WO2017002768A1 - 冷蔵庫 - Google Patents
冷蔵庫 Download PDFInfo
- Publication number
- WO2017002768A1 WO2017002768A1 PCT/JP2016/069046 JP2016069046W WO2017002768A1 WO 2017002768 A1 WO2017002768 A1 WO 2017002768A1 JP 2016069046 W JP2016069046 W JP 2016069046W WO 2017002768 A1 WO2017002768 A1 WO 2017002768A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- cooler
- refrigerator
- air
- return port
- freezer
- Prior art date
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- 238000001816 cooling Methods 0.000 claims abstract description 21
- 238000007791 dehumidification Methods 0.000 claims abstract description 10
- 238000010257 thawing Methods 0.000 claims abstract description 10
- 238000011144 upstream manufacturing Methods 0.000 claims abstract description 8
- 238000010438 heat treatment Methods 0.000 claims abstract description 6
- 238000013459 approach Methods 0.000 claims description 2
- 238000007664 blowing Methods 0.000 claims 1
- 238000003475 lamination Methods 0.000 claims 1
- 238000003860 storage Methods 0.000 abstract description 6
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 30
- 239000003507 refrigerant Substances 0.000 description 23
- 230000015572 biosynthetic process Effects 0.000 description 20
- 238000010586 diagram Methods 0.000 description 12
- 230000006872 improvement Effects 0.000 description 10
- 230000000052 comparative effect Effects 0.000 description 8
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- 238000009826 distribution Methods 0.000 description 7
- 230000001629 suppression Effects 0.000 description 7
- 230000007423 decrease Effects 0.000 description 6
- 238000011156 evaluation Methods 0.000 description 6
- 238000012360 testing method Methods 0.000 description 6
- 239000007788 liquid Substances 0.000 description 5
- 230000007246 mechanism Effects 0.000 description 5
- 238000000034 method Methods 0.000 description 5
- 238000005265 energy consumption Methods 0.000 description 4
- 238000007710 freezing Methods 0.000 description 4
- 230000008014 freezing Effects 0.000 description 4
- 238000005259 measurement Methods 0.000 description 4
- 239000000155 melt Substances 0.000 description 4
- 238000005057 refrigeration Methods 0.000 description 4
- 235000013311 vegetables Nutrition 0.000 description 3
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 2
- NNPPMTNAJDCUHE-UHFFFAOYSA-N isobutane Chemical compound CC(C)C NNPPMTNAJDCUHE-UHFFFAOYSA-N 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000012546 transfer Methods 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- 230000033228 biological regulation Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 238000009529 body temperature measurement Methods 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 229920006248 expandable polystyrene Polymers 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 239000001282 iso-butane Substances 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000000691 measurement method Methods 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
- 238000010998 test method Methods 0.000 description 1
Images
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25D—REFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR
- F25D19/00—Arrangement or mounting of refrigeration units with respect to devices or objects to be refrigerated, e.g. infrared detectors
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25D—REFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR
- F25D21/00—Defrosting; Preventing frosting; Removing condensed or defrost water
- F25D21/04—Preventing the formation of frost or condensate
Definitions
- This invention relates to a refrigerator provided with a cooler.
- a refrigerator heat exchanger
- the cold air generated by the cooler is stored in the freezer compartment, refrigerator compartment, etc. by a fan provided in the air passage
- Refrigerators to send inside are known.
- the cool air whose temperature has been increased by the heat load in each cabinet returns to the cooler and circulates in the interior air passage.
- the surface temperature of the cooler decreases to around -25 ° C. Therefore, frost formation occurs on the surface of the cooler when heat exchange is performed with cold air containing water vapor returning from the interior of each chamber.
- Refrigerating rooms are generally opened and closed more frequently than freezing rooms. Therefore, compared with the return cold air from the freezer compartment, the return cold air from the refrigerating chamber tends to increase the amount of water due to the intrusion of outside air containing a large amount of water.
- the return cold air from the refrigerator compartment has a large amount of moisture contained therein and has a large temperature difference from the cooler, and is therefore a major factor in frost formation. When frost formation occurs, the air path resistance of the cooler increases, which may affect performance and increase energy consumption.
- the cooler described in Patent Document 1 aims to suppress the above-described performance deterioration of the cooler and to improve the proof strength against frosting, and includes a first cooling portion formed of a flat tube having no fins on the back side, and a first thereof.
- the second cooling unit is formed of a refrigerant pipe having a large number of fins on the front side adjacent to the cooling unit.
- the cooler described in Patent Document 2 is configured so that the lower fin pitch is narrower than the upper fin pitch in the height direction of the cooler for the purpose of suppressing the above-described decrease in performance of the cooler and improving the resistance to frost formation. is doing. By using this configuration, frost formation is intensively promoted in the lower part of the cooler, and the upper part of the cooler is effectively used.
- the cooler described in Patent Document 1 uses a flat tube.
- Flat tubes are generally expensive to manufacture, and there is a risk that the power of the compressor increases (energy consumption increases) with an increase in pressure loss on the refrigerant side. Therefore, there is a problem for practical use.
- the present invention has been made to solve the above-described problems, and an object of the present invention is to provide a refrigerator with improved frosting resistance of the cooler.
- the refrigerator according to the present invention includes a refrigerator room, a freezer room, a refrigerator room in which a refrigerator for cooling the refrigerator room air sent from the refrigerator room and the refrigerator room air sent from the freezer room is installed, A refrigerator provided with a circulation fan that blows air after cooling cooled by a cooler to a refrigerator compartment and a freezer compartment, the cooler compartment being arranged upstream of the cooler and performing dehumidification A defrost heater for heating the precooler, a freezer return port provided at a position where the freezer room air sent from the freezer room to the cooler room goes directly to the cooler, and the refrigerator room to the cooler room A refrigerating room return port provided at a position where the refrigerating room air sent to the head is directed to the precooler.
- the air discharged from the freezer return port and the air discharged from the refrigerating chamber return port flow separately, and the air returning from the refrigerating chamber rich in moisture is dehumidified by the precooler. After that, the frosting resistance of the cooler is greatly improved.
- Embodiment 1 of this invention It is a front view of the refrigerator which concerns on Embodiment 1 of this invention. It is sectional drawing of the refrigerator which concerns on Embodiment 1 of this invention. It is a refrigerant circuit figure of the refrigerator which concerns on Embodiment 1 of this invention. It is a structure schematic diagram of the cooler chamber in Embodiment 1 of this invention. It is a partial expanded sectional view of the freezer compartment return port in Embodiment 1 of this invention. It is a partial expanded sectional view of a blower outlet and a return mouth in Embodiment 1 of the present invention. It is a front view of the cooler room which expanded the width
- Embodiment 1 It is a schematic diagram which shows the radiant heater and heater roof in Embodiment 1 of this invention. It is sectional drawing of the dimensionless water vapor
- Embodiment 4 It is a front view of the cooler room in Embodiment 4 of the present invention.
- 1 is a schematic diagram showing a dehumidification capability testing device in a pre-cooler 10.
- FIG. 6 is a bar graph showing the dehumidifying capacity ratio of the precooler in Embodiments 1 to 4 with respect to Comparative Example 1.
- FIG. 1 is a front view of a refrigerator 100 according to Embodiment 1 of the present invention.
- the refrigerator 100 includes a refrigerator compartment 1 at the top and a vegetable compartment 5 at the bottom.
- the refrigerator 100 also includes a freezer compartment 4 located above the vegetable compartment 5, a switching room 2 located between the freezer compartment 4 and the refrigerator compartment 1 and located on the front right side, and an ice making room 3 located on the front left side.
- the door portion 6 of the refrigerator compartment 1 is a double door (two-door type) door, but the door portion 6 of the refrigerator compartment 1 is not particularly limited, and is one-side open. It may be a single door.
- FIG. 2 is a cross-sectional view of refrigerator 100 according to Embodiment 1 of the present invention.
- the internal cross-sectional view which looked at the refrigerator 100 from the side is shown.
- the inside of the refrigerator is insulated from the outside (outside air) by the door portion 6 and the heat insulating wall 7 of each room.
- Refrigerator 100 has a room for refrigeration and a room for freezing.
- the refrigerator 100 includes a cooler 9 that cools air sent from each room, a circulation fan 8 that blows the cooled air cooled by the cooler 9 to each room, and a pre-cooler 10 that is located below the cooler 9.
- a radiant heater 24 for heating and removing frost formation on the pre-cooler 10 and a compressor 12 positioned at the bottom of the back surface are provided.
- the cooler 9, the pre-cooler 10, and the radiant heater 24 are accommodated in a cooler chamber 200 installed on the back side of the freezer chamber 4.
- the cooled air cooled by the cooler 9 is blown into each room by the circulation fan 8 and contributes to the low temperature maintenance of the inside temperature. After that, the cooled air blown into each room is returned to the cooler 9 from each room, cooled, and circulated in the storage.
- the refrigerator compartment 1 is generally opened and closed more frequently by the user than the freezer compartment 4, and the return cold air from the refrigerator compartment 1 contains a larger amount of moisture than the return cold air from the freezer compartment 4. obtain. Therefore, when the refrigerator 100 is operated for a long time and the return cold air from the refrigerator compartment 1 containing a large amount of moisture exchanges heat with the cooler 9, frost may adhere to the surface of the cooler 9.
- the pre-cooler 10 is disposed at the lower part of the cooler 9, and the return cold air from the refrigerator compartment 1 is configured to exchange heat with the pre-cooler 10 before the cooler 9. is doing.
- the precooler 10 is frosted prior to the cooler 9, thereby improving the frosting resistance of the cooler 9.
- the frost formation in the cooler 9 and the frost formation in the pre-cooler 10 are configured to be periodically defrosted by the radiant heater 24.
- the position where the cooler room 200 returns from the refrigerating room 1 and the position where the freezer room 4 returns are separated, and the pre-cooler 10 is configured such that only the air returning from the refrigerating room 1 is dehumidified.
- the compressor 12 installed in the lowermost part of the back surface of the refrigerator 100 is one part constituting the refrigeration cycle of the refrigerator 100 and has an action of compressing the refrigerant.
- FIG. 3 is a refrigerant circuit diagram of refrigerator 100 according to Embodiment 1 of the present invention. As shown in FIG. 3, the refrigerator 100 includes a compressor 12, a pipe group 13, an expander 14, a precooler 10, and a cooler 9 as a refrigerant circuit.
- the compressor 12 adiabatically compresses a refrigerant such as isobutane to obtain a high-temperature and high-pressure gas refrigerant.
- the high-temperature and high-pressure gas refrigerant flows into the pipe group 13 embedded in the heat insulating wall 7 provided in the refrigerator casing, and dissipates heat in the pipe group 13 to become a liquid refrigerant.
- the liquid refrigerant is expanded by an expander 14 such as a capillary tube to become a gas-liquid two-phase refrigerant.
- the expanded low-temperature gas-liquid two-phase refrigerant exchanges heat with the return air 15 from each room in the warehouse via the cooler 9 and the precooler 10.
- the gas-liquid two-phase refrigerant absorbs the heat of the return air 15 to become a gas and returns to the compressor 12.
- the air that has been absorbed by the cooler 9 and the pre-cooler 10 and whose temperature has been lowered is sent to the interior by the circulation fan 8.
- the refrigerant circuit of the refrigerator 100 performs a cooling operation in which the air in the refrigerator is circulated and cooled.
- FIG. 4 is a schematic structural diagram of cooler chamber 200 according to Embodiment 1 of the present invention.
- 4A is a front view
- FIG. 4B is a cross-sectional view taken along the line AA ′ in FIG. 4B is a view of the AA ′ cross section of FIG. 4A as viewed from the right to the left of the drawing.
- the cooler chamber 200 means a portion that houses the circulation fan 8, the cooler 9, the precooler 10, and the radiant heater 24.
- the cooler 9 includes a plurality of fins 16 and a plurality of refrigerant pipes 17.
- the plurality of fins 16 are stacked such that the distance between the fins 16 is a constant fin pitch.
- the fin pitch is preferably in the range of 5 mm to 10 mm.
- frost formation can occur significantly on the upstream side of the cooler 9 compared to the downstream side of the cooler 9. Due to frost generated due to heat exchange with the fins 16, the amount of moisture contained in the return air 15 decreases as it goes downstream. Therefore, the upstream fin pitch may be set wider.
- the downstream fin pitch may be 5 mm
- the upstream fin pitch may be 7.5 mm to 10 mm.
- the fin pitch of the cooler 9 is not particularly limited as long as it does not deviate from the gist of the present invention, and can be appropriately changed such that the fin pitch is uniformly 5 mm regardless of the upstream side and the downstream side. is there.
- the shape of the fin 16 is not particularly limited, and a plate fin, a corrugated fin, a louver fin, a slit fin, or the like can be used.
- the precooler 10 includes a plurality of fins 16 and a plurality of refrigerant pipes 17, similar to the cooler 9.
- the plurality of fins 16 included in the pre-cooler 10 are stacked so that the distance between the fins 16 and the fins 16 is a constant fin pitch, like the cooler 9.
- the pre-cooler 10 is disposed upstream of the cooler 9 in the wind flow direction. Therefore, the precooler 10 is more noticeably frosted than the cooler 9. Therefore, the fin pitch of the precooler 10 is larger than the fin pitch of the cooler 9 (from 5 mm to 10 mm).
- the fin pitch of the precooler 10 is preferably in the range of 10 mm to 15 mm, for example.
- the fin pitch of the precooler 10 is not particularly limited as long as it does not depart from the spirit of the present invention, and can be changed as appropriate. Moreover, it does not specifically limit regarding the shape of the fin 16 which the precooler 10 has, A plate fin, a corrugated fin, a louver fin, a slit fin, etc. are mentioned.
- the cooler 9 and the precooler 10 may be installed with a slight gap. In the cooler chamber 200, since air flows from the bottom to the top, for example, the pre-cooler 10 may be installed at a small distance below the cooler 9.
- the fin shape of the precooler 10 changes the inclination angle of the fin so as to follow the flow of the refrigerating room air 23, promotes the leading edge effect by making the fin lower end rhombus, and smoothly drops water during defrosting
- the shape may be changed as appropriate, such as sharpening the lower end of the fins.
- the refrigerator 100 serves as a defrosting device, in addition to the radiant heater 24 disposed at the lower part of the cooler 9 and used for defrosting, a plurality of heating wire heaters in close contact with the fins 16 of the cooler 9, that is, the code heater 18.
- the radiant heater 24 heats the precooler 10 with radiant heat.
- the radiant heater 24 may be installed at a slight interval from the precooler 10 as shown in the figure.
- the code heater 18 is disposed on the front side and the back side of the cooler 9. Further, the cord heater 18 is inserted between the fins 16 of the cooler 9 and is in close contact with the fins 16 to heat the fins 16 mainly by heat conduction.
- the pre-cooler 10 is disposed in parallel with the radiant heater 24 that is a defrost heater in the horizontal direction and on the back side of the cooler chamber 200. This is because the refrigerating room air 23 mainly flows on the back side of the cooler room 200, and is an optimal arrangement for removing moisture contained in the refrigerating room air 23.
- the pre-cooler 10 is disposed on the front side of the cooler chamber, and the radiant heater 24, which is a defrost heater, is placed on the back side.
- the pre-cooler 10 and the radiant heater 24 are arranged in parallel in the horizontal direction, when the pre-cooler 10 is blocked by frost formation, the refrigerating room air 23 flows into the vacant space on the radiant heater 24 side. Moreover, the air volume fall of the refrigerator compartment air 23 can be suppressed.
- the refrigerator 100 melts frost adhering to the cooler 9 and the precooler 10 by simultaneously generating heat from the radiant heater 24 and the cord heater 18.
- the heater roof 25 is arranged on the upper side of the radiant heater 24 to prevent a situation where water dripped from the cooler 9 directly hits the radiant heater 24. Water dripped from the cooler 9 and the precooler 10 is received by the drain pan 26 below the cooler chamber 200 and discharged from the drain groove 27.
- the lower edge of the inlet (freezer side end) of the freezer return port 20 is configured to be higher than the lower end of the cooler 9.
- the refrigerating chamber return port 22 is configured to be lower than the lower end of the freezer chamber return port 20, and the air cooled by the cooler 9 and the air cooled by the precooler 10 are
- the outlet 28 is arranged at a position sandwiching the freezer compartment return port 20 with respect to the refrigerator compartment return port 22.
- the freezer compartment return port 20 is installed at a position where the air from the freezer compartment 4 goes directly to the lower end of the cooler 9.
- the refrigerating room return port 22 is installed at a position where the air from the refrigerating room 1 is directed to the precooler 10 and then toward the cooler 9.
- the refrigerating chamber return port 22 is the one that flows from the front of the cooler chamber 200 in order to send the refrigerating chamber air 23 to the back side. Is good.
- FIG. 5 is a partial enlarged cross-sectional view of the freezer compartment return port 20 according to Embodiment 1 of the present invention.
- the inflow portion of the freezer compartment return port 20 has a plurality of purposes for preventing direct contact with hands and fingers, preventing intrusion of stored items in the freezer compartment 4 into the cooler room 200, and the like.
- the airflow control rib 29 is provided.
- the plurality of airflow control ribs 29 have a pitch set so that the intervals are constant.
- the shape, pitch, and angle of the airflow control rib 29 can be appropriately changed as long as they do not deviate from the above purpose. Moreover, in order to prevent the situation where the water which melts
- the inclination angle is preferably 5 ° to 20 ° in view of an increase in wind path pressure loss.
- the inlet lower edge of the freezer compartment return port 20 is configured to be above the lower end of the cooler 9. However, if the freezer compartment 4 side is above the lower end of the cooler 9 as shown in the figure.
- the outlet side of the cooler chamber 200 may be slightly lower than the lower end of the cooler 9.
- the inclination of the freezer compartment return port 20 is an inclination that descends from the freezer compartment 4 side to the cooler compartment 200 side. This slope is desirable because it is excellent in terms of draining water, but it may be a slope having minute steps.
- the freezer compartment air 21 discharged from the freezer compartment return port 20 is slightly lowered to the lower end portion of the cooler 9 and then is placed above the cooler 9 by the circulation fan 8. Flowing into. Therefore, an air curtain due to the freezer compartment air 21 is generated at the lower front part of the cooler 9. Due to the generated air curtain, it is possible to prevent the cold room air 23 discharged from the cold room return port 22 from entering the lower end on the front side of the cooler 9, and the cold room air 23 that has lost its place is the cooler. 9 flows to the pre-cooler 10 located on the lower side of the back side.
- the freezer compartment return port 20 and the refrigerator compartment return port 22 Due to the difference in the arrangement of the freezer compartment return port 20 and the refrigerator compartment return port 22 in the height direction, it is generated by the air curtain effect of the freezer compartment air 21 discharged from the freezer compartment return port 20 and is discharged from the refrigerator compartment return port 22. It is possible to suppress the situation where the refrigerating room air 23 enters the lower end on the front side of the cooler 9. Therefore, the freezer compartment air 21 flows through the freezer compartment air flow path 111 (FIG. 9) on the front side of the cooler 9, and the refrigerating room air 23 is in a position facing the freezer compartment air flow path 111 with respect to the cooler 9.
- the refrigerating room air flow path 112 (FIG.
- the refrigerating room air flow path 112 on the back side of the pre-cooler 10 and the cooler 9 flows through the freezing room air 21 and the refrigerating room air 23 in the cooling room 200. Can be separated and flowed.
- Freezer compartment short cycle suppression mechanism When the distance between the lower edge of the outlet 28 and the upper edge of the freezer return port 20 is reduced, the temperature of the freezer compartment 4 may increase due to a short cycle of the freezer compartment air 21.
- the short cycle means that the cooled air blown out from the blowout port 28 flows to the freezer compartment return port 20 as it is without circulating in the warehouse.
- the cooling time compressor operating time
- cooling efficiency is deteriorated
- energy consumption is increased, and the like.
- FIG. 6 is a partially enlarged cross-sectional view of the blowout port 28 and the freezer compartment return port 20 in Embodiment 1 of the present invention.
- FIG. 6 shows an example of a suppression mechanism that suppresses a short cycle for the freezer compartment 4.
- an airflow control rib provided near the blowout port 28 below the blowout port 28 and above the freezer compartment return port 20, that is, between the blowout port 28 and the freezer compartment return port 20.
- 29 and an airflow control rib 29 provided in the vicinity of the freezer compartment return port 20 are arranged.
- These airflow control ribs 29 play a role of blocking the flow of the cooled air blown from the blowout port 28 directly toward the freezer return port 20 without circulation by a short cycle.
- the airflow control rib 29 is preferably a structure that blocks at least a part of the air flowing from above to below along the back surface, if possible, since the outlet 28 is above the freezer return port 20. .
- the length of the airflow control rib 29 may be set within a range in which the airflow control rib 29 does not interfere with the freezer compartment case 30, and is preferably 5 mm to 10 mm, for example.
- the airflow control rib 29 is not particularly limited with respect to the arrangement angle.
- the arrangement angle of the airflow control rib 29 is preferably 15 ° to 30 ° downward with respect to the horizontal plane as shown in FIG. 6B unless there is a structural limitation.
- the airflow control rib 29 is not particularly limited with respect to the arrangement location.
- an airflow control rib 29 may be provided in a space formed between the freezer compartment case 30 and the internal wall surface.
- the short cycle suppression mechanism is not limited to the installation of the airflow control rib 29.
- one of the outlet 28 or the freezer return 20 is placed inside the warehouse. It is good also as a structure extended
- the short cycle suppression mechanism there is also a method of increasing the air path resistance by narrowing the space between the freezer case 30 and the inner wall surface by raising the inner wall surface toward the freezer compartment 4 side.
- the raised portion may be configured such that the entire area between the outlet 28 (FIG. 6-f) and the freezer return 20 is raised.
- the outlet 28 side may be configured to be tapered, or the return port 20 may be configured to be tapered as shown in FIG. 6 (h).
- the freezer compartment case 30 may be configured to extend toward the lower end of the outlet 28.
- the short cycle in which the cooled air blown out from the outlet 28 flows to the freezer return port 20 as it is without circulating in the refrigerator is suppressed, and the freezer 4 is cooled. Efficiency can be improved.
- the refrigerating chamber return port 22 is partially open with respect to the width of the precooler 10. In this case, frost formation starts from the precooler 10 near the opening, and local frost distribution may occur.
- FIG. 7 is a front view of the cooler chamber 200 in which the width of the refrigerating chamber return port 22 is expanded to the width of the precooler 10 according to the first embodiment of the present invention.
- FIG. 7A shows a front view of the cooler chamber 200 in which the width of the refrigerating chamber return port 22 is expanded to the width of the pre-cooler 10, and
- FIG. 7B shows the width of the pre-cooler 10.
- variety of the refrigerator compartment return port 22 is shown.
- the width of the refrigerating chamber return port 22 is expanded to be equal to the width of the precooler 10, the refrigerating chamber air 23 flows uniformly throughout the precooler 10, and further dehumidifying capacity in the precooler 10. It is because it can contribute to the improvement of.
- FIG. 8 is a schematic diagram showing the radiant heater 24 and the heater roof 25 according to Embodiment 1 of the present invention.
- FIG. 8 shows a semicircular heater roof 25, a flow of freezer compartment air 21 indicated by a solid line with an arrow, and a flow of refrigerator compartment air 23 indicated by a broken line with an arrow.
- the radiant heater 24 and the heater roof 25 are disposed below the pre-cooler 10 at a position shifted from the pre-cooler 10 in the horizontal direction.
- the heater roof 25 is located closer to the freezer compartment return port 20 than the precooler 10 and is located immediately below the freezer compartment return port 20.
- the shape of the heater roof 25 has a semicircular arc shape centering on the radiant heater 24 in order to drop the dripping water onto the drain pan 26 when the frost of the cooler 9 melts during defrosting.
- the freezer compartment air 21 flows to the front end of the lower end of the cooler 9, it flows slightly into the precooler 10 along the heater roof 25. Therefore, as shown in FIG. 8A, the refrigerating room air 23 is pushed into the back side of the cooler 9 and is guided to flow to the lower end of the precooler 10.
- the heater roof 25 is formed into a flat linear shape, that is, a flat shape, and the cooler 9 to the freezer compartment. You may incline to the return port 20 side.
- the refrigerating room air 23 flows through the precooler 10 as a whole, which can contribute to further improvement in the dehumidifying capacity of the precooler.
- the heater roof 25 is preferably configured so as to be inclined in the range of 10 ° to 30 ° and inclined from the precooler 10 toward the freezer compartment return port 20.
- the dimensionless water vapor concentration (ratio) of the refrigerating room return port 22 is set to 1 [-], and the freezer return The dimensionless water vapor concentration (ratio) in the mouth 20 was set to 0 [ ⁇ ].
- the dimensionless water vapor concentration is set only in the refrigerator room air 23.
- the first point is that the refrigerating room air 23 has more opportunities for high-temperature and high-humidity inflow due to opening / closing of the door 6 than the freezing room air 21.
- FIG. 9 is a cross-sectional view of the dimensionless water vapor concentration distribution in the cooler chamber 200 by analysis.
- region where the color of a contour is black represents the freezer compartment air 21
- region where the color of a contour is white represents the refrigerator compartment air 23
- the flow of both is visualized.
- FIG. 9A when the freezer compartment air 21 and the refrigerator compartment air 23 merge at the inflow portion of the cooler 9, the refrigerator compartment air 23 hardly flows into the precooler 10, and the front surface of the cooler 9. There was a tendency to flow preferentially to the side.
- FIG. 9 (b) there was a tendency for the refrigeration room air 23 to flow preferentially to the back side of the pre-cooler 10 and the cooler 9. That is, in the air channel structure in the first embodiment, the freezer compartment air 21 flows through the freezer compartment air flow path 111 on the front side of the cooler 9, and the refrigerating compartment air 23 is on the back side of the precooler 10 and the cooler 9. It was confirmed that the freezer compartment air 21 and the refrigerator compartment air 23 flowed separately through the refrigerator compartment air flow path 112 in FIG.
- the air volume of the freezer compartment air 21 is about four times larger than the air volume of the refrigerator compartment air 23. Therefore, the freezer compartment air 21 plays a role of an air curtain, and the situation where the refrigerator compartment air 23 enters the front side of the cooler 9 is suppressed, and the freezer compartment air 21 discharged from the freezer compartment return port 20 and The refrigerator compartment air 23 discharged from the refrigerator compartment return port 22 flows separately.
- the refrigerator 100 according to the first embodiment improves the dehumidifying capacity of the pre-cooler 10 and cools the refrigerator 100 according to the first embodiment.
- the frosting resistance of the vessel 9 can be improved.
- the frost proof strength of the cooler 9 is improved, so that a decrease in cooling performance of the cooler 9 due to frosting is suppressed, and the refrigerator 100 according to Embodiment 1 can maintain high cooling performance even during frosting. .
- FIG. 10 is a schematic structural diagram of the cooler chamber 200 in which the vertical dimension of the freezer return port 20 according to Embodiment 1 of the present invention is enlarged.
- FIG. 10A shows a front view of the cooler chamber 200
- FIG. 10B is a cross-sectional view of the cooler chamber 200 cut along AA ′ in FIG. 10A.
- the vertical dimension of the freezer return port 20 is preferably enlarged as shown in FIG. 10 to increase the opening area of the freezer return port 20. For specific vertical dimensions, it is necessary to consider the freezer compartment short cycle.
- FIG. 11 is an explanatory diagram of a short cycle evaluation result based on the vertical dimension of the freezer return port.
- FIG. 11 (a) shows a test method for short cycle evaluation.
- the temperature at the outlet 28 and the freezer return 20 when the vertical dimension B of the freezer return 20 is enlarged is measured with the thermocouple at the position shown in FIG.
- the influence of the short cycle based on the temperature difference with the freezer compartment return port 20 was evaluated.
- the short cycle means that, as described above, the blown-out cooled air flows as it is to the return port without being circulated in the warehouse. Therefore, when a short cycle occurs, the temperature difference between the air outlet 28 and the freezer compartment return port 20 tends to be reduced.
- the airflow control rib 29 is arrange
- FIG. 11B shows the relationship between the vertical dimension of the freezer return port 20, the temperature difference between the outlet 28 and the freezer return port 20, and the power consumption [kWh / d] per day during steady operation. It is shown.
- the power consumption reached the minimum value when the vertical dimension was 84 mm.
- the vertical dimension was larger than 100 mm, the power consumption tended to deteriorate.
- the temperature difference between the outlet 28 and the freezer return 20 was reduced when the vertical dimension was larger than 100 mm, indicating a short cycle. It is considered that when the vertical dimension is larger than 100 mm, a short cycle occurs and the power consumption is deteriorated.
- the vertical dimension of the freezer return port 20 is desirably 100 mm or less with the lower end of the cooler 9 as a reference.
- the vertical dimension of the freezer return port 20 is not particularly limited to 100 mm or less, and departs from the spirit of the present invention in consideration of quality such as heat penetration in the cabinet during defrosting and fan noise due to changes in rigidity. You may change suitably in the range which does not.
- the flow rate of the freezer compartment air 21 decreases.
- the wind speed [m / of the freezer compartment air 21 discharged from the freezer compartment return port 20 s] is calculated, in the refrigerator 100 in which the vertical dimension of the freezer compartment return port 20 is 28 mm, the wind speed of the freezer compartment air 21 is 1.3 m / s, and the refrigerator 100 in which the vertical dimension of the freezer compartment return port 20 is 84 mm. Then, when the wind speed of the freezer compartment air 21 became 0.7 m / s and the vertical dimension increased 3 times, it confirmed that the wind speed of the freezer compartment air 21 fell to about half.
- FIG. 12 is a cross-sectional view of the dimensionless water vapor concentration distribution of the cooler chamber 200 in which the vertical dimension of the freezer return port 20 is expanded by analysis.
- 12A shows a dimensionless water vapor concentration distribution in the cooler chamber 200 of the refrigerator 100 in which the vertical dimension of the freezer return port 20 is 28 mm
- FIG. 12B shows the freezer return port 20.
- concentration distribution of the cooler room 200 of the refrigerator 100 whose vertical direction dimension is 84 mm is shown.
- the dimensionless water vapor concentration around the precooler 10 is increased when the vertical dimension of the freezer return port 20 is 84 mm as compared to 28 mm.
- the vertical dimension of the freezer compartment return port 20 is 84 mm
- the wind speed of the freezer compartment air 21 is reduced as compared with the case of 28 mm. It is considered that the dimensionless water vapor concentration around the precooler 10 increased because the freezer room air 21 was less likely to flow toward the precooler 10 due to the decrease in the wind speed of the freezer room air 21.
- the analysis result shows, when the inflow of the freezer compartment air 21 to the precooler 10 side is suppressed, the dimensionless water vapor concentration around the precooler 10 increases. Therefore, the further improvement of the dehumidification capability using the precooler 10 can be expected.
- the refrigerator compartment return port 22 is located below the freezer compartment return port 20 and is disposed in a state in which the position in the height direction is shifted. Moreover, the freezer compartment air flow path through which the freezer compartment air 21 discharged from the freezer compartment return port 20 flows is mainly the front side, and the refrigerating room air passage through which the refrigerator compartment air dehumidified by the pre-cooler 10 flows is mainly the rear side. And the air flows separately. Therefore, it is possible to suppress the entry of the refrigerated room air 23 that has been discharged from the refrigerated room return port 22 and has not been dehumidified into the cooler 9. Due to this intrusion suppression effect, the dehumidifying ability of the precooler 10 can be effectively utilized, and the frosting resistance of the cooler 9 can be dramatically improved.
- FIG. FIG. 13 is a schematic structural diagram of cooler chamber 200 according to Embodiment 2 of the present invention.
- 13A shows a front view of the cooler chamber 200
- FIG. 13B shows a cross-sectional view of the cooler chamber 200
- FIG. 13C shows the cooler chamber 200.
- the enlarged view in the precooler 10 periphery is shown.
- the refrigerator compartment return port 22 is arranged on the side surface side with respect to the cooler 9. Therefore, in the second embodiment, unlike the first embodiment, the refrigerator air 23 flows from the side surface side of the precooler 10.
- the freezer compartment return port 20 is disposed on the front side of the cooler chamber 200
- the refrigerator compartment return port 22 is disposed on the side surface side of the cooler chamber 200.
- the refrigerator 100 includes a refrigerating room return air passage 31 extending in the vertical direction along the side surface of the cooler room 200.
- the refrigerating room air 23 flows from the refrigerating room return air passage 31 into the pre-cooler 10 through the refrigerating room return port 22 provided on the side surface of the cooler room 200 from the side surface side.
- the refrigerating chamber air 23 that has flowed into the cooler chamber 200 from the side surface flows along the drain pan 26 so as to face the fin surface of the precooler 10.
- the refrigerator compartment air 23 flows along the longitudinal direction (horizontal direction) of the pre-cooler 10 through the gap between the lower portion of the pre-cooler 10 and the drain pan 26.
- the upper end of the refrigerating chamber return port 22 be disposed lower than the upper end of the pre-cooler 10. Further, when the refrigerating room air 23 flows into the cooler chamber 200 from the side surface, the side plates 32 (support plates) arranged at both ends supporting the refrigerant pipe 17 of the cooler 9 become flow resistance, so A configuration for cutting is desirable.
- FIG. 14 is a cross-sectional view of cooler chamber 200 according to Embodiment 3 of the present invention.
- FIG. 14A shows a cross-sectional view of the schematic structure of the cooler chamber 200
- FIG. 14B shows a schematic enlarged view in which the vicinity of the refrigerating chamber return port 22 and the pre-cooler 10 is enlarged.
- FIG. 14C shows a schematic enlarged view in which the vicinity of the refrigerating chamber return port 22 and the pre-cooler 10 of the cooler chamber 200 having a modification of the refrigerating chamber return port 22 is enlarged. .
- the width in the depth direction of the drain pan 26 is reduced as compared with the first embodiment.
- the refrigerating chamber return port 22 includes an extending portion 22a that extends linearly, and the refrigerating chamber air 23 is discharged to the vicinity of the precooler 10 through the extending portion 22a. This is different from the first embodiment.
- the pre-cooler 10 and the radiant heater 24 are in a position shifted in the horizontal direction below the cooler 9. That is, the pre-cooler 10 is in a position biased horizontally in the cooler chamber 200.
- the refrigerating room return port 22 is connected to the inside of the cooler room 200 from the lower side of the radiant heater 24.
- the refrigerator compartment return port 22 is connected from the side opposite to the side where the precooler 10 is ubiquitous.
- a refrigerating room return port 22 is configured below the radiant heater 24 so as to form an air passage for bringing the refrigerating room air 23 closer to the precooler 10.
- the refrigerating room air 23 discharged from the refrigerating room return port 22 via the extending part 22a is approaching the precooler 10, and the refrigerating room air 23 is obtained.
- the distance to reach the precooler 10 is reduced. Therefore, the flow of the refrigerating room air 23 that bypasses the area other than the pre-cooler 10 can be suppressed, and the refrigerating room air 23 can be caused to flow into the pre-cooler 10 in a concentrated manner. It can contribute to improvement.
- an extending portion 22a is provided along the drain pan 26.
- the refrigerating room air 23 may flow from the lower part of the precooler 10 along the airflow control rib 29 disposed at the lower part of the precooler 10.
- FIG. FIG. 15 is a front view of cooler chamber 200 according to Embodiment 4 of the present invention.
- the airflow control rib 29 is arranged in the side bypass air passage 41 of the cooler 9.
- a side bypass air passage 41 is formed between the side plates 32 arranged at both ends supporting the pipe of the cooler 9 and the wall surface of the cooler chamber 200.
- the cooler 9 fins are stacked, a side plate 32 is provided on the outer side in the stacking direction, and there is a space for connecting the refrigerant pipes 17 outside the side plate 32. Since air also flows in this space, the side bypass air passage 41 is formed.
- the freezer compartment air 21 and the refrigerator compartment air 23 slightly flow to the side bypass air passage 41.
- heat is exchanged only with the exposed refrigerant pipe 17.
- the refrigerant pipe 17 has an extremely small heat exchange area and poor cooling efficiency as compared with the laminated fin at the center of the cooler 9.
- the airflow control ribs 29 are arranged on the upper portions of the side plates 32 at both ends of the cooler 9 to increase the airflow resistance of the side bypass airflow path 41, thereby bypassing the freezer compartment air 21 and the refrigerator compartment air 23.
- the air flow 41 is prevented from flowing. By suppressing the situation where cold air flows into the side bypass air passage 41, the heat exchange loss in the side bypass air passage 41 can be reduced.
- the air volume of the refrigerator compartment air 23 which flows in into the cooler 9 and the precooler 10 is increased, it can contribute to the further heat exchange performance improvement of the cooler 9, and the dehumidification capability improvement of the precooler 10.
- the material of the airflow control rib 29 of the side bypass air passage 41 is not particularly limited, and examples thereof include aluminum that is the same material as the fins. Further, the method for suppressing the inflow of cold air to the side bypass air passage 41 is not particularly limited as long as it does not depart from the gist of the present invention, such as completely sealing the side bypass air passage 41 with foamed polystyrene or the like.
- FIG. 16 is a schematic diagram showing a dehumidification capability testing device in the pre-cooler 10.
- a dehumidifying capacity testing device and a method for measuring the amount of frost formation are shown.
- water is evaporated by heating the heater 51 installed in the refrigerator compartment 1, the cooler 9 is forcedly frosted, and the amount of frost [g] in the precooler 10 is measured and compared. did.
- the acrylic plate 52 is sandwiched between the cooler 9 and the pre-cooler 10, the hot air 54 of the dryer 53 is applied only to the pre-cooler 10, and the pre-cooler Measurement was performed by melting only 10 frosts.
- Comparative Example 1 a refrigerator as shown in FIG. 9A is used, and the freezer compartment air 21 and the refrigerator compartment air 23 are combined and flowed in at the lower part of the cooler compartment 200.
- the refrigerator 100 as shown in FIG. 9B is used with the vertical dimension of the freezer compartment return port 20 being 28 mm, and the lower edge of the freezer compartment return port 20 is higher than the lower end of the cooler 9.
- the refrigerator compartment return port 22 is arranged below the lower end of the freezer compartment return port 20. Therefore, the freezer compartment air 21 and the refrigerator compartment air 23 in the cooler compartment 200 are configured to flow separately.
- the width of the refrigerator compartment return port 22 according to Embodiment 1 is increased, and the width of the refrigerator compartment return port 22 is configured to be equal to the width of the pre-cooler 10.
- the vertical dimension of the freezer compartment return port 20 in Embodiment 1 is configured to be 84 mm.
- the shape of the heater roof 25 according to Embodiment 1 is made to be a flat straight line, and is inclined from the cooler 9 to the freezer compartment return port 20 side.
- the refrigerating room return port 22 in the first embodiment is arranged on the side surface side with respect to the cooler 9.
- the extension part 22a is provided in the refrigerating room return port 22 according to the first embodiment to extend linearly, and the refrigerating room air 23 moves the extension part 22a closer to the precooler 10 side. It is constituted so that it may be discharged through.
- the airflow control rib 29 is installed in the side bypass air passage 41 of the cooler 9 according to the first embodiment.
- the above-described dehumidifying ability comparison test was performed using a common setting so that the mass of water evaporated by the heater was 300 cc.
- FIG. 17 is a bar graph showing the dehumidifying capacity ratio of precooler 10 in Embodiments 1 to 4 with respect to Comparative Example 1. The ratio of the dehumidification capability of this invention with respect to the comparative example 1 calculated
- the dehumidifying capacity ratio in the pre-cooler 10 is 125% in the first embodiment, 158% in the first embodiment, 167% in the first embodiment, 133% in the first embodiment, and 13%.
- Form 2 was 175%
- Embodiment 3 was 133%
- Embodiment 4 was 142%, indicating a high dehumidifying ability compared to Comparative Example 1 (100%). Therefore, the refrigerator 100 according to Embodiments 1 to 4 of the present invention can actively flow the refrigerating room air into the pre-cooler 10, and the dehumidifying ability of the pre-cooler 10 and the cooling of the cooler 9 can be achieved.
- Ability can be improved dramatically.
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Abstract
Description
<冷蔵庫の全体構成>
図1は、本発明の実施の形態1に係る冷蔵庫100の正面図である。冷蔵庫100は、図1に示すように、最上部に冷蔵室1及び最下部に野菜室5を備える。また冷蔵庫100は、野菜室5の上に位置する冷凍室4、冷凍室4と冷蔵室1の間にあって正面右側に位置する切替室2、正面左側に位置する製氷室3を備える。
図2は、本発明の実施の形態1に係る冷蔵庫100の断面図である。冷蔵庫100を側面から見た庫内断面図を示している。冷蔵庫内は、各室の扉部6及び断熱壁7によって、庫外(外気)から断熱されている。
図3は、本発明の実施の形態1に係る冷蔵庫100の冷媒回路図である。冷蔵庫100は、図3に示すように、冷媒回路として圧縮機12、配管群13、膨張機14、プレ冷却器10、及び冷却器9を備える。
図4は、本発明の実施の形態1における冷却器室200の構造概要図である。図4の(a)は正面図であり、(b)は(a)のA-A’で切断した断面図である。なお、図4の(b)は、(a)のA-A’断面を紙面の右から左へ向けて見た図である。冷却器室200は、循環ファン8、冷却器9、プレ冷却器10、及びラジアントヒーター24を収容する部分を意味する。
冷却器9は、図4に示すように、複数のフィン16と複数の冷媒配管17とで構成されている。伝熱面積を拡大して冷却性能を向上させるため、複数のフィン16は、フィン16とフィン16との間隔が一定のフィンピッチとなるように、積載されている。着霜によるフィン間の目詰まり(風路抵抗増加)などに対する品質を考慮し、フィンピッチとしては5mm以上~10mm以下の範囲が望ましい。例えば、風の流れる風流れ方向においては、冷却器9の下流側と比較して冷却器9の上流側で着霜が顕著に生じ得る。フィン16との熱交換に起因して生じる着霜によって、下流側に進むにつれて戻り空気15に含まれる水分量が減少する。そのため、上流側のフィンピッチを広めに設定してもよい。例えば、下流側のフィンピッチを5mm、上流側のフィンピッチを7.5mm以上~10mm以下としもよい。
プレ冷却器10は、図4に示すように、冷却器9と同様に複数のフィン16と複数の冷媒配管17とで構成されている。プレ冷却器10が有する複数のフィン16は、冷却器9と同様にフィン16とフィン16との間隔が一定のフィンピッチとなるよう積載されている。プレ冷却器10は、冷却器9よりも風流れ方向で上流側に配置される。そのためプレ冷却器10は、冷却器9と比べて、着霜がより顕著に生じる。したがって、プレ冷却器10のフィンピッチは、冷却器9のフィンピッチ(5mm以上~10mm以下)よりも大きくしてある。プレ冷却器10のフィンピッチは、例えば、10mm以上~15mm以下の範囲が望ましい。なお、本発明の趣旨を逸脱しない範囲であれば、プレ冷却器10のフィンピッチは特に限定されるものではなく、適宜変更が可能である。また、プレ冷却器10が有するフィン16の形状に関しても、特に限定されるものではなく、プレートフィン、コルゲートフィン、ルーバーフィン、スリットフィンなどが挙げられる。冷却器9とプレ冷却器10とは少し間隔をあけて設置すると良い。冷却器室200では下から上に空気が流れる構成であるため、たとえば、プレ冷却器10は冷却器9の下側に少し距離をあけて設置すると良い。
また、プレ冷却器10のフィン形状は冷蔵室空気23の流れに沿うようにフィンの傾き角度を変えたり、フィン下端を菱形にして前縁効果を促進させたり、除霜時にスムーズに水を落下させるようにフィン下端を鋭利にしたりなど、適宜形状を変えてもよい。
冷蔵庫100は、除霜装置として、冷却器9の下部に配置されて除霜に使用されるラジアントヒーター24以外に、冷却器9のフィン16に密着させた複数の電熱線ヒーター、即ちコードヒーター18を備える。ラジアントヒーター24は輻射熱でプレ冷却器10を加熱するもので、たとえば図のようにプレ冷却器10と少し間隔をあけて設置するとよい。コードヒーター18は、冷却器9の前面側と背面側とに配置してある。また、コードヒーター18は、冷却器9のフィン16間などに挿入され、フィン16に密着して主に熱伝導でフィン16を加熱する。
<プレ冷却器と除霜装置の配置>
プレ冷却器10は、除霜ヒーターであるラジアントヒーター24と水平方向で並列に、かつ冷却器室200の背面側に配置されている。これは、冷蔵室空気23が冷却器室200の背面側を主体的に流れるためであり、冷蔵室空気23に含まれる水分を除去する最適な配置となっている。例えば、冷蔵室空気23が冷却器室200の手前側を主体的に流れる場合は、プレ冷却器10を冷却器室の手前側に配置し、除霜ヒーターであるラジアントヒーター24を背面側にするなど、冷蔵室空気23の流れの経路に合わせて、プレ冷却器10を配置するのが望ましい。
また、水平方向でプレ冷却器10とラジアントヒーター24を並列に配置することで、プレ冷却器10が着霜により閉塞した際、ラジアントヒーター24側の空いたスペースに冷蔵室空気23が流れることで、冷蔵室空気23の風量低下を抑制することができる。
本発明の実施の形態1に係る冷蔵庫100では、図4に示すように、冷凍室戻り口20の入口(冷凍室側端部)下縁が冷却器9の下端よりも上方となるように構成してあり、冷蔵室戻り口22が冷凍室戻り口20の入口下端よりも下方となるように構成してあり、冷却器9によって冷却された空気とプレ冷却器10によって冷却された空気とを各庫へ吹き出し口28が冷蔵室戻り口22に対して冷凍室戻り口20を挟む位置に配置してある。冷凍室戻り口20は冷凍室4からの空気が冷却器9の下端に直接向かう位置に設置されている。また、冷蔵室戻り口22は冷蔵室1からの空気が、まずプレ冷却器10に向かった後に冷却器9に向かう位置に設置される。例えば、冷蔵室戻り口22は、プレ冷却器10が冷却器室200の背面側に配置される場合、背面側へ冷蔵室空気23を送り出す為に、冷却器室200の手前から流入させた方が良い。
吹き出し口28下縁と冷凍室戻り口20上縁との距離を縮小した場合、冷凍室空気21のショートサイクルによって冷凍室4の温度上昇が起こる恐れがある。ここでショートサイクルとは、吹き出し口28から吹き出された冷却後空気が庫内を循環せずにそのまま冷凍室戻り口20に流れることを意味する。ショートサイクルが発生した場合、冷却時間(圧縮機運転時間)の延長、冷却効率の悪化、消費エネルギーの増加等を招く虞がある。
図4に示す一例では、プレ冷却器10の幅に対し、冷蔵室戻り口22が部分的に開口している。この場合、その開口部付近のプレ冷却器10から着霜が始まり、局所的な着霜分布が生じる虞がある。
図8は、本発明の実施の形態1におけるラジアントヒーター24及びヒータールーフ25を示す模式図である。図8には、半円弧状のヒータールーフ25と、矢印付実線で示す冷凍室空気21の流れと、矢印破線で示す冷蔵室空気23の流れとが示されている。図のように、プレ冷却器10の下方にラジアントヒーター24およびヒータールーフ25はプレ冷却器10と水平方向ずれた位置に配置されている。ヒータールーフ25はプレ冷却器10よりも冷凍室戻り口20に近い位置にあり、冷凍室戻り口20のすぐ下方となる位置にある。
上記で説明した実施の形態1に係る冷蔵庫100の風路構造における冷凍室空気21及び冷蔵室空気23の流れの把握を行うため、冷凍室戻り口20の上下方向寸法を28mmとして数値解析を行った。数値解析を行うに際し、冷凍室戻り口20及び冷蔵室戻り口22を風量規定(実測結果)とし、循環ファン8の出口を外部開口の静圧0Paとした。また、着霜に寄与する冷蔵室空気23の水蒸気の模擬的に表現して流れをトレースするために、冷蔵室戻り口22の無次元水蒸気濃度(割合)を1[-]とし、冷凍室戻り口20の無次元水蒸気濃度(割合)を0[-]とした。
図10は、本発明の実施の形態1に係る冷凍室戻り口20の上下方向寸法を拡大させた冷却器室200の構造概要図である。図10(a)は、冷却器室200の正面図を示しており、図10(b)は図10(a)のA-A’で切断した冷却器室200の断面図である。図4で示した冷却器室200と比較し、冷凍室戻り口20の上下方向寸法は、図10で示されたように拡大して冷凍室戻り口20の開口面積を大きくした方が望ましい。具体的な上下方向寸法に関しては、冷凍室ショートサイクルを考慮する必要がある。
図11は、冷凍室戻り口の上下方向寸法によるショートサイクル評価結果の説明図である。図11(a)には、ショートサイクル評価の試験方法が示されている。冷凍室戻り口20の上下方向寸法Bを拡大した際の吹き出し口28と冷凍室戻り口20との温度を、図11(a)で示した位置にある熱電対で計測し、吹き出し口28と冷凍室戻り口20との温度差に基づくショートサイクルの影響を評価した。ここでショートサイクルとは、上述したように、吹き出された冷却後空気が庫内を循環せずにそのまま戻り口に流れることを意味する。そのため、ショートサイクルが起こった場合、吹き出し口28と冷凍室戻り口20との温度差が縮まる傾向になる。なお、冷凍室4の吹き出し口28下部に気流制御リブ29を配置し、冷凍室戻り口20上部にも気流制御リブ29を配置し、ショートサイクル抑制を図っている。
冷蔵庫として、600Lのフレンチ型冷蔵庫を使用した。外気条件とし、温度30℃及び相対湿度70%の外気を使用した。定常運転時の消費電力は、温度の計測と同時に計測した。冷凍室戻り口20の上下方向寸法として、28mm、56mm、84mm、100mm、115mm、及び130mmの冷蔵庫を用意した。
図11(b)には、冷凍室戻り口20の上下方向寸法、吹き出し口28と冷凍室戻り口20との温度差、及び定常運転時の1日あたりの消費電力[kWh/d]の関係が示されている。図11(b)に示すように、消費電力は上下方向寸法が84mmで最小値になった。上下方向寸法が100mmよりも大きくなった場合、消費電力は悪化傾向を示した。吹き出し口28と冷凍室戻り口20との温度差は、上下方向寸法が100mmよりも大きいと温度差が縮小し、ショートサイクルの兆候を示した。上下方向寸法が100mmよりも大きい場合にショートサイクルが発生して消費電力悪化につながった、と考えられる。そのため、消費電力に対する悪影響を考慮し、冷凍室戻り口20の上下方向寸法は、冷却器9の下端を基準として100mm以下が望ましい。しかしながら、冷凍室戻り口20の上下方向寸法は100mm以下に特に限定されるものはなく、除霜時における庫内熱侵入、剛性変化によるファン騒音などの品質を考慮し、本発明の趣旨を逸脱しない範囲で適宜変更してもよい。
図13は、本発明の実施の形態2における冷却器室200の構造概要図である。図13(a)は、冷却器室200の正面図を示しており、図13(b)は、冷却器室200の断面図を示しており、図13(c)は、冷却器室200のプレ冷却器10周辺における拡大図を示している。実施の形態2では実施の形態1と異なり、図13に示すように、冷蔵室戻り口22を冷却器9に対し側面側に配置してある。そのため実施の形態2では、実施の形態1と異なり、冷蔵室空気23がプレ冷却器10の側面側から流入する。このように、実施の形態2では冷凍室戻り口20は冷却器室200の正面側に配置され、冷蔵室戻り口22は冷却器室200の側面側に配置される。
図14は、本発明の実施の形態3における冷却器室200の断面図である。図14(a)には、冷却器室200の構造概要図の断面図が示してあり、図14(b)には、冷蔵室戻り口22及びプレ冷却器10の近傍を拡大した模式拡大図が示してあり、図14(c)には、冷蔵室戻り口22の変形例を備える冷却器室200の冷蔵室戻り口22及びプレ冷却器10の近傍を拡大した模式拡大図が示してある。
図15は、本発明の実施の形態4における冷却器室200の正面図である。実施の形態4では、実施の形態1と異なり、冷却器9の側面バイパス風路41に気流制御リブ29が配置してある。
本発明による実施の形態1~4におけるプレ冷却器の除湿能力向上を検討する。冷却器室200の下部で冷凍室空気21と冷蔵室空気23とが合流して流入する比較例1、及び冷凍室空気21と冷蔵室空気23とが分離して流入する本発明に係る実施の形態1~4を用い、プレ冷却器10における除湿能力(着霜量[g])を試験で測定した。測定結果に基づき、比較例1に対する本発明の除湿能力比の比率を比較した。
図16は、プレ冷却器10における除湿能力試験装置を示す概要図である。除湿能力試験装置及び着霜量測定方法が示されている。図16に示すように、冷蔵室1内に設置したヒーター51の加熱で水を蒸発させて、冷却器9に強制着霜させ、プレ冷却器10における着霜量[g]を測定し、比較した。
図17は、比較例1に対し実施の形態1~4におけるプレ冷却器10の除湿能力比を表わす棒グラフである。プレ冷却器10における除湿能力測定結果より求めた比較例1に対する本発明の除湿能力の比を示している。
Claims (13)
- 冷蔵室と、冷凍室と、前記冷蔵室から送られてくる冷蔵室空気及び前記冷凍室から送られてくる冷凍室空気を冷却する冷却器が設置された冷却器室と、前記冷却器で冷却された冷却後空気を前記冷蔵室及び前記冷凍室に送風する循環ファンとを備えた冷蔵庫であって、
前記冷却器室は、
前記冷却器の上流側に配置してあり、除湿を行うプレ冷却器と、
前記プレ冷却器を加熱する除霜ヒーターと、
前記冷凍室から前記冷却器室に送られた前記冷凍室空気が直接に前記冷却器へと向かう位置に設けた冷凍室戻り口と、
前記冷蔵室から前記冷却器室に送られた前記冷蔵室空気が前記プレ冷却器へと向かう位置に設けた冷蔵室戻り口と、
を備えている冷蔵庫。 - 前記プレ冷却器は、前記除霜ヒーターと水平方向で同じ高さに配置されており、かつ前記除霜ヒーターよりも前記冷却器室の背面側に配置されている請求項1記載の冷蔵庫。
- 前記冷却器室内では、前記冷凍室からの前記冷凍室空気及び前記冷蔵室からの前記冷蔵室空気が下から上に流れ、
前記冷凍室戻り口下端は、前記冷却器の下端よりも上方に配置され、
前記冷蔵室戻り口は、前記冷凍室戻り口下端よりも下方に配置されている請求項1又は請求項2に記載の冷蔵庫。 - 前記冷凍室空気と前記冷蔵室空気は、前記冷却器に対し同一方向から流入する請求項1から請求項3までのいずれか1項に記載の冷蔵庫。
- 前記冷凍室戻り口から前記冷却器室へ送られる前記冷凍室空気の風量は前記冷蔵室戻り口から前記冷却器室へ送られる前記冷蔵室空気の風量よりも大きい請求項1から請求項4までのいずれか1項に記載の冷蔵庫。
- 前記冷却器室は、前記冷却後空気が吹出される吹き出し口を前記冷凍室戻り口の上方に備え、
前記冷凍室戻り口の前記冷凍室側の上部から前記吹き出し口の下部までの間に、前記吹き出し口から吹き出された前記冷却後空気の流れの少なくとも一部を遮る気流制御リブが配置されている請求項1から請求項5までのいずれか1項に記載の冷蔵庫。 - 前記冷凍室戻り口は、前記冷却器の側が下に傾斜している請求項1から請求項6までのいずれか1項に記載の冷蔵庫。
- 前記冷蔵室戻り口の幅と前記プレ冷却器の幅とは同等である請求項1から請求項7までのいずれか1項に記載の冷蔵庫。
- 前記冷凍室戻り口は、前記冷却器室の正面側に配置してあり、
前記冷蔵室戻り口は、前記冷却器室の側面側に配置してある請求項1から請求項8までのいずれか1項に記載の冷蔵庫。 - 前記除霜ヒーターは、ヒータールーフを備えるラジアントヒーターであり、
前記ヒータールーフは、前記冷凍室戻り口の下方に設置された平坦形状を有し、前記冷凍室戻り口の側が低くなるように傾斜している請求項1から請求項9までのいずれか1項に記載の冷蔵庫。 - 前記冷凍室戻り口の上下方向寸法は100mm以下である請求項1から請求項10までのいずれか1項に記載の冷蔵庫。
- 前記プレ冷却器は、前記冷却器室内で前記除霜ヒーターに対し水平方向にずれた位置に配置してあり、
前記冷蔵室戻り口は、前記除霜ヒーターの下方に設置され前記プレ冷却器に接近する風路を備える請求項1から請求項11までのいずれか1項に記載の冷蔵庫。 - 前記冷却器は、積層フィンと前記積層フィンの積層方向の外側に側板とを備え、
前記側板と前記冷却器室の壁面の間に形成された側面バイパス風路を流れる空気を遮る側部の気流制御リブが設置してある請求項1から請求項12までのいずれか1項に記載の冷蔵庫。
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