WO2016145882A1 - 一种冷冻定型机 - Google Patents
一种冷冻定型机 Download PDFInfo
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- WO2016145882A1 WO2016145882A1 PCT/CN2015/094082 CN2015094082W WO2016145882A1 WO 2016145882 A1 WO2016145882 A1 WO 2016145882A1 CN 2015094082 W CN2015094082 W CN 2015094082W WO 2016145882 A1 WO2016145882 A1 WO 2016145882A1
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- Prior art keywords
- fan
- shoes
- freezer
- evaporator
- freezing
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- A—HUMAN NECESSITIES
- A43—FOOTWEAR
- A43D—MACHINES, TOOLS, EQUIPMENT OR METHODS FOR MANUFACTURING OR REPAIRING FOOTWEAR
- A43D11/00—Machines for preliminary treatment or assembling of upper-parts, counters, or insoles on their lasts preparatory to the pulling-over or lasting operations; Applying or removing protective coverings
- A43D11/12—Machines for forming the toe part or heel part of shoes, with or without use of heat
Definitions
- the invention belongs to the technical field of shoe-making equipment, and in particular relates to a freezing setting machine which can quickly return the frozen shoes.
- the freezing setting machine In the shoe-making process, in order to make the shoes not easily deformed after being dislocated, the freezing setting machine is usually used for freezing and setting.
- the existing freezing and setting machine for shoemaking the shoes which have been frozen and shaped in the freezer compartment are directly conveyed without any treatment. Since the temperature of the shoes after cold setting is very low, when the shoes are in contact with the outside air, the surface of the shoes will be Condensed water drops, which will increase the moisture content of the shoes. If it is packaged directly, it will cause the shoes to be mildewed and deteriorated during storage, which will affect the quality of the shoes.
- Patent No. 201150492115.2 discloses a new type of freezing setting machine that can quickly return the shoes after leaving the freezer, but such a freezing setting machine has the following defects: 1. Need to be in the discharge port In addition, the addition of a heating machine results in high equipment production costs. 2. The refrigeration equipment of this type of freezing and setting machine directly discharges the warm air generated by the evaporator to the external environment, which not only causes energy waste, but also increases the factory floor. The temperature, especially in the summer, will cause the workshop to reach high temperatures, causing trouble for the operator to work properly.
- the present invention is directed to the absence of the prior art, and its main purpose is to provide a new type of freezing setting machine, which directly returns the warm air obtained after cooling the evaporator to the discharge port, and forms a warm air at the discharge port.
- the wall allows the frozen shoes to quickly return to the temperature, and solves the problem that the conventional machine outputs frozen shoes to contact with the air to produce condensation, which cannot be directly packaged and moldy.
- the invention relates to a freezing setting machine, which comprises a main body frame, which is divided into an upper layer, a middle layer and a lower layer.
- the middle layer is provided with a freezer for shaping shoes, and the left and right sides of the freezer are provided with evaporators, and the front and rear ends of the freezer respectively a feeding port and a discharging port are arranged, and a conveyor belt for conveying the shoes from the feeding port to the discharging port is installed on the bottom surface of the freezer cabinet; the upper and lower sides of the discharging port are provided with two upper and lower air knives.
- a fan is arranged on the upper layer of the main frame, and the fan is used to cool the evaporator, and simultaneously sends the warm air generated by the cooling evaporator to the upper and lower air knives, and the upper hood is blown from the top to the bottom to form the first warming.
- the wind wall is blown from the bottom to the top by the downwind knife to form a second warm air wall.
- the upper and lower air knives are offset.
- the fan includes a first fan and a second fan, the first fan connecting the lower air knife through the first pipe, and the second fan connecting the upper air knife through the second pipe.
- the first pipe is a hose or a channel separated by a partition plate in the main body frame.
- the inlet and outlet of the freezer cabinet are provided with an isolating strip that prevents leakage of cold air.
- an isolation belt is disposed between the warm air region formed between the upper and lower air blades and the cold air region in the freezer cabinet.
- the main frame is provided with a control system, and the main frame compressor, the condenser, the evaporator, the drag motor of the conveyor belt, and each fan are electrically connected to the control system.
- the beneficial effects of the invention are as follows: since the warm air generated by cooling the evaporator while being cooled by the fan is directly reused, a warm wind wall is formed at the position of the discharge port, and the warm air blows To the surface of the shoe, the surface of the shoe after freezing and setting is quickly warmed up, so that the surface temperature after the shoe is discharged is close to or slightly higher than the ambient temperature, so that the shoe does not cause condensation (moisture) due to freezing and setting, and the packaging operation can be directly performed.
- the maximum limit reduces the problem of mildew and deterioration of the shoes during storage or logistics.
- the invention Compared with the design of a heating machine in the position of the traditional freezing setting machine at the outlet, the invention has a simple structure, and the heat generated by the evaporator is recycled. It is very environmentally friendly and energy efficient, which not only reduces production and manufacturing costs, but also greatly reduces the temperature impact on the workshop environment.
- Figure 1 is a schematic perspective view of the present invention.
- FIG. 2 is a schematic structural view of the present invention after the partial panel is removed.
- Figure 3 is a schematic cross-sectional view of the present invention.
- Figure 4 is a front elevational view of the discharge opening of the present invention.
- FIG. 1 to 4 show a novel freezing setting machine, the structure comprising a main body frame 10, which is divided into an upper layer, a middle layer and a lower layer, and the middle layer is provided with a freezer 17 for shaping shoes.
- the inside of the freezer cabinet 17 is provided with a condenser.
- the left and right outer sides of the freezer cabinet are provided with an evaporator 20, and the front and rear ends of the freezer cabinet 17 are respectively provided with a feed port 12 and a discharge port 13, and are installed on the bottom surface of the freezer cabinet 17 for
- the belt 11 is conveyed from the feed port to the discharge port.
- the inlet port 12 and the discharge port 13 are provided with an isolation belt 16 to effectively prevent leakage of cold air in the freezer cabinet.
- the shoes are placed in the feeding port 12, and the conveyor belt 11 slowly feeds the shoes into the freezer under the drag of the motor for freezing and setting, and then sends them out from the discharging port 13.
- a cooling unit such as a compressor 18 or a fan is mounted on the upper layer of the main body frame 10.
- the function of the fan is to blow the warm air generated by the cooling evaporator 20 to the discharge port 13 in addition to the cooling of the evaporator 20. Since the temperature of the shoes after passing through the freezer 17 is lowered, if the direct output is in contact with the outside atmosphere, the water drops will be condensed on the surface of the shoe, and the shoes will not be directly packaged, and the wet shoes are prone to mold. Thereby, the present freezing and setting machine is provided with upper and lower air knives 14, 15 on the upper and lower sides of the discharge opening 13, and both the upper knives 14 and the lower dampers 15 directly reuse the warm air generated when the evaporator 20 is cooled.
- the first fan 31 there are two fans, which are a first fan 31 and a second fan 32, respectively.
- the wind blower 14 is mounted on the upper side of the discharge port 13, the lower air knife 15 is mounted on the lower side of the discharge port 13, and the first fan 31 is connected to the lower air knife 15 through the first duct 33.
- the second fan 32 The wind knife 14 is connected by a second duct 34.
- the first fan 31 will blow the warm air generated when the evaporator 20 is cooled to the wind blade 14 in addition to the cooling evaporator 20.
- the second fan 32 will heat the drum in addition to the evaporator 20.
- the wind knife 14 Since the wind knife 14 is installed above the discharge port 13, the wind knife 14 can be cut from the top to the bottom to form a first wind wall; and the lower air knife 15 is installed below the discharge port 13, so that the lower blade 15 can be from bottom to top. Cut to form the second wind wall; the two wind walls effectively isolate the outside air, so that the discharge port 13 is filled with warm air, so that after the temperature is lowered by the freezer, the warm air blows back to the front and back of the shoes. Warm, solve the problem of traditional machine output frozen shoes and air contact to produce condensation and can not be directly packaged and moldy.
- the upper and lower air knives 14, 15 are offset, so that the two wind walls generated are not hedged, effectively shielding the outside air.
- the blade edge of the wind knife 14 and the spacer 16 of the freezer discharge port 13 is about 150 mm
- the blade edge of the down blade 15 is preferably about 200 mm away from the spacer 16 of the freezer discharge port 13 Achieve staggered, effectively improve the quality of shoes.
- the distance between the upper and lower air knives 14 and 15 and the separation belt 16 of the freezer discharge port 13 can be freely set as needed, which is not limited herein.
- an isolation belt 16 is provided between the warm air region 191 formed between the upper and lower air blades 14, 15 and the cold air region 192 in the freezer.
- the isolation belt 16 can effectively isolate cold air from warm air to avoid the intersection of cold and warm air.
- the isolation belt here has two layers, which is better than the single layer isolation belt.
- first pipe 33 connected between the first fan 31 and the upper blade 14 and the second pipe 34 connected between the second fan 32 and the lower blade 15 may be hoses or may be in the main body.
- the inside of the frame 10 is separated from the warm air passage through the partition plate, or other structures capable of realizing the air supply, and are not limited herein.
- the main body frame 10 is further provided with a control system 40, and the compressor 18, the condenser, the evaporator 20, the drag motor of the conveyor belt 11, and the fans 31 and 32 of the refrigerating device are electrically connected to the control system 40.
- the control system 40 By connecting the knobs and buttons of the panel of the control system 40, the temperature of the freezer 17, the air volume of each fan 31, 32, the transmission speed of the conveyor belt 11, etc. can be adjusted, and the error system is preferably designed on the control system. An alarm occurs when a machine failure such as overcurrent or overvoltage occurs.
- the design of the freezing setting machine of the present invention is as follows: operating a power switch on the panel of the control system, starting the machine, operating the compressor 18, the condenser, the evaporator 20, the drag motor of the conveyor belt 11, and the fans 31, 32.
- the shoe is placed on the conveyor belt 11. Under the driving of the drag motor, the conveyor belt 11 slowly feeds the shoe from the feeding port 12 to the freezer, and the shoe is cooled and shaped in the freezer cabinet 17, and then sent out from the discharge port 13.
- the separating belt 16 is picked up, and after the shoes are separated, the separating belt 16 is automatically reset to effectively prevent the cold air leakage of the freezer.
- the first fan 31 and the second fan 32 directly reuse the warm air generated when the evaporator 20 is cooled, and are blown out by the upper and lower air knives 14 and 15 to form two warms.
- the wind wall so that the shoes coming out after freezing and setting, pass through the warm air area, and the warm air wall blows to the front and back sides of the shoes to make the shoes quickly warm back. Therefore, when the shoes are cut, the shoes are close to normal temperature, even if they are in contact with the outside air, It will condense on the surface of the shoes, can be directly packaged, and there will be no problem of mold and deterioration during storage.
- the design of the present invention is focused on: a warm air wall is formed at the discharge port 13 due to the direct cooling of the warm air generated when the evaporator 20 is cooled by the fan, and the warm air is blown toward the outlet 13
- the surface of the shoe is such that the surface of the shoe after freezing and setting is quickly warmed up, so that the surface temperature after the shoe is discharged is close to or slightly higher than the ambient temperature, so that the shoe does not cause condensation (moisture) due to freezing and setting, and the packaging operation can be directly performed.
- the maximum limit reduces the problem of mold and deterioration in the storage or logistics process.
- the invention Compared with the design of a heating machine in the position of the traditional freezing setting machine at the outlet, the invention has a simple structure, and the heat generated by the evaporator is recycled. Very environmentally friendly and energy efficient, not only reduces production and manufacturing costs, but also greatly reduces the temperature impact on the shop environment.
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- Devices That Are Associated With Refrigeration Equipment (AREA)
Abstract
一种冷冻定型机，其结构包括主体机架（10），该主体机架（10）上设有冷冻柜（17）、蒸发器（20）、传送带（11），冷冻柜（17）的前后端分别设有进料口（12）和出料口（13）；所述出料口（13）的上下两侧设有上下两把风刀（14，15），于主体机架（10）的上层设有风机（31，32），该风机（31，32）除用于冷却蒸发器（20）外，还同时将冷却蒸发器（20）所产生的暖风输送至上、下风刀（14，15），由上风刀（14）从上往下吹形成第一道暖风墙，由下风刀（15）从下往上吹形成第二道暖风墙，暖风吹向鞋子表面，使冷冻定型后的鞋子表面迅速回温，从而鞋子出料后的表面温度接近或略高于环境温度，使鞋子不因冷冻定型而产生凝露(受潮)，可直接进行包装作业，最大限定降低鞋子在储藏或物流过程中出现发霉变质的问题。
Description
本发明属于制鞋设备技术领域，尤其涉及一种可使冷冻后的鞋子迅速回温的冷冻定型机。
在制鞋工艺中，为了使鞋子脱楦后不易变形，通常会采用冷冻定型机进行冷冻定型。然而现有的制鞋用冷冻定型机，经冷冻室冷冻定型后的鞋子不经任何处理就被直接输送出去，由于冷定型后的鞋子温度很低，当鞋子与外界空气接触后，鞋子表面会凝结水珠，这样会增加了鞋子的水分含量，若直接包装，则会导致鞋子在储藏过程容易发霉变质，影响鞋子的质量。
藉此，中国已有实用新型专利（专利号201150492115.2）公开一种可以使鞋子离开冷冻柜后迅速回温的新型冷冻定型机，但此类冷冻定型机存在以下缺陷：1.需要在出料口另外加设暖气机，造成设备生产成本高；2.此类冷冻定型机的制冷设备将用于冷却蒸发器所产生的暖风直接排出到外部环境，不但造成能源浪费，而且还增加工厂车间内的温度，尤其是夏天时，会使车间到达高温，给操作人员正常工作造成困扰。
有鉴于此，本发明针对现有技术存在之缺失，其主要目的是提供一种新型冷冻定型机，直接将冷却蒸发器后得到的暖风回用至出料口，在出料口形成暖风墙使冷冻后的鞋子迅速回温，解决传统机器输出冷冻鞋子与空气接触产生凝露而无法直接包装和发霉问题。
为实现上述目的，本发明采用如下之技术方案：
一种冷冻定型机，包括主体机架，该主体机架分为上层、中层、下层，该中层设有用于定型鞋子的冷冻柜，冷冻柜的左右外侧设有蒸发器，冷冻柜的前后端分别设有进料口和出料口，并于冷冻柜的底面安装有用于将鞋子从进料口输送至出料口的传送带；所述出料口的上下两侧设有上下两把风刀，于主体机架的上层设有风机，该风机除用于冷却蒸发器外，还同时将冷却蒸发器所产生的暖风输送至上、下风刀，由上风刀从上往下吹形成第一道暖风墙，由下风刀从下往上吹形成第二道暖风墙。
作为一种优选方案，所述上、下风刀错位设置。
作为一种优选方案，所述风机包括第一风机和第二风机，该第一风机通过第一管道连接下风刀，该第二风机通过第二管道连接上风刀。
作为一种优选方案，所述第一管道是软管，或者是采用隔离板在主体机架内隔离出的通道。
作为一种优选方案，所述冷冻柜的进料口和出料口设有可防止冷气泄漏的隔离带。
作为一种优选方案，所述上、下风刀之间形成的暖风区域与冷冻柜内的冷风区域之间设有隔离带。
作为一种优选方案，所述主体机架上设有控制系统，主体机架压缩机、冷凝器、蒸发器、传送带的拖动电机以及各风机均与该控制系统电相连。
与传统技术相比，本发明带来的有益效果体现在：由于通过风机冷却蒸发器同时将冷却蒸发器时所产生的暖风直接回用，在出料口位置形成暖风墙，暖风吹向鞋子表面，使冷冻定型后的鞋子表面迅速回温，从而鞋子出料后的表面温度接近或略高于环境温度，使鞋子不因冷冻定型而产生凝露（受潮），可直接进行包装作业，最大限定降低鞋子在储藏或物流过程中出现发霉变质的问题，相比传统冷冻定型机在出料口位置增加一台暖气机的设计，本发明结构简单，其对蒸发器产生的热量循环利用，非常环保节能，不但降低生产及制造成本，并且大大减少对车间环境的温度影响。
图1为本发明的立体结构示意图。
图2为本发明拆除局部面板后的结构示意图。
图3为本发明的剖面结构示意图。
图4为本发明出料口处的主视图。
附图标记为：
10、主体机架 11、传送带
12、进料口 13、出料口
14、上风刀 15、下风刀
16、隔离带 17、冷冻柜
18、压缩机 191、暖风区域
192、冷风区域 20、蒸发器
31、第一风机 32、第二风机
33、第一管道 34、第二管道
40、控制系统
下面结合附图1至附图4，以及具体实施方式对本发明做进一步地说明。
图1至图4所示显示了一种新型的冷冻定型机，其结构包括主体机架10，该主体机架10分为上层、中层、下层，该中层设有用于定型鞋子的冷冻柜17，冷冻柜17的内部设有冷凝器，冷冻柜的左右外侧设有蒸发器20，冷冻柜17的前后端分别设有进料口12和出料口13，并于冷冻柜17的底面安装有用于将鞋子从进料口输送至出料口的传送带11。其中，进料口12和出料口13上均设置有隔离带16，有效防止冷冻柜内的冷气泄漏。运行时，将鞋子置放于进料口12，传送带11在电机拖动下缓慢地将鞋子送入冷冻柜进行冷冻定型，再从出料口13送出。
此外，主体机架10的上层安装压缩机18、风机等制冷组件。风机的作用除用于冷却蒸发器20外，还同时将冷却蒸发器20所产生的暖风吹向出料口13。由于鞋子经过冷冻柜17后温度降低，若直接输出接触外界大气，即刻会在鞋子表面凝结水珠，不但无法直接包装，而且潮湿的鞋子易发霉。藉此，本冷冻定型机在出料口13的上下两侧设置上下两道风刀14、15，该上风刀14和下风刀15均直接回用冷却蒸发器20时产生的暖风。
具体而言，本实施例中，该风机有两台，分别是第一风机31和第二风机32。所述上风刀14安装于出料口13的上侧，所述下风刀15安装于出料口13的下侧，该第一风机31通过第一管道33连接下风刀15，该第二风机32通过第二管道34连接上风刀14。藉此，第一风机31除了冷却蒸发器20外还将冷却蒸发器20时产生的暖风鼓向所述上风刀14，同样的，第二风机32除了冷却蒸发器20外还将暖风鼓向所述下风刀15。由于该上风刀14安装在出料口13上方，从而上风刀14可以由上往下切形成第一道风墙；而下风刀15安装在出料口13下方，从而下风刀15可以由下往上切形成第二道风墙；两道风墙有效隔离外界空气，使出料口13充盈着暖风，这样，经过冷冻柜降温后鞋子在下料之前，暖风吹向鞋子的正反两面迅速回温，解决传统机器输出冷冻鞋子与空气接触产生凝露而无法直接包装和发霉问题。
本实施例中，所述上、下风刀14、15错位设置，使所产生的两道风墙不会对冲，有效将外界空气隔绝。例如，若上风刀14的刀口距离冷冻柜出料口13之隔离带16的距离约150mm时，则下风刀15的刀口最好距离冷冻柜出料口13之隔离带16的距离200mm左右，从而实现错开，有效提高鞋子回温品质。实际设计中，上、下风刀14、15与冷冻柜出料口13之隔离带16的距离可按需要自由设置，在此不作限定。
此外，所述上、下风刀14、15之间形成的暖风区域191与冷冻柜内的冷风区域192之间设有隔离带16。该隔离带16可以将冷空气与暖空气有效隔绝，避免冷暖空气交汇。为了保障隔离效果，此处的隔离带设有两层，比单层隔离带效果的隔绝效果更佳。
再有，本实施例中，第一风机31与上风刀14之间连接的第一管道33、第二风机32与下风刀15之间连接的第二管道34可以采用软管，亦可在主体机架10内部通过隔板隔离出暖风通道相通，或者是其它能够实现送风的结构，在此亦不作限定。
还有，该主体机架10上还设置有控制系统40，所述制冷装置的压缩机18、冷凝器、蒸发器20、传送带11的拖动电机以及各风机31、32均与控制系统40电连接，通过操作控制系统40面板的旋钮以及按键，可以调节冷冻柜17的温度，各风机31、32的风量，输送带11的传输速度等，并且，该控制系统上最好设计报错系统，当出现过流、过压等机器故障时发出警报。
本发明之冷冻定型机的设计原理如下：操作控制系统面板上的电源开关，启动机器，运行压缩机18、冷凝器、蒸发器20、传送带11的拖动电机和各风机31、32。将鞋子置于传送带11上，在拖动电机的带动下，传送带11将鞋子缓慢从进料口12送入冷冻柜，鞋子在冷冻柜17内降温定型，然后从出料口13送出。当鞋子经过进料口12和出料口13时，会将隔离带16挑起，鞋子离开后，隔离带16自动复位，有效防止冷冻柜的冷气泄漏。鞋子送出至出料口13位置时，由于第一风机31、第二风机32将冷却蒸发器20时所产生的暖风直接回用，通过上下两道风刀14、15吹出从而形成两道暖风墙，从而冷冻定型后出来的鞋子经过在暖风区域，暖风墙吹向鞋子的正反两面使鞋子迅速回温，因此当鞋子下料后，接近于常温，即使接触外界空气，也不会在鞋子表面凝露，可直接包装，储藏过程中亦不会出现发霉变质的问题。
综上所述，本发明的设计重点在于：由于通过风机冷却蒸发器20同时将冷却蒸发器20时所产生的暖风直接回用，在出料口13位置形成暖风墙，暖风吹向鞋子表面，使冷冻定型后的鞋子表面迅速回温，从而鞋子出料后的表面温度接近或略高于环境温度，使鞋子不因冷冻定型而产生凝露（受潮），可直接进行包装作业，最大限定降低鞋子在储藏或物流过程中出现发霉变质的问题，相比传统冷冻定型机在出料口位置增加一台暖气机的设计，本发明结构简单，其对蒸发器产生的热量循环利用，非常环保节能，不但降低生产及制造成本，并且大大减少对车间环境的温度影响。
以上内容仅为本发明的较佳实施例，对于本领域的普通技术人员，依据本发明的思想，在具体实施方式及应用范围上均会有改变之处，本说明书内容不应理解为对本发明的限制。
Claims (7)
- 一种冷冻定型机，包括主体机架，该主体机架分为上层、中层、下层，该中层设有用于定型鞋子的冷冻柜，冷冻柜的左右外侧设有蒸发器，冷冻柜的前后端分别设有进料口和出料口，并于冷冻柜的底面安装有用于将鞋子从进料口输送至出料口的传送带；其特征在于：所述出料口的上下两侧设有上下两把风刀，于主体机架的上层设有风机，该风机除用于冷却蒸发器外，还同时将冷却蒸发器所产生的暖风输送至上、下风刀，由上风刀从上往下吹形成第一道暖风墙，由下风刀从下往上吹形成第二道暖风墙。
- 根据权利要求1所述的一种冷冻定型机，其特征在于：所述上、下风刀错位设置。
- 根据权利要求1所述的一种冷冻定型机，其特征在于：所述风机包括第一风机和第二风机，该第一风机通过第一管道连接下风刀，该第二风机通过第二管道连接上风刀。
- 根据权利要求3所述的一种冷冻定型机，其特征在于：所述第一管道是软管，或者是采用隔离板在主体机架内隔离出的通道。
- 根据权利要求1所述的一种冷冻定型机，其特征在于：所述冷冻柜的进料口和出料口设有可防止冷气泄漏的隔离带。
- 根据权利要求1或5所述的一种冷冻定型机，其特征在于：所述上、下风刀之间形成的暖风区域与冷冻柜内的冷风区域之间设有隔离带。
- 根据权利要求1所述的一种冷冻定型机，其特征在于：所述主体机架上设有控制系统，主体机架压缩机、冷凝器、蒸发器、传送带的拖动电机以及各风机均与该控制系统电相连。
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| CN116038976A (zh) * | 2022-11-07 | 2023-05-02 | 名郎（中国）有限公司 | 一种皮鞋鞋面冷定型装置及其工作方法 |
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| WO2018148965A1 (zh) * | 2017-02-20 | 2018-08-23 | 东莞市天峰机械设备科技有限公司 | 带回温的冷冻定型机 |
| CN113197400B (zh) * | 2021-04-20 | 2022-03-25 | 泉州斯诺特机械设备有限公司 | 一种具备自洁功能的风冷式鞋机制冷设备 |
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| CN204444464U (zh) * | 2015-03-13 | 2015-07-08 | 东莞市天峰机械设备科技有限公司 | 一种冷冻定型机 |
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| CN2865367Y (zh) * | 2005-09-23 | 2007-02-07 | 张宇 | 制鞋用冷定型机 |
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| CN116038976A (zh) * | 2022-11-07 | 2023-05-02 | 名郎（中国）有限公司 | 一种皮鞋鞋面冷定型装置及其工作方法 |
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