WO2017182072A1 - Controlling the distribution of pre-heated air in a printing device - Google Patents

Controlling the distribution of pre-heated air in a printing device Download PDF

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Publication number
WO2017182072A1
WO2017182072A1 PCT/EP2016/058776 EP2016058776W WO2017182072A1 WO 2017182072 A1 WO2017182072 A1 WO 2017182072A1 EP 2016058776 W EP2016058776 W EP 2016058776W WO 2017182072 A1 WO2017182072 A1 WO 2017182072A1
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WO
WIPO (PCT)
Prior art keywords
printing device
region
print head
dryer
temperature
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/EP2016/058776
Other languages
French (fr)
Inventor
Aleix FORT FILGUEIRA
Simone Micheli
Antonio GRACIA VERDUGO
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Hewlett Packard Development Co LP
Original Assignee
Hewlett Packard Development Co LP
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Hewlett Packard Development Co LP filed Critical Hewlett Packard Development Co LP
Priority to PCT/EP2016/058776 priority Critical patent/WO2017182072A1/en
Priority to US16/079,524 priority patent/US10525739B2/en
Publication of WO2017182072A1 publication Critical patent/WO2017182072A1/en
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41JTYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J11/00Devices or arrangements  of selective printing mechanisms, e.g. ink-jet printers or thermal printers, for supporting or handling copy material in sheet or web form
    • B41J11/0015Devices or arrangements  of selective printing mechanisms, e.g. ink-jet printers or thermal printers, for supporting or handling copy material in sheet or web form for treating before, during or after printing or for uniform coating or laminating the copy material before or after printing
    • B41J11/002Curing or drying the ink on the copy materials, e.g. by heating or irradiating
    • B41J11/0022Curing or drying the ink on the copy materials, e.g. by heating or irradiating using convection means, e.g. by using a fan for blowing or sucking air
    • B41J11/00222Controlling the convection means

Definitions

  • printing fluid such as ink
  • Example printing apparatus may include inkjet or latex printers.
  • the printing apparatus may comprise at least one print head and each print head comprises nozzles from which ink droplets are ejected.
  • Ink may comprise a liquid component and a solid component such as a coloured pigment.
  • heat may be applied to evaporate the liquid from print target on which the ink was deposited. The heat also helps fix the image onto the print target.
  • Figure 1 is a diagrammatic representation of a printing device in accordance with an example
  • Figure 2 is a diagrammatic representation of a printing device in accordance with another example
  • Figure 3 is a flow diagram showing a method for controlling the distribution of pre-heated air in a printing device according to an example.
  • Figure 4 is a diagrammatic representation of an example set of computer-readable instructions within a non-transitory computer-readable storage medium.
  • an example printing device comprises a print head, a dryer and a heat exchanger.
  • the heat exchanger is coupled to an exhaust of the dryer to produce pre-heated air.
  • the printing device further comprises a distribution system that is coupled to the heat exchanger and a plurality of regions of the printing device. A first region of the plurality of regions comprises the print head, and a second region of the plurality of regions comprises the dryer.
  • the printing device further comprises a controller which causes the distribution system to distribute the pre-heated air from the heat exchanger among the plurality of regions based on an operating parameter of the printing device.
  • the pre-heated air may be distributed to one or both of the first and second regions.
  • the distribution system may distribute pre-heated air to locations other than the plurality of regions, such as ejecting the pre-heated air outside of the printing device.
  • the controller causes the distribution system to distribute the pre-heated air from the heat exchanger among the plurality of regions based on an operating parameter of the printing device. In some examples the controller is to further monitor the operating parameter of the printing device.
  • the heat exchanger can heat air, for example air at ambient temperature from outside of the printing device, using the heat contained within the exhaust gas expelled from the dryer.
  • the pre-heated air is then distributed throughout the printing device to dry and/or cure printing fluid deposited onto a print target, for example ink deposited onto a printing medium. Pre-heating the air in this way reduces the energy used to heat the air to a pre-determined temperature.
  • the pre-heated air may be dryer than the exhaust gas that contains solvents and liquids evaporated from the ink in the drying process.
  • the example printing device can direct or distribute the flow of pre-heated air among different regions of the printing device based on an operating parameter of the printing device.
  • Example operating parameters may include a temperature of the print head, a future predicted temperature of the print head, a temperature of the first region comprising the print head, printing speed, a temperature of the dryer, a temperature of the second region comprising the dryer or an operation mode of the printing device.
  • Controlling the distribution system on the basis of an operating parameter may allow control over the energy efficiency of the printing device, by controlling the pre-heated air to be directed into regions where desired (e.g., direct pre-heated air only to a particular region or subset of regions).
  • Controlling the distribution system on the basis of an operating parameter may allow control over the image quality of the finished printed media. Controlling the distribution system on the basis of an operating parameter means that energy consumption may be reduced without detriment to the image quality.
  • FIG. 1 is a schematic diagram showing a printing device 100 in accordance with an example.
  • the printing device 100 comprises a print head 102, a dryer 104, a heat exchanger 106 coupled to an exhaust 108 of the dryer, and a distribution system.
  • the distribution system comprises pipes, ducts or conduits 101 , 103, 105 and valve 1 16.
  • the distribution system is coupled to the heat exchanger 106 and a plurality of regions of the printing device 100.
  • a first region 1 10 of the plurality of regions comprises the print head 102.
  • the first region 1 10 may also be called a print zone.
  • a second region 1 12 of the plurality of regions comprises the dryer 104.
  • the second region may also be called a curing zone or an impinging recirculation area.
  • the dryer 104 forms the second region 1 12.
  • the print head 102 applies droplets of ink onto the print media 120 which passes through the first region 1 10 into the second region 1 12.
  • the printing device further comprises a controller 1 14 that causes the distribution system to distribute the pre-heated air from the heat exchanger 106 among the plurality of regions, based on an operating parameter of the printing device.
  • the controller 1 14 causes the distribution system to distribute the pre-heated air from the heat exchanger 106 among the plurality of regions, based on two or more operating parameters of the printing device.
  • the controller 1 14 is communicatively coupled to the distribution system via connections 107. Although depicted as direct connections, such as wires, in some examples the connections 107 may be indirect, such as via a data bus. These connections may receive and transmit signals. Five example wire connections are shown in Figure 1 : to the valve 1 16, print head 102, dryer 104, valve 124 and valve 126. More or fewer connections to other elements of the printing device may be present in other examples.
  • the controller 1 14 may receive data via the connections 107.
  • the received data may comprise an operating parameter of the printing device, or the controller may calculate the operating parameter based on the data.
  • the controller 1 14, via the connections 107, can cause or instruct the distribution system to distribute the pre-heated air based on the operating parameter.
  • the controller 1 14 may comprise a feedback controller, for example a proportional-integral-derivative (PID) controller.
  • the feedback controller may control the distribution system to maintain a predetermined set- point of an operating parameter, receiving a current value of the operating parameter as a feedback input.
  • PID proportional-integral-derivative
  • ambient air from outside of the printing device enters the heat exchanger 106.
  • a first fan (not shown) may draw, or blow the air into and through the heat exchanger 106.
  • Arrow 109 depicts the direction of flow of the cool air into the heat exchanger 106.
  • a second fan (not shown) may draw or blow the hot air through the heat exchanger 106. In this example, the ambient air and hot exhaust air do not mix.
  • Some of the hot air from the exhaust 1 08 of the dryer may also be expelled to the atmosphere and not provided to the heat exchanger, as depicted by arrow 1 1 1 .
  • heat is transferred or flows from the hot exhaust gas to the cooler ambient air.
  • the ambient air may now be considered to be warm air, or pre-heated air, because the ambient air has been heated by the exhaust air in the heat exchanger 106.
  • the extent of the pre-heating may be controlled by varying the relative flow rates of the hot exhaust air and the ambient air through the heat-exchanger.
  • the pre-heated air flows through the distribution system via a conduit 101 .
  • Arrow 1 13 depicts the general direction of flow through the conduit.
  • the pre-heated air flows towards the valve 1 16.
  • Valve 1 16 is an electronically controlled 3-way valve in this example, so that the flow of warm air can be split between the first region 1 10 comprising the print head 102, and the second region 1 12 comprising the dryer 104.
  • Valve 1 16 is controlled by the controller 1 14.
  • the controller 1 14 may control the valve 1 16 to direct all of the pre-heated air into the first region 1 10 or all of the pre-heated air into the second region 1 12.
  • the controller 1 14 may control the valve 1 16 to direct a first portion of pre-heated air into the first region 1 10 and a second portion of the air into the second region 1 12.
  • the first and second portions may be the same or different.
  • the valve 1 16, being controlled by the controller 1 16, may therefore restrict or partially restrict the pre-heated air from flowing into the first and second regions 1 10, 1 12.
  • the air may be further heated by the print zone heater 1 18.
  • the first region 1 10 may be maintained at a predetermined temperature.
  • the energy consumption of the print zone heater 1 18 to maintain the predetermined temperature may be reduced because pre-heated air is supplied.
  • heating of the first region 1 10 removes liquid from the printing ink and fixes the image to the print media 120 closer to the print head 1 02.
  • heating of the first region 1 10 may influence image quality by reducing coalescence and by decreasing deformation of the media 120.
  • the temperature of the print head 102 may affect the image quality. For example, if the temperature is not maintained at a constant value, colour shifts may occur. If the temperature of the print head is too high, damage to the print head and crusting may occur. It may therefore be desirable to maintain the print head temperature at a set-point.
  • the set-point may be chosen to be below a safe operating temperature of the print head 102.
  • Example set- point print head temperatures may be around 40, 50, 60, 70 or 80 degrees Celsius.
  • the controller 1 14 may take the set-point into consideration when controlling the distribution of the pre-heated air.
  • the controller 1 14 may direct pre-heated air to a location other than the first region 1 10 to reduce the risk of damage to the print head 102. Directing pre-heated air to a location other than the first region may also impact on image quality, which may be reduced if the first region 1 10 is too hot.
  • the print head 102 and/or first region 1 10 may comprise a temperature sensor (not shown) which may be monitored by the controller 1 14.
  • the temperature sensor may be a thermistor or thermocouple, for example.
  • the current temperature of the print head and/or first region 1 10 may therefore be an operating parameter of the printing device, on the basis of which the controller causes the distribution system to distribute the pre-heated air among the plurality of regions, such as between the first region 1 10 and second region 1 12.
  • the controller may predict a future temperature of the print head 102 based on at least the current print head temperature.
  • the future predicted print head temperature may further be based on the future firing frequency of the print head 102.
  • the firing frequency is the number of ink droplets that the print head 102 may deposit in future per unit time, for example in the next second, or in the next 2, 3, 4, 5 or 10 seconds. Therefore, the future predicted print head temperature may also be an operating parameter of the printing device, on the basis of which the controller causes the distribution system to distribute the pre-heated air among the plurality of regions, such as between the first region 1 10 and second region 1 12.
  • the temperature of the first region 1 10 and/or the print head may be determined from the operation of the printing device, without the use of a temperature sensor.
  • the temperature can be determined from known factors including print density and flow of pre-heated air previously supplied.
  • the print head temperature is monitored by the controller 1 14.
  • the controller 1 14 may determine that the print head temperature is too high, or is rising rapidly. Responsive to this determination, the controller causes the distribution system to distribute the pre-heated air away from the first region 1 10 comprising the print head 102.
  • the controller 1 14 may control, or instruct the valve 1 16 to fully, or partially, restrict the flow of pre-heated air into the first region 1 10 so that no, or less, pre-heated air flows into the first region 1 10. In this way the print head temperature may return to a value below the safe temperature, or be maintained at a set-point temperature.
  • the controller 1 14 controls the distribution system to reduce the distribution of the pre-heated air into the first region 1 10, for example the pre-heated air being distributed to the first region 1 10 may be reduced from a first proportion of the pre-heated air to a second proportion of the pre-heated air.
  • the controller may determine that the predicted future temperature of the print head 102 exceeds or is about to exceed a threshold. Responsive to this determination, the controller causes the distribution system to distribute the pre-heated air away from the first region 1 10 comprising the print head 102.
  • the operating parameter of the printing device is an operation mode, or operating status, of the printing device.
  • a printing device may have a plurality of operating modes including, for example a warm-up mode, an idle mode or a printing mode.
  • the operation mode of the printing device is a warm-up mode, it may be desirable to distribute all of the pre-heated air into the first region 1 10. This may help stabilize the temperature of the print media 1 20 and/or the print head 102.
  • the controller may cause the distribution system to direct the pre-heated air from the heat exchanger to the first region 1 10.
  • pre-heated air that does not enter the first region 1 10 flows through the valve 1 16 into the second region 1 12 and into the dryer 104.
  • the dryer comprises a drying heater 122, for example an electric resistance heater, which further heats the pre-heated air.
  • the second region 1 12 may be maintained at a desired temperature, therefore the energy consumption of the dryer heater 122 is reduced because the air has already been pre-heated.
  • the dryer 104 may include fans and nozzles (not shown) for active circulation of the air within the dryer. In some examples, the circulation of the air within the dryer may be passive, for example by convection only. As the heated air circulates within the dryer 104, the proportion of liquid within the air may increase and the air can become saturated and less effective at drying. This saturated air is removed from the dryer 104 via the exhaust 108. The print media 120 emerges from the dryer with finished image upon it. In one example, a fan (not shown) may draw, or blow the saturated air out of the exhaust 108.
  • the heated air within the dryer 104 helps to evaporate any remaining liquid on the print media 120 and, in an example latex printer, may coalesce the latex. Heating the print media 120 in the second region 120 may ensure that the image is properly finished, for example to ensure that the ink does not smear and/or to ensure that the image is not wet. It may therefore be desirable to maintain the temperature of the dryer 104 at a set-point.
  • Example set-point temperatures may be around 60, 70, 80, 90, 100, 1 10, 120 or 130 degrees Celsius.
  • the set-point of the dryer temperature may be based on a desired curing profile of a latex ink, for example how quickly the ink is desired to dry.
  • the controller 1 14 may take this set-point into consideration when controlling the distribution of the preheated air. For example, the controller 1 14 may increase or decrease the flow of pre-heated air into the second region 1 1 2 in order to increase or decrease the temperature of the second region 1 12.
  • the dryer 104, or second region 1 12 may therefore comprise a temperature sensor which can be monitored by the controller 1 14.
  • the current temperature of the dryer 104 and/or second region 1 12 may therefore be an operating parameter of the printing device, on the basis of which the controller causes the distribution system to distribute the pre-heated air among the plurality of regions, such as between the first region 1 10 and second region 1 12.
  • the dryer temperature is monitored by the controller 1 14.
  • the controller 1 14 may determine that the dryer temperature is too high, or is rising rapidly. For example the dryer temperature may be above a set-point temperature, or the dryer temperature may, at the current rate of increase, go above the set-point temperature. Responsive to this determination, the controller causes the distribution system to distribute the pre-heated air away from the second region 1 12 comprising the dryer 104.
  • the controller 1 14 may control, or instruct the valve 1 16 to fully, or partially restrict the flow of pre-heated air into the second region 1 12 so that no, or less preheated air flows into the second region 1 12. In this way the dryer temperature may return to a value below the set-point temperature, or be maintained at the set-point temperature.
  • the controller 1 14 controls the distribution system to increase the distribution of the pre-heated air into the second region 1 12, for example the pre-heated air being distributed to the second region 1 12 may be increased from a first proportion of the pre-heated air to a second proportion of the pre-heated air.
  • the operating parameter of the printing device is an operation mode, or operating status, of the printing device.
  • the operation mode of the printing device may be a cool-down mode.
  • the controller may cause the distribution system to direct the pre-heated air from the heat exchanger 106 to the second region 1 12.
  • the pre-heated air flowing into the second region 1 12 may be reduced based on another operating parameter, for example an operating parameter associated with the first region 1 10.
  • the controller 1 14 increases the proportion or flow rate of pre-heated air flowing into the second region 1 12 and reduces the proportion or flow rate of pre-heated air flowing into the first region 1 10 based on a temperature of the first region 1 10.
  • the controller 1 14 decreases the proportion or flow rate of pre-heated air flowing into the second region 1 12 and increases the proportion or flow rate of pre-heated air flowing into the first region 1 10 based on a temperature of the first region 1 10.
  • controller 1 14 may prioritize one region in the plurality of regions above the other regions. For example the distribution of pre-heated air into the first region 1 10 may be prioritized above the distribution of pre-heated air into the second region 1 12.
  • decreasing the flow rate of pre-heated air into one region of the plurality of regions does not responsively increase the flow rate of pre-heated air into another region of the plurality of regions. For example, should a decrease in the flow rate to the one region result in an overall reduction in the pre-heated air required for distribution among the regions, the flow rates within the heat exchanger could be adjusted to generate a lower flow rate of pre-heated air and/or to recover less heat from the exhaust.
  • the controller 1 14 can control the distribution of pre-heated air based on an operating parameter of the printing device, for example based on predetermined energy consumption and/or image quality settings.
  • the printing device further comprises valve 124.
  • the valve 124 may also be controlled by the controller 1 14.
  • the valve directs the flow of exhaust air from the exhaust 108 of the dryer 104.
  • the valve 1 24 can direct the exhaust air to be ejected from the printing device, can direct the exhaust air to flow towards the heat exchanger 106, or can direct a first portion of the exhaust air to be ejected and a second portion of the exhaust air to the heat exchanger 106.
  • valve 124 may be omitted.
  • valve 124 may be preset to direct a first percentage of exhaust air to be ejected and a second portion of the exhaust air to the heat exchanger.
  • the printing device further comprises valve 126.
  • the valve 126 may also be controlled by the controller 1 14.
  • the valve 126 controls the flow of exhaust air into the heat exchanger 106.
  • the valve 126 can allow the exhaust air to flow into the heat exchanger 106 or to bypass the heat exchanger.
  • the controller 1 14 may control the valve 126 to allow the exhaust air to bypass the heat exchanger 106 when the exhaust air is not saturated and so can be reused directly.
  • the amount of liquid evaporated in the dryer 104 may be calculated based on the image that has previously been dried. For example a low coverage of ink on the image may mean less liquid has been evaporated in the dryer 104.
  • the controller 1 14 may control the valve 126 to allow the exhaust gas to bypass the heat exchanger 106.
  • the controller 1 14 may allow all of the air to bypass the heat exchanger 106 when no evaporation-generating operations have taken place within a predetermined time (e.g., since power up or awaking from sleep mode).
  • the controller 1 14 may control the valve 126 on the basis of a sensed relative humidity of the exhaust gas, or a sensed solvent level in the exhaust gas. In some examples, valve 126 may be omitted.
  • fans may be provided associated with the valves 1 16, 124 and 126.
  • Figure 2 depicts another example printing device 200.
  • the printing device 200 may be considered to be the same as printing device 100, except that the printing device 200 comprises two valves 1 16a and 1 16b, which are both controlled by the controller.
  • the valves 1 16a, 1 16b are 2-way valves, unlike the 3-way valve 1 16 in the example of Figure 1 .
  • the controller 1 16 can therefore control the distribution of the pre-heated air among the plurality of regions.
  • Figure 3 is a flow diagram showing a method 300. The method can be performed by the example printing devices 100, 200 discussed in relation to Figures 1 and 2.
  • the method comprises pre-heating air using a heat-exchanger coupled to an exhaust of a dryer of a printing device. Pre-heated air is therefore generated.
  • the method comprises controlling distribution of the pre-heated air, based on an operating parameter of the printing device, to a plurality of regions of the printing device, the plurality of regions including a first region comprising a print head and a second region comprising the dryer.
  • the method may include monitoring the operating parameter of the printing device.
  • the operating parameter might be monitored to allow a feedback control system to be used.
  • the operating parameter may be a temperature of a print head of the printing device.
  • the method may further comprise determining that the temperature exceed a threshold. Responsive to the determination, the distribution of pre-heated air is adjusted to be away from the first region comprising the print head.
  • the operating parameter may be a temperature of the dryer.
  • the method may comprise determining that the temperature exceeds a threshold. Responsive to the determination, the distribution of pre-heated air is adjusted to be away from the second region comprising the dryer.
  • the controlling the distribution of the pre-heated air may be based on both the operating parameter and another operating parameter, so that the distribution is based on a first operating parameter and a second operating parameter.
  • the controlling the distribution may be based on both the operating parameter and another operating parameter, such as both a temperature of the print head and a temperature of the dryer.
  • Other examples may control the distribution based on other combinations of operating parameters, for example including three or more operating parameters.
  • controller 1 14 may comprise a non-transitory computer readable storage medium comprising a set of computer-readable instructions stored thereon.
  • the controller 1 14 may further comprise at least one processor.
  • control may be split or distributed between two or more controllers 1 14 which implement all or parts of the methods described herein.
  • Figure 4 shows an example of such a non-transitory computer- readable storage medium 402 comprising a set of computer readable instructions 400 which, when executed by at least one processor 404, cause the processor 404 to perform a method according to examples described herein.
  • the computer readable instructions 400 may be retrieved from a machine-readable media, e.g. any media that can contain, store, or maintain programs and data for use by or in connection with an instruction execution system.
  • machine-readable media can comprise any one of many physical media such as, for example, electronic, magnetic, optical, electromagnetic, or semiconductor media. More specific examples of suitable machine-readable media include, but are not limited to, a hard drive, a random access memory (RAM), a read-only memory (ROM), an erasable programmable read-only memory, or a portable disc.
  • RAM random access memory
  • ROM read-only memory
  • erasable programmable read-only memory or a portable disc.
  • instructions 400 cause the processor 404 in a printer to, at block 406 predict a future temperature of a print head.
  • the instructions 400 cause the processor 404 to control the distribution of pre-heated air based on the predicted future temperature.
  • the pre-heated air is distributed between at least one of the first region comprising the print head and a second region comprising the dryer.
  • the instructions may further cause the processor to determine that the predicted future temperature exceeds a threshold. Responsive to the determination, the distribution may be adjusted to distribute the pre-heated air away from the first region comprising the print head.

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  • Ink Jet (AREA)

Abstract

In certain examples, a printing device (100) comprises a print head (102), a dryer (104), a heat exchanger (106), a distribution system (101, 103, 105, 116) and a controller (114). The heat exchanger is coupled to an exhaust (108) of the dryer to produce pre-heated air. The distribution system is coupled to the heat exchanger and a plurality of regions of the printing device. The controller causes the distribution system to distribute the pre-heated air from the heat exchanger among the plurality of regions based on an operating parameter of the printing device, for example based on the temperature of the print head, based on the temperature of the dryer or based on the opertion mode of the printing device, for example warm-up mode, idle mode or printing mode.

Description

CONTROLLING THE DISTRIBUTION OF PRE-HEATED AIR IN A PRINTING
DEVICE BACKGROUND
[0001] In an example printing apparatus, printing fluid, such as ink, is deposited onto a print target by a print head. Example printing apparatus may include inkjet or latex printers. The printing apparatus may comprise at least one print head and each print head comprises nozzles from which ink droplets are ejected.
[0002] Ink may comprise a liquid component and a solid component such as a coloured pigment. During and after printing, heat may be applied to evaporate the liquid from print target on which the ink was deposited. The heat also helps fix the image onto the print target.
[0003] The generation of heat to apply during and after printing can result in high energy consumption.
BRIEF DESCRIPTION OF THE DRAWINGS
[0004] Various features will be apparent from the detailed description which follows, taken in conjunction with the accompanying drawings, which together illustrate, by way of example only, certain examples, and wherein:
[0005] Figure 1 is a diagrammatic representation of a printing device in accordance with an example;
[0006] Figure 2 is a diagrammatic representation of a printing device in accordance with another example;
[0007] Figure 3 is a flow diagram showing a method for controlling the distribution of pre-heated air in a printing device according to an example; and
[0008] Figure 4 is a diagrammatic representation of an example set of computer-readable instructions within a non-transitory computer-readable storage medium. DETAILED DESCRIPTION
[0009] In the following description, for purposes of explanation, numerous specific details are set forth in order to provide a thorough understanding of the present systems and methods. It will be apparent, however, that the present apparatus, systems and methods may be practiced without these specific details. Reference in the specification to "an example" or similar language means that a particular feature, structure, or characteristic described in connection with the example is included in at least that one example, but not necessarily in other examples.
[0010] As described herein, an example printing device comprises a print head, a dryer and a heat exchanger. The heat exchanger is coupled to an exhaust of the dryer to produce pre-heated air. The printing device further comprises a distribution system that is coupled to the heat exchanger and a plurality of regions of the printing device. A first region of the plurality of regions comprises the print head, and a second region of the plurality of regions comprises the dryer. The printing device further comprises a controller which causes the distribution system to distribute the pre-heated air from the heat exchanger among the plurality of regions based on an operating parameter of the printing device. For example, the pre-heated air may be distributed to one or both of the first and second regions. In another example, the distribution system may distribute pre-heated air to locations other than the plurality of regions, such as ejecting the pre-heated air outside of the printing device.
[0011] In one example the controller causes the distribution system to distribute the pre-heated air from the heat exchanger among the plurality of regions based on an operating parameter of the printing device. In some examples the controller is to further monitor the operating parameter of the printing device.
[0012] The heat exchanger can heat air, for example air at ambient temperature from outside of the printing device, using the heat contained within the exhaust gas expelled from the dryer. The pre-heated air is then distributed throughout the printing device to dry and/or cure printing fluid deposited onto a print target, for example ink deposited onto a printing medium. Pre-heating the air in this way reduces the energy used to heat the air to a pre-determined temperature. The pre-heated air may be dryer than the exhaust gas that contains solvents and liquids evaporated from the ink in the drying process.
[0013] The example printing device can direct or distribute the flow of pre-heated air among different regions of the printing device based on an operating parameter of the printing device. Example operating parameters may include a temperature of the print head, a future predicted temperature of the print head, a temperature of the first region comprising the print head, printing speed, a temperature of the dryer, a temperature of the second region comprising the dryer or an operation mode of the printing device. Controlling the distribution system on the basis of an operating parameter may allow control over the energy efficiency of the printing device, by controlling the pre-heated air to be directed into regions where desired (e.g., direct pre-heated air only to a particular region or subset of regions). Controlling the distribution system on the basis of an operating parameter may allow control over the image quality of the finished printed media. Controlling the distribution system on the basis of an operating parameter means that energy consumption may be reduced without detriment to the image quality.
[0014] Figure 1 is a schematic diagram showing a printing device 100 in accordance with an example. The printing device 100 comprises a print head 102, a dryer 104, a heat exchanger 106 coupled to an exhaust 108 of the dryer, and a distribution system. The distribution system comprises pipes, ducts or conduits 101 , 103, 105 and valve 1 16. The distribution system is coupled to the heat exchanger 106 and a plurality of regions of the printing device 100. A first region 1 10 of the plurality of regions comprises the print head 102. The first region 1 10 may also be called a print zone. A second region 1 12 of the plurality of regions comprises the dryer 104. The second region may also be called a curing zone or an impinging recirculation area. In the example in Figure 1 , the dryer 104 forms the second region 1 12. The print head 102 applies droplets of ink onto the print media 120 which passes through the first region 1 10 into the second region 1 12. [0015] The printing device further comprises a controller 1 14 that causes the distribution system to distribute the pre-heated air from the heat exchanger 106 among the plurality of regions, based on an operating parameter of the printing device. In other examples, the controller 1 14 causes the distribution system to distribute the pre-heated air from the heat exchanger 106 among the plurality of regions, based on two or more operating parameters of the printing device.
[0016] The controller 1 14 is communicatively coupled to the distribution system via connections 107. Although depicted as direct connections, such as wires, in some examples the connections 107 may be indirect, such as via a data bus. These connections may receive and transmit signals. Five example wire connections are shown in Figure 1 : to the valve 1 16, print head 102, dryer 104, valve 124 and valve 126. More or fewer connections to other elements of the printing device may be present in other examples.
[0017] The controller 1 14 may receive data via the connections 107. The received data may comprise an operating parameter of the printing device, or the controller may calculate the operating parameter based on the data. Furthermore, the controller 1 14, via the connections 107, can cause or instruct the distribution system to distribute the pre-heated air based on the operating parameter.
[0018] The controller 1 14 may comprise a feedback controller, for example a proportional-integral-derivative (PID) controller. The feedback controller may control the distribution system to maintain a predetermined set- point of an operating parameter, receiving a current value of the operating parameter as a feedback input.
[0019] In the printing device of Figure 1 , ambient air from outside of the printing device enters the heat exchanger 106. A first fan (not shown) may draw, or blow the air into and through the heat exchanger 106. Arrow 109 depicts the direction of flow of the cool air into the heat exchanger 106. As the ambient air flows through the heat exchanger 106, the ambient air is heated by hot exhaust air from the dryer 104. This hot air is expelled, or extracted from the exhaust 108 of the dryer 104 and can be diverted into the heat exchanger 106. A second fan (not shown) may draw or blow the hot air through the heat exchanger 106. In this example, the ambient air and hot exhaust air do not mix. Some of the hot air from the exhaust 1 08 of the dryer may also be expelled to the atmosphere and not provided to the heat exchanger, as depicted by arrow 1 1 1 . In the heat exchanger 106, heat is transferred or flows from the hot exhaust gas to the cooler ambient air. The ambient air may now be considered to be warm air, or pre-heated air, because the ambient air has been heated by the exhaust air in the heat exchanger 106. The extent of the pre-heating may be controlled by varying the relative flow rates of the hot exhaust air and the ambient air through the heat-exchanger.
[0020] The pre-heated air flows through the distribution system via a conduit 101 . Arrow 1 13 depicts the general direction of flow through the conduit. The pre-heated air flows towards the valve 1 16. Valve 1 16 is an electronically controlled 3-way valve in this example, so that the flow of warm air can be split between the first region 1 10 comprising the print head 102, and the second region 1 12 comprising the dryer 104. Valve 1 16 is controlled by the controller 1 14. The controller 1 14 may control the valve 1 16 to direct all of the pre-heated air into the first region 1 10 or all of the pre-heated air into the second region 1 12. In some examples, the controller 1 14 may control the valve 1 16 to direct a first portion of pre-heated air into the first region 1 10 and a second portion of the air into the second region 1 12. The first and second portions may be the same or different. The valve 1 16, being controlled by the controller 1 16, may therefore restrict or partially restrict the pre-heated air from flowing into the first and second regions 1 10, 1 12.
[0021] As the pre-heated air flows into the first region, the air may be further heated by the print zone heater 1 18. During operation of the printing device, the first region 1 10 may be maintained at a predetermined temperature. The energy consumption of the print zone heater 1 18 to maintain the predetermined temperature may be reduced because pre-heated air is supplied. In an example latex printing device, heating of the first region 1 10 removes liquid from the printing ink and fixes the image to the print media 120 closer to the print head 1 02. Furthermore, heating of the first region 1 10 may influence image quality by reducing coalescence and by decreasing deformation of the media 120.
[0022] The temperature of the print head 102 may affect the image quality. For example, if the temperature is not maintained at a constant value, colour shifts may occur. If the temperature of the print head is too high, damage to the print head and crusting may occur. It may therefore be desirable to maintain the print head temperature at a set-point. The set-point may be chosen to be below a safe operating temperature of the print head 102. Example set- point print head temperatures may be around 40, 50, 60, 70 or 80 degrees Celsius. In some examples the controller 1 14 may take the set-point into consideration when controlling the distribution of the pre-heated air. For example, if the temperature is above the set-point, the controller 1 14 may direct pre-heated air to a location other than the first region 1 10 to reduce the risk of damage to the print head 102. Directing pre-heated air to a location other than the first region may also impact on image quality, which may be reduced if the first region 1 10 is too hot.
[0023] The print head 102 and/or first region 1 10 may comprise a temperature sensor (not shown) which may be monitored by the controller 1 14. The temperature sensor may be a thermistor or thermocouple, for example. The current temperature of the print head and/or first region 1 10 may therefore be an operating parameter of the printing device, on the basis of which the controller causes the distribution system to distribute the pre-heated air among the plurality of regions, such as between the first region 1 10 and second region 1 12.
[0024] In some examples, the controller may predict a future temperature of the print head 102 based on at least the current print head temperature. The future predicted print head temperature may further be based on the future firing frequency of the print head 102. The firing frequency is the number of ink droplets that the print head 102 may deposit in future per unit time, for example in the next second, or in the next 2, 3, 4, 5 or 10 seconds. Therefore, the future predicted print head temperature may also be an operating parameter of the printing device, on the basis of which the controller causes the distribution system to distribute the pre-heated air among the plurality of regions, such as between the first region 1 10 and second region 1 12.
[0025] In an example, the temperature of the first region 1 10 and/or the print head may be determined from the operation of the printing device, without the use of a temperature sensor. For example, the temperature can be determined from known factors including print density and flow of pre-heated air previously supplied.
[0026] In an example, the print head temperature is monitored by the controller 1 14. The controller 1 14 may determine that the print head temperature is too high, or is rising rapidly. Responsive to this determination, the controller causes the distribution system to distribute the pre-heated air away from the first region 1 10 comprising the print head 102. For example, the controller 1 14 may control, or instruct the valve 1 16 to fully, or partially, restrict the flow of pre-heated air into the first region 1 10 so that no, or less, pre-heated air flows into the first region 1 10. In this way the print head temperature may return to a value below the safe temperature, or be maintained at a set-point temperature. In one example, the controller 1 14 controls the distribution system to reduce the distribution of the pre-heated air into the first region 1 10, for example the pre-heated air being distributed to the first region 1 10 may be reduced from a first proportion of the pre-heated air to a second proportion of the pre-heated air.
[0027] In another example, the controller may determine that the predicted future temperature of the print head 102 exceeds or is about to exceed a threshold. Responsive to this determination, the controller causes the distribution system to distribute the pre-heated air away from the first region 1 10 comprising the print head 102.
[0028] In a further example, the operating parameter of the printing device is an operation mode, or operating status, of the printing device. A printing device may have a plurality of operating modes including, for example a warm-up mode, an idle mode or a printing mode. When the operation mode of the printing device is a warm-up mode, it may be desirable to distribute all of the pre-heated air into the first region 1 10. This may help stabilize the temperature of the print media 1 20 and/or the print head 102. On the basis of the operating mode, the controller may cause the distribution system to direct the pre-heated air from the heat exchanger to the first region 1 10.
[0029] Returning back to Figure 1 , pre-heated air that does not enter the first region 1 10 flows through the valve 1 16 into the second region 1 12 and into the dryer 104. The dryer comprises a drying heater 122, for example an electric resistance heater, which further heats the pre-heated air. The second region 1 12 may be maintained at a desired temperature, therefore the energy consumption of the dryer heater 122 is reduced because the air has already been pre-heated. The dryer 104 may include fans and nozzles (not shown) for active circulation of the air within the dryer. In some examples, the circulation of the air within the dryer may be passive, for example by convection only. As the heated air circulates within the dryer 104, the proportion of liquid within the air may increase and the air can become saturated and less effective at drying. This saturated air is removed from the dryer 104 via the exhaust 108. The print media 120 emerges from the dryer with finished image upon it. In one example, a fan (not shown) may draw, or blow the saturated air out of the exhaust 108.
[0030] The heated air within the dryer 104 helps to evaporate any remaining liquid on the print media 120 and, in an example latex printer, may coalesce the latex. Heating the print media 120 in the second region 120 may ensure that the image is properly finished, for example to ensure that the ink does not smear and/or to ensure that the image is not wet. It may therefore be desirable to maintain the temperature of the dryer 104 at a set-point. Example set-point temperatures may be around 60, 70, 80, 90, 100, 1 10, 120 or 130 degrees Celsius. In an example latex printer, the set-point of the dryer temperature may be based on a desired curing profile of a latex ink, for example how quickly the ink is desired to dry. In some examples, the controller 1 14 may take this set-point into consideration when controlling the distribution of the preheated air. For example, the controller 1 14 may increase or decrease the flow of pre-heated air into the second region 1 1 2 in order to increase or decrease the temperature of the second region 1 12. [0031] The dryer 104, or second region 1 12 may therefore comprise a temperature sensor which can be monitored by the controller 1 14. The current temperature of the dryer 104 and/or second region 1 12 may therefore be an operating parameter of the printing device, on the basis of which the controller causes the distribution system to distribute the pre-heated air among the plurality of regions, such as between the first region 1 10 and second region 1 12.
[0032] In an example, the dryer temperature is monitored by the controller 1 14. The controller 1 14 may determine that the dryer temperature is too high, or is rising rapidly. For example the dryer temperature may be above a set-point temperature, or the dryer temperature may, at the current rate of increase, go above the set-point temperature. Responsive to this determination, the controller causes the distribution system to distribute the pre-heated air away from the second region 1 12 comprising the dryer 104. For example, the controller 1 14 may control, or instruct the valve 1 16 to fully, or partially restrict the flow of pre-heated air into the second region 1 12 so that no, or less preheated air flows into the second region 1 12. In this way the dryer temperature may return to a value below the set-point temperature, or be maintained at the set-point temperature. In one example, the controller 1 14 controls the distribution system to increase the distribution of the pre-heated air into the second region 1 12, for example the pre-heated air being distributed to the second region 1 12 may be increased from a first proportion of the pre-heated air to a second proportion of the pre-heated air..
[0033] In a further example, the operating parameter of the printing device is an operation mode, or operating status, of the printing device. For example, the operation mode of the printing device may be a cool-down mode.
In the cool-down mode it may be desirable to distribute all of the pre-heated air into the second region 1 12, because the print heads are no longer operating.
On the basis of the operating mode, the controller may cause the distribution system to direct the pre-heated air from the heat exchanger 106 to the second region 1 12. [0034] In another example, the pre-heated air flowing into the second region 1 12 may be reduced based on another operating parameter, for example an operating parameter associated with the first region 1 10. In one example, the controller 1 14 increases the proportion or flow rate of pre-heated air flowing into the second region 1 12 and reduces the proportion or flow rate of pre-heated air flowing into the first region 1 10 based on a temperature of the first region 1 10. In another example the controller 1 14 decreases the proportion or flow rate of pre-heated air flowing into the second region 1 12 and increases the proportion or flow rate of pre-heated air flowing into the first region 1 10 based on a temperature of the first region 1 10.
[0035] In some examples the controller 1 14 may prioritize one region in the plurality of regions above the other regions. For example the distribution of pre-heated air into the first region 1 10 may be prioritized above the distribution of pre-heated air into the second region 1 12.
[0036] In a further example, decreasing the flow rate of pre-heated air into one region of the plurality of regions does not responsively increase the flow rate of pre-heated air into another region of the plurality of regions. For example, should a decrease in the flow rate to the one region result in an overall reduction in the pre-heated air required for distribution among the regions, the flow rates within the heat exchanger could be adjusted to generate a lower flow rate of pre-heated air and/or to recover less heat from the exhaust.
[0037] On basis of the above, the controller 1 14 can control the distribution of pre-heated air based on an operating parameter of the printing device, for example based on predetermined energy consumption and/or image quality settings.
[0038] In the example printing device of Figure 1 , the printing device further comprises valve 124. The valve 124 may also be controlled by the controller 1 14. The valve directs the flow of exhaust air from the exhaust 108 of the dryer 104. The valve 1 24 can direct the exhaust air to be ejected from the printing device, can direct the exhaust air to flow towards the heat exchanger 106, or can direct a first portion of the exhaust air to be ejected and a second portion of the exhaust air to the heat exchanger 106. In some printing devices valve 124 may be omitted. In an example, valve 124 may be preset to direct a first percentage of exhaust air to be ejected and a second portion of the exhaust air to the heat exchanger.
[0039] In the example printing device of Figure 1 , the printing device further comprises valve 126. The valve 126 may also be controlled by the controller 1 14. The valve 126 controls the flow of exhaust air into the heat exchanger 106. The valve 126 can allow the exhaust air to flow into the heat exchanger 106 or to bypass the heat exchanger. The controller 1 14 may control the valve 126 to allow the exhaust air to bypass the heat exchanger 106 when the exhaust air is not saturated and so can be reused directly. The amount of liquid evaporated in the dryer 104 may be calculated based on the image that has previously been dried. For example a low coverage of ink on the image may mean less liquid has been evaporated in the dryer 104. If the amount of evaporation has been calculated to be low, the controller 1 14 may control the valve 126 to allow the exhaust gas to bypass the heat exchanger 106. In some examples, when the printing device is in warm-up mode, when no printing occurs, the controller 1 14 may allow all of the air to bypass the heat exchanger 106 when no evaporation-generating operations have taken place within a predetermined time (e.g., since power up or awaking from sleep mode). In some examples, the controller 1 14 may control the valve 126 on the basis of a sensed relative humidity of the exhaust gas, or a sensed solvent level in the exhaust gas. In some examples, valve 126 may be omitted.
[0040] In an example, fans may be provided associated with the valves 1 16, 124 and 126.
[0041] Figure 2 depicts another example printing device 200. The printing device 200 may be considered to be the same as printing device 100, except that the printing device 200 comprises two valves 1 16a and 1 16b, which are both controlled by the controller. In this example, the valves 1 16a, 1 16b, are 2-way valves, unlike the 3-way valve 1 16 in the example of Figure 1 . By controlling the relative opening of valves 1 16a and 1 16b, the controller 1 16 can therefore control the distribution of the pre-heated air among the plurality of regions. [0042] Figure 3 is a flow diagram showing a method 300. The method can be performed by the example printing devices 100, 200 discussed in relation to Figures 1 and 2. At block 302, the method comprises pre-heating air using a heat-exchanger coupled to an exhaust of a dryer of a printing device. Pre-heated air is therefore generated. At block 304, the method comprises controlling distribution of the pre-heated air, based on an operating parameter of the printing device, to a plurality of regions of the printing device, the plurality of regions including a first region comprising a print head and a second region comprising the dryer.
[0043] In an example, the method may include monitoring the operating parameter of the printing device. For example, the operating parameter might be monitored to allow a feedback control system to be used.
[0044] The operating parameter may be a temperature of a print head of the printing device. In that case the method may further comprise determining that the temperature exceed a threshold. Responsive to the determination, the distribution of pre-heated air is adjusted to be away from the first region comprising the print head.
[0045] The operating parameter may be a temperature of the dryer. In that case the method may comprise determining that the temperature exceeds a threshold. Responsive to the determination, the distribution of pre-heated air is adjusted to be away from the second region comprising the dryer.
[0046] In an example, the controlling the distribution of the pre-heated air may be based on both the operating parameter and another operating parameter, so that the distribution is based on a first operating parameter and a second operating parameter. For example, the controlling the distribution may be based on both the operating parameter and another operating parameter, such as both a temperature of the print head and a temperature of the dryer. Other examples may control the distribution based on other combinations of operating parameters, for example including three or more operating parameters.
[0047] Certain system components and methods described herein may be implemented by way of non-transitory computer program code that is storable on a non-transitory storage medium. In some examples, the controller 1 14 may comprise a non-transitory computer readable storage medium comprising a set of computer-readable instructions stored thereon. The controller 1 14 may further comprise at least one processor. In some examples, control may be split or distributed between two or more controllers 1 14 which implement all or parts of the methods described herein.
[0048] Figure 4 shows an example of such a non-transitory computer- readable storage medium 402 comprising a set of computer readable instructions 400 which, when executed by at least one processor 404, cause the processor 404 to perform a method according to examples described herein. The computer readable instructions 400 may be retrieved from a machine-readable media, e.g. any media that can contain, store, or maintain programs and data for use by or in connection with an instruction execution system. In this case, machine-readable media can comprise any one of many physical media such as, for example, electronic, magnetic, optical, electromagnetic, or semiconductor media. More specific examples of suitable machine-readable media include, but are not limited to, a hard drive, a random access memory (RAM), a read-only memory (ROM), an erasable programmable read-only memory, or a portable disc.
[0049] In an example, instructions 400 cause the processor 404 in a printer to, at block 406 predict a future temperature of a print head. At block 408, the instructions 400 cause the processor 404 to control the distribution of pre-heated air based on the predicted future temperature. The pre-heated air is distributed between at least one of the first region comprising the print head and a second region comprising the dryer. The instructions may further cause the processor to determine that the predicted future temperature exceeds a threshold. Responsive to the determination, the distribution may be adjusted to distribute the pre-heated air away from the first region comprising the print head.

Claims

Claims
1 . A printing device comprising:
a print head;
a dryer;
a heat exchanger coupled to an exhaust of the dryer to produce preheated air;
a distribution system coupled to:
the heat exchanger;
a plurality of regions of the printing device, a first region of the plurality of regions comprising the print head, and a second region of the plurality of regions comprising the dryer; and
a controller to cause the distribution system to distribute the pre-heated air from the heat exchanger among the plurality of regions based on an operating parameter of the printing device.
2. The printing device of claim 1 , wherein the controller is to monitor the operating parameter of the printing device.
3. The printing device of claim 1 , wherein the operating parameter is a temperature of the print head.
4. The printing device of claim 3, wherein the temperature of the print head is a predicted future temperature of the print head.
5. The printing device of claim 1 , wherein the operating parameter is a temperature of the dryer.
6. The printing device of claim 1 , wherein the operating parameter is an operation mode of the printing device.
7. The printing device of claim 1 , wherein the controller is to maintain the operating parameter at a set point.
8. The printing device of claim 7, wherein the set point is set based on at least one of:
a desired image quality; and
a predetermined maximum print head operating temperature.
9. A method comprising:
pre-heating air using a heat-exchanger coupled to an exhaust of a dryer of a printing device, to generate pre-heated air; and
based on a first operating parameter of the printing device, controlling distribution of the pre-heated air to a plurality of regions of the printing device, the plurality of regions including a first region comprising a print head, and a second region comprising the dryer.
10. The method of claim 9, further comprising monitoring the first operating parameter of the printing device.
1 1 . The method of claim 9, wherein the first operating parameter is a temperature of the print head, the method further comprising:
determining that the temperature exceeds a threshold; and
responsive to the determination, adjusting the distribution of the preheated air away from the first region comprising the print head.
12. The method of claim 9, wherein the first operating parameter is a temperature of the dryer, the method further comprising:
determining that the temperature exceeds a threshold; and
responsive to the determination, adjusting the distribution of the preheated air away from the second region comprising the dryer.
13. The method of claim 9, wherein controlling the distribution of the preheated air is based on both the first operating parameter and a second operating parameter.
14. A non-transitory computer readable storage medium comprising a set of computer-readable instructions stored thereon, which, when executed by a processor, cause the processor to, in a printer:
predict a future temperature of a print head; and
control the distribution of pre-heated air based on the predicted future temperature, wherein the pre-heated air is distributed between at least one of a first region comprising the print head and a second region comprising the dryer.
15. The non-transitory computer readable storage medium of claim 14, wherein the instructions, when executed by the processor, further cause the processor to:
determine that the predicted future temperature exceeds a threshold, responsive to the determination, adjust the distribution of the preheated air away from the first region comprising the print head.
PCT/EP2016/058776 2016-04-20 2016-04-20 Controlling the distribution of pre-heated air in a printing device Ceased WO2017182072A1 (en)

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