WO2018011984A1 - Tape splicing device - Google Patents

Tape splicing device Download PDF

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Publication number
WO2018011984A1
WO2018011984A1 PCT/JP2016/071020 JP2016071020W WO2018011984A1 WO 2018011984 A1 WO2018011984 A1 WO 2018011984A1 JP 2016071020 W JP2016071020 W JP 2016071020W WO 2018011984 A1 WO2018011984 A1 WO 2018011984A1
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WO
WIPO (PCT)
Prior art keywords
tape
feeding
previous
reel
unit
Prior art date
Application number
PCT/JP2016/071020
Other languages
French (fr)
Japanese (ja)
Inventor
福井 健二
Original Assignee
大森機械工業株式会社
大塚製薬株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 大森機械工業株式会社, 大塚製薬株式会社 filed Critical 大森機械工業株式会社
Priority to PCT/JP2016/071020 priority Critical patent/WO2018011984A1/en
Publication of WO2018011984A1 publication Critical patent/WO2018011984A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H19/00Changing the web roll
    • B65H19/10Changing the web roll in unwinding mechanisms or in connection with unwinding operations
    • B65H19/14Accumulating surplus web for advancing to machine while changing the web roll
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H19/00Changing the web roll
    • B65H19/10Changing the web roll in unwinding mechanisms or in connection with unwinding operations
    • B65H19/18Attaching, e.g. pasting, the replacement web to the expiring web
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H20/00Advancing webs
    • B65H20/30Arrangements for accumulating surplus web
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H20/00Advancing webs
    • B65H20/30Arrangements for accumulating surplus web
    • B65H20/32Arrangements for accumulating surplus web by making loops
    • B65H20/34Arrangements for accumulating surplus web by making loops with rollers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H21/00Apparatus for splicing webs
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K13/00Apparatus or processes specially adapted for manufacturing or adjusting assemblages of electric components
    • H05K13/02Feeding of components

Definitions

  • the present invention relates to a tape splicing device that sequentially feeds tapes and connects a tape to be fed first to a tape to be fed next.
  • an electronic component supply device is provided on the upstream side of the electronic component mounting device, and the electronic components are sequentially supplied to the electronic component mounting device by the electronic component supply device.
  • a carrier tape wound around a reel is used (for example, Patent Document 1).
  • the carrier tape is provided with a large number of concave component storage parts arranged in the longitudinal direction of the carrier tape. Each of the component storage parts stores electronic components and is covered with a cover tape from above. (See Patent Document 1).
  • Patent Document 1 When the preceding carrier tape wound on the reel becomes small, the tip of the next carrier tape wound on the next reel for replacement is connected to the end of the preceding carrier tape with a connecting tape (Patent Document 1). reference). Thereby, a part can be supplied by making a plurality of carrier tapes into a continuous carrier tape (see Patent Document 1).
  • the present invention has been made in view of the above circumstances.
  • the problem to be solved by the present invention is to enable the previous tape and the next tape to be mechanically connected without stopping the feeding of the tape.
  • a tape splicing device that sequentially feeds a tape and connects the next tape to the previous tape holds a plurality of reels around which the tape is wound, and sequentially transfers the reels to a predetermined tape.
  • a reel feeder that intermittently feeds to a supply position; and a tape that is provided downstream of the supply position and that is first pulled out from a previous reel positioned at the supply position, and then positioned at the supply position
  • a path length adjusting unit that adjusts the path length of the tape to be short.
  • the preceding tape and the next tape can be mechanically connected without stopping the feeding of the previous tape and at a high speed, so that it is possible to cope with the speeding up of the downstream process.
  • a tape splicing device that sequentially feeds tapes and connects the next tape to the previous tape, holds a plurality of reels around which the tapes are wound, and intermittently feeds these reels sequentially to a predetermined supply position.
  • a reel feeder provided downstream of the supply position and first pulled out from the previous reel positioned at the supply position and next extracted from the next reel positioned at the supply position
  • a tape joining machine for joining the tapes, and a downstream side of the tape joining machine, and the path length of the previous tape is shortened until the previous tape and the next tape are joined by the tape joining machine.
  • a tape splicing device including a path length adjusting unit to be adjusted becomes apparent.
  • the path length of the previous tape is adjusted to be shorter by the path length adjusting unit provided on the downstream side of the tape bonding machine. Even when the previous tape is positioned on the tape bonding machine, it is not necessary to stop the feeding of the previous tape. Therefore, the previous tape and the next tape can be mechanically connected, and the tape feeding by the tape splicing device can be continuously and at a high speed.
  • the path length adjusting unit adjusts the path length of these tapes to be longer.
  • the path length of the next tape and the next tape are joined at the next time. Can be prepared for a short adjustment by the path length adjustment unit.
  • the tape splicing device is provided on the downstream side of the tape bonding machine, and feeds a tape drawn from a reel located at the supply position, and downstream of the first tape feeding unit.
  • a second feeding section that is provided on the side and feeds the tape fed by the first feeding section downstream; a next reel that is provided in the reel feeder for each of the plurality of reels and is next located at the supply position;
  • a feeding section for feeding the next tape to the tape bonding machine, and the path length adjusting section is provided between the first feeding section and the second feeding section, Adjust the tape path length to the second feed section.
  • the path length adjusting portion is provided between the first feeding portion and the second feeding portion, the tape feeding speed by the first feeding portion and the tape feeding speed by the second feeding portion are not equal. Even so, the path length of the tape from the first feeding section to the second feeding section is adjusted by the path length adjusting section. Therefore, when the entire previous tape is pulled out from the previous reel positioned at the supply position first, and the next reel is fed to the supply position by the reel feeder, the previous tape is fed to the tape joining machine by the first feeding section. It is possible to feed the previous tape downstream by the second feeding portion while positioning the tape.
  • the previous tape is positioned by the first feeding unit on the tape joining machine, and the previous tape is moved by the second feeding unit. Can be sent downstream. Then, the previous tape and the next tape can be joined by the tape joining machine while feeding the previous tape by the second feeding unit. Therefore, the previous tape and the next tape can be mechanically connected, and the tape can be fed continuously and at a high speed.
  • the first feeding portion stops the feeding of the previous tape in a state where the end of the previous tape pulled out from the previous reel positioned at the supply position is positioned at the tape joining machine.
  • the reel feeder sends the next reel to the supply position, and the feeding portion joins the leading end of the next tape from the next reel to the tape.
  • the tape joining machine joins the end of the previous tape and the tip of the next tape.
  • the second feeding unit is used for the previous tape.
  • the path length of the previous tape is adjusted to be shorter by the path length adjustment unit. Therefore, it is not necessary to stop the feeding of the previous tape by the second feeding unit.
  • the reel feeder feeds the next reel to the supply position, and the feeding section feeds the tip of the next tape from the next reel to the tape joining machine, thereby matching the end of the previous tape with the tip of the next tape. It can be in the state. Therefore, the end of the previous tape and the tip of the next tape can be joined by the tape joining machine.
  • the first feeding section after the joining operation of the tape joining machine, after the first feeding section sends the previous tape and the next tape at a tape feeding speed higher than the tape feeding speed by the second feeding section, The first feeding section feeds the next tape at a feeding speed equal to the tape feeding speed by the second feeding section.
  • the path length of these tapes is adjusted longer by the path length adjusting section. It is possible to prepare for the connection between the tape and the next tape.
  • the tape splicing device includes a control unit that controls the reel feeder, the first feeding unit, the second feeding unit, the tape joining machine, and the feeding unit, and an upstream side of the tape joining machine.
  • a tape detection unit that detects the tape, and the control unit causes the first tape drawn from the previous reel positioned at the supply position to be sent to the first feeding unit, and A normal feeding process in which the preceding tape is fed to the second feeding unit at a feeding speed equal to the tape feeding speed by the one feeding unit, and the end of the preceding tape is detected by the tape detection unit during the normal feeding process. Then, after the first tape is fed to the first feeding unit until the end of the previous tape is located at the tape joining machine, the first feeding is performed without stopping the second feeding unit.
  • the next reel adjacent to the previous reel positioned at the supply position is supplied.
  • a reel feeding process for feeding the reel to the position a tape feeding process for feeding the next tape drawn from the next reel to the feeding unit after the reel feeding process, and a tape feeding process.
  • the feeding unit is stopped after feeding the next tape to the feeding unit until the leading end of the next tape is positioned at the tape joining machine.
  • the second positioning process and after the first positioning process and the second positioning process, A joining process for joining an end and an end of the next tape, and the first tape and the next tape to the first feeding part at a feeding speed higher than the tape feeding speed by the second feeding part after the joining process.
  • a high-speed feed process for feeding and a deceleration process for decelerating the tape feed speed by the first feed section to the tape feed speed by the second feed section after the high-speed feed process are executed. More preferably, in the first positioning process, the control unit stops the first feeding unit in a state where the first feeding unit has a holding force of the previous tape. The control unit repeatedly executes the normal feeding process, the first positioning process, the reel feeding process, the tape feeding process, the second positioning process, the joining process, the high-speed feeding process, and the deceleration process. .
  • the reel feeder, the first feeding portion, the front second feeding portion, the tape joining machine and the feeding portion are controlled by the control portion, so that the tape feeding without stopping the tape feeding by the second feeding portion can be performed. And the next tape can be automatically connected to the previous tape.
  • the tape splicing device described above further includes a tape cutting machine that is provided on the downstream side of the feeding portion and on the upstream side of the tape bonding machine and cuts the tape. More preferably, the tape cutting machine cuts the previous tape before the end of the previous tape pulled out from the previous reel positioned at the supply position reaches the tape joining machine.
  • the end portion of the previous tape is cut by the tape joining machine, so that the portion with the curl generated by being wound on the reel can be removed. Therefore, the previous tape and the next tape can be favorably joined.
  • the path length adjusting unit is provided on the downstream side of the tape bonding machine, and includes a fixed roller and a dancer roller on which the tape to be fed is hung, and the fixing is performed according to the tension of the tape from which the dancer roller is fed. Contact and separate from the roller.
  • the dancer roller approaches the fixed roller and the tape path length becomes short. Further, if the tape feeding speed by the first feeding section is higher than the tape feeding speed by the second feeding section, the dancer roller is separated from the fixed roller, and the path length of the tape becomes long. If the tape feeding speed by the first feeding section is equal to the tape feeding speed by the second feeding section, the tape path length is maintained.
  • FIG. 1 is a side view of a tape splicing apparatus 10.
  • FIG. 2 is a front view of the tape splicing device 10.
  • the tape splicing device 10 is a device that sequentially feeds the tapes and connects the end of the previously fed tape to the leading end of the tape that is next fed. Therefore, the tape splicing device 10 is a tape feeding device that sequentially and continuously feeds a plurality of tapes.
  • the flexible tape used in the tape splicing device 10 is a carrier tape 2 as shown in FIG.
  • the carrier tape 2 is configured by attaching the cover tape 4 to the embossed tape 3.
  • the embossed tape 3 and the cover tape 4 are made of a resin or paper that is formed in a strip shape with a constant width.
  • the embossed tape 3 is formed with a plurality of receiving recesses 5 arranged at equal intervals along the longitudinal direction of the embossed tape 3.
  • An IC chip 6 is accommodated in the accommodating recess 5.
  • a cover tape 4 is bonded to the embossed tape 3 so as to cover these accommodating recesses 5.
  • a plurality of feed holes 7 are formed at one end in the width direction of the embossed tape 3 so as to be arranged at equal intervals along the longitudinal direction of the embossed tape 3.
  • the carrier tape 2 is wound around the reel 1 and the reel 1 is mounted on the tape splicing device 10.
  • a plurality of reels 1 are arranged in parallel, and these reels 1 are sequentially supplied.
  • the tape splicing device 10 is used as an electronic component supply device that sequentially supplies the IC chips 6 downstream by feeding the carrier tape 2 downstream.
  • an electronic component mounting apparatus for mounting the IC chips 6 sequentially sent by the tape splicing device 10 on a circuit board or the like, or an electronic device in which the IC chips 6 sent in sequence are embedded in tablets or the like.
  • a component embedding device for example, a tableting machine or the like is provided.
  • the tape splicing device 10 includes a control unit 15, a machine base 20, a reel feeder 30, a first feeding unit 50, a second feeding unit 60, a path length adjusting unit 70, a tape cutting machine. 80, a tape bonding machine 90, and the like.
  • Machine base 20 is placed on the floor.
  • a reel feeder 30 is mounted on the front part of the machine base 20, and a machine frame 22 is mounted on the rear part of the machine base 20, and the first feed unit 50, the second feed unit 60, and the path length are mounted on the machine frame 22.
  • the adjusting unit 70, the tape cutting machine 80, and the tape bonding machine 90 are attached.
  • the reel feeder 30 is configured to hold a plurality of reels 1 rotatably and to intermittently feed the reels 1 to a predetermined supply position P (see FIG. 2).
  • the reel feeder 30 includes a linear guide 31, a carriage 32, a driving device 33, a plurality of cassettes 34, and the like.
  • the linear guide 31 is laid on the machine base 20 and extends in the left-right direction (direction perpendicular to the paper surface of FIG. 1).
  • a carriage 32 is provided on the linear guide 31, and a plurality of cassettes 34 are mounted on the carriage 32, and these cassettes 34 are juxtaposed in the left-right direction.
  • the carriage 32 and the cassette 34 are guided in the left-right direction by the linear guide 31.
  • the driving device 33 includes a power source (for example, a stepping motor or a servo motor) and a power transmission mechanism (for example, a pinion rack mechanism, a belt transmission mechanism, a ball screw transmission mechanism), and the like.
  • the power of the power source is transmitted to the carriage 32 by the power transmission mechanism. Communicated.
  • the cassette 34 is provided in a box shape with the front and upper sides opened.
  • a plurality of rollers 35 are rotatably attached from the lower part inside the cassette 34 to the rear part, and the plurality of rollers 35 are arranged along the circumference.
  • the reel 1 is housed in the cassette 34 in a standing state, and the roller 35 is supported in a rotatable state by the outer peripheral surface of the reel 1 coming into contact with the plurality of rollers 35. Since the cassette 34 as described above is employed, the reel 1 can be easily replaced by simply inserting the reel 1 into the cassette 34 or pulling out the reel 1 from the cassette 34.
  • a feeding unit 40 for feeding the carrier tape 2 of the reel 1 accommodated in the cassette 34 to the tape bonding machine 90 is provided.
  • the number of feeding sections 40 is the same as the number of cassettes 34, and the feeding sections 40 are provided in each of the cassettes 34. Accordingly, the feeding portion 40 also moves left and right together with the carriage 32 and the cassette 34.
  • the feeding unit 40 has a driven roller 41, a driving roller 42, and a pressing roller 43.
  • the driven roller 41 is provided rotatably on the upper side of the cassette 34
  • the driving roller 42 is provided rotatably on the rear side of the driven roller 41
  • the pressure contact roller 43 is provided rotatably on the upper side of the driving roller 42.
  • the pressure roller 43 is provided so as to be able to contact and separate with respect to the drive roller 42, and an urging portion such as a spring urges the pressure roller 43 to bring the pressure roller 43 into contact with the drive roller 42.
  • the carrier tape 2 drawn out from the reel 1 is guided to the pressure roller 43 and the driving roller 42 via the driven roller 41. That is, the carrier tape 2 is hung on the driven roller 41 and is sandwiched between the pressure roller 43 and the driving roller 42.
  • the drive roller 42 is a roller with a sprocket, and the sprocket teeth are inserted into the feed hole 7 of the carrier tape 2 and caught. Thereby, when the driving roller 42 is rotated, the carrier tape 2 is fed, and the carrier tape 2 does not slip with respect to the driving roller 42.
  • the plurality of cassettes 34, the plurality of reels 1, and the plurality of feeding portions 40 are sequentially fed to a predetermined supply position P (specifically, an intermediate portion of the linear guide 31). It is done.
  • a predetermined supply position P specifically, an intermediate portion of the linear guide 31.
  • the cassette 34 located at a predetermined supply position P is referred to as a supply source cassette 34
  • the other cassette 34 is referred to as a standby cassette 34
  • the reel 1 accommodated in the supply source cassette 34 is supplied.
  • the original reel 1 is referred to as the reel 1 accommodated in the standby cassette 34.
  • the carrier tape 2 drawn out from the supply reel 1 is drawn further downstream from the driving roller 42 and the pressure roller 43 of the feeding unit 40, and the feeding unit 40, the tape cutting machine 80, the tape joining machine 90, The first feeding unit 50, the path length adjusting unit 70, and the second feeding unit 60 are guided in this order.
  • the position of the tip of the carrier tape 2 pulled out from the standby reel 1 is aligned with the pressure roller 43 and the drive roller 42.
  • advance preparation the operator pulls out the carrier tape 2 from the standby reel 1 and sandwiches the leading end portion of the carrier tape 2 between the pressure roller 43 and the driving roller 42.
  • the operator pulls out the carrier tape 2 from the supply source reel 1 initially arranged at the supply position P, and feeds out the feeding unit 40, the tape cutting machine 80, the tape joining machine 90, the first feeding unit 50, The route length adjusting unit 70 and the second sending unit 60 are arranged in this order.
  • the used carrier tape 2 is wound around a take-up reel or the like.
  • a driving device 45 including a stepping motor (or servo motor) and a gear transmission mechanism is provided.
  • the driving roller 42 of the feeding unit 40 located at the supply position P is connected to the driving device 45, the power of the driving device 45 is transmitted to the driving roller 42, and the driving roller 42 is driven.
  • the driving rollers 42 of the other feeding units 40 are disconnected from the driving device 45, and the power of the driving device 45 is cut off from these driving rollers 42.
  • the feeding unit 40 that is located at the supply position P and that is paired with the supply source cassette 34 is referred to as an active feeding unit 40, and is disposed at a position shifted from the feeding position P and is paired with the standby cassette 34. Is referred to as an inactive feeding unit 40.
  • a guide roller pair 49 is attached to the front of the machine frame 22.
  • the guide roller pair 49 is composed of two driven rollers that are parallel to each other and in contact with each other.
  • the guide roller pair 49 is disposed behind the driving roller 42 and the pressure roller 43 of the active feeding unit 40 located at the supply position P.
  • the driving roller 42 and the pressure roller 43 of the inactive feeding unit 40 that are not located at the supply position P are shifted from the guide roller pair 49 to the left or right.
  • the carrier tape 2 drawn out from the active feeding portion 40 is sandwiched between two rollers of the guide roller pair 49.
  • the first feeding unit 50 pulls out the carrier tape 2 from the supply source reel 1 located at the supply position P, and sends the carrier tape 2 downstream.
  • the first feeding unit 50 includes a roller pair 51, a driven roller pair 52, a roller pair 53, a driving device 54, and the like.
  • the roller pair 51 is composed of two rollers that are parallel to each other and in contact with each other. The same applies to the driven roller pair 52 and the roller pair 53.
  • the roller pair 51, the driven roller pair 52, and the roller pair 53 are attached to the machine frame 22 behind the guide roller pair 49.
  • the guide roller pair 49, the roller pair 51, the driven roller pair 52, and the roller pair 53 are arranged in this order from the front to the back.
  • the positions of the guide roller pair 49, the roller pair 51, the driven roller pair 52, the roller pair 53, and the feed roller pair 61 in the left-right direction are aligned with the supply position P.
  • the carrier tape 2 drawn out from the active feeding section 40 is guided by these roller pairs 49, 51 to 55 in the order of the guide roller pair 49, the roller pair 51, the driven roller pair 52, and the roller pair 53.
  • the two rollers of the roller pair 51 sandwich the carrier tape 2 between them. The same applies to the driven roller pair 52 and the roller pair 53.
  • One or both rollers of the roller pair 51 are drive rollers that are driven by a drive device 54 including a stepping motor (or servo motor) and a gear transmission mechanism. The same applies to one or both rollers of the roller pair 53.
  • One drive roller of the roller pair 51 is a roller with a sprocket, and the teeth of the sprocket are inserted into the feed hole 7 of the carrier tape 2 and caught. The same applies to one drive roller of the roller pair 51.
  • the driving rollers of the roller pairs 51 and 53 are driven by the driving device 54, the carrier tape 2 is fed from the guide roller pair 49 toward the roller pair 53.
  • the second feeding section 60 feeds the carrier tape 2 downstream from the first feeding section 50.
  • the second feed unit 60 includes a feed roller pair 61 and a drive device 62.
  • the feed roller pair 61 is composed of two rollers that are parallel to each other and in contact with each other.
  • the feed roller pair 61 is attached to the rear end of the machine casing 22.
  • the feed roller pair 61 is separated rearward and upward from the roller pair 53.
  • the carrier tape 2 drawn out from the supply reel 1 is guided from the roller pair 53 to the feed roller pair 61 via the path length adjusting unit 70, and the two rollers of the feed roller pair 61 are in between them. Is inserted.
  • One or both rollers of the feed roller pair 61 are drive rollers that are driven by a drive device 62 including a stepping motor (or servo motor) and a gear transmission mechanism.
  • a drive device 62 including a stepping motor (or servo motor) and a gear transmission mechanism.
  • One drive roller is provided with a sprocket, and the sprocket teeth are inserted into the feed hole 7 of the carrier tape 2 and caught.
  • the carrier tape 2 is fed downstream from the feed roller pair 61.
  • downstream of the feed roller pair 61 the carrier tape 2 is pulled by winding the used carrier tape 2 around a take-up reel or the like.
  • the path length adjusting unit 70 is provided between the first feeding unit 50 and the second feeding unit 60. Then, the path length adjusting unit 70 adjusts the path length of the carrier tape 2 from the first feeding unit 50 to the second feeding unit 60 and maintains the carrier tape 2 in a stretched state.
  • the path length adjusting unit 70 includes fixed rollers 71a, 71b, 71c, 71d, dancer rollers 72a, 72b, 72c, 72d, a moving body 73, a guide unit 74, and an urging unit 75.
  • the fixed rollers 71a, 71b, 71c, 71d are arranged at equal intervals from the front to the rear in this order, and are attached to the machine frame 22 on the rear side and the upper side of the roller pair 53.
  • These fixed rollers 71a, 71b, 71c, 71d are arranged on the front side of the feed roller pair 61 and their positions are fixed.
  • a guide portion 74 extends downward from below the rollers 71a, 71b, 71c, 71d, and the guide portion 74 is provided in the machine casing 22.
  • a moving body 73 is attached to the guide portion 74, and the moving body 73 is guided in the vertical direction (vertical direction) by the guide portion 74.
  • the movable range of the moving body 73 in the vertical direction is determined by the guide portion 74.
  • Dancer rollers 72a, 72b, 72c, 72d are rotatably attached to the moving body 73. These dancer rollers 72a, 72b, 72c, 72d are arranged at equal intervals from the front to the back in this order.
  • the carrier tape 2 drawn out from the supply reel 1 is hung in the order of rollers 71a, 72a, 71b, 72b, 71c, 72c, 71d, 72d from the roller pair 53 toward the feed roller pair 61. Take a path.
  • the dancer rollers 72 a, 72 b, 72 c, 72 d and the moving body 73 move up and down according to the balance between their own weight and the tension of the carrier tape 2. Accordingly, the path length of the carrier tape 2 is adjusted by the path length adjusting unit 70 in accordance with the difference between the tape feeding speed by the first feeding unit 50 and the tape feeding speed by the second feeding unit 60.
  • the tension of the carrier tape 2 becomes strong, so the dancer roller 72a , 72b, 72c, 72d and the moving body 73 move closer to the fixed rollers 71a, 71b, 71c, 71d due to ascending, and the path length of the carrier tape 2 is gradually shortened.
  • the tension of the carrier tape 2 becomes weak, so the moving body 73 and the dancer roller 72a, 72b, 72c, and 72d move away from the fixed rollers 71a, 71b, 71c, and 71d due to lowering, and the path length of the carrier tape 2 is gradually increased.
  • the feeding speed of the carrier tape 2 by the second feeding section 60 is equal to the feeding speed of the carrier tape 2 by the first feeding section 50, the tension of the carrier tape 2 is constant, so the moving body 73 and the dancer rollers 72a, 72b, 72c and 72d do not move up and down, and the path length of the carrier tape 2 is maintained. If the weights of the dancer rollers 72a, 72b, 72c, 72d and the moving body 73 are too heavy, adjustment is performed by providing a counterweight.
  • FIG. 4 is an enlarged side view showing the path of the carrier tape 2 from the driven roller 41 to the roller pair 53.
  • a first tape sensor 89, a tape cutting machine 80, a second tape sensor 98, a chip sensor 99, and a tape bonding machine 90 are provided between the supply position P and the first feeding unit 50. ing.
  • the tape cutting machine 80 is provided between the guide roller pair 49 and the roller pair 51, and the tape joining machine 90 is provided between the tape cutting machine 80 and the roller pair 51.
  • the tape cutting machine 80 cuts the carrier tape 2 on the downstream side of the guide roller pair 49 and on the upstream side of the tape bonding machine 90.
  • the tape cutting machine 80 includes an upper blade 81, a lower blade 82, a cutter driving device 83, and the like.
  • the upper blade 81 that can move up and down waits on the upper side of the carrier tape 2
  • the lower blade 82 that can move up and down waits on the lower side of the carrier tape 2
  • the cutter driving device 83 moves the upper blade 81 and the lower blade 82 up and down.
  • the cutter driving device 83 includes a solenoid or a motor.
  • the tape joining machine 90 joins the end of the previous carrier tape 2 and the tip of the next carrier tape 2 on the downstream side of the cutting position by the tape cutting machine 80 and the upstream side of the roller pair 51. Specifically, in a state where the end of the previous carrier tape 2 and the leading end of the next carrier tape 2 are abutted on the downstream side of the cutting position by the tape cutting machine 80, the tape joining machine 90 is connected to these carrier tapes 2, By sticking a joining tape on both sides or one side of 2, the end of the previous carrier tape 2 and the tip of the next carrier tape 2 are joined.
  • the drive device 91 is a power source of the tape bonding machine 90.
  • the tape bonding machine 90 may be one in which the end of the previous carrier tape 2 and the tip of the next carrier tape 2 are heated to thermally weld them. Further, the tape bonding machine 90 may apply an adhesive to the end of the previous carrier tape 2 and the end of the next carrier tape 2, and may cure the adhesive with ultraviolet rays or heat as necessary. Further, the tape joining machine 90 may join the ends of the carrier tapes 2 and 2 by driving staples around the end of the previous carrier tape 2 and around the leading end of the next carrier tape 2. Further, the tape joining machine 90 may join the ends of the carrier tapes 2 and 2 by sewing them around the end of the previous carrier tape 2 and the front end of the next carrier tape 2 with a sewing thread or the like. In any joining method, the carrier tapes 2 and 2 are joined in a state in which the end of the previous carrier tape 2 and the tip of the next carrier tape 2 are abutted.
  • a first tape sensor 89 that detects the carrier tape 2 is provided upstream of the tape cutter 80. More specifically, the first tape sensor 89 is provided between the drive roller 42 and the guide roller pair 49.
  • the first tape sensor 89 is, for example, a photoelectric sensor (consisting of a projector and a light receiver), a proximity sensor, a contact sensor, or a limit switch.
  • a second tape sensor 98 and a chip sensor 99 are provided upstream of the tape bonding machine 90 and downstream of the tape cutting machine 80. More specifically, the second tape sensor 98 and the chip sensor 99 are provided between the cutting position of the tape cutting machine 80 and the bonding position of the tape bonding machine 90, and the second tape sensor 98 is upstream of the chip sensor 99. Arranged on the side.
  • the second tape sensor 98 detects the carrier tape 2. For example, a photoelectric sensor (comprising a projector and a light receiver), a proximity sensor, a contact sensor, or a limit switch is adopted as the second tape sensor 98.
  • the chip sensor 99 detects the IC chip 6. For example, the chip sensor 99 determines the presence or absence of the IC chip 6 in the housing recess 5. These sensors 89, 98, 99 output an output signal representing the detection result to the control unit 15 described later.
  • a control unit 15 is provided above the reel feeder 30.
  • the control unit 15 includes a computer (for example, a programmable logic controller), a motor driver, a hardware interface, and the like.
  • output signals of the first tape sensor 89, the second tape sensor 98, and the chip sensor 99 are input to the control unit 15.
  • the output signals of the tape sensors 89 and 98 are at a high level
  • the tape sensor The output signals 89 and 98 are at a low level.
  • the output signals of the tape sensors 89 and 98 are switched from the high level to the low level, and the tip of the carrier tape 2 is detected by the tape sensors 89 and 98. , Switch from low level to high level.
  • the control unit 15 controls the driving devices 33, 45, 54, 62, 83, and 91. That is, the control unit 15 operates the drive devices 33, 45, 54, 62, 83, 91 at a predetermined timing, controls the speed of the drive devices 33, 45, 54, 62, 83, 91, The apparatus 33, 45, 54, 62, 83, 91 is stopped.
  • the tape splicing device 10 repeats the normal feeding operation and the switching operation alternately.
  • the normal feeding operation the carrier tape 2 remains on the supply source reel 1 and the carrier tape 2 drawn from the supply source reel 1 is guided to the feed roller pair 61 of the second feed unit 60 and the carrier tape.
  • the switching operation all the carrier tape 2 is pulled out from the supply reel 1 and the supply reel 1 becomes empty, the next reel 1 adjacent to the supply reel 1 is sent to the supply position P, and the next The operation when the next carrier tape 2 drawn out from the reel 1 is drawn out downstream. Since the switching operation is intermittently performed, the reels 1 are sequentially and sequentially sent to the supply position P.
  • the control unit 15 maintains the driving device 83 of the tape cutting machine 80 and the driving device 91 of the tape bonding machine 90 in a stopped state. If it does so, it will stand by in the position where the upper blade 81 and the lower blade 82 of the tape cutting machine 80 left
  • the control unit 15 cuts off the electric power of the driving device 45 and the driving device 45 enters a free state without holding force, so that the driving roller 42 follows the feeding of the carrier tape 2. Further, the control unit 15 controls the driving device 54 of the first feeding unit 50 at a constant speed, and the feeding speed of the carrier tape 2 by the first feeding unit 50 (particularly, the roller pair 51, 53) is kept constant. Similarly, the control unit 15 controls the driving device 62 of the second feeding unit 60 at a constant speed. Then, the carrier tape 2 is steadily sent downstream from the second feeding part 60.
  • the feed speed of the carrier tape 2 by the first feed section 50 and the feed speed of the carrier tape 2 by the second feed section 60 are controlled equally by the control section 15.
  • This feed speed is represented as V1.
  • the control unit 15 may control the drive device 45 of the active feeding unit 40 at a constant speed during the normal feeding operation. In this case, the feeding speed of the carrier tape 2 by the active feeding unit 40 (particularly, the driving roller 42). Is controlled to be equal to the speed V1 by the control unit 15.
  • the moving body 73 and the dancer rollers 72a, 72b, 72c, 72d are more than the highest position in the movable range. It stops at the lower position (for example, near the lowest position).
  • the carrier tape 2 is detected by the tape sensors 89 and 98, and an output signal (high level) to that effect is output to the control unit 15 by the tape sensors 89 and 98.
  • the switching operation of the tape splicing device 10 will be described with reference to the flowchart of FIG.
  • the code of the previous carrier tape 2 is 2A
  • the code of the next carrier tape 2 is 2B.
  • the switching operation is started when the end of the previous carrier tape 2A crosses the first tape sensor 89. That is, the control unit 15 monitors the output signal of the first tape sensor 89 during the normal feeding operation (step S1), and the switching operation starts when the end of the previous carrier tape 2A is detected by the first tape sensor 89. (Step S1: YES).
  • the controller 15 continues to control the driving device 62 of the second feeding unit 60 at a constant speed during the switching operation, and the previous carrier tape 2A is fed out by the second feeding unit 60 at the speed V1.
  • control part 15 drives the drive device 83 of the tape cutting machine 80 (step S2), and the tape cutting machine 80 cuts off the terminal side 2A1 of the previous carrier tape 2A (refer FIG. 7). Since the cut-off portion 2A1 is wound around the center of the supply reel 1, the portion 2A1 is rounded with a large curvature, and the curvature of the remaining portion of the carrier tape 2A is small.
  • the control unit 15 cuts off the power of the driving device 45 in step S2, and the driving device 45 enters a free state without holding force.
  • the control unit 15 monitors the output signal of the second tape sensor 98 (step S3).
  • step S3 When the end of the previous carrier tape 2A is detected by the second tape sensor 98 (step S3: YES), the end of the carrier tape 2A is positioned at the joining position of the tape joining machine 90 (see FIG. 8). ), The control unit 15 controls the driving device 54 of the first feeding unit 50 at a constant speed by a predetermined amount (step S4).
  • the control unit 15 stops the driving device 54 (step S4).
  • step S4 even if the driving device 54 of the first feeding unit 50 is stopped in step S4, since the power is supplied to the driving device 54 by the control unit 15, the driving device 54 is in a holding state having a holding force and is driven. The device 54 does not move due to external force. Therefore, even if the previous carrier tape 2A is pulled by the second feeding portion 60, the carrier tape 2A is not pulled out from the roller pairs 51 to 53 of the first feeding portion 50. In addition, since the previous carrier tape 2A is fed downstream by the second feeding portion 60, the moving body 73 and the dancer rollers 72a, 72b, 72c, 72d are raised, and the path length of the carrier tape 2A is gradually shortened.
  • the carrier tape 2A can be sent by the second feeding section 60 on the downstream side of the path length adjustment section 70 even after step S4. it can. Note that the moving body 73 and the dancer rollers 72a, 72b, 72c, and 72d continue to rise until the process of step S10 described later.
  • step S5 the control unit 15 operates the driving device 33 of the reel feeder 30 by a predetermined amount (step S5), and the carriage 32 and the cassette 34 are moved by the driving device 33 by the interval between the adjacent cassettes 34.
  • step S5 the next cassette 34 arranged next to the supply source cassette 34 containing the empty supply source reel 1 is positioned at the supply position P by the drive device 33 (see FIG. 9).
  • step S5 is after the end of the previous carrier tape 2A is detected by the first tape sensor 89 (step S1: YES), and the next carrier tape 2B is fed out (step S6 described later). It is only necessary to be performed before the process.
  • the drive roller 42 of the supply unit 40 previously positioned at the supply position P is blocked from the drive device 45, and the supply unit 40 becomes inactive.
  • the driving roller 42 of the next feeding unit 40 adjacent to the adjacent unit is connected to the driving device 45, and the next feeding unit 40 becomes active.
  • control unit 15 operates the driving device 45 of the next active feeding unit 40 (step S6), and the driving roller 42 of the next active feeding unit 40 is driven by the driving device 45.
  • the next carrier tape 2B is fed by the drive roller 42 of the next active feed section 40, and the tip of the next carrier tape 2B moves toward the end of the previous carrier tape 2A.
  • control unit 15 monitors the output signal of the second tape sensor 98 (step S7). Then, when the leading end of the next carrier tape 2B is detected by the second tape sensor 98 (step S7: YES), the controller 15 causes the leading end of the carrier tape 2B to be positioned at the joining position of the tape joining machine 90. Controls the driving device 45 of the next active feeding unit 40 at a constant speed by a predetermined amount (step S8). And if the front-end
  • control unit 15 operates the drive device 91 of the tape bonding machine 90 (step S9), and the tape bonding machine 90 is driven by the drive device 91. Then, the tape bonding machine 90 performs a bonding operation to bond the end of the previous carrier tape 2A and the tip of the next carrier tape 2B.
  • control unit 15 cuts off the electric power of the driving device 45, and the driving device 45 enters a free state with no holding force.
  • control unit 15 controls the driving device 54 of the first feeding unit 50 at a constant speed (step S10).
  • the next carrier tape 2B is sent downstream by the first feeding unit 50 following the previous carrier tape 2A.
  • the feeding speed of the next carrier tape 2B by the first feeding section 50 is kept constant, but the feeding speed V2 is higher than the feeding speed V1 of the carrier tapes 2A and 2B by the second feeding section 60 by the control section 15. Be controlled.
  • the control unit 15 may control the drive device 45 of the next active feeding unit 40 at a constant speed.
  • the feed speed of the next carrier tape 2B by the next active feeding unit 40 is first. It is equal to the feed speed V2 of the carrier tapes 2A and 2B by the feed section 50.
  • the control unit 15 drives the drive unit 54 of the first feeding unit 50. Is decelerated (step S11).
  • the control unit 15 controls the driving device 54 of the first feeding unit 50 at a constant speed, and the feeding speed of the next carrier tape 2B by the first feeding unit 50 is controlled by the control unit 15 by the carrier tape 2A by the second feeding unit 60. , 2B is controlled to be equal to the feed speed V1. Therefore, the lowering of the moving body 73 and the dancer rollers 72a, 72b, 72c, 72d stops.
  • the control part 15 carries out the constant speed control of the drive device 45 in step S11, the control part 15 synchronizes with the deceleration of the drive apparatus 54, and also decelerates the drive apparatus 45.
  • the next carrier tape 2B feed speed is equal to the speed V1.
  • step S11 When the drive device 54 of the first feeding unit 50 is decelerated in the process of step S11, the switching operation of the tape splicing device 10 is completed, and the next normal feeding operation of the tape splicing device 10 is started. In the next normal feeding operation, the next carrier tape 2B is steadily paid out.
  • the carriage 32 intermittently moves to the right in FIG. 2, so that the plurality of reels 1 shown in FIG. Sent to.
  • the leftmost reel 1 is positioned at the supply position P and the carrier tape 2 is fed from the leftmost reel 1 by the normal feeding operation of the tape splicing device 10, the other reels in which the operator is empty 1 is replaced with a new reel 1. That is, the operator stores the new reels 1 in the cassettes 34 (excluding the leftmost cassette 34), pulls out the carrier tape 2 from the new reels 1, and sets the tips of the carrier tapes 2 respectively. It is sandwiched between the driven roller 41 and the driving roller 42 of the feeding unit 40 (except the leftmost feeding unit 40).
  • the tape splicing device 10 alternately repeats the normal feeding operation and the switching operation, so that the carriage 32 intermittently moves to the left in FIG. 2, so that the reel 1 is fed to the supply position P in order from left to right.
  • the operator becomes empty.
  • the reel 1 is replaced with a new reel 1.
  • the intermittent movement of the carriage 32 to the right and the intermittent movement of the carriage 32 to the left are alternately repeated.
  • the path length adjusting unit 70 is provided between the first feeding unit 50 and the second feeding unit 60 each having a drive source, the tape feeding speed and the second feeding of the first feeding unit 50
  • the tape feeding speed of the part 60 can be made different. Accordingly, while the carrier tape 2 is fed by the second feeding section 60, the previous carrier tape 2 is cut (see step S2), the previous carrier tape 2 is positioned (see step S4), and the reel 1 is fed (see step S5).
  • the next carrier tape 2 can be fed and positioned (steps S6 to S8), and the previous carrier tape 2 and the next carrier tape 2 can be joined (step S10) by the tape splicing device 10.
  • the operation of the tape splicing device 10 is automatically controlled by the control unit 15 without stopping the supply of the carrier tape 2 to the downstream process, in other words, the supply of the IC chip, because the path length adjusting unit 70 is provided.
  • the IC chips can be supplied continuously and at high speed, and the high-speed processing in the downstream process is also supported.
  • the carrier tape 2 Since the carrier tape 2 is fed by the second feeding unit 60 even during the switching operation, the supply of the carrier tape 2 from the tape splicing device 10 to the downstream is continuously performed. That is, the plurality of carrier tapes 2 can be fed one after another without interruption.
  • one drive device 45 is provided in the vicinity of the supply position P, and the plurality of reels 1 are sequentially and intermittently sent to the supply position P, so that the plurality of feeding portions 40 are sequentially transferred to the drive device 45.
  • a plurality of driving devices 45 may be provided at the top of each of the plurality of cassettes 34, and these driving devices 45 may be connected to the driving rollers 42 of the feeding unit 40.
  • the driving device 45 connected to the driving roller 42 of the feeding unit 40 located at the supply position P is driven by the control unit 15 and other feeding units not located at the supply position P.
  • the drive unit 45 connected to the 40 drive rollers 42 is not driven by the control unit 15.
  • the accommodating recess 5 of the carrier tape 2 is not limited to the IC chip 6.
  • an active element, a passive element, and other electronic components may be accommodated in the accommodating recess 5, and a small piece other than the electronic component may be accommodated in the accommodating recess 5.
  • the reel feeder 30 moves linearly, but the reel feeder 30 may rotate.
  • a plurality of cassettes 34 are arranged radially from the center of the rotational movement, these cassettes 34 are arranged in the circumferential direction, and the reels 1 respectively accommodated in these cassettes 34 are fed in the circumferential direction.

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Supply And Installment Of Electrical Components (AREA)

Abstract

A tape splicing device (10) feeds tapes (2) in sequence and connects a next tape (2B) to a previous tape (2A). The tape splicing device (10) is provided with: a reel conveyor (30) that holds a plurality of reels (1) around which the tapes (2) are wound and that intermittently conveys the reels (1) in sequence to a predetermined supply position (P); a tape joining machine (90) that is provided downstream of the supply position (P) and that joins the previous tape (1A) reeled out from one of the reels (1) which has arrived the supply position (P) earlier, to the next tape (2B) reeled out from another one of the reels (1) which has next arrived the supply position (P); and a path length adjustment unit (70) which is provided downstream of the tape joining machine (90) and which adjusts a path length of the previous tape (2A) to be short until the tape joining machine (90) has joined the previous tape (2A) to the next tape (2B).

Description

テープスプライシング装置Tape splicing device
 本発明は、テープを順次繰り出すとともに、先に繰り出すテープを次に繰り出すテープに接続するテープスプライシング装置に関する。 The present invention relates to a tape splicing device that sequentially feeds tapes and connects a tape to be fed first to a tape to be fed next.
 従来、電子部品実装装置の上流側に電子部品供給装置が設けられており、この電子部品供給装置によって電子部品を電子部品実装装置に順次供給する。電子部品の搬送には、リールに巻回されたキャリアテープが用いられている(例えば、特許文献1)。キャリアテープには凹状に形成した多数の部品収納部がそのキャリアテープの長手方向に配列されるように設けられ、これら部品収納部に電子部品がそれぞれ収容され、上からカバーテープで覆われている(特許文献1参照)。 Conventionally, an electronic component supply device is provided on the upstream side of the electronic component mounting device, and the electronic components are sequentially supplied to the electronic component mounting device by the electronic component supply device. For transporting electronic components, a carrier tape wound around a reel is used (for example, Patent Document 1). The carrier tape is provided with a large number of concave component storage parts arranged in the longitudinal direction of the carrier tape. Each of the component storage parts stores electronic components and is covered with a cover tape from above. (See Patent Document 1).
 また、リールに巻かれた先行キャリアテープが残り僅かになったら、交換用の次のリールに巻回された次のキャリアテープの先端を先行キャリアテープの末端に接続テープで接続する(特許文献1参照)。これにより、複数巻のキャリアテープを一続きのキャリアテープにして部品を供給することができる(特許文献1参照)。 When the preceding carrier tape wound on the reel becomes small, the tip of the next carrier tape wound on the next reel for replacement is connected to the end of the preceding carrier tape with a connecting tape (Patent Document 1). reference). Thereby, a part can be supplied by making a plurality of carrier tapes into a continuous carrier tape (see Patent Document 1).
特許第3591416号公報Japanese Patent No. 3591416
 ところで、特許文献1の記載の技術では、キャリアテープ同士の接続を手作業で行うので、キャリアテープを交換するには、キャリアテープの送りを一時停止させる必要がある。つまり、電子部品の供給が一時的に止まることになる。下流工程の処理能力向上のためには、電子部品の供給を連続的且つ高速で行いたいが、キャリアテープの交換が手作業であるため限度がある。 By the way, in the technique described in Patent Document 1, since the carrier tapes are manually connected, in order to replace the carrier tape, it is necessary to temporarily stop the feeding of the carrier tape. That is, the supply of electronic components is temporarily stopped. In order to improve the processing capacity of the downstream process, it is desired to supply electronic components continuously and at high speed, but there is a limit because the replacement of the carrier tape is a manual operation.
 本発明は、上記事情に鑑みてなされたものである。本発明が解決しようとする課題は、テープの送りを止めることなく、機械的に先のテープと次のテープの接続を行えるようにすることである。 The present invention has been made in view of the above circumstances. The problem to be solved by the present invention is to enable the previous tape and the next tape to be mechanically connected without stopping the feeding of the tape.
 以上の課題を解決するために、テープを順次繰り出すとともに、先のテープに次のテープを接続するテープスプライシング装置は、テープが巻回された複数のリールを保持するとともに、これらリールを順次所定の供給位置に間欠的に送るリール送り機と、前記供給位置よりも下流側に設けられ、先に前記供給位置に位置した先のリールから引き出された先のテープと次に前記供給位置に位置した次のリールから引き出される次のテープを接合するテープ接合機と、前記テープ接合機よりも下流側に設けられ、前記テープ接合機によって前記先のテープと前記次のテープが接合されるまで前記先のテープの経路長を短く調整する経路長調整部と、を備える。
 本発明の他の特徴については、後述する明細書及び図面の記載により明らかにする。
In order to solve the above problems, a tape splicing device that sequentially feeds a tape and connects the next tape to the previous tape holds a plurality of reels around which the tape is wound, and sequentially transfers the reels to a predetermined tape. A reel feeder that intermittently feeds to a supply position; and a tape that is provided downstream of the supply position and that is first pulled out from a previous reel positioned at the supply position, and then positioned at the supply position A tape joining machine for joining the next tape pulled out from the next reel, and provided at a downstream side of the tape joining machine, until the previous tape and the next tape are joined by the tape joining machine. A path length adjusting unit that adjusts the path length of the tape to be short.
Other characteristics of the present invention will be made clear by the description and drawings described later.
 本発明によれば、先のテープの送りを止めることなく、しかも高速で送りながら先のテープと次のテープを機械的に接続することができるので、下流工程の高速化に対応可能となる。 According to the present invention, the preceding tape and the next tape can be mechanically connected without stopping the feeding of the previous tape and at a high speed, so that it is possible to cope with the speeding up of the downstream process.
テープスプライシング装置の側面図である。It is a side view of a tape splicing device. テープスプライシング装置の正面図である。It is a front view of a tape splicing device. リール及びそれに巻回されたテープの斜視図である。It is a perspective view of a reel and the tape wound around it. テープスプライシング装置の一部を拡大して示した側面図である。It is the side view which expanded and showed a part of tape splicing apparatus. テープスプライシング装置のブロック図である。It is a block diagram of a tape splicing device. テープスプライシング装置の制御部の処理の流れを示したフローチャートである。It is the flowchart which showed the flow of the process of the control part of a tape splicing apparatus. 先のテープをテープ切断機によって切断した工程を示した図面である。It is drawing which showed the process which cut | disconnected the previous tape with the tape cutting machine. 先のテープの末端を第一送り部によってテープ接合機に位置決めした工程を示した図面である。It is drawing which showed the process which positioned the end of the previous tape to the tape joining machine by the 1st feeding part. 次のテープが巻回された次のリールをリール送り機によって供給位置に送った工程を示した図面である。It is drawing which showed the process which sent the next reel with which the next tape was wound to the supply position with the reel feeder. 次のテープの先端を繰り出し部によってテープ接合機に位置決めした工程を示した図面である。It is drawing which showed the process which positioned the front-end | tip of the following tape on the tape bonding machine by the drawing | feeding-out part.
 後述する明細書及び図面の記載から、少なくとも以下の事項が明らかとなる。
 テープを順次繰り出すとともに、先のテープに次のテープを接続するテープスプライシング装置であって、テープが巻回された複数のリールを保持するとともに、これらリールを順次所定の供給位置に間欠的に送るリール送り機と、前記供給位置よりも下流側に設けられ、先に前記供給位置に位置した先のリールから引き出された先のテープと次に前記供給位置に位置した次のリールから引き出される次のテープを接合するテープ接合機と、前記テープ接合機よりも下流側に設けられ、前記テープ接合機によって前記先のテープと前記次のテープが接合されるまで前記先のテープの経路長を短く調整する経路長調整部と、を備えるテープスプライシング装置が明らかとなる。
At least the following matters will be apparent from the description and drawings described below.
A tape splicing device that sequentially feeds tapes and connects the next tape to the previous tape, holds a plurality of reels around which the tapes are wound, and intermittently feeds these reels sequentially to a predetermined supply position. A reel feeder, provided downstream of the supply position and first pulled out from the previous reel positioned at the supply position and next extracted from the next reel positioned at the supply position A tape joining machine for joining the tapes, and a downstream side of the tape joining machine, and the path length of the previous tape is shortened until the previous tape and the next tape are joined by the tape joining machine. A tape splicing device including a path length adjusting unit to be adjusted becomes apparent.
 以上のように、先のテープと次のテープがテープ接合機によって接合されるに際して、テープ接合機よりも下流側に設けられた経路長調整部によって先のテープの経路長が短く調整されると、先のテープをテープ接合機に位置決めした状態でも先のテープの繰り出しを停止させずに済む。よって、機械的に先のテープと次のテープの接続を行え、テープスプライシング装置によるテープの繰り出しを連続的且つ高速にすることができる。 As described above, when the previous tape and the next tape are bonded by the tape bonding machine, the path length of the previous tape is adjusted to be shorter by the path length adjusting unit provided on the downstream side of the tape bonding machine. Even when the previous tape is positioned on the tape bonding machine, it is not necessary to stop the feeding of the previous tape. Therefore, the previous tape and the next tape can be mechanically connected, and the tape feeding by the tape splicing device can be continuously and at a high speed.
 好ましくは、前記テープ接合機によって前記先のテープと前記次のテープが接合された後に前記経路長調整部がこれらテープの経路長を長く調整する。 Preferably, after the previous tape and the next tape are joined by the tape joining machine, the path length adjusting unit adjusts the path length of these tapes to be longer.
 以上のように、先のテープとそれと接合された次のテープとの経路長が経路長調整部によって長く調整されるので、次のテープと次々回のテープの接合の際に次のテープの経路長が経路長調整部によって短く調整されることに備えることができる。 As described above, since the path length between the previous tape and the next tape joined thereto is adjusted to be longer by the path length adjusting unit, the path length of the next tape and the next tape are joined at the next time. Can be prepared for a short adjustment by the path length adjustment unit.
 好ましくは、前記テープスプライシング装置は、前記テープ接合機よりも下流側に設けられ、前記供給位置に位置するリールから引き出されたテープを送る第一送り部と、前記第一テープ送り部よりも下流側に設けられ、前記第一送り部によって送られたテープを下流へ送る第二送り部と、前記複数のリールごとに前記リール送り機に設けられ、次に前記供給位置に位置する次のリールから前記テープ接合機へ次のテープを繰り出す繰り出し部と、を更に備え、前記経路長調整部が前記第一送り部と前記第二送り部との間に設けられ、前記第一送り部から前記第二送り部までのテープの経路長を調整する。 Preferably, the tape splicing device is provided on the downstream side of the tape bonding machine, and feeds a tape drawn from a reel located at the supply position, and downstream of the first tape feeding unit. A second feeding section that is provided on the side and feeds the tape fed by the first feeding section downstream; a next reel that is provided in the reel feeder for each of the plurality of reels and is next located at the supply position; A feeding section for feeding the next tape to the tape bonding machine, and the path length adjusting section is provided between the first feeding section and the second feeding section, Adjust the tape path length to the second feed section.
 以上のように経路長調整部が第一送り部と第二送り部との間に設けられているので、第一送り部によるテープの送り速度と第二送り部によるテープの送り速度が等しくなくても、第一送り部から第二送り部までのテープの経路長が経路長調整部によって調整される。そのため、先に供給位置に位置した先のリールから先のテープの全体が引き出されて、次のリールを供給位置にリール送り機によって送る際に、先のテープを第一送り部によってテープ接合機に位置決めしつつ、その先のテープを第二送り部によって下流へ送ることができる。更に、供給位置に送られた次のリールから次のテープを繰り出し部によって繰り出す際に、先のテープを第一送り部によってテープ接合機に位置決めしつつ、その先のテープを第二送り部によって下流へ送ることができる。そうすると、先のテープを第二送り部によって送りつつ、テープ接合機によって先のテープと次のテープを接合することができる。よって、機械的に先のテープと次のテープの接続を行え、テープの送りを連続的且つ高速にすることができる。 As described above, since the path length adjusting portion is provided between the first feeding portion and the second feeding portion, the tape feeding speed by the first feeding portion and the tape feeding speed by the second feeding portion are not equal. Even so, the path length of the tape from the first feeding section to the second feeding section is adjusted by the path length adjusting section. Therefore, when the entire previous tape is pulled out from the previous reel positioned at the supply position first, and the next reel is fed to the supply position by the reel feeder, the previous tape is fed to the tape joining machine by the first feeding section. It is possible to feed the previous tape downstream by the second feeding portion while positioning the tape. Further, when the next tape is fed from the next reel sent to the supply position by the feeding unit, the previous tape is positioned by the first feeding unit on the tape joining machine, and the previous tape is moved by the second feeding unit. Can be sent downstream. Then, the previous tape and the next tape can be joined by the tape joining machine while feeding the previous tape by the second feeding unit. Therefore, the previous tape and the next tape can be mechanically connected, and the tape can be fed continuously and at a high speed.
 好ましくは、前記第一送り部が先に前記供給位置に位置する先のリールから引き出された先のテープの末端を前記テープ接合機に位置させた状態で前記先のテープの送りを停止しつつ、前記第二送り部が前記先のテープを送る際に、前記リール送り機が次のリールを前記供給位置に送って、前記繰り出し部が前記次のリールから次のテープの先端を前記テープ接合機へ繰り出し、前記テープ接合機が前記先のテープの末端と前記次のテープの先端を接合する。 Preferably, while the first feeding portion stops the feeding of the previous tape in a state where the end of the previous tape pulled out from the previous reel positioned at the supply position is positioned at the tape joining machine. When the second feeding portion feeds the previous tape, the reel feeder sends the next reel to the supply position, and the feeding portion joins the leading end of the next tape from the next reel to the tape. The tape joining machine joins the end of the previous tape and the tip of the next tape.
 以上によれば、第一送り部が先のリールから引き出された先のテープの末端をテープ接合機に位置させた状態で先のテープの送りを停止しつつ、第二送り部が先のテープを送っても、先のテープの経路長が経路長調整部によって短く調整される。そのため、第二送り部による先のテープの送りを止めずに済む。
 また、リール送り機が次のリールを供給位置に送って、繰り出し部が次のリールから次のテープの先端をテープ接合機へ繰り出すことによって、先のテープの末端と次のテープの先端を突き合わせた状態にすることができる。そのため、先のテープの末端と次のテープの先端をテープ接合機によって接合することができる。
According to the above, while the first feeding unit stops the feeding of the previous tape in a state where the end of the previous tape pulled out from the previous reel is positioned in the tape bonding machine, the second feeding unit is used for the previous tape. The path length of the previous tape is adjusted to be shorter by the path length adjustment unit. Therefore, it is not necessary to stop the feeding of the previous tape by the second feeding unit.
Also, the reel feeder feeds the next reel to the supply position, and the feeding section feeds the tip of the next tape from the next reel to the tape joining machine, thereby matching the end of the previous tape with the tip of the next tape. It can be in the state. Therefore, the end of the previous tape and the tip of the next tape can be joined by the tape joining machine.
 より好ましくは、前記テープ接合機の接合動作後に、前記第一送り部が前記第二送り部によるテープ送り速度よりも高いテープ送り速度で前記先のテープ及び前記次のテープを送った後に、前記第一送り部が前記第二送り部によるテープ送り速度に等しい送り速度で前記次のテープを送る。 More preferably, after the joining operation of the tape joining machine, after the first feeding section sends the previous tape and the next tape at a tape feeding speed higher than the tape feeding speed by the second feeding section, The first feeding section feeds the next tape at a feeding speed equal to the tape feeding speed by the second feeding section.
 第一送り部が第二送り部によるテープ送り速度よりも高いテープ送り速度で先のテープ及び次のテープを送ることによって、これらテープの経路長が経路長調整部によって長く調整されるので、次のテープと次々回のテープの接続に備えることができる。 When the first feeding section feeds the previous tape and the next tape at a tape feeding speed higher than the tape feeding speed by the second feeding section, the path length of these tapes is adjusted longer by the path length adjusting section. It is possible to prepare for the connection between the tape and the next tape.
 好ましくは、前述のテープスプライシング装置は、前記リール送り機、前記第一送り部、前記第二送り部、前記テープ接合機及び前記繰り出し部を制御する制御部と、前記テープ接合機の上流側に設けられ、テープを検出するテープ検出部と、を更に備え、前記制御部は、前記供給位置に位置する先のリールから引き出された先のテープを前記第一送り部に送らせるとともに、前記第一送り部によるテープ送り速度と等しい送り速度で前記先のテープを前記第二送り部に送らせる通常送り処理と、前記通常送り処理の際に前記先のテープの末端が前記テープ検出部によって検出されたら、前記先のテープの末端が前記テープ接合機に位置するまで前記先のテープを前記第一送り部に送らせた後に、前記第二送り部を停止させずに前記第一送り部を停止させる第一位置決め処理と、前記通常送り処理の際に前記先のテープの末端が前記テープ検出部によって検出されたら、前記供給位置に位置する先のリールに隣り合う次のリールを前記供給位置まで前記リール送り機に送らせるリール送り処理と、前記リール送り処理後に、前記次のリールから引き出された次のテープを前記繰り出し部に繰り出させるテープ繰り出し処理と、前記テープ繰り出し処理の際に前記次のテープの先端が前記テープ検出部によって検出されたら、前記次のテープの先端が前記テープ接合機に位置するまで前記次のテープを前記繰り出し部に繰り出させた後に、前記繰り出し部を停止させる第二位置決め処理と、前記第一位置決め処理及び前記第二位置決め処理の後に前記テープ接合機に前記先のテープの末端と前記次のテープの末端を接合させる接合処理と、前記接合処理後に前記第二送り部によるテープ送り速度よりも高い送り速度で前記先のテープ及び前記次のテープを前記第一送り部に送らせる高速送り処理と、前記高速送り処理後に前記第一送り部によるテープ送り速度を前記第二送り部によるテープ送り速度まで減速させる減速処理と、を実行する。
 より好ましくは、前記第一位置決め処理では、前記制御部が前記先のテープの保持力を前記第一送り部に持たせた状態で前記第一送り部を停止させる。
 また、前記制御部が、前記通常送り処理、前記第一位置決め処理、前記リール送り処理、前記テープ繰り出し処理、前記第二位置決め処理、前記接合処理、前記高速送り処理及び前記減速処理を繰り返し実行する。
Preferably, the tape splicing device includes a control unit that controls the reel feeder, the first feeding unit, the second feeding unit, the tape joining machine, and the feeding unit, and an upstream side of the tape joining machine. A tape detection unit that detects the tape, and the control unit causes the first tape drawn from the previous reel positioned at the supply position to be sent to the first feeding unit, and A normal feeding process in which the preceding tape is fed to the second feeding unit at a feeding speed equal to the tape feeding speed by the one feeding unit, and the end of the preceding tape is detected by the tape detection unit during the normal feeding process. Then, after the first tape is fed to the first feeding unit until the end of the previous tape is located at the tape joining machine, the first feeding is performed without stopping the second feeding unit. When the end of the previous tape is detected by the tape detector during the first positioning process and the normal feeding process, the next reel adjacent to the previous reel positioned at the supply position is supplied. A reel feeding process for feeding the reel to the position, a tape feeding process for feeding the next tape drawn from the next reel to the feeding unit after the reel feeding process, and a tape feeding process. When the leading end of the next tape is detected by the tape detection unit, the feeding unit is stopped after feeding the next tape to the feeding unit until the leading end of the next tape is positioned at the tape joining machine. The second positioning process, and after the first positioning process and the second positioning process, A joining process for joining an end and an end of the next tape, and the first tape and the next tape to the first feeding part at a feeding speed higher than the tape feeding speed by the second feeding part after the joining process. A high-speed feed process for feeding and a deceleration process for decelerating the tape feed speed by the first feed section to the tape feed speed by the second feed section after the high-speed feed process are executed.
More preferably, in the first positioning process, the control unit stops the first feeding unit in a state where the first feeding unit has a holding force of the previous tape.
The control unit repeatedly executes the normal feeding process, the first positioning process, the reel feeding process, the tape feeding process, the second positioning process, the joining process, the high-speed feeding process, and the deceleration process. .
 以上によれば、リール送り機、第一送り部、前第二送り部、テープ接合機及び繰り出し部が制御部によって制御されることによって、第二送り部によるテープの送りを止めることなく、テープを順次繰り出すとともに先のテープに次のテープを接続することを自動的に行うことができる。 According to the above, the reel feeder, the first feeding portion, the front second feeding portion, the tape joining machine and the feeding portion are controlled by the control portion, so that the tape feeding without stopping the tape feeding by the second feeding portion can be performed. And the next tape can be automatically connected to the previous tape.
 好ましくは、前述のテープスプライシング装置は、前記繰り出し部よりも下流側であって前記テープ接合機よりも上流側に設けられ、テープを切断するテープ切断機を更に備える。
 より好ましくは、前記テープ切断機は先に前記供給位置に位置する先のリールから引き出された先のテープの末端が前記テープ接合機に至る前に前記先のテープの切断を行う。
Preferably, the tape splicing device described above further includes a tape cutting machine that is provided on the downstream side of the feeding portion and on the upstream side of the tape bonding machine and cuts the tape.
More preferably, the tape cutting machine cuts the previous tape before the end of the previous tape pulled out from the previous reel positioned at the supply position reaches the tape joining machine.
 以上によれば、先のテープの末端側がテープ接合機によって切断されることによって、リールに巻かれることにより生じた巻き癖の付いた部分を除去することができる。そのため、先のテープと次のテープの接合を良好に行うことができる。 According to the above, the end portion of the previous tape is cut by the tape joining machine, so that the portion with the curl generated by being wound on the reel can be removed. Therefore, the previous tape and the next tape can be favorably joined.
 好ましくは、前記経路長調整部が、前記テープ接合機の下流側に設けられ、繰り出されるテープが掛けられる固定ローラー及びダンサローラーを有し、前記ダンサローラーが繰り出されるテープの張りに応じて前記固定ローラーに対して接離する。 Preferably, the path length adjusting unit is provided on the downstream side of the tape bonding machine, and includes a fixed roller and a dancer roller on which the tape to be fed is hung, and the fixing is performed according to the tension of the tape from which the dancer roller is fed. Contact and separate from the roller.
 以上によれば、第一送り部によるテープの送り速度が第二送り部によるテープの送り速度よりも低ければ、ダンサローラーが固定ローラーに近づいて、テープの経路長が短くなる。また、第一送り部によるテープの送り速度が第二送り部によるテープの送り速度よりも高ければ、ダンサローラーが固定ローラーから離れて、テープの経路長が長くなる。第一送り部によるテープの送り速度が第二送り部によるテープの送り速度に等しければ、テープの経路長が維持される。 According to the above, if the tape feeding speed by the first feeding part is lower than the tape feeding speed by the second feeding part, the dancer roller approaches the fixed roller and the tape path length becomes short. Further, if the tape feeding speed by the first feeding section is higher than the tape feeding speed by the second feeding section, the dancer roller is separated from the fixed roller, and the path length of the tape becomes long. If the tape feeding speed by the first feeding section is equal to the tape feeding speed by the second feeding section, the tape path length is maintained.
〔実施の形態〕
 以下、図面を参照して、本発明の実施形態について説明する。但し、以下に述べる実施形態には、本発明を実施するために技術的に好ましい種々の限定が付されている。そのため、本発明の範囲を以下の実施形態及び図示例に限定するものではない。
Embodiment
Embodiments of the present invention will be described below with reference to the drawings. However, the embodiments described below are given various technically preferable limitations for carrying out the present invention. Therefore, the scope of the present invention is not limited to the following embodiments and illustrated examples.
 図1は、テープスプライシング装置(tape splicing apparatus)10の側面図である。図2は、テープスプライシング装置10の正面図である。このテープスプライシング装置10は、テープを順次繰り出すとともに、先に繰り出したテープの末端を次に繰り出すテープの先端に接続する装置である。従って、このテープスプライシング装置10は、複数のテープを順次連続的に繰り出すテープ繰り出し装置である。 FIG. 1 is a side view of a tape splicing apparatus 10. FIG. 2 is a front view of the tape splicing device 10. The tape splicing device 10 is a device that sequentially feeds the tapes and connects the end of the previously fed tape to the leading end of the tape that is next fed. Therefore, the tape splicing device 10 is a tape feeding device that sequentially and continuously feeds a plurality of tapes.
 テープスプライシング装置10に使用されるフレキシブルなテープは、図3に示すようなキャリアテープ2である。エンボステープ3にカバーテープ4が貼着されることによって、キャリアテープ2が構成される。エンボステープ3及びカバーテープ4は、一定幅で細長く帯状に形成された樹脂製又は紙製のものである。エンボステープ3には、複数の収容凹部5がエンボステープ3の長手方向に沿って等間隔で配列されるように形成されている。収容凹部5には、ICチップ6が収容されている。カバーテープ4が、これら収容凹部5を覆うようにしてエンボステープ3に貼り合わせられている。また、エンボステープ3の幅方向一端側には、複数の送り穴7がエンボステープ3の長手方向に沿って等間隔で配列されるように形成されている。 The flexible tape used in the tape splicing device 10 is a carrier tape 2 as shown in FIG. The carrier tape 2 is configured by attaching the cover tape 4 to the embossed tape 3. The embossed tape 3 and the cover tape 4 are made of a resin or paper that is formed in a strip shape with a constant width. The embossed tape 3 is formed with a plurality of receiving recesses 5 arranged at equal intervals along the longitudinal direction of the embossed tape 3. An IC chip 6 is accommodated in the accommodating recess 5. A cover tape 4 is bonded to the embossed tape 3 so as to cover these accommodating recesses 5. A plurality of feed holes 7 are formed at one end in the width direction of the embossed tape 3 so as to be arranged at equal intervals along the longitudinal direction of the embossed tape 3.
 キャリアテープ2はリール1に巻回され、そのようなリール1がテープスプライシング装置10に装着される。図2に示すように、複数のリール1が並列されており、こられリール1が順次供給源となる。キャリアテープ2に複数のICチップ6が収容されているので、このテープスプライシング装置10は、キャリアテープ2を下流に繰り出すことによってICチップ6を下流へ順次供給する電子部品供給装置として利用される。テープスプライシング装置10の下流側には、テープスプライシング装置10によって順次送られてきたICチップ6を回路基板等に実装する電子部品実装装置、或いは、順次送られたICチップ6を錠剤等に埋め込む電子部品埋込装置(例えば打錠機)等が設けられている。 The carrier tape 2 is wound around the reel 1 and the reel 1 is mounted on the tape splicing device 10. As shown in FIG. 2, a plurality of reels 1 are arranged in parallel, and these reels 1 are sequentially supplied. Since the plurality of IC chips 6 are accommodated in the carrier tape 2, the tape splicing device 10 is used as an electronic component supply device that sequentially supplies the IC chips 6 downstream by feeding the carrier tape 2 downstream. On the downstream side of the tape splicing device 10, an electronic component mounting apparatus for mounting the IC chips 6 sequentially sent by the tape splicing device 10 on a circuit board or the like, or an electronic device in which the IC chips 6 sent in sequence are embedded in tablets or the like. A component embedding device (for example, a tableting machine) or the like is provided.
 図1及び図2に示すように、テープスプライシング装置10は、制御部15、機台20、リール送り機30、第一送り部50、第二送り部60、経路長調整部70、テープ切断機80及びテープ接合機90等を備える。 As shown in FIGS. 1 and 2, the tape splicing device 10 includes a control unit 15, a machine base 20, a reel feeder 30, a first feeding unit 50, a second feeding unit 60, a path length adjusting unit 70, a tape cutting machine. 80, a tape bonding machine 90, and the like.
 機台20が床面に載置される。機台20の前部の上にリール送り機30が搭載され、機台20の後部の上に機枠22が搭載され、機枠22に第一送り部50、第二送り部60、経路長調整部70、テープ切断機80及びテープ接合機90が取り付けられている。 Machine base 20 is placed on the floor. A reel feeder 30 is mounted on the front part of the machine base 20, and a machine frame 22 is mounted on the rear part of the machine base 20, and the first feed unit 50, the second feed unit 60, and the path length are mounted on the machine frame 22. The adjusting unit 70, the tape cutting machine 80, and the tape bonding machine 90 are attached.
 リール送り機30は、複数のリール1を回転可能に保持するとともに、これらリール1を順次所定の供給位置P(図2参照)に間欠的に送るものである。リール送り機30はリニアガイド31、キャリッジ32、駆動装置33及び複数のカセット34等を有する。 The reel feeder 30 is configured to hold a plurality of reels 1 rotatably and to intermittently feed the reels 1 to a predetermined supply position P (see FIG. 2). The reel feeder 30 includes a linear guide 31, a carriage 32, a driving device 33, a plurality of cassettes 34, and the like.
 リニアガイド31は、機台20上に敷設されているとともに、左右方向(図1の紙面に垂直な方向)に延在する。リニアガイド31上にキャリッジ32が設けられ、キャリッジ32には複数のカセット34が搭載され、これらカセット34が左右方向に並列されている。リニアガイド31によってキャリッジ32及びカセット34が左右方向に案内される。駆動装置33によってキャリッジ32が駆動されることによって、キャリッジ32及びカセット34が左右に往復移動する。駆動装置33は動力源(例えばステッピングモーター又はサーボモーター)及び動力伝達機構(例えばピニオンラック機構、ベルト伝動機構、ボールねじ伝動機構)等から構成され、動力源の動力が動力伝達機構によってキャリッジ32に伝達される。 The linear guide 31 is laid on the machine base 20 and extends in the left-right direction (direction perpendicular to the paper surface of FIG. 1). A carriage 32 is provided on the linear guide 31, and a plurality of cassettes 34 are mounted on the carriage 32, and these cassettes 34 are juxtaposed in the left-right direction. The carriage 32 and the cassette 34 are guided in the left-right direction by the linear guide 31. When the carriage 32 is driven by the driving device 33, the carriage 32 and the cassette 34 reciprocate left and right. The driving device 33 includes a power source (for example, a stepping motor or a servo motor) and a power transmission mechanism (for example, a pinion rack mechanism, a belt transmission mechanism, a ball screw transmission mechanism), and the like. The power of the power source is transmitted to the carriage 32 by the power transmission mechanism. Communicated.
 カセット34は前側及び上側が開口した箱状に設けられている。カセット34の内側の下部から後部にかけて複数のローラー35が回転可能に取り付けられ、これら複数のローラー35が円周に沿って配列されている。リール1が立てられた状態でカセット34内に収容され、リール1の外周面が複数のローラー35に接触することによってローラー35が回転可能な状態で支持される。以上のようなカセット34が採用されているので、カセット34にリール1を差し込んだり、カセット34からリール1を引き出したりするだけで、リール1の交換作業を容易に行うことができる。 The cassette 34 is provided in a box shape with the front and upper sides opened. A plurality of rollers 35 are rotatably attached from the lower part inside the cassette 34 to the rear part, and the plurality of rollers 35 are arranged along the circumference. The reel 1 is housed in the cassette 34 in a standing state, and the roller 35 is supported in a rotatable state by the outer peripheral surface of the reel 1 coming into contact with the plurality of rollers 35. Since the cassette 34 as described above is employed, the reel 1 can be easily replaced by simply inserting the reel 1 into the cassette 34 or pulling out the reel 1 from the cassette 34.
 カセット34の上側には、カセット34に収容されたリール1のキャリアテープ2をテープ接合機90へ繰り出す繰り出し部40が設けられている。繰り出し部40の数がカセット34の数と同数であり、カセット34のそれぞれに繰り出し部40が設けられている。従って、繰り出し部40もキャリッジ32及びカセット34とともに左右に移動する。 On the upper side of the cassette 34, a feeding unit 40 for feeding the carrier tape 2 of the reel 1 accommodated in the cassette 34 to the tape bonding machine 90 is provided. The number of feeding sections 40 is the same as the number of cassettes 34, and the feeding sections 40 are provided in each of the cassettes 34. Accordingly, the feeding portion 40 also moves left and right together with the carriage 32 and the cassette 34.
 繰り出し部40が従動ローラー41、駆動ローラー42及び圧接ローラー43を有する。従動ローラー41がカセット34の上側において回転可能に設けられ、駆動ローラー42が従動ローラー41の後ろ側において回転可能に設けられ、圧接ローラー43が駆動ローラー42の上側において回転可能に設けられている。圧接ローラー43が駆動ローラー42に対して接離可能に設けられ、バネ等の付勢部が圧接ローラー43を付勢してその圧接ローラー43を駆動ローラー42に接触させる。 The feeding unit 40 has a driven roller 41, a driving roller 42, and a pressing roller 43. The driven roller 41 is provided rotatably on the upper side of the cassette 34, the driving roller 42 is provided rotatably on the rear side of the driven roller 41, and the pressure contact roller 43 is provided rotatably on the upper side of the driving roller 42. The pressure roller 43 is provided so as to be able to contact and separate with respect to the drive roller 42, and an urging portion such as a spring urges the pressure roller 43 to bring the pressure roller 43 into contact with the drive roller 42.
 リール1から引き出されたキャリアテープ2は従動ローラー41を経由して圧接ローラー43及び駆動ローラー42に案内されている。すなわち、キャリアテープ2は、従動ローラー41に掛けられているとともに、圧接ローラー43と駆動ローラー42との間に挟まれる。駆動ローラー42はスプロケット付きのローラーであり、そのスプロケットの歯がキャリアテープ2の送り穴7に挿入されて引っ掛かる。これにより、駆動ローラー42が回転されると、キャリアテープ2が送られ、キャリアテープ2が駆動ローラー42に対して滑らない。 The carrier tape 2 drawn out from the reel 1 is guided to the pressure roller 43 and the driving roller 42 via the driven roller 41. That is, the carrier tape 2 is hung on the driven roller 41 and is sandwiched between the pressure roller 43 and the driving roller 42. The drive roller 42 is a roller with a sprocket, and the sprocket teeth are inserted into the feed hole 7 of the carrier tape 2 and caught. Thereby, when the driving roller 42 is rotated, the carrier tape 2 is fed, and the carrier tape 2 does not slip with respect to the driving roller 42.
 駆動装置33によってキャリッジ32が駆動されることによって、複数のカセット34、複数のリール1及び複数の繰り出し部40が所定の供給位置P(具体的には、リニアガイド31の中間部)に順次送られる。ここで、複数のカセット34のうち所定の供給位置Pに位置するカセット34を供給元カセット34といい、他のカセット34を待機カセット34といい、供給元カセット34に収容されたリール1を供給元リール1といい、待機カセット34に収容されたリール1を待機リール1という。 When the carriage 32 is driven by the driving device 33, the plurality of cassettes 34, the plurality of reels 1, and the plurality of feeding portions 40 are sequentially fed to a predetermined supply position P (specifically, an intermediate portion of the linear guide 31). It is done. Here, among the plurality of cassettes 34, the cassette 34 located at a predetermined supply position P is referred to as a supply source cassette 34, the other cassette 34 is referred to as a standby cassette 34, and the reel 1 accommodated in the supply source cassette 34 is supplied. The original reel 1 is referred to as the reel 1 accommodated in the standby cassette 34.
 供給元リール1から引き出されたキャリアテープ2は、繰り出し部40の駆動ローラー42及び圧接ローラー43から更に下流側へと引き出されていて、繰り出し部40、テープ切断機80、テープ接合機90、第一送り部50、経路長調整部70、第二送り部60の順に案内されている。一方、待機リール1から引き出されたキャリアテープ2の先端の位置が圧接ローラー43及び駆動ローラー42に合わせられている。ここで、事前準備として、作業者が待機リール1からキャリアテープ2を引き出して、キャリアテープ2の先端部を圧接ローラー43と駆動ローラー42との間に挟み込む。更に、事前準備として、作業者は、最初に供給位置Pに配置した供給元リール1からキャリアテープ2を引き出して、繰り出し部40、テープ切断機80、テープ接合機90、第一送り部50、経路長調整部70、第二送り部60の順に配索する。第二送り部60の下流側では、使用済みのキャリアテープ2を巻取リール等に巻回する。 The carrier tape 2 drawn out from the supply reel 1 is drawn further downstream from the driving roller 42 and the pressure roller 43 of the feeding unit 40, and the feeding unit 40, the tape cutting machine 80, the tape joining machine 90, The first feeding unit 50, the path length adjusting unit 70, and the second feeding unit 60 are guided in this order. On the other hand, the position of the tip of the carrier tape 2 pulled out from the standby reel 1 is aligned with the pressure roller 43 and the drive roller 42. Here, as advance preparation, the operator pulls out the carrier tape 2 from the standby reel 1 and sandwiches the leading end portion of the carrier tape 2 between the pressure roller 43 and the driving roller 42. Further, as a preliminary preparation, the operator pulls out the carrier tape 2 from the supply source reel 1 initially arranged at the supply position P, and feeds out the feeding unit 40, the tape cutting machine 80, the tape joining machine 90, the first feeding unit 50, The route length adjusting unit 70 and the second sending unit 60 are arranged in this order. On the downstream side of the second feeding section 60, the used carrier tape 2 is wound around a take-up reel or the like.
 供給位置P近傍には、ステッピングモーター(又はサーボモーター)及び歯車伝動機構等からなる駆動装置45が設けられている。供給位置Pに位置する繰り出し部40の駆動ローラー42が駆動装置45に連結され、その駆動装置45の動力が駆動ローラー42に伝達され、その駆動ローラー42が駆動される。一方、他の繰り出し部40の駆動ローラー42は駆動装置45から切り離され、駆動装置45の動力がそれら駆動ローラー42から遮断される。以下、供給位置Pに位置するとともに供給元カセット34と組となる繰り出し部40をアクティブ繰り出し部40といい、供給位置Pにからずれて配置されているとともに待機カセット34と組となる繰り出し部40を非アクティブ繰り出し部40という。 In the vicinity of the supply position P, a driving device 45 including a stepping motor (or servo motor) and a gear transmission mechanism is provided. The driving roller 42 of the feeding unit 40 located at the supply position P is connected to the driving device 45, the power of the driving device 45 is transmitted to the driving roller 42, and the driving roller 42 is driven. On the other hand, the driving rollers 42 of the other feeding units 40 are disconnected from the driving device 45, and the power of the driving device 45 is cut off from these driving rollers 42. Hereinafter, the feeding unit 40 that is located at the supply position P and that is paired with the supply source cassette 34 is referred to as an active feeding unit 40, and is disposed at a position shifted from the feeding position P and is paired with the standby cassette 34. Is referred to as an inactive feeding unit 40.
 機枠22の前部には、ガイドローラー対49が取り付けられている。ガイドローラー対49は、互いに平行であって互いに当接した2つの従動ローラーから構成されている。ガイドローラー対49は、供給位置Pに位置するアクティブ繰り出し部40の駆動ローラー42及び圧接ローラー43の後ろ側に配置されている。供給位置Pに位置しない非アクティブ繰り出し部40の駆動ローラー42及び圧接ローラー43は、ガイドローラー対49から左又は右にずれている。アクティブ繰り出し部40から引き出されるキャリアテープ2は、ガイドローラー対49の二つのローラーの間に挟まれる。 A guide roller pair 49 is attached to the front of the machine frame 22. The guide roller pair 49 is composed of two driven rollers that are parallel to each other and in contact with each other. The guide roller pair 49 is disposed behind the driving roller 42 and the pressure roller 43 of the active feeding unit 40 located at the supply position P. The driving roller 42 and the pressure roller 43 of the inactive feeding unit 40 that are not located at the supply position P are shifted from the guide roller pair 49 to the left or right. The carrier tape 2 drawn out from the active feeding portion 40 is sandwiched between two rollers of the guide roller pair 49.
 第一送り部50は、供給位置Pに位置する供給元リール1からキャリアテープ2を引き出して、そのキャリアテープ2を下流へ送るものである。第一送り部50はローラー対51、従動ローラー対52、ローラー対53及び駆動装置54等を備える。ローラー対51は、互いに平行であって互いに当接した2本のローラーから構成されている。従動ローラー対52及びローラー対53についても同様である。 The first feeding unit 50 pulls out the carrier tape 2 from the supply source reel 1 located at the supply position P, and sends the carrier tape 2 downstream. The first feeding unit 50 includes a roller pair 51, a driven roller pair 52, a roller pair 53, a driving device 54, and the like. The roller pair 51 is composed of two rollers that are parallel to each other and in contact with each other. The same applies to the driven roller pair 52 and the roller pair 53.
 ローラー対51、従動ローラー対52及びローラー対53は、ガイドローラー対49の後ろ側において機枠22に取り付けられている。そして、前から後ろに向かってガイドローラー対49、ローラー対51、従動ローラー対52、ローラー対53の順に配列されている。左右方向(図1の紙面に垂直な方向)におけるガイドローラー対49、ローラー対51、従動ローラー対52、ローラー対53及び送りローラー対61の位置は供給位置Pに揃っている。 The roller pair 51, the driven roller pair 52, and the roller pair 53 are attached to the machine frame 22 behind the guide roller pair 49. The guide roller pair 49, the roller pair 51, the driven roller pair 52, and the roller pair 53 are arranged in this order from the front to the back. The positions of the guide roller pair 49, the roller pair 51, the driven roller pair 52, the roller pair 53, and the feed roller pair 61 in the left-right direction (the direction perpendicular to the paper surface of FIG. 1) are aligned with the supply position P.
 アクティブ繰り出し部40から引き出されたキャリアテープ2は、ガイドローラー対49、ローラー対51、従動ローラー対52、ローラー対53の順にこれらのローラー対49,51~55によって案内される。ローラー対51の二つのローラーはそれらの間にキャリアテープ2を挟み込む。従動ローラー対52及びローラー対53についても同様である。 The carrier tape 2 drawn out from the active feeding section 40 is guided by these roller pairs 49, 51 to 55 in the order of the guide roller pair 49, the roller pair 51, the driven roller pair 52, and the roller pair 53. The two rollers of the roller pair 51 sandwich the carrier tape 2 between them. The same applies to the driven roller pair 52 and the roller pair 53.
 ローラー対51のうち一方又は両方のローラーは、ステッピングモーター(又はサーボモーター)及び歯車伝動機構等からなる駆動装置54によって駆動される駆動ローラーである。ローラー対53のうち一方又は両方のローラーについても同様である。ローラー対51のうち一方の駆動ローラーはスプロケット付きのローラーであり、そのスプロケットの歯がキャリアテープ2の送り穴7に挿入されて引っ掛かる。ローラー対51のうち一方の駆動ローラーについても同様である。ローラー対51,53の駆動ローラーが駆動装置54によって駆動されることによって、キャリアテープ2がガイドローラー対49からローラー対53に向けて送られる。 One or both rollers of the roller pair 51 are drive rollers that are driven by a drive device 54 including a stepping motor (or servo motor) and a gear transmission mechanism. The same applies to one or both rollers of the roller pair 53. One drive roller of the roller pair 51 is a roller with a sprocket, and the teeth of the sprocket are inserted into the feed hole 7 of the carrier tape 2 and caught. The same applies to one drive roller of the roller pair 51. When the driving rollers of the roller pairs 51 and 53 are driven by the driving device 54, the carrier tape 2 is fed from the guide roller pair 49 toward the roller pair 53.
 第二送り部60は、第一送り部50よりも下流側においてキャリアテープ2を下流へ送るものである。第二送り部60は送りローラー対61及び駆動装置62を備える。送りローラー対61は、互いに平行であって互いに当接した2本のローラーから構成されている。送りローラー対61は機枠22の後端部に取り付けられている。送りローラー対61はローラー対53から後ろ斜め上に離れている。供給元リール1から引き出されたキャリアテープ2がローラー対53から経路長調整部70を経由して送りローラー対61まで案内されて、送りローラー対61の二つのローラーがそれらの間にキャリアテープ2を挟み込む。送りローラー対61のうち一方又は両方のローラーは、ステッピングモーター(又はサーボモーター)及び歯車伝動機構等からなる駆動装置62によって駆動される駆動ローラーである。そして一方の駆動ローラーにはスプロケットが設けられ、そのスプロケットの歯がキャリアテープ2の送り穴7に挿入されて引っ掛かる。送りローラー対61の駆動ローラーが駆動装置62によって駆動されることによって、キャリアテープ2が送りローラー対61から下流へ送られる。なお、送りローラー対61よりも下流では、使用済みキャリアテープ2が巻取リール等に巻回されることによって、キャリアテープ2が引かれる。 The second feeding section 60 feeds the carrier tape 2 downstream from the first feeding section 50. The second feed unit 60 includes a feed roller pair 61 and a drive device 62. The feed roller pair 61 is composed of two rollers that are parallel to each other and in contact with each other. The feed roller pair 61 is attached to the rear end of the machine casing 22. The feed roller pair 61 is separated rearward and upward from the roller pair 53. The carrier tape 2 drawn out from the supply reel 1 is guided from the roller pair 53 to the feed roller pair 61 via the path length adjusting unit 70, and the two rollers of the feed roller pair 61 are in between them. Is inserted. One or both rollers of the feed roller pair 61 are drive rollers that are driven by a drive device 62 including a stepping motor (or servo motor) and a gear transmission mechanism. One drive roller is provided with a sprocket, and the sprocket teeth are inserted into the feed hole 7 of the carrier tape 2 and caught. When the drive roller of the feed roller pair 61 is driven by the drive device 62, the carrier tape 2 is fed downstream from the feed roller pair 61. In addition, downstream of the feed roller pair 61, the carrier tape 2 is pulled by winding the used carrier tape 2 around a take-up reel or the like.
 経路長調整部70は、第一送り部50と第二送り部60との間に設けられている。そして、経路長調整部70は、第一送り部50から第二送り部60までのキャリアテープ2の経路長を調整して、そのキャリアテープ2を張った状態に維持する。ここで、経路長調整部70は、固定ローラー71a,71b,71c,71d,ダンサローラー72a,72b,72c,72d、移動体73、ガイド部74及び付勢部75を備える。固定ローラー71a,71b,71c,71dは、これらの順に前から後ろへ等間隔で配列されているとともに、ローラー対53の後ろ側且つ上側において機枠22に取り付けられている。これら固定ローラー71a,71b,71c,71dは、送りローラー対61の前側に配置されているとともに、位置が固定されている。これらローラー71a,71b,71c,71dの下側からガイド部74が下方へ延び、そのガイド部74が機枠22に設けられている。ガイド部74には移動体73が取り付けられて、移動体73がガイド部74によって上下方向(鉛直方向)に案内される。移動体73の上下方向の可動範囲はガイド部74によって定められている。移動体73にはダンサローラー72a,72b,72c,72dが回転可能に取り付けられている。これらダンサローラー72a,72b,72c,72dは、これらの順に前から後ろへ等間隔で配列されている。 The path length adjusting unit 70 is provided between the first feeding unit 50 and the second feeding unit 60. Then, the path length adjusting unit 70 adjusts the path length of the carrier tape 2 from the first feeding unit 50 to the second feeding unit 60 and maintains the carrier tape 2 in a stretched state. Here, the path length adjusting unit 70 includes fixed rollers 71a, 71b, 71c, 71d, dancer rollers 72a, 72b, 72c, 72d, a moving body 73, a guide unit 74, and an urging unit 75. The fixed rollers 71a, 71b, 71c, 71d are arranged at equal intervals from the front to the rear in this order, and are attached to the machine frame 22 on the rear side and the upper side of the roller pair 53. These fixed rollers 71a, 71b, 71c, 71d are arranged on the front side of the feed roller pair 61 and their positions are fixed. A guide portion 74 extends downward from below the rollers 71a, 71b, 71c, 71d, and the guide portion 74 is provided in the machine casing 22. A moving body 73 is attached to the guide portion 74, and the moving body 73 is guided in the vertical direction (vertical direction) by the guide portion 74. The movable range of the moving body 73 in the vertical direction is determined by the guide portion 74. Dancer rollers 72a, 72b, 72c, 72d are rotatably attached to the moving body 73. These dancer rollers 72a, 72b, 72c, 72d are arranged at equal intervals from the front to the back in this order.
 供給元リール1から引き出されたキャリアテープ2は、ローラー対53から送りローラー対61に向かって、ローラー71a,72a,71b,72b,71c,72c,71d,72dの順に掛けられていて、葛折り状の経路をとる。 The carrier tape 2 drawn out from the supply reel 1 is hung in the order of rollers 71a, 72a, 71b, 72b, 71c, 72c, 71d, 72d from the roller pair 53 toward the feed roller pair 61. Take a path.
 ダンサローラー72a,72b,72c,72d及び移動体73は、それらの自重とキャリアテープ2のテンションとのバランスに応じて上下動する。これにより、第一送り部50によるテープ送り速度と第二送り部60によるテープ送り速度の差に応じて、キャリアテープ2の経路長が経路長調整部70によって調整される。 The dancer rollers 72 a, 72 b, 72 c, 72 d and the moving body 73 move up and down according to the balance between their own weight and the tension of the carrier tape 2. Accordingly, the path length of the carrier tape 2 is adjusted by the path length adjusting unit 70 in accordance with the difference between the tape feeding speed by the first feeding unit 50 and the tape feeding speed by the second feeding unit 60.
 具体的には、第二送り部60によるキャリアテープ2の送り速度が第一送り部50によるキャリアテープ2の送り速度よりも高速であれば、キャリアテープ2の張りが強くなるので、ダンサローラー72a,72b,72c,72d及び移動体73が上昇により固定ローラー71a,71b,71c,71dに近づき、キャリアテープ2の経路長が次第に短くなる。第二送り部60によるキャリアテープ2の送り速度が第一送り部50によるキャリアテープ2の送り速度よりも低速であれば、キャリアテープ2の張りが弱くなるので、移動体73及びダンサローラー72a,72b,72c,72dが下降により固定ローラー71a,71b,71c,71dから離れ、キャリアテープ2の経路長が次第に長くなる。第二送り部60によるキャリアテープ2の送り速度が第一送り部50によるキャリアテープ2の送り速度に等しければ、キャリアテープ2の張りが一定であるので、移動体73及びダンサローラー72a,72b,72c,72dが昇降せず、キャリアテープ2の経路長が維持される。
 なお、ダンサローラー72a,72b,72c,72d及び移動体73の自重が重過ぎる場合には、カウンターウエイトを設けるなどして調整を行う。
Specifically, if the feeding speed of the carrier tape 2 by the second feeding section 60 is higher than the feeding speed of the carrier tape 2 by the first feeding section 50, the tension of the carrier tape 2 becomes strong, so the dancer roller 72a , 72b, 72c, 72d and the moving body 73 move closer to the fixed rollers 71a, 71b, 71c, 71d due to ascending, and the path length of the carrier tape 2 is gradually shortened. If the feeding speed of the carrier tape 2 by the second feeding section 60 is lower than the feeding speed of the carrier tape 2 by the first feeding section 50, the tension of the carrier tape 2 becomes weak, so the moving body 73 and the dancer roller 72a, 72b, 72c, and 72d move away from the fixed rollers 71a, 71b, 71c, and 71d due to lowering, and the path length of the carrier tape 2 is gradually increased. If the feeding speed of the carrier tape 2 by the second feeding section 60 is equal to the feeding speed of the carrier tape 2 by the first feeding section 50, the tension of the carrier tape 2 is constant, so the moving body 73 and the dancer rollers 72a, 72b, 72c and 72d do not move up and down, and the path length of the carrier tape 2 is maintained.
If the weights of the dancer rollers 72a, 72b, 72c, 72d and the moving body 73 are too heavy, adjustment is performed by providing a counterweight.
 図4は、従動ローラー41からローラー対53までのキャリアテープ2の経路を拡大して示した側面図である。図4に示すように、供給位置Pと第一送り部50との間には、第一テープセンサー89、テープ切断機80、第二テープセンサー98、チップセンサー99及びテープ接合機90が設けられている。 FIG. 4 is an enlarged side view showing the path of the carrier tape 2 from the driven roller 41 to the roller pair 53. As shown in FIG. 4, a first tape sensor 89, a tape cutting machine 80, a second tape sensor 98, a chip sensor 99, and a tape bonding machine 90 are provided between the supply position P and the first feeding unit 50. ing.
 テープ切断機80はガイドローラー対49とローラー対51との間に設けられ、テープ接合機90はテープ切断機80とローラー対51との間に設けられている。テープ切断機80は、ガイドローラー対49の下流側且つテープ接合機90の上流側においてキャリアテープ2を切断するものである。テープ切断機80は上刃81、下刃82及びカッター駆動装置83等を備える。上下動可能な上刃81がキャリアテープ2の上側で待機し、上下動可能な下刃82がキャリアテープ2の下側で待機し、カッター駆動装置83が上刃81及び下刃82を上下に駆動することによってこれら上刃81と下刃82を接離させる。カッター駆動装置83はソレノイド又はモーター等から構成されている。 The tape cutting machine 80 is provided between the guide roller pair 49 and the roller pair 51, and the tape joining machine 90 is provided between the tape cutting machine 80 and the roller pair 51. The tape cutting machine 80 cuts the carrier tape 2 on the downstream side of the guide roller pair 49 and on the upstream side of the tape bonding machine 90. The tape cutting machine 80 includes an upper blade 81, a lower blade 82, a cutter driving device 83, and the like. The upper blade 81 that can move up and down waits on the upper side of the carrier tape 2, the lower blade 82 that can move up and down waits on the lower side of the carrier tape 2, and the cutter driving device 83 moves the upper blade 81 and the lower blade 82 up and down. By driving, the upper blade 81 and the lower blade 82 are brought into contact with and separated from each other. The cutter driving device 83 includes a solenoid or a motor.
 テープ接合機90は、テープ切断機80による切断箇所よりも下流側且つローラー対51の上流側において先のキャリアテープ2の末端と次のキャリアテープ2の先端を接合するものである。具体的には、先のキャリアテープ2の末端と次のキャリアテープ2の先端がテープ切断機80による切断箇所よりも下流側で突き合わせられた状態で、テープ接合機90がこれらのキャリアテープ2,2の両面又は片面に接合テープを貼着することによって、先のキャリアテープ2の末端と次のキャリアテープ2の先端が接合される。駆動装置91はテープ接合機90の動力源である。 The tape joining machine 90 joins the end of the previous carrier tape 2 and the tip of the next carrier tape 2 on the downstream side of the cutting position by the tape cutting machine 80 and the upstream side of the roller pair 51. Specifically, in a state where the end of the previous carrier tape 2 and the leading end of the next carrier tape 2 are abutted on the downstream side of the cutting position by the tape cutting machine 80, the tape joining machine 90 is connected to these carrier tapes 2, By sticking a joining tape on both sides or one side of 2, the end of the previous carrier tape 2 and the tip of the next carrier tape 2 are joined. The drive device 91 is a power source of the tape bonding machine 90.
 なお、テープ接合機90は、先のキャリアテープ2の末端と次のキャリアテープ2の先端を加熱することによってこれらを熱溶着するものでもよい。また、テープ接合機90は、先のキャリアテープ2の末端と次のキャリアテープ2の先端に接着剤を塗布するとともに、必要に応じて接着剤を紫外線或いは熱等によって硬化させるものでもよい。また、テープ接合機90は、先のキャリアテープ2の末端周辺と次のキャリアテープ2の先端周辺にステープルを打ち込むことによって、これらキャリアテープ2,2の端同士を接合するものでもよい。また、テープ接合機90は、縫い糸等で先のキャリアテープ2の末端周辺と次のキャリアテープ2の先端周辺に縫うことによって、これらキャリアテープ2,2の端同士を接合するものでもよい。何れの接合方式でも、先のキャリアテープ2の末端と次のキャリアテープ2の先端が突き合わせられた状態でこれらキャリアテープ2,2が接合される。 Note that the tape bonding machine 90 may be one in which the end of the previous carrier tape 2 and the tip of the next carrier tape 2 are heated to thermally weld them. Further, the tape bonding machine 90 may apply an adhesive to the end of the previous carrier tape 2 and the end of the next carrier tape 2, and may cure the adhesive with ultraviolet rays or heat as necessary. Further, the tape joining machine 90 may join the ends of the carrier tapes 2 and 2 by driving staples around the end of the previous carrier tape 2 and around the leading end of the next carrier tape 2. Further, the tape joining machine 90 may join the ends of the carrier tapes 2 and 2 by sewing them around the end of the previous carrier tape 2 and the front end of the next carrier tape 2 with a sewing thread or the like. In any joining method, the carrier tapes 2 and 2 are joined in a state in which the end of the previous carrier tape 2 and the tip of the next carrier tape 2 are abutted.
 テープ切断機80よりも上流側には、キャリアテープ2を検出する第一テープセンサー89が設けられている。より具体的には、第一テープセンサー89が駆動ローラー42とガイドローラー対49との間に設けられている。第一テープセンサー89は、例えば光電センサー(投光器及び受光器からなる)、近接センサー、接触センサー又はリミットスイッチである。 A first tape sensor 89 that detects the carrier tape 2 is provided upstream of the tape cutter 80. More specifically, the first tape sensor 89 is provided between the drive roller 42 and the guide roller pair 49. The first tape sensor 89 is, for example, a photoelectric sensor (consisting of a projector and a light receiver), a proximity sensor, a contact sensor, or a limit switch.
 テープ接合機90よりも上流側であってテープ切断機80よりも下流側には、第二テープセンサー98及びチップセンサー99が設けられている。より具体的には、第二テープセンサー98及びチップセンサー99がテープ切断機80の切断箇所とテープ接合機90の接合箇所との間に設けられ、第二テープセンサー98がチップセンサー99よりも上流側に配置されている。第二テープセンサー98はキャリアテープ2を検出するものであり、例えば光電センサー(投光器及び受光器からなる)、近接センサー、接触センサー又はリミットスイッチが第二テープセンサー98に採用される。チップセンサー99はICチップ6を検出するものであり、例えば収容凹部5内のICチップ6の有無がチップセンサー99によって判別される。これらセンサー89,98,99は検出結果を表す出力信号を後述の制御部15に出力する。 A second tape sensor 98 and a chip sensor 99 are provided upstream of the tape bonding machine 90 and downstream of the tape cutting machine 80. More specifically, the second tape sensor 98 and the chip sensor 99 are provided between the cutting position of the tape cutting machine 80 and the bonding position of the tape bonding machine 90, and the second tape sensor 98 is upstream of the chip sensor 99. Arranged on the side. The second tape sensor 98 detects the carrier tape 2. For example, a photoelectric sensor (comprising a projector and a light receiver), a proximity sensor, a contact sensor, or a limit switch is adopted as the second tape sensor 98. The chip sensor 99 detects the IC chip 6. For example, the chip sensor 99 determines the presence or absence of the IC chip 6 in the housing recess 5. These sensors 89, 98, 99 output an output signal representing the detection result to the control unit 15 described later.
 図1及び図2に示すように、リール送り機30の上方には制御部15が設けられている。制御部15は、コンピューター(例えば、プログラマブルロジックコントローラー)、モータードライバー及びハードウェアインターフェース等を有する。図5のブロック図に示すように、制御部15には第一テープセンサー89、第二テープセンサー98及びチップセンサー99の出力信号が入力される。例えば、テープセンサー89,98によってキャリアテープ2が検出されている場合、テープセンサー89,98の出力信号がハイレベルであり、テープセンサー89,98によってキャリアテープ2が検出されていない場合、テープセンサー89,98の出力信号がローレベルである。テープセンサー89,98によってキャリアテープ2の末端が検出された場合、テープセンサー89,98の出力信号がハイレベルからローレベルに切り替わり、テープセンサー89,98によってキャリアテープ2の先端が検出された場合、ローレベルからハイレベルに切り替わる。 As shown in FIGS. 1 and 2, a control unit 15 is provided above the reel feeder 30. The control unit 15 includes a computer (for example, a programmable logic controller), a motor driver, a hardware interface, and the like. As shown in the block diagram of FIG. 5, output signals of the first tape sensor 89, the second tape sensor 98, and the chip sensor 99 are input to the control unit 15. For example, when the carrier tape 2 is detected by the tape sensors 89 and 98, the output signals of the tape sensors 89 and 98 are at a high level, and when the carrier tape 2 is not detected by the tape sensors 89 and 98, the tape sensor The output signals 89 and 98 are at a low level. When the end of the carrier tape 2 is detected by the tape sensors 89 and 98, the output signals of the tape sensors 89 and 98 are switched from the high level to the low level, and the tip of the carrier tape 2 is detected by the tape sensors 89 and 98. , Switch from low level to high level.
 制御部15は、駆動装置33,45,54,62,83,91を制御する。つまり、制御部15は、所定のタイミングで駆動装置33,45,54,62,83,91を作動させたり、駆動装置33,45,54,62,83,91の速度を制御したり、駆動装置33,45,54,62,83,91を停止させたりする。 The control unit 15 controls the driving devices 33, 45, 54, 62, 83, and 91. That is, the control unit 15 operates the drive devices 33, 45, 54, 62, 83, 91 at a predetermined timing, controls the speed of the drive devices 33, 45, 54, 62, 83, 91, The apparatus 33, 45, 54, 62, 83, 91 is stopped.
 以下、テープスプライシング装置10の動作について説明する。
 テープスプライシング装置10は通常送り動作と切替動作を交互に繰り返す。通常送り動作とは、供給元リール1にキャリアテープ2が残っているとともに、供給元リール1から引き出されたキャリアテープ2が第二送り部60の送りローラー対61まで案内されて、そのキャリアテープ2が下流へ繰り出されている時の動作をいう。切替動作とは、供給元リール1からキャリアテープ2が全て引き出されることによって供給元リール1が空になり、その供給元リール1の隣りにある次のリール1が供給位置Pに送られ、次のリール1から引き出された次のキャリアテープ2が下流へ繰り出されるようになる時の動作をいう。切替動作が間欠的に行われるので、リール1が順次間欠的に供給位置Pに送られる。
Hereinafter, the operation of the tape splicing device 10 will be described.
The tape splicing device 10 repeats the normal feeding operation and the switching operation alternately. In the normal feeding operation, the carrier tape 2 remains on the supply source reel 1 and the carrier tape 2 drawn from the supply source reel 1 is guided to the feed roller pair 61 of the second feed unit 60 and the carrier tape. The operation when 2 is drawn downstream. In the switching operation, all the carrier tape 2 is pulled out from the supply reel 1 and the supply reel 1 becomes empty, the next reel 1 adjacent to the supply reel 1 is sent to the supply position P, and the next The operation when the next carrier tape 2 drawn out from the reel 1 is drawn out downstream. Since the switching operation is intermittently performed, the reels 1 are sequentially and sequentially sent to the supply position P.
 まず、テープスプライシング装置10の通常送り動作について説明する。
 通常送り動作中、制御部15がテープ切断機80の駆動装置83及びテープ接合機90の駆動装置91を停止状態に維持する。そうすると、テープ切断機80の上刃81と下刃82が互いに離れた位置で待機し、テープ接合機90も待機する。また、制御部15がリール送り機30の駆動装置33を停止状態に維持し、供給元カセット34が供給位置Pに位置し、待機カセット34が供給位置P以外に位置する。
First, the normal feeding operation of the tape splicing device 10 will be described.
During the normal feeding operation, the control unit 15 maintains the driving device 83 of the tape cutting machine 80 and the driving device 91 of the tape bonding machine 90 in a stopped state. If it does so, it will stand by in the position where the upper blade 81 and the lower blade 82 of the tape cutting machine 80 left | separated mutually, and the tape joining machine 90 will also wait. Further, the control unit 15 maintains the driving device 33 of the reel feeder 30 in a stopped state, the supply source cassette 34 is located at the supply position P, and the standby cassette 34 is located at a position other than the supply position P.
 通常送り動作中、制御部15が駆動装置45の電力を遮断し、駆動装置45が保持力の無いフリー状態になるので、駆動ローラー42がキャリアテープ2の送りに従動する。また、制御部15が第一送り部50の駆動装置54を定速制御し、第一送り部50(特に、ローラー対51,53)によるキャリアテープ2の送り速度が一定に保たれる。同様に、制御部15が第二送り部60の駆動装置62を定速制御する。そうすると、キャリアテープ2が第二送り部60から下流へ定常的に送られる。ここで、第一送り部50によるキャリアテープ2の送り速度と第二送り部60(特に、送りローラー対61)によるキャリアテープ2の送り速度は、制御部15によって互いに等しく制御される。この送り速度をV1と表す。なお、通常送り動作中に制御部15がアクティブ繰り出し部40の駆動装置45を定速制御してもよいが、その場合、アクティブ繰り出し部40(特に、駆動ローラー42)によるキャリアテープ2の送り速度は制御部15によって速度V1に等しく制御される。 During the normal feeding operation, the control unit 15 cuts off the electric power of the driving device 45 and the driving device 45 enters a free state without holding force, so that the driving roller 42 follows the feeding of the carrier tape 2. Further, the control unit 15 controls the driving device 54 of the first feeding unit 50 at a constant speed, and the feeding speed of the carrier tape 2 by the first feeding unit 50 (particularly, the roller pair 51, 53) is kept constant. Similarly, the control unit 15 controls the driving device 62 of the second feeding unit 60 at a constant speed. Then, the carrier tape 2 is steadily sent downstream from the second feeding part 60. Here, the feed speed of the carrier tape 2 by the first feed section 50 and the feed speed of the carrier tape 2 by the second feed section 60 (particularly the feed roller pair 61) are controlled equally by the control section 15. This feed speed is represented as V1. The control unit 15 may control the drive device 45 of the active feeding unit 40 at a constant speed during the normal feeding operation. In this case, the feeding speed of the carrier tape 2 by the active feeding unit 40 (particularly, the driving roller 42). Is controlled to be equal to the speed V1 by the control unit 15.
 第一送り部50によるキャリアテープ2の送り速度と第二送り部60によるキャリアテープ2の送り速度が等しいので、移動体73及びダンサローラー72a,72b,72c,72dが可動範囲の最上位よりも下側の位置(例えば、最下位近傍)において停止している。 Since the feeding speed of the carrier tape 2 by the first feeding section 50 and the feeding speed of the carrier tape 2 by the second feeding section 60 are equal, the moving body 73 and the dancer rollers 72a, 72b, 72c, 72d are more than the highest position in the movable range. It stops at the lower position (for example, near the lowest position).
 また、テープセンサー89,98によってキャリアテープ2が検出されており、その旨の出力信号(ハイレベル)がテープセンサー89,98によって制御部15に出力されている。 Further, the carrier tape 2 is detected by the tape sensors 89 and 98, and an output signal (high level) to that effect is output to the control unit 15 by the tape sensors 89 and 98.
 次に、テープスプライシング装置10の切替動作について、図6のフローチャートを参照して、説明する。なお、以下の説明において先のキャリアテープ2の符号を2Aとし、次のキャリアテープ2の符号を2Bとする。 Next, the switching operation of the tape splicing device 10 will be described with reference to the flowchart of FIG. In the following description, the code of the previous carrier tape 2 is 2A, and the code of the next carrier tape 2 is 2B.
 切替動作は、先のキャリアテープ2Aの末端が第一テープセンサー89を横切ることによって開始される。つまり、通常送り動作中に制御部15が第一テープセンサー89の出力信号を監視し(ステップS1)、第一テープセンサー89によって先のキャリアテープ2Aの末端が検出されると、切替動作が開始される(ステップS1:YES)。なお、切替動作中も継続して、制御部15が第二送り部60の駆動装置62を定速制御し、先のキャリアテープ2Aが第二送り部60によって速度V1で繰り出される。 The switching operation is started when the end of the previous carrier tape 2A crosses the first tape sensor 89. That is, the control unit 15 monitors the output signal of the first tape sensor 89 during the normal feeding operation (step S1), and the switching operation starts when the end of the previous carrier tape 2A is detected by the first tape sensor 89. (Step S1: YES). The controller 15 continues to control the driving device 62 of the second feeding unit 60 at a constant speed during the switching operation, and the previous carrier tape 2A is fed out by the second feeding unit 60 at the speed V1.
 そして、制御部15がテープ切断機80の駆動装置83を駆動して(ステップS2)、テープ切断機80が先のキャリアテープ2Aの末端側2A1を切り落す(図7参照)。切り落とされた部分2A1は供給元リール1の中心部に巻かれていたので、その部分2A1が大きな曲率で丸まっており、先のキャリアテープ2Aの残留部分の曲率が小さい。なお、通常送り動作中に駆動装置45が定速制御されていた場合には、制御部15がステップS2において駆動装置45の電力を遮断し、駆動装置45が保持力の無いフリー状態になる。 And the control part 15 drives the drive device 83 of the tape cutting machine 80 (step S2), and the tape cutting machine 80 cuts off the terminal side 2A1 of the previous carrier tape 2A (refer FIG. 7). Since the cut-off portion 2A1 is wound around the center of the supply reel 1, the portion 2A1 is rounded with a large curvature, and the curvature of the remaining portion of the carrier tape 2A is small. When the driving device 45 is controlled at a constant speed during the normal feeding operation, the control unit 15 cuts off the power of the driving device 45 in step S2, and the driving device 45 enters a free state without holding force.
 続いて、制御部15が第二テープセンサー98の出力信号を監視する(ステップS3)。そして、第二テープセンサー98によって先のキャリアテープ2Aの末端が検出されると(ステップS3:YES)、キャリアテープ2Aの末端がテープ接合機90の接合位置に位置決めされるように(図8参照)、制御部15が第一送り部50の駆動装置54を所定量だけ定速制御する(ステップS4)。そして、キャリアテープ2Aの末端がテープ接合機90の接合位置に位置したら、制御部15が駆動装置54を停止させる(ステップS4)。 Subsequently, the control unit 15 monitors the output signal of the second tape sensor 98 (step S3). When the end of the previous carrier tape 2A is detected by the second tape sensor 98 (step S3: YES), the end of the carrier tape 2A is positioned at the joining position of the tape joining machine 90 (see FIG. 8). ), The control unit 15 controls the driving device 54 of the first feeding unit 50 at a constant speed by a predetermined amount (step S4). When the end of the carrier tape 2A is located at the joining position of the tape joining machine 90, the control unit 15 stops the driving device 54 (step S4).
 ここで、ステップS4において第一送り部50の駆動装置54が停止されても、制御部15によって電力が駆動装置54に供給されているので、駆動装置54が保持力のある保持状態となり、駆動装置54が外力により動かない。そのため、先のキャリアテープ2Aが第二送り部60によって引っ張られても、キャリアテープ2Aが第一送り部50のローラー対51~53から引き抜かれない。また、先のキャリアテープ2Aが第二送り部60によって下流へ繰り出されるので、移動体73及びダンサローラー72a,72b,72c,72dが上昇し、キャリアテープ2Aの経路長が次第に短くなる。このように、ステップS4の前にキャリアテープ2Aの経路長が長く調整されていたので、ステップS4後にも、経路長調整部70の下流側の第二送り部60によってキャリアテープ2Aを送ることができる。なお、後述のステップS10の処理まで、移動体73及びダンサローラー72a,72b,72c,72dの上昇が継続する。 Here, even if the driving device 54 of the first feeding unit 50 is stopped in step S4, since the power is supplied to the driving device 54 by the control unit 15, the driving device 54 is in a holding state having a holding force and is driven. The device 54 does not move due to external force. Therefore, even if the previous carrier tape 2A is pulled by the second feeding portion 60, the carrier tape 2A is not pulled out from the roller pairs 51 to 53 of the first feeding portion 50. In addition, since the previous carrier tape 2A is fed downstream by the second feeding portion 60, the moving body 73 and the dancer rollers 72a, 72b, 72c, 72d are raised, and the path length of the carrier tape 2A is gradually shortened. Thus, since the path length of the carrier tape 2A has been adjusted to be long before step S4, the carrier tape 2A can be sent by the second feeding section 60 on the downstream side of the path length adjustment section 70 even after step S4. it can. Note that the moving body 73 and the dancer rollers 72a, 72b, 72c, and 72d continue to rise until the process of step S10 described later.
 続いて、制御部15がリール送り機30の駆動装置33を所定量だけ作動させ(ステップS5)、キャリッジ32及びカセット34が隣り合うカセット34の間隔の分だけ駆動装置33によって移動される。これにより、空の供給元リール1を収容した供給元カセット34の隣りに配置された次のカセット34が駆動装置33によって供給位置Pに位置する(図9参照)。なお、このステップS5の処理は、先のキャリアテープ2Aの末端が第一テープセンサー89によって検出された後(ステップS1:YES)であって、次のキャリアテープ2Bの繰り出し処理(後述のステップS6の処理)の前に行われればよい。 Subsequently, the control unit 15 operates the driving device 33 of the reel feeder 30 by a predetermined amount (step S5), and the carriage 32 and the cassette 34 are moved by the driving device 33 by the interval between the adjacent cassettes 34. As a result, the next cassette 34 arranged next to the supply source cassette 34 containing the empty supply source reel 1 is positioned at the supply position P by the drive device 33 (see FIG. 9). The processing in step S5 is after the end of the previous carrier tape 2A is detected by the first tape sensor 89 (step S1: YES), and the next carrier tape 2B is fed out (step S6 described later). It is only necessary to be performed before the process.
 次のカセット34が供給位置Pにまで移動される際には、先に供給位置Pに位置した繰り出し部40の駆動ローラー42が駆動装置45から遮断され、その繰り出し部40が非アクティブとなる。一方、隣りにある次の繰り出し部40の駆動ローラー42が駆動装置45に連結され、次の繰り出し部40がアクティブとなる。 When the next cassette 34 is moved to the supply position P, the drive roller 42 of the supply unit 40 previously positioned at the supply position P is blocked from the drive device 45, and the supply unit 40 becomes inactive. On the other hand, the driving roller 42 of the next feeding unit 40 adjacent to the adjacent unit is connected to the driving device 45, and the next feeding unit 40 becomes active.
 続いて、制御部15が次のアクティブ繰り出し部40の駆動装置45を作動させ(ステップS6)、次のアクティブ繰り出し部40の駆動ローラー42が駆動装置45によって駆動される。これにより、次のキャリアテープ2Bが次のアクティブ繰り出し部40の駆動ローラー42によって繰り出され、次のキャリアテープ2Bの先端が先のキャリアテープ2Aの末端に向けて移動する。 Subsequently, the control unit 15 operates the driving device 45 of the next active feeding unit 40 (step S6), and the driving roller 42 of the next active feeding unit 40 is driven by the driving device 45. As a result, the next carrier tape 2B is fed by the drive roller 42 of the next active feed section 40, and the tip of the next carrier tape 2B moves toward the end of the previous carrier tape 2A.
 続いて、制御部15が第二テープセンサー98の出力信号を監視する(ステップS7)。そして、第二テープセンサー98によって次のキャリアテープ2Bの先端が検出されると(ステップS7:YES)、キャリアテープ2Bの先端がテープ接合機90の接合位置に位置決めされるように、制御部15が次のアクティブ繰り出し部40の駆動装置45を所定量だけ定速制御する(ステップS8)。そして、キャリアテープ2Bの先端がテープ接合機90の接合位置に位置したら、制御部15がその駆動装置45を停止させる(ステップS8)。これにより、先のキャリアテープ2Aの末端と次のキャリアテープ2Bの先端が突き合わせられた状態となる(図10参照)。先のキャリアテープ2Aが切断されたので(ステップS2参照)、先のキャリアテープ2Aの末端と次のキャリアテープ2Bの先端の突き合わせが良好になる。 Subsequently, the control unit 15 monitors the output signal of the second tape sensor 98 (step S7). Then, when the leading end of the next carrier tape 2B is detected by the second tape sensor 98 (step S7: YES), the controller 15 causes the leading end of the carrier tape 2B to be positioned at the joining position of the tape joining machine 90. Controls the driving device 45 of the next active feeding unit 40 at a constant speed by a predetermined amount (step S8). And if the front-end | tip of the carrier tape 2B is located in the joining position of the tape joining machine 90, the control part 15 will stop the drive device 45 (step S8). As a result, the end of the previous carrier tape 2A and the end of the next carrier tape 2B are brought into contact with each other (see FIG. 10). Since the previous carrier tape 2A has been cut (see step S2), the end of the previous carrier tape 2A and the leading end of the next carrier tape 2B become good.
 続いて、制御部15がテープ接合機90の駆動装置91を作動させて(ステップS9)、テープ接合機90が駆動装置91によって駆動される。そうすると、テープ接合機90が接合動作を行って、先のキャリアテープ2Aの末端と次のキャリアテープ2Bの先端が接合される。 Subsequently, the control unit 15 operates the drive device 91 of the tape bonding machine 90 (step S9), and the tape bonding machine 90 is driven by the drive device 91. Then, the tape bonding machine 90 performs a bonding operation to bond the end of the previous carrier tape 2A and the tip of the next carrier tape 2B.
 続いて、制御部15が駆動装置45の電力を遮断し、駆動装置45が保持力の無いフリー状態になる。併せて、制御部15が第一送り部50の駆動装置54を定速制御する(ステップS10)。そうすると、先のキャリアテープ2Aに続いて次のキャリアテープ2Bが第一送り部50によって下流へ送られる。第一送り部50による次のキャリアテープ2Bの送り速度が一定に保たれるが、その送り速度V2は制御部15によって第二送り部60によるキャリアテープ2A,2Bの送り速度V1よりも高速で制御される。従って、移動体73及びダンサローラー72a,72b,72c,72dが下降し、キャリアテープ2A,2Bの経路長が次第に長くなる。
 なお、ステップS10において制御部15が次のアクティブ繰り出し部40の駆動装置45を定速制御してもよいが、その場合、次のアクティブ繰り出し部40による次のキャリアテープ2Bの送り速度は第一送り部50によるキャリアテープ2A,2Bの送り速度V2に等しい。
Subsequently, the control unit 15 cuts off the electric power of the driving device 45, and the driving device 45 enters a free state with no holding force. At the same time, the control unit 15 controls the driving device 54 of the first feeding unit 50 at a constant speed (step S10). Then, the next carrier tape 2B is sent downstream by the first feeding unit 50 following the previous carrier tape 2A. The feeding speed of the next carrier tape 2B by the first feeding section 50 is kept constant, but the feeding speed V2 is higher than the feeding speed V1 of the carrier tapes 2A and 2B by the second feeding section 60 by the control section 15. Be controlled. Accordingly, the moving body 73 and the dancer rollers 72a, 72b, 72c, 72d are lowered, and the path lengths of the carrier tapes 2A, 2B are gradually increased.
In step S10, the control unit 15 may control the drive device 45 of the next active feeding unit 40 at a constant speed. In this case, the feed speed of the next carrier tape 2B by the next active feeding unit 40 is first. It is equal to the feed speed V2 of the carrier tapes 2A and 2B by the feed section 50.
 第一送り部50の駆動装置54の定速制御開始時から所定時間経過したら、或いは、その駆動装置54の定速制御開始時から所定量だけキャリアテープ2Bを送ったら、或いは、移動体73及びダンサローラー72a,72b,72c,72dが所定の位置にまで下降して移動体73及びダンサローラー72a,72b,72c,72dをセンサーによって検出したら、制御部15が第一送り部50の駆動装置54を減速する(ステップS11)。そして、制御部15が第一送り部50の駆動装置54を定速制御するが、第一送り部50による次のキャリアテープ2Bの送り速度は制御部15によって第二送り部60によるキャリアテープ2A,2Bの送り速度V1に等しく制御される。そのため、移動体73及びダンサローラー72a,72b,72c,72dの下降が停止する。
 なお、ステップS11において制御部15が駆動装置45を定速制御した場合、制御部15が駆動装置54の減速に同期して、駆動装置45も減速させるが、その場合、次のアクティブ繰り出し部40による次のキャリアテープ2Bの送り速度は速度V1に等しい。
When a predetermined time has elapsed from the start of constant speed control of the driving device 54 of the first feeding unit 50, or when the carrier tape 2B is fed by a predetermined amount from the start of constant speed control of the driving device 54, or When the dancer rollers 72a, 72b, 72c, 72d are lowered to a predetermined position and the moving body 73 and the dancer rollers 72a, 72b, 72c, 72d are detected by the sensors, the control unit 15 drives the drive unit 54 of the first feeding unit 50. Is decelerated (step S11). The control unit 15 controls the driving device 54 of the first feeding unit 50 at a constant speed, and the feeding speed of the next carrier tape 2B by the first feeding unit 50 is controlled by the control unit 15 by the carrier tape 2A by the second feeding unit 60. , 2B is controlled to be equal to the feed speed V1. Therefore, the lowering of the moving body 73 and the dancer rollers 72a, 72b, 72c, 72d stops.
In addition, when the control part 15 carries out the constant speed control of the drive device 45 in step S11, the control part 15 synchronizes with the deceleration of the drive apparatus 54, and also decelerates the drive apparatus 45. The next carrier tape 2B feed speed is equal to the speed V1.
 ステップS11の処理において第一送り部50の駆動装置54が減速されることによって、テープスプライシング装置10の切替動作が終了するとともに、テープスプライシング装置10の次の通常送り動作が開始される。次の通常送り動作では、次のキャリアテープ2Bが定常的に繰り出される。 When the drive device 54 of the first feeding unit 50 is decelerated in the process of step S11, the switching operation of the tape splicing device 10 is completed, and the next normal feeding operation of the tape splicing device 10 is started. In the next normal feeding operation, the next carrier tape 2B is steadily paid out.
 テープスプライシング装置10が通常送り動作と切替動作を交互に繰り返すことによって、キャリッジ32が図2において右へ間欠的に移動するので、図2に示す複数のリール1は右から左の順に供給位置Pに送られる。最も左のリール1が供給位置Pに位置して、テープスプライシング装置10の通常送り動作によって最も左のリール1からキャリアテープ2が繰り出されている際に、作業者が空になった他のリール1を新たなリール1に交換する。つまり、作業者は、新たなリール1をカセット34(但し、最も左のカセット34を除く)にそれぞれ収容し、それら新たなリール1からキャリアテープ2を引き出して、それらキャリアテープ2の先端をそれぞれ繰り出し部40(但し、最も左の繰り出し部40を除く)の従動ローラー41と駆動ローラー42の間に挟み込む。 Since the tape splicing device 10 alternately repeats the normal feeding operation and the switching operation, the carriage 32 intermittently moves to the right in FIG. 2, so that the plurality of reels 1 shown in FIG. Sent to. When the leftmost reel 1 is positioned at the supply position P and the carrier tape 2 is fed from the leftmost reel 1 by the normal feeding operation of the tape splicing device 10, the other reels in which the operator is empty 1 is replaced with a new reel 1. That is, the operator stores the new reels 1 in the cassettes 34 (excluding the leftmost cassette 34), pulls out the carrier tape 2 from the new reels 1, and sets the tips of the carrier tapes 2 respectively. It is sandwiched between the driven roller 41 and the driving roller 42 of the feeding unit 40 (except the leftmost feeding unit 40).
 そして、最も左のリール1からキャリアテープ2の全体が引き出された後の、テープスプライシング装置10の切替動作のステップS5におけるキャリッジ32の移動方向が図2における左方になる。その後にテープスプライシング装置10が通常送り動作と切替動作を交互に繰り返すことによって、キャリッジ32が図2において左へ間欠的に移動するので、リール1が左から右の順に供給位置Pに送られる。そして、最も右のリール1が供給位置Pに位置して、テープスプライシング装置10の通常送り動作によって最も右のリール1からキャリアテープ2が繰り出されている際に、作業者が空になった他のリール1を新たなリール1に交換する。
 その後も、キャリッジ32の間欠的な右への移動と、キャリッジ32の間欠的な左への移動とが交互に繰り返される。
Then, after the entire carrier tape 2 is pulled out from the leftmost reel 1, the moving direction of the carriage 32 in step S5 of the switching operation of the tape splicing device 10 is leftward in FIG. Thereafter, the tape splicing device 10 alternately repeats the normal feeding operation and the switching operation, so that the carriage 32 intermittently moves to the left in FIG. 2, so that the reel 1 is fed to the supply position P in order from left to right. When the rightmost reel 1 is positioned at the supply position P and the carrier tape 2 is fed from the rightmost reel 1 by the normal feeding operation of the tape splicing device 10, the operator becomes empty. The reel 1 is replaced with a new reel 1.
Thereafter, the intermittent movement of the carriage 32 to the right and the intermittent movement of the carriage 32 to the left are alternately repeated.
 以上の実施形態には次のような効果・利点がある。
(1) 個別に駆動源を備えた第一送り部50と第二送り部60との間に経路長調整部70が設けられているので、第一送り部50のテープ送り速度と第二送り部60のテープ送り速度を相違させることができる。従って、第二送り部60によってキャリアテープ2を送りつつ、先のキャリアテープ2の切断(ステップS2参照)、先のキャリアテープ2の位置決め(ステップS4参照)、リール1の送り(ステップS5参照)、次のキャリアテープ2の繰り出しや位置決め(ステップS6~S8)、そして、先のキャリアテープ2と次のキャリアテープ2の接合(ステップS10)をテープスプライシング装置10により行うことができる。つまり、経路長調整部70を設けたからこそ、下流工程へのキャリアテープ2の供給、言い換えればICチップの供給を止めることなく、テープスプライシング装置10の動作を制御部15によって自動的に制御することができるようになった。これにより、ICチップの連続的且つ高速での供給が可能になり、下流工程の高速処理にも対応する。
The above embodiment has the following effects and advantages.
(1) Since the path length adjusting unit 70 is provided between the first feeding unit 50 and the second feeding unit 60 each having a drive source, the tape feeding speed and the second feeding of the first feeding unit 50 The tape feeding speed of the part 60 can be made different. Accordingly, while the carrier tape 2 is fed by the second feeding section 60, the previous carrier tape 2 is cut (see step S2), the previous carrier tape 2 is positioned (see step S4), and the reel 1 is fed (see step S5). The next carrier tape 2 can be fed and positioned (steps S6 to S8), and the previous carrier tape 2 and the next carrier tape 2 can be joined (step S10) by the tape splicing device 10. That is, the operation of the tape splicing device 10 is automatically controlled by the control unit 15 without stopping the supply of the carrier tape 2 to the downstream process, in other words, the supply of the IC chip, because the path length adjusting unit 70 is provided. Can now. As a result, the IC chips can be supplied continuously and at high speed, and the high-speed processing in the downstream process is also supported.
(2) 切替動作中でも第二送り部60によってキャリアテープ2が送られているので、テープスプライシング装置10から下流へのキャリアテープ2の供給が連続的に行われる。つまり、複数のキャリアテープ2を途切れることなく次々繰り出すことができる。 (2) Since the carrier tape 2 is fed by the second feeding unit 60 even during the switching operation, the supply of the carrier tape 2 from the tape splicing device 10 to the downstream is continuously performed. That is, the plurality of carrier tapes 2 can be fed one after another without interruption.
(3) 作業者の作業負担が軽減する。つまり、最も右のカセット34又は最も左のカセット34が供給位置Pに位置する際に、空のリール1の交換を行うだけで済むようになる。 (3) The work burden on the worker is reduced. That is, when the rightmost cassette 34 or the leftmost cassette 34 is located at the supply position P, it is only necessary to replace the empty reel 1.
(4) 先のキャリアテープ2がテープ切断機80によって切断されることによって、先のキャリアテープ2の末端と次のキャリアテープ2の先端が突き合いやすくなり、これら端部の接合を良好に行うことができる。 (4) When the previous carrier tape 2 is cut by the tape cutting machine 80, the end of the previous carrier tape 2 and the leading end of the next carrier tape 2 are easily abutted, and these ends are joined well. be able to.
(5) ステップS10において第一送り部50によってキャリアテープ2が高速に送られることによって、移動体73及びダンサローラー72a,72b,72c,72dが下降するので、次の切替動作に備えることができる。 (5) Since the moving body 73 and the dancer rollers 72a, 72b, 72c, 72d are lowered by the carrier tape 2 being fed at a high speed by the first feeding unit 50 in step S10, it is possible to prepare for the next switching operation. .
 以上、本発明を実施するための形態について説明したが、上記実施形態は本発明の理解を容易にするためのものであり、本発明を限定して解釈するためのものではない。本発明はその趣旨を逸脱することなく変更、改良され得るとともに、本発明にはその等価物も含まれる。 As mentioned above, although the form for implementing this invention was demonstrated, the said embodiment is for making an understanding of this invention easy, and is not for limiting and interpreting this invention. The present invention can be changed and improved without departing from the gist thereof, and equivalents thereof are also included in the present invention.
 以上の実施の形態では、一つの駆動装置45が供給位置P近傍に設けられ、複数のリール1が順次間欠的に供給位置Pに送られることによって、複数の繰り出し部40が順次駆動装置45に連結される。それに対して、複数の駆動装置45が複数のカセット34のぞれぞれの上部に設けられ、これら駆動装置45が繰り出し部40の駆動ローラー42にそれぞれ連結されていてもよい。この場合、上述のステップS6~ステップS8では、供給位置Pに位置する繰り出し部40の駆動ローラー42に連結された駆動装置45が制御部15によって駆動され、供給位置Pに位置しない他の繰り出し部40の駆動ローラー42に連結された駆動装置45が制御部15によって駆動されない。 In the above embodiment, one drive device 45 is provided in the vicinity of the supply position P, and the plurality of reels 1 are sequentially and intermittently sent to the supply position P, so that the plurality of feeding portions 40 are sequentially transferred to the drive device 45. Connected. On the other hand, a plurality of driving devices 45 may be provided at the top of each of the plurality of cassettes 34, and these driving devices 45 may be connected to the driving rollers 42 of the feeding unit 40. In this case, in steps S6 to S8 described above, the driving device 45 connected to the driving roller 42 of the feeding unit 40 located at the supply position P is driven by the control unit 15 and other feeding units not located at the supply position P. The drive unit 45 connected to the 40 drive rollers 42 is not driven by the control unit 15.
 また、キャリアテープ2の収容凹部5に収容されたものはICチップ6に限るものではない。例えば、能動素子、受動素子その他の電子部品が収容凹部5に収容されてもよいし、電子部品以外の小片が収容凹部5に収容されてもよい。 Further, what is accommodated in the accommodating recess 5 of the carrier tape 2 is not limited to the IC chip 6. For example, an active element, a passive element, and other electronic components may be accommodated in the accommodating recess 5, and a small piece other than the electronic component may be accommodated in the accommodating recess 5.
 また、上述の実施の形態では、リール送り機30が直線運動するものであったが、リール送り機30が回転運動するものでもよい。その場合、複数のカセット34が回転運動の中心から放射状に配置され、これらカセット34が周方向に配列され、これらカセット34にそれぞれ収容されたリール1が周方向に送られる。 In the above-described embodiment, the reel feeder 30 moves linearly, but the reel feeder 30 may rotate. In that case, a plurality of cassettes 34 are arranged radially from the center of the rotational movement, these cassettes 34 are arranged in the circumferential direction, and the reels 1 respectively accommodated in these cassettes 34 are fed in the circumferential direction.
 1…リール, 2…キャリアテープ, 2A…先のキャリアテープ, 2A1…キャリアテープの切り落とし部分, 2B…次のキャリアテープ, 3…エンボステープ, 4…カバーテープ, 5…収容凹部, 6…ICチップ, 7…送り穴, 10…テープスプライシング装置, 15…制御部, 20…機台, 22…機枠, 30…リール送り機, 31…リニアガイド, 32…キャリッジ, 33…駆動装置, 34…カセット, 40…繰り出し部, 41…従動ローラー, 42…駆動ローラー, 43…圧接ローラー, 45…駆動装置, 49…ガイドローラー対, 50…第一送り部, 51…ローラー対, 52…従動ローラー対, 53…ローラー対, 54…駆動装置, 60…第二送り部, 61…送りローラー対, 62…駆動装置, 70…経路長調整部, 71a~71d…固定ローラー, 72a~72d…ダンサローラー, 73…移動体, 80…テープ切断機, 81…上刃, 82…下刃, 83…駆動装置, 89…第一テープセンサー, 90…テープ接合機, 91…駆動装置, 98…第二テープセンサー, 99…チップセンサー, P…供給位置 1 ... reel, 2 ... carrier tape, 2A ... previous carrier tape, 2A1 ... cut-off part of carrier tape, 2B ... next carrier tape, 3 ... embossed tape, 4 ... cover tape, 5 ... receiving recess, 6 ... IC chip , 7 ... feed hole, 10 ... tape splicing device, 15 ... control unit, 20 ... machine base, 22 ... machine frame, 30 ... reel feeder, 31 ... linear guide, 32 ... carriage, 33 ... drive device, 34 ... cassette , 40 ... feeding section, 41 ... driven roller, 42 ... driving roller, 43 ... pressing roller, 45 ... driving device, 49 ... guide roller pair, 50 ... first feeding section, 51 ... roller pair, 52 ... driven roller pair, 53 ... Roller pair, 54 ... Drive device, 60 ... Second feed part, 61 ... Feed Roller pair, 62 ... drive device, 70 ... path length adjusting unit, 71a to 71d ... fixed roller, 72a to 72d ... dancer roller, 73 ... moving body, 80 ... tape cutting machine, 81 ... upper blade, 82 ... lower blade, 83 ... Drive device, 89 ... First tape sensor, 90 ... Tape bonding machine, 91 ... Drive device, 98 ... Second tape sensor, 99 ... Chip sensor, P ... Supply position

Claims (11)

  1.  テープを順次繰り出すとともに、先のテープに次のテープを接続するテープスプライシング装置であって、
     テープが巻回された複数のリールを保持するとともに、前記リールを順次所定の供給位置に間欠的に送るリール送り機と、
     前記供給位置よりも下流側に設けられ、先に前記供給位置に位置した先のリールから引き出された先のテープと次に前記供給位置に位置した次のリールから引き出される次のテープを接合するテープ接合機と、
     前記テープ接合機よりも下流側に設けられ、前記テープ接合機によって前記先のテープと前記次のテープが接合されるまで前記先のテープの経路長を短く調整する経路長調整部と、を備えるテープスプライシング装置。
    A tape splicing device that sequentially feeds tapes and connects the next tape to the previous tape,
    A reel feeder that holds a plurality of reels around which the tape is wound, and that intermittently feeds the reels sequentially to a predetermined supply position;
    A previous tape provided downstream of the supply position and previously pulled out from the previous reel positioned at the supply position is joined to the next tape extracted from the next reel positioned at the supply position. A tape splicer,
    A path length adjusting unit that is provided on the downstream side of the tape bonding machine and adjusts the path length of the previous tape to be shorter until the previous tape and the next tape are bonded by the tape bonding machine. Tape splicing device.
  2.  前記テープ接合機によって前記先のテープと前記次のテープが接合された後に前記経路長調整部がこれらテープの経路長を長く調整する請求項1に記載のテープスプライシング装置。 The tape splicing device according to claim 1, wherein after the previous tape and the next tape are joined by the tape joining machine, the path length adjusting unit adjusts the path length of these tapes to be longer.
  3.  前記テープ接合機よりも下流側に設けられ、前記供給位置に位置するリールから引き出されたテープを送る第一送り部と、
     前記第一テープ送り部よりも下流側に設けられ、前記第一送り部によって送られたテープを下流へ送る第二送り部と、
     前記リールごとに前記リール送り機に設けられ、次に前記供給位置に位置する次のリールから前記テープ接合機へ次のテープを繰り出す繰り出し部と、を更に備え、
     前記経路長調整部が前記第一送り部と前記第二送り部との間に設けられているとともに、前記第一送り部から前記第二送り部までのテープの経路長を調整する請求項1又は2に記載のテープスプライシング装置。
    A first feeding section that is provided on the downstream side of the tape joining machine and feeds the tape drawn from the reel located at the supply position;
    A second feed unit that is provided downstream of the first tape feed unit and feeds the tape sent by the first feed unit downstream;
    A reeling unit that is provided in the reel feeder for each reel and then feeds the next tape from the next reel located at the supply position to the tape joining machine;
    The path length adjusting unit is provided between the first feeding unit and the second feeding unit, and adjusts the path length of the tape from the first feeding unit to the second feeding unit. Or the tape splicing apparatus of 2.
  4.  前記第一送り部が先に前記供給位置に位置する先のリールから引き出された先のテープの末端を前記テープ接合機に位置させた状態で前記先のテープの送りを停止しつつ、前記第二送り部が前記先のテープを送る際に、前記リール送り機が次のリールを前記供給位置に送って、前記繰り出し部が前記次のリールから次のテープの先端を前記テープ接合機へ繰り出し、前記テープ接合機が前記先のテープの末端と前記次のテープの先端を接合する請求項3に記載のテープスプライシング装置。 The first feeding section stops the feeding of the previous tape while the end of the previous tape pulled out from the previous reel positioned at the supply position is positioned at the tape joining machine, When the second feeding section feeds the previous tape, the reel feeder feeds the next reel to the supply position, and the feeding section feeds the tip of the next tape from the next reel to the tape joining machine. The tape splicing device according to claim 3, wherein the tape joining machine joins the end of the previous tape and the tip of the next tape.
  5.  前記テープ接合機の接合動作後に、前記第一送り部が前記第二送り部によるテープ送り速度よりも高いテープ送り速度で前記先のテープ及び前記次のテープを送った後に、前記第一送り部が前記第二送り部によるテープ送り速度に等しい送り速度で前記次のテープを送る請求項4に記載のテープスプライシング装置。 After the joining operation of the tape joining machine, the first feeding unit sends the first tape and the next tape at a tape feeding speed higher than the tape feeding speed by the second feeding unit, and then the first feeding unit. 5. The tape splicing device according to claim 4, wherein the next tape is fed at a feeding speed equal to a tape feeding speed by the second feeding section.
  6.  前記リール送り機、前記第一送り部、前記第二送り部、前記テープ接合機及び前記繰り出し部を制御する制御部と、
     前記テープ接合機の上流側に設けられ、テープを検出するテープ検出部と、を更に備え、
     前記制御部は、
     前記供給位置に位置する先のリールから引き出された先のテープを前記第一送り部に送らせるとともに、前記第一送り部によるテープ送り速度と等しい送り速度で前記先のテープを前記第二送り部に送らせる通常送り処理と、
     前記通常送り処理の際に前記先のテープの末端が前記テープ検出部によって検出されたら、前記先のテープの末端が前記テープ接合機に位置するまで前記先のテープを前記第一送り部に送らせた後に、前記第二送り部を停止させずに前記第一送り部を停止させる第一位置決め処理と、
     前記通常送り処理の際に前記先のテープの末端が前記テープ検出部によって検出されたら、前記供給位置に位置する先のリールに隣り合う次のリールを前記供給位置まで前記リール送り機に送らせるリール送り処理と、
     前記リール送り処理後に、前記次のリールから引き出された次のテープを前記繰り出し部に繰り出させるテープ繰り出し処理と、
     前記テープ繰り出し処理の際に前記次のテープの先端が前記テープ検出部によって検出されたら、前記次のテープの先端が前記テープ接合機に位置するまで前記次のテープを前記繰り出し部に繰り出させた後に、前記繰り出し部を停止させる第二位置決め処理と、
     前記第一位置決め処理及び前記第二位置決め処理の後に前記テープ接合機に前記先のテープの末端と前記次のテープの末端を接合させる接合処理と、
     前記接合処理後に前記第二送り部によるテープ送り速度よりも高い送り速度で前記先のテープ及び前記次のテープを前記第一送り部に送らせる高速送り処理と、
     前記高速送り処理後に前記第一送り部によるテープ送り速度を前記第二送り部によるテープ送り速度まで減速させる減速処理と、を実行する請求項3から5の何れか一項に記載のテープスプライシング装置。
    A control unit for controlling the reel feeder, the first feeding unit, the second feeding unit, the tape joining machine, and the feeding unit;
    A tape detection unit that is provided on the upstream side of the tape bonding machine and detects the tape;
    The controller is
    The first tape pulled out from the previous reel positioned at the supply position is fed to the first feeding unit, and the second tape is fed at a feeding speed equal to the tape feeding speed by the first feeding unit. Normal feed processing to be sent to the department,
    When the end of the previous tape is detected by the tape detection unit during the normal feeding process, the previous tape is sent to the first feeding unit until the end of the previous tape is positioned at the tape joining machine. After the first positioning process to stop the first feeding part without stopping the second feeding part,
    When the end of the previous tape is detected by the tape detection unit during the normal feeding process, the next reel adjacent to the previous reel located at the supply position is sent to the reel feeder to the supply position. Reel feed processing,
    A tape feeding process for feeding the next tape drawn from the next reel to the feeding unit after the reel feeding process;
    When the leading end of the next tape is detected by the tape detecting unit during the tape feeding process, the next tape is fed to the feeding unit until the leading end of the next tape is positioned at the tape joining machine. A second positioning process for stopping the feeding section later;
    A joining process for joining the end of the previous tape and the end of the next tape to the tape joining machine after the first positioning process and the second positioning process;
    A high-speed feeding process for feeding the previous tape and the next tape to the first feeding part at a feeding speed higher than the tape feeding speed by the second feeding part after the joining process;
    The tape splicing device according to any one of claims 3 to 5, wherein after the high-speed feeding process, a deceleration process for reducing the tape feeding speed by the first feeding part to the tape feeding speed by the second feeding part is performed. .
  7.  前記第一位置決め処理では、前記制御部が前記先のテープの保持力を前記第一送り部に持たせた状態で前記第一送り部を停止させる請求項6に記載のテープスプライシング装置。 The tape splicing device according to claim 6, wherein in the first positioning process, the control unit stops the first feeding unit in a state in which the first feeding unit has a holding force of the previous tape.
  8.  前記制御部が、前記通常送り処理、前記第一位置決め処理、前記リール送り処理、前記テープ繰り出し処理、前記第二位置決め処理、前記接合処理、前記高速送り処理及び前記減速処理を繰り返し実行する請求項6又は7に記載のテープスプライシング装置。 The control unit repeatedly executes the normal feeding process, the first positioning process, the reel feeding process, the tape feeding process, the second positioning process, the joining process, the high-speed feeding process, and the deceleration process. The tape splicing device according to 6 or 7.
  9.  前記繰り出し部よりも下流側であって前記テープ接合機よりも上流側に設けられ、テープを切断するテープ切断機を更に備える請求項3から8の何れか一項に記載のテープスプライシング装置。 The tape splicing device according to any one of claims 3 to 8, further comprising a tape cutting machine that is provided downstream of the feeding unit and upstream of the tape bonding machine and cuts the tape.
  10.  前記テープ切断機は先に前記供給位置に位置する先のリールから引き出された先のテープの末端が前記テープ接合機に至る前に前記先のテープの切断を行う請求項9に記載のテープスプライシング装置。 10. The tape splicing according to claim 9, wherein the tape cutting machine cuts the previous tape before the end of the previous tape drawn from the previous reel positioned at the supply position reaches the tape joining machine. apparatus.
  11.  前記経路長調整部が、前記テープ接合機の下流側に設けられ、繰り出されるテープが掛けられる固定ローラー及びダンサローラーを有し、
     前記ダンサローラーが繰り出されるテープの張りに応じて前記固定ローラーに対して接離する請求項1から10の何れか一項に記載のテープスプライシング装置。
    The path length adjusting unit is provided on the downstream side of the tape bonding machine, and includes a fixed roller and a dancer roller on which a tape to be fed is hung.
    The tape splicing device according to any one of claims 1 to 10, wherein the dancer roller contacts and separates from the fixed roller according to a tension of the tape that is fed.
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US10457512B2 (en) 2016-09-19 2019-10-29 New Era Converting Machinery, Inc. Automatic lapless butt material splice
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