WO2017178354A1 - An intramedullary nail system - Google Patents
An intramedullary nail system Download PDFInfo
- Publication number
- WO2017178354A1 WO2017178354A1 PCT/EP2017/058343 EP2017058343W WO2017178354A1 WO 2017178354 A1 WO2017178354 A1 WO 2017178354A1 EP 2017058343 W EP2017058343 W EP 2017058343W WO 2017178354 A1 WO2017178354 A1 WO 2017178354A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- fastener
- slot
- intramedullary nail
- stem
- nail system
- Prior art date
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Classifications
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61B—DIAGNOSIS; SURGERY; IDENTIFICATION
- A61B17/00—Surgical instruments, devices or methods, e.g. tourniquets
- A61B17/56—Surgical instruments or methods for treatment of bones or joints; Devices specially adapted therefor
- A61B17/58—Surgical instruments or methods for treatment of bones or joints; Devices specially adapted therefor for osteosynthesis, e.g. bone plates, screws, setting implements or the like
- A61B17/68—Internal fixation devices, including fasteners and spinal fixators, even if a part thereof projects from the skin
- A61B17/72—Intramedullary pins, nails or other devices
- A61B17/7216—Intramedullary pins, nails or other devices for bone lengthening or compression
- A61B17/7225—Intramedullary pins, nails or other devices for bone lengthening or compression for bone compression
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61B—DIAGNOSIS; SURGERY; IDENTIFICATION
- A61B17/00—Surgical instruments, devices or methods, e.g. tourniquets
- A61B17/56—Surgical instruments or methods for treatment of bones or joints; Devices specially adapted therefor
- A61B17/58—Surgical instruments or methods for treatment of bones or joints; Devices specially adapted therefor for osteosynthesis, e.g. bone plates, screws, setting implements or the like
- A61B17/68—Internal fixation devices, including fasteners and spinal fixators, even if a part thereof projects from the skin
- A61B17/72—Intramedullary pins, nails or other devices
- A61B17/7233—Intramedullary pins, nails or other devices with special means of locking the nail to the bone
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61B—DIAGNOSIS; SURGERY; IDENTIFICATION
- A61B17/00—Surgical instruments, devices or methods, e.g. tourniquets
- A61B17/56—Surgical instruments or methods for treatment of bones or joints; Devices specially adapted therefor
- A61B17/58—Surgical instruments or methods for treatment of bones or joints; Devices specially adapted therefor for osteosynthesis, e.g. bone plates, screws, setting implements or the like
- A61B17/68—Internal fixation devices, including fasteners and spinal fixators, even if a part thereof projects from the skin
- A61B17/72—Intramedullary pins, nails or other devices
- A61B17/7233—Intramedullary pins, nails or other devices with special means of locking the nail to the bone
- A61B17/7241—Intramedullary pins, nails or other devices with special means of locking the nail to the bone the nail having separate elements through which screws pass
Definitions
- the invention relates to an intramedullary nail.
- the invention relates to an intramedullary nail system comprising a nail stem and a fastener, and a method for assembling the same.
- Fractures of the tibia are among the most serious long bone fractures, due to their potential for non-union, mal-union, and long-term dysfunction, as well as their propensity for open injury.
- Intramedullary nails have been in use for some time as aids in healing bone fractures and are the gold standard treatment option for such fractures.
- Intramedullary nailing acts as an internal splint and permits early weight bearing along with fracture healing.
- WO 2011/018778 describes an intramedullary nail comprising a first part (an insert) having a first opening to receive a first fixture for engagement with a first bone fragment; a second part (a nail stem) having a second opening to receive a second fixture for engagement with a second bone fragment; and a motion assembly (a spring) which allows limited axial relative movement of the inset and nail stem.
- the insert is constrained to move axially only within the nail stem.
- the method disclosed in US Patent Application No. 11/627,575 involves an intramedullary implant (a nail) defining a longitudinal bore, and a cannulated movable member (a fastener) receivable within the longitudinal bore and telescopically movable relative to the longitudinal bore.
- the fastener is a two-piece assembly defined by a plurality of guiding bores for bone fasteners, and is movable between a fastener engagement position and a fastener disengagement position.
- the fastener moves distally downwards in the elongated slot when force is applied by the locking member.
- This method principally proposes to loosely align the fastener orientations relative to the stem, but the fastener's non-circular cross-section has significant clearance and means it is not possible to control angular rotation while allowing very small axial movement after the bone screws are inserted.
- an intramedullary nail system (1) comprising a nail stem (2) having a multi- featured proximal end (3), a distal end (5) and a central conduit (22) configured to accommodate a fastener (4) having a proximal end (7), a distal end (9) and a central shaft (22a), wherein the fastener (4) comprises a stop (8) extending laterally from the proximal end (7) relative to a vertical axis of the fastener (4) and which is configured to matingly engage with an internal wall (3a) of the multi- featured proximal end (3) to provide control over rotational and distal movement of the system (1) when secured with a bone screw.
- the internal wall (3a) of the multi- featured proximal end (3) of the nail stem (2) further comprises a longitudinal indentation (11) which provides clearance for the stop (8) when the fastener (4) is placed within the central conduit (22) of the nail stem (2) .
- the longitudinal indentation (11) is in communication with a slot (20a) and a hole (20) on the internal wall (3a) of the proximal end (3) .
- the stop (8) matingly engages with the slot (20a) to provide variable restraint over rotational and distal movement of the system (1) .
- an intramedullary nail system (1) comprising a nail stem (2) having a multi- featured proximal end (3), a distal end (5) and a central conduit (22) configured to accommodate a fastener (4) having a proximal end (7), a distal end (9) and a central shaft (22a), wherein the fastener (4) comprises a stop (8) extending laterally from the proximal end (7) relative to a vertical axis of the fastener (4) and which is configured to matingly engage with an internal wall (3a) of the multi- featured proximal end (3), the internal wall (3a) further comprising a longitudinal indentation (11) in communication with a slot (20a) and a hole (20) on the internal wall (3a), in which the longitudinal in
- the nail stem (2) further comprises at least one hole (18, 20), an aperture (14), at least one slot (16, 20a), and at least one micro-slot (14', 18') having a smaller longitudinal diameter relative to the longitudinal diameter of the slot (16) configured to accommodate a bone screw.
- the aperture (14) and the slot (16) are parallel and symmetric relative to each other.
- the micro-slot (14') and the slot (16) are parallel and symmetric relative to each other.
- the holes (18,20) and the micro-slot (18') having a smaller longitudinal diameter relative to the longitudinal diameter of the slot (16) are offset relative to the slot ( 16 ) .
- micro-slots (14', 18') have a smaller longitudinal diameter relative to the longitudinal diameter of the slot (16) of the nail stem (2) .
- the holes (18, 20), micro-slot (14) having a smaller longitudinal diameter relative to the longitudinal diameter of the slot (16) and the slot (20a) are perpendicular to each other, and are offset from the aperture (14) and the slot (16) .
- the holes (18, 20), the micro-slot (14) having a smaller longitudinal diameter relative to the longitudinal diameter of the slot (16) and the slot (20a) are offset at an angle of between 70° and 120° to each other.
- the fastener (4) further comprises at least one hole (14a, 16a, 18a, 19) configured to accommodate a bone screw.
- the hole (14a) has a smaller diameter relative to the longitudinal diameter of the micro-slot (14') of the nail stem (2) .
- the holes (14a, 16a) are parallel to each other.
- the holes (18a, 19) are perpendicular to each other and are offset at an angle of between 70° and 120° relative to the holes (14a, 16a) .
- the proximal end 7 of the fastener (4) further comprises a slit (402) .
- the proximal end 7 of the fastener (4] further comprises a radial indentation (400) .
- system (1) further comprises alignment pin (6) adapted for securing the fastener within the nail stem (2) during transport and use.
- the alignment pin (6) comprises a grip (30) and a prong (38), the prong (38) having a pair of flexible arms (32a, 32b) descending and conjoined at a base (36) .
- the flexible arms (32a, 32b) further comprise bulbous tips (34a, 34b) configured to pass through the holes (14a, 16a, 18, 10, 18a, 19, 20), aperture (14), the slots (16, 20a) and micro-slots (14', 18') .
- applying a consistent force to the flexible arms (32a, 32b) causes the arms (32a, 32b) to compress and allow the bulbous tips (34a, 34b) to pass through the holes (14a, 16a, 18, 10, 18a, 19, 20), aperture (14), slots (16, 20a), and the micro-slots (14', 18') .
- the system further comprises an insertion bolt (100) configured to matingly engage with the fastener (4) and/or the alignment pin (6) in the nail stem (2) .
- the insertion bolt (100) comprises a threaded proximal end (102), a conduit (104), and a threaded distal end (108) having a flange (106) extending distally therefrom.
- the flange (106) comprises a co-axial section (110), a tapered section (113) and a parallel section (112) extending distally from the distal end (108) and configured to engage with the proximal end (7) of the fastener (4) .
- the flange (106) further comprises a berm (114) that is configured to matingly engage with the fastener (4) .
- the berm (114) is sandwiched between the parallel sections (112, 113) .
- rotational movement of the insertion bolt (100) engages with the proximal end (7) of and presses against the fastener (4) . In one embodiment, the rotational movement of the insertion bolt (100) presses against the fastener (4) which is held by the alignment pin (6) in the axial position.
- the fastener (4) when the alignment pin (6) is removed, the fastener (4) is held in position.
- system (1) further comprises a locking bolt (40) configured to matingly engage with a proximally placed bone screw in the nail stem (2) .
- the locking bolt (4) comprises a proximal threaded section (46) and a distal straight rod (48) connected thereto, wherein the rod (48) comprises an interface (42) on its distal end (44), which is configured to interact with a proximal bone screw.
- rotational movement of the locking bolt (40) presses against the proximally placed bone screw and advances the fastener (4) distally to close the bone fracture gap.
- a bone screw 50, 52, 53, 54, 56
- a hole (18, 20, 14a, 16a, 18a, 19), a slot (16), a micro-slot (14', 18') or an aperture (14) secures the fastener (4) and nail stem (2) in place.
- the placement of the bone screws (50, 52) parallel to each other in the hole (14a, 16a), aperture (14) and the slot (16) provides a (micro-dynamisation) locking configuration.
- the (micro-dynamisation) locking configuration is adapted to mediate controlled axial movement over a short distance while preserving torsional stability of the system (1) .
- the fastener (4) can move distally and proximally over a distance of 0.01-2mm.
- the fastener (4) can move distally and proximally generally greater than 1.5 mm but no more than 2mm.
- the placement of the bone screws perpendicular to each other in the holes (18, 18a, 20, 19) provides a (cross-locking configuration) in which one or more bone screws (50, 52) are placed in an oblique orientation relative to the screws placed parallel to each other in the hole (14a, 16a), aperture (14) and the slot (16) .
- the (cross-locking) configuration is adapted for use in unstable proximal fracture patterns.
- the placement of a bone screw (50) in the hole (16a) and the slot (16) provides an alternative (full dynamisation) locking configuration.
- the (full dynamisation) locking configuration is adapted to allow more axial movement than in the (micro-dynamisation) locking configuration where bone screws (50, 52) are placed parallel to each other in the hole (14a, 16a), aperture (14) and the slot (16), while maintaining the construct torsional stability.
- the system (1) further comprises an end cap (58) adapted to matingly engage with a threaded portion (26) of the nail stem (2) .
- rotational movement of the endcap (58) advances the fastener (4) distally against one or more proximally placed bone screws and rigidly locking the system (1) to prevent axial and torsional motion.
- the system (1) further comprises at least one hole (10, 12, 13) at a distal end (5a) of the nail stem (2) adapted to accommodate a bone screw (54, 56) .
- the nail stem (2) and the fastener (4) have a central conduit (22, 22a) to allow placement over a guidewire .
- the distal end (5) of the nail stem (2) is offset by an angle of between 5° and 25° relative to the vertical axis of the proximal end (3) .
- the distal end (5) of the nail stem (2) is aligned on-axis to the vertical axis of the proximal end (3) .
- the proximal end (3) of the nail stem (2) is adapted for attachment to one bone fragment and the distal end (5) of the nail stem is adapted to attach to a second bone fragment.
- kits of parts for use in repairing a bone fracture comprising an intramedullary nail system (1) as described above.
- the kit further comprises an alignment pin ( 6 ) .
- the kit further comprises a locking bolt (40) and an insertion bolt (100) . In one embodiment, the kit further comprises a locking end cap .
- the kit further comprises a non-locking end cap.
- One aspect of the invention is an intramedullary nail system as described herein for use in a method for repairing a bone fracture, the method comprising the steps of:
- the material of construction is suitably a durable, rigid and biocompatible material, for example, implant-grade titanium alloys (such as titanium-aluminium- vanadium (Ti-6AL-4V ELI64) or titanium-aluminium-niobium (Ti-6Al-7Nb) ) , stainless steel (316L or 316LVM) , or any other metal alloy, composite, polymer material or combination thereof that is suitable for load-bearing application as an in vivo implant.
- implant-grade titanium alloys such as titanium-aluminium- vanadium (Ti-6AL-4V ELI64) or titanium-aluminium-niobium (Ti-6Al-7Nb)
- stainless steel 316L or 316LVM
- any other metal alloy, composite, polymer material or combination thereof that is suitable for load-bearing application as an in vivo implant.
- the clearance for the fastener placement is an off-centre semicircle (incorporating a narrow longitudinal indentation) that is machined from the proximal end of the nail to interface with the slot on the nail proximal stem.
- the fastener can advance distally by 1- 2mm for compression locking during implantation; and can advance distally by 0.01-2 mm for micro-dynamisat ion locking by using the slot in the stem; and can advance distally by 5-7 mm for full dynamisation locking by using the slot with aligned hole in the nail proximal stem. Placing the features in this way reduces the amount of material removed as the hole becomes effectively an extension of the slot.
- Having a hollow internal shaft throughout the nail stem and fastener allows placement of the nail over a guidewire.
- a threaded section on the internal wall of the proximal end of the nail stem allows placement of instrumentation during implantation and various endcaps after nail placement.
- micro-dynamisat ion locking should be understood to mean securing the IM nail system as described herein in position using bone screws and wherein positioning the bone screws in medio lateral openings (long dynamisation slot and aperture distal to long slot) of the nail stem and the corresponding fastener holes allows controlled axial low force movement of the proximal bone fragment with limited rotation while the IM nail system is secured in situ.
- the fastener can slide distally and proximally over approximately 0.01-2mm, preferably 0.1-2mm, more preferably 0.5-1.5mm, ideally 0.75-lmm, or greater than 1.5mm but no more than 2mm, and generally greater than 0.5 mm but no more than 1.5mm, with this distance determined by the dimensions of the micro- dynamisation slot in the stem and of the bone screw that is placed in the aligned hole in the fastener.
- cross-locking configuration should be understood to mean locking of the IM nail system described herein in position using bone screws, and where the positioning of the bone screws in the holes of the proximal end of the nail stem, and the fastener, is chosen such that at least two screws are oriented in different planes.
- the central axes of the cross-locked screws cross to form an "X"-type shape. This provides a semi rigid locking of the system dependant on the degree of dimensional variation between the bone screw and relevant hole .
- full dynamisation locking should be understood to mean locking of the IM nail system described herein in position using bone screws, and where the positioning of a bone screw in the long slot of multi- featured proximal end of the nail stem and the fastener allows controlled axial movement of the proximal bone fragment over a range of approximately 5-7 mm, or as much as is desired, while the IM nail system is secured in situ.
- the dynamisation distance determined by the dimensions of the dynamisation slot in the stem and of the bone screw that is placed in the aligned hole in the fastener.
- a substantially rigid locking configuration should be understood to mean a configuration of the IM nail system described herein, in which the nail is locked in position relative to the bone fragments using bone screws and endcaps, where the positioning of the bone screws in the multi-featured proximal end of the nail stem and the fastener is restricted by the endcap to allow very little or no relative movement of any component. In this configuration, significant movement of the bone fragments can only occur due to elastic flexure of the IM nail system components during active weight bearing applied by the patient.
- compression locking procedure should be understood to mean an intraoperative action taken by the surgeon to compress the fracture gap by engaging the compression bolt with the dynamisation screw only, prior to insertion of other bone screw(s) .
- the fastener can advance distally by a distance less than or equal to the length of the full dynamization slot in the nail stem minus the diameter of the bone screw, or a smaller distance that may be chosen by introducing one or more internal physical features within the nail stem or nail insertion and locking instrumentation (e.g. insertion handle) to limit the axial movement of the fastener, the compression bolt, or both.
- compression bolt should be understood to mean a reusable surgical instrument temporarily placed within the cannulus of the nail and instrumentation guides that exerts an axial translational force on the bone screw placed in the dynamisation slot and serves to push the fastener and the proximal bone fragment in the distal direction, thereby bringing the bone fragments into closer proximity.
- multi-featured proximal end should be understood to mean the proximal end of the nail stem having a suite of features.
- the suite of features consists of holes, apertures, longitudinal indentation or slots configured to accommodate bone screws, an alignment pin or fastener.
- the longitudinal indentation along the internal wall of the proximal end first provides clearance for a stop on the fastener to engage with a slot on the nail stem, and a further interfacing hole allows the stop to advance distally when the fastener is placed within the central conduit of the nail stem.
- unstable proximal fracture patterns should be understood to mean bone fractures occurring near the knee joint that may be considered clinically suitable for fixation by IM nailing, but are not mechanically stable due to the orientation of the fracture line ( s ) .
- non-locking endcap or “standard endcap” should be understood to mean an endcap which sits in the threads at the proximal end of the nail stem and does not engage with any other component.
- the endcap ' s only purpose is to prevent bone ingrowth into the nail and sometimes to extend the nail length proximally by 5-15mm, as is common practice in intramedullary nailing.
- locking endcap should be understood to mean an endcap which sits in the proximal threads of the nail stem and has the same function as the non-locking endcap, except that is also engages with the fastener.
- the locking endcap provides a distally-directed force by means of the screw threads to compress any bone screw(s) carried by the fastener firmly into the distal face of each corresponding hole in the nail stem. This produces a substantially-rigid construct.
- the term "berm” should be understood to mean a raised barrier separating two areas.
- FIG. 1 illustrates a general embodiment of an intramedullary (IM) nail system of the present invention.
- Figure 1A illustrates an exploded view and
- Figure IB illustrates a side view, of an IM nail system of the present invention.
- Figure 2A illustrates a side view of the nail stem
- Figure 2B illustrates a sectioned view of a proximal end of the nail stem along axis A-A
- Figure 2C illustrates a sectional top view of the nail stem along axis B-B.
- Figure 3A illustrates a side view of the fastener.
- the section along axis C-C of the fastener is illustrated in Figure 3B.
- FIG. 4A and Figure 4B illustrate an alignment pin of the present invention.
- Figure 5A and Figure 5B illustrate sectional views of Figure 5C along axes D-D and E-E, respectively.
- Figure 6A illustrates the interface between the nail stem and the fastener
- Figure 6B illustrates a view along axis H-H from Figure 6A
- Figure 6C illustrates a more detailed view (detail J) of the stop of the fastener coming to rest on the surface of the nail stem
- Figure 6D illustrates a closer view of detail G, which shows the stop mating with the slot of the nail stem.
- Figure 7A-D illustrate a micro-dynamisation locking configuration .
- Figure 8A-D illustrate an alternative micro- dynamisation locking configuration.
- Figure 9A and Figure 9B illustrate a cross-locking configuration .
- Figure 10A and Figure 10B illustrate full dynamisation locking .
- Figure 11A-D illustrate a configuration to obtain a substantially rigid locking configuration after the bone screws are placed in the IM nail system, by inserting a locking endcap.
- Figure 12A illustrates the fastener and a locking bolt prior to insertion in the IM nail system as described above and combined, as illustrated in Figure 12B, in a compression locking mode having the locking bolt and an insertion bolt in place to provide closure of the fracture gap after the nail is in place.
- Figure 12B also illustrates an instrument guidance apparatus in place, affixed the top of the IM nail system.
- Figure 12C is an illustration of section 0-0 from Figure 12B.
- Figure 12D is closer detail P from Figure 12C
- Figure 12E is a closer detail Q, also from Figure 12C.
- the locking bolt has not been advanced to achieve full engagement with the physical stop in the nail stem and maximal closure of the gap between the bone fragments.
- Figure 13A-C illustrates the compression locking mode with the locking bolt fully engaged with the insertion bolt and bone screw.
- Figure 14A illustrates an exploded view of the insertion bolt, the instrumentation apparatus and the IM nail system with the alignment pin in place
- Figure 14B is a cross-section of Figure 14A
- Figure 14C is a side view of the nail stem, instrumentation apparatus, insertion bolt and pin together as a single unit
- Figure 14D is a cross-section of Figure 14C
- Figure 14E is a closer view of detail AJ showing the distal tip features of the insertion bolt of Figure 14A
- Figure 14F is a view of detail AL showing the insertion bolt engaged with the fastener of Figure 14D.
- Figure 15B illustrates a cross-section of the IM nail system with the with the alignment pin in place as depicted in Figure 15A;
- Figure 15C is a closer view of detail AE of Figure 15B, and
- Figure 15D is a view of detail AF without the alignment pin.
- Figure 16A-D illustrates the initial position of the fastener in the IM nail system during the compression locking procedure.
- Figure 17A-D illustrates the adjusted position of the fastener in the IM nail system during the compression locking procedure.
- Figure 18A-D illustrates the full distal advancement position of the fastener in the IM nail system during the dynamisation locking mode, where the stop of the fastener is resting in a keyhole-type aperture of the nail stem.
- Figure 19A illustrates an exploded view of the insertion bolt, the instrumentation apparatus and the IM nail system with the alignment pin in place
- Figure 19B is a cross-section of Figure 19A
- Figure 19C is a side view of the nail stem, instrumentation apparatus, insertion bolt and alignment pin together as a single unit
- Figure 19D is a cross-section of Figure 19C
- Figure 19E is a closer view of detail AJ showing the distal tip features of the insertion bolt of Figure 19A
- Figure 19F is a view of detail AL showing the insertion bolt engaged with the fastener of Figure 19D.
- Figure 20A illustrates a side view of the fastener of the invention
- Figure 20B illustrates a cross-section of Figure 20A along axis AS-AS.
- Figure 20C is a closer view of detail AC.
- Figure 20D illustrates a side view of an alternative embodiment of the fastener of the invention
- Figure 20E illustrates a cross-section of Figure 20D along axis AU-AU.
- Figure 20F is a closer view of detail AT.
- the intramedullary nail system described herein sits within the hollow space inside the bone. Screws placed above and below the fracture stabilise the bone fragments to allow healing. Small axial movements along the length of the bone help speed up healing, while twisting movements slow down healing.
- the nail described herein offers both controlled axial motion and very little twisting, providing the optimum healing conditions at the fracture site, reducing both the healing time and time to patient weight bearing.
- the nail system described herein offers proximal and distal interlocking options similar to current products.
- the nail described herein has a proximal end and a distal end similar to others nails of the prior art.
- the nail proximal stem has an internal circular surface adapted to accept a fastener.
- a further interface between the nail and fastener manifests itself as a slot (longitudinal indentation) that extends axially along the nail stem in communication with a hole (shaped like a keyhole) to mate with a stop on the proximal end of the fastener.
- the balance of these interfaces provides tuneable, relative movement in both axial and torsional directions .
- Figure 1A illustrates a general embodiment of an intramedullary (IM) nail system of the present invention.
- Figure 1A illustrates an exploded view of an IM nail system of the present invention, and is generally referred to by reference numeral 1.
- the IM nail system 1 illustrated here comprises a nail stem 2, a fastener 4 and an alignment pin 6.
- Figure IB illustrates a side view of the IM nail system 1 with the fastener 4 and alignment pin 6 in situ.
- the nail stem 2 comprises a distal end 5 and a multi- featured proximal end 3.
- the nail stem 2 is made from a single piece of material.
- the distal end 5 may be approximately 5° to 25° off the proximal axis of the nail stem 2 or may be aligned on-axis.
- the distal end 5 comprises holes 10, 12, 13 which are each configured to accommodate a bone screw.
- the multi-featured proximal end 3 of the nail stem 2 comprises an aperture 14, which lies distal and parallel to slot 16 with the same line of symmetry.
- the aperture 14 can be either in the form of a slot (an elongated aperture 14') or a hole (a substantially circular aperture 14) .
- the holes or slots found in either the nail stem 2 or the fastener 4 of the system 1 are defined by the internal dimensions of a cut-out section (hole or elongated slot) in the nail stem 2 and the fastener 4, respectively.
- the internal dimensions are generally defined by a circumference edge.
- the multi- featured proximal end 3 further comprises medial lateral holes 18 and 20 positioned oblique to and above slot 16.
- the holes 18, 20 are also oblique to each other.
- the hole 20 also encompasses a slot 20a in fluid communication with the proximal edge of the hole 20, forming a keyhole-type opening. All of the holes 10, 12, 18 and 20, aperture 14, as well as the slot 16 and the slot 20a, are configured to accommodate a bone screw.
- a micro-slot 14', 18' are also configured to accommodate a bone screw.
- the fastener 4 also comprises a proximal end 7 and a distal end 9.
- the proximal end 7 of the fastener 4 comprises a stop 8 that extends laterally from the proximal end 7 relative to the vertical axis of the fastener 4, and which is adapted to mate with the slot 20a and hole 20 of the nail stem 2.
- a hole 19 Just below the stop 8 is a hole 19, which aligns with the hole 20 on the nail stem 2 when the stop 8 is engaged with the slot 20a.
- the fastener 4 also comprises holes 18a, 16a and 14a, which are aligned to match the hole
- FIG. 1 illustrates the alignment of the fastener 4 with the nail stem 2 with the alignment pin 6 secured in holes
- holes 14a, 16a and 18a are in line with aperture 14 (micro-slot 14'), slot 16 and hole 18 (or micro-slot 18'), respectively.
- Figure 2A illustrates a side view of the nail stem 2
- Figure 2B illustrates a sectioned view of the multi- featured proximal end 3 of the nail stem 2 along axis A-A.
- the nail stem 2 has a hollow central conduit 22 that narrows to a bore 24.
- the bore 24 extends to the tip 5a of the distal end 5 of the nail stem 2.
- the multi-featured proximal end 3 of the nail stem 2 also comprises a threaded section 26.
- Figure 2C illustrates a sectional top view of the nail stem 2 along axis B-B.
- the multi-featured proximal end 3 of the nail stem 2 has an internal wall 3a that defines the conduit 22.
- the internal wall 3a further comprises a longitudinal indentation 11 that accommodates the stop 8 of the fastener 4.
- the presence of the longitudinal indentation 11, and the shape of the opening of the multi-featured proximal end 3 of the nail stem 2, ensures that there can only be one orientation that the fastener 4 can be placed within the nail stem 2.
- Figure 3A illustrates a side view of the fastener 4, with the stop 8 facing forward.
- the section along axis C-C of the fastener 4 shows the stop 8 facing to the left.
- the fastener 4 is further defined by a hollow central shaft 22a.
- Figure 2B which is a view of section A-A from Figure 2A, it can be seen that aperture 14 and slot 16 of the nail stem 2 are parallel to each other and positioned about the same symmetry plane.
- the holes 18 and 20 (including slot 20a) of the nail stem 2 are perpendicular to each other, and are offset at an angle of, for example, between 30° and 60° from the aperture 14 and the slot 16.
- FIG 3B which is a view of section C-C from Figure 3A, it can be seen that holes 14a and 16a of the fastener 4 are parallel and symmetric to each other.
- the holes 19 and 18a of the fastener 4 are perpendicular to each other are offset at an angle of between, for example, 30° and 60° from the holes 14a and 16a.
- FIG. 4A and Figure 4B illustrate the alignment pin 6.
- the alignment pin 6 comprises a grip 30 and a prong 38.
- the prong 38 having a pair of flexible arms 32a, 32b descending and conjoined at a base 36 but taper in so that the width of arms 32a, 32b is narrower than that of the base 36.
- the flexible arms 32a, 32b are substantially equidistant apart, that is, they are essentially parallel to each other.
- the flexible arms 32a, 32b each end with a bulbous tip 34a, 34b, respectively, whose width is greater than that of the base 36.
- the flexible arms 32a, 32b, the tip 34a, 34b and tapered surface accommodate ease of engagement during placement into any one of the holes found in the nail stem 2 (18 or 20) or fastener 4 (18a, 19) .
- the flexible arms 32a, 32b and the tip 34a, 34b retains the alignment pin 6 in place during transportation, removal from its packaging and during assembly. Inserting the alignment pin 6 maintains the axial position of the fastener 4 in the nail stem 2, through radial location in any one of the holes of the nail stem 2 and fastener 4. This is achieved through the interface of alignment pin base 36 relative to nail stem hole 18/20 or fastener hole 18a/19.
- the alignment pin 6 allows for a consistent removal force where the flexible arms 32a, 32b compress, allowing the bulbous tip 34a, 34b pass through the holes, 18, 10, 18a, 19, respectively.
- Figure 5A and Figure 5B there is illustrated a sectional view of Figure 5C along axes D-D and E-E, respectively.
- the fastener 4 can be seen to be configured to fit within the hollow conduit 22 of the nail stem 2, and the stop 8 is configured to pass through the clearance provided by longitudinal indentation 11 and engage the confines of the dimensions of the slot 20a of the nail stem 2.
- the clearance for the fastener 4 in the conduit 22 of the nail stem 2 is off-centre relative to the central axis of the central shaft 22 (longitudinal indentation 11) .
- the first option is a micro-dynamisation locking configuration. This is illustrated in Figure 7A, Figure 7B and Figure 7C (detail K from Figure 7A) where a controlled micro-dynamisation locking mode is shown.
- this locking mode at least two bone screws 50, 52 are placed in the two medio-lateral holes of the nail stem 2, namely the aperture 14 and the slot 16.
- the longitudinal diameter of the aperture 14 is longer than that of the hole 14a and is termed a micro-slot 14'.
- the micro-slot 14' (an elongated aperture 14) is lined up with the hole 14a of the fastener 4, while the slot 16 is lined up with the hole 16a of the fastener 4. In this locking configuration, the fastener 4 becomes active.
- the configuration guides allowed movement (micro-motion) when a small axial force is applied, such as during routine patient activity; the micro-motion distance is defined by the diameter difference of the bone screw 50, 52 relative to the micro-slot 14' (an elongated aperture 14) and slot 16, respectively; and torsional movement is tuned by the fit of the interfaces between the nail stem 2 and the fastener 4.
- the tolerance between the stop 8 and slot 20a, in combination with the diameter of the fastener 4 and nail stem conduit 22, allow tuneable control of the rotational stability of the fastener 4 relative to the nail stem 2 during axial translat ional motion.
- the distal bone screws 54, 56 are also shown in situ in the holes 10, 12, respectively, of the distal end 5 of the nail stem 2.
- FIG. 8A, Figure 8B and Figure 8C An alternative embodiment of the micro-dynamisat ion locking mode is illustrated in Figure 8A, Figure 8B and Figure 8C (detail AG from Figure 8B) where a controlled micro- dynamisation locking mode is shown.
- this locking mode at least two bone screws 50, 52 are placed in two holes of the nail stem 2, namely a micro-slot 18' and the slot 16.
- the micro-slot 18' is lined up with the hole 18a of the fastener 4, while the slot 16 is lined up with the hole 16a of the fastener 4.
- the micro-slot 18' has a diameter that is larger than that of the hole 18a of the fastener 4; so as to allow the micro dynamisation movement using a different locking screw position when compared to the configuration of Figure 7.
- the fastener 4 becomes active.
- the configuration guides allowed movement (micro-motion) when a small axial force is applied, such as during routine patient activity; the micro-motion distance is defined by the diameter difference of the bone screw 50, 52 relative to the micro-slot 18' and slot 16, respectively; and torsional movement is tuned by the fit of the interfaces between the nail stem 2 and the fastener 4.
- the tolerance between the stop 8 and slot 20a, in combination with the diameter of the fastener 4 and nail stem conduit 22, allow tuneable control of the rotational stability of the fastener 4 relative to the nail stem 2 during axial translat ional motion.
- the distal bone screws 54, 56 are also shown in situ in the holes 10, 12, respectively, of the distal end 5 of the nail stem 2. This is just one example of where altering the positioning of the slots and apertures from those depicted in the drawings, can lead to the same functional effect.
- Figure 9A and Figure 9B illustrate a cross-locking configuration where the bone screws 50, 52 are placed in the two oblique holes 18, 20, which pair up with holes 18a and 19, respectively, of the fastener 4.
- the fastener 4 has no function per se and merely sits dormant (unmoving) within the longitudinal indentation 11 and slot 20a in the nail stem 2.
- Figure 10A and Figure 10B illustrate full dynamisation locking where one bone screw 50 is placed in the slot 16 of the nail stem 2 and the hole 16a of the fastener 4.
- the fastener 4 is also active as it is configured to move up and down the length of the slot 16.
- This locking configuration is to retain the torsional stability by the interface of the stop 8 and slot 20a, while the axial movement is controlled by the interface of the bone screw 50 and the slot 16 on the nail stem 2. Any other combination of 3 or more bone screws will lock the fastener 4 such that the fastener 4 has no function and merely sits dormant (unmoving) in the nail stem 2.
- Figure 11A-D illustrate a configuration to obtain a substantially rigid locking configuration after the bone screws have been placed in the IM nail system 1.
- At least one bone screw 52 is placed in either of the holes 18, 20 in nail stem 2 and 18a, 19 in fastener 4, and any combination of other bone screws such as bone screw 50 as illustrated, followed by insertion of a locking endcap 58.
- the locking endcap 58 engages the threaded section 26 of the nail stem 2 and simultaneously presses into the fastener 4, thereby clamping the bone screw 52 rigidly.
- the endcap 58 advances the fastener 4 distally and, by extension, pushes the bone screw 52 distally against the hole 20 on the nail stem 2. Additional contributions to the rigidity of the IM nail system 1 in situ come from the interfaces of the fastener 4 and nail stem 2 as detailed earlier .
- FIG 12A and Figure 12B illustrate the IM nail system 1 in a compression locking mode, with Figure 12C being the view 0-0 from Figure 12B.
- bone screws 54, 56 are placed first in the distal end 5a of the nail stem 2.
- a bone screw 50 is then placed in distal slot 16 of the nail stem 2 and hole 16a of the fastener 4. Thereafter, the surgeon can control the fracture gap of the broken bone through a locking bolt 40.
- the locking bolt 40 as illustrated in Figure 12A, generally comprises a proximal threaded section 46 and a distal straight rod 48 connected thereto.
- the rod 48 comprises an interface 42 on its distal end 44, which is configured to interact with a previously placed proximal bone screw 50.
- the IM nail system 1 includes a compression locking system (see Figure 12 and 13) that is in essence a mixture of an instrument guidance apparatus 200, an insertion bolt 100 and a locking bolt 40.
- the IM nail system 1 is affixed with the instrument guidance apparatus 200 via insertion bolt 100 (see Figure 14A-F) .
- the instrument guidance apparatus 200 is affixed in the anterior posterior direction to the proximal end 3 of the nail stem 2.
- the guidance apparatus 200 generally comprises a flange 201, configured to engage further instrumentation to aid in the guided drilling of pilot holes prior to placing bone screws in any proximal hole of the intramedullary nail system 1, and a distal end 203 adapted to matingly engage with the proximal end 3 of the nail stem 2 in one orientation.
- the insertion bolt 100 generally comprises a threaded proximal end 102, a shaft 103, a central conduit 104, a threaded distal end 108 adapted to engage with the threaded portion 26 of the proximal end of the nail stem 2, and a flange 106 that simultaneously engages with the proximal end of the fastener 4 (see Figure 14D and 14F) .
- the detail of the flange 106 is given in Figure 14E.
- the flange 106 comprises a co-axial section 110 (relative to shaft 103), a parallel section 112 and a tapered section 113 which is configured to initially engage with the proximal end 7 of the fastener 4.
- the central conduit 104 is configured to accommodate the distal straight rod 48 of the locking bolt 40 and guidewire passage. Further advancement via the threading of the insertion bolt 100 into the nail stem 2 will engage the tapered section 113 of insertion bolt 100 in the proximal end 7 of the fastener 4 to ensure a rigid interference connection between the fastener 4 and the insertion bolt 100. At this point the alignment pin 6 can be withdrawn and the fastener 4 will be held in place relative to the nail stem 2, with no allowed relative movement.
- the distal straight rod 48 of the locking bolt 40 is placed within the central conduit 104 of the insertion bolt 100 and threaded into the threaded proximal end 102 of the insertion bolt 100 (see Figure 12C) .
- Further rotation of the locking bolt 40 allows for precise fracture setting/compression, as this will axially move the bone screw 50 relative to the slot 16.
- further bone screws 52, 50 may be placed in the holes 18, 20 to fully secure the IM nail system 1 in place.
- the alignment pin 6 is placed in hole 20a or 18 of the stem 2 and hole 19 or 18 of the fastener 4 (see Figures 14A—D, 14F, and 15A- D) .
- the placement of the alignment pin 6 in holes 19 and 20a secures the position of the fastener 4 relative to the nail stem 2.
- the prongs 38 of the alignment pin 6 traverses the width or the diameter of the nail stem 2 (and by default, the fastener 4) so that the grip 30 is flush against one side of the nail stem 2 and the bulbous tip 34a, 34b extrudes through hole 20a on the opposite side of the nail stem 2.
- the prongs 38 compress to allow the bulbous tip 34a, 34b pass through the holes 19 and 20a.
- the force to withdraw the alignment pin is initially high to compress the prongs but then relaxes back to a lower force as the bulbous tip passes through the holes of the nail stem and fastener.
- the force required to withdraw the alignment pin 6 is controlled by the size of the bulbous tips 34a/b relative to holes 19 and 20a and can be adapted to produce a higher or lower force as desired.
- Figure 15B illustrates the alignment pin 6 secured in place by holes 19 and 20a.
- the prong 38 of the alignment pin 6 traverses the width or the diameter of the nail stem 2 (and by default, the fastener 4) so that the grip 30 is flush against one side of the nail stem 2 and the bulbous tip 34a, 34b extrudes through hole 20a on the opposite side of the nail stem 2.
- a more detailed view of section AE/AF of Figure 15B is illustrated in Figure 15C/15D, while Figure 15D illustrates the fastener 4 in place in the system 1 with the alignment pin 6 removed.
- FIG. 16A-D The movement of the fastener 4 in the IM nail system 1 during the compression locking mode is illustrated in Figure 16A-D and Figures 17A-D. Although these figures do not show the locking bolt 40 in situ, the figures illustrate the movement of the fastener 4 as if the locking bolt 40 was advancing into the conduit 22. The locking bolt 40 is not shown there to more clearly illustrate the movement of the fastener 4. As described above, the locking bolt 40 advances into the conduit 22 of the nail stem 2 and the central shaft 22a of the fastener 4, until it interfaces against the bone screw 53. In this position, the stop 8 of the fastener 4 is at a proximal end of the hole 20a of the nail stem 2, and has yet to engage with the hole 20 of the nail stem 2 ( Figure 16C and 16D) .
- Figures 18A-D illustrates the fastener 4 advanced distally in the IM nail system 1 during, for example, the dynamisation locking mode, where the stop 8 of the fastener 4 has engaged with the hole 20 and slot 20a of the nail stem 2.
- the fastener 4 can advance distally by 5-7 mm for dynamisation locking.
- Figure 18B illustrates view Q from Figure 18A and shows the stop 8 resting against the surface 20B of the hole 20 in the nail stem 2.
- Figures 19A-F which are also in regard to the storage, transportation and intra-operative attachment of the insertion handle to the proximal end of the nail stem by means of the insertion bolt 100.
- the alignment pin 6 is placed in hole 20a or 18 of the stem 2 and hole 19 or 18 of the fastener 4, as described above for Figures 14A-F and 15AF.
- Figure 19A-F there is an alternative flange 106 presented for the insertion bolt 100, where the flange 106 further comprises a berm 114 sandwiched between the parallel sections 112 and 113, and which encircles the circumference of the flange 106.
- the berm 114 matingly engages with a converse radial indentation 400 on the proximal end 7 of the fastener 4. Further advancement of the insertion bolt 100 into the nail stem 2 will engage the tapered section 113 of insertion bolt 100 in the proximal end 7 of the fastener 4.
- This advancement ensures a rigid interference connection between the fastener 4 and the insertion bolt 100.
- the engagement of the berm 114 and radial indentation 400 further ensures this rigid interference connection.
- the alignment pin 6 can be withdrawn and the fastener 4 will be held in place relative to the nail stem 2, with no allowed relative movement.
- the berm and converse radial indentation 400 provide a defined assembly location for the assembly of the insertion bolt 100 to the fastener 4.
- the assembled force will be consistent, and as the user is tightening the insertion bolt, the user will feel resistance as the insertion bolt 100 advances. This is followed by a reduction in resistance as the berm 114 is located in the indentation 400, indicating that engagement has occurred.
- Figure 20A illustrates a side view of the fastener 4, with the stop 8 facing rearward (away from view) .
- the section along axis AS-AS of the fastener 4 shows the stop 8 facing to the right.
- the proximal end 7 of the fastener 4 further comprises a slit 402 that will facilitate a greater interference fit between the fastener 4 and the insertion bolt 100.
- the slit 402 will allow a portion of the hollow central shaft 22a of the proximal end 7 of the fastener 4 to expand to accommodate the insertion bolt 100 once the assembly force exceeds the resistance force.
- This embodiment will allow for a dimensionally tighter interference fit of the component parts and a relatively lower assembly force.
- Figure 20D illustrates a side view of the fastener 4, with the stop 8 facing rearward (away from view) .
- the section along axis AU-AU of the fastener 4 (as illustrated in Figure 20E and 20F) shows the stop 8 facing to the right.
- the fastener 8 is further defined by the radial indentation 400 on the proximal end 7 of the fastener 4.
- the radial indentation 400 matingly engages with the berm 114 on the insertion bolt 100 to provide a greater interference fit with the insertion bolt 100.
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- Orthopedic Medicine & Surgery (AREA)
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- Life Sciences & Earth Sciences (AREA)
- Heart & Thoracic Surgery (AREA)
- Nuclear Medicine, Radiotherapy & Molecular Imaging (AREA)
- Engineering & Computer Science (AREA)
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Abstract
Description
Claims
Priority Applications (5)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
AU2017251120A AU2017251120B2 (en) | 2016-04-14 | 2017-04-07 | An intramedullary nail system |
US16/092,399 US10932829B2 (en) | 2016-04-14 | 2017-04-07 | Intramedullary nail system |
BR112018070989-1A BR112018070989B1 (en) | 2016-04-14 | 2017-04-07 | INTRAMEDULAR NAIL SYSTEM AND PARTS KIT FOR USE IN BONE FRACTURE REPAIR |
EP17720370.0A EP3448291B1 (en) | 2016-04-14 | 2017-04-07 | Intramedullary nail system |
ES17720370T ES2962274T3 (en) | 2016-04-14 | 2017-04-07 | Intramedullary nail system |
Applications Claiming Priority (4)
Application Number | Priority Date | Filing Date | Title |
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US201662322711P | 2016-04-14 | 2016-04-14 | |
US62/322,711 | 2016-04-14 | ||
EP16165436 | 2016-04-14 | ||
EP16165436.3 | 2016-04-14 |
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WO2017178354A1 true WO2017178354A1 (en) | 2017-10-19 |
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Application Number | Title | Priority Date | Filing Date |
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PCT/EP2017/058343 WO2017178354A1 (en) | 2016-04-14 | 2017-04-07 | An intramedullary nail system |
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US (1) | US10932829B2 (en) |
EP (1) | EP3448291B1 (en) |
AU (1) | AU2017251120B2 (en) |
BR (1) | BR112018070989B1 (en) |
ES (1) | ES2962274T3 (en) |
WO (1) | WO2017178354A1 (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP3626184A1 (en) | 2018-09-21 | 2020-03-25 | OrthoXel DAC | A femoral nail system |
US11377651B2 (en) | 2016-10-19 | 2022-07-05 | Flodesign Sonics, Inc. | Cell therapy processes utilizing acoustophoresis |
Families Citing this family (8)
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US10704021B2 (en) | 2012-03-15 | 2020-07-07 | Flodesign Sonics, Inc. | Acoustic perfusion devices |
US9725710B2 (en) | 2014-01-08 | 2017-08-08 | Flodesign Sonics, Inc. | Acoustophoresis device with dual acoustophoretic chamber |
US11708572B2 (en) | 2015-04-29 | 2023-07-25 | Flodesign Sonics, Inc. | Acoustic cell separation techniques and processes |
US11214789B2 (en) | 2016-05-03 | 2022-01-04 | Flodesign Sonics, Inc. | Concentration and washing of particles with acoustics |
WO2019118921A1 (en) | 2017-12-14 | 2019-06-20 | Flodesign Sonics, Inc. | Acoustic transducer drive and controller |
WO2020117148A2 (en) * | 2018-04-04 | 2020-06-11 | Tst Rakor Ve Tibbi̇ Aletler Sanayi̇ Ve Ti̇caret Li̇mi̇ted Şi̇rketi̇ | Proximal femoral de-rotation nail |
US11510719B2 (en) * | 2019-09-05 | 2022-11-29 | DePuy Synthes Products, Inc. | Intramedullary nail retaining endcaps |
US11617604B2 (en) * | 2020-04-15 | 2023-04-04 | DePuy Synthes Products, Inc. | Intramedullary nail assembly |
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WO2001043652A1 (en) * | 1999-12-15 | 2001-06-21 | Wolfram Mittelmeier | Compression bone nail |
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US6926719B2 (en) * | 1999-10-21 | 2005-08-09 | Gary W. Sohngen | Modular intramedullary nail |
US8092454B2 (en) * | 2004-03-11 | 2012-01-10 | Sohngen Gary W | Fixation instrument for treating a bone fracture |
US9320551B2 (en) * | 2007-01-26 | 2016-04-26 | Biomet Manufacturing, Llc | Lockable intramedullary fixation device |
US9308031B2 (en) * | 2007-01-26 | 2016-04-12 | Biomet Manufacturing, Llc | Lockable intramedullary fixation device |
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2017
- 2017-04-07 BR BR112018070989-1A patent/BR112018070989B1/en active IP Right Grant
- 2017-04-07 EP EP17720370.0A patent/EP3448291B1/en active Active
- 2017-04-07 AU AU2017251120A patent/AU2017251120B2/en active Active
- 2017-04-07 WO PCT/EP2017/058343 patent/WO2017178354A1/en active Application Filing
- 2017-04-07 ES ES17720370T patent/ES2962274T3/en active Active
- 2017-04-07 US US16/092,399 patent/US10932829B2/en active Active
Patent Citations (4)
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WO2001043652A1 (en) * | 1999-12-15 | 2001-06-21 | Wolfram Mittelmeier | Compression bone nail |
US20080183171A1 (en) * | 2007-01-26 | 2008-07-31 | Ebi, L.P. | Lockable intermedullary fixation device |
WO2011018778A1 (en) | 2009-08-13 | 2011-02-17 | Cork Institute Of Technology | Intramedullary nails for long bone fracture setting |
WO2016030360A1 (en) * | 2014-08-26 | 2016-03-03 | Ot Medizintechnik Gmbh | Locking intramedullary nail for introduction into the medullary space of a tubular bone |
Cited By (5)
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US11377651B2 (en) | 2016-10-19 | 2022-07-05 | Flodesign Sonics, Inc. | Cell therapy processes utilizing acoustophoresis |
EP3626184A1 (en) | 2018-09-21 | 2020-03-25 | OrthoXel DAC | A femoral nail system |
WO2020058508A1 (en) | 2018-09-21 | 2020-03-26 | Orthoxel Dac | A femoral nail and instrumentation system |
US11583328B2 (en) | 2018-09-21 | 2023-02-21 | Orthoxel Dac | Femoral nail and instrumentation system |
EP4252682A2 (en) | 2018-09-21 | 2023-10-04 | OrthoXel DAC | A femoral nail and instrumentation system |
Also Published As
Publication number | Publication date |
---|---|
ES2962274T3 (en) | 2024-03-18 |
AU2017251120B2 (en) | 2022-01-27 |
US20200323568A1 (en) | 2020-10-15 |
BR112018070989B1 (en) | 2023-02-28 |
AU2017251120A1 (en) | 2018-11-01 |
US10932829B2 (en) | 2021-03-02 |
EP3448291A1 (en) | 2019-03-06 |
BR112018070989A2 (en) | 2019-01-29 |
EP3448291B1 (en) | 2023-07-26 |
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