WO2017171021A1 - 油圧システム及び非常操作方法 - Google Patents
油圧システム及び非常操作方法 Download PDFInfo
- Publication number
- WO2017171021A1 WO2017171021A1 PCT/JP2017/013645 JP2017013645W WO2017171021A1 WO 2017171021 A1 WO2017171021 A1 WO 2017171021A1 JP 2017013645 W JP2017013645 W JP 2017013645W WO 2017171021 A1 WO2017171021 A1 WO 2017171021A1
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- WIPO (PCT)
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- pressure
- hydraulic
- proportional valve
- electromagnetic proportional
- actuator
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B20/00—Safety arrangements for fluid actuator systems; Applications of safety devices in fluid actuator systems; Emergency measures for fluid actuator systems
- F15B20/002—Electrical failure
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B21/00—Common features of fluid actuator systems; Fluid-pressure actuator systems or details thereof, not covered by any other group of this subclass
- F15B21/08—Servomotor systems incorporating electrically operated control means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C13/00—Other constructional features or details
- B66C13/18—Control systems or devices
- B66C13/22—Control systems or devices for electric drives
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B13/00—Details of servomotor systems ; Valves for servomotor systems
- F15B13/10—Special arrangements for operating the actuated device with or without using fluid pressure, e.g. for emergency use
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B20/00—Safety arrangements for fluid actuator systems; Applications of safety devices in fluid actuator systems; Emergency measures for fluid actuator systems
- F15B20/008—Valve failure
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B2211/00—Circuits for servomotor systems
- F15B2211/20—Fluid pressure source, e.g. accumulator or variable axial piston pump
- F15B2211/205—Systems with pumps
- F15B2211/20507—Type of prime mover
- F15B2211/20523—Internal combustion engine
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B2211/00—Circuits for servomotor systems
- F15B2211/20—Fluid pressure source, e.g. accumulator or variable axial piston pump
- F15B2211/205—Systems with pumps
- F15B2211/2053—Type of pump
- F15B2211/20538—Type of pump constant capacity
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B2211/00—Circuits for servomotor systems
- F15B2211/30—Directional control
- F15B2211/31—Directional control characterised by the positions of the valve element
- F15B2211/3105—Neutral or centre positions
- F15B2211/3116—Neutral or centre positions the pump port being open in the centre position, e.g. so-called open centre
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- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B2211/00—Circuits for servomotor systems
- F15B2211/30—Directional control
- F15B2211/32—Directional control characterised by the type of actuation
- F15B2211/327—Directional control characterised by the type of actuation electrically or electronically
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B2211/00—Circuits for servomotor systems
- F15B2211/30—Directional control
- F15B2211/32—Directional control characterised by the type of actuation
- F15B2211/329—Directional control characterised by the type of actuation actuated by fluid pressure
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
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- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
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- F15B2211/30—Directional control
- F15B2211/355—Pilot pressure control
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
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- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B2211/00—Circuits for servomotor systems
- F15B2211/40—Flow control
- F15B2211/45—Control of bleed-off flow, e.g. control of bypass flow to the return line
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- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B2211/00—Circuits for servomotor systems
- F15B2211/50—Pressure control
- F15B2211/505—Pressure control characterised by the type of pressure control means
- F15B2211/50509—Pressure control characterised by the type of pressure control means the pressure control means controlling a pressure upstream of the pressure control means
- F15B2211/50536—Pressure control characterised by the type of pressure control means the pressure control means controlling a pressure upstream of the pressure control means using unloading valves controlling the supply pressure by diverting fluid to the return line
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- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
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- F15B2211/50—Pressure control
- F15B2211/505—Pressure control characterised by the type of pressure control means
- F15B2211/50554—Pressure control characterised by the type of pressure control means the pressure control means controlling a pressure downstream of the pressure control means, e.g. pressure reducing valve
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- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B2211/00—Circuits for servomotor systems
- F15B2211/50—Pressure control
- F15B2211/55—Pressure control for limiting a pressure up to a maximum pressure, e.g. by using a pressure relief valve
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- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
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- F15B2211/50—Pressure control
- F15B2211/575—Pilot pressure control
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
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- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B2211/00—Circuits for servomotor systems
- F15B2211/60—Circuit components or control therefor
- F15B2211/63—Electronic controllers
- F15B2211/6303—Electronic controllers using input signals
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- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B2211/00—Circuits for servomotor systems
- F15B2211/60—Circuit components or control therefor
- F15B2211/635—Circuits providing pilot pressure to pilot pressure-controlled fluid circuit elements
- F15B2211/6355—Circuits providing pilot pressure to pilot pressure-controlled fluid circuit elements having valve means
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- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
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- F15B2211/60—Circuit components or control therefor
- F15B2211/665—Methods of control using electronic components
- F15B2211/6651—Control of the prime mover, e.g. control of the output torque or rotational speed
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- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
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- F15B2211/60—Circuit components or control therefor
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- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
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- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
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- F15B2211/70—Output members, e.g. hydraulic motors or cylinders or control therefor
- F15B2211/705—Output members, e.g. hydraulic motors or cylinders or control therefor characterised by the type of output members or actuators
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
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- F15B2211/80—Other types of control related to particular problems or conditions
- F15B2211/86—Control during or prevention of abnormal conditions
- F15B2211/862—Control during or prevention of abnormal conditions the abnormal condition being electric or electronic failure
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- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B2211/00—Circuits for servomotor systems
- F15B2211/80—Other types of control related to particular problems or conditions
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- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
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- F15B2211/80—Other types of control related to particular problems or conditions
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- F15B2211/8752—Emergency operation mode, e.g. fail-safe operation mode
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- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
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- F15B2211/80—Other types of control related to particular problems or conditions
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- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
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Definitions
- the present invention relates to a hydraulic system including an electric operation system and an emergency operation method, and more particularly to a technique that can cope with an emergency operation in which the control of an electromagnetic proportional valve by a controller is impossible.
- an electric operation system for electrically controlling a control valve of a hydraulic system has been mounted on an operation system of a hydraulic work machine.
- an operation signal from an operation lever is input to a controller, and an electromagnetic proportional valve operates according to a drive signal from the controller.
- the pilot pressure of the control valve of the hydraulic system is controlled by the operation of the electromagnetic proportional valve.
- the electric operation system is capable of advanced control by causing the controller to execute control logic, and is an important technology for realizing energy saving, low noise, optimum control, etc. required for recent hydraulic work machines. ing.
- the electric operation system if the electric circuit part fails, the controller cannot control the electromagnetic proportional valve. Therefore, it is preferable that the electric operation system has an emergency operation device to cope with a failure (for example, Patent Document 1).
- An example of an electric operation system including an emergency operation device is shown in FIG.
- the power switch 22 is switched to the emergency operation side.
- the emergency operation switch 21 incorporated in the operation box 20 is switched in conjunction with the operation of the operation lever 9, and energization is performed on one electromagnetic proportional valve 4, whereby pilot pressure is supplied to the control valve 27, and the actuator 5 Is driven.
- the electromagnetic proportional valve 4 is switched to ON (fully open) or OFF (fully closed). Therefore, the electromagnetic proportional valve 4 is fully opened during emergency operation, and the actuator 5 is actuated suddenly or There is a problem of sudden stop and shock.
- an electromagnetic proportional valve with an emergency manual operation function is known in the case where the electromagnetic proportional valve itself is fixed due to disconnection or contamination (contamination of impurities) and cannot be operated by electricity. Even in this electromagnetic proportional valve with an emergency manual operation function, the electromagnetic proportional valve is manually opened at the time of emergency operation, and similarly, there is a problem that the actuator suddenly operates and generates a shock at the time of emergency operation.
- An object of the present invention is to provide a hydraulic system and an emergency operation method that are excellent in safety and capable of slowly driving an actuator during an emergency operation.
- the hydraulic system is: A hydraulic pump; A pilot-type control valve that supplies the working hydraulic pressure from the hydraulic pump to the actuator of the work implement; An electromagnetic proportional valve for supplying pilot pressure to the control valve; An operation lever for receiving an operation for operating the actuator; A controller for controlling the electromagnetic proportional valve based on an operation signal from the operation lever; A pilot pressure switching unit capable of switching an electromagnetic proportional valve supply pressure supplied from a pilot pressure source to the electromagnetic proportional valve to a first pressure during normal operation or a second pressure smaller than the first pressure; With The control valve has a bleed-off passage in which an opening area increases and decreases according to a spool stroke based on the pilot pressure, and can control the hydraulic pressure supplied to the actuator by the opening area.
- the second pressure is such that when the solenoid proportional valve supply pressure is switched to the second pressure in a state where the hydraulic oil discharge amount of the hydraulic pump is the minimum discharge amount, the hydraulic pressure is less than a predetermined pressure.
- the pilot pressure switching unit switches the solenoid proportional valve supply pressure from the first pressure to the second pressure during an emergency operation in which the controller cannot control the solenoid proportional valve.
- the electromagnetic proportional valve is fully opened during the emergency operation, The hydraulic pressure is increased and decreased by controlling the amount of hydraulic oil discharged from the hydraulic pump, and the operating speed of the actuator is controlled.
- the emergency operation method is: A hydraulic pump; A pilot-type control valve that supplies the working hydraulic pressure from the hydraulic pump to the actuator of the work implement; An electromagnetic proportional valve for supplying pilot pressure to the control valve; An operation lever for receiving an operation for operating the actuator; A controller for controlling the electromagnetic proportional valve based on an operation signal from the operation lever; A pilot pressure switching unit capable of switching an electromagnetic proportional valve supply pressure supplied from a pilot pressure source to the electromagnetic proportional valve to a first pressure during normal operation or a second pressure smaller than the first pressure; With The control valve has a bleed-off passage in which an opening area increases and decreases according to a spool stroke based on the pilot pressure, and can control the hydraulic pressure supplied to the actuator by the opening area.
- the second pressure is such that when the solenoid proportional valve supply pressure is switched to the second pressure in a state where the hydraulic oil discharge amount of the hydraulic pump is the minimum discharge amount, the hydraulic pressure is less than a predetermined pressure.
- FIG. 1 is a diagram showing a state of a crane of a mobile crane 40 suitable as a work machine on which a hydraulic system 60 (see FIG. 2) according to the present invention is mounted.
- the mobile crane 40 is in a crane working posture in which the jack cylinder 43 of the outrigger 42 provided in front of and behind the lower frame 41 is extended and the entire mobile crane 40 is jacked up.
- the turning frame 44 is mounted on the upper surface of the lower frame 41 so as to freely turn.
- the telescopic boom 45 is connected to the turning frame 44 by a pin 46 so as to be freely raised and lowered.
- the telescopic boom 45 is driven to extend and contract by an expansion cylinder (not shown) disposed inside.
- the telescopic boom 45 is driven up and down by a hoisting cylinder 47 interposed between the turning frame 44 and the telescopic boom 45.
- the wire rope 48 is fed out from a winch (not shown) disposed on the revolving frame 44 and led to the telescopic boom tip 49 along the back surface of the telescopic boom 45. Further, the wire rope 48 is hung around the sheave 50 of the telescopic boom tip 49, and the hook 51 is suspended from the tip. A suspended load 52 is suspended from the hook 51.
- FIG. 2 is a diagram showing an example of a hydraulic system mounted on the mobile crane 40.
- FIG. 2 shows a control system of the electric operation system when the electric circuit is not broken, that is, during normal operation.
- the hydraulic system 60 includes a main circuit 60A that supplies operating pressure to the actuator 72 and a pilot circuit 60B that supplies pilot pressure to the control valve 70 of the main circuit 60A.
- the main circuit 60A includes a hydraulic pump 71, a control valve 70, a pump oil passage 74, a tank oil passage 75, a hydraulic oil tank 76, a relief valve 77, an engine 80, and an accelerator 81.
- the pilot circuit 60B includes an operation lever 61, a controller 62, an electromagnetic proportional valve 63, a pilot pressure switching unit 64, a pilot pressure source 65, a pilot oil passage 69, and an emergency operation circuit 84 (see FIG. 3).
- the operation lever 61 converts the operation direction and the operation amount into an operation signal (electric signal) and outputs it to the controller 62.
- the controller 62 receives an operation signal from the operation lever 61 and outputs a drive signal (electric signal) to the corresponding electromagnetic proportional valve 63.
- the electromagnetic proportional valve 63 receives a drive signal from the controller 62, generates a pilot pressure proportional to the drive signal, and supplies the pilot pressure to the control valve 70.
- the electromagnetic proportional valve 63 preferably has a detent type emergency manual operation function. As a result, even when the electromagnetic proportional valve 63 itself fails, it can be safely handled.
- the control valve 70 is a pilot-type direction control valve whose driving direction is switched by the pilot pressure from the electromagnetic proportional valve 63 and which controls the operating hydraulic pressure from the hydraulic pump 71 and supplies it to the actuator 72.
- the actuator 72 is, for example, a turning hydraulic motor.
- the actuator 72 is not limited to a hydraulic motor, and may be a hydraulic cylinder.
- the control valve 70 includes a bleed-off passage 73 in which the opening area (bleed-off passage area) decreases as the spool stroke (switching stroke) based on the pilot pressure from the electromagnetic proportional valve 63 increases. ing.
- the opening area bleed-off passage area
- the pump oil passage 74 connects the hydraulic pump 71 and the control valve 70.
- the tank oil passage 75 connects the control valve 70 and the hydraulic oil tank 76.
- the relief valve 77 is interposed between the pump oil passage 74 and the tank oil passage 75 and operates when the hydraulic pressure exceeds a set pressure to prevent an abnormal increase in pressure.
- the hydraulic pump 71 is, for example, a fixed displacement hydraulic pump, and is driven by the power of the engine 80 of the mobile crane 40.
- the rotational speed of the engine 80 is controlled by operating the accelerator 81.
- the pilot pressure switching unit 64 includes a first electromagnetic switching valve 66, a second electromagnetic switching valve 67, and a pressure reducing valve 68.
- the pilot oil passage 69 connects the pilot pressure switching unit 64 and the electromagnetic proportional valves 63 and 63.
- the pilot pressure switching unit 64 is switched by a drive signal from the controller 62, and supplies the electromagnetic proportional valve supply pressure of the pilot pressure source 65 to the pilot oil passage 69 while maintaining or reducing the pressure.
- the first electromagnetic switching valve 66 is a three-port two-position switching valve that is in a cutoff position that shuts off the pilot pressure source 65 and the pilot oil passage 69 when not energized, and that is connected to the hydraulic source 65 and the pilot oil passage when energized. It switches to the communication position which connects 69.
- the second electromagnetic switching valve 67 is a two-port two-position switching valve that is in the shut-off position when not energized, and switches to a communicating position that bypasses the pressure reducing valve 68 when energized.
- the set pressure of the pressure reducing valve 68 will be described in detail in an emergency operation described later.
- the normal operation of the hydraulic system 60 described above is as follows.
- the controller 62 receives the operation signal.
- the controller 62 energizes the first electromagnetic switching valve 66 and the second electromagnetic switching valve 67 of the pilot pressure switching unit 64 based on the operation signal.
- Both the first electromagnetic switching valve 66 and the second electromagnetic switching valve 67 are switched to the communication position, and the electromagnetic proportional valve supply pressure from the pilot pressure source 65 passes through the first electromagnetic switching valve 66 and the second electromagnetic switching valve 67. And is supplied to the pilot oil passage 69 without being depressurized. Then, an electromagnetic proportional valve supply pressure (first pressure) that is not decompressed is supplied to the electromagnetic proportional valve 63 via the pilot oil passage 69.
- the controller 62 outputs a drive signal corresponding to the operation amount to the electromagnetic proportional valve 63 corresponding to the operation direction of the operation lever 61.
- the electromagnetic proportional valve 63 that has received the drive signal generates a pilot pressure proportional to the drive signal and supplies the pilot pressure to the control valve 70.
- the drive direction and stroke of the spool (valve element) of the control valve 70 are controlled in accordance with the operation direction and the operation amount of the operation lever 61.
- the hydraulic oil discharged from the hydraulic pump 71 is supplied to the control valve 70 via the pump oil passage 74, and a part of the hydraulic oil flows to the bleed-off passage 73 and passes through the tank oil passage 75. Return to tank 76.
- the remaining hydraulic oil flows into the actuator oil passage 82 (or 83) in the switched direction, and drives the actuator 72 (swing motor).
- the hydraulic oil that has driven the actuator 72 returns to the control valve 70 via the opposite actuator oil path 83 (or 82), and returns to the hydraulic oil tank 76 via the tank oil path 75.
- the accelerator 81 is operated to increase or decrease the rotational speed of the engine 80, the amount of hydraulic oil discharged by the hydraulic pump 71 increases or decreases. Since the flow rate of hydraulic oil flowing from the control valve 70 to the actuator 72 is also increased or decreased, the operating speed of the actuator 72 can be increased or decreased.
- the engine 80 is in an idling state, and the hydraulic oil discharge amount from the hydraulic pump 71 is the minimum discharge amount.
- the operation direction and speed of the actuator 72 can be controlled by switching the driving direction of the control valve 70 by the operation lever 61 and operating the accelerator 81.
- FIG. 3 is a diagram illustrating a control system of the electric operation system when an electric circuit is broken, that is, in an emergency operation.
- the electric circuit has failed, there may be a case where a portion for converting the operation amount of the operation lever 61 into an operation electric signal (a potentiometer or the like falls) or a case where the controller 62 has failed.
- the emergency operation circuit 84 receives only the electric signal indicating the operation direction among the operation signals output from the operation lever 61, and outputs a drive signal to the corresponding electromagnetic proportional valve 63R or 63L.
- the other configuration of the hydraulic system 60 is the same as that of the normal configuration described with reference to FIG.
- an emergency operation is performed by an emergency operation device (see FIG. 7).
- the electromagnetic proportional valve is controlled to be fully opened, so that the actuator 72 operates rapidly.
- the actuator 72 is a turning motor, the turning is performed rapidly.
- an emergency operation is performed in the mobile crane 40 in the working posture shown in FIG. 1, the suspended load 52 that is lifted high shakes greatly with the turning and collides with the telescopic boom 45, which is very dangerous.
- an emergency operation is performed as follows, so that it is much safer.
- the operator switches the control system of the electric operation system from the control system at the time of normal operation shown in FIG. 2 to the control system at the time of emergency operation shown in FIG. I do.
- the operator operates the operation lever (swing lever) 61 in a direction corresponding to the turning direction.
- the emergency operation circuit 84 outputs a drive signal to the corresponding electromagnetic proportional valve 63 based on the operation signal indicating the operation direction from the operation lever 61.
- the corresponding electromagnetic proportional valve 63 is fully opened. For example, when the operator operates the operation lever 61 in the left turn direction, the left turn electromagnetic proportional valve 63L is fully opened.
- the emergency operation circuit 84 energizes the first electromagnetic switching valve 66 of the pilot pressure switching unit 64.
- the second electromagnetic switching valve 67 is in a non-energized state and is held in the cutoff position. Since only the first electromagnetic switching valve 66 is switched to the communication position, the electromagnetic proportional valve supply pressure of the pilot pressure source 65 is reduced through the first electromagnetic switching valve 66 and the pressure reducing valve 68 to the pilot oil passage 69. Supplied. Then, a reduced pilot pressure (hereinafter referred to as “depressurized pilot pressure”) is supplied to the control valve 70 from the pilot oil passage 69 via the electromagnetic proportional valve 63L (for left-turning) in a fully opened state.
- depressurized pilot pressure a reduced pilot pressure
- FIG. 4 is a graph showing the relationship between the spool stroke S of the control valve 70 and the bleed-off passage area A.
- the bleed-off passage area A is maximum (Amax) when the spool stroke S is zero, decreases as the spool stroke S increases, and becomes zero when the spool stroke S is maximum (Smax).
- the spool stroke S when the reduced pressure pilot pressure is supplied to the control valve 70 by the hydraulic system 60 of FIG. 3 is smaller than the maximum stroke (Smax) and is Se.
- the bleed-off passage area A of the control valve 70 at this time is Ae.
- FIG. 5 is a diagram for explaining the state of the bleed-off circuit including the bleed-off passage 73 when the reduced pressure pilot pressure is supplied to the control valve 70.
- FIG. 5 shows a state where the accelerator 81 is not depressed and the engine 80 is idling.
- the engine 80 rotates at the minimum necessary number of revolutions, and the hydraulic oil discharge amount of the fixed displacement hydraulic pump 71 is the minimum discharge amount.
- the hydraulic oil discharged from the hydraulic pump 71 passes through the pump oil passage 74, passes through the bleed-off passage 73 of the control valve 70, and then returns to the hydraulic oil tank 76 through the tank oil passage 75.
- the operating pressure Pm (hereinafter referred to as “actuator operating pressure Pm” or “startup operating pressure Pm”) at the start of the actuator 72 (hereinafter referred to as “the turning hydraulic motor 72”) is the idling time in FIG. In this state, the turning hydraulic motor 72 does not rotate. In other words, in the idling state, when the minimum amount of hydraulic fluid passes through the bleed-off passage 73, the bleed is generated so that the pump pressure Pp is slightly lower than the operating pressure Pm at the start of the turning hydraulic motor 72.
- An off passage area Ae is set. That is, based on the spool stroke corresponding to this bleed-off passage area Ae, the pressure reducing pilot pressure, that is, the set pressure (second pressure) of the pressure reducing valve 68 is set.
- the accelerator 81 is stepped on to gradually increase the rotational speed of the engine 80, and the discharge amount of the hydraulic pump 71 is increased. Then, since the flow rate of the hydraulic oil passing through the throttle 85 of the bleed-off passage 73 of the control valve 70 increases, the pump pressure Pp gradually increases.
- the pump pressure Pp exceeds the startup operating pressure Pm of the turning hydraulic motor 72, the turning hydraulic motor 72 starts to rotate.
- the hydraulic oil in the pump oil passage 74 starts to flow from the P port 86 of the control valve 70 to the A port 87, passes through the actuator oil passage 83, the turning hydraulic motor 72, and the actuator oil passage 82, and the B port 89 of the control valve 70. To return to.
- the hydraulic oil that has returned to the B port 89 joins the tank oil passage 75 via the T port 88 of the control valve 70 and returns to the hydraulic oil tank 76.
- the pilot pressure that is reduced compared to that during normal operation is applied to the control valve 70 that includes the bleed-off passage 73, so that the bleed-off passage 73 of the control valve 70 is operated with hydraulic oil during idling.
- the control valve 70 can be switched to such an extent that the pump pressure Pp generated by passing does not exceed the actuator operating pressure Pm.
- the pump pressure Pp generated by the hydraulic oil passing through the bleed-off passage 73 of the control valve 70 increases. Thereby, since the pump pressure Pp (working hydraulic pressure) exceeding the actuator working pressure (swing motor starting pressure) Pm is supplied from the control valve 70 to the actuator 72, the actuator 72 can be slowly started even during an emergency operation. .
- the discharge amount of the hydraulic pump 71 can be further increased, and the speed of the actuator 72 can be increased.
- the speed of the actuator 72 can be reduced to make a slow stop.
- the pump pressure Pp during idling may be slightly higher than the actuator operating pressure Pm within a range where the actuator 72 does not operate suddenly.
- the hydraulic system 60 includes a hydraulic pump 71, a pilot-type control valve 70 that supplies the pump pressure Pp (working hydraulic pressure) from the hydraulic pump 71 to the actuator 72 of the work machine, and a pilot for the control valve 70.
- An electromagnetic proportional valve 63 for supplying pressure, an operation lever 61 for receiving an operation for operating the actuator 72, a controller 62 for controlling the electromagnetic proportional valve 63 based on an operation signal from the operation lever 61, and a pilot pressure source
- a pilot pressure switching unit 64 capable of switching the electromagnetic proportional valve supply pressure supplied from 65 to the electromagnetic proportional valve 63 to a first pressure during normal operation or a second pressure smaller than the first pressure. .
- the control valve 70 has a bleed-off passage 73 whose opening area increases or decreases according to the spool stroke based on the pilot pressure, and can control the pump pressure Pp supplied to the actuator 72 by the opening area.
- the second pressure is such that when the solenoid proportional valve supply pressure is switched to the second pressure in a state where the hydraulic oil discharge amount of the hydraulic pump 71 is the minimum discharge amount, the pump pressure Pp becomes equal to or lower than a predetermined pressure.
- the pilot pressure switching unit 64 switches the electromagnetic proportional valve supply pressure from the first pressure to the second pressure during an emergency operation in which the controller 62 cannot control the electromagnetic proportional valve 63.
- the electromagnetic proportional valve is fully opened during emergency operation. Then, when the hydraulic oil discharge amount from the hydraulic pump 71 is increased or decreased, the pump pressure Pp is increased or decreased, and the operating speed of the actuator 72 is controlled.
- the hydraulic system 60 includes an emergency operation circuit 84 that controls the electromagnetic proportional valve 63 to a fully open state based on an operation signal from the operation lever 61 during an emergency operation.
- the set pressure (second pressure) at the time of pressure reduction in the pilot pressure switching unit 64 is set based on the actuator operating pressure Pm of the actuator 72.
- the second pressure is such that the pump pressure Pp (working hydraulic pressure) is equal to or lower than the actuator operating pressure Pm (may be slightly higher) when the hydraulic oil discharge amount of the hydraulic pump 71 is the minimum discharge amount.
- the predetermined pressure as a comparison reference of the pump pressure Pp is a pressure at which the actuator 72 does not operate or operates gently, and is slightly higher than the actuator operating pressure Pm or the actuator operating pressure Pm.
- the power source of the hydraulic pump 71 is the engine 80 of the mobile crane 40 (work machine).
- the second pressure is set so that the pump pressure Pp (working hydraulic pressure) is equal to or lower than a predetermined pressure when the electromagnetic proportional valve supply pressure is switched to the second pressure in a state where the engine 80 is in the idling state.
- the accelerator 81 that increases or decreases the rotational speed of the engine 80, the hydraulic oil discharge amount from the hydraulic pump 80 is increased or decreased.
- the hydraulic system 60 is extremely safe because the actuator 72 can be slowly driven during an emergency operation.
- FIG. 6 is a diagram illustrating another example of the control system of the electric operation system when the electromagnetic proportional valve 63 fails.
- the electric proportional valve 63 fails, it is conceivable that the electric proportional valve 63 is broken or stuck due to contamination. In this case, the electromagnetic proportional valve 63 cannot be moved by electricity.
- the electromagnetic proportional valves 63L and 63R have a detent type emergency operation function.
- the electromagnetic proportional valves 63L and 63R can be fixed using an emergency operation screw or the like provided in the electromagnetic proportional valve with the oil passage opened.
- An emergency operation activation switch 90 is provided in the cab 53 of the mobile crane 40.
- the emergency operation operation switch 90 is a momentary type switch. While the emergency operation operation switch 90 is being pressed, the first electromagnetic switching valve 66 of the pilot pressure switching unit 64 is energized from the power source.
- the other configuration of the hydraulic system 60 shown in FIG. 6 is the same as that of the normal configuration described with reference to FIG.
- the emergency operation when the electromagnetic proportional valve 63L fails is as follows. First, the operator forces the electromagnetic proportional valve 63L by operating a push pin or an emergency operation screw of the electromagnetic proportional valve 63L in the direction in which the actuator 72 (for example, a turning motor) to be moved moves. To fully open.
- the actuator 72 for example, a turning motor
- the operator operates the emergency operation activation switch 90 in the cab and switches the first electromagnetic switching valve 66 of the pilot pressure switching unit 64 to the communication side.
- the electromagnetic proportional valve supply pressure of the pilot pressure source 65 is reduced to a predetermined pressure (second pressure) by passing through the first electromagnetic switching valve 66 and the pressure reducing valve 68 and supplied to the pilot oil passage 69.
- the reduced pilot pressure is supplied from the pilot oil passage 69 to the control valve 70 through the electromagnetic proportional valve 63L (for left-turning) in the fully opened state.
- the subsequent emergency operation is the same as the emergency operation in the control system when the electric circuit shown in FIG. 3 fails.
- the control valve 70 can be switched to such an extent that the pump pressure Pp generated by the hydraulic oil passing through the bleed-off passage 73 of the control valve 70 does not exceed the actuator operating pressure Pm.
- the pump pressure Pp generated by the hydraulic oil passing through the bleed-off passage 73 of the control valve 70 increases. Thereby, since the pump pressure Pp (operating oil pressure) exceeding the actuator operating pressure Pm is supplied from the control valve 70 to the actuator 72, the actuator 72 can be slowly activated even during an emergency operation.
- the discharge amount of the hydraulic pump 71 can be further increased or decreased, and the speed of the actuator 72 can be increased or decreased.
- the speed of the actuator 72 can be reduced to stop the operation slowly. Note that the pump pressure Pp during idling may be slightly higher than the operating pressure Pm within a range where the actuator 72 does not operate suddenly.
- the mobile crane 40 even if the emergency turning operation is performed in the crane work posture shown in FIG. 1, the mobile crane 40 can be slowly started and stopped, so there is no fear that the suspended load 52 swings greatly and hits the telescopic boom 45. . Therefore, the emergency operation can be safely performed.
- a pilot pressure that causes the spool stroke Se (bleed-off passage area Ae) shown in FIG. A drive signal may be output.
- the operation signal does not transmit information corresponding to the drive amount of the operation lever 61 to the electromagnetic proportional valve 63, and thus is included in an example of an emergency operation in which the control of the electromagnetic proportional valve 63 by the controller 62 is impossible.
- control valve 70 can be switched to such an extent that the pump pressure Pp generated by the hydraulic oil passing through the bleed-off passage 73 of the control valve 70 does not exceed the actuator operating pressure Pm.
- the pump pressure Pp generated by the hydraulic oil passing through the bleed-off passage 73 of the control valve 70 increases. Thereby, since the pump pressure Pp exceeding the actuator operating pressure Pm is supplied from the control valve 70 to the actuator 72, the actuator 72 can be slowly started even during an emergency operation.
- the discharge amount of the hydraulic pump 71 can be further increased or decreased, and the speed of the actuator 72 can be increased or decreased.
- the actuator 72 can be slowed down slowly by slowing down the accelerator.
- the idling discharge pressure Pp may be slightly higher than the operating pressure Pm within a range where the actuator 72 does not operate suddenly.
- the working oil discharge amount of the fixed displacement hydraulic pump 71 is increased / decreased by increasing / decreasing the engine speed by the accelerator 81.
- the hydraulic pump is configured by a variable displacement hydraulic pump. The discharge amount per rotation may be changed.
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Abstract
Description
油圧ポンプと、
前記油圧ポンプからの作動油圧を作業機のアクチュエータに供給するパイロット式のコントロールバルブと、
前記コントロールバルブに対してパイロット圧を供給する電磁比例弁と、
前記アクチュエータを動作させるための操作を受け付ける操作レバーと、
前記操作レバーからの操作信号に基づいて、前記電磁比例弁を制御するコントローラと、
パイロット圧源から前記電磁比例弁に供給される電磁比例弁供給圧を、通常操作時の第1の圧力又は前記第1の圧力よりも小さい第2の圧力に切換可能なパイロット圧切換部と、を備え、
前記コントロールバルブは、前記パイロット圧に基づくスプールのストロークに応じて開口面積が増減するブリードオフ通路を有し、前記開口面積によって前記アクチュエータに供給する作動油圧を制御可能であり、
前記第2の圧力は、前記油圧ポンプの作動油吐出量が最低吐出量である状態において、前記電磁比例弁供給圧が当該第2の圧力に切り換えられたとき、前記作動油圧が所定圧力以下となるように設定され、
前記パイロット圧切換部は、前記コントローラによる前記電磁比例弁の制御が不能である非常操作時に、前記電磁比例弁供給圧を、前記第1の圧力から前記第2の圧力に切り換え、
前記電磁比例弁は、前記非常操作時に、全開状態とされ、
前記油圧ポンプからの作動油吐出量が増減されることにより、前記作動油圧が増減し、前記アクチュエータの動作速度が制御されることを特徴とする。
油圧ポンプと、
前記油圧ポンプからの作動油圧を作業機のアクチュエータに供給するパイロット式のコントロールバルブと、
前記コントロールバルブに対してパイロット圧を供給する電磁比例弁と、
前記アクチュエータを動作させるための操作を受け付ける操作レバーと、
前記操作レバーからの操作信号に基づいて、前記電磁比例弁を制御するコントローラと、
パイロット圧源から前記電磁比例弁に供給される電磁比例弁供給圧を、通常操作時の第1の圧力又は前記第1の圧力よりも小さい第2の圧力に切換可能なパイロット圧切換部と、を備え、
前記コントロールバルブは、前記パイロット圧に基づくスプールのストロークに応じて開口面積が増減するブリードオフ通路を有し、前記開口面積によって前記アクチュエータに供給する作動油圧を制御可能であり、
前記第2の圧力は、前記油圧ポンプの作動油吐出量が最低吐出量である状態において、前記電磁比例弁供給圧が当該第2の圧力に切り換えられたとき、前記作動油圧が所定圧力以下となるように設定されている油圧システムの非常操作方法であって、
前記電磁比例弁を全開状態とする工程と、
前記コントローラによる前記電磁比例弁の制御が不能である非常操作時に、前記電磁比例弁供給圧を、前記第1の圧力から前記第2の圧力に切り換える工程と、
前記油圧ポンプからの作動油吐出量を増減することにより、前記作動油圧を増減させ、前記アクチュエータの動作速度を制御する工程と、を含むことを特徴とする。
図1は、本発明に係る油圧システム60(図2参照)が搭載される作業機として好適な移動式クレーン40のクレーン作業時の状態を示す図である。図1では、移動式クレーン40は、下部フレーム41の前後に設けられたアウトリガ42のジャッキシリンダ43が伸長し、移動式クレーン40全体がジャッキアップされたクレーン作業姿勢となっている。
オペレーターにより操作レバー61が操作されると、コントローラ62がその操作信号を受け取る。コントローラ62は、操作信号に基づいて、パイロット圧切換部64の第1電磁切換弁66及び第2電磁切換弁67に通電する。
図3は、電気回路が故障した場合、すなわち非常操作時の電気操作システムの制御系統を示す図である。電気回路が故障した場合としては、操作レバー61の操作量を操作電気信号に変換する部分(ポテンショメーター等が該当する)が故障した場合、あるいはコントローラ62が故障した場合が考えられる。
オリフィス圧損の公式:ΔP=0.26(Q/a)2
ΔP:オリフィス圧損[MPa]
Q:オリフィス流量[L/min]
a:オリフィス面積[mm2]
Pp=0.26×(20/5)2≒4.16[MPa]<5[MPa]
よって、アイドリング時にはポンプ圧Ppが旋回モータ起動圧Pmより低いので、旋回用油圧モータ72は回転しない。
Pp=0.26×(40/5)2≒16.64Mp>5[MPa]
よって、アクセル操作時にはポンプ圧Ppが旋回モータ起動圧Pmより高くなるので、旋回用油圧モータ72は回転する。
まず初めに、オペレーターは、動かそうとするアクチュエータ72(例えば、旋回用モータ)の動かそうとする方向の電磁比例弁63Lのプッシュピンあるいは非常操作ねじを操作することにより、電磁比例弁63Lを強制的に全開状態にする。
61 操作レバー
62 コントローラ
63 電磁比例弁
64 パイロット圧切換部
70 コントロールバルブ
71 油圧ポンプ
72 アクチュエータ
73 ブリードオフ通路
80 エンジン
81 アクセル
84 非常操作回路
Claims (6)
- 油圧ポンプと、
前記油圧ポンプからの作動油圧を作業機のアクチュエータに供給するパイロット式のコントロールバルブと、
前記コントロールバルブに対してパイロット圧を供給する電磁比例弁と、
前記アクチュエータを動作させるための操作を受け付ける操作レバーと、
前記操作レバーからの操作信号に基づいて、前記電磁比例弁を制御するコントローラと、
パイロット圧源から前記電磁比例弁に供給される電磁比例弁供給圧を、通常操作時の第1の圧力又は前記第1の圧力よりも小さい第2の圧力に切換可能なパイロット圧切換部と、を備え、
前記コントロールバルブは、前記パイロット圧に基づくスプールのストロークに応じて開口面積が増減するブリードオフ通路を有し、前記開口面積によって前記アクチュエータに供給する作動油圧を制御可能であり、
前記第2の圧力は、前記油圧ポンプの作動油吐出量が最低吐出量である状態において、前記電磁比例弁供給圧が当該第2の圧力に切り換えられたとき、前記作動油圧が所定圧力以下となるように設定され、
前記パイロット圧切換部は、前記コントローラによる前記電磁比例弁の制御が不能である非常操作時に、前記電磁比例弁供給圧を、前記第1の圧力から前記第2の圧力に切り換え、
前記電磁比例弁は、前記非常操作時に、全開状態とされ、
前記油圧ポンプからの作動油吐出量が増減されることにより、前記作動油圧が増減し、前記アクチュエータの動作速度が制御されることを特徴とする油圧システム。 - 前記非常操作時に、前記操作レバーからの操作信号に基づいて、前記電磁比例弁を全開状態に制御する非常操作回路を備えることを特徴とする請求項1に記載の油圧システム。
- 前記電磁比例弁は、ディテント式の非常用手動操作機能を有し、前記非常操作時に、手動によって全開状態に切り換えられることを特徴とする請求項1に記載の油圧システム。
- 前記所定圧力は、前記アクチュエータの作動圧に基づいて設定されることを特徴とする請求項1に記載の油圧システム。
- 前記油圧ポンプは、固定容量型であり、
前記油圧ポンプの動力源は、前記作業機のエンジンであり、
前記第2の圧力は、前記エンジンがアイドリング状態にある状態において、前記電磁比例弁供給圧が当該第2の圧力に切り換えられたとき、前記作動油圧が所定圧力以下となるように設定され、
前記エンジンの回転数を増減させるアクセル操作によって、前記油圧ポンプからの作動油吐出量が増減されることを特徴とする請求項1に記載の油圧システム。 - 油圧ポンプと、
前記油圧ポンプからの作動油圧を作業機のアクチュエータに供給するパイロット式のコントロールバルブと、
前記コントロールバルブに対してパイロット圧を供給する電磁比例弁と、
前記アクチュエータを動作させるための操作を受け付ける操作レバーと、
前記操作レバーからの操作信号に基づいて、前記電磁比例弁を制御するコントローラと、
パイロット圧源から前記電磁比例弁に供給される電磁比例弁供給圧を、通常操作時の第1の圧力又は前記第1の圧力よりも小さい第2の圧力に切換可能なパイロット圧切換部と、を備え、
前記コントロールバルブは、前記パイロット圧に基づくスプールのストロークに応じて開口面積が増減するブリードオフ通路を有し、前記開口面積によって前記アクチュエータに供給する作動油圧を制御可能であり、
前記第2の圧力は、前記油圧ポンプの作動油吐出量が最低吐出量である状態において、前記電磁比例弁供給圧が当該第2の圧力に切り換えられたとき、前記作動油圧が所定圧力以下となるように設定されている油圧システムの非常操作方法であって、
前記電磁比例弁を全開状態とする工程と、
前記コントローラによる前記電磁比例弁の制御が不能である非常操作時に、前記電磁比例弁供給圧を、前記第1の圧力から前記第2の圧力に切り換える工程と、
前記油圧ポンプからの作動油吐出量を増減することにより、前記作動油圧を増減させ、前記アクチュエータの動作速度を制御する工程と、を含むことを特徴とする非常操作方法。
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CN201780020904.2A CN108884842B (zh) | 2016-03-31 | 2017-03-31 | 液压系统以及紧急情况操作方法 |
JP2018509665A JP6848964B2 (ja) | 2016-03-31 | 2017-03-31 | 油圧システム及び非常操作方法 |
US16/089,718 US10995778B2 (en) | 2016-03-31 | 2017-03-31 | Hydraulic system and emergency operation method |
EP17775552.7A EP3438467B1 (en) | 2016-03-31 | 2017-03-31 | Hydraulic system and emergency operation method |
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Cited By (2)
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CN107605871A (zh) * | 2017-10-20 | 2018-01-19 | 江苏高德液压机械有限公司 | 带阶梯压缩式推料装置的箱式剪切机的液压系统 |
JP7523339B2 (ja) | 2020-12-11 | 2024-07-26 | 日立建機株式会社 | 作業機械 |
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EP3529130B1 (en) * | 2016-10-18 | 2023-04-12 | Parker Hannifin Emea S.A.R.L. | Electro-hydraulic control system with fail-safe pilot valves |
CN109826998B (zh) * | 2019-03-20 | 2024-03-08 | 北京世纪合兴起重科技有限公司 | 螺杆启闭机液控应急操作设备 |
JP2021038787A (ja) * | 2019-09-03 | 2021-03-11 | 川崎重工業株式会社 | 建設機械の油圧システム |
CN111501894B (zh) * | 2020-05-19 | 2024-02-02 | 江苏徐工工程机械研究院有限公司 | 行驶稳定系统、挖掘装载机及控制方法 |
US11976675B2 (en) * | 2021-02-11 | 2024-05-07 | Xtreme Manufacturing, Llc | Systems and methods for bleed down and retraction of a construction machine boom |
CN114893459B (zh) * | 2022-04-25 | 2024-05-24 | 阳春新钢铁有限责任公司 | 一种lf精炼炉用电极升降液压转换备用系统 |
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JPWO2017171021A1 (ja) | 2019-02-07 |
EP3438467A4 (en) | 2019-11-06 |
JP6848964B2 (ja) | 2021-03-24 |
CN108884842A (zh) | 2018-11-23 |
US10995778B2 (en) | 2021-05-04 |
CN108884842B (zh) | 2021-03-02 |
US20200309166A1 (en) | 2020-10-01 |
EP3438467A1 (en) | 2019-02-06 |
EP3438467B1 (en) | 2021-03-03 |
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