WO2016149828A1 - Industrial and hydrocarbon gas liquefaction - Google Patents
Industrial and hydrocarbon gas liquefaction Download PDFInfo
- Publication number
- WO2016149828A1 WO2016149828A1 PCT/CA2016/050342 CA2016050342W WO2016149828A1 WO 2016149828 A1 WO2016149828 A1 WO 2016149828A1 CA 2016050342 W CA2016050342 W CA 2016050342W WO 2016149828 A1 WO2016149828 A1 WO 2016149828A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- gas
- ammonia
- heat
- aqua
- pressure
- Prior art date
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- 239000004215 Carbon black (E152) Substances 0.000 title claims abstract description 14
- 229930195733 hydrocarbon Natural products 0.000 title claims abstract description 14
- 150000002430 hydrocarbons Chemical class 0.000 title claims abstract description 14
- 239000007789 gas Substances 0.000 claims abstract description 252
- 238000000034 method Methods 0.000 claims abstract description 92
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 claims abstract description 75
- 238000010521 absorption reaction Methods 0.000 claims abstract description 52
- 238000005057 refrigeration Methods 0.000 claims abstract description 51
- 230000006835 compression Effects 0.000 claims abstract description 50
- 238000007906 compression Methods 0.000 claims abstract description 50
- VHUUQVKOLVNVRT-UHFFFAOYSA-N Ammonium hydroxide Chemical class [NH4+].[OH-] VHUUQVKOLVNVRT-UHFFFAOYSA-N 0.000 claims abstract description 45
- 235000011114 ammonium hydroxide Nutrition 0.000 claims abstract description 43
- 239000000203 mixture Substances 0.000 claims abstract description 30
- 238000011084 recovery Methods 0.000 claims abstract description 21
- NLXLAEXVIDQMFP-UHFFFAOYSA-N Ammonium chloride Substances [NH4+].[Cl-] NLXLAEXVIDQMFP-UHFFFAOYSA-N 0.000 claims abstract description 17
- 238000009833 condensation Methods 0.000 claims abstract description 7
- 230000005494 condensation Effects 0.000 claims abstract description 7
- 229910021529 ammonia Inorganic materials 0.000 claims description 22
- 238000001816 cooling Methods 0.000 claims description 15
- 239000007788 liquid Substances 0.000 claims description 15
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 10
- 239000012530 fluid Substances 0.000 claims description 8
- 230000009467 reduction Effects 0.000 claims description 6
- 238000010438 heat treatment Methods 0.000 claims description 4
- 238000002156 mixing Methods 0.000 claims description 4
- 238000004064 recycling Methods 0.000 claims description 3
- 239000003507 refrigerant Substances 0.000 claims description 2
- 239000007787 solid Substances 0.000 claims description 2
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims 2
- 230000008569 process Effects 0.000 abstract description 43
- 239000006096 absorbing agent Substances 0.000 abstract description 7
- 239000000243 solution Substances 0.000 description 37
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 33
- 239000012071 phase Substances 0.000 description 26
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 24
- 229910002092 carbon dioxide Inorganic materials 0.000 description 20
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 14
- 239000003345 natural gas Substances 0.000 description 9
- 239000007791 liquid phase Substances 0.000 description 8
- 238000003860 storage Methods 0.000 description 8
- 239000002918 waste heat Substances 0.000 description 8
- ATUOYWHBWRKTHZ-UHFFFAOYSA-N Propane Chemical compound CCC ATUOYWHBWRKTHZ-UHFFFAOYSA-N 0.000 description 6
- 238000004364 calculation method Methods 0.000 description 6
- 238000010586 diagram Methods 0.000 description 6
- 239000002737 fuel gas Substances 0.000 description 5
- 238000012546 transfer Methods 0.000 description 5
- 238000012545 processing Methods 0.000 description 4
- 230000008859 change Effects 0.000 description 3
- 235000009508 confectionery Nutrition 0.000 description 3
- 230000018044 dehydration Effects 0.000 description 3
- 238000006297 dehydration reaction Methods 0.000 description 3
- 238000013461 design Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 239000001294 propane Substances 0.000 description 3
- 238000010992 reflux Methods 0.000 description 3
- 229920006395 saturated elastomer Polymers 0.000 description 3
- 238000013022 venting Methods 0.000 description 3
- OTMSDBZUPAUEDD-UHFFFAOYSA-N Ethane Chemical compound CC OTMSDBZUPAUEDD-UHFFFAOYSA-N 0.000 description 2
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 description 2
- 239000005977 Ethylene Substances 0.000 description 2
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 2
- 150000001412 amines Chemical class 0.000 description 2
- 229910052799 carbon Inorganic materials 0.000 description 2
- 238000002485 combustion reaction Methods 0.000 description 2
- 239000000446 fuel Substances 0.000 description 2
- 239000013529 heat transfer fluid Substances 0.000 description 2
- 229910000069 nitrogen hydride Inorganic materials 0.000 description 2
- 238000005381 potential energy Methods 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 238000009834 vaporization Methods 0.000 description 2
- -1 3⁄4S Chemical compound 0.000 description 1
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical group [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 229910000975 Carbon steel Inorganic materials 0.000 description 1
- 229910001141 Ductile iron Inorganic materials 0.000 description 1
- 230000006978 adaptation Effects 0.000 description 1
- 239000004411 aluminium Substances 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- 230000003466 anti-cipated effect Effects 0.000 description 1
- 238000013459 approach Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 239000001569 carbon dioxide Substances 0.000 description 1
- 239000010962 carbon steel Substances 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 239000003153 chemical reaction reagent Substances 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000007717 exclusion Effects 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 238000007710 freezing Methods 0.000 description 1
- 230000008014 freezing Effects 0.000 description 1
- 230000006870 function Effects 0.000 description 1
- 108700039708 galantide Proteins 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 150000004677 hydrates Chemical class 0.000 description 1
- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 description 1
- 239000002440 industrial waste Substances 0.000 description 1
- 239000004615 ingredient Substances 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 229920006008 lipopolysaccharide Polymers 0.000 description 1
- 239000012263 liquid product Substances 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 239000002808 molecular sieve Substances 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000002203 pretreatment Methods 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- 238000011946 reduction process Methods 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 239000012047 saturated solution Substances 0.000 description 1
- 230000035945 sensitivity Effects 0.000 description 1
- 238000004088 simulation Methods 0.000 description 1
- URGAHOPLAPQHLN-UHFFFAOYSA-N sodium aluminosilicate Chemical compound [Na+].[Al+3].[O-][Si]([O-])=O.[O-][Si]([O-])=O URGAHOPLAPQHLN-UHFFFAOYSA-N 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010421 standard material Substances 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- 238000011144 upstream manufacturing Methods 0.000 description 1
- 238000010792 warming Methods 0.000 description 1
Classifications
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- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J1/00—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures
- F25J1/0002—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures characterised by the fluid to be liquefied
- F25J1/0022—Hydrocarbons, e.g. natural gas
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
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- F25B15/02—Sorption machines, plants or systems, operating continuously, e.g. absorption type without inert gas
- F25B15/04—Sorption machines, plants or systems, operating continuously, e.g. absorption type without inert gas the refrigerant being ammonia evaporated from aqueous solution
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- F25J1/0002—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures characterised by the fluid to be liquefied
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- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J1/00—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures
- F25J1/0002—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures characterised by the fluid to be liquefied
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- F25J1/0015—Nitrogen
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- F25J1/0017—Oxygen
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- F25J1/00—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures
- F25J1/003—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures characterised by the kind of cold generation within the liquefaction unit for compensating heat leaks and liquid production
- F25J1/0032—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures characterised by the kind of cold generation within the liquefaction unit for compensating heat leaks and liquid production using the feed stream itself or separated fractions from it, i.e. "internal refrigeration"
- F25J1/004—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures characterised by the kind of cold generation within the liquefaction unit for compensating heat leaks and liquid production using the feed stream itself or separated fractions from it, i.e. "internal refrigeration" by flash gas recovery
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
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- F25J1/0221—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures requiring the use of refrigeration, e.g. of helium or hydrogen ; Details and kind of the refrigeration system used; Integration with other units or processes; Controlling aspects of the process using the cold stored in an external cryogenic component in an open refrigeration loop
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
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- F25J1/0225—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures requiring the use of refrigeration, e.g. of helium or hydrogen ; Details and kind of the refrigeration system used; Integration with other units or processes; Controlling aspects of the process using other external refrigeration means not provided before, e.g. heat driven absorption chillers
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
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- F25J1/0235—Heat exchange integration
- F25J1/0236—Heat exchange integration providing refrigeration for different processes treating not the same feed stream
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
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- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
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- F25J1/0235—Heat exchange integration
- F25J1/0242—Waste heat recovery, e.g. from heat of compression
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
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- F25B9/02—Compression machines, plants or systems, in which the refrigerant is air or other gas of low boiling point using Joule-Thompson effect; using vortex effect
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
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- F25J2220/00—Processes or apparatus involving steps for the removal of impurities
- F25J2220/60—Separating impurities from natural gas, e.g. mercury, cyclic hydrocarbons
- F25J2220/68—Separating water or hydrates
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J2230/00—Processes or apparatus involving steps for increasing the pressure of gaseous process streams
- F25J2230/04—Compressor cooling arrangement, e.g. inter- or after-stage cooling or condensate removal
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J2230/00—Processes or apparatus involving steps for increasing the pressure of gaseous process streams
- F25J2230/30—Compression of the feed stream
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J2270/00—Refrigeration techniques used
- F25J2270/90—External refrigeration, e.g. conventional closed-loop mechanical refrigeration unit using Freon or NH3, unspecified external refrigeration
- F25J2270/906—External refrigeration, e.g. conventional closed-loop mechanical refrigeration unit using Freon or NH3, unspecified external refrigeration by heat driven absorption chillers
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A30/00—Adapting or protecting infrastructure or their operation
- Y02A30/27—Relating to heating, ventilation or air conditioning [HVAC] technologies
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02B—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
- Y02B30/00—Energy efficient heating, ventilation or air conditioning [HVAC]
- Y02B30/62—Absorption based systems
Definitions
- the present invention relates to systems and methods for the liquefaction of industrial hydrocarbon gases or gas mixtures.
- Industrial gases such as C0 2 , H 2 S, N 2 , 0 2 , H 2 , He, Ar, air and other gases, and hydrocarbon gases such as methane, ethane, propane, ethylene and other hydrocarbon gases, or mixtures of gases, are traditionally liquefied utilizing refrigeration cycles based on well-known Carnot refrigeration or Turbo-Expander cycles, The cryogenic temperatures achieved during these industrial processes which enable liquefaction can require complex cascaded refrigeration cycles that are capital, energy, and operating cost intensive.
- the invention comprises a method for liquefying a gas, comprising the following non-sequential steps: a. receiving a gas having an inlet pressure and compressing or decompressing the gas to a desired pressure; b. chilling the gas through at least one absorption chiller; c. adiabatically reducing the pressure of the gas to liquefy at least a portion of the gas; d. heating a rich aqua-ammonia fluid in a rectifier to liberate ammonia gas using one or a
- step (d) combination of trim heat or heat of compression recovered from step (a) if the gas is compressed in step (a), producing a lean aqua-ammonia fluid; e. subcooling the lean aqua-ammonia and circulating to the top of a vapour absorption tower; f. condensing the ammonia gas from the rectifier and flashing the liquid ammonia to produce chilled ammonia gas for use in the at least one absorption chiller; g. absorbing ammonia gas from the at least one absorption chiller into the lean aqua-ammonia in the vapour absorption tower to produce the rich aqua-ammonia for step (d).
- the gas may comprise an industrial gas or a hydrocarbon gas, or any mixture of industrial or hydrocarbon gases.
- the method may result in the liquefaction of at least one component of the gas, a portion of the gas, or substantially all of the gas.
- the invention may comprise a gas liquefaction system comprising a receiving stage for receiving an inlet gas at an inlet pressure, a chilling stage comprising an absorption refrigeration loop for chilling the received gas, and a liquefaction stage comprising a JT valve for at least partially liquefying the chilled gas.
- the system may further comprise a compression stage for compressing the gas to the desired pressure, and a heat of compression energy recovery stage for transferring heat from the compression stage to the absorption refrigeration loop.
- the system may comprise a gas recycle stage for recycling non-liquefied components of the gas in a low pressure vapour recycle loop, which loop further chills the compressed and chilled gas, and which is then directed to the compression stage.
- the absorption refrigeration loop comprises a rectifier and a vapour absorption tower.
- Figure 1 is a schematic depiction of one embodiment of the present invention.
- FIG. 2A and 2B together is a process flow diagram (PFD) of one embodiment, where the gas is compressed to less than the critical pressure for the gas.
- PFD process flow diagram
- Figure 3 is a Mollier Chart for carbon dioxide (C0 2 ) utilizing one embodiment of the present invention. This and other Mollier Charts show specific Enthalpy-Pressure Charts as provided by Chemicalogic Corporation USA.
- Figure 4 is a process flow diagram (PFD) utilizing gas liquefaction method 2 for a sweet natural gas at 170 kPa inlet pressure, water saturated with 2% CO2 and 98% CH 4 . The liquefaction cycle uses a single flash liquefaction application to a storage of pressure of 170 kPa.
- PFD process flow diagram
- FIG. 5A and 5B together is a process flow diagram (PFD) utilizing the modified absorption refrigeration cycle noting key equipment and process data points.
- the process shows key components for 4 stage NH 3 chiller system, vapour absorber tower (VAT), lean solution chiller, waste heat exchangers, generator, rectifier column, reflux condenser (dephlegmator), ammonia condenser, and other ancillary equipment
- Figure 6A is a Mollier Chart for methane (CH 4 ) utilizing a liquefaction cycle showing one embodiment of the present invention.
- Figure 6B is a Mollier Chart for methane utilizing an alternative embodiment, with an optional high-pressure feed.
- Figure 7 is a Mollier Chart for anhydrous ammonia (NH3) which shows the thermodynamic points for a 4 stage liquefier chiller system which show the pressure and temperature of the anhydrous ammonia vapour as it returns to the VAT.
- Ambient cooling system temperature for this example assumes a condensing temperature of 22°C.
- Figure 8 is a PTX drawing for aqua-ammonia solution that represents the operating points, in particular the key process operating pressures, temperatures and solution concentration through the VAT and the remainder of the modified absorption cycle as utilized in the invention.
- the PTX graph for Aqua-Ammonia was plotted utilizing process data from PROMAXTM process simulator.
- Figure 9 is is a process flow diagram (PFD) of one embodiment, where the final gas liquefaction cooling occurs in a liquefied gas vapourization heat exchanger.
- Figure 10 is a Mollier Chart for the liquefaction of air utilizing one embodiment of a liquefaction cycle as shown in Figure 9.
- gas includes a state of matter where a substance has perfect molecular mobility and the property of indefinite expansion.
- a "gas” include substances which are gases at standard temperature and pressure, such as CO2, H 2 S, N 2 , 0 2 , H 2 , He, Ar, air, or hydrocarbon gases such as methane, ethane, propane, ethylene and other hydrocarbon gases, or any mixture of gases.
- liquefied gas means any gas or mixture of gases, that has been liquefied for sale, disposal or use for commercial, research or industrial purposes.
- JT valve or "JT throttling valve” means a gas valve adapted to allow the adiabatic expansion of gas in accordance with the Joule-Thompson effect. JT valves are well known in the art, and are commercially available.
- low pressure separator or "LPS” means a separating vessel that operates at a specified lower pressure and temperature downstream of a "JT" throttling valve, such that a liquefied gas can be removed from the flow path or processed further within the flow path.
- the term “high pressure separator” or “HPS” means a separating vessel that operates at the desired pressure for gas chilling and is located upstream of the JT throttling valve.
- the term “dense phase” as it relates to any gas or gas mixtures means the state of a gas resulting from its compression above its cricodenbar, which is the maximum pressure above which the gas cannot be formed into the gas phase, regardless of temperature, at a temperature within a range defined by approximately its critical temperature, which is the temperature
- a gas has a viscosity similar to that of the gas phase, but can have a density closer to that of the liquid phase.
- non-condensable means any gas that does not liquefy at the operating pressure and temperature of a specific stage or stages for any LPS within the flow path
- ARP absorption refrigeration process
- trim heat means heat input into a system originating from any means of waste heat recovery, heat transfer medium, electrical resistance heaters, or other conventional means of providing heat input to a modified ARP rich solution heating loop of the present invention. Trim heat is preferably supplied from low-grade heat sources. Low-grade heat means low- and mid- temperature heat that has less exergy density and cannot be converted efficiently by conversional method. Although there is no unified specification on the temperature range of low-grade heat, it is understood that a heat source with temperature below 370 C is considered as a low-grade heat source, because heat is considered not converted efficiently below that temperature using steam Rankine cycle.
- the main low-grade heat sources are from solar thermal, geothermal, and industrial waste thermal.
- thermodynamic refrigeration process means a refrigeration system that utilizes the art recognized thermodynamic refrigeration process that is based on compression input to drive the refrigeration process.
- turbo-expander refrigeration process means a refrigeration system that utilizes the art recognized thermodynamic refrigeration process that is based on adiabatic expansion and recovery of work for compression as a refrigeration process.
- embodiments of the present invention comprise a system which comprises a gas receiving stage, a chilling stage, a liquefaction stage or stages, and a modified ARP which drives the chilling stage.
- the invention may also comprise a compression stage, a heat of compression energy recovery stage or stages, and a gas recycle stage.
- One embodiment of the present invention seeks to utilize the potential energy (enthalpy) of an inlet gas stream and to recover heat of compression energy during a compression stage of the liquefaction process to improve the overall thermodynamic efficiency of a gas liquefaction process.
- the invention comprises a gas liquefaction system which is combined with a modified aqua ammonia absorption refrigeration system.
- the heat of compression energy generated as a result of compression work on the gas or gas mixture to be liquefied may be recovered by utilizing aqua-ammonia to absorb heat from the working fluid gas stream by means of a heat exchanger.
- Conventional gas processing techniques reject this high quantity, low grade heat energy to the environment either through air fin fan or water cooling systems.
- Embodiments of the present invention utilize the recovered heat of compression energy in an absorption refrigeration cycle that provides refrigeration cooling to permit liquefaction of gases.
- the potential energy (enthalpy) available in the gas to be liquefied is directly related to the pressure and temperature of the gas as it enters the system and is utilized during pressure reduction refrigeration processes such as the Joule-Thomson (JT) pressure reduction process to chill the gas or gas mixture by auto-refrigeration from adiabatic pressure reduction.
- JT Joule-Thomson
- the JT process is robust and simple and is suitable for refrigeration with no practical limitations on operating within the gas-liquid phase envelope, and does not require the use of specialty cryogenic rotating equipment which are complex, expensive, and have practical limitations requiring operation outside of the gas-liquid phase envelope.
- absorption refrigeration systems typically utilize less than 5% net electrical energy compared to the chilling energy produced by the absorption refrigeration system.
- Low grade heat of compression energy that is recovered from compression work imparted on the gas stream being liquefied can provide some, all, or excess refrigeration duty depending on the specific gas liquefaction application and the method employed for liquefaction.
- additional trim heat energy in the form of other available low grade waste heat streams and/or other conventional means of heat input may be required to provide the required heat energy to permit the required refrigeration duty to be developed by the absorber refrigeration system,
- the absorption refrigeration system comprises a rectifier which uses heat energy to liberate ammonia from a rich aqua ammonia solution, and a vapour absorber tower (VAT), which in one embodiment, permits a chiller to operate as low as -71°C at a 10 kPa operating pressure
- VAT vapour absorber tower
- the VAT design employs thermodynamic principals to eliminate the need for conventional mechanical vacuum pumps to achieve the desired vacuum operating pressures.
- the VAT design also permits at least some, and possibly all, recovery of the heat of solution and heat of condensation energy as anhydrous vapour ammonia absorbs into the lean aqua-ammonia solution at the top of VAT, and optionally, at additional entry points to the VAT.
- the solution strength and temperature increases from top to bottom in the VAT, with hydraulic head maintaining the aqua-ammonia solution in a subcooled state until the final rich solution strength is reached.
- the heat of solution and condensation are maintained as useful energy within the rich solution, unlike conventional absorbers which reject this energy to a heat sink.
- the inlet gas stream is compressed or decompressed to a desired pressure, which may be above or below the critical pressure of the gas prior to starting the
- the inlet gas stream is above the desired pressure, it may be throttled with a JT valve to initiate the process at a lower temperature. In such cases, no heat of compression is recovered to transfer to the modified ARP.
- a method is adapted for liquefying a gas which has an inlet pressure below the critical point for the gas,
- the method utilizes a compressor (one or more stages), a heat of compression energy thermal recovery system, a modified ARP, one or more JT valves, one or more LPS vessels, and a recycle gas refrigeration compressor with one or more stages.
- This method of liquefaction of a gas reduces or eliminates the need for a second set of refrigeration compressors utilizing a conventional mechanical refrigeration system such as the Carnot cycle.
- the gas being liquefied acts as a heat transfer fluid as the vapour phase component as a result of the JT flash is recycled and the liquid phase component sent to storage.
- This example of the method may be suitable for liquefaction of CO2, 3 ⁇ 4S, propane, or shallow cut C3+ natural gas liquid (NGL) recovery, where the required temperature for liquefaction is warmer than -70 °C.
- this method may be used to liquefy CO2 gas, shown schematically in Figure 2 as a PFD, and in Figure 3 as a Mollier Chart.
- Typical liquid CO2 storage range is between about -15 °C and -29 °C.
- the process may produce liquid C0 2 at a temperature of about -23 °C, at a pressure of about 1600 kPa.
- C0 2 is delivered at an atmospheric pressure and at about 30 °C, well below the critical point of the gas.
- the gas is then compressed in stages while passing through heat exchangers which recover the heat of compression energy with heat exchangers in direct
- the compressed C0 2 is then chilled by at least one absorption chiller.
- the heat energy for powering the absorption chiller system is provided by any combination of recovered heat of compression energy and/or trim heat, which may be produced by direct or indirect combustion heat exchange, or other available waste heat recovery streams with the necessary temperature and mass flow conditions.
- the compressed and chilled C0 2 is then released through a JT valve into a low pressure separator (LPS) at a release pressure and a release temperature such that the C0 2 is in a two phase gas- liquid state, which may under some circumstances be in a sub-cooled state.
- LPS low pressure separator
- Liquid C0 2 can be discharged to a storage vessel, while the gas portion comprising any flash gases and/or non- condensable vapours is directed to the recycle compressor, a bleed stream for venting, fuel gas and/or additional processing as the case may be.
- the recycle compressor is part of a recycle loop where the gas portion is introduced into the gas flowpath at the compression stage, as is seen in Figure 2 at C02- 11 and C02-l l a,
- the present invention provides a method for liquefying a gas which is received above its critical point, or is compressed to above its critical point utilizing a compressor (one or more stages), a heat of compression energy thermal recovery system, a modified ARP, one or more JT valves, one or more LPS vessels, and a recycle gas refrigeration compressor with one or more stages.
- the method utilizes a flow path including but not limited to a refrigeration cycle utilizing compression of a gas to a pressure sufficiently into the dense phase to permit liquefaction by means of cooling the dense phase gas with any combination of a heat of compression energy thermal recovery system, an absorption refrigeration system, and heat exchanger with the low pressure recycle gas vapour stream from one or more LPSs, one or more JT valves, and recycle gas refrigeration compressor with one or more stages of compression.
- a flow path including but not limited to a refrigeration cycle utilizing compression of a gas to a pressure sufficiently into the dense phase to permit liquefaction by means of cooling the dense phase gas with any combination of a heat of compression energy thermal recovery system, an absorption refrigeration system, and heat exchanger with the low pressure recycle gas vapour stream from one or more LPSs, one or more JT valves, and recycle gas refrigeration compressor with one or more stages of compression.
- the pressure selected for the chilling process for a specific gas or gas mixture is directly related to the slope change of the isotherm for the gas or gas mixture above the critical point as presented on a Pressure versus Specific Enthalpy Mollier Chart.
- the point at which the slope of the isotherm is vertical (infinite slope) provides the maximum potential for sensible heat transfer to occur for a given gas or gas mixture at a given temperature.
- the actual pressure selected may not necessarily be this point as a combination of factors are necessary to be considered such as practical pressure and temperature limits for compression and heat exchange equipment and the minimum temperature available or provided by the absorption chilling system,
- the slope of the isotherm for a specific gas can be observed on a Mollier Chart (X-axis Specific Enthalpy and Y-axis Absolute Pressure) to assist in selection of the optimum pressure for the chilling of a given gas or gas mixture prior to the liquefaction step. This selection process will be described further below.
- the gas is received at an inlet pressure at a desired dense phase pressure, or if the inlet pressure is not at the desired dense phase pressure, compressing or decompressing the gas to the desired dense phase pressure required for liquefaction.
- the heat of compression energy may be recovered by means of a heat exchanger and transferred to a rich aqua-ammonia solution, to provide all or a portion of the heat energy required to power the modified absorption refrigeration chiller system. If the heat energy recovered from the heat of compression is insufficient, trim heat may be provided by any direct or indirect combustion heat exchange, or other available waste heat recovery streams with the necessary temperature and mass flow conditions.
- the inlet gas may be compressed in a single or multi-stage compressor as required to reach the desired final pressure, equal to the inlet pressure of the JT Valve.
- the discharge temperatures for any particular compression stage is limited to about 150 to 160°C, depending on the specific compression equipment specifications.
- the compressed gas is chilled by means of at least one, and preferably 2, 3 or 4 stages, absorption chiller to a minimum temperature of -70°C.
- the compressed gas may be initially chilled with a low pressure vapour recycle stream from the LPS as discussed below.
- the chilled industrial gas or gas mixture is released through a JT valve into a low pressure separator (LPS) at a release pressure and a release temperature such that the gas is at a vapour quality "X" within the two phase region for the gas.
- LPS low pressure separator
- X 0.53 at M17 and M12 respectively.
- the liquid is discharged from the LPS to a storage vessel and the vapour is directed to a low pressure vapour recycle stream.
- This recycle stream incorporates a heat exchanger that initially cools the dense phase industrial gas or gas mixture to the desired temperature prior to chilling the dense phase gas in the absorption chiller.
- the low pressure vapour recycle stream is thereby warmed to a temperature suitable for inlet to the compression equipment, and is then compressed in one or more stages until the desired dense phase liquefaction pressure is reached and then combined with the inlet gas stream.
- Non-condensable vapours from the LPS may be directed to a bleed stream for venting, additional processing or as a fuel gas depending on the properties of the specific industrial gas or gas mixture and process application.
- Additional stages for flashing of the liquid removed from the LPS may be conducted to further reduce the temperature and pressure of the liquefied industrial gas or gas mixture if desired with the use of additional JT valves, LPS vessels, and compression stages as desired.
- the absorption refrigeration chillers do not operate at a sufficiently low temperature to permit simple JT flashing of the chilled dense phase fluid to a sub-cooled state at the desired final liquefaction temperature, but does permit flashing to the desired final temperature and pressure to a certain vapour quality "X" within the gas-liquid phase envelope for the gas .
- the liquid portion is removed from the LPS and sent to a liquid storage vessel, while the gas phase is removed from the separator and the cold low pressure gas phase may be used to further cool the warmer dense phase gas stream which has been chilled in the final stage absorption chiller heat exchanger.
- the low pressure vapour recycle stream from the LPS is warmed to a temperature approaching the final absorption chiller operating temperature. It may then be directed to another heat exchanger which further warms the recycle gas in a compressor loop to a temperature acceptable for the selected recycle compressor equipment (-29 °C or warmer to utilize standard nodular iron or carbon steel materials and avoid the need for stainless steels necessary for cryogenic operations).
- a temperature acceptable for the selected recycle compressor equipment -29 °C or warmer to utilize standard nodular iron or carbon steel materials and avoid the need for stainless steels necessary for cryogenic operations.
- Methods of gas liquefaction described herein may minimize the need for additional equipment that are required by conventional refrigeration processes with cascaded multi-stage external refrigeration processes or mixed refrigerant systems that are currently utilized in large scale LNG liquefaction facilities and which require significant net energy input and capital to construct and working capital to operate and maintain. Additionally, brazed aluminium heat exchanger (BAHX) and cryogenic rotating equipment are not required.
- BAHX brazed aluminium heat exchanger
- Additional JT flash stages may be added if colder and lower pressure liquefied gas or mixed gas products are desired which result in additional recycle or gas bleed steams.
- it may be desired to use one or a combination of the vapour streams for fuel gas or as a feed stream for recovery of the non-condensable gases in another liquefaction process at alternate operating pressure and temperatures that permit liquefaction of the non-condensable gas or gas mixtures.
- This method is suitable for applications with liquefaction temperatures as low as -170°C and is particularly suitable for LNG production or deep cut C 2 + recovery.
- Methods described above which use a dense phase gas are capable of cooling a gas to a temperature of -71° C prior to adiabatic expansion, which is sufficient to liquefy methane.
- the invention may comprise an additional cooling step, where the vapourization of a separate liquefied industrial gas further cools the gas desired to be liquefied.
- This method for liquefying gases utilizes a compressor (one or more stages), a heat of compression energy thermal recovery system, a modified ARP, one or more JT valves, one or more LPS vessels, a refrigeration recycle compressor with one or more stages, and one or more liquefied gas vapourizer heat exchangers.
- a liquefied gas is produced using the steps described above and further adds the step of utilizing an liquefied gas vapourizer heat exchanger to chill another dense phase gas from the final stage modified absorption chiller temperature to a sufficiently low temperature that the chilled dense phase gas can further be chilled with the recycle vapour stream from the LPS to permit liquefaction of the industrial gas or gas mixture by JT adiabatic expansion to a vapour quality "X" at the desired temperature and pressure.
- LNG is used in the liquefied gas vapourizer, then
- stages for alternative embodiments are similar but may differ in required operating temperature, pressures, and heat and material balances for the gas liquefaction applications.
- Solution concentration of the lean and rich aqua-ammonia solution concentrations and flow rates is dependant primarily on the ambient (heat sink temperature) and desired final chiller stage operating temperature. Circulation rate of a given solution mix is dependent on total cooling load required and available heat input to the system. Calculation and determination of these parameters are well within skill of an ordinary skilled artisan having the benefit of this disclosure.
- One feature of the present invention comprises the recovery of a significant amount and in some cases all of the heat of solution and heat of condensation energy in the VAT, which heat is rejected to the ambient environment or heat sink in conventional ARP configurations.
- VAT segment of the invention may achieve very low -71 °C chilling in the final chiller stage with no requirement for rotating vacuum pump equipment, thus providing a simpler robust lower capital cost solution to achieve liquefaction of LNG with minimal rotating equipment, and in particular no cryogenic rotating equipment.
- C0 2 gas is received at atmospheric pressure and at about 30 °C, and is then compressed to a pressure of about 4400 kPa, through three stages of compression (STG-1, STG-2, and STG-3), while being cooled with heat exchangers (WHX-1, WHX-2 and WHX 3).
- the gas is then chilled initially by vapour recycle stream from the final separator (MP Sep) and then an absorption chiller (NH3-CH1 (10)), WHX-1 , WHX-2 and WHX 3 transfers heat to the aqua ammonia system, to power the absorption chiller system [00057]
- the chilled C0 2 then passes through a JT valve into the separator (MP Sep) at a release pressure and a release temperature such that the CO2 is in the two phase gas-liquid, which may under some circumstances be in a sub-cooled state.
- the liquid portion is discharged to a storage vessel, while and the gas portion comprising any flash gases and or non-condensable vapours is directed to the recycle compressor, a bleed stream for venting, fuel gas and/or additional processing as the case may be;
- Figures 4 and 5 shows PFDs shows a liquefaction method and system for liquefying sweet natural gas
- Figure 6 shows a Mollier Chart for the natural gas flowpath. Table 1 attached summarizes the heat and material balance for these examples.
- Figure 8 depicts the flow path of the modified ARP and VAT on a PTX graph at pressures down to 10 kPa, developed in order to depict the flowpath of this example.
- Conventional PTX graphs for aqua-ammonia generally do not extend below 100 kPa and do not take into account operation of ARP systems operating below atmospheric pressure.
- Figure 8 depicts the flowpath of the anhydrous ammonia 4 stage gas chilling system to permit operation at the top of the VAT at pressures as low as 10 kPa and -71°C
- Table 1 summarizes the properties of the gas, methanol, aqua-ammonia solution, and anhydrous ammonia as they progress through the flow path obtained from available Mollier charts for methane and anhydrous ammonia, publically available tables, graphs and charts for the thermodynamic properties of aqua-ammonia solutions, vapour, and steam tables.
- Calculations for the expected performance and operating parameters for the modified ARP and VAT were developed by the inventor as part of the invention. The hand calculations are subject to rounding, simplification, estimating and approximation as necessary to develop the key parameters and key system operating parameters.
- the natural gas is supplied into the flow path at an inlet separator at Ml at a pressure of 170 kPa and 17 °C,
- the gas is compressed in the 1 st stage inlet (COMP-IN) and compressed to 650 kPa (M2) the same pressure as the first stage recycle gas (STG- 1, M3).
- the heat of compression from the 1 st stage inlet is recovered in WHX-IN (M2 to M2a), the heat of compression from the first stage inlet is (M3 to M3a) is used to warm the recycle gas (M20 to M21) to at least -29 °C which is the minimum acceptable temperature for operation in a compressor of standard materials of construction (non-cryogenic).
- the combined temperature to the inlet of the suction of the 2 nd stage recycle compressor is 47 °C (M4).
- M4 The temperature and pressure at M4 must reviewed to ensure that hydrates or freezing are not an issue, for this example there is not an issue but recycle ratios to inlet gas and water content can change depending on the application.
- the combined inlet and recycle gas are compressed in the 2 nd recycle stage to 2,200 kPa (M5), the gas is cooled and the heat of compression recovered in WHX-1 (M5 to M6).
- the gas is further compressed in the 3 rd stage recycle (STG-3) and heat of compression recovered starting at 160 °C in WHX-2 (M7 to M8) to 47 °C.
- STG-3 3 rd stage recycle
- the gas now enters a point in the flow path for pre-treatment in preparation of the liquefaction process.
- HSX-5 is utilized to provide control of the temperature in advance of the gas in the flowpath entering the Amine Contactor (M9) where the C0 2 content is reduced from 20,000 ppm to less than 50 ppm to prevent solidification of C0 2 in the liquefaction process.
- the gas exiting the amine contactor at point M10 is water saturated as it enters the TEG glycol dehydrator, where exiting at point Mi l the water vapour content has been reduced to .065 kg/10 3 m 3 .
- 1 1.7 kg of methanol is injected to ensure a roughly 75/25 methanol/water mixture as condensation occurs along the flowpath to the HPS at 8,200 kPa and -88 °C (Ml 4).
- the liquid LNG is removed from the LPS via M- 18 by gravity to the LNG storage system (with trace MeOH/H 2 0 solids filtered and removed from the LNG), and the cold recycle gas vapour is recycled back to act as a heat transfer fluid, cooling the gas stream in GGX-2 (M13 to M-15) and warming from M-19 to M20 (- 152 to -71) the close approach temperatures are obtained utilizing a high pressure cryogenic heat exchanger.
- the recycle gas is further warmed in GGX-1 , a lower pressure cryogenic heat exchanger to a minimum of -29 °C to permit the use of non-cryogenic compression equipment, which may be either reciprocating or centrifugal as the size of the gas liquefaction plant increases.
- the rich solution is received at the inlet to the rich aqua-ammonia solution pump at point Aql from the bottom of the VAT in a subcooled state of 50 °C or less and 10.4 wt% for this application.
- Warmer ambient conditions versus cold winter ambient conditions result in lower overall rich and lean solutions being utilized for the modified adsorption ARP.
- the lean concentration is 5 wt% and the rich is 10.4 wt%.
- the VAT receiving anhydrous ammonia vapour from the four gas chillers (NH3-CHI , NH 3 - CH2, NH 3 -CH3, NH 3 -CH4) in this example operates at 10 kPa at the top and a lean solution subcooled temperature of 22 °C.
- the discharge pressure of the pump is a direct function of the condensing temperature (and pressure) of the ammonia condenser (HSX-2).
- HSX-2 the condensing temperature (and pressure) of the ammonia condenser
- 950 kPa pressure is required for Aq-2
- the 10.4 wt% rich solution at this point in the flow path is subcooled.
- the rich solution flows first to the heat of compression recovery step splitting in parallel with flow rates split proportionate to the waste heat recovery duty of each exchanger (WHX- ⁇ , WHX- 1 , WHX-2) rising in temperature from 50 °C(Aq2) to 72.5 °C (Aql O) at 10.4 wt% and 940 kPa the rich solution is still subcooled,
- the next point in the flow path is the rich/lean solution exchanger where the rich solution is further heated to 143 °C at which point Aql 2 the rich solution enters the modified ARP rectifier column.
- the modified ARP system for this example is calculated to have a trim heat requirement of 924 kW, which can be supplemented from available low grade waste heat recovery streams, but requires an ultimate final temperature of 159 °C to achieve the lean solution concentration of 5 wt%.
- the additional waste heat could be supplied directly to the generator/surge vessel or along the rich solution heat exchanger heating loop.
- the dephlegmator DPX requires 436 kW of cooling duty to achieve a 50°C exit temperature which results in an ammonia stream that is anticipated to be 99.5 wt% ammonia based on the assumed reflux ratio of 2 and a lean saturated solution strength of 5 wt% (Aql4).
- the lean solution Aql4 is subcooled in the lean rich solution exchanger and the temperature is reduced from 159 °C to 85 °C (Aql5).
- the lean solution is further cooled in HSX- 1 to 22 °C in this example at point Aql6 in the flow path..
- the subcooled 5 wt% lean solution is injected into the top of the VAT column approximately 10.6 m elevation higher than the Rich Aq pump suction.
- the lean aqua- ammonia solution at 5wt% is subcooled at 22 °C to permit the ammonia from NH3-19 in the flow path (at -71 °C and 10 kPa) to fully dissolve in the subcooled lean solution and to remain in a subcooled state after accounting for the rise in temperature from heat of solution and heat of condensation energy and enthalpy mixing of the ammonia vapour and lean solution.
- the 10 kPa operating pressure is developed by pinching the lean aqua-ammonia flash valve thereby reducing the pump suction pressure of the rich aqua-ammonia pump but maintaining the suction pressure above the NPSHR and a subcooled lean solution to ensure absorption of the anhydrous ammonia vapours.
- the vapour continues to the ammonia condenser (HSX-2). It is the condensing temperature of this heat exchanger that sets the operating pressure for the rich solution side of the modified ARP.
- the HSX-2 removes 230 kW to condense the required ammonia vapour flow for this example.
- a bleed stream of approximately 5% may be required for each ammonia chiller to prevent a build-up of H 2 0 in the ammonia chillers, which may render the system non-functional.
- the actual bleed stream will depend on the purity of the ammonia produced from the rectifier column, which for this example was targeted for 99.5% purity.
- the ammonia entering the VAT is at a height, temperature, mass flow rate that results in the aqua-ammonia solution increasing in strength and temperature as the solution flows down the VAT
- the PTX chart the solution remains subcooled in this example for flows NH3-19 (Aql7 24.6 °C, 10 kPa, 5.5 wt%), NH3-15 (Aq l 8 28.1 °C, 13 kPa, 6.2 wt%), NH3- 11 (Aql 9 34.1 °C, 30 kPa, 7.3 wt ), and NH3-6 (Aq20, 49.8°C, 72 kPa, 10.4wt%) for the four gas flowpath chillers.
- a heat exchanger HSX-4 could be employed to remove excess heat to subcool the rich aqua-ammonia solution prior to pump suction (Aql) to maintain the desired operating pressures at the top of the VAT.
- the inlet gas is delivered at a pressure below the critical point.
- Liquefied air is produced by utilizing a liquefied gas vapourizer to provide additional cooling in the flow path downstream of the final stage absorber chiller (which operates at -70° C) in order to permit a temperature and pressure condition to be reached that results in a flashed gas or gas mixture at the desired temperature and pressure to be within the gas-liquid phase envelope at a certain quality "X".
- natural gas may be liquefied using the methods described above, and then the LNG could be vapourized to provide additional chilling to the air stream beyond the chilling provided by the final chiller stage of a modified absorption chilling system.
- the vapourized natural gas may then become the feed for the LNG liquefaction loop utilizing an alternative embodiment as described above, or as a source of gaseous fuel if the air liquefaction plant was co-located on a site utilizing LNG as a source of fuel.
- This method may be suitable for liquefaction of a gas requiring very low temperatures (lower than -170 °C) to enable liquefaction to occur, and minimize additional equipment that is required by conventional refrigeration processes with cascaded multi-stage external refrigeration processes.
- ranges recited herein also encompass any and all possible sub-ranges and combinations of sub-ranges thereof, as well as the individual values making up the range, particularly integer values.
- a recited range e.g., weight percents or carbon groups
- Any listed range can be easily recognized as sufficiently describing and enabling the same range being broken down into at least equal halves, thirds, quarters, fifths, or tenths.
- each range discussed herein can be readily broken down into a lower third, middle third and upper third, etc.
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Abstract
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Priority Applications (13)
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CA2980398A CA2980398C (en) | 2015-03-23 | 2016-03-23 | Industrial and hydrocarbon gas liquefaction |
EA201792086A EA201792086A1 (en) | 2015-03-23 | 2016-03-23 | LIQUIDATION OF INDUSTRIAL AND HYDROCARBON GAS |
EP16767595.8A EP3274640B1 (en) | 2015-03-23 | 2016-03-23 | Industrial and hydrocarbon gas liquefaction |
BR112017020369-3A BR112017020369B1 (en) | 2015-03-23 | 2016-03-23 | LIQUEFACTION OF INDUSTRIAL GAS AND HYDROCARBONS |
CN201680017194.3A CN107683397B (en) | 2015-03-23 | 2016-03-23 | Liquefaction of industrial and hydrocarbon gases |
MX2017012283A MX2017012283A (en) | 2015-03-23 | 2016-03-23 | Industrial and hydrocarbon gas liquefaction. |
MYPI2017703544A MY186287A (en) | 2015-03-23 | 2016-03-23 | Industrial and hydrocarbon gas liquefaction |
NZ735805A NZ735805A (en) | 2015-03-23 | 2016-03-23 | Industrial and hydrocarbon gas liquefaction |
JP2018500833A JP6830091B2 (en) | 2015-03-23 | 2016-03-23 | Liquefaction of industrial gas and hydrocarbon gas |
KR1020177030248A KR102281315B1 (en) | 2015-03-23 | 2016-03-23 | Industrial and hydrocarbon gas liquefaction |
AU2016236744A AU2016236744B2 (en) | 2015-03-23 | 2016-03-23 | Industrial and hydrocarbon gas liquefaction |
ZA2017/06347A ZA201706347B (en) | 2015-03-23 | 2017-09-20 | Industrial and hydrocarbon gas liquefaction |
CONC2017/0010728A CO2017010728A2 (en) | 2015-03-23 | 2017-10-20 | Process and system for liquefaction of industrial gases or gas mixtures from industrial processes |
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US201562136839P | 2015-03-23 | 2015-03-23 | |
US62/136,839 | 2015-03-23 |
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PCT/CA2016/050342 WO2016149828A1 (en) | 2015-03-23 | 2016-03-23 | Industrial and hydrocarbon gas liquefaction |
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US (2) | US10415878B2 (en) |
EP (1) | EP3274640B1 (en) |
JP (1) | JP6830091B2 (en) |
KR (1) | KR102281315B1 (en) |
CN (1) | CN107683397B (en) |
AU (1) | AU2016236744B2 (en) |
BR (1) | BR112017020369B1 (en) |
CA (1) | CA2980398C (en) |
CO (1) | CO2017010728A2 (en) |
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MY (1) | MY186287A (en) |
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SA (1) | SA517382320B1 (en) |
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Cited By (1)
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US11410673B2 (en) | 2017-05-03 | 2022-08-09 | Soltare Inc. | Audio processing for vehicle sensory systems |
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US11808517B2 (en) * | 2020-12-07 | 2023-11-07 | Cheniere Energy, Inc. | Removing heavy hydrocarbons to prevent defrost shutdowns in LNG plants |
FR3142538A1 (en) * | 2022-11-28 | 2024-05-31 | L'air Liquide, Societe Anonyme Pour L'etude Et L'exploitation Des Procedes Georges Claude | Method and apparatus for liquefying CO2 or separating CO2 by distillation |
CN117643744B (en) * | 2024-01-30 | 2024-04-16 | 四川凌耘建科技有限公司 | Efficient dehydration method and related device for natural gas triethylene glycol |
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KR102281315B1 (en) | 2021-07-26 |
CN107683397A (en) | 2018-02-09 |
AU2016236744B2 (en) | 2021-05-20 |
BR112017020369A2 (en) | 2019-01-29 |
CA2980398C (en) | 2022-08-30 |
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US11035610B2 (en) | 2021-06-15 |
BR112017020369B1 (en) | 2023-04-25 |
CA2980398A1 (en) | 2016-09-29 |
EP3274640B1 (en) | 2024-08-14 |
SA517382320B1 (en) | 2021-12-09 |
EA201792086A1 (en) | 2018-04-30 |
JP6830091B2 (en) | 2021-02-17 |
MX2017012283A (en) | 2018-06-20 |
MY186287A (en) | 2021-07-05 |
US20160282042A1 (en) | 2016-09-29 |
EP3274640A1 (en) | 2018-01-31 |
ECSP17070226A (en) | 2019-03-29 |
CN107683397B (en) | 2020-09-15 |
US20190360747A1 (en) | 2019-11-28 |
KR20170130502A (en) | 2017-11-28 |
EP3274640A4 (en) | 2019-02-20 |
JP2018511026A (en) | 2018-04-19 |
NZ735805A (en) | 2023-01-27 |
CO2017010728A2 (en) | 2018-03-20 |
US10415878B2 (en) | 2019-09-17 |
AU2016236744A1 (en) | 2017-10-19 |
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