WO2016165329A1 - 大型变压器钟罩室内就地垂直起吊装置 - Google Patents

大型变压器钟罩室内就地垂直起吊装置 Download PDF

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Publication number
WO2016165329A1
WO2016165329A1 PCT/CN2015/095290 CN2015095290W WO2016165329A1 WO 2016165329 A1 WO2016165329 A1 WO 2016165329A1 CN 2015095290 W CN2015095290 W CN 2015095290W WO 2016165329 A1 WO2016165329 A1 WO 2016165329A1
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WIPO (PCT)
Prior art keywords
lifting
scissor
lifting device
double
pneumatic cylinders
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/CN2015/095290
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English (en)
French (fr)
Inventor
朱富云
陈锦翔
陈佳妮
周建智
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
State Grid Jiangsu Electric Power Co Ltd
Nantong Power Supply Co of Jiangsu Electric Power Co Ltd
State Grid Corp of China SGCC
Original Assignee
State Grid Jiangsu Electric Power Co Ltd
Nantong Power Supply Co of Jiangsu Electric Power Co Ltd
State Grid Corp of China SGCC
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Application filed by State Grid Jiangsu Electric Power Co Ltd, Nantong Power Supply Co of Jiangsu Electric Power Co Ltd, State Grid Corp of China SGCC filed Critical State Grid Jiangsu Electric Power Co Ltd
Publication of WO2016165329A1 publication Critical patent/WO2016165329A1/zh
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B66—HOISTING; LIFTING; HAULING
    • B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
    • B66C13/00—Other constructional features or details
    • B66C13/18—Control systems or devices
    • B66C13/20—Control systems or devices for non-electric drives
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B66—HOISTING; LIFTING; HAULING
    • B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
    • B66C19/00—Cranes comprising trolleys or crabs running on fixed or movable bridges or gantries
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B66—HOISTING; LIFTING; HAULING
    • B66F—HOISTING, LIFTING, HAULING OR PUSHING, NOT OTHERWISE PROVIDED FOR, e.g. DEVICES WHICH APPLY A LIFTING OR PUSHING FORCE DIRECTLY TO THE SURFACE OF A LOAD
    • B66F7/00—Lifting frames, e.g. for lifting vehicles; Platform lifts
    • B66F7/06—Lifting frames, e.g. for lifting vehicles; Platform lifts with platforms supported by levers for vertical movement
    • B66F7/065—Scissor linkages, i.e. X-configuration
    • B66F7/0658—Multiple scissor linkages horizontally arranged
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B66—HOISTING; LIFTING; HAULING
    • B66F—HOISTING, LIFTING, HAULING OR PUSHING, NOT OTHERWISE PROVIDED FOR, e.g. DEVICES WHICH APPLY A LIFTING OR PUSHING FORCE DIRECTLY TO THE SURFACE OF A LOAD
    • B66F7/00—Lifting frames, e.g. for lifting vehicles; Platform lifts
    • B66F7/06—Lifting frames, e.g. for lifting vehicles; Platform lifts with platforms supported by levers for vertical movement
    • B66F7/065—Scissor linkages, i.e. X-configuration
    • B66F7/0666—Multiple scissor linkages vertically arranged
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B66—HOISTING; LIFTING; HAULING
    • B66F—HOISTING, LIFTING, HAULING OR PUSHING, NOT OTHERWISE PROVIDED FOR, e.g. DEVICES WHICH APPLY A LIFTING OR PUSHING FORCE DIRECTLY TO THE SURFACE OF A LOAD
    • B66F7/00—Lifting frames, e.g. for lifting vehicles; Platform lifts
    • B66F7/06—Lifting frames, e.g. for lifting vehicles; Platform lifts with platforms supported by levers for vertical movement
    • B66F7/08—Lifting frames, e.g. for lifting vehicles; Platform lifts with platforms supported by levers for vertical movement hydraulically or pneumatically operated
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B66—HOISTING; LIFTING; HAULING
    • B66F—HOISTING, LIFTING, HAULING OR PUSHING, NOT OTHERWISE PROVIDED FOR, e.g. DEVICES WHICH APPLY A LIFTING OR PUSHING FORCE DIRECTLY TO THE SURFACE OF A LOAD
    • B66F7/00—Lifting frames, e.g. for lifting vehicles; Platform lifts
    • B66F7/06—Lifting frames, e.g. for lifting vehicles; Platform lifts with platforms supported by levers for vertical movement
    • B66F7/08—Lifting frames, e.g. for lifting vehicles; Platform lifts with platforms supported by levers for vertical movement hydraulically or pneumatically operated
    • B66F7/085—Lifting frames, e.g. for lifting vehicles; Platform lifts with platforms supported by levers for vertical movement hydraulically or pneumatically operated pneumatically operated
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B66—HOISTING; LIFTING; HAULING
    • B66F—HOISTING, LIFTING, HAULING OR PUSHING, NOT OTHERWISE PROVIDED FOR, e.g. DEVICES WHICH APPLY A LIFTING OR PUSHING FORCE DIRECTLY TO THE SURFACE OF A LOAD
    • B66F7/00—Lifting frames, e.g. for lifting vehicles; Platform lifts
    • B66F7/28—Constructional details, e.g. end stops, pivoting supporting members, sliding runners adjustable to load dimensions
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B66—HOISTING; LIFTING; HAULING
    • B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
    • B66C2700/00—Cranes
    • B66C2700/01—General aspects of mobile cranes, overhead travelling cranes, gantry cranes, loading bridges, cranes for building ships on slipways, cranes for foundries or cranes for public works

Definitions

  • the present invention relates to a transformer bell hoisting device.
  • the lifting of the indoor transformer bell cover generally adopts an ordinary lifting device, and the construction structure needs to be destroyed in the construction to operate, and the skill of the operator is greatly affected, the work performance is not ideal, and further improvement is needed.
  • the object of the present invention is to provide a vertical hoisting device for a large transformer bell jar indoors with reasonable structure and good working performance.
  • a large-scale transformer bell indoor indoor vertical lifting device characterized in that: the left and right bases are arranged, and the left and right double-scissor lifting devices are respectively mounted on the left and right bases by the left and right pneumatic cylinders respectively.
  • the left and right double scissor lifting device is equipped with a beam at the top, and the beam is equipped with a hook for lifting the transformer bell cover;
  • the displacement sensor for detecting whether the lifting height of the left and right double scissor lifting devices is consistent is mounted on the beam; displacement sensor and control The system is connected, the control system is connected with a synchronous control device for controlling the synchronous movement of the left and right pneumatic cylinders;
  • the double shear fork lifting device is composed of two scissor lifting members, each scissor lifting member is composed of a plurality of scissor units, each The scissor unit is composed of two scissor bars connected through a central pin shaft, and a ring stop pin insertion hole corresponding to the disc stop pin is arranged on the outer periphery of the two scissor bar connecting portions;
  • the base comprises a support frame, the support frame is provided with a pneumatic support device, the pneumatic support device has four pneumatic cylinders working together, and the bottom of the support frame is equipped with a moving device; the working state is ⁇ , the telescopic rod of the pneumatic cylinder is propped up, supported on the ground, and moved The device does not touch the ground, and the pneumatic cylinder bears all the load; when it is required to move, the telescopic rod of the pneumatic cylinder is retracted, the moving device is in contact with the ground, and the pneumatic cylinder is not in direct contact with the ground, so that the indoor small-scale movement of the entire lifting device is realized.
  • the transformer lifting device of the invention adopts a double scissor type gantry structure, and the maximum lifting height is up to 8 meters, and the maximum lifting weight is up to 12 tons.
  • the unit is designed in a modular modular configuration with pneumatic drive technology.
  • the components of the components (such as the scissor bar lifting assembly and the beam) are modular structures that can be assembled according to actual needs to achieve different heights and amplitudes for easy task operation in indoor spaces.
  • the lifting device is equipped with different spreaders, such as steel ropes, canvas belts, etc., to achieve the lifting requirements of different objects.
  • FIG. 1 is a schematic structural view of an embodiment of the present invention.
  • FIG. 2 is a schematic diagram of the working principle of the control system.
  • FIG. 3 is a schematic structural view of a scissor unit.
  • a large-scale transformer bell indoor indoor vertical lifting device including left and right bases 1, 2, left and right bases respectively mounted by the left and right pneumatic cylinders to promote the lifting of the left and right double scissor lifting device 3 4, the left and right double-cutting fork lifting device is equipped with a beam 5 at the top, the beam is equipped with a lifting hook for lifting the transformer bell cover; the displacement sensor 6 for detecting whether the lifting height of the left and right double-cutting fork lifting device is consistent is mounted on the beam; The displacement sensor is connected to the control module 7, and the host 8 of the control module is connected to the synchronous control device 13 for controlling the synchronous movement of the left and right pneumatic cylinders 11, 12;
  • the host of the control system issues an instruction, the left and right pneumatic cylinders work, and the left and right pneumatic cylinders push the left and right double shear fork lifting devices to drive the beam to rise, and the beam lifts the transformer bell cover through the hook;
  • the displacement sensor is used to detect whether the lifting heights of the left and right double-pitch lifting devices on both sides of the beam are consistent, and the feedback is real. If there is an error, it is adjusted by the control system to achieve the synchronization of the lifting height on both sides to ensure the lifting process. The balance of the object being lifted.
  • the base comprises a support frame, the support frame is provided with a pneumatic support device 9, the air pressure support device cooperates with four pneumatic cylinders, and the bottom of the support frame is equipped with the mobile device 10; in the working state, the telescopic rod of the pneumatic cylinder is propped up and supported on the ground.
  • the mobile device is not in contact with the ground, and the pneumatic cylinder bears all the load; when it is required to move, the telescopic rod of the pneumatic cylinder is retracted, the moving device is in contact with the ground, and the pneumatic cylinder is not in direct contact with the ground, thereby realizing a small indoor range of the entire lifting device. mobile.
  • the cooperating air pressure module 14 is controlled by the host 8 of the control system to complete the control of the bottom four supporting pneumatic cylinders.
  • the double scissor lifting device is required to be manually moved in and out in consideration of indoor use, and the device has a plurality of scissor bars that can be moved by a single person.
  • the double scissor lifting device is composed of two scissor lifting members, each scissor lifting member is composed of a plurality of scissor units 15 each consisting of two scissor joints connected through a central pin shaft
  • the rod is composed of a disc stop pin insertion hole 17 which is engaged with the disc stopper pin 16 at the outer periphery of the joint portion of the two scissor bars.
  • the scissor unit When the bell hoisting device is in the process of ascending or descending, the scissor unit is separated from the disc stopping pin, and then the two scissor rods of the scissor unit can be rotated relative to each other, thereby realizing lifting of the lifting device; When the device is kept at a certain height and the disc stop pin is inserted into the corresponding hole of the scissor unit, the two scissor bars can not be moved relative to each other, and the lifting device will remain at a certain height position.

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Geology (AREA)
  • Structural Engineering (AREA)
  • Automation & Control Theory (AREA)
  • Forklifts And Lifting Vehicles (AREA)
  • Load-Engaging Elements For Cranes (AREA)
  • Conveying And Assembling Of Building Elements In Situ (AREA)

Abstract

一种大型变压器钟罩室内就地垂直起吊装置，左、右底座（1，2）上分别安装由左、右气压缸（11，12）推动升降的左、右双剪叉升降装置（3，4），左、右双剪叉升降装置（3，4）的顶部装横梁（5），横梁（5）上装有吊钩；在横梁（5）上装检测左、右双剪叉升降装置（3，4）升降高度是否一致的位移传感器（6）；位移传感器（6）与控制系统连接；横梁（5）包括左、右组纵杆及前后二根横杆，左、右组纵杆分别由二根纵杆组成，每根纵杆与双剪叉升降装置（3，4）的一个剪叉升降件的顶部固定连接；四根相互平行的横杆与左、右两组纵杆固定连接。该起吊装置采用双剪叉式龙门结构，最大举升高度达8米、最大举重达10吨。

Description

大型变压器钟罩室内就地垂直起吊装置 技术领域
[0001] 本发明涉及一种变压器钟罩起吊装置。
背景技术
[0002] 现有技术中， 室内变压器钟罩的起吊， 一般采用普通的起吊设施， 施工中需要 破坏建筑结构才可操作， 而且操作人员的技能影响大， 工作性能不理想， 需要 进一步加以改进。
技术问题
[0003] 本发明的目的在于提供一种结构合理， 工作性能好的大型变压器钟罩室内就地 垂直起吊装置。
问题的解决方案
技术解决方案
[0004] 本发明的技术解决方案是：
[0005] 一种大型变压器钟罩室内就地垂直起吊装置， 其特征是： 包括左、 右底座， 左 、 右底座上分别安装由左、 右气压缸推动升降的左、 右双剪叉升降装置， 左、 右双剪叉升降装置的顶部装横梁， 横梁上装有提升变压器吊钟罩的吊钩； 在横 梁上装检测左、 右双剪叉升降装置升降高度是否一致的位移传感器； 位移传感 器与控制系统连接， 控制系统与控制左右气压缸同步运动的同步控制装置连接 ； 所述双剪叉升降装置由二个剪叉升降件组成， 每个剪叉升降件由多个剪叉单 元组成， 每个剪叉单元由二个通过中心销轴连接的剪叉杆组成， 在二个剪叉杆 连接部位外周设置一圈与圆盘止动销配合的圆盘止动销插孔；
[0006] 底座包括支承框架， 支承框架上装气压支承装置， 气压支承装置四个气压缸协 同工作， 支承框架底部装移动装置； 工作状态吋， 气压缸的伸缩杆撑起， 支承 在地面上， 移动装置不与地面接触， 气压缸承担全部载荷； 当需要移动吋， 气 压缸的伸缩杆缩回， 移动装置与地面接触， 气压缸与地面不直接接触， 实现整 个起吊装置的室内小范围的移动。 发明的有益效果
有益效果
[0007] 本发明变压器起吊装置采用双剪叉式龙门结构， 最大举升高度可达 8米、 最大 举重可达 12吨。 该装置设计成组合式模块化结构型式， 举升采用气压驱动技术 。 组成装置各个组件 （如剪叉杆举升组件、 横梁） 都为模块式结构， 可根据实 际需要进行组装， 实现不同高度、 幅度的举升， 便于在室内空间进行任务作业 。 另外， 该起吊装置配备不同吊具， 如钢绳、 帆布带等， 实现不同物体的起吊 要求。
对附图的简要说明
附图说明
[0008] 下面结合附图和实施例对本发明作进一步说明。
[0009] 图 1是本发明一个实施例的结构示意图。
[0010] 图 2是控制系统的工作原理示意图。
[0011] 图 3是剪叉单元结构示意图。
实施该发明的最佳实施例
本发明的最佳实施方式
[0012] 一种大型变压器钟罩室内就地垂直起吊装置， 包括左、 右底座 1、 2， 左、 右底 座上分别安装由左、 右气压缸推动升降的左、 右双剪叉升降装置 3、 4， 左、 右 双剪叉升降装置的顶部装横梁 5， 横梁上装有提升变压器吊钟罩的吊钩； 在横梁 上装检测左、 右双剪叉升降装置升降高度是否一致的位移传感器 6; 位移传感器 与控制模块 7连接， 控制模块的主机 8与控制左、 右气压缸 11、 12同步运动的同 步控制装置 13连接；
[0013] 工作吋， 由控制系统的主机发出指令， 左、 右气压缸工作， 左、 右气压缸推动 左、 右双剪叉升降装置， 带动横梁上升， 横梁通过吊钩提升变压器吊钟罩； 采 用位移传感器进行检测横梁两侧的左、 右双剪叉升降装置升降高度是否一致， 并实吋反馈， 若有误差则通过控制系统调整， 达到两侧举升高度的同步作业， 确保举升过程中被提升物体的平衡性。 [0014] 底座包括支承框架， 支承框架上装气压支承装置 9， 气压支承装置四个气压缸 协同工作， 支承框架底部装移动装置 10; 工作状态吋， 气压缸的伸缩杆撑起， 支承在地面上， 移动装置不与地面接触， 气压缸承担全部载荷； 当需要移动吋 ， 气压缸的伸缩杆缩回， 移动装置与地面接触， 气压缸与地面不直接接触， 实 现整个起吊装置的室内小范围的移动。 由控制系统的主机 8实现协同动作气压模 块 14控制， 从而完成底部四个支撑气压缸的控制。
[0015] 双剪叉升降装置， 考虑到在室内使用， 需人力搬进搬出， 该装置有若干可单人 搬动的剪叉杆组合而成。
[0016] 所述双剪叉升降装置由二个剪叉升降件组成， 每个剪叉升降件由多个剪叉单元 15组成， 每个剪叉单元由二个通过中心销轴连接的剪叉杆组成， 在二个剪叉杆 连接部位外周设置一圈与圆盘止动销 16配合的圆盘止动销插孔 17。 当钟罩起吊 装置处于上升或下降的过程中， 剪叉单元与圆盘止动销处于分离状态， 此吋， 剪叉单元的两个剪叉杆可以相对转动， 从而实现起吊装置升降； 当要求起吊装 置保持在某一高度不动吋， 将圆盘止动销插入剪叉单元的对应孔中， 则两个剪 叉杆不可以做相对运动， 起吊装置将保持在某一高度位置不动。

Claims

权利要求书
[权利要求 1] 一种大型变压器钟罩室内就地垂直起吊装置， 其特征是： 包括左、 右 底座， 左、 右底座上分别安装由左、 右气压缸推动升降的左、 右双剪 叉升降装置， 左、 右双剪叉升降装置的顶部装横梁， 横梁上装有提升 变压器吊钟罩的吊钩； 在横梁上装检测左、 右双剪叉升降装置升降高 度是否一致的位移传感器； 位移传感器与控制系统连接， 控制系统与 控制左右气压缸同步运动的同步控制装置连接； 所述双剪叉升降装置 由二个剪叉升降件组成， 每个剪叉升降件由多个剪叉单元组成， 每个 剪叉单元由二个通过中心销轴连接的剪叉杆组成， 在二个剪叉杆连接 部位外周设置一圈与圆盘止动销配合的圆盘止动销插孔；
底座包括支承框架， 支承框架上装气压支承装置， 气压支承装置四个 气压缸协同工作， 支承框架底部装移动装置； 工作状态吋， 气压缸的 伸缩杆撑起， 支承在地面上， 移动装置不与地面接触， 气压缸承担全 部载荷； 当需要移动吋， 气压缸的伸缩杆缩回， 移动装置与地面接触 ， 气压缸与地面不直接接触， 实现整个起吊装置的室内小范围的移动 工作吋， 由控制系统的主机发出指令， 左、 右气压缸工作， 左、 右气 压缸推动左、 右双剪叉升降装置， 带动横梁上升， 横梁通过吊钩提升 变压器吊钟罩； 采用位移传感器进行检测横梁两侧的左、 右双剪叉升 降装置升降高度是否一致， 并实吋反馈， 若有误差则通过控制系统调 整， 达到两侧举升高度的同步作业， 确保举升过程中被提升物体的平 衡性。
PCT/CN2015/095290 2015-04-16 2015-11-23 大型变压器钟罩室内就地垂直起吊装置 Ceased WO2016165329A1 (zh)

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