WO2018025389A1 - 不良箇所検出器具及び不良箇所検出方法 - Google Patents
不良箇所検出器具及び不良箇所検出方法 Download PDFInfo
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- WO2018025389A1 WO2018025389A1 PCT/JP2016/073049 JP2016073049W WO2018025389A1 WO 2018025389 A1 WO2018025389 A1 WO 2018025389A1 JP 2016073049 W JP2016073049 W JP 2016073049W WO 2018025389 A1 WO2018025389 A1 WO 2018025389A1
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/84—Systems specially adapted for particular applications
- G01N21/88—Investigating the presence of flaws or contamination
- G01N21/8851—Scan or image signal processing specially adapted therefor, e.g. for scan signal adjustment, for detecting different kinds of defects, for compensating for structures, markings, edges
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/84—Systems specially adapted for particular applications
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/17—Systems in which incident light is modified in accordance with the properties of the material investigated
- G01N21/1717—Systems in which incident light is modified in accordance with the properties of the material investigated with a modulation of one or more physical properties of the sample during the optical investigation, e.g. electro-reflectance
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/84—Systems specially adapted for particular applications
- G01N21/88—Investigating the presence of flaws or contamination
- G01N21/8806—Specially adapted optical and illumination features
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/17—Systems in which incident light is modified in accordance with the properties of the material investigated
- G01N2021/1738—Optionally different kinds of measurements; Method being valid for different kinds of measurement
- G01N2021/1742—Optionally different kinds of measurements; Method being valid for different kinds of measurement either absorption or reflection
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/84—Systems specially adapted for particular applications
- G01N21/88—Investigating the presence of flaws or contamination
- G01N21/8806—Specially adapted optical and illumination features
- G01N2021/8812—Diffuse illumination, e.g. "sky"
- G01N2021/8816—Diffuse illumination, e.g. "sky" by using multiple sources, e.g. LEDs
Definitions
- the present invention relates to a defective portion detecting instrument and a defective portion detecting method suitable for finding a defective portion such as a scratch or distortion on the surface of a detection object.
- the technique shown in FIG. 7 is known as one of the methods for inspecting the presence or absence of this kind of defective portion (see, for example, Patent Document 1).
- this inspection method 100 when fine scratches are formed almost uniformly on the surface of the direct press product 101 by blasting and then light is applied to the direct press product 101 from the light source 103, there is no internal defect 102.
- the transmitted light and reflected light on the surface of the direct press product 101 are in a substantially uniform state, and when the internal defect 102 is present, the transmitted light and reflected light on the surface of the direct press product 101 are in a distorted state. Is.
- this inspection method 100 if the transmitted light or reflected light on the surface of the direct press product 101 is in a distorted state, it can be determined that there is an internal defect 102, so the internal defect 102 can be easily inspected.
- the light source 103 is a slide projector
- the light emitting portion has an area, and the emitted illumination light is in a diffused state.
- the irregularly reflected light cannot be detected sufficiently, and this causes a problem that the detection accuracy of the scratches is lowered.
- the inspection method 100 disclosed in Patent Document 1 has a problem that it is bulky and cannot be carried because the light source 103 is a slide projector, and it cannot be used in a narrow place.
- An object of the present invention is to provide a defective portion detecting instrument and a defective portion detecting method suitable for finding defective portions such as scratches or distortions on the surface of the detection object.
- the light source that moves relative to the detected body and irradiates the detected body with light while facing the detected body.
- the defective part detection instrument for detecting a defective part such as a scratch or a distortion on the detected object by confirming reflected light of the light irradiated to the detected object from the light source A heat sink that has a flat plate-shaped portion that is long in the direction and has a rectangular cross section perpendicular to the long direction, and that dissipates heat generated in the substrate, and a first surface that is an upper surface of the flat plate-shaped portion of the heat sink
- a first substrate having a lighting circuit, a first LED provided on the front surface of the first substrate, and the first substrate and the first LED, which are arranged along the longitudinal direction.
- 1st L which has the 1st cover which consists of translucent material to accommodate Power is supplied to the D light source unit, the sighting unit that irradiates light from the first LED light source unit in at least two parallel straight lines along the longitudinal direction of the heat sink, and the first LED light source unit
- a power supply part and a grip part that extends in the longitudinal direction of the heat sink and accommodates the power supply part can be provided.
- Irregular reflected light from the irradiated surface where there is a defective part such as a scratch or distortion is lined up on the surface of the object to be detected, so that the irregularly reflected part stands out and the user can clearly see the defective part Can be recognized.
- the first LED that emits light having directivity direct to the light source is used, and the aiming unit determines the direction of the light from the first LED light source unit to be linear along the longitudinal direction of the heat sink. Therefore, the straight light from the first LED enters the wound of the object to be detected, and the irregular reflection causes the contrast of the scratched part to change and appear distorted. It becomes easy. Furthermore, since it is possible to identify a slight difference between a normal part and a defective part, a repair range is clarified, the repair accuracy of the user is improved, and a repair with good finish can be performed.
- the power supply unit is provided according to the above-described configuration, the defective portion detection instrument can be carried and work can be performed even when there is no power supply. In addition, it is possible to irradiate the operator's desired position with the grip portion.
- the grip portion can be inserted into a narrow gap, and it can be used in a narrow work place.
- the light source that moves relative to the detected object and irradiates the detected object with light while facing the detected object.
- the defective part detection instrument for detecting a defective part such as a scratch or a distortion on the detected object by confirming reflected light of the light irradiated to the detected object from the light source A heat sink that has a flat plate-shaped portion that is long in the direction and has a rectangular cross section perpendicular to the long direction, and that dissipates heat generated in the substrate, and a first surface that is an upper surface of the flat plate-shaped portion of the heat sink
- a first substrate having a lighting circuit, a first LED provided on the front surface of the first substrate, and the first substrate and the first LED, which are arranged along the longitudinal direction.
- 1st L which has the 1st cover which consists of translucent material to accommodate
- a second substrate having a lighting circuit disposed along the longitudinal direction on a second surface facing the first surface of the flat plate-shaped portion of the heat sink, and a front surface of the second substrate;
- a second LED light source section having a second LED provided on the surface, a second semi-tubular second cover made of a translucent material that accommodates the second substrate and the second LED, and the first LED
- a sighting unit that linearly irradiates light from the LED light source unit along the longitudinal direction of the heat sink, a power supply unit that supplies power to the first LED light source unit and the second LED light source unit, and a length of the heat sink And a grip portion that extends in the scale direction and houses the power supply portion.
- the surface on the first LED light source unit side on which the linear light is irradiated, and the surface on the second LED light source unit side that can illuminate a wide area when used as a work lamp Can be selected and used according to the application.
- the first LED that emits light having directivity direct to the light source is used, and the aiming unit determines the direction of the light from the first LED light source unit to be linear along the longitudinal direction of the heat sink. Therefore, the straight light from the first LED enters the wound of the object to be detected, and the irregular reflection causes the contrast of the scratched part to change and appear distorted. It becomes easy. Furthermore, since it is possible to identify a slight difference between a normal part and a defective part, a repair range is clarified, the repair accuracy of the user is improved, and a repair with good finish can be performed.
- the power supply unit is provided according to the above-described configuration, the defective portion detection instrument can be carried and work can be performed even when there is no power supply. In addition, it is possible to irradiate the operator's desired position with the grip portion.
- the grip portion can be inserted into a narrow gap, and it can be used in a narrow work place.
- the defective portion detection instrument it is possible to further include an irradiation number setting unit for setting the number of light to be irradiated.
- an irradiation number setting unit for setting the number of light to be irradiated.
- the light set by the irradiation number setting unit can be configured to be two linear lights in parallel.
- regular reflected light and irregular reflected light are arranged.
- the irregularly reflected portion stands out, so that the user can recognize the defective portion more clearly.
- the range of the defective part can be clearly shown, so that it is easy to obtain the customer's consent.
- the irradiation number setting unit includes the first cover, and the first cover transmits light from the first LED light source unit to the heat sink.
- a light non-transmission part that shields light and a light transmission part that transmits light can be provided.
- the defective portion detection instrument it is possible to further include an irradiation color changing unit that changes the color of the irradiated light.
- an irradiation color changing unit that changes the color of the irradiated light.
- the irradiation color changing unit includes the first cover, and when the light of the first LED passes through the first cover, the first cover The light of the irradiation color according to the colored color is irradiated.
- the color of the irradiation light can be changed depending on the combination of the color of the first LED and the color of the cover, so that it is possible to easily manufacture a defective portion detection instrument having a different irradiation color.
- the first cover can be detachably attached to the heat sink.
- the defective portion detection instrument can have a different function.
- the first cover is replaced with a third cover that is set to have at least one of the number of irradiations, irradiation interval, irradiation light width, and irradiation color. It can be provided.
- the user can change the number, color, and the like of the light to be irradiated simply by replacing the cover, so that the user can easily use the irradiation light properly according to the application.
- both the first LED and the second LED are turned off, only the first LED is lit, and only the second LED is lit.
- a switch for switching ON / OFF of the electric power supplied from the power supply unit can be provided so as to be in such a state.
- the defective portion detection is performed while the defective portion detection instrument is relatively moved in one direction with respect to the detected body while facing the detected body.
- FIG. 6A is a diagram illustrating how a defective portion is seen by the defective portion detection instrument to which the present invention is applied.
- FIG. 6A is a diagram showing how the defective portion is not illuminated with inspection light.
- Fig. 6 is a view showing how the defective portion is illuminated when the inspection illumination is applied, and in the order of Figs. 6B to 6F, when the defective portion detecting device is applied from the left side to the right side of the detected object FIG. It is explanatory drawing about the inspection method of the conventional defect location.
- each element constituting the present invention may be configured such that a plurality of elements are constituted by the same member and the plurality of elements are shared by one member, and conversely, the function of one member is constituted by a plurality of members. It can also be realized by sharing. (Configuration of defective part detection instrument 1)
- FIG. 1A and FIG. 1B The external view which shows the whole structure of the defect location detection instrument 1 which concerns on one Embodiment of this invention is shown to FIG. 1A and FIG. 1B, and sectional drawing which shows the cross section of a elongate direction is shown in FIG.
- the defective part detection instrument 1 is used as a work lamp and a first LED light source unit 3 that irradiates light to the detection object CA as inspection illumination used when performing inspection.
- the work lamp illumination used for the heat sink 2 for radiating the heat emitted from the second LED light source unit 4 the first LED light source unit 3, and the second LED light source unit 4 that irradiates the detection object CA with light.
- a cylindrical grip part 5 connected to one end of the heat sink 2, and an end cap 6 provided at the opposite end of the grip part 5 of the first LED light source part 3 and the second LED light source part 4. It is provided as a main part. (Heat sink 2)
- the heat sink 2 is made of a light material having high thermal conductivity, such as aluminum, and has a long shape in one direction and a substantially H-shaped cross section perpendicular to the long direction, as shown in FIGS. Have.
- This heat sink 2 has a flat plate-shaped portion 21 corresponding to the H-shaped horizontal bar portion, and has a rectangular cross section perpendicular to the longitudinal direction, and the upper surface of the flat plate-shaped portion 21 corresponding to the upper surface of the H-shaped horizontal bar portion.
- the lower surface of the flat plate-shaped portion 21 is in close contact with the back surface of the first substrate 31 described later and further corresponds to the lower surface of the H-shaped horizontal bar portion.
- first substrate 31 and the second substrate 41 are provided so as to be in close contact with the back surface of the second substrate 41 described later.
- the heat conducted from the contact surface can be efficiently released through the heat radiating portions 22a to 22b corresponding to the H-shaped vertical bar portions.
- first groove portions 23a to 23b for fitting to a first cover 33 described later and second groove portions 24a to 24b for fitting to a second cover 43 described later are provided. (First LED light source 3)
- the first LED light source unit 3 is provided so that the upper surface and the back surface of the flat plate-shaped portion 21 of the heat sink 2 are in close contact with each other, and a first substrate 31 that supports a first LED 32 described later;
- a first LED 32 provided so as to be in close contact with the front surface of the first substrate 31, and a translucent member that accommodates the first substrate 31 and the first LED 32 and is attached to the first grooves 23 a to 23 b of the heat sink 2.
- a long first cover 33 made of a material is provided as a main part. (Second LED light source unit 4)
- the second LED light source unit 4 is provided so that the lower surface and the back surface of the flat plate-shaped portion 21 of the heat sink 2 are in close contact with each other, and a second substrate 41 that supports a second LED 42 described later, A second LED 42 provided so as to be in close contact with the front surface of the second substrate 41, and a translucent member that accommodates the second substrate 41 and the second LED 42 and is attached to the second grooves 24 a to 24 b of the heat sink 2.
- a long second cover 43 made of a material is provided as a main part. (substrate)
- the first substrate 31 has a first LED lighting circuit 311 (not shown) for lighting the first LED 32.
- a wiring pattern is formed on a main body made of glass epoxy resin.
- the main body of the first substrate 31 may have heat dissipation properties such as aluminum, ceramic and glass.
- the first substrate 31 has the first LED 32 mounted on the front surface, and is provided on the surface of the flat plate-shaped portion 21 of the heat sink 2 so that the back surface is in close contact with the heat sink 2. Therefore, the heat generated in the first LED lighting circuit 311 is released through the first substrate 31 and the heat sink 2.
- the second substrate 41 can be configured on the back surface of the flat plate-shaped portion 21 in the same manner as the first substrate 31.
- the first substrate 31 and the second substrate 41 receive power from the power supply unit 51 by a switch described later. By switching, ON / OFF is controlled. (LED)
- the first LED 32 is a rectangular chip of 5 mm ⁇ 5 mm, for example, as shown in FIGS.
- the first LED 32 has a structure in which, for example, a light emitting diode chip of blue or shorter wavelength is covered with a phosphor, and emits white light.
- the 1st LED32 should just be a magnitude
- 1st LED32 is formed on the upper surface of the 1st board
- the heat generated during light emission is conducted to the heat sink 2 via the first substrate 31 and is emitted therefrom.
- the number of 1st LED32 should just ensure the brightness
- the first LEDs 32 may be arranged in a straight line along the longitudinal direction of the heat sink 2, and two linear lights may be irradiated by coating the first cover 33. Therefore, the first LED 32 can serve as an “irradiation number setting unit” in the claims.
- the 1st LED32 can be comprised by LED of multiple colors corresponding to RGB. If the first LED lighting circuit 311 includes a circuit for lighting an LED selected to have a desired light color, and the user can select a desired light color with a switch 55 described later, the user can select the switch 55.
- the defective part detection instrument 1 can irradiate light of a color with good visibility according to the detection object CA. Therefore, the first LED 32 can serve as an “irradiation color changing unit” in the claims.
- the second LED 42 can have the same configuration as the first LED 32. Further, using a lens, the light from the first LED 32 may be distributed at a narrow angle, and the light from the second LED 42 may be distributed at a wide angle. (First cover 33)
- the first cover 33 is made of a resin such as polycarbonate, glass, or the like, and is long and has a substantially semicircular shape in cross-sectional view having an opening along the longitudinal direction. As shown in FIGS. The first substrate 31 and the first LED 32 were covered by detachably fitting the first side end portions 331a to 331b (end portions in the short direction) to the first groove portions 23a to 23b provided in the heat sink 2. It is attached to the heat sink 2 in a state.
- the shape of the first cover 33 is not limited to the above shape, and may be a flat plate shape as shown in FIG.
- the first cover 33 is a peripheral surface of the first cover 33 so that linear light is irradiated along the longitudinal direction of the heat sink 2, for example, left and right in a cross-sectional view perpendicular to the longitudinal direction.
- a light transmitting portion 332 that is a non-painted portion having a linear shape, for example, a width of 2 to 3 mm, is formed along the longitudinal direction of the heat sink 2 with an interval of about 5 to 9 mm, preferably 7 mm, at symmetrical positions.
- the light-impermeable portion 333 is provided on a peripheral surface other than the light-transmissive portion 332 by applying a light-impermeable epoxy resin paint.
- the first cover 33 is easily attached and removed by removing the end cap 6 and sliding the first side end portions 331a to 331b along the first groove portions 23a to 23b provided in the heat sink 2. be able to.
- the 1st cover 33 is provided so that attachment or detachment is possible, it can replace
- the method of applying the light-impermeable epoxy resin paint is changed, a variety of covers with different numbers, widths, and intervals of the light-transmitting portions 332 can be manufactured.
- the inspection object or the inspection item is different, by changing the first cover 33, the number of irradiations, the irradiation interval, or the irradiation light width can be easily changed, and the visibility can be easily improved.
- the first cover 33 can change the color of the transmitted light. For example, if a colored light transmission part 332 is prepared, light different from the color of the LED can be irradiated. That is, it is possible to irradiate light of a color with good visibility according to the detection object CA only by replacing the cover. Accordingly, the first cover 33 can serve as an “irradiation color changing unit” in the claims.
- the number of irradiations, irradiation interval, irradiation light width, and irradiation color can be set by the cover, so by using parts other than the cover in common, the production line can be shared, and the product Can be manufactured at low cost. If a cover with various functions is attached and sold, it can be used for various purposes.
- the light transmission part 332 should just have the width
- the light-impermeable portion 333 may be another resin coating or a light-impermeable tape, and is not limited to the above materials. Further, a shielding material such as metal may be used for the material itself of the light-impermeable portion 333. (Second cover 43)
- the second cover 43 is made of a resin such as polycarbonate, glass, or the like, and is long and has a substantially semicircular shape in cross-sectional view having an opening along the longitudinal direction. As shown in FIGS. The second side end portions 431a to 431b (end portions in the short direction) are fitted into the second groove portions 24a to 24b provided in the heat sink 2 so as to cover the second substrate 41 and the second LED 42. 2 is attached. (Grip part 5)
- the grip part 5 has a cylindrical shape extending from one end of the first LED light source part 3 and the second LED light source part 4, and includes a power supply part 51 and a control printed circuit board 52. (Not shown), a casing 53, and a lid 54 are provided. (Power supply unit 51)
- the power supply unit 51 is, for example, a lithium ion battery with an overcharge protection circuit that can be charged by a separate charger.
- the 18650 type is adopted for the lithium ion battery.
- the control printed circuit board 52 controls light emission ON / OFF of the first LED 32 and the second LED 42 via a switch 55 described later. (Case 53)
- the housing 53 is made of, for example, resin, includes a switch 55, and houses the power supply unit 51 and the control printed circuit board 52. (Switch 55)
- the switch 55 is, for example, a slide-type switch 55 for selecting “OFF”, “ON of the first LED”, and “ON of the second LED”.
- the control printed circuit board 52 controls the power supply unit 51 to supply power to the first LED lighting circuit 311 and turn on the first LED 32 when the light is off.
- the control printed circuit board 52 supplies power from the power supply unit 51 to the first LED lighting circuit 311, turns on the first LED 32, and supplies power to the second LED lighting circuit 411.
- the second LED 42 is controlled to be turned off.
- control printed circuit board 52 supplies power from the power supply unit 51 to the second LED lighting circuit 411 so as to turn on the second LED 42 when it is turned off. Control. When the first LED 32 is lit, the control printed circuit board 52 supplies power from the power supply unit 51 to the second LED lighting circuit 411, turns on the second LED 42, and supplies power to the first LED lighting circuit 311. The first LED 32 is controlled to be extinguished.
- control printed circuit board 52 is controlled to stop supplying power to the first LED lighting circuit 311 or the second LED lighting circuit 411 and turn off the first LED 32 or the second LED 42.
- the lid 54 is made of, for example, resin, and is provided at the opposite end of the first LED light source unit 3 of the grip unit 5 so that the power supply unit 51 can be taken in and out of the housing 53.
- the lid 54 may be provided integrally with the housing 53, and is not limited to the above configuration. (End cap 6)
- the end cap 6 is made of, for example, resin, and uses the same end cap 6 as a general straight tube type LED illumination or a straight tube type fluorescent lamp, and includes the first LED light source unit 3 and the second LED light source unit 4. At the end opposite to the grip 5. (How to use the defective part detection instrument 1 during detailed inspection)
- FIG. 5 is an explanatory view of a method of using the defective portion detection instrument 1 to which the present invention is applied
- FIG. 6 is an explanatory view of how the defective portion DF is seen by the defective portion detection instrument 1 to which the present invention is applied. is there.
- the user holds the grip portion 5 and sets the switch 55 to “lighting of the first LED”.
- the first LED light source unit 3 is positioned at a distance that is easily visible so that the light from the first LED is irradiated at a right angle with respect to the detected object CA, and the light beam and the line of sight are aligned. DF can be detected.
- the line of sight runs in the vertical direction and the defective location detection instrument 1 is moved in the left-right direction along the body CA to be detected.
- the defective location detection instrument 1 when the defective location detection instrument 1 is located in parallel with the ground, the line of sight is run in the left-right direction, and the defective location detection instrument 1 is moved in the vertical direction along the body CA to be detected. Since the straight light from the first LED 32 is irradiated through the light transmission part 332, the detection target CA is irradiated with two lines, and the irradiated light is irradiated on the surface of the detection target CA. It becomes reflected light.
- the light is reflected at a regular reflection angle as shown in FIG. 6A.
- one of the two lines is applied to a portion where there is no damage or distortion on the surface of the detection object CA, and the other is applied to a portion where there is damage or distortion on the surface of the detection object CA. Then, the light hitting the part without scratches or distortion is regularly reflected, and the light hitting the part with scratches or distortion is reflected irregularly. By arranging regularly reflected light and irregular reflected light, irregular reflection stands out and it becomes easy to find a slight distortion. In addition, the range of scratches and distortions can be clearly shown.
- the end cap 6 is removed and the first side end portions 331a to 331b of the first cover 33 are slid and removed along the first groove portions 23a to 23b of the heat sink 2, and then the first groove portions 23a to 23a of the heat sink 2 are removed.
- the first side end portions 331a to 331b of the third cover are slid and attached along 23b.
- the end cap 6 is attached. (How to use the defective point detection device 1 during a wide area inspection)
- the user can use the second LED light source unit 4. If the second LED light source unit 4 is directed to the detected object CA by setting the switch 55 to “lighting of the second LED”, holding the grip part 5 or leaning on the wall and placing it on the floor, etc.
- the detection instrument 1 can widely illuminate the detection target CA.
- the defective portion detection instrument 1 by aligning the illumination light emitted from the light source in two straight lines, the defective portion DF can be easily found and clarified, and inspection can be performed. Since the apparatus and the work lamp are integrated and portable, the defective portion detection instrument 1 that can be easily used even in a narrow place can be provided. In the present embodiment, scratches and distortions are given as examples of defective portions, but of course, the present invention is not limited to these. For example, the disturbance of the painted skin can be included in the defective portion. Moreover, there may be an aspect in which the second LED light source unit 4 is not provided.
- the defective part detection instrument of the present invention it is possible to suitably inspect defective parts such as scratches or distortions on the surface of a detection object such as a car.
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Abstract
Description
(不良箇所検出器具1の構成)
(ヒートシンク2)
(第一LED光源部3)
(第二LED光源部4)
(基板)
(LED)
(第一カバー33)
(第二カバー43)
(グリップ部5)
(電源部51)
(制御プリント基板52)
(筐体53)
(スイッチ55)
(蓋54)
(エンドキャップ6)
(不良箇所検出器具1の細部検査時の使用方法)
(不良箇所検出器具1の第三カバー取付方法)
(不良箇所検出器具1の広域点検時の使用方法)
2…ヒートシンク
21…平板形状部;22a,22b…放熱部;23a,23b…第一溝部;24a,24b…第二溝部
3…第一LED光源部
31…第一基板;311…第一LED点灯回路;32…第一LED;33…第一カバー;331a,331b…第一側端部;332…光透過部;333…光不透過部
4…第二LED光源部
41…第二基板;411…第二LED点灯回路;42…第二LED;43…第二カバー;431a,431b…第二側端部
5…グリップ部
51…電源部;52…制御プリント基板;53…筐体;54…蓋;55…スイッチ
6…エンドキャップ
CA…被検出体;DF…不良箇所
100…検査方法;101…ダイレクトプレス品;102…内部欠陥;103…光源
Claims (11)
- 被検出体と対向した状態で、前記被検出体に対して相対移動すると共に、前記被検出体に対して光を照射する光源を使用し、前記光源から前記被検出体に対して照射された光の反射光を確認することにより、前記被検出体上の傷又は歪み等の不良箇所を検出する不良箇所検出器具において、
一方向に長尺で、該長尺方向に垂直な断面が矩形状となる平板形状部を有し、基板で発生する熱を放熱するヒートシンクと、
前記ヒートシンクの平板形状部の上面である第一面に、前記長尺方向に沿って配置された、点灯回路を有する第一基板、該第一基板のおもて面に設けられた第一LED、及び、前記第一基板並びに前記第一LEDを収容する透光性材料からなる第一カバーを有する第一LED光源部と、
前記第一LED光源部からの光を前記ヒートシンクの長尺方向に沿って少なくとも二本の並列した直線状に照射する照準部と、
前記第一LED光源部に電力を供給する電源部と、
前記ヒートシンクの長尺方向に延在し、前記電源部を収納するグリップ部と、
を備える不良箇所検出器具。 - 被検出体と対向した状態で、前記被検出体に対して相対移動すると共に、前記被検出体に対して光を照射する光源を使用し、前記光源から前記被検出体に対して照射された光の反射光を確認することにより、前記被検出体上の傷又は歪み等の不良箇所を検出する不良箇所検出器具において、
一方向に長尺で、該長尺方向に垂直な断面が矩形状となる平板形状部を有し、基板で発生する熱を放熱するヒートシンクと、
前記ヒートシンクの平板形状部の上面である第一面に、前記長尺方向に沿って配置された、点灯回路を有する第一基板、該第一基板のおもて面に設けられた第一LED、及び、前記第一基板並びに前記第一LEDを収容する透光性材料からなる第一カバーを有する第一LED光源部と、
前記ヒートシンクの平板形状部の第一面と対向する第二面に、前記長尺方向に沿って配置された、点灯回路を有する第二基板、該第二基板のおもて面に設けられた第二LED、及び、前記第二基板並びに前記第二LEDを収容する透光性材料からなる長尺な半管状の第二カバーを有する第二LED光源部と、
前記第一LED光源部からの光を前記ヒートシンクの長尺方向に沿って直線状に照射する照準部と、
前記第一LED光源部及び第二LED光源部に電力を供給する電源部と、
前記ヒートシンクの長尺方向に延在し、前記電源部を収納するグリップ部と、
を備える不良箇所検出器具。 - 請求項1又は請求項2に記載の不良箇所検出器具であって、さらに、
照射する光の本数を設定する照射本数設定部を備える不良箇所検出器具。 - 請求項3に記載の不良箇所検出器具であって、
前記照射本数設定部にて設定される光が並列する二本の直線状の光であることを特徴とする不良箇所検出器具。 - 請求項3又は請求項4に記載の不良箇所検出器具であって、
前記照射本数設定部は、前記第一カバーからなり、
前記第一カバーは、前記第一LED光源部からの光を前記ヒートシンクの長尺方向に沿って直線状に照射するよう、光を遮蔽する光不透過部と、光を透過する光透過部とを有する不良箇所検出器具。 - 請求項1~5のいずれか一に記載の不良箇所検出器具であって、さらに、
照射する光の色を変更する照射色変更部を備える不良箇所検出器具。 - 請求項6に記載の不良箇所検出器具であって、
前記照射色変更部は、前記第一カバーからなり、前記第一LEDの光が前記第一カバーを透過すると、前記第一カバーに着色された色に応じた照射色の光が照射される不良箇所検出器具。 - 請求項1~7のいずれか一に記載の不良箇所検出器具であって、
前記第一カバーは、着脱自在に前記ヒートシンクに取り付けられる不良箇所検出器具。 - 請求項8に記載の不良箇所検出器具であって、
前記第一カバーは、照射本数、又は、照射間隔、照射光幅、照射色の少なくとも一が異なる設定である第三カバーと取り替え可能に設けられている不良箇所検出器具。 - 請求項2~9のいずれか一に記載の不良箇所検出器具であって、さらに、
前記第一LED及び第二LEDのいずれもが消灯、前記第一LEDのみが点灯、前記第二LEDのみが点灯のいずれか一の状態になるよう前記電源部から供給される電力のON/OFFを切り換えるスイッチを備える不良箇所検出器具。 - 被検出体と対向した状態で、不良箇所検出器具を前記被検出体に対して相対移動させながら、該不良箇所検出器具から並列する二本の直線状の光を前記被検出体に対して照射する工程と、
前記被検出体に対して照射された並列する二本の光の反射光の内、傷又は歪み等の不良箇所の無い照射面からの反射光と傷又は歪み等の不良箇所の有る照射面からの反射光とに基づいて、前記被検出体上の傷又は歪み等の不良箇所を検出する工程と、
を含む不良箇所検出方法。
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