前向きに開口する断面略コ字形状の溝形状を備え、開口縁部分から上下方向に張出すフランジ部82aを介して、ダッシュパネル10に接合されている。
 ブレーキマスタシリンダ取付けブラケット83は、運転席側の補強フレーム60の前端側延長(車両前後方向)に位置しつつ、上クロスメンバ82の車幅方向外側端部分に連結した状態で、前板部11の車室R2側板面上に配置されている。
The upper cross member 82 is formed of a pair of left and right members disposed so as to sandwich the tunnel member 40, and is an extension line L3 of a ridgeline portion which is a boundary between the front end edge of the top plate portion 41 of the front side tunnel 40F and the front plate portion 11. It is disposed on the vehicle compartment R2 side plate surface of the front plate portion 11 on the upper side (in the vehicle width direction).
The upper cross member 82 has a groove shape having an approximately U-shaped cross section that opens forward facing the front plate portion 11, and is joined to the dash panel 10 via a flange portion 82a that protrudes in the vertical direction from the opening edge portion. It is done.
The brake master cylinder mounting bracket 83 is located at the front end side extension (in the longitudinal direction of the vehicle) of the reinforcing frame 60 on the driver's seat side, and is connected to the outer end portion of the upper cross member 82 in the vehicle width direction. It is disposed on the side plate surface of the passenger compartment R2.
 上ダッシュクロスメンバ84は、トンネル部材40を挟んで配置される左右一対の部材からなり、車幅方向における車内側端部が、前板部11と傾斜部12との境界部分となる車室R2側板面上に位置するとともに、ブレーキマスタシリンダ取付けブラケット83の下方に隣接している。
 また、上ダッシュクロスメンバ84は、車幅方向外側へ向かうにつれて、前板部11と傾斜部12との境界部分からホイールハウス部14上に位置する。
 そして、上ダッシュクロスメンバ84は、ダッシュパネル10に面して前向きに開口する断面略コ字形状の溝形状を備え、開口縁部分から上下方向に張出すフランジ部84aを介して、ダッシュパネル10に接合されている。
The upper dash cross member 84 is formed of a pair of left and right members disposed across the tunnel member 40, and a vehicle compartment R2 whose end on the inner side in the vehicle width direction is a boundary portion between the front plate portion 11 and the inclined portion 12 It is located on the side plate surface and adjacent to the lower side of the brake master cylinder mounting bracket 83.
The upper dash cross member 84 is located on the wheel house 14 from the boundary between the front plate 11 and the slope 12 as it goes outward in the vehicle width direction.
Then, the upper dash cross member 84 has a groove shape having a substantially U-shaped cross section that opens forward facing the dash panel 10, and the dash panel 10 through the flange portion 84a protruding vertically from the opening edge portion. Bonded to.
 下ダッシュクロスメンバ85は、トンネル部材40を挟んで配置される左右一対の部材からなり、サイドシル30から前側トンネル40Fに亘り、車幅方向に沿って、ダッシュパネル10の車室R2側板面上に配置されている。また、下ダッシュクロスメンバ85は、上ダッシュクロスメンバ84の下方(後方)に位置するとともに、ホイールハウス部14と傾斜部12との境界部分に沿いつつ、傾斜部12上を車幅方向に延在する。
 下ダッシュクロスメンバ85は、ダッシュパネル10に面して前向きに開口する断面略L字形状の溝形状を備え、開口縁部分から上下方向に張出すフランジ部85aを介して、ダッシュパネル10に接合されている。また、下ダッシュクロスメンバ85は、車幅方向外側端部に外側フランジ部85bを備え、車幅方向内側端部に内側フランジ部85cを備えている。
The lower dash cross member 85 is composed of a pair of left and right members arranged to sandwich the tunnel member 40, and extends from the side sill 30 to the front tunnel 40F along the vehicle width direction on the cabin R2 side plate surface of the dash panel 10. It is arranged. The lower dash cross member 85 is located below (rear) of the upper dash cross member 84 and extends along the boundary between the wheel house portion 14 and the inclined portion 12 in the vehicle width direction on the inclined portion 12. Exist.
The lower dash cross member 85 has a groove shape having a substantially L-shaped cross section that opens forward facing the dash panel 10, and is joined to the dash panel 10 via a flange portion 85a protruding vertically from the opening edge portion It is done. The lower dash cross member 85 is provided with an outer flange portion 85b at an outer end in the vehicle width direction, and an inner flange portion 85c at an inner end in the vehicle width direction.
 外側フランジ部85bは、図6、図7に示すように、L字形状の縦壁部から車両後方に折曲げられた切片で構成されている。そして、外側フランジ部85bは、サイドシル30の前端からサイドシル30の筒内に挿入され、サイドシル30の端部内面に接合されている。
 内側フランジ部85cは、L字形状の外側に張出した切片で構成されている。そして、内側フランジ部85cは、前側トンネル40Fのトンネルブレース43が設置された側壁部42の部位に接合されている。
 つまり、運転席側の下ダッシュクロスメンバ85と助手席側の下ダッシュクロスメンバ85とは、間にトンネルブレース43を挟んで、左右両側のサイドシル30を繋いでいる。
As shown in FIGS. 6 and 7, the outer flange portion 85 b is configured by a section bent from the L-shaped vertical wall portion to the rear of the vehicle. The outer flange portion 85 b is inserted from the front end of the side sill 30 into the cylinder of the side sill 30 and joined to the inner surface of the end portion of the side sill 30.
The inner flange portion 85c is formed of a L-shaped outwardly overhanging section. The inner flange portion 85c is joined to the portion of the side wall portion 42 where the tunnel brace 43 of the front side tunnel 40F is installed.
That is, the lower dash cross member 85 on the driver's seat side and the lower dash cross member 85 on the passenger seat side connect the side sills 30 on the left and right sides with the tunnel brace 43 interposed therebetween.
 また、下ダッシュクロスメンバ85は、上方視にて、フロントサイドフレーム50と重なる部位に、上クロスメンバ82に重なるように上方(前方)に延在するブリッジ部85dを備えている。
 したがって、フロントサイドフレーム50に沿って、前方(上方)から後方(下方)に向かって、ブレーキマスタシリンダ取付けブラケット83、上ダッシュクロスメンバ84、ブリッジ部85d、下ダッシュクロスメンバ85が連続し、脆弱部17を挟んで、さらに補強フレーム60が延在している。
 つまり、フロントサイドフレーム50が延在するダッシュパネル10、およびフロアパネル20における部位の車室R2側板面上には、脆弱部17を除いて、補強部材が配置されている。
The lower dash cross member 85 is provided with a bridge portion 85 d extending upward (forward) so as to overlap the upper cross member 82 at a position overlapping the front side frame 50 when viewed from above.
Therefore, along the front side frame 50, the brake master cylinder mounting bracket 83, the upper dash cross member 84, the bridge portion 85d, and the lower dash cross member 85 continue from the front (upper) to the rear (lower) and are fragile. The reinforcing frame 60 further extends through the portion 17.
That is, on the dash panel 10 in which the front side frame 50 extends and on the compartment R2 side plate surface of the portion in the floor panel 20, reinforcing members are disposed except for the fragile portion 17.
 ダッシュパネル補強部材80は、図8に示すように、前述の各補強部材を組み合わせて、ホイールハウス補強部80A、フロントサイドフレーム補強部80B、ステアリングシャフト開口周り補強部80Cを構成している。
 ホイールハウス補強部80Aは、上下のダッシュクロスメンバで囲まれた四角形の領域で構成されている。そして、ホイールハウス補強部80Aは、ナローオフセット衝突A(スモールオーバラップ衝突)に際して、反力を発生する。
 フロントサイドフレーム補強部80Bは、ダッシュパネル10、およびフロアパネル20における、フロントサイドフレーム50が延在する部位の車室R2側板面上に、ブレーキマスタシリンダ取付けブラケット83、上下のダッシュクロスメンバの少なくとも一部分が配置されている。そして、フロントサイドフレーム補強部80Bは、フルフラット前面衝突Bのフロントサイドフレームに加わる外力に対し、反力を発生する。
 ステアリングシャフト開口周り補強部80Cは、上下のダッシュクロスメンバ、ブレーキマスタシリンダ取付けブラケット83、上クロスメンバ82、センター縦フレーム81、トンネルブレース43で囲まれた四角形の領域で構成されている。
そして、ステアリングシャフト開口周り補強部80Cは、衝突によって、動力源装置が、動力室R1内を後退して、ダッシュパネル10に衝突した際Cに、反力を発生する。
As shown in FIG. 8, the dash panel reinforcing member 80 combines the above-described respective reinforcing members to constitute a wheelhouse reinforcing portion 80A, a front side frame reinforcing portion 80B, and a reinforcing portion 80C around a steering shaft opening.
The wheelhouse reinforcing portion 80A is formed of a rectangular area surrounded by upper and lower dash cross members. And wheel house reinforcement part 80A generates reaction force in the case of narrow offset collision A (small overlap collision).
The front side frame reinforcing portion 80B is formed at least on the brake master cylinder mounting bracket 83 and the upper and lower dash cross members on the cabin R2 side plate surface of the dash panel 10 and the floor panel 20 where the front side frame 50 extends. One part is arranged. Then, the front side frame reinforcing portion 80B generates a reaction force against an external force applied to the front side frame of the full flat front collision B.
The reinforcing portion 80C around the opening of the steering shaft is formed of a rectangular area surrounded by the upper and lower dash cross members, the brake master cylinder mounting bracket 83, the upper cross member 82, the center longitudinal frame 81, and the tunnel brace 43.
The reinforcing portion 80C around the opening of the steering shaft generates a reaction force at C when the power source device retracts in the power chamber R1 and collides with the dash panel 10 due to a collision.
 次に、本実施形態に係る車体構造1の前突時の動作について、図9を参照して説明する。
 オフセット衝突、フルフラット前面衝突等の前方衝突、およびこれらの形態の衝突によってフロントサイドフレーム50とサブフレーム70とには衝突荷重が入力される。
 フロントサイドフレーム50とサブフレーム70とに入力される衝突荷重の大きさが、設定値以上の場合には、サブフレーム70はフレームから離脱し、フロントサイドフレーム50は脆弱部17(いなし領域)を中心に、折れ曲がる。
Next, an operation at the time of a front collision of the vehicle body structure 1 according to the present embodiment will be described with reference to FIG.
A collision load is input to the front side frame 50 and the sub frame 70 by an offset collision, a front collision such as a full flat front collision, and a collision of these forms.
When the magnitude of the collision load input to the front side frame 50 and the sub frame 70 is equal to or greater than the set value, the sub frame 70 is separated from the frame, and the front side frame 50 is the fragile portion 17 (a no area). It bends around.
 フロントサイドフレーム50に入力された衝突荷重は、支持腕部51を介して、ダッシュパネル10の前板部11を後方に押付ける荷重として作用する。 The collision load input to the front side frame 50 acts as a load that presses the front plate portion 11 of the dash panel 10 rearward via the support arm 51.
 このとき、入力される衝突荷重が所定値よりも小さい場合、フロントサイドフレーム50、およびダッシュパネル10は、撓むなどの弾性変形の後、衝突前の形状に復元する。ところが、入力される衝突荷重が所定値よりも大きい場合、フロントサイドフレーム50、およびダッシュパネル10は、他の部位よりも強度が低い脆弱部17で折れ曲がり、符号50Aの形状に変形する。
 また、サブフレーム70に入力される衝突荷重が、前述とは別の所定値を越えた場合、サブフレーム70が取付けブラケット53から離脱する。
At this time, when the input collision load is smaller than a predetermined value, the front side frame 50 and the dash panel 10 are restored to the shape before the collision after elastic deformation such as bending. However, when the collision load to be input is larger than a predetermined value, the front side frame 50 and the dash panel 10 are bent at the fragile portion 17 whose strength is lower than that of the other portions, and are deformed into the shape of the code 50A.
Also, if the collision load input to the sub-frame 70 exceeds a predetermined value other than the aforementioned one, the sub-frame 70 is detached from the mounting bracket 53.
 以上説明したように構成された本実施形態の車体構造1は、以下のような作用効果を奏することができる。 The vehicle body structure 1 of the present embodiment configured as described above can achieve the following effects.
 本実施形態の車体構造1では、補強フレーム60は、下ダッシュクロスメンバ85(ダッシュパネル補強部材80のフロントサイドフレーム補強部80B)との間に所定の間隔を空けて配置されている。そして、ダッシュパネル10、およびフロントサイドフレーム50におけるダッシュパネル10と補強フレーム60との間の部位が、他の部位よりも強度の低い脆弱部17に設定されている。
 これによって、車両Vが衝突し、フロントサイドフレーム50とダッシュパネル10に衝突荷重が入力された際に、フロントサイドフレーム50とダッシュパネル10とが脆弱部17で折れ曲がり、後方のキックアップ部での折れ曲がり変形より回転半径を縮小して下肢への車室(ホイールハウス部)の変形量を低くできる。
 また、脆弱部17を設定するために、新たに補強部材を追加することもないため、車両重量、および製造コストを増加させることがない。
In the vehicle body structure 1 of the present embodiment, the reinforcing frame 60 is disposed at a predetermined distance from the lower dash cross member 85 (the front side frame reinforcing portion 80B of the dash panel reinforcing member 80). Then, the portion between the dash panel 10 and the front side frame 50 between the dash panel 10 and the reinforcing frame 60 is set as the fragile portion 17 whose strength is lower than that of the other portions.
As a result, when the vehicle V collides and a collision load is input to the front side frame 50 and the dash panel 10, the front side frame 50 and the dash panel 10 bend at the fragile portion 17 and the rear kickup portion It is possible to reduce the amount of deformation of the vehicle compartment (wheel house part) to the lower limbs by reducing the turning radius than bending deformation.
In addition, since the reinforcing member is not newly added to set the fragile portion 17, the vehicle weight and the manufacturing cost are not increased.
 また、本実施形態の車体構造1では、補強フレーム60とフロントサイドフレーム50とは、互いに重なる箇所の車両前後方向に面する断面の断面積が、他の部位よりも小さく設定されている。
これによって、前後方向の衝突荷重に対する十分な剛性を確保しつつ、補強フレーム60の軽量化を図るとともに、脆弱部17で変形させることができる。
Further, in the vehicle body structure 1 of the present embodiment, the cross-sectional area of the cross section of the reinforcing frame 60 and the front side frame 50 facing each other in the vehicle longitudinal direction at the overlapping portion is set smaller than the other portions.
As a result, the reinforcement frame 60 can be reduced in weight and deformed by the fragile portion 17 while securing sufficient rigidity against a collision load in the front-rear direction.
 さらに、本実施形態の車体構造1では、下ダッシュクロスメンバ85(ダッシュパネル補強部材80)は、具備するフランジ部85aを介してダッシュパネル10上に配置されている。そして、フロントサイドフレーム50には、ダッシュパネル10を挟んでフランジ部85aが配置される部位の反対側に、補強スチフナ54,55が設けられている。
 これによって、脆弱部17のダッシュパネル10側周辺の剛性を高めることができる。そして、脆弱部17と、その周辺との剛性差が大きくなることで、車両Vが衝突した際の衝突荷重によって、より確実に脆弱部17で変形させることができる。
Furthermore, in the vehicle body structure 1 of the present embodiment, the lower dash cross member 85 (the dash panel reinforcing member 80) is disposed on the dash panel 10 via the provided flange portion 85a. Further, on the front side frame 50, reinforcing stiffeners 54 and 55 are provided on the opposite side of the portion where the flange portion 85a is disposed with the dash panel 10 interposed therebetween.
Thereby, the rigidity of the periphery of the dash panel 10 of the fragile portion 17 can be enhanced. Then, the rigidity difference between the fragile portion 17 and the periphery thereof becomes large, so that the fragile portion 17 can be more reliably deformed by the collision load when the vehicle V collides.
 本実施形態の車体構造1では、フロントサイドフレーム50は、ダッシュパネル10を挟んで下ダッシュクロスメンバ85(ダッシュパネル補強部材80)と対向する部位に、サブフレーム70を支持する取付けブラケット53を備えている。
 取付けブラケット53にサブフレーム70が支持されることで、車両Vが衝突した際の衝突荷重が、フロントサイドフレーム50からの他に、サブフレーム70を介して、ダッシュパネル10に入力される。
 これによって、衝突荷重が1箇所に集中せず、分散してダッシュパネル10に入力されるため、入力された部位での変形が抑制され、より確実に脆弱部17で変形させることができる。
 また、衝突荷重が、脆弱部17近傍に入力されることになるため、入力された部位から脆弱部17までの間で変形可能な領域が少なくなり、より一層確実に脆弱部17で変形させることができる。
In the vehicle body structure 1 of the present embodiment, the front side frame 50 is provided with a mounting bracket 53 for supporting the sub frame 70 at a portion facing the lower dash cross member 85 (the dash panel reinforcing member 80) with the dash panel 10 interposed therebetween. ing.
By supporting the sub-frame 70 on the mounting bracket 53, the collision load when the vehicle V collides is input from the front side frame 50 to the dash panel 10 via the sub-frame 70.
As a result, the collision load is dispersed and input to the dash panel 10 without being concentrated at one place, so deformation at the input portion is suppressed, and deformation can be made more reliably at the fragile portion 17.
Further, since the collision load is input in the vicinity of the fragile portion 17, the deformable region between the input portion and the fragile portion 17 is reduced, and the deformation in the fragile portion 17 is performed more reliably. Can.
 本実施形態の車体構造1では、下ダッシュクロスメンバ85(ダッシュパネル補強部材80)は、 断面略L字状の溝形状を備え、溝形状の開口縁に具備するフランジ部85aを介してダッシュパネル10上に配置されている。
 このため、下ダッシュクロスメンバ85(ダッシュパネル補強部材80)とダッシュパネル10とで、三角形の閉断面が形成される。
 これによって、より小さな設置スペースで下ダッシュクロスメンバ85(ダッシュパネル補強部材80)を配置できるとともに、衝突荷重が入力する方向に関わらず、安定して剛性を発揮することができる。
In the vehicle body structure 1 of the present embodiment, the lower dash cross member 85 (dash panel reinforcing member 80) has a groove shape having a substantially L-shaped cross section, and the dash panel via the flange portion 85a provided at the opening edge of the groove shape. Located on the 10th.
Therefore, a triangular closed cross section is formed by the lower dash cross member 85 (the dash panel reinforcing member 80) and the dash panel 10.
Accordingly, the lower dash cross member 85 (the dash panel reinforcing member 80) can be disposed in a smaller installation space, and stable rigidity can be exhibited regardless of the direction in which the collision load is input.
 本実施形態の車体構造1では、補強フレーム60は、前端部分(脆弱部17に近接する側の端部)の車両前後方向の位置が、サイドシル30の前端部分(ダッシュパネル10側端部)の車両前後方向の位置と略一致するように配置されている(図4の補助線L1参照)。
 このため、車両前後方向の衝突に対して、脆弱部17のフロアパネル20側周辺の剛性を高めることができる。
 これによって、脆弱部17と、その周辺との剛性差が大きくなり、車両Vが衝突した際の衝突荷重によって、より確実に脆弱部17で変形させることができる。
In the vehicle body structure 1 of the present embodiment, the reinforcing frame 60 has a front end portion (end close to the fragile portion 17) at a position in the vehicle longitudinal direction of the front end portion of the side sill 30 (end portion on the dash panel 10). It arrange | positions so that it may correspond substantially with the position of a vehicle front-back direction (refer auxiliary line L1 of FIG. 4).
Therefore, the rigidity of the fragile portion 17 around the floor panel 20 can be enhanced against a collision in the vehicle front-rear direction.
As a result, the rigidity difference between the fragile portion 17 and the periphery thereof is increased, and the fragile portion 17 can be more reliably deformed by the collision load when the vehicle V collides.
 本実施形態の車体構造1では、下ダッシュクロスメンバ85(ダッシュパネル補強部材80)は、車幅方向の外端に備える外側フランジ部85bがサイドシル30の内面に接合され、車幅方向の内端に備える内側フランジ部85cがトンネルブレース43に接合されている。
 これによって、下ダッシュクロスメンバ85(ダッシュパネル補強部材80)に入力された衝撃荷重は、サイドシル30とトンネルブレース43に伝えられるため、ダッシュパネル補強部材80で吸収可能な衝撃エネルギーを増大できる。
 また、これによって、下ダッシュクロスメンバ85(ダッシュパネル補強部材80)には、サイドシル30の前端部分を中心にして回転するように、車両Vが衝突した際の衝撃荷重が入力されるため、脆弱部17でより確実に変形させることができる。
In the vehicle body structure 1 of the present embodiment, the lower dash cross member 85 (dash panel reinforcing member 80) has the outer flange portion 85b provided at the outer end in the vehicle width direction joined to the inner surface of the side sill 30, and the inner end in the vehicle width direction. The inner flange portion 85 c provided on the tunnel brace 43 is joined to the tunnel brace 43.
Thereby, the impact load input to the lower dash cross member 85 (the dash panel reinforcing member 80) is transmitted to the side sill 30 and the tunnel brace 43, so that the impact energy that can be absorbed by the dash panel reinforcing member 80 can be increased.
Further, as a result, the lower dash cross member 85 (the dash panel reinforcing member 80) is vulnerable because the impact load when the vehicle V collides is input to rotate about the front end portion of the side sill 30. The part 17 can be deformed more reliably.
 本実施形態の車体構造1では、ダッシュパネル補強部材80は、複数の補強部材で構成され、各補強部材は、少なくとも一部分がフロントサイドフレーム50に重なるように配置されている。
 これによって、フルセット全面衝突、およびナローオフセット衝突(スモールオーバラップ衝突)に対する衝突荷重の吸収を行うことができる。
In the vehicle body structure 1 of the present embodiment, the dash panel reinforcing member 80 is configured of a plurality of reinforcing members, and each reinforcing member is disposed such that at least a portion thereof overlaps the front side frame 50.
This enables collision load absorption for full set full surface collisions and narrow offset collisions (small overlap collisions).
 本実施形態の車体構造1では、ダッシュパネル10が床板部13を備え、床板部13を介してフロアパネル20をダッシュパネル10に取付ける構成となっている。
 このため、図10に示すように、ダッシュパネル10にダッシュパネル補強部材80を予め取付けた状態で、フロアパネル20をダッシュパネル10に取付けることが可能になる。
 これによって、製造工程を減少し、生産性の向上が可能であるとともに、脆弱部17を容易に設定することが可能になる。
In the vehicle body structure 1 of the present embodiment, the dash panel 10 includes the floor plate portion 13, and the floor panel 20 is attached to the dash panel 10 via the floor plate portion 13.
Therefore, as shown in FIG. 10, the floor panel 20 can be attached to the dash panel 10 in a state where the dash panel reinforcing member 80 is attached to the dash panel 10 in advance.
As a result, the number of manufacturing steps can be reduced, productivity can be improved, and the fragile portion 17 can be easily set.
 本実施形態の車体構造1では、フロントサイドフレーム50とダッシュパネル10とで形成される閉断面の断面積と、補強フレーム60とダッシュパネル10とで形成される閉断面の断面積との和が、車両前後方向に沿ってほぼ一定となるように、各溝形状が滑らかに変化する。
 このため、フロントサイドフレーム50から補強フレーム60に亘って、車両前後方向における剛性のばらつきを小さくすることができる。
 これによって、脆弱部と他の部位との剛性差が明確にできるため、衝突荷重が入力された際に、脆弱部17でより確実に変形させることができる。
 なお、フロントサイドフレーム補強部80Bは、フロントサイドフレームに沿ってダッシュパネルの室内側に配置する補強板であればよく。実施例の上ダッシュクロスメンバ84、下ダッシュクロスメンバ85、ブリッジ部85dのほか、ブレーキマスタシリンダ取付けブラケット83の下方からブリッジ部85dを延長したものでもよい。
In the vehicle body structure 1 of the present embodiment, the sum of the cross-sectional area of the closed cross-section formed by the front side frame 50 and the dash panel 10 and the cross-sectional area of the closed cross-section formed by the reinforcing frame 60 and the dash panel 10 Each groove shape changes smoothly so as to be substantially constant along the longitudinal direction of the vehicle.
For this reason, variation in rigidity in the vehicle longitudinal direction can be reduced from the front side frame 50 to the reinforcing frame 60.
This makes it possible to clarify the difference in rigidity between the fragile portion and the other portion, so that the fragile portion 17 can be more reliably deformed when a collision load is input.
The front side frame reinforcing portion 80B may be a reinforcing plate disposed on the indoor side of the dash panel along the front side frame. In addition to the upper dash cross member 84, the lower dash cross member 85, and the bridge portion 85d in the embodiment, the bridge portion 85d may be extended from the lower side of the brake master cylinder mounting bracket 83.
1 車体構造
10 ダッシュパネル
12 傾斜部
13 床板部
17 脆弱部
20 フロアパネル
30 サイドシル
40 トンネル部材
43 トンネルブレース
50 フロントサイドフレーム
52a フランジ部
53 取付けブラケット
54,55 補強スチフナ
60 補強フレーム
62 フランジ部
70 サブフレーム
80 ダッシュパネル補強部材
85a フランジ部
85b 外側フランジ部
85c 内側フランジ部
FR1 外板面
FR2 内板面
R1 動力室
R2 車室
Reference Signs List 1 vehicle body structure 10 dash panel 12 inclined portion 13 floor plate portion 17 fragile portion 20 floor panel 30 side sill 40 tunnel member 43 tunnel brace 50 front side frame 52a flange portion 53 mounting bracket 54, 55 reinforcement stiffener 60 reinforcement frame 62 flange portion 70 subframe 80 dash panel reinforcing member 85a flange portion 85b outer flange portion 85c inner flange portion FR1 outer plate surface FR2 inner plate surface R1 power chamber R2 compartment

Claims (10)

  1.  車幅方向に沿って配置され、動力室と車室とを区画する板状部材からなるダッシュパネルと、
     該ダッシュパネルの下縁に連続し、該車室の床面を構成する板状部材からなるフロアパネルと、
     少なくとも該ダッシュパネルの該動力室に面する外板面上に、車両前後方向に沿って延在するフロントサイドフレームと、
     少なくとも該フロアパネルの該車室に面する内板面上に、少なくとも一部分が該フロントサイドフレームに重なる車両前後方向に沿って延在する補強フレームと、
     該車室に面する内板面上にダッシュパネル補強部材と、
    を備えた車体構造において、
     前記補強フレームは、前端がキックアップ部まで配置し、
     前記ダッシュパネル補強部材は、少なくとも前記フロントサイドフレームの傾斜部に沿って配置されるフロントサイドフレーム補強部を備え、前記補強フレームと前記ダッシュパネル補強部材のフロントサイドフレーム補強部との間に所定の間隔を空けて配置されて脆弱部に設定されることを特徴とする車体構造。
    A dash panel formed of a plate-like member disposed along the vehicle width direction and defining a power room and a vehicle room;
    A floor panel consisting of a plate-like member continuous with the lower edge of the dash panel and constituting a floor surface of the cabin;
    A front side frame extending along the longitudinal direction of the vehicle on at least an outer surface of the dash panel facing the power chamber;
    A reinforcing frame extending along the longitudinal direction of the vehicle at least a portion of which overlaps the front side frame on at least an inner plate surface facing the cabin of the floor panel;
    A dash panel reinforcing member on an inner plate surface facing the casing;
    In the body structure provided with
    The reinforcing frame is disposed with the front end up to the kickup portion,
    The dash panel reinforcing member includes a front side frame reinforcing portion disposed along at least an inclined portion of the front side frame, and a predetermined space is formed between the reinforcing frame and the front side frame reinforcing portion of the dash panel reinforcing member. A vehicle body structure characterized by being spaced apart and set in a fragile portion.
  2.  前記補強フレームと前記フロントサイドフレームとは、
     互いに重なる箇所の車両前後方向に面する断面の断面積が、それぞれの他の部位よりも小さく設定された
    ことを特徴とする請求項1に記載の車体構造。
    The reinforcing frame and the front side frame are
    The vehicle body structure according to claim 1, wherein the cross-sectional area of the cross section facing the vehicle front-rear direction of the overlapping portion is set smaller than each other portion.
  3.  前記ダッシュパネル補強部材は、
     具備するフランジ部を介して前記ダッシュパネル上に配置され、
     前記フロントサイドフレームは、
     該ダッシュパネルを挟んで該フランジ部が配置される部位の反対側に補強スチフナを備える
    ことを特徴とする請求項1に記載の車体構造。
    The dash panel reinforcing member is
    Disposed on the dash panel via a provided flange portion,
    The front side frame is
    The vehicle body structure according to claim 1, further comprising reinforcing stiffeners on the opposite side of the portion where the flange portion is disposed with the dash panel interposed therebetween.
  4.  前記フロントサイドフレームは、
     前記ダッシュパネルを挟んで前記ダッシュパネル補強部材と対向する部位に取付けブラケットを備え、
     該取付けブラケットは、
     前記動力室に車両前後方向に沿って延在するサブフレームを支持する
    ことを特徴とする請求項3に記載の車体構造。
    The front side frame is
    A mounting bracket is provided at a portion facing the dash panel reinforcing member with the dash panel interposed therebetween,
    The mounting bracket is
    4. The vehicle body structure according to claim 3, wherein a sub-frame extending along a longitudinal direction of the vehicle is supported by the power chamber.
  5.  前記ダッシュパネル補強部材は、
     断面略L字状の溝形状を備え、
     溝形状の開口縁に具備するフランジ部を介して前記ダッシュパネル上に配置される
    ことを特徴とする請求項1に記載の車体構造。
    The dash panel reinforcing member is
    It has a groove shape with a substantially L-shaped cross section,
    The vehicle body structure according to claim 1, wherein the vehicle body structure is disposed on the dash panel via a flange portion provided at a groove-shaped opening edge.
  6.  前記フロアパネルは、
     車幅方向の端縁部分に、車両前後方向に沿って延在するサイドシルを備え、
     前記補強フレームは、
     前記脆弱部に近接する側の端部の車両前後方向の位置が、該サイドシルの前記ダッシュパネル側の端部の車両前後方向の位置と略一致する
    ことを特徴とする請求項1に記載の車体構造。
    The floor panel is
    A side sill extending along the longitudinal direction of the vehicle is provided at an edge portion in the lateral direction of the vehicle,
    The reinforcing frame is
    The vehicle body according to claim 1, wherein a position in a vehicle longitudinal direction of an end on a side close to the fragile portion substantially coincides with a position in a vehicle longitudinal direction of an end on the dash panel side of the side sill. Construction.
  7.  前記ダッシュパネルの車幅方向中央部に、車両前後方向に沿って下向きに開口する溝形状を有するトンネル部材を備え、
     該トンネル部材は
     波板状に折れ曲がるトンネルブレースを備え、
     前記ダッシュパネル補強部材は、
     車幅方向の外端に備える外側フランジ部が前記サイドシルの内面に接合され、
     車幅方向の内端に備える内側フランジ部が該トンネルブレースに接合される
    ことを特徴とする請求項6に記載の車体構造。
    A tunnel member having a groove shape opened downward along the longitudinal direction of the vehicle is provided at a central portion in the vehicle width direction of the dash panel,
    The tunnel member comprises a tunnel brace that bends in a corrugated manner;
    The dash panel reinforcing member is
    An outer flange portion provided at an outer end in the vehicle width direction is joined to the inner surface of the side sill,
    The vehicle body structure according to claim 6, wherein an inner flange portion provided at an inner end in the vehicle width direction is joined to the tunnel brace.
  8.  前記ダッシュパネル補強部材は、
     複数の補強部材で構成され、
     該補強部材は、少なくとも一部分がフロントサイドフレームに重なるように配置されることを特徴とする請求項1に記載の車体構造。
    The dash panel reinforcing member is
    Composed of multiple reinforcement members,
    The vehicle body structure according to claim 1, wherein the reinforcing member is disposed so that at least a part thereof overlaps the front side frame.
  9.  前記ダッシュパネルは、
     前記動力室側から前記車室側に向かって下方に傾斜する傾斜部と、
     該傾斜部から略水平に延出する床板部を備え、
     該床板部を介して前記フロアパネルに接続される
    ことを特徴とする請求項1に記載の車体構造。
    The dash panel is
    An inclined portion which inclines downward from the power chamber side toward the compartment side;
    A floor plate extending substantially horizontally from the inclined portion;
    The vehicle body structure according to claim 1, wherein the vehicle body structure is connected to the floor panel via the floor plate portion.
  10.  前記フロントサイドフレームは、
     前記ダッシュパネルに面して開口する溝形状を備え、
     前記補強フレームは、
     該ダッシュパネルに面して開口する溝形状を備え、
     該フロントサイドフレームと該ダッシュパネルとで形成される閉断面の断面積と、該補強フレームと該ダッシュパネルとで形成される閉断面の断面積との和が、車両前後方向に沿ってほぼ一定となるように、各溝形状が滑らかに変化する
    ことを特徴とする請求項1に記載の車体構造。
    The front side frame is
    It has a groove shape opened to face the dash panel,
    The reinforcing frame is
    It has a groove shape that opens toward the dash panel,
    The sum of the cross-sectional area of the closed cross-section formed by the front side frame and the dash panel and the cross-sectional area of the closed cross-section formed by the reinforcing frame and the dash panel is substantially constant along the vehicle longitudinal direction. The vehicle body structure according to claim 1, wherein each groove shape changes smoothly so that
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CN113710566B (en) * 2019-04-23 2024-03-08 安赛乐米塔尔公司 Channel with integral lateral reinforcement

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