WO2016114246A1 - Protector for wire harness - Google Patents

Protector for wire harness Download PDF

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Publication number
WO2016114246A1
WO2016114246A1 PCT/JP2016/050628 JP2016050628W WO2016114246A1 WO 2016114246 A1 WO2016114246 A1 WO 2016114246A1 JP 2016050628 W JP2016050628 W JP 2016050628W WO 2016114246 A1 WO2016114246 A1 WO 2016114246A1
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WO
WIPO (PCT)
Prior art keywords
protector
plate
wire harness
band
clip
Prior art date
Application number
PCT/JP2016/050628
Other languages
French (fr)
Japanese (ja)
Inventor
淳 西島
Original Assignee
住友電装株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority to JP2015-006620 priority Critical
Priority to JP2015006620A priority patent/JP2016134953A/en
Application filed by 住友電装株式会社 filed Critical 住友電装株式会社
Publication of WO2016114246A1 publication Critical patent/WO2016114246A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60RVEHICLES, VEHICLE FITTINGS, OR VEHICLE PARTS, NOT OTHERWISE PROVIDED FOR
    • B60R16/00Electric or fluid circuits specially adapted for vehicles and not otherwise provided for; Arrangement of elements of electric or fluid circuits specially adapted for vehicles and not otherwise provided for
    • B60R16/02Electric or fluid circuits specially adapted for vehicles and not otherwise provided for; Arrangement of elements of electric or fluid circuits specially adapted for vehicles and not otherwise provided for electric constitutive elements
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02GINSTALLATION OF ELECTRIC CABLES OR LINES, OR OF COMBINED OPTICAL AND ELECTRIC CABLES OR LINES
    • H02G3/00Installations of electric cables or lines in or on buildings, equivalent structures or vehicles
    • H02G3/02Details
    • H02G3/04Protective tubings or conduits or channels or other supports
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02GINSTALLATION OF ELECTRIC CABLES OR LINES, OR OF COMBINED OPTICAL AND ELECTRIC CABLES OR LINES
    • H02G3/00Installations of electric cables or lines in or on buildings, equivalent structures or vehicles
    • H02G3/30Installations of cables or lines on walls, floors or ceilings
    • H02G3/32Installations of cables or lines on walls, floors or ceilings using mounting clamps

Abstract

The objective of the present invention is to create, simply and inexpensively, a protector which sheathes a wire harness. A protector main body provided with a bottom plate on which at least a wire harness is mounted, is formed using a corrugated cardboard plate made of resin, in which hollow portions partitioned using intermediate connecting plates which connect two side plates together extend parallel to one another. Cutouts for insertion of an attachment material are provided in portions at both sides, in the width direction, of the protector main body, while clips for latching to a vehicle body, comprising either base-plate clips in which vehicle body latching portions are provided projecting from a base plate, or band clips in which the vehicle body latching portions are provided projecting from a tightening portion of a band, are disposed on an outer surface of the protector main body. The clips for latching to the vehicle body are attached to the outer surface of the protector main body by passing adhesive tape or said bands through the cutouts.

Description

Protector for wire harness

The present invention relates to a protector for a wire harness. Specifically, the present invention is intended to protect a wire harness routed in a vehicle such as an automobile and to regulate the route, and in particular, can be manufactured at low cost.

Conventionally, as a protector for a wire harness to be routed in a vehicle, a protector that has been injection-molded using a mold has been widely used. A protector made of this type of resin-molded product is, as disclosed in Japanese Patent Application Laid-Open No. 2006-6087, Japanese Patent Application Laid-Open No. 2004-64920, etc. In a fixed state, a clip for locking the vehicle body projecting integrally with the protector is inserted and locked into a locking hole drilled in the vehicle body panel.

Specifically, as shown in FIG. 9, the protector 100 is provided with a tape winding piece 102 for attaching a wire harness and a clip 103 for locking a vehicle body on a protector body 101 having a concave cross section or the like. After passing through 200, the adhesive tape 150 is wound around the tape winding piece 102 and the wire harness 200 to attach the wire harness to the protector main body 101, and then the lid is covered and fixed as necessary. The wire harness may be attached to the protector with a band. In this case, the band is integrally projected from the protector body, or a band attaching portion is provided.

JP 2006-6087 A JP 2004-64920 A

However, when the protector is provided by injection molding, it is necessary to create a mold according to the change of the wiring route of the wire harness. Therefore, there is a problem that the mold becomes complicated and expensive.

In order to solve the above problems, an object of the present invention is to provide a protector provided with a clip for locking a vehicle body at low cost without performing injection molding using a mold.

In order to solve the above-mentioned problems, the present invention provides a protector comprising a resin cardboard plate extending in parallel with a hollow portion partitioned by an intermediate connecting plate for connecting both side plates, and at least a bottom plate on which a wire harness is mounted. While forming a main body, provided with notches for mounting material insertion on a part of both sides in the width direction of the protector main body,
A clip for securing the vehicle body on the substrate, or a clip for locking the vehicle body comprising a band clip having the vehicle body locking portion projecting from the fastening portion of the band from the fastening portion of the band, is disposed on the outer surface of the protector body, and There is provided a protector for a wire harness, characterized in that the clip for locking the vehicle body is attached to the outer surface of the protector body through an adhesive tape or the band.

Pradan (resin cardboard plate) used as a material for forming the protector body is commercially available, and a pair of flat plate-like side plates made of polypropylene, polycarbonate, etc. are spaced apart by the intermediate connecting plate made of the same resin. It consists of a continuous extrusion molded article having a hollow structure in which hollow portions connected in parallel and partitioned by intermediate connecting plates between both side plates are provided in parallel.
The Pradan has a configuration in which both ends of the intermediate connecting plate are connected to both side plates perpendicularly or inclined, or the intermediate connecting plate has a V shape, a continuous wavy shape, or a shape in which concave and convex portions are alternately continued, The apex is connected to both side plates.
Alternatively, the intermediate connection plate of the Pradan may be formed as a plate material having a continuous V shape and wave shape, and the upper and lower apexes may be bonded to the opposing inner surfaces of both side plates.
The pladan differs in hardness depending on the thickness of both side plates and the partition density of the intermediate connecting plate, but has the required plane holding force and toughness.

Using the Pradan as a protector for a wire harness, with the protector body in the unfolded shape, the Pradan made of continuous material is cut into the required shape, and the cut Pradan is bent to form a side plate that stands upright from the bottom plate In addition, the protector body can be formed by providing the cutout in the side plate. Therefore, compared with the protector which consists of the conventional injection-molded goods, metal mold preparation expense and injection molding equipment become unnecessary. In addition, since a general-purpose substrate clip or band clip is used as the vehicle body locking clip provided on the protector body, the protector can be manufactured easily and inexpensively.

The clip for locking the vehicle body is attached to the protector main body with the band of the adhesive tape or the band clip for the purpose of fixing the wire harness to the protector main body after the wire harness is inserted into the protector main body.
As described above, the attachment of the vehicle body locking clip including the board clip or the band clip also serves to attach the wire harness to the protector main body, so that the number of work steps does not increase.

The substrate clip and band clip used as the vehicle body locking clip are made of a resin molded product that has been commercially available. The board clip has a blade-shaped locking part protruding from the center of the rectangular plate, and the band clip has a blade-shaped locking part protruding from the outer surface of the box-shaped fastening part protruding from the band. is doing. The blade-shaped locking portion has a shape in which a pair of blade portions are provided in a folded shape from the tip of the support shaft, and a locking step portion is provided at the tip of each blade portion.

The protector body has a cross-sectional L shape or a concave cross-sectional shape including the bottom plate and a side plate that is refracted from a width direction edge of the bottom plate, the cutout is provided from the front end of the side plate toward the bottom plate, and the wound through the cutout. An adhesive tape or a band of the band clip is wound around the outer surface of the wire harness, and the wire harness is fixed to the protector body.
When only the bottom plate is used as the protector body, the notches are provided from both ends of the bottom plate in the width direction, and the adhesive tape or band wound through the notches is wound around the outer surface of the wire harness, and the wire harness is fixed to the protector body.

The protector body has a rectangular frame shape having a lid, one side plate, the bottom plate refracted from the lower end of the side plate, the other side plate refracted from the other end in the width direction of the bottom plate, and the other end of the other side plate. Including a cover plate that refracts from, and through holes are provided in the upper part of the side plates and both sides in the width direction of the cover plate,
After the wire harness is inserted into the protector body, the band of the adhesive tape or the band clip is passed through the through hole and wound around the outer surface of the protector body.

As described above, the protector body can be easily formed by refracting the platen with the side plates, the bottom plate, and the lid plate refracting from one side plate. Moreover, when the clip for locking the vehicle body is wrapped around the protector body with an adhesive tape or a band, the adhesive tape or the band can be wrapped around the lid plate to hold the lid in the closed position.

The platen is refracted in order to constitute the protector body, but the refraction is not on the inner surface side surrounding the wire harness insertion path, but on the side plate of the protector on the outer surface side, and the intermediate connecting plate and inner surface side at the corresponding positions The side plate is bent and refracted by pressing or the like. Alternatively, the side plate serving as the outer surface may not be slit, and both side plates and the intermediate connecting plate may be compressed together and refracted by bending press processing.

It is preferable that the protector body made of Pradan has a direction in which the hollow portion of the Pradan extends in a direction orthogonal to the direction in which the wire harness extends through the protector, but is not limited thereto and may be in the same direction.

Since the wire harness according to the present invention uses a pradane as a protector body, the overall weight can be reduced, and the wire harness can be formed easily and cost can be reduced. In addition, a general-purpose substrate clip is attached to the protector body made of Pradan using an adhesive tape as a vehicle body locking clip, or is attached to the protector body using a band clip band. In this way, it is possible to cut and bend the Pradan to provide the protector body and to attach the general-purpose body locking clip around the protector body by wrapping the adhesive tape or band around it. Can be greatly reduced.

1A and 1B show a first embodiment of the present invention, in which FIG. 1A is a perspective view showing a state where a wire harness is sheathed with a protector, FIG. 1B is a front view of FIG. 1A, and FIG. An exploded front view, (D) is a sectional view of the protector body, and (E) is a front view of a substrate clip used as a vehicle body locking clip. The resin cardboard board (pradan) which is a forming material of a protector main body is shown, (A) is a top view, (B) is a perspective view, (C) is a front view of another pladan. It is drawing which shows the process of forming a protector main body from Pradan. It is a perspective view which shows the operation state which inserts a wire harness in the said protector main body. It is a front view which shows the modification of 1st Embodiment. A 2nd embodiment is shown, (A) is a perspective view and (B) is a sectional view. It is a perspective view of 3rd Embodiment. A 4th embodiment is shown, (A) is a sectional view of a protector body, and (B) is a sectional view in the state where a lid was closed through a wire harness through a protector. It is a perspective view of a prior art example.

Hereinafter, embodiments of the present invention will be described with reference to the drawings.
1 to 4 show a first embodiment.
The protector 1 according to the first embodiment is wound around an L-shaped protector body 4 composed of a bottom plate 2 and a side plate 3 on one side through notches 5 and 5 provided on both sides in the length direction of the side plate 3 of the protector body 4. The substrate clip 7 is fixed to the lower surface of the bottom plate 2 with the adhesive tape 6. A wire harness 20 is mounted on the upper surface of the bottom plate 2, and the wire harness 20, the protector body 4, and the substrate clip 7 are simultaneously wound and fixed with an adhesive tape 6.

The protector body 4 is formed of a resin cardboard board (hereinafter referred to as a “pradan”) 10 as shown in FIG. The Pradan 10 is a resin molded product made of continuous extrusion made of polypropylene, and is connected by an intermediate connecting plate 13 with a gap between the side plates 11 and 12 made of a pair of thin plates, and the extending direction of the intermediate connecting plate 13 A hollow structure in which the hollow portion 14 is continuous. As shown in FIG. 2 (B), the intermediate connecting plate 13 has a flat plate shape and is connected vertically to the side plates 11 and 12. The intermediate connecting plate 13 may be inclined and connected, or the intermediate connecting plate 13 may have an arc shape as shown in FIG. 2C and its upper and lower ends may be continuous with the opposing surfaces of the side plates 11 and 12. Good. The thickness of the Pradan 10 is 1.0 to 15.0 mm and the pitch of the intermediate connecting plate 13 is about 2.0 to 20 mm. The Pradan 10 is selected and used according to the required hardness.

As shown in FIG. 3, the Pradan 10 made of a continuous material is cut with an outer shape in a state where the bottom plate 2 and the side plate 3 are unfolded, and cut from both ends in the length direction of the portion to become the side plate 3 from the tip, The notches 5 and 5 to be cut are provided. These notches 5 and 5 are provided at positions corresponding to protector fixing locking holes formed in the vehicle body.
The depth D of the notches 5 and 5 corresponds to the outer diameter of the wire harness 20, and is a depth at which the adhesive tape 6 wound through the notches 5 and 5 can be bonded to the outer peripheral surface of the wire harness 20 and fixed to the bottom plate 2. . In the present embodiment, the depth D of the notches 5 and 5 is approximately ½ of the height of the side plate 3.

Refracted 90 degrees along the boundary line L between the portion that becomes the bottom plate 2 and the portion that becomes the side plate 3 of the Pradan 10 cut into a required shape, and has a L-shaped cross section. The 90-degree refraction is made by cutting the outer side plate 12 along the boundary line and refracting the inner plate 13 and the intermediate connecting plate 13 using a bending jig (not shown). Yes. The refraction method of the Pradan 10 may be different depending on the hardness of the Pradan.

The protector body 4 made of the Pradan 10 is used as a direction orthogonal to the extending direction X1 of the hollow portion 14 of the Pradan 10, that is, the extending direction X2 of the wire harness 20 that covers the extending direction X1 of the intermediate connecting plate 13. Yes. Thus, when the extending direction of the wire harness 20 and the hollow direction of the prada 10 are orthogonal directions, the cutting direction of the notch 5 can be made the same direction as the extending direction of the intermediate connecting plate 13, and this cutting is easy. And the support strength of the protector can be increased.

The substrate clip 7 attached to the protector body 4 using the adhesive tape 6 is a resin molded product that is widely used. As shown in FIG. 1 (E), the substrate clip 7 has a blade-like locking portion 7b protruding from the surface of a rectangular substrate 7a. The blade-like locking portion 7b has a support shaft 7d protruding from the center of a plate portion 7c protruding from the substrate 7a, and a pair of blade portions 7e protruding from the tip of the support shaft 7d. A locking step 7f is provided at the tip of the portion 7e. The blade-like locking portion 7b is inserted into a locking hole formed in the vehicle body panel, and the locking step 7f is locked to the periphery of the locking hole to fix the protector body 4 to the vehicle body panel. is there.

A protector 1 formed by attaching a general-purpose substrate clip 7 with an adhesive tape 6 to a protector main body 4 formed by cutting and bending the prada 10 is a work table (so-called as a wire harness). And attached to the wire harness 20. At that time, as shown in FIG. 4, the protector main body 4 is held by an electric wire receiving jig 32 erected on the work table 30, and the electric wires 21 are wired on the bottom plate 2 of the held protector main body 4.
After wiring all the wires, as shown in FIG. 1C, the substrate clip 7 can be pressed against the bottom plate 2 at a position facing the notch 5, and the adhesive tape 6 can be wound through the notch 5. Thereby, the board | substrate clip 7 can be fixed to the protector main body 4 simultaneously with the electric wire 21 which comprises the wire harness 20 adhering to the protector main body 4. FIG. In addition, when the electric wire is inserted, the protector main body 4 is not provided with a clip so that the protector main body 4 can be held by the electric wire receiving jig 32, and a dedicated protector receiving jig for holding the protector is provided on the work table. There is no need. Therefore, it is possible to simplify the equipment for mounting the protector on the wire harness.

Thus, since the protector 1 of the present invention is formed by attaching the general-purpose substrate clip 7 with the adhesive tape 6 to the protector main body 4 formed by cutting and bending the prada 10, the protector 1 is simple and inexpensive. Can be formed. Therefore, it is possible to greatly reduce the manufacturing cost compared to the case where a protector is formed by injection molding by providing a mold, and it is possible to respond quickly to changes in the specifications of the wire harness, and in particular, it is necessary to provide it in small lots and many varieties. It is suitably used as a protector. *

FIG. 5 shows a modification of the first embodiment.
In this modification, the notches 5 and 5 provided on the side plate 3 of the protector body 4 made of prada are provided at both ends in the length direction, cut out to a height of about ½ from the upper end, and both ends of the side plate 3 are L-shaped. .
Further, the board clip 7B wound around the bottom plate 2 with the adhesive tape 6 extends the board 7a and is provided with blade-like locking portions 7b and 7b on both sides to form one board clip 7B.
Since other configurations are the same as those of the first embodiment, description thereof is omitted.

FIG. 6 shows a second embodiment.
In the second embodiment, a band clip 17 is used in place of the substrate clip 7, and the protector body 4-2 has a concave cross section as shown in FIG. 6B.
The band clip 17 is also a conventionally used general-purpose product, and has a blade-like locking portion 17c protruding from the outer surface of a box-shaped fastening portion 17b protruding from the band 17a. Since the blade-shaped locking portion 17c has the same shape as the blade-shaped locking portion of the substrate clip 7, the description thereof is omitted.
The structure of the protector main body 4-2 made of the Pradan 10 includes side plates 3A and 3B that are refracted on both sides in the width direction of the bottom plate 2, and a cutout 5 through which the band 17a is passed so as to face the side plates 3A and 3B on both sides. 5 is provided.
Since the other configuration, the protector assembling method, and the wire harness attaching method are the same as those in the first embodiment, description thereof will be omitted.

FIG. 7 shows a third embodiment.
In the third embodiment, the protector main body 4-3 is formed by only the bottom plate 2, and the wire harness 20 is mounted on the bottom plate 2. A notch 5 is provided opposite to both sides in the width direction of the bottom plate 2, and an adhesive tape 6 for attaching a substrate clip 7 (or a band clip band) is passed through the notch 5. At the same time, a wire harness 20 is attached with the adhesive tape 6. It is fixed on the bottom plate 2.
Since other configurations and operations are the same as those of the first embodiment, description thereof is omitted.

FIG. 8 shows a fourth embodiment.
In the fourth embodiment, the protector main body 4-4 formed from the Pradan 10 has a rectangular frame shape having the lid plate 8. As shown in FIG. 8 (A), the protector body 4-4 refracts the Pradan 10 in parallel at three refracting portions, and refracts one side plate 3A, the bottom plate 2 refracted from the lower end of the side plate 3A, The other side plate 3B that is refracted from the other end in the width direction of the bottom plate 2 and the lid plate 8 that is refracted from the other end of the other side plate 3B are continuously provided.
In addition, through holes 9A, 9B, 9C, and 9D are formed in the upper portions of the side plates 3A and 3B on both sides and on both sides in the width direction of the lid plate 8 by hollowing out the pladan 10.
A band clip 17 is attached to the protector body 4-4. A substrate clip may be attached instead of the band clip.

In the protector body 4-4, with the lid plate 8 open, the wire harness 20 is inserted into the wire harness insertion passage surrounded by the bottom plate 2 and the side plates 3A, 3B, and then shown in FIG. 8B. As described above, with the band clip 17 applied to the lower surface of the bottom plate 2, the band 17a is pulled out from the outer surface of the side plate 3B to the inner surface side through the through hole 9A, and then passed through the through hole 9B of the lid plate 8 from the inner surface to the outer surface. Pull out. The drawn band 17a is attached to the outer surface of the cover plate 8 and passed through the other through-hole 9C to the inner surface, then passed through the through-hole 9D of the other side plate 3A, and wound from the outer surface of the side plate 3A to the bottom plate lower surface. Then, it is inserted into the fastening part 17b and fastened.
By the winding operation of the band 17a of the band clip 17, the cover plate 8 can be held in a state in which the upper surface opening of the protector body 4-4 is closed. And the wire harness 20 can be hold | maintained inside the protector 1. FIG.

1 protector 2 bottom plate 3 side plate
DESCRIPTION OF SYMBOLS 4 Protector body 5 Notch 6 Adhesive tape 7 Board clip 10 Pradan 11, 12 Both side plates 13 Intermediate connection plate 14 Hollow part 17 Band clip 17a Band 20 Wire harness

Claims (4)

  1. A cardboard plate made of resin that extends in parallel with a hollow portion partitioned by an intermediate connecting plate that connects both side plates, forming a protector body having at least a bottom plate for mounting a wire harness, and the width direction of the protector body While equipped with notches for mounting material insertion on a part of both sides of the
    A clip for securing the vehicle body on the substrate, or a clip for locking the vehicle body comprising a band clip having the vehicle body locking portion projecting from the fastening portion of the band from the fastening portion of the band, is disposed on the outer surface of the protector body, and A protector for a wire harness, characterized in that the clip for securing a vehicle body is attached to an outer surface of the protector body through an adhesive tape or the band.
  2. The clip for locking the vehicle body is attached to the protector body with the band of the adhesive tape or the band clip, which also serves to fix the wire harness to the protector body after the wire harness is inserted into the protector body. Item 10. A protector for a wire harness according to Item 1.
  3. The protector body has a cross-sectional L shape or a concave cross-sectional shape including the bottom plate and a side plate that is refracted from a width direction edge of the bottom plate, the cutout is provided from the front end of the side plate toward the bottom plate, and the wound through the cutout. The wire harness protector according to claim 1 or 2, wherein an adhesive tape or a band of the band clip is wound around an outer surface of the wire harness, and the wire harness is fixed to the protector body.
  4. The protector body has a rectangular frame shape having a lid, one side plate, the bottom plate refracted from the lower end of the side plate, the other side plate refracted from the other end in the width direction of the bottom plate, and the other end of the other side plate. A cover plate that is refracted from, and provided with the notches formed of through holes in the upper part of the side plates and both sides in the width direction of the cover plate,
    The protector for a wire harness according to claim 1 or 2, wherein after the wire harness is inserted into the protector body, the band of the adhesive tape or the band clip is passed through the through hole and wound around the outer surface of the protector body. .
PCT/JP2016/050628 2015-01-16 2016-01-12 Protector for wire harness WO2016114246A1 (en)

Priority Applications (2)

Application Number Priority Date Filing Date Title
JP2015-006620 2015-01-16
JP2015006620A JP2016134953A (en) 2015-01-16 2015-01-16 Protector for wiring harness

Publications (1)

Publication Number Publication Date
WO2016114246A1 true WO2016114246A1 (en) 2016-07-21

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Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/JP2016/050628 WO2016114246A1 (en) 2015-01-16 2016-01-12 Protector for wire harness

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WO (1) WO2016114246A1 (en)

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2009273279A (en) * 2008-05-08 2009-11-19 Sumitomo Wiring Syst Ltd Holder for wire harness
JP2010051096A (en) * 2008-08-21 2010-03-04 Sumitomo Wiring Syst Ltd Protector for wire harness
JP2013055814A (en) * 2011-09-05 2013-03-21 Sumitomo Wiring Syst Ltd Wiring harness external packaging body
JP2014117099A (en) * 2012-12-11 2014-06-26 Yazaki Corp Wire harness

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2009273279A (en) * 2008-05-08 2009-11-19 Sumitomo Wiring Syst Ltd Holder for wire harness
JP2010051096A (en) * 2008-08-21 2010-03-04 Sumitomo Wiring Syst Ltd Protector for wire harness
JP2013055814A (en) * 2011-09-05 2013-03-21 Sumitomo Wiring Syst Ltd Wiring harness external packaging body
JP2014117099A (en) * 2012-12-11 2014-06-26 Yazaki Corp Wire harness

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