WO2017114403A1 - Method for producing a yeast extract - Google Patents
Method for producing a yeast extract Download PDFInfo
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- WO2017114403A1 WO2017114403A1 PCT/CN2016/112560 CN2016112560W WO2017114403A1 WO 2017114403 A1 WO2017114403 A1 WO 2017114403A1 CN 2016112560 W CN2016112560 W CN 2016112560W WO 2017114403 A1 WO2017114403 A1 WO 2017114403A1
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- yeast
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- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12N—MICROORGANISMS OR ENZYMES; COMPOSITIONS THEREOF; PROPAGATING, PRESERVING, OR MAINTAINING MICROORGANISMS; MUTATION OR GENETIC ENGINEERING; CULTURE MEDIA
- C12N9/00—Enzymes; Proenzymes; Compositions thereof; Processes for preparing, activating, inhibiting, separating or purifying enzymes
- C12N9/14—Hydrolases (3)
- C12N9/48—Hydrolases (3) acting on peptide bonds (3.4)
- C12N9/50—Proteinases, e.g. Endopeptidases (3.4.21-3.4.25)
- C12N9/64—Proteinases, e.g. Endopeptidases (3.4.21-3.4.25) derived from animal tissue
- C12N9/6421—Proteinases, e.g. Endopeptidases (3.4.21-3.4.25) derived from animal tissue from mammals
- C12N9/6472—Cysteine endopeptidases (3.4.22)
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- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12N—MICROORGANISMS OR ENZYMES; COMPOSITIONS THEREOF; PROPAGATING, PRESERVING, OR MAINTAINING MICROORGANISMS; MUTATION OR GENETIC ENGINEERING; CULTURE MEDIA
- C12N9/00—Enzymes; Proenzymes; Compositions thereof; Processes for preparing, activating, inhibiting, separating or purifying enzymes
- C12N9/14—Hydrolases (3)
- C12N9/48—Hydrolases (3) acting on peptide bonds (3.4)
Definitions
- the present invention relates to a method for producing a yeast extract using an enzyme composition comprising proteases.
- yeast extracts are widely used, e.g., for flavour in the food industries, in microorganism fermentation media, and as health foods.
- the production of yeast extract is described in literature, see e.g. Kelly, M. (1982) Yeast Extract (In: Industrial Enzymology, Godfrey, T. ed. ) or Chae, H.J. et al. (2001) , Bioresource Technology 76, 253-258. It is typically manufactured by breaking down the yeast by acid hydrolysis or mechanical or chemical disruption of the cells followed by autolysis with endogenous enzymes to degrade the macromolecular structures of the yeast, in particular the proteins, into the maximum amount of soluble material. Possibly, exogenous enzymes, including proteases, such as papain, are added to augment the effect of the yeast’s own enzymes. After the enzymatic hydrolysis, the yeast extract is separated from the cell debris and possibly pasteurized and concentrated.
- GB2075054A disclosed a process for the production of a yeast extract, wherein papain is used as a proteolytic enzyme.
- WO 2008/077890 disclosed a method for producing a yeast extract using a protease derived from Nocardiopsis sp. NRRL 18262. But there is still a desire to produce yeast extract with high extract yield.
- the object of the present invention is to provide an improved process to produce yeast extract and its enzyme composition.
- the inventors surprisingly found that use of an enzyme composition comprising papain and a second protease can achieve syngeneic effect, for example, such enzyme composition can be used to effectively improve the yield of the yeast extract, meanwhile, the turbidity and taste of yeast extract prepared by the invention are almost the same as the yeast extract prepared by using papain as exogenous protease only.
- the present invention relates to a method for producing a yeast extract, comprising:
- the enzyme composition comprises papain and a second protease, and the second protease is selected from the group consisting of:
- polypeptide comprising or consisting of an amino acid sequence having at least 80%, more preferably at least 85%, more preferably at least 90%, more preferably at least 91%, more preferably at least 92%, even more preferably at least 93%, most preferably at least 94%, and even most preferably at least 95%, such as even at least 96%, 97%, 98%, 99%or 100%identity to amino acids 1-177 of SEQ ID NO: 1 herein or amino acids 1-177 of SEQ ID NO: 2 in WO 2003/048353;
- a variant comprising a substitution, deletion, and/or insertion of one or more (e.g., several) amino acids of amino acids 1-177 of SEQ ID NO: 1 herein or amino acids 1-177 of SEQ ID NO: 2 in WO 2003/048353; and
- the second protease is derived from genus Thermoascus, preferably from Thermoascus aurantiacus, most preferably from Thermoascus aurantiacus CGMCC No. 0670.
- the yeast is Saccharomyces, Kluveromyces or Candida, preferably the yeast is Saccharomyces cerevisiae or Saccharomyces uvarum.
- the papain is present at an amount of 0.0125 ⁇ 12.5 mg enzyme protein per g yeast dry matter, preferably at an amount of 0.025 ⁇ 5 mg enzyme protein per g yeast dry matter, preferably at an amount of 0.125 ⁇ 2.5 mg enzyme protein per g yeast dry matter, preferably at amount of 0.25 ⁇ 1.5 mg enzyme protein per g yeast dry matter, and most preferably at an amount of 0.5 ⁇ 1 mg per g yeast dry matter.
- the papain is present at an amount of 30 ⁇ 30000 U per g yeast dry matter, preferably at an amount of 60 ⁇ 12000 U per g yeast dry matter, preferably at an amount of 300 ⁇ 6000 U per g yeast dry matter, preferably at amount of 600 ⁇ 3600 U per g yeast dry matter, and most preferably at an amount of 1200 ⁇ 2400 U per g yeast dry matter.
- the second protease is present at an amount of 0.002-2 mg enzyme protein per g yeast dry matter, preferably at an amount of 0.004 ⁇ 0.4 mg enzyme protein per g yeast dry matter, preferably at amount of 0.02 ⁇ 0.2 mg enzyme protein per g yeast dry matter, and most preferably at an amount of 0.04 ⁇ 0.08 mg enzyme protein per g yeast dry matter.
- the second protease is present at an amount of 0.001 ⁇ 1 FLPU-A per g yeast dry matter, preferably at an amount of 0.002 ⁇ 0.2 FLPU-A per g yeast dry matter, preferably at an amount of 0.01 ⁇ 0.1 FLPU-A per g yeast dry matter, and most preferably at an amount of 0.02 ⁇ 0.04 FLPU-A per g yeast dry matter.
- the present invention relates to an enzyme composition comprising papain and a second protease, and relates to use of the enzyme composition to produce a yeast extract, and relates to the yeast extract produced by the present invention.
- protease is defined herein as an enzyme that hydrolyses peptide bonds. It includes any enzyme belonging to the EC 3.4 enzyme group (including each of the thirteen subclasses thereof) .
- the EC number refers to Enzyme Nomenclature 1992 from NC-IUBMB, Academic Press, San Diego, California, including supplements 1-5 published in Eur. J. Biochem. 1994, 223, 1-5; Eur. J. Biochem. 1995, 232, 1-6; Eur. J. Biochem. 1996, 237, 1-5; Eur. J. Biochem. 1997, 250, 1-6; and Eur. J. Biochem. 1999, 264, 610-650; respectively.
- the nomenclature is regularly supplemented and updated; see e.g.
- Proteases are also called, e.g., peptidases, proteinases, peptide hydrolases, or proteolytic enzymes.
- proteases for use according to the invention are of the endo-type that act internally in polypeptide chains (endopeptidases) .
- endopeptidases There are no limitations on the origin of the protease for use according to the invention.
- protease includes not only natural or wild-type proteases, but also any mutants, variants, fragments etc. thereof exhibiting protease activity, as well as synthetic proteases, such as shuffled proteases, and consensus proteases.
- Such genetically engineered proteases can be prepared, which is generally known in the art, e.g., by site-directed mutagenesis, by PCR (using a PCR fragment containing the desired mutation as one of the primers in the PCR reactions) , or by random mutagenesis. The preparation of consensus proteins is described in e.g. EP 897985.
- protease variants are proteases in which one or more amino acids have been deleted, inserted or substituted with other amino acids.
- Papain also known as papaya proteinase I, is a cysteine protease (EC 3.4.22.2) enzyme present in papaya (Carica papaya) and mountain papaya (Vasconcellea cundinamarcensis) .
- papain consists of a single polypeptide chain with three disulfide bridges and a sulfhydryl group necessary for activity of the enzyme.
- Papain digests most protein substrates more extensively than the pancreatic proteases.
- Papain exhibits broad specificity, cleaving peptide bonds of basic amino acids, leucine, or glycine.
- Proteases are classified on the basis of their catalytic mechanism into the following groups: Serine proteases (S) , Cysteine proteases (C) , Aspartic proteases (A) , Metalloproteases (M) , and Unknown, or as yet unclassified, proteases (U) , see Handbook of Proteolytic Enzymes, A.J. Barrett, N.D. Rawlings, J.F. Woessner (eds) , Academic Press (1998) , in particular the general introduction part.
- S Serine proteases
- C Cysteine proteases
- A Aspartic proteases
- M Metalloproteases
- U Unknown, or as yet unclassified, proteases (U) , see Handbook of Proteolytic Enzymes, A.J. Barrett, N.D. Rawlings, J.F. Woessner (eds) , Academic Press (1998) , in particular the general introduction part.
- the second proteases of the invention are selected from the group consisting of:
- metalloproteases are hydrolases in which the nucleophilic attack on a peptide bond is mediated by a water molecule, the water molecule being activated by a divalent metal cation.
- divalent cations are zinc, cobalt or manganese.
- the metal ion may be held in place by amino acid ligands.
- the number of ligands may be five, four, three, two, one or zero. In a particular embodiment the number is two or three, preferably three.
- proteases For determining whether a given protease is a metalloprotease or not, reference is made to the above Handbook and the principles indicated therein. Such determination can be carried out for all types of proteases, be it naturally occurring or wild-type proteases; or genetically engineered or synthetic proteases.
- sequence identity The relatedness between two amino acid sequences or between two nucleotide sequences is described by the parameter “sequence identity” .
- the sequence identity between two amino acid sequences is determined using the Needleman-Wunsch algorithm (Needleman and Wunsch, 1970, J. Mol. Biol. 48: 443-453) as implemented in the Needle program of the EMBOSS package (EMBOSS: The European Molecular Biology Open Software Suite, Rice et al., 2000, Trends Genet. 16: 276-277) , preferably version 5.0.0 or later.
- the parameters used are gap open penalty of 10, gap extension penalty of 0.5, and the EBLOSUM62 (EMBOSS version of BLOSUM62) substitution matrix.
- the output of Needle labeled “longest identity” (obtained using the –nobrief option) is used as the percent identity and is calculated as follows:
- the length of a sequence is the number of amino acid residues in the sequence (e.g., the length of amino acids 1-177 of SEQ ID NO: 1 herein is 177) .
- variant means a polypeptide having protease activity comprising an alteration, i.e., a substitution, insertion, and/or deletion at one or more (e.g., several) positions.
- a substitution means replacement of the amino acid occupying a position with a different amino acid;
- a deletion means removal of the amino acid occupying a position; and
- an insertion means adding an amino acid adjacent to and immediately following the amino acid occupying a position.
- the second protease is selected from the group consisting of:
- polypeptide comprising or consisting of an amino acid sequence having at least 80%, more preferably at least 85%, more preferably at least 90%, more preferably at least 91%, more preferably at least 92%, even more preferably at least 93%, most preferably at least 94%, and even most preferably at least 95%, such as even at least 96%, 97%, 98%, 99%or 100%identity to amino acids 1-177 of SEQ ID NO: 1 herein or amino acids 1-177 of SEQ ID NO: 2 in WO 2003/048353;
- a variant comprising a substitution, deletion, and/or insertion of one or more (e.g., several) amino acids of amino acids 1-177 of SEQ ID NO: 1 herein or amino acids 1-177 of SEQ ID NO: 2 in WO 2003/048353; and
- the homologous polypeptides have an amino acid sequence that differs by forty, thirty-five, thirty, twenty-five, twenty, or fifteen amino acids. In another embodiment, the homologous polypeptides have an amino acid sequence that differs by ten, nine, eight, seven, six, or five amino acids. In another particular embodiment, the homologous polypeptides differ by four, three, two amino acids, or one amino acid from amino acids 1-177 of SEQ ID NO: 1 herein or amino acids 1-177 of SEQ ID NO: 2 in WO 2003/048353.
- a fragment of amino acids 1-177 of SEQ ID NO: 1 herein or amino acids 1-177 of SEQ ID NO: 2 in WO 2003/048353 is a polypeptide having one or more amino acids deleted from the amino and/or carboxyl terminus of these amino acid sequences.
- a fragment contains at least 75 amino acid residues, or at least 100 amino acid residues, or at least 125 amino acid residues, or at least 150 amino acid residues, or at least 160 amino acid residues, or at least 165 amino acid residues, or at least 170 amino acid residues, or at least 175 amino acid residues.
- allelic variant denotes any of two or more alternative forms of a gene occupying the same chromosomal locus. Allelic variation arises naturally through mutation, and may result in polymorphism within populations. Gene mutations can be silent (no change in the encoded polypeptide) or may encode polypeptides having altered amino acid sequences.
- An allelic variant of a polypeptide is a polypeptide encoded by an allelic variant of a gene.
- amino acid sequences of the variant polypeptides may differ from amino acids 1-177 of SEQ ID NO: 1 herein or amino acids 1-177 of SEQ ID NO: 2 in WO 2003/048353 by an insertion or deletion of one or more amino acid residues and/or a substitution of one or more amino acid residues by different amino acid residues.
- amino acid changes are of a minor nature, that is conservative amino acid substitutions that do not significantly affect the folding and/or activity of the protein; small deletions, typically of one to about 30 amino acids; small amino-or carboxyl-terminal extensions, such as an amino-terminal methionine residue; a small linker peptide of up to about 20-25 residues; or a small extension that facilitates purification by changing net charge or another function, such as a poly-histidine tract, an antigenic epitope or a binding domain.
- conservative substitutions are within the group of basic amino acids (arginine, lysine and histidine) , acidic amino acids (glutamic acid and aspartic acid) , polar amino acids (glutamine and asparagine) , hydrophobic amino acids (leucine, isoleucine and valine) , aromatic amino acids (phenylalanine, tryptophan and tyrosine) , and small amino acids (glycine, alanine, serine, threonine and methionine) .
- Amino acid substitutions which do not generally alter the specific activity are known in the art and are described, for example, by H. Neurath and R.L. Hill, 1979, In, The Proteins, Academic Press, New York.
- the most commonly occurring exchanges are Ala/Ser, Val/Ile, Asp/Glu, Thr/Ser, Ala/Gly, Ala/Thr, Ser/Asn, Ala/Val, Ser/Gly, Tyr/Phe, Ala/Pro, Lys/Arg, Asp/Asn, Leu/Ile, Leu/Val, Ala/Glu, and Asp/Gly as well as these in reverses.
- the second protease for use according to the invention is a fungal protease, the term fungal indicating that the protease is derived from, or originates from, a fungal, or is an analogue, a fragment, a variant, a mutant, or a synthetic protease derived from a fungal. It may be produced or expressed in the original wild-type fungal strain, in another microbial strain, or in a plant; i.e., the term covers the expression of wild-type, naturally occurring proteases, as well as expression in any host of recombinant, genetically engineered or synthetic proteases.
- the second protease is a yeast polypeptide such as a Candida, Kluyveromyces, Pichia, Saccharomyces, Schizosaccharomyces, or Yarrowia polypeptide; or more preferably a fungal polypeptide such as an Acremonium, Aspergillus, Aureobasidium, Cryptococcus, Filibasidium, Fusarium, Humicola, Magnaporthe, Mucor, Myceliophthora, Neocallimastix, Neurospora, Paecilomyces, Penicillium, Piromyces, Schizophyllum, Talaromyces, Thermoascus, Thielavia, Tolypocladium, or Trichoderma polypeptide.
- yeast polypeptide such as a Candida, Kluyveromyces, Pichia, Saccharomyces, Schizosaccharomyces, or Yarrowia polypeptide
- a fungal polypeptide such as an Acremonium
- the polypeptide is an Aspergillus aculeatus, Aspergillus awamori, Aspergillus foetidus, Aspergillus japonicus, Aspergillus nidulans, Aspergillus niger, Aspergillus oryzae, Fusarium bactridioides, Fusarium cerealis, Fusarium crookwellense, Fusarium culmorum, Fusarium graminearum, Fusarium graminum, Fusarium heterosporum, Fusarium negundi, Fusarium oxysporum, Fusarium reticulatum, Fusarium roseum, Fusarium sambucinum, Fusarium sarcochroum, Fusarium sporotrichioides, Fusarium sulphureum, Fusarium torulosum, Fusarium trichothecioides, Fusarium venenatum,
- the second protease has been previously described, for example, the protease described in WO 2003/048353 or WO2011/072191, the contents of WO 2003/048353 or WO2011/072191 are cited herein as a part of the present invention.
- the second protease is derived from a fungus of the genus Thermoascus, for example the species Thermoascus aurantiacus, such as the strain Thermoascus aurantiacus CGMCC No. 0670, e.g., a polypeptide with the amino acid sequence of amino acids -178 to 177, -159 to 177, or +1 to 177 of SEQ ID NO: 2 in WO 2003/048353, or amino acids 1-177 of SEQ ID NO: 1 herein.
- Thermoascus aurantiacus such as the strain Thermoascus aurantiacus CGMCC No. 0670, e.g., a polypeptide with the amino acid sequence of amino acids -178 to 177, -159 to 177, or +1 to 177 of SEQ ID NO: 2 in WO 2003/048353, or amino acids 1-177 of SEQ ID NO: 1 herein.
- Thermoascus aurantiacus protease is one example of a polypeptide of the invention.
- the second protease of the invention is a variant of the protease of amino acids 1 to 177 of SEQ ID NO: 2, viz. it is not identical to amino acids 1 to 177 of SEQ ID NO: 2, as it comprises at least one modification as compared to amino acids 1 to 177 of SEQ ID NO: 2.
- the position numbers refer to the position numbering of amino acids 1 to 177 of SEQ ID NO: 2, as described in the section "Position Numbering" in WO2011/072191.
- the invention encompasses both the perfect and imperfect states, and other taxonomic equivalents, e.g., anamorphs, regardless of the species name by which they are known. Those skilled in the art will readily recognize the identity of appropriate equivalents.
- ATCC American Type Culture Collection
- DSM Deutsche Sammlung von Mikroorganismen und Zellkulturen GmbH
- CBS Centraalbureau Voor Schimmelcultures
- NRRL Northern Regional Research Center
- the protease may be purified.
- purified as used herein covers enzyme protein essentially free from components from the organism from which it is derived.
- purified also covers enzyme protein free from components from the native organism from which it is obtained, this is also termed “essentially pure” enzyme and may be particularly relevant for enzymes which are naturally occurring and which have not been modified genetically, such as by deletion, substitution or insertion of one or more amino acid residues.
- a protease may be purified, viz. only minor amounts of other proteins being present.
- the expression “other proteins” relates in particular to other enzymes.
- the term “purified” as used herein also refers to removal of other components, particularly other proteins and most particularly other enzymes present in the cell of origin of the protease.
- a protease may be “substantially pure” , i.e., substantially free from other components from the organism in which it is produced, e.g., a host organism for recombinantly produced enzyme.
- the protease is at least 75% (w/w) pure, more preferably at least 80%, 85%, 90%or even at least 95%pure.
- the protease is an at least 98%pure enzyme protein preparation.
- the protease need not be that pure. It may e.g. include other enzymes, even other proteases, in which case it could be termed a protease preparation.
- the invention also relates to an enzyme composition comprising papain a second protease, wherein the wherein the second protease is selected from the group consisting of:
- polypeptide comprising or consisting of an amino acid sequence having at least 80%, more preferably at least 85%, more preferably at least 90%, more preferably at least 91%, more preferably at least 92%, even more preferably at least 93%, most preferably at least 94%, and even most preferably at least 95%, such as even at least 96%, 97%, 98%, 99%or 100%identity to amino acids 1-177 of SEQ ID NO: 1 herein or amino acids 1-177 of SEQ ID NO: 2 in WO 2003/048353;
- a variant comprising a substitution, deletion, and/or insertion of one or more (e.g., several) amino acids of amino acids 1-177 of SEQ ID NO: 1 herein or amino acids 1-177 of SEQ ID NO: 2 in WO 2003/048353; and
- the enzyme composition according to the present invention may be combined with use of other enzymes, e.g., other proteases.
- the additional enzyme may be of any origin, including mammalian and plant, and preferably of microbial (bacterial, yeast or fungal) origin.
- Yeast in the context of the present invention may be any kind of yeast. It may belong to the family Saccharomycetaceae.
- the yeast is a Saccharomyces, e.g., Saccharomyces cerevisiae or Saccharomyces uvarum.
- the yeast is a Kluyveromyces., e.g., Kluyveromyces fragilis.
- the yeast is Candida, e.g., Candida utilis, also known as Torula yeast.
- the yeast to be applied may be in any form, such as yeast especially grown on, e.g., molasses, or spent Brewer’s yeast, or yeast collected from alcohol fermentation.
- the yeast to be applied may be whole yeast cells or yeast cells which are wholly or partly disrupted or degraded.
- yeast extract which in the context of the present invention is synonymous to yeast hydrolysate or yeast autolysate, is a soluble extract from yeast comprising hydrolysed protein, which is widely used, e.g., as a flavour enhancer.
- the yeast extract is produced using exogenous protease for protein hydrolysis.
- the yeast itself contains a variety of degradative enzymes, including lipases, nucleases, mannanases, glucanases and proteases.
- the optimum temperatures and pH values for these endogenous enzymes vary, and they may be more or less active under the process conditions according to the present invention.
- the yeast Before addition of the protease, the yeast may be in the form of an aqueous suspension.
- the dry matter content of the yeast suspension may be in the range 5-50%, such as 10-30%.
- the pH and temperature of the yeast suspension may be adjusted paying due regard to the characteristics of the protease in question.
- the pH of the yeast suspension is adjusted to be more basic, for example, to be in the range of pH 5.5-9, preferably pH 6-8 or more preferably pH 6-7.
- the adjustment of pH and temperature may take place before, simultaneous with or after the protease is added.
- the protease should be applied in an effective amount, i.e., in an amount adequate for sufficient protein hydrolysis.
- the papain is present at an amount of 0.0125-12.5 mg enzyme protein per g yeast dry matter, preferably at an amount of 0.025-5 mg enzyme protein per g yeast dry matter, preferably at an amount of 0.125-2.5 mg enzyme protein per g yeast dry matter, preferably at amount of 0.25-1.5 mg enzyme protein per g yeast dry matter, and most preferably at an amount of 0.5-1 mg per g yeast dry matter.
- the papain is present at an amount of 30-30000 U per g yeast dry matter, preferably at an amount of 60-12000 U per g yeast dry matter, preferably at an amount of 300-6000 U per g yeast dry matter, preferably at amount of 600-3600 U per g yeast dry matter, and most preferably at an amount of 1200-2400 U per g yeast dry matter.
- the second protease is present at an amount of 0.002-2 mg enzyme protein per g yeast dry matter, preferably at an amount of 0.004-0.4 mg enzyme protein per g yeast dry matter, preferably at amount of 0.02-0.2 mg enzyme protein per g yeast dry matter, and most preferably at an amount of 0.04-0.08 mg enzyme protein per g yeast dry matter.
- the second protease is present at an amount of 0.001-1 FLPU-A per g yeast dry matter, preferably at an amount of 0.002-0.2 FLPU-A per g yeast dry matter, preferably at an amount of 0.01-0.1 FLPU-A per g yeast dry matter, and most preferably at an amount of 0.02-0.04 FLPU-A per g yeast dry matter.
- the yeast cells Before or after addition of the protease, the yeast cells may be disrupted, i.e., by raising the temperature.
- chemicals may be added, such as salt or organic solvents. This process is often referred to as plasmolysis. Plasmolysis and protein hydrolysis caused by the exogenous protease may take place simultaneously.
- Self-digestion of the yeast cell contents is often referred to as autolysis. Such self-digestion may take place to varying degrees before or simultaneous with the protein hydrolysis caused by the exogenous protease.
- plasmolysis, protein hydrolysis caused by the exogenous protease and a certain degree of self-digestion take place simultaneously.
- plasmolysis and self-digestion with the yeast’s own enzymes are performed first, and hydrolysis with the added protease is performed in a separate clarification step.
- Protein hydrolysis in the context of this invention may be performed essentially by the added protease or it may be a combination of the action of the added protease and the self-digestive endogenous proteases of the yeast, i.e., the term protein hydrolysis comprises protein hydrolysis performed by the added protease and protein hydrolysis performed by the yeast’s own proteases, which is often referred to as autolysis.
- the incubation temperature is in the range of from about 20°C to about 70°C, preferably from about 40°C to about 60°C, and the incubation time is in the range of from about 1 hour to 48 hours, preferably 12 to 30 hours.
- Both pH and temperature can optionally be adjusted to be either higher or lower at any point in the course of the incubation.
- Incubation with protease is continued until the desired result is achieved, following which it may or may not be stopped by inactivating the enzyme, e.g., by a heat-treatment step.
- Such heat-treatment may also serve to pasteurize the yeast extract.
- the yeast extract may be separated from the cell debris, e.g., by centrifugation and decantation of the supernatant.
- the yeast extract thus obtained may be concentrated by any method known in the art.
- Yeast fresh block yeast of Saccharomyces cerevisiae was available from Angle Yeast China;
- Papain derived from Papaya, available from PangBo China;
- AP025 was used as a second protease, which was derived from Thermoascus aurantiacus and disclosed as amino acids 1-177 of SEQ ID NO: 1 herein or amino acids 1-177 of SEQ ID NO: 2 in WO 2003/048353.
- JTP196 was used as an another second protease, which is the variant of AP025 (A27K/D79L/Y82F/S87G/D104P/A112P/A126V/D142L) and was described as JTP196 in WO2011/072191.
- Papain was 2400000 U/g enzyme protein, which was determined according to the method described in Chinese National Standard GB/T 23527-2009.
- the activity of AP025 was 500 FLPU-A/g enzyme protein, which was determined at pH 4.3 and 65°C using fluorescent detection by EnzChek Protease Assay Kit (FLPU-A) .
- the EnzChek Protease Assay Kits contain casein derivatives that are heavily labeled with the pH-insensitive red fluorescent TR-X dye, resulting in almost total quenching of the conjugate’s fluorescence.
- Protease-catalyzed hydrolysis releases highly fluorescent BODIPY TR-X dye–labelled peptides.
- the accompanying increase in fluorescence which can be measured with a microplate fluorescent reader, was proportional to protease activity after incubation at °65C for 10 minutes. The reaction was stopped with cooling down, and adding 0.1 M HCl to lower the pH.
- Example 1 Use of Papain and AP025 in producing a yeast extract
- the fresh yeast blocks were mixed with de-ionized water to reach a dry matter content of 13%and stirred for 30 minutes at room temperature.
- the yeast mixture was heated to 55°C and pH was adjusted to 5.5-6.2.
- Different groups of enzymes were added to the samples after the temperature and pH were adjusted.
- the amount of enzyme was dosed on mg enzyme protein/g yeast dry matter (YDM) . Hydrolysis was performed for 24 hours at 55°C. Then the samples were inactivated at 85°C for 15 min. And the samples were separated by centrifuge for 15 min at 4000 rpm. The amount of extract was weighed after decantation.
- the dry matter was measured by direct drying method (Chinese National Standard GB 5009.3-2010) .
- Free amino nitrogen FAN was determined using ninhydrin method (Amino acids are decarboxylised with ninhydrin, ammonia is released as well. The reduced ninhydrin reacts with the unreduced ninhydrin and ammonia to a blue-yellow dye and is measured at 570 nm. ) . Based on the above measurements the following was calculated:
- Turbidity of the extract was measured as NTU (Nephelometric Turbidity Units) by a HACH 2100AN turbidity-meter.
- a panel e.g., at least 3 well-trained persons was used to evaluate the bitterness, umami and aroma of the prepared yeast extract.
- AP025 can synergy with papain in yeast extract application and result in the obviously higher extract yield, and meanwhile there is no influence of the turbidity and taste of yeast extract.
- JTP196 also can synergy with papain in yeast extract application and result in the obviously higher extract yield, and meanwhile there is no influence of the turbidity and taste of yeast extract.
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Abstract
A method for producing a yeast extract comprises steps: a) adding an enzyme composition to yeast comprising protein; b) incubating so as to hydrolyze the protein, wherein the enzyme composition comprises papain and a second protease.
Description
The present invention relates to a method for producing a yeast extract using an enzyme composition comprising proteases.
REFERENCE TO A SEQUENCE LISTING
This application contains a Sequence Listing in computer readable form. The computer readable form is incorporated herein by reference.
Yeast extracts are widely used, e.g., for flavour in the food industries, in microorganism fermentation media, and as health foods. The production of yeast extract is described in literature, see e.g. Kelly, M. (1982) Yeast Extract (In: Industrial Enzymology, Godfrey, T. ed. ) or Chae, H.J. et al. (2001) , Bioresource Technology 76, 253-258. It is typically manufactured by breaking down the yeast by acid hydrolysis or mechanical or chemical disruption of the cells followed by autolysis with endogenous enzymes to degrade the macromolecular structures of the yeast, in particular the proteins, into the maximum amount of soluble material. Possibly, exogenous enzymes, including proteases, such as papain, are added to augment the effect of the yeast’s own enzymes. After the enzymatic hydrolysis, the yeast extract is separated from the cell debris and possibly pasteurized and concentrated.
GB2075054A disclosed a process for the production of a yeast extract, wherein papain is used as a proteolytic enzyme. WO 2008/077890 disclosed a method for producing a yeast extract using a protease derived from Nocardiopsis sp. NRRL 18262. But there is still a desire to produce yeast extract with high extract yield.
SUMMARY OF THE INVENTION
The object of the present invention is to provide an improved process to produce yeast extract and its enzyme composition. The inventors surprisingly found that use of an enzyme composition comprising papain and a second protease can achieve syngeneic effect, for example, such enzyme composition can be used to effectively improve the yield of the yeast extract, meanwhile, the turbidity and taste of yeast extract prepared by the invention are almost the same as the yeast extract prepared by using papain as exogenous protease only.
In one aspect, the present invention relates to a method for producing a yeast
extract, comprising:
a) adding an enzyme composition to yeast comprising protein; and
b) incubating so as to hydrolyse the protein,
wherein the enzyme composition comprises papain and a second protease, and the second protease is selected from the group consisting of:
(i) a polypeptide comprising or consisting of amino acids 1-177 of SEQ ID NO: 1 herein or amino acids 1-177 of SEQ ID NO: 2 in WO 2003/048353;
(ii) a polypeptide comprising or consisting of an amino acid sequence having at least 80%, more preferably at least 85%, more preferably at least 90%, more preferably at least 91%, more preferably at least 92%, even more preferably at least 93%, most preferably at least 94%, and even most preferably at least 95%, such as even at least 96%, 97%, 98%, 99%or 100%identity to amino acids 1-177 of SEQ ID NO: 1 herein or amino acids 1-177 of SEQ ID NO: 2 in WO 2003/048353;
(iii) a variant comprising a substitution, deletion, and/or insertion of one or more (e.g., several) amino acids of amino acids 1-177 of SEQ ID NO: 1 herein or amino acids 1-177 of SEQ ID NO: 2 in WO 2003/048353; and
(iv) a fragment of the polypeptide of (i) , (ii) , or (iii) that has protease activity.
In a preferred embodiment, the second protease is derived from genus Thermoascus, preferably from Thermoascus aurantiacus, most preferably from Thermoascus aurantiacus CGMCC No. 0670.
In a preferred embodiment, the yeast is Saccharomyces, Kluveromyces or Candida, preferably the yeast is Saccharomyces cerevisiae or Saccharomyces uvarum.
In a preferred embodiment, the papain is present at an amount of 0.0125~12.5 mg enzyme protein per g yeast dry matter, preferably at an amount of 0.025~5 mg enzyme protein per g yeast dry matter, preferably at an amount of 0.125~2.5 mg enzyme protein per g yeast dry matter, preferably at amount of 0.25~1.5 mg enzyme protein per g yeast dry matter, and most preferably at an amount of 0.5~1 mg per g yeast dry matter.
In a preferred embodiment, based on the protease activity the papain is present at an amount of 30~30000 U per g yeast dry matter, preferably at an amount of 60~12000 U per g yeast dry matter, preferably at an amount of 300~6000 U per g yeast dry matter, preferably at amount of 600~3600 U per g yeast dry matter, and most preferably at an amount of 1200~2400 U per g yeast dry matter.
In a preferred embodiment, the second protease is present at an amount of 0.002-2 mg enzyme protein per g yeast dry matter, preferably at an amount of 0.004~0.4 mg enzyme protein per g yeast dry matter, preferably at amount of 0.02~0.2 mg enzyme protein per g yeast dry matter, and most preferably at an amount of 0.04~0.08 mg enzyme protein per g yeast dry matter.
In a preferred embodiment, based on the protease activity the second protease is present at an amount of 0.001~1 FLPU-A per g yeast dry matter, preferably at an amount of 0.002~0.2 FLPU-A per g yeast dry matter, preferably at an amount of 0.01~0.1 FLPU-A per g yeast dry matter, and most preferably at an amount of 0.02~0.04 FLPU-A per g yeast dry matter.
In other aspects, the present invention relates to an enzyme composition comprising papain and a second protease, and relates to use of the enzyme composition to produce a yeast extract, and relates to the yeast extract produced by the present invention.
DETAILED DISCLOSURE OF THE INVENTION
Protease
The term “protease” is defined herein as an enzyme that hydrolyses peptide bonds. It includes any enzyme belonging to the EC 3.4 enzyme group (including each of the thirteen subclasses thereof) . The EC number refers to Enzyme Nomenclature 1992 from NC-IUBMB, Academic Press, San Diego, California, including supplements 1-5 published in Eur. J. Biochem. 1994, 223, 1-5; Eur. J. Biochem. 1995, 232, 1-6; Eur. J. Biochem. 1996, 237, 1-5; Eur. J. Biochem. 1997, 250, 1-6; and Eur. J. Biochem. 1999, 264, 610-650; respectively. The nomenclature is regularly supplemented and updated; see e.g. the World Wide Web (WWW) at http: //www. chem. qmw. ac. uk/iubmb/enzyme/index. html) . Proteases are also called, e.g., peptidases, proteinases, peptide hydrolases, or proteolytic enzymes.
The proteases for use according to the invention are of the endo-type that act internally in polypeptide chains (endopeptidases) . There are no limitations on the origin of the protease for use according to the invention. Thus, the term protease includes not only natural or wild-type proteases, but also any mutants, variants, fragments etc. thereof exhibiting protease activity, as well as synthetic proteases, such as shuffled proteases, and consensus proteases. Such genetically engineered proteases can be prepared, which is generally known in the art, e.g., by site-directed mutagenesis, by PCR (using a PCR fragment containing the desired mutation as one of the primers in the PCR reactions) , or by random mutagenesis. The preparation of consensus proteins is described in e.g. EP 897985. Examples of protease variants, as used in the present context, are proteases in which one or more amino acids have been deleted, inserted or substituted with other amino acids.
Papain, also known as papaya proteinase I, is a cysteine protease (EC 3.4.22.2) enzyme present in papaya (Carica papaya) and mountain papaya (Vasconcellea cundinamarcensis) . Papain consists of a single polypeptide chain with three disulfide bridges and a sulfhydryl group necessary for activity of the enzyme. Papain digests most protein substrates more extensively than the pancreatic proteases. Papain exhibits broad specificity, cleaving peptide bonds of basic amino acids, leucine, or glycine.
Proteases are classified on the basis of their catalytic mechanism into the following groups: Serine proteases (S) , Cysteine proteases (C) , Aspartic proteases (A) , Metalloproteases (M) , and Unknown, or as yet unclassified, proteases (U) , see Handbook of Proteolytic Enzymes, A.J. Barrett, N.D. Rawlings, J.F. Woessner (eds) , Academic Press (1998) , in particular the general introduction part.
In some preferred embodiments, the second proteases of the invention are selected from the group consisting of:
(a) proteases belonging to the EC 3.4.24 metalloendopeptidases;
(b) metalloproteases belonging to the M group of the above Handbook;
(c) metalloproteases not yet assigned to clans (designation: Clan MX) , or belonging to either one of clans MA, MB, MC, MD, ME, MF, MG, MH (as defined at pp. 989-991 of the above Handbook) ;
(d) other families of metalloproteases (as defined at pp. 1448-1452 of the above Handbook) ;
(e) metalloproteases with a HEXXH motif;
(f) metalloproteases with an HEFTH motif;
(g) metalloproteases belonging to either one of families M3, M26, M27, M32, M34, M35, M36, M41, M43, or M47 (as defined at pp. 1448-1452 of the above Handbook) ; and
(h) metalloproteases belonging to family M35 (as defined at pp. 1492-1495 of the above Handbook) .
In other particular embodiments, metalloproteases are hydrolases in which the nucleophilic attack on a peptide bond is mediated by a water molecule, the water molecule being activated by a divalent metal cation. Examples of divalent cations are zinc, cobalt or manganese. The metal ion may be held in place by amino acid ligands. The number of ligands may be five, four, three, two, one or zero. In a particular embodiment the number is two or three, preferably three.
For determining whether a given protease is a metalloprotease or not, reference is made to the above Handbook and the principles indicated therein. Such determination can be carried out for all types of proteases, be it naturally occurring or wild-type proteases; or genetically engineered or synthetic proteases.
The relatedness between two amino acid sequences or between two nucleotide sequences is described by the parameter “sequence identity” .
For purposes of the present invention, the sequence identity between two amino acid sequences is determined using the Needleman-Wunsch algorithm (Needleman and Wunsch, 1970, J. Mol. Biol. 48: 443-453) as implemented in the Needle program of the EMBOSS package (EMBOSS: The European Molecular Biology Open Software Suite, Rice et al., 2000, Trends Genet. 16: 276-277) , preferably version 5.0.0 or later. The parameters used are gap open penalty of 10, gap extension penalty of 0.5, and the EBLOSUM62 (EMBOSS version of
BLOSUM62) substitution matrix. The output of Needle labeled “longest identity” (obtained using the –nobrief option) is used as the percent identity and is calculated as follows:
(Identical Residues x 100) / (Length of Alignment –Total Number of Gaps in Alignment)
An exact match occurs when the two sequences have identical amino acid residues in the same positions of the overlap. The length of a sequence is the number of amino acid residues in the sequence (e.g., the length of amino acids 1-177 of SEQ ID NO: 1 herein is 177) .
The term “variant” means a polypeptide having protease activity comprising an alteration, i.e., a substitution, insertion, and/or deletion at one or more (e.g., several) positions. A substitution means replacement of the amino acid occupying a position with a different amino acid; a deletion means removal of the amino acid occupying a position; and an insertion means adding an amino acid adjacent to and immediately following the amino acid occupying a position. When variants are described, the nomenclature described below is adapted for ease of reference. The accepted IUPAC single letter or three letter amino acid abbreviation is employed.
In a preferred embodiment, the second protease is selected from the group consisting of:
(i) a polypeptide comprising or consisting of amino acids 1-177 of SEQ ID NO: 1 herein or amino acids 1-177 of SEQ ID NO: 2 in WO 2003/048353;
(ii) a polypeptide comprising or consisting of an amino acid sequence having at least 80%, more preferably at least 85%, more preferably at least 90%, more preferably at least 91%, more preferably at least 92%, even more preferably at least 93%, most preferably at least 94%, and even most preferably at least 95%, such as even at least 96%, 97%, 98%, 99%or 100%identity to amino acids 1-177 of SEQ ID NO: 1 herein or amino acids 1-177 of SEQ ID NO: 2 in WO 2003/048353;
(iii) a variant comprising a substitution, deletion, and/or insertion of one or more (e.g., several) amino acids of amino acids 1-177 of SEQ ID NO: 1 herein or amino acids 1-177 of SEQ ID NO: 2 in WO 2003/048353; and
(iv) a fragment of the polypeptide of (i) , (ii) , or (iii) that has protease activity.
In a particular embodiment, the homologous polypeptides have an amino acid sequence that differs by forty, thirty-five, thirty, twenty-five, twenty, or fifteen amino acids. In another embodiment, the homologous polypeptides have an amino acid sequence that differs by ten, nine, eight, seven, six, or five amino acids. In another particular embodiment, the homologous polypeptides differ by four, three, two amino acids, or one amino acid from amino acids 1-177 of SEQ ID NO: 1 herein or amino acids 1-177 of SEQ ID NO: 2 in WO 2003/048353.
In a preferred embodiment, a fragment of amino acids 1-177 of SEQ ID NO: 1 herein or amino acids 1-177 of SEQ ID NO: 2 in WO 2003/048353, is a polypeptide having one or more amino acids deleted from the amino and/or carboxyl terminus of these amino acid sequences. In one embodiment a fragment contains at least 75 amino acid residues, or at least 100 amino acid residues, or at least 125 amino acid residues, or at least 150 amino acid residues, or at least 160 amino acid residues, or at least 165 amino acid residues, or at least 170 amino acid residues, or at least 175 amino acid residues.
An allelic variant denotes any of two or more alternative forms of a gene occupying the same chromosomal locus. Allelic variation arises naturally through mutation, and may result in polymorphism within populations. Gene mutations can be silent (no change in the encoded polypeptide) or may encode polypeptides having altered amino acid sequences. An allelic variant of a polypeptide is a polypeptide encoded by an allelic variant of a gene.
The amino acid sequences of the variant polypeptides may differ from amino acids 1-177 of SEQ ID NO: 1 herein or amino acids 1-177 of SEQ ID NO: 2 in WO 2003/048353 by an insertion or deletion of one or more amino acid residues and/or a substitution of one or more amino acid residues by different amino acid residues. Preferably, amino acid changes are of a minor nature, that is conservative amino acid substitutions that do not significantly affect the folding and/or activity of the protein; small deletions, typically of one to about 30 amino acids; small amino-or carboxyl-terminal extensions, such as an amino-terminal methionine residue; a small linker peptide of up to about 20-25 residues; or a small extension that facilitates purification by changing net charge or another function, such as a poly-histidine tract, an antigenic epitope or a binding domain.
Examples of conservative substitutions are within the group of basic amino acids (arginine, lysine and histidine) , acidic amino acids (glutamic acid and aspartic acid) , polar amino acids (glutamine and asparagine) , hydrophobic amino acids (leucine, isoleucine and valine) , aromatic amino acids (phenylalanine, tryptophan and tyrosine) , and small amino acids (glycine, alanine, serine, threonine and methionine) . Amino acid substitutions which do not generally alter the specific activity are known in the art and are described, for example, by H. Neurath and R.L. Hill, 1979, In, The Proteins, Academic Press, New York. The most commonly occurring exchanges are Ala/Ser, Val/Ile, Asp/Glu, Thr/Ser, Ala/Gly, Ala/Thr, Ser/Asn, Ala/Val, Ser/Gly, Tyr/Phe, Ala/Pro, Lys/Arg, Asp/Asn, Leu/Ile, Leu/Val, Ala/Glu, and Asp/Gly as well as these in reverses.
In one embodiment, the second protease for use according to the invention is a fungal protease, the term fungal indicating that the protease is derived from, or originates from, a fungal, or is an analogue, a fragment, a variant, a mutant, or a synthetic protease derived from a fungal. It may be produced or expressed in the original wild-type fungal strain, in another microbial strain, or in a plant; i.e., the term covers the expression of wild-type, naturally occurring proteases, as well as expression in any host of recombinant, genetically
engineered or synthetic proteases.
In one embodiment, the second protease is a yeast polypeptide such as a Candida, Kluyveromyces, Pichia, Saccharomyces, Schizosaccharomyces, or Yarrowia polypeptide; or more preferably a fungal polypeptide such as an Acremonium, Aspergillus, Aureobasidium, Cryptococcus, Filibasidium, Fusarium, Humicola, Magnaporthe, Mucor, Myceliophthora, Neocallimastix, Neurospora, Paecilomyces, Penicillium, Piromyces, Schizophyllum, Talaromyces, Thermoascus, Thielavia, Tolypocladium, or Trichoderma polypeptide. In another embodiment, the polypeptide is an Aspergillus aculeatus, Aspergillus awamori, Aspergillus foetidus, Aspergillus japonicus, Aspergillus nidulans, Aspergillus niger, Aspergillus oryzae, Fusarium bactridioides, Fusarium cerealis, Fusarium crookwellense, Fusarium culmorum, Fusarium graminearum, Fusarium graminum, Fusarium heterosporum, Fusarium negundi, Fusarium oxysporum, Fusarium reticulatum, Fusarium roseum, Fusarium sambucinum, Fusarium sarcochroum, Fusarium sporotrichioides, Fusarium sulphureum, Fusarium torulosum, Fusarium trichothecioides, Fusarium venenatum, Humicola insolens, Humicola lanuginosa, Mucor miehei, Myceliophthora thermophila, Neurospora crassa, Penicillium purpurogenum, Thermoascus aurantiacus, Trichoderma harzianum, Trichoderma koningii, Trichoderma longibrachiatum, Trichoderma reesei, or Trichoderma viride polypeptide.
In a preferred embodiment, the second protease has been previously described, for example, the protease described in WO 2003/048353 or WO2011/072191, the contents of WO 2003/048353 or WO2011/072191 are cited herein as a part of the present invention.
In a preferred embodiment, the second protease is derived from a fungus of the genus Thermoascus, for example the species Thermoascus aurantiacus, such as the strain Thermoascus aurantiacus CGMCC No. 0670, e.g., a polypeptide with the amino acid sequence of amino acids -178 to 177, -159 to 177, or +1 to 177 of SEQ ID NO: 2 in WO 2003/048353, or amino acids 1-177 of SEQ ID NO: 1 herein.
The Thermoascus aurantiacus protease, the mature polypeptide of which comprises or consists of amino acids 1-177 of SEQ ID NO: 1 herein or amino acids 1-177 of SEQ ID NO: 2 in WO 2003/048353 is one example of a polypeptide of the invention.
In a preferred embodiment, the second protease of the invention is a variant of the protease of amino acids 1 to 177 of SEQ ID NO: 2, viz. it is not identical to amino acids 1 to 177 of SEQ ID NO: 2, as it comprises at least one modification as compared to amino acids 1 to 177 of SEQ ID NO: 2. The variant of the second protease of amino acids 1 to 177 of SEQ ID NO: 1 herein, which consists of the following modification: A27K/D79L/Y82F/S87G/D104P/A112P/A126V/D142L, is another example of a second protease of the invention. The position numbers refer to the position numbering of amino acids 1 to 177 of SEQ ID NO: 2, as described in the section "Position Numbering" in WO2011/072191.
It will be understood that for the aforementioned species, the invention encompasses both the perfect and imperfect states, and other taxonomic equivalents, e.g., anamorphs, regardless of the species name by which they are known. Those skilled in the art will readily recognize the identity of appropriate equivalents.
Strains of these species are readily accessible to the public in a number of culture collections, such as the American Type Culture Collection (ATCC) , Deutsche Sammlung von Mikroorganismen und Zellkulturen GmbH (DSM) , Centraalbureau Voor Schimmelcultures (CBS) , and Agricultural Research Service Patent Culture Collection, Northern Regional Research Center (NRRL) .
In the process of the invention the protease may be purified. The term “purified” as used herein covers enzyme protein essentially free from components from the organism from which it is derived. The term “purified” also covers enzyme protein free from components from the native organism from which it is obtained, this is also termed “essentially pure” enzyme and may be particularly relevant for enzymes which are naturally occurring and which have not been modified genetically, such as by deletion, substitution or insertion of one or more amino acid residues.
Accordingly, a protease may be purified, viz. only minor amounts of other proteins being present. The expression “other proteins” relates in particular to other enzymes. The term “purified” as used herein also refers to removal of other components, particularly other proteins and most particularly other enzymes present in the cell of origin of the protease. A protease may be “substantially pure” , i.e., substantially free from other components from the organism in which it is produced, e.g., a host organism for recombinantly produced enzyme. Preferably, the protease is at least 75% (w/w) pure, more preferably at least 80%, 85%, 90%or even at least 95%pure. In a still more preferred embodiment, the protease is an at least 98%pure enzyme protein preparation.
However, for the uses according to the invention, the protease need not be that pure. It may e.g. include other enzymes, even other proteases, in which case it could be termed a protease preparation.
Enzyme composition
In other aspect, the invention also relates to an enzyme composition comprising papain a second protease, wherein the wherein the second protease is selected from the group consisting of:
(i) a polypeptide comprising or consisting of amino acids 1-177 of SEQ ID NO: 1 herein or amino acids 1-177 of SEQ ID NO: 2 in WO 2003/048353;
(ii) a polypeptide comprising or consisting of an amino acid sequence having at least 80%, more preferably at least 85%, more preferably at least 90%, more preferably at
least 91%, more preferably at least 92%, even more preferably at least 93%, most preferably at least 94%, and even most preferably at least 95%, such as even at least 96%, 97%, 98%, 99%or 100%identity to amino acids 1-177 of SEQ ID NO: 1 herein or amino acids 1-177 of SEQ ID NO: 2 in WO 2003/048353;
(iii) a variant comprising a substitution, deletion, and/or insertion of one or more (e.g., several) amino acids of amino acids 1-177 of SEQ ID NO: 1 herein or amino acids 1-177 of SEQ ID NO: 2 in WO 2003/048353; and
(iv) a fragment of the polypeptide of (i) , (ii) , or (iii) that has protease activity.
Use of the enzyme composition according to the present invention may be combined with use of other enzymes, e.g., other proteases. The additional enzyme may be of any origin, including mammalian and plant, and preferably of microbial (bacterial, yeast or fungal) origin.
Yeast
Yeast in the context of the present invention may be any kind of yeast. It may belong to the family Saccharomycetaceae. In one particular embodiment, the yeast is a Saccharomyces, e.g., Saccharomyces cerevisiae or Saccharomyces uvarum. In another embodiment, the yeast is a Kluyveromyces., e.g., Kluyveromyces fragilis. In yet another embodiment, the yeast is Candida, e.g., Candida utilis, also known as Torula yeast.
The yeast to be applied may be in any form, such as yeast especially grown on, e.g., molasses, or spent Brewer’s yeast, or yeast collected from alcohol fermentation.
The yeast to be applied may be whole yeast cells or yeast cells which are wholly or partly disrupted or degraded.
The process of the invention
A yeast extract, which in the context of the present invention is synonymous to yeast hydrolysate or yeast autolysate, is a soluble extract from yeast comprising hydrolysed protein, which is widely used, e.g., as a flavour enhancer.
According to the invention, the yeast extract is produced using exogenous protease for protein hydrolysis. Besides from the added protease, the yeast itself contains a variety of degradative enzymes, including lipases, nucleases, mannanases, glucanases and proteases. The optimum temperatures and pH values for these endogenous enzymes vary, and they may be more or less active under the process conditions according to the present invention.
Before addition of the protease, the yeast may be in the form of an aqueous suspension. The dry matter content of the yeast suspension may be in the range 5-50%, such as 10-30%. The pH and temperature of the yeast suspension may be adjusted paying due
regard to the characteristics of the protease in question. In one embodiment, the pH of the yeast suspension is adjusted to be more basic, for example, to be in the range of pH 5.5-9, preferably pH 6-8 or more preferably pH 6-7. The adjustment of pH and temperature may take place before, simultaneous with or after the protease is added.
The protease should be applied in an effective amount, i.e., in an amount adequate for sufficient protein hydrolysis.
In one preferred embodiment, the papain is present at an amount of 0.0125-12.5 mg enzyme protein per g yeast dry matter, preferably at an amount of 0.025-5 mg enzyme protein per g yeast dry matter, preferably at an amount of 0.125-2.5 mg enzyme protein per g yeast dry matter, preferably at amount of 0.25-1.5 mg enzyme protein per g yeast dry matter, and most preferably at an amount of 0.5-1 mg per g yeast dry matter.
In one preferred embodiment, based on the protease activity the papain is present at an amount of 30-30000 U per g yeast dry matter, preferably at an amount of 60-12000 U per g yeast dry matter, preferably at an amount of 300-6000 U per g yeast dry matter, preferably at amount of 600-3600 U per g yeast dry matter, and most preferably at an amount of 1200-2400 U per g yeast dry matter.
In one preferred embodiment, the second protease is present at an amount of 0.002-2 mg enzyme protein per g yeast dry matter, preferably at an amount of 0.004-0.4 mg enzyme protein per g yeast dry matter, preferably at amount of 0.02-0.2 mg enzyme protein per g yeast dry matter, and most preferably at an amount of 0.04-0.08 mg enzyme protein per g yeast dry matter.
In one preferred embodiment, based on the protease activity the second protease is present at an amount of 0.001-1 FLPU-A per g yeast dry matter, preferably at an amount of 0.002-0.2 FLPU-A per g yeast dry matter, preferably at an amount of 0.01-0.1 FLPU-A per g yeast dry matter, and most preferably at an amount of 0.02-0.04 FLPU-A per g yeast dry matter.
Before or after addition of the protease, the yeast cells may be disrupted, i.e., by raising the temperature. Optionally, chemicals may be added, such as salt or organic solvents. This process is often referred to as plasmolysis. Plasmolysis and protein hydrolysis caused by the exogenous protease may take place simultaneously.
Self-digestion of the yeast cell contents is often referred to as autolysis. Such self-digestion may take place to varying degrees before or simultaneous with the protein hydrolysis caused by the exogenous protease.
In one preferred embodiment, plasmolysis, protein hydrolysis caused by the exogenous protease and a certain degree of self-digestion take place simultaneously.
In another embodiment, plasmolysis and self-digestion with the yeast’s own enzymes are performed first, and hydrolysis with the added protease is performed in a separate clarification step.
The incubation following addition of protease may take place at any convenient temperature and incubation time necessary for obtaining the desired degree of protein hydrolysis. Protein hydrolysis in the context of this invention may be performed essentially by the added protease or it may be a combination of the action of the added protease and the self-digestive endogenous proteases of the yeast, i.e., the term protein hydrolysis comprises protein hydrolysis performed by the added protease and protein hydrolysis performed by the yeast’s own proteases, which is often referred to as autolysis.
In a preferred embodiment, the incubation temperature is in the range of from about 20℃ to about 70℃, preferably from about 40℃ to about 60℃, and the incubation time is in the range of from about 1 hour to 48 hours, preferably 12 to 30 hours.
Both pH and temperature can optionally be adjusted to be either higher or lower at any point in the course of the incubation.
Incubation with protease is continued until the desired result is achieved, following which it may or may not be stopped by inactivating the enzyme, e.g., by a heat-treatment step. Such heat-treatment may also serve to pasteurize the yeast extract.
After the proteolytic treatment, the yeast extract may be separated from the cell debris, e.g., by centrifugation and decantation of the supernatant. The yeast extract thus obtained may be concentrated by any method known in the art.
The present invention is further described by the following examples that should not be construed as limiting the scope of the invention.
Materials and Method
Yeast: fresh block yeast of Saccharomyces cerevisiae was available from Angle Yeast China;
Papain: derived from Papaya, available from PangBo China;
AP025 was used as a second protease, which was derived from Thermoascus aurantiacus and disclosed as amino acids 1-177 of SEQ ID NO: 1 herein or amino acids 1-177 of SEQ ID NO: 2 in WO 2003/048353.
JTP196 was used as an another second protease, which is the variant of AP025 (A27K/D79L/Y82F/S87G/D104P/A112P/A126V/D142L) and was described as JTP196 in WO2011/072191.
Protease assays
The activity of Papain was 2400000 U/g enzyme protein, which was determined according to the method described in Chinese National Standard GB/T 23527-2009.
The activity of AP025 was 500 FLPU-A/g enzyme protein, which was determined at pH 4.3 and 65℃ using fluorescent detection by EnzChek Protease Assay Kit (FLPU-A) . The
EnzChek Protease Assay Kits contain casein derivatives that are heavily labeled with the pH-insensitive red fluorescent TR-X dye, resulting in almost total quenching of the conjugate’s fluorescence. Protease-catalyzed hydrolysis releases highly fluorescent BODIPY TR-X dye–labelled peptides. The accompanying increase in fluorescence, which can be measured with a microplate fluorescent reader, was proportional to protease activity after incubation at °65C for 10 minutes. The reaction was stopped with cooling down, and adding 0.1 M HCl to lower the pH.
Example 1 Use of Papain and AP025 in producing a yeast extract
The fresh yeast blocks were mixed with de-ionized water to reach a dry matter content of 13%and stirred for 30 minutes at room temperature. The yeast mixture was heated to 55℃ and pH was adjusted to 5.5-6.2. Different groups of enzymes were added to the samples after the temperature and pH were adjusted. The amount of enzyme was dosed on mg enzyme protein/g yeast dry matter (YDM) . Hydrolysis was performed for 24 hours at 55℃. Then the samples were inactivated at 85℃ for 15 min. And the samples were separated by centrifuge for 15 min at 4000 rpm. The amount of extract was weighed after decantation. The dry matter was measured by direct drying method (Chinese National Standard GB 5009.3-2010) . Free amino nitrogen FAN was determined using ninhydrin method (Amino acids are decarboxylised with ninhydrin, ammonia is released as well. The reduced ninhydrin reacts with the unreduced ninhydrin and ammonia to a blue-yellow dye and is measured at 570 nm. ) . Based on the above measurements the following was calculated:
%Extract Yield = (g extract after centrifugation) / (g yeast mixture before centrifugation) *100
Turbidity of the extract was measured as NTU (Nephelometric Turbidity Units) by a HACH 2100AN turbidity-meter.
Taste evaluation: A panel (e.g., at least 3 well-trained persons) was used to evaluate the bitterness, umami and aroma of the prepared yeast extract.
Results are given in the table 1 below (EP=enzyme protein, YDM=yeast dry matter) :
AP025 can synergy with papain in yeast extract application and result in the obviously higher extract yield, and meanwhile there is no influence of the turbidity and taste of yeast extract.
Example 2 Use of Papain and JTP196 in producing a yeast extract
All of the procedures and methods are the same as the procedures and methods used in example 1, whereas JTP196 was used a second protease. Results are given in the table 2 below (EP=enzyme protein, YDM=yeast dry matter) .
JTP196 also can synergy with papain in yeast extract application and result in the obviously higher extract yield, and meanwhile there is no influence of the turbidity and taste of yeast extract.
Claims (15)
- A method for producing a yeast extract, comprising:a) adding an enzyme composition to yeast comprising protein; andb) incubating so as to hydrolyze the protein,wherein the enzyme composition comprises papain and a second protease, and the second protease is selected from the group consisting of:(i) a polypeptide comprising or consisting of amino acids 1-177 of SEQ ID NO: 1 herein or amino acids 1-177 of SEQ ID NO: 2 in WO 2003/048353;(ii) a polypeptide comprising or consisting of an amino acid sequence having at least 80%, more preferably at least 85%, more preferably at least 90%, more preferably at least 91%, more preferably at least 92%, even more preferably at least 93%, most preferably at least 94%, and even most preferably at least 95%, such as even at least 96%, 97%, 98%, 99% or 100% identity to amino acids 1-177 of SEQ ID NO: 1 herein or amino acids 1-177 of SEQ ID NO: 2 in WO 2003/048353;(iii) a variant comprising a substitution, deletion, and/or insertion of one or more (e.g., several) amino acids of amino acids 1-177 of SEQ ID NO: 1 herein or amino acids 1-177 of SEQ ID NO: 2 in WO 2003/048353; and(iv) a fragment of the polypeptide of (i) , (ii) , or (iii) that has protease activity.
- The method of claim 1, wherein the second protease is derived from genus Thermoascus, preferably from Thermoascus aurantiacus, and most preferably from Thermoascus aurantiacus CGMCC No. 0670.
- The method of any of the preceding claims, wherein the yeast is Saccharomyces, Kluveromyces or Candida, preferably the yeast is Saccharomyces cerevisiae or Saccharomyces uvarum.
- The method of any of the preceding claims, wherein the papain is present at an amount of 0.0125-12.5 mg enzyme protein per g yeast dry matter, preferably at an amount of 0.025-5 mg enzyme protein per g yeast dry matter, preferably at an amount of 0.125-2.5 mg enzyme protein per g yeast dry matter, preferably at amount of 0.25-1.5 mg enzyme protein per g yeast dry matter, and most preferably at an amount of 0.5-1 mg per g yeast dry matter.
- The method of any of the preceding claims, wherein based on the protease activity the papain is present at an amount of 30-30000 U per g yeast dry matter, preferably at an amount of 60-12000 U per g yeast dry matter, preferably at an amount of 300-6000 U per g yeast dry matter, preferably at amount of 600-3600 U per g yeast dry matter, and most preferably at an amount of 1200-2400 U per g yeast dry matter.
- The method of any of the preceding claims, wherein the second protease is present at an amount of 0.002-2 mg enzyme protein per g yeast dry matter, preferably at an amount of 0.004-0.4 mg enzyme protein per g yeast dry matter, preferably at amount of 0.02-0.2 mg enzyme protein per g yeast dry matter, and most preferably at an amount of 0.04-0.08 mg enzyme protein per g yeast dry matter.
- The method of any of the preceding claims, wherein based on the protease activity the second protease is present at an amount of 0.001-1 FLPU-Aper g yeast dry matter, preferably at an amount of 0.002-0.2 FLPU-Aper g yeast dry matter, preferably at an amount of 0.01-0.1 FLPU-Aper g yeast dry matter, and most preferably at an amount of 0.02-0.04 FLPU-Aper g yeast dry matter.
- The method of any of the preceding claims, which further comprises suspending the yeast in an aqueous solution.
- The method of claim 8, which further comprises adjusting pH of the yeast suspension to be more basic.
- The method of any of the preceding claims, which further comprises performing centrifugation to obtain a precipitate and a supernatant after step b) , preferably wherein the hydrolyzed protein is recovered in the supernatant.
- An enzyme composition comprising papain and a second protease, wherein the second protease is selected from the group consisting of:(i) a polypeptide comprising or consisting of amino acids 1-177 of SEQ ID NO: 1 herein or amino acids 1-177 of SEQ ID NO: 2 in WO 2003/048353;(ii) a polypeptide comprising or consisting of an amino acid sequence having at least 80%, more preferably at least 85%, more preferably at least 90%, more preferably at least 91%, more preferably at least 92%, even more preferably at least 93%, most preferably at least 94%, and even most preferably at least 95%, such as even at least 96%, 97%, 98%, 99% or 100% identity to amino acids 1-177 of SEQ ID NO: 1 herein or amino acids 1-177 of SEQ ID NO: 2 in WO 2003/048353;(iii) a variant comprising a substitution, deletion, and/or insertion of one or more (e.g., several) amino acids of amino acids 1-177 of SEQ ID NO: 1 herein or amino acids 1-177 of SEQ ID NO: 2 in WO 2003/048353; and(iv) a fragment of the polypeptide of (i) , (ii) , or (iii) that has protease activity.
- The enzyme composition of claim 11, wherein the papain or the second protease is defined in any of the preceding claims.
- Use of an enzyme composition to produce a yeast extract, wherein the enzyme composition comprising papain and a second protease, and the second protease is selected from the group consisting of:(i) a polypeptide comprising or consisting of amino acids 1-177 of SEQ ID NO: 1 herein or amino acids 1-177 of SEQ ID NO: 2 in WO 2003/048353;(ii) a polypeptide comprising or consisting of an amino acid sequence having at least 80%, more preferably at least 85%, more preferably at least 90%, more preferably at least 91%, more preferably at least 92%, even more preferably at least 93%, most preferably at least 94%, and even most preferably at least 95%, such as even at least 96%, 97%, 98%, 99% or 100% identity to amino acids 1-177 of SEQ ID NO: 1 herein or amino acids 1-177 of SEQ ID NO: 2 in WO 2003/048353;(iii) a variant comprising a substitution, deletion, and/or insertion of one or more (e.g., several) amino acids of amino acids 1-177 of SEQ ID NO: 1 herein or amino acids 1-177 of SEQ ID NO: 2 in WO 2003/048353; and(iv) a fragment of the polypeptide of (i) , (ii) , or (iii) that has protease activity.
- The use of claim 13, wherein the yeast, the papain or the second protease is defined in any of the preceding claims.
- A yeast extract produced by the method of any of the preceding claims.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201680076330.6A CN108473938A (en) | 2015-12-28 | 2016-12-28 | Method for producing yeast extract |
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| CNPCT/CN2015/099209 | 2015-12-28 | ||
| CN2015099209 | 2015-12-28 |
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| WO2017114403A1 true WO2017114403A1 (en) | 2017-07-06 |
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| PCT/CN2016/112560 Ceased WO2017114403A1 (en) | 2015-12-28 | 2016-12-28 | Method for producing a yeast extract |
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| CN (1) | CN108473938A (en) |
| WO (1) | WO2017114403A1 (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2024160233A1 (en) * | 2023-02-03 | 2024-08-08 | 康码(上海)生物科技有限公司 | Yeast extract, and preparation method therefor and use thereof |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN119969527A (en) * | 2025-03-17 | 2025-05-13 | 北京衍微科技有限公司 | A method for preparing a protein beverage |
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| KR20010095724A (en) * | 2000-04-11 | 2001-11-07 | 최형택 | Manufacturing Method for Yeast Extracted Condiment Using Beer Fermentation Waste |
| WO2003048353A1 (en) * | 2001-12-07 | 2003-06-12 | Novozymes A/S | Polypeptides having protease activity and nucleic acids encoding same |
| JP2003325130A (en) * | 2002-05-14 | 2003-11-18 | T Hasegawa Co Ltd | Method for producing yeast extract |
| CN101513246A (en) * | 2008-02-21 | 2009-08-26 | 安琪酵母股份有限公司 | Yeast extract, preparation method and application thereof |
| CN101558148A (en) * | 2006-12-22 | 2009-10-14 | 诺维信公司 | Method for producing yeast extract |
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| CN1110265C (en) * | 1996-02-29 | 2003-06-04 | 宇宙食品株式会社 | Preparation of yeast extract |
| CA2807312A1 (en) * | 2010-08-02 | 2012-02-09 | Novozymes North America, Inc. | Process of producing a fermentation product |
| CA2861678C (en) * | 2011-10-11 | 2021-02-16 | Novozymes North America, Inc. | Processes for producing fermentation products |
| CN103126968B (en) * | 2011-11-30 | 2014-09-03 | 安琪酵母股份有限公司 | Zinc-rich yeast refined extract and preparation method thereof |
| CN105077152B (en) * | 2015-07-15 | 2017-12-22 | 珠海天香苑生物科技发展股份有限公司 | A kind of yeast extract and preparation method thereof |
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2016
- 2016-12-28 WO PCT/CN2016/112560 patent/WO2017114403A1/en not_active Ceased
- 2016-12-28 CN CN201680076330.6A patent/CN108473938A/en active Pending
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR20010095724A (en) * | 2000-04-11 | 2001-11-07 | 최형택 | Manufacturing Method for Yeast Extracted Condiment Using Beer Fermentation Waste |
| WO2003048353A1 (en) * | 2001-12-07 | 2003-06-12 | Novozymes A/S | Polypeptides having protease activity and nucleic acids encoding same |
| JP2003325130A (en) * | 2002-05-14 | 2003-11-18 | T Hasegawa Co Ltd | Method for producing yeast extract |
| CN101558148A (en) * | 2006-12-22 | 2009-10-14 | 诺维信公司 | Method for producing yeast extract |
| CN101513246A (en) * | 2008-02-21 | 2009-08-26 | 安琪酵母股份有限公司 | Yeast extract, preparation method and application thereof |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| WO2024160233A1 (en) * | 2023-02-03 | 2024-08-08 | 康码(上海)生物科技有限公司 | Yeast extract, and preparation method therefor and use thereof |
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| CN108473938A (en) | 2018-08-31 |
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