WO2018022228A1 - Water based sealer with superior durability - Google Patents

Water based sealer with superior durability Download PDF

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Publication number
WO2018022228A1
WO2018022228A1 PCT/US2017/038913 US2017038913W WO2018022228A1 WO 2018022228 A1 WO2018022228 A1 WO 2018022228A1 US 2017038913 W US2017038913 W US 2017038913W WO 2018022228 A1 WO2018022228 A1 WO 2018022228A1
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WO
WIPO (PCT)
Prior art keywords
component
sealer composition
acrylic resin
sealer
substrate
Prior art date
Application number
PCT/US2017/038913
Other languages
French (fr)
Inventor
Jinzhen Shi
Karen Ann NGUYEN
Ming-Ren Tarng
Original Assignee
Behr Process Corporation
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Behr Process Corporation filed Critical Behr Process Corporation
Priority to MX2019001188A priority Critical patent/MX2019001188A/en
Priority to EP17834925.4A priority patent/EP3491085B1/en
Priority to AU2017301461A priority patent/AU2017301461B2/en
Priority to CA3031647A priority patent/CA3031647C/en
Priority to CN201780056250.9A priority patent/CN109689808A/en
Priority to BR112019001761-5A priority patent/BR112019001761B1/en
Publication of WO2018022228A1 publication Critical patent/WO2018022228A1/en

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Classifications

    • C—CHEMISTRY; METALLURGY
    • C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D133/00—Coating compositions based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Coating compositions based on derivatives of such polymers
    • C09D133/04—Homopolymers or copolymers of esters
    • C09D133/06—Homopolymers or copolymers of esters of esters containing only carbon, hydrogen and oxygen, the oxygen atom being present only as part of the carboxyl radical
    • C09D133/062—Copolymers with monomers not covered by C09D133/06
    • C09D133/066—Copolymers with monomers not covered by C09D133/06 containing -OH groups
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D7/00—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials
    • B05D7/24—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials for applying particular liquids or other fluent materials
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D2210/00—Applying material to more than three types of substrate materials
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D2502/00—Acrylic polymers

Definitions

  • the present invention is related to water based coatings from which a sealing coating can be formed.
  • Paints and related coatings are ubiquitous finding numerous applications for both aesthetic and functional applications. In many applications, coatings are applied to improve the aesthetic appeal of a surface by providing a uniform and pleasing appearance. In other applications, coatings are used has a clear coat on various substrates to provide some degree of protection. In additional to the visual effects, paint coatings can also be applied to porous substrates such as concrete and masonry for sealing purposes.
  • the present invention solves one or more problems of the prior art by providing a sealer composition for forming a coating on a substrate.
  • the sealer composition includes a first component and a second component.
  • the first component includes water and a hydroxyl functionalized acrylic resin.
  • the second component includes an epoxy silane cross-linker. Characteristically, the first component and second component are mixed prior to application of the sealer composition to a substrate.
  • a sealer composition for forming a coating on a substrate is provided.
  • the sealer composition includes a first component and a second component.
  • the first component includes water and a hydroxyl functionalized acrylic resin.
  • the second component includes an epoxy silane cross-linker selected from the group consisting of:
  • the first component and second component are mixed at most 40 hours prior to application of the sealer composition to a substrate.
  • a method of applying the sealer composition set forth above to a substrate includes a first component and a second component.
  • the first component includes water and a hydroxyl functionalized acrylic resin.
  • the second component includes an epoxy silane cross-linker. Additional details of the first and second components and their constituents are set forth above.
  • the sealer composition is applied by mixing the first component and the second component to form a coating mixture.
  • the substrate is coated with the coating mixture to form an uncured coated substrate.
  • the uncured coated substrate is allowed to cure to form a sealer coating on the substrate.
  • the sealer composition of the present invention produces coatings exhibits improved scrub and scratch resistance when compared to prior art compositions.
  • Figure 1 provides a bar chart comparing the scrub resistance of coating examples of the present invention compared to several prior art coatings.
  • percent, "parts of,” and ratio values are by weight; the term “polymer” includes “oligomer,” “copolymer,” “terpolymer,” and the like; molecular weights provided for any polymers refers to weight average molecular weight unless otherwise indicated; the description of a group or class of materials as suitable or preferred for a given purpose in connection with the invention implies that mixtures of any two or more of the members of the group or class are equally suitable or preferred; description of constituents in chemical terms refers to the constituents at the time of addition to any combination specified in the description, and does not necessarily preclude chemical interactions among the constituents of a mixture once mixed; the first definition of an acronym or other abbreviation applies to all subsequent uses herein of the same abbreviation and applies mutatis mutandis to normal grammatical variations of the initially defined abbreviation; and, unless expressly stated to the contrary, measurement of a property is determined by the same technique as previously or later referenced for the same property.
  • a sealer composition for forming a coating on a substrate includes a first component and a second component.
  • the first component includes water and a hydroxyl functionalized acrylic resin.
  • the pH of the first component is less than 7.
  • the pH of the first component is from 4 to 6.
  • the second component includes an epoxy silane cross-linker.
  • the first component and second component are mixed prior to application of the sealer composition to a substrate.
  • the first and second components are mixed at most 40 hours prior to application of the sealer composition to a substrate.
  • the first and second components are mixed immediately prior to 40 hours prior to application of the sealer composition to a substrate.
  • the first and second components are mixed up to, in increasing order of preference, 40, 30, 20, 10, 5, 3, 2, 1, or 0.5 hours prior to application of the sealer composition to a substrate.
  • the hydroxyl functionalized acrylic resin includes a hydroxyl functional acrylic polymer.
  • the hydroxyl functionalized acrylic resin is a solution polymer.
  • the hydroxyl functionalized acrylic resin is an emulsion polymer.
  • Suitable hydroxyl functionalized acrylic resins are formed from hydroxyl derivatives of the monomers selected from the group consisting of methacrylate, methyl acrylate, ethyl acrylate, 2-chloroethyl vinyl ether, 2-ethylhexyl acrylate, hydroxyethyl methacrylate, butyl acrylate, butyl methacrylate, trimethylolpropane triacrylate, pentafluorophenyl methacrylate, pentafluorophenyl acrylate, 1, 1,1,3,3,3-hexafluoroisopropyl acrylate, bis-(2,2,2-trifluoroethyl) itaconate, bis-(l, 1, 1, 3,3,3- hexafluoroisopropyl), lH, lH,3H-hexafluorobutyl acrylate, lH,lH,7H-dodecafluoroheptyl methacrylate, 2,2,
  • the sealer composition includes an epoxy alkoxy silane cross- linker.
  • suitable epoxy alkoxy silane cross-linker include, but are not limited to:
  • the hydroxyl functionalized acrylic resin is present in an amount of 75 to 95 percent of the dry weight of the combined weight of the first component and the second component, the epoxy silane cross-linker is present in an amount of 5 to 25 percent of the dry weight of the combined weight of the first component and the second component with the balance being water.
  • the hydroxyl functionalized acrylic resin is present in an amount of 80 to 90 percent of the dry weight of the combined weight of the first component and the second component and the epoxy silane cross-linker is present in an amount of 10 to 20 percent of the dry weight of the combined weight of the first component and the second component with the balance being water.
  • the first component further includes one or more additives selected from the group consisting of rheology modifiers, surfactants, defoamers, organic solvents, pH adjusters, UV stablizers, dispersants, coalescents, biocides, inorganic pigment, organic pigments, and combinations thereof.
  • the hydroxyl functionalized acrylic resin is present in an amount of 75 to 95 percent of the dry weight of the combined weight of the first component and the second component
  • the epoxy silane cross-linker is present in an amount of 5 to 25 percent of the dry weight of the combined weight of the first component and the second component
  • the additives being present in an amount of 0.1 to 10 percent of the combined weight of the total formulation with the balance being water.
  • volatile organic compounds are present in an amount less than 100 g/liter.
  • the sealer composition can include a matting agent to adjust the gloss to a lower sheen.
  • the matting agent can be any extender pigment that does not add opacity to the clear coat, such as silicas, nepheline syenite, and the like.
  • the matting agent is present in an amount from about 0.2 to 8 percent of the dry weight of the combined weight of the first component and the second component.
  • a method of applying the sealer compositions set forth above to a substrate includes a first component and a second component.
  • the first component includes water and a hydroxyl functionalized acrylic resin.
  • the second component includes an epoxy silane cross-linker. Additional details of the first and second components and their constituents are set forth above.
  • the sealer composition is applied by mixing the first component and the second component to form a coating mixture.
  • the substrate is coated with the coating mixture to form an uncured coated substrate.
  • the uncured coated substrate is allowed to cure to form a sealer coating on the substrate.
  • the substrate is a concrete or masonry substrate.
  • the substrate is a pre-coated substrate with paint, coatings or stains, the sealer coating being a clear topcoat.
  • the substrate is metal.
  • the substrate is pavement, artificial stone and stucco.
  • the sealer coating is topcoat over a paint or stain.
  • the sealer coating is a dry erase coating.
  • Table 1 provides compositions for four examples of embodiments of the invention. It should be appreciated that the resin and silane choices are not limited to the listed examples.
  • the gloss was measured on 3 mil drawdown on Leneta 3B card with BYK-Gardner gloss meter.
  • a matting agent is added into the high gloss formula to adjust the gloss to a lower sheen as shown in the compositions of Table 2.
  • the matting agent can be any extender pigment that does not add opacity to the clear coat, such as silicas, nepheline syenite etc.
  • the clear coat can be used on top of coated or uncoated surfaces, and exhibits excellent dry erase properties, while the other products in the sealer category do not have this property. This indicates the clear coat can be used as a dry erase coating.
  • Figure 1 provides a bar chart comparing the scrub resistance of coating examples of the present invention compared to several prior art coatings.
  • the scrub resistance is determined according to ASTM D2486; the entire disclosure of which is incorporated by reference. The results are reported as a percent with respect to a reference sample. The percent is the number of cycles to failure for the sample being measured divided by the number of cycles to failure for a reference sample time 100 percent.
  • the coatings of the invention have a scrub resistance of 900 percent or greater.

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  • Chemical & Material Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Wood Science & Technology (AREA)
  • Organic Chemistry (AREA)
  • Materials Engineering (AREA)
  • Sealing Material Composition (AREA)
  • Paints Or Removers (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Compositions Of Macromolecular Compounds (AREA)

Abstract

A sealer composition includes a first component and a second component. The first component includes water and a hydroxyl functionalized acrylic resin. The second component includes an epoxy silane cross-linker. Characteristically, the first component and second component are mixed at most 40 hours prior to application of the sealer composition to a substrate.

Description

WATER BASED SEALER WITH SUPERIOR DURABILITY
TECHNICAL FIELD
[0001 ] In at least one embodiment, the present invention is related to water based coatings from which a sealing coating can be formed.
BACKGROUND
[0002 ] Paints and related coatings are ubiquitous finding numerous applications for both aesthetic and functional applications. In many applications, coatings are applied to improve the aesthetic appeal of a surface by providing a uniform and pleasing appearance. In other applications, coatings are used has a clear coat on various substrates to provide some degree of protection. In additional to the visual effects, paint coatings can also be applied to porous substrates such as concrete and masonry for sealing purposes.
[0003 ] In this regard, it is known that many coating compositions do not adhere well to metal substrates such as aluminum. Although prior art coating compositions work reasonably well with respect to concrete and masonry, these prior art coatings are known to have only modest durability. In particular, these coatings degrade in practice when exposed to environmental conditions or when they are washed over time.
[0004 ] Accordingly, there is a need for paint compositions that can durably seal porous substrates and/or adhere to metal substrates such as aluminum.
SUMMARY
[0005 ] In at least one embodiment, the present invention solves one or more problems of the prior art by providing a sealer composition for forming a coating on a substrate. The sealer composition includes a first component and a second component. The first component includes water and a hydroxyl functionalized acrylic resin. The second component includes an epoxy silane cross-linker. Characteristically, the first component and second component are mixed prior to application of the sealer composition to a substrate. [0006 ] In another embodiment, a sealer composition for forming a coating on a substrate is provided. The sealer composition includes a first component and a second component. The first component includes water and a hydroxyl functionalized acrylic resin. The second component includes an epoxy silane cross-linker selected from the group consisting of:
glycidoxypropyl trimethoxysilane ,
Figure imgf000003_0001
Figure imgf000003_0002
, and combinations thereof. Characteristically, the first component and second component are mixed at most 40 hours prior to application of the sealer composition to a substrate.
[0007 ] In another embodiment, a method of applying the sealer composition set forth above to a substrate is provided. The sealer composition includes a first component and a second component. The first component includes water and a hydroxyl functionalized acrylic resin. The second component includes an epoxy silane cross-linker. Additional details of the first and second components and their constituents are set forth above. The sealer composition is applied by mixing the first component and the second component to form a coating mixture. The substrate is coated with the coating mixture to form an uncured coated substrate. The uncured coated substrate is allowed to cure to form a sealer coating on the substrate.
[0008 ] Advantageously, the sealer composition of the present invention produces coatings exhibits improved scrub and scratch resistance when compared to prior art compositions. BRIEF DESCRIPTION OF THE DRAWINGS
[0009 ] Figure 1 provides a bar chart comparing the scrub resistance of coating examples of the present invention compared to several prior art coatings.
DETAILED DESCRIPTION
[0010 ] Reference will now be made in detail to presently preferred compositions, embodiments and methods of the present invention, which constitute the best modes of practicing the invention presently known to the inventors. The Figures are not necessarily to scale. However, it is to be understood that the disclosed embodiments are merely exemplary of the invention that may be embodied in various and alternative forms. Therefore, specific details disclosed herein are not to be interpreted as limiting, but merely as a representative basis for any aspect of the invention and/or as a representative basis for teaching one skilled in the art to variously employ the present invention.
[0011 ] Except in the examples, or where otherwise expressly indicated, all numerical quantities in this description indicating amounts of material or conditions of reaction and/or use are to be understood as modified by the word "about" in describing the broadest scope of the invention. Practice within the numerical limits stated is generally preferred. Also, unless expressly stated to the contrary: percent, "parts of," and ratio values are by weight; the term "polymer" includes "oligomer," "copolymer," "terpolymer," and the like; molecular weights provided for any polymers refers to weight average molecular weight unless otherwise indicated; the description of a group or class of materials as suitable or preferred for a given purpose in connection with the invention implies that mixtures of any two or more of the members of the group or class are equally suitable or preferred; description of constituents in chemical terms refers to the constituents at the time of addition to any combination specified in the description, and does not necessarily preclude chemical interactions among the constituents of a mixture once mixed; the first definition of an acronym or other abbreviation applies to all subsequent uses herein of the same abbreviation and applies mutatis mutandis to normal grammatical variations of the initially defined abbreviation; and, unless expressly stated to the contrary, measurement of a property is determined by the same technique as previously or later referenced for the same property. [0012 ] It is also to be understood that this invention is not limited to the specific embodiments and methods described below, as specific components and/or conditions may, of course, vary. Furthermore, the terminology used herein is used only for the purpose of describing particular embodiments of the present invention and is not intended to be limiting in any way.
[0013 ] It must also be noted that, as used in the specification and the appended claims, the singular form "a," "an," and "the" comprise plural referents unless the context clearly indicates otherwise. For example, reference to a component in the singular is intended to comprise a plurality of components.
[0014 ] Throughout this application, where publications are referenced, the disclosures of these publications in their entireties are hereby incorporated by reference into this application to more fully describe the state of the art to which this invention pertains.
[0015 ] In an embodiment, a sealer composition for forming a coating on a substrate is provided. The sealer composition includes a first component and a second component. The first component includes water and a hydroxyl functionalized acrylic resin. Typically, the pH of the first component is less than 7. In particular, the pH of the first component is from 4 to 6. The second component includes an epoxy silane cross-linker. Characteristically, the first component and second component are mixed prior to application of the sealer composition to a substrate. In some refinement, the first and second components are mixed at most 40 hours prior to application of the sealer composition to a substrate. In a refinement, the first and second components are mixed immediately prior to 40 hours prior to application of the sealer composition to a substrate. In other refinements, the first and second components are mixed up to, in increasing order of preference, 40, 30, 20, 10, 5, 3, 2, 1, or 0.5 hours prior to application of the sealer composition to a substrate.
[0016 ] In a variation, the hydroxyl functionalized acrylic resin includes a hydroxyl functional acrylic polymer. In a refinement, the hydroxyl functionalized acrylic resin is a solution polymer. In another refinement, the hydroxyl functionalized acrylic resin is an emulsion polymer. Suitable hydroxyl functionalized acrylic resins are formed from hydroxyl derivatives of the monomers selected from the group consisting of methacrylate, methyl acrylate, ethyl acrylate, 2-chloroethyl vinyl ether, 2-ethylhexyl acrylate, hydroxyethyl methacrylate, butyl acrylate, butyl methacrylate, trimethylolpropane triacrylate, pentafluorophenyl methacrylate, pentafluorophenyl acrylate, 1, 1,1,3,3,3-hexafluoroisopropyl acrylate, bis-(2,2,2-trifluoroethyl) itaconate, bis-(l, 1, 1, 3,3,3- hexafluoroisopropyl), lH, lH,3H-hexafluorobutyl acrylate, lH,lH,7H-dodecafluoroheptyl methacrylate, 2,2,2-trifluoroethyl acrylate, 2,2,2-trifluoroethyl methacrylate, aliphatic, fluorinated aliphatic, lH, lH,2H,2H-Heptadecafluorodecyl methacrylate 532.2 acrylic, 1H, 1H,2H,2H- heptadecafluorodecyl acrylate, lH, lH,5H-octafluoropentyl acrylate, lH, lH,3H-tetrafluoropropyl methacrylate, hexafluoro-iso-propyl, lH,lH,3H-hexafluorobutyl methacrylate, 1H,1H,5H- octafluoropentyl methacrylate, and combinations thereof. In a further refinement, the hydroxyl functionalized acrylic resin is a copolymer of the hydroxyl monomer derivatives and the monomers (not hydroxyl functionalized) set forth above.
[0017 ] As set forth above, the sealer composition includes an epoxy alkoxy silane cross- linker. Examples of suitable epoxy alkoxy silane cross-linker include, but are not limited to:
glycidoxypropyl trimethoxysilane ,
Figure imgf000006_0001
Figure imgf000006_0002
and combinations thereof.
[0018 ] In another variation, the hydroxyl functionalized acrylic resin is present in an amount of 75 to 95 percent of the dry weight of the combined weight of the first component and the second component, the epoxy silane cross-linker is present in an amount of 5 to 25 percent of the dry weight of the combined weight of the first component and the second component with the balance being water. In a refinement, the hydroxyl functionalized acrylic resin is present in an amount of 80 to 90 percent of the dry weight of the combined weight of the first component and the second component and the epoxy silane cross-linker is present in an amount of 10 to 20 percent of the dry weight of the combined weight of the first component and the second component with the balance being water.
[0019 ] In some variations of the sealer composition, the first component further includes one or more additives selected from the group consisting of rheology modifiers, surfactants, defoamers, organic solvents, pH adjusters, UV stablizers, dispersants, coalescents, biocides, inorganic pigment, organic pigments, and combinations thereof. Therefore, in a refinement, the hydroxyl functionalized acrylic resin is present in an amount of 75 to 95 percent of the dry weight of the combined weight of the first component and the second component, the epoxy silane cross-linker is present in an amount of 5 to 25 percent of the dry weight of the combined weight of the first component and the second component, and the additives being present in an amount of 0.1 to 10 percent of the combined weight of the total formulation with the balance being water. In one refinement, volatile organic compounds are present in an amount less than 100 g/liter.
[0020 ] In a variation, the sealer composition can include a matting agent to adjust the gloss to a lower sheen. The matting agent can be any extender pigment that does not add opacity to the clear coat, such as silicas, nepheline syenite, and the like. In a refinement, the matting agent is present in an amount from about 0.2 to 8 percent of the dry weight of the combined weight of the first component and the second component.
[0021 ] In another embodiment, a method of applying the sealer compositions set forth above to a substrate is provided. The sealer composition includes a first component and a second component. The first component includes water and a hydroxyl functionalized acrylic resin. The second component includes an epoxy silane cross-linker. Additional details of the first and second components and their constituents are set forth above. The sealer composition is applied by mixing the first component and the second component to form a coating mixture. The substrate is coated with the coating mixture to form an uncured coated substrate. The uncured coated substrate is allowed to cure to form a sealer coating on the substrate. In one refinement, the substrate is a concrete or masonry substrate. In some refinements, the substrate is a pre-coated substrate with paint, coatings or stains, the sealer coating being a clear topcoat. In another refinement, the substrate is metal. In still another refinement, the substrate is pavement, artificial stone and stucco. In other refinement, the sealer coating is topcoat over a paint or stain. In still other refinements, the sealer coating is a dry erase coating.
[0022 ] The following examples illustrate the various embodiments of the present invention.
Those skilled in the art will recognize many variations that are within the spirit of the present invention and scope of the claims.
[0023 ] Table 1 provides compositions for four examples of embodiments of the invention. It should be appreciated that the resin and silane choices are not limited to the listed examples. The gloss was measured on 3 mil drawdown on Leneta 3B card with BYK-Gardner gloss meter.
[0024 ] Table 1 : Water based high gloss clear concrete sealer formula
Figure imgf000008_0001
[0025 ] A matting agent is added into the high gloss formula to adjust the gloss to a lower sheen as shown in the compositions of Table 2. The matting agent can be any extender pigment that does not add opacity to the clear coat, such as silicas, nepheline syenite etc.
Table 2. Water based clear concrete sealer formula
Figure imgf000009_0002
Metal adhesion
[0027 ] The clear coat adheres to aluminum substrates while similar prior art compositions do not have this property (see Table 3). Adhesion on aluminum Q-panel (normally considered as a difficult-to-adhere substrate) indicates this clear coat can be potentially used as a DTM clear coat.
[0028 ] Table 3. Crosshatch adhesion on Aluminum Q-Panels
Figure imgf000009_0001
Prior art WB sample 4 OB/OB
Prior art WB sample 5 5B/5B
Prior art WB sample 6 OB/OB
Prior art WB sample 7 OB/OB
Dry erase
[0029 ] The clear coat can be used on top of coated or uncoated surfaces, and exhibits excellent dry erase properties, while the other products in the sealer category do not have this property. This indicates the clear coat can be used as a dry erase coating.
[0030 ] Experiment: Brush 2 coats of sealer prototypes or commercial sealer products on the clay tile, let it dry completely. Draw lines on the coated tile with Expo Dry Erase Markers, let it dry for lOmin and 24 hours, then erase with dry paper towel. The rating is tabulated as below, where Y= erasable, N= not erasable.
[0031 ] Table 4. Dry erase properties of clear coat
Expo Dry Erase Marker (red) Expo Dry Erase Marker (green)
Sample name
10 min 24 hr 10 min 24 hr
Invention example formula 1 Y Y Y Y
Invention example formula 2 Y Y Y Y
Invention example formula 3 Y Y Y Y
Prior art SB sample 1 Y Y Y N
Prior art WB sample 2 N N N N
Prior art WB sample 3 N N N N
Prior art WB sample 4 N N N N
Prior art WB sample 5 N N N N
Prior art WB sample 6 N N N N
Prior art WB sample 7 N N N N
[0032 ] Figure 1 provides a bar chart comparing the scrub resistance of coating examples of the present invention compared to several prior art coatings. The scrub resistance is determined according to ASTM D2486; the entire disclosure of which is incorporated by reference. The results are reported as a percent with respect to a reference sample. The percent is the number of cycles to failure for the sample being measured divided by the number of cycles to failure for a reference sample time 100 percent. Typically, the coatings of the invention have a scrub resistance of 900 percent or greater.
[0033 ] While exemplary embodiments are described above, it is not intended that these embodiments describe all possible forms of the invention. Rather, the words used in the specification are words of description rather than limitation, and it is understood that various changes may be made without departing from the spirit and scope of the invention. Additionally, the features of various implementing embodiments may be combined to form further embodiments of the invention.

Claims

WHAT IS CLAIMED IS:
1. A sealer composition compri
a first component including:
water; and
a hydroxyl functionalized acrylic resin; and
a second component comprising:
an epoxy silane cross-linker, wherein the first component and second component are mixed at most 40 hours prior to application of the sealer composition to a substrate.
2. The sealer composition of claim 1 wherein the hydroxyl functionalized acrylic resin includes a hydroxyl functional - acrylic polymer.
3. The sealer composition of claim 1 wherein the pH of the first component is less than
7.
4. The sealer composition of claim 1 wherein the pH of the first component is from 4 to
6.
5. The sealer composition of claim 1 wherein the hydroxyl functionalized acrylic resin is a solution polymer.
6. The sealer composition of claim 1 wherein the hydroxyl functionalized acrylic resin is emulsion polymer.
7. The sealer composition of claim 1 wherein the epoxy alkoxysilane cross-linker comprises a component selected from the roup consisting of:
glycidoxypropyl trimethoxysilane ,
Figure imgf000012_0001
Figure imgf000013_0001
, and combinations thereof.
8. The sealer composition of claim 1 wherein:
the hydroxyl functionalized acrylic resin is present in an amount of 75 to 95 percent of the dry weight of the combined weight of the first component and the second component;
the epoxy silane cross-linker is present in an amount of 5 to 25 percent of the dry weight of the combined weight of the first component and the second component; and
the balance being water.
9. The sealer composition of claim 1 wherein:
the hydroxyl functionalized acrylic resin is present in an amount of 80 to 90 percent of the dry weight of the combined weight of the first component and the second component;
the epoxy silane cross-linker is present in an amount of 10 to 20 percent of the dry weight of the combined weight of the first component and the second component; and
the balance being water.
10. The sealer composition of claim 1 wherein the first component further comprises one or more additives selected from the group consisting of rheology modifiers, surfactants, defoamers, organic solvents, pH adjusters, UV stablizers, dispersants, coalescents, biocides, inorganic pigment, organic pigments, and combinations thereof.
11. The sealer composition of claim 8 wherein: the hydroxyl functionalized acrylic resin is present in an amount of 75 to 95 percent of the dry weight of the combined weight of the first component and the second component;
the epoxy silane cross-linker is present in an amount of 5 to 25 percent of the dry weight of the combined weight of the first component and the second component;
the additives being present in an amount of 0.1 to 10 percent of the combined weight of the total formulation; and
the balance being water.
12. The sealer composition of claim 1 wherein volatile organic compounds are present in an amount less than 100 g/liter.
13. A sealer composition comprising:
a first component including:
water; and
a hydroxyl functionalized acrylic resin; and
a second component comprising:
an epoxy silane cross-linker selected from the roup consisting of:
glycidoxypropyl trimethoxysilane ,
Figure imgf000014_0001
Figure imgf000014_0002
, and combinations thereof, wherein the first component and second component are mixed at most 40 hours prior to application of the sealer composition to a substrate.
14. The sealer composition of claim 13 wherein the hydroxyl functionalized acrylic resin includes a hydroxyl functional acrylic solution polymer.
15. The sealer composition of claim 13 wherein the hydroxyl functionalized acrylic resin is a solution polymer or an emulsion polymer.
16. The sealer composition of claim 13 wherein:
the hydroxyl functionalized acrylic resin is present in an amount of 75 to 95 percent of the dry weight of the combined weight of the first component and the second component;
the epoxy silane cross-linker is present in an amount of 5 to 25 percent of the dry weight of the combined weight of the first component and the second component; and
the balance being water.
17. The sealer composition of claim 13 wherein the first component further comprises an additive selected form the group consisting of rheology modifiers, surfactants, defoamers, organic solvents, pH adjusters, UV stablizers, dispersants, coalescents, inorganic pigment, organic pigment, and biocides.
18. A method comprising:
applying a sealer composition to a substrate, the sealer composition comprising:
a first component including:
water; and
a hydroxyl functionalized acrylic resin;
a second component comprising:
an epoxy silane cross-linker, the sealer composition being applied by: a) mixing the first component and the second component; and
b) coating the substrate with the mixture of the first component and second component on the substrate; and
c) allowing the mixture to cure to form a sealer coating on the substrate.
19. The method of claim 18 wherein the substrate is a concrete or masonry substrate.
20. The method of claim 18 wherein the substrate is metal, pavement, artificial stone or stucco.
21. The method of claim 18 wherein the sealer coating is topcoat over a paint or stain.
22. The method of claim 18 wherein the sealer coating is a dry erase coating.
23. The method of claim 18 wherein the substrate is a pre-coated substrate with paint, coatings or stains, the sealer coating being a clear topcoat.
24. The method of claim 18 wherein the hydroxyl functionalized acrylic resin includes a hydroxyl functional acrylic polymer.
25. The method of claim 16 wherein the hydroxyl functionalized acrylic resin is a solution polymer or an emulsion polymer.
26. The method of claim 16 wherein:
the hydroxyl functionalized acrylic resin is present in an amount of 75 to 95 percent of the dry weight of the combined weight of the first component and the second component;
the epoxy silane cross-linker is present in an amount of 5 to 25 percent of the dry weight of the combined weight of the first component and the second component; and
the balance being water.
27. The method of claim 18 wherein the first component further comprises an additive selected from the group consisting of rheology modifiers, surfactants, defoamers, organic solvents, pH adjusters, UV stablizers, dispersants, coalescents, inorganic pigment, organic pigment, and biocides.
28. The method of claim 18 wherein the epoxy silane cross-linker comprises a component selected from the group consisting of:
glycidoxypropyl trimethoxysilane ,
Figure imgf000017_0001
Figure imgf000017_0002
and combinations thereof.
PCT/US2017/038913 2016-07-29 2017-06-23 Water based sealer with superior durability WO2018022228A1 (en)

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MX2019001188A MX2019001188A (en) 2016-07-29 2017-06-23 Water based sealer with superior durability.
EP17834925.4A EP3491085B1 (en) 2016-07-29 2017-06-23 Water based sealer with superior durability
AU2017301461A AU2017301461B2 (en) 2016-07-29 2017-06-23 Water based sealer with superior durability
CA3031647A CA3031647C (en) 2016-07-29 2017-06-23 Water based sealer with superior durability
CN201780056250.9A CN109689808A (en) 2016-07-29 2017-06-23 Water base sealant with exceptional durability
BR112019001761-5A BR112019001761B1 (en) 2016-07-29 2017-06-23 SEALING COMPOSITIONS

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EP3491085A4 (en) 2020-03-04
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CN109689808A (en) 2019-04-26
CA3031647A1 (en) 2018-02-01
MX2019001188A (en) 2019-08-14
CA3031647C (en) 2023-03-07
US11572487B2 (en) 2023-02-07
US20210147705A1 (en) 2021-05-20
EP3491085A1 (en) 2019-06-05
BR112019001761A2 (en) 2019-05-07
US20180030307A1 (en) 2018-02-01
US10934449B2 (en) 2021-03-02

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