WO2017100133A1 - Pressure and speed control for a vehicle - Google Patents
Pressure and speed control for a vehicle Download PDFInfo
- Publication number
- WO2017100133A1 WO2017100133A1 PCT/US2016/064991 US2016064991W WO2017100133A1 WO 2017100133 A1 WO2017100133 A1 WO 2017100133A1 US 2016064991 W US2016064991 W US 2016064991W WO 2017100133 A1 WO2017100133 A1 WO 2017100133A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- wheels
- speed
- pressure
- fluid
- motor
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Ceased
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H61/00—Control functions within control units of change-speed- or reversing-gearings for conveying rotary motion ; Control of exclusively fluid gearing, friction gearing, gearings with endless flexible members or other particular types of gearing
- F16H61/38—Control of exclusively fluid gearing
- F16H61/40—Control of exclusively fluid gearing hydrostatic
- F16H61/46—Automatic regulation in accordance with output requirements
- F16H61/47—Automatic regulation in accordance with output requirements for achieving a target output speed
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60K—ARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
- B60K17/00—Arrangement or mounting of transmissions in vehicles
- B60K17/34—Arrangement or mounting of transmissions in vehicles for driving both front and rear wheels, e.g. four wheel drive vehicles
- B60K17/356—Arrangement or mounting of transmissions in vehicles for driving both front and rear wheels, e.g. four wheel drive vehicles having fluid or electric motor, for driving one or more wheels
-
- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F3/00—Dredgers; Soil-shifting machines
- E02F3/04—Dredgers; Soil-shifting machines mechanically-driven
- E02F3/76—Graders, bulldozers, or the like with scraper plates or ploughshare-like elements; Levelling scarifying devices
- E02F3/7636—Graders with the scraper blade mounted under the tractor chassis
-
- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F9/00—Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
- E02F9/20—Drives; Control devices
- E02F9/2058—Electric or electro-mechanical or mechanical control devices of vehicle sub-units
- E02F9/2079—Control of mechanical transmission
-
- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F9/00—Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
- E02F9/20—Drives; Control devices
- E02F9/22—Hydraulic or pneumatic drives
- E02F9/2253—Controlling the travelling speed of vehicles, e.g. adjusting travelling speed according to implement loads, control of hydrostatic transmission
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H47/00—Combinations of mechanical gearing with fluid clutches or fluid gearing
- F16H47/02—Combinations of mechanical gearing with fluid clutches or fluid gearing the fluid gearing being of the volumetric type
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H61/00—Control functions within control units of change-speed- or reversing-gearings for conveying rotary motion ; Control of exclusively fluid gearing, friction gearing, gearings with endless flexible members or other particular types of gearing
- F16H61/38—Control of exclusively fluid gearing
- F16H61/40—Control of exclusively fluid gearing hydrostatic
- F16H61/4008—Control of circuit pressure
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H61/00—Control functions within control units of change-speed- or reversing-gearings for conveying rotary motion ; Control of exclusively fluid gearing, friction gearing, gearings with endless flexible members or other particular types of gearing
- F16H61/38—Control of exclusively fluid gearing
- F16H61/40—Control of exclusively fluid gearing hydrostatic
- F16H61/42—Control of exclusively fluid gearing hydrostatic involving adjustment of a pump or motor with adjustable output or capacity
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H61/00—Control functions within control units of change-speed- or reversing-gearings for conveying rotary motion ; Control of exclusively fluid gearing, friction gearing, gearings with endless flexible members or other particular types of gearing
- F16H61/38—Control of exclusively fluid gearing
- F16H61/40—Control of exclusively fluid gearing hydrostatic
- F16H61/44—Control of exclusively fluid gearing hydrostatic with more than one pump or motor in operation
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60Y—INDEXING SCHEME RELATING TO ASPECTS CROSS-CUTTING VEHICLE TECHNOLOGY
- B60Y2200/00—Type of vehicle
- B60Y2200/40—Special vehicles
- B60Y2200/41—Construction vehicles, e.g. graders, excavators
- B60Y2200/411—Bulldozers, Graders
-
- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F9/00—Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
- E02F9/20—Drives; Control devices
- E02F9/22—Hydraulic or pneumatic drives
- E02F9/2278—Hydraulic circuits
- E02F9/2296—Systems with a variable displacement pump
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H47/00—Combinations of mechanical gearing with fluid clutches or fluid gearing
- F16H47/02—Combinations of mechanical gearing with fluid clutches or fluid gearing the fluid gearing being of the volumetric type
- F16H2047/025—Combinations of mechanical gearing with fluid clutches or fluid gearing the fluid gearing being of the volumetric type the fluid gearing comprising a plurality of pumps or motors
Definitions
- This disclosure relates generally to a work machine, and more particularly, to a system and method configured to control the pressure and speed of various components of the work machine during operation.
- Some work machines are used to perform many different applications in the areas of construction, agriculture, landscaping, and mining.
- Some work machines are ail-wheel drive machines that include hydraulic motors to drive either the front or rear wheels.
- the hydraulicallv driven wheels may be driven in an overdrive mode, where they are driven at a faster speed than the non- hydraulically driven wheels; at an equal speed mode where they are driven at the same speed as the non-hydraulically driven wheels; or in an underdrive mode, where they are driven slower than the non-hydraulically driven wheels.
- An aspect of the present disclosure provides a controller for facilitating control of a work machine.
- the controller includes a first sensor, a second sensor, a third sensor, a fourth sensor, and a processor.
- the first sensor is configured to sense a speed of a first set of wheels which are coupled to an engine such that power output from the engine rotates the first set of wheels.
- the second sensor is configured to sense a feed pressure of a fluid within a first conduit.
- the first conduit connects an output from a fluid pump to an input to at least one motor.
- the at least one motor is coupled to a second set of wheels such that power output from the at least one motor rotates the second set of wheels.
- the third sensor is confi gured to sense a return pressure of the fluid within a second conduit.
- the second conduit connects an output of the at least one motor to an input of the fluid pump.
- the fourth sensor is configured to sense a speed of the second set of wheels.
- the processor is configured to select one of a plurality of control configurations for the fluid pump based on a ratio between the feed pressure and the return pressure, and further based on a ratio between the speed of the first set of wheels and the speed of the second set of wheels.
- Another aspect of the present disclosure provides a method for controlling the speed of a vehicle.
- the method includes: sensing a speed of a first set of wheels, sensing a feed pressure within a first conduit, sensing a return pressure of a fluid within a second conduit, sensing a speed of a second set of wheels, and selection a control configuration.
- the first set of wheels is coupled to an engine such that power output from the engine rotates the first set of wheels.
- the first conduit connects an output from a fluid pump to an input to an at least one motor.
- the second conduit connects an output of the at least one motor to an input to the fluid pump.
- the at least one motor is coupled to the second set of wheels such that power output from the at least one motor rotates the second set of wheels.
- the selection of the control configuration is based on a ratio between the feed pressure and the return pressure, and further based on a ratio between the speed of the first set of wheels and the speed of the second set of wheels.
- the machine includes an engine, a first set of wheels, a fluid pump, at least one motor, a second set of wheels, and a controller.
- the first set of wheels is coupled to an output of the engine such that power output from the engine rotates the first set of wheels.
- the fluid pump is coupled to the output of the engine.
- the at least one motor is coupled to the fluid pump by a first conduit and a second conduit.
- the first conduit connects an output from the fluid pump to an input to the at least one motor
- the second conduit connects an output of the at least one motor to an input to the fluid pump.
- the second set of wheels is coupled to the at least one motor such that power output from the at least one motor rotates the second set of wheels.
- the controller is configured to generate an output signal indicative of a control configuration to the fluid pump.
- the controller includes a first sensor, a second sensor, a third sensor, a fourth sensor, and a processor.
- the first sensor is configured to sense a speed of the first set of wheels.
- the second sensor is configured to sense a feed pressure of a fluid within the first conduit.
- the third sensor is configured to sense a return pressure of the fluid within a second conduit.
- the fourth sensor is configured to sense a speed of the second set of wheels.
- the processor is configured to determine the control configuration for the fluid pump based on a ratio between the feed pressure and the return pressure, and further based on a ratio between the speed of the first set of wheels and the speed of the second set of wheels.
- FIG. 1 is a schematic view of a work machine, according to an aspect of this disclosure.
- FIG. 2 is a schematic view of a drive system, according to an aspect of this disclosure.
- FIG. 3 is a schematic view of a controller, according to an aspect of this disclosure.
- FIG. 4 is a schematic of a control flow diagram, according to an aspect of this disclosure. Detailed Description
- the disclosure relates generally to a work machine having a driven set of wheels and an idle set of wheels.
- the driven set of wheels are powered by an engine, and the idle set of wheels are powered by the engine through a hydraulic drive assembly.
- a controller may sense a wheel speed of the driven set of wheels, a wheel speed of the idle set of wheels, a feed pressure of a fluid within the hydraulic drive assembly, and a return pressure of a fluid within the hydraulic drive assembly. Based on each of the sensed parameters, the controller may set a control configuration for the hydraulic drive assembly to account for slippage, drag, or other aspects of the operation of the work machine that may impact performance,
- FIG. 1 illustrates a machine 100, according to one aspect of the disclosure.
- the machine 100 may be a motor grader 102, as shown, or any other on-highway or off-highway vehicle used to perform work operations.
- the motor grader 102 generally includes a two-piece frame made up of an engine frame 104 and an implement portion 106. Alternatively, the motor grader 102 may include a single frame piece.
- the engine frame 104 in the illustrated aspect, is connected to the implement portion 106 by a pivot (not shown), such that the engine frame 104 and the implement portion 106 inter-operativeiy connect and associate the various physical and structural features that enable the motor grader 102 to function.
- These features may include an operator cab 108 that is mounted on top of the implement portion 106, from which an operator may control and direct operation of the motor grader 102. Additionally, a steering apparatus 110 and similar controls may be located within the operator cab 108,
- the motor grader 102 includes a shovel or blade 112, and the blade 1 12 is carried by the implement portion 106, for example at a mid-portion.
- the blade 112 can be selectively adjusted to engage a surface S at various heights and angles to achieve a desired grade or contour while the motor grader 102 operates. Adjustment of the position of the blade 112 is accomplished by a system of actuators 114, while support for the loading experienced by the blade 1 12 during operation is accomplished by a bar 1 16, which may pivotally connect the implement portion 106 to the blade 112.
- a drive system 1 18 is configured to generate power to physically move the motor grader 102 over the surface S.
- the drive system 118 may be mounted to the frame 104.
- the implement portion 106 includes two idle wheels 120 (only one visible) that are configured to enable motion of the motion grader 102.
- the two idle wheels 120 contact the surface S, and the engine frame 104 contacts the surface S through a number of drive wheels 122, for example four, (only two visible).
- the drive system 118 may also provide power to operate various actuators and systems of the motor grader 102.
- Alternative aspects of the motor grader 102 may include different configurations and/or other various implements associated therewith.
- the motor grader 102 may include a controller 124 configured to facilitate control and coordination of the motor grader 102.
- the controller 124 may he used to facilitate control and coordination of any methods or procedures described herein.
- the controller 124 may be an electronic control unit, system computer, central processing unit, or other data storage manipulation device that may be used to facilitate control and coordination and to assess various components of the motor grader 102. While the controller 124 is represented as a single unit coupled to the implement portion 106, in other aspects the controller 124 may be distributed as a plurality of distinct but interoperating units, incorporated into another component, or located at different locations on or off the motor grader 102.
- FIG. 2 illustrates a schematic of the drive system 118, according to an aspect of this disclosure.
- the drive system 1 18 includes an engine 202, a transmission 204, a hydraulic drive assembly 206, and drive gears 208,
- the engine 202 is mechanically connected to the four drive wheels 122 via the transmission 204 and the drive gears 208, and the engine 202 is mechanically connected to the two idle wheels 120 via the hydraulic drive assembly 206.
- the engine 202 has a gas supply system (not shown) that may include a diesel fuel supply, a gaseous fuel supply, a natural gas fuel supply, a duel fuel supply, or other fuel supply system commonly known in the art. It will be appreciated that fewer or more components may be incorporated into the drive system 118.
- the engine 202 produces energy that may be in the form of mechanical energy produced by an engine rotating shaft 210.
- the energy is transferred to and modified by the transmission 204.
- the transmission 204 provides the modified energy to both the drive gears 208 and the hydraulic drive assembly 206 by a gear rotating shaft 212 and a hydraulic rotating shaft 214, respectively.
- the drive gears 208 provide the energy to rotate the drive wheels 122 and the hydraulic drive assembly 206 provides the energy to rotate the idle wheels 120.
- the hydraulic drive assembly 206 includes a hydraulic pump 216, a first hydraulic motor 218, and a second hydraulic motor 220.
- the hydraulic pump 216 is mechanically coupled to the transmission 204 via the hydraulic rotating shaft 214.
- the hydraulic pump 216 is fluidly coupled to both the first hydraulic motor 218 and the second hydraulic motor 220 via the input hydraulic conduit 222 and the output hydraulic conduit 224.
- the first hydraulic motor 218 and the second hydraulic motor 220 are each mechanically coupled to one of the two idle wheels 120.
- the hydraulic pump 216 is configured to pump a fluid, such as a hydraulic fluid, to the first hydraulic motor 218 and the second hydraulic motor 220 via the input hydraulic conduit 222.
- the hydraulic pump 216 is powered by the energy provided by the transmission 204.
- the hydraulic pump 216 converts the energy into a fluid pressure which is provided to each of the hydraulic motors 218 and 220.
- the fluid pressure is converted into mechanical power, such as torque and angular displacement, by the first and second hydraulic motors 218 and 220, which is used to rotate each respective idle wheel 120.
- the fluid After the fluid flows through each of the first and second hydraulic motors 218 and 220, the fluid returns to the hydraulic pump 216 via the output hydraulic conduit 224,
- the hydraulic pump 216 may include a pump actuator 226, a variable swash plate (not shown), a plurality of pump pistons (not shown), or other components commonly used in a hydraulic pump 216.
- the plurality of pump pistons may be in sliding contact with the variable swash plate.
- the pump actuator 226 may be operatively coupled to the variable swash plate, and configured to actuate the variable swash plate by changing the position of the swash plate, for example, from a first angle to a second angle.
- the change in angle of the variable swash plate defines a displacement of the hydraulic pump 216.
- the displacement of the hydraulic pump 216 determines an amount of force the pump pistons provide to the fluid within the input hydraulic conduit 222.
- the hydraulic rotating shaft 214 provides a rotational force to each of the plurality of pistons.
- the plurality of pistons may convert the rotational force into a fluid pressure to change the pressure of the fluid within the input hydraulic conduit
- the first hydraulic motor 218 and the second hydraulic motor 220 may include a first motor actuator 240 and a second motor actuator 242, respectively.
- Each of the first and second hydraulic motors 218 and 220 may also include a variable swash plate (not shown), a plurality of pump pistons (not shown), or other components commonly used in a hydraulic motors 218 and 220,
- the first and second hydraulic motors 218 and 220 may perform in a manner similar to the hydraulic pump 216, but instead of converting mechanical power into fluid pressure, the first and second hydraulic motors 218 and 220 are configured to convert fluid pressure into mechanical power.
- the first hydraulic motor 218 and the second hydraulic motor 220 may be two speed motors, variable displacement motors, combinations thereof, or still other hydraulic motors known and used in the art.
- the drive system 118 further includes an engine speed sensor 228, a transmission speed sensor 230, an input pressure sensor 232, an output pressure sensor 234, a first wheel speed sensor 236, and a second wheel speed sensor 238.
- Each of the sensors may include a signal transducer configured to sense a transmitted signal, or component of a transmitted signal. In alternative aspects, fewer of more sensors and/or actuators may be coupled to the drive system 118 for use in controlling the drive system 1 8.
- Each speed sensor 228 and 230 may be coupled to the engine rotating shaft 210 and the gear rotating shaft 212, respectively. Each speed sensor 228 and 230 may be configured to sense a speed of the corresponding shaft 210 and 212. Each speed sensor 228 and 230 may further be configured to sense load, timing data, and/or other data related to the operation of the engine 202 and transmission 204.
- the input pressure sensor 232 and the output pressure sensor 234 may be coupled to the input hydraulic conduit 222 and the output hydraulic conduit 224, respectively.
- the input pressure sensor 232 may be configured to sense a feed pressure of the fluid within the input hydraulic conduit 222
- the output pressure sensor 234 may be configured to sense a return pressure of the fluid within the output hydraulic conduit 224. It will be appreciated that each sensor 232 and 234 may be configured to sense additional parameters, such as, fluid temperature, fluid flow rate, or still other parameters.
- the first wheel speed sensor 236 and the second wheel speed sensor 238 may be operatively coupled to the first hydraulic motor 218 and the second hydraulic motor 220, respectively. Each wheel speed sensor 236 and 238 may be configured to sense an output speed of each corresponding motor 218 and 220 being applied to the two idle wheels 120. Each wheel speed sensor 236 and 238 may further be configured to sense load, timing data, and/or other data related to the operation of the first and second hydraulic motors 218 and 220.
- FIG. 3 illustrates a schematic of the controller 124, according to an aspect of this disclosure.
- the controller 124 includes each sensor and actuator located on the disclosed motor grader 102.
- the controller 124 also includes a data processor 302, a memory 304, a display 306, and an input device 308.
- the data processor 302 may be coupled to each of the sensors, the memory 304, the display 306, and the input device 308.
- the processor 302 may be configured to calculate, determine, and/or select various operating parameters of the motor grader 102 in response to inputs from the sensors, as further described herein. Action may be taken in response to the data, including modifying the fluid pressure within the hydraulic drive assembly 206, modifying an engine speed, commencing an operation, or still other responses.
- Examples of processors include computing devices and/or dedicated hardware as defined herein, but are not limited to, one or more central processing units and microprocessors.
- the memory 304 may include random access memory (RAM), read-only memory (ROM), or both.
- the memory 304 may store computer executable code including, for example, at least one algorithm for calculating drive system 118 operating parameters and at least one algorithm for selecting a control configuration for the hydraulic fluid pump 216.
- the memory 304 may also store data and information, as described herein, which may be provided to the processor 302 when calculating the drive system 118 operating parameters, including data received from each of the sensors.
- the display 306 may be located on the motor grader 102, remotely from the motor grader 102, or combinations thereof, and configured to display various data to an operator relating to the temperature, pressure, flow rate, or still other parameters of the drive system 1 18.
- the display 306 may include, but is not limited to, cathode ray tubes (CRT), light-emitting diode display (LED), liquid crystal display (LCD), organic light-emitting diode display (OLED), or a plasma display panel (PDP). Such displays can also be touchscreens and may incorporate aspects of the input device 308.
- the display 306 may also include a transceiver that communicates over a communication channel.
- the speed of the idle wheels 120 and the speed of the drive wheels 22 may be different. For example, during an operation which requires a significant force to be applied by the motor grader 02, such as the blade 112 engaging a significant amount of ground material, the speed of the drive wheels 122 may be greater than the speed of the idle wheels 120. Conversely, the speed of the idle wheels 120 may be greater than the speed of the drive wheels 122 when the motor grader 102 is not engaged in performing a grading operation or other operation requiring significant force.
- the difference in speed between the idle wheels 120 and the drive wheels 122 may produce at least two different situations.
- a first situation being when the speed of the drive wheels 122 is greater than the speed of the idle wheels 120. Since the speed of the idle wheels 120 is less than the speed of the drive wheels 122, the idle wheels 120 may produce a drag force on the motor grader 102. The drag force produced by each idle wheel 120 may drive the first and second hydraulic motors 218, causing the pressure of the fluid within the output hydraulic conduit 224 to increase,
- a second situation may occur when the speed of the idle wheels 120 is greater than the speed of the drive wheels 122. Since the speed of the idle wheels 120 is greater than the speed of the drive wheels 122, a slippage may occur, such that the idle wheels 120 may rotate at a greater speed than a speed of the motor grader 102. Drag and slippage conditions may increase vehicle wear, thereby decreasing the expected life of the motor grader 102, cause unintended movement of the motor grader 102, such as movement of the vehicle contrary to operator control, or cause other conditions that could affect the performance of the motor grader 02.
- the controller 124 may be configured to control the operation of the hydraulic drive assembly 206 to avoid or minimize the occurrence of a drag or slip condition.
- the processor 302 utilizes values sensed by each of the sensors to select a control configuration for the fluid pump 216 using algorithms and other data or information stored in memory 304.
- the data and information stored in memory 304 may include physical parameters of the components of the motor grader 102, properties of the fluid within the hydraulic drive assembly 206, predetermined values (i.e. determined prior to operation of the motor grader 102), or other relevant information for controlling the operation of the hydraulic drive assembly 206.
- the data or information stored in memory 304 may be adjusted by an operator through the input device 308.
- the predetermined values stored in memory 304 may include, for example, a predetermined speed ratio and a predetermined pressure ratio.
- the predetermined speed ratio may include a desired speed ratio between the speed of the drive wheels 122 and the speed of the idle wheels 120
- the predetermined pressure ratio may include a ratio between the pressure of the fluid within the input hydraulic conduit 222 and the pressure of the fluid within the output hydraulic conduit 224.
- the memory 304 may further store a predetermined pressure delta.
- the predetermined pressure delta may include a pressure value representing a difference between the pressure of the fluid within the input hydraulic conduit 222 and the pressure of the fluid within the output hydraulic conduit 224.
- the control configuration of the fluid pump 216 may include at least a first control or pressure control configuration, a second control or speed control configuration, and a third control or neutral control configuration.
- the processor 302 may generate an output signal to control the fluid pump 216, via the pump actuator 226, to increase the pressure of the fluid within the input hydraulic conduit 222.
- the processor 302 may generate an output signal to control the fluid pump 216, via the pump actuator 226, to decrease the pressure of the fluid within the input hydraulic conduit 222.
- the processor 302 may generate an output signal to control the fluid pump 216, via the pump actuator 226, to maintain the current pressure of the fluid within the input hydraulic conduit 222.
- other control configurations may be utilized to control, for example, the first hydraulic motor 218 and the second hydraulic motor 220.
- the processor 302 may select a control configuration based on at least an input from the input pressure sensor 232 and the output pressure sensor 234. For example, if the ratio between the pressure of the fluid within the input hydraulic conduit 222 and the pressure of the fluid within the output hydraulic conduit 224 is less than the predetermined pressure threshold ratio, then the processor 302 may select the first control configuration. Alternatively, if the difference between the pressure of the fluid within the input hydraulic conduit 222 and the pressure of the fluid within the output hydraulic conduit 224 is less than a predetermine pressure delta then the processor 302 may select the first control configuration. The first control configuration would increase the pressure of the fluid within the input hydraulic conduit 222.
- the pressure may be increased until the ratio or the difference between the pressure of the fluid within the input hydraulic conduit 222 and the pressure of the fluid within the output hydraulic conduit 224 meets or exceeds the predetermined pressure ratio or the predetermined pressure delta, respectively. Thereafter, the processor 302 may select the third control configuration to maintain the current pressure of the fluid within the input hydraulic conduit 222.
- Another example of the processor 302 selecting a control configuration may include a selection based on input from at least the transmission speed sensor 230 and the first wheel speed sensor 236 or the second wheel speed sensor 238. For example, if the ratio between the speed of the drive wheels 122 and the speed of the idle wheels 120 is less than the predetermined speed threshold, then the processor 302 may select the second control configuration. This would decrease the pressure of the fluid within the input hydraulic conduit 222, The pressure may be decreased until the ratio between the speed of the drive wheels 122 and the speed of the idle wheels 120 meets or exceeds the predetermined speed ratio. Thereafter, the processor 302 may select the third control configuration to maintain the current pressure of the fluid within the input hydraulic conduit 222.
- the predetermined pressure threshold ratio may be greater than 1.0. Therefore, if the pressure of the fluid within the input hydraulic conduit 222 is less than the pressure of the fluid within the output hydraulic conduit 224, then the first control configuration is selected by the processor 302 and the pressure within the input hydraulic conduit 222 is increased.
- the predetermined speed threshold may be greater than 1.0. Therefore, if the speed of the drive wheels 122 is less than the speed of the idle wheels 120, then the second control configuration is selected by the processor 302 and the pressure within the input hydraulic conduit 222 is decreased.
- FIG. 4 illustrates a control flow diagram 400 used by the controller 124 to control the dri ve system 118, according to an aspect of this disclosure.
- a control algorithm configured to perform each of the blocks of the control flow diagram 400 may be stored in memory 304 and implemented by the processor 302.
- the control algorithm may employ a closed loop integral control with a feed forward command of the predetermined speed ratio.
- the input to an integrator may be determined by the predetermined pressure ratio.
- Each of the blocks may be performed during the operation of the motor grader 102.
- the controller 124 may sense the fluid pressure within the input hydraulic conduit 222 and the output hydraulic conduit 224 via the input pressure sensor 232 and the output pressure sensor 234, respectively.
- a calculated pressure ratio between the fluid pressure within the input hydraulic conduit 222 and the fluid pressure within the output hydraulic conduit 224 may be computed.
- the sensed fluid pressures in the input hydraulic conduit 222 and the output hydraulic conduit 224 and the calculated pressure ratio may be stored in memory 304.
- the calculated pressure ratio from block 404 is compared to the predetermined pressure ratio. If the calculated pressure ratio is determined to be below the predetermined pressure ratio, the processor 302 continues to block 408. At block 408, the processor 302 may select the first control configuration, which increases the fluid pressure within the input hydraulic conduit 222, After the first control configuration has been selected, the processor 302 may repeat blocks 402, 404, and 406. If the calculated pressure ratio is above the predetermined pressure ratio, the processor 302 continues to block 410. At block 410, the speed of the drive wheels 122 is sensed via the transmission speed sensor 230, and the speed of the idle wheels 120 is sensed via the first wheel speed sensor 236 and the second wheel speed sensor 238. At block 412, a calculated speed ratio between the speed of the drive wheels 122 and the speed of the idle wheels 120 may be computed. The sensed wheel speeds and the calculated speed ratio may be stored in memory 304.
- the calculated speed ratio from block 4 2 is compared to the predetermined speed ratio. If the calculated speed ratio is determined to be below the predetermined speed ratio, the processor 302 continues to block 416. At block 416, the processor 302 may select the second control configuration, which decreases the fluid pressure within the input hydraulic conduit 222, After the second control configuration has been selected, the processor 302 may return to block 402.
- the processor 302 may select the third control configuration, which maintains the current fluid pressure within the input hydraulic conduit 222. After the third control configuration has been selected, the processor 302 may return to block 402.
- the present disclosure provides a system and method for controlling a machine 100, such as a motor grader 102.
- the motor grader 102 includes a controller 124 and a drive system 118 which has a hydraulic drive assembly 206.
- the controller 124 uses data stored in memory 304, such as a predetermined pressure ratio and a predetermined speed ratio, data from the sensors, data input by an operator, engine control parameters, or other information, to control the motor grader 102.
- the controller 124 facilitates operator control of the motor grader 102 by selecting an appropriate control configuration for the hydraulic drive assembly 206.
- the control configuration is selected based on information received from the multiple sensors coupled to the drive system 1 18.
- the sensed information may include wheel speeds and fluid pressures, or other engine operating parameters.
- the control configuration may be selected to avoid, for example, a negative pressure error, which means that the driving wheels 122 are overrunning the idle wheels 120 and driving the first and second hydraulic motors 218 and 220 (a condition referred to as "retarding") causing an overall loss in efficiency and drawbar force.
- control configuration may be selected to avoid, for example, a slippage condition, which means that the speed of the idle wheels 120 is greater than the speed of the driving wheels 122, which may impact operator control of the motor grader 102.
- speed of the idle wheels 120 may be controlled to match the speed of the driving wheels 122.
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Abstract
A system and method configured to select a control configuration for a hydraulic drive assembly (206). The assembly (206) includes a controller (124) having at least one sensor and a processor (302). The controller (124) is configured to sense a feed pressure and a return pressure of a fluid within the hydraulic drive assembly (206) and a speed of a driven set of wheels (122) and a speed of an idle set of wheels (120). The driven set of wheels (120) are drivingly coupled to an engine (202), and the idle set of wheels (120) are drivingly coupled to the hydraulic drive assembly (206). The controller (124) is further configured to select a control configuration for the hydraulic drive assembly (206) based on a ratio between the feed pressure and the return pressure, and further based on a ratio between the speed of the driven set of wheels (122) and the speed of the idle set of wheels (120).
Description
PRESSURE AND SPEED CONTROL FOR A VEHICLE
Technical Field
This disclosure relates generally to a work machine, and more particularly, to a system and method configured to control the pressure and speed of various components of the work machine during operation.
Background
Work machines are used to perform many different applications in the areas of construction, agriculture, landscaping, and mining. Some work machines are ail-wheel drive machines that include hydraulic motors to drive either the front or rear wheels. The hydraulicallv driven wheels may be driven in an overdrive mode, where they are driven at a faster speed than the non- hydraulically driven wheels; at an equal speed mode where they are driven at the same speed as the non-hydraulically driven wheels; or in an underdrive mode, where they are driven slower than the non-hydraulically driven wheels.
Current all-wheel drive work machines may control the speed of hydraulicallv driven wheels using a clutch. Japanese Patent No. 2,544,694 B2 describes a truck having a four-wheel drive in combination with hydraulically driven wheels. Each of the hydraulically driven wheels is coupled to a motor via a clutch, which is used to control the speed of the hydraulically driven wheels. Therefore, multiple clutches may be required depending on the number of hydraulically driven wheels. Each clutch can increase the cost and the complexity of the work machine. Additionally, each clutch can become damaged during a work machine operation resulting in a hydraulically driven wheel speed that is inconsistent with operator commands.
Thus, an improved system for controlling the speed of a work machine is desired.
Summary
An aspect of the present disclosure provides a controller for facilitating control of a work machine. The controller includes a first sensor, a second sensor, a third sensor, a fourth sensor, and a processor. The first sensor is
configured to sense a speed of a first set of wheels which are coupled to an engine such that power output from the engine rotates the first set of wheels. The second sensor is configured to sense a feed pressure of a fluid within a first conduit. The first conduit connects an output from a fluid pump to an input to at least one motor. The at least one motor is coupled to a second set of wheels such that power output from the at least one motor rotates the second set of wheels. The third sensor is confi gured to sense a return pressure of the fluid within a second conduit. The second conduit connects an output of the at least one motor to an input of the fluid pump. The fourth sensor is configured to sense a speed of the second set of wheels. The processor is configured to select one of a plurality of control configurations for the fluid pump based on a ratio between the feed pressure and the return pressure, and further based on a ratio between the speed of the first set of wheels and the speed of the second set of wheels.
Another aspect of the present disclosure provides a method for controlling the speed of a vehicle. The method includes: sensing a speed of a first set of wheels, sensing a feed pressure within a first conduit, sensing a return pressure of a fluid within a second conduit, sensing a speed of a second set of wheels, and selection a control configuration.
The first set of wheels is coupled to an engine such that power output from the engine rotates the first set of wheels. The first conduit connects an output from a fluid pump to an input to an at least one motor. The second conduit connects an output of the at least one motor to an input to the fluid pump. The at least one motor is coupled to the second set of wheels such that power output from the at least one motor rotates the second set of wheels. The selection of the control configuration is based on a ratio between the feed pressure and the return pressure, and further based on a ratio between the speed of the first set of wheels and the speed of the second set of wheels.
Another aspect of the present disclosure provides a machine. The machine includes an engine, a first set of wheels, a fluid pump, at least one motor, a second set of wheels, and a controller. The first set of wheels is coupled to an output of the engine such that power output from the engine rotates the first set of wheels. The fluid pump is coupled to the output of the engine. The at least one motor is coupled to the fluid pump by a first conduit and a second conduit. The first conduit connects an output from the fluid pump
to an input to the at least one motor, and the second conduit connects an output of the at least one motor to an input to the fluid pump. The second set of wheels is coupled to the at least one motor such that power output from the at least one motor rotates the second set of wheels.
The controller is configured to generate an output signal indicative of a control configuration to the fluid pump. The controller includes a first sensor, a second sensor, a third sensor, a fourth sensor, and a processor. The first sensor is configured to sense a speed of the first set of wheels. The second sensor is configured to sense a feed pressure of a fluid within the first conduit. The third sensor is configured to sense a return pressure of the fluid within a second conduit. The fourth sensor is configured to sense a speed of the second set of wheels. The processor is configured to determine the control configuration for the fluid pump based on a ratio between the feed pressure and the return pressure, and further based on a ratio between the speed of the first set of wheels and the speed of the second set of wheels.
Brief Description of the Drawings
FIG. 1 is a schematic view of a work machine, according to an aspect of this disclosure,
FIG. 2 is a schematic view of a drive system, according to an aspect of this disclosure.
FIG. 3 is a schematic view of a controller, according to an aspect of this disclosure,
FIG. 4 is a schematic of a control flow diagram, according to an aspect of this disclosure. Detailed Description
The disclosure relates generally to a work machine having a driven set of wheels and an idle set of wheels. The driven set of wheels are powered by an engine, and the idle set of wheels are powered by the engine through a hydraulic drive assembly. A controller may sense a wheel speed of the driven set of wheels, a wheel speed of the idle set of wheels, a feed pressure of a fluid within the hydraulic drive assembly, and a return pressure of a fluid within the hydraulic drive assembly. Based on each of the sensed parameters, the
controller may set a control configuration for the hydraulic drive assembly to account for slippage, drag, or other aspects of the operation of the work machine that may impact performance,
FIG. 1 illustrates a machine 100, according to one aspect of the disclosure. The machine 100 may be a motor grader 102, as shown, or any other on-highway or off-highway vehicle used to perform work operations. The motor grader 102 generally includes a two-piece frame made up of an engine frame 104 and an implement portion 106. Alternatively, the motor grader 102 may include a single frame piece. The engine frame 104, in the illustrated aspect, is connected to the implement portion 106 by a pivot (not shown), such that the engine frame 104 and the implement portion 106 inter-operativeiy connect and associate the various physical and structural features that enable the motor grader 102 to function. These features may include an operator cab 108 that is mounted on top of the implement portion 106, from which an operator may control and direct operation of the motor grader 102. Additionally, a steering apparatus 110 and similar controls may be located within the operator cab 108,
The motor grader 102 includes a shovel or blade 112, and the blade 1 12 is carried by the implement portion 106, for example at a mid-portion. The blade 112 can be selectively adjusted to engage a surface S at various heights and angles to achieve a desired grade or contour while the motor grader 102 operates. Adjustment of the position of the blade 112 is accomplished by a system of actuators 114, while support for the loading experienced by the blade 1 12 during operation is accomplished by a bar 1 16, which may pivotally connect the implement portion 106 to the blade 112.
A drive system 1 18 is configured to generate power to physically move the motor grader 102 over the surface S. The drive system 118 may be mounted to the frame 104. The implement portion 106 includes two idle wheels 120 (only one visible) that are configured to enable motion of the motion grader 102. The two idle wheels 120 contact the surface S, and the engine frame 104 contacts the surface S through a number of drive wheels 122, for example four, (only two visible). The drive system 118 may also provide power to operate various actuators and systems of the motor grader 102. Alternative aspects of the motor grader 102 may include different configurations and/or other various implements associated therewith.
The motor grader 102 may include a controller 124 configured to facilitate control and coordination of the motor grader 102. The controller 124 may he used to facilitate control and coordination of any methods or procedures described herein. The controller 124 may be an electronic control unit, system computer, central processing unit, or other data storage manipulation device that may be used to facilitate control and coordination and to assess various components of the motor grader 102. While the controller 124 is represented as a single unit coupled to the implement portion 106, in other aspects the controller 124 may be distributed as a plurality of distinct but interoperating units, incorporated into another component, or located at different locations on or off the motor grader 102.
FIG. 2 illustrates a schematic of the drive system 118, according to an aspect of this disclosure. The drive system 1 18 includes an engine 202, a transmission 204, a hydraulic drive assembly 206, and drive gears 208, The engine 202 is mechanically connected to the four drive wheels 122 via the transmission 204 and the drive gears 208, and the engine 202 is mechanically connected to the two idle wheels 120 via the hydraulic drive assembly 206. The engine 202 has a gas supply system (not shown) that may include a diesel fuel supply, a gaseous fuel supply, a natural gas fuel supply, a duel fuel supply, or other fuel supply system commonly known in the art. It will be appreciated that fewer or more components may be incorporated into the drive system 118.
The engine 202 produces energy that may be in the form of mechanical energy produced by an engine rotating shaft 210. The energy is transferred to and modified by the transmission 204. The transmission 204 provides the modified energy to both the drive gears 208 and the hydraulic drive assembly 206 by a gear rotating shaft 212 and a hydraulic rotating shaft 214, respectively. The drive gears 208 provide the energy to rotate the drive wheels 122 and the hydraulic drive assembly 206 provides the energy to rotate the idle wheels 120.
The hydraulic drive assembly 206 includes a hydraulic pump 216, a first hydraulic motor 218, and a second hydraulic motor 220. The hydraulic pump 216 is mechanically coupled to the transmission 204 via the hydraulic rotating shaft 214. The hydraulic pump 216 is fluidly coupled to both the first hydraulic motor 218 and the second hydraulic motor 220 via the input hydraulic
conduit 222 and the output hydraulic conduit 224. The first hydraulic motor 218 and the second hydraulic motor 220 are each mechanically coupled to one of the two idle wheels 120.
The hydraulic pump 216 is configured to pump a fluid, such as a hydraulic fluid, to the first hydraulic motor 218 and the second hydraulic motor 220 via the input hydraulic conduit 222. The hydraulic pump 216 is powered by the energy provided by the transmission 204. The hydraulic pump 216 converts the energy into a fluid pressure which is provided to each of the hydraulic motors 218 and 220. The fluid pressure is converted into mechanical power, such as torque and angular displacement, by the first and second hydraulic motors 218 and 220, which is used to rotate each respective idle wheel 120. After the fluid flows through each of the first and second hydraulic motors 218 and 220, the fluid returns to the hydraulic pump 216 via the output hydraulic conduit 224,
The hydraulic pump 216 may include a pump actuator 226, a variable swash plate (not shown), a plurality of pump pistons (not shown), or other components commonly used in a hydraulic pump 216. The plurality of pump pistons may be in sliding contact with the variable swash plate. The pump actuator 226 may be operatively coupled to the variable swash plate, and configured to actuate the variable swash plate by changing the position of the swash plate, for example, from a first angle to a second angle. The change in angle of the variable swash plate defines a displacement of the hydraulic pump 216. The displacement of the hydraulic pump 216 determines an amount of force the pump pistons provide to the fluid within the input hydraulic conduit 222. For example, the hydraulic rotating shaft 214 provides a rotational force to each of the plurality of pistons. Based on the displacement of the hydraulic pump 216, the plurality of pistons may convert the rotational force into a fluid pressure to change the pressure of the fluid within the input hydraulic conduit The first hydraulic motor 218 and the second hydraulic motor 220 may include a first motor actuator 240 and a second motor actuator 242, respectively. Each of the first and second hydraulic motors 218 and 220 may also include a variable swash plate (not shown), a plurality of pump pistons (not shown), or other components commonly used in a hydraulic motors 218 and 220,
The first and second hydraulic motors 218 and 220 may perform in a manner similar to the hydraulic pump 216, but instead of converting mechanical power into fluid pressure, the first and second hydraulic motors 218 and 220 are configured to convert fluid pressure into mechanical power. In an aspect of this disclosure, the first hydraulic motor 218 and the second hydraulic motor 220 may be two speed motors, variable displacement motors, combinations thereof, or still other hydraulic motors known and used in the art.
The drive system 118 further includes an engine speed sensor 228, a transmission speed sensor 230, an input pressure sensor 232, an output pressure sensor 234, a first wheel speed sensor 236, and a second wheel speed sensor 238. Each of the sensors may include a signal transducer configured to sense a transmitted signal, or component of a transmitted signal. In alternative aspects, fewer of more sensors and/or actuators may be coupled to the drive system 118 for use in controlling the drive system 1 8.
The engine speed sensor 228 and the transmission speed sensor
230 may be coupled to the engine rotating shaft 210 and the gear rotating shaft 212, respectively. Each speed sensor 228 and 230 may be configured to sense a speed of the corresponding shaft 210 and 212. Each speed sensor 228 and 230 may further be configured to sense load, timing data, and/or other data related to the operation of the engine 202 and transmission 204.
The input pressure sensor 232 and the output pressure sensor 234 may be coupled to the input hydraulic conduit 222 and the output hydraulic conduit 224, respectively. The input pressure sensor 232 may be configured to sense a feed pressure of the fluid within the input hydraulic conduit 222, and the output pressure sensor 234 may be configured to sense a return pressure of the fluid within the output hydraulic conduit 224. It will be appreciated that each sensor 232 and 234 may be configured to sense additional parameters, such as, fluid temperature, fluid flow rate, or still other parameters.
The first wheel speed sensor 236 and the second wheel speed sensor 238 may be operatively coupled to the first hydraulic motor 218 and the second hydraulic motor 220, respectively. Each wheel speed sensor 236 and 238 may be configured to sense an output speed of each corresponding motor 218 and 220 being applied to the two idle wheels 120. Each wheel speed sensor 236
and 238 may further be configured to sense load, timing data, and/or other data related to the operation of the first and second hydraulic motors 218 and 220.
FIG. 3 illustrates a schematic of the controller 124, according to an aspect of this disclosure. In this aspect, the controller 124 includes each sensor and actuator located on the disclosed motor grader 102. The controller 124 also includes a data processor 302, a memory 304, a display 306, and an input device 308.
The data processor 302 may be coupled to each of the sensors, the memory 304, the display 306, and the input device 308. The processor 302 may be configured to calculate, determine, and/or select various operating parameters of the motor grader 102 in response to inputs from the sensors, as further described herein. Action may be taken in response to the data, including modifying the fluid pressure within the hydraulic drive assembly 206, modifying an engine speed, commencing an operation, or still other responses. Examples of processors include computing devices and/or dedicated hardware as defined herein, but are not limited to, one or more central processing units and microprocessors.
The memory 304 may include random access memory (RAM), read-only memory (ROM), or both. The memory 304 may store computer executable code including, for example, at least one algorithm for calculating drive system 118 operating parameters and at least one algorithm for selecting a control configuration for the hydraulic fluid pump 216. The memory 304 may also store data and information, as described herein, which may be provided to the processor 302 when calculating the drive system 118 operating parameters, including data received from each of the sensors.
The display 306 may be located on the motor grader 102, remotely from the motor grader 102, or combinations thereof, and configured to display various data to an operator relating to the temperature, pressure, flow rate, or still other parameters of the drive system 1 18. The display 306 may include, but is not limited to, cathode ray tubes (CRT), light-emitting diode display (LED), liquid crystal display (LCD), organic light-emitting diode display (OLED), or a plasma display panel (PDP). Such displays can also be touchscreens and may incorporate aspects of the input device 308. The display
306 may also include a transceiver that communicates over a communication channel.
Referring to FIGS. 1 through 3, during operation of the motor grader 102, energy is produced by the engine 202 and transferred to the idle wheels 120 and the drive wheels 122, as described above. The transferred energy produces a speed of the idle wheels 120 and a speed of the drive wheels 122. Depending on the work application being performed, the speed of the idle wheels 120 and the speed of the drive wheels 22 may be different. For example, during an operation which requires a significant force to be applied by the motor grader 02, such as the blade 112 engaging a significant amount of ground material, the speed of the drive wheels 122 may be greater than the speed of the idle wheels 120. Conversely, the speed of the idle wheels 120 may be greater than the speed of the drive wheels 122 when the motor grader 102 is not engaged in performing a grading operation or other operation requiring significant force.
The difference in speed between the idle wheels 120 and the drive wheels 122 may produce at least two different situations. A first situation being when the speed of the drive wheels 122 is greater than the speed of the idle wheels 120. Since the speed of the idle wheels 120 is less than the speed of the drive wheels 122, the idle wheels 120 may produce a drag force on the motor grader 102. The drag force produced by each idle wheel 120 may drive the first and second hydraulic motors 218, causing the pressure of the fluid within the output hydraulic conduit 224 to increase,
A second situation may occur when the speed of the idle wheels 120 is greater than the speed of the drive wheels 122. Since the speed of the idle wheels 120 is greater than the speed of the drive wheels 122, a slippage may occur, such that the idle wheels 120 may rotate at a greater speed than a speed of the motor grader 102. Drag and slippage conditions may increase vehicle wear, thereby decreasing the expected life of the motor grader 102, cause unintended movement of the motor grader 102, such as movement of the vehicle contrary to operator control, or cause other conditions that could affect the performance of the motor grader 02.
The controller 124 may be configured to control the operation of the hydraulic drive assembly 206 to avoid or minimize the occurrence of a drag
or slip condition. In an aspect of this disclosure, the processor 302 utilizes values sensed by each of the sensors to select a control configuration for the fluid pump 216 using algorithms and other data or information stored in memory 304. The data and information stored in memory 304 may include physical parameters of the components of the motor grader 102, properties of the fluid within the hydraulic drive assembly 206, predetermined values (i.e. determined prior to operation of the motor grader 102), or other relevant information for controlling the operation of the hydraulic drive assembly 206. The data or information stored in memory 304 may be adjusted by an operator through the input device 308.
The predetermined values stored in memory 304 may include, for example, a predetermined speed ratio and a predetermined pressure ratio. The predetermined speed ratio may include a desired speed ratio between the speed of the drive wheels 122 and the speed of the idle wheels 120, The predetermined pressure ratio may include a ratio between the pressure of the fluid within the input hydraulic conduit 222 and the pressure of the fluid within the output hydraulic conduit 224. In an alternative aspect, the memory 304 may further store a predetermined pressure delta. The predetermined pressure delta may include a pressure value representing a difference between the pressure of the fluid within the input hydraulic conduit 222 and the pressure of the fluid within the output hydraulic conduit 224.
The control configuration of the fluid pump 216 may include at least a first control or pressure control configuration, a second control or speed control configuration, and a third control or neutral control configuration. In the first control configuration, the processor 302 may generate an output signal to control the fluid pump 216, via the pump actuator 226, to increase the pressure of the fluid within the input hydraulic conduit 222. In the second control configuration, the processor 302 may generate an output signal to control the fluid pump 216, via the pump actuator 226, to decrease the pressure of the fluid within the input hydraulic conduit 222. In the third control configuration, the processor 302 may generate an output signal to control the fluid pump 216, via the pump actuator 226, to maintain the current pressure of the fluid within the input hydraulic conduit 222. In alternative aspect, other control configurations
may be utilized to control, for example, the first hydraulic motor 218 and the second hydraulic motor 220.
The processor 302 may select a control configuration based on at least an input from the input pressure sensor 232 and the output pressure sensor 234. For example, if the ratio between the pressure of the fluid within the input hydraulic conduit 222 and the pressure of the fluid within the output hydraulic conduit 224 is less than the predetermined pressure threshold ratio, then the processor 302 may select the first control configuration. Alternatively, if the difference between the pressure of the fluid within the input hydraulic conduit 222 and the pressure of the fluid within the output hydraulic conduit 224 is less than a predetermine pressure delta then the processor 302 may select the first control configuration. The first control configuration would increase the pressure of the fluid within the input hydraulic conduit 222. The pressure may be increased until the ratio or the difference between the pressure of the fluid within the input hydraulic conduit 222 and the pressure of the fluid within the output hydraulic conduit 224 meets or exceeds the predetermined pressure ratio or the predetermined pressure delta, respectively. Thereafter, the processor 302 may select the third control configuration to maintain the current pressure of the fluid within the input hydraulic conduit 222.
Another example of the processor 302 selecting a control configuration may include a selection based on input from at least the transmission speed sensor 230 and the first wheel speed sensor 236 or the second wheel speed sensor 238. For example, if the ratio between the speed of the drive wheels 122 and the speed of the idle wheels 120 is less than the predetermined speed threshold, then the processor 302 may select the second control configuration. This would decrease the pressure of the fluid within the input hydraulic conduit 222, The pressure may be decreased until the ratio between the speed of the drive wheels 122 and the speed of the idle wheels 120 meets or exceeds the predetermined speed ratio. Thereafter, the processor 302 may select the third control configuration to maintain the current pressure of the fluid within the input hydraulic conduit 222.
In an aspect of this disclosure, the predetermined pressure threshold ratio may be greater than 1.0. Therefore, if the pressure of the fluid within the input hydraulic conduit 222 is less than the pressure of the fluid
within the output hydraulic conduit 224, then the first control configuration is selected by the processor 302 and the pressure within the input hydraulic conduit 222 is increased.
In an aspect of this disclosure, the predetermined speed threshold may be greater than 1.0. Therefore, if the speed of the drive wheels 122 is less than the speed of the idle wheels 120, then the second control configuration is selected by the processor 302 and the pressure within the input hydraulic conduit 222 is decreased.
Industrial Applicability
FIG. 4 illustrates a control flow diagram 400 used by the controller 124 to control the dri ve system 118, according to an aspect of this disclosure. A control algorithm configured to perform each of the blocks of the control flow diagram 400 may be stored in memory 304 and implemented by the processor 302. The control algorithm may employ a closed loop integral control with a feed forward command of the predetermined speed ratio. The input to an integrator may be determined by the predetermined pressure ratio. Each of the blocks may be performed during the operation of the motor grader 102.
At block 402, the controller 124 may sense the fluid pressure within the input hydraulic conduit 222 and the output hydraulic conduit 224 via the input pressure sensor 232 and the output pressure sensor 234, respectively. At block 404, a calculated pressure ratio between the fluid pressure within the input hydraulic conduit 222 and the fluid pressure within the output hydraulic conduit 224 may be computed. The sensed fluid pressures in the input hydraulic conduit 222 and the output hydraulic conduit 224 and the calculated pressure ratio may be stored in memory 304.
At block 406, the calculated pressure ratio from block 404 is compared to the predetermined pressure ratio. If the calculated pressure ratio is determined to be below the predetermined pressure ratio, the processor 302 continues to block 408. At block 408, the processor 302 may select the first control configuration, which increases the fluid pressure within the input hydraulic conduit 222, After the first control configuration has been selected, the processor 302 may repeat blocks 402, 404, and 406.
If the calculated pressure ratio is above the predetermined pressure ratio, the processor 302 continues to block 410. At block 410, the speed of the drive wheels 122 is sensed via the transmission speed sensor 230, and the speed of the idle wheels 120 is sensed via the first wheel speed sensor 236 and the second wheel speed sensor 238. At block 412, a calculated speed ratio between the speed of the drive wheels 122 and the speed of the idle wheels 120 may be computed. The sensed wheel speeds and the calculated speed ratio may be stored in memory 304.
At block 414, the calculated speed ratio from block 4 2 is compared to the predetermined speed ratio. If the calculated speed ratio is determined to be below the predetermined speed ratio, the processor 302 continues to block 416. At block 416, the processor 302 may select the second control configuration, which decreases the fluid pressure within the input hydraulic conduit 222, After the second control configuration has been selected, the processor 302 may return to block 402.
If the calculated speed ratio is above the predetermined speed ratio, the processor 302 continues to block 418. At block 418, the processor 302 may select the third control configuration, which maintains the current fluid pressure within the input hydraulic conduit 222. After the third control configuration has been selected, the processor 302 may return to block 402.
Referring to FIGS. 1 to 4, the present disclosure provides a system and method for controlling a machine 100, such as a motor grader 102. The motor grader 102 includes a controller 124 and a drive system 118 which has a hydraulic drive assembly 206. The controller 124 uses data stored in memory 304, such as a predetermined pressure ratio and a predetermined speed ratio, data from the sensors, data input by an operator, engine control parameters, or other information, to control the motor grader 102.
The controller 124 facilitates operator control of the motor grader 102 by selecting an appropriate control configuration for the hydraulic drive assembly 206. The control configuration is selected based on information received from the multiple sensors coupled to the drive system 1 18. The sensed information may include wheel speeds and fluid pressures, or other engine operating parameters. The control configuration may be selected to avoid, for example, a negative pressure error, which means that the driving wheels 122 are
overrunning the idle wheels 120 and driving the first and second hydraulic motors 218 and 220 (a condition referred to as "retarding") causing an overall loss in efficiency and drawbar force. Conversely, the control configuration may be selected to avoid, for example, a slippage condition, which means that the speed of the idle wheels 120 is greater than the speed of the driving wheels 122, which may impact operator control of the motor grader 102. In an aspect of this disclosure, the speed of the idle wheels 120 may be controlled to match the speed of the driving wheels 122.
It will be appreciated that the foregoing description provides examples of the disclosed system and method. However, it is contemplated that other implementations of the disclosure may differ in detail from the foregoing examples. All references to the disclosure or examples thereof are intended to reference the particular example being discussed at that point and are not intended to imply any limitation as to the scope of the disclosure more generally. Ail language of distinction and disparagement with respect to certain features is intended to indicate a lack of preference for those features, but not to exclude such from the scope of the disclosure entirely unless otherwise indicated.
Claims
1. A controller (124) comprising:
a first sensor (236) configured to sense a speed of a first set of wheels (122), the first set of wheels (122) being coupled to an engine (202) such that power output from the engine (202) rotates the first set of wheels;
a second sensor (232) configured to sense a feed pressure of a fluid within a first conduit (222), the first conduit (222) connecting an output from a fluid pump (216) to an input to at least one motor (218), wherein the at least one motor (218) is coupled to a second set of wheels (120) such that power output from the at least one motor (218) rotates the second set of wheels (120), a third sensor (232) configured to sense a return pressure of the fluid within a second conduit (224), the second conduit (224) connecting an output of the at least one motor (218) to an input of the fluid pump (216);
a fourth sensor (232) configured to sense a speed of the second set of wheels (120); and
a processor (302) configured to select one of a plurality of control configurations for the fluid pump (216) based on a ratio between the feed pressure and the return pressure, and further based on a ratio between the speed of the first set of wheels (122) and the speed of the second set of wheels ( 120).
2. The controller (124) of claim 1, wherein the controller (124) is configured to generate an output signal configured to transition the fluid pump (216) to the one of the plurality of control configurations.
3. The controller (124) of claim 2, wherein the plurality of control configurations includes a first control configuration and a second control configuration, wherein the first control configuration is selected if the ratio of the feed pressure to the return pressure is less than a predetermined pressure threshold ratio, and wherein the second control configuration is selected if the ratio of the speed of the first set of wheels to the speed of the second set of wheels is less than a predetermined speed threshold.
4. The controller (124) of claim 3, wherein the feed pressure is increased by increasing a pump displacement when the first control
configuration is selected, and wherein the speed of the second set of wheels is decreased by decreasing the pump displacement when the second control configuration is selected.
5. The controller (124) of claim 3, wherein the predetermined pressure threshold ratio is greater than a ratio of 1.0.
6. The controller (124) of claim 1, wherein the at least one motor (218) includes at least one of a variable displacement motor (218), a fixed di splacement motor (218), and a two speed motor (218).
7. A method for controlling a speed of a vehicle comprising: sensing a speed of a first set of wheels (122), the first set of wheels ( 122) being coupled to an engine (202) such that power output from the engine (202) rotates the first set of wheels (122);
sensing a feed pressure of a fluid within a first conduit (222), the first conduit (222) connecting an output from a fluid pump (216) to an input to an at least one motor (218), wherein the at least one motor (218) is coupled to a second set of wheels ( 20) such that power output from the at least one motor (218) rotates the second set of wheels (120);
sensing a return pressure of the fluid within a second conduit (224), the second conduit (224) connecting an output of the at least one motor (218) to an input to the fluid pump (216);
sensing a speed of the second set of wheels (120); and
selecting a control configuration for the fluid pump (216) based on a ratio between the feed pressure and the return pressure, and further based on a ratio between the speed of the first set of wheels (122) and the speed of the second set of wheels (120).
8. The method of claim 7, further comprising: generating an output signal to control the fluid pump (216) to operate according to the control configuration.
9. The method of claim 8, wherein the control configuration includes a first control configuration and a second control configuration, wherein the first control configuration is selected if the ratio of the feed pressure to the return pressure is less than a predetermined pressure threshold ratio, and wherein the second control configuration is selected if the ratio of the speed of the first set of wheels to the speed of the second set of wheels is below a predetermined speed threshold.
pressure of the fluid; and
if the second control configuration is selected, decreasing the feed pressure of the fluid.
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE112016005120.4T DE112016005120T5 (en) | 2015-12-07 | 2016-12-05 | Pressure and speed control for a vehicle |
| CN201680070028.XA CN108290497B (en) | 2015-12-07 | 2016-12-05 | Pressure and speed control for a vehicle |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US14/960,749 | 2015-12-07 | ||
| US14/960,749 US9702458B2 (en) | 2015-12-07 | 2015-12-07 | Pressure and speed control for a vehicle |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| WO2017100133A1 true WO2017100133A1 (en) | 2017-06-15 |
Family
ID=58798994
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/US2016/064991 Ceased WO2017100133A1 (en) | 2015-12-07 | 2016-12-05 | Pressure and speed control for a vehicle |
Country Status (4)
| Country | Link |
|---|---|
| US (1) | US9702458B2 (en) |
| CN (1) | CN108290497B (en) |
| DE (1) | DE112016005120T5 (en) |
| WO (1) | WO2017100133A1 (en) |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CA3149665A1 (en) * | 2019-08-07 | 2021-02-11 | Univerco (1978) Inc. | Tractor-assisted multi-row harvester for root vegetables |
| DE102020216359A1 (en) | 2020-12-21 | 2022-06-23 | Robert Bosch Gesellschaft mit beschränkter Haftung | Method for determining the temperature of a transmission |
| FR3123832A1 (en) * | 2021-06-11 | 2022-12-16 | Psa Automobiles Sa | VEHICLE WITH CONTROLLED HYDRAULIC TRANSMISSION CIRCUIT FOR TORQUE DISTRIBUTION BETWEEN TRAINS |
| US20240391526A1 (en) | 2023-05-24 | 2024-11-28 | Caterpillar Inc. | Inertial Motion Unit Based Total Machine Turning Angle |
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| JPS63258223A (en) * | 1987-04-16 | 1988-10-25 | Takayuki Miyao | Four-wheel driving system |
| JPH06156104A (en) * | 1992-11-24 | 1994-06-03 | Komatsu Ltd | Four-wheel drive system for large dump trucks |
| JPH08230501A (en) * | 1994-12-27 | 1996-09-10 | Kayaba Ind Co Ltd | Hydraulic drive |
| US20010001187A1 (en) * | 1997-07-22 | 2001-05-17 | Kazuhiko Yano | Driving system for a working vehicle |
| US20100044060A1 (en) * | 2007-03-29 | 2010-02-25 | Komatsu Ltd. | Motor grader |
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| US4183419A (en) * | 1978-05-30 | 1980-01-15 | Deere & Company | Hydrostatic front wheel drive system |
| US4177870A (en) | 1978-05-30 | 1979-12-11 | Deere & Company | Hydrostatic front wheel drive system |
| US4444286A (en) | 1982-05-13 | 1984-04-24 | Sundstrand Corporation | Torque-control with overspeed regulation and method of controlling a hydrostatic drive |
| US4635743A (en) * | 1984-04-12 | 1987-01-13 | Dresser Industries, Inc. | Vehicle front wheel assist drive overspeed control system |
| JPH0735879Y2 (en) * | 1988-11-18 | 1995-08-16 | 三菱重工業株式会社 | Front and rear wheel drive vehicle drive control device |
| US5361208A (en) | 1990-12-06 | 1994-11-01 | Caterpillar Inc. | Supplemental front wheel drive control system and method |
| US5147010A (en) | 1990-12-06 | 1992-09-15 | Caterpillar Inc. | Method and apparatus for controlling a supplemental vehicle drive in response to slip in a main vehicle drive |
| WO1994012363A1 (en) | 1992-11-24 | 1994-06-09 | Kabushiki Kaisha Komatsu Seisakusho | Four-wheel drive device for a large dump truck |
| US6135231A (en) * | 1998-04-27 | 2000-10-24 | Sauer Inc. | Method and means for providing a steer-assist and anti-spin system for hydrostatically propelled vehicles |
| CA2282821C (en) | 1999-09-17 | 2007-11-27 | Champion Road Machinery Limited | All wheel drive for motor grader |
| US6644429B2 (en) | 2002-01-28 | 2003-11-11 | Deere & Co | Hydrostatic auxiliary drive system |
| DE10211799A1 (en) | 2002-03-16 | 2003-10-02 | Deere & Co | Drive system of a work vehicle |
| DE102008027333A1 (en) | 2008-06-07 | 2009-12-31 | Cnh Baumaschinen Gmbh | Control arrangement for vehicles with hydrostatic auxiliary drive |
| US8051916B2 (en) | 2008-07-24 | 2011-11-08 | Caterpillar Inc. | Rear wheel drive assist for a wheel tractor scraper |
| CN104768784B (en) * | 2012-11-09 | 2017-08-04 | 沃尔沃卡车集团 | Vehicle drive train control method |
| FR3004148B1 (en) * | 2013-04-04 | 2017-04-28 | Poclain Hydraulics Ind | HYDRAULIC TRANSMISSION DEVICE |
-
2015
- 2015-12-07 US US14/960,749 patent/US9702458B2/en active Active
-
2016
- 2016-12-05 CN CN201680070028.XA patent/CN108290497B/en active Active
- 2016-12-05 WO PCT/US2016/064991 patent/WO2017100133A1/en not_active Ceased
- 2016-12-05 DE DE112016005120.4T patent/DE112016005120T5/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS63258223A (en) * | 1987-04-16 | 1988-10-25 | Takayuki Miyao | Four-wheel driving system |
| JPH06156104A (en) * | 1992-11-24 | 1994-06-03 | Komatsu Ltd | Four-wheel drive system for large dump trucks |
| JPH08230501A (en) * | 1994-12-27 | 1996-09-10 | Kayaba Ind Co Ltd | Hydraulic drive |
| US20010001187A1 (en) * | 1997-07-22 | 2001-05-17 | Kazuhiko Yano | Driving system for a working vehicle |
| US20100044060A1 (en) * | 2007-03-29 | 2010-02-25 | Komatsu Ltd. | Motor grader |
Also Published As
| Publication number | Publication date |
|---|---|
| CN108290497B (en) | 2021-09-28 |
| US9702458B2 (en) | 2017-07-11 |
| US20170159811A1 (en) | 2017-06-08 |
| DE112016005120T5 (en) | 2018-08-02 |
| CN108290497A (en) | 2018-07-17 |
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