WO2016141581A1 - 一种雾化器装配设备 - Google Patents

一种雾化器装配设备 Download PDF

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Publication number
WO2016141581A1
WO2016141581A1 PCT/CN2015/074075 CN2015074075W WO2016141581A1 WO 2016141581 A1 WO2016141581 A1 WO 2016141581A1 CN 2015074075 W CN2015074075 W CN 2015074075W WO 2016141581 A1 WO2016141581 A1 WO 2016141581A1
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WO
WIPO (PCT)
Prior art keywords
push rod
nozzle assembly
semi
finished product
assembly
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PCT/CN2015/074075
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English (en)
French (fr)
Inventor
刘秋明
向智勇
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惠州市吉瑞科技有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Application filed by 惠州市吉瑞科技有限公司 filed Critical 惠州市吉瑞科技有限公司
Priority to CN201590001261.3U priority Critical patent/CN207151934U/zh
Priority to PCT/CN2015/074075 priority patent/WO2016141581A1/zh
Publication of WO2016141581A1 publication Critical patent/WO2016141581A1/zh

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    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24FSMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
    • A24F40/00Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
    • A24F40/70Manufacture

Definitions

  • the invention relates to the technical field of electronic cigarette manufacturing, and in particular to an atomizer assembly device for assembling a nozzle assembly to a semi-finished product of an atomizer.
  • Electronic cigarettes are a relatively common simulated cigarette electronic product, which mainly includes an atomizer and a battery rod assembly.
  • the battery rod assembly supplies electric energy to the atomizer, causes the heating wire in the atomizer to generate heat, and atomizes the evenly distributed smoke oil in the columnar cotton in the atomizer to emit smoke, thereby achieving the effect of simulating smoke.
  • the atomizer includes a nozzle assembly at a smoking end, an oil storage assembly for storing the soot oil, and an atomizing core assembly for atomizing the tobacco oil, wherein the oil storage assembly is coupled to the atomizing core assembly, and the The nozzle assembly is typically assembled manually onto the atomizer semi-finished product.
  • the above-mentioned manual assembly of the nozzle assembly on the semi-finished product of the atomizer is inefficient, wastes too much manpower, and consumes a large amount of production cost to the factory. Moreover, the product yield rate of the manual assembly nozzle assembly is low, which affects the product quality of the electronic cigarette, thereby affecting the service life and user experience of the electronic cigarette.
  • the invention provides an atomizer assembly device capable of improving work efficiency and product yield.
  • a first aspect of the present invention provides an atomizer assembly apparatus for assembling a nozzle assembly to an atomizer semi-finished product, comprising: a first clamping device, a second clamping device, and a power device;
  • the power unit includes a first power component and a push rod, and the first power component is coupled to the push rod;
  • the second clamping device is configured to clamp the atomizer semi-finished product
  • the push rod, the nozzle assembly and the atomizer semi-finished product are located in the same axial direction, and the side wall of the push rod is provided with a limit protrusion for pushing the push rod along the first power component When moving axially toward the nozzle assembly, abutting against an end surface of the first clamping device to open the clamping portion of the first clamping device;
  • the first power component is further configured to: after the clamping portion of the first clamping device is opened, push the push rod to move to abut against an end surface of the nozzle assembly;
  • the push rod is further configured to adsorb the nozzle assembly to an end of the push rod after moving to abut against an end surface of the nozzle assembly;
  • the first power component is further configured to: after the nozzle assembly is attracted to the end of the push rod, push the push rod to move in an axial direction toward the nebulizer semi-finished product, and the suction A mouth assembly is assembled to the nebulizer blank.
  • a finite-position boss is disposed at an end of the push rod adjacent to one end of the nozzle assembly, and the limiting boss is After being opened by the clamping portion of the first clamping device, inserted from a vent hole on an end surface of the nozzle assembly and abutting against an end surface of the nozzle assembly;
  • An end of the push rod remote from the end of the nozzle assembly is provided with a source of airflow
  • the airflow source is configured to: after the limiting boss abuts the end surface of the nozzle assembly, suction the inside of the push rod to attract the nozzle assembly to the limit convex On the stage
  • the first power component is specifically configured to: after the nozzle assembly is adsorbed on the limiting boss, push the push rod to move in an axial direction toward the nebulizer semi-finished product, and the sucking A mouth assembly is assembled to the nebulizer blank.
  • the push rod is a hollow push rod, and the limiting protrusion and the end surface of the nozzle assembly
  • the abutting abutting portion is provided with a venting groove for adsorbing the airflow source to the inside of the push rod, and the nozzle assembly is attracted to the limiting boss.
  • the first clamping portion of the first clamping device is formed with a platform recess for supporting the nozzle assembly when the device is in the clamped state.
  • the first clamping The device includes a first jaw, a spring, and a connecting shaft,
  • the first jaw is rotatably coupled to the connecting shaft for rotating around the connecting shaft after the push rod abuts against an end surface of the first clamping device to maintain an open state
  • the spring is in a stretched state
  • the spring is fixedly coupled to the first jaw for rotating the first jaw around the connecting shaft by a restoring force in a stretched state when the push rod returns to an initial state, so as to The first jaw is held in a clamped state.
  • the second clamping The device includes a second jaw and a second power component
  • the second power component is coupled to the second jaw for driving the second jaw to maintain the second jaw in a clamped state or an open state.
  • the second jaw is two semi-circular clips
  • the second power component is used Driving the clip to move in a direction close to the nebulizer semi-finished product, so that the clip fits closely with the sidewall of the nebulizer semi-finished product, the clip maintains a clamped state
  • the second power component further For moving the clip in a direction away from the nebulizer semi-finished product to separate the clip from the nebulizer blank, the clip remaining in an open state.
  • the second clamping The device includes a shaft type limiting hole and a ring type turntable.
  • the shaft-shaped limiting holes are sequentially disposed on the annular surface of the ring-shaped turntable for accommodating the atomizer semi-finished product;
  • the ring type turntable is configured to drive the shaft type limiting hole to rotate, and position the shaft type limiting hole that accommodates the atomizer semi-finished product, so that the atomizer semi-finished product and the The nozzle assemblies are located in the same axial direction.
  • the assembly apparatus further includes a first feeding device, the first feeding device comprising a vibrating plate and a guiding trough,
  • the vibrating plate is coupled to the guide trough for transporting the nozzle assembly along the guide trough to a platform recess of the first clamping device.
  • the assembly apparatus further includes a second feeding device for transporting the atomizer semi-finished product to the second clamping device.
  • the present invention has the following advantages: the side wall of the push rod is provided with a limit protrusion for pushing the push rod axially toward the nozzle at the first power component When the component moves in the direction, the end surface of the first clamping device is abutted to open the clamping portion of the first clamping device; the first power component is further used in the first clamp After the clamping portion of the holding device is opened, the push rod is pushed to abut against the end surface of the nozzle assembly; the push rod is further configured to be moved to abut against the end surface of the nozzle assembly, Adsorbing the nozzle assembly to an end of the push rod; the first power component is further configured to push the push rod axially after the nozzle assembly is attracted to an end of the push rod Moving toward the atomizer semi-finished product, the nozzle assembly is assembled to the nebulizer blank. Therefore, the present invention not only improves work efficiency, but also improves the quality and service life of the electronic cigarette product.
  • FIG. 3 is a schematic structural view showing another embodiment of the atomizer assembly apparatus according to the present invention.
  • FIG. 4 is a schematic cross-sectional structural view of another preferred embodiment of the atomizer assembly apparatus provided by the present invention.
  • FIG. 5 is a schematic structural view showing another embodiment of the atomizer assembly apparatus according to the present invention.
  • Figure 6 is a schematic structural view showing another embodiment of the atomizer assembly apparatus according to the present invention.
  • Figure 7 is a schematic structural view showing another embodiment of the atomizer assembly apparatus according to the present invention.
  • first, second, etc. may be used to describe individual users or terminals in the embodiments of the present invention, the user or terminal should not be limited to these terms. These terms are only used to distinguish users or terminals from each other.
  • first user may also be referred to as a second user without departing from the scope of the embodiments of the present invention.
  • second user may also be referred to as a first user; similarly, the second user may also be This is not limited by the embodiment of the present invention.
  • the atomizer assembly device provided by the present invention is used for assembling the nozzle assembly to the atomizer semi-finished product.
  • the nozzle assembly is an atomizer end cover (also called a nozzle cover). 1 and 2, the atomizer assembly apparatus includes: a first clamping device 3, a second clamping device 4, a power device 5;
  • the power unit 5 includes a first power component 51 and a push rod 52, and the first power component 51 is coupled to the push rod 52;
  • the first clamping device 3 is used for clamping the nozzle assembly
  • the second clamping device 4 is used for clamping the atomizer semi-finished product
  • the push rod 52, the nozzle assembly and the atomizer semi-finished product are located in the same axial direction, and the sidewall of the push rod 52 is provided with a limiting protrusion 521 for pushing the push rod 52 along the shaft at the first power component 51.
  • the end surface of the first clamping device 3 is abutted to open the clamping portion of the first clamping device 3;
  • the first power component 51 is further configured to push the push rod 52 to move against the end surface of the nozzle assembly after the clamping portion of the first clamping device 3 is opened;
  • the push rod 52 is further configured to adsorb the nozzle assembly to the end of the push rod 52 after moving to abut against the end surface of the nozzle assembly;
  • the first power component 51 is further configured to: after the nozzle assembly is attracted to the end of the push rod 52, push the push rod 52 to move axially toward the nebulizer semi-finished product, and assemble the nozzle assembly. Go to the nebulizer semi-finished product.
  • the first power component 51 may be a cylinder or a motor or the like to push the push rod 52 to move; the push rod 52, the nozzle assembly and the atomizer semi-finished product are located in the same axial direction, wherein The nozzle assembly and the atomizer semi-finished product are all transported to a position required for assembly by a feeding device, can be adjusted by a feeding device, or a receiving groove is arranged in the axial direction of the push rod, and the feeding device is configured by the feeding device Or the atomizer semi-finished product is transported into the accommodating groove to achieve coaxial positioning.
  • the side wall of the push rod 52 is provided with a limiting protrusion 521.
  • the limiting protrusion 521 on the side wall of the push rod 52 is not yet in contact with the end surface of the first clamping device 3, During the assembly process, the first power component 51 pushes the push rod 52 to move in the axial direction toward the nozzle assembly to reach the state shown in FIG. 1.
  • the limiting protrusion 521 and the first clamping device 3 The end face abuts, the first clamping device 3 is forced to open the clamping portion of the first clamping device 3; the first power component 51 continues to push the push rod 52 to move to the nozzle The end face of the assembly is abutted, and the nozzle assembly is attracted to the end of the push rod 52; afterwards, the first power component 51 pushes the push rod 52 to move axially toward the nebulizer semi-finished product, The nozzle assembly is assembled to the nebulizer blank.
  • the sidewall of the push rod 52 is provided with a limiting protrusion 521 for playing when the first power component 51 pushes the push rod 52 in the axial direction toward the nozzle assembly.
  • the end surface of the first clamping device 3 abuts to open the clamping portion of the first clamping device 3; the first power component 51 is further configured to open at the clamping portion of the first clamping device 3 Thereafter, the push rod 52 is pushed to abut against the end surface of the nozzle assembly; the push rod 52 is further configured to adsorb the nozzle assembly to the push rod after moving to abut against the end surface of the nozzle assembly
  • the first power component 51 is further configured to push the push rod 52 to move axially toward the nebulizer semi-finished product after the nozzle assembly is attracted to the end of the push rod 52,
  • the nozzle assembly is assembled to the nebulizer blank. Therefore, the present invention not only improves work efficiency, but also improves the quality and service life of the electronic cigarette product.
  • the end of the push rod 52 adjacent to one end of the nozzle assembly is provided with a finite boss 522 for the first clamping device 3 .
  • the clamping portion is opened, it is inserted from the vent hole on the end surface of the nozzle assembly and abuts against the end surface of the nozzle assembly;
  • An end of the push rod 52 away from the end of the nozzle assembly is provided with an air source 523;
  • the airflow source 523 is configured to suck the inside of the push rod 52 after the limiting boss 522 abuts the end surface of the nozzle assembly, so that the nozzle assembly is attracted to the limiting boss 522. ;
  • the first power component 51 is specifically configured to: after the nozzle assembly is adsorbed on the limiting boss 522, push the push rod 52 to move in the axial direction toward the nebulizer semi-finished product, and assemble the nozzle assembly. Go to the nebulizer semi-finished product.
  • the push rod 52 is a hollow push rod, and the resisting portion of the limiting protrusion 522 and the end surface of the nozzle assembly is provided with a ventilation groove 524 to make the air flow source 523 When the inside of the push rod 52 is evacuated, the nozzle assembly is attracted to the limiting boss 522.
  • the shape of the limiting boss 522 can be designed according to the size of the vent hole on the end surface of the nozzle assembly, which is not limited herein; the limiting boss 522 is open from the end surface of the nozzle assembly.
  • the push rod 52 abuts against the end surface of the nozzle assembly; wherein, in order to achieve a better smoking effect, the end surface of the nozzle assembly is provided with a plurality of auxiliary air outlets, when the push rod 52 and the suction nozzle After the end faces of the assembly are abutted, the airflow source 523 draws air into the interior of the push rod 52 such that the nozzle assembly is attracted to the limit boss 522.
  • the clamping portion of the first clamping device 3 is formed with a platform recess 34 for supporting the nozzle assembly.
  • the first clamping device 3 includes a first clamping jaw 31 , a spring 32 , and a connecting shaft 33 .
  • the first clamping jaw 31 is rotatably connected to the connecting shaft 33 for rotating around the connecting shaft 33 after the push rod 52 abuts against the end surface of the first clamping device 3 to maintain the open state.
  • the spring 32 is in a stretched state;
  • the spring 32 is fixedly coupled to the first jaw 31 for rotating the first jaw 31 about the connecting shaft 33 by the restoring force in the extended state when the push rod 52 returns to the initial state.
  • the first jaw 31 remains in a clamped state.
  • the clamping portion of the first clamping device 3 when not pressed by the push rod 52, the clamping portion of the first clamping device 3 is formed with a platform recess 34 for supporting the nozzle assembly, and the feeding device transports the nozzle assembly to the At the platform recess 34, the structural shape of the platform recess 34 can be adjusted according to the size of the nozzle assembly such that the nozzle assembly is in the same axial direction as the push rod 52.
  • first clamping jaws 31 are symmetrically disposed on two sides of the push rod 52, and the connecting portion of the first clamping jaw 31 and the connecting shaft 33 is provided with a rotating shaft, the first jaw 31 is rotated around the connecting shaft 33 by the rotating shaft, and the connecting shaft 33 can be connected by one end of which is fixedly connected to the power unit 5 and the other end is connected to the fixing block. So that the power unit 5 and the first clamping device 3 are fixedly coupled.
  • the spring 32 has one end connected to the first jaw 31 and the other end fixed to the fixing block. After the first jaw 31 is pressed by the push rod 52, the first jaw 31 surrounds the connecting shaft.
  • the first jaw 31 is rotated about the connecting shaft 33 to keep the first jaw 31 in a clamped state.
  • the second clamping device 4 includes a second clamping jaw 41 and a second power component 42 .
  • the second clamping jaw 41 is two semi-circular clips, and the second power component 42 is configured to drive the clip to move in a direction close to the nebulizer semi-finished product, so that the clip and the nebulizer semi-finished product The side wall is closely fitted, the clip is kept in a clamping state; the second power component 42 is further configured to move the clip in a direction away from the atomizer semi-finished product to separate the clip from the atomizer semi-finished product, The clip remains open.
  • the second clamping jaws 41 are symmetrically disposed on two sides of the nebulizer semi-finished product, and the second power component 42 may be a cylinder or a motor, etc., according to the columnar structure of the nebulizer semi-finished product,
  • the second jaw 41 is designed as two semi-circular clips to facilitate close fitting with the side wall of the nebulizer semi-finished product to achieve a good effect of fixing the nebulizer semi-finished product.
  • the second clamping device 4 can also be realized as follows.
  • the second clamping device 4 includes a shaft-shaped limiting hole and a ring-shaped rotating wheel.
  • the ring type turntable is used for driving the shaft type limiting hole to rotate, and positioning the shaft type limiting hole for accommodating the atomizer semi-finished product, so that the atomizer semi-finished product and the nozzle assembly are located on the same axis to.
  • the assembly device further includes a first feeding device 6 , the first feeding device 6 includes a vibration plate 61 and a guide groove 62 .
  • the vibrating plate 61 is coupled to the guide chute 62 for transporting the nozzle assembly along the guide chute 62 to the platform recess of the first clamping device 3.
  • the assembly apparatus further includes a second feeding device for transporting the atomizer semi-finished product to the second clamping device 4.

Abstract

一种雾化器装配设备,包括:第一夹持装置(3),第二夹持装置(4),动力装置(5);动力装置(5)包括第一动力部件(51)、推杆(52),两者连接;第一夹持装置(3)用于夹持吸嘴组件;第二夹持装置(4)用于夹持雾化器半成品;推杆(52)、吸嘴组件以及雾化器半成品位于同一轴向,推杆(52)的侧壁设置有限位凸起(521),用于在第一动力部件(51)推动推杆(52)沿轴向向靠近吸嘴组件的方向运动时,与第一夹持装置(3)的端面相抵持,以使第一夹持装置(3)的夹持部张开;推杆(52)还用于在运动至与吸嘴组件的端面相抵持后,将吸嘴组件吸附于推杆(52)的端部;第一动力部件(51)还用于推动推杆(52)沿轴向向靠近雾化器半成品的方向运动,将吸嘴组件装配到雾化器半成品上。本设备能够提高工作效率及产品良率。

Description

一种雾化器装配设备 技术领域
本发明涉及电子烟制造技术领域,特别涉及一种将吸嘴组件装配到雾化器半成品上的雾化器装配设备。
背景技术
电子烟是一种较为常见的仿真香烟电子产品,其主要包括雾化器和电池杆组件。电池杆组件为雾化器提供电能,使雾化器中的电热丝发热,进而将雾化器内柱状棉中均匀分布的烟油雾化以散发烟雾,从而达到仿真烟的效果。
上述雾化器包括位于吸烟端的吸嘴组件、用于存储烟油的储油组件以及用于雾化烟油的雾化芯组件,其中,该储油组件与该雾化芯组件连接,而该吸嘴组件一般是通过人工装配到雾化器半成品上。
通过上述人工将吸嘴组件装配在雾化器半成品上的工作效率低下,浪费过多人力,对工厂的生产成本消耗较大。且人工装配吸嘴组件的产品良率低,影响电子烟的产品质量,进而影响电子烟的使用寿命和用户体验。
发明内容
本发明提供了一种雾化器装配设备,能够提高工作效率及产品良率。
本发明第一方面提供了一种雾化器装配设备,用于将吸嘴组件装配到雾化器半成品上,包括:第一夹持装置,第二夹持装置,动力装置;
所述动力装置包括第一动力部件、推杆,所述第一动力部件与所述推杆连接;
所述第一夹持装置用于夹持所述吸嘴组件;
所述第二夹持装置用于夹持所述雾化器半成品;
所述推杆、所述吸嘴组件以及所述雾化器半成品位于同一轴向,所述推杆的侧壁设置有限位凸起,用于在所述第一动力部件推动所述推杆沿轴向向靠近所述吸嘴组件的方向运动时,与所述第一夹持装置的端面相抵持,以使所述第一夹持装置的夹持部张开;
所述第一动力部件还用于在所述第一夹持装置的夹持部张开后,推动所述推杆运动至与所述吸嘴组件的端面相抵持;
所述推杆还用于在运动至与所述吸嘴组件的端面相抵持后,将所述吸嘴组件吸附于所述推杆的端部;
所述第一动力部件还用于在所述吸嘴组件吸附在所述推杆的端部后,推动所述推杆沿轴向向靠近所述雾化器半成品的方向运动,将所述吸嘴组件装配到所述雾化器半成品上。
结合本发明的第一方面,在本发明第一方面的第一种实现方式中,所述推杆的靠近所述吸嘴组件一端的端部设置有限位凸台,所述限位凸台用于在所述第一夹持装置的夹持部张开后,从所述吸嘴组件的端面上的通气孔插入,并与所述吸嘴组件的端面相抵持;
所述推杆的远离所述吸嘴组件一端的端部设置有气流源;
所述气流源用于在所述限位凸台与所述吸嘴组件的端面相抵持后,通过向所述推杆的内部抽气,以使所述吸嘴组件吸附在所述限位凸台上;
所述第一动力部件具体用于在所述吸嘴组件吸附在所述限位凸台上后,推动所述推杆沿轴向向靠近所述雾化器半成品的方向运动,将所述吸嘴组件装配到所述雾化器半成品上。
结合本发明第一方面的第一种实现方式,在本发明第一方面的第二种实现方式中,所述推杆为中空推杆,所述限位凸台与所述吸嘴组件的端面相抵持的抵持部设置有通气槽,以使所述气流源向所述推杆的内部抽气时,所述吸嘴组件吸附在所述限位凸台上。
结合本发明的第一方面、或第一方面的第一种实现方式、或第一方面的第二种实现方式,在本发明第一方面的第三种实现方式中,所述第一夹持装置在夹持状态时,所述第一夹持装置的夹持部形成有用于支撑所述吸嘴组件的平台凹槽。
结合本发明的第一方面、或第一方面的第一种实现方式、或第一方面的第二种实现方式,在本发明第一方面的第四种实现方式中,所述第一夹持装置包括第一夹爪、弹簧、连接轴,
所述第一夹爪与所述连接轴可旋转连接,用于在所述推杆与所述第一夹持装置的端面相抵持后,绕所述连接轴旋转,以保持张开状态,同时所述弹簧处于伸张状态;
所述弹簧与所述第一夹爪固定连接,用于在所述推杆回到初始状态时,通过伸张状态下的回复力带动所述第一夹爪绕所述连接轴旋转,以使所述第一夹爪保持夹持状态。
结合本发明的第一方面、或第一方面的第一种实现方式、或第一方面的第二种实现方式,在本发明第一方面的第五种实现方式中,所述第二夹持装置包括第二夹爪、第二动力部件,
所述第二动力部件与所述第二夹爪连接,用于带动所述第二夹爪运动,以使所述第二夹爪保持夹持状态或张开状态。
结合本发明第一方面的第五种实现方式,在本发明第一方面的第六种实现方式中,所述第二夹爪为两个半圆形的夹子,所述第二动力部件用于带动所述夹子向靠近所述雾化器半成品的方向运动,以使所述夹子与所述雾化器半成品的侧壁紧密贴合,所述夹子保持夹持状态;所述第二动力部件还用于带动所述夹子向远离所述雾化器半成品的方向运动,以使所述夹子与所述雾化器半成品分离,所述夹子保持张开状态。
结合本发明的第一方面、或第一方面的第一种实现方式、或第一方面的第二种实现方式,在本发明第一方面的第七种实现方式中,所述第二夹持装置包括轴型限位孔、环型转盘,
所述轴型限位孔依次设置于所述环型转盘的环面上,用于容置所述雾化器半成品;
所述环型转盘用于带动所述轴型限位孔旋转,并对容置有所述雾化器半成品的所述轴型限位孔进行定位,以使所述雾化器半成品与所述吸嘴组件位于同一轴向。
结合本发明的第一方面、或第一方面的第一种实现方式、或第一方面的第二种实现方式,在本发明第一方面的第八种实现方式中,所述装配设备还包括第一送料装置,所述第一送料装置包括振动盘、导料槽,
所述振动盘与所述导料槽相连,用于将所述吸嘴组件沿所述导料槽运送至所述第一夹持装置的平台凹槽处。
结合本发明的第一方面、或第一方面的第一种实现方式、或第一方面的第二种实现方式,在本发明第一方面的第九种实现方式中,所述装配设备还包括 第二送料装置,用于将所述雾化器半成品运送至所述第二夹持装置处。
从以上技术方案可以看出,本发明具有以下优点:所述推杆的侧壁设置有限位凸起,用于在所述第一动力部件推动所述推杆沿轴向向靠近所述吸嘴组件的方向运动时,与所述第一夹持装置的端面相抵持,以使所述第一夹持装置的夹持部张开;所述第一动力部件还用于在所述第一夹持装置的夹持部张开后,推动所述推杆运动至与所述吸嘴组件的端面相抵持;所述推杆还用于在运动至与所述吸嘴组件的端面相抵持后,将所述吸嘴组件吸附于所述推杆的端部;所述第一动力部件还用于在所述吸嘴组件吸附在所述推杆的端部后,推动所述推杆沿轴向向靠近所述雾化器半成品的方向运动,将所述吸嘴组件装配到所述雾化器半成品上。因此,本发明不仅提高了工作效率,而且能够提高电子烟产品的质量及使用寿命。
附图说明
图1为本发明所提供的雾化器装配设备的一种较佳实施例局部剖开后的结构示意图;
图2为本发明所提供的雾化器装配设备的另一较佳实施例局部剖开后的结构示意图;
图3为本发明所提供的雾化器装配设备的另一较佳实施例局部剖开后的结构示意图;
图4为本发明所提供的雾化器装配设备的另一较佳实施例剖面结构示意图;
图5为本发明所提供的雾化器装配设备的另一较佳实施例局部剖开后的结构示意图;
图6为本发明所提供的雾化器装配设备的另一较佳实施例局部剖开后的结构示意图;
图7为本发明所提供的雾化器装配设备的另一较佳实施例局部剖开后的结构示意图;
图8为本发明所提供的雾化器装配设备的另一较佳实施例局部剖开后的结构示意图;
图9为本发明所提供的雾化器装配设备的第一送料装置的一种较佳实施例立体结构示意图。
具体实施方式
为使得本发明的发明目的、特征、优点能够更加的明显和易懂,下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,下面所描述的实施例仅仅是本发明一部分实施例,而非全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。
应当理解,尽管在本发明实施例中可能采用术语第一、第二等来描述各个用户或终端,但用户或终端不应限于这些术语。这些术语仅用来将用户或终端彼此区分开。例如,在不脱离本发明实施例范围的情况下,第一用户也可以被称为第二用户,类似地,第二用户也可以被称为第一用户;同样的,第二用户也可以被称为第三用户等等,本发明实施例对此不做限制。
本发明所提供的雾化器装配设备,用于将吸嘴组件装配到雾化器半成品上,在本实施例中,所述吸嘴组件为雾化器端盖(也称吸嘴盖),结合图1和图2所示,该雾化器装配设备包括:第一夹持装置3,第二夹持装置4,动力装置5;
该动力装置5包括第一动力部件51、推杆52,该第一动力部件51与该推杆52连接;
该第一夹持装置3用于夹持该吸嘴组件;
该第二夹持装置4用于夹持该雾化器半成品;
该推杆52、该吸嘴组件以及该雾化器半成品位于同一轴向,该推杆52的侧壁设置有限位凸起521,用于在该第一动力部件51推动该推杆52沿轴向向靠近该吸嘴组件的方向运动时,与该第一夹持装置3的端面相抵持,以使该第一夹持装置3的夹持部张开;
该第一动力部件51还用于在该第一夹持装置3的夹持部张开后,推动该推杆52运动至与该吸嘴组件的端面相抵持;
该推杆52还用于在运动至与该吸嘴组件的端面相抵持后,将该吸嘴组件吸附于该推杆52的端部;
该第一动力部件51还用于在该吸嘴组件吸附在该推杆52的端部后,推动该推杆52沿轴向向靠近该雾化器半成品的方向运动,将该吸嘴组件装配到该雾化器半成品上。
需要说明的是,该第一动力部件51可以是气缸或者是电机等,以推动该推杆52进行运动;该推杆52、该吸嘴组件以及该雾化器半成品位于同一轴向,其中,该吸嘴组件以及该雾化器半成品均通过送料装置运送到装配所需位置处,可通过送料装置进行对位调整,或者在推杆的轴向设置容置槽,送料装置将该吸嘴组件或者雾化器半成品运送至容置槽内,以实现同轴定位。
该推杆52的侧壁设置有限位凸起521,初始状态下,如图2所示,推杆52侧壁上的限位凸起521还未与该第一夹持装置3的端面接触,在装配过程中,该第一动力部件51推动推杆52沿轴向向靠近该吸嘴组件的方向运动,达到图1所示的状态,该限位凸起521与该第一夹持装置3的端面相抵持,该第一夹持装置3因受到挤压,迫使该第一夹持装置3的夹持部张开;该第一动力部件51继续推动该推杆52运动至与该吸嘴组件的端面相抵持,并将该吸嘴组件吸附于该推杆52的端部;之后,该第一动力部件51推动该推杆52沿轴向向靠近该雾化器半成品的方向运动,将该吸嘴组件装配到该雾化器半成品上。
本发明实施例中,该推杆52的侧壁设置有限位凸起521,用于在该第一动力部件51推动该推杆52沿轴向向靠近该吸嘴组件的方向运动时,与该第一夹持装置3的端面相抵持,以使该第一夹持装置3的夹持部张开;该第一动力部件51还用于在该第一夹持装置3的夹持部张开后,推动该推杆52运动至与该吸嘴组件的端面相抵持;该推杆52还用于在运动至与该吸嘴组件的端面相抵持后,将该吸嘴组件吸附于该推杆52的端部;该第一动力部件51还用于在该吸嘴组件吸附在该推杆52的端部后,推动该推杆52沿轴向向靠近该雾化器半成品的方向运动,将该吸嘴组件装配到该雾化器半成品上。因此,本发明不仅提高了工作效率,而且能够提高电子烟产品的质量及使用寿命。
可选的,结合图3和图4所示,该推杆52的靠近该吸嘴组件一端的端部设置有限位凸台522,该限位凸台522用于在该第一夹持装置3的夹持部张开后,从该吸嘴组件的端面上的通气孔插入,并与该吸嘴组件的端面相抵持;
该推杆52的远离该吸嘴组件一端的端部设置有气流源523;
该气流源523用于在该限位凸台522与该吸嘴组件的端面相抵持后,通过向该推杆52的内部抽气,以使该吸嘴组件吸附在该限位凸台522上;
该第一动力部件51具体用于在该吸嘴组件吸附在该限位凸台522上后,推动该推杆52沿轴向向靠近该雾化器半成品的方向运动,将该吸嘴组件装配到该雾化器半成品上。
进一步的,结合图4所示,该推杆52为中空推杆,该限位凸台522与该吸嘴组件的端面相抵持的抵持部设置有通气槽524,以使该气流源523向该推杆52的内部抽气时,该吸嘴组件吸附在该限位凸台522上。
需要说明的是,该限位凸台522的形状可根据吸嘴组件的端面上的通气孔的口径大小设计,此处不作限制;该限位凸台522从该吸嘴组件的端面上的通气孔插入后,该推杆52与该吸嘴组件的端面相抵持;其中,为了达到更好的吸烟效果,该吸嘴组件的端面设置有若干个辅助出气孔,当推杆52与该吸嘴组件的端面相抵持后,气流源523向该推杆52的内部抽气,使得该吸嘴组件吸附在该限位凸台522上。
可选的,结合图5所示,该第一夹持装置3在夹持状态时,该第一夹持装置3的夹持部形成有用于支撑该吸嘴组件的平台凹槽34。
可选的,结合图6和图7所示,该第一夹持装置3包括第一夹爪31、弹簧32、连接轴33,
该第一夹爪31与该连接轴33可旋转连接,用于在该推杆52与该第一夹持装置3的端面相抵持后,绕该连接轴33旋转,以保持张开状态,同时该弹簧32处于伸张状态;
该弹簧32与该第一夹爪31固定连接,用于在该推杆52回到初始状态时,通过伸张状态下的回复力带动该第一夹爪31绕该连接轴33旋转,以使该第一夹爪31保持夹持状态。
需要说明的是,在未受到推杆52挤压时,该第一夹持装置3的夹持部形成有用于支撑该吸嘴组件的平台凹槽34,送料装置将该吸嘴组件运送至该平台凹槽34处,该平台凹槽34的结构形状可根据吸嘴组件的大小进行调整设计,以使该吸嘴组件与上述推杆52位于同一轴向。可以理解的是,该第一夹爪31对称设置于该推杆52的两侧,该第一夹爪31与该连接轴33的连接部设置有 旋转轴,该第一夹爪31通过该旋转轴绕该连接轴33进行旋转,该连接轴33的连接方式可通过如下方式实现:其一端与该动力装置5固定连接,另一端与固定块连接,从而使得该动力装置5和该第一夹持装置3固定结合。其中,该弹簧32的一端与该第一夹爪31相连,另一端固定于固定块上,在该第一夹爪31受到推杆52的挤压后,该第一夹爪31绕该连接轴33旋转,以保持张开状态,同时该弹簧32处于伸张状态;在该推杆52回到初始状态时,该第一夹爪31的压迫解除,该弹簧32通过伸张状态下的回复力带动该第一夹爪31绕该连接轴33旋转,以使该第一夹爪31保持夹持状态。
可选的,结合图8所示,该第二夹持装置4包括第二夹爪41、第二动力部件42,
该第二动力部件42与该第二夹爪41连接,用于带动该第二夹爪41运动,以使该第二夹爪41保持夹持状态或张开状态。
进一步的,该第二夹爪41为两个半圆形的夹子,该第二动力部件42用于带动该夹子向靠近该雾化器半成品的方向运动,以使该夹子与该雾化器半成品的侧壁紧密贴合,该夹子保持夹持状态;该第二动力部件42还用于带动该夹子向远离该雾化器半成品的方向运动,以使该夹子与该雾化器半成品分离,该夹子保持张开状态。
需要说明的是,该第二夹爪41对称设置于该雾化器半成品的两侧,该第二动力部件42可以是气缸或者电机等,根据该雾化器半成品的柱状结构,此处将该第二夹爪41设计为两个半圆形的夹子,以便于与该雾化器半成品的侧壁紧密贴合,达到良好的固定该雾化器半成品的效果。
该第二夹持装置4还可通过如下方式实现,可选的,该第二夹持装置4包括轴型限位孔、环型转盘,
该轴型限位孔依次设置于该环型转盘的环面上,用于容置该雾化器半成品;
该环型转盘用于带动该轴型限位孔旋转,并对容置有该雾化器半成品的该轴型限位孔进行定位,以使该雾化器半成品与该吸嘴组件位于同一轴向。
需要说明的是,送料装置依次将该雾化器半成品运送至该轴型限位孔内,该轴型限位孔可根据该雾化器半成品的直径大小进行合理设计,以保证该轴型 限位孔内的雾化器半成品不会发生明显晃动;其中,该环型转盘带动该轴型限位孔绕该环型转盘的中心旋转,并对容置有该雾化器半成品的该轴型限位孔依次进行定位,以使该雾化器半成品与该吸嘴组件位于同一轴向。
可选的,如图9所示,该装配设备还包括第一送料装置6,该第一送料装置6包括振动盘61、导料槽62,
该振动盘61与该导料槽62相连,用于将该吸嘴组件沿该导料槽62运送至该第一夹持装置3的平台凹槽处。
可选的,该装配设备还包括第二送料装置,用于将该雾化器半成品运送至该第二夹持装置4处。
以上实施例仅用以说明本发明的技术方案,而非对其限制;尽管参照前述实施例对本发明进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本发明各实施例技术方案的精神和范围。

Claims (10)

  1. 一种雾化器装配设备,用于将吸嘴组件装配到雾化器半成品上,其特征在于,包括:第一夹持装置,第二夹持装置,动力装置;
    所述动力装置包括第一动力部件、推杆,所述第一动力部件与所述推杆连接;
    所述第一夹持装置用于夹持所述吸嘴组件;
    所述第二夹持装置用于夹持所述雾化器半成品;
    所述推杆、所述吸嘴组件以及所述雾化器半成品位于同一轴向,所述推杆的侧壁设置有限位凸起,用于在所述第一动力部件推动所述推杆沿轴向向靠近所述吸嘴组件的方向运动时,与所述第一夹持装置的端面相抵持,以使所述第一夹持装置的夹持部张开;
    所述第一动力部件还用于在所述第一夹持装置的夹持部张开后,推动所述推杆运动至与所述吸嘴组件的端面相抵持;
    所述推杆还用于在运动至与所述吸嘴组件的端面相抵持后,将所述吸嘴组件吸附于所述推杆的端部;
    所述第一动力部件还用于在所述吸嘴组件吸附在所述推杆的端部后,推动所述推杆沿轴向向靠近所述雾化器半成品的方向运动,将所述吸嘴组件装配到所述雾化器半成品上。
  2. 根据权利要求1所述的装配设备,其特征在于,所述推杆的靠近所述吸嘴组件一端的端部设置有限位凸台,所述限位凸台用于在所述第一夹持装置的夹持部张开后,从所述吸嘴组件的端面上的通气孔插入,并与所述吸嘴组件的端面相抵持;
    所述推杆的远离所述吸嘴组件一端的端部设置有气流源;
    所述气流源用于在所述限位凸台与所述吸嘴组件的端面相抵持后,通过向所述推杆的内部抽气,以使所述吸嘴组件吸附在所述限位凸台上;
    所述第一动力部件具体用于在所述吸嘴组件吸附在所述限位凸台上后,推动所述推杆沿轴向向靠近所述雾化器半成品的方向运动,将所述吸嘴组件装配到所述雾化器半成品上。
  3. 根据权利要求2所述的装配设备,其特征在于,所述推杆为中空推杆, 所述限位凸台与所述吸嘴组件的端面相抵持的抵持部设置有通气槽,以使所述气流源向所述推杆的内部抽气时,所述吸嘴组件吸附在所述限位凸台上。
  4. 根据权利要求1至3任一项所述的装配设备,其特征在于,所述第一夹持装置在夹持状态时,所述第一夹持装置的夹持部形成有用于支撑所述吸嘴组件的平台凹槽。
  5. 根据权利要求1至3任一项所述的装配设备,其特征在于,所述第一夹持装置包括第一夹爪、弹簧、连接轴,
    所述第一夹爪与所述连接轴可旋转连接,用于在所述推杆与所述第一夹持装置的端面相抵持后,绕所述连接轴旋转,以保持张开状态,同时所述弹簧处于伸张状态;
    所述弹簧与所述第一夹爪固定连接,用于在所述推杆回到初始状态时,通过伸张状态下的回复力带动所述第一夹爪绕所述连接轴旋转,以使所述第一夹爪保持夹持状态。
  6. 根据权利要求1至3任一项所述的装配设备,其特征在于,所述第二夹持装置包括第二夹爪、第二动力部件,
    所述第二动力部件与所述第二夹爪连接,用于带动所述第二夹爪运动,以使所述第二夹爪保持夹持状态或张开状态。
  7. 根据权利要求6所述的装配设备,其特征在于,所述第二夹爪为两个半圆形的夹子,所述第二动力部件用于带动所述夹子向靠近所述雾化器半成品的方向运动,以使所述夹子与所述雾化器半成品的侧壁紧密贴合,所述夹子保持夹持状态;所述第二动力部件还用于带动所述夹子向远离所述雾化器半成品的方向运动,以使所述夹子与所述雾化器半成品分离,所述夹子保持张开状态。
  8. 根据权利要求1至3任一项所述的装配设备,其特征在于,所述第二夹持装置包括轴型限位孔、环型转盘,
    所述轴型限位孔依次设置于所述环型转盘的环面上,用于容置所述雾化器半成品;
    所述环型转盘用于带动所述轴型限位孔旋转,并对容置有所述雾化器半成品的所述轴型限位孔进行定位,以使所述雾化器半成品与所述吸嘴组件位于同一轴向。
  9. 根据权利要求1至3任一项所述的装配设备,其特征在于,所述装配设备还包括第一送料装置,所述第一送料装置包括振动盘、导料槽,
    所述振动盘与所述导料槽相连,用于将所述吸嘴组件沿所述导料槽运送至所述第一夹持装置的平台凹槽处。
  10. 根据权利要求1至3任一项所述的装配设备,其特征在于,所述装配设备还包括第二送料装置,用于将所述雾化器半成品运送至所述第二夹持装置处。
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