WO2017012112A1 - Oil damper for train - Google Patents

Oil damper for train Download PDF

Info

Publication number
WO2017012112A1
WO2017012112A1 PCT/CN2015/084911 CN2015084911W WO2017012112A1 WO 2017012112 A1 WO2017012112 A1 WO 2017012112A1 CN 2015084911 W CN2015084911 W CN 2015084911W WO 2017012112 A1 WO2017012112 A1 WO 2017012112A1
Authority
WO
WIPO (PCT)
Prior art keywords
ball valve
base
valve
cylinder
ball
Prior art date
Application number
PCT/CN2015/084911
Other languages
French (fr)
Chinese (zh)
Inventor
童欣
Original Assignee
童欣
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 童欣 filed Critical 童欣
Priority to PCT/CN2015/084911 priority Critical patent/WO2017012112A1/en
Publication of WO2017012112A1 publication Critical patent/WO2017012112A1/en

Links

Images

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B61RAILWAYS
    • B61FRAIL VEHICLE SUSPENSIONS, e.g. UNDERFRAMES, BOGIES OR ARRANGEMENTS OF WHEEL AXLES; RAIL VEHICLES FOR USE ON TRACKS OF DIFFERENT WIDTH; PREVENTING DERAILING OF RAIL VEHICLES; WHEEL GUARDS, OBSTRUCTION REMOVERS OR THE LIKE FOR RAIL VEHICLES
    • B61F5/00Constructional details of bogies; Connections between bogies and vehicle underframes; Arrangements or devices for adjusting or allowing self-adjustment of wheel axles or bogies when rounding curves
    • B61F5/02Arrangements permitting limited transverse relative movements between vehicle underframe or bolster and bogie; Connections between underframes and bogies
    • B61F5/04Bolster supports or mountings
    • B61F5/12Bolster supports or mountings incorporating dampers
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16FSPRINGS; SHOCK-ABSORBERS; MEANS FOR DAMPING VIBRATION
    • F16F9/00Springs, vibration-dampers, shock-absorbers, or similarly-constructed movement-dampers using a fluid or the equivalent as damping medium
    • F16F9/10Springs, vibration-dampers, shock-absorbers, or similarly-constructed movement-dampers using a fluid or the equivalent as damping medium using liquid only; using a fluid of which the nature is immaterial
    • F16F9/14Devices with one or more members, e.g. pistons, vanes, moving to and fro in chambers and using throttling effect
    • F16F9/16Devices with one or more members, e.g. pistons, vanes, moving to and fro in chambers and using throttling effect involving only straight-line movement of the effective parts
    • F16F9/18Devices with one or more members, e.g. pistons, vanes, moving to and fro in chambers and using throttling effect involving only straight-line movement of the effective parts with a closed cylinder and a piston separating two or more working spaces therein

Definitions

  • the present invention relates to a damper, and more particularly to a liquid damper having a single cylinder and a piston separating it from two working chambers.
  • the hydraulic damper used on the train is a hydraulic damper unit that improves the ride comfort and safety of the fast train. Its function is to transform the mechanical energy formed by the coupled vibration generated by the rail and the train wheel frame into thermal energy loss through hydraulic damping. In the air.
  • the existing hydraulic damper includes a hydraulic cylinder, a cylinder bottom is connected at one end of the hydraulic cylinder, and a guide sleeve is connected at the other end.
  • the hydraulic cylinder is provided with a piston matched with the hydraulic cylinder, and the piston rod of the piston is self-guided from the inner hole of the guide sleeve.
  • the upper end is connected with an upper mounting shaft, a sealing ring is arranged between the guiding sleeve and the piston rod, a lower mounting shaft is connected to the bottom of the cylinder, and an outer casing is arranged on the outer side of the oil cylinder, and one end of the outer casing is connected with the lower mounting shaft, and another One end is connected to the guide sleeve, and an air bag is arranged in the oil storage tank formed between the oil cylinder and the outer casing.
  • the Chinese invention patent No. ZL200610171561.3 discloses a train hydraulic shock absorber in which an unloading valve, two variable damping valves and a fixed throttling are mounted on a piston body constituting a piston assembly.
  • Damping device the base is equipped with an unloading valve.
  • These unloading valves and variable damping valves are ball valves. Since the valve seat and the valve core are independent of each other, the gap between the spring seat and the spring of the valve core is large, and the ball valve is operated at the time.
  • the valve seat and the valve core are not easy to be centered, easy to leak, unstable in operation, easy to vibrate, and have poor vibration damping effect.
  • two "0" are used between the piston rod and the guide sleeve in the hydraulic shock absorber of the train disclosed in the patent. The sealing ring is sealed.
  • the cut sealing ring fragments are easy to block the orifice and lose the throttling function;
  • the rubber bellows used in the damper invention patent is located inside the metal shroud, occupying a large space, making the length of the entire damper larger, the stroke of the piston assembly becoming shorter, and the lower end of the metal shroud and the pressurized fuel tank casing There is a gap between them, and the metal parts in the shield are susceptible to pollution and rust, which shortens the service life;
  • the airbag in the hydraulic tank of the inflated fuel tank of the invention is composed of two independent flat pocket-shaped airbags. After the airbag is clamped at both ends by the clamp, it is inserted into the oil storage cylinder from one end.
  • the process is complicated, the assembly is difficult, the airbag seal is fatigued and easy to be disengaged, the work reliability is poor, the service life is less than 6 months, and the price is high.
  • the one-way valve spool on the base of the damping cylinder has a large stroke, the spring is easy to fatigue and break, the working life is short, less than 10 million times, and the service life is only about 12 months.
  • the object of the present invention is to overcome the above disadvantages and provide a train hydraulic shock absorber with stable operation, small vibration, good vibration damping effect, long service life, safety and reliability, and low price.
  • the technical solution of the present invention is: a train hydraulic damper comprising a damper cylinder and a supercharged oil tank and a dust jacket assembly coaxially fitted therewith, the damper cylinder including a cylinder a bottom assembly, a cylinder barrel, a piston assembly and a guide sleeve, the cylinder bottom assembly including a base, an unloading valve reversely mounted on the base, a fixed throttle damping device on the base, and a single positively mounted on the base
  • the piston assembly includes a piston rod, a piston body, an unloading valve and a variable damping valve mounted on the piston body in reverse, a variable damping valve and a piston body fixedly mounted on the piston body
  • the throttle damper device, the unloading valve, the variable damper valve and the one-way valve respectively comprise a ball valve seat, a ball valve, a ball valve pressure cap and a spring, wherein a central hole of the ball valve seat and a central hole of the ball valve pressure cap are
  • the train hydraulic damper of the present invention wherein the fixed throttle damper on the base has the same structure as the fixed throttle damper on the piston body, and each of the fixed throttle dampers has two opposite directions
  • the throttle plug is constructed, and each throttle plug is screwed into one side of the base or the piston body and bonded with a sealant.
  • the train hydraulic damper of the present invention wherein the mounting hole on the base on which the one-way valve is mounted is provided with a limiting step for restricting the upward movement of the ball valve pressing cap, and the upper end surface of the radial boss of the ball valve pressing cap
  • the gap between the limit step and the limit step is 1 mm.
  • the train oil pressure damper of the present invention wherein the elastic air bag in the pressurized oil tank is a cylindrical body, and both ends thereof are sealed by a sealing device, and the sealing device comprises an annular pressing cap and a sealing ring placed therein
  • the sleeve is slidably fitted on the cylinder, and both ends of the cylindrical body are clamped between the annular compression cap and a fixing nut screwed thereto, the fixing nut
  • the outer end abuts against the bowl edge of the elastic support bowl, and the bottom of the elastic support bowl is respectively clamped between the base or the guide sleeve and the end of the cylinder.
  • the train oil pressure damper of the present invention wherein the dust jacket assembly comprises a dust jacket end cover, a dust jacket and a rubber bellows, wherein the rubber bellows is hooped on the outer wall of the pressurized fuel tank at one end, and One end of the dust jacket is fastened to the outer wall of the dust jacket, and the upper end of the dust jacket is fixed to the dust jacket end cover, and the dust jacket end cover is fixed to the piston rod.
  • the bottom of the base is a conical surface
  • the inner side of the bottom cover of the pressurized fuel tank is provided with a conical surface
  • the conical surface of the pressurized oil tank is adapted to the conical surface of the base.
  • the angle between the conical surface on the base and the axis of the cylinder is 20-25°.
  • the train hydraulic damper of the present invention wherein the top of the piston rod and the bottom of the bottom cover of the pressurized fuel tank are fixed with a flexible joint bearing, and the flexible joint bearing is made of vulcanized rubber between the outer ring and the hinge shaft. A layer of elastic material.
  • the train hydraulic damper of the present invention wherein a guide seal ring is disposed between the guide sleeve and the piston rod, and the guide seal ring is made of a filled polytetrafluoroethylene material.
  • the train hydraulic damper of the present invention wherein the one-way valves that are positively mounted on the base are two.
  • the unloading valve, the variable damping valve and the check valve on the train hydraulic damper of the present invention include a ball valve seat, a ball valve, a ball valve pressing cap and a spring, and the ball valve seat includes a connection.
  • the ball valve pressing cap is located above the ball valve seat and the ball valve pressing cap is sleeved on the guiding end. Therefore, during use, the ball valve pressing cap and the ball valve seat are not easily disengaged, are not easy to be skewed, are not easy to leak, work stably, and have good vibration damping effect.
  • the service life is long, and the unloading valve, the variable damping valve and the check valve used on the entire damper have the same structure, so that mass production and manufacturing cost can be easily realized.
  • Figure 1 is a structural view of a train hydraulic damper of the present invention
  • Figure 2 is a cross-sectional view taken along line A-A of Figure 1;
  • Figure 3 is a bottom view of the cylinder bottom assembly
  • Figure 4 is a cross-sectional view taken along line B-B of Figure 3;
  • Figure 5 is a cross-sectional view taken along line C-C of Figure 3;
  • Figure 6 is a cross-sectional view of the piston assembly of the train hydraulic damper of the present invention taken along the horizontal axis;
  • Figure 7 is a cross-sectional view of the piston assembly of the train hydraulic damper of the present invention taken along the longitudinal axis.
  • the train hydraulic damper of the present invention comprises a vibration damping cylinder 01 and a supercharged oil tank 02 and a dust jacket assembly 03 coaxially disposed therewith, and the vibration damping cylinder 01 includes a cylinder bottom assembly 11, As shown in FIG. 3, FIG. 4 and FIG. 5, the cylinder bottom assembly 11 includes a base 121, an unloading valve 09 that is reversely mounted on the base 121, and a fixed section on the base 121. The flow damper 87 and the two check valves 08 that are positively mounted on the base 121.
  • "forward" refers to the assembly direction of the ball valve seat of the unloading valve, the variable damping valve or the check valve, and the ball valve and the ball valve pressing cap.
  • the piston assembly 13 includes a piston rod 130, a piston body 131, an unloading valve 06 and a variable damping valve 05 that are reversely mounted on the piston body 131, and is positively mounted on the piston body 131.
  • the variable damping valve 07 and the fixed throttle damper 82 on the piston body, the nut 132 and the piston rod 130 are fixed and glued together by screws, and the piston body 131 passes through the shoulder of the nut 132 and the shoulder of the piston rod 130. fixed.
  • the purpose of providing two check valves 08 on the base 121 is to increase the safety factor. As shown in FIG.
  • the check valve 08 includes a ball valve seat 81, a ball valve 82, a ball valve pressure cap 83, a spring 84, and a center hole of the ball valve seat 81.
  • ball valve The central hole of the pressure cap 83 is located on the same axis, the ball valve 82 is located in the central hole of the ball valve pressure cap 83, and the ball valve seat 81 includes a connecting end 811 and a guiding end 812.
  • the outer diameter of the guiding end 812 is smaller than the outer diameter of the connecting end 811, the ball valve
  • the outer surface of the pressure cap 83 is provided with a radial boss 831.
  • the ball valve pressing cap 83 is provided with a plurality of radial through holes 832 communicating with the central hole of the ball valve pressing cap 83.
  • the ball valve pressing cap 83 is located above the ball valve seat 81.
  • the spring 84 Cooperating with the sleeve 812 of the ball valve seat 81, the spring 84 is sleeved on the ball valve cap 83, and the spring 84 abuts against the radial boss 831 and the other end abuts against the mounting hole wall of the base 121.
  • the connecting end 811 of the ball valve seat 81 is screwed into the mounting hole of the base 121 and fixed by a sealant.
  • the upper end surface of the radial boss 831 of the ball valve pressing cap 83 of the check valve 08 is mounted with the check valve 08.
  • the limiting step 12111 on the hole wall of the base mounting hole 1211 is matched to limit the upward displacement of the ball valve pressing cap 83, that is, the compression amount of the spring 84 is restricted to increase the service life of the spring, and the upper end surface of the boss 831 and the limiting step 12111
  • the gap between the gaps is 1mm, and the check valve spool stroke is reduced due to the reduced clearance. It becomes smaller, the amount of spring deformation becomes smaller, the life is extended, the opening and closing can reach 20 million times, and the working period can reach 6 years; as shown in Fig. 4, Fig. 6, and Fig.
  • the structure of 07 is basically the same as that of the check valve 08, except that the springs of the unloading valves 06, 09 and the variable damping valves 05, 07 are different from those of the check valve 08.
  • the fixed throttle damper device 87 on the base 121 and the fixed throttle damper device 82 on the piston body 131 have the same structure, and the fixed throttle damper device 82 is composed of two oppositely opposed throttle plugs. 821 and 822 are constructed, and the fixed throttle damper 87 is composed of two opposing plugs 871 and 872.
  • the throttle plugs 871, 872 are screwed into the base 121 from both sides by threads and bonded with a sealant.
  • the throttle plugs 821, 822 are screwed into the piston body 131 from both sides by screws and bonded by a sealant. Since the fixed throttle damping device and the base or the piston body are glued and then glued, there is no need to provide a seal. In the circle, there is no problem that the sealing ring fragments block the orifice in the assembly process, which improves the working reliability and prolongs the service life of the damper.
  • the elastic airbag 24 in the pressurized oil tank 02 is a cylindrical body, and both ends thereof are sealed by a sealing device 21, and the sealing device 21 is composed of an annular pressing cap 211 and a sealing ring 212 placed therein.
  • the annular compression cap 211 is slidably fitted on the cylinder tube 12. The two ends of the cylindrical body are respectively clamped between the annular compression cap 211 and the fixing nut 22, and the fixing nut 22 is screwed to the annular compression cap 211.
  • the outer end of the fixing nut 22 abuts against the bowl edge of the elastic support bowl 23, and the bottom of the elastic support bowl 23 is respectively clamped between the base 121 or the guide sleeve 14 and the end of the cylinder tube 12, because the elastic airbag is a cylinder Shape, small size, simple structure, easy processing, low cost, and because each car needs to install 15-20 or so shock absorbers, that is, 15-20 elastic air bags are required, so the overall cost of the train is greatly reduced. Increase the capacity of the oil storage chamber.
  • the dust jacket assembly 03 includes a dust jacket end cover 31, a dust jacket 32 and a rubber bellows 33.
  • the rubber bellows 33 is fastened to the outer wall of the outer casing 22 of the pressurized fuel tank 02 at one end. The other end is fastened to the outer wall of the dust jacket 32.
  • the upper end of the dust jacket 32 is welded to the dust jacket end cover 31, and the dust jacket end cover 31 is fixed to the piston rod 130.
  • the outer wall of the fuel tank casing and the other end are hooped to the outer wall of the dust jacket, which does not affect the stroke of the piston rod and prevents the prevention
  • the metal parts in the dust cover are contaminated and rusted, prolonging the service life.
  • the bottom of the base 121 is a conical surface
  • the inner side of the bottom cover 25 of the pressurized oil tank 02 is also provided with a conical surface 251 , a conical surface 123 on the base and a pressurized fuel tank bottom cover 25 .
  • the conical surface 251 is adapted, and the angle between the conical surface on the base 121 and the axis of the cylinder is 20°-25°, because the angle between the conical surface 251 of the booster tank 02 and the cylinder axis is slightly smaller than the conical surface 123 of the base 121 and The angle between the cylinder axis is easy to find the alignment during assembly, and the installation is more convenient.
  • Four inclined grooves 122 are formed on the conical surface 123 of the cylinder base, as shown in FIG. 3 and FIG. 4, for communicating the chamber between the cylinder bottom assembly 11 and the pressurized tank bottom cover 25 and the pressurized oil tank 02. Chamber.
  • the top of the piston rod 130 and the bottom of the bottom cover 25 of the booster tank 02 are welded with a flexible joint bearing 91.
  • the outer ring 911 of the flexible joint bearing 91 and the hinge shaft 912 are provided with an elastic material layer 913, which is elastic.
  • the material layer 913 is made of vulcanized rubber. Due to the layer of elastic material, when the train body vibrates, the elastic material layer is elastically deformed, compensates for the eccentric force, reduces the wear of the piston rod, and prolongs the service life of the piston rod.
  • the one-way valve 08 that is positively mounted on the base 121 is set to two.
  • the damper can continue to work, improving the operation of the damper. reliability.
  • a guide seal ring 141 is provided between the guide sleeve 14 and the piston rod 130.
  • the guide seal ring 141 is made of a known TW polytetrafluoroethylene material, wherein TW is a product code, and the advantages thereof are obtained.
  • This material has good wear resistance, low hardness, good elasticity, good sealing performance, can withstand high pressure, and can work for a long time at -55 ° C - +250 ° C ambient temperature, so the guide sleeve 14 and A large gap can be left between the piston rods 130, up to 0.2 mm, so that the surface of the piston rod is not scratched during the movement, and the piston rod reciprocates about 20 million times without leakage.
  • one end of the piston rod is mounted on the chassis of the locomotive through two flexible joint bearings 91, and the other end is mounted on the compartment body.
  • the train hydraulic damper of the present invention When the train hydraulic damper of the present invention is compressed, as shown in FIG. 2, the piston assembly 13 is moved downward toward the base 121, and the working fluid flows from the cavity formed by the base 121 and the piston body 131 to the piston body 131 and the guide sleeve 14 via the fixed throttle damper 82 and the variable damping valve 05 on the piston body 131.
  • an equal amount of working fluid formed by the piston rod 130 flows into the booster tank 02 via the fixed throttle damper 87 and the check valve 08 on the base 121; as shown in Fig.
  • the train oil pressure damper of the invention can be installed between the train chassis and the train box for vibration reduction.
  • the ball valve pressure cap and the ball valve seat are not easy to be disengaged, are not easy to be skewed, are not easy to leak, work stably, and the vibration damper Good vibration damping, long service life and low manufacturing cost.

Abstract

Provided is an oil damper for a train, comprising a damping oil cylinder (01), a pressure boost oil tank (02) and a dirt-proof boot assembly (03). The damping oil cylinder (01) comprises a cylinder bottom assembly (11), a cylinder barrel (12), a piston assembly (13) and a guide bushing (14). The cylinder bottom assembly (11) comprises a base (121), an unloading valve (09) installed in reverse, a fixed throttle damping device (87) and a check valve (08) in forward installation. The piston assembly (13) comprises a piston rod (130), a piston body (131), an unloading valve (06), a variable damping valve (05, 07) and a fixed throttle damping device (82). The unloading valve (09, 06), the variable damping valve (05, 07) and the check valve (08) all comprise a ball valve seat (81), a ball valve (82), a ball-valve pressing cap (83) and a spring (84). The ball valve seat (81) comprises a connection end (811) and a guide end (812). The ball-valve pressing cap (83) is situated above the ball valve seat (81) and sleeved in a matching manner therewith around the guide end (812). The spring (84) is sleeved on the ball-valve pressing cap (83). The connection end (811) of the ball valve seat (81) is screwed into and bonded in a sealing manner within a mounting hole of the base (121) or a piston body (131). During operation of the train damper, the ball-valve pressing cap and the ball valve seat will not easily disengage, deflect or cause leakage. The damper has the advantages of a stable operation, a good damping effect, a long service life and a low manufacturing cost.

Description

列车油压减振器Train hydraulic shock absorber 技术领域Technical field
本发明涉及一种减振器,具体说涉及一种带一个单缸和将其隔开两个工作腔的活塞的液体减振器。The present invention relates to a damper, and more particularly to a liquid damper having a single cylinder and a piston separating it from two working chambers.
背景技术Background technique
列车上所使用的液压减振器是提高快速列车乘坐舒适性、安全性的液压阻尼单元,它的作用原理是将路轨和列车轮架产生的耦合振动所形成的机械能通过液压阻尼转变为热能散失于空气中。现有的液压减振器包括液压油缸,在液压油缸的一端接有缸底,另一端接有导向套,液压油缸内设有与液压油缸相配的活塞,活塞的活塞杆自导向套的内孔伸出且端头接有上安装轴,导向套与活塞杆之间设有密封圈,缸底接有下安装轴,在油缸的外侧设有外壳,外壳的一端与下安装轴相接,另一端与导向套相接,在油缸和外壳之间形成的储油箱内设有气囊。专利号为ZL200610171561.3的中国发明专利公开了一种列车液压减振器,该减振器中,组成活塞组件的活塞体上安装有一个卸荷阀,两个变阻尼阀和一个固定节流阻尼装置,底座上安装有一个卸荷阀,这些卸荷阀和变阻尼阀均为球阀,由于阀座和阀芯相互独立,阀芯的弹簧座和弹簧之间的间隙较大,工作时时球阀的阀座和阀芯不易对中,易泄露、工作不稳定、易振动、减振效果差,另外,该专利公开的列车液压减振器中的活塞杆和导向套之间采用两个“0”形密封圈进行密封,工作时,由于活塞杆的振幅较大,高达12mm,在运动过程中,活塞杆和导向套的相互摩擦容易使活塞杆表面划伤,划伤的活塞杆进而将导向套及导向套盖与活塞杆之间的密封圈划伤,破坏了密封性导致泄露,寿命短;还有,该发明专利中的活塞组件和底座组件上使用的固定节流阻尼装置与底座或活塞之间使用密封圈进行密封,在装配过程中,密封圈容易被切坏且不易被发现,被切掉的密封圈碎片易堵塞节流孔使其丧失节流功能;上述列车液压减振器发明专利中使用的橡胶波纹管位于金属护罩的里面,占用空间大,使整个减振器长度变大,活塞组件的行程变短,且金属护罩的下端与增压油箱外壳之间有间隙,护罩内的金属零件易受污染、锈蚀,缩短了使用寿命;该发明专利列车液压减振器增压油箱储油缸内的气囊是由两个独立的扁口袋状的气囊组成,气囊两端用卡箍夹紧后,从一端塞入储油缸内,工艺复杂、装配困难、气囊封口受力疲劳易脱开、工作可靠性差,使用寿命小于6个月,且价格高。此外,减振油缸底座上的单向阀阀芯行程很大,弹簧易疲劳断裂,工作寿命短,小于1000万次,寿命只有12个月左右。 The hydraulic damper used on the train is a hydraulic damper unit that improves the ride comfort and safety of the fast train. Its function is to transform the mechanical energy formed by the coupled vibration generated by the rail and the train wheel frame into thermal energy loss through hydraulic damping. In the air. The existing hydraulic damper includes a hydraulic cylinder, a cylinder bottom is connected at one end of the hydraulic cylinder, and a guide sleeve is connected at the other end. The hydraulic cylinder is provided with a piston matched with the hydraulic cylinder, and the piston rod of the piston is self-guided from the inner hole of the guide sleeve. The upper end is connected with an upper mounting shaft, a sealing ring is arranged between the guiding sleeve and the piston rod, a lower mounting shaft is connected to the bottom of the cylinder, and an outer casing is arranged on the outer side of the oil cylinder, and one end of the outer casing is connected with the lower mounting shaft, and another One end is connected to the guide sleeve, and an air bag is arranged in the oil storage tank formed between the oil cylinder and the outer casing. The Chinese invention patent No. ZL200610171561.3 discloses a train hydraulic shock absorber in which an unloading valve, two variable damping valves and a fixed throttling are mounted on a piston body constituting a piston assembly. Damping device, the base is equipped with an unloading valve. These unloading valves and variable damping valves are ball valves. Since the valve seat and the valve core are independent of each other, the gap between the spring seat and the spring of the valve core is large, and the ball valve is operated at the time. The valve seat and the valve core are not easy to be centered, easy to leak, unstable in operation, easy to vibrate, and have poor vibration damping effect. In addition, two "0" are used between the piston rod and the guide sleeve in the hydraulic shock absorber of the train disclosed in the patent. The sealing ring is sealed. When working, due to the large amplitude of the piston rod, up to 12mm, during the movement, the friction between the piston rod and the guiding sleeve is easy to scratch the surface of the piston rod, and the scratched piston rod will guide The sleeve and the seal between the guide sleeve and the piston rod are scratched, the seal is broken, and the life is short; and the fixed throttle damping device used in the piston assembly and the base assembly of the invention patent Sealing is used between the base and the piston by a sealing ring. During the assembly process, the sealing ring is easily cut and is not easily found. The cut sealing ring fragments are easy to block the orifice and lose the throttling function; The rubber bellows used in the damper invention patent is located inside the metal shroud, occupying a large space, making the length of the entire damper larger, the stroke of the piston assembly becoming shorter, and the lower end of the metal shroud and the pressurized fuel tank casing There is a gap between them, and the metal parts in the shield are susceptible to pollution and rust, which shortens the service life; the airbag in the hydraulic tank of the inflated fuel tank of the invention is composed of two independent flat pocket-shaped airbags. After the airbag is clamped at both ends by the clamp, it is inserted into the oil storage cylinder from one end. The process is complicated, the assembly is difficult, the airbag seal is fatigued and easy to be disengaged, the work reliability is poor, the service life is less than 6 months, and the price is high. In addition, the one-way valve spool on the base of the damping cylinder has a large stroke, the spring is easy to fatigue and break, the working life is short, less than 10 million times, and the service life is only about 12 months.
发明内容Summary of the invention
本发明的目的在于克服上述缺点,提供一种工作稳定、振动小,减振效果好、寿命长、安全可靠、价格便宜的列车油压减振器。The object of the present invention is to overcome the above disadvantages and provide a train hydraulic shock absorber with stable operation, small vibration, good vibration damping effect, long service life, safety and reliability, and low price.
为了实现上述目的,本发明的技术解决方案为:一种列车油压减振器,包括减振油缸和与其同轴套装在一起的增压油箱及防尘套组件,所述减振油缸包括缸底组件、缸筒、活塞组件及导向套,所述缸底组件包括底座、逆向安装于所述底座上的卸荷阀、底座上的固定节流阻尼装置和正向安装于所述底座上的单向阀,所述活塞组件包括活塞杆、活塞体、逆向安装于所述活塞体上的卸荷阀和变阻尼阀、正向安装于所述活塞体上的变阻尼阀和活塞体上的固定节流阻尼装置,所述卸荷阀、变阻尼阀和单向阀均包括球阀座、球阀、球阀压帽、弹簧,所述球阀座的中心孔和球阀压帽的中心孔位于同一轴线上,所述球阀位于所述球阀压帽的中心孔内,所述球阀座包括连接端和导向端,所述导向端的外径小于所述连接端的外径,所述球阀压帽外圆面上设有径向凸台,所述球阀压帽上设有与球阀压帽的中心孔连通的径向通孔,所述球阀压帽位于所述球阀座上方且与其相配合的套装在所述球阀座的导向端上,所述弹簧套在所述球阀压帽上,并且所述弹簧一端抵靠在所述径向凸台的上端面上、另一端抵靠在所述底座或活塞体的安装孔壁上,所述球阀座的连接端连接于所述底座或活塞体的安装孔内并用密封胶粘接固定。In order to achieve the above object, the technical solution of the present invention is: a train hydraulic damper comprising a damper cylinder and a supercharged oil tank and a dust jacket assembly coaxially fitted therewith, the damper cylinder including a cylinder a bottom assembly, a cylinder barrel, a piston assembly and a guide sleeve, the cylinder bottom assembly including a base, an unloading valve reversely mounted on the base, a fixed throttle damping device on the base, and a single positively mounted on the base To the valve, the piston assembly includes a piston rod, a piston body, an unloading valve and a variable damping valve mounted on the piston body in reverse, a variable damping valve and a piston body fixedly mounted on the piston body The throttle damper device, the unloading valve, the variable damper valve and the one-way valve respectively comprise a ball valve seat, a ball valve, a ball valve pressure cap and a spring, wherein a central hole of the ball valve seat and a central hole of the ball valve pressure cap are located on the same axis, The ball valve is located in a central hole of the ball valve pressing cap, the ball valve seat includes a connecting end and a guiding end, the guiding end has an outer diameter smaller than an outer diameter of the connecting end, and the ball valve pressing cap is provided on an outer circular surface Radial boss, a radial through hole communicating with a central hole of the ball valve pressing cap is disposed on the ball valve pressing cap, and the ball valve pressing cap is disposed above the ball valve seat and fits on the guiding end of the ball valve seat, a spring sleeve is disposed on the ball valve pressing cap, and one end of the spring abuts against an upper end surface of the radial boss and the other end abuts against a mounting hole wall of the base or the piston body, the ball valve seat The connecting end is connected to the mounting hole of the base or the piston body and is fixed by a sealant.
本发明列车油压减振器,其中,所述底座上的固定节流阻尼装置和所述活塞体上的固定节流阻尼装置结构相同,每个所述固定节流阻尼装置均由两个相向对装的节流塞构成,每个节流塞均通过螺纹旋入所述底座或活塞体的一侧并用密封胶粘接。The train hydraulic damper of the present invention, wherein the fixed throttle damper on the base has the same structure as the fixed throttle damper on the piston body, and each of the fixed throttle dampers has two opposite directions The throttle plug is constructed, and each throttle plug is screwed into one side of the base or the piston body and bonded with a sealant.
本发明列车油压减振器,其中,安装所述单向阀的底座上的安装孔上设有限制球阀压帽上移的限位台阶,所述球阀压帽的径向凸台的上端面与所述限位台阶之间的间隙为1mm。The train hydraulic damper of the present invention, wherein the mounting hole on the base on which the one-way valve is mounted is provided with a limiting step for restricting the upward movement of the ball valve pressing cap, and the upper end surface of the radial boss of the ball valve pressing cap The gap between the limit step and the limit step is 1 mm.
本发明列车油压减振器,其中,所述增压油箱内的弹性气囊为一个筒状体,其两端用密封装置封口,所述密封装置由环形压紧帽和置于其中的密封圈组成,所述环形压紧帽滑动的套装在所述缸筒上,所述筒状体的两端夹紧在所述环形压紧帽和与其螺纹连接的固定螺母之间,所述固定螺母的外端顶靠在弹性支撑碗的碗边上,所述弹性支撑碗的碗底分别夹紧在所述底座或导向套与缸筒端部之间。The train oil pressure damper of the present invention, wherein the elastic air bag in the pressurized oil tank is a cylindrical body, and both ends thereof are sealed by a sealing device, and the sealing device comprises an annular pressing cap and a sealing ring placed therein The sleeve is slidably fitted on the cylinder, and both ends of the cylindrical body are clamped between the annular compression cap and a fixing nut screwed thereto, the fixing nut The outer end abuts against the bowl edge of the elastic support bowl, and the bottom of the elastic support bowl is respectively clamped between the base or the guide sleeve and the end of the cylinder.
本发明列车油压减振器,其中,所述防尘套组件包括防尘套端盖、防尘套及橡胶波纹管,所述橡胶波纹管一端箍紧于所述增压油箱外壁上、另一端箍紧于所述防尘套外壁上,所述防尘套的上端固定于所述防尘套端盖上,所述防尘套端盖固定于所述活塞杆上。The train oil pressure damper of the present invention, wherein the dust jacket assembly comprises a dust jacket end cover, a dust jacket and a rubber bellows, wherein the rubber bellows is hooped on the outer wall of the pressurized fuel tank at one end, and One end of the dust jacket is fastened to the outer wall of the dust jacket, and the upper end of the dust jacket is fixed to the dust jacket end cover, and the dust jacket end cover is fixed to the piston rod.
本发明列车油压减振器,其中,所述底座底部为圆锥面,所述增压油箱的底盖里侧设有圆锥面,增压油箱的圆锥面和底座的圆锥面相适应。In the train hydraulic damper of the present invention, the bottom of the base is a conical surface, and the inner side of the bottom cover of the pressurized fuel tank is provided with a conical surface, and the conical surface of the pressurized oil tank is adapted to the conical surface of the base.
本发明列车油压减振器,其中,所述底座上的圆锥面与油缸的轴线的夹角为20-25°。 In the train hydraulic damper of the present invention, the angle between the conical surface on the base and the axis of the cylinder is 20-25°.
本发明列车油压减振器,其中,所述活塞杆顶部及增压油箱的底盖底部均固定有柔性关节轴承,所述柔性关节轴承的外圈和铰轴之间设有硫化橡胶制成的弹性材料层。The train hydraulic damper of the present invention, wherein the top of the piston rod and the bottom of the bottom cover of the pressurized fuel tank are fixed with a flexible joint bearing, and the flexible joint bearing is made of vulcanized rubber between the outer ring and the hinge shaft. A layer of elastic material.
本发明列车油压减振器,其中,所述导向套和活塞杆之间设有导向密封环,所述导向密封环由填充聚四氟乙烯材料制成。The train hydraulic damper of the present invention, wherein a guide seal ring is disposed between the guide sleeve and the piston rod, and the guide seal ring is made of a filled polytetrafluoroethylene material.
本发明列车油压减振器,其中,所述正向安装于底座上的单向阀为两个。The train hydraulic damper of the present invention, wherein the one-way valves that are positively mounted on the base are two.
采用上述方案后,与现有技术相比由于本发明列车油压减振器上的卸荷阀、变阻尼阀和单向阀均包括球阀座、球阀、球阀压帽、弹簧,球阀座包括连接端和导向端,球阀压帽位于球阀座上方并且球阀压帽套在导向端上,因此使用过程中球阀压帽与球阀座不易脱开、不易歪斜,不易泄漏,工作稳定,减振效果好,使用寿命长,且整个减振器上使用的卸荷阀、变阻尼阀和单向阀结构相同,故容易实现批量生产,降低制造成本。After adopting the above solution, compared with the prior art, the unloading valve, the variable damping valve and the check valve on the train hydraulic damper of the present invention include a ball valve seat, a ball valve, a ball valve pressing cap and a spring, and the ball valve seat includes a connection. At the end and the guiding end, the ball valve pressing cap is located above the ball valve seat and the ball valve pressing cap is sleeved on the guiding end. Therefore, during use, the ball valve pressing cap and the ball valve seat are not easily disengaged, are not easy to be skewed, are not easy to leak, work stably, and have good vibration damping effect. The service life is long, and the unloading valve, the variable damping valve and the check valve used on the entire damper have the same structure, so that mass production and manufacturing cost can be easily realized.
下面结合附图具体说明本发明列车油压减振器。The train hydraulic damper of the present invention will be specifically described below with reference to the accompanying drawings.
附图说明DRAWINGS
图1是本发明列车油压减振器的结构图;Figure 1 is a structural view of a train hydraulic damper of the present invention;
图2是图1的A-A剖视图;Figure 2 is a cross-sectional view taken along line A-A of Figure 1;
图3是缸底组件的仰视图;Figure 3 is a bottom view of the cylinder bottom assembly;
图4是图3的B-B剖面图;Figure 4 is a cross-sectional view taken along line B-B of Figure 3;
图5是图3的C-C剖面图;Figure 5 is a cross-sectional view taken along line C-C of Figure 3;
图6是本发明列车油压减振器中活塞组件沿横轴所作的剖面图;Figure 6 is a cross-sectional view of the piston assembly of the train hydraulic damper of the present invention taken along the horizontal axis;
图7是本发明列车油压减振器中活塞组件沿纵轴所作的剖面图。Figure 7 is a cross-sectional view of the piston assembly of the train hydraulic damper of the present invention taken along the longitudinal axis.
具体实施方式detailed description
如图1、2所示,本发明列车油压减振器包括减振油缸01和与其同轴套装在一起的增压油箱02及防尘套组件03,减振油缸01包括缸底组件11、缸筒12、活塞组件13及导向套14,如图3、图4、图5所示,缸底组件11包括底座121、逆向安装于底座121上的卸荷阀09、底座121上的固定节流阻尼装置87和正向安装于底座121上的两个单向阀08。这里的“正向”是指卸荷阀、变阻尼阀或单向阀的球阀座在下,球阀和球阀压帽在上的装配方向。如图1、图6、图7所示,活塞组件13包括活塞杆130、活塞体131、逆向安装于活塞体131上的卸荷阀06和变阻尼阀05、正向安装于活塞体131上的变阻尼阀07和活塞体上的固定节流阻尼装置82,螺母132和活塞杆130通过螺纹相互固定并胶接在一起,活塞体131通过螺母132的台肩和活塞杆130的台肩相互固定。在底座121上设置两个单向阀08的目的在于提高安全系数,如图5所示,单向阀08包括球阀座81、球阀82、球阀压帽83、弹簧84,球阀座81的中心孔和球阀 压帽83的中心孔位于同一轴线上,球阀82位于球阀压帽83的中心孔内,球阀座81包括连接端811和导向端812,导向端812的外径小于连接端811的外径,球阀压帽83外圆面上设有径向凸台831,球阀压帽83上设有与球阀压帽83的中心孔连通的几个径向通孔832,球阀压帽83位于球阀座81上方且与其相配合的套在球阀座81的导向端812上,弹簧84套在球阀压帽83上,并且弹簧84一端抵靠在径向凸台831上、另一端抵靠在底座121的安装孔壁上,球阀座81的连接端811螺纹连接于底座121的安装孔内并用密封胶粘接固定,单向阀08的球阀压帽83的径向凸台831的上端面与安装单向阀08的底座安装孔1211的孔壁上的限位台阶12111相配,限制球阀压帽83向上的位移量,即限制弹簧84的压缩量以提高弹簧的使用寿命,凸台831的上端面与限位台阶12111之间的间隙为1mm,由于该间隙减小,单向阀阀芯行程变小,弹簧变形量变小,寿命延长,启闭可达2000万次,工作期限可达6年;如图4、图6、图7所示,卸荷阀06、09和变阻尼阀05、07的结构和单向阀08基本相同,不同之处仅在于卸荷阀06、09、变阻尼阀05、07上弹簧的与单向阀08的弹簧强度不同。As shown in FIG. 1 and FIG. 2, the train hydraulic damper of the present invention comprises a vibration damping cylinder 01 and a supercharged oil tank 02 and a dust jacket assembly 03 coaxially disposed therewith, and the vibration damping cylinder 01 includes a cylinder bottom assembly 11, As shown in FIG. 3, FIG. 4 and FIG. 5, the cylinder bottom assembly 11 includes a base 121, an unloading valve 09 that is reversely mounted on the base 121, and a fixed section on the base 121. The flow damper 87 and the two check valves 08 that are positively mounted on the base 121. Here, "forward" refers to the assembly direction of the ball valve seat of the unloading valve, the variable damping valve or the check valve, and the ball valve and the ball valve pressing cap. As shown in FIG. 1, FIG. 6, and FIG. 7, the piston assembly 13 includes a piston rod 130, a piston body 131, an unloading valve 06 and a variable damping valve 05 that are reversely mounted on the piston body 131, and is positively mounted on the piston body 131. The variable damping valve 07 and the fixed throttle damper 82 on the piston body, the nut 132 and the piston rod 130 are fixed and glued together by screws, and the piston body 131 passes through the shoulder of the nut 132 and the shoulder of the piston rod 130. fixed. The purpose of providing two check valves 08 on the base 121 is to increase the safety factor. As shown in FIG. 5, the check valve 08 includes a ball valve seat 81, a ball valve 82, a ball valve pressure cap 83, a spring 84, and a center hole of the ball valve seat 81. And ball valve The central hole of the pressure cap 83 is located on the same axis, the ball valve 82 is located in the central hole of the ball valve pressure cap 83, and the ball valve seat 81 includes a connecting end 811 and a guiding end 812. The outer diameter of the guiding end 812 is smaller than the outer diameter of the connecting end 811, the ball valve The outer surface of the pressure cap 83 is provided with a radial boss 831. The ball valve pressing cap 83 is provided with a plurality of radial through holes 832 communicating with the central hole of the ball valve pressing cap 83. The ball valve pressing cap 83 is located above the ball valve seat 81. Cooperating with the sleeve 812 of the ball valve seat 81, the spring 84 is sleeved on the ball valve cap 83, and the spring 84 abuts against the radial boss 831 and the other end abuts against the mounting hole wall of the base 121. The connecting end 811 of the ball valve seat 81 is screwed into the mounting hole of the base 121 and fixed by a sealant. The upper end surface of the radial boss 831 of the ball valve pressing cap 83 of the check valve 08 is mounted with the check valve 08. The limiting step 12111 on the hole wall of the base mounting hole 1211 is matched to limit the upward displacement of the ball valve pressing cap 83, that is, the compression amount of the spring 84 is restricted to increase the service life of the spring, and the upper end surface of the boss 831 and the limiting step 12111 The gap between the gaps is 1mm, and the check valve spool stroke is reduced due to the reduced clearance. It becomes smaller, the amount of spring deformation becomes smaller, the life is extended, the opening and closing can reach 20 million times, and the working period can reach 6 years; as shown in Fig. 4, Fig. 6, and Fig. 7, the unloading valves 06, 09 and the variable damping valve 05, The structure of 07 is basically the same as that of the check valve 08, except that the springs of the unloading valves 06, 09 and the variable damping valves 05, 07 are different from those of the check valve 08.
如图4、图7所示,底座121上的固定节流阻尼装置87和活塞体131上的固定节流阻尼装置82结构相同,固定节流阻尼装置82由两个相向对装的节流塞821、822构成,固定节流阻尼装置87由两个相向对装的节流塞871、872构成。节流塞871、872通过螺纹从两侧分别旋入底座121上并用密封胶粘接。节流塞821、822通过螺纹从两侧分别旋入活塞体131上并用密封胶粘接,由于固定节流阻尼装置和底座或活塞体之间通过螺纹连接再经胶粘接,因此无需设置密封圈,装配过程中也不会产生密封圈碎片堵塞节流孔的问题,提高了工作可靠性,延长了减振器的使用寿命。As shown in FIG. 4 and FIG. 7, the fixed throttle damper device 87 on the base 121 and the fixed throttle damper device 82 on the piston body 131 have the same structure, and the fixed throttle damper device 82 is composed of two oppositely opposed throttle plugs. 821 and 822 are constructed, and the fixed throttle damper 87 is composed of two opposing plugs 871 and 872. The throttle plugs 871, 872 are screwed into the base 121 from both sides by threads and bonded with a sealant. The throttle plugs 821, 822 are screwed into the piston body 131 from both sides by screws and bonded by a sealant. Since the fixed throttle damping device and the base or the piston body are glued and then glued, there is no need to provide a seal. In the circle, there is no problem that the sealing ring fragments block the orifice in the assembly process, which improves the working reliability and prolongs the service life of the damper.
如图1、图2所示,增压油箱02内的弹性气囊24为一个筒状体,其两端用密封装置21封口,密封装置21由环形压紧帽211和置于其中的密封圈212组成,环形压紧帽211滑动的套装在缸筒12上,筒状体的两端分别夹紧在环形压紧帽211和固定螺母22之间,固定螺母22螺纹连接于环形压紧帽211上,固定螺母22的外端顶靠在弹性支撑碗23的碗边上,弹性支撑碗23的碗底分别夹紧在底座121或导向套14与缸筒12端部之间,由于弹性气囊为筒状体,体积小、结构简单、易加工、成本低,又因每节车厢需安装15-20个左右的减振器,即需要15-20个弹性气囊,因此列车整体成本大大降低,还可增大储油腔的容量,另外,由于弹性气囊两端分别夹紧在环形压紧帽和固定螺母之间,工作过程中不易疲劳,使用寿命延长,在-40℃-+120℃条件下,工作2000万次无漏气,使用寿命长达6年。As shown in FIG. 1 and FIG. 2, the elastic airbag 24 in the pressurized oil tank 02 is a cylindrical body, and both ends thereof are sealed by a sealing device 21, and the sealing device 21 is composed of an annular pressing cap 211 and a sealing ring 212 placed therein. The annular compression cap 211 is slidably fitted on the cylinder tube 12. The two ends of the cylindrical body are respectively clamped between the annular compression cap 211 and the fixing nut 22, and the fixing nut 22 is screwed to the annular compression cap 211. The outer end of the fixing nut 22 abuts against the bowl edge of the elastic support bowl 23, and the bottom of the elastic support bowl 23 is respectively clamped between the base 121 or the guide sleeve 14 and the end of the cylinder tube 12, because the elastic airbag is a cylinder Shape, small size, simple structure, easy processing, low cost, and because each car needs to install 15-20 or so shock absorbers, that is, 15-20 elastic air bags are required, so the overall cost of the train is greatly reduced. Increase the capacity of the oil storage chamber. In addition, since the two ends of the elastic airbag are respectively clamped between the annular compression cap and the fixing nut, it is not easy to fatigue during the working process, and the service life is prolonged, at -40 ° C - + 120 ° C, Working 20 million times without air leakage, the service life is up to 6 years.
如图1和图2所示,防尘套组件03包括防尘套端盖31、防尘套32及橡胶波纹管33,橡胶波纹管33一端箍紧于增压油箱02的外壳22外壁上、另一端箍紧于防尘套32外壁上,防尘套32上端焊接于防尘套端盖31上,防尘套端盖31固定于活塞杆130上,由于橡胶波纹管一端箍紧于增压油箱外壳的外壁、另一端箍紧于防尘套外壁,不影响活塞杆的行程并且可防止防 尘套内的金属零件受污染、锈蚀,延长了使用寿命。As shown in FIG. 1 and FIG. 2, the dust jacket assembly 03 includes a dust jacket end cover 31, a dust jacket 32 and a rubber bellows 33. The rubber bellows 33 is fastened to the outer wall of the outer casing 22 of the pressurized fuel tank 02 at one end. The other end is fastened to the outer wall of the dust jacket 32. The upper end of the dust jacket 32 is welded to the dust jacket end cover 31, and the dust jacket end cover 31 is fixed to the piston rod 130. The outer wall of the fuel tank casing and the other end are hooped to the outer wall of the dust jacket, which does not affect the stroke of the piston rod and prevents the prevention The metal parts in the dust cover are contaminated and rusted, prolonging the service life.
如图1、图4、图5所示,底座121底部为圆锥面,增压油箱02的底盖25里侧也设有圆锥面251,底座上的圆锥面123和增压油箱底盖25的圆锥面251相适应,底座121上的圆锥面与油缸的轴线的夹角为20°-25°,由于增压油箱02的圆锥面251和油缸轴线的夹角略小于底座121的圆锥面123与油缸轴线的夹角,装配时容易找正对中,安装更方便。在油缸底座的圆锥面123上加工有四个斜槽122,如图3、图4所示,用于连通缸底组件11和增压油箱底盖25之间的腔室和增压油箱02的腔室。As shown in FIG. 1 , FIG. 4 and FIG. 5 , the bottom of the base 121 is a conical surface, and the inner side of the bottom cover 25 of the pressurized oil tank 02 is also provided with a conical surface 251 , a conical surface 123 on the base and a pressurized fuel tank bottom cover 25 . The conical surface 251 is adapted, and the angle between the conical surface on the base 121 and the axis of the cylinder is 20°-25°, because the angle between the conical surface 251 of the booster tank 02 and the cylinder axis is slightly smaller than the conical surface 123 of the base 121 and The angle between the cylinder axis is easy to find the alignment during assembly, and the installation is more convenient. Four inclined grooves 122 are formed on the conical surface 123 of the cylinder base, as shown in FIG. 3 and FIG. 4, for communicating the chamber between the cylinder bottom assembly 11 and the pressurized tank bottom cover 25 and the pressurized oil tank 02. Chamber.
如图2所示,活塞杆130顶部及增压油箱02的底盖25底部均焊接有柔性关节轴承91,柔性关节轴承91的外圈911和铰轴912之间设有弹性材料层913,弹性材料层913由硫化橡胶制成,由于设有弹性材料层,当列车车体产生振动时,弹性材料层产生弹性变形,补偿偏心力,减小活塞杆的磨损,延长了活塞杆的使用寿命。As shown in FIG. 2, the top of the piston rod 130 and the bottom of the bottom cover 25 of the booster tank 02 are welded with a flexible joint bearing 91. The outer ring 911 of the flexible joint bearing 91 and the hinge shaft 912 are provided with an elastic material layer 913, which is elastic. The material layer 913 is made of vulcanized rubber. Due to the layer of elastic material, when the train body vibrates, the elastic material layer is elastically deformed, compensates for the eccentric force, reduces the wear of the piston rod, and prolongs the service life of the piston rod.
如图5所示,本实施例中正向安装于底座121上的单向阀08设置为两个,当其中一个单向阀失效时,减振器仍然可以继续工作,提高了减振器的工作可靠性。As shown in FIG. 5, in the present embodiment, the one-way valve 08 that is positively mounted on the base 121 is set to two. When one of the one-way valves fails, the damper can continue to work, improving the operation of the damper. reliability.
如图1、图2所示,导向套14和活塞杆130之间设有导向密封环141,导向密封环141使用已知的TW聚四氟乙烯材料制成,其中TW为产品代号,其优点是这种材料具有良好的耐磨性能,硬度低、弹性好、密封性能好,能承受较高的压力,且能在-55℃-+250℃的环境温度下长期工作,因此导向套14和活塞杆130之间可留有较大的间隙,高达0.2mm,使活塞杆在运动过程中表面不会划伤,活塞杆往复运动2000万次左右不会产生泄漏。As shown in FIG. 1 and FIG. 2, a guide seal ring 141 is provided between the guide sleeve 14 and the piston rod 130. The guide seal ring 141 is made of a known TW polytetrafluoroethylene material, wherein TW is a product code, and the advantages thereof are obtained. This material has good wear resistance, low hardness, good elasticity, good sealing performance, can withstand high pressure, and can work for a long time at -55 ° C - +250 ° C ambient temperature, so the guide sleeve 14 and A large gap can be left between the piston rods 130, up to 0.2 mm, so that the surface of the piston rod is not scratched during the movement, and the piston rod reciprocates about 20 million times without leakage.
使用时,通过两个柔性关节轴承91将活塞杆一端安装于机车底盘上、另一端安装于车厢箱体上,当本发明列车油压减振器被压缩时,如图2所示,活塞组件13向下向底座121方向移动,工作液从底座121和活塞体131形成的腔体内经活塞体131上的固定节流阻尼装置82及变阻尼阀05流向活塞体131与导向套14之间形成的腔体内,由活塞杆130形成的等量工作液经底座121上的固定节流阻尼装置87及单向阀08流入增压油箱02内;如图1所示,当本发明列车油压减振器被拉伸时,活塞杆向上向导向套14方向移动,工作液从活塞体131与导向套14之间形成的腔体内经活塞体131上的固定节流阻尼装置82、变阻尼阀07流向底座121和活塞组件13形成的腔体内,同时由活塞杆131形成的等量工作液从增压油箱02经底座121上的斜槽122和卸荷阀09及固定节流阻尼装置87流向底座121与活塞体131之间的腔体内,达到节流阻尼减振的目的。In use, one end of the piston rod is mounted on the chassis of the locomotive through two flexible joint bearings 91, and the other end is mounted on the compartment body. When the train hydraulic damper of the present invention is compressed, as shown in FIG. 2, the piston assembly 13 is moved downward toward the base 121, and the working fluid flows from the cavity formed by the base 121 and the piston body 131 to the piston body 131 and the guide sleeve 14 via the fixed throttle damper 82 and the variable damping valve 05 on the piston body 131. In the cavity, an equal amount of working fluid formed by the piston rod 130 flows into the booster tank 02 via the fixed throttle damper 87 and the check valve 08 on the base 121; as shown in Fig. 1, when the train oil pressure is reduced by the present invention When the vibrator is stretched, the piston rod moves upward toward the sleeve 14, and the working fluid passes through the fixed throttling damping device 82 and the variable damping valve 07 on the piston body 131 in the cavity formed between the piston body 131 and the guide sleeve 14. Flowing into the cavity formed by the base 121 and the piston assembly 13, while an equal amount of working fluid formed by the piston rod 131 flows from the booster tank 02 through the chute 122 on the base 121 and the unloading valve 09 and the fixed throttle damper 87 to the base. a cavity between 121 and piston body 131 Inside, the purpose of throttling damping is achieved.
以上所述实施例仅仅是对本发明的优选实施方式进行描述,并非对本发明的范围进行限定,在不脱离本发明设计精神的前提下,本领域普通工程技术人员对本发明的技术方案作出的各种变形和改进,均应落入本发明的权利要求书确定的保护范围内。The embodiments described above are only intended to describe the preferred embodiments of the present invention, and are not intended to limit the scope of the present invention. Modifications and improvements are intended to fall within the scope of the invention as defined by the appended claims.
工业实用性 Industrial applicability
本发明列车油压减振器可安装于列车底盘和列车箱体之间用于减振,使用过程中,球阀压帽和球阀座不易脱开、不易歪斜、不易泄漏,工作稳定,减振器减振效果好,使用寿命长且制造成本低。 The train oil pressure damper of the invention can be installed between the train chassis and the train box for vibration reduction. During use, the ball valve pressure cap and the ball valve seat are not easy to be disengaged, are not easy to be skewed, are not easy to leak, work stably, and the vibration damper Good vibration damping, long service life and low manufacturing cost.

Claims (10)

  1. 一种列车油压减振器,包括减振油缸(01)和与其同轴套装在一起的增压油箱(02)及防尘套组件(03),所述减振油缸(01)包括缸底组件(11)、缸筒(12)、活塞组件(13)及导向套(14),所述缸底组件(11)包括底座(121)、逆向安装于所述底座(121)上的卸荷阀(09)、底座(121)上的固定节流阻尼装置(87)和正向安装于所述底座(121)上的单向阀(08),所述活塞组件(13)包括活塞杆(130)、活塞体(131)、逆向安装于所述活塞体(131)上的卸荷阀(06)和变阻尼阀(05)、正向安装于所述活塞体(131)上的变阻尼阀(07)和活塞体上的固定节流阻尼装置(82),其特征在于:所述卸荷阀(06、09)、变阻尼阀(05、07)和单向阀(08)均包括球阀座(81)、球阀(82)、球阀压帽(83)、弹簧(84),所述球阀座(81)的中心孔和球阀压帽(83)的中心孔位于同一轴线上,所述球阀(82)位于所述球阀压帽(83)的中心孔内,所述球阀座(81)包括连接端(811)和导向端(812),所述导向端(812)的外径小于所述连接端(811)的外径,所述球阀压帽(83)外圆面上设有径向凸台(831),所述球阀压帽(83)上设有与球阀压帽(83)的中心孔连通的径向通孔(832),所述球阀压帽(83)位于所述球阀座(81)上方且与其相配合的套装在所述球阀座(81)的导向端(812)上,所述弹簧(84)套在所述球阀压帽(83)上,并且所述弹簧(84)一端抵靠在所述径向凸台(831)的上端面上、另一端抵靠在所述底座(121)或活塞体(131)的安装孔壁上,所述球阀座(81)的连接端(811)连接于所述底座(121)或活塞体(131)的安装孔内并用密封胶粘接固定。A train hydraulic damper includes a vibration damping cylinder (01) and a pressurized oil tank (02) and a dust jacket assembly (03) coaxially fitted therewith, the vibration damping cylinder (01) including a cylinder bottom a component (11), a cylinder (12), a piston assembly (13) and a guide sleeve (14), the cylinder bottom assembly (11) including a base (121) and an unloading reversely mounted on the base (121) a fixed throttle damping device (87) on the valve (09), the base (121), and a one-way valve (08) positively mounted on the base (121), the piston assembly (13) including a piston rod (130) a piston body (131), an unloading valve (06) and a variable damping valve (05) that are reversely mounted on the piston body (131), and a variable damping valve that is positively mounted on the piston body (131) (07) and a fixed throttle damping device (82) on the piston body, characterized in that the unloading valve (06, 09), the variable damping valve (05, 07) and the check valve (08) both comprise a ball valve a seat (81), a ball valve (82), a ball valve pressure cap (83), a spring (84), a center hole of the ball valve seat (81) and a center hole of the ball valve pressure cap (83) are located on the same axis, the ball valve (82) located in a center hole of the ball valve pressing cap (83), the ball valve seat (81) including a connecting end (81) 1) and a guiding end (812), the outer diameter of the guiding end (812) is smaller than the outer diameter of the connecting end (811), and the outer surface of the ball valve pressing cap (83) is provided with a radial boss ( 831), the ball valve pressing cap (83) is provided with a radial through hole (832) communicating with a central hole of the ball valve pressing cap (83), and the ball valve pressing cap (83) is located at the ball valve seat (81) The upper and matching sleeve is on the guiding end (812) of the ball valve seat (81), the spring (84) is sleeved on the ball valve pressing cap (83), and the spring (84) is end-to-end Abutting against the upper end surface of the radial boss (831) and the other end abutting against the mounting hole wall of the base (121) or the piston body (131), the connecting end of the ball valve seat (81) 811) is connected to the mounting hole of the base (121) or the piston body (131) and is fixed by a sealant.
  2. 如权利要求1所述的列车油压减振器,其特征在于:所述底座(121)上的固定节流阻尼装置(87)和所述活塞体(131)上的固定节流阻尼装置(82)结构相同,每个所述固定节流阻尼装置(82、87)均由两个相向对装的节流塞(821、822、871、872)构成,每个节流塞(821、822、871、872)均通过螺纹旋入所述底座(121)或活塞体(131)的一侧并用密封胶粘接。A train hydraulic damper according to claim 1, characterized by: a fixed throttle damper (87) on said base (121) and a fixed throttle damper on said piston body (131) ( 82) The structure is the same, each of the fixed throttle damping devices (82, 87) is composed of two oppositely facing throttle plugs (821, 822, 871, 872), each throttle plug (821, 822) 871, 872) are screwed into one side of the base (121) or the piston body (131) and bonded with a sealant.
  3. 如权利要求1或2所述的列车油压减振器,其特征在于:安装所述单向阀(08)的底座(121)上的安装孔(1211)上设有限制球阀压帽(83)上移的限位台阶(12111),所述球阀压帽(83)的径向凸台(831)的上端面与所述限位台阶(12111)之间的间隙为1mm。The train hydraulic damper according to claim 1 or 2, characterized in that the mounting hole (1211) on the base (121) on which the check valve (08) is mounted is provided with a limiting ball valve pressing cap (83). The upper limit step (12111), the gap between the upper end surface of the radial boss (831) of the ball valve pressing cap (83) and the limit step (12111) is 1 mm.
  4. 如权利要求3所述的列车油压减振器,其特征在于:所述增压油箱(02)内的弹性气囊(24)为一个筒状体,其两端用密封装置(21)封口,所述密封装置(21)由 环形压紧帽(211)和置于其中的密封圈(212)组成,所述环形压紧帽(211)滑动的套装在所述缸筒(12)上,所述筒状体的两端夹紧在所述环形压紧帽(211)和与其螺纹连接的固定螺母(22)之间,所述固定螺母(22)的外端顶靠在弹性支撑碗(23)的碗边上,所述弹性支撑碗(23)的碗底分别夹紧在所述底座(121)或导向套(14)与缸筒(12)端部之间。The train hydraulic damper according to claim 3, wherein the elastic airbag (24) in the pressurized oil tank (02) is a cylindrical body, and both ends thereof are sealed by a sealing device (21). The sealing device (21) consists of The annular compression cap (211) is composed of a sealing ring (212) disposed therein, and the annular compression cap (211) is slidably fitted on the cylinder tube (12), and the two ends of the cylindrical body are clamped Immediately between the annular compression cap (211) and a fixing nut (22) screwed thereto, the outer end of the fixing nut (22) abuts against the bowl edge of the elastic support bowl (23), The bowl bottom of the elastic support bowl (23) is clamped between the base (121) or the guide sleeve (14) and the end of the cylinder (12), respectively.
  5. 如权利要求4所述的列车油压减振器,其特征在于:所述防尘套组件(03)包括防尘套端盖(31)、防尘套(32)及橡胶波纹管(33),所述橡胶波纹管(33)一端箍紧于所述增压油箱(02)外壁上、另一端箍紧于所述防尘套(32)外壁上,所述防尘套(32)的上端固定于所述防尘套端盖(31)上,所述防尘套端盖(31)固定于所述活塞杆(130)上。A train hydraulic damper according to claim 4, wherein said boot assembly (03) comprises a boot end cover (31), a boot (32) and a rubber bellows (33). The rubber bellows (33) is fastened to the outer wall of the pressurized oil tank (02) at one end and to the outer wall of the dust jacket (32) at the other end, and the upper end of the dust jacket (32) It is fixed to the dust jacket end cover (31), and the dust jacket end cover (31) is fixed to the piston rod (130).
  6. 如权利要求5所述的列车油压减振器,其特征在于:所述底座(121)底部为圆锥面(123),所述增压油箱(02)的底盖(25)里侧设有圆锥面(251),增压油箱(02)的圆锥面和底座的圆锥面相适应。The train hydraulic damper according to claim 5, wherein the bottom of the base (121) is a conical surface (123), and the bottom cover (25) of the supercharged oil tank (02) is provided on the inner side. The conical surface (251), the conical surface of the pressurized tank (02) and the conical surface of the base are adapted.
  7. 如权利要求6所述的列车油压减振器,其特征在于:所述底座(121)上的圆锥面(123)与油缸的轴线的夹角为20°-25°。The train hydraulic damper according to claim 6, wherein the conical surface (123) on the base (121) forms an angle of 20 to 25 with respect to the axis of the cylinder.
  8. 如权利要求7所述的列车油压减振器,其特征在于:所述活塞杆(130)顶部及增压油箱(02)的底盖(25)底部均固定有柔性关节轴承(91),所述柔性关节轴承(91)的外圈(911)和铰轴(912)之间设有硫化橡胶制成的弹性材料层(913)。The train hydraulic damper according to claim 7, wherein a flexible joint bearing (91) is fixed to a bottom portion of the piston rod (130) and a bottom cover (25) of the pressurized oil tank (02), A layer of elastic material (913) made of vulcanized rubber is disposed between the outer ring (911) of the flexible joint bearing (91) and the hinge shaft (912).
  9. 如权利要求8所述的列车油压减振器,其特征在于:所述导向套(14)和活塞杆(130)之间设有导向密封环(141),所述导向密封环(141)由填充聚四氟乙烯材料制成。The train hydraulic damper according to claim 8, wherein a guide seal ring (141) is disposed between the guide sleeve (14) and the piston rod (130), and the guide seal ring (141) Made of a filled polytetrafluoroethylene material.
  10. 如权利要求9所述的列车油压减振器,其特征在于:所述正向安装于底座(121)上的单向阀(08)为两个。 A train hydraulic damper according to claim 9, wherein said one-way valve (08) that is positively mounted on the base (121) has two.
PCT/CN2015/084911 2015-07-23 2015-07-23 Oil damper for train WO2017012112A1 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
PCT/CN2015/084911 WO2017012112A1 (en) 2015-07-23 2015-07-23 Oil damper for train

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
PCT/CN2015/084911 WO2017012112A1 (en) 2015-07-23 2015-07-23 Oil damper for train

Publications (1)

Publication Number Publication Date
WO2017012112A1 true WO2017012112A1 (en) 2017-01-26

Family

ID=57835075

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/CN2015/084911 WO2017012112A1 (en) 2015-07-23 2015-07-23 Oil damper for train

Country Status (1)

Country Link
WO (1) WO2017012112A1 (en)

Cited By (13)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106904217A (en) * 2017-04-13 2017-06-30 安徽安凯汽车股份有限公司 Impact protection apparatus before a kind of car
CN107856697A (en) * 2017-11-27 2018-03-30 株洲飞马橡胶实业有限公司 A kind of rubber bushing structure and its vibration absorber of rail vehicle assembly
CN108150582A (en) * 2017-12-30 2018-06-12 珠海市业成轨道交通设备科技有限公司 A kind of high speed motor car anti-snake oil-pressure damper guide cover oil return valve system system
CN108278318A (en) * 2017-12-30 2018-07-13 珠海市业成轨道交通设备科技有限公司 A kind of high speed motor car oil-pressure damper pilot seal component
CN109058355A (en) * 2018-07-24 2018-12-21 南京理工大学 A kind of hydraulic cylinder suitable for instantaneous high speed heavy load buffering
CN109899435A (en) * 2019-04-03 2019-06-18 扬州华交轨道交通科技有限公司 A kind of external adjustable type damper of damping
CN110103695A (en) * 2019-05-16 2019-08-09 佛山科学技术学院 A kind of compound anti-torsion pull rod vibration-proof structure
CN110439952A (en) * 2019-09-05 2019-11-12 株洲联诚集团减振器有限责任公司 Oil-pressure damper and its design method
CN111498727A (en) * 2020-04-14 2020-08-07 富阳通力机械制造有限公司 Jack with pump core protection structure and use method
CN112776412A (en) * 2020-12-30 2021-05-11 江苏扬力铸锻有限公司 Single-cylinder resetting and stripping device of press machine for sheet stamping
CN114439811A (en) * 2022-01-27 2022-05-06 安徽德鸿机件制造有限公司 Hydraulic oil cylinder for truck cab
CN115217887A (en) * 2022-05-18 2022-10-21 李绍贵 Hydraulic damper
CN115217880A (en) * 2022-07-18 2022-10-21 郑州天源橡胶有限公司 Combined rubber joint for improving transverse stability of air spring

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB554197A (en) * 1941-11-03 1943-06-24 Kigass Ltd Shock-absorbing devices for power-driven vehicles
US2344082A (en) * 1939-05-12 1944-03-14 Ram Georges Henri Ernest De Shock absorber
US2559968A (en) * 1947-10-22 1951-07-10 Katz Maurice Shock absorbing device for vehicles
CN87200759U (en) * 1987-01-21 1988-01-27 南京化工学院 Exhaust valve for hot pipes
CN1994796A (en) * 2006-12-30 2007-07-11 胡荷地 Hydraulic damping device for train
CN201705852U (en) * 2010-04-08 2011-01-12 长春孔辉汽车科技有限公司 Electric control type variable damping vibration absorber

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2344082A (en) * 1939-05-12 1944-03-14 Ram Georges Henri Ernest De Shock absorber
GB554197A (en) * 1941-11-03 1943-06-24 Kigass Ltd Shock-absorbing devices for power-driven vehicles
US2559968A (en) * 1947-10-22 1951-07-10 Katz Maurice Shock absorbing device for vehicles
CN87200759U (en) * 1987-01-21 1988-01-27 南京化工学院 Exhaust valve for hot pipes
CN1994796A (en) * 2006-12-30 2007-07-11 胡荷地 Hydraulic damping device for train
CN201705852U (en) * 2010-04-08 2011-01-12 长春孔辉汽车科技有限公司 Electric control type variable damping vibration absorber

Cited By (18)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106904217A (en) * 2017-04-13 2017-06-30 安徽安凯汽车股份有限公司 Impact protection apparatus before a kind of car
CN106904217B (en) * 2017-04-13 2023-03-24 安徽安凯汽车股份有限公司 Front collision protection device for passenger car
CN107856697A (en) * 2017-11-27 2018-03-30 株洲飞马橡胶实业有限公司 A kind of rubber bushing structure and its vibration absorber of rail vehicle assembly
CN108150582A (en) * 2017-12-30 2018-06-12 珠海市业成轨道交通设备科技有限公司 A kind of high speed motor car anti-snake oil-pressure damper guide cover oil return valve system system
CN108278318A (en) * 2017-12-30 2018-07-13 珠海市业成轨道交通设备科技有限公司 A kind of high speed motor car oil-pressure damper pilot seal component
CN108150582B (en) * 2017-12-30 2024-03-29 珠海市业成轨道交通设备科技有限公司 Oil return valve system of guide cover of anti-meandering oil pressure shock absorber for high-speed motor train
CN109058355B (en) * 2018-07-24 2020-06-19 南京理工大学 Hydraulic cylinder suitable for instantaneous high-speed heavy load buffering
CN109058355A (en) * 2018-07-24 2018-12-21 南京理工大学 A kind of hydraulic cylinder suitable for instantaneous high speed heavy load buffering
CN109899435A (en) * 2019-04-03 2019-06-18 扬州华交轨道交通科技有限公司 A kind of external adjustable type damper of damping
CN110103695A (en) * 2019-05-16 2019-08-09 佛山科学技术学院 A kind of compound anti-torsion pull rod vibration-proof structure
CN110439952A (en) * 2019-09-05 2019-11-12 株洲联诚集团减振器有限责任公司 Oil-pressure damper and its design method
CN110439952B (en) * 2019-09-05 2024-02-27 株洲联诚集团减振器有限责任公司 Hydraulic damper and design method thereof
CN111498727A (en) * 2020-04-14 2020-08-07 富阳通力机械制造有限公司 Jack with pump core protection structure and use method
CN112776412A (en) * 2020-12-30 2021-05-11 江苏扬力铸锻有限公司 Single-cylinder resetting and stripping device of press machine for sheet stamping
CN114439811A (en) * 2022-01-27 2022-05-06 安徽德鸿机件制造有限公司 Hydraulic oil cylinder for truck cab
CN114439811B (en) * 2022-01-27 2023-07-14 安徽德鸿机件制造有限公司 Hydraulic cylinder for truck cab
CN115217887A (en) * 2022-05-18 2022-10-21 李绍贵 Hydraulic damper
CN115217880A (en) * 2022-07-18 2022-10-21 郑州天源橡胶有限公司 Combined rubber joint for improving transverse stability of air spring

Similar Documents

Publication Publication Date Title
WO2017012112A1 (en) Oil damper for train
US8978845B2 (en) Frequency/pressure sensitive shock absorber
US8579311B2 (en) Wheel mass damper assembly
US9086111B2 (en) Valve assembly of shock absorber
CN102817954B (en) Valve structure of shock absorber having variable flow channel
CN109340298B (en) Piston built-in volume compensation structure for damper
CN204921817U (en) Train oil pressure shock absorber
RU2628841C2 (en) Device for sealing air suspension system
CN104265824A (en) Shock absorber
US9731574B2 (en) Shock absorber gas spring seal
EP3006768A1 (en) Suspension
CN207466679U (en) A kind of compound axle box resilient support of rubber liquid
CN106438821A (en) Barrel type hydraulic shock absorber
CN105134857A (en) Anti-shake car shock absorber
CN104500636A (en) Sensing variable-frequency vibration absorber
CN201739414U (en) Energy-absorbing vibration damper of car
JP5539629B2 (en) Piston cylinder assembly
KR20120058149A (en) Shock absorber for vehicle
CN110206843A (en) A kind of twin-tub cylinder double chamber hydragas spring
CN205896014U (en) Can effectively avoid connecting rod novel shock absorber of mill partially
CN204900652U (en) Shock absorber, shock absorber suspension system and use vehicle of this shock absorber
CN208417378U (en) A kind of dual-tube shock absorber
CN205689662U (en) A kind of hydraulic pressure restores buffer structure
RU94910U1 (en) PNEUMA-MECHANICAL MODULE OF SUSPENSION OF A VEHICLE
CN206175548U (en) Double -acting cylinder body bumper shock absorber

Legal Events

Date Code Title Description
121 Ep: the epo has been informed by wipo that ep was designated in this application

Ref document number: 15898668

Country of ref document: EP

Kind code of ref document: A1

NENP Non-entry into the national phase

Ref country code: DE

122 Ep: pct application non-entry in european phase

Ref document number: 15898668

Country of ref document: EP

Kind code of ref document: A1