WO2017049904A1 - 一种陶瓷烘干装置 - Google Patents

一种陶瓷烘干装置 Download PDF

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Publication number
WO2017049904A1
WO2017049904A1 PCT/CN2016/081094 CN2016081094W WO2017049904A1 WO 2017049904 A1 WO2017049904 A1 WO 2017049904A1 CN 2016081094 W CN2016081094 W CN 2016081094W WO 2017049904 A1 WO2017049904 A1 WO 2017049904A1
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WO
WIPO (PCT)
Prior art keywords
transmission mechanism
shaft
drying
frame
ceramic
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Application number
PCT/CN2016/081094
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English (en)
French (fr)
Inventor
陈联社
柯国镇
胡大宛
尹强
承忠
吴嘉猛
朱树兵
柯勇
Original Assignee
福建省晋江市佶龙机械工业有限公司
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Application filed by 福建省晋江市佶龙机械工业有限公司 filed Critical 福建省晋江市佶龙机械工业有限公司
Publication of WO2017049904A1 publication Critical patent/WO2017049904A1/zh

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    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26—DRYING
    • F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B15/00—Machines or apparatus for drying objects with progressive movement; Machines or apparatus with progressive movement for drying batches of material in compact form
    • F26B15/10—Machines or apparatus for drying objects with progressive movement; Machines or apparatus with progressive movement for drying batches of material in compact form with movement in a path composed of one or more straight lines, e.g. compound, the movement being in alternate horizontal and vertical directions
    • F26B15/12—Machines or apparatus for drying objects with progressive movement; Machines or apparatus with progressive movement for drying batches of material in compact form with movement in a path composed of one or more straight lines, e.g. compound, the movement being in alternate horizontal and vertical directions the lines being all horizontal or slightly inclined
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26—DRYING
    • F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B25/00—Details of general application not covered by group F26B21/00 or F26B23/00
    • F26B25/02—Applications of driving mechanisms, not covered by another subclass

Definitions

  • the invention relates to the field of daily-use ceramic production equipment, in particular to a ceramic drying device.
  • the production of ceramics includes the processes of refining, rolling, drying, trimming, etc.
  • the raw materials of the mud are first sent to the smelting machine, squeezed by the spiral blades and air is removed to form a compact mud, the slab It is automatically fed into the mold, rolled into a shape of a porcelain by a roll forming device, then dried in a drying device, and then sent to the trimming device for finishing treatment.
  • the existing ceramic rolling forming production line only includes one dryer, and the porcelain blank is transferred to the trimming device after being dried once.
  • the production line, the porcelain blank is not uniformly dried, easily deformed, affecting the quality of the ceramic product, and the porcelain blank When the mold is dry, shrinkage occurs, which causes cracks and deformation of the porcelain blank.
  • the mold is demolded and the secondary drying method is used. This production mode has low production efficiency, and the porcelain billet turnover is large, and the automatic production cannot be achieved.
  • One object of the present invention is to provide a ceramic drying apparatus.
  • a ceramic drying device includes a first transmission mechanism, a first drying system, a second transmission mechanism, a second drying system, and a transfer device, and the second transmission mechanism is disposed in parallel to the side of the first transmission mechanism
  • the first drying system and the second drying system are respectively disposed above the first transmission mechanism and the second transmission mechanism
  • the transfer device is disposed above the first drying system
  • the second transmission mechanism includes a frame and
  • the circular transmission rails arranged on the frame are uniformly arranged on the transmission rails with a plurality of hanging blues, each of which comprises at least one positioning unit.
  • the hanging blue comprises a plurality of positioning units
  • the plurality of positioning units are horizontally perpendicular to the transmission rails.
  • the first turning device and the second turning device are disposed on the frame above the second drying system and above the second transmission mechanism, and the first turning device and the second turning device respectively comprise two movable devices mounted on the upper side of the transmission rail.
  • the tilting shaft and the swinging cylinder on the side frame, the output shaft of the swinging cylinder is the same as the axial direction of the tilting shaft and is fixedly connected with one end of the tilting shaft, and the tilting arm is fixed on the tilting shaft, and the number of the flipping arms is fixed. Positions are distributed correspond to the number and position of the individual distribution unit disposed hanging blue, invert arm perpendicular to the longitudinal direction is fixed to sucker rods, sucker rod free end with a suction cup.
  • the transmission rail of the second transmission mechanism is a vertical annular structure
  • the transmission rail includes two hollow pin roller chains arranged side by side, and the hollow pin of the hollow pin roller chain is movable through the inner pin shaft and the two hollow pins.
  • the ends of the two pin shafts corresponding to the positions of the shaft roller chains are respectively fixedly connected to the ends of the same hanging blue.
  • the vertical ring-shaped transmission rail has a smaller footprint, and the two ends of the hanging blue are movably connected with the hollow pin roller chain through the pin shaft, so that the hanging blue is in the conveying section, especially the curved conveying section of the vertical ring-shaped transmission rail. It can always be level to ensure safe and smooth operation of the porcelain blank.
  • the flip shaft is located at the frame and has a positioning rod parallel to the flip arm, near the end of the positioning rod, Each of the two sides of the flip shaft is fixed with a fixing rod, and the two fixing rods are symmetrically arranged. Before and after the turning shaft rotates, the positioning rods are respectively in contact with the two fixing rods.
  • the flipping arm drives the suction cup to flip
  • the flip angle is difficult to control, and the flip angle is too large or too small, and the flipping stops instantaneously, the stability is poor, and there is sloshing phenomenon.
  • the setting of the structure can accurately obtain the flip angle of 180°. So that the suction cup can accurately reach the position of the porcelain blank before the flipping, and the porcelain blank adsorbed by the suction cup can be accurately positioned, and the stability of the flip stop can be improved.
  • the fixed rod is a hydraulic buffer.
  • the positioning rod When the positioning rod is flipped and positioned with the tilting shaft, it is in contact with the oil pressure buffer, and the oil pressure buffer can absorb the rotational momentum of the positioning rod, so as to avoid large vibration of the porcelain body adsorbed by the frame and the suction cup.
  • the utility model further includes a tumble switch comprising a first cam switch and a second cam switch fixed to the frame, the position of the inverting shaft corresponding to the first cam switch is inherently the first trigger cam, the inverting axis and the second The corresponding position of the cam switch is inherently the second trigger cam.
  • the first trigger cam protrusion is in contact with the first cam switch, and the second trigger cam and the first trigger cam are mounted with a phase difference of 180°.
  • the suction cup When the suction cup is turned 180°, the second triggering cam protrusion is in contact with the second cam switch, triggering the second cam switch to send a signal, the swinging cylinder stops driving the turning shaft to rotate, and the suction cup performs the releasing action, and the porcelain blank falls on the hanging blue.
  • the suction cup rotates 180°, the first trigger cam convex portion contacts the first cam switch, triggers the first cam switch, sends a signal, the swing cylinder stops driving the flip shaft to rotate, the suction cup performs the adsorption action, and the porcelain blank is adsorbed, the structure
  • the flipping position of the suction cup is detected, and on the other hand, the suction action signal of the suction cup is given to realize automatic control.
  • the transfer device includes a mounting frame, an indexing mechanism and a blanking mechanism
  • the indexing mechanism includes a driving motor, an eccentric disk, a rotating link and a first rotating arm
  • the driving motor is fixedly mounted on the mounting frame
  • the driving motor is connected with the eccentric disk
  • the eccentric disk is sequentially connected with the rotating link and the first rotating arm.
  • the first rotating arm is sleeved on a rotating shaft, and the rotating shaft is rotatably fixed to the mounting frame vertically, and the rotating shaft is also inherently second.
  • a rotating arm is fixedly mounted on the second rotating arm.
  • the driving motor drives the eccentric disk
  • the eccentric disk drives the first rotating arm, the rotating shaft and the second rotating arm to rotate by rotating the connecting rod, thereby driving the blanking mechanism on the rotating arm and the porcelain blank taken by the blanking mechanism to rotate by 90°
  • the porcelain blank is transferred to the first turning device station of the second transmission mechanism, and the transfer device has a compact structure and a small footprint, which greatly improves the production efficiency.
  • the blanking mechanism comprises a cylinder fixing seat fixed on the second rotating arm, the lifting cylinder is passed through and fixed on the cylinder fixing seat, the moving direction of the lifting cylinder is downward, and the second piston rod end of the lifting cylinder is fixed.
  • a suction cup holder is installed, at least one set of suction cup assemblies is fixed under the suction cup holder, and a vertical through hole is arranged on each of the cylinder fixing seats on the two sides of the lifting cylinder second piston rod, and the vertical through hole position is fixed on the suction cup fixing frame.
  • Corresponding two guiding rods the two guiding rods respectively pass through two vertical through holes.
  • the lifting cylinder drives the suction cup assembly to move up and down to realize the adsorption and release of the porcelain blank.
  • the structure is simple, and multiple sets of porcelain blank transfer can be realized, thereby improving production efficiency, wherein the guide rod serves as a guide and prevents rotation.
  • the method further includes a basket automatic turning device disposed between the second inverting device and the first inverting device, and the hanging basket
  • the moving inverting device comprises an advancing cylinder fixedly mounted on one side frame, a push rod fixedly connected with the first piston rod of the propulsion cylinder, and a rotatable mounting on the frame above the propulsion cylinder a fulcrum, a first end of the push rod is sleeved on the fulcrum, and a connecting rod assembly is mounted on the fulcrum, the output end of the connecting rod assembly is fixedly connected with a lever, and the lower end surface of the lever is in contact with the hanging basket .
  • the induction switch senses the signal, activates the propulsion cylinder, pushes the first piston rod of the cylinder to push out, pushes the push rod to swing around the support shaft, and the support shaft drives the connecting rod assembly to swing.
  • Driving the lever to swing the lever is pressed against the hanging basket, so that the hanging blue is turned over by an angle, and the broken porcelain or material slag in the hanging basket is poured out, and the hanging basket automatically flips the device to avoid the retention of the residue in the hanging blue. , which in turn affects the production work, which ensures the stable operation of the production system and improves the production efficiency.
  • Another object of the present invention is to provide a ceramic production line.
  • a ceramic production line comprising the ceramic drying apparatus of the present invention.
  • the porcelain blank is transported into the first drying system by the first transmission mechanism, and the first turning device station is transferred to the second transmission mechanism by the transfer device after being rotated by 90° after incomplete drying.
  • the first turning device adsorbs the porcelain blank and turns it over 180°, then places it on the hanging blue mounting unit, and conveys it into the second drying system by the annular driving rail, performs the second complete drying, and the dried porcelain blank is transported to
  • the second inverting device station is flipped by the second inverting device to rotate it by 180°, and then the porcelain blank is transferred to the next process, the ceramic drying device passes through the first transmission mechanism and the first drying system, the second transmission
  • the mechanism and the second drying system process the ceramic blank in a stepwise manner, and the first drying system performs incomplete drying to prevent the porcelain blank from shrinking due to excessive drying in the mold of the first transmission mechanism, thereby causing the porcelain blank Cracking, deformation and other defects, and when not completely dried, the porcelain blank is more likely to escape the mold on the first transmission mechanism,
  • FIG. 1 is a schematic front view of a preferred embodiment of the present invention, excluding a first transmission mechanism and a first drying system;
  • FIG. 2 is a schematic top plan view of a preferred embodiment of the present invention.
  • FIG. 3 is a schematic top plan view of a first inverting device according to a preferred embodiment of the present invention.
  • Figure 4 is a schematic cross-sectional view of the Figure 3 along line A-A of the present invention.
  • FIG. 5 is a right side structural view of a first inverting device according to a preferred embodiment of the present invention.
  • FIG. 6 is a schematic structural view of a first inverting device after a flipping operation according to a preferred embodiment of the present invention
  • Figure 7 is a partial cross-sectional view showing a top view of a transmission rail according to a preferred embodiment of the present invention.
  • Figure 8 is a front view showing the structure of a transfer device according to a preferred embodiment of the present invention.
  • FIG. 9 is a top plan view showing the transfer device of the preferred embodiment of the present invention in a first transmission mechanism station
  • FIG. 10 is a top plan view showing the structure of the first inverting device of the second transmission mechanism of the transfer device according to a preferred embodiment of the present invention.
  • FIG. 11 is a front view showing the structure of a basket automatic turning device according to a preferred embodiment of the present invention.
  • FIG. 12 is a schematic left side view of a basket automatic turning device according to a preferred embodiment of the present invention.
  • Figure 13 is a schematic view showing the dumping state of the automatic basket reversing device according to a preferred embodiment of the present invention.
  • a ceramic drying device includes a first transmission mechanism 1, a first drying system 10, a second transmission mechanism 2, a second drying system 20, and a transfer device 3,
  • the second transmission mechanism 2 is disposed in parallel on the side of the first transmission mechanism 1.
  • the first drying system 10 and the second drying system 20 are respectively disposed above the first transmission mechanism 1 and the second transmission mechanism 2, and the transfer device 3 is disposed above the first drying system 10,
  • the second transmission mechanism 2 includes a frame 21 and an annular transmission rail 22 disposed on the frame 21.
  • the transmission rail 22 is uniformly arranged with a plurality of hanging blues 23, each The hanging blue 23 includes at least one positioning unit 230.
  • the plurality of positioning units 230 are arranged horizontally perpendicular to the direction of the transmission rail 21, and are located outside the second drying system 20 and the second transmission mechanism.
  • the upper frame 21 is provided with a first inverting device 4 and a second inverting device 5, and the first inverting device 4 and the second inverting device 5 each include a tilting shaft that is erected on the two side frames 21 above the driving rail 22. 41 and the swing cylinder 42, the output shaft 421 of the swing cylinder 42 is axially the same as the tilt shaft 41 and The inverting shaft 41 is fixedly connected at one end, and the inverting arm 43 is fixed on the inverting shaft 41.
  • the number and distribution position of the inverting arm 43 correspond to the number and distribution position of the positioning unit 230 of the single hanging blue 23, and the inverting arm 43 is upward.
  • a longitudinally vertical suction cup 44 is fixed, and a suction cup 45 is provided at the free end of the suction rod 44.
  • the transmission rail 22 of the second transmission mechanism 2 is a vertical annular structure, and the transmission rail 22 includes two juxtaposed hollow pin roller chains 221, and the hollow pin rollers 221 of the hollow pin roller chain 221 are movable through the inner pin 223.
  • the two ends of the two pin shafts 223 corresponding to the positions of the two hollow pin roller chains 221 are respectively fixedly connected to the two ends of the same hanging blue 23 respectively.
  • the inverting shaft 41 is disposed at a position of the positioning rod 46 parallel to the inverting arm 43 at the frame 21, and a fixing rod 461 is fixed to the frame 21 near the end of the positioning rod 46 and the two sides of the inverting shaft 41.
  • the two fixing rods 461 are symmetrically arranged. Before and after the turning shaft 41 is rotated, the positioning rods 46 are respectively in contact with the two fixing rods 461.
  • the fixed rod 461 is a hydraulic buffer.
  • a tumbler switch 47 that includes a first cam switch 471 and a second cam switch 473 that are fixed to the frame 21, and the position of the inversion shaft 41 corresponding to the first cam switch 471 is inherently the first trigger cam 472, The position of the inversion shaft 41 corresponding to the second cam switch 473 is inherently the second trigger cam 474.
  • the first trigger cam 472 is in contact with the first cam switch 471, and the second trigger cam 474 is mounted on the first trigger cam 472.
  • the phase difference is 180°.
  • the transfer device 3 includes a mounting bracket 30, an indexing mechanism 31, and a take-up mechanism 32
  • the indexing mechanism 31 includes a driving motor 311, an eccentric disk 312, a rotating link 313 and a first rotating arm 314.
  • the driving motor 311 is fixedly mounted on the mounting frame 30, and the driving motor 311 is drivingly connected to the eccentric disk 312.
  • the eccentric disk 312 The first rotating arm 314 is fixed to a rotating shaft 315, and the rotating shaft 315 is rotatably fixed to the mounting bracket 30, and the rotating shaft 315 is further provided with a second rotating arm 316.
  • a blanking mechanism 32 is fixedly mounted on the second rotating arm 316.
  • the take-up mechanism 32 includes a cylinder fixing seat 321 fixed to the second rotating arm 316.
  • the cylinder fixing seat 321 passes through and is fixed with a lifting cylinder 322.
  • the lifting cylinder 322 moves downward, and the second piston rod of the cylinder is lifted.
  • a suction cup holder 323 is fixedly mounted on the end of the 3221, and at least one set of suction cup assembly 324 is fixed under the suction cup holder 323.
  • a vertical through hole 3211 is defined in each of the cylinder fixing seats 321 on both sides of the lifting cylinder second piston rod 3221, and the suction cup is fixed.
  • Two guide rods 3231 corresponding to the positions of the vertical through holes 3211 are fixed to the frame 323, and the two guide rods 3231 respectively pass through the two vertical through holes 3211.
  • FIG. 10 to FIG. 13 it further includes a basket automatic turning device 6 disposed between the second inverting device 5 and the first inverting device 4, and the basket automatic inverting device 6 includes a propulsion cylinder 61 and an inductive switch 62.
  • the propulsion cylinder 61 is fixedly mounted on one side frame 21, and a push rod 63 is fixedly connected to the first piston rod 611 of the propulsion cylinder.
  • a rotatable support shaft 64 is further mounted on the frame 21 above the propulsion cylinder 61.
  • the first end portion 631 of the rod 63 is sleeved on the support shaft 64.
  • the support shaft 64 is mounted with a connecting rod assembly 65.
  • the output end of the connecting rod assembly 65 is fixedly connected with a lever 66, and the lower end surface of the lever 66 is closed.
  • the 661 is in contact with the gondola 23.
  • the swinging cylinder 42 is used to drive the inverting shaft 41 and the inverting arm 43 and the suction cup 45 on the inverting shaft 41 to rotate; the suction cup 45 is used for adsorbing and transferring the porcelain blank.
  • the porcelain blank is transported by the first transmission mechanism 1 into the first drying system 10, and after the incomplete drying, the first turning device 4 is transferred from the transfer device 3 to the second transmission mechanism 2 by 90° rotation.
  • the suction cup 45 of the first inverting device 4 adsorbs the porcelain blank, and after the swinging cylinder 42 is operated, the suction cup 45 is in the position shown in FIG.
  • the porcelain blank is turned 180°, and the suction cup 45 releases the porcelain blank to place it.
  • the annular drive rail 21 drives the hanging blue 23 forward to a station, and at the same time, the first turning device 4 returns to the original position shown in Figure 4, ready for the entry of the next set of porcelain blanks.
  • the porcelain blank is sequentially subjected to the second drying system 20 for the second complete drying.
  • the hanging blue 23 is run to the second inverting device 5
  • the second inverting device 5 flips the porcelain blank from the state shown in FIG. In the state shown in Fig. 6, the other device removes the porcelain blank and transfers it to the next process.
  • the ceramic drying device of the present invention processes the ceramic blank by a first transmission mechanism 1 and a first drying system 10, a second transmission mechanism 2 and a second drying system 20, and the first drying system 10 Incomplete drying is performed to prevent shrinkage of the porcelain blank due to excessive drying in the mold of the first transmission mechanism 1, causing cracks and deformation of the porcelain blank, and the ceramic blank is more likely to escape the first transmission mechanism when not completely dried.
  • the upper mold reduces the cracking of the porcelain blank during the demolding process and improves the ceramic yield.
  • the porcelain billet is rotated 90° and then turned 180° and sent to the second drying system 20, so that the porcelain billet can be more evenly dried and the ceramic yield is high. The quantity is good, and the degree of automation is high, which improves the production efficiency.
  • the transmission rail 22 of the second transmission mechanism 2 is a vertical annular structure, and the transmission rail 22 includes two parallel hollows.
  • the pin roller chain 221, the hollow pin roller chain 221 and the equally spaced hollow pins 222 are movably threaded through the inner pin shaft 223, and the two pin shafts 223 corresponding to the position of the two pin shafts 221 are respectively adjacent to the inner end.
  • the two ends of the same hanging blue 23 are fixedly connected; in order to make the suction cup 45 reverse position and improve the stability of the reverse stop, preferably, the flip shaft 41 is located at the frame 21 with a positioning rod 46 parallel to the flip arm 43.
  • a fixing rod 461 is fixedly disposed on the frame 21 near the end of the positioning rod 46 and the two sides of the inverting shaft 41.
  • the two fixing rods 461 are symmetrically disposed. Before and after the turning shaft 41 rotates, the positioning rods 46 are respectively in contact with the two fixing rods 461; The porcelain blank adsorbed by the frame 21 and the suction cup 45 generates a large vibration when flipped.
  • the fixing rod 461 is a hydraulic buffer; for automatic control, preferably, the tumbler switch 47 is further included, and the tumbler switch 47 includes a fixing First convex on the frame 21
  • the wheel switch 471 and the second cam switch 473, the position of the inversion shaft 41 corresponding to the first cam switch 471 is inherently the first trigger cam 472, and the position of the inversion shaft 41 corresponding to the second cam switch 473 is inherently the second trigger cam.
  • the first trigger cam 472 convex portion is in contact with the first cam switch 471 before the flipping, and the second trigger cam 474 and the first trigger cam 472 are installed with a phase difference of 180°; in order to make the structure compact, the footprint is small, and the production is greatly improved.
  • the transfer device 3 includes a mounting bracket 30, an indexing mechanism 31, and a take-up mechanism 32.
  • the indexing mechanism 31 includes a drive motor 311, an eccentric disk 312, a rotating link 313, and a first rotating arm 314.
  • the driving motor 311 is fixedly mounted on the mounting bracket 30, and the driving motor 311 is drivingly connected to the eccentric disk 312.
  • the eccentric disk 312 is sequentially connected to the rotating link 313 and the first rotating arm 314, and the first rotating arm 314 is fixed to the first rotating arm 314.
  • the rotating shaft 315, the rotating shaft 315 is rotatably fixed to the mounting frame 30, and the rotating shaft 315 is further provided with a second rotating arm 316.
  • the second rotating arm 316 is fixedly mounted with a blanking mechanism 32; in order to simplify the structure and improve production efficiency , preferably, the blanking mechanism 3 2 includes a cylinder fixing seat 321 fixed to the second rotating arm 316.
  • the cylinder fixing seat 321 passes through and is fixed with a lifting cylinder 322.
  • the moving direction of the lifting cylinder 322 is downward, and the end of the lifting cylinder second piston rod 3221 is fixedly mounted.
  • a basket automatic turning device 6 between the device 5 and the first turning device 4 the basket automatic turning device 6 includes an advancing cylinder 61 and an inductive switch 62 fixedly mounted on one side frame 21, a push rod 63 is fixedly connected to the first piston rod 611 of the propulsion cylinder, and a rotatable support shaft 64 is further mounted on the frame 21 above the propulsion cylinder 61.
  • the first end portion 631 of the push rod 63 is sleeved on the support shaft 64.
  • Mounted on the support shaft 64 There is a link assembly 65.
  • the output end of the link assembly 65 is fixedly coupled to a lever 66, and the lower end surface 661 of the lever 66 is in contact with the gondola 23.
  • the first transmission mechanism 1 and the second transmission mechanism 2 are common two-track transmission mechanisms; the other transfer device 3 can also be independently disposed between the first transmission mechanism 1 and the second transmission mechanism 2.
  • the present invention also provides a ceramic production line comprising the ceramic drying apparatus of the present invention.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
  • Drying Of Solid Materials (AREA)

Abstract

一种陶瓷烘干装置，包括第一传动机构(1)、第一烘干系统(10)、第二传动机构(2)、第二烘干系统(20)和移载装置(3)，第二传动机构(2)平行设于第一传动机构(1)的侧方，第一烘干系统(10)、第二烘干系统(20)分别设于第一传动机构(1)和第二传动机构(2)的上方，移载装置(3)设于第一烘干系统(10)的上方，第二传动机构(2)包括机架(21)和设于机架(21)上的环形传动轨(22)，传动轨(22)上均匀架设分布有若干吊蓝(23)，每个吊蓝(23)包括至少一个安置单元(230)，位于第二烘干系统(20)外、第二传动机构(2)上方的机架(21)上设有第一翻转装置(4)和第二翻转装置(5), 第一翻转装置(4)和第二翻转装置(5)均包括活动架设于传动轨(22)上方两侧机架(21)上的翻转轴(41)，翻转轴(41)上固定有横置的翻转臂(43)，翻转臂(43)向上固定有纵向垂直的吸盘杆(44)，吸盘杆(44)自由端设有吸盘(45)。该陶瓷烘干装置，将瓷坯烘干分步处理，第一烘干系统(10)中进行不完全烘干，之后瓷坯旋转90°后翻转180°送入第二烘干系统(20)进行完全烘干，避免了瓷坯在第一传动机构(1)的模具内过度干燥，使瓷坯干燥均匀，陶瓷质量好。

Description

一种陶瓷烘干装置 技术领域
本发明涉及日用陶瓷生产设备领域，特别是指一种陶瓷烘干装置。
背景技术
陶瓷生产包括炼泥、滚压成型、烘干、修边等工艺流程，工作时，先将泥条原料送入炼泥机，经螺旋叶片挤压并抽去空气处理形成致密泥坯，泥坯自动送入模具中，经滚压成型装置滚压呈瓷坯形状后，进入烘干装置进行干燥，再将干燥后的瓷坯送至修边装置进行精修处理。现有陶瓷滚压成型生产线，仅包括一台烘干机，瓷坯经一次干燥后即转移至修边装置，该种生产线，瓷坯干燥不够均匀，易变形，影响陶瓷产品质量，且瓷坯在模具干燥时会产生收缩，从而造成瓷坯开裂、变形等弊病。另有瓷坯经一次烘干后，脱模进行线下二次烘干的生产方式，该种生产方式，生产效率低，瓷坯周转占用地大，且无法达到自动化生产。
发明内容
本发明的目的一在于提供一种陶瓷烘干装置。
一种陶瓷烘干装置，包括第一传动机构、第一烘干系统、第二传动机构、第二烘干系统和移载装置，所述第二传动机构平行设于第一传动机构的侧方，第一烘干系统、第二烘干系统分别设于第一传动机构和第二传动机构的上方，移载装置设于第一烘干系统的上方，所述第二传动机构包括机架和设于机架上的环形传动轨，传动轨上均匀架设分布有若干吊蓝，每个吊蓝包括至少一个安置单元，当吊蓝包括若干安置单元时，若干安置单元沿水平垂直于传动轨的方向排列，位于第二烘干系统外、第二传动机构上方的机架上设有第一翻转装置和第二翻转装置，第一翻转装置和第二翻转装置均包括活动架设于传动轨上方两侧机架上的翻转轴和摆动气缸，摆动气缸的输出轴与翻转轴轴向相同且与翻转轴一端固定连接，翻转轴上固定有横置的翻转臂，翻转臂的数量、分布位置均与单个吊蓝安置单元的数量和分布位置相对应，翻转臂向上固定有纵向垂直的吸盘杆，吸盘杆自由端设有吸盘。
进一步地，第二传动机构的传动轨为立式环形结构，传动轨包括两并列的空心销轴滚子链，空心销轴滚子链等间隔的空心销内活动穿固有销轴，两空心销轴滚子链位置相对应的两销轴靠近内侧的一端分别与同一吊蓝的两端固定连接。立式环形的传动轨，占地面积更小，吊蓝两端通过销轴与空心销轴滚子链活动连接，以便吊蓝在输送区间，特别是立式环形传动轨的弧形输送区间，可始终保持水平状态，确保瓷坯安全、平稳运行。
进一步地，翻转轴位于机架处横设有一与翻转臂平行的定位杆，靠近定位杆末端、 翻转轴两侧的机架上各固定有一固定杆，两固定杆对称设置，翻转轴转动前后，定位杆分别与两固定杆接触。翻转臂带动吸盘翻转时，翻转角度难以控制，易出现翻转角度过大或过小现象，且翻转停止瞬间，稳定性较差，存在晃动现象，该结构的设置，可准确得到180°的翻转角度，以使翻转前吸盘可准确到达瓷坯所在位置，翻转后吸盘吸附的瓷坯可准确落位，另还可提高翻转停止的稳定性。
进一步地，固定杆为油压缓冲器。定位杆随翻转轴翻转定位时，与油压缓冲器接触，油压缓冲器可吸收定位杆旋转动能，避免机架及吸盘吸附的瓷坯产生大的震动。
进一步地，还包括翻转开关，翻转开关包括固定于机架上的第一凸轮开关和第二凸轮开关，翻转轴与第一凸轮开关相对应的位置套固有第一触发凸轮，翻转轴与第二凸轮开关相对应的位置套固有第二触发凸轮，翻转前第一触发凸轮凸部与第一凸轮开关接触，第二触发凸轮与第一触发凸轮安装相位差为180°。吸盘翻转180°时，第二触发凸轮凸部与第二凸轮开关接触，触发第二凸轮开关，发出信号，摆动气缸停止带动翻转轴转动，同时吸盘做释放动作，瓷坯落于吊蓝的安置单元，吸盘回转180°时，第一触发凸轮凸部与第一凸轮开关接触，触发第一凸轮开关，发出信号，摆动气缸停止带动翻转轴回转，吸盘做吸附动作，瓷坯被吸附，该结构一方面检测吸盘的翻转位置，另一方面给出吸盘的吸附动作信号，以实现自动化控制。
进一步地，移载装置包括安装架、转位机构和取坯机构，所述转位机构包括驱动电机、偏心盘、转动连杆和第一转臂，所述驱动电机固定安装于安装架上，驱动电机与偏心盘传动连接，偏心盘依次与转动连杆、第一转臂连接，第一转臂套固于一转轴，转轴可转动地垂直固定于安装架上，转轴上还套固有第二转臂，第二转臂上固定安装有取坯机构。驱动电机驱动偏心盘，偏心盘通过转动连杆带动第一转臂、转轴和第二转臂旋转，进而带动转臂上的取坯机构以及由取坯机构取置的瓷坯旋转90°，将瓷坯移载至第二传动机构的第一翻转装置工位，该移载装置，结构紧凑，占地小，大大提高了生产效率。
进一步地，所述取坯机构包括固定于第二转臂上的气缸固定座，气缸固定座上穿过并固定有提升气缸，提升气缸的运动方向朝下，提升气缸第二活塞杆端部固定安装有吸盘固定架，吸盘固定架下方固定有至少一组吸盘组件，提升气缸第二活塞杆两侧的气缸固定座上各设有一垂直通孔，吸盘固定架上还固定有与垂直通孔位置相对应的两导杆，两导杆分别穿过两垂直通孔。提升气缸带动吸盘组件上下移动，实现瓷坯的吸附与释放，其结构简单，可实现多组瓷坯移载，提高生产效率，其中导杆起导向和防止旋转的作用。
进一步地，还包括设于第二翻转装置与第一翻转装置间的吊篮自动翻转装置，吊篮自 动翻转装置包括推进气缸和感应开关，所述推进气缸固定安装于一侧机架上，一推杆与推进气缸的第一活塞杆固定连接，推进气缸上方的机架上还安装有一可转动的支轴，推杆的第一端部套固于支轴上，所述支轴上安装有一连杆组件，连杆组件的输出端与一拨杆固定连接，拨杆的下端面与吊篮接触。吊篮随传动轨移动到吊篮自动翻转装置工位时，感应开关感应信号，启动推进气缸，推进气缸的第一活塞杆推出，推动推杆绕支轴摆动，支轴带动连杆组件摆动进而带动拨杆摆动，拨杆施压于吊篮，使吊蓝翻转一个角度，把吊篮中破裂的瓷坯或料渣倾倒出，该吊篮自动翻转装置，可避免吊蓝中残物的滞留，进而影响生产工作，其保证了生产系统的稳定运行，提高了生产效率。
本发明的目的二在于提供一种陶瓷生产线。
一种陶瓷生产线，包括本发明所述的陶瓷烘干装置。
本发明陶瓷烘干装置，瓷坯由第一传动机构输送进入第一烘干系统，进行一次不完全烘干后由移载装置旋转90°移载至第二传动机构的第一翻转装置工位，第一翻转装置吸附瓷坯将其翻转180°后放置在吊蓝的安置单元上，由环形传动轨输送进入第二烘干系统，进行二次完全烘干，烘干后的瓷坯输送至第二翻转装置工位，由第二翻转装置吸附将其翻转180°，然后将瓷坯移送至下一工序，该陶瓷烘干装置，通过第一传动机构和第一烘干系统、第二传动机构和第二烘干系统，将瓷坯烘干分步处理，第一烘干系统中进行不完全烘干，避免瓷坯因在第一传动机构的模具内过度干燥而产生收缩，造成瓷坯开裂、变形等弊病，且不完全烘干时，瓷坯更易脱出第一传动机构上的模具，减少脱模过程中瓷坯的破裂，提高陶瓷成品率，瓷坯旋转90°后翻转180°送入第二烘干系统，可使瓷坯干燥更均均，陶瓷产量质量好，另其自动化程度高，提高了生产效率。
附图说明
下面结合附图对本发明陶瓷烘干装置的较佳实施方式作详细的说明，其中：
图1是本发明一种较佳实施方式的不包括第一传动机构和第一烘干系统的主视结构示意图；
图2是本发明一种较佳实施方式的俯视结构示意图；
图3是本发明一种较佳实施方式的第一翻转装置的俯视结构示意图；
图4是本发明图3沿A-A线的断面结构示意图；
图5是本发明一种较佳实施方式的第一翻转装置的右视结构示意图；
图6是本发明一种较佳实施方式的第一翻转装置翻转动作后的结构示意图；
图7是本发明一种较佳方式的传动轨的俯视结构局部剖视图；
图8是本发明一种较佳实施方式的移载装置的主视结构示意图；
图9是本发明一种较佳实施方式的移载装置于第一传动机构工位的俯视结构示意图；
图10是本发明一种较佳实施方式的移载装置于第二传动机构第一翻转装置工位的俯视结构示意图；
图11是本发明一种较佳实施方式的吊篮自动翻转装置主视结构示意图；
图12是本发明一种较佳实施方式的吊篮自动翻转装置左视结构示意图；
图13是本发明一种较佳实施方式的吊篮自动翻转装置倾倒状态示意图。
具体实施方式
如图1至图7所示，一种陶瓷烘干装置，包括第一传动机构1、第一烘干系统10、第二传动机构2、第二烘干系统20和移载装置3，所述第二传动机构2平行设于第一传动机构1的侧方，第一烘干系统10、第二烘干系统20分别设于第一传动机构1和第二传动机构2的上方，移载装置3设于第一烘干系统10的上方，所述第二传动机构2包括机架21和设于机架21上的环形传动轨22，传动轨22上均匀架设分布有若干吊蓝23，每个吊蓝23包括至少一个安置单元230，当吊蓝23包括若干安置单元230时，若干安置单元230沿水平垂直于传动轨21的方向排列，位于第二烘干系统20外、第二传动机构2上方的机架21上设有第一翻转装置4和第二翻转装置5，第一翻转装置4和第二翻转装置5均包括活动架设于传动轨22上方两侧机架21上的翻转轴41和摆动气缸42，摆动气缸42的输出轴421与翻转轴41轴向相同且与翻转轴41一端固定连接，翻转轴41上固定有横置的翻转臂43，翻转臂43的数量、分布位置均与单个吊蓝23的安置单元230的数量和分布位置相对应，翻转臂43向上固定有纵向垂直的吸盘杆44，吸盘杆44自由端设有吸盘45。第二传动机构2的传动轨22为立式环形结构，传动轨22包括两并列的空心销轴滚子链221，空心销轴滚子链221等间隔的空心销222内活动穿固有销轴223，两空心销轴滚子链221位置相对应的两销轴223靠近内侧的一端分别与同一吊蓝23的两端固定连接。翻转轴41位于机架21处横设有一与翻转臂43平行的定位杆46，靠近定位杆46末端、翻转轴41两侧的机架21上各固定有一固定杆461，两固定杆461对称设置，翻转轴41转动前后，定位杆46分别与两固定杆461接触。固定杆461为油压缓冲器。还包括翻转开关47，翻转开关47包括固定于机架21上的第一凸轮开关471和第二凸轮开关473，翻转轴41与第一凸轮开关471相对应的位置套固有第一触发凸轮472，翻转轴41与第二凸轮开关473相对应的位置套固有第二触发凸轮474，翻转前第一触发凸轮472凸部与第一凸轮开关471接触，第二触发凸轮474与第一触发凸轮472安装相位差为180°。
如图8至图10所示，移载装置3包括安装架30、转位机构31和取坯机构32，所述 转位机构31包括驱动电机311、偏心盘312、转动连杆313和第一转臂314，所述驱动电机311固定安装于安装架30上，驱动电机311与偏心盘312传动连接，偏心盘312依次与转动连杆313、第一转臂314连接，第一转臂314套固于一转轴315，转轴315可转动地垂直固定于安装架30上，转轴315上还套固有第二转臂316，第二转臂316上固定安装有取坯机构32。所述取坯机构32包括固定于第二转臂316上的气缸固定座321，气缸固定座321上穿过并固定有提升气缸322，提升气缸322的运动方向朝下，提升气缸第二活塞杆3221端部固定安装有吸盘固定架323，吸盘固定架323下方固定有至少一组吸盘组件324，提升气缸第二活塞杆3221两侧的气缸固定座321上各设有一垂直通孔3211，吸盘固定架323上还固定有与垂直通孔3211位置相对应的两导杆3231，两导杆3231分别穿过两垂直通孔3211。
如图10至图13所示，其还包括设于第二翻转装置5与第一翻转装置4间的吊篮自动翻转装置6，吊篮自动翻转装置6包括推进气缸61和感应开关62，所述推进气缸61固定安装于一侧机架21上，一推杆63与推进气缸的第一活塞杆611固定连接，推进气缸61上方的机架21上还安装有一可转动的支轴64，推杆63的第一端部631套固于支轴64上，所述支轴64上安装有一连杆组件65，连杆组件65的输出端与一拨杆66固定连接，拨杆66的下端面661与吊篮23接触。
本发明陶瓷烘干装置，摆动气缸42用于驱动翻转轴41以及翻转轴41上的翻转臂43和吸盘45旋转；吸盘45用于吸附转移瓷坯。工作时，瓷坯由第一传动机构1输送进入第一烘干系统10，进行一次不完全烘干后由移载装置3旋转90°移载至第二传动机构2的第一翻转装置4工位，如图4所示，第一翻转装置4的吸盘45吸附瓷坯，摆动气缸42动作后，吸盘45于图6所示位置，瓷坯翻转180°，吸盘45释放瓷坯将其置于吊蓝23的安置单元230上，环形传动轨21带动吊蓝23前进一个工位，同时，第一翻转装置4返回原始图如4所示工位，为下一组瓷坯的进入作好准备，如此循环，瓷坯依次第二烘干系统20进行二次完全烘干，当吊蓝23运行至第二翻转装置5处时，第二翻转装置5将瓷坯由图4所示状态翻转至如图6所示状态，供其他装置将瓷坯取出移送至下一工序。
本发明陶瓷烘干装置，通过第一传动机构1和第一烘干系统10、第二传动机构2和第二烘干系统20，将瓷坯烘干分步处理，第一烘干系统10中进行不完全烘干，避免瓷坯因在第一传动机构1的模具内过度干燥而产生收缩，造成瓷坯开裂、变形等弊病，且不完全烘干时，瓷坯更易脱出第一传动机构1上的模具，减少脱模过程中瓷坯的破裂，提高陶瓷成品率，瓷坯旋转90°后翻转180°送入第二烘干系统20，可使瓷坯干燥更均均，陶瓷产量质 量好，另其自动化程度高，提高了生产效率。
本发明陶瓷烘干装置，为使占地面积更小，且瓷坯安全、平稳运行，较佳地，第二传动机构2的传动轨22为立式环形结构，传动轨22包括两并列的空心销轴滚子链221，空心销轴滚子链221等间隔的空心销222内活动穿固有销轴223，两空心销轴滚子链221位置相对应的两销轴223靠近内侧的一端分别与同一吊蓝23的两端固定连接；为使吸盘45翻转位置准确，且提高翻转停止的稳定性，较佳地，翻转轴41位于机架21处横设有一与翻转臂43平行的定位杆46，靠近定位杆46末端、翻转轴41两侧的机架21上各固定有一固定杆461，两固定杆461对称设置，翻转轴41转动前后，定位杆46分别与两固定杆461接触；为避免翻转时机架21及吸盘45吸附的瓷坯产生大的震动，较佳地，固定杆461为油压缓冲器；为实现自动化控制，较佳地，还包括翻转开关47，翻转开关47包括固定于机架21上的第一凸轮开关471和第二凸轮开关473，翻转轴41与第一凸轮开关471相对应的位置套固有第一触发凸轮472，翻转轴41与第二凸轮开关473相对应的位置套固有第二触发凸轮474，翻转前第一触发凸轮472凸部与第一凸轮开关471接触，第二触发凸轮474与第一触发凸轮472安装相位差为180°；为使结构紧凑，占地小，大大提高了生产效率，较佳地，移载装置3包括安装架30、转位机构31和取坯机构32，所述转位机构31包括驱动电机311、偏心盘312、转动连杆313和第一转臂314，所述驱动电机311固定安装于安装架30上，驱动电机311与偏心盘312传动连接，偏心盘312依次与转动连杆313、第一转臂314连接，第一转臂314套固于一转轴315，转轴315可转动地垂直固定于安装架30上，转轴315上还套固有第二转臂316，第二转臂316上固定安装有取坯机构32；为使结构简单，提高生产效率，较佳地，取坯机构32包括固定于第二转臂316上的气缸固定座321，气缸固定座321上穿过并固定有提升气缸322，提升气缸322的运动方向朝下，提升气缸第二活塞杆3221端部固定安装有吸盘固定架323，吸盘固定架323下方固定有至少一组吸盘组件324，提升气缸第二活塞杆3221两侧的气缸固定座321上各设有一垂直通孔3211，吸盘固定架323上还固定有与垂直通孔3211位置相对应的两导杆3231，两导杆3231分别穿过两垂直通孔3211；为保证生产系统稳定运行，提高生产效率，较佳地，还包括设于第二翻转装置5与第一翻转装置4间的吊篮自动翻转装置6，吊篮自动翻转装置6包括推进气缸61和感应开关62，所述推进气缸61固定安装于一侧机架21上，一推杆63与推进气缸的第一活塞杆611固定连接，推进气缸61上方的机架21上还安装有一可转动的支轴64，推杆63的第一端部631套固于支轴64上，所述支轴64上安装有一连杆组件65，连杆组件65的输出端与一拨杆66固定连接，拨杆66的下端面661与吊篮23接触。
本陶瓷烘干装置，第一传动机构1和第二传动机构2均为通用的双轨传动机构；另移载装置3还可独立设于第一传动机构1和第二传动机构2间。
本发明还提供了一种陶瓷生产线，该陶瓷生产线包括本发明所述的陶瓷烘干装置。

Claims (9)

  1. 一种陶瓷烘干装置，其特征在于：包括第一传动机构(1)、第一烘干系统(10)、第二传动机构(2)、第二烘干系统(20)和移载装置(3)，所述第二传动机构(2)平行设于第一传动机构(1)的侧方，第一烘干系统(10)、第二烘干系统(20)分别设于第一传动机构(1)和第二传动机构(2)的上方，移载装置(3)设于第一烘干系统(10)的上方，所述第二传动机构(2)包括机架(21)和设于机架(21)上的环形传动轨(22)，传动轨(22)上均匀架设分布有若干吊蓝(23)，每个吊蓝(23)包括至少一个安置单元(230)，当吊蓝(23)包括若干安置单元(230)时，若干安置单元(230)沿水平垂直于传动轨(21)的方向排列，位于第二烘干系统(20)外、第二传动机构(2)上方的机架(21)上设有第一翻转装置(4)和第二翻转装置(5)，第一翻转装置(4)和第二翻转装置(5)均包括活动架设于传动轨(22)上方两侧机架(21)上的翻转轴(41)和摆动气缸(42)，摆动气缸(42)的输出轴(421)与翻转轴(41)轴向相同且与翻转轴(41)一端固定连接，翻转轴(41)上固定有横置的翻转臂(43)，翻转臂(43)的数量、分布位置均与单个吊蓝安置单元(230)的数量和分布位置相对应，翻转臂(43)向上固定有纵向垂直的吸盘杆(44)，吸盘杆(44)自由端设有吸盘(45)。
  2. 根据权利要求1所述的陶瓷烘干装置，其特征在于：第二传动机构(2)的传动轨(22)为立式环形结构，传动轨(22)包括两并列的空心销轴滚子链(221)，空心销轴滚子链(221)等间隔的空心销(222)内活动穿固有销轴(223)，两空心销轴滚子链(221)位置相对应的两销轴(223)靠近内侧的一端分别与同一吊蓝(23)的两端固定连接。
  3. 根据权利要求1所述的陶瓷烘干装置，其特征在于：翻转轴(41)位于机架(21)处横设有一与翻转臂(43)平行的定位杆(46)，靠近定位杆(46)末端、翻转轴(41)两侧的机架(21)上各固定有一固定杆(461)，两固定杆(461)对称设置，翻转轴(41)转动前后，定位杆(46)分别与两固定杆(461)接触。
  4. 根据权利要求3所述的陶瓷烘干装置，其特征在于：固定杆(461)为油压缓冲器。
  5. 根据权利要求1所述的陶瓷烘干装置，其特征在于：还包括翻转开关(47)，翻转开关(47)包括固定于机架(21)上的第一凸轮开关(471)和第二凸轮开关(473)，翻转轴(41)与第一凸轮开关(471)相对应的位置套固有第一触发凸轮(472)，翻转轴(41)与第二凸轮开关(473)相对应的位置套固有第二触发凸轮(474)，翻转前第一触发凸轮(472)凸部与第一凸轮开关(471)接触，第二触发凸轮(474)与第一触发凸轮(472)安装相位差为180°。
  6. 根据权利要求1所述的陶瓷烘干装置，其特征在于：移载装置(3)包括安装架(30)、 转位机构(31)和取坯机构(32)，所述转位机构(31)包括驱动电机(311)、偏心盘(312)、转动连杆(313)和第一转臂(314)，所述驱动电机(311)固定安装于安装架(30)上，驱动电机(311)与偏心盘(312)传动连接，偏心盘(312)依次与转动连杆(313)、第一转臂(314)连接，第一转臂(314)套固于一转轴(315)，转轴(315)可转动地垂直固定于安装架(30)上，转轴(315)上还套固有第二转臂(316)，第二转臂(316)上固定安装有取坯机构(32)。
  7. 根据权利要求6所述的陶瓷烘干装置，其特征在于：所述取坯机构(32)包括固定于第二转臂(316)上的气缸固定座(321)，气缸固定座(321)上穿过并固定有提升气缸(322)，提升气缸(322)的运动方向朝下，提升气缸第二活塞杆(3221)端部固定安装有吸盘固定架(323)，吸盘固定架(323)下方固定有至少一组吸盘组件(324)，提升气缸第二活塞杆(3221)两侧的气缸固定座(321)上各设有一垂直通孔(3211)，吸盘固定架(323)上还固定有与垂直通孔(3211)位置相对应的两导杆(3231)，两导杆(3231)分别穿过两垂直通孔(3211)。
  8. 根据权利要求1所述的陶瓷烘干装置，其特征在于：还包括设于第二翻转装置(5)与第一翻转装置(4)间的吊篮自动翻转装置(6)，吊篮自动翻转装置(6)包括推进气缸(61)和感应开关(62)，所述推进气缸(61)固定安装于一侧机架(21)上，一推杆(63)与推进气缸的第一活塞杆(611)固定连接，推进气缸(61)上方的机架(21)上还安装有一可转动的支轴(64)，推杆(63)的第一端部(631)套固于支轴(64)上，所述支轴(64)上安装有一连杆组件(65)，连杆组件(65)的输出端与一拨杆(66)固定连接，拨杆(66)的下端面(661)与吊篮(23)接触。
  9. 一种陶瓷生产线，其特征在于：包括本发明所述的陶瓷烘干装置。
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CN114407185A (zh) * 2021-12-29 2022-04-29 安庆市大成防腐保温材料有限责任公司 利用废旧保温材料加工复合硅酸盐保温材料的工艺
CN114407185B (zh) * 2021-12-29 2024-04-05 张家口广兴泡沫制品有限公司 利用废旧保温材料加工复合硅酸盐保温材料的工艺
CN114953144A (zh) * 2022-06-24 2022-08-30 北部湾大学 一种陶瓷生产多层烘胚装置
CN114953144B (zh) * 2022-06-24 2023-08-22 北部湾大学 一种陶瓷生产多层烘胚装置

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