WO2016198895A1 - A piezoelectric thin film element - Google Patents
A piezoelectric thin film element Download PDFInfo
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- WO2016198895A1 WO2016198895A1 PCT/GB2016/051741 GB2016051741W WO2016198895A1 WO 2016198895 A1 WO2016198895 A1 WO 2016198895A1 GB 2016051741 W GB2016051741 W GB 2016051741W WO 2016198895 A1 WO2016198895 A1 WO 2016198895A1
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- WIPO (PCT)
- Prior art keywords
- thin film
- electrode
- piezoelectric thin
- piezoelectric
- adjacent
- Prior art date
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- 239000010409 thin film Substances 0.000 title claims abstract description 609
- 238000006073 displacement reaction Methods 0.000 claims abstract description 46
- 230000005684 electric field Effects 0.000 claims abstract description 37
- 238000000034 method Methods 0.000 claims description 103
- 239000010408 film Substances 0.000 claims description 64
- 239000002019 doping agent Substances 0.000 claims description 59
- 238000004519 manufacturing process Methods 0.000 claims description 3
- 239000010410 layer Substances 0.000 description 240
- 239000000463 material Substances 0.000 description 23
- 239000013078 crystal Substances 0.000 description 13
- 239000000758 substrate Substances 0.000 description 11
- 230000008859 change Effects 0.000 description 9
- 238000000151 deposition Methods 0.000 description 9
- 230000008021 deposition Effects 0.000 description 8
- 238000010438 heat treatment Methods 0.000 description 8
- 239000002243 precursor Substances 0.000 description 7
- 239000000470 constituent Substances 0.000 description 6
- 238000003980 solgel method Methods 0.000 description 6
- 230000008569 process Effects 0.000 description 5
- 238000000231 atomic layer deposition Methods 0.000 description 4
- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Chemical compound [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 description 4
- 238000004544 sputter deposition Methods 0.000 description 4
- 238000000224 chemical solution deposition Methods 0.000 description 3
- 229910052581 Si3N4 Inorganic materials 0.000 description 2
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 2
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 2
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 2
- 238000005229 chemical vapour deposition Methods 0.000 description 2
- 238000002425 crystallisation Methods 0.000 description 2
- 238000003306 harvesting Methods 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 229910052760 oxygen Inorganic materials 0.000 description 2
- 239000001301 oxygen Substances 0.000 description 2
- 238000005240 physical vapour deposition Methods 0.000 description 2
- 229910052697 platinum Inorganic materials 0.000 description 2
- 238000004549 pulsed laser deposition Methods 0.000 description 2
- 238000000197 pyrolysis Methods 0.000 description 2
- 229910052710 silicon Inorganic materials 0.000 description 2
- 239000010703 silicon Substances 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 239000010936 titanium Substances 0.000 description 2
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 1
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 1
- 230000006978 adaptation Effects 0.000 description 1
- 239000012790 adhesive layer Substances 0.000 description 1
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 1
- 239000003990 capacitor Substances 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- 239000011651 chromium Substances 0.000 description 1
- 229910052804 chromium Inorganic materials 0.000 description 1
- 238000005530 etching Methods 0.000 description 1
- 230000005284 excitation Effects 0.000 description 1
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 1
- 229910052737 gold Inorganic materials 0.000 description 1
- 239000010931 gold Substances 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 150000002500 ions Chemical class 0.000 description 1
- 229910052741 iridium Inorganic materials 0.000 description 1
- GKOZUEZYRPOHIO-UHFFFAOYSA-N iridium atom Chemical compound [Ir] GKOZUEZYRPOHIO-UHFFFAOYSA-N 0.000 description 1
- 239000012528 membrane Substances 0.000 description 1
- 229910044991 metal oxide Inorganic materials 0.000 description 1
- 150000004706 metal oxides Chemical class 0.000 description 1
- 238000001465 metallisation Methods 0.000 description 1
- BITYAPCSNKJESK-UHFFFAOYSA-N potassiosodium Chemical compound [Na].[K] BITYAPCSNKJESK-UHFFFAOYSA-N 0.000 description 1
- 229910052761 rare earth metal Inorganic materials 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 230000004044 response Effects 0.000 description 1
- 235000012239 silicon dioxide Nutrition 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- HQVNEWCFYHHQES-UHFFFAOYSA-N silicon nitride Chemical compound N12[Si]34N5[Si]62N3[Si]51N64 HQVNEWCFYHHQES-UHFFFAOYSA-N 0.000 description 1
- 239000002356 single layer Substances 0.000 description 1
- 229910052719 titanium Inorganic materials 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10N—ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10N30/00—Piezoelectric or electrostrictive devices
- H10N30/50—Piezoelectric or electrostrictive devices having a stacked or multilayer structure
- H10N30/508—Piezoelectric or electrostrictive devices having a stacked or multilayer structure adapted for alleviating internal stress, e.g. cracking control layers
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10N—ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10N30/00—Piezoelectric or electrostrictive devices
- H10N30/50—Piezoelectric or electrostrictive devices having a stacked or multilayer structure
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J2/00—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
- B41J2/005—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material
- B41J2/01—Ink jet
- B41J2/135—Nozzles
- B41J2/14—Structure thereof only for on-demand ink jet heads
- B41J2/14201—Structure of print heads with piezoelectric elements
- B41J2/14233—Structure of print heads with piezoelectric elements of film type, deformed by bending and disposed on a diaphragm
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J2/00—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
- B41J2/005—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material
- B41J2/01—Ink jet
- B41J2/135—Nozzles
- B41J2/14—Structure thereof only for on-demand ink jet heads
- B41J2/14201—Structure of print heads with piezoelectric elements
- B41J2/14274—Structure of print heads with piezoelectric elements of stacked structure type, deformed by compression/extension and disposed on a diaphragm
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10N—ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10N30/00—Piezoelectric or electrostrictive devices
- H10N30/01—Manufacture or treatment
- H10N30/05—Manufacture of multilayered piezoelectric or electrostrictive devices, or parts thereof, e.g. by stacking piezoelectric bodies and electrodes
- H10N30/057—Manufacture of multilayered piezoelectric or electrostrictive devices, or parts thereof, e.g. by stacking piezoelectric bodies and electrodes by stacking bulk piezoelectric or electrostrictive bodies and electrodes
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10N—ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10N30/00—Piezoelectric or electrostrictive devices
- H10N30/01—Manufacture or treatment
- H10N30/06—Forming electrodes or interconnections, e.g. leads or terminals
- H10N30/063—Forming interconnections, e.g. connection electrodes of multilayered piezoelectric or electrostrictive parts
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10N—ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10N30/00—Piezoelectric or electrostrictive devices
- H10N30/20—Piezoelectric or electrostrictive devices with electrical input and mechanical output, e.g. functioning as actuators or vibrators
- H10N30/204—Piezoelectric or electrostrictive devices with electrical input and mechanical output, e.g. functioning as actuators or vibrators using bending displacement, e.g. unimorph, bimorph or multimorph cantilever or membrane benders
- H10N30/2047—Membrane type
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10N—ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10N30/00—Piezoelectric or electrostrictive devices
- H10N30/50—Piezoelectric or electrostrictive devices having a stacked or multilayer structure
- H10N30/501—Piezoelectric or electrostrictive devices having a stacked or multilayer structure having a non-rectangular cross-section in a plane parallel to the stacking direction, e.g. polygonal or trapezoidal in side view
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10N—ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10N30/00—Piezoelectric or electrostrictive devices
- H10N30/704—Piezoelectric or electrostrictive devices based on piezoelectric or electrostrictive films or coatings
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10N—ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10N30/00—Piezoelectric or electrostrictive devices
- H10N30/80—Constructional details
- H10N30/802—Circuitry or processes for operating piezoelectric or electrostrictive devices not otherwise provided for, e.g. drive circuits
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10N—ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10N30/00—Piezoelectric or electrostrictive devices
- H10N30/80—Constructional details
- H10N30/87—Electrodes or interconnections, e.g. leads or terminals
- H10N30/872—Interconnections, e.g. connection electrodes of multilayer piezoelectric or electrostrictive devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J2/00—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
- B41J2/005—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material
- B41J2/01—Ink jet
- B41J2/135—Nozzles
- B41J2/14—Structure thereof only for on-demand ink jet heads
- B41J2/14201—Structure of print heads with piezoelectric elements
- B41J2/14233—Structure of print heads with piezoelectric elements of film type, deformed by bending and disposed on a diaphragm
- B41J2002/14266—Sheet-like thin film type piezoelectric element
Definitions
- the present invention is generally concerned with a piezoelectric thin film element suitable for use in actuators, sensors, energy harvesting devices and multilayer capacitors as well as a method of manufacturing the element.
- piezoelectric thin film element suitable for use as an actuator for a printhead in an inkjet printer, as well as with actuators including the element, printheads including the actuator and inkjet printers including the printheads .
- a typical piezoelectric thin film element suitable for use as an actuator for a printhead in an inkjet printer comprises a piezoelectric layer with appropriate metallization.
- the actuator may comprise a metal or metal oxide bottom electrode, a metal top electrode and a piezoelectric thin film interposed between the top and bottom electrodes .
- the piezoelectric thin film element is used with a diaphragm or membrane which may be provided between the bottom electrode and the substrate.
- the substrate is configured so that the diaphragm and the substrate together define a pressure chamber from which ink can be dispensed through one or more nozzles formed in or with the substrate when the piezoelectric thin film element is driven by an applied voltage .
- the piezoelectric thin film may comprise a single layer or a laminate formed from a plurality of thin film layers of a piezoelectric material .
- the thin film may, in particular, be formed by a variety of techniques including sputtering, physical vapour deposition (PVD) , chemical vapour deposition (CVD) , pulsed laser deposition (PLD) and atomic layer deposition (ALD) - but it is conveniently formed by a chemical solution deposition process such as a sol-gel process.
- PVD physical vapour deposition
- CVD chemical vapour deposition
- PLD pulsed laser deposition
- ALD atomic layer deposition
- a sol-gel solution is applied to the bottom electrode formed on the substrate, dried and then pyrolysed to form a first precursor layer.
- the precursor layer is annealed by heating to form a first piezoelectric thin film layer.
- the sol-gel solution is then applied to the first layer, dried and pyrolysed to form a second precursor layer.
- the second precursor layer is annealed by heating to form a second piezoelectric thin film layer.
- a top electrode is formed on the thin film (for example, by sputtering, gold or iridium) .
- the performance of a piezoelectric thin film element depends on a complex interplay of piezoelectric, electrical and mechanical properties of the element which can be difficult to balance.
- the element poles easily and shows a relatively large displacement response at conveniently applied electrical fields and has good electrical properties such as low current leakage and high dielectric breakdown field. Whilst the performance of the piezoelectric thin film element is important, it is also important that the piezoelectric actuator shows good reliability over a large number of applications (cycles) of the electric field.
- One problem for reliability in piezoelectric actuators is the tendency of the structure to crack or delaminate due to electrical excitation. In one arrangement, this may cause a bottom electrode to delaminate from the diaphragm or the piezoelectric thin film contacting the bottom electrode to crack or to delaminate from the bottom electrode.
- EP 1372199 Al discloses a piezoelectric actuator comprising a (bimorph-type ) piezoelectric device having piezoelectric films and electrode films which are alternately laminated.
- the film layer contacting the bottom electrode is thicker than the film layer contacting the adjacent electrode so as to provide high aspect ratio and good rigidity as well as raised bend efficiency.
- the focus of this prior art is to improve the performance efficiency rather than the stresses in the films pertaining to reliability.
- US 2008/0024563 Al discloses a piezoelectric film in which a first piezoelectric layer and a third piezoelectric layer have a piezoelectric constant cUi which is smaller than that of a second piezoelectric layer.
- the arrangement is to reduce an internal stress generated at an interface between electrode layers 13 and 15 provided on the first and third piezoelectric layers.
- US 2007/0090728 Al discloses a piezoelectric substance having a multilayer structure consisting of single crystal layers or uniaxial crystal layers which are doped wherein the first layer has a first crystal phase and the second layer has a second crystal phase with a boundary layer therebetween, wherein the crystal structure gradually changes in the thickness direction of the layer.
- the present invention generally aims to provide a piezoelectric thin film element in which stress has been engineered to improve reliability at conveniently applied electrical fields.
- the present invention aims to provide a piezoelectric thin film element of improved reliability whilst maintaining good performance .
- the present invention provides a piezoelectric thin film element comprising a first electrode, a second electrode and one or more piezoelectric thin films characterised in that the thin film element has at least two of: an electrode arrangement in which electrodes are arranged with the one or more piezoelectric thin films so that an electric field applied to a piezoelectric thin film or a portion of a piezoelectric thin film adjacent to the first electrode is lower than an electric field applied to a piezoelectric thin film or a portion of a piezoelectric thin film further from the first electrode when the piezoelectric thin film element is actuated; a piezoelectric thin film adjacent to the first electrode in which a layer of the piezoelectric thin film near to the first electrode has a piezoelectric displacement constant which is lower than that of a layer of the piezoelectric thin film further from the first electrode; and a piezoelectric thin film adjacent to the first electrode in which a layer of the piezoelectric thin film near to the first electrode has an
- the piezoelectric thin film can comprise not just discrete layers in which the piezoelectric displacement constant and/or elastic modulus are the same in a particular layer in the thickness direction of the element but also thin film layers in which the piezoelectric displacement constant and/or elastic modulus continuously vary in the thickness direction of the element.
- the term "near to" as applied to a piezoelectric thin film layer refers to a layer in the piezoelectric thin film which is within a distance of 1 nm and 200 nm, for example 1 and lOOnm, 60 nm, 15 nm, or 5 nm of the first electrode.
- the piezoelectric thin film or a portion of a piezoelectric thin film further from the first electrode may in embodiments be adjacent to the second electrode.
- Actuation may be implemented by driving the piezoelectric thin film element with one or more predetermined voltages .
- the piezoelectric thin film element comprises the aforementioned electrode arrangement and a piezoelectric thin film adjacent to the first electrode in which a layer of the piezoelectric thin film near to the first electrode has a piezoelectric displacement constant which is lower than that of a layer of the piezoelectric thin film further from the first electrode.
- the piezoelectric thin film element comprises the aforementioned electrode arrangement and a piezoelectric thin film adjacent to the first electrode in which a layer of the piezoelectric thin film near to the first electrode has an elastic modulus which is lower than that of a layer of the piezoelectric thin film further from the first electrode.
- the piezoelectric element comprises the aforementioned electrode arrangement and a piezoelectric thin film adjacent to the first electrode in which a layer of the piezoelectric thin film near to the first electrode has a piezoelectric displacement constant and an elastic modulus which are lower than those of a layer of the piezoelectric thin film further from the first electrode.
- the piezoelectric thin film element may, in particular, comprise an electrode arrangement in which the first electrode, the second electrode and one or more additional electrodes are arranged with a plurality of piezoelectric thin films so that the electrodes interpose and alternate with the thin films.
- the piezoelectric thin film element may also comprise one or more piezoelectric thin films which are adjacent to an additional electrode in which a layer of the piezoelectric thin film near to that electrode has a piezoelectric displacement constant and/or an elastic modulus which are lower than those of a layer of the piezoelectric thin film further from the additional electrode.
- the piezoelectric thin film element may, in particular, comprise an electrode arrangement in which three piezoelectric thin films are alternately interposed between the first electrode, the second electrode and two additional electrodes .
- the piezoelectric thin films may have different thickness so that the thickness of the piezoelectric thin film adjacent the first electrode is greater than that of a piezoelectric thin film adjacent the neighbouring electrode and so on - and the first and second electrodes are separately addressed, with respective additional electrodes, by two predetermined voltages derived from independent sources .
- the polarisation of the piezoelectric thin film adjacent the first electrode and of the piezoelectric thin film adjacent the second electrode may be in the same direction whilst the polarisation of the intervening piezoelectric thin film is in the opposite direction.
- Such an arrangement provides that the electric field applied to the piezoelectric thin film adjacent the first electrode is lower than that applied to the piezoelectric thin film adjacent the neighbouring electrode (and so on) .
- the three piezoelectric thin films have the same thicknesses and the first electrode is addressed together with a respective additional electrode by a first predetermined voltage and the second electrode and a respective additional electrode are separately addressed by respective predetermined voltages from sources which are independent to each other and the source of the first predetermined voltage.
- the polarisation of the piezoelectric thin film adjacent the first electrode and the polarisation of the piezoelectric thin film adjacent the second electrode are in the same direction whilst the polarisation of the intervening piezoelectric thin film is in the opposite direction.
- such an arrangement also provides that the electric field applied to the thin film adjacent the first electrode is lower than the electric field applied to the thin film adjacent the neighbouring electrode.
- the three thin piezoelectric films have the same thicknesses and the first electrode, the second electrode and each of the additional electrodes are separately addressed by a respective predetermined voltage from independent sources .
- the polarisation of the piezoelectric material of the thin film adjacent the first electrode and the polarisation of the thin film adjacent the second electrode are in the same direction whilst the polarisation of the piezoelectric material of the intervening thin film is in the opposite direction.
- the electric field applied to the thin film adjacent the first electrode is lower than the electric field applied to the adjacent thin film which is in turn lower than the electric field applied to the thin film contacting the second electrode.
- the piezoelectric thin film element may also comprise more than three thin films in which one or more of these arrangements of electrodes and thin films are repeated as many times as desired (for example, two or three times) in the thickness direction of the element.
- the thin film adjacent the first electrode related to each single arrangement will experience an electric field which is lower than that applied to the adjacent thin film.
- the expression "adjacent" as applied to piezoelectric thin films does not necessarily require that the thin films are contacting an electrode. Those skilled in the art will appreciate that the piezoelectric thin films may not contact the electrodes but could instead be a seed layer or a buffer layer provided on the electrodes .
- neighborebouring as applied to additional electrodes means nearest as compared to other additional electrodes.
- the piezoelectric thin film element may have only a single piezoelectric thin film in the form of a laminate of piezoelectric thin film layers and a first electrode and a second electrode.
- the first electrode and the second electrode may be arranged on a single surface of a piezoelectric thin film or on opposing sides of the piezoelectric element. When they are arranged on the same surface of a piezoelectric thin film, the first electrode and the second electrode may be interdigitated with each other.
- the first electrode and the second electrode are preferably interdigitated to a large extent and with the spacing between respective digits large as compared to the piezoelectric film thickness and the electrode widths comparable to the piezoelectric film thickness, and across substantially the whole of the surface of the thin film.
- the polarisation of the piezoelectric thin film is such that it is parallel to the piezoelectric thin film layers and in opposite directions between adjacent pairs of digits of the electrodes.
- the piezoelectric thin film or the piezoelectric thin film adjacent to the first electrode may have a layer near to the first electrode which has a piezoelectric displacement constant or the elastic modulus or both, lower than those of a layer of the piezoelectric thin film further from the first electrode .
- the piezoelectric thin film adjacent the first electrode will comprise a plurality of piezoelectric thin film layers which together may define a gradient in piezoelectric displacement constant or elastic modulus or both across at least a part of the thin film in its thickness direction.
- a reference to the thickness direction of a thin film is a reference to the direction away from the first electrode.
- the thin film layer near to the first electrode may comprise a different piezoelectric material to that of the thin film layer further from the first electrode.
- piezoelectric material it is preferred, however, that it comprise essentially the same piezoelectric material but has at least one of different porosity, different texture, different grain size and different composition of constituent elements .
- the piezoelectric thin film may be formed by employing different film forming methods - but it is preferred that it is formed by a single film forming method employing different targets or a different processing condition for forming the thin film layer near to the first electrode as compared to forming the thin film layer or layers further from the first electrode.
- the different processing condition may, for example, provide that the extent of a crystal orientation in the thin film layer near to the first electrode is different or substantially less than the extent of crystal orientation in the thin film layer further from the first electrode .
- the thin film may, for example, be formed by a sputtering method or by a vapour deposition method or by an atomic layer deposition method and the different processing condition may include one or more of lower deposition temperature, different deposition rate, different deposition angle and different partial pressure of oxygen.
- the thin film may, in particular, be formed by a sol-gel method and the processing condition may include sub-optimal heating for pyrolysis of the sol-gel layer and/or sub-optimal heating for crystallisation of the pyrolysed layer.
- the sub-optimal heating may employ a lower or higher temperature and/or be of shorter or longer duration than that which is accepted as desirable for the piezoelectric material of the thin film layer.
- Such methods may or may not be employed in forming similar or different piezoelectric thin films adjacent to an additional electrode in these electrode arrangements .
- the piezoelectric thin film or the piezoelectric thin film adjacent to the respective first electrode may alternatively have a piezoelectric thin film layer near to the first electrode which has an elastic modulus or a displacement constant or both lower than those of a piezoelectric thin film layer further from the first electrode.
- the thin film layer near to the first electrode will generally develop lower stress than the film layer further from the first electrode for a given applied electric field.
- the piezoelectric thin film adjacent the first electrode will comprise a plurality of piezoelectric thin film layers which together may define a gradient in elastic modulus or a piezoelectric strain constant or both, across at least a part of the thin film in its thickness direction.
- the piezoelectric thin film layer near the first electrode may comprise a different material to that of the piezoelectric thin film layer further from the first electrode. It is preferred, however, that it comprise essentially the same piezoelectric material but has different porosity and/or different composition of constituent elements .
- the piezoelectric thin film may be formed by employing different film forming methods - but it is preferred that it is formed by a single film forming method employing different targets or a different processing condition for forming the thin film layer near to the first electrode as compared to forming the thin film layer further from the first electrode.
- the different processing condition may relate to one or more parameters which are deliberately chosen to be sub-optimal to those accepted as most desirable in the art.
- the different processing condition may, for example, provide that the extent of a crystal orientation in the thin film layer near to the first electrode is different or substantially less than the crystal orientation in the thin film layer further from the first electrode.
- the thin film may, for example, be formed from the methods mentioned above provided that the method results in the piezoelectric thin film layer near to the first electrode having an elastic modulus and/or piezoelectric constant lower than that of the thin film layer further from the first electrode.
- the piezoelectric thin film adjacent the first electrode may include one or more piezoelectric thin film layers which are doped by at least one of a donor dopant and an acceptor dopant.
- the piezoelectric thin film is conveniently formed by employing differently doped precursor materials (for example, as different targets) in the aforementioned methods.
- the piezoelectric thin film adjacent the first electrode may, in particular, comprise a plurality of doped, piezoelectric thin film layers which provide a gradient in dopant concentration across at least a part of the thin film in its thickness direction.
- the piezoelectric thin film may, however, include one or more piezoelectric thin film layers which are undoped.
- the donor dopant in the piezoelectric thin film layer near to the first electrode may be different to that of the piezoelectric thin film layer or layers further from the first electrode.
- the donor dopant is the same dopant for all the doped thin film layers .
- the piezoelectric thin film comprises thin film layers which are singly doped by an acceptor dopant.
- the acceptor dopant in the piezoelectric thin film layer near to the first electrode may be different from or the same as that of the piezoelectric thin film layer or layers further from the first electrode .
- the piezoelectric thin film may include piezoelectric thin film layers which are undoped.
- the doped thin film layers include a plurality of piezoelectric thin film layers which are doped by an acceptor dopant and define a gradient in acceptor dopant concentration in the thickness direction of the film, and a plurality of adjacent piezoelectric thin film layers which are doped by a donor dopant and define a gradient in dopant concentration in the thickness direction of the film.
- This doping arrangement may be considered as combining the aforementioned doping arrangements in the piezoelectric thin film.
- a piezoelectric thin film adjacent to an additional electrode may also comprise a plurality of piezoelectric thin film layers wherein the thin film is formed (and in particular, doped) in a different or the same way as the piezoelectric thin film adjacent the first electrode.
- the doping could be applied or not in conjunction with non-ideal process condition in order to provide a piezoelectric element characterised in that the piezoelectric layer in contact with the first electrode has a modulus, a displacement constant or both lower than those of the piezoelectric layers further from the first electrode.
- the modulus or the displacement constant or both may or may not define a gradient in the piezoelectric element thickness direction .
- the piezoelectric thin film adjacent to the first electrode may have a piezoelectric thin film layer near to the first electrode which has a piezoelectric displacement constant and elastic modulus lower than those of a piezoelectric thin film layer further from the first electrode.
- the thin film layer near to the first electrode may be chosen to displace further or less than the film layer further from the first electrode for a given applied electric field.
- the piezoelectric thin film adjacent the first electrode will comprise a plurality of piezoelectric thin film layers which together may define a gradient in each of piezoelectric displacement constant and elastic modulus across at least a part of the thin film in its thickness direction.
- the piezoelectric thin film layer near to the first electrode may comprise the same or a different material to that of the piezoelectric thin film layer further from the first electrode as described above.
- the piezoelectric thin film adjacent the first electrode may be formed by employing different film forming methods or a single film forming method in the same way as described above.
- the piezoelectric thin film adjacent the first electrode comprise thin film layers of essentially the same piezoelectric material but of different porosity and/or different composition of constituent elements .
- the piezoelectric thin film adjacent the first electrode may, in particular, be doped in the same way as described above.
- a piezoelectric thin film adjacent to an additional electrode may also comprise a plurality of piezoelectric thin film layers wherein the thin film is formed (and, in particular, doped) in a different or the same way as the piezoelectric thin film adjacent the first electrode.
- Such methods may or may not be employed in forming similar or different piezoelectric thin films adjacent to an additional electrode in these electrode arrangements or combinations of the same.
- the piezoelectric thin film element may have at least one end surface which is bevelled or filleted .
- the piezoelectric thin film element may, in particular, have one, two, three or four end surfaces which are bevelled or filleted and forms one or more angles with the diaphragm between 45° and 75°, for example, 65°, 70°, 60°, or 50°, to the plane of the substrate.
- Suitable piezoelectric materials, dopants and dopant precursor materials for the present invention will be apparent to those skilled in the art .
- Preferred piezoelectric materials include PZT and lead-free alternatives including, for example, potassium sodium niobate (KNN) and those of binary or tertiary composition known in the art as BNT- BT, BKT-BNT, BKT-BZT, BKT-BNT-BZT and BKT-BNT-BT.
- KNN potassium sodium niobate
- Suitable donor dopants include Fe 3+ , Ni 2+ , La 3+ , Nb 5+ , Ta 5+ , V 5+ , U 5+ , W 6+ and divalent or trivalent ions of the alkaline earth and rare earth elements.
- Suitable acceptor dopants include Na + , K + , Cs + and Rb + as well as Cr 3+ , Li + , Co 2+ , Ni 2+ , Cu 2+ , Cu + , Y 3+ and Ti 4+ , Zr 4+ and Sn 4+ .
- the dopant concentration may be characterised by being present in a concentration up to 20 atom% of the type of sites they replace.
- the present invention comprises a method for manufacturing a piezoelectric thin film element having a first electrode, a second electrode and one or more piezoelectric thin films between the electrodes, characterised in that the method comprises at least two of: forming a piezoelectric thin film adjacent to the first electrode so that a layer of the piezoelectric thin film near to the first electrode has a piezoelectric displacement constant which is lower than that of a layer of a piezoelectric thin film further from the first electrode; forming a piezoelectric thin film adjacent to the first electrode so that a layer of the piezoelectric thin film near to the first electrode has an elastic modulus which is lower than that of a layer of the piezoelectric thin film further from the first electrode; and arranging electrodes with the one or more piezoelectric thin films so that an electric field applied to a piezoelectric thin film or a portion of a piezoelectric thin film adjacent to the first electrode is lower than an electric field applied to a piezoelectric thin film or
- the method comprises forming a piezoelectric thin film adjacent to the first electrode in which a layer of the piezoelectric thin film near to the first electrode has a piezoelectric displacement constant which is lower than that of a layer of the piezoelectric thin film further from the first electrode and arranging electrodes in the aforementioned manner.
- the method comprises forming a piezoelectric thin film adjacent to the first electrode so that a layer of the piezoelectric thin film near to the first electrode has an elastic modulus which is lower than that of a layer of the piezoelectric thin film further from the first electrode and arranging electrodes in the aforementioned manner.
- the method comprises forming a piezoelectric thin film adjacent to the first electrode so that a layer of the piezoelectric thin film near to the first electrode has a piezoelectric displacement constant and an elastic modulus which are lower than those of a layer of the piezoelectric thin film further from the first electrode and arranging electrodes in the aforementioned manner.
- the method may, in particular, comprise arranging the first and second electrodes with one or more additional electrodes and a plurality of piezoelectric thin films.
- the method may, in particular, comprise arranging the first electrode, the second electrode and one or more additional electrodes so that they interpose and alternate with a plurality of piezoelectric thin films .
- the method may comprise forming a piezoelectric thin film adjacent to an additional electrode so that a layer of the piezoelectric thin film has piezoelectric displacement constant and/or an elastic modulus which are lower than those of a layer of the piezoelectric thin film further from the additional electrode.
- the method may, in particular, comprise arranging the first electrode, the second electrode and two additional electrodes so that they interpose and alternate with three piezoelectric thin films.
- the method may comprise forming these thin films with different thicknesses from one another and arranging the electrodes therewith so that the thin film adjacent the first electrode has thickness greater than the thin film adjacent a neighbouring electrode (which may have thickness greater than that of the thin film contacting the neighbouring electrode and so on) and the first and second electrodes are separately addressed with a respective additional electrode by two predetermined voltages derived from independent sources .
- the method may also comprise poling the piezoelectric thin film adjacent the first electrode, the thin film adjacent the second electrode and the intervening thin film so that the polarisation of the intervening thin film is in a different direction, preferably the opposite direction, to the polarisation of each of the other thin films .
- the method may comprise repeatedly arranging these electrodes with thin films of differing thicknesses in like manner and as many times as desired (for example, two or three times) .
- the thin film adjacent the first electrode will have thickness greater than that of the thin film adjacent a neighbouring electrode so that the electric field applied to the thin film adjacent the first electrode will be lower than that applied to the thin film adjacent the neighbouring electrode (and so on) .
- the method may alternatively comprise forming these thin films so that they have similar thicknesses and arranging the electrodes therewith so the first electrode is addressed together with a respective additional electrode by a first predetermined voltage and the second electrode and a respective additional electrode are separately addressed by two predetermined voltages from sources which are independent from each other and the source of the first predetermined voltage .
- the method may also comprise poling the thin film adjacent the first electrode, the intervening thin film and the thin film adjacent the second electrode so that the polarisation in the intervening thin film is opposite in direction to that in each of the thin film adjacent the first electrode and the thin film adjacent the second electrode.
- the method may comprise repeatedly arranging these electrodes with thin films of similar thicknesses in like manner and as many times as desired (for example, two or three times) in the thickness direction of the thin film element.
- the method may, however, comprise forming these thin films so that they have similar thicknesses and arranging the electrodes therewith so that the first electrode, the second electrode and each of the additional electrodes are separately addressed by a respective predetermined voltage from independent sources.
- the method may also comprise poling the thin film adjacent the first electrode, the intervening thin film and the thin film adjacent the second electrode so that the polarisation in the intervening thin film is in a different direction, preferably is in an opposite in direction to that in each of the thin film adjacent the first electrode and the thin film adjacent the second electrode.
- the method may comprise repeatedly arranging these electrodes with thin films of differing thicknesses in like manner and as many times as desired (for example, two or three times) .
- the method comprises arranging the first electrode and the second electrode with a single piezoelectric thin film in the form of a laminate of piezoelectric thin film layers.
- the method may, in particular, comprise arranging the first electrode and the second electrode on the same surface of a piezoelectric thin film or on opposing sides of the piezoelectric element.
- the method comprises arranging the first electrode and the second electrode on the same surface of a piezoelectric thin film, it may provide that the first and second electrodes are interdigitated with each other.
- the method provides that the first electrode and the second electrode are interdigitated to a large extent and with carefully chosen spacing between respective digits and across substantially the whole of the surface of the thin film.
- the method may also comprise poling the thin film so that the polarisation of the piezoelectric thin film is such that it is parallel to the piezoelectric thin film layers and in different, preferably opposite directions between adjacent pairs of digits of the electrodes.
- the method may comprise forming a piezoelectric thin film adjacent to the first electrode so that it has a layer near to the first electrode which has a piezoelectric displacement constant lower than that of a layer further from the first electrode.
- the method provides that the thin film layer adjacent to the first electrode will displace less than the thin film layer further from the first electrode for a given applied electric field.
- the method may comprise forming a plurality of piezoelectric thin film layers which together define a gradient in piezoelectric displacement constant and/or elastic modulus across at least a part of the thin film in its thickness direction.
- the method may comprise forming the thin film layer adjacent to the first electrode and the thin film layer further from the first electrode from a different piezoelectric material.
- It may alternatively comprise forming the thin film layer adjacent to the first electrode and the thin film layer further from the first electrode from essentially the same piezoelectric material but with at least one of different porosity, different texture, different grain size and different composition of constituent elements.
- the method may comprise forming the thin film layer near to the first electrode and the thin film layer further from the first electrode by one or more different film forming methods (such as those mentioned above) .
- it comprises forming the thin film by a single film forming method. It may, in particular, comprise forming the thin film layer near to the first electrode and the thin film layer further from the first electrode using a different target or a different processing condition.
- the different processing condition may relate to one or more parameters which are deliberately chosen to be sub-optimal to those accepted as most desirable in the art.
- the different processing condition may, for example, provide a method forming a crystal orientation of lower extent in the thin film layer near to the first electrode as compared to the thin film layer further from the electrode .
- the method may comprise forming the thin film layer near to the first electrode with a lower crystal orientation providing that the thin film layer contacting the first electrode comprises the same material as that of the adjacent thin film layer but deposited by a different process than that of the adjacent thin film layer.
- the method may comprise forming the piezoelectric thin film by a sputtering or by vapour deposition or by atomic layer deposition and the different processing condition may include one or more of different deposition temperature, different deposition rate, different deposition angle and different partial pressure of oxygen from those regarded as preferable in the art.
- the method may comprise forming the piezoelectric thin film by chemical solution depositon such as a sol-gel process and the different processing condition may include sub-optimal heating for pyrolysis of the sol-gel layer and/or sub-optimal heating for crystallisation of the pyrolysed layer.
- the sub-optimal heating may, in particular, employ a lower or higher temperature and/or be of shorter or longer duration than that which is accepted as desirable for the piezoelectric material of the thin film layer.
- the method may also comprise forming similar or different piezoelectric thin films adjacent to one or more additional electrodes .
- the method may comprise forming a piezoelectric thin film adjacent to the first electrode so that a piezoelectric thin film layer near to the first electrode has an elastic modulus and/or a piezoelectric displacement constant lower than those of a piezoelectric thin film layer further from the first electrode .
- the method provides that the thin film layer near to the first electrode will generally develop lower stress than the thin film layer further from the first electrode for a given applied electric field.
- the method may comprise forming the piezoelectric film adjacent the first electrode so that a plurality of piezoelectric thin film layers together define a gradient in elastic modulus and/or piezoelectric strain constant across at least a part of the thin film in its thickness direction.
- the method may comprise forming the thin film layer adjacent to the first electrode and the thin film layer further from the first electrode from different piezoelectric materials.
- It may alternatively comprise forming the thin film layer adjacent to the first electrode and the thin film layer further from the first electrode from essentially the same piezoelectric material but with a different porosity and/or a different texture and/or a different grain size and/or a different composition of constituent elements.
- the method may comprise forming the thin film layer near to the first electrode and the thin film layer further from the first electrode by one or more different film forming methods (such as those mentioned above) .
- it comprises forming the thin film by a single film forming method. It may, in particular, comprise forming the thin film layer near to the first electrode and the thin film layer further from the first electrode using a different target or a different processing condition.
- the different processing condition may relate to one or more parameters which are deliberately chosen to be sub-optimal to those accepted as most desirable in the art.
- the different processing condition may, for example, provide a method of forming a crystal orientation of lesser extent in the thin film layer near the electrode as compared to the thin film layer further from the electrode.
- the method may comprise forming the piezoelectric thin film as described above provided that a piezoelectric thin film layer near to the first electrode has an elastic modulus and/or a piezoelectric displacement constant lower than those of the thin film layer further from the first electrode.
- the method may, in particular, comprise forming a piezoelectric thin film adjacent the first electrode which is doped by at least one of a donor dopant and an acceptor dopant.
- the method comprises forming the piezoelectric thin film from differently doped precursor materials (for example, provided as different targets) .
- the method may, in particular, comprise forming the piezoelectric thin film adjacent the first electrode so that a plurality of doped, piezoelectric thin film layers provide a gradient in dopant concentration across at least a part of the thin film in its thickness direction.
- the method may, however, comprise forming an undoped piezoelectric thin film layer.
- the method may provide that the donor dopant in the piezoelectric thin film layer near the first electrode is different to that of the piezoelectric thin film layer further from the first electrode.
- the method provides that the donor dopant is the same for all the doped thin film layers .
- the method may comprise forming the piezoelectric thin film adjacent the first electrode so that a plurality of thin film layers are singly doped by an acceptor dopant.
- the method may provide that one or more thin film layers are undoped.
- the method may comprise forming the piezoelectric thin film or the piezoelectric thin film adjacent the first electrode so that a plurality of thin film layers are doped by an acceptor dopant and define a gradient in acceptor dopant concentration in the thickness direction of the film and a plurality of adjacent piezoelectric thin film layers which are doped by a donor dopant and define a gradient in dopant concentration in the thickness direction of the film.
- the piezoelectric film may also comprise undoped piezoelectric film layers .
- the method may also comprise forming a thin film adjacent to an additional electrode which may also comprise a plurality of piezoelectric thin film layers in which the thin film layer contacting the additional electrode is doped in the same way as the thin film contacting the first electrode.
- the method may comprise forming a piezoelectric thin film adjacent to the first electrode so that a piezoelectric thin film layer near to the first electrode has a piezoelectric displacement constant and an elastic modulus lower than those of a piezoelectric thin film layer further from the electrode.
- the method provides that the thin film layer near to the first electrode can be chosen to develop lower stress than the film layer further from the first electrode for a given applied electric field.
- the method may also comprise forming the piezoelectric thin film adjacent the first electrode having a plurality of piezoelectric thin film layers which together define a gradient in each of piezoelectric displacement constant and elastic modulus across at least a part of the thin film in its thickness direction.
- the method may comprise forming the thin film layer near to the first electrode and the thin film layer further from the first electrode by one or more different film forming methods (such as those mentioned above) . It may alternatively comprise forming the thin film layer adjacent to the first electrode and the thin film layer further from the first electrode from essentially the same piezoelectric material but with a different porosity and or different texture and/or different grain size and/or a different composition of constituent elements.
- the method may, in particular, comprise forming the piezoelectric thin film adjacent the first electrode so that it is doped in the same way as described above.
- the method may also comprise forming similar or different piezoelectric thin films adjacent to an additional electrode.
- the method may also comprise forming the piezoelectric thin film element so that it has one or more end surfaces which are bevelled or filleted.
- the method may, in particular, comprise forming the piezoelectric thin film element to have one, two, three or four end surfaces which are bevelled and contact the substrate at one or more angles between 45° and 75°, for example, 70°, 65°, 60°, 55° or 50°.
- the method may provide (for example, by etching) that the piezoelectric thin film element has at least two bevelled surfaces which contact the diaphragm at an angle of between 45° and 75°, for example, 70°, 65°, 60°, 55° or 50° to the major plane of the substrate.
- the present invention provides a piezoelectric thin film element comprising a first electrode, a second electrode and one or more piezoelectric thin films there between, characterised in that the thin film element has a piezoelectric thin film adjacent to the first electrode which includes a plurality of thin film layers which, together, define a gradient in elastic modulus and/or piezoelectric strain constant across at least a part of the thin film, in its thickness direction.
- Said plurality of thin film layers is characterised in that it includes thin film layers which are doped by an acceptor dopant and define a gradient in acceptor dopant concentration in the thickness direction of the film, and thin film layers which are doped by a donor dopant and define a gradient in dopant concentration in the thickness direction of the film.
- the piezoelectric film may also comprise undoped piezoelectric film layers .
- the present invention may provide an electrode arrangement in which a single piezoelectric thin film is interposed between the first and second electrode with or without one or more additional electrodes (and piezoelectric thin films).
- the electric field strength experienced by each piezoelectric thin film will be the same.
- the present invention provides an actuator for a printhead, which actuator comprises a piezoelectric element according to the first aspect.
- the present invention provides a printhead, comprising the actuator according to the fourth aspect.
- the present invention provides an inkjet printer, comprising the printhead according to the fifth aspect.
- Embodiments of the actuator, printhead and inkjet printer will be apparent from the first and second aspects .
- the present inventors have surprisingly found that the above-mentioned combinations minimise interface stress in piezoelectric thin film elements to a far greater extent than any one component of the combination .
- Figures 1 to 5 show section views of piezoelectric thin film elements (and diaphragm) particularly pointing out electrode arrangements according to the present invention
- Figures 6 to 9 are graphs showing lateral stress in the bottom electrode and across the piezoelectric elements of Figures 1 and 3;
- Figure 10 and 11 show section views of piezoelectric thin film elements (and diaphragm) according to several embodiments of the present invention
- Figures 12 to 14 are graphs showing lateral stresses in the piezoelectric thin film element according to several embodiments of the present invention
- Figures 15 and 16 show section views of piezoelectric thin film elements (and diaphragm) according to several other embodiments of the present invention.
- Figures 17 and 18 are graphs showing lateral stresses in the piezoelectric thin film element according to several embodiments of the present invention.
- Figure 19 shows a section view of part of a piezoelectric actuator according to one embodiment of the present invention.
- Figure 1 shows a section view of a piezoelectric thin film element 20 (and diaphragm 21) in which the electrode arrangement comprises a plurality of piezoelectric thin films Fl to F3 alternately arranged between a top electrode 22, a bottom electrode 23 and intermediate electrodes 24 and 25.
- the films Fi may each comprise a plurality (n) of identical or different thin film layers lrl, lr2 and lr3 etc. but, as mentioned above, these need not be discrete.
- the thickness of the piezoelectric thin film adjacent the bottom electrode Fl is greater than the thickness of the adjacent piezoelectric thin film F2 - and thickness of the piezoelectric thin film F2 is greater than the thickness of the adjacent piezoelectric thin film F3.
- the thickness of the piezoelectric thin film F2 may, however, be similar to or less than the thickness of the adjacent piezoelectric thin film F3.
- the top electrode 22 is connected with an intermediate electrode 24 separating adjacent piezoelectric thin films F2 and Fl to a voltage source Vi.
- the bottom electrode 23 is connected with an intermediate electrode 25 separating adjacent piezoelectric thin films F2 and F3 to another voltage source V 2 .
- the electric field strength experienced by Fl is lower than the electric field strength experienced by F2 and F3 when the piezoelectric element is driven at voltages Vi and V 2 , provided that V 2 ⁇ Vi; V 2 may be 0.
- Figure 2 shows a section view of a piezoelectric thin film element 20 (and diaphragm 21) of similar arrangement except that the thickness of each piezoelectric thin film Fi is similar.
- the top electrode 22 and the intermediate electrode 24 separating adjacent piezoelectric thin films F2 and Fl are connected to separate voltage sources Vi and V 2 .
- the bottom electrode 23 and the intermediate electrode 25, separating adjacent piezoelectric thin films F2 and F3, are connected to another voltage source V3.
- the piezoelectric thin film Fl experiences an electric field strength which is lower than the electric field strength experienced by piezoelectric thin films F2 and F3 when the piezoelectric element is driven at predetermined voltages Vi to V3, provided that V3 ⁇ 2 ⁇ Vi. If the bottom electrode 23 and the additional electrode 25 are separately connected to different voltages V3 and V4, the electric field strength experienced by the piezoelectric thin film adjacent the bottom electrode Fl is lower than the electric field strength experienced by the adjacent piezoelectric thin film F2 when the piezoelectric element is driven at predetermined voltages (Vi to V4) so that (V 2 - V 3 ) ⁇ (V 2 - V 4 ).
- Figure 3 shows a section view of a piezoelectric thin film element 20 (and diaphragm 21) similar to that shown in Figure 1 except that the piezoelectric thin film element has end surfaces which are bevelled. The end surfaces contact the diaphragm 21 at angle of 45°C to the plane of the substrate (underlying the diaphragm; not shown) .
- Figure 4 also shows a section view of a piezoelectric element 20 (and diaphragm 21) similar to that shown in Figure 1 except that the piezoelectric thin film element has filleted end surfaces.
- FIG. 5 shows a section view of a piezoelectric thin film element 20 (and diaphragm 21) comprising piezoelectric thin films Fl to F3 of similar thickness which are not separated by intermediate electrodes. Instead two interdigitated electrodes 22 and 23 are formed on the upper surface of piezoelectric thin film F3.
- the interdigitated electrodes 22 and 23 are connected to different voltage sources Vi and V 2 (not shown) .
- This electrode configuration provides that the electric field strength experienced by the piezoelectric thin film Fl is lower than the electric field strength experienced by the piezoelectric thin film F2 when the piezoelectric element is driven at a predetermined voltage or by predetermined voltages (Vi and V 2 ) .
- the thickness of the single piezoelectric thin film was set at 1.8 ⁇ .
- the thicknesses of the piezoelectric thin films Fl to F3 was set to vary in accordance with one or other electrode arrangement within a total thickness of 1.8 ⁇ .
- the thickness of the platinum electrodes was set at 200 nm and the thickness of the bilayer diaphragm was set at 1.4 ⁇ (0.7 ⁇ for each layer) .
- Figure 6 shows a graph which particularly points out the lateral stress produced in the diaphragm 21 at point (10 nm) below its upper surface by the piezoelectric element shown in Figure 1 when it is driven; the thicknesses of the piezoelectric thin film layers Fl to F3 are respectively 0.7 ⁇ , 0.6 ⁇ , and 0.5 ⁇ .
- the peak interface stress of about 620 MPa compares well with that found for the piezoelectric thin film element having the single film F with thickness equal to the sum of the thicknesses of the Fi piezoelectric thin films, driven at a voltage which is equal to three times the voltage applied to each of the Fi piezoelectric thin films (about 640 MPa) .
- the peak interface stress is, however, similar to that found for the piezoelectric thin film element of Figure 1 when the piezoelectric thin films FI to F3 have the same thicknesses (0.6 ⁇ ) and are driven at the same voltage.
- Figure 7 shows a graph which particularly points out the lateral stress at the centre of the piezoelectric element shown in Figure 1 plotted against the distance from the bottom surface of the diaphragm 21 in the thickness direction of the element when it is driven.
- the lateral stress in the thin film contacting the bottom electrode FI is about 140 MPa - and compares well with that found for the piezoelectric thin film element having the single film (about 170 MPa) .
- Figure 8 shows a graph similar to that of Figure 6, but related to the piezoelectric thin film element of Figure 3 when the thicknesses of the piezoelectric thin film layers FI to F3 are respectively 0.7 ⁇ , 0.6 ⁇ , and 0.5 ⁇ .
- the peak interface stress is about 500 MPa - which compares well with that for a piezoelectric element having a single film and similar end surfaces (about 530 MPa) .
- the peak interface stress is, however, similar to that found for the piezoelectric thin film element of Figure 1 when the piezoelectric thin films Fl to F3 have the same thicknesses (0.6 ⁇ ) .
- Figure 9 shows a graph similar to that shown in Figure 7.
- the lateral stress at the centre of the piezoelectric element shown in Figure 3 is about 140 MPa - which compares well with that obtained for a piezoelectric element having a similar film and similar end surfaces (about 170 MPa) .
- the lateral stress at centre depends on film thickness and not on end surfaces. It is about the same in piezoelectric thin film elements having a single film and the piezoelectric thin film elements having piezoelectric thin films of similar thicknesses - but is significantly lower for piezoelectric thin film elements having piezoelectric thin films of different thicknesses .
- the model shows, therefore, that lateral stress in piezoelectric thin film elements can be managed - by engineering the electric field strength through different thicknesses of the piezoelectric thin films .
- FIG 10 shows a section view of a piezoelectric thin film element according to one embodiment of the present invention.
- the piezoelectric thin film element 20 (and diaphragm, 21) comprises a single film which is interposed between a top electrode 22 and a bottom electrode 23.
- the piezoelectric thin film comprises a plurality of piezoelectric thin film layers, for example, lrl to lr5. These layers are shown as discrete layers of defined thickness and may be obtained, for example, by a sol-gel method.
- the layers need not have a defined thickness at all but simply be put down in the piezoelectric thin film by adaptation of the film forming method to provide a different material or a different processing condition at a particular time in the process.
- the piezoelectric thin film layers lrl to lr5 are singly doped by an acceptor dopant (or a donor dopant) at different dopant concentrations (Di) .
- the dopant concentration is such that it gradually changes across the piezoelectric film thickness.
- the thin film comprises a piezoelectric thin film layer lrl, near to the bottom electrode 23 which has lower displacement performance compared to the layers further from the bottom electrode, so that the stress at the interface between the bottom electrode and the adjacent piezoelectric film layer is reduced.
- the displacement performance increases in the thickness direction either continuously or reaching a plateau.
- FIG 11 shows a section view of a piezoelectric thin film element according to another embodiment of the present invention.
- the piezoelectric thin film element 20 (and diaphragm 21) is similar to that shown in Figure 10.
- the piezoelectric thin film layer lr3 is undoped, the piezoelectric thin film layers lrl and lr2 are singly doped by a donor dopant and the piezoelectric thin film layers lr4 and lr5 are singly doped by an acceptor dopant .
- the thin film comprises a piezoelectric thin film layer lrl near to the bottom electrode 23 which has lower displacement performance compared to the layers further from the bottom electrode, so that the stress at the interface between the bottom electrode and the adjacent piezoelectric film layer is reduced.
- the displacement performance increases in the thickness direction either continuously or reaching a plateau.
- a model study based on finite element analysis (using the commercially available software COMSOL v4.4/5.0) was used to calculate piezoelectric displacements and lateral stresses for piezoelectric elements similar to those shown in Figures 10 to 12.
- 1 to 4 show the lateral stress in the piezoelectric thin film and how it changes when the Young's modulus and/or the piezoelectric constant cUi is made to change from the bottom electrode to the top electrode by gradually changing the acceptor dopant concentration.
- Curve 1 shows a stress profile for a piezoelectric thin film in which the Young' s modulus and the piezoelectric constant cUi are the same for every layer of the thin film at respectively 65 GPa and -170 pm/V. As may be seen, the interface stress in the thin film is about 165 MPa.
- Curve 2 shows a stress profile for a piezoelectric thin film in which the Young' s modulus changes from 65 GPa in a thin film layer near to the bottom electrode ( 10 nm from the start of the film) to 85 GPa in a thin film layer near to the top electrode and the piezoelectric constant cUi is the same (at -170 pm/V) for every layer of the thin film.
- the interface stress is slightly lower that that found from Curve 1 - at about 155 MPa.
- Curve 3 shows a stress profile for a piezoelectric thin film in which the piezoelectric constant cUi changes from -120 pm/V in the thin film layer near to the bottom electrode to -170 pm/V in the thin film layer near to the top electrode and the Young' s modulus is the same (at 65 GPa) for every layer of thin film layer. As may be seen, the interface stress is significantly lower than that found from Curve 1 and Curve
- Curve 4 shows a stress profile for a piezoelectric thin film in which the Young' s modulus and the piezoelectric constant cUi changes from respectively 65 GPa and -120 pm/V in the thin film layer near to the bottom electrode to respectively 85 GPa and -170 pm/V in the thin film layer near to the top electrode. As may be seen, the interface stress is lower than that found from Curve 3 at about 85 MPa .
- Figure 13 shows a graph similar to that shown in Figure 7.
- the Curves 1 to 3 show the lateral stress in the piezoelectric thin film and how it changes when the Young's modulus and/or the piezoelectric constant cUi is made to change across the thin film by gradually changing the donor dopant concentration and/or the processing condition inside the piezoelectric thin film from the bottom electrode to the top electrode .
- Curve 1 shows a stress profile for a piezoelectric thin film in which both the Young' s modulus and the piezoelectric constant cUi are the same for every layer of the thin film at respectively 65 GPa and -170 pm/V. As may be seen, the interface stress in the thin film is about 165 MPa.
- Curve 2 shows a stress profile for a piezoelectric thin film in which the Young's modulus changes from 45 GPa in the thin film layer near to the bottom electrode ( 10 nm from the surface) to 65 GPa in a thin film layer near to the top electrode and the piezoelectric constant is the same (at -170 pm/V) in every layer of the thin film.
- the interface stress is significantly lower than that found in Curve 1 - at about 105 MPa.
- Curve 3 shows a stress profile for a piezoelectric thin film in which the Young' s modulus and the piezoelectric constant cUi change from respectively 45 GPa and -120 pm/V in the thin film layer near to the bottom electrode to respectively 65 GPa and -170 pm/V in the thin film layer near to the top electrode.
- the interface stress is significantly lower compared to that found in Curves 1 and 2 - at about 60 MPa.
- Figure 14 shows a graph similar to that shown in Figure 7.
- the Curves 1 to 3 show the lateral stress in the piezoelectric thin film and how it changes when the Young's modulus and/or the piezoelectric constant cUi are made to change across the thin film by gradually changing the donor dopant concentration, acceptor dopant concentration and/or the processing condition inside the piezoelectric thin film from the bottom electrode .
- Curve 1 shows a stress profile for the piezoelectric thin film in which both the Young' s modulus and the piezoelectric constant cUi are the same for every layer of the thin film - at respectively 65 GPa and -170 pm/V. As may be seen, the interface stress in the thin film is about 165 MPa.
- Curve 2 shows a stress profile for the piezoelectric thin film in which the Young' s modulus changes from 45 GPa in the thin film layer near to the bottom electrode (10 nm from start) to 85 GPa in a thin film layer near the top electrode and the piezoelectric constant cUi (at -170 pm/V) is the same for every thin film layer. As may be seen the interface stress is significantly lower than that found from Curve 1 - at about 100 MPa.
- Curve 3 shows a stress profile in which both the Young' s modulus and the piezoelectric constant cUi change respectively from 45 GPa and - 120 pm/V in the thin film layer near to the bottom electrode to respectively 85 GPa and -170 pm/V in the thin film layer near to the top electrode. As may be seen the interface stress is significantly lower than that found from Curves 1 and 2 - at below 60 MPa .
- Table 2 shows how the performance (the displaced area) of the piezoelectric element changes as the Young' s modulus and piezoelectric constant cUi change in these studies .
- the first four entries relate to the stress profiles shown by the curves in Figures 12 and 13.
- the displaced area of the actuator is 7.34 x 10 ⁇ 12 m 2 and the interface stress is 165 MPa.
- FIG 15 shows a section view of a piezoelectric element according to an embodiment of the present invention in which a piezoelectric element 20 (and diaphragm, 21) similar to that shown in Figure 1 has a thin film Fl adjacent to the bottom electrode 23 comprising piezoelectric thin film layers lrl to lr5 which are singly doped by an acceptor or by a donor dopant .
- the piezoelectric thin film layers lrl to lr5 define an acceptor dopant concentration gradient or a donor dopant concentration gradient .
- FIG 16 shows a section view of a piezoelectric element according to still another embodiment of the present invention in which a piezoelectric element 20 (and diaphragm, 21) similar to that shown in Figure 1 has the thin film Fl adjacent to the bottom electrode 23 comprising piezoelectric thin film layers lrl to lr5 which adjacent piezoelectric film layers are singly doped with an acceptor or donor dopant and are separated by an undoped piezoelectric film layer (lr3) .
- the piezoelectric thin film layer near to the bottom electrode lrl has a lower displacement performance than the adjacent piezoelectric thin film layer lr2. And this latter piezoelectric thin film layer has displacement performance lower than that of the adjacent piezoelectric thin film layer lr3 and so on.
- Figure 17 shows a graph similar to that shown in Figure 7.
- the curves show the lateral stress in a piezoelectric thin film element similar to that shown in Figure 15 and how it changes when the Young' s modulus and/or the piezoelectric constant cUi of the thin film near to the bottom electrode is changed by gradually changing donor dopant concentration as described above.
- Curve 1 shows a stress profile in the piezoelectric thin film element when the Young' s modulus and the piezoelectric constant cUi are the same for every layer in the thin film adjacent to the bottom electrode (respectively, at 65 GPa and - 170 pm/V) . As may be seen (left hand side), the interface stress is about 140 MPa .
- the reduction in stress as compared to the piezoelectric thin film element comprising a single thin film is due to the lower electric field strength experienced by the thin film adjacent the bottom electrode .
- Curve 2 shows a stress profile in the piezoelectric thin film element when the Young' s modulus changes from 45 GPa to 65 GPa and the piezoelectric constant cUi is the same for every layer in the thin film adjacent to the bottom electrode. As may be seen, the interface stress is substantially lower than that found in Curve 1 - at about 90 MPa.
- the displacement area for the piezoelectric thin film element is similar to that for the piezoelectric element comprising the single thin film -at 6.07 x 10 ⁇ 12 m 2 . This slightly lower value is due to the additional electrode layers present in this actuator.
- Curve 3 shows a stress profile in the piezoelectric thin film element when the Young' s modulus and the piezoelectric constant cUi change from respectively 45 GPa and -120 pm/V to respectively 65 GPa and - 170 pm/V in the thin film layer adjacent to the bottom electrode. As may be seen, the interface stress is substantially lower at about 50 MPa.
- the displacement area for the piezoelectric actuator is similar to that for the piezoelectric element comprising the single thin film - at 6.73 x 10- 12 m 2 .
- Figure 18 shows a graph similar to that shown in Figure 7.
- the curves show the lateral stress in a piezoelectric thin film element similar to that shown in Figure 16 and how it changes when the Young' s modulus and/or the piezoelectric constant cUi of the thin film near to the bottom electrode are changed by gradually changing donor dopant concentration and acceptor dopant concentration as described above.
- the interface stress is about 50 MPa.
- FIG. 19 shows a section view of part of an inkjet printhead according to one embodiment of the present invention.
- the piezoelectric thin film element is similar to that shown in Figure 16 (piezoelectric thin film layers not shown) and is provided to a diaphragm 21 comprising a bilayer on top of a pressure chamber 26, provided with a nozzle plate 27.
- the pressure chamber 26 is formed in a silicon single crystal of thickness about 200 ⁇ and the diaphragm comprises a thin film comprising a bilayer of silicon dioxide and silicon nitride.
- a buffer layer of ultra-thin titanium film or chromium film (not shown) (about 10 nm thick) may be interposed between the first electrode 23 and Fl and or underneath the first electrode 23.
- Other components including buffer layers, adhesion layers, seed layers may also be present.
- predetermined drive voltages Vi and V 2 are applied to the electrodes 22 to 25 by a signal from a control circuit (not shown) .
- the voltages cause the piezoelectric thin film element 20 to deform so deflecting the diaphragm 21 into the pressure chamber 26 and changing its volume.
- a sufficient increase in pressure within the pressure chamber 26 causes ink droplets to be ejected from the nozzle 30.
- the present invention provides for piezoelectric actuators having good performance and excellent reliability .
- the present invention also permits tuning of piezoelectric elements to a particular requirement for performance and/or reliability depending on a particular application of the element, for example, between sensing, actuating and energy harvesting.
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Abstract
There is disclosed a piezoelectric thin film element (20) comprising a first electrode (22), a second electrode (23) and one or more piezoelectric thin films there between wherein the thin film element has at least two of: • an electrode arrangement in which electrodes are arranged with the one or more piezoelectric thin films so that an electric field applied to a piezoelectric thin film or a portion of a piezoelectric thin film adjacent to the first electrode is lower than an electric field applied to a piezoelectric thin film or a portion of a piezoelectric thin film further from the first electrode when the piezoelectric thin film element actuated; • a piezoelectric thin film adjacent to the first electrode in which a layer of the piezoelectric thin film near to the first electrode has a piezoelectric displacement constant which is lower than that of a layer of the piezoelectric thin film further from the first electrode; and • a piezoelectric thin film adjacent to the first electrode in which a layer of the piezoelectric thin film near to the first electrode has an elastic modulus which is lower than that of a layer of the piezoelectric thin film further from the first electrode.
Description
A PIEZOELECTRIC THIN FILM ELEMENT
The present invention is generally concerned with a piezoelectric thin film element suitable for use in actuators, sensors, energy harvesting devices and multilayer capacitors as well as a method of manufacturing the element.
It is particularly, although not exclusively, concerned with a piezoelectric thin film element suitable for use as an actuator for a printhead in an inkjet printer, as well as with actuators including the element, printheads including the actuator and inkjet printers including the printheads .
A typical piezoelectric thin film element suitable for use as an actuator for a printhead in an inkjet printer comprises a piezoelectric layer with appropriate metallization. For instance, the actuator may comprise a metal or metal oxide bottom electrode, a metal top electrode and a piezoelectric thin film interposed between the top and bottom electrodes .
The piezoelectric thin film element is used with a diaphragm or membrane which may be provided between the bottom electrode and the substrate. The substrate is configured so that the diaphragm and the substrate together define a pressure chamber from which ink can be dispensed through one or more nozzles formed in or with the substrate when the piezoelectric thin film element is driven by an applied voltage .
The piezoelectric thin film may comprise a single layer or a laminate formed from a plurality of thin film layers of a piezoelectric material .
The thin film may, in particular, be formed by a variety of techniques including sputtering, physical vapour deposition (PVD) , chemical vapour deposition (CVD) , pulsed laser deposition (PLD) and atomic layer deposition (ALD) - but it is conveniently formed by a chemical solution deposition process such as a sol-gel process.
A sol-gel process is described in US patent application 2003/0076007 Al (incorporated by reference herein) .
In a chemical solution deposition method, for example in a chemical solution deposition process, for example a sol-gel process, a sol-gel solution is applied to the bottom electrode formed on the substrate, dried and then pyrolysed to form a first precursor layer. The precursor layer is annealed by heating to form a first piezoelectric thin film layer. The sol-gel solution is then applied to the first layer, dried and pyrolysed to form a second precursor layer. The second precursor layer is annealed by heating to form a second piezoelectric thin film layer.
These latter steps are repeated so as to build up a laminate of piezoelectric thin film layers of desired thickness and then a top electrode is formed on the thin film (for example, by sputtering, gold or iridium) .
The performance of a piezoelectric thin film element depends on a complex interplay of piezoelectric, electrical and mechanical properties of the element which can be difficult to balance.
In general, it is desired that the element poles easily and shows a relatively large displacement response at conveniently applied electrical fields and has good electrical properties such as low current leakage and high dielectric breakdown field. Whilst the performance of the piezoelectric thin film element is important, it is also important that the piezoelectric actuator shows good reliability over a large number of applications (cycles) of the electric field.
One problem for reliability in piezoelectric actuators is the tendency of the structure to crack or delaminate due to electrical excitation. In one arrangement, this may cause a bottom electrode to delaminate from the diaphragm or the piezoelectric thin film contacting the bottom electrode to crack or to delaminate from the bottom electrode.
This tendency is a result of large lateral stresses which arise in the piezoelectric film and the bottom electrode layer (including so called "interface stresses") as the piezoelectric element displaces, with respect to the substrate, when it is driven. The stresses can also be compounded by film deposition stresses, or poor adhesion of one or more of the layers in the stack.
The stress performance of piezoelectric actuators has been considered in the prior art .
EP 1372199 Al , for example, discloses a piezoelectric actuator comprising a (bimorph-type ) piezoelectric device having piezoelectric films and electrode films which are alternately laminated. The film layer contacting the bottom electrode is thicker than the film layer contacting the adjacent electrode so as to provide high aspect ratio and good rigidity as well as raised bend efficiency. The focus of this prior art is to improve the performance efficiency rather than the stresses in the films pertaining to reliability.
US 2008/0024563 Al discloses a piezoelectric film in which a first piezoelectric layer and a third piezoelectric layer have a piezoelectric constant cUi which is smaller than that of a second piezoelectric layer. The arrangement is to reduce an internal stress generated at an interface between electrode layers 13 and 15 provided on the first and third piezoelectric layers.
US 2007/0090728 Al discloses a piezoelectric substance having a multilayer structure consisting of single crystal layers or uniaxial crystal layers which are doped wherein the first layer has a first crystal phase and the second layer has a second crystal phase with a boundary layer therebetween, wherein the crystal structure gradually changes in the thickness direction of the layer.
This prior art tends to focus on device performance without commenting extensively on reliability.
In contrast, the present invention generally aims to provide a piezoelectric thin film element in which stress has been engineered to improve reliability at conveniently applied electrical fields.
In particular, the present invention aims to provide a piezoelectric thin film element of improved reliability whilst maintaining good performance .
Accordingly, in a first aspect the present invention provides a piezoelectric thin film element comprising a first electrode, a second electrode and one or more piezoelectric thin films characterised in that the thin film element has at least two of: an electrode arrangement in which electrodes are arranged with the one or more piezoelectric thin films so that an electric field applied to a piezoelectric thin film or a portion of a piezoelectric thin film adjacent to the first electrode is lower than an electric field applied to a piezoelectric thin film or a portion of a piezoelectric thin film further from the first electrode when the piezoelectric thin film element is actuated; a piezoelectric thin film adjacent to the first electrode in which a layer of the piezoelectric thin film near to the first electrode has a piezoelectric displacement constant which is lower than that of a layer of the piezoelectric thin film further from the first electrode; and a piezoelectric thin film adjacent to the first electrode in which a layer of the piezoelectric thin film near to the first electrode has an elastic modulus which is lower than that of a layer of the piezoelectric thin film further from the first electrode.
As used herein, the term "layer" refers to a layer in the piezoelectric thin film which is formed by any of the methods known to the art and, in particular, the above-mentioned methods.
It will be understood, therefore, that the piezoelectric thin film can comprise not just discrete layers in which the piezoelectric displacement constant and/or elastic modulus are the same in a particular layer in the thickness direction of the element but also thin film layers in which the piezoelectric displacement constant and/or elastic modulus continuously vary in the thickness direction of the element.
Further, the term "near to" as applied to a piezoelectric thin film layer refers to a layer in the piezoelectric thin film which is within a distance of 1 nm and 200 nm, for example 1 and lOOnm, 60 nm, 15 nm, or 5 nm of the first electrode.
The piezoelectric thin film or a portion of a piezoelectric thin film further from the first electrode may in embodiments be adjacent to the second electrode.
Actuation may be implemented by driving the piezoelectric thin film element with one or more predetermined voltages .
In one embodiment, the piezoelectric thin film element comprises the aforementioned electrode arrangement and a piezoelectric thin film adjacent to the first electrode in which a layer of the piezoelectric thin film near to the first electrode has a piezoelectric displacement constant which is lower than that of a layer of the piezoelectric thin film further from the first electrode.
In another embodiment, the piezoelectric thin film element comprises the aforementioned electrode arrangement and a piezoelectric thin film adjacent to the first electrode in which a layer of the piezoelectric thin film near to the first electrode has an elastic modulus which is lower than that of a layer of the piezoelectric thin film further from the first electrode.
In a preferred embodiment, the piezoelectric element comprises the aforementioned electrode arrangement and a piezoelectric thin film adjacent to the first electrode in which a layer of the piezoelectric thin film near to the first electrode has a piezoelectric displacement constant and an elastic modulus which are lower than those of a layer of the piezoelectric thin film further from the first electrode.
The piezoelectric thin film element may, in particular, comprise an electrode arrangement in which the first electrode, the second electrode and one or more additional electrodes are arranged with a plurality of piezoelectric thin films so that the electrodes interpose and alternate with the thin films.
In that case, the piezoelectric thin film element may also comprise one or more piezoelectric thin films which are adjacent to an additional electrode in which a layer of the piezoelectric thin film near to that electrode has a piezoelectric displacement constant and/or an elastic modulus which are lower than those of a layer of the piezoelectric thin film further from the additional electrode.
The piezoelectric thin film element may, in particular, comprise an electrode arrangement in which three piezoelectric thin films are
alternately interposed between the first electrode, the second electrode and two additional electrodes .
In one such arrangement, the piezoelectric thin films may have different thickness so that the thickness of the piezoelectric thin film adjacent the first electrode is greater than that of a piezoelectric thin film adjacent the neighbouring electrode and so on - and the first and second electrodes are separately addressed, with respective additional electrodes, by two predetermined voltages derived from independent sources .
In this arrangement, the polarisation of the piezoelectric thin film adjacent the first electrode and of the piezoelectric thin film adjacent the second electrode may be in the same direction whilst the polarisation of the intervening piezoelectric thin film is in the opposite direction.
Such an arrangement provides that the electric field applied to the piezoelectric thin film adjacent the first electrode is lower than that applied to the piezoelectric thin film adjacent the neighbouring electrode (and so on) .
In another such arrangement, the three piezoelectric thin films have the same thicknesses and the first electrode is addressed together with a respective additional electrode by a first predetermined voltage and the second electrode and a respective additional electrode are separately addressed by respective predetermined voltages from sources which are independent to each other and the source of the first predetermined voltage.
In this arrangement, the polarisation of the piezoelectric thin film adjacent the first electrode and the polarisation of the piezoelectric thin film adjacent the second electrode are in the same direction whilst the polarisation of the intervening piezoelectric thin film is in the opposite direction.
If the additional electrode respective to the second electrode is separately addressed by a voltage lower than that addressing the second electrode, such an arrangement also provides that the electric field applied to the thin film adjacent the first electrode is lower than the electric field applied to the thin film adjacent the neighbouring electrode.
In still another such arrangement, the three thin piezoelectric films have the same thicknesses and the first electrode, the second electrode and each of the additional electrodes are separately addressed by a respective predetermined voltage from independent sources .
In this arrangement, the polarisation of the piezoelectric material of the thin film adjacent the first electrode and the polarisation of the thin film adjacent the second electrode are in the same direction whilst the polarisation of the piezoelectric material of the intervening thin film is in the opposite direction.
If the respective predetermined voltages are suitably chosen, the electric field applied to the thin film adjacent the first electrode is lower than the electric field applied to the adjacent thin film
which is in turn lower than the electric field applied to the thin film contacting the second electrode.
Of course, the piezoelectric thin film element may also comprise more than three thin films in which one or more of these arrangements of electrodes and thin films are repeated as many times as desired (for example, two or three times) in the thickness direction of the element.
In any case, however, the thin film adjacent the first electrode related to each single arrangement will experience an electric field which is lower than that applied to the adjacent thin film.
As used herein, the expression "adjacent" as applied to piezoelectric thin films does not necessarily require that the thin films are contacting an electrode. Those skilled in the art will appreciate that the piezoelectric thin films may not contact the electrodes but could instead be a seed layer or a buffer layer provided on the electrodes .
The expression "neighbouring" as applied to additional electrodes means nearest as compared to other additional electrodes.
In another electrode arrangement, the piezoelectric thin film element may have only a single piezoelectric thin film in the form of a laminate of piezoelectric thin film layers and a first electrode and a second electrode.
The first electrode and the second electrode may be arranged on a single surface of a piezoelectric thin film or on opposing sides of the piezoelectric element.
When they are arranged on the same surface of a piezoelectric thin film, the first electrode and the second electrode may be interdigitated with each other.
In that case, the first electrode and the second electrode are preferably interdigitated to a large extent and with the spacing between respective digits large as compared to the piezoelectric film thickness and the electrode widths comparable to the piezoelectric film thickness, and across substantially the whole of the surface of the thin film.
And the polarisation of the piezoelectric thin film is such that it is parallel to the piezoelectric thin film layers and in opposite directions between adjacent pairs of digits of the electrodes.
In all these electrode arrangements, the piezoelectric thin film or the piezoelectric thin film adjacent to the first electrode may have a layer near to the first electrode which has a piezoelectric displacement constant or the elastic modulus or both, lower than those of a layer of the piezoelectric thin film further from the first electrode .
It will be understood that the piezoelectric thin film adjacent the first electrode will comprise a plurality of piezoelectric thin film layers which together may define a gradient in piezoelectric displacement constant or elastic modulus or both across at least a part of the thin film in its thickness direction.
As used herein, a reference to the thickness direction of a thin film is a reference to the direction away from the first electrode.
The thin film layer near to the first electrode may comprise a different piezoelectric material to that of the thin film layer further from the first electrode.
It is preferred, however, that it comprise essentially the same piezoelectric material but has at least one of different porosity, different texture, different grain size and different composition of constituent elements .
The piezoelectric thin film may be formed by employing different film forming methods - but it is preferred that it is formed by a single film forming method employing different targets or a different processing condition for forming the thin film layer near to the first electrode as compared to forming the thin film layer or layers further from the first electrode.
The different processing condition may, for example, provide that the extent of a crystal orientation in the thin film layer near to the first electrode is different or substantially less than the extent of crystal orientation in the thin film layer further from the first electrode .
The thin film may, for example, be formed by a sputtering method or by a vapour deposition method or by an atomic layer deposition method and the different processing condition may include one or more of lower deposition temperature, different deposition rate, different deposition angle and different partial pressure of oxygen.
The thin film may, in particular, be formed by a sol-gel method and the processing condition may include sub-optimal heating for pyrolysis
of the sol-gel layer and/or sub-optimal heating for crystallisation of the pyrolysed layer. The sub-optimal heating may employ a lower or higher temperature and/or be of shorter or longer duration than that which is accepted as desirable for the piezoelectric material of the thin film layer.
Such methods may or may not be employed in forming similar or different piezoelectric thin films adjacent to an additional electrode in these electrode arrangements .
In all the electrode arrangements and combinations of the same, the piezoelectric thin film or the piezoelectric thin film adjacent to the respective first electrode may alternatively have a piezoelectric thin film layer near to the first electrode which has an elastic modulus or a displacement constant or both lower than those of a piezoelectric thin film layer further from the first electrode.
In this embodiment, the thin film layer near to the first electrode will generally develop lower stress than the film layer further from the first electrode for a given applied electric field.
It will be understood that the piezoelectric thin film adjacent the first electrode will comprise a plurality of piezoelectric thin film layers which together may define a gradient in elastic modulus or a piezoelectric strain constant or both, across at least a part of the thin film in its thickness direction.
The piezoelectric thin film layer near the first electrode may comprise a different material to that of the piezoelectric thin film layer further from the first electrode.
It is preferred, however, that it comprise essentially the same piezoelectric material but has different porosity and/or different composition of constituent elements .
The piezoelectric thin film may be formed by employing different film forming methods - but it is preferred that it is formed by a single film forming method employing different targets or a different processing condition for forming the thin film layer near to the first electrode as compared to forming the thin film layer further from the first electrode.
The different processing condition may relate to one or more parameters which are deliberately chosen to be sub-optimal to those accepted as most desirable in the art.
The different processing condition may, for example, provide that the extent of a crystal orientation in the thin film layer near to the first electrode is different or substantially less than the crystal orientation in the thin film layer further from the first electrode.
The thin film may, for example, be formed from the methods mentioned above provided that the method results in the piezoelectric thin film layer near to the first electrode having an elastic modulus and/or piezoelectric constant lower than that of the thin film layer further from the first electrode.
The piezoelectric thin film adjacent the first electrode may include one or more piezoelectric thin film layers which are doped by at least one of a donor dopant and an acceptor dopant.
In that case, the piezoelectric thin film is conveniently formed by employing differently doped precursor materials (for example, as different targets) in the aforementioned methods.
The piezoelectric thin film adjacent the first electrode may, in particular, comprise a plurality of doped, piezoelectric thin film layers which provide a gradient in dopant concentration across at least a part of the thin film in its thickness direction.
As elastic modulus and piezoelectric displacement constant can be affected in opposite direction by doping, it will be understood that this will be taken into account when choosing the dopant and the doping profile in order to obtain a piezoelectric element characterised in that the stress at the interface between the first electrode and the adjacent piezoelectric layer will be reduced. The same approach may also be applied to the piezoelectric layers adjacent to additional electrodes .
The piezoelectric thin film may, however, include one or more piezoelectric thin film layers which are undoped.
The donor dopant in the piezoelectric thin film layer near to the first electrode may be different to that of the piezoelectric thin film layer or layers further from the first electrode. Preferably, however, the donor dopant is the same dopant for all the doped thin film layers .
In another doping arrangement, the piezoelectric thin film comprises thin film layers which are singly doped by an acceptor dopant.
The acceptor dopant in the piezoelectric thin film layer near to the first electrode may be different from or the same as that of the piezoelectric thin film layer or layers further from the first electrode .
The piezoelectric thin film may include piezoelectric thin film layers which are undoped.
In another doping arrangement, the doped thin film layers include a plurality of piezoelectric thin film layers which are doped by an acceptor dopant and define a gradient in acceptor dopant concentration in the thickness direction of the film, and a plurality of adjacent piezoelectric thin film layers which are doped by a donor dopant and define a gradient in dopant concentration in the thickness direction of the film.
This doping arrangement may be considered as combining the aforementioned doping arrangements in the piezoelectric thin film.
Of course, a piezoelectric thin film adjacent to an additional electrode may also comprise a plurality of piezoelectric thin film layers wherein the thin film is formed (and in particular, doped) in a different or the same way as the piezoelectric thin film adjacent the first electrode.
The doping could be applied or not in conjunction with non-ideal process condition in order to provide a piezoelectric element characterised in that the piezoelectric layer in contact with the first electrode has a modulus, a displacement constant or both lower than those of the piezoelectric layers further from the first
electrode. The modulus or the displacement constant or both, may or may not define a gradient in the piezoelectric element thickness direction .
In all the electrode arrangements, the piezoelectric thin film adjacent to the first electrode may have a piezoelectric thin film layer near to the first electrode which has a piezoelectric displacement constant and elastic modulus lower than those of a piezoelectric thin film layer further from the first electrode.
In this embodiment, the thin film layer near to the first electrode may be chosen to displace further or less than the film layer further from the first electrode for a given applied electric field.
It will be understood that the piezoelectric thin film adjacent the first electrode will comprise a plurality of piezoelectric thin film layers which together may define a gradient in each of piezoelectric displacement constant and elastic modulus across at least a part of the thin film in its thickness direction.
The piezoelectric thin film layer near to the first electrode may comprise the same or a different material to that of the piezoelectric thin film layer further from the first electrode as described above.
The piezoelectric thin film adjacent the first electrode may be formed by employing different film forming methods or a single film forming method in the same way as described above.
It is preferred, however, that the piezoelectric thin film adjacent the first electrode comprise thin film layers of essentially the same
piezoelectric material but of different porosity and/or different composition of constituent elements .
The piezoelectric thin film adjacent the first electrode may, in particular, be doped in the same way as described above.
Of course, a piezoelectric thin film adjacent to an additional electrode may also comprise a plurality of piezoelectric thin film layers wherein the thin film is formed (and, in particular, doped) in a different or the same way as the piezoelectric thin film adjacent the first electrode.
Such methods may or may not be employed in forming similar or different piezoelectric thin films adjacent to an additional electrode in these electrode arrangements or combinations of the same.
In all of the foregoing embodiments, the piezoelectric thin film element may have at least one end surface which is bevelled or filleted .
The piezoelectric thin film element may, in particular, have one, two, three or four end surfaces which are bevelled or filleted and forms one or more angles with the diaphragm between 45° and 75°, for example, 65°, 70°, 60°, or 50°, to the plane of the substrate.
Suitable piezoelectric materials, dopants and dopant precursor materials for the present invention will be apparent to those skilled in the art .
Preferred piezoelectric materials include PZT and lead-free alternatives including, for example, potassium sodium niobate (KNN)
and those of binary or tertiary composition known in the art as BNT- BT, BKT-BNT, BKT-BZT, BKT-BNT-BZT and BKT-BNT-BT.
Suitable donor dopants include Fe3+, Ni2+, La3+, Nb5+, Ta5+, V5+, U5+, W6+ and divalent or trivalent ions of the alkaline earth and rare earth elements. Suitable acceptor dopants include Na+, K+, Cs+ and Rb+ as well as Cr3+, Li+, Co2+, Ni2+, Cu2+, Cu+, Y3+ and Ti4+, Zr4+ and Sn4+.
The dopant concentration may be characterised by being present in a concentration up to 20 atom% of the type of sites they replace.
In a second aspect, the present invention comprises a method for manufacturing a piezoelectric thin film element having a first electrode, a second electrode and one or more piezoelectric thin films between the electrodes, characterised in that the method comprises at least two of: forming a piezoelectric thin film adjacent to the first electrode so that a layer of the piezoelectric thin film near to the first electrode has a piezoelectric displacement constant which is lower than that of a layer of a piezoelectric thin film further from the first electrode; forming a piezoelectric thin film adjacent to the first electrode so that a layer of the piezoelectric thin film near to the first electrode has an elastic modulus which is lower than that of a layer of the piezoelectric thin film further from the first electrode; and arranging electrodes with the one or more piezoelectric thin films so that an electric field applied to a piezoelectric thin film or a portion of a piezoelectric thin film adjacent to the first
electrode is lower than an electric field applied to a piezoelectric thin film or a portion of the piezoelectric thin film adjacent to the second electrode when the piezoelectric thin film element is driven by one or more predetermined voltages .
In one embodiment, the method comprises forming a piezoelectric thin film adjacent to the first electrode in which a layer of the piezoelectric thin film near to the first electrode has a piezoelectric displacement constant which is lower than that of a layer of the piezoelectric thin film further from the first electrode and arranging electrodes in the aforementioned manner.
In another embodiment, the method comprises forming a piezoelectric thin film adjacent to the first electrode so that a layer of the piezoelectric thin film near to the first electrode has an elastic modulus which is lower than that of a layer of the piezoelectric thin film further from the first electrode and arranging electrodes in the aforementioned manner.
In a preferred embodiment, the method comprises forming a piezoelectric thin film adjacent to the first electrode so that a layer of the piezoelectric thin film near to the first electrode has a piezoelectric displacement constant and an elastic modulus which are lower than those of a layer of the piezoelectric thin film further from the first electrode and arranging electrodes in the aforementioned manner.
The method may, in particular, comprise arranging the first and second electrodes with one or more additional electrodes and a plurality of piezoelectric thin films.
The method may, in particular, comprise arranging the first electrode, the second electrode and one or more additional electrodes so that they interpose and alternate with a plurality of piezoelectric thin films .
In that case, the method may comprise forming a piezoelectric thin film adjacent to an additional electrode so that a layer of the piezoelectric thin film has piezoelectric displacement constant and/or an elastic modulus which are lower than those of a layer of the piezoelectric thin film further from the additional electrode.
The method may, in particular, comprise arranging the first electrode, the second electrode and two additional electrodes so that they interpose and alternate with three piezoelectric thin films.
The method may comprise forming these thin films with different thicknesses from one another and arranging the electrodes therewith so that the thin film adjacent the first electrode has thickness greater than the thin film adjacent a neighbouring electrode (which may have thickness greater than that of the thin film contacting the neighbouring electrode and so on) and the first and second electrodes are separately addressed with a respective additional electrode by two predetermined voltages derived from independent sources .
In particular, the method may also comprise poling the piezoelectric thin film adjacent the first electrode, the thin film adjacent the
second electrode and the intervening thin film so that the polarisation of the intervening thin film is in a different direction, preferably the opposite direction, to the polarisation of each of the other thin films .
Of course, the method may comprise repeatedly arranging these electrodes with thin films of differing thicknesses in like manner and as many times as desired (for example, two or three times) .
In any case, however, the thin film adjacent the first electrode will have thickness greater than that of the thin film adjacent a neighbouring electrode so that the electric field applied to the thin film adjacent the first electrode will be lower than that applied to the thin film adjacent the neighbouring electrode (and so on) .
The method may alternatively comprise forming these thin films so that they have similar thicknesses and arranging the electrodes therewith so the first electrode is addressed together with a respective additional electrode by a first predetermined voltage and the second electrode and a respective additional electrode are separately addressed by two predetermined voltages from sources which are independent from each other and the source of the first predetermined voltage .
In particular, the method may also comprise poling the thin film adjacent the first electrode, the intervening thin film and the thin film adjacent the second electrode so that the polarisation in the intervening thin film is opposite in direction to that in each of the
thin film adjacent the first electrode and the thin film adjacent the second electrode.
Of course, the method may comprise repeatedly arranging these electrodes with thin films of similar thicknesses in like manner and as many times as desired (for example, two or three times) in the thickness direction of the thin film element.
The method may, however, comprise forming these thin films so that they have similar thicknesses and arranging the electrodes therewith so that the first electrode, the second electrode and each of the additional electrodes are separately addressed by a respective predetermined voltage from independent sources.
In particular, the method may also comprise poling the thin film adjacent the first electrode, the intervening thin film and the thin film adjacent the second electrode so that the polarisation in the intervening thin film is in a different direction, preferably is in an opposite in direction to that in each of the thin film adjacent the first electrode and the thin film adjacent the second electrode.
Of course, the method may comprise repeatedly arranging these electrodes with thin films of differing thicknesses in like manner and as many times as desired (for example, two or three times) .
In another embodiment, the method comprises arranging the first electrode and the second electrode with a single piezoelectric thin film in the form of a laminate of piezoelectric thin film layers.
The method may, in particular, comprise arranging the first electrode and the second electrode on the same surface of a piezoelectric thin film or on opposing sides of the piezoelectric element.
When the method comprises arranging the first electrode and the second electrode on the same surface of a piezoelectric thin film, it may provide that the first and second electrodes are interdigitated with each other.
Preferably, the method provides that the first electrode and the second electrode are interdigitated to a large extent and with carefully chosen spacing between respective digits and across substantially the whole of the surface of the thin film.
In this embodiment, the method may also comprise poling the thin film so that the polarisation of the piezoelectric thin film is such that it is parallel to the piezoelectric thin film layers and in different, preferably opposite directions between adjacent pairs of digits of the electrodes.
However the electrodes are arranged, the method may comprise forming a piezoelectric thin film adjacent to the first electrode so that it has a layer near to the first electrode which has a piezoelectric displacement constant lower than that of a layer further from the first electrode.
In this embodiment, the method provides that the thin film layer adjacent to the first electrode will displace less than the thin film layer further from the first electrode for a given applied electric field.
The method may comprise forming a plurality of piezoelectric thin film layers which together define a gradient in piezoelectric displacement constant and/or elastic modulus across at least a part of the thin film in its thickness direction.
The method may comprise forming the thin film layer adjacent to the first electrode and the thin film layer further from the first electrode from a different piezoelectric material.
It may alternatively comprise forming the thin film layer adjacent to the first electrode and the thin film layer further from the first electrode from essentially the same piezoelectric material but with at least one of different porosity, different texture, different grain size and different composition of constituent elements.
The method may comprise forming the thin film layer near to the first electrode and the thin film layer further from the first electrode by one or more different film forming methods (such as those mentioned above) .
Preferably, however, it comprises forming the thin film by a single film forming method. It may, in particular, comprise forming the thin film layer near to the first electrode and the thin film layer further from the first electrode using a different target or a different processing condition.
The different processing condition may relate to one or more parameters which are deliberately chosen to be sub-optimal to those accepted as most desirable in the art. The different processing condition may, for example, provide a method forming a crystal
orientation of lower extent in the thin film layer near to the first electrode as compared to the thin film layer further from the electrode .
The method may comprise forming the thin film layer near to the first electrode with a lower crystal orientation providing that the thin film layer contacting the first electrode comprises the same material as that of the adjacent thin film layer but deposited by a different process than that of the adjacent thin film layer.
In this embodiment, the method may comprise forming the piezoelectric thin film by a sputtering or by vapour deposition or by atomic layer deposition and the different processing condition may include one or more of different deposition temperature, different deposition rate, different deposition angle and different partial pressure of oxygen from those regarded as preferable in the art.
Alternatively, the method may comprise forming the piezoelectric thin film by chemical solution depositon such as a sol-gel process and the different processing condition may include sub-optimal heating for pyrolysis of the sol-gel layer and/or sub-optimal heating for crystallisation of the pyrolysed layer. The sub-optimal heating may, in particular, employ a lower or higher temperature and/or be of shorter or longer duration than that which is accepted as desirable for the piezoelectric material of the thin film layer.
The method may also comprise forming similar or different piezoelectric thin films adjacent to one or more additional electrodes .
However the electrodes are arranged, the method may comprise forming a piezoelectric thin film adjacent to the first electrode so that a piezoelectric thin film layer near to the first electrode has an elastic modulus and/or a piezoelectric displacement constant lower than those of a piezoelectric thin film layer further from the first electrode .
In this embodiment, the method provides that the thin film layer near to the first electrode will generally develop lower stress than the thin film layer further from the first electrode for a given applied electric field.
The method may comprise forming the piezoelectric film adjacent the first electrode so that a plurality of piezoelectric thin film layers together define a gradient in elastic modulus and/or piezoelectric strain constant across at least a part of the thin film in its thickness direction.
The method may comprise forming the thin film layer adjacent to the first electrode and the thin film layer further from the first electrode from different piezoelectric materials.
It may alternatively comprise forming the thin film layer adjacent to the first electrode and the thin film layer further from the first electrode from essentially the same piezoelectric material but with a different porosity and/or a different texture and/or a different grain size and/or a different composition of constituent elements.
The method may comprise forming the thin film layer near to the first electrode and the thin film layer further from the first electrode by
one or more different film forming methods (such as those mentioned above) .
Preferably, however, it comprises forming the thin film by a single film forming method. It may, in particular, comprise forming the thin film layer near to the first electrode and the thin film layer further from the first electrode using a different target or a different processing condition.
The different processing condition may relate to one or more parameters which are deliberately chosen to be sub-optimal to those accepted as most desirable in the art. The different processing condition may, for example, provide a method of forming a crystal orientation of lesser extent in the thin film layer near the electrode as compared to the thin film layer further from the electrode.
The method may comprise forming the piezoelectric thin film as described above provided that a piezoelectric thin film layer near to the first electrode has an elastic modulus and/or a piezoelectric displacement constant lower than those of the thin film layer further from the first electrode.
The method may, in particular, comprise forming a piezoelectric thin film adjacent the first electrode which is doped by at least one of a donor dopant and an acceptor dopant.
In that case, the method comprises forming the piezoelectric thin film from differently doped precursor materials (for example, provided as different targets) .
The method may, in particular, comprise forming the piezoelectric thin film adjacent the first electrode so that a plurality of doped, piezoelectric thin film layers provide a gradient in dopant concentration across at least a part of the thin film in its thickness direction.
The method may, however, comprise forming an undoped piezoelectric thin film layer.
The method may provide that the donor dopant in the piezoelectric thin film layer near the first electrode is different to that of the piezoelectric thin film layer further from the first electrode. Preferably, the method provides that the donor dopant is the same for all the doped thin film layers .
The method may comprise forming the piezoelectric thin film adjacent the first electrode so that a plurality of thin film layers are singly doped by an acceptor dopant.
In that case, the method may provide that one or more thin film layers are undoped.
The method may comprise forming the piezoelectric thin film or the piezoelectric thin film adjacent the first electrode so that a plurality of thin film layers are doped by an acceptor dopant and define a gradient in acceptor dopant concentration in the thickness direction of the film and a plurality of adjacent piezoelectric thin film layers which are doped by a donor dopant and define a gradient in dopant concentration in the thickness direction of the film. The
piezoelectric film may also comprise undoped piezoelectric film layers .
Of course, the method may also comprise forming a thin film adjacent to an additional electrode which may also comprise a plurality of piezoelectric thin film layers in which the thin film layer contacting the additional electrode is doped in the same way as the thin film contacting the first electrode.
However the electrodes are arranged, the method may comprise forming a piezoelectric thin film adjacent to the first electrode so that a piezoelectric thin film layer near to the first electrode has a piezoelectric displacement constant and an elastic modulus lower than those of a piezoelectric thin film layer further from the electrode.
In this embodiment, the method provides that the thin film layer near to the first electrode can be chosen to develop lower stress than the film layer further from the first electrode for a given applied electric field.
The method may also comprise forming the piezoelectric thin film adjacent the first electrode having a plurality of piezoelectric thin film layers which together define a gradient in each of piezoelectric displacement constant and elastic modulus across at least a part of the thin film in its thickness direction.
The method may comprise forming the thin film layer near to the first electrode and the thin film layer further from the first electrode by one or more different film forming methods (such as those mentioned above) .
It may alternatively comprise forming the thin film layer adjacent to the first electrode and the thin film layer further from the first electrode from essentially the same piezoelectric material but with a different porosity and or different texture and/or different grain size and/or a different composition of constituent elements.
The method may, in particular, comprise forming the piezoelectric thin film adjacent the first electrode so that it is doped in the same way as described above.
The method may also comprise forming similar or different piezoelectric thin films adjacent to an additional electrode.
In all the foregoing embodiments, the method may also comprise forming the piezoelectric thin film element so that it has one or more end surfaces which are bevelled or filleted.
The method may, in particular, comprise forming the piezoelectric thin film element to have one, two, three or four end surfaces which are bevelled and contact the substrate at one or more angles between 45° and 75°, for example, 70°, 65°, 60°, 55° or 50°. In particular, the method may provide (for example, by etching) that the piezoelectric thin film element has at least two bevelled surfaces which contact the diaphragm at an angle of between 45° and 75°, for example, 70°, 65°, 60°, 55° or 50° to the major plane of the substrate.
In a third aspect, the present invention provides a piezoelectric thin film element comprising a first electrode, a second electrode and one or more piezoelectric thin films there between, characterised in that the thin film element has a piezoelectric thin film adjacent to the
first electrode which includes a plurality of thin film layers which, together, define a gradient in elastic modulus and/or piezoelectric strain constant across at least a part of the thin film, in its thickness direction. Said plurality of thin film layers is characterised in that it includes thin film layers which are doped by an acceptor dopant and define a gradient in acceptor dopant concentration in the thickness direction of the film, and thin film layers which are doped by a donor dopant and define a gradient in dopant concentration in the thickness direction of the film. The piezoelectric film may also comprise undoped piezoelectric film layers .
In this aspect, the present invention may provide an electrode arrangement in which a single piezoelectric thin film is interposed between the first and second electrode with or without one or more additional electrodes (and piezoelectric thin films). In the case of a plurality of thin films and additional electrodes, the electric field strength experienced by each piezoelectric thin film will be the same.
In a fourth aspect, the present invention provides an actuator for a printhead, which actuator comprises a piezoelectric element according to the first aspect.
In a fifth aspect, the present invention provides a printhead, comprising the actuator according to the fourth aspect.
In a sixth aspect, the present invention provides an inkjet printer, comprising the printhead according to the fifth aspect.
Embodiments of the actuator, printhead and inkjet printer will be apparent from the first and second aspects .
The present inventors have surprisingly found that the above-mentioned combinations minimise interface stress in piezoelectric thin film elements to a far greater extent than any one component of the combination .
They have, in particular, found that electrode arrangements, piezoelectric displacement constant and elastic modulus in piezoelectric thin films are to be engineered so as to work together to minimise interface stress and, consequently, to improve reliability, of piezoelectric thin film elements but maintain or improve piezoelectric performance as compared to prior art piezoelectric elements.
The present invention is now described in more detail with reference to the following non-limiting embodiments and the accompanying drawings in which:
Figures 1 to 5 show section views of piezoelectric thin film elements (and diaphragm) particularly pointing out electrode arrangements according to the present invention;
Figures 6 to 9 are graphs showing lateral stress in the bottom electrode and across the piezoelectric elements of Figures 1 and 3;
Figure 10 and 11 show section views of piezoelectric thin film elements (and diaphragm) according to several embodiments of the present invention;
Figures 12 to 14 are graphs showing lateral stresses in the piezoelectric thin film element according to several embodiments of the present invention;
Figures 15 and 16 show section views of piezoelectric thin film elements (and diaphragm) according to several other embodiments of the present invention;
Figures 17 and 18 are graphs showing lateral stresses in the piezoelectric thin film element according to several embodiments of the present invention; and
Figure 19 shows a section view of part of a piezoelectric actuator according to one embodiment of the present invention.
Figure 1 shows a section view of a piezoelectric thin film element 20 (and diaphragm 21) in which the electrode arrangement comprises a plurality of piezoelectric thin films Fl to F3 alternately arranged between a top electrode 22, a bottom electrode 23 and intermediate electrodes 24 and 25.
The films Fi may each comprise a plurality (n) of identical or different thin film layers lrl, lr2 and lr3 etc. but, as mentioned above, these need not be discrete.
The thickness of the piezoelectric thin film adjacent the bottom electrode Fl is greater than the thickness of the adjacent piezoelectric thin film F2 - and thickness of the piezoelectric thin film F2 is greater than the thickness of the adjacent piezoelectric thin film F3.
The thickness of the piezoelectric thin film F2 may, however, be similar to or less than the thickness of the adjacent piezoelectric thin film F3.
In any case, the top electrode 22 is connected with an intermediate electrode 24 separating adjacent piezoelectric thin films F2 and Fl to a voltage source Vi. The bottom electrode 23 is connected with an intermediate electrode 25 separating adjacent piezoelectric thin films F2 and F3 to another voltage source V2.
The electric field strength experienced by Fl is lower than the electric field strength experienced by F2 and F3 when the piezoelectric element is driven at voltages Vi and V2, provided that V2<Vi; V2 may be 0.
Figure 2 shows a section view of a piezoelectric thin film element 20 (and diaphragm 21) of similar arrangement except that the thickness of each piezoelectric thin film Fi is similar.
The top electrode 22 and the intermediate electrode 24 separating adjacent piezoelectric thin films F2 and Fl are connected to separate voltage sources Vi and V2. The bottom electrode 23 and the intermediate electrode 25, separating adjacent piezoelectric thin films F2 and F3, are connected to another voltage source V3.
The piezoelectric thin film Fl experiences an electric field strength which is lower than the electric field strength experienced by piezoelectric thin films F2 and F3 when the piezoelectric element is driven at predetermined voltages Vi to V3, provided that V3 < 2 < Vi.
If the bottom electrode 23 and the additional electrode 25 are separately connected to different voltages V3 and V4, the electric field strength experienced by the piezoelectric thin film adjacent the bottom electrode Fl is lower than the electric field strength experienced by the adjacent piezoelectric thin film F2 when the piezoelectric element is driven at predetermined voltages (Vi to V4) so that (V2 - V3) < (V2 - V4).
Figure 3 shows a section view of a piezoelectric thin film element 20 (and diaphragm 21) similar to that shown in Figure 1 except that the piezoelectric thin film element has end surfaces which are bevelled. The end surfaces contact the diaphragm 21 at angle of 45°C to the plane of the substrate (underlying the diaphragm; not shown) .
Figure 4 also shows a section view of a piezoelectric element 20 (and diaphragm 21) similar to that shown in Figure 1 except that the piezoelectric thin film element has filleted end surfaces.
Figure 5 shows a section view of a piezoelectric thin film element 20 (and diaphragm 21) comprising piezoelectric thin films Fl to F3 of similar thickness which are not separated by intermediate electrodes. Instead two interdigitated electrodes 22 and 23 are formed on the upper surface of piezoelectric thin film F3.
The interdigitated electrodes 22 and 23 are connected to different voltage sources Vi and V2 (not shown) .
This electrode configuration provides that the electric field strength experienced by the piezoelectric thin film Fl is lower than the
electric field strength experienced by the piezoelectric thin film F2 when the piezoelectric element is driven at a predetermined voltage or by predetermined voltages (Vi and V2) .
A model study based on finite element analysis (using the commercially available software COMSOL v4. /5.0) was used to calculate piezoelectric displacements and lateral stresses for a piezoelectric element having a single piezoelectric thin film and for the piezoelectric elements of Figures 1 and 2.
The study assumes PZT thin films provided on a platinum electrode, an alumina adhesive layer, a silica-silicon nitride diaphragm 21, and a silicon substrate (within conventional parameters and voltages) .
The thickness of the single piezoelectric thin film was set at 1.8 μπι. The thicknesses of the piezoelectric thin films Fl to F3 was set to vary in accordance with one or other electrode arrangement within a total thickness of 1.8 μιη. The thickness of the platinum electrodes was set at 200 nm and the thickness of the bilayer diaphragm was set at 1.4 μιη (0.7 μιη for each layer) .
Figure 6 shows a graph which particularly points out the lateral stress produced in the diaphragm 21 at point (10 nm) below its upper surface by the piezoelectric element shown in Figure 1 when it is driven; the thicknesses of the piezoelectric thin film layers Fl to F3 are respectively 0.7 μιη, 0.6 μιη, and 0.5 μιη.
The peak interface stress of about 620 MPa compares well with that found for the piezoelectric thin film element having the single film F with thickness equal to the sum of the thicknesses of the Fi
piezoelectric thin films, driven at a voltage which is equal to three times the voltage applied to each of the Fi piezoelectric thin films (about 640 MPa) .
The peak interface stress is, however, similar to that found for the piezoelectric thin film element of Figure 1 when the piezoelectric thin films FI to F3 have the same thicknesses (0.6 μιη) and are driven at the same voltage.
Figure 7 shows a graph which particularly points out the lateral stress at the centre of the piezoelectric element shown in Figure 1 plotted against the distance from the bottom surface of the diaphragm 21 in the thickness direction of the element when it is driven.
The lateral stress in the thin film contacting the bottom electrode FI is about 140 MPa - and compares well with that found for the piezoelectric thin film element having the single film (about 170 MPa) .
It also compares well with that found for the piezoelectric thin film element of Figure 1 when the piezoelectric thin films FI to F3 have the same thicknesses (0.6 μιη; 160 MPa) .
Figure 8 shows a graph similar to that of Figure 6, but related to the piezoelectric thin film element of Figure 3 when the thicknesses of the piezoelectric thin film layers FI to F3 are respectively 0.7 μιη, 0.6 μιη, and 0.5 μιη.
The peak interface stress is about 500 MPa - which compares well with that for a piezoelectric element having a single film and similar end surfaces (about 530 MPa) .
The peak interface stress is, however, similar to that found for the piezoelectric thin film element of Figure 1 when the piezoelectric thin films Fl to F3 have the same thicknesses (0.6 μιη) .
Figure 9 shows a graph similar to that shown in Figure 7. The lateral stress at the centre of the piezoelectric element shown in Figure 3 is about 140 MPa - which compares well with that obtained for a piezoelectric element having a similar film and similar end surfaces (about 170 MPa) .
It also compares well with the lateral stress found for the piezoelectric thin film element of Figure 3 when the piezoelectric thin films Fl to F3 have the same thicknesses (0.6 μιη; 170 MPa) .
These and further results relating to the electrode arrangement shown in Figure 1 are collected together in Table 1. The Table shows that peak interface stress is not particularly sensitive to film thicknesses but depends more upon end surfaces. It appears highest for those piezoelectric elements having vertical end surfaces and lower for piezoelectric elements having bevelled or filleted end surfaces .
Edge Number of piezoelectric thin films Peak Interface Centre
and. related thickness Stress/MPa Stress/MPa single film 1.8 μπι 640 170
Vertical 3 films ti = t2 = t3 = 0.6 μπι 620 160
3 films 620 140 ti = 0.7 μπι, t2 =0.6 μπι, t3 = 0.5 μπι
single film 1.8 μm 520 170
Bevelled 3 films ti = 2 = t3 = 0.6 μπι 500 165
3 films 500 140 ti = 0.7 μπι, t2 =0.6 μπι, t3 = 0.5 μm
single film 1.8 μπι 620 170
Filleted 3 films ti = t2 = t3 = 0.6 μπι 600 170
3 films 590 135 ti = 0.7 μπι, t2 =0.6 μπι, t3 = 0.5 μm
Table 1
The lateral stress at centre (viz. in most of the area of the element) depends on film thickness and not on end surfaces. It is about the same in piezoelectric thin film elements having a single film and the piezoelectric thin film elements having piezoelectric thin films of similar thicknesses - but is significantly lower for piezoelectric thin film elements having piezoelectric thin films of different thicknesses .
The model shows, therefore, that lateral stress in piezoelectric thin film elements can be managed - by engineering the electric field
strength through different thicknesses of the piezoelectric thin films .
Figure 10 shows a section view of a piezoelectric thin film element according to one embodiment of the present invention. The piezoelectric thin film element 20 (and diaphragm, 21) comprises a single film which is interposed between a top electrode 22 and a bottom electrode 23.
The piezoelectric thin film comprises a plurality of piezoelectric thin film layers, for example, lrl to lr5. These layers are shown as discrete layers of defined thickness and may be obtained, for example, by a sol-gel method.
However, as mentioned above, the layers need not have a defined thickness at all but simply be put down in the piezoelectric thin film by adaptation of the film forming method to provide a different material or a different processing condition at a particular time in the process.
The piezoelectric thin film layers lrl to lr5 are singly doped by an acceptor dopant (or a donor dopant) at different dopant concentrations (Di) . The dopant concentration is such that it gradually changes across the piezoelectric film thickness.
The thin film comprises a piezoelectric thin film layer lrl, near to the bottom electrode 23 which has lower displacement performance compared to the layers further from the bottom electrode, so that the stress at the interface between the bottom electrode and the adjacent piezoelectric film layer is reduced. The displacement performance
increases in the thickness direction either continuously or reaching a plateau.
Figure 11 shows a section view of a piezoelectric thin film element according to another embodiment of the present invention. The piezoelectric thin film element 20 (and diaphragm 21) is similar to that shown in Figure 10.
However, the piezoelectric thin film layer lr3 is undoped, the piezoelectric thin film layers lrl and lr2 are singly doped by a donor dopant and the piezoelectric thin film layers lr4 and lr5 are singly doped by an acceptor dopant .
The thin film comprises a piezoelectric thin film layer lrl near to the bottom electrode 23 which has lower displacement performance compared to the layers further from the bottom electrode, so that the stress at the interface between the bottom electrode and the adjacent piezoelectric film layer is reduced. The displacement performance increases in the thickness direction either continuously or reaching a plateau. A model study based on finite element analysis (using the commercially available software COMSOL v4.4/5.0) was used to calculate piezoelectric displacements and lateral stresses for piezoelectric elements similar to those shown in Figures 10 to 12.
The study assumes the same parameters as those mentioned in relation to Figures 5 to 7 but substitutes parameters for singly doped PZT and different processing condition or different composition of PZT which continuously vary (from 10 nm) in the thickness direction of the thin film.
Figure 12 shows a graph similar to that shown in Figure 7. The curves
1 to 4 show the lateral stress in the piezoelectric thin film and how it changes when the Young's modulus and/or the piezoelectric constant cUi is made to change from the bottom electrode to the top electrode by gradually changing the acceptor dopant concentration.
Curve 1 shows a stress profile for a piezoelectric thin film in which the Young' s modulus and the piezoelectric constant cUi are the same for every layer of the thin film at respectively 65 GPa and -170 pm/V. As may be seen, the interface stress in the thin film is about 165 MPa.
Curve 2 shows a stress profile for a piezoelectric thin film in which the Young' s modulus changes from 65 GPa in a thin film layer near to the bottom electrode ( 10 nm from the start of the film) to 85 GPa in a thin film layer near to the top electrode and the piezoelectric constant cUi is the same (at -170 pm/V) for every layer of the thin film. As may be seen, the interface stress is slightly lower that that found from Curve 1 - at about 155 MPa.
Curve 3 shows a stress profile for a piezoelectric thin film in which the piezoelectric constant cUi changes from -120 pm/V in the thin film layer near to the bottom electrode to -170 pm/V in the thin film layer near to the top electrode and the Young' s modulus is the same (at 65 GPa) for every layer of thin film layer. As may be seen, the interface stress is significantly lower than that found from Curve 1 and Curve
2 - at about 90 MPa.
Curve 4 shows a stress profile for a piezoelectric thin film in which the Young' s modulus and the piezoelectric constant cUi changes from respectively 65 GPa and -120 pm/V in the thin film layer near to the bottom electrode to respectively 85 GPa and -170 pm/V in the thin film layer near to the top electrode. As may be seen, the interface stress is lower than that found from Curve 3 at about 85 MPa .
Figure 13 shows a graph similar to that shown in Figure 7. The Curves 1 to 3 show the lateral stress in the piezoelectric thin film and how it changes when the Young's modulus and/or the piezoelectric constant cUi is made to change across the thin film by gradually changing the donor dopant concentration and/or the processing condition inside the piezoelectric thin film from the bottom electrode to the top electrode .
Curve 1 shows a stress profile for a piezoelectric thin film in which both the Young' s modulus and the piezoelectric constant cUi are the same for every layer of the thin film at respectively 65 GPa and -170 pm/V. As may be seen, the interface stress in the thin film is about 165 MPa.
Curve 2 shows a stress profile for a piezoelectric thin film in which the Young's modulus changes from 45 GPa in the thin film layer near to the bottom electrode ( 10 nm from the surface) to 65 GPa in a thin film layer near to the top electrode and the piezoelectric constant is the same (at -170 pm/V) in every layer of the thin film. As may be seen, the interface stress is significantly lower than that found in Curve 1 - at about 105 MPa.
Curve 3 shows a stress profile for a piezoelectric thin film in which the Young' s modulus and the piezoelectric constant cUi change from respectively 45 GPa and -120 pm/V in the thin film layer near to the bottom electrode to respectively 65 GPa and -170 pm/V in the thin film layer near to the top electrode. As may be seen, the interface stress is significantly lower compared to that found in Curves 1 and 2 - at about 60 MPa.
Figure 14 shows a graph similar to that shown in Figure 7. The Curves 1 to 3 show the lateral stress in the piezoelectric thin film and how it changes when the Young's modulus and/or the piezoelectric constant cUi are made to change across the thin film by gradually changing the donor dopant concentration, acceptor dopant concentration and/or the processing condition inside the piezoelectric thin film from the bottom electrode . Curve 1 shows a stress profile for the piezoelectric thin film in which both the Young' s modulus and the piezoelectric constant cUi are the same for every layer of the thin film - at respectively 65 GPa and -170 pm/V. As may be seen, the interface stress in the thin film is about 165 MPa. Curve 2 shows a stress profile for the piezoelectric thin film in which the Young' s modulus changes from 45 GPa in the thin film layer near to the bottom electrode (10 nm from start) to 85 GPa in a thin film layer near the top electrode and the piezoelectric constant cUi (at -170 pm/V) is the same for every thin film layer. As may be seen the interface stress is significantly lower than that found from Curve 1 - at about 100 MPa.
Curve 3 shows a stress profile in which both the Young' s modulus and the piezoelectric constant cUi change respectively from 45 GPa and - 120 pm/V in the thin film layer near to the bottom electrode to respectively 85 GPa and -170 pm/V in the thin film layer near to the top electrode. As may be seen the interface stress is significantly lower than that found from Curves 1 and 2 - at below 60 MPa .
Table 2 shows how the performance (the displaced area) of the piezoelectric element changes as the Young' s modulus and piezoelectric constant cUi change in these studies .
The first four entries relate to the stress profiles shown by the curves in Figures 12 and 13. When the Young' s modulus and the piezoelectric constant cUi are constant across the thin film, the displaced area of the actuator is 7.34 x 10~12 m2 and the interface stress is 165 MPa.
When the Young' s modulus changes by changing the concentration of acceptor dopant across the thin film, the performance of the element is better but there is only a marginal improvement in interface stress .
When the piezoelectric constant cUi changes across the thin film, the interface stress is substantially lower but at the expense of performance .
Y/GPa dai mV"1 Displaced area/10"12 m2 Interface stress/MPa
65 (const) -170 (const) 7.34 165
65 -> 85 -170 8.02 155
65 (const) -120 -> -170 6.73 90
65 -> 85 -120 -> -170 7.49 85
45 -> 65 -170 6.88 105
45 -> 65 -120 -> -170 6.32 60
45 -> 85 -170 7.70 <100
45 -> 85 -120 -> -170 7.18 < 60
Table 2
However, when the Young' s modulus and the piezoelectric constant cUi change across the thin film, the performance of the element is better and the interface stress is substantially lower.
On the other hand, when the Young' s modulus changes by changing the concentration of donor dopant across the thin film, the interface stress is substantially lower but at the expense of performance.
When the Young' s modulus and the piezoelectric constant cUi change across the thin film, the interface stress is significantly lower and the performance of the element is lower.
However, when the Young' s modulus changes by changing the concentration of an acceptor dopant and the concentration of a donor dopant, the interface stress is significantly lower and the performance of the element is substantially unaffected.
Figure 15 shows a section view of a piezoelectric element according to an embodiment of the present invention in which a piezoelectric element 20 (and diaphragm, 21) similar to that shown in Figure 1 has a thin film Fl adjacent to the bottom electrode 23 comprising piezoelectric thin film layers lrl to lr5 which are singly doped by an acceptor or by a donor dopant .
The piezoelectric thin film layers lrl to lr5 define an acceptor dopant concentration gradient or a donor dopant concentration gradient .
Figure 16 shows a section view of a piezoelectric element according to still another embodiment of the present invention in which a piezoelectric element 20 (and diaphragm, 21) similar to that shown in Figure 1 has the thin film Fl adjacent to the bottom electrode 23 comprising piezoelectric thin film layers lrl to lr5 which adjacent piezoelectric film layers are singly doped with an acceptor or donor dopant and are separated by an undoped piezoelectric film layer (lr3) .
The piezoelectric thin film layer near to the bottom electrode lrl has a lower displacement performance than the adjacent piezoelectric thin film layer lr2. And this latter piezoelectric thin film layer has displacement performance lower than that of the adjacent piezoelectric thin film layer lr3 and so on.
A model study based on finite element analysis (using the commercially available software COMSOL v4.4/5.0) was used to calculate piezoelectric displacements and lateral stresses for piezoelectric elements similar to those shown in Figures 16 to 18.
The study assumes the same parameters as those mentioned in relation to Figures 5 to 7 and to Figures 10 to 11 and that the voltage applied to each thin film is equal to one third of the voltage applied to a piezoelectric thin film element with a single piezoelectric thin film of thickness equal to the sum of the thicknesses of Fl to F3 in order to obtain the desired displacement.
Figure 17 shows a graph similar to that shown in Figure 7. The curves show the lateral stress in a piezoelectric thin film element similar to that shown in Figure 15 and how it changes when the Young' s modulus and/or the piezoelectric constant cUi of the thin film near to the bottom electrode is changed by gradually changing donor dopant concentration as described above.
Curve 1 shows a stress profile in the piezoelectric thin film element when the Young' s modulus and the piezoelectric constant cUi are the same for every layer in the thin film adjacent to the bottom electrode (respectively, at 65 GPa and - 170 pm/V) . As may be seen (left hand side), the interface stress is about 140 MPa .
The reduction in stress as compared to the piezoelectric thin film element comprising a single thin film is due to the lower electric field strength experienced by the thin film adjacent the bottom electrode .
Curve 2 shows a stress profile in the piezoelectric thin film element when the Young' s modulus changes from 45 GPa to 65 GPa and the piezoelectric constant cUi is the same for every layer in the thin film adjacent to the bottom electrode. As may be seen, the interface
stress is substantially lower than that found in Curve 1 - at about 90 MPa.
The displacement area for the piezoelectric thin film element is similar to that for the piezoelectric element comprising the single thin film -at 6.07 x 10~12 m2. This slightly lower value is due to the additional electrode layers present in this actuator.
Curve 3 shows a stress profile in the piezoelectric thin film element when the Young' s modulus and the piezoelectric constant cUi change from respectively 45 GPa and -120 pm/V to respectively 65 GPa and - 170 pm/V in the thin film layer adjacent to the bottom electrode. As may be seen, the interface stress is substantially lower at about 50 MPa.
The displacement area for the piezoelectric actuator is similar to that for the piezoelectric element comprising the single thin film - at 6.73 x 10-12 m2.
Figure 18 shows a graph similar to that shown in Figure 7. The curves show the lateral stress in a piezoelectric thin film element similar to that shown in Figure 16 and how it changes when the Young' s modulus and/or the piezoelectric constant cUi of the thin film near to the bottom electrode are changed by gradually changing donor dopant concentration and acceptor dopant concentration as described above. As may be seen, the interface stress is about 50 MPa.
The displacement area for the piezoelectric actuator is slightly higher than that for the piezoelectric element comprising the single thin film - at 7.79 x 1Q-12 m2.
Figure 19 shows a section view of part of an inkjet printhead according to one embodiment of the present invention. The piezoelectric thin film element is similar to that shown in Figure 16 (piezoelectric thin film layers not shown) and is provided to a diaphragm 21 comprising a bilayer on top of a pressure chamber 26, provided with a nozzle plate 27.
The pressure chamber 26 is formed in a silicon single crystal of thickness about 200 μιη and the diaphragm comprises a thin film comprising a bilayer of silicon dioxide and silicon nitride.
A buffer layer of ultra-thin titanium film or chromium film (not shown) (about 10 nm thick) may be interposed between the first electrode 23 and Fl and or underneath the first electrode 23. Other components including buffer layers, adhesion layers, seed layers may also be present.
In use, predetermined drive voltages Vi and V2 are applied to the electrodes 22 to 25 by a signal from a control circuit (not shown) . The voltages cause the piezoelectric thin film element 20 to deform so deflecting the diaphragm 21 into the pressure chamber 26 and changing its volume. A sufficient increase in pressure within the pressure chamber 26 causes ink droplets to be ejected from the nozzle 30.
It will be appreciated, therefore, that the present invention provides for piezoelectric actuators having good performance and excellent reliability .
The present invention also permits tuning of piezoelectric elements to a particular requirement for performance and/or reliability depending on a particular application of the element, for example, between sensing, actuating and energy harvesting.
The present invention has been described in detail with reference to certain embodiments which are illustrated by the drawings. However, it will be understood that other embodiments not described in detail or illustrated by the drawings are also included within the scope of the present invention.
Claims
1. A piezoelectric thin film element comprising a first electrode, a second electrode and one or more piezoelectric thin films characterised in that the thin film element has at least two of: a piezoelectric thin film adjacent to the first electrode in which a layer of the piezoelectric thin film near to the first electrode has a piezoelectric displacement constant which is lower than that of a layer of the piezoelectric thin film further from the first electrode; a piezoelectric thin film adjacent to the first electrode in which a layer of the piezoelectric thin film near to the first electrode has an elastic modulus which is lower than that of a layer of the piezoelectric thin film further from the first electrode; and an electrode arrangement in which electrodes are arranged with the one or more piezoelectric thin films so that an electric field applied to a piezoelectric thin film or a portion of a piezoelectric thin film adjacent to the first electrode is lower than an electric field applied to a piezoelectric thin film or a portion of a piezoelectric thin film further from the first electrode when the piezoelectric thin film element is actuated.
2. A piezoelectric thin film element according to Claim 1, wherein the element comprises said electrode arrangement and a piezoelectric thin film adjacent to the first electrode in which a layer of the
piezoelectric thin film near to the first electrode has a piezoelectric displacement constant and/or an elastic modulus which are lower than those of a layer of the piezoelectric thin film further from the first electrode.
3. A piezoelectric thin film element according to Claim 1 or Claim 2, wherein the electrode arrangement comprises one or more additional electrodes .
4. A piezoelectric thin film element according to Claim 3, wherein the electrode arrangement comprises a plurality of electrodes which are alternately interposed between a plurality of piezoelectric thin films .
5. A piezoelectric thin film element according to Claim 4, wherein the electrode arrangement comprises two additional electrodes which are alternately interposed with three piezoelectric thin films.
6. A piezoelectric thin film element according to Claim 5, wherein the piezoelectric thin films have different thicknesses and the thickness of the piezoelectric thin film adjacent the first electrode is greater than that of a piezoelectric film adjacent a neighbouring electrode and the first and second electrodes are separately addressable with a respective additional electrode by two predetermined voltages .
7. A piezoelectric thin film element according to Claim 5, wherein the piezoelectric thin films have the same thicknesses and the first electrode is addressable by a first predetermined voltage and the second electrode and a respective additional electrode are separately
addressable by respective predetermined voltages and the source of the first predetermined voltage.
8. A piezoelectric thin film element according to Claim 5, wherein the piezoelectric thin films have the same thicknesses and each electrode is separately addressable by a respective voltage.
9. A piezoelectric thin film element according to any preceding Claim, wherein the electrode arrangement comprises an interdigitated first electrode and the second electrode on a surface of a piezoelectric thin film.
10. A piezoelectric thin film element according to any preceding Claim, wherein the piezoelectric thin film adjacent the first electrode includes a plurality of thin film layers which together define a gradient in piezoelectric displacement constant across at least a part of the thin film in its thickness direction.
11. A piezoelectric thin film element according to any preceding Claim, wherein the piezoelectric thin film adjacent the first electrode includes a plurality of thin film layers which together define a gradient in elastic modulus across at least a part of the thin film in its thickness direction.
12. A piezoelectric thin film element according to Claim 11, in which the thin film layers are singly doped by a donor dopant or by an acceptor dopant .
13. A piezoelectric thin film element according to Claim 12, wherein the doped thin film layers define a gradient in dopant concentration across the thin film in its thickness direction.
14. A piezoelectric thin film element according to Claim 13, wherein the thin film layer near to the first electrode is doped.
15. A piezoelectric thin film element according to Claim 13, wherein the thin film layer near to the first electrode is undoped.
16. A piezoelectric thin film element according to any preceding Claim, wherein the piezoelectric thin film element has an end surface which is bevelled or filleted.
17. A method for manufacturing a piezoelectric thin film element having a first electrode, a second electrode and one or more piezoelectric thin films between the electrodes, characterised in that the method comprises at least two of: forming a piezoelectric thin film adjacent to the first electrode so that a layer of the piezoelectric thin film near to the first electrode has a piezoelectric displacement constant which is lower than that of a layer of a piezoelectric thin film further from the first electrode; forming a piezoelectric thin film adjacent to the first electrode so that a layer of the piezoelectric thin film near to the first electrode has an elastic modulus which is lower than that of a layer of the piezoelectric thin film further from the first electrode; and arranging electrodes with the one or more piezoelectric thin films so that an electric field applied to a piezoelectric thin film or a portion of a piezoelectric thin film adjacent to the first electrode is lower than an electric field applied to a piezoelectric thin film or a portion of the piezoelectric thin film adjacent to the
second electrode when the piezoelectric thin film element is driven by one or more predetermined voltages .
18. A method according to Claim 17, comprising forming a piezoelectric thin film adjacent to the first electrode in which a layer of the piezoelectric thin film near to the first electrode has a piezoelectric displacement constant and/or elastic modulus which are lower than those of a layer of the piezoelectric thin film further from the first electrode and arranging said electrodes .
19. A method according to Claim 17 or Claim 18, comprising arranging the first and second electrodes with one or more additional electrodes and a plurality of piezoelectric thin films .
20. A method according to Claim 19, comprising arranging the electrodes so that they interpose and alternate between a plurality of piezoelectric thin films .
21. A method according to Claim 20, comprising arranging the electrodes so that they interpose and alternate with the plurality of the piezoelectric thin films.
22. A method according to Claim 21, comprising arranging two additional electrodes between three piezoelectric thin films.
23. A method according to Claim 22, comprising arranging piezoelectric thin films of different thicknesses from one another, and the thickness of the piezoelectric thin film adjacent the first electrode is greater than that of a piezoelectric thin film adjacent a neighbouring electrode, with the electrodes so that the thin film adjacent the first electrode has thickness greater than the thin film
adjacent a neighbouring electrode and the first and second electrodes are separately addressed with a respective additional electrode by two predetermined voltages .
24. A method according to Claim 22, comprising arranging piezoelectric thin films of similar or different thicknesses with electrodes so that the first electrode is addressable with a respective additional electrode by a first predetermined voltage and the second electrode and a respective electrode are addressable by two predetermined voltages from sources which are independent from each other and the source of the first predetermined voltage.
25. A method according to Claim 22, comprising arranging piezoelectric thin films of similar or different thicknesses with electrodes so that each electrode is separately addressable by a respective predetermined voltage.
26. A method according to any of Claims 17 to 25, comprising arranging the first electrode and the second electrode so that they are interdigitated on a surface of a piezoelectric thin film.
27. A method according to any of Claims 18 to 26, comprising forming a piezoelectric thin film adjacent to the first electrodes having a plurality of thin film layers which together define a gradient in piezoelectric displacement constant across at least a part of the thin film in its thickness direction.
28. A method according to any of Claims 18 to 27, comprising forming a piezoelectric thin film adjacent to the first electrode having a plurality of thin film layers which together define a gradient in
elastic modulus across at least a part of the thin film in its thickness direction.
29. A method according to Claim 27 or Claim 28, wherein the thin film layers are singly doped by a donor dopant or an acceptor dopant.
30. A method according to Claim 29, wherein the doped thin film layers define a gradient in donor dopant concentration across at least a part of the thin film in its thickness direction.
31. A method according to Claim 24, wherein the thin film layer near to the first electrode is undoped.
32. A method according to any of Claims 17 to 31, comprising forming the piezoelectric thin film element so that it has an end surface which is bevelled or filleted.
33. A piezoelectric actuator comprising a piezoelectric thin film element according to any of Claims 1 to 16.
34. A printhead for an inkjet printer comprising a piezoelectric actuator according to Claim 33.
35. An inkjet printer, including the printhead of Claim 34.
36. A piezoelectric thin film element substantially as hereinbefore described with reference to and as shown in the accompanying drawings.
Priority Applications (3)
Application Number | Priority Date | Filing Date | Title |
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US15/735,905 US20190006574A1 (en) | 2015-06-12 | 2016-06-10 | A piezoelectric thin film element |
CN201680046465.8A CN107924984A (en) | 2015-06-12 | 2016-06-10 | Piezoelectric film-type element |
EP16729357.0A EP3308408A1 (en) | 2015-06-12 | 2016-06-10 | A piezoelectric thin film element |
Applications Claiming Priority (4)
Application Number | Priority Date | Filing Date | Title |
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US201562175056P | 2015-06-12 | 2015-06-12 | |
US62/175,056 | 2015-06-12 | ||
GB1522871.1A GB2539296A (en) | 2015-06-12 | 2015-12-24 | A piezoelectric thin film element |
GB1522871.1 | 2015-12-24 |
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WO2016198895A1 true WO2016198895A1 (en) | 2016-12-15 |
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Family Applications (1)
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PCT/GB2016/051741 WO2016198895A1 (en) | 2015-06-12 | 2016-06-10 | A piezoelectric thin film element |
Country Status (5)
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US (1) | US20190006574A1 (en) |
EP (1) | EP3308408A1 (en) |
CN (1) | CN107924984A (en) |
GB (1) | GB2539296A (en) |
WO (1) | WO2016198895A1 (en) |
Cited By (1)
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---|---|---|---|---|
US10639890B2 (en) | 2015-11-11 | 2020-05-05 | Konica Minolta, Inc. | Inkjet head and method of manufacturing the same, and inkjet recording apparatus |
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CN107966165B (en) * | 2016-10-19 | 2020-12-22 | 华邦电子股份有限公司 | Resistive environmental sensor and resistive environmental sensor array |
WO2018135178A1 (en) * | 2017-01-19 | 2018-07-26 | 株式会社村田製作所 | Piezoelectric element and resonator using piezoelectric element |
US11969554B2 (en) | 2017-01-26 | 2024-04-30 | The Trustees Of Dartmouth College | Methods and devices for haptic communication |
US10833245B2 (en) * | 2017-01-26 | 2020-11-10 | The Trustees Of Dartmouth College | Methods and devices for haptic communication |
CN108640078B (en) * | 2018-04-19 | 2021-03-30 | 中芯集成电路(宁波)有限公司 | Pressure sensor and forming method thereof |
GB2573534A (en) * | 2018-05-08 | 2019-11-13 | Xaar Technology Ltd | An electrical element comprising a multilayer thin film ceramic member, an electrical component comprising the same, and uses thereof |
CN110407153A (en) * | 2019-08-20 | 2019-11-05 | 安徽奥飞声学科技有限公司 | A kind of MEMS structure and its manufacturing method |
JP7498426B2 (en) * | 2020-03-27 | 2024-06-12 | セイコーエプソン株式会社 | Piezoelectric element and droplet ejection head |
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JP5626250B2 (en) * | 2012-03-30 | 2014-11-19 | ブラザー工業株式会社 | Droplet ejector and piezoelectric actuator |
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2015
- 2015-12-24 GB GB1522871.1A patent/GB2539296A/en not_active Withdrawn
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2016
- 2016-06-10 CN CN201680046465.8A patent/CN107924984A/en active Pending
- 2016-06-10 US US15/735,905 patent/US20190006574A1/en not_active Abandoned
- 2016-06-10 EP EP16729357.0A patent/EP3308408A1/en not_active Withdrawn
- 2016-06-10 WO PCT/GB2016/051741 patent/WO2016198895A1/en active Application Filing
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EP2305471A1 (en) * | 2009-09-30 | 2011-04-06 | Seiko Epson Corporation | Droplet-ejecting head, droplet-ejecting apparatus, and piezoelectric element |
US20130027477A1 (en) * | 2011-07-27 | 2013-01-31 | Yimin Guan | Piezoelectric inkjet printheads and methods for monolithically forming the same |
US20150054387A1 (en) * | 2013-08-21 | 2015-02-26 | Youming Li | Multi-layered thin film piezoelectric devices & methods of making the same |
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EP3375611B1 (en) * | 2015-11-11 | 2021-03-31 | Konica Minolta, Inc. | Ink jet head and method for manufacturing same, and ink jet recording apparatus |
Also Published As
Publication number | Publication date |
---|---|
GB201522871D0 (en) | 2016-02-10 |
GB2539296A (en) | 2016-12-14 |
EP3308408A1 (en) | 2018-04-18 |
CN107924984A (en) | 2018-04-17 |
US20190006574A1 (en) | 2019-01-03 |
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