WO2016144169A1 - Trifunctional coating - Google Patents
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- WO2016144169A1 WO2016144169A1 PCT/NL2016/050159 NL2016050159W WO2016144169A1 WO 2016144169 A1 WO2016144169 A1 WO 2016144169A1 NL 2016050159 W NL2016050159 W NL 2016050159W WO 2016144169 A1 WO2016144169 A1 WO 2016144169A1
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D5/00—Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
- C09D5/14—Paints containing biocides, e.g. fungicides, insecticides or pesticides
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F220/00—Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical or a salt, anhydride ester, amide, imide or nitrile thereof
- C08F220/02—Monocarboxylic acids having less than ten carbon atoms; Derivatives thereof
- C08F220/04—Acids; Metal salts or ammonium salts thereof
- C08F220/06—Acrylic acid; Methacrylic acid; Metal salts or ammonium salts thereof
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F220/00—Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical or a salt, anhydride ester, amide, imide or nitrile thereof
- C08F220/02—Monocarboxylic acids having less than ten carbon atoms; Derivatives thereof
- C08F220/52—Amides or imides
- C08F220/54—Amides, e.g. N,N-dimethylacrylamide or N-isopropylacrylamide
- C08F220/56—Acrylamide; Methacrylamide
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D4/00—Coating compositions, e.g. paints, varnishes or lacquers, based on organic non-macromolecular compounds having at least one polymerisable carbon-to-carbon unsaturated bond ; Coating compositions, based on monomers of macromolecular compounds of groups C09D183/00 - C09D183/16
- C09D4/06—Organic non-macromolecular compounds having at least one polymerisable carbon-to-carbon unsaturated bond in combination with a macromolecular compound other than an unsaturated polymer of groups C09D159/00 - C09D187/00
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D5/00—Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
- C09D5/16—Antifouling paints; Underwater paints
- C09D5/1693—Antifouling paints; Underwater paints as part of a multilayer system
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D7/00—Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
- C09D7/40—Additives
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D7/00—Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
- C09D7/40—Additives
- C09D7/60—Additives non-macromolecular
- C09D7/63—Additives non-macromolecular organic
Definitions
- the invention is directed to a coating, to an article comprising said coating, and to a method of forming said coating. More in particular, the invention relates to a coating that may combine cell-binding and antimicrobial properties, and optionally antifouling properties. Background
- Biomedical implants are applied to restore human function, as e.g. in total hip replacements, central venous catheters, bone plates for trauma repair and dental implants. Still a major problem exists arising from infections around these implants, forming one of the most devastating complications following implantation of any material. Such infections may be very difficult to cure and often lead to implant replacement. Lowering the incidence and recurrence rate will improve the quality of life in this patient group and reduce hospitalisation and medication costs.
- Antimicrobial coatings to biomedical implants may prevent these so-called biomaterial associated infections.
- a bi-functional coating was developed by combining a permanent contact microbial polyelectrolyte base-film with a hydrolytically degradable top-film that offers controlled release of antimicrobials (Wong, et al, Journal of the American Chemical Society 2010, 132(50), 17840-17848).
- This approach enabled the effective short term eradication of bacteria by releasing agents without losing its infection preventive characteristics in the long term.
- tissue integration is not hampered by the colonisation of bacteria.
- titanium alloy substrates were functionalised by chitosan, which is stated as being both antimicrobial and enhancing cell- attachment, and grafted with cell-adhesive arginine-glycine- aspartic acid (RGD) peptides by covalently binding them to the chitosan layer (Shi et al., Journal of Biomedical Materials Research Part A 2008, 86A( ), 865-872).
- RGD arginine-glycine- aspartic acid
- biofouling Objects made of synthetic materials in contact with water are generally prone to undesired accumulation of biologically derived organic species, i.e. biofouling.
- biofouling phenomena include protein adsorption, bacterial adsorption and subsequent spreading, and thrombosis. This undesired accumulation has serious consequences.
- biofouling of catheters may cause infections in patients being treated by medical professionals.
- biofouling is responsible for the clogging of filters and the undesired accumulation of organic material on surfaces.
- a coating composition and a coating comprising hydrophilic polymer chains is known from France et al., Macromolecules 1998, 52(15), 5059-5070.
- the coating is obtained by grafting hydrophilic polymer chains to a surface in order to obtain a coating comprising hydrophilic polymer chains, by using hydrophilic polymer chains with one reactive group that reacts with reactive groups on the surface.
- the thickness of the layer of grafted hydrophilic polymers may be limited. Therefore, the layer has insufficient mechanical robustness and is easily damaged, so that anti-biofouling properties are lost.
- a further disadvantage is that the processing is laborious, i.e. the chemical grafting of groups often
- Yet another method is to use a cross-linked coating comprising reactive polymers.
- reactive polymers can be either linear polymers cross-linked in situ by electron beam, as described by Krsko et al., Langmuir 2003, 19(14),
- WO-A-2006/016800 discloses coating compositions and coatings comprising particles chemically grafted with reactive groups and
- hydrophilic polymers may display good mechanical properties (hardness and scratch resistance), and also good anti-biofouling properties, good anti-fogging properties, good adhesion to substrates, good lubricious properties, and good optical clarity.
- US-A-2014/0 228 466 describes an antimicrobial composition that is ultraviolet curable.
- the composition comprises an adhesive comprising an oligomer, a monomer and a photoinitiator.
- WO-A-2014/070792 describes a polymer coating composition that comprises a specific aromatic dimethacrylate component.
- anti-biofouling coatings display little or no non-specific binding
- it is desired that such coatings also display high binding affinity towards specific biological or organic materials and/or molecules.
- bioselective coatings have a diversity of potential
- bioselective coatings may promote cell spreading, leading to enhanced tissue integration and bone-formation.
- Bioselective coatings are also useful in a number of diagnostic devices, microtiter plates, microwell plates, microarrays (such as
- bioselective coatings in diagnostic devices include biosensors for glucose or troponin.
- Another potential application includes layer-on-layer systems, for example Enzyme-Linked Immuno Sorbent Assay (ELISA), in which subsequent binding to the surface-bound target biomarker is used to facihtate detection of the target biomarker.
- ELISA Enzyme-Linked Immuno Sorbent Assay
- Bioselective coatings may also find application in inter alia diagnostic test strips, blood collection tubes and capillaries, and diabetes device management devices.
- this objective may, at least in part, be met by a coating wherein a hydrophilic polymer brush coating is combined with release of a microbial agent.
- the invention is directed to a coating, comprising
- an initiator iii) an initiator, and iv) optionally, an outer polymerisable compound comprising a polymerisable group.
- the invention is directed to an article comprising a coating according to the invention.
- the invention is directed to a method of forming a coating comprising the steps of
- the outer coating composition comprising:
- an outer polymerisable compound comprising a
- the coating of the invention performs surprisingly well. Whereas the antimicrobial agent may inhibit cell spreading and binding, the inventors found that this effect can be at least partially compensated for by the presence of a cell -binding moiety, while allowing the coating to retain its antimicrobial efficacy.
- the coating of the invention prevents bacterial adhesion and simultaneously may stimulate cell adhesion, while the cell-binding moiety allows for cell spreading.
- Figure 1 Schematic describing coupling of MBA to a-amino-ro-carboxy PEG, and subsequent coupling of GRGDS to the resulting acrylamide functional PEG via an activated ester intermediate.
- Figure 2 Cumulative release curves of coatings containing chlorhexidine.
- Figure 6 Microscope image of U20S cell spreading after 24 hours on
- the coating of the invention comprises at least an inner coating layer and an outer coating layer.
- inner coating layer and “outer coating layer” indicate the relative position of the layers with respect to a substrate to be coated. Accordingly, when the coating is applied on a substrate, the inner coating layer is closer to the substrate than the outer coating layer.
- the inner coating layer may, for example, be in direct contact with the substrate or be in contact with additional coating layers, such as one or more primer layers.
- the outer coating layer on the other hand may be the outermost layer of the coating, or may be overcoated with one or more additional layers.
- the inner coating layer is in direct contact with the outer coating layer.
- the inner coating layer in the coating of the invention is formed from an inner coating composition.
- the inner coating composition used for forming the inner coating layer comprises
- an inner polymerisable compound comprising a polymerisable group, ii) an antimicrobial agent, and
- the inner polymerisable compound comprises a polymerisable group.
- the polymerisable group of the inner polymerisable compound comprises a (meth)acrylic acid, (meth)acrylate, or
- the inner polymerisable compound can suitably comprise an acrylic acid, dextran acrylate, dextran methacrylate, dextran glycidyl methacrylate, methacrylate functionalised hyaluronic acid, or acrylate functionalised hyaluronic acid.
- the inner polymerisable compound comprises an acrylic acid.
- the polymerisable compound may comprise an inner cross-linker.
- the inner cross-linker can form cross-links in the inner coating layer by forming cross-links with either or both of itself or other compounds that comprise the inner polymerisable compound.
- the inner cross-linker may, for example, comprise one or more selected from the group consisting of poly(ethylene glycol)-diacrylate (PEGDA), poly(ethylene
- the inner cross-linker comprises one or more selected from the group consisting of poly(ethylene glycol)-diacrylate, poly(ethylene glycol)-dimethacrylate, poly (ethylene glycol)-diacrylamide and poly(ethylene glycol)-dimethacrylamide. Good results have been obtained with poly(ethylene glycol)-diacrylamide as the inner cross-linker.
- the inner cross-linker suitably comprises a hydrophilic moiety, such as a poly(ethylene glycol) moiety.
- a poly(ethylene glycol) moiety is a polymer of ethylene glycol repeating units.
- the poly(ethylene glycol) moiety of the inner cross-linker can have n repeating units of ethylene glycol, wherein n is an integer value from 0 to 10 000, for example from 1 to 5000, or from 1 to 1000, or from 1 to 100.
- the inner polymerisable compound used in the inner coating composition comprises one or more polymerisable groups.
- Polymerisable groups may react to form a cross-linked phase so to form a coating. It is possible that a single species of reactive groups is used, able to mutually react, for example in a homopolymerisation reaction. Examples of such reactive groups include acrylate and methacrylate groups. Another possibility is that a mixture of groups is used, for example groups that are able to react in a copolymerisation reaction. Examples of such groups include carboxylic acids and/or carboxylic anhydrides combined with epoxies, acids combined with hydroxy compounds, especially
- the inner polymerisable compound comprises a
- hydrophilic polymer preferably poly(alkylene oxide) or polyvinylpyrrolidone.
- the amount of the inner polymerisable compound in the inner coating composition can range from 50-99 % by total dry weight of the inner coating composition, such as 60-99 %, or 65-95 %.
- dry weight of the coating composition as used in this application is meant to refer to the weight of the coating composition excluding any solvents.
- the inner polymerisable compound is typically the major component in the inner coating composition.
- the inner coating composition further comprises an antimicrobial agent.
- An antimicrobial agent is an antibiotic, antimicrobial, antiseptic and/or antifungal compound.
- the antimicrobial agent is an antimicrobial compound and/or an antiseptic compound.
- the antimicrobial agent may provide the coating of the invention with an antimicrobial functionality.
- the antimicrobial agent can comprise one or more of a tetracycline, a biguanide (including bisbiguanides), elemental silver such as silver nanop articles, silver oxide, silver salts such as silver nitrate, silver sulphadiazine, siver zeolites, triclosan, antifolates, aminoglycosides, carbapenems, cephalosporins, fluoroquinolines, glycopeptides,
- tuberculostatics tuberculostatics, macrolides, monobactams, oxazolidinones, penicillin, sulphonamide, and/or their salts.
- the salts include tuberculostatics, macrolides, monobactams, oxazolidinones, penicillin, sulphonamide, and/or their salts.
- antimicrobial agent comprises silver nanop articles, ionic silver and/or a biguanide.
- the antimicrobial agent can comprise one or more of
- the antimicrobial agent is cytotoxic.
- the antimicrobial agent comprises chlorhexidine.
- chlorhexidine include pharmaceutically acceptable salts of chlorhexidine.
- Chlorhexidine such as chlorhexidine gluconate or chlorhexidine acetate, is a biguanide with a very rapid bactericidal activity against a broad range of microorganisms, including gram-positive bacteria (such as Staphylococci, Enterococcus species), gram-negative bacteria (such as Escherichia coli and Pseudomonas aeruginosa) and Candida species. Chlorhexidine causes disruption of microbial cell membranes and
- Chlorhexidine is generally not stable for a significant amount of time in a coating composition at a pH of 8 or more.
- the antimicrobial agent can be used individually or in combinations of two or more to obtain a synergistic effect.
- Some examples of combinations of antimicrobial agents include a mixture of chlorhexidine, methylisothiazolone and oc-terpineol; thymol and chloroxylenol; thymol and methylisothiazolone; chlorhexidine and cetylpyridinium chloride;
- chlorhexidine and chloroxylenol chlorhexidine and chloroxylenol; chlorhexidine with silver, such as silver nanop articles or ionic silver; chlorhexidine with an antibiotic; or
- chlorhexidine methylisothiazolone and thymol. These combinations may provide a broad spectrum of activity against a wide variety of organisms. However, other combinations of antimicrobial agents may be applied as well.
- the antimicrobial agent may be capable of forming a complex with a complexing moiety.
- the complexing moiety is preferably charged, and in such case is a complexing ion.
- the complexing ion will have a charge opposite to that of the antimicrobial agent.
- the complexing moiety is (meth)acrylic acid, preferably acrylic acid.
- the complexing moiety forms all or part of the inner polymerisable compound.
- the complexing moiety may be covalently bound to the inner polymerisable compound.
- the antimicrobial agent is chlorhexidine
- the inner coating composition comprises a complexing moiety and that the complexing moiety is covalently bound to the inner polymerisable compound.
- the antimicrobial agent is entrapped in the inner coating layer.
- the antimicrobial agent comprises silver, such as silver nanop articles or ionic silver, it is preferred that the antimicrobial agent is entrapped in the inner coating layer.
- the antimicrobial agent forms a complex with a complexing moiety and the complexing moiety is covalently bound to the inner polymerisable compound, or wherein the antimicrobial agent is entrapped in the inner coating layer.
- the amount of the antimicrobial agent in the inner coating composition can be 0.05- 15 % by total dry weight of the inner coating composition, such as 0.01- 12 %, or 1.0- 10 %. Typically, the amount of each antimicrobial agent used is sufficient to form an effective concentration to inhibit the growth of bacterial or fungal organisms for the desired coating application.
- the inner coating composition further comprises an initiator to initiate (or activate) a polymerisation reaction (viz. a polymerisation initiator).
- an initiator to initiate (or activate) a polymerisation reaction viz. a polymerisation initiator.
- the amount of initiator may vary between wide ranges.
- a suitable amount of initiator is for example 0.01-6 % by total dry weight (i.e.
- this approximately amounts to 0.01-6 % by total dry weight of the inner coating composition, such 0.01-5 %, or 0.02-4 %, based on the total dry weight of the inner coating composition.
- initiators include benzophenone, acetophenone, benzil, benzoin, hydroxyalkylphenone, phenyl cyclohexyl ketone, anthraquinone, thioxanthone, triazine, azido, aziridine, and fluorenone derivatives.
- UV radiation the mixture preferably comprises one or more UV photoinitiators.
- Any polymerisation method that may cause the polymerisable groups to react and so to form the polymerised phase so that the inner coating is formed is suitable to be used. Suitable ways to initiate
- polymerisation are, for example, electron beam radiation, electromagnetic radiation (UV, visible and Near IR), thermally and by adding moisture, in case moisture curable compounds are used.
- polymerisation is achieved by UV-radiation.
- the UV polymerisation may take place through a free radical mechanism, through a cationic mechanism, or a combination thereof.
- the UV polymerisation may take place through a free radical mechanism, through a cationic mechanism, or a combination thereof.
- polymerisation is achieved thermally. Also, combinations of different cure methods are possible. Preferably, the polymerisation results in cross- linking.
- the inner coating may have any desired thickness depending on the application envisaged. Typically, the inner coating can have a thickness ranging between 50 nm to tens of micrometers, e.g. 50-100 000 nm, preferably 100-10 000 nm.
- the outer coating layer in the coating of the invention is formed from an outer coating composition.
- the outer coating composition used for forming the outer coating layer comprises i) inorganic particles with a polymerisable group and a hydrophilic polymer chain attached to one or more of the inorganic particles, ii) a cell-binding moiety,
- an outer polymerisable compound comprising a
- a wide range of possible inorganic particles can be used in the outer coating composition.
- suitable inorganic particles include particles that comprise S1O2, T1O2, n02, Sn02, Am-Sn02, r02, Sb-Sn02, AI2O3, Au and/or Ag.
- the outer coating composition can comprise organic particles. Examples of possible organic particles are carbon nanotubes or carbon nanospheres.
- the average largest diameter of the particles is 10 ⁇ or less, preferably 1 ⁇ or less. Still more preferably, the average largest diameter of the particles is 100 nm or less, still more preferably 50 nm or less. It is also possible with particles of these very small diameters to provide a transparent coating.
- the diameter is equal to the smallest diameter and the largest diameter.
- the largest diameter is measured as the largest straight line drawn across the particle.
- microscopy AFM. If a microscopy method is used, the dimensions of 100 randomly chosen particles are measured and the average is calculated providing the average diameter.
- Attached to one or more of the inorganic particles are a polymerisable group and a hydrophilic polymer chain.
- Polymerisable groups include each of the polymerisable groups mentioned hereinabove for the inner polymerisable compound.
- the term "hydrophilic polymer chain” as used in this application refers to a polymer chain that dissolves in water at a temperature (or at least one temperature) between 0 and 100 °C.
- a polymer is used that dissolves in water in a temperature of 20-40 °C.
- the hydrophilic polymer preferably dissolves for 0.1 gram or more per litre of water, more preferably for 0.5 grams or more per litre, most preferably for 1.0 gram or more per litre.
- the solubility of the polymer chains in water is determined by the polymer chain not comprising groups for possible grafting the polymer chains or any other group that is attached to the polymer after the polymerisation, for example an ionic group.
- the solubility is determined in water having a pH of 3- 10, more preferably 5.5-9, most preferably having a pH of about 7.
- the hydrophilic polymer chain may comprise one monomer species (homopolymer), or more species (copolymer) arranged in a random manner or in ordered blocks.
- the hydrophilic polymer chain comprises poly(alkylene oxide).
- the hydrophilic polymer chain may suitably comprises monomer units of ethylene oxide, (meth)acrylic acid, (meth)acrylamide,
- the hydrophilic polymer chain comprises monomer units of ethylene oxide or vinylpyrrolidone.
- One of the typical advantages that the outer coating layer imparts to the coated object is anti-biofouling properties of the coating, resulting from the hydrophilicity of the polymer chain. These properties may increase with increasing
- the hydrophilic polymer chains comprise an average of 5 monomeric units or more. More preferably, the hydrophilic polymer chains comprise an average of 7 monomeric units or more, still more preferably the hydrophilic polymer chains comprise an average of 10 monomeric units or more, most preferably the hydrophilic polymer chains comprise an average of 15 monomeric units or more.
- the polymerisable group may be present on the hydrophilic polymer chains or may be otherwise attached to the inorganic particles, such as by way of a non-hydrophilic polymer chain.
- 20 % or more by total weight of the hydrophilic polymer chains do not comprise such a polymerisable group. More preferably, 50 % or more, still more preferably 80 % or more of the hydrophilic polymer chains do not comprise such a polymerisable group.
- the hydrophilic polymer chains do not comprise any of such polymerisable groups.
- Groups for grafting the hydrophilic polymer chains and compounds comprising the polymerisable group to the inorganic particles may comprise all groups known in the art for grafting. Some non-limiting examples include (trialkoxy)silanes, thiols, amines, silane hydrides. In such cases, due to the grafting reaction, the hydrophilic polymer chains and the compounds comprising the polymerisable group are covalently bound to the surface of the particles. It is possible that the hydrophilic polymers and the compounds comprising the polymerisable group comprise more than one group for grafting per molecule. More preferably, the hydrophilic polymers and the compounds comprising the polymerisable group have on average one group for grafting per molecule. In case of the hydrophilic polymer the group for grafting is preferably a reactive end-group attached to the chain of the hydrophilic polymer.
- the amount of the compounds attached to one or more of the inorganic particles in the outer coating composition can be 5-60 % by total dry weight of the inorganic particles with a polymerisable group and a hydrophilic polymer chain attached to one or more of the inorganic particles, such as 10-50 %, or 15-40 %.
- the amount of the inorganic particles with a polymerisable group and a hydrophilic polymer chain attached to one or more of the inorganic particles in the outer coating composition can be 1-30 % by total weight of the outer coating composition (including solvent), such as 2-25 %, or 3-20 %.
- the amount of the inorganic particles with a polymerisable group and a hydrophilic polymer chain attached to one or more of the inorganic particles in the outer coating composition can be from 40-95 % by total dry weight of the outer coating composition, such as 45-90 %, or 60-85 %.
- the outer coating composition further comprises a cell-binding moiety.
- the cell-binding moiety can be integrated into the coating by, for example, participating in the polymerisation reaction of the polymerisable groups that form the polymerised phase, or they can be grafted onto the particles in a manner analogous to the grafting of the hydrophilic polymer chains and the polymerisable groups.
- the cell-binding moiety comprises one or more cell-binding groups, for example at least two or three cell-binding groups.
- cell-binding moiety may comprise at least one of an optional linking group and an optional spacer group.
- Each of foregoing groups may serve a different purpose in the context of the coating composition, but it should be recognised that a single cell-binding group may serve multiple purposes.
- a cell-binding moiety may have cell-binding group that serves as both a linking group and a spacer group.
- the cell-binding moiety may have one or more linking groups or no linking groups per molecule, one or more cell-binding groups per molecule, and optionally one or more spacer groups per molecule.
- the cell-binding group of the cell -binding moiety is a functional group capable of binding to a cell, preferably with high selectivity and high specificity.
- the cell-binding group can comprise an adhesive peptide fragment.
- adhesive peptide fragments are known in the art. A particular peptide fragment can be tested for its binding ability or adhesive capacity according to standard techniques. Examples of such peptide sequences include but are not limited to: Arg-Gly-Asp
- Arg-Gly-Asp (RGD) -containing peptide sequences are widely recognised as cell recognition motifs. RGD peptides do not only trigger cell adhesion effectively but can also be used to address selectively certain cell lines and elicit specific cell responses. Further details about different RGD-containing peptides that can be used in this invention and their specific properties are described in Hersel et al., Biomaterials 2003, 24(24), 4385-4415.
- RGD-containing peptide sequences that could be used in the present invention include but are not limited to: RGD, RGDS, GRGDS, GRGD, YRGDS, YRGDG, YGRGD, GRGDSP, GRGDSG, GRGDSY, GRGDSPK, CGRGDSY, GCGYGRGDSPG, and RGDSP ASSKP.
- the peptide sequence is Gly-Arg-Gly-Asp-Ser (GRGDS).
- Tyr-Ile-Gly-Ser-Arg (YI GSR) -containing peptide sequences are found on the B l chain of laminin, promotes epithelial cell attachment (Graf et al., Biochemistry 1987, 26(22), 6896-6900).
- IKVAV Ile-Lys-Val-Ala-Val
- the cell-binding group can comprise repeating peptide sequences (peptide monomers).
- the repeating peptide sequences may be homopolymers consisting of a single repeating peptide monomer or alternatively may be heteropolymers consisting of two or more different repeating peptide monomers or subunits.
- the cell-binding group may consist of 2- 100 peptide monomers, usually 2-50, preferably 3- 15. Each peptide monomer may range in length from 2-40 amino acid residues, usually 2-30, preferably 2- 10.
- the peptide monomers may be chemically synthesised or produced by means of recombinant genetics.
- the cell-binding groups comprising repeating peptide sequences may be produced by chemically linking peptide monomers together or alternatively they can be recombinantly expressed.
- the cell -binding group comprises repeating peptide sequences of RGD-containing peptide sequences.
- the optional linking group is a functional group capable of participating in either a grafting reaction with the particles of the outer coating composition, or a polymerisation reaction with the polymerisable groups grafted onto the particles.
- the linker group reacts in a cross-linking reaction with the polymerisable groups such that the cell-binding moiety becomes part of the cross-linked phase.
- the linking group may be at least one functional group selected from: acrylates, methacrylates, epoxies, alcohols, carboxylic acids, carboxylic anhydrides, amines, amides, acrylamides, hydroxyalkylamides, dicyandiamides, hydrazinamides, isocyanates, carbodiimides, anhydrides, thiols, acyl groups, vinyl groups, and any of the functional groups that may constitute the polymerisable groups of the outer coating composition as described above.
- the linking group is a monoacrylamide group. In other embodiments, the linking group is a diacrylamide group.
- the optional spacer group may be provided in the cell -bin ding moiety in order to increase the separation between the linker group and the cell-binding group. In one embodiment, inclusion of the spacer group increases the likelihood that cell-binding group is present at the surface of the coating. In certain embodiments, the cell-binding group is non-reactive and is compatible with the hydrophilic polymer chains grafted to the particles of the outer coating composition.
- the spacer group may be polymeric in nature; for example the spacer group may comprise repeating monomer units of ethylene oxide, propylene oxide, (meth)acrylic acid, vinylpyrrolidone, 2-hydroxyethyl(meth)acrylate, phosphorylcholine derivatives, glycidyl (meth)acrylate, heparins or saccharides.
- the amount of the cell-binding moiety in the outer coating composition can be 1-50 % by total dry weight of the outer coating
- composition such as 5-40 %, or 8-30 %.
- the outer coating composition further comprises an initiator to initiate (or activate) a cross-linking reaction (viz. a polymerisation initiator).
- the amount of initiator may vary between wide ranges.
- a suitable amount of initiator is for example 0.01-6 % by total dry weight of the compounds that take part in the polymerisation reaction. Normally, this approximately amounts to 0.01-6 % by total dry weight of the outer coating composition, such 0.01-5 %, or 0.02-4 %, based on the total dry weight of the outer coating composition.
- initiators include benzophenone, acetophenone, benzil, benzoin, hydroxyalkylphenone, phenyl cyclohexyl ketone, anthraquinone, thioxanthone, triazine, and fluorenone derivatives.
- UV radiation the mixture preferably comprises one or more UV photoinitiators.
- the outer coating composition further comprises an outer polymerisable compound that comprises a polymerisable group.
- the outer polymerisable compound comprising a polymerisable group can be chosen from the inner polymerisable compounds comprising a polymerisable group which are defined hereinabove.
- the amount of the optional outer polymerisable compound in the outer coating composition can range from 0-40 % by total dry weight of the outer coating composition, such as 1-30 %, or 1-20 %.
- any polymerisation method that may cause the polymerisable groups to react and so to form the polymerised phase so that the outer coating layer is formed is suitable to be used.
- Suitable ways to initiate polymerisation are for example electron beam radiation, electromagnetic radiation (UV, visible and Near IR), thermally and by adding moisture, in case moisture curable compounds are used.
- polymerisation is achieved by UV-radiation.
- the UV cross-linking may take place through a free radical mechanism, through a cationic mechanism, or a combination thereof.
- the polymerisation is achieved thermally.
- combinations of different cure methods are possible.
- the polymerisation results in cross-linking.
- the outer coating layer may have any desired thickness depending on the application envisaged.
- the outer coating layer can have a thickness ranging between 50 nm to tens of micrometers, e.g. 50- 100 000 nm, preferably 100-10 000 nm.
- the outer coating layer can have an average porosity of 0.1-5 % by volume of the outer coating layer, for example 0.2-4.5 %, 0.5-4 % or 1-3 %. This may allow for good diffusion of the antimicrobial agent from the inner coating trough the outer coating layer.
- the inner and/or outer coating compositions can further comprise a number of additional components.
- the inner and/or outer coating compositions may, for instance, comprise one or more solvents.
- solvents may be used.
- a solvent in the outer coating composition preferably has the ability to form stable suspensions of the particles grafted with the polymerisable groups and the hydrophilic polymer chains, in order to obtain good quality coatings, i.e. after evaporation of the solvent.
- the particles typically are added to the mixture in the form of a suspension.
- the same solvent as used in the suspension may be used to adjust the mixture so that it has the desired properties. However, other solvents may also be used.
- solvents examples include alcohols, ketones, and esters. Further examples of solvents are 1,4-dioxane, acetone, acetonitrile, chlorophenol, cyclohexane, cyclohexanone, cyclopentanone, diethyl acetate, diethyl ketone, dimethyl carbonate, dimethylformamide, dimethylsulphoxide, ethanol, ethyl acetate, m-cresol, mono- and di-alkyl substituted glycols, N,N-dimethylacetamide, p-chlorophenol,
- n.-methylpyrrolidone-2 n.-pentyl acetate, phenol, tetrafluoro-n.-propanol, tetrafluoroisopropanol, tetrahydrofuran, toluene, xylene and water.
- Halogenated solvents such as dichloromethane and chloroform
- hydrocarbons such as hexanes and cyclohexanes
- methanol, methyl ethyl ketone or isopropanol are used.
- mixtures of one or more organic solvents with water are used.
- water is used as solvent, or a mixture of at least one alcohol and water is used as solvent.
- the inner coating composition can further comprise one or more adhesion promoters, i.e. compounds that increase the adhesion of the coating to the substrate. These may be for example silane acrylate compounds for usage of acrylate-containing coatings on glass. The person skilled in the art will be able to select a suitable adhesion promoter for the desired substrate.
- the inner and/or outer coating compositions can further comprise one or more species that diffuse out of the coating during usage. Such species may be used for lubricity, adhesion purposes or comprise therapeutic species. Examples of such species are for instance but not limited to heparin, vitamins, anti-inflammatory agents, antimicrobial functionalities such as quaternary ammonium ions, peptide sequences, halogen labile species, and biomolecule receptor sites.
- an intermediate layer may be applied between the inner coating layer and the outer coating layer.
- This intermediate layer can serve to smooth the transitions in mechanical properties between the inner coating layer and the outer coating layer.
- the optional intermediate layer preferably has a thickness in the range of 50-10 000 nm, such as 100-5000 nm.
- the optional intermediate layer preferably has sufficient porosity to allow diffusion of the antimicrobial agent from the inner coating layer through the intermediate layer to the outer coating layer.
- the optional intermediate layer can, for example, have an average porosity of 0.1-5 % by volume of the intermediate layer, for example 0.2-4.5 %, 0.5-4 % or 1-3 %.
- the inner coating layer is in direct contact with the outer coating layer.
- the amount of the inner polymerisable compound in the inner coating composition is 50-99 %
- the amount of the antimicrobial agent in the inner coating composition is 0.05-15 %
- the amount of the initiator in the inner coating composition is 0.01-6 %, all based on the total dry weight of the inner coating composition
- the amount of the inorganic particles with a polymerisable group and a hydrophilic polymer chain attached to one or more of the inorganic particles in the outer coating composition is 40-95 %
- the amount of the cell-binding moiety in the outer coating composition is 1-50 %
- the amount of the initiator in the outer coating composition is 0.01-6 %, all based on the total dry weight of the outer coating composition.
- the invention further relates to an article comprising a coating according to the invention.
- implants including those replacing or augmenting cartilage, bone implants or replacements, bone fixation devices, maxillofacial implants, orthopaedic cements and glues comprised of polymers, resins, metals, alloys, plastics and combinations thereof, nails, screws, plates, fixator devices, wires and pins and the like, stents, stent grafts, anastomotic connectors, synthetic patches, leads, electrodes, needles, guide wires, catheters, surgical meshes, sensors, surgical instruments, angioplasty balloons, wound drains, shunts, tubings, infusion sleeves, urethral inserts, pellets, blood oxygenators, pumps, vascular grafts, vascular access ports, heart valves, annuloplasty rings, sutures, surgical clips, surgical staples, pacemakers, implantable
- defibrillators neurostimulators, cerebrospinal fluid shunts, implantable drug pumps, drug delivery devices, spinal cages, artificial discs, replacement devices for nucleus pulposus, ear tubes, intraocular lenses, tubing used in minimally invasive surgery, membranes, diagnostic devices, biosensors such as for glucose or troponin, microtiter plates, microwell plates, microarrays (such as lab-on-a-chip), immunoassays, microfluidic devices, cell binding applications, Enzyme-Linked Immuno Sorbent Assay (ELISA), diagnostic test strips, blood collection tubes and capillaries, and diabetes device management devices.
- biosensors such as for glucose or troponin
- microtiter plates such as for glucose or troponin
- microwell plates microarrays (such as lab-on-a-chip)
- microarrays such as lab-on-a-chip
- immunoassays such as for glucose or troponin
- microfluidic devices such as for glucose or tropon
- the invention relates to a method of forming a coating comprising the steps of a) applying an inner coating composition on a substrate, the inner coating composition comprising
- the outer coating composition comprising:
- an outer polymerisable compound comprising a
- the inner coating composition may be applied onto the substrate by any process known in the art of wet coating deposition in one or multiple steps. Examples of suitable processes are spin coating, dip coating, spray coating, flow coating, meniscus coating, capillary coating and roll coating.
- a substrate may be totally coated or partially coated with the inner coating composition. Also partial cross-linking of the inner coating composition and removal of the non cross-linked part is possible, by for instance but not limited to photolithography.
- the outer coating composition is applied on the inner coating layer and subsequently cured.
- Application and curing of the outer coating composition can be performed using similar processes as used for applying and curing the inner coating composition.
- Optional further processing steps such as a heat treatment or radiation treatment are possible.
- Suitable substrates are for example flat or curved, rigid or flexible substrates including films of for example polycarbonate, polyester, polyvinyl acetate, polyurethanes, polyaryletherketones (PAEKs), such as polyether ether ketone (PEEK), polyvinyl pyrollidone, polyvinyl chloride, polyimide, polyethylene naphthalate, polytetrafluoro ethylene, nylon, polynorbornene, polyolefins, polyamides, polystryrene or amorphous solids, for example glass, or crystalline materials, such as silicon or gallium arsenide.
- Metallic substrates such as steel, titanium, or other metal alloys may also be used.
- Inorganic substrates such as T1O2 may also be used.
- a free-standing coating obtainable by a process according to the invention may be obtained by preparing a film or coating on a substrate and subsequently removing the film or coating from the substrate after polymerisation.
- the solution was cooled in an ice bath to precipitate NEte HCl salts and was then filtrated. After adding 1 % (w/w) Irganox 1035, the filtrate was concentrated under vacuum. The concentrate was redissolved in 75 ml of dichloromethane, followed by precipitation in 1.5 1 ice cold diethyl ether. The product was collected by filtration and subsequent washing with diethyl ether.
- the NMR spectrum confirmed the formation of PEGDAA. Comparing the integration of the NMR peaks at 6.2 and 6.1 ppm to the peak at 1.8 ppm, about 99 % of the PEG-diamine was estimated to be converted into PEGDAA. The IR spectrum confirmed the formation of PEGDAA.
- GRGDS Gly-Arg-Gly-Asp-Ser moiety based on polyethylene glycol (PEG) was synthesised. The synthesis was done by introducing cross -linkable acrylamide groups to an -amino-ro-carboxy PEG by
- the unprecipitated Intermediate 2 was redissolved in 8.5 ml of dry DCM and 8 ml trifluoracetic acid under nitrogen atmosphere. 87 ⁇ of triisopropylsilane was added and the mixture was stirred for 3 h. Then, the solvent was reduced in vacuo and precipitated from 400 ml ice-cooled diethylether. The resulting off-white precipitate was dried in vacuo to yield the GRGDS moiety (443 mg, 65 %).
- the functionalisation degree of the GRGDS moiety relative to the acrylamide groups of the GRDGS moiety was calculated from NMR data and purity of the compound was checked by LC-UV. NMR showed
- RGD acrylamide ratios close to 1: 1, indicating that not all of amino groups reacted twice with MBA in the first stage of the synthesis.
- the GRGDS moiety therefore consists of a mixture of molecules with no, one or two acrylamide groups. From LC-UV, it could be concluded that the product was 70 % pure. The main impurity comes from Intermediate 1 that was not coupled to GRGDS. Preparation of coatings
- the inner coating compositions were prepared by adding together all the components other than the antimicrobial agent (chlorhexidine, hereinafter "CHX", obtained from Aldrich). The CHX wad added last to form the inner coating composition. Irgacure ® 819 photoinitiator (hereinafter, “Irg 819”) was obtained from Aldrich.
- GRGDS moiety if any, was added to a commercially available VitroStealth ® 43501 formulation comprising cross-linkable, PEG-modified S1O2 nanoparticles, methylene bisacrylamide (hereinafter "MBA"),
- Irgacure ® 184 photoinitiator hereinafter, "Irg 184"
- solvent MeOH and 7 -propanol
- the coatings were formed after subjecting the coating compositions to one day of stirring.
- the inner coating composition was applied at a constant application speed (automated application system) using a 40 ⁇ roll-bar and cured by UV light (Fusion UV systems, D-bulb, N2, 18 m/min, 1 J/cm 2 per run, 5 runs).
- the outer coating composition was applied on top (12 ⁇ rollbar) and cured by UV light.
- Inner coating compositions are shown in Table 1 and outer coating compositions are shown in Table 2, below. Solids components are listed as wt.% of the dry coating, whereas the total amount of solid components and the amount of solvent are listed as a wt.% based on the total weight of the inner or outer coating composition. Table 1: Inner Coatin Com ositions
- Example 2 For all examples except Example 2, coating compositions I-l, 1-2, 1-3, and 1-4 were cured with a total dose of 5 J/cm 2 , coating compositions O-l, O-2, and O-3 were cured with a total dose of 2 J/cm 2 , and coating composition O-4 was cured with a total dose of 3 J/cm 2 .
- Example 1 Release of CHX
- Coated PET sheets of 1 x 2 cm were formed by applying and then curing an inner coating composition to form an inner coating layer.
- an outer coating layer was formed by applying and then curing the outer coating composition on top of the inner coating layer.
- the coatings used in this experiment are as shown in Table 3: Table 3: Coatings formed on PET sheets used in Example 1
- the vials were kept shaking at 100 rpm and 37 °C.
- the medium was exchanged for fresh PBS buffer at certain time intervals.
- CHX concentrations in the washing solutions were determined by UV-Vis spectroscopy.
- Coating samples were prepared in blood collection tubes of 4.5 cm length. The tubes were cleaned with a 1: 1 vol.% mixture of
- Samples were formed by forming coatings onto PET sheets using the procedure of Example 1.
- a bacterial suspension with a concentration of 2 x 10 4 bacteria/ml (S. aureus ATCC 49230) was prepared to yield a bacterial challenge concentrations in 50 ⁇ droplets being 10 3 bacteria.
- one droplet of 50 ⁇ bacterial suspension was placed in the middle of each coated or uncoated PET sheet and placed between two sheets of a Petrifilm. The Petrifilm was closed and incubated for 48 h. After the incubation period, the number of CGUs are read.
- U20S osteosarcoma cells were cultured in Dulbecco's modified Eagles Medium (DMEM)-low glucose supplemented with 10 % fetal calf serum (FBS) and 0.2 mM of ascorbic acid-2 -phosphate (AA2P) denoted as DMEM/LG complete.
- DMEM Dulbecco's modified Eagles Medium
- FBS fetal calf serum
- A2P ascorbic acid-2 -phosphate
- Samples were sterilised using 70 % ethanol and sterile demineralised water and placed in a sterile 6 well suspension culture plate (Cellstar, Greiner Bio-one).
- a first set of samples were tested shortly after placing the sample in PBS.
- a second set of samples were placed in sterile deminerahsed water for 48 hours at 37 °C in order to release the CHX.
- the demineralised water was refreshed 8 times during the 48 hours.
- the amount of GRGDS moiety is shown in wt.% based on the total dry weight of the outer coating composition.
- the amount of CHX and GRGDS moiety are mentioned below for convenience; no additional CHX or GRGDS moiety was added beyond that shown in Table 1 and Table 2, respectively.
- FIG. 6 is a microscope image of U20S cell spreading from the first set of experiments on coatings with 5.5 wt.% CHX and increasing
- Antifouling properties of the tested two layer coating systems remained very high during and after CHX release. Antifouling properties and release of CHX are not significantly influenced by the presence of the GRGDS moiety. In particular the tested two layer coatings are promising with respect to double (antifouling/biocidal) and triple action
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Abstract
The invention is directed to a coating, and to an article comprising said coating and to a method of forming a coating. More in particular, the invention relates to a coating that relates to an antifouling, cell-binding and antimicrobial coating. The coating of the invention comprises a) an inner coating layer formed from an inner coating composition, the inner coating composition comprising, i) an inner polymerisable compound comprising a polymerisable group, ii) an antimicrobial agent, and iii) an initiator, and b) an outer coating layer formed from an outer coating composition, the outer coating composition comprising i) inorganic particles with a polymerisable group and a hydrophilic polymer chain attached to one or more of the inorganic particles, ii) a cell-binding moiety, iii) an initiator, and iv) optionally, an outer polymerisable compound comprising a polymerisable group.
Description
Title: Trifunctional coating Field
The invention is directed to a coating, to an article comprising said coating, and to a method of forming said coating. More in particular, the invention relates to a coating that may combine cell-binding and antimicrobial properties, and optionally antifouling properties. Background
Biomedical implants are applied to restore human function, as e.g. in total hip replacements, central venous catheters, bone plates for trauma repair and dental implants. Still a major problem exists arising from infections around these implants, forming one of the most devastating complications following implantation of any material. Such infections may be very difficult to cure and often lead to implant replacement. Lowering the incidence and recurrence rate will improve the quality of life in this patient group and reduce hospitalisation and medication costs.
Antimicrobial coatings to biomedical implants may prevent these so-called biomaterial associated infections. Several options exist to deliver antimicrobial functionality to biomaterials. As a first option, local delivery of antimicrobials from release coatings has been successfully applied in orthopaedic implants or central venous catheters. Second, because drug releasing materials may eventually lead to bacterial resistance and drug reservoir depletion, non-adhesive coatings are being developed, which may prevent initial bacterial adhesion over long periods of time. Finally, as a third option, coatings with contact microbial activity have been developed, which directly eradicate bacteria after attachment to the implant surface. In addition to purely antimicrobial functionality, advanced antimicrobial coatings should comply with specific requirements of various applications with respect to wanted and unwanted tissue integration. In orthopaedic and
traumatology applications, for instance, cell adhesion and proliferation is essential for the successful integration of biomaterials within the host tissue, whereas urinary and central venous catheters should be prevented from cell attachment.
One of the reasons that biomaterials with antimicrobial function alisation are not generally available yet is that each of the cases encountered in clinical practice is different and demands tailor-made solutions. For instance, in the treatment of abdominal wall hernias, four distinct infection risk scenarios demand different specific functionality to prevent implant related infections. Therefore, in order to enable tailored antimicrobial solutions, combinations of various antimicrobial and tissue integration control mechanisms are highly desired.
For instance a bi-functional coating was developed by combining a permanent contact microbial polyelectrolyte base-film with a hydrolytically degradable top-film that offers controlled release of antimicrobials (Wong, et al, Journal of the American Chemical Society 2010, 132(50), 17840-17848). This approach enabled the effective short term eradication of bacteria by releasing agents without losing its infection preventive characteristics in the long term. By combining antimicrobial properties with cell adhesion promoting properties, tissue integration is not hampered by the colonisation of bacteria. According to this approach, titanium alloy substrates were functionalised by chitosan, which is stated as being both antimicrobial and enhancing cell- attachment, and grafted with cell-adhesive arginine-glycine- aspartic acid (RGD) peptides by covalently binding them to the chitosan layer (Shi et al., Journal of Biomedical Materials Research Part A 2008, 86A( ), 865-872). The RGD peptides were able to improve the cell- attachment properties over surfaces modified with chitosan alone.
Coatings with other functionalities have also been explored. In particular, the property of suppressing or preventing biofouling is
interesting. Objects made of synthetic materials in contact with water are
generally prone to undesired accumulation of biologically derived organic species, i.e. biofouling. Examples of biofouling phenomena include protein adsorption, bacterial adsorption and subsequent spreading, and thrombosis. This undesired accumulation has serious consequences. For example, biofouling of catheters may cause infections in patients being treated by medical professionals. In industrial processes biofouling is responsible for the clogging of filters and the undesired accumulation of organic material on surfaces.
Grafting hydrophilic polymer chains to the surface of articles made of synthetic materials has been seen as a manner to decrease or even to prevent biofouling.
A coating composition and a coating comprising hydrophilic polymer chains is known from Sophia et al., Macromolecules 1998, 52(15), 5059-5070. The coating is obtained by grafting hydrophilic polymer chains to a surface in order to obtain a coating comprising hydrophilic polymer chains, by using hydrophilic polymer chains with one reactive group that reacts with reactive groups on the surface. However, the thickness of the layer of grafted hydrophilic polymers may be limited. Therefore, the layer has insufficient mechanical robustness and is easily damaged, so that anti-biofouling properties are lost. A further disadvantage is that the processing is laborious, i.e. the chemical grafting of groups often
necessitates an extra treatment of the surface to make the reaction feasible. Yet a further problem is that the anti-biofouling properties are insufficient.
Another method is using Langmuir-Blodgett technique to transfer hydrophilic chains to a surface, optionally grafting them, such as by covalently linking, afterwards, as described by Currie et al., Pure and Applied Chemistry 1999, 71(1), 1227-1241. However, this process is time consuming and it is only suitable for batch-wise processes and specific substrates. A further problem is that the anti-biofouling properties are not
optimal and again the mechanical robustness of such a coating is
insufficient.
Yet another method is to use a cross-linked coating comprising reactive polymers. These can be either linear polymers cross-linked in situ by electron beam, as described by Krsko et al., Langmuir 2003, 19(14),
5618-5625, or star-like polymers which cross-link via e.g. isocyanate groups. This results in hydrogel coatings, which have protein repellent properties that are lubricious but lack mechanical robustness.
WO-A-2006/016800 discloses coating compositions and coatings comprising particles chemically grafted with reactive groups and
hydrophilic polymers. These coatings may display good mechanical properties (hardness and scratch resistance), and also good anti-biofouling properties, good anti-fogging properties, good adhesion to substrates, good lubricious properties, and good optical clarity.
US-A-2014/0 228 466 describes an antimicrobial composition that is ultraviolet curable. The composition comprises an adhesive comprising an oligomer, a monomer and a photoinitiator.
WO-A-2014/070792 describes a polymer coating composition that comprises a specific aromatic dimethacrylate component.
Whereas anti-biofouling coatings display little or no non-specific binding, in some applications it is desired that such coatings also display high binding affinity towards specific biological or organic materials and/or molecules. Such bioselective coatings have a diversity of potential
applications, most importantly in orthopaedic applications. In orthopaedic applications, bioselective coatings may promote cell spreading, leading to enhanced tissue integration and bone-formation.
Bioselective coatings are also useful in a number of diagnostic devices, microtiter plates, microwell plates, microarrays (such as
lab-on-a-chip), immunoassays, microfluidic devices, including cell binding applications. Particular applications of bioselective coatings in diagnostic
devices include biosensors for glucose or troponin. Another potential application includes layer-on-layer systems, for example Enzyme-Linked Immuno Sorbent Assay (ELISA), in which subsequent binding to the surface-bound target biomarker is used to facihtate detection of the target biomarker. Bioselective coatings may also find application in inter alia diagnostic test strips, blood collection tubes and capillaries, and diabetes device management devices.
There remains a need for coatings that combine favourable properties including antimicrobial and tissue integration properties, and optionally anti-biofouhng properties. An objective of the invention is to fulfil this need.
Summary
The inventors surprisingly found that this objective may, at least in part, be met by a coating wherein a hydrophilic polymer brush coating is combined with release of a microbial agent.
Accordingly, in a first aspect the invention is directed to a coating, comprising
a) an inner coating layer formed from an inner coating composition, the inner coating composition comprising,
i) an inner polymerisable compound comprising a polymerisable group,
ii) an antimicrobial agent, and
iii) an initiator, and
b) an outer coating layer formed from an outer coating composition, the outer coating composition comprising
i) inorganic particles with a polymerisable group and a hydrophilic polymer chain attached to one or more of the inorganic particles, ii) a cell-binding moiety,
iii) an initiator, and
iv) optionally, an outer polymerisable compound comprising a polymerisable group.
In a further aspect the invention is directed to an article comprising a coating according to the invention.
In yet a further aspect the invention is directed to a method of forming a coating comprising the steps of
a) applying an inner coating composition on a substrate, the inner
coating composition comprising
i) an inner polymerisable compound comprising a polymerisable group,
ii) an antimicrobial agent, and
iii) an initiator, and
b) curing the inner coating composition by activating the initiator,
thereby forming an inner coating layer,
c) applying an outer coating composition on the inner coating layer, the outer coating composition comprising:
i) inorganic particles with a polymerisable group and a hydrophilic polymer chain attached to one or more of the inorganic particles, ii) a cell-binding moiety,
iii) an initiator, and
iv) optionally, an outer polymerisable compound comprising a
polymerisable group,
d) curing the outer coating composition, thereby forming an outer
coating layer.
The coating of the invention performs surprisingly well. Whereas the antimicrobial agent may inhibit cell spreading and binding, the inventors found that this effect can be at least partially compensated for by the presence of a cell -binding moiety, while allowing the coating to retain its antimicrobial efficacy.
The coating of the invention prevents bacterial adhesion and simultaneously may stimulate cell adhesion, while the cell-binding moiety allows for cell spreading. Brief description of drawings
Figure 1: Schematic describing coupling of MBA to a-amino-ro-carboxy PEG, and subsequent coupling of GRGDS to the resulting acrylamide functional PEG via an activated ester intermediate.
Figure 2: Cumulative release curves of coatings containing chlorhexidine.
Figure 3: BSA adsorption results relative to uncoated PET tubes before
chlorhexidine release.
Figure 4: BSA adsorption results during chlorhexidine release.
Figure 5: Reduction of protein adsorption of coatings containing 5, 9.5, and
19 % of GRGDS moiety.
Figure 6: Microscope image of U20S cell spreading after 24 hours on
coatings with 5.5 wt.% chlorhexidine and increasing
concentrations of GRGDS moiety. Detailed description
The coating of the invention comprises at least an inner coating layer and an outer coating layer. The terms "inner coating layer" and "outer coating layer" indicate the relative position of the layers with respect to a substrate to be coated. Accordingly, when the coating is applied on a substrate, the inner coating layer is closer to the substrate than the outer coating layer. The inner coating layer may, for example, be in direct contact with the substrate or be in contact with additional coating layers, such as one or more primer layers. The outer coating layer on the other hand may be the outermost layer of the coating, or may be overcoated with one or more
additional layers. Preferably, the inner coating layer is in direct contact with the outer coating layer.
Inner coating layer
The inner coating layer in the coating of the invention is formed from an inner coating composition.
The inner coating composition used for forming the inner coating layer comprises
i) an inner polymerisable compound comprising a polymerisable group, ii) an antimicrobial agent, and
hi) an initiator.
The inner polymerisable compound comprises a polymerisable group. Preferably, the polymerisable group of the inner polymerisable compound comprises a (meth)acrylic acid, (meth)acrylate, or
(meth)acrylamide group. The inner polymerisable compound can suitably comprise an acrylic acid, dextran acrylate, dextran methacrylate, dextran glycidyl methacrylate, methacrylate functionalised hyaluronic acid, or acrylate functionalised hyaluronic acid. In a preferred embodiment, the inner polymerisable compound comprises an acrylic acid.
The polymerisable compound may comprise an inner cross-linker.
The inner cross-linker can form cross-links in the inner coating layer by forming cross-links with either or both of itself or other compounds that comprise the inner polymerisable compound. The inner cross-linker may, for example, comprise one or more selected from the group consisting of poly(ethylene glycol)-diacrylate (PEGDA), poly(ethylene
glycol)-dimethacrylate (PEGDMA), poly(ethylene glycol)-diacrylamide (PEGDAA), poly(ethylene glycol)-dimethacrylamide (PEGDMAA), glycerol dimethacrylate, glycerol 1,3-diglycerolate diacrylate, sorbitol acrylate, and derivatives thereof. Preferably, the inner cross-linker comprises one or more selected from the group consisting of poly(ethylene glycol)-diacrylate,
poly(ethylene glycol)-dimethacrylate, poly (ethylene glycol)-diacrylamide and poly(ethylene glycol)-dimethacrylamide. Good results have been obtained with poly(ethylene glycol)-diacrylamide as the inner cross-linker.
The inner cross-linker suitably comprises a hydrophilic moiety, such as a poly(ethylene glycol) moiety. A poly(ethylene glycol) moiety is a polymer of ethylene glycol repeating units. The poly(ethylene glycol) moiety of the inner cross-linker can have n repeating units of ethylene glycol, wherein n is an integer value from 0 to 10 000, for example from 1 to 5000, or from 1 to 1000, or from 1 to 100.
The inner polymerisable compound used in the inner coating composition comprises one or more polymerisable groups. Polymerisable groups may react to form a cross-linked phase so to form a coating. It is possible that a single species of reactive groups is used, able to mutually react, for example in a homopolymerisation reaction. Examples of such reactive groups include acrylate and methacrylate groups. Another possibility is that a mixture of groups is used, for example groups that are able to react in a copolymerisation reaction. Examples of such groups include carboxylic acids and/or carboxylic anhydrides combined with epoxies, acids combined with hydroxy compounds, especially
2-hydroxyalkylamides, amines combined with isocyanates, for example blocked isocyanate, uretdione or carbodiimide, epoxies combined with amines or with dicyandiamides, hydrazinamides combined with isocyanates, hydroxy compounds combined with isocyanates, for example blocked isocyanate, uretdione or carbodiimide, hydroxy compounds combined with anhydrides, hydroxy compounds combined with (etherified) methylolamide ("amino-resins"), thiols combined with isocyanates, thiols combined with acrylates or other vinyl species (optionally radical initiated), acetoacetate combined with acrylates, and when cationic cross-linking is used epoxy compounds with epoxy or hydroxy compounds. Addition reactions such as 2 + 2 photo cycloaddition and 4 + 2 thermal additions are also possible.
Suitably, the inner polymerisable compound comprises a
hydrophilic polymer, preferably poly(alkylene oxide) or polyvinylpyrrolidone.
The amount of the inner polymerisable compound in the inner coating composition can range from 50-99 % by total dry weight of the inner coating composition, such as 60-99 %, or 65-95 %. The term "dry weight of the coating composition" as used in this application is meant to refer to the weight of the coating composition excluding any solvents. The inner polymerisable compound is typically the major component in the inner coating composition.
The inner coating composition further comprises an antimicrobial agent. An antimicrobial agent is an antibiotic, antimicrobial, antiseptic and/or antifungal compound. Preferably, the antimicrobial agent is an antimicrobial compound and/or an antiseptic compound. The antimicrobial agent may provide the coating of the invention with an antimicrobial functionality.
Many different antimicrobial agents can suitably be used in the coating of the invention. The antimicrobial agent can comprise one or more of a tetracycline, a biguanide (including bisbiguanides), elemental silver such as silver nanop articles, silver oxide, silver salts such as silver nitrate, silver sulphadiazine, siver zeolites, triclosan, antifolates, aminoglycosides, carbapenems, cephalosporins, fluoroquinolines, glycopeptides,
tuberculostatics, macrolides, monobactams, oxazolidinones, penicillin, sulphonamide, and/or their salts. In a preferred embodiment, the
antimicrobial agent comprises silver nanop articles, ionic silver and/or a biguanide.
The antimicrobial agent can comprise one or more of
chlorhexidine, alexidine, methylisothiazolone (2-methylisothiazolone hydrochloride), thymol (5-methyl-2-sopropyl phenol), oc-terpineol
(a-a-4-trimethyl-3-cyclohexine- 1-methanol), cetylpyridinium chloride
(1-hexadecylpyridnium chloride), and chloroxylenol (4-chloro, 3,5-dimethyl phenol).
In an embodiment, the antimicrobial agent is cytotoxic. In a preferred embodiment, the antimicrobial agent comprises chlorhexidine. Included in the definition of chlorhexidine are pharmaceutically acceptable salts of chlorhexidine. Chlorhexidine, such as chlorhexidine gluconate or chlorhexidine acetate, is a biguanide with a very rapid bactericidal activity against a broad range of microorganisms, including gram-positive bacteria (such as Staphylococci, Enterococcus species), gram-negative bacteria (such as Escherichia coli and Pseudomonas aeruginosa) and Candida species. Chlorhexidine causes disruption of microbial cell membranes and
precipitation of cellular contents, and its effectiveness is not affected by the presence of organic matter, such a blood. Chlorhexidine is generally not stable for a significant amount of time in a coating composition at a pH of 8 or more.
The antimicrobial agent can be used individually or in combinations of two or more to obtain a synergistic effect. Some examples of combinations of antimicrobial agents include a mixture of chlorhexidine, methylisothiazolone and oc-terpineol; thymol and chloroxylenol; thymol and methylisothiazolone; chlorhexidine and cetylpyridinium chloride;
chlorhexidine and chloroxylenol; chlorhexidine with silver, such as silver nanop articles or ionic silver; chlorhexidine with an antibiotic; or
chlorhexidine, methylisothiazolone and thymol. These combinations may provide a broad spectrum of activity against a wide variety of organisms. However, other combinations of antimicrobial agents may be applied as well.
The antimicrobial agent, depending on its composition, may be capable of forming a complex with a complexing moiety. The complexing moiety is preferably charged, and in such case is a complexing ion. In the case that the complexing moiety is a complexing ion, the complexing ion will
have a charge opposite to that of the antimicrobial agent. In an
embodiment, the complexing moiety is (meth)acrylic acid, preferably acrylic acid.
Preferably, the complexing moiety forms all or part of the inner polymerisable compound. Thus, preferably, the complexing moiety may be covalently bound to the inner polymerisable compound. In the case that the antimicrobial agent is chlorhexidine, it is preferred that the inner coating composition comprises a complexing moiety and that the complexing moiety is covalently bound to the inner polymerisable compound.
In an embodiment, the antimicrobial agent is entrapped in the inner coating layer. In the case that the antimicrobial agent comprises silver, such as silver nanop articles or ionic silver, it is preferred that the antimicrobial agent is entrapped in the inner coating layer.
In an embodiment, the antimicrobial agent forms a complex with a complexing moiety and the complexing moiety is covalently bound to the inner polymerisable compound, or wherein the antimicrobial agent is entrapped in the inner coating layer.
The amount of the antimicrobial agent in the inner coating composition can be 0.05- 15 % by total dry weight of the inner coating composition, such as 0.01- 12 %, or 1.0- 10 %. Typically, the amount of each antimicrobial agent used is sufficient to form an effective concentration to inhibit the growth of bacterial or fungal organisms for the desired coating application.
The inner coating composition further comprises an initiator to initiate (or activate) a polymerisation reaction (viz. a polymerisation initiator). The amount of initiator may vary between wide ranges. A suitable amount of initiator is for example 0.01-6 % by total dry weight (i.e.
excluding solvents) of the compounds that take part in the polymerisation reaction. Normally, this approximately amounts to 0.01-6 % by total dry
weight of the inner coating composition, such 0.01-5 %, or 0.02-4 %, based on the total dry weight of the inner coating composition.
Some examples of possible initiators include benzophenone, acetophenone, benzil, benzoin, hydroxyalkylphenone, phenyl cyclohexyl ketone, anthraquinone, thioxanthone, triazine, azido, aziridine, and fluorenone derivatives. When polymerising by ultraviolet (UV) radiation, the mixture preferably comprises one or more UV photoinitiators.
Any polymerisation method that may cause the polymerisable groups to react and so to form the polymerised phase so that the inner coating is formed is suitable to be used. Suitable ways to initiate
polymerisation are, for example, electron beam radiation, electromagnetic radiation (UV, visible and Near IR), thermally and by adding moisture, in case moisture curable compounds are used. In a preferred embodiment polymerisation is achieved by UV-radiation. The UV polymerisation may take place through a free radical mechanism, through a cationic mechanism, or a combination thereof. In another preferred embodiment, the
polymerisation is achieved thermally. Also, combinations of different cure methods are possible. Preferably, the polymerisation results in cross- linking.
The inner coating may have any desired thickness depending on the application envisaged. Typically, the inner coating can have a thickness ranging between 50 nm to tens of micrometers, e.g. 50-100 000 nm, preferably 100-10 000 nm. Outer coating layer
The outer coating layer in the coating of the invention is formed from an outer coating composition.
The outer coating composition used for forming the outer coating layer comprises
i) inorganic particles with a polymerisable group and a hydrophilic polymer chain attached to one or more of the inorganic particles, ii) a cell-binding moiety,
hi) an initiator, and
iv) optionally, an outer polymerisable compound comprising a
polymerisable group,
A wide range of possible inorganic particles can be used in the outer coating composition. Examples of suitable inorganic particles include particles that comprise S1O2, T1O2, n02, Sn02, Am-Sn02, r02, Sb-Sn02, AI2O3, Au and/or Ag. In addition to the inorganic particles, the outer coating composition can comprise organic particles. Examples of possible organic particles are carbon nanotubes or carbon nanospheres.
Preferably, the average largest diameter of the particles is 10 μιη or less, preferably 1 μιη or less. Still more preferably, the average largest diameter of the particles is 100 nm or less, still more preferably 50 nm or less. It is also possible with particles of these very small diameters to provide a transparent coating.
In the case of spherical particles there is only one diameter to consider, so that the diameter is equal to the smallest diameter and the largest diameter. For non-spherical particles (for example rods and platelets) the largest diameter is measured as the largest straight line drawn across the particle. Methods for determining the particle dimensions include optical microscopy, scanning microscopy and atomic force
microscopy (AFM). If a microscopy method is used, the dimensions of 100 randomly chosen particles are measured and the average is calculated providing the average diameter.
Attached to one or more of the inorganic particles are a polymerisable group and a hydrophilic polymer chain.
Polymerisable groups include each of the polymerisable groups mentioned hereinabove for the inner polymerisable compound.
The term "hydrophilic polymer chain" as used in this application refers to a polymer chain that dissolves in water at a temperature (or at least one temperature) between 0 and 100 °C. Preferably, a polymer is used that dissolves in water in a temperature of 20-40 °C. The hydrophilic polymer preferably dissolves for 0.1 gram or more per litre of water, more preferably for 0.5 grams or more per litre, most preferably for 1.0 gram or more per litre. The solubility of the polymer chains in water is determined by the polymer chain not comprising groups for possible grafting the polymer chains or any other group that is attached to the polymer after the polymerisation, for example an ionic group. Preferably, the solubility is determined in water having a pH of 3- 10, more preferably 5.5-9, most preferably having a pH of about 7.
The hydrophilic polymer chain may comprise one monomer species (homopolymer), or more species (copolymer) arranged in a random manner or in ordered blocks.
Preferably, the hydrophilic polymer chain comprises poly(alkylene oxide). The hydrophilic polymer chain may suitably comprises monomer units of ethylene oxide, (meth)acrylic acid, (meth)acrylamide,
vinylpyrrolidone, 2-hydroxyethyl(meth)acrylate, phosphorylcholine, glycidyl(meth)acrylate, betaines, or saccharides. Other monomer units include monomeric substituents of polyoxazolines, hydroxyethyl acrylate based polymers, oligo (ethylene oxide) acrylates, and oligo (ethylene oxide) methacrylates. Preferably, the hydrophilic polymer chain comprises monomer units of ethylene oxide or vinylpyrrolidone. One of the typical advantages that the outer coating layer imparts to the coated object is anti-biofouling properties of the coating, resulting from the hydrophilicity of the polymer chain. These properties may increase with increasing
concentration and length of hydrophilic polymer chain at the surface of the coating.
Preferably, the hydrophilic polymer chains comprise an average of 5 monomeric units or more. More preferably, the hydrophilic polymer chains comprise an average of 7 monomeric units or more, still more preferably the hydrophilic polymer chains comprise an average of 10 monomeric units or more, most preferably the hydrophilic polymer chains comprise an average of 15 monomeric units or more.
The polymerisable group may be present on the hydrophilic polymer chains or may be otherwise attached to the inorganic particles, such as by way of a non-hydrophilic polymer chain. Preferably, 20 % or more by total weight of the hydrophilic polymer chains do not comprise such a polymerisable group. More preferably, 50 % or more, still more preferably 80 % or more of the hydrophilic polymer chains do not comprise such a polymerisable group. In an embodiment, the hydrophilic polymer chains do not comprise any of such polymerisable groups.
Groups for grafting the hydrophilic polymer chains and compounds comprising the polymerisable group to the inorganic particles may comprise all groups known in the art for grafting. Some non-limiting examples include (trialkoxy)silanes, thiols, amines, silane hydrides. In such cases, due to the grafting reaction, the hydrophilic polymer chains and the compounds comprising the polymerisable group are covalently bound to the surface of the particles. It is possible that the hydrophilic polymers and the compounds comprising the polymerisable group comprise more than one group for grafting per molecule. More preferably, the hydrophilic polymers and the compounds comprising the polymerisable group have on average one group for grafting per molecule. In case of the hydrophilic polymer the group for grafting is preferably a reactive end-group attached to the chain of the hydrophilic polymer.
The amount of the compounds attached to one or more of the inorganic particles in the outer coating composition can be 5-60 % by total dry weight of the inorganic particles with a polymerisable group and a
hydrophilic polymer chain attached to one or more of the inorganic particles, such as 10-50 %, or 15-40 %.
The amount of the inorganic particles with a polymerisable group and a hydrophilic polymer chain attached to one or more of the inorganic particles in the outer coating composition can be 1-30 % by total weight of the outer coating composition (including solvent), such as 2-25 %, or 3-20 %. The amount of the inorganic particles with a polymerisable group and a hydrophilic polymer chain attached to one or more of the inorganic particles in the outer coating composition can be from 40-95 % by total dry weight of the outer coating composition, such as 45-90 %, or 60-85 %.
The outer coating composition further comprises a cell-binding moiety.
The cell-binding moiety can be integrated into the coating by, for example, participating in the polymerisation reaction of the polymerisable groups that form the polymerised phase, or they can be grafted onto the particles in a manner analogous to the grafting of the hydrophilic polymer chains and the polymerisable groups.
The cell-binding moiety comprises one or more cell-binding groups, for example at least two or three cell-binding groups. The
cell-binding moiety may comprise at least one of an optional linking group and an optional spacer group. Each of foregoing groups may serve a different purpose in the context of the coating composition, but it should be recognised that a single cell-binding group may serve multiple purposes. For example, a cell-binding moiety may have cell-binding group that serves as both a linking group and a spacer group. The cell-binding moiety may have one or more linking groups or no linking groups per molecule, one or more cell-binding groups per molecule, and optionally one or more spacer groups per molecule.
The cell-binding group of the cell -binding moiety is a functional group capable of binding to a cell, preferably with high selectivity and high
specificity. Typically, the cell-binding group can comprise an adhesive peptide fragment. Several such adhesive peptide fragments are known in the art. A particular peptide fragment can be tested for its binding ability or adhesive capacity according to standard techniques. Examples of such peptide sequences include but are not limited to: Arg-Gly-Asp
(RGD)-containing peptide sequences; Tyr-Ile-Gly-Ser-Arg
(YIGSR)-containing peptide sequences; and/or Ile-Lys-Val-Ala-Val
(IKVAV)-containing peptide sequences.
Arg-Gly-Asp (RGD) -containing peptide sequences are widely recognised as cell recognition motifs. RGD peptides do not only trigger cell adhesion effectively but can also be used to address selectively certain cell lines and elicit specific cell responses. Further details about different RGD-containing peptides that can be used in this invention and their specific properties are described in Hersel et al., Biomaterials 2003, 24(24), 4385-4415.
Examples of RGD-containing peptide sequences that could be used in the present invention include but are not limited to: RGD, RGDS, GRGDS, GRGD, YRGDS, YRGDG, YGRGD, GRGDSP, GRGDSG, GRGDSY, GRGDSPK, CGRGDSY, GCGYGRGDSPG, and RGDSP ASSKP.
In one preferred embodiment of the present invention, the peptide sequence is Gly-Arg-Gly-Asp-Ser (GRGDS).
Tyr-Ile-Gly-Ser-Arg (YI GSR) -containing peptide sequences are found on the B l chain of laminin, promotes epithelial cell attachment (Graf et al., Biochemistry 1987, 26(22), 6896-6900).
Ile-Lys-Val-Ala-Val (IKVAV)-containing peptide sequences are found on the A chain of laminin, and have been reported to promote neurite outgrowth (Tashiro et al., Journal of Biological Chemistry 1989, 264(21), 16174-16182).
The cell-binding group can comprise repeating peptide sequences (peptide monomers). The repeating peptide sequences may be homopolymers
consisting of a single repeating peptide monomer or alternatively may be heteropolymers consisting of two or more different repeating peptide monomers or subunits. In general the cell-binding group may consist of 2- 100 peptide monomers, usually 2-50, preferably 3- 15. Each peptide monomer may range in length from 2-40 amino acid residues, usually 2-30, preferably 2- 10.
The peptide monomers may be chemically synthesised or produced by means of recombinant genetics. Similarly, the cell-binding groups comprising repeating peptide sequences may be produced by chemically linking peptide monomers together or alternatively they can be recombinantly expressed.
In one specific embodiment of the invention, the cell -binding group comprises repeating peptide sequences of RGD-containing peptide sequences.
The optional linking group is a functional group capable of participating in either a grafting reaction with the particles of the outer coating composition, or a polymerisation reaction with the polymerisable groups grafted onto the particles. In one embodiment, the linker group reacts in a cross-linking reaction with the polymerisable groups such that the cell-binding moiety becomes part of the cross-linked phase. The linking group may be at least one functional group selected from: acrylates, methacrylates, epoxies, alcohols, carboxylic acids, carboxylic anhydrides, amines, amides, acrylamides, hydroxyalkylamides, dicyandiamides, hydrazinamides, isocyanates, carbodiimides, anhydrides, thiols, acyl groups, vinyl groups, and any of the functional groups that may constitute the polymerisable groups of the outer coating composition as described above. In certain embodiments, the linking group is a monoacrylamide group. In other embodiments, the linking group is a diacrylamide group.
The optional spacer group may be provided in the cell -bin ding moiety in order to increase the separation between the linker group and the
cell-binding group. In one embodiment, inclusion of the spacer group increases the likelihood that cell-binding group is present at the surface of the coating. In certain embodiments, the cell-binding group is non-reactive and is compatible with the hydrophilic polymer chains grafted to the particles of the outer coating composition. Accordingly, the spacer group may be polymeric in nature; for example the spacer group may comprise repeating monomer units of ethylene oxide, propylene oxide, (meth)acrylic acid, vinylpyrrolidone, 2-hydroxyethyl(meth)acrylate, phosphorylcholine derivatives, glycidyl (meth)acrylate, heparins or saccharides.
The amount of the cell-binding moiety in the outer coating composition can be 1-50 % by total dry weight of the outer coating
composition, such as 5-40 %, or 8-30 %.
The outer coating composition further comprises an initiator to initiate (or activate) a cross-linking reaction (viz. a polymerisation initiator). The amount of initiator may vary between wide ranges. A suitable amount of initiator is for example 0.01-6 % by total dry weight of the compounds that take part in the polymerisation reaction. Normally, this approximately amounts to 0.01-6 % by total dry weight of the outer coating composition, such 0.01-5 %, or 0.02-4 %, based on the total dry weight of the outer coating composition.
Some examples of possible initiators include benzophenone, acetophenone, benzil, benzoin, hydroxyalkylphenone, phenyl cyclohexyl ketone, anthraquinone, thioxanthone, triazine, and fluorenone derivatives. When polymerising by ultraviolet (UV) radiation, the mixture preferably comprises one or more UV photoinitiators.
Optionally, the outer coating composition further comprises an outer polymerisable compound that comprises a polymerisable group. The outer polymerisable compound comprising a polymerisable group can be chosen from the inner polymerisable compounds comprising a polymerisable group which are defined hereinabove.
The amount of the optional outer polymerisable compound in the outer coating composition can range from 0-40 % by total dry weight of the outer coating composition, such as 1-30 %, or 1-20 %.
Any polymerisation method that may cause the polymerisable groups to react and so to form the polymerised phase so that the outer coating layer is formed is suitable to be used. Suitable ways to initiate polymerisation are for example electron beam radiation, electromagnetic radiation (UV, visible and Near IR), thermally and by adding moisture, in case moisture curable compounds are used. In a preferred embodiment, polymerisation is achieved by UV-radiation. The UV cross-linking may take place through a free radical mechanism, through a cationic mechanism, or a combination thereof. In another preferred embodiment, the polymerisation is achieved thermally. Also, combinations of different cure methods are possible. Preferably, the polymerisation results in cross-linking.
The outer coating layer may have any desired thickness depending on the application envisaged. Typically, the outer coating layer can have a thickness ranging between 50 nm to tens of micrometers, e.g. 50- 100 000 nm, preferably 100-10 000 nm.
The outer coating layer can have an average porosity of 0.1-5 % by volume of the outer coating layer, for example 0.2-4.5 %, 0.5-4 % or 1-3 %. This may allow for good diffusion of the antimicrobial agent from the inner coating trough the outer coating layer.
Additives
The inner and/or outer coating compositions can further comprise a number of additional components.
The inner and/or outer coating compositions may, for instance, comprise one or more solvents. In principle, a wide variety of solvents may be used. A solvent in the outer coating composition preferably has the ability to form stable suspensions of the particles grafted with the
polymerisable groups and the hydrophilic polymer chains, in order to obtain good quality coatings, i.e. after evaporation of the solvent. The particles typically are added to the mixture in the form of a suspension. The same solvent as used in the suspension may be used to adjust the mixture so that it has the desired properties. However, other solvents may also be used.
Examples of solvents that may be suitable are alcohols, ketones, and esters. Further examples of solvents are 1,4-dioxane, acetone, acetonitrile, chlorophenol, cyclohexane, cyclohexanone, cyclopentanone, diethyl acetate, diethyl ketone, dimethyl carbonate, dimethylformamide, dimethylsulphoxide, ethanol, ethyl acetate, m-cresol, mono- and di-alkyl substituted glycols, N,N-dimethylacetamide, p-chlorophenol,
1,2-propanediol, 1-pentanol, 1-propanol, 2-hexanone, 2-methoxyethanol, 2-methyl-2-propanol, 2-octanone, 2-propanol, 3-pentanone,
4-methyl-2-pentanone, hexafluoroisopropanol, methanol, methyl acetate, methyl acetoacetate, methyl ethyl ketone, methyl propyl ketone,
n.-methylpyrrolidone-2, n.-pentyl acetate, phenol, tetrafluoro-n.-propanol, tetrafluoroisopropanol, tetrahydrofuran, toluene, xylene and water.
Halogenated solvents (such as dichloromethane and chloroform) and hydrocarbons (such as hexanes and cyclohexanes), may also be suitable. Preferably, methanol, methyl ethyl ketone or isopropanol are used. In a more preferred embodiment, mixtures of one or more organic solvents with water are used. In certain embodiments water is used as solvent, or a mixture of at least one alcohol and water is used as solvent.
The inner coating composition can further comprise one or more adhesion promoters, i.e. compounds that increase the adhesion of the coating to the substrate. These may be for example silane acrylate compounds for usage of acrylate-containing coatings on glass. The person skilled in the art will be able to select a suitable adhesion promoter for the desired substrate.
The inner and/or outer coating compositions can further comprise one or more species that diffuse out of the coating during usage. Such species may be used for lubricity, adhesion purposes or comprise therapeutic species. Examples of such species are for instance but not limited to heparin, vitamins, anti-inflammatory agents, antimicrobial functionalities such as quaternary ammonium ions, peptide sequences, halogen labile species, and biomolecule receptor sites.
Optional intermediate layer
Optionally, an intermediate layer may be applied between the inner coating layer and the outer coating layer. This intermediate layer can serve to smooth the transitions in mechanical properties between the inner coating layer and the outer coating layer. The optional intermediate layer preferably has a thickness in the range of 50-10 000 nm, such as 100-5000 nm.
The optional intermediate layer preferably has sufficient porosity to allow diffusion of the antimicrobial agent from the inner coating layer through the intermediate layer to the outer coating layer. The optional intermediate layer can, for example, have an average porosity of 0.1-5 % by volume of the intermediate layer, for example 0.2-4.5 %, 0.5-4 % or 1-3 %.
It is, however, preferred that the inner coating layer is in direct contact with the outer coating layer.
In an embodiment, in the coating according to the invention
- the amount of the inner polymerisable compound in the inner coating composition is 50-99 %, the amount of the antimicrobial agent in the inner coating composition is 0.05-15 %, and the amount of the initiator in the inner coating composition is 0.01-6 %, all based on the total dry weight of the inner coating composition; and
- the amount of the inorganic particles with a polymerisable group and a hydrophilic polymer chain attached to one or more of the inorganic
particles in the outer coating composition is 40-95 %, the amount of the cell-binding moiety in the outer coating composition is 1-50 %, and the amount of the initiator in the outer coating composition is 0.01-6 %, all based on the total dry weight of the outer coating composition.
The invention further relates to an article comprising a coating according to the invention.
Suitably examples of such articles include implants, including those replacing or augmenting cartilage, bone implants or replacements, bone fixation devices, maxillofacial implants, orthopaedic cements and glues comprised of polymers, resins, metals, alloys, plastics and combinations thereof, nails, screws, plates, fixator devices, wires and pins and the like, stents, stent grafts, anastomotic connectors, synthetic patches, leads, electrodes, needles, guide wires, catheters, surgical meshes, sensors, surgical instruments, angioplasty balloons, wound drains, shunts, tubings, infusion sleeves, urethral inserts, pellets, blood oxygenators, pumps, vascular grafts, vascular access ports, heart valves, annuloplasty rings, sutures, surgical clips, surgical staples, pacemakers, implantable
defibrillators, neurostimulators, cerebrospinal fluid shunts, implantable drug pumps, drug delivery devices, spinal cages, artificial discs, replacement devices for nucleus pulposus, ear tubes, intraocular lenses, tubing used in minimally invasive surgery, membranes, diagnostic devices, biosensors such as for glucose or troponin, microtiter plates, microwell plates, microarrays (such as lab-on-a-chip), immunoassays, microfluidic devices, cell binding applications, Enzyme-Linked Immuno Sorbent Assay (ELISA), diagnostic test strips, blood collection tubes and capillaries, and diabetes device management devices.
Furthermore, the invention relates to a method of forming a coating comprising the steps of
a) applying an inner coating composition on a substrate, the inner coating composition comprising
i) an inner polymerisable compound comprising a polymerisable group,
ii) an antimicrobial agent, and
iii) an initiator, and
b) curing the inner coating composition by activating the initiator,
thereby forming an inner coating layer,
c) applying an outer coating composition on the inner coating layer, the outer coating composition comprising:
i) inorganic particles with a polymerisable group and a hydrophilic polymer chain attached to one or more of the inorganic particles, ii) a cell-binding moiety,
iii) an initiator, and
iv) optionally, an outer polymerisable compound comprising a
polymerisable group,
d) curing the outer coating composition, thereby forming an outer
coating layer.
The inner coating composition may be applied onto the substrate by any process known in the art of wet coating deposition in one or multiple steps. Examples of suitable processes are spin coating, dip coating, spray coating, flow coating, meniscus coating, capillary coating and roll coating. A substrate may be totally coated or partially coated with the inner coating composition. Also partial cross-linking of the inner coating composition and removal of the non cross-linked part is possible, by for instance but not limited to photolithography.
After application and curing of the inner coating composition, the outer coating composition is applied on the inner coating layer and subsequently cured. Application and curing of the outer coating composition can be performed using similar processes as used for applying and curing
the inner coating composition. Optional further processing steps such as a heat treatment or radiation treatment are possible.
Various substrates may be used as a substrate in the method of the invention. Suitable substrates are for example flat or curved, rigid or flexible substrates including films of for example polycarbonate, polyester, polyvinyl acetate, polyurethanes, polyaryletherketones (PAEKs), such as polyether ether ketone (PEEK), polyvinyl pyrollidone, polyvinyl chloride, polyimide, polyethylene naphthalate, polytetrafluoro ethylene, nylon, polynorbornene, polyolefins, polyamides, polystryrene or amorphous solids, for example glass, or crystalline materials, such as silicon or gallium arsenide. Metallic substrates such as steel, titanium, or other metal alloys may also be used. Inorganic substrates such as T1O2 may also be used.
A free-standing coating obtainable by a process according to the invention may be obtained by preparing a film or coating on a substrate and subsequently removing the film or coating from the substrate after polymerisation.
Examples Synthesis of PEGDAA (polyethylene glycol diacrylamide)
20 g (13.3 mmol) of PEG-diamine (Mn 1500 g/mol; Aldrich) was azeotropically distilled in 400 ml of toluene under nitrogen, removing about 100 ml of toluene. The solution was cooled at room temperature under nitrogen and then cooled in an ice bath. 50 ml of dichloromethane (Merck) was added. 4.04 g (39.7 mmol) of triethylamine was added dropwise followed by the dropwise addition of 3.48 g (39.7 mmol) of acryloyl chloride (used without further purification). The reaction proceeded overnight under nitrogen. The solution was cooled in an ice bath to precipitate NEte HCl salts and was then filtrated. After adding 1 % (w/w) Irganox 1035, the filtrate was concentrated under vacuum. The concentrate was redissolved in
75 ml of dichloromethane, followed by precipitation in 1.5 1 ice cold diethyl ether. The product was collected by filtration and subsequent washing with diethyl ether.
iH-NMR (CDC13, 22 °C.) δ (TMS) = 6.7 ppm (2H, -NH-); 6.2 & 6.1 ppm (4Η, CH2=CH-); 5.6 ppm (2H, CH2=CH-); 3.6 ppm (164Η,
The NMR spectrum confirmed the formation of PEGDAA. Comparing the integration of the NMR peaks at 6.2 and 6.1 ppm to the peak at 1.8 ppm, about 99 % of the PEG-diamine was estimated to be converted into PEGDAA. The IR spectrum confirmed the formation of PEGDAA.
Synthesis of the GRGDS Moiety
A GRGDS (Gly-Arg-Gly-Asp-Ser) moiety based on polyethylene glycol (PEG) was synthesised. The synthesis was done by introducing cross -linkable acrylamide groups to an -amino-ro-carboxy PEG by
conversion of the amino end-group of PEG with two methylene
bisacrylamide (MBA) molecules and subsequently converting the carboxylic acid end group of PEG with protected GRGDS via an active ester
intermediate (Fig. 1). The last step is the deprotection of the GRGDS group with trifluoroacetic acid (TFA).
509 mg of a-amino-ro-carboxy PEG hydrochloride with a molecular weight of 3000 (1 eq, 0.157 mmol) and 123 mg methylene bisacrylamide (5.0 eq, 0.80 mmol) were dissolved in 2.5 ml methanol in a nitrogen atmosphere. 42 mg of triethylamine (TEA) (2.6 eq, 0.42 mmol) was added and the reaction mixture was stirred at 50 °C for 24 h. Then, the mixture was diluted with 0.5 ml methanol and precipitated in diethylether (350 ml) twice. The resulting white precipitate was dried in vacuo to yield
Intermediate 1 (400 mg, 63 %).
594 mg of Intermediate 1 (1 eq, 0.165 mmol), 28 mg (1.2 eq, 0.401 mmol) 1 -hydroxy- 7-azabenzotriazole (HO AT) and 37 mg (1.2 eq, 0.193 mmol) l-ethyl-3-(3-dimethylaminopropyl)carbodiimide (EDC) were dissolved in 12 ml of dimethylformamide (DMF) under nitrogen atmosphere. 116 μΐ (4 eq, 0.658 mmol) diisopropylethylamine (DIPEA) was added and the mixture was cooled on ice. After 15 min, 171 mg (1.1 eq, 0.175 mmol) protected GRGDS in 6 ml DMF was added. After 48 to 60 h, the solution was diluted with approximately 150 ml of dichlorom ethane (DCM). It is washed twice with 0.1 M HC1 solution (150 ml) and the organic phase was dried over sodium sulfate to yield Intermediate 2. Conversion was confirmed by reducing the solvent in vacuo, and precipitating from approximately 300 ml of diethylether.
For deprotection of the GRGDS, the unprecipitated Intermediate 2 was redissolved in 8.5 ml of dry DCM and 8 ml trifluoracetic acid under nitrogen atmosphere. 87 μΐ of triisopropylsilane was added and the mixture was stirred for 3 h. Then, the solvent was reduced in vacuo and precipitated from 400 ml ice-cooled diethylether. The resulting off-white precipitate was dried in vacuo to yield the GRGDS moiety (443 mg, 65 %).
The functionalisation degree of the GRGDS moiety relative to the acrylamide groups of the GRDGS moiety was calculated from NMR data and purity of the compound was checked by LC-UV. NMR showed
RGD: acrylamide ratios close to 1: 1, indicating that not all of amino groups reacted twice with MBA in the first stage of the synthesis. The GRGDS moiety therefore consists of a mixture of molecules with no, one or two acrylamide groups. From LC-UV, it could be concluded that the product was 70 % pure. The main impurity comes from Intermediate 1 that was not coupled to GRGDS.
Preparation of coatings
The inner coating compositions were prepared by adding together all the components other than the antimicrobial agent (chlorhexidine, hereinafter "CHX", obtained from Aldrich). The CHX wad added last to form the inner coating composition. Irgacure® 819 photoinitiator (hereinafter, "Irg 819") was obtained from Aldrich.
GRGDS moiety, if any, was added to a commercially available VitroStealth® 43501 formulation comprising cross-linkable, PEG-modified S1O2 nanoparticles, methylene bisacrylamide (hereinafter "MBA"),
Irgacure® 184 photoinitiator (hereinafter, "Irg 184"), and a solvent of MeOH and 7 -propanol. More information about cross-linkable PEG-modified S1O2 nanoparticles can be found in US Patents 8557897 and 8772373, which are each incorporated by reference in their entirety as if fully set forth herein.
The coatings were formed after subjecting the coating compositions to one day of stirring. First, the inner coating composition was applied at a constant application speed (automated application system) using a 40 μιη roll-bar and cured by UV light (Fusion UV systems, D-bulb, N2, 18 m/min, 1 J/cm2 per run, 5 runs). Then the outer coating composition was applied on top (12 μιη rollbar) and cured by UV light.
Inner coating compositions are shown in Table 1 and outer coating compositions are shown in Table 2, below. Solids components are listed as wt.% of the dry coating, whereas the total amount of solid components and the amount of solvent are listed as a wt.% based on the total weight of the inner or outer coating composition.
Table 1: Inner Coatin Com ositions
Table 2: Outer Coating Compositions
For all examples except Example 2, coating compositions I-l, 1-2, 1-3, and 1-4 were cured with a total dose of 5 J/cm2, coating compositions O-l, O-2, and O-3 were cured with a total dose of 2 J/cm2, and coating composition O-4 was cured with a total dose of 3 J/cm2. Example 1: Release of CHX
Coated PET sheets of 1 x 2 cm were formed by applying and then curing an inner coating composition to form an inner coating layer. In Experiments 1-2 and 1-3, an outer coating layer was formed by applying and then curing the outer coating composition on top of the inner coating layer. The coatings used in this experiment are as shown in Table 3:
Table 3: Coatings formed on PET sheets used in Example 1
The coated PET sheets were placed in a vial containing 4 ml of PBS buffer (pH = 7, without Ca2+ or Mg2+, Dubelco), so that the sheet was completely submerged. The vials were kept shaking at 100 rpm and 37 °C. The medium was exchanged for fresh PBS buffer at certain time intervals. CHX concentrations in the washing solutions were determined by UV-Vis spectroscopy. The absorption values at λ = 255 nm were converted to mass concentrations of chlorhexidine via a calibration curve and plotted against time in a cumulative way. Absorption values below 0.005 (i.e. CHX
concentrations below 0.035 mg/1) were considered as noise and when observing those values the release experiment was stopped.
A slight reduction in total release is observed in Experiments 1-2 and 1-3 (2 layer systems) relative to Experiment 1- 1 (a single layer system). As depicted in Fig. 2, the total release is only slightly lowered in Experiment 1-2 relative to Experiment 1-1, indicating that the outer coating layer quite permeable to CHX. When 5 % of GRGDS is mixed into the outer coating composition in Experiment 1-3, there is a greater reduction of total release. In general, CHX release rate can be controlled by the amount of added acrylic acid, the concentration of CHX in the coating, and the inner coating layer thickness.
Example 2: BSA adhesion
Coating samples were prepared in blood collection tubes of 4.5 cm length. The tubes were cleaned with a 1: 1 vol.% mixture of
7 -propanol/methanol in an ultrasonic bath for 30 min and dried. Coatings
were applied by filling the tubes with formulation and emptying them with a plastic pipette. The coated tubes were left to dry upside down under ambient conditions for 30 min and subsequently UV cured with a D bulb (UV dose: 6 J/cm2).
1.0 ml of a diluted 125I-BSA solution was transferred into all coated and cured blood collection tubes. The filled BCT tubes were incubated overnight, then the 125I-BSA solution was removed and the samples were washed three times with a PBS buffer solution. The BCT samples were then submerged in 20 ml LSC cocktail. The radioactive BSA that remains on the vials after washing were then measured relative to reference uncoated vials. All samples were measured at least in fivefold.
As depicted in Fig. 3, the normalised initial reduction of BSA adsorption (before CHX release) was similarly improved for any coating that included VitroStealth®.
As depicted in Fig. 4, a small reduction is seen in BSA adsorption reduction after CHX release.
As depicted in Fig. 5, virtually no deterioration of protein repellency was observed when the amount of GRGDS moiety was varied from 5 wt.% to 19 wt.% in the outer layer formulation. Thus, excellent non-biofouling properties of GRGDS moiety containing coatings could be maintained.
Example 3: Biocompatibility and cytotoxicity
A leaching study was performed, investigating if and how much uncured acrylic acid is leaching out of the coatings. Using the LC-UV technique, no acryhc acid could be detected (the detection limit was 5 ppm) for a 4 cm2 coating area of 2 μιη thickness in 2 ml of buffer. Thus, it is unlikely that acrylic acid leaching from such coating systems will pose a problem during in vivo applications.
Additionally, two layer coatings were also submitted for in vitro cytotoxicity and hemolysis tests. For determination of cytotoxicity, the viability cell culture to a 48 h exposure to extracts of the coating was determined. Coatings without CHX showed no cytotoxic effects and good hemocompatibility. Only in the case of CHX loaded coatings, a reduction in cell viability and hemocompatibility was observed, which indicates that the released CHX causes the adverse effects observed.
Example 4: Microbiological Evaluation
Samples were formed by forming coatings onto PET sheets using the procedure of Example 1. A bacterial suspension with a concentration of 2 x 104 bacteria/ml (S. aureus ATCC 49230) was prepared to yield a bacterial challenge concentrations in 50 μΐ droplets being 103 bacteria. First, one droplet of 50 μΐ bacterial suspension was placed in the middle of each coated or uncoated PET sheet and placed between two sheets of a Petrifilm. The Petrifilm was closed and incubated for 48 h. After the incubation period, the number of CGUs are read.
The results are shown below in Table 4. In the Table, "t.n.t.c." represents too numerous to count. The amount of CHX is shown in wt.% based on the total dry weight of the inner coating composition. The amount of GRGDS moiety is shown in wt.% based on the total dry weight of the outer coating composition. The amount of CHX and GRGDS moiety are mentioned below for convenience; no additional CHX or GRGDS moiety was added beyond that shown in Table 1 and Table 2, respectively.
Table 4: Example 4 Results
It is evident that all CHX containing samples show a near 100 % bacterial growth inhibition.
Example 5: Cell spreading
U20S osteosarcoma cells were cultured in Dulbecco's modified Eagles Medium (DMEM)-low glucose supplemented with 10 % fetal calf serum (FBS) and 0.2 mM of ascorbic acid-2 -phosphate (AA2P) denoted as DMEM/LG complete. U20S cells were maintained at 37 °C in a humidified 5 % CO2 atmosphere, and passaged at 80-90 % confluency using
trypsin/EDTA. Samples were sterilised using 70 % ethanol and sterile demineralised water and placed in a sterile 6 well suspension culture plate (Cellstar, Greiner Bio-one).
Cells with a concentration of 5 x 103/cm2 suspended in DMEM/LG complete were allowed to adhere to the sample surface (surface of one well is 11.5 cm2) for 24 hours at 37 °C in a humidified 5 % CO2 atmosphere. After 24 hours images were taken of the U20S cell spreading on the sample surface.
A first set of samples were tested shortly after placing the sample in PBS. A second set of samples were placed in sterile deminerahsed water
for 48 hours at 37 °C in order to release the CHX. The demineralised water was refreshed 8 times during the 48 hours.
The results are shown in Table 5 below. Cell growth is reported using a scale of 0-5, with 0 being no cell growth and 5 being the highest amount of cell growth observed in this experiment. The amount of CHX is shown in wt.% based on the total dry weight of the inner coating
composition. The amount of GRGDS moiety is shown in wt.% based on the total dry weight of the outer coating composition. The amount of CHX and GRGDS moiety are mentioned below for convenience; no additional CHX or GRGDS moiety was added beyond that shown in Table 1 and Table 2, respectively.
Table 5: Example 5 Results
From the results presented in Table 5 it is clear that the samples with CHX and without GRGDS moiety only scarcely admit cell growth. At 9.5-19 wt.% GRGDS moiety the negative effect of CHX seems to be compensated for.
48 h in demineralised water, which depleted the CHX reservoir, increases cell spreading and survival as expected.
Fig. 6 is a microscope image of U20S cell spreading from the first set of experiments on coatings with 5.5 wt.% CHX and increasing
concentrations of GRGDS moiety. Example Conclusions
Antifouling properties of the tested two layer coating systems remained very high during and after CHX release. Antifouling properties and release of CHX are not significantly influenced by the presence of the GRGDS moiety. In particular the tested two layer coatings are promising with respect to double (antifouling/biocidal) and triple action
(antifouling/biocidal/cell adhesive). An anti -bacterial effect was
demonstrated at 5 wt.% CHX. Relative to uncoated samples, cell
spreading/growth is decreased for two-layer coatings that do not contain a GRGDS moiety and the presence of CHX reduces cell spreading/growth even further. However, 19 wt.% GRGDS moiety was shown to reduce the negative effect of CHX on cell spreading.
Claims
A coating, comprising
an inner coating layer formed from an inner coating composition, the inner coating composition comprising,
i) an inner polymerisable compound comprising a polymerisable group,
ii) an antimicrobial agent, and
iii) an initiator, and
an outer coating layer formed from an outer coating composition, the outer coating composition comprising
i) inorganic particles with a polymerisable group and a hydrophilic polymer chain attached to one or more of the inorganic particles, ii) a cell-binding moiety,
iii) an initiator, and
iv) optionally, an outer polymerisable compound comprising a
polymerisable group.
2. The coating according to claim 1, wherein the antimicrobial agi forms a complex with a complexing moiety and the complexing moiety is covalently bound to the inner polymerisable compound, or wherein the antimicrobial agent is entrapped in the inner coating layer.
3. The coating according to claim 1 or 2, wherein the inner
polymerisable compound comprises acrylic acid.
4. The coating according to any one of claims 1-3, wherein the polymerisable group of the inner polymerisable compound comprises a (meth)acrylate or (meth)acrylamide group.
5. The coating according to any one of claims 1-4, wherein the inner polymerisable compound comprises a hydrophilic polymer
6. The coating according to any one of claims 1-5, wherein the inner polymerisable compound comprises poly(alkylene oxide) or
polyvinylpyrrolidone.
7. The coating according to any one of claims 1-6, wherein the antimicrobial agent comprises one or more selected from the group consisting of silver nanoparticles, ionic silver, and/or a biguanide.
8. The coating according to any one of claims 1-7, wherein the inorganic particles comprise one or more selected from the group consisting of Si02, Ti02, Zn02, Sn02, Am-Sn02, Zr02, Sb-Sn02, A1203, Au and Ag.
9. The coating according to any one of claims 1-8, wherein the hydrophilic polymer chain comprises poly(alkylene oxide).
10. The coating according to any one of claims 1-9, wherein the cell-binding moiety further comprises a polymerisable group.
11. The coating according to any one of claims 1-10, wherein the cell-binding moiety further comprises a hydrophilic polymer chain.
12. The coating according to any one of claims 1-11, wherein the cell-binding moiety comprises one or more selected from the group consisting of a Arg-Gly-Asp (RGD)-containing peptide sequence, a
Tyr-Ile-Gly-Ser-Arg (YI GSR) -containing peptide sequence, and a
Ile-Lys-Val-Ala-Val (IKVAV)-containing peptide sequence.
13. The coating according to any one of claims 1- 12, wherein the cell-binding moiety comprises a Arg-Gly-Asp (RGD) -containing peptide sequence
14. The coating according to any one of claims 1- 13, wherein the cell-binding moiety comprises a Gly-Arg-Gly-Asp-Ser (GRGDS) peptide.
15. The coating according to any one of claims 1-14, wherein
- the amount of the inner polymerisable compound in the inner coating composition is 50-99 %, the amount of the antimicrobial agent in the inner coating composition is 0.05-15 %, and the amount of the initiator in the inner coating composition is 0.01-6 %, all based on the total dry weight of the inner coating composition; and
- the amount of the inorganic particles with a polymerisable group and a hydrophilic polymer chain attached to one or more of the inorganic particles in the outer coating composition is 40-95 %, the amount of the cell-binding moiety in the outer coating composition is 1-50 %, and the amount of the initiator in the outer coating composition is 0.01-6 %, all based on the total dry weight of the outer coating composition.
16. The coating according to any one of claims 1- 15, wherein the inner coating is in direct contact with the outer coating.
17. An article comprising a coating according to any one of claims 1- 16.
18. A method of forming a coating comprising the steps of
a) applying an inner coating composition on a substrate, the inner
coating composition comprising
i) an inner polymerisable compound comprising a polymerisable group,
ii) an antimicrobial agent, and
iii) an initiator, and
b) curing the inner coating composition by activating the initiator,
thereby forming an inner coating layer,
c) applying an outer coating composition on the inner coating layer, the outer coating composition comprising:
i) inorganic particles with a polymerisable group and a hydrophilic polymer chain attached to one or more of the inorganic particles, ii) a cell-binding moiety,
iii) an initiator, and
iv) optionally, an outer polymerisable compound comprising a
polymerisable group,
d) curing the outer coating composition, thereby forming an outer
coating layer.
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| EP15158248 | 2015-03-09 | ||
| EP15158248.3 | 2015-03-09 |
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ID=52627127
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN108018515A (en) * | 2017-11-30 | 2018-05-11 | 大连智讯科技有限公司 | A kind of ceramic antifouling material and preparation method thereof |
| EP3330325A1 (en) * | 2016-12-02 | 2018-06-06 | Axon Cable | Anti-fungal varnish for heat-shrinkable sleeve of bus harness |
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| WO2006016800A1 (en) | 2004-08-10 | 2006-02-16 | Dsm Ip Assets B.V. | Coating composition, coating and an object coated with the coating composition |
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| EP3330325A1 (en) * | 2016-12-02 | 2018-06-06 | Axon Cable | Anti-fungal varnish for heat-shrinkable sleeve of bus harness |
| FR3059675A1 (en) * | 2016-12-02 | 2018-06-08 | Axon Cable | ANTIFUNGAL VARNISH FOR THERMORETRACTABLE SHEATH OF BUS HARNESS |
| CN108018515A (en) * | 2017-11-30 | 2018-05-11 | 大连智讯科技有限公司 | A kind of ceramic antifouling material and preparation method thereof |
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