WO2017180422A1 - Nitrogen generator and uses thereof - Google Patents
Nitrogen generator and uses thereof Download PDFInfo
- Publication number
- WO2017180422A1 WO2017180422A1 PCT/US2017/026298 US2017026298W WO2017180422A1 WO 2017180422 A1 WO2017180422 A1 WO 2017180422A1 US 2017026298 W US2017026298 W US 2017026298W WO 2017180422 A1 WO2017180422 A1 WO 2017180422A1
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- Prior art keywords
- nitrogen
- beverage
- gas
- liquid
- pressure
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67D—DISPENSING, DELIVERING OR TRANSFERRING LIQUIDS, NOT OTHERWISE PROVIDED FOR
- B67D1/00—Apparatus or devices for dispensing beverages on draught
- B67D1/04—Apparatus utilising compressed air or other gas acting directly or indirectly on beverages in storage containers
- B67D1/0406—Apparatus utilising compressed air or other gas acting directly or indirectly on beverages in storage containers with means for carbonating the beverage, or for maintaining its carbonation
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23F—COFFEE; TEA; THEIR SUBSTITUTES; MANUFACTURE, PREPARATION, OR INFUSION THEREOF
- A23F5/00—Coffee; Coffee substitutes; Preparations thereof
- A23F5/24—Extraction of coffee; Coffee extracts; Making instant coffee
- A23F5/243—Liquid, semi-liquid or non-dried semi-solid coffee extract preparations; Coffee gels; Liquid coffee in solid capsules
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L2/00—Non-alcoholic beverages; Dry compositions or concentrates therefor; Their preparation
- A23L2/52—Adding ingredients
- A23L2/54—Mixing with gases
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/22—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by diffusion
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/22—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by diffusion
- B01D53/229—Integrated processes (Diffusion and at least one other process, e.g. adsorption, absorption)
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/26—Drying gases or vapours
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67D—DISPENSING, DELIVERING OR TRANSFERRING LIQUIDS, NOT OTHERWISE PROVIDED FOR
- B67D1/00—Apparatus or devices for dispensing beverages on draught
- B67D1/0015—Apparatus or devices for dispensing beverages on draught the beverage being prepared by mixing at least two liquid components
- B67D1/0021—Apparatus or devices for dispensing beverages on draught the beverage being prepared by mixing at least two liquid components the components being mixed at the time of dispensing, i.e. post-mix dispensers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67D—DISPENSING, DELIVERING OR TRANSFERRING LIQUIDS, NOT OTHERWISE PROVIDED FOR
- B67D1/00—Apparatus or devices for dispensing beverages on draught
- B67D1/0015—Apparatus or devices for dispensing beverages on draught the beverage being prepared by mixing at least two liquid components
- B67D1/0021—Apparatus or devices for dispensing beverages on draught the beverage being prepared by mixing at least two liquid components the components being mixed at the time of dispensing, i.e. post-mix dispensers
- B67D1/0022—Apparatus or devices for dispensing beverages on draught the beverage being prepared by mixing at least two liquid components the components being mixed at the time of dispensing, i.e. post-mix dispensers the apparatus comprising means for automatically controlling the amount to be dispensed
- B67D1/0027—Apparatus or devices for dispensing beverages on draught the beverage being prepared by mixing at least two liquid components the components being mixed at the time of dispensing, i.e. post-mix dispensers the apparatus comprising means for automatically controlling the amount to be dispensed control of the amount of one component, the amount of the other components(s) being dependent on that control
- B67D1/0029—Apparatus or devices for dispensing beverages on draught the beverage being prepared by mixing at least two liquid components the components being mixed at the time of dispensing, i.e. post-mix dispensers the apparatus comprising means for automatically controlling the amount to be dispensed control of the amount of one component, the amount of the other components(s) being dependent on that control based on volumetric dosing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67D—DISPENSING, DELIVERING OR TRANSFERRING LIQUIDS, NOT OTHERWISE PROVIDED FOR
- B67D1/00—Apparatus or devices for dispensing beverages on draught
- B67D1/0015—Apparatus or devices for dispensing beverages on draught the beverage being prepared by mixing at least two liquid components
- B67D1/004—Apparatus or devices for dispensing beverages on draught the beverage being prepared by mixing at least two liquid components the diluent being supplied from water mains
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67D—DISPENSING, DELIVERING OR TRANSFERRING LIQUIDS, NOT OTHERWISE PROVIDED FOR
- B67D1/00—Apparatus or devices for dispensing beverages on draught
- B67D1/0042—Details of specific parts of the dispensers
- B67D1/0057—Carbonators
- B67D1/0069—Details
- B67D1/0077—Carbonator being specially adapted for adding a second gas to the CO2
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67D—DISPENSING, DELIVERING OR TRANSFERRING LIQUIDS, NOT OTHERWISE PROVIDED FOR
- B67D1/00—Apparatus or devices for dispensing beverages on draught
- B67D1/08—Details
- B67D1/0801—Details of beverage containers, e.g. casks, kegs
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67D—DISPENSING, DELIVERING OR TRANSFERRING LIQUIDS, NOT OTHERWISE PROVIDED FOR
- B67D1/00—Apparatus or devices for dispensing beverages on draught
- B67D1/08—Details
- B67D1/0857—Cooling arrangements
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67D—DISPENSING, DELIVERING OR TRANSFERRING LIQUIDS, NOT OTHERWISE PROVIDED FOR
- B67D1/00—Apparatus or devices for dispensing beverages on draught
- B67D1/08—Details
- B67D1/10—Pump mechanism
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67D—DISPENSING, DELIVERING OR TRANSFERRING LIQUIDS, NOT OTHERWISE PROVIDED FOR
- B67D1/00—Apparatus or devices for dispensing beverages on draught
- B67D1/08—Details
- B67D1/12—Flow or pressure control devices or systems, e.g. valves, gas pressure control, level control in storage containers
- B67D1/1252—Gas pressure control means, e.g. for maintaining proper carbonation
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- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B21/00—Nitrogen; Compounds thereof
- C01B21/04—Purification or separation of nitrogen
- C01B21/0405—Purification or separation processes
- C01B21/0433—Physical processing only
- C01B21/0438—Physical processing only by making use of membranes
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- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12C—BEER; PREPARATION OF BEER BY FERMENTATION; PREPARATION OF MALT FOR MAKING BEER; PREPARATION OF HOPS FOR MAKING BEER
- C12C13/00—Brewing devices, not covered by a single group of C12C1/00 - C12C12/04
- C12C13/10—Home brew equipment
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2256/00—Main component in the product gas stream after treatment
- B01D2256/10—Nitrogen
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2257/00—Components to be removed
- B01D2257/10—Single element gases other than halogens
- B01D2257/104—Oxygen
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2259/00—Type of treatment
- B01D2259/45—Gas separation or purification devices adapted for specific applications
- B01D2259/4525—Gas separation or purification devices adapted for specific applications for storage and dispensing systems
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/26—Drying gases or vapours
- B01D53/265—Drying gases or vapours by refrigeration (condensation)
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67D—DISPENSING, DELIVERING OR TRANSFERRING LIQUIDS, NOT OTHERWISE PROVIDED FOR
- B67D1/00—Apparatus or devices for dispensing beverages on draught
- B67D1/04—Apparatus utilising compressed air or other gas acting directly or indirectly on beverages in storage containers
- B67D2001/0475—Type of gas or gas mixture used, other than pure CO2
- B67D2001/0481—Single inert gas, e.g. N2
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67D—DISPENSING, DELIVERING OR TRANSFERRING LIQUIDS, NOT OTHERWISE PROVIDED FOR
- B67D1/00—Apparatus or devices for dispensing beverages on draught
- B67D1/04—Apparatus utilising compressed air or other gas acting directly or indirectly on beverages in storage containers
- B67D2001/0475—Type of gas or gas mixture used, other than pure CO2
- B67D2001/0487—Mixture of gases, e.g. N2 + CO2
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67D—DISPENSING, DELIVERING OR TRANSFERRING LIQUIDS, NOT OTHERWISE PROVIDED FOR
- B67D1/00—Apparatus or devices for dispensing beverages on draught
- B67D1/08—Details
- B67D1/0801—Details of beverage containers, e.g. casks, kegs
- B67D2001/0827—Bags in box
Definitions
- the present invention relates to a system to provide a continuous supply of nitrogen gas located at point of utility which has a small footprint and low noise level such that it can be employed in retail, home or laboratory settings.
- Nitrogen gas is employed in many utilities in the retail, home or laboratory settings where traditional supply from storage cyclinders is inconvenient and may pose a safety or space consumption issue or simply is an inconvenience. Nitrogen is employed as a small scale flush for packaging, for flushing sample containers in a laboratory or as an agent for beverage enhancement and dispence.
- an object on the present invention is to provide a stand-alone nitrogen supply system capable of supplying nitrogen gas continuously at a pressure and rate useful for packaging flush or other such utilities.
- Another object is to provide a nitrogen supply system capable of supplying nitrogen gas continuously at a pressure sufficient to support nitrogen infusion across a semi-porous or permeable membrane, which has a sufficiently small footprint to allow incorporation into a beverage dispense unit and which is quiet in operation.
- a further object is to provide a convenient, cost effective system which does not require nitrogen supply from a compressed gas cyclinder to infuse a broad spectrum of beverages with nitrogen and dispense the infused beverage in an attractive and facile method such that the system may be employed in a retail environment or in the home.
- a second embodiment includes a system for preparing and dispensing a nitrogen infused beverage, comprising:
- a bag-in-box beverage concentrate container a bag-in-box beverage concentrate container; a first diaphragm pump controlling flow of a beverage concentrate through a beverage line from the bag-in-box container to a first flow controlling needle valve and from the first needle valve through a first back check valve to a liquid mixing point,
- a second diaphragm pump controlling water flow through a water line from a water supply to a liquid/gas contactor membrane unit and from the contactor unit to a second flow controlling needle valve and from the second needle valve through a second back check valve to the liquid mixing point;
- nitrogen supply system capable of supplying nitrogen gas continuously at a pressure sufficient to support nitrogen infusion across a semi-porous or permeable membrane of the liquid/gas contactor membrane unit, the nitrogen supply system comprising:
- a release valve for release of nitrogen from the nitrogen storage unit to the liquid gas contactor unit
- the beverage faucet is a slow release faucet such that the infused beverage in the nitrogen infused beverage line remains under pressure during dispense of the beverage from the faucet, and
- the nitrogen gas feed supply line to the liquid/gas contactor membrane unit comprises a check valve preventing liquid flow from the liquid/gas contactor membrane unit into the pressurized gas supply line.
- a beverage dispense kit comprising at least the system described in the second embodiment in a self-contained unit.
- the self- contained dispense kit may be capable of being affixed to a wall or a panel or may be a standalone floor or countertop unit.
- any of the dispense systems or kits described herein may include a chiller or refrigeration unit that cools at least the bag in box beverage concentrate container and may additionally cool the water, the liquid/gas contactor membrane unit and at least a portion of the dispense tower.
- the beverage faucet for the nitrogen infused beverage is a slow pour faucet optionally fitted with a restrictor nozzle or restrictor plate that allows for release of N 2 or N 2 /C0 2 gas from the beverage when dispensed to a receiver.
- the present invention includes a method to supply nitrogen gas for utilities requiring a continuous nitrogen supply such as for example, flushing packages before sealing or flushing equipment for drying or removal of air, comprising compressing ambient air to a storage receiver; optionally filtering the air before compression to remove particulates; optionally removing condensed moisture from the condensed air; separating nitrogen from the compressed air in a nitrogen membrane separation unit, collecting the separated nitrogen in a nitrogen receiver; retaining the nitrogen in the receiver under a pressure equal to or greater than the pressure required for the intended end use of the nitrogen; and releasing the nitrogen through a pressure control valve.
- a continuous nitrogen supply such as for example, flushing packages before sealing or flushing equipment for drying or removal of air
- the present invention includes a method for preparing and dispensing a nitrogen infused liquid from the systems described in the above embodiments and further aspects thereof.
- the method comprises: transferring a beverage concentrate from the bag-in-box container through the first flow controlling needle valve through the first back check valve to the liquid mixing point under pressure from the first diaphragm pump,
- the dispensed beverage is nitrogen infused chilled coffee.
- Fig. 1 is a schematic diagram of a nitrogen generator according to one embodiment of the invention.
- Fig. 2 is a three dimensional drawing of the nitrogen generator according to one embodiment of the invention.
- Fig. 3 is a a three dimensional drawing of the nitrogen generator according to one embodiment of the invention, showing vertical and horizontal views of the system and indicating dimensions according to one embodiment of the invention.
- Fig. 4 shows a bag-in-box beverage concentrate based dispense system according to one embodiment of the invention.
- Fig. 5 is a drawing of the basic components and arrangement of dispense tower according to an embodiment of the invention.
- Fig. 6 is a drawing of a nitrogen gas liquid contactor unit according to an embodiment of the invention. DETAILED DESCRIPTION OF THE PREFERRED EMB ODEVIENT S
- the term "beverage” means any noncarbonated aqueous liquid material that is a homogeneous liquid having a flavor due to dissolved components.
- the liquid supplied as a concentrate from a bag-in-box container may contain suspended solids.
- concentrate describes any beverage in a high ingredient content form which is diluted with water to a level appropriate for consumption and enjoyment.
- dispensing of the chilled beverage means opening a faucet of the system to allow the chilled N 2 infused beverage to flow from the system into a receiver such as a glass, mug or other drinking container.
- a faucet of the system to allow the chilled N 2 infused beverage to flow from the system into a receiver such as a glass, mug or other drinking container.
- gas infused will be employed to describe N 2 infused beverage.
- Dispensing of the gas infused chilled beverage is an element of the present invention wherein reduction of pressure on the gas infused beverage allows escape of infused gas and results in unique properties which distinguishes the dispensed beverage by enhancement of the beverage's flavor and/or appearance.
- nitrogen infused water may be referred to as "nitro-water” and describes water infused with nitrogen or a mixed gas.
- the prepared nitrogen infused beverage may be referred to as "nitro-beverage.”
- a nitrogen generation system in a first embodiment, is provided.
- Fig. 1 shows a basic schematic diagram of the system containing an air compressor (1), a compressed air storage tank (2), a nitrogen membrane separator (3); a nitrogen storage unit (5); a pressure control unit (4); and a release valve for nitrogen (6) from the nitrogen storage unit.
- This basic system may be modified with various controls, valves and check units as may be practised by one of skill in the art.
- a air dryer (2) is inline between the air compressor (1) and the compressed air storage tank.
- the compressed air tank is equipped with a moisture drain (9).
- a back check valve (5) is located between the N 2 separator membrane unit and the N 2 storage tank (6).
- Pressure control (8) is shown on a control panel (not numbered) and N 2 outlet valve is located in a mid-tank position.
- embodiments may have a footprint of less than four square feet and a height of less than one foot. These dimensions may vary according to volume adjustment of the compressed air tank and nitrogen storage unit. However, it is clear that the nitrogen generator may have a foot print consistent with utility in a confined space such as a counter top or lab bench.
- Optional components may include a particulate filter for the air to be compressed and further drain systems to remove condensate from the compressed air.
- the pressure and temperature components of the system may be varied and such modification and control may be directed by one of skill in membrane separation systems.
- the inventors have surprisingly discovered that by collecting and storing the N 2 gas obtained from the membrane separator in the storage unit under an elevated pressure, a constant and effective supply of nitrogen to operate a nitrogen liquid contactor system may be obtained.
- the N 2 pressure in the storage unit may be from 10 to 100 psi, preferably from 15 to 80 psi and most preferably from 20 to 70 psi.
- the volume of the storage unit may be from 10 to 100 cubic inches and may be varied to suit the requirements of the intended use of the nitrogen.
- the storage unit may be constructed of any material suitable for a pressure vessel as recognized by one of skill in the art. Stainless steel may be a material of choice when the generator is intended for use in a food or beverage application.
- the actual dimensions and configuration of the nitrogen generator may be varied according to intended end use and supply requirement. A distinct advantage may be obtained for example as shown by the demensions illustrated in Fig. 3.
- the foot print required of the generator is small enough that it may be included as part of a kit as described in the following embodiments or it may be a stand-alone unit for a bench or table-top. Accordingly, the nitrogen generator of the present invention may be useful in a wide range of utilities where conventional compressed nitrogen cyclinders are inconvenient or impractical. Additionally, the nitrogen generator offers added safety and reduced maintainence requirement when employed in a retail environment.
- the present invention provides a system for preparing and dispensing a nitrogen infused beverage, comprising: a bag-in-box beverage container (20); a first diaphragm pump (12) controlling flow through a beverage line (3) from the bag-in-box container to a first flow controlling ejector (17) and from the first ejector through a first back check valve to a liquid mixing point (23), a second diaphragm pump (11) controlling water flow through a water line (2) from a water supply to a liquid/gas contactor membrane unit (8) and from the contactor unit to a second flow controlling ejector (16) and from the second ejector through a second back check valve to the liquid mixing point (23); a controlled pressurized supply of a nitrogen from the nitrogen generator (22) to the liquid/gas contactor membrane unit; the liquid/gas contactor membrane unit (8); a nitrogen infused beverage line (18) from the liquid mixing point to a beverage faucet (Fig.
- the beverage faucet is a slow release faucet such that the infused beverage in the nitrogen infused beverage line remains under pressure during dispense of the beverage from the faucet, and the nitrogen gas feed supply line to the liquid/gas contactor membrane unit comprises a check valve (10) preventing liquid flow from the liquid/gas contactor membrane unit into the pressurized gas supply line.
- the mixing of the beverage concentrate and the nitrogen infused water takes place in line under pressure rather than at the dispense nozzle as would normally take place on a soda dispenser or bar gun.
- the carbonated water and concentrate on a soda dispense system for example would both independently be fed to a nozzle and be mixed upon pouring the beverage.
- nitrogenated water is blended with the concentrate under pressure which causes a forced in line nitrogenation of the concentrate as it is mixed with the nitro-water. This takes place as a result of the back pressure "restriction" in line from the slow pour faucet which has a restrictor disc causing the necessary line pressure to achieve the infusion.
- the water supply may be provided from a pressurizable container (21) pressurized with nitrogen or nitrogen mixed gas through gas line (4) from nitrogen supply (22).
- the nitrogen is supplied through a manifold of independent gas regulators (25) to each of the diaphragm pumps (5), to the liquid/gas contactor membrane unit (6) and to the pressurizable water supply container (4).
- Use of a water supply container such as shown in (21) offers an advantage that both the bag- in-box beverage concentrate and the water container may be cooled by a refrigeration or chiller unit.
- all or selected individual components of the embodiments shown in Fig. 4 may be cooled by one or more refrigeration or chiller units, preferably one common cooling unit.
- the system may optionally incorporate an inline strainer and/or filtration unit (not shown in Fig. (4) in the water line from the water supply to the liquid/gas contactor membrane unit in order to protect the gas permeable membranes of the liquid/gas contactor membrane unit from solids which may be present in the water.
- an inline strainer and/or filtration unit not shown in Fig. (4) in the water line from the water supply to the liquid/gas contactor membrane unit in order to protect the gas permeable membranes of the liquid/gas contactor membrane unit from solids which may be present in the water.
- Bag-in-box containers are commercially available in a range of volume sizes and materials of construction. Any suitable container of volume size convenient to the intended application may be employed. Generally, a container of 1 to 5 gallons is employed based on convenience of handling and size and structure of the refrigeration system to be employed. However, systems constructed for high volume dispense may be larger, for example 10 gallons or more.
- the box component of the container may be corrugated cardboard while the bag may be constructed of any material accepted for use in the food and beverage industry.
- Fig. 4 schematically shows the arrangement of the fundamental components of the dispense systems of the present invention.
- secondary components such as safety regulators, valves, couplings, harnesses, support structure and other functional components known to one of skill in the beverage dispense technology may be incorporated in the system.
- Such commercial arrangements are included in the present invention as long as the structural components and arrangements disclosed herein are present.
- the faucet (3) shown in Fig. 5 may be a slow pour faucet designed to dispense the chilled gas infused beverage at a controlled rate to allow foam formation upon dispense and provide the unique flavor and appearance associated with the product obtained via dispense from the system of this invention.
- Commercially available faucets typically employed to tap beer are suitable for use as the faucet (3).
- Fig. 5 shows a schematic diagram of a faucet tower assembly (1) according to an embodiment of the invention.
- a restrictor nozzle (2) is inserted in the tip of the faucet to further enhance the foam formation during liquid dispense.
- Restrictor nozzles providing differing dispense characteristics are known and commercially available.
- a restrictor plate may be employed in place of or in combination with the nozzle to enhance the frothing effect of the dispense system.
- the embodiment shown in Fig. 5 also includes a tap handle (4) which may be a decorative enhancement to the system, a drip tray (5) and quick connect coupling (6) to line (18) shown in Fig. 4.
- the tap handle, drip tray and quick connect coupling are commercial enhancements to the system and are not elements of the present invention.
- the system is arranged or constituted in a self-contained unit or dispense kit that may be conveniently shipped to and placed in a commercial establishment for preparation and dispensation of specialty gas infused chilled beverages. It is unique in that the nitrogen supply may be included as part of the kit and a stand alone unit such as a nitrogen cylinder or tank is not necessary.
- the system may or may not include a chilling or refrigeration unit capable of cooling the system components and beverage concentrate therein to a temperature less than ambient or room temperature. However, if the cooling capability is not included in the system provision to maintain the beverage concentrate in a cooled state may be made according to methods known to one of ordinary skill in the art.
- the self-contained unit provides a user friendly and convenient chilled gas infused beverage preparation and dispensing unit especially suited for coffee bars, cafeterias, restaurants and other commercial establishments where beverages are served.
- the present invention provides a kit of the above described components that includes a mounting panel housing which attaches to a wall or panel and mounts some or all of the system components to the wall.
- the chilling or refrigeration system is capable to cool the system and/or the beverage concentrate therein to approximately 36°F although the choice of temperature will be dependent upon the beverage being handled in the system and the flavor and appearance sought.
- Chilling or refrigeration systems suitable for the system of the present invention are commercially available.
- One particularly preferred system is an IOWA ROTO CAST "BREEZER" cylinder shaped refrigeration unit that may conveniently contain the
- the nitrogen is supplied via a gas regulator valve through a pressure rated supply line to the liquid/gas contactor membrane unit.
- the pressure of the water pumped into the liquid/gas contactor membrane unit and the pressure of the N 2 or N 2 /C0 2 gas in the liquid/gas contactor membrane unit may be controlled independently of one another.
- the diaphragm pump may be any appropriately sized diaphragm pump constructed for transfer of liquids for human consumption. Pumps suitable for this use are commercially available and as one example, a "SHURFLO BEER ACE" diaphragm pump may be noted.
- a check valve is located in the N 2 feed line to the liquid/gas contactor membrane unit to prevent liquid "backflow" from the liquid/gas contactor membrane unit to the nitrogen generator.
- the liquid/gas contactor membrane unit is any suitable membrane unit containing hollow fibers such that N 2 or N 2 /C0 2 mixture gas supplied to the liquid/gas contactor membrane unit contacts the water via passage through a gas permeable membrane and is dissolved and/or dispersed into the water to form a N 2 or N 2 /C0 2 infused water feed.
- a liquid/gas contactor membrane unit may be constructed of a cylindrical tube containing hollow fiber membranes. Water is pumped into the space about the exterior of the hollow membranes. N 2 or N 2 /C0 2 gas at a set pressure as determined by the supply regulator is passed into the interior of the hollow fiber membrane from where it permeates through the membrane and the permeate N 2 or N 2 /C0 2 contacts the water on the exterior of the membrane and infuses into the water.
- a schematic diagram of an example of a liquid/gas contactor membrane unit is shown in Fig. 6. As indicated in the cross-sectional view B-B the contactor unit contains a series of hollow fiber membranes (25) arranged within a solid casing (26) and surrounded by fluid space (27).
- Liquid/gas contactor units are conventionally known and any unit which provides for gas-liquid contact across a permeable membrane may be suitably employed.
- the N 2 is passed through the hollow membranes while the water is passed through the fluid space surrounding the hollow fiber membranes.
- Variation and control of the gas pressure in the interior of the hollow fiber membrane relative to the pressure of the water on the exterior of the hollow fiber membrane allows for differing degrees of gas infusion into the water.
- the gas infused water (Nitro water) is transported from the liquid/gas contactor membrane through the flow controlling needle valve or brix valve such as for example, a Brix Block® unit and then through a back check valve to the liquid mixing point where the nitrogen infused water is mixed with the beverage concentrate.
- the flow controlling needle valve or brix valve such as for example, a Brix Block® unit
- the beverage concentrate is pumped from the bag-in-box container by the diaphragm pimp directly to a separate beverage concentrate flow controlling needle valve, preferably a Brix Block ® unit and then through a back check valve to the liquid mixing point.
- a separate beverage concentrate flow controlling needle valve preferably a Brix Block ® unit
- the structure of the liquid mixing point may be of any configuration which leads to complete mixing of the nitrogen infused water and the beverage concentrate and may be as simple in design as a "Y" structure where the two lines fuse to one line or may be a more sophisticated passive liquid mixing unit as is well known in the art.
- the flow rate and relative proportion of beverage concentrate and nitrogen infused water which enters the mixing point may be controlled by adjustment of the pressure from each of the diaphragm pumps and by adjustment of the flow through each of the flow controlling needle valves.
- the nitrogen infused beverage obtained at the liquid mixing point is retained under pressure and moves toward the dispense tower equipped with a beverage faucet.
- the beverage faucet is a slow pour faucet that dispenses the chilled gas infused beverage at a rate of from 0.1 to 5 ounces per second, preferably from 0.5 to 3 ounces per second and most preferably from 0.8 to 1.2 ounces per second. This effect and dispense rate may be further enhanced by insertion of a restrictor nozzle in the tip of the faucet as previously described.
- the nitrogen infused beverage in the beverage line between the mixing point and the dispense faucet is maintained under a positive pressure even during dispense of the nitrogen infused beverage through the faucet.
- the present invention provides a method for preparing and dispensing a chilled gas infused beverage from a system of the present invention.
- the method comprises transferring a beverage concentrate from the bag-in-box container through the first flow controlling needle valve through the first back check valve to the liquid mixing point under pressure from the first diaphragm pump,
- volume and pressure of the beverage concentrate and nitrogen infused water combined at the liquid mixing point are controlled by the first and second flow controlling ejectors respectively, and
- the beverage concentrate is coffee that is cooled to a temperature of 30 to 40°F, preferably 32 to 38°F and most preferably, 34 to 37°F.
- the N 2 pressure in the liquid/gas contactor membrane unit is from 20 to 70 psi and the N 2 content in the infused chilled coffee obtained when mixed with the infused water at the liquid mixing point is from 20 to 80 ppm, preferably 30 to 60 ppm and most preferable 40 to 50 ppm.
- the effect of the slow dispensing of the slow pour faucet is such that upon release from the system and flow to the receiver such as a serving glass, N 2 gas escapes from the chilled coffee or other infused beverage as it cascades to the glass and results in the appearance of a head of foam or froth on the surface of the beverage providing a flavor, aroma and appearance unique to the product obtained according to the present invention.
- Diaphragm pumps are conventionally employed in industry for the pumping of beer, soda and other beverages, especially because such pumps are compatible with carbonated as well as non-carbonated liquids. Although utility of a diaphragm pump has been disclosed in these embodiments, it may be possible to employ other pumps suitable for liquids intended for human consumption.
- the relative pressure of the N 2 gas in the liquid/gas contactor membrane unit and the pressure of the water from the diaphragm pump in the liquid/gas contactor membrane unit may be varied in order to impart more unique appearance and possibly flavor enhancement to the dispensed chilled beverage obtained at the liquid mixing point.
- the ratio of the N 2 feed pressure to the liquid pressure of the water in the liquid/gas contactor membrane unit may be from 20/1 to 1/20.
- One of ordinary skill may learn the effect of variation of the ratio of the N 2 gas feed pressure to the liquid pressure of the water in the liquid/gas contactor membrane unit on properties of the dispensed chilled beverage through experimentation and adjust the settings as learned to obtain a N 2 infused chilled beverage having unique flavor, aroma and appearance.
- This study may also include the control of each of the flow controlling ejectors and relative mixing proportions.
- the volume ratio of the beverage concentrate to nitrogen infused water mixed at the liquid mixing point may be from 1/10 to 10/1, preferably 1/5 to 5/1, and most preferable, 2/1 to 1/2. These ratios include all subranges and values within the described ranges.
- the system may further contain a blast chiller unit, wherein a hot liquid such as brewed coffee concentrate or tea concentrate is first rapidly chilled or superchilled to 40°F or lower and then charged to the bag-in-box container.
- a blast chiller unit wherein a hot liquid such as brewed coffee concentrate or tea concentrate is first rapidly chilled or superchilled to 40°F or lower and then charged to the bag-in-box container.
- Such rapid chill may serve to further enhance the flavor and aroma of the N 2 or N 2 /C0 2 infused chilled beverage when mixed with the nitrogen infused water and dispensed to a drinking glass or other receiver.
- Embodiment 1 A system to supply nitrogen gas, comprising:
- a nitrogen separator preferably a nitrogen membrane separator
- Embodiment 2 The system of Embodiment 1, further comprising:
- Embodiment 3 The system of one of Embodiments 1 or 2, wherein a volume of the nitrogen storage unit is from 10 to 100 cubic inches.
- Embodiment 4 The system of one of Embodiments 1 to 3, wherein a pressure of gas of the nitrogen storage unit is from 10 to 100 psi.
- Embodiment 5. A system for preparing and dispensing a nitrogen infused beverage, comprising:
- a first pump preferably a first diaphragm pump, controlling flow of a beverage concentrate through a beverage line from the bag-in-box container to a first flow controlling valve, preferably a first flow controlling needle valve, and from the first valve through a first back check valve to a liquid mixing point,
- a second pump preferably a second diaphragm pump, controlling water flow through a water line from a water supply to a liquid/gas contactor unit, preferably a liquid/gas contactor membrane unit, and from the contactor unit to a second flow controlling valve, preferably a second flow controlling needle valve, and from the second valve through a second back check valve to the liquid mixing point;
- the beverage faucet is a slow release faucet such that the infused beverage in the nitrogen infused beverage line remains under pressure during dispense of the beverage from the faucet, and
- the nitrogen gas feed supply line to the liquid/gas contactor unit comprises a check valve preventing liquid flow from the liquid/gas contactor unit into the pressurized gas supply line.
- Embodiment 6 The system of Embodiment 5, wherein the water supply comprises a pressurizable container to supply the water.
- Embodiment 7 The system of Embodiment 6, having a nitrogen gas supply manifold comprising at least three nitrogen regulators, one regulator controlling nitrogen supply and pressure to the first and second pumps, one regulator controlling nitrogen supply and pressure to the liquid/gas contactor unit, and one regulator controlling nitrogen supply and pressure to the pressurizable water supply container.
- Embodiment 8 The system of one of Embodiments 5 to 7, further comprising a chiller system or a refrigeration system.
- Embodiment 9. The system of Embodiment 8, wherein at least the bag-in-box container is cooled by the chiller system or the refrigeration system.
- Embodiment 10. The system of one of Embodiments 5 to 9, wherein the beverage faucet is a slow pour faucet optionally fitted with a restrictor nozzle or restrictor plate that allows for release of N 2 or N 2 /C0 2 gas from the beverage when dispensed to a receiver.
- Embodiment 11 The system of one of Embodiments 8 or 9, wherein the chiller or refrigeration system is capable of cooling at least the bag-in-box container to a temperature from ambient temperature to 34° F.
- Embodiment 12 The system of one of Embodiments 5 to 11, further comprising an inline strainer and/or filtration unit in the water supply line prior to the liquid/gas contactor unit.
- Embodiment 13 A beverage dispensing unit comprising the nitrogen generator of one of Embodiments 1 to 4 as one self-contained unit.
- Embodiment 14 A method for preparing and dispensing a nitrogen infused beverage from the system of one of Embodiments 5 to 12, the method comprising:
- the first flow controlling valve preferably a first flow controlling needle valve
- the first back check valve to the liquid mixing point under pressure from the first pump, preferably the first diaphragm pump
- Embodiment 15 The method of Embodiment 14, wherein the nitrogen infused beverage is dispensed through a faucet fitted with a restrictor nozzle or restrictor plate that allows for release of N 2 or N 2 /C0 2 gas from the beverage when dispensed to a receiver.
- Embodiment 16 The method of one of Embodiments 14 or 15, wherein the controlled rate of dispensing of the beverage is from 0.1 to 5 ounces of nitrogen infused beverage per second.
- Embodiment 17 The method of one of Embodiments 14 to 16, wherein a content of
- N 2 in the dispensed N 2 infused beverage is from 20 to 50 ppm.
- Embodiment 18 The method of one of Embodiments 14 to 17, wherein the nitrogen infused beverage is a nitrogen infused coffee.
- Embodiment 19 A method to supply nitrogen gas, comprising:
- a nitrogen separation unit preferably a nitrogen membrane separation unit
- Embodiment 20 The method of Embodiment 19, wherein a pressure of the nitrogen in the nitrogen storage tank is from 10 to 100 psi.
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Priority Applications (7)
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AU2017249108A AU2017249108B2 (en) | 2016-04-15 | 2017-04-06 | Nitrogen generator and uses thereof |
KR1020207007852A KR102211464B1 (en) | 2016-04-15 | 2017-04-06 | Nitrogen generator and uses thereof |
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KR1020187029884A KR102092378B1 (en) | 2016-04-15 | 2017-04-06 | Nitrogen generator and how to use it |
EP17782872.0A EP3442692A4 (en) | 2016-04-15 | 2017-04-06 | Nitrogen generator and uses thereof |
CN201780023779.0A CN109496164B (en) | 2016-04-15 | 2017-04-06 | Nitrogen generator and use thereof |
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US20200189900A1 (en) | 2020-06-18 |
JP6966470B2 (en) | 2021-11-17 |
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JP2019523739A (en) | 2019-08-29 |
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KR102211464B1 (en) | 2021-02-03 |
US20170297888A1 (en) | 2017-10-19 |
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US11066287B2 (en) | 2021-07-20 |
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US10752484B2 (en) | 2020-08-25 |
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