WO2016070281A1 - Gaseous fuel pressure regulation - Google Patents

Gaseous fuel pressure regulation Download PDF

Info

Publication number
WO2016070281A1
WO2016070281A1 PCT/CA2015/051145 CA2015051145W WO2016070281A1 WO 2016070281 A1 WO2016070281 A1 WO 2016070281A1 CA 2015051145 W CA2015051145 W CA 2015051145W WO 2016070281 A1 WO2016070281 A1 WO 2016070281A1
Authority
WO
WIPO (PCT)
Prior art keywords
pressure
gaseous fuel
temperature
reducing
fluid switch
Prior art date
Application number
PCT/CA2015/051145
Other languages
French (fr)
Inventor
Giulio BRIZZOLARI
Ashish Singh
Paolo FRANZONI
Original Assignee
Westport Power Inc.
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Westport Power Inc. filed Critical Westport Power Inc.
Publication of WO2016070281A1 publication Critical patent/WO2016070281A1/en

Links

Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M21/00Apparatus for supplying engines with non-liquid fuels, e.g. gaseous fuels stored in liquid form
    • F02M21/02Apparatus for supplying engines with non-liquid fuels, e.g. gaseous fuels stored in liquid form for gaseous fuels
    • F02M21/0218Details on the gaseous fuel supply system, e.g. tanks, valves, pipes, pumps, rails, injectors or mixers
    • F02M21/023Valves; Pressure or flow regulators in the fuel supply or return system
    • F02M21/0239Pressure or flow regulators therefor
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17CVESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C7/00Methods or apparatus for discharging liquefied, solidified, or compressed gases from pressure vessels, not covered by another subclass
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02BINTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL
    • F02B43/00Engines characterised by operating on gaseous fuels; Plants including such engines
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02DCONTROLLING COMBUSTION ENGINES
    • F02D19/00Controlling engines characterised by their use of non-liquid fuels, pluralities of fuels, or non-fuel substances added to the combustible mixtures
    • F02D19/02Controlling engines characterised by their use of non-liquid fuels, pluralities of fuels, or non-fuel substances added to the combustible mixtures peculiar to engines working with gaseous fuels
    • F02D19/021Control of components of the fuel supply system
    • F02D19/022Control of components of the fuel supply system to adjust the fuel pressure, temperature or composition
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17CVESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C2205/00Vessel construction, in particular mounting arrangements, attachments or identifications means
    • F17C2205/03Fluid connections, filters, valves, closure means or other attachments
    • F17C2205/0302Fittings, valves, filters, or components in connection with the gas storage device
    • F17C2205/0338Pressure regulators
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17CVESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C2221/00Handled fluid, in particular type of fluid
    • F17C2221/01Pure fluids
    • F17C2221/012Hydrogen
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17CVESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C2221/00Handled fluid, in particular type of fluid
    • F17C2221/03Mixtures
    • F17C2221/032Hydrocarbons
    • F17C2221/033Methane, e.g. natural gas, CNG, LNG, GNL, GNC, PLNG
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17CVESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C2221/00Handled fluid, in particular type of fluid
    • F17C2221/03Mixtures
    • F17C2221/032Hydrocarbons
    • F17C2221/035Propane butane, e.g. LPG, GPL
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17CVESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C2223/00Handled fluid before transfer, i.e. state of fluid when stored in the vessel or before transfer from the vessel
    • F17C2223/01Handled fluid before transfer, i.e. state of fluid when stored in the vessel or before transfer from the vessel characterised by the phase
    • F17C2223/0107Single phase
    • F17C2223/0123Single phase gaseous, e.g. CNG, GNC
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17CVESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C2223/00Handled fluid before transfer, i.e. state of fluid when stored in the vessel or before transfer from the vessel
    • F17C2223/03Handled fluid before transfer, i.e. state of fluid when stored in the vessel or before transfer from the vessel characterised by the pressure level
    • F17C2223/035High pressure (>10 bar)
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17CVESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C2223/00Handled fluid before transfer, i.e. state of fluid when stored in the vessel or before transfer from the vessel
    • F17C2223/03Handled fluid before transfer, i.e. state of fluid when stored in the vessel or before transfer from the vessel characterised by the pressure level
    • F17C2223/036Very high pressure (>80 bar)
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17CVESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C2227/00Transfer of fluids, i.e. method or means for transferring the fluid; Heat exchange with the fluid
    • F17C2227/03Heat exchange with the fluid
    • F17C2227/0302Heat exchange with the fluid by heating
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17CVESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C2250/00Accessories; Control means; Indicating, measuring or monitoring of parameters
    • F17C2250/03Control means
    • F17C2250/032Control means using computers
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17CVESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C2250/00Accessories; Control means; Indicating, measuring or monitoring of parameters
    • F17C2250/04Indicating or measuring of parameters as input values
    • F17C2250/0404Parameters indicated or measured
    • F17C2250/043Pressure
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17CVESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C2250/00Accessories; Control means; Indicating, measuring or monitoring of parameters
    • F17C2250/04Indicating or measuring of parameters as input values
    • F17C2250/0404Parameters indicated or measured
    • F17C2250/0439Temperature
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17CVESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C2250/00Accessories; Control means; Indicating, measuring or monitoring of parameters
    • F17C2250/06Controlling or regulating of parameters as output values
    • F17C2250/0605Parameters
    • F17C2250/0626Pressure
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17CVESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C2250/00Accessories; Control means; Indicating, measuring or monitoring of parameters
    • F17C2250/06Controlling or regulating of parameters as output values
    • F17C2250/0605Parameters
    • F17C2250/0631Temperature
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17CVESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C2260/00Purposes of gas storage and gas handling
    • F17C2260/05Improving chemical properties
    • F17C2260/056Improving fluid characteristics
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17CVESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C2265/00Effects achieved by gas storage or gas handling
    • F17C2265/06Fluid distribution
    • F17C2265/066Fluid distribution for feeding engines for propulsion
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17CVESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C2270/00Applications
    • F17C2270/01Applications for fluid transport or storage
    • F17C2270/0165Applications for fluid transport or storage on the road
    • F17C2270/0168Applications for fluid transport or storage on the road by vehicles
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/30Hydrogen technology
    • Y02E60/32Hydrogen storage
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/10Internal combustion engine [ICE] based vehicles
    • Y02T10/30Use of alternative fuels, e.g. biofuels

Definitions

  • the present application relates to regulating gaseous fuel pressure in internal combustion engines where gaseous fuel supply pressure is greater than inj ection pressure.
  • Gaseous fuels can be stored in storage vessels at elevated pressures to increase the mass of fuel available for an internal combustion engine.
  • the higher the storage pressure the greater the range of operation for the vehicle.
  • vehicle range is extended when the internal combustion engine can be made to operate at lower minimum pressures.
  • a gaseous fuel is any fuel that is in a gas state at standard temperature and pressure, which in the context of this application is 20 degrees Celsius (°C) and 1 atmosphere (atm).
  • An exemplary gaseous fuel is natural gas, which when stored in a gas state in a pressurized storage vessel (e.g.
  • Gaseous fuel storage pressure is reduced and regulated to one or more predetermined pressures that are suitable for the engine to operate.
  • Fuel system components can be made more efficient and cost effective when they are designed to operate within a narrower range of operating pressures compared to operating across the full range of pressures between minimum and maximum storage pressure.
  • Fuel injectors can introduce predetermined amounts of gaseous fuel with greater accuracy when the pressure of gaseous fuel supplied is within the narrower range, thereby improving engine efficiency and fuel economy, and reducing emissions.
  • the temperature change can be significant when the operating pressure is much less than storage pressure, causing moisture and constituents of the gaseous fuel (such as hydrates) in and around the pressure regulating apparatus to freeze, which can lead to reduced flow and performance of the apparatus, and in the worst case blocked flow can result.
  • This problem is exacerbated when the mass flow rate of gaseous fuel is high.
  • a heat exchanger can be employed to regulate the temperature of the gaseous fuel, either entering or leaving the pressure regulating apparatus, thereby mitigating the Joule-Thomson effect.
  • heat exchangers that supply heat with electric heaters, powered from electrical energy generated by the engine, can be employed. It is significantly more cost effective and practical to extend electric power cables from the engine to remotely located storage vessels.
  • One drawback with electrically heated heat exchangers is reduced efficiency compared to the engine coolant heat exchanger. Instead of employing waste heat already generated from engine operation, the engine must now consume additional fuel to generate electrical energy for consumption by the electrical heater. The reduced efficiency of electrical heater heat exchangers becomes increasingly undesirable as the maximum storage pressure and peak fuel flow rates increase. [0005]
  • the state of the art is lacking in techniques for mitigating the Joule- Thomson effect in pressure regulators.
  • the present method and apparatus provides an improved technique for gaseous fuel pressure regulation in an internal combustion engine.
  • An improved method for reducing gaseous fuel pressure from a first pressure to a second pressure in a gaseous fuel system for an internal combustion engine includes passively heating the gaseous fuel at the first pressure; and reducing the pressure of the heated gaseous fuel to the second pressure.
  • the gaseous fuel temperature at the second pressure is maintained above a first predetermined temperature and the second pressure is maintained within a first predetermined range of tolerance.
  • the first pressure can be a storage pressure for the gaseous fuel, or an intermediate pressure between the storage pressure and the second pressure, and the second pressure can be an injection pressure for the gaseous fuel.
  • the first predetermined temperature can be a freezing temperature of water and a freezing temperature of a constituent of the gaseous fuel.
  • the method can also include reducing a storage pressure of gaseous fuel to the first pressure before passively heating the gaseous fuel.
  • a vortex heater is employed to passively heat the gaseous fuel.
  • the gaseous fuel at the first pressure is fluidly communicated through a modified vortex tube, where a temperature of the gaseous fuel fluidly exiting the modified vortex tube is greater than a temperature of the gaseous fuel entering the modified vortex tube.
  • the method can include skipping the step of passively heating when the first pressure is below a predetermined pressure, or when a difference between the first pressure and the second pressure is below a predetermined value, and there is reduced need for heating the gaseous fuel.
  • the method can also include regulating the gaseous fuel temperature at the second T/CA2015/051145
  • An improved apparatus for reducing gaseous fuel pressure from a first pressure to a second pressure in a gaseous fuel system for an internal combustion engine includes a passive heating apparatus receiving gaseous fuel at the first pressure; and a pressure reducing apparatus fluidly receiving heated gaseous fuel the passive heating device and supplying the gaseous fuel at the second pressure within a first predetermined range of tolerance.
  • the gaseous fuel temperature at the second pressure is maintained above a first predetermined temperature.
  • the gaseous fuel can be at least one of butane, ethane, hydrogen, natural gas and propane, and as would be known by those skilled with the technology other types of gaseous fuel can be employed.
  • the passive heating apparatus is a vortex heater including a modified vortex tube having an inlet fluidly receiving gaseous fuel at the first pressure, and a distal end and a proximal end relative to the inlet. The distal end is blocked such that gaseous fuel entering the modified vortex tube travels towards the distal end in a vortex where it is reflected back towards the proximal end, where there is an outlet for the gaseous fuel.
  • the apparatus includes a fluid switch switchable between a first position and a second position when a predefined enabling condition is met.
  • the fluid switch communicating gaseous fuel at the first pressure to the passive heating apparatus in the first position, and fluidly communicating gaseous fuel at the first pressure to the pressure reducing apparatus in the second position.
  • the predefined enabling condition is met when a difference between the first pressure and the second pressure is less than a predetermined value.
  • the fluid switch can comprise a three-way valve.
  • the three-way valve can be pressure actuated and switches between the first position and the second position automatically when the predefined enabling condition is met.
  • the apparatus can further include a controller and a first pressure sensor that sends signals representative of the first pressure to the controller.
  • the controller is operatively connected with the fluid switch and programmed to determine a difference between the first pressure and the second pressure based on the signals from the first pressure sensor and a target value for the second pressure; determine that the predefined enabling condition is met when the difference is less than a predetermined value; and command the fluid switch to switch to the second position when the predefined enabling condition is met.
  • the apparatus can comprise a second pressure sensor that sends signals representative of the second pressure to the controller, and the controller can be further programmed to determine the difference between the first pressure and the second pressure based on the signals from the first and second pressure sensors.
  • the apparatus further comprises a fluid switch switchable between a first position and a second position.
  • the fluid switch fluidly communicating gaseous fuel at the first pressure to the passive heating apparatus in the first position, and fluidly communicating gaseous fuel at the first pressure to the pressure reducing apparatus in the second position.
  • the controller is programmed to selectively command the fluid switch between the first and second positions to maintain the gaseous fuel temperature downstream from the pressure reducing apparatus at a second predetermined temperature within a second predetermined range of tolerance.
  • the pressure reducing apparatus is a second stage pressure reducing apparatus, the apparatus further includes a gaseous fuel supply storing gaseous fuel at a storage pressure and a first stage pressure reducing apparatus fluidly connected with the gaseous fuel supply to reduce gaseous fuel pressure from the storage pressure to the first pressure.
  • FIG. 1 is a schematic view of a fuel system for an engine according to a first embodiment.
  • FIG. 2 is a schematic view of a vortex heater according to one embodiment.
  • FIG. 3 is a cross-sectional view of a vortex tube in the vortex heater of FIG. 2 taken along line 3-3'.
  • FIG. 4 is a schematic view of a fuel system for an engine according to a second embodiment.
  • FIG. 5 is a schematic view of a fuel system for an engine according to a third embodiment.
  • FIG. 6 is a schematic view of a fuel system for an engine according to a fourth embodiment.
  • FIG. 7 is a schematic view of a fuel system for an engine according to a fifth embodiment. Detailed Description of Preferred Embodiment(s)
  • gaseous fuel system 10 is shown according to a first embodiment for supplying gaseous fuel to internal combustion engine 50.
  • Gaseous fuel is stored in fuel supply 20 at pressures greater than the operating pressure required by internal combustion engine 50.
  • a compressed natural gas (CNG) storage tank can be filled to a storage pressure of at least 3,000 pounds per square inch (psi) and some storage vessels are rated for pressures up to 10,000 psi.
  • Pressure reducing apparatus 40 reduces and regulates the pressure of the gaseous fuel to a pressure suitable for use by the engine.
  • apparatus 40 is a pressure regulator.
  • Vortex heater 30 is a passive heating - apparatus that passively heats the gaseous fuel, increasing gaseous fuel temperature upstream of pressure regulator 40 to mitigate the Joule-Thomson effect occurring as a result of the pressure reduction across the pressure regulator.
  • Vortex heaters operate based on the principal of the Ranque-Hilsch vortex tube, as is well known by those familiar with the technology. The vortex tube was invented by Georges J. Ranque who obtained United States Patent No.
  • Vortex heater 30 comprises an inlet and a single outlet, where the temperature of the gaseous fuel at the outlet is greater than gaseous fuel temperature at the inlet. This is in contrast to the vortex tube, which comprises an inlet and two fluid outlets, where the fluid temperature at one outlet is cold and at the other outlet is hot relative to the fluid temperature at the inlet.
  • Vortex heater 30 comprises modified vortex tube 60 that includes one inlet and one outlet, as will be explained below, comprising elongate tube portion 70 and annulus portion 80.
  • Tube portion 70 is received through bore 90 in annular housing 100 such that annulus portion 80 abuts an inside wall of the housing.
  • Modified vortex tube 60 is fluidly sealed with respect to bore 90.
  • End piece 110 threadedly engages housing 100 to secure modified vortex tube 60 in place.
  • Inlet 120 is fluidly connected with fuel supply 20, and outlet 130 is fluidly connected with pressure regulator 40.
  • a plurality of tangential passageways 140 extend from an outer periphery of annulus portion 80 towards the hollow interior of tube portion 70.
  • Gaseous fuel received in inlet 120 circulates around annular space 150, and as it does enters the various passageways 140.
  • the angle of passageways 140 is such that the trajectory of the gaseous fuel upon emerging within modified vortex tube 60 creates a vortex that first flows to distal end 160 where, since the distal end is blocked, is reflected back towards proximal end 170.
  • proximal end 170 As the gaseous fuel flows back to proximal end 170 it interacts with the oncoming gaseous fuel causing its temperature to increase.
  • the gaseous fuel flows through proximal end 170 and out of vortex heater 30 through outlet 130.
  • Fluid switch 200 is employed to increase the range of engine 50 by selectively directing the flow of gaseous fuel through or around vortex heater 30 as a function of storage pressure and/or operating pressure.
  • Controller 210 is operatively connected with fluid switch 200 and commands the fluid switch between a first position and a second position. In the first position, fluid switch 200 fluidly connects fuel supply 20 with vortex heater 30, and in the second position, the fluid switch fluidly connects the fuel supply directly with pressure regulator 40 bypassing the vortex heater.
  • Controller 210 receives signals representative of gaseous fuel pressure from first pressure sensor 220 and commands fluid switch 200 between the first and second positions accordingly as a function of gaseous fuel pressure.
  • First pressure sensor 220 sends signals representative of a first pressure of gaseous fuel, which can be the storage pressure in fuel supply 20, or alternatively it can be the pressure downstream of fuel supply 20 (for example after shut-off and/or safety valves associated with the fuel supply) but upstream of vortex heater 30.
  • the first pressure can also be an intermediate pressure after a pressure reduction from gaseous fuel storage pressure, as will be discussed in more detail below.
  • pressure regulator 40 regulates pressure of the gaseous fuel to a second pressure that can be one or more predefined target values. Controller 210 commands fluid switch 200 to the second position when a predefined enabling condition is met.
  • the predefined enabling condition is met when a difference between the first pressure (storage pressure) and the second pressure (injection pressure) is less than a predetermined value.
  • the second pressure is a predefined target value, such as when pressure regulator 40 regulates to a fixed pressure
  • the predefined enabling condition is met when the first pressure is less than the sum of the predefined target value and the predetermined value.
  • second pressure sensor 230 can be employed to determine gaseous fuel pressure downstream of pressure regulator 40 (the second pressure). Sensor 230 sends signals representative of the second pressure to controller 210, which uses these signals in the determination of the difference between the first and second pressures. This is particularly useful when pressure regulator 40 is a variable pressure regulator that can be commanded to selectively provide a range of output pressures, or a multi-step regulator providing a series of output pressures. In a preferred embodiment controller 210 is operatively connected with pressure regulator 40 to command the pressure regulator to regulate the output pressure to two or more target values.
  • temperature sensor 240 can be employed by controller 210 to determine when to change fluid switch 200 between the first and second positions. Temperature sensor 240 sends signals to controller 210 representative of gaseous fuel temperature downstream from pressure regulator 40. When gaseous fuel temperature is below a predetermined temperature, controller 210 commands fluid switch 200 to the first position where gaseous fuel is communicated through vortex heater 30 to heat the fuel, and when gaseous fuel temperature is equal to or greater than the predetermined temperature the controller commands fluid switch to the second position. Controller 210 can employ hysteresis to reduce oscillations between the first and second positions.
  • Gaseous fuel temperature can be regulated to within a predetermined range of tolerance by employing temperature sensor 240, in addition to reducing the likelihood of freezing due to the Joule-Thomson effect.
  • temperature sensor 240 can be located further upstream, such as before pressure regulator 40 or before vortex heater 30, where gaseous fuel temperature downstream of the pressure regulator can be correlated to these upstream temperatures as a function of the pressure drop across the respective components and gaseous fuel flow rate.
  • the dashed lines in FIG. 4 between controller 210 and other components represent electrical connections, and the arrows at the ends of these dashed lines represent the direction of communication, and such communication between the controller and these components can comprise commands and/or status information.
  • controller 210 can be connected with other components. Controller 210 can comprise both hardware and software components.
  • the hardware components can comprise digital and/or analog electronic components.
  • controller 210 comprises a processor and memories, including one or more permanent memories, such as FLASH, EEPROM and a hard disk, and a temporary memory, such as SRAM and DRAM, for storing and executing a program.
  • the terms algorithm, module and step refer to an application specific integrated circuit (ASIC), an electronic circuit, a processor (shared, dedicated, or group) and memory that execute one or more software or firmware programs, a combinational logic circuit, and/or other suitable components that provide the described functionality.
  • ASIC application specific integrated circuit
  • Fluid switch 300 is a pressure sensing three-way valve that is pressure actuated between the first and second positions.
  • first pressure for example gaseous fuel storage pressure
  • threshold value fluid switch 300 is in the first position and fluidly communicates gaseous fuel through vortex heater 30 where the fuel is heated before entering pressure regulator 40.
  • first pressure is below the threshold value
  • fluid switch 300 is actuated into the second position and fluidly communicates gaseous fuel around (by-passes) vortex heater 30 directly to pressure regulator 40.
  • the threshold value can be equal to the sum of the second pressure (injection pressure) and the predetermined value discussed previously.
  • engine system 14 is illustrated according to a fourth embodiment that is similar to the embodiment of FIG. 1 and further includes first stage pressure reducing apparatus 25.
  • First stage pressure reducing apparatus 25 is employed when the gaseous fuel storage pressure in fuel supply 20 is above a threshold pressure that limits the volumetric flow rate and the velocity of gaseous fuel through vortex heater 30, which can reduce the heating effect on the gaseous fuel. By reducing the pressure below the threshold pressure the volumetric flow rate through vortex heater 30 increases.
  • First stage pressure reducing apparatus 25 reduces the gaseous fuel storage pressure to an intermediate pressure between the storage pressure and the second pressure (for example, the injection pressure).
  • Pressure reducing apparatus 40 is a second stage pressure reducing apparatus that regulates the pressure of gaseous fuel more finely than first stage pressure reducing apparatus 25, which provides more of a course pressure reduction.
  • Both pressure reducing apparatuses 25 and 40, or either one, can be arranged such that they are heated by the heated gaseous fuel from vortex heater 30.
  • both apparatuses 25 and 40, or either one can share a common body (not shown) with vortex heater 30 that can conduct the heat 45
  • engine system 15 is illustrated according to a fifth embodiment that is similar to the embodiment of FIG. 4.
  • first stage pressure reducing apparatus 25 is employed when gaseous fuel storage pressure in fuel supply 20 is above a threshold pressure that limits the volumetric flow rate and the velocity of gaseous fuel through vortex heater 30, which can reduce the heating effect on the gaseous fuel. By reducing the pressure below the threshold pressure the volumetric flow rate through vortex heater 30 increases.
  • First stage pressure reducing apparatus 25 is effectively located downstream from fluid switch 200 since the threshold pressure associated with first stage pressure reducing apparatus 25 (when storage pressure is reduced to improve the heating effect of vortex heater 30) is greater than the predetermined pressure value associated with fluid switch 200 (when storage pressure so low that there is no need for vortex heater 30).
  • the fuel storage pressure is below the predetermined level (that is it's too low) and therefore there is no need to reduce the pressure with first stage pressure reducing apparatus 25.
  • first stage pressure reducing apparatus 25 can be located upstream of fluid switch 200 in other embodiments since in conventional pressure reducing apparatuses when the pressure is too low the pressure reducing apparatus will go wide open and have negligible effect on gaseous fuel pressure.
  • the electronically controlled fluid switch 200 can be replaced by fluid switch 300, the pressure sensing three-way valve, as discussed with reference to FIG. 5.

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Combustion & Propulsion (AREA)
  • Output Control And Ontrol Of Special Type Engine (AREA)
  • Control Of Fluid Pressure (AREA)

Abstract

A pressure regulator that regulates gaseous fuel pressure between a storage pressure and an injection pressure for an internal combustion engine can be adversely affected when moisture in and/or around the pressure regulator freezes due to the drop in pressure. A method for reducing gaseous fuel pressure from a first pressure to a second pressure in a gaseous fuel system for an internal combustion engine comprises passively heating the gaseous fuel at the first pressure; and reducing the pressure of the heated gaseous fuel to the second pressure such that the gaseous fuel temperature at the second pressure is maintained above a first predetermined temperature and the second pressure is maintained within a first predetermined range of tolerance.

Description

GASEOUS FUEL PRESSURE REGULATION
Field of the Invention
[0001] The present application relates to regulating gaseous fuel pressure in internal combustion engines where gaseous fuel supply pressure is greater than inj ection pressure.
Background of the Invention
[0002] Gaseous fuels can be stored in storage vessels at elevated pressures to increase the mass of fuel available for an internal combustion engine. When the internal combustion engine powers a vehicle, the higher the storage pressure the greater the range of operation for the vehicle. Similarly, as the gaseous fuel is consumed by the engine and pressure decreases in the storage vessel, vehicle range is extended when the internal combustion engine can be made to operate at lower minimum pressures. A gaseous fuel is any fuel that is in a gas state at standard temperature and pressure, which in the context of this application is 20 degrees Celsius (°C) and 1 atmosphere (atm). An exemplary gaseous fuel is natural gas, which when stored in a gas state in a pressurized storage vessel (e.g. a pressure cylinder) is referred to as compressed natural gas (CNG). Other examples of gaseous fuels include butane, ethane, hydrogen, propane, and mixtures thereof, and as would be known to one skilled in the art there are many other such examples. [0003] Gaseous fuel storage pressure is reduced and regulated to one or more predetermined pressures that are suitable for the engine to operate. Fuel system components can be made more efficient and cost effective when they are designed to operate within a narrower range of operating pressures compared to operating across the full range of pressures between minimum and maximum storage pressure. Fuel injectors can introduce predetermined amounts of gaseous fuel with greater accuracy when the pressure of gaseous fuel supplied is within the narrower range, thereby improving engine efficiency and fuel economy, and reducing emissions. [0004] Gaseous fuel temperature decreases when gaseous fuel pressure is reduced from storage pressure to the operating pressure of the engine due to the Joule- Thomson effect. The temperature change can be significant when the operating pressure is much less than storage pressure, causing moisture and constituents of the gaseous fuel (such as hydrates) in and around the pressure regulating apparatus to freeze, which can lead to reduced flow and performance of the apparatus, and in the worst case blocked flow can result. This problem is exacerbated when the mass flow rate of gaseous fuel is high. To decrease the likelihood of freezing a heat exchanger can be employed to regulate the temperature of the gaseous fuel, either entering or leaving the pressure regulating apparatus, thereby mitigating the Joule-Thomson effect. It is known to employ engine coolant as a heat exchange medium in the heat exchanger. Waste heat from the engine is captured by the engine coolant as it circulates through what is commonly known as the "water jacket" of the engine. Before the waste heat in the engine coolant is rejected to atmosphere (cooled) through a radiator, it can be made to circulate through the heat exchanger where the waste heat can be transferred to the gaseous fuel thereby elevating gaseous fuel temperature and mitigating the Joule-Thomson effect. In some applications, however, the pressure regulating apparatus is remotely located from the engine, such as when the gaseous fuel storage vessel is located in the rear of the vehicle. In these situations it is expensive and impractical to extend the plumbing for the engine coolant to the pressure regulating apparatus. Alternatively, heat exchangers that supply heat with electric heaters, powered from electrical energy generated by the engine, can be employed. It is significantly more cost effective and practical to extend electric power cables from the engine to remotely located storage vessels. One drawback with electrically heated heat exchangers is reduced efficiency compared to the engine coolant heat exchanger. Instead of employing waste heat already generated from engine operation, the engine must now consume additional fuel to generate electrical energy for consumption by the electrical heater. The reduced efficiency of electrical heater heat exchangers becomes increasingly undesirable as the maximum storage pressure and peak fuel flow rates increase. [0005] The state of the art is lacking in techniques for mitigating the Joule- Thomson effect in pressure regulators. The present method and apparatus provides an improved technique for gaseous fuel pressure regulation in an internal combustion engine.
Summary of the Invention [0006] An improved method for reducing gaseous fuel pressure from a first pressure to a second pressure in a gaseous fuel system for an internal combustion engine includes passively heating the gaseous fuel at the first pressure; and reducing the pressure of the heated gaseous fuel to the second pressure. The gaseous fuel temperature at the second pressure is maintained above a first predetermined temperature and the second pressure is maintained within a first predetermined range of tolerance. The first pressure can be a storage pressure for the gaseous fuel, or an intermediate pressure between the storage pressure and the second pressure, and the second pressure can be an injection pressure for the gaseous fuel. The first predetermined temperature can be a freezing temperature of water and a freezing temperature of a constituent of the gaseous fuel. The method can also include reducing a storage pressure of gaseous fuel to the first pressure before passively heating the gaseous fuel.
[0007] In an exemplary embodiment a vortex heater is employed to passively heat the gaseous fuel. The gaseous fuel at the first pressure is fluidly communicated through a modified vortex tube, where a temperature of the gaseous fuel fluidly exiting the modified vortex tube is greater than a temperature of the gaseous fuel entering the modified vortex tube.
[0008] In another exemplary embodiment the method can include skipping the step of passively heating when the first pressure is below a predetermined pressure, or when a difference between the first pressure and the second pressure is below a predetermined value, and there is reduced need for heating the gaseous fuel. The method can also include regulating the gaseous fuel temperature at the second T/CA2015/051145
- 4 - pressure to a second predetermined temperature within a second predetermined range of tolerance by selectively skipping the step of passively heating.
[0009] An improved apparatus for reducing gaseous fuel pressure from a first pressure to a second pressure in a gaseous fuel system for an internal combustion engine includes a passive heating apparatus receiving gaseous fuel at the first pressure; and a pressure reducing apparatus fluidly receiving heated gaseous fuel the passive heating device and supplying the gaseous fuel at the second pressure within a first predetermined range of tolerance. The gaseous fuel temperature at the second pressure is maintained above a first predetermined temperature. The gaseous fuel can be at least one of butane, ethane, hydrogen, natural gas and propane, and as would be known by those skilled with the technology other types of gaseous fuel can be employed.
[0010] In an exemplary embodiment the passive heating apparatus is a vortex heater including a modified vortex tube having an inlet fluidly receiving gaseous fuel at the first pressure, and a distal end and a proximal end relative to the inlet. The distal end is blocked such that gaseous fuel entering the modified vortex tube travels towards the distal end in a vortex where it is reflected back towards the proximal end, where there is an outlet for the gaseous fuel.
[0011] In another exemplary embodiment, the apparatus includes a fluid switch switchable between a first position and a second position when a predefined enabling condition is met. The fluid switch communicating gaseous fuel at the first pressure to the passive heating apparatus in the first position, and fluidly communicating gaseous fuel at the first pressure to the pressure reducing apparatus in the second position. The predefined enabling condition is met when a difference between the first pressure and the second pressure is less than a predetermined value. The fluid switch can comprise a three-way valve. The three-way valve can be pressure actuated and switches between the first position and the second position automatically when the predefined enabling condition is met. [0012] The apparatus can further include a controller and a first pressure sensor that sends signals representative of the first pressure to the controller. The controller is operatively connected with the fluid switch and programmed to determine a difference between the first pressure and the second pressure based on the signals from the first pressure sensor and a target value for the second pressure; determine that the predefined enabling condition is met when the difference is less than a predetermined value; and command the fluid switch to switch to the second position when the predefined enabling condition is met. Instead of or in addition to employing a target value for the second pressure, the apparatus can comprise a second pressure sensor that sends signals representative of the second pressure to the controller, and the controller can be further programmed to determine the difference between the first pressure and the second pressure based on the signals from the first and second pressure sensors.
[0013] In yet another exemplary embodiment, the apparatus further comprises a fluid switch switchable between a first position and a second position. The fluid switch fluidly communicating gaseous fuel at the first pressure to the passive heating apparatus in the first position, and fluidly communicating gaseous fuel at the first pressure to the pressure reducing apparatus in the second position. There is a controller operatively connected with the fluid switch; and a temperature sensor sending signals representative of gaseous fuel temperature downstream from the pressure reducing apparatus to the controller. The controller is programmed to selectively command the fluid switch between the first and second positions to maintain the gaseous fuel temperature downstream from the pressure reducing apparatus at a second predetermined temperature within a second predetermined range of tolerance. [0014] The still another exemplary embodiment the pressure reducing apparatus is a second stage pressure reducing apparatus, the apparatus further includes a gaseous fuel supply storing gaseous fuel at a storage pressure and a first stage pressure reducing apparatus fluidly connected with the gaseous fuel supply to reduce gaseous fuel pressure from the storage pressure to the first pressure. There can be a fluid switch switchable between a first position and a second position when a predefined enabling condition is met. The fluid switch fluidly communicating gaseous fuel at the storage pressure to the first stage pressure reducing apparatus in the first position, and fluidly communicating gaseous fuel at the storage pressure to the second stage pressure reducing apparatus in the second position. Brief Description of the Drawings
[0015] FIG. 1 is a schematic view of a fuel system for an engine according to a first embodiment.
[0016] FIG. 2 is a schematic view of a vortex heater according to one embodiment. [0017] FIG. 3 is a cross-sectional view of a vortex tube in the vortex heater of FIG. 2 taken along line 3-3'.
[0018] FIG. 4 is a schematic view of a fuel system for an engine according to a second embodiment.
[0019] FIG. 5 is a schematic view of a fuel system for an engine according to a third embodiment.
[0020] FIG. 6 is a schematic view of a fuel system for an engine according to a fourth embodiment.
[0021] FIG. 7 is a schematic view of a fuel system for an engine according to a fifth embodiment. Detailed Description of Preferred Embodiment(s)
[0022] Referring to FIG. 1, gaseous fuel system 10 is shown according to a first embodiment for supplying gaseous fuel to internal combustion engine 50. Gaseous fuel is stored in fuel supply 20 at pressures greater than the operating pressure required by internal combustion engine 50. A compressed natural gas (CNG) storage tank can be filled to a storage pressure of at least 3,000 pounds per square inch (psi) and some storage vessels are rated for pressures up to 10,000 psi. Pressure reducing apparatus 40 reduces and regulates the pressure of the gaseous fuel to a pressure suitable for use by the engine. In a preferred embodiment apparatus 40 is a pressure regulator. For engines to introduce a gaseous fuel into the intake system the injection pressure can be between a range of 50 psi and 500 psi depending upon application requirements and engine operating conditions, and a similar pressure range or a pressure range with a higher maximum pressure can be used for early cycle direct fuel injection depending on the injection timing. Vortex heater 30 is a passive heating - apparatus that passively heats the gaseous fuel, increasing gaseous fuel temperature upstream of pressure regulator 40 to mitigate the Joule-Thomson effect occurring as a result of the pressure reduction across the pressure regulator. Vortex heaters operate based on the principal of the Ranque-Hilsch vortex tube, as is well known by those familiar with the technology. The vortex tube was invented by Georges J. Ranque who obtained United States Patent No. 1,952,281. As used herein, passive heating is defined as employing the pressure of a fluid to heat the fluid, wherein pressure is defined as potential energy per unit volume. The vortex heater passively heats the gaseous fuel since no external source of energy is required other than the pressure potential energy stored in the pressurized gaseous fuel in fuel supply 20. Vortex heater 30 comprises an inlet and a single outlet, where the temperature of the gaseous fuel at the outlet is greater than gaseous fuel temperature at the inlet. This is in contrast to the vortex tube, which comprises an inlet and two fluid outlets, where the fluid temperature at one outlet is cold and at the other outlet is hot relative to the fluid temperature at the inlet.
[0023] An exemplary vortex heater 30 is illustrated in FIG. 2, according to one embodiment. Vortex heater 30 comprises modified vortex tube 60 that includes one inlet and one outlet, as will be explained below, comprising elongate tube portion 70 and annulus portion 80. Tube portion 70 is received through bore 90 in annular housing 100 such that annulus portion 80 abuts an inside wall of the housing. Modified vortex tube 60 is fluidly sealed with respect to bore 90. End piece 110 threadedly engages housing 100 to secure modified vortex tube 60 in place. Inlet 120 is fluidly connected with fuel supply 20, and outlet 130 is fluidly connected with pressure regulator 40. A plurality of tangential passageways 140 extend from an outer periphery of annulus portion 80 towards the hollow interior of tube portion 70. Gaseous fuel received in inlet 120 circulates around annular space 150, and as it does enters the various passageways 140. The angle of passageways 140 is such that the trajectory of the gaseous fuel upon emerging within modified vortex tube 60 creates a vortex that first flows to distal end 160 where, since the distal end is blocked, is reflected back towards proximal end 170. As the gaseous fuel flows back to proximal end 170 it interacts with the oncoming gaseous fuel causing its temperature to increase. The gaseous fuel flows through proximal end 170 and out of vortex heater 30 through outlet 130.
[0024] There is a pressure drop in the gaseous fuel across vortex heater 30. When gaseous fuel storage pressure in fuel supply 20 is sufficiently larger than the operating pressure of the engine, the pressure drop across vortex heater 30 does not adversely influence the operation of pressure regulator 40, where the pressure is further reduced and regulated to the operating pressure of engine 50. However, as gaseous fuel storage pressure in fuel supply 20 drops below a predetermined level the pressure drop across vortex heater 30 begins to affect the performance of pressure regulator 40 and limits the operating range of engine 50. [0025] Referring now to FIG. 4, fuel system 12 is illustrated according to a second embodiment which is similar to the previous embodiment and like parts in this and subsequent embodiments have like reference numerals and may not be described in detail, if at all. Fluid switch 200 is employed to increase the range of engine 50 by selectively directing the flow of gaseous fuel through or around vortex heater 30 as a function of storage pressure and/or operating pressure. Controller 210 is operatively connected with fluid switch 200 and commands the fluid switch between a first position and a second position. In the first position, fluid switch 200 fluidly connects fuel supply 20 with vortex heater 30, and in the second position, the fluid switch fluidly connects the fuel supply directly with pressure regulator 40 bypassing the vortex heater. Controller 210 receives signals representative of gaseous fuel pressure from first pressure sensor 220 and commands fluid switch 200 between the first and second positions accordingly as a function of gaseous fuel pressure. First pressure sensor 220 sends signals representative of a first pressure of gaseous fuel, which can be the storage pressure in fuel supply 20, or alternatively it can be the pressure downstream of fuel supply 20 (for example after shut-off and/or safety valves associated with the fuel supply) but upstream of vortex heater 30. The first pressure can also be an intermediate pressure after a pressure reduction from gaseous fuel storage pressure, as will be discussed in more detail below. In a preferred embodiment pressure regulator 40 regulates pressure of the gaseous fuel to a second pressure that can be one or more predefined target values. Controller 210 commands fluid switch 200 to the second position when a predefined enabling condition is met. The predefined enabling condition is met when a difference between the first pressure (storage pressure) and the second pressure (injection pressure) is less than a predetermined value. In an exemplary embodiment, when the second pressure is a predefined target value, such as when pressure regulator 40 regulates to a fixed pressure, then the predefined enabling condition is met when the first pressure is less than the sum of the predefined target value and the predetermined value.
[0026] In other embodiments second pressure sensor 230 can be employed to determine gaseous fuel pressure downstream of pressure regulator 40 (the second pressure). Sensor 230 sends signals representative of the second pressure to controller 210, which uses these signals in the determination of the difference between the first and second pressures. This is particularly useful when pressure regulator 40 is a variable pressure regulator that can be commanded to selectively provide a range of output pressures, or a multi-step regulator providing a series of output pressures. In a preferred embodiment controller 210 is operatively connected with pressure regulator 40 to command the pressure regulator to regulate the output pressure to two or more target values.
[0027] Alternatively to pressure sensors 220 and 230, or additionally, temperature sensor 240 can be employed by controller 210 to determine when to change fluid switch 200 between the first and second positions. Temperature sensor 240 sends signals to controller 210 representative of gaseous fuel temperature downstream from pressure regulator 40. When gaseous fuel temperature is below a predetermined temperature, controller 210 commands fluid switch 200 to the first position where gaseous fuel is communicated through vortex heater 30 to heat the fuel, and when gaseous fuel temperature is equal to or greater than the predetermined temperature the controller commands fluid switch to the second position. Controller 210 can employ hysteresis to reduce oscillations between the first and second positions. Gaseous fuel temperature can be regulated to within a predetermined range of tolerance by employing temperature sensor 240, in addition to reducing the likelihood of freezing due to the Joule-Thomson effect. In other embodiments, temperature sensor 240 can be located further upstream, such as before pressure regulator 40 or before vortex heater 30, where gaseous fuel temperature downstream of the pressure regulator can be correlated to these upstream temperatures as a function of the pressure drop across the respective components and gaseous fuel flow rate. [0028] The dashed lines in FIG. 4 between controller 210 and other components represent electrical connections, and the arrows at the ends of these dashed lines represent the direction of communication, and such communication between the controller and these components can comprise commands and/or status information. As would be known by those familiar with the technology, although not explicitly illustrated in the figures, controller 210 can be connected with other components. Controller 210 can comprise both hardware and software components. The hardware components can comprise digital and/or analog electronic components. In the embodiments herein controller 210 comprises a processor and memories, including one or more permanent memories, such as FLASH, EEPROM and a hard disk, and a temporary memory, such as SRAM and DRAM, for storing and executing a program. As used herein, the terms algorithm, module and step refer to an application specific integrated circuit (ASIC), an electronic circuit, a processor (shared, dedicated, or group) and memory that execute one or more software or firmware programs, a combinational logic circuit, and/or other suitable components that provide the described functionality.
[0029] Referring now to FIG. 5, engine system 13 is illustrated according to a third embodiment. Fluid switch 300 is a pressure sensing three-way valve that is pressure actuated between the first and second positions. When the first pressure, for example gaseous fuel storage pressure, is above a threshold value fluid switch 300 is in the first position and fluidly communicates gaseous fuel through vortex heater 30 where the fuel is heated before entering pressure regulator 40. However, when the first pressure is below the threshold value, fluid switch 300 is actuated into the second position and fluidly communicates gaseous fuel around (by-passes) vortex heater 30 directly to pressure regulator 40. In an exemplary embodiment the threshold value can be equal to the sum of the second pressure (injection pressure) and the predetermined value discussed previously.
[0030] Referring now to FIG. 6, engine system 14 is illustrated according to a fourth embodiment that is similar to the embodiment of FIG. 1 and further includes first stage pressure reducing apparatus 25. First stage pressure reducing apparatus 25 is employed when the gaseous fuel storage pressure in fuel supply 20 is above a threshold pressure that limits the volumetric flow rate and the velocity of gaseous fuel through vortex heater 30, which can reduce the heating effect on the gaseous fuel. By reducing the pressure below the threshold pressure the volumetric flow rate through vortex heater 30 increases. First stage pressure reducing apparatus 25 reduces the gaseous fuel storage pressure to an intermediate pressure between the storage pressure and the second pressure (for example, the injection pressure). Pressure reducing apparatus 40 is a second stage pressure reducing apparatus that regulates the pressure of gaseous fuel more finely than first stage pressure reducing apparatus 25, which provides more of a course pressure reduction. Both pressure reducing apparatuses 25 and 40, or either one, can be arranged such that they are heated by the heated gaseous fuel from vortex heater 30. For example, both apparatuses 25 and 40, or either one, can share a common body (not shown) with vortex heater 30 that can conduct the heat 45
- 12 - generated by the vortex heater to maintain the temperature of these individual components above a predetermined level.
[0031] Referring now to FIG. 7, engine system 15 is illustrated according to a fifth embodiment that is similar to the embodiment of FIG. 4. Like the embodiment of FIG. 6, first stage pressure reducing apparatus 25 is employed when gaseous fuel storage pressure in fuel supply 20 is above a threshold pressure that limits the volumetric flow rate and the velocity of gaseous fuel through vortex heater 30, which can reduce the heating effect on the gaseous fuel. By reducing the pressure below the threshold pressure the volumetric flow rate through vortex heater 30 increases. First stage pressure reducing apparatus 25 is effectively located downstream from fluid switch 200 since the threshold pressure associated with first stage pressure reducing apparatus 25 (when storage pressure is reduced to improve the heating effect of vortex heater 30) is greater than the predetermined pressure value associated with fluid switch 200 (when storage pressure so low that there is no need for vortex heater 30). When fluid switch 200 is activated to divert the flow of gaseous fuel around vortex heater 30, the fuel storage pressure is below the predetermined level (that is it's too low) and therefore there is no need to reduce the pressure with first stage pressure reducing apparatus 25. However, first stage pressure reducing apparatus 25 can be located upstream of fluid switch 200 in other embodiments since in conventional pressure reducing apparatuses when the pressure is too low the pressure reducing apparatus will go wide open and have negligible effect on gaseous fuel pressure. In other embodiments, the electronically controlled fluid switch 200 can be replaced by fluid switch 300, the pressure sensing three-way valve, as discussed with reference to FIG. 5.
[0032] While particular elements, embodiments and applications of the present invention have been shown and described, it will be understood, that the invention is not limited thereto since modifications can be made by those skilled in the art without departing from the scope of the present disclosure, particularly in light of the foregoing teachings.

Claims

What is claimed is:
1. A method for reducing gaseous fuel pressure from a first pressure to a second pressure in a gaseous fuel system for an internal combustion engine comprising: passively heating the gaseous fuel at the first pressure; and reducing the pressure of the heated gaseous fuel to the second pressure; wherein the gaseous fuel temperature at the second pressure is maintained above a first predetermined temperature and the second pressure is maintained within a first predetermined range of tolerance.
2. The method of claim 1, further comprising fluidly communicating the gaseous fuel at the first pressure through a modified vortex tube, wherein a temperature of the gaseous fuel fluidly exiting the modified vortex tube is greater than a temperature of the gaseous fuel entering the modified vortex tube.
3. The method of claims 1 or 2, wherein at least one of the first pressure is a storage pressure for the gaseous fuel, the first pressure is an intermediate pressure between the storage pressure and the second pressure, and the second pressure is an injection pressure for the gaseous fuel.
4. The method of claims 1, 2 or 3, further comprising skipping the step of passively heating when at least one of the first pressure is below a predetermined pressure and a difference between the first pressure and the second pressure is below a predetermined value.
5. The method of any of the preceding claims, further comprising reducing a storage pressure of gaseous fuel to the first pressure before passively heating the gaseous fuel.
6. The method of any of the preceding claims, wherein the first predetermined temperature is at least one of a freezing temperature of water and a freezing temperature of a constituent of the gaseous fuel.
7. The method of any of the preceding claims, wherein a temperature of the gaseous fuel at the second pressure is regulated to a second predetermined temperature within a second predetermined range of tolerance by selectively skipping the step of passively heating.
8. An apparatus for reducing gaseous fuel pressure from a first pressure to a second pressure in a gaseous fuel system for an internal combustion engine comprising: a passive heating apparatus fluidly receiving gaseous fuel at the first pressure; and a pressure reducing apparatus fluidly receiving heated gaseous fuel from the passive heating device and supplying the gaseous fuel at the second pressure to the internal combustion engine, the pressure reducing apparatus reducing gaseous fuel pressure to the second pressure within a first predetermined range of tolerance; wherein gaseous fuel temperature at the second pressure is maintained above a first predetermined temperature.
9. The apparatus of claim 8, wherein the gaseous fuel is at least one of butane, ethane, hydrogen, natural gas and propane.
10. The apparatus of claims 8 or 9, wherein the passive heating apparatus comprises a modified vortex tube comprising an inlet fluidly receiving the gaseous fuel at the first pressure, and a distal end and a proximal end relative to the inlet, the distal end blocked wherein gaseous fuel entering the modified vortex tube travels towards the distal end where it is reflected back towards the proximal end, the proximal end having an outlet for the gaseous fuel.
11. The apparatus of claims 8, 9 or 10, wherein the passive heating apparatus is a vortex heater.
12. The apparatus of claims 8, 9, 10, or 11, wherein at least one of the first pressure is a storage pressure for the gaseous fuel, the first pressure is an intermediate pressure between the storage pressure and the second pressure, and the second pressure is an injection pressure for the gaseous fuel.
13. The apparatus of claims 8, 9, 10, 11 or 12, further comprising a fluid switch switchable between a first position and a second position when a predefined enabling condition is met, the fluid switch fluidly communicating gaseous fuel at the first pressure to the passive heating apparatus in the first position, and fluidly communicating gaseous fuel at the first pressure to the pressure reducing apparatus in the second position.
14. The apparatus of claim 13, wherein the predefined enabling condition is met when a difference between the first pressure and the second pressure is less than a predetermined value.
15. The apparatus of claims 13 or 14, wherein the fluid switch comprises a three-way valve.
16. The apparatus of claim 15, wherein the three-way valve is pressure actuated and switches between the first position and the second position automatically when the predefined enabling condition is met.
17. The apparatus of claims 13, 14, 15 or 16, further comprising a controller and a first pressure sensor, the first pressure sensor sending signals representative of the first pressure to the controller, the controller operatively connected with the fluid switch and programmed to: determine a difference between the first pressure and the second pressure based on the signals from the first pressure sensor and a target value for the second pressure; determine that the predefined enabling condition is met when the difference is less than a predetermined value; and command the fluid switch to switch to the second position when the predefined enabling condition is met.
18. The apparatus of claim 17, further comprising a second pressure sensor sending signals representative of the second pressure to the controller, the controller further programmed to determine the difference between the first pressure and the second pressure based on the signals from the first and second pressure sensors.
19. The apparatus of claim 8, further comprising: a fluid switch switchable between a first position and a second position, the fluid switch fluidly communicating gaseous fuel at the first pressure to the passive heating apparatus in the first position, and fluidly communicating gaseous fuel at the first pressure to the pressure reducing apparatus in the second position; a controller operatively connected with the fluid switch; and a temperature sensor sending signals representative of gaseous fuel temperature downstream from the pressure reducing apparatus to the controller; wherein the controller is programmed to selectively command the fluid switch between the first and second positions to maintain the gaseous fuel temperature downstream from the pressure reducing apparatus at a second predetermined temperature within a second predetermined range of tolerance.
20. The apparatus of claims 8, 9, 10 or 11, wherein the pressure reducing apparatus is a second stage pressure reducing apparatus, the apparatus further comprising: a gaseous fuel supply storing gaseous fuel at a storage pressure; a first stage pressure reducing apparatus fluidly connected with the gaseous fuel supply to reduce gaseous fuel pressure from the storage pressure to the first pressure.
21. The apparatus of claim 20, further comprising a fluid switch switchable between a first position and a second position when a predefined enabling condition is met, the fluid switch fluidly communicating gaseous fuel at the storage pressure to the first stage pressure reducing apparatus in the first position, and fluidly communicating gaseous fuel at the storage pressure to the second stage pressure reducing apparatus in the second position.
PCT/CA2015/051145 2014-11-05 2015-11-05 Gaseous fuel pressure regulation WO2016070281A1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
ITBS2014A000188A ITBS20140188A1 (en) 2014-11-05 2014-11-05 METHOD AND APPARATUS FOR REDUCING THE PRESSURE OF A GASEOUS FUEL
ITBS2014A000188 2014-11-05

Publications (1)

Publication Number Publication Date
WO2016070281A1 true WO2016070281A1 (en) 2016-05-12

Family

ID=52232269

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/CA2015/051145 WO2016070281A1 (en) 2014-11-05 2015-11-05 Gaseous fuel pressure regulation

Country Status (2)

Country Link
IT (1) ITBS20140188A1 (en)
WO (1) WO2016070281A1 (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
RU194780U1 (en) * 2019-07-15 2019-12-23 Федеральное государственное казенное военное образовательное учреждение высшего образования "Военный университет" Министерства обороны Российской Федерации PISTON ENGINE FUEL TEMPERATURE REGULATORY SYSTEM WITH VORTEX THERMAL REGULATOR
RU211170U1 (en) * 2021-11-01 2022-05-24 Денис Викторович Шабалин FUEL TEMPERATURE CONTROL SYSTEM FOR RECIPROCATING ENGINE WITH LIQUID HEAT EXCHANGER AND SOLENOID VALVE

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5755089A (en) * 1994-03-17 1998-05-26 Siemens Aktiengesellschaft Method and apparatus for operating a gas and steam turbine plant using hydrogen fuel
US6247460B1 (en) * 1999-07-12 2001-06-19 Roderick Lee Lindberg Vortex tube affixed to a turbocharger, supercharger or intake manifold of an engine
US20060185368A1 (en) * 2005-02-24 2006-08-24 Hirokazu Takahashi Gas turbine system burning heavy-oil modified fuel and method of operating same
US20110023491A1 (en) * 2009-07-30 2011-02-03 General Electric Company System and method for supplying fuel to a gas turbine
CN202747381U (en) * 2012-06-05 2013-02-20 刘恒孝 Oil supply and combustion device of automatically controlled methanol and light dydrocarbon combustion machine

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5755089A (en) * 1994-03-17 1998-05-26 Siemens Aktiengesellschaft Method and apparatus for operating a gas and steam turbine plant using hydrogen fuel
US6247460B1 (en) * 1999-07-12 2001-06-19 Roderick Lee Lindberg Vortex tube affixed to a turbocharger, supercharger or intake manifold of an engine
US20060185368A1 (en) * 2005-02-24 2006-08-24 Hirokazu Takahashi Gas turbine system burning heavy-oil modified fuel and method of operating same
US20110023491A1 (en) * 2009-07-30 2011-02-03 General Electric Company System and method for supplying fuel to a gas turbine
CN202747381U (en) * 2012-06-05 2013-02-20 刘恒孝 Oil supply and combustion device of automatically controlled methanol and light dydrocarbon combustion machine

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
RU194780U1 (en) * 2019-07-15 2019-12-23 Федеральное государственное казенное военное образовательное учреждение высшего образования "Военный университет" Министерства обороны Российской Федерации PISTON ENGINE FUEL TEMPERATURE REGULATORY SYSTEM WITH VORTEX THERMAL REGULATOR
RU211170U1 (en) * 2021-11-01 2022-05-24 Денис Викторович Шабалин FUEL TEMPERATURE CONTROL SYSTEM FOR RECIPROCATING ENGINE WITH LIQUID HEAT EXCHANGER AND SOLENOID VALVE
RU2785472C1 (en) * 2022-03-22 2022-12-08 Федеральное государственное казенное военное образовательное учреждение высшего образования "ВОЕННАЯ АКАДЕМИЯ МАТЕРИАЛЬНО-ТЕХНИЧЕСКОГО ОБЕСПЕЧЕНИЯ имени генерала армии А.В. Хрулева" Министерства обороны Российской Федерации Method and device for tank engine fuel temperature control with vortex thermoregal

Also Published As

Publication number Publication date
ITBS20140188A1 (en) 2016-05-05

Similar Documents

Publication Publication Date Title
US8840703B1 (en) Liquid hydrocarbon slug containing vapor recovery system
US9810137B2 (en) Vehicle cooling circuit
CN102425872B (en) Refrigeration cycle device
CN105358814B (en) The device and method for improving the volumetric efficiency in internal combustion engine
US8713939B2 (en) Exhaust heat recovery system
US20080223317A1 (en) Cooling apparatus for internal combustion engine
US10371034B2 (en) Combination exhaust gas heat exchanger/noise reduction member
CN101711330A (en) Hot water supplying system
KR101652267B1 (en) Apparatus and Method for Regasification of Liquefied Gas
KR101686912B1 (en) Devivce for liquefied gas supply
US10544945B2 (en) Heat supply system
JP4868944B2 (en) Combined gas power generation system and method using gas hydrate
WO2016070281A1 (en) Gaseous fuel pressure regulation
CN111065576B (en) Ship and liquefied petroleum gas temperature/pressure management method
JP5861577B2 (en) Water heater
US7073489B2 (en) Apparatus and method for controlling the temperature of the liquid petroleum gas (LPG) fuel
CN206625918U (en) Natural gas engine gas temperature control system
US20070266708A1 (en) Self-contained refrigerant powered system
US11584216B2 (en) Cooling circuit arrangement
CA2862664C (en) Vaporizer system and control strategy
KR20190142954A (en) Thermostat and cooling system provided with the same
EP3667054B1 (en) Fuel supply system for vehicles provided with pressure reducer with recovery of thermal energy, and method of adjustment of a fuel supply system for vehicles with thermal energy recovery
US20170021938A1 (en) Aircraft heat exchange system including a thermoelectric device
JP2012188988A (en) Engine cooling device
CN110863914A (en) Gas temperature controllable LNG engine vaporizer control system

Legal Events

Date Code Title Description
121 Ep: the epo has been informed by wipo that ep was designated in this application

Ref document number: 15856510

Country of ref document: EP

Kind code of ref document: A1

NENP Non-entry into the national phase

Ref country code: DE

122 Ep: pct application non-entry in european phase

Ref document number: 15856510

Country of ref document: EP

Kind code of ref document: A1