WO2017186062A1 - Method for obtaining position of mass centre of unbalanced weight - Google Patents

Method for obtaining position of mass centre of unbalanced weight Download PDF

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Publication number
WO2017186062A1
WO2017186062A1 PCT/CN2017/081453 CN2017081453W WO2017186062A1 WO 2017186062 A1 WO2017186062 A1 WO 2017186062A1 CN 2017081453 W CN2017081453 W CN 2017081453W WO 2017186062 A1 WO2017186062 A1 WO 2017186062A1
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Prior art keywords
weight
centroid
axis
tooling
amount
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PCT/CN2017/081453
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French (fr)
Chinese (zh)
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郭卫建
姜芳
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郭卫建
姜芳
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Publication of WO2017186062A1 publication Critical patent/WO2017186062A1/en

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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01MTESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
    • G01M1/00Testing static or dynamic balance of machines or structures
    • G01M1/12Static balancing; Determining position of centre of gravity
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01MTESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
    • G01M1/00Testing static or dynamic balance of machines or structures
    • G01M1/12Static balancing; Determining position of centre of gravity
    • G01M1/122Determining position of centre of gravity

Definitions

  • the present invention relates to a method of obtaining a centroid position of an unbalanced amount of weight.
  • an unbalanced weight is required.
  • the unbalanced weights produced in the prior art assume that the material of the weight is homogeneous, and the center of mass is located at the centroid point (theoretical centroid point or geometric center) calculated based on the geometric shape of the weight.
  • the mass distribution of the weight is not necessarily uniform, so the center of mass must be located at the theoretical centroid point calculated based on its shape. If the mass distribution of the weight is not uniform, the centroid position of the weight is unknown.
  • the mass of the weight is accurate, the magnitude, direction and plane of the imbalance generated are unknown. For example, for a cylindrical weight, the center of mass may deviate from the axis of symmetry of the weight and the center plane perpendicular to the axis.
  • an object of the present invention is to provide a method for obtaining a centroid position of an unbalanced weight, which can find the position of the centroid of the weight relative to the geometric reference, even if the mass distribution of the weight is not uniform, such as a centroid deviation The distance and angle of the center axis of the weight. Further, it is an object of the present invention to obtain a distance from which the center of mass of the weight deviates from the center plane in the axial direction of the weight. The exact position of the centroid of the weight is obtained, and the imbalance generated by the weight is accurately known and traceable.
  • the technical solution 1 of the present invention provides a method for determining a centroid position of an unbalanced amount of weight, the weight being an axisymmetric structure, which is provided on an end surface of a tool for mounting the weight a fitting for mounting the weight, wherein the weight is mounted on the fitting in such a manner that its axial direction is parallel to the axis of rotation of the tool; measuring the tooling with the weight a first unbalance amount; rotating the weight by 180 degrees with respect to the tool axis about the weight; again measuring a second unbalance amount of the tool with the weight; The unbalanced amount of the code is adjusted such that the size is equal to the product of the mass of the weight and the theoretical centroid of the weight from the axis of rotation of the tool, the direction being from a plane perpendicular to the axis of rotation of the tooling and the tooling An intersection of the axis of rotation, pointing to an intersection of the plane and the axis of the weight; obtaining, by a vector operation, an unbalance
  • the distance and angle of the centroid of the weight from the center axis of the weight can be determined. Get the unbalanced weight of the centroid position.
  • the fitting member is a light hole, and the weight is inserted into the light hole.
  • the light hole is easy to process and the process is simple.
  • the technical solution 3 of the present invention further provides a method for determining a position of a center of mass of an unbalanced amount of weight, the weight being an axisymmetric structure having two planes perpendicular to an axis of the weight, and along the plane
  • the axis is provided with a fixing member; a fixing portion connected to the fixing member is disposed on an outer circumference of the tooling, wherein the fixing member is connected to the fixing portion, and the tooling with the weight is measured a nominal unbalance amount; the weight is removed from the tooling, and in the case of maintaining the position angle, the axial direction of the weight is changed 180 degrees and then attached to the tooling, and the tape is measured again.
  • Denormalizing the amount of the tooling of the weight adjusting the unbalance amount of the measured weight to adjust the unbalance amount, the size equal to the mass of the weight and the theoretical centroid of the weight from the rotation axis of the tool a product of a distance from a plane perpendicular to the axis of rotation of the tooling and passing through a plane of the centroid of the weight to the axis of rotation of the tool, pointing in a direction parallel to the axial direction of the weight a vector; obtaining, by a vector operation, an unbalance amount generated by the centroid of the weight due to deviation from the intermediate plane, and dividing by the mass of the weight, obtaining a distance of the weight from the intermediate plane of the weight.
  • the distance from the centroid in the axial direction of the weight can be determined, and the unbalanced weight centroid position can be obtained.
  • the fixing member is a stud
  • the fixing portion is a threaded hole
  • the threaded connection facilitates the attachment of the weight to the outer circumference of the tooling.
  • the technical solution 5 of the present invention further provides a balancing machine calibration method for calibrating the balancing machine with the weight prepared by the above method.
  • the technical solution 6 of the present invention provides another method for determining the position of the center of mass of the unbalanced weight code, wherein the balancing machine is calibrated by the method of the fifth aspect; the weight is provided with a fixing member along the axis at one end thereof, in the tooling a fixing portion connected to the fixing member is disposed on the outer circumference, the fixing member is connected to the fixing portion; an unbalance amount of the weight is measured; and a center of mass of the weight is deviated from the weight
  • the imbalance amount generated by the theoretical centroid is the difference between the unbalanced weight of the measured weight minus the weight of the weight at the theoretical centroid point of the weight; the difference is divided by the difference
  • the mass of the weight is such that the centroid of the weight deviates from the theoretical centroid point of the weight.
  • the imbalance amount of the weight is directly measured by the balancing machine, that is, the centroid position of the weight can be obtained by calculation; the centroid position of the weight obtained by the scheme is lower than that of the weight obtained by the schemes 1 to 4. Centroid position, but the method is simple and applicable.
  • the technical solution 7 of the present invention provides another method for determining the position of the center of mass of the unbalanced amount of weight, wherein the balancing machine is calibrated by the method of the fifth aspect; the weight is connected to the fitting provided on the end surface of the tooling, so that The axis of symmetry of the weight is parallel to the axis of rotation of the tool; the amount of unbalance of the weight is measured; the amount of imbalance of the center of mass of the weight due to deviation from the theoretical centroid of the weight is the measured The imbalance amount of the code minus the difference of the imbalance amount generated by the weight when the centroid of the weight is at the theoretical centroid point; dividing the difference by the mass of the weight to obtain the centroid of the weight The distance and angle from the theoretical centroid point of the weight.
  • the unbalanced amount of the weight is directly measured by the balancing machine, that is, the centroid position of the weight can be obtained by calculation; the centroid position of the weight obtained by the scheme is lower than the scheme.
  • the technical solution 8 of the present invention provides a balancing machine calibration method in which a balancing machine is calibrated with a weight made according to the method of claim 6 or 7.
  • the present invention provides a weight that is produced by using the method of any one of claims 1-4 and 6-7.
  • Figure 1 shows the weight, where (a) is the front view of the weight and (b) is the top view of the weight.
  • Fig. 2 is a schematic view showing the weight of the weight attached to the tooling, wherein (a) is a schematic view showing the weight attached to the outer circumference of the tooling, and (b) is a schematic view showing the weight attached to the end surface of the tooling.
  • Figure 3 is a schematic view of the weight attached to the tooling.
  • the center of mass of the weight is offset from the central axis of symmetry of the weight, wherein (a) is the main view and (b) is the side view.
  • 4 is an unbalanced quantity vector solution diagram, in which (a) represents the unbalance amount of the weight before adjustment, and (b) represents the unbalance amount of the adjusted weight.
  • Figure 5 is a schematic view showing the distance and angle of the centroid of the weight from the central axis.
  • Figure 6 is a schematic view of the weight attached to the outer circumference of the tooling, wherein (a) is the main view and (b) is the side view.
  • Fig. 7 is a diagram of the unbalance amount vector solution, in which (a) represents the unbalance amount of the weight before adjustment, and (b) represents the unbalance amount of the adjusted weight.
  • Fig. 8 is a view showing the measurement of the unbalance amount of the weight, wherein (a) is a main view and (b) is a side view.
  • Figure 9 is a diagram of the unbalanced vector solution.
  • a quality weight (hereinafter referred to as a weight) W as shown in FIG. 1 is produced, and its mass is m.
  • the middle portion of the weight W is cylindrical, and has a central axis of symmetry N-N.
  • the axial ends of the weight W are machined with studs, and the central axis of symmetry of the studs is also N-N.
  • Both ends of the cylindrical portion in the middle of the weight W have a plane perpendicular to the central axis of symmetry N-N, which are a first plane P1 (plane) and a second plane P2 (plane), respectively.
  • a plane parallel to the first plane P1 and the second plane P2 and positioned at a position intermediate the two planes is P3.
  • the distance from P3 to the first plane P1 and the second plane P2 is both r2.
  • the intersection of the P3 plane and the weight symmetry axis N-N is C, and the C point is also the geometric center point of the weight (the theoretical centroid point).
  • the distance from the center of mass P3 of the center of mass W of the weight W is r3.
  • a screw hole H1 for screwing with a stud thread of the weight W is provided on the outer circumference of the tooling
  • a fitting hole is provided on the end surface of the tooling for Thread W threaded hole H2 of the weight W.
  • the stud of the weight W is screwed into the threaded hole, and the journals S1 and S2 of the tool are supported by the balancing machine to measure the unbalance amount of the tool with the weight.
  • the tooling shown in (a) and (b) of Figure 3 is similar to the tooling shown in Figure 2(b).
  • the tool is used to measure the unbalance of the weight W.
  • the difference is that the mounting hole is a light hole instead of a thread. hole.
  • the center line of the light hole H3 is parallel to the axis of the tooling, and the inner diameter is the same as the outer diameter of the studs at both ends of the weight.
  • the distance between the center line of the light hole H3 and the axis of the tool is r5.
  • Light hole H3 can be processed at any angle.
  • the light hole H3 is set at the 0 degree position of the tooling.
  • the distance r3 of the weight W in the axial direction whose center of mass M deviates from the intermediate plane P3 of the weight W is unknown, but since the unbalance amount is measured, only the static unbalance amount is measured on one side, so the distance r3 is unknown and does not affect the following weights.
  • the tooling of the balancing machine itself has an unbalanced amount.
  • the compensation function of the measuring system of the balancing machine is used to set the unbalance amount of the tooling to zero.
  • the vector sum of U11 and U12 is the diagonal of the parallelogram with U11 and U12 as two adjacent sides, and the half of the vector sum of U11 and U12 is half of the diagonal of the parallelogram, which is recorded as U1m, as shown in Fig. 4.
  • U1 and U12 are measured, the symmetry relationship of the weight with respect to the symmetry center line, the half U1m of the vector sum of U11 and U12 should be equal to m ⁇ r5, that is, the product of the mass of the weight and the theoretical centroid of the weight from the tool axis.
  • the direction is the intersection of the plane perpendicular to the axis of rotation of the tooling and the axis of rotation of the tool, pointing to the intersection of the plane and the symmetrical centerline of the weight.
  • the balancing machine is calibrated with an unbalanced weight. From the perspective of metering traceability, the calibration of the balancing machine cannot be determined to be accurate until the center of mass of the weight is determined. Therefore, if the above relationship is not formed, the calibration of the balancing machine is inaccurate, and the U11 and U12 obtained by the measurement are not accurate, and the measured unbalance amounts U11 and U12 need to be adjusted to adjust to the above relationship. That is, the mutual angular relationship and the size ratio between the unbalanced amounts U11, U12, and U1m remain unchanged, and U1m is adjusted to U1mr as described below.
  • the adjusted U11 and U12 are respectively recorded as U11r and U12r, and half of the vector sum of U11r and U12r is recorded as U1mr, which is equal to m ⁇ r5, as shown in (b) of FIG.
  • the unbalance amount Umr generated by the centroid M of the weight W with respect to the central axis of symmetry is the vector difference between the unbalance amount U11r and the unbalance amount U1mr (the magnitude of the vector difference between the U12r and the unbalance amount U1mr is equal to the magnitude of the vector Umr, but the direction is Vector Umr differs by 180 degrees).
  • the distance r3 of the centroid M of the weight W from the intermediate plane P3 can be further obtained as follows.
  • a weight W is attached to the outer circumference of the tooling shown in Fig. 6.
  • the weight W and the mounting method are the same as those of Fig. 2(a), and the description thereof will be omitted.
  • the outer radius of the tooling is r1.
  • the threaded hole on the outer circumference of the tooling can be machined at any angle.
  • the threaded hole H1 in this embodiment is disposed at the 0 degree position of the tooling.
  • the tooling of the balancing machine itself has an unbalanced amount.
  • the compensation function of the measuring system of the balancing machine is used to set the unbalance amount of the tooling to zero.
  • the weight W is screwed into the threaded hole H1 on the outer circumference of the tool through the stud provided at the end thereof, and the first plane P1 is in contact with the outer circle of the tool, and the center of mass M of the weight W is deviated from the central axis of symmetry.
  • the direction of the NN distance r4 is a direction parallel to the rotation axis of the tooling, that is, the rotation axis of the tool, the central axis of symmetry NN of the weight W, and the center of mass M of the weight W are on the same plane. As shown in (a) and (b) of Figure 6.
  • the requirement that the center of mass M of the weight W deviate from the central axis of symmetry NN by the distance r4 from the axis of rotation of the tool is preferentially ensured, and the distance r1 should take the first plane P1 and the tooling rotation.
  • the distance from the axis (slightly larger than the radius of the tooling).
  • the requirement that the axis of rotation of the assembly be parallel is that the distance r1 should take the distance between the second plane P2 and the axis of rotation of the tooling (slightly larger than the radius of the tooling). And the distance between the second plane P2 and the rotation axis of the tool is the same as the distance between the first plane P1 and the rotation axis when the unbalance amount U21 is measured. To achieve this requirement, the studs at both ends of the weight should be made completely symmetrical. The unbalance amount U22 of the tooling with the weight W was measured again, and it was recorded as U22.
  • the unbalance amounts U21 and U22 are labeled in Cartesian coordinates as shown in (a) of FIG.
  • U21r and U22r The vectors adjusted by the unbalance amounts U21 and U22 are denoted as U21r and U22r, respectively, and as shown in (b) of FIG. 7, U2mr is half of the vector sum of U21r and U22r, that is, equal to m ⁇ (r1+r2).
  • the vector difference between U21r and U2mr is the imbalance of the centroid of the weight from the intermediate symmetry plane P3, which is recorded as Ums (the magnitude of the vector difference between U22r and U2mr is also equal to the magnitude of the vector Ums, but the direction is 180 degrees different from Ums); Then, the distance r3 of the centroid of the weight from the intermediate symmetry plane P3 is Ums/m.
  • the mass of the weight is in kilograms (kg).
  • the distance from the center of mass to the axis of rotation of the tool is meters (m)
  • the angle unit is degrees (convertible to Rad).
  • the magnitude and angle of the unbalance generated by the code W are related to the basic unit of the International System of Units (mass kg and length m) and the SI system auxiliary unit (planar angle radian rad), and the unbalanced amount generated by the weight is traceable. .
  • the magnitude and direction of the unbalanced quantity obtained by the above measurement are only a relative amount before the adjustment. Therefore, when measuring the above imbalance amount, the other vibration can be used without using the balancing machine. As long as the instrument can measure the size and direction of the signal, and the measuring instrument has a certain degree of repeatability and linearity.
  • the distance from the center of mass to the axis of rotation can be neglected, only considering that the center of mass M of the weight deviates from the plane P3.
  • the C1 step may be directly performed, and it is not necessary to require the centroid M of the weight W to deviate from the central symmetry axis N-N by the distance r4 from the direction parallel to the rotation axis of the tool.
  • the unbalance amount Umr measured and calculated in the manner of B above may be corrected, and the centroid eccentricity of the weight may be corrected until the value of the unbalance amount Umr of the weight or the distance of the center of mass from the center axis of the weight r4 Less than the set value, or close to zero.
  • the unbalance amount Ums measured and calculated according to the methods in C1 and C2 described above may be corrected, and the distance r3 of the center of mass of the weight deviating from the intermediate plane P3 is corrected until the value of the unbalance amount Ums of the weight or the centroid is deviated.
  • the value of the distance r3 of the code intermediate plane is less than the set value, or close to zero.
  • centroid accurate weight obtained by the above method can be used to calibrate the balancing machine, so that the balancing machine can measure accurately, and the unbalanced quantity measurement can be traced.
  • Fig. 8 is a view showing the position of the center of mass of the weight attached to the outer circumference of the rotor.
  • the weight of the weight in the figure is m
  • the structure of the weight is axisymmetric, but there are two cylinders with different diameters in the middle
  • the center of mass of the weight is M.
  • Point C is the theoretical centroid point or geometric centroid point of the weight, that is, if the weight is completely homogeneous, the centroid position of the weight, point C is unique and can be calculated.
  • the compensation function of the measuring system of the balancing machine is used to set the unbalance amount of the tool to zero.
  • the weight is added to the tooling according to the posture shown in Fig. 8.
  • the weight is added to the tooling shown in (b) of Fig. 2, that is, the end face of the tooling, and the distance and angle of the center of mass of the weight from the axis of rotation of the weight can be measured and calculated.
  • the weight of any shape can be attached to the tooling (rotor) as shown in (a) or (b) of FIG.
  • the imbalance amount of the weight of the weight relative to the theoretical centroid point is measured, and the mass of the weight is divided by the mass of the weight, and the distance and angle of the centroid of the weight from the theoretical centroid point are obtained, thereby obtaining the centroid position of the weight.
  • the weight of the centroid position can be obtained accurately, although the accuracy is lower than the centroid position of the weight obtained in steps B and C (including the calibration error of the balancing machine), but in the actual balancing process, the accuracy It is sufficient and can be adapted to the acquisition of the centroid position of any shape weight.
  • the method is simple and practical.
  • step H Calibrate the balancing machine using the weight of the centroid position obtained in step G.
  • the weight of the obtained centroid position is corrected so that the centroid position coincides with its theoretical centroid position (geometric centroid position), and then the balancing machine is calibrated.

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Abstract

Disclosed is a method for determining the position of a mass centre (M) of an unbalanced weight (W). The weight (W) is axisymmetric. A fitting member for the installation of the weight (W) is arranged on a plane of a fixture for installing the weight (W). The weight (W) is installed on the fitting member with the axis (N-N) being parallel to the axis of the fitting member. A first unbalance amount (U11) after the connection between the weight and the fitting member is measured. The weight (W) is rotated relative to the fixture by 180 degrees around the axis (N-N) of the weight (W). A second unbalance amount (U12) between the weight and the fitting member is measured. The measured unbalance amounts (U11, U12) of the weight (W) are adjusted, thereby enabling the magnitude to be equal to the product of the mass (m) of the weight (W) and the distance from a theoretical mass centre (M) to the revolution axis of the fixture, and enabling the direction to point from an intersection between a plane perpendicular to the revolution axis of the fixture and the revolution axis of the fixture to an intersection between the plane and the axis (N-N) of the weight (W). By means of vector operation, the unbalance amount of the mass centre (M) of the weight (W) deviating from the axis (N-N) of the weight (W) is obtained, and the unbalance amount is divided by the mass (m) of the weight (W) to obtain the distance and angle of the mass centre (M) of the weight (W) deviating from its axis (N-N).

Description

一种获取不平衡量砝码质心位置的方法Method for obtaining centroid position of unbalanced weight 技术领域Technical field
本发明涉及一种获取不平衡量砝码质心位置的方法。The present invention relates to a method of obtaining a centroid position of an unbalanced amount of weight.
背景技术Background technique
标定和检查平衡机,需要不平衡量砝码。现有技术中制作的不平衡量砝码,是假定砝码的材料是均质的,其质心位于以砝码的几何外形为基准计算出的质心点(理论质心点或几何中心)上。但实际上,砝码的质量分布并不一定均匀,因此其质心并一定位于以其外形为基准而计算出的理论质心点上。如果砝码的质量分布不均匀,则砝码的质心位置未知,尽管砝码的质量是准确的,但其产生的不平衡量的大小、方向及所作用的平面,都是未知的。比如,对于圆柱形砝码来说,其质心可能会偏离砝码的对称轴线和垂直于该轴线的中心平面。To calibrate and check the balancer, an unbalanced weight is required. The unbalanced weights produced in the prior art assume that the material of the weight is homogeneous, and the center of mass is located at the centroid point (theoretical centroid point or geometric center) calculated based on the geometric shape of the weight. However, in fact, the mass distribution of the weight is not necessarily uniform, so the center of mass must be located at the theoretical centroid point calculated based on its shape. If the mass distribution of the weight is not uniform, the centroid position of the weight is unknown. Although the mass of the weight is accurate, the magnitude, direction and plane of the imbalance generated are unknown. For example, for a cylindrical weight, the center of mass may deviate from the axis of symmetry of the weight and the center plane perpendicular to the axis.
因此,需要发明一种方法,克服现有技术的问题,找到砝码的准确的质心位置,使其产生的不平衡量准确可知,以实现不平衡量的溯源。另外,需要发明一种方法以解决平衡机的准确标定。Therefore, it is necessary to invent a method to overcome the problems of the prior art, find the accurate centroid position of the weight, and make the imbalance amount generated accurately, so as to realize the traceability of the unbalance amount. In addition, a method needs to be invented to solve the accurate calibration of the balancing machine.
发明内容Summary of the invention
鉴于上述技术问题,本发明的目的是提供一种获取不平衡量砝码质心位置的方法,即使砝码的质量分布不均匀,也能找到砝码的质心相对于几何参考基准的位置,如质心偏离砝码中心轴线的距离和角度。另外,本发明的目的还在于,能获得砝码的质心偏离砝码轴向方向上中心平面的距离。得到了砝码质心的准确位置,砝码产生的不平衡量准确可知,并可以溯源。In view of the above technical problems, an object of the present invention is to provide a method for obtaining a centroid position of an unbalanced weight, which can find the position of the centroid of the weight relative to the geometric reference, even if the mass distribution of the weight is not uniform, such as a centroid deviation The distance and angle of the center axis of the weight. Further, it is an object of the present invention to obtain a distance from which the center of mass of the weight deviates from the center plane in the axial direction of the weight. The exact position of the centroid of the weight is obtained, and the imbalance generated by the weight is accurately known and traceable.
本发明的技术方案1提供一种确定不平衡量砝码质心位置的方法,所述砝码为轴对称结构,在用于安装所述砝码的工装的端面上设 置有用于安装所述砝码的配合件,其中,所述砝码以其轴线方向与所述工装回转轴线平行的方式安装在所述配合件上;测量带所述砝码的所述工装的第一不平衡量;使所述砝码相对于所述工装围绕所述砝码的轴线旋转180度;再次测量带所述砝码的所述工装的第二不平衡量;对测量得到的所述砝码的不平衡量进行调整,使其大小等于砝码的质量与砝码的理论质心离所述工装的回转轴线距离的乘积,方向为从与所述工装的回转轴线垂直的平面与所述工装的回转轴线的交点,指向该平面与所述砝码的轴线的交点;通过矢量运算,得到所述砝码的质心偏离砝码轴线的不平衡量,除以所述砝码的质量,得到所述砝码偏离其轴线的距离和角度。The technical solution 1 of the present invention provides a method for determining a centroid position of an unbalanced amount of weight, the weight being an axisymmetric structure, which is provided on an end surface of a tool for mounting the weight a fitting for mounting the weight, wherein the weight is mounted on the fitting in such a manner that its axial direction is parallel to the axis of rotation of the tool; measuring the tooling with the weight a first unbalance amount; rotating the weight by 180 degrees with respect to the tool axis about the weight; again measuring a second unbalance amount of the tool with the weight; The unbalanced amount of the code is adjusted such that the size is equal to the product of the mass of the weight and the theoretical centroid of the weight from the axis of rotation of the tool, the direction being from a plane perpendicular to the axis of rotation of the tooling and the tooling An intersection of the axis of rotation, pointing to an intersection of the plane and the axis of the weight; obtaining, by a vector operation, an unbalance amount of the centroid of the weight from the axis of the weight, divided by the mass of the weight, The distance and angle of the code from its axis.
通过采用上述方法,能确定砝码质心偏离砝码中心轴线的距离和角度。获取不平衡量砝码质心位置。By adopting the above method, the distance and angle of the centroid of the weight from the center axis of the weight can be determined. Get the unbalanced weight of the centroid position.
本发明技术方案2中,优选所述配合件为光孔,所述砝码插入所述光孔中。In the second aspect of the present invention, preferably, the fitting member is a light hole, and the weight is inserted into the light hole.
光孔易于加工,工艺简单。The light hole is easy to process and the process is simple.
本发明技术方案3还提供一种确定不平衡量砝码质心位置的方法,所述砝码为轴对称结构,具有垂直于所述砝码的轴线的两个平面,且在所述平面上沿所述轴线设置有固定件;在工装的外圆周上设置有与所述固定件连接的固定部,其中,使所述固定件与所述固定部连接,测量带所述砝码的所述工装的名义不平衡量;将所述砝码从所述工装上取下,在保持上述位置角度的情况下,180度调换所述砝码的轴线方向后再加装到所述工装上,再次测量带所述砝码的所述工装的不平衡量;对测量得到的所述砝码的不平衡量进行调整,使调整后不平衡量,大小等于砝码的质量与砝码的理论质心离所述工装的回转轴线距离的乘积,其方向为从垂直所述工装的回转轴线且通过砝码质心的平面与所述工装的回转轴线的交点,沿与所述砝码的轴线方向平行的方向指向所述砝码;通过矢量运算,得到所述砝码的质心因偏离中间平面所产生的不平衡量,除以所述砝码的质量,得到所述砝码偏离所述砝码的中间平面的距离。 The technical solution 3 of the present invention further provides a method for determining a position of a center of mass of an unbalanced amount of weight, the weight being an axisymmetric structure having two planes perpendicular to an axis of the weight, and along the plane The axis is provided with a fixing member; a fixing portion connected to the fixing member is disposed on an outer circumference of the tooling, wherein the fixing member is connected to the fixing portion, and the tooling with the weight is measured a nominal unbalance amount; the weight is removed from the tooling, and in the case of maintaining the position angle, the axial direction of the weight is changed 180 degrees and then attached to the tooling, and the tape is measured again. Denormalizing the amount of the tooling of the weight; adjusting the unbalance amount of the measured weight to adjust the unbalance amount, the size equal to the mass of the weight and the theoretical centroid of the weight from the rotation axis of the tool a product of a distance from a plane perpendicular to the axis of rotation of the tooling and passing through a plane of the centroid of the weight to the axis of rotation of the tool, pointing in a direction parallel to the axial direction of the weight a vector; obtaining, by a vector operation, an unbalance amount generated by the centroid of the weight due to deviation from the intermediate plane, and dividing by the mass of the weight, obtaining a distance of the weight from the intermediate plane of the weight.
通过采用上述方法,能确定砝码质心在砝码轴向方向上偏离中间平面的距离,获取不平衡量砝码质心位置。By adopting the above method, the distance from the centroid in the axial direction of the weight can be determined, and the unbalanced weight centroid position can be obtained.
本发明技术方案4中,优选所述固定件为螺柱,所述固定部为螺纹孔。In the fourth aspect of the present invention, preferably, the fixing member is a stud, and the fixing portion is a threaded hole.
螺纹连接便于将砝码固定在工装外圆上。The threaded connection facilitates the attachment of the weight to the outer circumference of the tooling.
本发明技术方案5还提供一种平衡机标定方法,其用通过上述方法制作的砝码对平衡机进行标定。The technical solution 5 of the present invention further provides a balancing machine calibration method for calibrating the balancing machine with the weight prepared by the above method.
通过上述平衡机标定方法,能获得标定准确的平衡机。Through the above balancing machine calibration method, an accurate balancing machine can be obtained.
另外,本发明技术方案6提供另一种确定不平衡量砝码质心位置的方法,其中,用技术方案5的方法对平衡机进行标定;砝码在其一端沿其轴线设置有固定件,在工装的外圆周上设置有与所述固定件连接的固定部,使所述固定件与所述固定部连接;测量所述砝码的不平衡量;所述砝码的质心因偏离所述砝码的理论质心点而产生的不平衡量为,测量得到的所述砝码的不平衡量减去所述砝码的质心在理论质心点上时所述砝码不平衡量的差值;用上述差值除以所述砝码的质量,得到所述砝码的质心偏离所述砝码的理论质心点的距离。In addition, the technical solution 6 of the present invention provides another method for determining the position of the center of mass of the unbalanced weight code, wherein the balancing machine is calibrated by the method of the fifth aspect; the weight is provided with a fixing member along the axis at one end thereof, in the tooling a fixing portion connected to the fixing member is disposed on the outer circumference, the fixing member is connected to the fixing portion; an unbalance amount of the weight is measured; and a center of mass of the weight is deviated from the weight The imbalance amount generated by the theoretical centroid is the difference between the unbalanced weight of the measured weight minus the weight of the weight at the theoretical centroid point of the weight; the difference is divided by the difference The mass of the weight is such that the centroid of the weight deviates from the theoretical centroid point of the weight.
本方案用平衡机直接测量砝码的不平衡量,即可以通过计算得到砝码的质心位置;用本方案获取的砝码的质心位置,其精度低于方案1至方案4所获取的砝码的质心位置,但方法简单适用。In this solution, the imbalance amount of the weight is directly measured by the balancing machine, that is, the centroid position of the weight can be obtained by calculation; the centroid position of the weight obtained by the scheme is lower than that of the weight obtained by the schemes 1 to 4. Centroid position, but the method is simple and applicable.
本发明技术方案7提供另一种确定不平衡量砝码质心位置的方法,其中,用技术方案5的方法对平衡机进行标定;所述砝码连接在工装的端面上设置的配合件上,使砝码的对称轴线与工装的回转轴线平行;测量所述砝码的不平衡量;所述砝码的质心因偏离所述砝码的理论质心点而产生的不平衡量为,测量得到的所述砝码的不平衡量减去所述砝码的质心在理论质心点上时所述砝码产生的不平衡量的差值;用上述差值除以所述砝码的质量,得到所述砝码的质心偏离所述砝码的理论质心点的距离和角度。The technical solution 7 of the present invention provides another method for determining the position of the center of mass of the unbalanced amount of weight, wherein the balancing machine is calibrated by the method of the fifth aspect; the weight is connected to the fitting provided on the end surface of the tooling, so that The axis of symmetry of the weight is parallel to the axis of rotation of the tool; the amount of unbalance of the weight is measured; the amount of imbalance of the center of mass of the weight due to deviation from the theoretical centroid of the weight is the measured The imbalance amount of the code minus the difference of the imbalance amount generated by the weight when the centroid of the weight is at the theoretical centroid point; dividing the difference by the mass of the weight to obtain the centroid of the weight The distance and angle from the theoretical centroid point of the weight.
本方案用平衡机直接测量砝码的不平衡量,即可以通过计算得到砝码的质心位置;用本方案获取的砝码的质心位置,其精度低于方案 1至方案4所获取的砝码的质心位置,但方法简单适用。In this solution, the unbalanced amount of the weight is directly measured by the balancing machine, that is, the centroid position of the weight can be obtained by calculation; the centroid position of the weight obtained by the scheme is lower than the scheme. The centroid position of the weight obtained from 1 to 4, but the method is simple and applicable.
本发明技术方案8提供一种平衡机标定方法,其中,用根据技术方案6或7的方法制作的砝码对平衡机进行标定。The technical solution 8 of the present invention provides a balancing machine calibration method in which a balancing machine is calibrated with a weight made according to the method of claim 6 or 7.
通过上述平衡机标定方法,能获得标定准确的平衡机。Through the above balancing machine calibration method, an accurate balancing machine can be obtained.
本发明技术方案9提供一种砝码,其通过使用技术方案1-4、6-7中任意一项的方法进行制作。The present invention provides a weight that is produced by using the method of any one of claims 1-4 and 6-7.
这样,能获得一种具有准确的质心偏离所述砝码的理论质心点的距离和角度的砝码。In this way, a weight having an accurate centroid offset from the theoretical centroid point of the weight can be obtained.
附图说明DRAWINGS
图1所示为砝码,其中(a)为砝码的主视图,(b)为砝码的俯视图。Figure 1 shows the weight, where (a) is the front view of the weight and (b) is the top view of the weight.
图2为砝码加装在工装上的示意图,其中(a)为表示砝码加装在工装的外圆上的示意图,(b)为表示砝码加装在工装的端面上的示意图。Fig. 2 is a schematic view showing the weight of the weight attached to the tooling, wherein (a) is a schematic view showing the weight attached to the outer circumference of the tooling, and (b) is a schematic view showing the weight attached to the end surface of the tooling.
图3为砝码加装在工装上的示意图,砝码质心偏离砝码的中心对称轴线,其中(a)为主视图,(b)为侧视图。Figure 3 is a schematic view of the weight attached to the tooling. The center of mass of the weight is offset from the central axis of symmetry of the weight, wherein (a) is the main view and (b) is the side view.
图4为不平衡量矢量解算图,其中(a)表示调整前的砝码的不平衡量,(b)表示调整后的砝码的不平衡量。4 is an unbalanced quantity vector solution diagram, in which (a) represents the unbalance amount of the weight before adjustment, and (b) represents the unbalance amount of the adjusted weight.
图5为表示砝码质心偏离中心轴线的距离和角度示意图。Figure 5 is a schematic view showing the distance and angle of the centroid of the weight from the central axis.
图6为砝码加装在工装外圆上的示意图,其中(a)为主视图,(b)为侧视图。Figure 6 is a schematic view of the weight attached to the outer circumference of the tooling, wherein (a) is the main view and (b) is the side view.
图7为不平衡量矢量解算图,其中(a)表示调整前的砝码的不平衡量,(b)表示调整后的砝码的不平衡量。Fig. 7 is a diagram of the unbalance amount vector solution, in which (a) represents the unbalance amount of the weight before adjustment, and (b) represents the unbalance amount of the adjusted weight.
图8为测量砝码不平衡量的示意图,其中(a)为主视图,(b)为侧视图。Fig. 8 is a view showing the measurement of the unbalance amount of the weight, wherein (a) is a main view and (b) is a side view.
图9为不平衡量矢量解算图。Figure 9 is a diagram of the unbalanced vector solution.
具体实施方式 detailed description
下面,参照附图举例说明本发明的实施方式。为了便于说明,下述步骤基本上是按实施顺序排列的,如下步骤的顺序并不是唯一的。而且下述步骤只为举例说明,并不都是必须的,只要能够实施本实施方式即可。下面实施方案中给出的砝码的形状也只是一种例子。本实施方式并不用于限定本发明的保护范围。Hereinafter, embodiments of the present invention will be exemplified with reference to the drawings. For ease of explanation, the following steps are basically arranged in the order of implementation, and the order of the following steps is not unique. Further, the following steps are merely illustrative and are not essential as long as the present embodiment can be implemented. The shape of the weight given in the following embodiment is also only an example. This embodiment is not intended to limit the scope of the invention.
在附图中,在涉及矢量说明时,为了说明上的方便,人为设定了坐标系,并标注了0、90、180、270等角度。In the drawings, when the vector description is involved, for the convenience of explanation, the coordinate system is artificially set, and angles of 0, 90, 180, and 270 are marked.
A.制作如图1所示的质量砝码(下面简称砝码)W,其质量为m。图1中,砝码W的中部为圆柱形,其具有中心对称轴线N-N,砝码W的轴向两端均加工有螺柱,螺柱的中心对称轴线也为N-N。砝码W中间的圆柱部分的两端各有垂直于中心对称轴线N-N的一个平面,分别为第一平面P1(平面)和第二平面P2(平面)。与第一平面P1和第二平面P2平行且位置位于该两个平面中间位置的平面为P3。P3距离第一平面P1和第二平面P2的距离均为r2。P3面与砝码对称轴线N-N的交点为C,C点也是砝码几何中心点(理论质心点)。砝码W的质心M离中间平面P3的距离为r3。在砝码W的第一平面P1和第二平面P2上,刻有角度标识。A. A quality weight (hereinafter referred to as a weight) W as shown in FIG. 1 is produced, and its mass is m. In Fig. 1, the middle portion of the weight W is cylindrical, and has a central axis of symmetry N-N. The axial ends of the weight W are machined with studs, and the central axis of symmetry of the studs is also N-N. Both ends of the cylindrical portion in the middle of the weight W have a plane perpendicular to the central axis of symmetry N-N, which are a first plane P1 (plane) and a second plane P2 (plane), respectively. A plane parallel to the first plane P1 and the second plane P2 and positioned at a position intermediate the two planes is P3. The distance from P3 to the first plane P1 and the second plane P2 is both r2. The intersection of the P3 plane and the weight symmetry axis N-N is C, and the C point is also the geometric center point of the weight (the theoretical centroid point). The distance from the center of mass P3 of the center of mass W of the weight W is r3. On the first plane P1 and the second plane P2 of the weight W, an angle mark is engraved.
测量砝码W的不平衡量时,将不平衡量砝码加装在工装(例如转子)上有两种方式。一种是加装在工装的外圆上,如图2中(a)所示;另一种是加装在工装的端面上,如图2中(b)所示。When measuring the unbalance amount of the weight W, there are two ways to attach the unbalance amount weight to the tooling (for example, the rotor). One is added to the outer circumference of the tooling, as shown in (a) of Figure 2; the other is attached to the end face of the tooling, as shown in Figure 2 (b).
在图2的(a)中,在工装的外圆上设置有用于与砝码W的螺柱螺纹配合的螺纹孔H1,在图2的(b)中,在工装的端面上设置有用于与砝码W的螺柱螺纹配合的螺纹孔H2。将砝码W的螺柱旋入螺纹孔中,用平衡机支承工装的轴颈S1和S2,测量带砝码的工装的不平衡量。In (a) of FIG. 2, a screw hole H1 for screwing with a stud thread of the weight W is provided on the outer circumference of the tooling, and in (b) of FIG. 2, a fitting hole is provided on the end surface of the tooling for Thread W threaded hole H2 of the weight W. The stud of the weight W is screwed into the threaded hole, and the journals S1 and S2 of the tool are supported by the balancing machine to measure the unbalance amount of the tool with the weight.
B.图3中(a)和(b)所示工装与图2中(b)所示工装类似,用此工装测量砝码W的不平衡量,不同之处是安装孔是光孔而不是螺纹孔。光孔H3的中心线与工装的轴线平行,内径与砝码两端螺柱的外圆直径相同,该光孔H3的中心线与工装的轴线的距离为r5。光孔 H3可在任何角度加工,为了方便说明,本实施案例中将光孔H3设置在工装的0度位置。砝码W在轴向方向其质心M偏离了砝码W的中间平面P3的距离r3未知,但因测量不平衡量时只是单面测量静不平衡量,因此距离r3未知不影响下面所述获取砝码质心M偏离其中心对称轴线N-N的距离和角度。B. The tooling shown in (a) and (b) of Figure 3 is similar to the tooling shown in Figure 2(b). The tool is used to measure the unbalance of the weight W. The difference is that the mounting hole is a light hole instead of a thread. hole. The center line of the light hole H3 is parallel to the axis of the tooling, and the inner diameter is the same as the outer diameter of the studs at both ends of the weight. The distance between the center line of the light hole H3 and the axis of the tool is r5. Light hole H3 can be processed at any angle. For convenience of explanation, in the present embodiment, the light hole H3 is set at the 0 degree position of the tooling. The distance r3 of the weight W in the axial direction whose center of mass M deviates from the intermediate plane P3 of the weight W is unknown, but since the unbalance amount is measured, only the static unbalance amount is measured on one side, so the distance r3 is unknown and does not affect the following weights. The distance and angle of the centroid M from its central axis of symmetry NN.
平衡机的工装本身会有不平衡量,在测量砝码W的不平衡量之前,采用平衡机的测量系统的补偿功能,将工装的不平衡量置零。The tooling of the balancing machine itself has an unbalanced amount. Before measuring the unbalance amount of the weight W, the compensation function of the measuring system of the balancing machine is used to set the unbalance amount of the tooling to zero.
将砝码W以0度标识向上12点(竖直向上)的姿态,插入图3所示工装上的光孔H3中,并使砝码的中间圆柱的一个端面与工装接触,测量带砝码W的工装的不平衡量U11;转动砝码将砝码围绕其轴线将其相对于第一次安装姿态回转180度,然后进行第二次测量,第二次得到带砝码W的工装的不平衡量U12。将不平衡量U11和U12标注到直角坐标中,如图4中(a)所示。Insert the weight W into the light hole H3 on the tooling shown in Figure 3 with the 0 degree mark up to 12 points (vertically upward), and make one end face of the middle cylinder of the weight contact with the tooling, and measure the weight. The unbalance amount U11 of the tooling of W; the rotating weight rotates the weight about 180 degrees with respect to the first mounting posture about its axis, and then performs the second measurement, and the second time obtains the unbalance amount of the tooling with the weight W U12. The unbalance amounts U11 and U12 are labeled in Cartesian coordinates as shown in (a) of FIG.
在进行不平衡量测量时,为了提高测量准确性,可以在每一步进行多次测量,以多次测量的平均值记为不平衡量测量值。In the measurement of the unbalance amount, in order to improve the measurement accuracy, multiple measurements can be made at each step, and the average value of the multiple measurements is recorded as the unbalance amount measurement value.
U11和U12的矢量和为以U11和U12为两邻边的平行四边形的对角线,U11和U12的矢量和的一半即为所述平行四边形对角线的一半,记为U1m,如图4中(a)所示。由于测量U11和U12时,砝码相对于对称中心线的对称关系,U11和U12矢量和的一半U1m应该等于m×r5,即砝码的质量与砝码的理论质心离工装回转轴线距离的乘积,方向为从与工装的回转轴线垂直的平面与工装回转轴线的交点,指向该平面与砝码的对称中心线的交点。The vector sum of U11 and U12 is the diagonal of the parallelogram with U11 and U12 as two adjacent sides, and the half of the vector sum of U11 and U12 is half of the diagonal of the parallelogram, which is recorded as U1m, as shown in Fig. 4. As shown in (a). Since U1 and U12 are measured, the symmetry relationship of the weight with respect to the symmetry center line, the half U1m of the vector sum of U11 and U12 should be equal to m×r5, that is, the product of the mass of the weight and the theoretical centroid of the weight from the tool axis. The direction is the intersection of the plane perpendicular to the axis of rotation of the tooling and the axis of rotation of the tool, pointing to the intersection of the plane and the symmetrical centerline of the weight.
平衡机是用不平衡量砝码标定的。从计量溯源的角度,在砝码的质心未确定前,平衡机的标定并不能认定是准确的。因此,如果没有形成上述关系,说明平衡机的标定不准确,测量所得到的U11和U12不是准确量,需要对所测量的不平衡量U11和U12进行调整,调整到上述关系。即保持不平衡量U11、U12及U1m之间的相互角度关系和大小比例保持不变,并将U1m调整为如下所述的U1mr。将调整后的U11和U12分别记作U11r和U12r,U11r和U12r矢量和的一半记为 U1mr,其等于m×r5,如图4中(b)所示。The balancing machine is calibrated with an unbalanced weight. From the perspective of metering traceability, the calibration of the balancing machine cannot be determined to be accurate until the center of mass of the weight is determined. Therefore, if the above relationship is not formed, the calibration of the balancing machine is inaccurate, and the U11 and U12 obtained by the measurement are not accurate, and the measured unbalance amounts U11 and U12 need to be adjusted to adjust to the above relationship. That is, the mutual angular relationship and the size ratio between the unbalanced amounts U11, U12, and U1m remain unchanged, and U1m is adjusted to U1mr as described below. The adjusted U11 and U12 are respectively recorded as U11r and U12r, and half of the vector sum of U11r and U12r is recorded as U1mr, which is equal to m × r5, as shown in (b) of FIG.
砝码W的质心M相对于中心对称轴线N-N所产生的不平衡量Umr为,不平衡量U11r与不平衡量U1mr的矢量差(U12r与不平衡量U1mr的矢量差的大小等于矢量Umr的大小,但方向与矢量Umr相差180度)。The unbalance amount Umr generated by the centroid M of the weight W with respect to the central axis of symmetry is the vector difference between the unbalance amount U11r and the unbalance amount U1mr (the magnitude of the vector difference between the U12r and the unbalance amount U1mr is equal to the magnitude of the vector Umr, but the direction is Vector Umr differs by 180 degrees).
将不平衡量Umr除以砝码W的质量m,得到砝码的质心M偏离中心轴线的距离r4;质心M偏离中心对称轴线N-N的角度为不平衡量Umr的方向,记为角度β,如图5所示。Dividing the unbalance amount Umr by the mass m of the weight W, the distance r4 of the centroid M of the weight from the central axis is obtained; the angle of the centroid M from the central symmetry axis NN is the direction of the unbalance amount Umr, which is recorded as the angle β, as shown in FIG. 5. Shown.
C.按如下步骤,能够进一步获取砝码W的质心M偏离中间平面P3的距离r3。C. The distance r3 of the centroid M of the weight W from the intermediate plane P3 can be further obtained as follows.
C1.图6所示的工装外圆上加装有砝码W,砝码W及安装方式与图2的(a)相同,在此省略说明。工装的外圆半径为r1。工装的外圆上的螺纹孔可在任何角度加工,为了方便说明,本实施例中的螺纹孔H1设置在工装的0度位置上。C1. A weight W is attached to the outer circumference of the tooling shown in Fig. 6. The weight W and the mounting method are the same as those of Fig. 2(a), and the description thereof will be omitted. The outer radius of the tooling is r1. The threaded hole on the outer circumference of the tooling can be machined at any angle. For convenience of explanation, the threaded hole H1 in this embodiment is disposed at the 0 degree position of the tooling.
平衡机的工装本身会有不平衡量,同样,在测量砝码的不平衡量之前,采用平衡机的测量系统的补偿功能,将工装的不平衡量置零。The tooling of the balancing machine itself has an unbalanced amount. Similarly, before measuring the unbalance amount of the weight, the compensation function of the measuring system of the balancing machine is used to set the unbalance amount of the tooling to zero.
将砝码W通过设置在其端部的螺柱拧装到工装外圆上的螺纹孔H1中,以第一平面P1与工装的外圆接触,且使砝码W的质心M偏离中心对称轴线N-N距离r4的方向为与工装的回转轴线平行的方向,即,工装的回转轴线、砝码W的中心对称轴线N-N、砝码W的质心M位于同一个平面上。如图6中(a)和(b)所示。如果不能同时满足这两个要求,则优先保证砝码W的质心M偏离中心对称轴线N-N距离r4的方向与工装的回转轴线平行这一要求,此时距离r1应取第一平面P1与工装回转轴线的距离(稍大于工装的半径)。The weight W is screwed into the threaded hole H1 on the outer circumference of the tool through the stud provided at the end thereof, and the first plane P1 is in contact with the outer circle of the tool, and the center of mass M of the weight W is deviated from the central axis of symmetry. The direction of the NN distance r4 is a direction parallel to the rotation axis of the tooling, that is, the rotation axis of the tool, the central axis of symmetry NN of the weight W, and the center of mass M of the weight W are on the same plane. As shown in (a) and (b) of Figure 6. If the two requirements cannot be met at the same time, the requirement that the center of mass M of the weight W deviate from the central axis of symmetry NN by the distance r4 from the axis of rotation of the tool is preferentially ensured, and the distance r1 should take the first plane P1 and the tooling rotation. The distance from the axis (slightly larger than the radius of the tooling).
将带有砝码W的工装放到平衡机上,测量不平衡量,记为U21;将砝码W从工装上取下,以第二平面P2与工装的外圆接触的方式拧装到工装外圆上,并且保持砝码W的端面上的角度标识与上述测量不平衡量U21时位置一致。同理,在不能同时满足这两个要求的情况下,优先保证砝码W的质心M偏离中心对称轴线N-N距离r4的方向与工 装的回转轴线平行这一要求,此时距离r1应取第二平面P2与工装回转轴线的距离(稍大于工装的半径)。且第二平面P2离工装回转轴线的距离与测量不平衡量U21时第一平面P1与回转轴线的距离一致,为了达到此要求,砝码两端的螺柱应制作成完全对称的结构。再次测量带有砝码W的工装的不平衡量U22,记作U22。Put the tool with the weight W on the balance machine, measure the unbalance, and record it as U21; remove the weight W from the tooling, and screw it to the outer circle of the tool with the second plane P2 in contact with the outer circle of the tooling. The angle indication on the end face of the weight W is kept coincident with the position when the unbalance amount U21 is measured. In the same way, in the case that the two requirements cannot be satisfied at the same time, the direction and work of the centroid M of the weight W from the central symmetry axis N-N distance r4 are preferentially guaranteed. The requirement that the axis of rotation of the assembly be parallel is that the distance r1 should take the distance between the second plane P2 and the axis of rotation of the tooling (slightly larger than the radius of the tooling). And the distance between the second plane P2 and the rotation axis of the tool is the same as the distance between the first plane P1 and the rotation axis when the unbalance amount U21 is measured. To achieve this requirement, the studs at both ends of the weight should be made completely symmetrical. The unbalance amount U22 of the tooling with the weight W was measured again, and it was recorded as U22.
将不平衡量U21和U22标注到直角坐标中,如图7中(a)所示。The unbalance amounts U21 and U22 are labeled in Cartesian coordinates as shown in (a) of FIG.
由于测量不平衡量U21和U22矢量时,砝码相对于其中间平面P3的对称关系,U21和U22的矢量和的一半U2m,其大小应等于m×(r1+r2),即砝码的质量与砝码的理论质心离工装回转轴线距离的乘积,其方向为垂直工装的回转轴线且通过砝码质心的平面与工装的回转轴线的交点,指向砝码的质心,即图7中(b)中的0度方向。如果上述关系不成立,说明平衡机的标定不准确,测量所得的不平衡量U21和U22也不准确。需要对所测量的不平衡量U21和U22进行调整,调整到上述关系。即保持不平衡量U21、U22及U2m之间大小比例不变,并将U2m调整为如下所述的U2mr。Due to the measurement of the unbalanced quantities U21 and U22 vectors, the symmetry relationship of the weight with respect to the intermediate plane P3, the half of the vector sum of U21 and U22, U2m, should be equal to m × (r1 + r2), that is, the mass of the weight The product of the theoretical centroid of the weight from the axis of rotation of the tool, the direction of which is the axis of rotation of the vertical tool and the intersection of the plane of the centroid of the weight and the axis of rotation of the tool, pointing to the centroid of the weight, ie in (b) of Figure 7. 0 degree direction. If the above relationship is not established, the calibration of the balancing machine is inaccurate, and the measured unbalanced amounts U21 and U22 are also inaccurate. It is necessary to adjust the measured imbalance amounts U21 and U22 to adjust to the above relationship. That is, the size ratio between the unbalanced amounts U21, U22, and U2m is kept constant, and U2m is adjusted to U2mr as described below.
不平衡量U21、U22调整后的矢量分别记作U21r、U22r,如图7中(b)所示,U2mr为U21r和U22r矢量和的一半,即等于m×(r1+r2)。The vectors adjusted by the unbalance amounts U21 and U22 are denoted as U21r and U22r, respectively, and as shown in (b) of FIG. 7, U2mr is half of the vector sum of U21r and U22r, that is, equal to m×(r1+r2).
U21r与U2mr的矢量差为砝码的质心偏离中间对称平面P3所产生的不平衡量,记为Ums(U22r与U2mr的矢量差的大小也等于矢量Ums的大小,但方向与Ums相差180度);则砝码的质心偏离中间对称平面P3的距离r3则为Ums/m。The vector difference between U21r and U2mr is the imbalance of the centroid of the weight from the intermediate symmetry plane P3, which is recorded as Ums (the magnitude of the vector difference between U22r and U2mr is also equal to the magnitude of the vector Ums, but the direction is 180 degrees different from Ums); Then, the distance r3 of the centroid of the weight from the intermediate symmetry plane P3 is Ums/m.
通过上述步骤B和步骤C1,获取了砝码W的准确质心位置。Through the above steps B and C1, the accurate centroid position of the weight W is obtained.
砝码的质量的单位为千克(kg),将砝码加装到工装外径上时,其质心离工装回转轴线的距离为米(m),角度单位为度(可转换为Rad),砝码W所产生的不平衡量的大小和角度,与国际单位制基本单位(质量kg和长度m)及国际单位制辅助单位(平面角弧度rad)关联起来,砝码所产生的不平衡量实现了溯源。The mass of the weight is in kilograms (kg). When the weight is added to the outer diameter of the tooling, the distance from the center of mass to the axis of rotation of the tool is meters (m), and the angle unit is degrees (convertible to Rad). The magnitude and angle of the unbalance generated by the code W are related to the basic unit of the International System of Units (mass kg and length m) and the SI system auxiliary unit (planar angle radian rad), and the unbalanced amount generated by the weight is traceable. .
上述测量得到的不平衡量的大小和方向在调整前,只是一个相对量,因此测量上述不平衡量时,也可以不用平衡机,而用其它的测振 仪器,只要能测量得到信号的大小和方向,并且测量仪器有一定的重复精度及线性度即可。The magnitude and direction of the unbalanced quantity obtained by the above measurement are only a relative amount before the adjustment. Therefore, when measuring the above imbalance amount, the other vibration can be used without using the balancing machine. As long as the instrument can measure the size and direction of the signal, and the measuring instrument has a certain degree of repeatability and linearity.
C2.在实际应用中,对于加装在转子外圆上的砝码,其质心偏离回转轴线的距离可以忽略,只是考虑砝码的质心M偏离平面P3距离。对于这种情况,不必进行上述B步骤的操作,直接进行C1步骤即可,且不必要求砝码W的质心M偏离中心对称轴线N-N距离r4的方向为与工装的回转轴线平行的方向。C2. In practical applications, for the weight attached to the outer circumference of the rotor, the distance from the center of mass to the axis of rotation can be neglected, only considering that the center of mass M of the weight deviates from the plane P3. In this case, it is not necessary to perform the above-described operation of step B, and the C1 step may be directly performed, and it is not necessary to require the centroid M of the weight W to deviate from the central symmetry axis N-N by the distance r4 from the direction parallel to the rotation axis of the tool.
这样,就获得了砝码的质心M偏离中间平面的位置。Thus, the position of the center of mass M of the weight deviating from the intermediate plane is obtained.
D.另外,可以按上述B中的方式测量和计算得到的不平衡量Umr,对砝码的质心偏心进行校正,直到砝码的不平衡量Umr的值或者质心偏离砝码中心轴线的距离r4的值小于设定值,或接近于零。D. In addition, the unbalance amount Umr measured and calculated in the manner of B above may be corrected, and the centroid eccentricity of the weight may be corrected until the value of the unbalance amount Umr of the weight or the distance of the center of mass from the center axis of the weight r4 Less than the set value, or close to zero.
E.另外,可以按上述C1和C2中的方法测量和计算得到的不平衡量Ums,对砝码的质心偏离中间平面P3的距离r3进行校正,直到砝码的不平衡量Ums的值或者质心偏离砝码中间平面的距离r3的值小于设定值,或接近于零。E. Alternatively, the unbalance amount Ums measured and calculated according to the methods in C1 and C2 described above may be corrected, and the distance r3 of the center of mass of the weight deviating from the intermediate plane P3 is corrected until the value of the unbalance amount Ums of the weight or the centroid is deviated. The value of the distance r3 of the code intermediate plane is less than the set value, or close to zero.
F.可以用上述方法得到的质心准确的砝码,对平衡机进行标定,从而使平衡机测量准确,不平衡量测量值可以溯源。F. The centroid accurate weight obtained by the above method can be used to calibrate the balancing machine, so that the balancing machine can measure accurately, and the unbalanced quantity measurement can be traced.
G.平衡机标定准确后,可以用平衡机直接测量砝码得到的不平衡量,计算获取砝码的质心。图8为测量加装在转子外圆上的砝码的质心位置的示意图。图中砝码的质量为m,砝码的结构为轴对称,但中间部位有两段直径不同的圆柱体,砝码的质心为M。C点是砝码的理论质心点或是几何质心点,即假设砝码是完全均质的情况下,砝码的质心位置,C点是唯一并可以计算得到的。G. After the balancer is accurately calibrated, the unbalanced amount obtained by the weight can be directly measured by the balance machine, and the centroid of the weight can be calculated. Fig. 8 is a view showing the position of the center of mass of the weight attached to the outer circumference of the rotor. The weight of the weight in the figure is m, the structure of the weight is axisymmetric, but there are two cylinders with different diameters in the middle, and the center of mass of the weight is M. Point C is the theoretical centroid point or geometric centroid point of the weight, that is, if the weight is completely homogeneous, the centroid position of the weight, point C is unique and can be calculated.
为了方便说明,在测量砝码的不平衡量之前,采用平衡机的测量系统的补偿功能,将工装的不平衡量置零。将砝码按如图8所示的姿态加装到工装上,测量得到砝码产生的不平衡量为U3;砝码的质心在理论质心点C时,砝码产生的不平衡量为U3m,U3m=m×(r1+r2)。砝码质心M偏离砝码理论质心点C而产生的不平衡量为U3ms=U3-U3m,如图9所示。则砝码质心M偏离砝码几何质心点C的距离 r3=U3ms/m。For convenience of explanation, before the weight of the weight is measured, the compensation function of the measuring system of the balancing machine is used to set the unbalance amount of the tool to zero. The weight is added to the tooling according to the posture shown in Fig. 8. The unbalance amount generated by the weight is U3; when the centroid of the weight is at the theoretical centroid point C, the unbalance amount generated by the weight is U3m, U3m= m × (r1 + r2). The unbalance amount generated by the weight centroid M deviating from the weight point C of the weight theory is U3ms=U3-U3m, as shown in FIG. Then the weight of the weight centroid M deviates from the centroid point C of the weight R3=U3ms/m.
用上述的方法,将砝码加装到图2中(b)所示的工装上,即工装的端面上,可以测量和计算出砝码的质心偏离砝码回转轴线的距离及角度。By the above method, the weight is added to the tooling shown in (b) of Fig. 2, that is, the end face of the tooling, and the distance and angle of the center of mass of the weight from the axis of rotation of the weight can be measured and calculated.
实际应用中,在将平衡机进行了步骤F所述的标定后,对任意形状的砝码,可将其加装在如图2中(a)或(b)所示的工装(转子)上,测出砝码质心相对其理论质心点的不平衡量,用此不平衡量除以砝码的质量,得到砝码的质心偏离理论质心点的距离和角度,从而获取砝码的质心位置。In practical applications, after the balancing machine is subjected to the calibration described in step F, the weight of any shape can be attached to the tooling (rotor) as shown in (a) or (b) of FIG. The imbalance amount of the weight of the weight relative to the theoretical centroid point is measured, and the mass of the weight is divided by the mass of the weight, and the distance and angle of the centroid of the weight from the theoretical centroid point are obtained, thereby obtaining the centroid position of the weight.
用上述简单方法,可以获得质心位置准确的砝码,虽然精度低于步骤B和步骤C所获取的砝码的质心位置(包含了平衡机的标定误差),但在实际的平衡工艺中,精度足够,且可以适应任意形状的砝码的质心位置的获取,方法简单实用。With the above simple method, the weight of the centroid position can be obtained accurately, although the accuracy is lower than the centroid position of the weight obtained in steps B and C (including the calibration error of the balancing machine), but in the actual balancing process, the accuracy It is sufficient and can be adapted to the acquisition of the centroid position of any shape weight. The method is simple and practical.
H.采用步骤G得到的质心位置准确的砝码对平衡机进行标定。或者,对得到的质心位置准确的砝码进行修正,使其质心位置与其理论质心位置(几何质心位置)重合后,再对平衡机进行标定。H. Calibrate the balancing machine using the weight of the centroid position obtained in step G. Alternatively, the weight of the obtained centroid position is corrected so that the centroid position coincides with its theoretical centroid position (geometric centroid position), and then the balancing machine is calibrated.
以上说明了本发明的特定的实施方式,本发明并不局限于上述实施方式。在本发明的技术思想上可以对本发明的实施方式进行任意的变形。 The specific embodiments of the present invention have been described above, and the present invention is not limited to the above embodiments. The embodiment of the present invention can be arbitrarily modified in the technical idea of the present invention.

Claims (9)

  1. 一种确定不平衡量砝码质心位置的方法,所述砝码为轴对称结构,在用于安装所述砝码的工装的端面上设置有用于安装所述砝码的配合件,其特征在于,A method for determining a centroid position of an unbalanced amount of weight, the weight being an axisymmetric structure, and a fitting for mounting the weight is disposed on an end surface of a tool for mounting the weight, wherein
    所述砝码以其轴线方向与所述工装回转轴线平行的方式安装在所述配合件上;The weight is mounted on the mating member in such a manner that its axial direction is parallel to the tooling rotation axis;
    测量带所述砝码的所述工装的第一不平衡量;Measuring a first unbalance amount of the tooling with the weight;
    使所述砝码相对于所述工装围绕所述砝码的轴线旋转180度;Rotating the weight 180 degrees relative to the tooling about an axis of the weight;
    再次测量带所述砝码的所述工装的第二不平衡量;Measuring a second unbalance amount of the tooling with the weight again;
    对测量得到的所述砝码的不平衡量进行调整,使其大小等于砝码的质量与砝码的理论质心离所述工装的回转轴线距离的乘积,方向为从与所述工装的回转轴线垂直的平面与所述工装的回转轴线的交点,指向该平面与所述砝码的轴线的交点;Adjusting the unbalanced amount of the measured weight to be equal to the product of the mass of the weight and the theoretical centroid of the weight from the axis of rotation of the tool, the direction being perpendicular to the axis of rotation of the tooling The intersection of the plane and the axis of rotation of the tooling, pointing to the intersection of the plane and the axis of the weight;
    通过矢量运算,得到所述砝码的质心偏离砝码轴线的不平衡量,除以所述砝码的质量,得到所述砝码质心偏离其轴线的距离和角度。Through the vector operation, the unbalance amount of the centroid of the weight deviating from the weight of the weight is obtained, and the distance and angle of the centroid of the weight from the axis are obtained by dividing the mass of the weight.
  2. 根据权利要求1所述的方法,其特征在于,The method of claim 1 wherein
    所述配合件为光孔,所述砝码插入所述光孔中。The fitting is a light hole, and the weight is inserted into the light hole.
  3. 一种确定不平衡量砝码质心位置的方法,所述砝码为轴对称结构,具有垂直于所述砝码的轴线的两个平面,且在所述平面上沿所述轴线设置有固定件;在工装的外圆周上设置有与所述固定件连接的固定部,其特征在于,A method for determining a centroid position of an unbalanced amount of weight, the weight being an axisymmetric structure having two planes perpendicular to an axis of the weight, and a fixing member disposed along the axis on the plane; A fixing portion connected to the fixing member is disposed on an outer circumference of the tooling, wherein
    使所述固定件与所述固定部连接,测量带所述砝码的所述工装的名义不平衡量;Connecting the fixing member to the fixing portion, and measuring a nominal unbalance amount of the tooling with the weight;
    将所述砝码从所述工装上取下,在保持上述位置角度的情况下,180度调换所述砝码的轴线方向后再加装到所述工装上;Removing the weight from the tooling, and maintaining the position angle, 180 degrees of the axial direction of the weight is added to the tooling;
    再次测量带所述砝码的所述工装的调换后不平衡量;Re-measuring the unbalanced amount of the tooling with the weight;
    对测量得到的所述砝码的不平衡量进行调整,使调整后不平衡量,大小等于砝码的质量与砝码的理论质心离所述工装的回转轴线距 离的乘积,其方向为从垂直所述工装的回转轴线且通过砝码质心的平面与所述工装的回转轴线的交点,沿与所述砝码的轴线方向平行的方向指向所述砝码;Adjusting the unbalance amount of the measured weight to adjust the unbalance amount, the size is equal to the mass of the weight and the theoretical centroid of the weight from the rotation axis of the tool a product of a distance from a plane perpendicular to the axis of rotation of the tooling and passing through a plane of the centroid of the weight and the axis of rotation of the tool, pointing in a direction parallel to the axial direction of the weight;
    通过矢量运算,得到所述砝码的质心偏离砝码中间对称平面的产生的不平衡量,除以所述砝码的质量,得到所述砝码偏离所述砝码的中间平面的距离。Through the vector operation, the unbalanced amount of the centroid of the weight deviated from the middle symmetry plane of the weight is obtained, and the weight of the weight is obtained, and the distance of the weight from the intermediate plane of the weight is obtained.
  4. 根据权利要求3所述的方法,其特征在于,The method of claim 3 wherein:
    所述固定件为螺柱,所述固定部为螺纹孔。The fixing member is a stud, and the fixing portion is a threaded hole.
  5. 一种平衡机标定方法,其特征在于,用权利要求1-4中任意一项的方法制作的砝码对平衡机进行标定。A balancing machine calibration method characterized in that the weighting machine is calibrated with a weight made by the method of any one of claims 1-4.
  6. 一种确定不平衡量砝码质心位置的方法,其特征在于,A method for determining a centroid position of an unbalanced amount of weight, characterized in that
    用权利要求5的方法对平衡机进行标定;Calibrating the balancing machine by the method of claim 5;
    砝码在其一端沿其轴线设置有固定件,在工装的外圆周上设置有与所述固定件连接的固定部,使所述固定件与所述固定部连接;The weight is provided with a fixing member along one end of the tool, and a fixing portion connected to the fixing member is disposed on the outer circumference of the tool to connect the fixing member with the fixing portion;
    测量所述砝码的不平衡量;Measuring an unbalance amount of the weight;
    所述砝码的质心因偏离所述砝码的理论质心点而产生的不平衡量为,测量得到的所述砝码的不平衡量减去所述砝码的质心在理论质心点上时所述砝码不平衡量的差值;The unbalance amount of the centroid of the weight due to deviation from the theoretical centroid point of the weight is the measured imbalance amount of the weight minus the centroid of the weight at the theoretical centroid point The difference in the amount of code imbalance;
    用上述差值除以所述砝码的质量,得到所述砝码的质心偏离所述砝码的理论质心点的距离。Dividing the difference by the mass of the weight results in a distance from the center of mass of the weight that deviates from the theoretical centroid of the weight.
  7. 一种确定不平衡量砝码质心位置的方法,其特征在于,A method for determining a centroid position of an unbalanced amount of weight, characterized in that
    用权利要求5的方法对平衡机进行标定;Calibrating the balancing machine by the method of claim 5;
    所述砝码连接在工装的端面上设置的配合件上,使砝码的对称轴线与工装的回转轴线平行;The weight is connected to the fitting member provided on the end surface of the tooling, so that the axis of symmetry of the weight is parallel to the axis of rotation of the tooling;
    测量所述砝码的不平衡量;Measuring an unbalance amount of the weight;
    所述砝码的质心因偏离所述砝码的理论质心点而产生的不平衡量为,测量得到的所述砝码的不平衡量减去所述砝码的质心在理论质心点上时所述砝码产生的不平衡量的差值;The unbalance amount of the centroid of the weight due to deviation from the theoretical centroid point of the weight is the measured imbalance amount of the weight minus the centroid of the weight at the theoretical centroid point The difference in the amount of imbalance generated by the code;
    用上述差值除以所述砝码的质量,得到所述砝码的质心偏离所述 砝码的理论质心点的距离和角度。Dividing the difference by the mass of the weight to obtain a deviation from the centroid of the weight The distance and angle of the theoretical centroid of the weight.
  8. 一种平衡机标定方法,其特征在于,用根据权利要求6或7的方法制作的砝码对平衡机进行标定。A balancing machine calibration method characterized in that a balancing machine is calibrated with a weight made according to the method of claim 6 or 7.
  9. 一种砝码,其特征在于,其通过使用权利要求1-4、6-7中任意一项的方法进行制作。 A weight characterized in that it is produced by using the method of any one of claims 1-4, 6-7.
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