WO2016181085A1 - Part made of a composite material, comprising a t-shaped stiffener and method for producing such a part - Google Patents

Part made of a composite material, comprising a t-shaped stiffener and method for producing such a part Download PDF

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Publication number
WO2016181085A1
WO2016181085A1 PCT/FR2016/051131 FR2016051131W WO2016181085A1 WO 2016181085 A1 WO2016181085 A1 WO 2016181085A1 FR 2016051131 W FR2016051131 W FR 2016051131W WO 2016181085 A1 WO2016181085 A1 WO 2016181085A1
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WO
WIPO (PCT)
Prior art keywords
core
base
central fold
stiffener
mechanical connection
Prior art date
Application number
PCT/FR2016/051131
Other languages
French (fr)
Inventor
Simon VERGER
Laurent Dubois
Zoheir ABOURA
Justine BIGAUD
Original Assignee
Universite De Technologie De Compiegne (Utc)
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Universite De Technologie De Compiegne (Utc) filed Critical Universite De Technologie De Compiegne (Utc)
Publication of WO2016181085A1 publication Critical patent/WO2016181085A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B3/00Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar form; Layered products having particular features of form
    • B32B3/02Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar form; Layered products having particular features of form characterised by features of form at particular places, e.g. in edge regions
    • B32B3/08Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar form; Layered products having particular features of form characterised by features of form at particular places, e.g. in edge regions characterised by added members at particular parts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29DPRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
    • B29D99/00Subject matter not provided for in other groups of this subclass
    • B29D99/001Producing wall or panel-like structures, e.g. for hulls, fuselages, or buildings
    • B29D99/0014Producing wall or panel-like structures, e.g. for hulls, fuselages, or buildings provided with ridges or ribs, e.g. joined ribs
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/56Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using mechanical means or mechanical connections, e.g. form-fits
    • B29C65/62Stitching
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/01General aspects dealing with the joint area or with the area to be joined
    • B29C66/05Particular design of joint configurations
    • B29C66/10Particular design of joint configurations particular design of the joint cross-sections
    • B29C66/11Joint cross-sections comprising a single joint-segment, i.e. one of the parts to be joined comprising a single joint-segment in the joint cross-section
    • B29C66/112Single lapped joints
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/01General aspects dealing with the joint area or with the area to be joined
    • B29C66/05Particular design of joint configurations
    • B29C66/10Particular design of joint configurations particular design of the joint cross-sections
    • B29C66/13Single flanged joints; Fin-type joints; Single hem joints; Edge joints; Interpenetrating fingered joints; Other specific particular designs of joint cross-sections not provided for in groups B29C66/11 - B29C66/12
    • B29C66/131Single flanged joints, i.e. one of the parts to be joined being rigid and flanged in the joint area
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/40General aspects of joining substantially flat articles, e.g. plates, sheets or web-like materials; Making flat seams in tubular or hollow articles; Joining single elements to substantially flat surfaces
    • B29C66/47Joining single elements to sheets, plates or other substantially flat surfaces
    • B29C66/474Joining single elements to sheets, plates or other substantially flat surfaces said single elements being substantially non-flat
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/50General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
    • B29C66/51Joining tubular articles, profiled elements or bars; Joining single elements to tubular articles, hollow articles or bars; Joining several hollow-preforms to form hollow or tubular articles
    • B29C66/52Joining tubular articles, bars or profiled elements
    • B29C66/524Joining profiled elements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/50General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
    • B29C66/51Joining tubular articles, profiled elements or bars; Joining single elements to tubular articles, hollow articles or bars; Joining several hollow-preforms to form hollow or tubular articles
    • B29C66/53Joining single elements to tubular articles, hollow articles or bars
    • B29C66/532Joining single elements to the wall of tubular articles, hollow articles or bars
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/50General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
    • B29C66/63Internally supporting the article during joining
    • B29C66/636Internally supporting the article during joining using a support which remains in the joined object
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/70General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
    • B29C66/71General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the composition of the plastics material of the parts to be joined
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/70General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
    • B29C66/72General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the structure of the material of the parts to be joined
    • B29C66/721Fibre-reinforced materials
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/70General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
    • B29C66/72General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the structure of the material of the parts to be joined
    • B29C66/721Fibre-reinforced materials
    • B29C66/7212Fibre-reinforced materials characterised by the composition of the fibres
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29LINDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2031/00Other particular articles
    • B29L2031/30Vehicles, e.g. ships or aircraft, or body parts thereof
    • B29L2031/3076Aircrafts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B64AIRCRAFT; AVIATION; COSMONAUTICS
    • B64CAEROPLANES; HELICOPTERS
    • B64C1/00Fuselages; Constructional features common to fuselages, wings, stabilising surfaces or the like
    • B64C2001/0054Fuselage structures substantially made from particular materials
    • B64C2001/0072Fuselage structures substantially made from particular materials from composite materials
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T50/00Aeronautics or air transport
    • Y02T50/40Weight reduction

Definitions

  • the invention relates to a composite material part comprising a T-stiffener mounted on a bearing surface of a base.
  • the invention also relates to a method for manufacturing such a part.
  • the present patent application relates to the field of manufacture of composite material parts with stiffener, especially for aeronautics.
  • composite parts are made from bi-directional fabric stacking, often called "pleats", for example carbon fibers or glass fibers.
  • these fabrics may be dry, the resin being provided by injection or infusion in a second time, or pre-impregnated. The resin is then polymerized by raising the temperature.
  • the stiffener is generally formed by a first L-shaped element and a second L-shaped composite material element which are arranged back to back to form a T.
  • each stiffener comprises a sole which is extended on the bearing surface of the base of the piece, and a rib which extends from the associated sole to form the core of the stiffener.
  • each L-shaped element is connected by a connecting portion.
  • This junction zone may constitute a mechanical weakening which may cause unfolding of the folds of the connecting portion of the L-shaped elements, delamination of the folds between each L-shaped element, and delamination of the folds between each element L and the base of the room.
  • WO-A-2009140555 proposes a composite material part comprising a core which is arranged in the cavity delimited by the junction zone of the elements constituting the composite part.
  • the present invention aims in particular to solve these disadvantages and relates for this purpose to a composite material part comprising a T-shaped stiffener mounted on a bearing surface of a base, the stiffener comprising a first element L and a second element in L of composite material which are arranged back to back to form a T, said piece having a core which is housed in a cavity delimited by a junction zone of the L-shaped elements, and of the base, the first L-shaped element and the second L-shaped element comprising:
  • the core is wrapped in at least one fibrous central fold which is connected on the base by at least a first link mechanical, said first mechanical connection being adapted to transmit forces between the base and the stiffener.
  • the core of the part according to the invention makes it possible to prevent the formation of a resin pocket in the junction zone of the L-shaped elements and the base of the part.
  • the mechanical connection makes it possible to reinforce the part and to prevent delamination of the part.
  • the first mechanical connection extends in the extension of the core of the stiffener to promote the recovery of forces between the base and the stiffener.
  • the central fold which envelops the core has at least two sides which extend between said ribs of the L-shaped elements and which are interconnected by at least one second mechanical connection.
  • first rib and the second rib of the L-shaped elements are interconnected by at least one third mechanical connection.
  • the third mechanical connection makes it possible in particular to link each element L between them and to bind the elements in L on the central fold.
  • first coupling portion and the second connecting portion of the L-shaped elements are each connected to the base by at least one fourth mechanical connection which extends generally radially along the radius of curvature of the associated coupling portion.
  • the fourth mechanical connection makes it possible, in particular, to link each L-shaped element to the base in order to promote the transmission of forces between the L-shaped elements and the base and to reinforce the part.
  • L are each connected to the base by at least one fifth mechanical connection.
  • the central core comprises a first portion and a second portion and the central fold comprises a first portion and a second portion, each portion of the core being enveloped by an associated portion of the central fold, each portion central fold being connected to the base by at least a first mechanical connection.
  • each mechanical connection is of the stitching type.
  • the core is deformable to substantially match the shape of the elements in L.
  • the invention also relates to a method for manufacturing a composite material part of the type described above, characterized in that it comprises at least:
  • a first step of connecting the central fold which consists in connecting the central fold on the base of the workpiece with at least a first mechanical connection
  • a step of enveloping the core which consists in wrapping the core by means of the central fold
  • each L-shaped element to form the T-stiffener which step consists of forming the first sole and the second sole, which are extended on the bearing face of the base, and to form the first rib and the second rib which extend back to back, the core being housed in the cavity defined by the junction zone of the L-shaped elements and the base of the piece.
  • the first step of binding the central fold consists of:
  • the central core comprises a first portion and a second portion and the central fold comprises a first portion and a second portion, the first central fold binding step consisting of:
  • the method comprises a second step of connecting the central folded sections which consists of connecting the central folded sections by a second mechanical connection to enclose the core in the central fold, the second linkage step being performed before the step of draping.
  • the method may comprise a third bonding step which consists in connecting the first rib and the second rib of the L-shaped elements by the third mechanical connection, the third bonding step being performed after the draping step.
  • the method may comprise a fourth connecting step which consists of connecting the first coupling portion and the second connecting portion of the L-shaped elements on the base of the workpiece, each with a fourth mechanical connection which extends radially generally. according to the radius of curvature of the associated coupling portion, the fourth bonding step being performed after the draping step.
  • the method may comprise a fifth connection step which consists in connecting the first sole and the second sole of the L-shaped elements on the basis of the part each with a fifth mechanical connection, the fifth connection step being carried out after the step draping.
  • FIG. 1 is a perspective view of a section of a composite material part comprising a T-stiffener mounted on a bearing surface of a base, according to the invention
  • FIGS. 2a to 2h are diagrammatic cross-sectional views, which illustrate the manufacturing process of the part of FIG. 1 with a one-part core, according to a first embodiment
  • FIGS. 3a to 3d are diagrammatic cross-sectional views, which illustrate the manufacturing process of the part of FIG. 1 with a two-part core, according to a second embodiment
  • FIGS. 4a to 4j are diagrammatic cross-sectional views, which illustrate the method of manufacturing the part of FIG. 1 with a two-part core, according to a third embodiment.
  • FIG. 1 shows a piece 10 made of composite material comprising a T-shaped stiffener 12 mounted on a horizontal bearing face 14 of a base 16 of the part 10.
  • composite material refers to a material having fibrous folds, such as fiberglass folds or folds of carbon fibers, and a resin.
  • the resin is preferably of the polymer type, for example an epoxy-based polymer.
  • the part 10 can be used for various applications to support loads and / or to reinforce a structural element.
  • the part 10 can be used to be part of a nacelle component frame or beam.
  • the stiffener 12 includes a first L-shaped element 18a and a second L-shaped composite material member 18b that are arranged back to back and extend longitudinally to form an inverted T-section profile.
  • the piece 10 has a plane of symmetry P of general design, illustrated in Figure 1, which extends vertically and longitudinally between the two L-shaped elements 18a, 18b.
  • first sole 20a and a second sole 20b respectively which are extended on the bearing face 14 of the base 16, and a first rib 22a and a second rib 22b respectively which extend perpendicularly to the base 16, back to back, from the sole 20a, 20b associated for form a core 24 of the stiffener 12 T.
  • the first rib 22a and the second rib 22b are connected on the first sole 20a and the second sole 20b respectively by a first connecting portion 26a and a second connecting portion 26b curves respectively.
  • the two L-shaped elements 18a, 18b and the base 16 have a central Z-junction zone, which delimits a longitudinal central cavity 28 of generally triangular cross-section.
  • the part 10 comprises a core 30 which is housed in the cavity 28, and which is deformable so as to adapt to the volume of the cavity during the draping and compacting of the folds of the L-shaped elements 18a and 18b.
  • This core will marry the shape of the central Z junction zone created by the assembly of these elements with the base, which will prevent the appearance in the fittings 26a and 26b of resin-rich areas or localized creases that are commonly observed when using braided cores and which are areas of local weakness.
  • This core may optionally consist of unidirectional wicks of carbon fiber, glass or other.
  • This deformable core makes it possible to improve the positioning and the curvature of the folds in these zones of connections 26a and 26b with respect to a non-deformable core, and consequently makes it possible to obtain a better material health and a better mechanical behavior of this sensitive zone. .
  • the core has a cross-section of generally triangular shape which is complementary to the shape of the cavity 28 and which is delimited by a lower surface in vertical support on the base 16 of the part 10, and two lateral faces arranged opposite the portions of fitting 26a, 26b of the L-shaped elements 18a, 18b.
  • the core 30 is wrapped in at least one fibrous central fold 32 which is connected to the base 16 by a first mechanical connection L1.
  • mechanical connection means a link having a mechanical element reported other than an element of the glue or resin type.
  • a mechanical connection here is preferably a sewing-type connection which is made by means of fibers or threads. This connection is for example a loop seam known by the English name “tufting”, or a seam perpendicular to the general orientation of the plies known under the name “z-pinning”, or any other type of seam adapted to the composite material .
  • each mechanical connection comprises one or more seams.
  • the central fold 32 has two sides 34a, 34b which are folded symmetrically on either side of the side faces of the core 30 and which extend vertically between the ribs 22a, 22b of the L-shaped elements 18a, 18b, according to the plane of symmetry P.
  • the first mechanical link L1 comprises one or more vertical seams which extend longitudinally, and which each connect the base 16 of the workpiece 10 to a portion of the central fold 32 arranged under the lower face of the core 30, as can be seen at Figure 1.
  • the first mechanical link L1 is designed to transmit forces between the base 16 and the stiffener 12, in particular vertical forces, and to promote the recovery of forces between the base 16 and the stiffener 12. It strengthens the mechanical strength by off plan of the central zone by creating a direct force recovery between the central fold 32 vertically connected to the ribs 22a and 22b and the folds of the base 16, and delaying the occurrence of delamination type damage at the level of the bearing surface 14. This resumption of effort is direct on the one hand because the central fold 32 which is part of the stack of the core 24 of the stiffener is directly placed against the upper fold of the base 16, and on the other hand because the mechanical connection L1 is vertical and therefore oriented in the axis of the stiffener 12.
  • the central fibrous fold 32 connected to the base 16 by the mechanical link L1 also makes it possible to prevent the shifting or transverse sliding of the core 30 which it envelopes. It therefore participates in controlling the positioning of the folds of the connectors 26a and 26b, and the interfaces between these connectors 26a and 26b with the base 16, which will facilitate the introduction of the other mechanical connections.
  • the two sections 34a, 34b of the central fold 32 may be interconnected by a second mechanical connection L2 which is arranged directly on the above the core 30, to enclose the core 30 in the pocket thus formed by the central fold 32.
  • first rib 22a and the second rib 22b of the L-shaped elements 18a, 18b are interconnected by a third mechanical link L3 which here comprises three seams each extending longitudinally.
  • the number of these seams can be variable (one or more).
  • first connecting portion 26a and the second connecting portion 26b of the L-shaped elements 18a, 18b are connected to the base 16 each by a fourth mechanical connection L4 which extends generally for example radially along the radius of curvature of the associated fitting portion.
  • a fourth mechanical connection L4 which extends generally for example radially along the radius of curvature of the associated fitting portion.
  • first sole 20a and the second sole 20b of the L-shaped elements 18a, 18b are each connected to the base 16 by a fifth mechanical link L5.
  • the central core 30 includes a first portion 30a and a second portion 30b and the central fold 32 has a first portion 32a and a second portion 32b which surround the first part 30a and the second part 30b respectively of the core 30.
  • each portion 32a, 32b of the central fold 32 is connected to the base 16 by a first mechanical connection L1.
  • This embodiment enhances the force transfer capacity between the core of the stiffener and the base 16 in that each portion of the central fold 32a and 32b has its inner side perfectly in the axis of the core 24 of the stiffener and directly connected to the base.
  • the manufacture of the previously described part 10 is carried out according to a method described below.
  • the method according to the invention comprises a first central ply binding step 32, a core wrapping step 30, a draping step of each L-shaped element 18a, 18b to form the T-stiffener 12 and a plurality of bonding steps the different elements constituting the piece 10.
  • the first step of connecting the central fold 32 consist, successively, of depositing the central fold 32 flat on the bearing face 14 of the base 16 of the workpiece 10 and of connecting the central fold 32 to the base 16 of the workpiece 10 by the first mechanical connection L1.
  • the first bonding step is followed by a step of wrapping the core 30 which successively consists of depositing the core 30 on the central fold 32, so that the central fold 32 has two sides 34a, 34b arranged on either side of the core 30, as can be seen in Figure 2d.
  • the wrapping step also consists in folding the two panels 34a, 34b of the central fold 32 against each other to envelop the core 30, according to FIG. 2e.
  • the method comprises a second step of connecting the sections 34a, 34b of the central ply 32 which consists in connecting the central ply sections by the second mechanical connection L2, illustrated in FIG. 2e, to enclose the core 30 in the central fold 32.
  • the method comprises a step of draping each L-shaped element 18a, 18b to form the stiffener 12 T, illustrated in Figure 2f.
  • the draping step consists of forming the first sole 20a and the second sole 20b, which are extended on the bearing face 14 of the base 16, and forming the first rib 22a and the second rib 22b which extend backwards. back, depositing wrinkles on the base 16 and the core 30.
  • the core 30 is trapped in the cavity 28 which is delimited by the junction zone of the L-shaped elements 18a, 18b and the base 16 of the part 10.
  • the method comprises a third connecting step which consists in connecting the first rib 22a and the second rib 22b of the L-shaped elements 18a, 18b by the third mechanical link L3, illustrated in FIG. Figure 2f.
  • the third connecting step is followed by a fourth connecting step, illustrated in FIG. 2g, which consists in connecting the first connecting portion 26a and the second connecting portion 26b of the L-shaped elements 18a, 18b on the base 16 of the piece 10, each by a fourth mechanical connection L4.
  • Each fourth mechanical connection L4 extends radially generally along the radius of curvature of the associated connecting portion 26a, 26b.
  • the fourth connecting step is followed by a fifth connecting step, illustrated in Figure 2h, which consists of connecting the first sole 20a and the second sole 20b of the L-shaped elements 18a, 18b on the base 16 of the piece 10 each by a fifth mechanical link L5.
  • the manufacturing method according to the invention has a second embodiment and a third embodiment, which are suitable for the manufacture of the part 10 made according to the embodiment variant described above, according to which the central core comprises a first part. 30a and a second portion 30b and the central fold 32 has a first portion 32a and a second portion 32b which envelop the first portion 30a and the second portion 30b respectively of the core 30.
  • the first step of connecting the central ply 32 consists successively of depositing the first portion 32a of the central ply 32 on the bearing surface 14 of the base 16 of the part 10, according to FIG. 3b, connect the first portion 32a of the central fold 32 on the base 16 of the piece 10 by at least one seam of the first mechanical connection L1, according to FIG. 3c, fold the first portion 32a at the right of the seam of the first mechanical connection L1, according to FIG. 3d, depositing the second portion 32b of the central ply 32 on the bearing surface 14 of the base 16 of the part 10, according to FIG.
  • each portion 32a , 32b of the central fold 32 has a section bearing on the bearing surface 14 of the base 16 and a section which extends above the base 16, connecting the second portion 32b of the central fold 32 on the base 16 of the piece 10 by a seam of the first mechanical connection L1 so that the seams of the first portion 32a and the second portion 32b are adjacent, according to Figure 3e, fold the second portion 32b to the right of the seam of the first mechanical link L1.
  • the first bonding step is followed by a step of wrapping the core 30 in two parts, which successively consists in depositing the first part 30a and the second part 30b of the core 30 on the first part. portion 32a and the second portion 32b of the central fold 32 respectively, so that each of the portions of the central fold 32 has two sections arranged on either side of the portion 30a, 30b of the associated core 30, as can be seen on 3f, and fold down the two faces of each portion 32a, 32b of the central fold 32 one against each other to wrap each portion 30a, 30b of the core 30, as can be seen in Figure 3g.
  • the manufacturing method according to the second embodiment comprises a second linkage step illustrated in FIG. 3g, a layup step illustrated in FIG. 3h, a third linkage step illustrated in FIG. 3h, a fourth linkage step illustrated in FIG. Figure 3i and a fifth linkage step illustrated in Figure 3j, which are identical to the previously described steps for the first embodiment of the method and which will not be described in more detail not to unnecessarily burden the description.
  • the first connecting step of the central fold 32 consists successively to bind the two portions 32a, 32b of the central fold 32 between it by a link 36 which can be consisting of one or more seams, according to Figure 4b, deposit the central fold 32 thus formed on the bearing surface 14 of the base 16 of the part 10, according to Figures 4c and 4d, so that each portion 32a , 32b of the central fold 32 has a section bearing on the bearing surface 14 of the base 16 and a section which extends above the base 16, connecting the seam which links the first portion 32a and the second portion 32b the central fold 32 on the base 16, by means of a seam of the first mechanical connection L1 according to Figure 4c.
  • the first bonding step is followed by a step of wrapping the core 30 in two parts, which successively consists in depositing the first portion 30a and the second portion 30b of the core 30 on the first portion 32a and the second portion 32b of the central fold 32 respectively, so that each of the portions of the central fold 32 has two sections arranged on either side of the portion 30a, 30b of the associated core 30, as can be seen on Figure 4f, and fold down the two faces of each portion 32a, 32b of the central fold 32 against each other to wrap each portion 30a, 30b of the core 30, as can be seen in Figure 4g.
  • the manufacturing method according to the third embodiment comprises a second linkage step illustrated in FIG. 4g, a layup step illustrated in FIG.

Abstract

The invention relates to a part (10) made of a composite material, comprising a T-shaped stiffener (12) mounted on a supporting face (14) of a base (16), the stiffener (12) comprising a first L-shaped element (18a) and a second L-shaped element (18b), said part (10) comprising a core (30) which is housed in a cavity (28) defined by an area for the joining of the L-shaped elements (18a, 18b) and the base (16), characterised in that the core (30) is enveloped in at least one fibrous central ply (32) which is connected to the base (16) by at least one first mechanical connection (L1), said first mechanical connection (L1) being designed to transmit forces between the base (16) and the stiffener (12).

Description

PIECE EN MATERIAU COMPOSITE COMPORTANT UN RAIDISSEUR EN T ET PROCEDE DE FABRICATION D'UNE TELLE PIECE  COMPOSITE MATERIAL PART COMPRISING A T-STIFFENER AND METHOD OF MANUFACTURING SUCH A PART
L'invention concerne une pièce en matériau composite comportant un raidisseur en T monté sur une face d'appui d'une base. The invention relates to a composite material part comprising a T-stiffener mounted on a bearing surface of a base.
L'invention concerne également un procédé de fabrication d'une telle pièce.  The invention also relates to a method for manufacturing such a part.
De façon générale, la présente demande de brevet se rapporte au domaine de la fabrication de pièces en matériaux composites avec raidisseur, notamment pour l'aéronautique.  In general, the present patent application relates to the field of manufacture of composite material parts with stiffener, especially for aeronautics.
Pour des raisons de gains de masse et de coût, il est intéressant de remplacer des pièces métalliques par des pièces composites, en particulier des pièces structurales à géométrie complexe.  For reasons of mass and cost savings, it is interesting to replace metal parts with composite parts, in particular structural parts with complex geometry.
La plupart des pièces composites sont fabriquées à partir d'empilement de tissus bi-directionnels, fréquemment appelés « plis », par exemple des fibres de carbone ou des fibres de verre. Selon le procédé de fabrication, ces tissus peuvent être secs, la résine étant apportée par injection ou par infusion dans un second temps, ou pré-imprégnés. La résine est ensuite polymérisée par élévation de température.  Most composite parts are made from bi-directional fabric stacking, often called "pleats", for example carbon fibers or glass fibers. Depending on the manufacturing process, these fabrics may be dry, the resin being provided by injection or infusion in a second time, or pre-impregnated. The resin is then polymerized by raising the temperature.
Cette technologie est généralement satisfaisante pour des pièces monolithiques sollicitées suivant leur plan, mais peut se révéler inadaptée pour des structures sollicitées « hors plan ».  This technology is generally satisfactory for monolithic parts solicited according to their plan, but may be unsuitable for structures solicited "off plan".
Ainsi, il est connu d'équiper certaines pièces d'un raidisseur, de section en T par exemple, qui est positionné perpendiculairement, ou avec un certain angle, au plan principal de la pièce.  Thus, it is known to equip some parts with a stiffener, of T-section for example, which is positioned perpendicularly or at an angle to the main plane of the part.
Le raidisseur est généralement formé par un premier élément en L et un second élément en L en matériau composite qui sont agencés dos à dos pour former un T.  The stiffener is generally formed by a first L-shaped element and a second L-shaped composite material element which are arranged back to back to form a T.
Plus particulièrement, chaque raidisseur comporte une semelle qui est étendue sur la face d'appui de la base de la pièce, et une nervure qui s'étend depuis la semelle associée pour former l'âme du raidisseur.  More particularly, each stiffener comprises a sole which is extended on the bearing surface of the base of the piece, and a rib which extends from the associated sole to form the core of the stiffener.
La nervure et la semelle de chaque élément en L sont reliées par une portion de raccord.  The rib and the sole of each L-shaped element are connected by a connecting portion.
La zone de jonction des éléments en L et de la base de la pièce, au voisinage des portions de raccord des éléments en L, délimite généralement une cavité qui est remplie de résine, ou bien qui forme une perturbation de la planéité des plis qui tendent à combler cette cavité. The junction zone of the L-shaped elements and the base of the room, in the vicinity of the connecting portions of the L-shaped elements, delimits generally a cavity which is filled with resin, or which forms a disturbance of the flatness of the folds which tend to fill this cavity.
Cette zone de jonction peut constituer un affaiblissement mécanique qui peut engendrer un dépliage des plis de la portion de raccord des éléments en L, un délaminage des plis entre chaque élément en L, et un délaminage des plis entre chaque élément L et la base de la pièce.  This junction zone may constitute a mechanical weakening which may cause unfolding of the folds of the connecting portion of the L-shaped elements, delamination of the folds between each L-shaped element, and delamination of the folds between each element L and the base of the room.
Pour renforcer la pièce, il est connu de réaliser des coutures pour lier les plis entre eux, notamment pour lier les éléments en L sur la base de la pièce. Ce type de procédé et de pièce est par exemple décrit dans les documents FR-A-2993492 et EP-A-2540479.  To reinforce the part, it is known to make seams to bind the plies together, especially to bind the L-shaped elements on the base of the room. This type of process and part is for example described in the documents FR-A-2993492 and EP-A-2540479.
Aussi, le document WO-A-2009140555 propose une pièce en matériau composite comportant un noyau qui est agencé dans la cavité délimitée par la zone de jonction des éléments constituant la pièce composite.  Also, WO-A-2009140555 proposes a composite material part comprising a core which is arranged in the cavity delimited by the junction zone of the elements constituting the composite part.
Bien que ce type de noyau empêche la cavité de se remplir exclusivement de résine et empêche la déformation des portions de raccords des éléments en L, la pièce décrite dans le document WO-A-2009140555 ne semble garantir ni une tenue mécanique suffisante des différents plis de la pièce entre eux, ni une tenue mécanique suffisante des plis et du noyau.  Although this type of core prevents the cavity from being filled exclusively with resin and prevents the deformation of the connection portions of the L-shaped elements, the part described in the document WO-A-2009140555 does not seem to guarantee either a sufficient mechanical strength of the various plies the room between them, nor sufficient mechanical strength of the folds and the core.
La présente invention vise notamment à résoudre ces inconvénients et se rapporte pour ce faire à une pièce en matériau composite comportant un raidisseur en T monté sur une face d'appui d'une base, le raidisseur comportant un premier élément en L et un second élément en L en matériau composite qui sont agencés dos à dos pour former un T, ladite pièce comportant un noyau qui est logé dans une cavité délimitée par une zone de jonction des éléments en L, et de la base, le premier élément en L et le second élément en L comprenant :  The present invention aims in particular to solve these disadvantages and relates for this purpose to a composite material part comprising a T-shaped stiffener mounted on a bearing surface of a base, the stiffener comprising a first element L and a second element in L of composite material which are arranged back to back to form a T, said piece having a core which is housed in a cavity delimited by a junction zone of the L-shaped elements, and of the base, the first L-shaped element and the second L-shaped element comprising:
- une première semelle et une seconde semelle respectivement, qui sont étendues sur la face d'appui de la base,  - a first sole and a second sole respectively, which are extended on the support face of the base,
- une première nervure et une seconde nervure respectivement qui s'étendent dos à dos depuis la semelle associée pour former une âme du raidisseur, et  - a first rib and a second rib respectively which extend back to back from the associated sole to form a stiffener core, and
- une première portion de raccord et une seconde portion de raccord respectivement qui relient lesdites nervures sur lesdites semelles associées,  a first coupling portion and a second connecting portion respectively that connect said ribs to said associated soles,
caractérisée en ce que le noyau est enveloppé dans au moins un pli central fibreux qui est relié sur la base par au moins une première liaison mécanique, ladite première liaison mécanique étant adaptée pour transmettre des efforts entre la base et le raidisseur. characterized in that the core is wrapped in at least one fibrous central fold which is connected on the base by at least a first link mechanical, said first mechanical connection being adapted to transmit forces between the base and the stiffener.
Avantageusement, le noyau de la pièce selon l'invention permet d'empêcher la formation d'une poche de résine dans la zone de jonction des éléments en L et de la base de la pièce.  Advantageously, the core of the part according to the invention makes it possible to prevent the formation of a resin pocket in the junction zone of the L-shaped elements and the base of the part.
De plus, la liaison mécanique permet de renforcer la pièce et d'empêcher le délaminage de la pièce.  In addition, the mechanical connection makes it possible to reinforce the part and to prevent delamination of the part.
De préférence, la première liaison mécanique s'étend dans le prolongement de l'âme du raidisseur pour favoriser la reprise d'efforts entre la base et le raidisseur.  Preferably, the first mechanical connection extends in the extension of the core of the stiffener to promote the recovery of forces between the base and the stiffener.
De plus, le pli central qui enveloppe le noyau présente au moins deux pans qui se prolongent entre lesdites nervures des éléments en L et qui sont reliés entre eux par au moins une seconde liaison mécanique.  In addition, the central fold which envelops the core has at least two sides which extend between said ribs of the L-shaped elements and which are interconnected by at least one second mechanical connection.
De même, la première nervure et la seconde nervure des éléments en L sont reliées entre elles par au moins une troisième liaison mécanique.  Similarly, the first rib and the second rib of the L-shaped elements are interconnected by at least one third mechanical connection.
La troisième liaison mécanique permet notamment de lier chaque élément L entre eux et de lier les éléments en L sur le pli central.  The third mechanical connection makes it possible in particular to link each element L between them and to bind the elements in L on the central fold.
En outre, la première portion de raccord et la seconde portion de raccord des éléments en L sont reliées sur la base chacune par au moins une quatrième liaison mécanique qui s'étend globalement radialement suivant le rayon de courbure de la portion de raccord associée.  In addition, the first coupling portion and the second connecting portion of the L-shaped elements are each connected to the base by at least one fourth mechanical connection which extends generally radially along the radius of curvature of the associated coupling portion.
La quatrième liaison mécanique permet notamment de lier chaque élément en L sur la base pour favoriser la transmission des efforts entre les éléments en L et la base et pour renforcer la pièce.  The fourth mechanical connection makes it possible, in particular, to link each L-shaped element to the base in order to promote the transmission of forces between the L-shaped elements and the base and to reinforce the part.
Aussi, la première semelle et la seconde semelle des éléments en Also, the first sole and the second sole of the elements in
L sont reliées sur la base chacune par au moins une cinquième liaison mécanique. L are each connected to the base by at least one fifth mechanical connection.
Selon une variante de réalisation de l'invention, le noyau central comporte une première partie et une seconde partie et le pli central comporte une première portion et une seconde portion, chaque partie du noyau étant enveloppée par une portion associée du pli central, chaque portion du pli central étant reliée sur la base par au moins une première liaison mécanique.  According to an alternative embodiment of the invention, the central core comprises a first portion and a second portion and the central fold comprises a first portion and a second portion, each portion of the core being enveloped by an associated portion of the central fold, each portion central fold being connected to the base by at least a first mechanical connection.
De préférence, chaque liaison mécanique est du type couture.  Preferably, each mechanical connection is of the stitching type.
Aussi, le noyau est déformable pour épouser sensiblement la forme des éléments en L. L'invention concerne également un procédé pour la fabrication d'une pièce en matériau composite du type décrite précédemment, caractérisé en ce qu'il comporte au moins : Also, the core is deformable to substantially match the shape of the elements in L. The invention also relates to a method for manufacturing a composite material part of the type described above, characterized in that it comprises at least:
- une première étape de liaison du pli central, qui consiste à relier le pli central sur la base de la pièce par au moins une première liaison mécanique,  a first step of connecting the central fold, which consists in connecting the central fold on the base of the workpiece with at least a first mechanical connection,
- une étape d'enveloppement du noyau qui consiste à envelopper le noyau au moyen du pli central, et  a step of enveloping the core, which consists in wrapping the core by means of the central fold, and
- une étape de drapage de chaque élément en L pour former le raidisseur en T, étape qui consiste à former la première semelle et la seconde semelle, qui sont étendues sur la face d'appui de la base, et à former la première nervure et la seconde nervure qui s'étendent dos à dos, le noyau étant logé dans la cavité délimitée par la zone de jonction des éléments en L et de la base de la pièce.  - A step of draping each L-shaped element to form the T-stiffener, which step consists of forming the first sole and the second sole, which are extended on the bearing face of the base, and to form the first rib and the second rib which extend back to back, the core being housed in the cavity defined by the junction zone of the L-shaped elements and the base of the piece.
Dans une réalisation, la première étape de liaison du pli central consiste à :  In one embodiment, the first step of binding the central fold consists of:
- déposer le pli central à plat sur la face d'appui de la base de la pièce,  - place the center fold flat on the bearing face of the base of the piece,
- relier le pli central sur la base de la pièce par la première liaison mécanique,  - connect the central fold on the base of the part by the first mechanical connection,
et l'étape d'enveloppement du noyau consiste à :  and the step of wrapping the core consists of:
- déposer le noyau sur le pli central de sorte que le pli central présente deux pans agencés de part et d'autre du noyau,  depositing the core on the central fold so that the central fold has two sections arranged on either side of the core,
- rabattre les deux pans du pli central l'un contre l'autre pour envelopper le noyau.  - Fold the two folds of the central fold against each other to wrap the core.
Selon une variante de réalisation du procédé, le noyau central comporte une première partie et une seconde partie et le pli central comporte une première portion et une seconde portion, la première étape de liaison du pli central consistant à :  According to an alternative embodiment of the method, the central core comprises a first portion and a second portion and the central fold comprises a first portion and a second portion, the first central fold binding step consisting of:
- déposer la première portion et la seconde portion du pli central sur la face d'appui de la base de la pièce,  - Deposit the first portion and the second portion of the central fold on the support face of the base of the part,
- relier chaque portion du pli central sur la base de la pièce par au moins une première liaison mécanique,  - connect each portion of the central fold on the base of the workpiece with at least a first mechanical connection,
et l'étape d'enveloppement du noyau consiste à :  and the step of wrapping the core consists of:
- déposer la première partie et la seconde partie du noyau sur la première portion et la seconde portion du pli central respectivement, de sorte que chacune desdites portions du pli central présente deux pans agencés de part et d'autre de la partie du noyau associée, depositing the first portion and the second portion of the core on the first portion and the second portion of the central fold respectively, so each of said portions of the central fold has two faces arranged on either side of the part of the associated core,
- rabattre les deux pans de chaque portion du pli central l'un contre l'autre pour envelopper chaque partie, du noyau.  - fold the two sections of each portion of the central fold against each other to wrap each part of the core.
Aussi, le procédé comporte une seconde étape de liaison des pans du pli central qui consiste à relier les pans du pli central par une seconde liaison mécanique pour enfermer le noyau dans le pli central, la seconde étape de liaison étant réalisée avant l'étape de drapage.  Also, the method comprises a second step of connecting the central folded sections which consists of connecting the central folded sections by a second mechanical connection to enclose the core in the central fold, the second linkage step being performed before the step of draping.
De plus, le procédé peut comporter une troisième étape de liaison qui consiste à relier la première nervure et la seconde nervure des éléments en L par la troisième liaison mécanique, la troisième étape de liaison étant réalisée après l'étape de drapage.  In addition, the method may comprise a third bonding step which consists in connecting the first rib and the second rib of the L-shaped elements by the third mechanical connection, the third bonding step being performed after the draping step.
En outre, le procédé peut comporter une quatrième étape de liaison qui consiste à relier la première portion de raccord et la seconde portion de raccord des éléments en L sur la base de la pièce, chacune par une quatrième liaison mécanique qui s'étend globalement radialement suivant le rayon de courbure de la portion de raccord associée, la quatrième étape de liaison étant réalisée après l'étape de drapage.  In addition, the method may comprise a fourth connecting step which consists of connecting the first coupling portion and the second connecting portion of the L-shaped elements on the base of the workpiece, each with a fourth mechanical connection which extends radially generally. according to the radius of curvature of the associated coupling portion, the fourth bonding step being performed after the draping step.
Enfin, le procédé peut comporter une cinquième étape de liaison qui consiste à relier la première semelle et la seconde semelle des éléments en L sur la base de la pièce chacune par une cinquième liaison mécanique, la cinquième étape de liaison étant réalisée après l'étape de drapage.  Finally, the method may comprise a fifth connection step which consists in connecting the first sole and the second sole of the L-shaped elements on the basis of the part each with a fifth mechanical connection, the fifth connection step being carried out after the step draping.
D'autres caractéristiques et avantages de l'invention apparaîtront à la lecture de la description détaillée qui suit pour la compréhension de laquelle on se reportera aux dessins annexés dans lesquels :  Other features and advantages of the invention will appear on reading the detailed description which follows for the understanding of which reference will be made to the appended drawings in which:
- la figure 1 est une vue en perspective d'un tronçon d'une pièce en matériau composite comportant un raidisseur en T monté sur une face d'appui d'une base, selon l'invention ;  - Figure 1 is a perspective view of a section of a composite material part comprising a T-stiffener mounted on a bearing surface of a base, according to the invention;
- les figures 2a à 2h sont des vues schématiques en section transversales, qui illustrent le procédé de fabrication de la pièce de la figure 1 avec un noyau en une partie, suivant un premier mode de réalisation ;  FIGS. 2a to 2h are diagrammatic cross-sectional views, which illustrate the manufacturing process of the part of FIG. 1 with a one-part core, according to a first embodiment;
- les figures 3a à 3j sont des vues schématiques en section transversales, qui illustrent le procédé de fabrication de la pièce de la figure 1 avec un noyau en deux parties, suivant un second mode de réalisation ; - les figures 4a à 4j sont des vues schématiques en section transversales, qui illustrent le procédé de fabrication de la pièce de la figure 1 avec un noyau en deux parties, suivant un troisième mode de réalisation. FIGS. 3a to 3d are diagrammatic cross-sectional views, which illustrate the manufacturing process of the part of FIG. 1 with a two-part core, according to a second embodiment; FIGS. 4a to 4j are diagrammatic cross-sectional views, which illustrate the method of manufacturing the part of FIG. 1 with a two-part core, according to a third embodiment.
Dans la description et les revendications, on utilisera à titre non limitatif les expressions « supérieur », « inférieur » et « bas », « haut » en référence à la partie supérieure et à la partie inférieure respectivement des figures 1 à 4.  In the description and the claims, the terms "upper", "lower" and "low", "high" will be used in a nonlimiting manner with reference to the upper part and the lower part respectively of FIGS. 1 to 4.
De plus, pour clarifier la description et les revendications, on adoptera à titre non limitatif la terminologie longitudinal, vertical et transversal en référence au trièdre L, V, T indiqué aux figures.  Moreover, to clarify the description and the claims, the longitudinal, vertical and transverse terminology will be adopted in a nonlimiting manner with reference to the L, V, T trihedron indicated in the figures.
Sur l'ensemble de ces figures, des références identiques ou analogues représentent des organes ou ensembles d'organes identiques ou analogues.  In all of these figures, identical or similar references represent identical or similar organs or sets of members.
Pour faciliter la compréhension de la description, les éléments identiques et symétriques suivant le plan P de symétrie sont indiqués par des mêmes références numériques distinguées par la lettre « a » ou « b ».  To facilitate the understanding of the description, the identical and symmetrical elements along the plane P of symmetry are indicated by the same numerical references distinguished by the letters "a" or "b".
On a représenté à la figure 1 une pièce 10 en matériau composite comportant un raidisseur 12 en T monté sur une face d'appui 14 horizontale d'une base 16 de la pièce 10.  FIG. 1 shows a piece 10 made of composite material comprising a T-shaped stiffener 12 mounted on a horizontal bearing face 14 of a base 16 of the part 10.
L'expression « matériau composite » désigne un matériau comportant des plis fibreux, comme des plis de fibres de verre ou des plis de fibres de carbone, et une résine. La résine est de préférence du type polymère, par exemple un polymère à base d'époxyde.  The term "composite material" refers to a material having fibrous folds, such as fiberglass folds or folds of carbon fibers, and a resin. The resin is preferably of the polymer type, for example an epoxy-based polymer.
La pièce 10 peut être utilisée pour diverses applications pour supporter des charges et/ou pour renforcer un élément structurel. A titre d'exemple non limitatif, la pièce 10 peut être utilisée pour faire partie d'un cadre ou d'une poutre de composant de nacelle.  The part 10 can be used for various applications to support loads and / or to reinforce a structural element. By way of nonlimiting example, the part 10 can be used to be part of a nacelle component frame or beam.
Le raidisseur 12 comporte un premier élément en L 18a et un second élément en L 18b en matériau composite qui sont agencés dos à dos et qui s'étendent longitudinalement, pour former un profilé de section en T inversé.  The stiffener 12 includes a first L-shaped element 18a and a second L-shaped composite material member 18b that are arranged back to back and extend longitudinally to form an inverted T-section profile.
La pièce 10 présente un plan de symétrie P de conception générale, illustré à la figure 1 , qui s'étend verticalement et longitudinalement entre les deux éléments en L 18a, 18b.  The piece 10 has a plane of symmetry P of general design, illustrated in Figure 1, which extends vertically and longitudinally between the two L-shaped elements 18a, 18b.
De plus, le premier élément en L 18a et le second élément en L In addition, the first element L 18a and the second element L
18b comportent une première semelle 20a et une seconde semelle 20b respectivement, qui sont étendues sur la face d'appui 14 de la base 16, et une première nervure 22a et une seconde nervure 22b respectivement qui s'étendent perpendiculairement à la base 16, dos à dos, depuis la semelle 20a, 20b associée pour former une âme 24 du raidisseur 12 en T. 18b comprise a first sole 20a and a second sole 20b respectively, which are extended on the bearing face 14 of the base 16, and a first rib 22a and a second rib 22b respectively which extend perpendicularly to the base 16, back to back, from the sole 20a, 20b associated for form a core 24 of the stiffener 12 T.
La première nervure 22a et la seconde nervure 22b sont reliées sur la première semelle 20a et la seconde semelle 20b respectivement par une première portion de raccord 26a et une seconde portion de raccord 26b courbes respectivement.  The first rib 22a and the second rib 22b are connected on the first sole 20a and the second sole 20b respectively by a first connecting portion 26a and a second connecting portion 26b curves respectively.
Comme on peut le voir à la figure 1 , les deux éléments en L 18a, 18b et la base 16 présentent une zone de jonction Z centrale, qui délimite une cavité 28 centrale longitudinale, de section transversale globalement triangulaire.  As can be seen in FIG. 1, the two L-shaped elements 18a, 18b and the base 16 have a central Z-junction zone, which delimits a longitudinal central cavity 28 of generally triangular cross-section.
La pièce 10 comporte un noyau 30 qui est logé dans la cavité 28, et qui est déformable de façon à s'adapter au volume de la cavité lors du drapage et du compactage des plis des éléments en L 18a et 18b. Ce noyau épousera la forme de la zone de jonction Z centrale créée par l'assemblage de ces éléments avec la base, ce qui permettra d'éviter l'apparition dans les raccords 26a et 26b de zones riches en résine ou de plissures localisées qui sont couramment observées lors de l'utilisation de noyaux tressés et qui constituent des zones de faiblesse locale. Ce noyau peut être éventuellement constitué de mèches unidirectionnelles en fibres de carbone, verre ou autre. Ce noyau déformable permet d'améliorer le positionnement et la courbure des plis dans ces zones de raccords 26a et 26b par rapport à un noyau non déformable, et par conséquent permet d'obtenir une meilleure santé matière et un meilleur comportement mécanique de cette zone sensible.  The part 10 comprises a core 30 which is housed in the cavity 28, and which is deformable so as to adapt to the volume of the cavity during the draping and compacting of the folds of the L-shaped elements 18a and 18b. This core will marry the shape of the central Z junction zone created by the assembly of these elements with the base, which will prevent the appearance in the fittings 26a and 26b of resin-rich areas or localized creases that are commonly observed when using braided cores and which are areas of local weakness. This core may optionally consist of unidirectional wicks of carbon fiber, glass or other. This deformable core makes it possible to improve the positioning and the curvature of the folds in these zones of connections 26a and 26b with respect to a non-deformable core, and consequently makes it possible to obtain a better material health and a better mechanical behavior of this sensitive zone. .
Le noyau présente une section transversale de forme globalement triangulaire qui est complémentaire à la forme de la cavité 28 et qui est délimitée par une face inférieure en appui vertical sur la base 16 de la pièce 10, et deux faces latérales agencées en regard des portions de raccord 26a, 26b des éléments en L 18a, 18b.  The core has a cross-section of generally triangular shape which is complementary to the shape of the cavity 28 and which is delimited by a lower surface in vertical support on the base 16 of the part 10, and two lateral faces arranged opposite the portions of fitting 26a, 26b of the L-shaped elements 18a, 18b.
Conformément à l'invention, le noyau 30 est enveloppé dans au moins un pli central 32 fibreux qui est relié sur la base 16 par une première liaison mécanique L1 .  According to the invention, the core 30 is wrapped in at least one fibrous central fold 32 which is connected to the base 16 by a first mechanical connection L1.
On entend par « liaison mécanique » une liaison comportant un élément mécanique rapporté autre qu'un élément du type colle, ou résine. Une liaison mécanique est ici de préférence une liaison du type couture qui est réalisée au moyen de fibres, ou de fils. Cette liaison est par exemple une couture par boucle connue sous la dénomination anglaise « tufting », ou une couture perpendiculaire à l'orientation générale des plis connue sous la dénomination anglaise « z-pinning », ou tout autre type de couture adaptée au matériau composite. The term "mechanical connection" means a link having a mechanical element reported other than an element of the glue or resin type. A mechanical connection here is preferably a sewing-type connection which is made by means of fibers or threads. This connection is for example a loop seam known by the English name "tufting", or a seam perpendicular to the general orientation of the plies known under the name "z-pinning", or any other type of seam adapted to the composite material .
On notera que chaque liaison mécanique comporte une ou plusieurs coutures.  It will be noted that each mechanical connection comprises one or more seams.
Plus particulièrement, le pli central 32 présente deux pans 34a, 34b qui sont rabattus symétriquement de part et d'autre des faces latérales du noyau 30 et qui se prolongent verticalement entre les nervures 22a, 22b des éléments en L 18a, 18b, suivant le plan de symétrie P.  More particularly, the central fold 32 has two sides 34a, 34b which are folded symmetrically on either side of the side faces of the core 30 and which extend vertically between the ribs 22a, 22b of the L-shaped elements 18a, 18b, according to the plane of symmetry P.
La première liaison mécanique L1 comporte une ou plusieurs coutures verticales qui s'étendent longitudinalement, et qui relient chacune la base 16 de la pièce 10 sur une portion du pli central 32 agencée sous la face inférieure du noyau 30, comme on peut le voir à la figure 1 .  The first mechanical link L1 comprises one or more vertical seams which extend longitudinally, and which each connect the base 16 of the workpiece 10 to a portion of the central fold 32 arranged under the lower face of the core 30, as can be seen at Figure 1.
La première liaison mécanique L1 est conçue pour transmettre des efforts entre la base 16 et le raidisseur 12, notamment des efforts verticaux, et pour favoriser la reprise d'efforts entre la base 16 et le raidisseur 12. Elle permet de renforcer la tenue mécanique en hors plan de la zone centrale en créant une reprise d'effort directe entre le pli central 32 relié verticalement aux nervures 22a et 22b et les plis de la base 16, et en retardant l'apparition d'endommagement de type délaminage au niveau de la surface d'appui 14. Cette reprise d'effort est directe d'une part parce que le pli central 32 qui fait partie de l'empilement de l'âme 24 du raidisseur est directement posé contre le pli supérieur de la base 16, et d'autre part parce que la liaison mécanique L1 est verticale et donc orientée dans l'axe du raidisseur 12.  The first mechanical link L1 is designed to transmit forces between the base 16 and the stiffener 12, in particular vertical forces, and to promote the recovery of forces between the base 16 and the stiffener 12. It strengthens the mechanical strength by off plan of the central zone by creating a direct force recovery between the central fold 32 vertically connected to the ribs 22a and 22b and the folds of the base 16, and delaying the occurrence of delamination type damage at the level of the bearing surface 14. This resumption of effort is direct on the one hand because the central fold 32 which is part of the stack of the core 24 of the stiffener is directly placed against the upper fold of the base 16, and on the other hand because the mechanical connection L1 is vertical and therefore oriented in the axis of the stiffener 12.
Le pli central 32 fibreux relié sur la base 16 par la liaison mécanique L1 permet aussi d'éviter le décalage ou le glissement transversal du noyau 30 qu'il enveloppe. Il participe donc à la maîtrise du positionnement des plis des raccords 26a et 26b, et des interfaces entre ces raccords 26a et 26b avec la base 16, ce qui va faciliter la mise en place des autres liaisons mécaniques.  The central fibrous fold 32 connected to the base 16 by the mechanical link L1 also makes it possible to prevent the shifting or transverse sliding of the core 30 which it envelopes. It therefore participates in controlling the positioning of the folds of the connectors 26a and 26b, and the interfaces between these connectors 26a and 26b with the base 16, which will facilitate the introduction of the other mechanical connections.
Les deux pans 34a, 34b du pli central 32 peuvent être reliés entre eux par une seconde liaison mécanique L2 qui est agencée directement au dessus du noyau 30, pour enfermer le noyau 30 dans la poche ainsi formée par le pli central 32. The two sections 34a, 34b of the central fold 32 may be interconnected by a second mechanical connection L2 which is arranged directly on the above the core 30, to enclose the core 30 in the pocket thus formed by the central fold 32.
En référence à la figure 1 , la première nervure 22a et la seconde nervure 22b des éléments en L 18a, 18b sont reliées entre elles par une troisième liaison mécanique L3 qui comporte ici trois coutures qui s'étendent chacune longitudinalement. Le nombre de ces coutures peut être variable (une ou plusieurs).  With reference to FIG. 1, the first rib 22a and the second rib 22b of the L-shaped elements 18a, 18b are interconnected by a third mechanical link L3 which here comprises three seams each extending longitudinally. The number of these seams can be variable (one or more).
Aussi, la première portion de raccord 26a et la seconde portion de raccord 26b des éléments en L 18a, 18b sont reliées sur la base 16 chacune par une quatrième liaison mécanique L4 qui s'étend globalement par exemple radialement suivant le rayon de courbure de la portion de raccord associée. Suivant la position et la direction de la liaison mécanique L4 du premier raccord 26a et de la liaison mécanique L4 du second raccord 26b, celles-ci peuvent se croiser en-dessous, à l'intérieur, ou au-dessus de l'élément 30.  Also, the first connecting portion 26a and the second connecting portion 26b of the L-shaped elements 18a, 18b are connected to the base 16 each by a fourth mechanical connection L4 which extends generally for example radially along the radius of curvature of the associated fitting portion. Depending on the position and the direction of the mechanical connection L4 of the first connector 26a and the mechanical connection L4 of the second connector 26b, these can cross below, inside, or above the element 30. .
En outre, la première semelle 20a et la seconde semelle 20b des éléments en L 18a, 18b sont reliées sur la base 16 chacune par une cinquième liaison mécanique L5.  In addition, the first sole 20a and the second sole 20b of the L-shaped elements 18a, 18b are each connected to the base 16 by a fifth mechanical link L5.
Selon une variante de réalisation de l'invention, décrite plus en détail par la suite, le noyau 30 central comporte une première partie 30a et une seconde partie 30b et le pli central 32 comporte une première portion 32a et une seconde portion 32b qui enveloppent la première partie 30a et la seconde partie 30b respectivement du noyau 30.  According to an alternative embodiment of the invention, described in more detail below, the central core 30 includes a first portion 30a and a second portion 30b and the central fold 32 has a first portion 32a and a second portion 32b which surround the first part 30a and the second part 30b respectively of the core 30.
Selon cette variante de réalisation, chaque portion 32a, 32b du pli central 32 est reliée sur la base 16 par une première liaison mécanique L1 .  According to this variant embodiment, each portion 32a, 32b of the central fold 32 is connected to the base 16 by a first mechanical connection L1.
Cette variante de réalisation renforce la capacité de transfert d'effort entre l'âme du raidisseur et la base 16 par le fait que chaque portion du pli central 32a et 32b a son côté intérieur parfaitement dans l'axe de l'âme 24 du raidisseur et directement relié à la base.  This embodiment enhances the force transfer capacity between the core of the stiffener and the base 16 in that each portion of the central fold 32a and 32b has its inner side perfectly in the axis of the core 24 of the stiffener and directly connected to the base.
La fabrication de la pièce 10 précédemment décrite est réalisée suivant un procédé décrit ci-dessous.  The manufacture of the previously described part 10 is carried out according to a method described below.
Le procédé selon l'invention comporte une première étape de liaison du pli central 32, une étape d'enveloppement du noyau 30, une étape de drapage de chaque élément en L 18a, 18b pour former le raidisseur 12 en T et plusieurs étapes de liaison des différents éléments constituant la pièce 10.  The method according to the invention comprises a first central ply binding step 32, a core wrapping step 30, a draping step of each L-shaped element 18a, 18b to form the T-stiffener 12 and a plurality of bonding steps the different elements constituting the piece 10.
Selon un premier mode de réalisation du procédé, représenté aux figures 2a à 2h, la première étape de liaison du pli central 32, illustrée aux figures 2a, 2b et 2c, consiste successivement à déposer le pli central 32 à plat sur la face d'appui 14 de la base 16 de la pièce 10 et à relier le pli central 32 sur la base 16 de la pièce 10 par la première liaison mécanique L1 . According to a first embodiment of the method, represented in FIGS. 2a to 2h, the first step of connecting the central fold 32, illustrated in FIGS. FIGS. 2a, 2b and 2c consist, successively, of depositing the central fold 32 flat on the bearing face 14 of the base 16 of the workpiece 10 and of connecting the central fold 32 to the base 16 of the workpiece 10 by the first mechanical connection L1.
La première étape de liaison est suivie par une étape d'enveloppement du noyau 30 qui consiste successivement à déposer le noyau 30 sur le pli central 32, de sorte que le pli central 32 présente deux pans 34a, 34b agencés de part et d'autre du noyau 30, comme on peut le voir à la figure 2d.  The first bonding step is followed by a step of wrapping the core 30 which successively consists of depositing the core 30 on the central fold 32, so that the central fold 32 has two sides 34a, 34b arranged on either side of the core 30, as can be seen in Figure 2d.
L'étape d'enveloppement consiste également à rabattre les deux pans 34a, 34b du pli central 32 l'un contre l'autre pour envelopper le noyau 30, selon la figure 2e.  The wrapping step also consists in folding the two panels 34a, 34b of the central fold 32 against each other to envelop the core 30, according to FIG. 2e.
Selon le premier mode de réalisation, le procédé comporte une seconde étape de liaison des pans 34a, 34b du pli central 32 qui consiste à relier les pans du pli central par la seconde liaison mécanique L2, illustrée à la figure 2e, pour enfermer le noyau 30 dans le pli central 32.  According to the first embodiment, the method comprises a second step of connecting the sections 34a, 34b of the central ply 32 which consists in connecting the central ply sections by the second mechanical connection L2, illustrated in FIG. 2e, to enclose the core 30 in the central fold 32.
Aussi, le procédé comporte une étape de drapage de chaque élément en L 18a, 18b pour former le raidisseur 12 en T, illustrée à la figure 2f.  Also, the method comprises a step of draping each L-shaped element 18a, 18b to form the stiffener 12 T, illustrated in Figure 2f.
L'étape de drapage consiste à former la première semelle 20a et la seconde semelle 20b, qui sont étendues sur la face d'appui 14 de la base 16, et à former la première nervure 22a et la seconde nervure 22b qui s'étendent dos à dos, en déposant des plis sur la base 16 et le noyau 30.  The draping step consists of forming the first sole 20a and the second sole 20b, which are extended on the bearing face 14 of the base 16, and forming the first rib 22a and the second rib 22b which extend backwards. back, depositing wrinkles on the base 16 and the core 30.
A la suite de l'étape de drapage, le noyau 30 est emprisonné dans la cavité 28 qui est délimitée par la zone de jonction des éléments en L 18a, 18b et la base 16 de la pièce 10.  Following the draping step, the core 30 is trapped in the cavity 28 which is delimited by the junction zone of the L-shaped elements 18a, 18b and the base 16 of the part 10.
Aussi, à la suite de l'étape de drapage, le procédé comporte une troisième étape de liaison qui consiste à relier la première nervure 22a et la seconde nervure 22b des éléments en L 18a, 18b par la troisième liaison mécanique L3, illustrée à la figure 2f.  Also, following the draping step, the method comprises a third connecting step which consists in connecting the first rib 22a and the second rib 22b of the L-shaped elements 18a, 18b by the third mechanical link L3, illustrated in FIG. Figure 2f.
La troisième étape de liaison est suivie par une quatrième étape de liaison, illustrée à la figure 2g, qui consiste à relier la première portion de raccord 26a et la seconde portion de raccord 26b des éléments en L 18a, 18b sur la base 16 de la pièce 10, chacune par une quatrième liaison mécanique L4.  The third connecting step is followed by a fourth connecting step, illustrated in FIG. 2g, which consists in connecting the first connecting portion 26a and the second connecting portion 26b of the L-shaped elements 18a, 18b on the base 16 of the piece 10, each by a fourth mechanical connection L4.
Chaque quatrième liaison mécanique L4 s'étend globalement radialement suivant le rayon de courbure de la portion de raccord 26a, 26b associée. Enfin, la quatrième étape de liaison est suivie par une cinquième étape de liaison, illustrée à la figure 2h, qui consiste à relier la première semelle 20a et la seconde semelle 20b des éléments en L 18a, 18b sur la base 16 de la pièce 10, chacune par une cinquième liaison mécanique L5. Each fourth mechanical connection L4 extends radially generally along the radius of curvature of the associated connecting portion 26a, 26b. Finally, the fourth connecting step is followed by a fifth connecting step, illustrated in Figure 2h, which consists of connecting the first sole 20a and the second sole 20b of the L-shaped elements 18a, 18b on the base 16 of the piece 10 each by a fifth mechanical link L5.
Le procédé de fabrication selon l'invention présente un second mode de réalisation et un troisième mode de réalisation, qui sont adaptés à la fabrication de la pièce 10 réalisées suivant la variante de réalisation décrite précédemment, selon laquelle le noyau 30 central comporte une première partie 30a et une seconde partie 30b et le pli central 32 comporte une première portion 32a et une seconde portion 32b qui enveloppent la première partie 30a et la seconde partie 30b respectivement du noyau 30.  The manufacturing method according to the invention has a second embodiment and a third embodiment, which are suitable for the manufacture of the part 10 made according to the embodiment variant described above, according to which the central core comprises a first part. 30a and a second portion 30b and the central fold 32 has a first portion 32a and a second portion 32b which envelop the first portion 30a and the second portion 30b respectively of the core 30.
Selon le second mode de réalisation du procédé, représenté aux figures 3a à 3j, la première étape de liaison du pli central 32 consiste successivement à déposer la première portion 32a du pli central 32 sur la face d'appui 14 de la base 16 de la pièce 10, selon la figure 3b, relier la première portion 32a du pli central 32 sur la base 16 de la pièce 10 par au moins une couture de la première liaison mécanique L1 , selon la figure 3c, plier la première portion 32a au droit de la couture de la première liaison mécanique L1 , selon la figure 3d, déposer la seconde portion 32b du pli central 32 sur la face d'appui 14 de la base 16 de la pièce 10, selon la figure 3d, de sorte que chaque portion 32a, 32b du pli central 32 présente un tronçon en appui sur la face d'appui 14 de la base 16 et un tronçon qui s'étend au dessus de la base 16, relier la seconde portion 32b du pli central 32 sur la base 16 de la pièce 10 par une couture de la première liaison mécanique L1 de sorte que les coutures de la première portion 32a et de la seconde portion 32b sont voisines, selon la figure 3e, plier la seconde portion 32b au droit de la couture de la première liaison mécanique L1 .  According to the second embodiment of the method, represented in FIGS. 3a to 3j, the first step of connecting the central ply 32 consists successively of depositing the first portion 32a of the central ply 32 on the bearing surface 14 of the base 16 of the part 10, according to FIG. 3b, connect the first portion 32a of the central fold 32 on the base 16 of the piece 10 by at least one seam of the first mechanical connection L1, according to FIG. 3c, fold the first portion 32a at the right of the seam of the first mechanical connection L1, according to FIG. 3d, depositing the second portion 32b of the central ply 32 on the bearing surface 14 of the base 16 of the part 10, according to FIG. 3d, so that each portion 32a , 32b of the central fold 32 has a section bearing on the bearing surface 14 of the base 16 and a section which extends above the base 16, connecting the second portion 32b of the central fold 32 on the base 16 of the piece 10 by a seam of the first mechanical connection L1 so that the seams of the first portion 32a and the second portion 32b are adjacent, according to Figure 3e, fold the second portion 32b to the right of the seam of the first mechanical link L1.
Toujours selon le second mode de réalisation du procédé, la première étape de liaison est suivie par une étape d'enveloppement du noyau 30 en deux parties, qui consiste successivement à déposer la première partie 30a et la seconde partie 30b du noyau 30 sur la première portion 32a et la seconde portion 32b du pli central 32 respectivement, de sorte que chacune des portions du pli central 32 présente deux pans agencés de part et d'autre de la partie 30a, 30b du noyau 30 associée, comme on peut le voir sur la figure 3f, et à rabattre les deux pans de chaque portion 32a, 32b du pli central 32 l'un contre l'autre pour envelopper chaque partie 30a, 30b du noyau 30, comme on peut le voir à la figure 3g. Still according to the second embodiment of the method, the first bonding step is followed by a step of wrapping the core 30 in two parts, which successively consists in depositing the first part 30a and the second part 30b of the core 30 on the first part. portion 32a and the second portion 32b of the central fold 32 respectively, so that each of the portions of the central fold 32 has two sections arranged on either side of the portion 30a, 30b of the associated core 30, as can be seen on 3f, and fold down the two faces of each portion 32a, 32b of the central fold 32 one against each other to wrap each portion 30a, 30b of the core 30, as can be seen in Figure 3g.
Le procédé de fabrication selon le seconde mode de réalisation comporte une seconde étape de liaison illustrée à la figure 3g, une étape de drapage illustrée à la figure 3h, une troisième étape de liaison illustrée à la figure 3h, une quatrième étape de liaison illustrée à la figure 3i et une cinquième étape de liaison illustrée à la figure 3j, qui sont identiques aux étapes précédemment décrites pour le premier mode de réalisation du procédé et qui ne seront pas décrites plus en détail pour ne pas alourdir inutilement la description.  The manufacturing method according to the second embodiment comprises a second linkage step illustrated in FIG. 3g, a layup step illustrated in FIG. 3h, a third linkage step illustrated in FIG. 3h, a fourth linkage step illustrated in FIG. Figure 3i and a fifth linkage step illustrated in Figure 3j, which are identical to the previously described steps for the first embodiment of the method and which will not be described in more detail not to unnecessarily burden the description.
Enfin, selon le troisième mode de réalisation du procédé, représenté aux figures 4a à 4j, la première étape de liaison du pli central 32 consiste successivement à lier les deux portions 32a, 32b du pli central 32 entre elle par une liaison 36 qui peut être constituée d'une ou de plusieurs coutures, selon la figure 4b, déposer le pli central 32 ainsi formé sur la face d'appui 14 de la base 16 de la pièce 10, selon les figure 4c et 4d, de sorte que chaque portion 32a, 32b du pli central 32 présente un tronçon en appui sur la face d'appui 14 de la base 16 et un tronçon qui s'étend au dessus de la base 16, relier la couture qui lie la première portion 32a et la seconde portion 32b du pli central 32 sur la base 16, au moyen d'une couture de la première liaison mécanique L1 selon la figure 4c.  Finally, according to the third embodiment of the method, shown in Figures 4a to 4j, the first connecting step of the central fold 32 consists successively to bind the two portions 32a, 32b of the central fold 32 between it by a link 36 which can be consisting of one or more seams, according to Figure 4b, deposit the central fold 32 thus formed on the bearing surface 14 of the base 16 of the part 10, according to Figures 4c and 4d, so that each portion 32a , 32b of the central fold 32 has a section bearing on the bearing surface 14 of the base 16 and a section which extends above the base 16, connecting the seam which links the first portion 32a and the second portion 32b the central fold 32 on the base 16, by means of a seam of the first mechanical connection L1 according to Figure 4c.
Selon une variante illustrée à la figure 4d, à la place de relier la couture qui lie la première portion 32a et la seconde portion 32b du pli central 32 sur la base 16, il est possible de relier directement la première portion 32a et/ou la seconde portion 32b du pli central 32 directement sur la base 16 par une couture de la première liaison mécanique L1 .  According to a variant illustrated in FIG. 4d, instead of connecting the seam which links the first portion 32a and the second portion 32b of the central fold 32 on the base 16, it is possible to directly connect the first portion 32a and / or the second portion 32b of the central fold 32 directly on the base 16 by a seam of the first mechanical link L1.
Toujours selon le troisième mode de réalisation du procédé, la première étape de liaison est suivie par une étape d'enveloppement du noyau 30 en deux parties, qui consiste successivement à déposer la première partie 30a et la seconde partie 30b du noyau 30 sur la première portion 32a et la seconde portion 32b du pli central 32 respectivement, de sorte que chacune des portions du pli central 32 présente deux pans agencés de part et d'autre de la partie 30a, 30b du noyau 30 associée, comme on peut le voir sur la figure 4f, et à rabattre les deux pans de chaque portion 32a, 32b du pli central 32 l'un contre l'autre pour envelopper chaque partie 30a, 30b du noyau 30, comme on peut le voir à la figure 4g. Le procédé de fabrication selon le troisième mode de réalisation comporte une seconde étape de liaison illustrée à la figure 4g, une étape de drapage illustrée à la figure 4h, une troisième étape de liaison illustrée à la figure 4h, une quatrième étape de liaison illustrée à la figure 4i et une cinquième étape de liaison illustrée à la figure 4j, qui sont identiques aux étapes précédemment décrites pour le premier mode de réalisation du procédé et qui ne seront pas décrites plus en détail pour ne pas alourdir inutilement la description. Still according to the third embodiment of the method, the first bonding step is followed by a step of wrapping the core 30 in two parts, which successively consists in depositing the first portion 30a and the second portion 30b of the core 30 on the first portion 32a and the second portion 32b of the central fold 32 respectively, so that each of the portions of the central fold 32 has two sections arranged on either side of the portion 30a, 30b of the associated core 30, as can be seen on Figure 4f, and fold down the two faces of each portion 32a, 32b of the central fold 32 against each other to wrap each portion 30a, 30b of the core 30, as can be seen in Figure 4g. The manufacturing method according to the third embodiment comprises a second linkage step illustrated in FIG. 4g, a layup step illustrated in FIG. 4h, a third linkage step illustrated in FIG. 4h, a fourth linkage step illustrated in FIG. Figure 4i and a fifth linkage step illustrated in Figure 4j, which are identical to the previously described steps for the first embodiment of the method and will not be described in more detail not to unnecessarily burden the description.

Claims

REVENDICATIONS
1 . Pièce (10) en matériau composite comportant un raidisseur (12) en T monté sur une face d'appui (14) d'une base (16), le raidisseur (12) comportant un premier élément en L (18a) et un second élément en L (18b) en matériau composite qui sont agencés dos à dos pour former un T, ladite pièce (10) comportant un noyau (30) qui est logé dans une cavité (28) délimitée par une zone de jonction des éléments en L (18a, 18b) et de la base (16), le premier élément en L (18a) et le second élément en L (18b) comprenant : 1. Composite material part (10) having a T-shaped stiffener (12) mounted on a bearing face (14) of a base (16), the stiffener (12) having a first L-shaped element (18a) and a second an L-shaped element (18b) of composite material which are arranged back to back to form a T, said part (10) having a core (30) which is housed in a cavity (28) delimited by a junction zone of the L-shaped elements (18a, 18b) and the base (16), the first L-shaped element (18a) and the second L-shaped element (18b) comprising:
- une première semelle (20a) et une seconde semelle (20b) respectivement, qui sont étendues sur la face d'appui (14) de la base (16),  - a first sole (20a) and a second sole (20b) respectively, which are extended on the bearing face (14) of the base (16),
- une première nervure (22a) et une seconde nervure (22b) respectivement qui s'étendent dos à dos depuis la semelle (20a, 20b) associée pour former une âme (24) du raidisseur (12), et  a first rib (22a) and a second rib (22b) respectively extending back to back from the associated sole (20a, 20b) to form a core (24) of the stiffener (12), and
- une première portion de raccord (26a) et une seconde portion de raccord (26b) respectivement qui relient lesdites nervures (22a, 22b) sur lesdites semelles (20a, 20b) associées,  a first coupling portion (26a) and a second connecting portion (26b) respectively which connect said ribs (22a, 22b) to said associated soles (20a, 20b),
caractérisée en ce que le noyau (30) est enveloppé dans au moins un pli central (32) fibreux qui est relié sur la base (16) par au moins une première liaison mécanique (L1 ), ladite première liaison mécanique (L1 ) étant adaptée pour transmettre des efforts entre la base (16) et le raidisseur (12).  characterized in that the core (30) is wrapped in at least one fibrous central fold (32) which is connected on the base (16) by at least a first mechanical connection (L1), said first mechanical connection (L1) being adapted for transmitting forces between the base (16) and the stiffener (12).
2. Pièce (10) en matériau composite comportant un raidisseur (12) en T selon la revendication 1 , caractérisée en ce que la première liaison mécanique (L1 ) s'étend dans le prolongement de l'âme (24) du raidisseur (12) pour favoriser la reprise d'efforts entre la base (16) et le raidisseur (12).  2. Part (10) of composite material comprising a stiffener (12) T according to claim 1, characterized in that the first mechanical connection (L1) extends in the extension of the core (24) of the stiffener (12). ) to promote the recovery of forces between the base (16) and the stiffener (12).
3. Pièce (10) en matériau composite comportant un raidisseur (12) en T selon l'une quelconque des revendications précédentes, caractérisée en ce que le pli central (32) qui enveloppe le noyau (30) présente au moins deux pans (34a, 34b) qui se prolongent entre lesdites nervures (22a, 22b) des éléments en L (18a, 18b) et qui sont reliés entre eux par au moins une seconde liaison mécanique (L2).  3. Part (10) of composite material comprising a stiffener (12) T according to any one of the preceding claims, characterized in that the central fold (32) which surrounds the core (30) has at least two sides (34a , 34b) which extend between said ribs (22a, 22b) of the L-shaped elements (18a, 18b) and which are interconnected by at least one second mechanical connection (L2).
4. Pièce (10) en matériau composite comportant un raidisseur (12) en T selon l'une quelconque des revendications précédentes, caractérisée en ce que la première nervure (22a) et la seconde nervure (22b) des éléments en L sont reliées entre elles par au moins une troisième liaison mécanique (L3). 4. Part (10) of composite material comprising a stiffener (12) T according to any one of the preceding claims, characterized in that the first rib (22a) and the second rib (22b) of the L-shaped elements are connected between they by at least one third mechanical connection (L3).
5. Pièce (10) en matériau composite comportant un raidisseur (12) en T selon l'une quelconque des revendications précédentes, caractérisée en ce que la première portion de raccord (26a) et la seconde portion de raccord (26b) des éléments en L (18a, 18b) sont reliées sur la base (16) chacune par au moins une quatrième liaison mécanique (L4) qui s'étend globalement radialement suivant le rayon de courbure de la portion de raccord (26a, 26b) associée. 5. Part (10) of composite material comprising a stiffener (12) T according to any one of the preceding claims, characterized in that the first connecting portion (26a) and the second connecting portion (26b) of the elements L (18a, 18b) are connected to the base (16) each by at least one fourth mechanical connection (L4) which extends radially generally along the radius of curvature of the associated connecting portion (26a, 26b).
6. Pièce (10) en matériau composite comportant un raidisseur (12) en T selon l'une quelconque des revendications précédentes, caractérisée en ce que la première semelle (20a) et la seconde semelle (20b) des éléments en L (18a, 18b) sont reliées sur la base (16) chacune par au moins une cinquième liaison mécanique (L5).  6. Part (10) of composite material comprising a stiffener (12) T according to any one of the preceding claims, characterized in that the first sole (20a) and the second sole (20b) of the elements L (18a, 18b) are each connected to the base (16) by at least one fifth mechanical connection (L5).
7. Pièce (10) en matériau composite comportant un raidisseur (12) en T selon l'une quelconque des revendications précédentes, caractérisée en ce que le noyau (30) central comporte une première partie (30a) et une seconde partie (30b) et le pli central (32) comporte une première portion (32a) et une seconde portion (32b), chaque partie (30a, 30b) du noyau (30) étant enveloppée par une portion (32a, 32b) associée du pli central (32), chaque portion (32a, 32b) du pli central (32) étant reliée sur la base (16) par au moins une première liaison mécanique (L1 ).  7. Part (10) of composite material comprising a stiffener (12) T according to any one of the preceding claims, characterized in that the central core (30) comprises a first portion (30a) and a second portion (30b). and the central fold (32) has a first portion (32a) and a second portion (32b), each portion (30a, 30b) of the core (30) being enveloped by an associated portion (32a, 32b) of the central fold (32b). ), each portion (32a, 32b) of the central fold (32) being connected to the base (16) by at least a first mechanical connection (L1).
8. Pièce (10) en matériau composite comportant un raidisseur (12) en T selon l'une quelconque des revendications précédentes, caractérisée en ce que chaque liaison mécanique (L1 , L2, L3, L4, L5) est du type couture.  8. Part (10) of composite material comprising a stiffener (12) T according to any one of the preceding claims, characterized in that each mechanical connection (L1, L2, L3, L4, L5) is of the seam type.
9. Pièce (10) en matériau composite comportant un raidisseur (12) en T selon l'une quelconque des revendications précédentes, caractérisée en ce que le noyau est déformable pour épouser sensiblement la forme des éléments en L (18a, 18b).  9. Part (10) of composite material comprising a stiffener (12) T according to any one of the preceding claims, characterized in that the core is deformable to substantially conform to the shape of the L-shaped elements (18a, 18b).
10. Procédé pour la fabrication d'une pièce (10) en matériau composite comportant un raidisseur (12) en T monté sur une face d'appui (14) d'une base (16), suivant l'une quelconque des revendications précédentes, caractérisé en ce qu'il comporte au moins :  A method for manufacturing a composite material part (10) having a T-shaped stiffener (12) mounted on a bearing face (14) of a base (16) according to any of the preceding claims. characterized in that it comprises at least:
- une première étape de liaison du pli central (32), qui consiste à relier le pli central (32) sur la base (16) de la pièce (10) par au moins une première liaison mécanique (L1 ),  a first step of connecting the central fold (32), which consists in connecting the central fold (32) on the base (16) of the workpiece (10) by at least a first mechanical connection (L1),
- une étape d'enveloppement du noyau (30) qui consiste à envelopper le noyau (30) au moyen du pli central (32), et - une étape de drapage de chaque élément en L (18a, 18b) pour former le raidisseur (12) en T, étape qui consiste à former la première semelle (20a) et la seconde semelle (20b), qui sont étendues sur la face d'appui (14) de la base (16), et à former la première nervure (22a) et la seconde nervure (22b) qui s'étendent dos à dos, le noyau (30) étant logé dans la cavité (28) délimitée par la zone de jonction des éléments en L (18a, 18b) et de la base (16) de la pièce (10). a step of wrapping the core (30) which consists in wrapping the core (30) by means of the central fold (32), and - A step of draping each L-shaped element (18a, 18b) to form the stiffener (12) T, which consists in forming the first sole (20a) and the second sole (20b), which are extended on the face supporting (14) the base (16), and forming the first rib (22a) and the second rib (22b) which extend back to back, the core (30) being housed in the cavity (28) delimited by the junction zone of the L-shaped elements (18a, 18b) and the base (16) of the workpiece (10).
1 1 . Procédé selon la revendication 10, caractérisé en ce que la première étape de liaison du pli central (32) consiste à :  1 1. Method according to claim 10, characterized in that the first step of connecting the central fold (32) consists of:
- déposer le pli central (32) à plat sur la face d'appui (14) de la base - place the center fold (32) flat on the support face (14) of the base
(16) de la pièce (10), (16) of the piece (10),
- relier le pli central (32) sur la base (16) de la pièce (10) par la première liaison mécanique (L1 ),  - connect the central fold (32) on the base (16) of the workpiece (10) by the first mechanical connection (L1),
et en ce que l'étape d'enveloppement du noyau (30) consiste à : - déposer le noyau (30) sur le pli central (32) de sorte que le pli central (32) présente deux pans (34a, 34b) agencés de part et d'autre du noyau (30),  and in that the step of wrapping the core (30) consists of: - depositing the core (30) on the central fold (32) so that the central fold (32) has two sections (34a, 34b) arranged on both sides of the core (30),
- rabattre les deux pans (34a, 34b) du pli central (32) l'un contre l'autre pour envelopper le noyau (30).  - Fold the two pieces (34a, 34b) of the central fold (32) against each other to wrap the core (30).
12. Procédé selon la revendication 10, caractérisé en ce que le noyau (30) central comporte une première partie (30a) et une seconde partie (30b) et le pli central (32) comporte une première portion (32a) et une seconde portion (32b), la première étape de liaison du pli central (32) consistant à :  12. The method of claim 10, characterized in that the central core (30) comprises a first portion (30a) and a second portion (30b) and the central fold (32) comprises a first portion (32a) and a second portion (32b), the first central fold binding step (32) comprising:
- déposer la première portion (32a) et la seconde portion (32b) du pli central (32) sur la face d'appui (14) de la base (16) de la pièce (10),  depositing the first portion (32a) and the second portion (32b) of the central fold (32) on the bearing face (14) of the base (16) of the workpiece (10),
- relier chaque portion du pli central (32) sur la base (16) de la pièce (10) par au moins une première liaison mécanique (L1 ),  - connect each portion of the central fold (32) on the base (16) of the workpiece (10) by at least a first mechanical connection (L1),
et en ce que l'étape d'enveloppement du noyau (30) consiste à : and in that the step of wrapping the core (30) comprises:
- déposer la première partie (30a) et la seconde partie (30b) du noyau (30) sur la première portion (32a) et la seconde portion (32b) du pli central (32) respectivement, de sorte que chacune desdites portions (32a, 32b) du pli central (32) présente deux pans agencés de part et d'autre de la partie (30a, 30b) du noyau (30) associée, depositing the first portion (30a) and the second portion (30b) of the core (30) on the first portion (32a) and the second portion (32b) of the central fold (32) respectively, so that each of said portions (32a) , 32b) of the central fold (32) has two faces arranged on either side of the portion (30a, 30b) of the associated core (30),
- rabattre les deux pans de chaque portion (32a, 32b) du pli central (32) l'un contre l'autre pour envelopper chaque partie (30a, 30b) du noyau (30). - Fold the two sections of each portion (32a, 32b) of the central fold (32) against each other to wrap each portion (30a, 30b) of the core (30).
13. Procédé selon l'une des revendications 1 1 et 12, caractérisé en ce que le procédé comporte une seconde étape de liaison des pans (34a, 34b) du pli central (32) qui consiste à relier les pans (34a, 34b) du pli central (32) par une seconde liaison mécanique (L2), pour enfermer le noyau (30) dans le pli central (32), la seconde étape de liaison étant réalisée avant l'étape de drapage. 13. Method according to one of claims 1 1 and 12, characterized in that the method comprises a second step of connecting the sections (34a, 34b) of the central fold (32) which consists of connecting the panels (34a, 34b) central fold (32) by a second mechanical connection (L2), for enclosing the core (30) in the central fold (32), the second connecting step being performed before the draping step.
14. Procédé selon l'une quelconque des revendications 10 à 13, caractérisé en ce que le procédé comporte une troisième étape de liaison qui consiste à relier la première nervure (22a) et la seconde nervure (22b) des éléments en L (18a, 18b) par la troisième liaison mécanique (L3), la troisième étape de liaison étant réalisée après l'étape de drapage.  14. Method according to any one of claims 10 to 13, characterized in that the method comprises a third connecting step which consists in connecting the first rib (22a) and the second rib (22b) of the L-shaped elements (18a, 18b) by the third mechanical connection (L3), the third connecting step being performed after the draping step.
15. Procédé selon l'une quelconque des revendications 10 à 14, caractérisé en ce que le procédé comporte une quatrième étape de liaison qui consiste à relier la première portion de raccord (26a) et la seconde portion de raccord (26b) des éléments en L (18a, 18b), sur la base (16) de la pièce (10), chacune par une quatrième liaison mécanique (L4) qui s'étend globalement radialement suivant le rayon de courbure de la portion de raccord (26a, 26b) associée, la quatrième étape de liaison étant réalisée après l'étape de drapage.  15. A method according to any one of claims 10 to 14, characterized in that the method comprises a fourth connecting step which consists of connecting the first connecting portion (26a) and the second connecting portion (26b) of the elements. L (18a, 18b), on the base (16) of the workpiece (10), each with a fourth mechanical connection (L4) extending generally radially along the radius of curvature of the connecting portion (26a, 26b) associated, the fourth binding step being performed after the draping step.
16. Procédé selon l'une quelconque des revendications 10 à 15, caractérisé en ce que le procédé comporte une cinquième étape de liaison qui consiste à relier la première semelle (20a) et la seconde semelle (20b) des éléments en L (18a, 18b) sur la base (16) de la pièce (10) chacune par une cinquième liaison mécanique (L5), la cinquième étape de liaison étant réalisée après l'étape de drapage.  16. A method according to any one of claims 10 to 15, characterized in that the method comprises a fifth bonding step which consists in connecting the first sole (20a) and the second sole (20b) of the elements L (18a, 18b) on the base (16) of the workpiece (10) each by a fifth mechanical connection (L5), the fifth connecting step being performed after the draping step.
PCT/FR2016/051131 2015-05-12 2016-05-12 Part made of a composite material, comprising a t-shaped stiffener and method for producing such a part WO2016181085A1 (en)

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FR1554242A FR3036060B1 (en) 2015-05-12 2015-05-12 COMPOSITE MATERIAL PART COMPRISING A T-STIFFENER AND METHOD OF MANUFACTURING SUCH A PART

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FR2993492A1 (en) 2012-07-20 2014-01-24 Aircelle Sa PROCESS FOR MANUFACTURING COMPOSITE T-PIECE BY RESIN TRANSFER MOLDING

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US4331723A (en) * 1980-11-05 1982-05-25 The Boeing Company Advanced composite
WO2009140555A2 (en) 2008-05-16 2009-11-19 The Boeing Company Reinforced stiffeners and method for making the same
EP2540479A1 (en) 2011-06-29 2013-01-02 United Technologies Corporation Reinforced composite T-joint
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GB2571911A (en) * 2017-12-21 2019-09-18 Airbus Operations Gmbh A Stiffener for an Aircraft Assembly
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FR3036060B1 (en) 2017-04-28

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