WO2016031332A1 - カメラモジュール - Google Patents
カメラモジュール Download PDFInfo
- Publication number
- WO2016031332A1 WO2016031332A1 PCT/JP2015/065928 JP2015065928W WO2016031332A1 WO 2016031332 A1 WO2016031332 A1 WO 2016031332A1 JP 2015065928 W JP2015065928 W JP 2015065928W WO 2016031332 A1 WO2016031332 A1 WO 2016031332A1
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- Prior art keywords
- porous
- base material
- camera module
- wiring board
- present
- Prior art date
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Images
Classifications
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K1/00—Printed circuits
- H05K1/02—Details
- H05K1/0274—Optical details, e.g. printed circuits comprising integral optical means
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- G—PHYSICS
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- G03B—APPARATUS OR ARRANGEMENTS FOR TAKING PHOTOGRAPHS OR FOR PROJECTING OR VIEWING THEM; APPARATUS OR ARRANGEMENTS EMPLOYING ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ACCESSORIES THEREFOR
- G03B17/00—Details of cameras or camera bodies; Accessories therefor
- G03B17/02—Bodies
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- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B5/00—Optical elements other than lenses
- G02B5/20—Filters
- G02B5/208—Filters for use with infrared or ultraviolet radiation, e.g. for separating visible light from infrared and/or ultraviolet radiation
-
- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B7/00—Mountings, adjusting means, or light-tight connections, for optical elements
- G02B7/02—Mountings, adjusting means, or light-tight connections, for optical elements for lenses
- G02B7/025—Mountings, adjusting means, or light-tight connections, for optical elements for lenses using glue
-
- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03B—APPARATUS OR ARRANGEMENTS FOR TAKING PHOTOGRAPHS OR FOR PROJECTING OR VIEWING THEM; APPARATUS OR ARRANGEMENTS EMPLOYING ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ACCESSORIES THEREFOR
- G03B17/00—Details of cameras or camera bodies; Accessories therefor
- G03B17/55—Details of cameras or camera bodies; Accessories therefor with provision for heating or cooling, e.g. in aircraft
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L27/00—Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate
- H01L27/14—Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation
- H01L27/144—Devices controlled by radiation
- H01L27/146—Imager structures
- H01L27/14601—Structural or functional details thereof
- H01L27/14618—Containers
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- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04N—PICTORIAL COMMUNICATION, e.g. TELEVISION
- H04N23/00—Cameras or camera modules comprising electronic image sensors; Control thereof
- H04N23/50—Constructional details
- H04N23/54—Mounting of pick-up tubes, electronic image sensors, deviation or focusing coils
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- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04N—PICTORIAL COMMUNICATION, e.g. TELEVISION
- H04N23/00—Cameras or camera modules comprising electronic image sensors; Control thereof
- H04N23/50—Constructional details
- H04N23/55—Optical parts specially adapted for electronic image sensors; Mounting thereof
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- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04N—PICTORIAL COMMUNICATION, e.g. TELEVISION
- H04N23/00—Cameras or camera modules comprising electronic image sensors; Control thereof
- H04N23/57—Mechanical or electrical details of cameras or camera modules specially adapted for being embedded in other devices
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- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04N—PICTORIAL COMMUNICATION, e.g. TELEVISION
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L27/00—Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate
- H01L27/14—Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation
- H01L27/144—Devices controlled by radiation
- H01L27/146—Imager structures
- H01L27/14601—Structural or functional details thereof
- H01L27/14625—Optical elements or arrangements associated with the device
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K2201/00—Indexing scheme relating to printed circuits covered by H05K1/00
- H05K2201/09—Shape and layout
- H05K2201/09009—Substrate related
- H05K2201/09063—Holes or slots in insulating substrate not used for electrical connections
Definitions
- the present invention relates to a camera module having an internal space closed facing a wiring board.
- Camera modules used in mobile phones with cameras, digital cameras, security cameras, etc. for example, CCD (ChargeCharCoupled Device) or CMOS (Complementary Metal Oxide Semiconductor) imaging
- CCD ChargeCharCoupled Device
- CMOS Complementary Metal Oxide Semiconductor Imaging
- An element, a wiring substrate having a translucent portion such as glass and a terminal, a cover body that holds them, a light collecting portion that includes a lens and a lens barrel, and a lens holder that holds them are integrated. It has a structure.
- FIGS. 18B to 18E illustrate the camera module 100 illustrated in FIG. It is a top view which shows the planar shape of the ventilation groove G formed in the cover body.
- the camera module 100 includes a light collecting unit 120 and an imaging unit 110.
- the condensing unit 120 is a lens unit including a lens holding body 122 and a lens 121 fixed to the lens holding body 122.
- the imaging unit 110 includes a wiring board 111, an imaging element 113 installed on the wiring board 111 via an adhesive 112, a translucent part 117, and a cover body 114 that covers the wiring board 111 and the imaging element 113. Is provided.
- the image sensor 113 and the light transmitting part 117 are provided below the lens 121.
- the cover body 114 is installed on the wiring board 111, and the end of the light transmitting portion 117 is fixed to the cover body 114 with an adhesive 116.
- An opening 114a is provided at the center of the cover body 114, and a light transmitting portion 117 is disposed on the opening 114a. As a result, an inner space 118 surrounded by the light transmitting portion 117, the cover body 114, and the wiring substrate 111 is formed in the imaging unit 110.
- the gas in the internal space 118 is thermally expanded as the temperature rises, and there is a possibility that a crack or the like may occur from the joint between the members constituting the internal space 118 as a base point. Further, due to temperature change or atmospheric pressure change, the translucent part 117 may be clouded due to the influence of gas or ions generated from the adhesive 112, 116 or the like.
- the cover body 114 is provided with a ventilation groove G, and the internal space 118 and the outside of the cover body 114 are communicated with each other via the ventilation groove G and the gap 119.
- the planar structure of the ventilation groove G is, for example, a shape bent into a square shape or a round shape as shown in FIGS. 18B to 18D, or a circular shape as shown in FIG.
- the concave portion GH is provided.
- the depth of the ventilation groove G is compatible with the two purposes of discharging the gas existing in the internal space 118 and preventing foreign matter from entering when the clogging of the adhesive 116 is not taken into consideration.
- the minimum value (for example, 0.01 to 0.1 mm) is ideal.
- the length of the ventilation groove G is for example, it is preferably 0.2 to 1.0 mm and the width of the ventilation groove G is preferably 0.1 mm to 0.5 mm, for example.
- FIG. 19 is a cross-sectional view showing a schematic configuration of the camera module 200 described in Patent Document 2.
- the camera module 200 holds a solid-state imaging device 220 mounted on a substrate 210, a lens 231, a lens holder 230 mounted on the substrate 210, and a through hole formed in the substrate 210. And a breathable resin 212 filled inside 211.
- the solid-state image sensor 220 is sealed inside a hollow portion 240 formed by the substrate 210 and the lens holder 230.
- Patent Document 2 the ambient temperature at which the solid-state imaging device 220 is placed rises, the air in the hollow portion 240 is heated, and the expanded air pressure expands even if a pressure increase occurs inside the hollow portion 240.
- the air passes through the breathable resin 212 and is dissipated to the outside. For this reason, according to Patent Document 2, it is possible to suppress an increase in pressure of the hollow portion 240 in which the solid-state image sensor 220 is sealed, and to accurately maintain the positional relationship between the solid-state image sensor 220 and the lens 231.
- FIG. 20A is a cross-sectional view illustrating a schematic configuration of the semiconductor device 300 described in Patent Document 3, and FIG. 20B illustrates a schematic configuration of the semiconductor device 300 illustrated in FIG. FIG.
- the semiconductor device 300 includes at least a package body 303 in which a cavity 302 that can accommodate the semiconductor element 301 is formed.
- the package body 303 is formed with a ventilation portion 305 that allows the cavity 302 to communicate with the outside in a state where the semiconductor element 301 is accommodated in the cavity 302 and sealed with the lid member 304.
- the ventilation part 305 is a through hole including a bent structure.
- the semiconductor device 300 described in Patent Document 3 can prevent foreign matter from entering the cavity 302 by the ventilation portion 305.
- the package body 303 may be a stacked type formed by stacking a plurality of layers.
- the ventilation portion 305 can be easily and efficiently formed by forming holes in a layer made of a plurality of organic materials (polymer polymer or the like) and superimposing and integrating the layers. Can be formed.
- FIG. 21 is a cross-sectional view showing a schematic configuration of the camera module 400 described in Patent Document 4.
- the camera module 400 includes an imaging element 402 mounted on a substrate 401, an infrared removal filter 403 whose one surface faces the imaging element 402, and a lens 404 that faces the other surface of the infrared removal filter 403. And a hollow cylindrical case 405 mounted on the substrate 401 so as to house the infrared ray removal filter 403 and the lens 404 and cover the imaging element 402.
- An internal space 406 is formed between the image pickup element 402 and the infrared ray removing filter 403, and the internal space 406 communicates with a vent 407 exposed to the outside.
- a porous cylindrical elastic body 408 is provided at the peripheral edge on the image sensor 402. The cylindrical elastic body 408 is elastically contacted with one surface of the infrared removing filter 403. Thereby, the cylindrical elastic body 408 supports the infrared ray removing filter 403.
- the internal space 406 is surrounded by a cylindrical elastic body 408. Therefore, according to Patent Document 4, dust contained in the outside air flowing into the internal space 406 is removed by the cylindrical elastic body 408 while the internal space 406 communicates with the external space.
- cylindrical elastic body 408 can secure a sufficient surface area and thickness, it is possible to use a material that does not easily clog even when used for a long time.
- Patent Document 4 the communication state between the internal space 406 and the external space can be maintained for a long period of time, so that dew condensation or the like can be reliably prevented. Further, according to Patent Document 4, since the cylindrical elastic body 408 supports the infrared removal filter 403 inside the cylindrical case 405, the infrared removal filter 403 is positioned without being bonded to the cylindrical case 405. Therefore, it is said that the assembly step of bonding the infrared removing filter 403 to the cylindrical case 405 can be omitted.
- the depth of the ventilation groove G is actually about 0.025 mm due to a problem in mold processing.
- the width of the ventilation groove G is about 0.1 mm.
- the thickness of the adhesive 116 for bonding the cover body 114 and the translucent part 117 is about 0.025 mm. Therefore, the cross section of the ventilation groove G formed by the cover body 114, the light transmitting portion 117, and the adhesive 116 has a width of 0.1 mm and a depth of 0.05 mm, and foreign matters smaller than the cross sectional shape of the ventilation groove G are There is a risk of entering the ventilation groove G and easily adhering to the image sensor 113.
- silicone resin such as phenyl silicone resin or methyl silicone resin is used as the breathable resin 212 filled in the through hole 211.
- silicone resin is a general term for artificial polymer compounds having a main skeleton formed by siloxane bonds, and when gasified siloxane stays in the product and adheres to the conductive part, it decomposes and changes to silicon dioxide. There is a danger of causing a poor insulation. Further, in the optical system product, the generated gas may cause defects such as wrinkles or adhesion to the light transmitting portion 117 and fogging.
- Patent Document 2 only describes that the through-hole 211 is filled with a breathable resin 212. If the resin material is an oily resin material (for example, phenyl silicone oil or methyl silicone oil) and does not cure, the position cannot be held in the through hole 211, and the air-permeable resin 212 is not attached to the substrate 210. There is a possibility that it spreads on the surface and becomes a problem.
- an oily resin material for example, phenyl silicone oil or methyl silicone oil
- the resin material is an oil-like resin material and does not cure
- the air-permeable resin 212 overflows from the inside of the through-hole 211, In addition to contaminating the surface of the substrate 210, the breathable resin 212 may open and impair the required function.
- the resin material is a viscous material that cures in the through hole 211 after application, the viscosity before curing is large, and a certain amount of time is required for the resin material to enter the through hole 211. . For this reason, a standby time after application of the resin material to the substrate 210 is required, and productivity is deteriorated.
- the air-permeable resin 212 is applied to the mounting surface of the solid-state imaging device 220 on the substrate 210, if the resin material has a high viscosity, it is necessary to increase the diameter of the application needle for applying the resin material. A resin reservoir having a large area is formed on the top.
- PTFE is shown as another breathable resin 212.
- PTFE has a melting point of 326.8 ° C. and is solid at room temperature. For this reason, it is difficult to fill the fine through holes 211 with PTFE in the assembly process of the camera module 200.
- PTFE is excellent in heat resistance and chemical resistance, and is insoluble in hydrofluoric acid having strong corrosive properties.
- PTFE is the substance with the smallest friction coefficient among the substances discovered so far, even if it is filled in the through-hole 211, it is not stably held in the through-hole 211, There is a risk of allowing passage.
- the linear expansion coefficient of PTFE is 10 ⁇ 10 ⁇ 5 / ° C.
- the ceramic that is the material of the wiring board is, for example, 7.1 ⁇ 10 ⁇ 6 / ° C.
- Patent Document 2 discloses PET as another breathable resin 212.
- the melting point of PET is 260 ° C., and it is solid at room temperature. For this reason, it is difficult to fill the fine through hole 211 with PET in the assembly process of the camera module 200.
- the linear expansion coefficient of PET is 6.5 ⁇ 10 ⁇ 5 / ° C.
- the ceramic that is the material of the substrate 210 is, for example, 7.1 ⁇ 10 ⁇ 6 / ° C. For this reason, even if PET is filled in the through-hole 211, the PET is not stably held in the through-hole 211, and there is a possibility of allowing the passage of foreign substances.
- the through hole 211 of the substrate 210 is filled and stably held in the through hole 211, while ensuring the air permeability in the imaging unit and preventing intrusion of foreign matters. No breathable resin material has been found.
- Patent Document 3 relates to the semiconductor device 300, and the internal structure of the ventilation portion 305 is not shown, and application to a camera module cannot be easily imagined.
- the diameter of the ventilation hole of the ventilation part 305 that can be stably formed depends on the diameter of an opening tool, for example, a drill.
- a drill for example, a drill.
- Some commercially available drills have a diameter ( ⁇ ) as small as 0.05 mm.
- the diameter of the hole opened by such a drill is larger than that of the drill.
- such a small-diameter drill is generally very expensive and tends to increase the risk of wear and breakage, and the frequency of replacement increases. For this reason, the use of such a small-diameter drill generally increases the cost.
- a drill having a diameter ( ⁇ ) of 0.1 mm a very large opening is formed with respect to the size of a foreign substance (for example, diameter ( ⁇ ) 0.01 mm) to be prevented from passing. .
- a foreign substance for example, diameter ( ⁇ ) 0.01 mm
- a cylindrical elastic body 408 is disposed on the image sensor 402.
- the cylindrical elastic body 408 is formed at a place other than the pixel area together with an external connection portion such as a wire bonding pad for electrically connecting the imaging element 402 and the outside.
- an external connection portion such as a wire bonding pad for electrically connecting the imaging element 402 and the outside.
- the size of the image sensor 402 to be used has been reduced, and there is sufficient room for the cylindrical elastic body 408 to be disposed in portions other than the external connection portion and the pixel area on the image sensor 402. It has become difficult to ensure.
- the cylindrical elastic body 408 can be disposed in a portion other than the external connection portion and the pixel area on the image sensor 402, the thickness of the cylindrical elastic body 408 cannot be sufficiently secured, so that the strength is insufficient. There is a possibility that the infrared ray removal filter 403 cannot be stably held.
- the cylindrical elastic body 408 is not fixed because it is placed on the image sensor 402 in a state of elastic contact with the infrared ray removing filter 403. There is a risk. Even if the cylindrical elastic body 408 is adhered on the image sensor 402, there is a possibility that the infrared ray removal filter 403 side is displaced.
- the cylindrical elastic body 408 is an elastic body, and tries to maintain its position by a repulsive force at the time of compression.
- the compression between the infrared ray removal filter 403 and the image sensor 402 means that compression is performed. It means to deform in the direction of 90 ° with the direction. For this reason, when the cylindrical elastic body 408 is deformed in the inner diameter direction, the cylindrical elastic body 408 may block the optical path and cause an image defect.
- various adverse effects may occur.
- Patent Document 4 also cannot stably hold the cylindrical elastic body 408, and there is a risk that image defects such as spots due to the passage and adhesion of foreign substances may occur due to this.
- the present invention has been made in view of the above-described conventional problems, and an object of the present invention is to provide a camera module capable of reducing image defects due to foreign matter adhesion while ensuring air permeability.
- a camera module is a camera module having an internal space closed facing a wiring board, wherein at least a part of the base material of the wiring board is , A porous portion having a continuous air vent made of a porous ceramic, a porous metal, an organic fiber body, or an inorganic fiber body, and the internal space communicates with the outside of the camera module through the continuous air hole.
- gas and ions in the internal space can escape to the outside of the camera module through the pores of the porous portion.
- said structure while being able to suppress the fogging of the translucent part resulting from the gas and ion in the said interior space, while suppressing the pressure rise by the thermal expansion of the gas in the said interior space, a camera Damage in the module can be prevented.
- porous ceramics, porous metals, organic fiber bodies, and inorganic fiber bodies are all general-purpose porous materials and are easily available. Moreover, these porous materials have heat resistance that does not burn, burn, sublime, or plastically deform in the heating process in the manufacturing process of the camera module 1, such as the firing process or the soldering process. There is no problem as in the case of a breathable resin. For this reason, according to said structure, unlike the case where the through-hole of a board
- the continuous air holes in the porous portion made of these porous materials have fine openings (pores), foreign matters larger than the pores do not enter the pores. Therefore, foreign matter does not reach the internal space from the outside of the camera module 1 via the wiring board.
- invades in this pore the foreign material taken in in the pore cannot pass easily. Accordingly, foreign matter hardly reaches the internal space from the outside of the camera module via the wiring board.
- the foreign matter does not reach the internal space from the outside by the porous portion, so that the foreign matter is formed on the pixel on the image sensor surface of the camera module and on the surface of the light transmitting portion on the image sensor. Can be prevented from adhering. Therefore, according to the above configuration, image defects such as a stain defect can be reduced.
- (A) is sectional drawing which shows typically schematic structure of the camera module concerning Embodiment 1
- (b) is a perspective view which shows typically schematic structure of the principal part of the camera module shown to (a). It is.
- (A) is sectional drawing which shows typically schematic structure of the camera module concerning Embodiment 2
- (b) is a perspective view which shows typically schematic structure of the principal part of the camera module shown to (a). It is.
- (A) is sectional drawing which shows typically schematic structure of the camera module concerning Embodiment 3
- (b) is a perspective view which shows typically schematic structure of the principal part of the camera module shown to (a). It is.
- (A) is sectional drawing which shows typically schematic structure of the camera module concerning Embodiment 5
- (b) is a perspective view which shows typically schematic structure of the principal part of the camera module shown to (a). It is.
- (A) is sectional drawing which shows typically schematic structure of the camera module concerning Embodiment 5
- (b) is a perspective view which shows typically schematic structure of the principal part of the camera module shown to (a). It is.
- (A) is sectional drawing which shows typically schematic structure of the camera module concerning Embodiment 6
- (b) is a perspective view which shows typically schematic structure of the principal part of the camera module shown to (a). It is.
- (A) is sectional drawing which shows typically schematic structure of the camera module concerning Embodiment 7
- (b) is a perspective view which shows typically schematic structure of the principal part of the camera module shown to (a). It is.
- (A) * (b) is sectional drawing which shows typically schematic structure of the camera module concerning the modification 2 of Embodiment 7, respectively.
- (A) is sectional drawing which shows typically schematic structure of the camera module concerning Embodiment 8
- (b) is a perspective view which shows typically schematic structure of the principal part of the camera module shown to (a).
- (A) is sectional drawing which shows typically schematic structure of the camera module concerning Embodiment 9
- (b) is a perspective view which shows typically schematic structure of the principal part of the camera module shown to (a). It is.
- (A) is sectional drawing which shows typically schematic structure of the camera module concerning Embodiment 10
- (b) is a perspective view which shows typically schematic structure of the principal part of the camera module shown to (a). It is.
- (A) is sectional drawing which shows typically schematic structure of the camera module concerning Embodiment 11
- (b) is a perspective view which shows typically schematic structure of the principal part of the camera module shown to (a). It is.
- (A) is sectional drawing which shows typically schematic structure of the camera module concerning Embodiment 12
- (b) is a perspective view which shows typically schematic structure of the principal part of the camera module shown to (a). It is.
- FIG. 1 is sectional drawing which shows typically schematic structure of the camera module concerning Embodiment 13
- (b) is a perspective view which shows typically schematic structure of the principal part of the camera module shown to (a). It is.
- (A) is sectional drawing which shows typically schematic structure of the camera module concerning Embodiment 14
- (b) is a perspective view which shows typically schematic structure of the principal part of the camera module shown to (a). It is.
- (A) is sectional drawing which shows typically schematic structure of the camera module concerning Embodiment 15
- (b) is a perspective view which shows typically schematic structure of the principal part of the camera module shown to (a).
- (A)-(d) is a perspective view which shows typically schematic structure of the principal part of the camera module concerning Embodiment 16.
- FIG. 10 is a cross-sectional view illustrating a schematic configuration of a camera module described in Patent Document 2.
- (A) is sectional drawing which shows schematic structure of the semiconductor device of patent document 3
- (b) is a top view which shows schematic structure of the semiconductor device shown to (a).
- FIG. 11 is a cross-sectional view illustrating a schematic configuration of a camera module described in Patent Document 4.
- FIG. 1A is a cross-sectional view schematically showing a schematic configuration of the camera module 1 according to the present embodiment
- FIG. 1B is a schematic diagram of the camera module 1 shown in FIG. It is a perspective view which shows the schematic structure of a part typically.
- the camera module 1 includes a light collecting unit 10 and an imaging unit 20.
- the light collecting unit 10 side will be described as the upper side (front side)
- the imaging unit 20 side will be described as the lower side (back side).
- the condensing unit 10 includes a lens unit 11 that includes the imaging lens LS and a lens holder 12 that holds the lens unit 11.
- the lens unit 11 is fixed to the lens holder 12.
- the condensing unit 10 may be provided with a lens driving device including various mechanisms such as an autofocus mechanism, a zoom mechanism, a camera shake correction mechanism, and a macro photographing mechanism.
- the imaging unit 20 includes a wiring board 21, an imaging element 22, a light transmission unit 23, and a cover body 24.
- the imaging element 22 is mounted on the wiring board 21 via an adhesive layer 25.
- the image sensor 22 is electrically connected to the wiring board 21 with a wire or the like (not shown).
- the wiring board 21 will be described in detail later.
- the cover body 24 has a box-shaped lid shape having a ceiling portion 24a (top wall). An opening AP is provided at the center of the ceiling 24 a of the cover body 24.
- the cover body 24 is fixed on the wiring board 21 via an adhesive layer 26.
- the adhesive layer 26 is provided along the peripheral edge portion of the upper surface 21 a of the wiring board 21 so as to surround the imaging element 22.
- the opening AP is located above the image sensor 22 as shown in FIG. Thereby, the cover body 24 covers the wiring substrate 21 and a part of the image sensor 22 mounted thereon.
- the present embodiment is not limited to this, and the image sensor 22 may not be covered.
- the translucent part 23 is constituted by a translucent plate made of a translucent material, for example.
- a translucent material which comprises the translucent part 23 glass, a plastics, or another translucent material is mentioned, for example.
- the translucent part 23 is provided above the imaging element 22 so as to overlap the opening AP so as to close the opening AP.
- the translucent part 23 is fixed around the opening AP of the ceiling part 24a by an adhesive layer 27.
- the imaging unit 20 is formed with an internal space 28 that is a closed space surrounded by components including the wiring board 21 (in this embodiment, the wiring board 21, the cover body 24, and the light transmitting part 23). Has been.
- the lens unit 11 is provided on the upper surface side of the ceiling portion 24 a of the cover body 24, and is located above the image sensor 22 and the light transmitting portion 23.
- the imaging lens LS forms a subject image on the imaging element 22.
- the present embodiment is not limited to this, and it is only necessary that the imaging element 22 and the optical axis of the imaging lens LS coincide with each other. As long as the optical path between the imaging element 22 and the imaging lens LS is not obstructed, the optical centers of the light transmitting portion 23 and the aperture AP need not necessarily coincide with each other (they may be offset). .
- the wiring board 21 is a circuit board made of a porous material having a circuit (not shown).
- the wiring substrate 21 includes a plate-like base material portion 30 (substrate body) as a support and a circuit portion (not shown) provided on the base material portion 30. And.
- the circuit part provided in the base material part 30 is electrically joined to the image pickup element 22 or the light collecting part 10 provided with the lens driving device.
- the base material part 30 is formed of a porous material.
- the base material part 30 concerning this embodiment can be paraphrased as a porous part.
- the base material portion 30 is referred to as a porous portion 41.
- the porous portion 41 has an open cell-like porous structure provided from the internal space 28 to the outside air side, that is, the external space 50 that is a space portion outside the camera module 1.
- the porous portion 41 has a three-dimensional network structure composed of a three-dimensional network skeleton in which communication holes are formed as pores (pores) so that the internal space 28 and the external space 50 communicate with each other. ing.
- porous material a material that can be used as a base material of a wiring board is used.
- the porous material include porous ceramics, porous metals, organic fiber bodies, and inorganic fiber bodies. All of these materials are easily available, and have heat resistance that does not burn, burn, sublime, or plastically deform in the heating process in the manufacturing process, for example, the baking process or the soldering process.
- the breathable resin in Document 2 There is no problem like the breathable resin in Document 2. For this reason, it can use suitably as a base material of a wiring board. However, even if it is material other than the said material, if it is a material which can be used as a base material, it will not be limited to this.
- porous ceramic is a general-purpose material used for materials such as catalysts, filters, and building materials, and has an advantage that it is easily available.
- porous metal is a general-purpose material used for materials such as secondary batteries, Li-ion batteries, capacitors, and hydrogen batteries, and has an advantage of being easily available.
- the porous metal include stainless steel, nickel, titanium, titanium alloy, copper, copper alloy, aluminum, aluminum alloy, and the like.
- the porous metal has conductivity. For this reason, when the porous portion 41 is formed of a porous metal, the porous metal can be used as a circuit of the wiring board 21. Therefore, in this case, air permeability can be ensured and the wiring board 21 can be formed with high density wiring.
- the porous metal sheet is excellent in bendability.
- the wiring board 21 can be applied as a flexible substrate by using a porous metal sheet as the porous material.
- organic fiber bodies and inorganic fiber bodies are also general-purpose materials and are easily available.
- examples of the organic fiber body include paper.
- glass fiber is mentioned, for example.
- the inorganic fiber body may be, for example, a stack of glass fibers or a so-called glass cloth in which glass fiber cloths are stacked.
- the wiring substrate 21 can be manufactured by using an organic substrate or an inorganic substrate manufacturing process.
- the porous material only needs to have heat resistance that does not burn, burn, or plastically deform at the soldering temperature, for example, in a process such as reflow solder mounting when the wiring board 21 is manufactured.
- a plating film (not shown) is formed on the pore surfaces of the porous portions 41, that is, on the surfaces of the porous structures (the surfaces of the three-dimensional network skeleton) constituting the porous portions 41. Also good.
- the size of the pore diameter can be adjusted, and the surface of the three-dimensional network skeleton regardless of the type of the porous material. It is also possible to use this plating film as wiring.
- porous material is non-metal such as ceramic, organic fiber, or inorganic fiber
- electroless plating is preferable as the plating.
- the plating may be electroless plating or electrolytic plating.
- plating types include gold plating, nickel plating, copper plating, and chromium plating.
- the plating process is a process normally performed in a general wiring board manufacturing process. For this reason, no additional equipment for the plating process is necessary. Therefore, there is no need for new equipment investment for the plating process, and even if the plating process is performed, a significant increase in cost can be suppressed.
- the porous material can be used by appropriately laminating so that the wiring board 21 satisfies a desired thickness, strength as a base material part (base material part 30) in the wiring board 21, and the like.
- the imaging element 22 is bonded to the wiring substrate 21 by the adhesive layer 25, and the cover body 24 is bonded by the adhesive layer 26 so as to cover the imaging element 22.
- An opening AP is provided in the ceiling portion 24 a of the cover body 24, and the translucent portion 23 is bonded to the region surrounding the opening AP by an adhesive layer 27.
- the internal space 28 communicates with the external space 50 outside the cover body 24 through the pores of the porous portion 41, which are communication holes.
- the communication of the internal space 28 with the external space 50 is equivalent to the communication of the internal space 28 with the outside of the camera module 1, that is, with the outside air.
- gas and ions generated from the adhesive layers 25, 26, and 27 in the internal space 28 of the imaging unit 20 can be released to the outside air through the pores of the porous portion 41. .
- the base material itself of the wiring board 21 is formed of a porous material.
- the entire base material of the wiring board 21 is composed of the porous portion 41 having continuous air holes. For this reason, while being able to hold
- the pores of the porous portion 41 have fine openings (not shown), foreign matters larger than the fine openings do not enter the pores of the porous portion 41. Therefore, foreign matter does not reach the internal space 28 from the outside of the camera module 1 via the wiring board 21.
- invades in the pore of the porous part 41 since the opening of a pore is small, the foreign material taken in in the pore cannot pass easily. Therefore, the foreign matter hardly reaches the internal space 28 from the outside of the camera module 1 through the wiring board 21.
- the porous portion 41 prevents foreign matter from reaching the internal space 28 from the outside, so that the foreign matter adheres to the pixels on the surface of the image sensor 22 and the surface of the light transmitting portion 23 on the image sensor 22. Can be prevented.
- the camera module 1 according to the present embodiment can reduce image defects such as a stain defect.
- the size of the foreign matter to be blocked is 1 ⁇ m if the pixel size is 1 ⁇ m, for example, if it is on the pixel of the image sensor 22.
- the size that can be corrected by the correction function of the software can be further increased, and the size of the foreign matter to be blocked may be increased.
- the allowable foreign matter size on the surface of the light transmitting portion 23 on the image sensor 22 varies depending on the performance of the lens, but is, for example, 10 to 20 ⁇ m.
- the pore diameter of the pores in the porous portion 41 is preferably as small as possible in consideration of the foreign matter intrusion prevention. In consideration of the foreign matter retention by the pores, the larger the total porosity of the porous portion 41, the better. Air permeability is not equivalent to porosity or pore diameter.
- the size of the pore is ideally, for example, a minimum value (for example, 0.005 to 0.04 mm) that satisfies the two purposes of exhausting the gas existing in the internal space 28 and preventing entry of foreign matter from the outside. is there.
- the light incident on the light collecting unit 10 is incident on the surface of the wiring board 21 inside the internal space 28 via the opening AP and the light transmitting unit 23, Most can be absorbed by the fine apertures to reduce the reflectivity. As a result, occurrence of defects such as flare and ghost can be suppressed, and the image contrast can be improved to improve the image quality.
- FIG. 2A is a cross-sectional view schematically showing a schematic configuration of the camera module 1 according to the present embodiment
- FIG. 2B is a schematic diagram of the camera module 1 shown in FIG. It is a perspective view which shows the schematic structure of a part typically.
- the base material portion 30 of the wiring board 21 is entirely formed of a porous material.
- the camera module 1 according to the present embodiment is the same as the camera module 1 according to the first embodiment except that a part of the base material portion 30 of the wiring board 21 is formed of a porous material. is there.
- the base material part 30 in the wiring board 21 includes a first base material part 31 and a second base material part 32. (Laminated structure).
- the base material portion 30 is provided with a circuit portion (not shown). The circuit unit is electrically joined to the image pickup element 22 or the light collecting unit 10 provided with a lens driving device.
- the imaging element 22 is mounted on the first base material portion 31 via the adhesive layer 25. Further, the cover body 24 is bonded onto the first base material portion 31 via the adhesive layer 26.
- 1st base material part 31 is a mounting part which mounts these image sensors 22 and cover body 24, and is a plate-like member which consists of the 1st base material layer.
- the first base material portion 31 is provided with a through-hole 31a penetrating in the vertical direction.
- the second base material portion 32 is provided in the through hole 31 a in the first base material portion 31 and on the back surface of the first base material portion 31.
- the second base material portion 32 includes a plate-like second base material layer 32a, and a protruding portion 32b that protrudes from one main surface of the second base material layer 32a into the through hole 31a.
- the base material portion 30 includes the first base material portion 31 laminated on the second base material layer 32a and the first base material portion 31. It has the structure by which the protrusion part 32b which protrudes from one main surface of the 2nd base material layer 32a was provided in the provided through-hole 31a.
- the second base material portion 32 is a base material portion made of a porous material.
- the 2nd base material part 32 concerning this embodiment can be paraphrased as a porous part.
- the porous material and the porous part are the same as those in the first embodiment.
- the description of the first embodiment can be applied as it is, except that the shape of the second base material portion 32 is different from the shape of the base material portion 30 in the first embodiment. .
- the first base material portion 31 is a base material portion having a denser configuration than the second base material portion 32.
- the 1st base material part 31 should just be comprised with the base material denser than the 2nd base material part 32 which can be used as a base material of a wiring board.
- a portion made of a porous material (that is, the second base material portion 32) in the base material portion 30 constituting the wiring board 21 is referred to as a porous portion 41 as in the first embodiment.
- the part other than the above namely, the first base material part 31
- the material constituting the dense part 42 is referred to as a dense material.
- the term “dense” as used herein indicates that it is relatively dense compared to the porous material.
- a usual base material used as a base material of a general substrate is used.
- the protruding portion 32 b is provided facing the internal space 28, avoiding the mounting area of the imaging element 22 on the surface of the wiring board 21 and the connection area with the cover body 24.
- the upper surface 21a which is the mounting surface of the imaging element 22, in the wiring substrate 21 is formed by the porous portion 41 and the dense portion 42, and one end of the porous portion 41, that is, the protrusion 32b.
- the surface (exposed surface) faces the internal space 28.
- the other end of the porous portion 41 that is, the back surface and the side surface of the second base material layer 32 a face the external space 50.
- the internal space 28 and the external space 50 communicate with each other by the porous portion 41 that is the second base material portion 32.
- porous material examples include porous ceramics, porous metals, organic fiber bodies, and inorganic fiber bodies as described in the first embodiment.
- the dense material includes a substrate material such as an inorganic material used for a general inorganic substrate or an organic material used for a general organic substrate. That is, the first base material layer constituting the first base material portion 31 that is the dense portion 42 may be an inorganic substrate or an organic substrate.
- Examples of the inorganic material include ceramics and inorganic fiber bodies.
- ceramic is a common material as a wiring board material and is easily available.
- the 1st base material part 31 consists of ceramics
- a porous ceramic is used for the 2nd base material part 32, since the manufacturing technology of the existing wiring board can be used for manufacture of the wiring board 21, it will raise a cost. There is an advantage that it is difficult to become.
- the thermal expansion coefficient of the 1st base material part 31 and the 2nd base material part 32 will be substantially the same. Become.
- the thermal expansion coefficient of the 1st base material part 31 and the 2nd base material part 32 is substantially the same, in the manufacturing process of the wiring board 21, in the baking process, the porous which is the 2nd base material part 32 The possibility of problems such as warping and cracking of the wiring board 21 due to the portion 41 is reduced. For this reason, in this case, there is an advantage that the cost is hardly increased. Note that this is not limited to the case where the first base material portion 31 is made of ceramic as described above, and the thermal expansion coefficient of the first base material portion 31 and the thermal expansion coefficient of the second base material portion 32. The same can be said for the general case where is almost the same.
- examples of the organic material and the organic substrate using the organic material include a material in which a base material (core material) serving as a core for making a plate is impregnated with a resin, or an insulating material made of polytetrafluoro The thing using ethylene etc. are mentioned.
- the base material (core material) may be an organic base material or an inorganic base material.
- the organic base material (core material) include organic fiber bodies such as paper, polyester films, polyimide films, and the like.
- inorganic base material (core material) inorganic fiber bodies, such as glass fiber and glass cloth, etc. are mentioned, for example.
- examples of the resin include phenol resin, polyester resin, epoxy resin, polyimide resin, and fluororesin.
- organic substrates made by impregnating paper with any of phenolic resin, polyester resin, and epoxy resin are inexpensive and have good processability, and can be mass-produced by stamping. is there.
- An organic substrate obtained by impregnating paper with a polyester resin or an epoxy resin is excellent in heat resistance.
- An organic substrate formed by impregnating paper with an epoxy resin also has an advantage that through-hole plating is possible.
- an organic substrate obtained by impregnating a glass cloth with a polyester resin or an epoxy resin has advantages of high strength, dimensional stability, and insulation resistance.
- An organic substrate obtained by impregnating a glass cloth with a polyimide resin has an advantage of high heat resistance in addition to high strength and insulation.
- a so-called glass epoxy obtained by impregnating glass fiber with an epoxy resin is generally used as a material for an organic substrate used for a wiring board.
- a so-called glass epoxy substrate which is formed by stacking glass fibers and impregnated with an epoxy resin, is most commonly used as a surface mounting substrate, and is used, for example, as a double-sided substrate or a multilayer substrate having more than that.
- a rigid substrate non-flexible substrate
- an organic substrate used for the wiring substrate 21 Alternatively, a rigid flexible substrate (a substrate in which a hard material and a thin and flexible material are combined) can be formed.
- the organic substrate that is, the first base material layer constituting the first base material portion 31 is a paper epoxy in which paper is impregnated with epoxy resin on both sides of the glass epoxy substrate with the glass epoxy substrate as the center.
- a substrate may be formed.
- An organic substrate formed by sandwiching a glass epoxy substrate with a paper epoxy substrate in this way is easier to process and cheaper than an organic substrate made only of a glass epoxy substrate.
- composite substrates using polytetrafluoroethylene on both sides of a glass epoxy substrate have been made for high-frequency circuits.
- Such an organic substrate is cheaper than a polytetrafluoroethylene substrate and has better frequency characteristics than a glass epoxy substrate.
- an organic substrate using polytetrafluoroethylene as an insulating material has good high-frequency characteristics, it is used, for example, in a circuit that uses a so-called UHF band or SHF band frequency for data communication.
- the 1st base material part 31 consists of ceramics and the 2nd base material part 32 consists of porous ceramics is mentioned as an example, and it shows.
- the following illustration is merely an example, and the present embodiment is not limited to the following illustration.
- the porous part 41 is generally considered to have a lower strength than the dense part 42.
- the wiring board 21 only needs to be provided with pores that allow the internal space 28 and the external space 50 to communicate with each other.
- the base portion 30 is formed with a dense portion 42 made of a material denser than the porous portion 41 as a reinforcement of the porous portion 41. It is only necessary to have a denser structure than the two base material portions 32. At this time, it goes without saying that the substrate strength can be improved as the second base material portion 32 is denser than the first base material portion 31.
- the 1st base material part 31 and the 2nd base material part 32 can be laminated
- the 1st base material part 31 consists of a ceramic substrate
- the several base material layer which consists of ceramics is laminated
- the material part 31) can be formed.
- the second base material layer 32a is made of a porous ceramic substrate
- the second base material layer 32a having a desired thickness can be formed by laminating and firing a plurality of base material layers made of porous ceramic. Can do.
- both the substrates can be integrated by laminating and firing the both substrates.
- an opening part that forms the through-hole 31a is formed in the base material layer that constitutes the first base material layer, and the opening part is filled with a porous material (porous raw material).
- a porous material porous raw material
- the formation method of the said 1st base material part 31 and the 2nd base material part 32 is not limited to this.
- the porous material may be filled into the through-hole 31a, or the porous material may be bonded.
- the first base material portion 31 is an inorganic substrate made of an inorganic fiber body or an organic substrate made of an organic fiber body, as described above, paper, glass fiber, glass fiber cloth, etc. are stacked.
- the 1st base material part 31 can be formed by impregnating resin.
- the porous portion was formed inside by impregnating the resin around the region excluding the formation region of the protruding portion 32b of the second base material portion 32, in other words, the portion forming the porous portion.
- a dense part that is, the first base part 31 having the protrusion 32b of the second base part 32 formed therein) can be formed.
- the surface of the three-dimensional network skeleton constituting the porous portion may be coated with plating as in the first embodiment.
- the cover body 24 is bonded to the first base material portion 31 that is the dense portion 42 via the adhesive layer 26.
- the imaging element 22 is bonded to the first base material portion 31 via the adhesive layer 25. For this reason, the adhesive of the adhesive layers 25 and 26 does not penetrate into the second base material portion 32 that is the porous portion 41 and does not impair the porous structure of the second base material portion 32.
- the internal space 28 communicates with the external space 50 outside the cover body 24 through the pores of the porous portion 41, which are communication holes.
- gas and ions generated from the adhesive layers 25, 26, 27 and the like in the internal space 28 of the imaging unit 20 are transferred to the back surface of the wiring board 21 (that is, the wiring board on the opposite side to the internal space 28). 21) and the pores of the porous portion 41 on the side surface of the wiring board 21 can be released to the outside air.
- the porous portion 41 achieves both of the two purposes of discharging the gas existing in the internal space 28 and preventing the entry of foreign matter from the outside, and reducing foreign matter adhesion (defectiveness of the camera module 1) to the imaging element 22. It becomes possible to do.
- the substrate strength can be improved as compared with the first embodiment.
- the dense portion 42 is laminated on the porous portion 41 so that the dense portion 42 is positioned on the mounting surface side of the imaging element 22. For this reason, most of the foreign matter that has entered the pores of the porous portion 41 and is smaller than the fine opening is prevented from passing in the direction of the internal space 28 by the dense portion 42.
- the possibility that a foreign substance reaches the internal space 28 from the outside of the camera module 1 via the wiring board 21 can be further reduced as compared with the first embodiment.
- the wiring board 21 has a laminated structure of the porous portion 41 and the dense portion 42.
- the wiring board 21 has a configuration in which the entire plane (cross section) is formed of the porous portion 41 in a certain plane (cross section). For this reason, unlike the case where the air-permeable resin is filled in the through holes of the substrate, the porous portion 41 can be stably held and can be stably formed.
- the base material part 30 has a two-layer structure including a first base material part 31 and a second base material part 32 as an example. I gave it as an explanation. However, the present embodiment is not limited to this. As described above, the wiring board 21 only needs to have the porous portion 41 communicating the internal space 28 and the external space 50. Therefore, the base material part 30 may have a multilayer structure (laminated structure) of three or more layers as long as the porous part 41 communicates the internal space 28 and the external space 50.
- the second base material portion 32 may have a structure sandwiched between the first base material portions 31.
- ⁇ Modification 2> 2A and 2B illustrate the case where the protruding portion 32b is formed on a part of one side of the upper surface 21a of the wiring board 21 as an example.
- the protruding portion 32b may be formed along one side or two or more sides of the upper surface 21a of the wiring board 21 so as to surround the imaging element 22 along the outer periphery of the upper surface 21a of the wiring board 21. It may be formed.
- the upper surface 21 a of the wiring board 21 only needs to be configured by the first base material portion 31 that is the dense portion 42 and the second base material portion 32 that is the porous portion 41.
- the exposed area and exposure rate of the protrusion 32b on the upper surface 21a of the wiring board 21 are not particularly limited.
- FIG. 3A is a cross-sectional view schematically showing a schematic configuration of the camera module 1 according to the present embodiment
- FIG. 3B is a schematic diagram of the camera module 1 shown in FIG. It is a perspective view which shows the schematic structure of a part typically.
- the camera module 1 according to the second embodiment is similar to the camera module according to the second embodiment except that the shapes of the porous portion 41 and the dense portion 42 in the base material portion 30 of the wiring board 21 are different from those in the second embodiment. Same as module 1.
- the base material portion 30 of the wiring board 21 according to the second embodiment includes the inside of the through hole 31 a in the first base material portion 31 and the back surface of the first base material portion 31.
- a porous portion 41 is provided as the second base material portion 32.
- the base material part 30 of the wiring board 21 according to the present embodiment does not have a laminated structure of the first base material part 31 and the second base material part 32, and the first base material part 31
- the porous part 41 is provided as the second base part 32 only in the through hole 31a.
- the thickness of the first base material part 31 is, for example, the embodiment. 2 is formed to a thickness equal to the total thickness of the first base material portion 31 and the second base material portion 32.
- this embodiment is not limited to this. What is necessary is just to set suitably the thickness of the wiring board 21 so that it may become desired thickness, and it is not specifically limited.
- the second base material portion 32 that is the porous portion 41 is formed on a part of the first base material portion 31 that is the dense portion 42, on one main side of the first base material portion 31. It is formed in a straight line from the surface to the other main surface.
- one end of the porous portion 41 provided in the dense portion 42 faces the internal space 28.
- the other end of the porous portion 41 provided in the dense portion 42 faces the external space 50. Thereby, the porous part 41 communicates the internal space 28 and the external space 50.
- the end surface 32c (the upper end, the first end surface) that is one end of the second base material portion 32 is located on the upper surface 21a that is the mounting surface of the imaging element 22 on the wiring board 21, and the upper surface It constitutes a part of 21a.
- An end surface 32d (lower end, second end surface) which is the other end of the second base material portion 32 is located on a lower surface 21b which is a surface of the wiring board 21 opposite to the mounting surface of the image sensor 22. , Constituting a part of the lower surface 21b.
- the corner (ridge) of the wiring substrate 21 and the ridge line connecting the adjacent corners are constituted by the first base material portion 31 that is the dense portion 42.
- the image sensor 22 is mounted on the first base material portion 31 via the adhesive layer 25. Further, the cover body 24 is bonded onto the first base material portion 31 via the adhesive layer 26. As in the second embodiment, the porous portion 41 is provided around the connection region, avoiding the mounting region of the imaging element 22 on the surface of the wiring substrate 21 and the connection region with the cover body 24.
- the porous portion 41 is provided only in a part of the first base material portion 31 that is the dense portion 42, and most of the wiring substrate 21, particularly the wiring substrate 21. These corners and ridges are composed of dense portions 42.
- the porous ceramic, the porous metal, the organic fiber body, and the inorganic fiber body are burned in the heating process in the manufacturing process of the camera module 1, for example, the firing process or the soldering process. It has heat resistance that does not cause scorching, sublimation, or plastic deformation, and does not cause a problem like the breathable resin in Patent Document 2, and can be suitably used as a base material for the wiring board 21. Therefore, according to the present embodiment, even when the porous portion 41 is provided only in a part of the first base material portion 31 that is the dense portion 42 as described above, the air permeability is provided in the through hole of the substrate. Unlike the case of filling the resin, the porous portion 41 can be stably held and can be stably formed.
- the porous portion 41 is provided in a part of the base material of the wiring substrate 21, so that the entire wiring substrate 21 is formed by the porous portion 41.
- the opening area of the surface of the wiring board 21 is small. For this reason, although air permeability is inferior compared with Embodiment 1 * 2, it becomes possible to make mixing of the foreign material into the said internal space 28 more difficult.
- FIG. 4A is a cross-sectional view schematically showing a schematic configuration of the camera module 1 according to the present embodiment
- FIG. 4B is a schematic diagram of the camera module 1 shown in FIG. It is a perspective view which shows the schematic structure of a part typically.
- the camera module 1 according to the present embodiment is similar to the camera module 1 according to the third embodiment except that the shape of the porous portion 41 formed in the dense portion 42 in the wiring board 21 is different from that in the third embodiment. The same.
- the second base material portion 32 that is the porous portion 41 is the first base material portion that is the dense portion 42 as in the third embodiment.
- 31 is provided from one main surface to the other main surface of the first base material portion 31 in a part (specifically, in the through-hole 31a of the first base material portion 31).
- the second base material portion 32 is provided around the connection region, avoiding the mounting region of the imaging element 22 on the surface of the wiring board 21 and the connection region with the cover body 24.
- the upper surface 21a and the lower surface 21b of the wiring board 21 are formed of the porous portion 41 and the dense portion 42, respectively, as in the third embodiment.
- one end of the porous portion 41 faces the internal space 28, and the other end faces the external space 50.
- the porous portion 41 communicates the internal space 28 and the external space 50.
- the through hole 31a in other words, the second base material portion 32 provided in the through hole 31a is provided linearly from the upper surface 21a to the lower surface 21b of the wiring board 21.
- the end surface 32c upper end, first end surface
- the end surface 32d lower end, second end surface
- the substrates 21 are twisted with respect to each other.
- the second base material portion 32 has a crank shape having a plurality of (two in the present embodiment) bent portions 32e inside the wiring board 21.
- the shape of the through hole 31a is the same as the shape of the second base material portion 32.
- the second base material portion 32 that is the porous portion 41 is formed in a crank shape, so that the communication length can be extended and the pore volume can be increased.
- FIG. 5A is a cross-sectional view schematically showing a schematic configuration of the camera module 1 according to the present embodiment
- FIG. 5B is a schematic diagram of the camera module 1 shown in FIG. It is a perspective view which shows the schematic structure of a part typically.
- the camera module 1 according to the present embodiment is also the camera module 1 according to the third embodiment, except that the shape of the porous portion 41 formed in the dense portion 42 of the wiring board 21 is different from that of the third embodiment. Is the same.
- the second base material portion 32 that is the porous portion 41 is the first base material portion that is the dense portion 42 as in the third embodiment. 31 (specifically, in the through-hole 31a of the first base material portion 31). Also in the present embodiment, the second base material portion 32 is provided around the connection region, avoiding the mounting region of the imaging element 22 on the surface of the wiring board 21 and the connection region with the cover body 24.
- the 2nd base material part 32 concerning this embodiment is applied to a part of 1st base material part 31 which is dense part 42 from one main surface of this 1st base material part 31 to the other main surface. And is branched in the middle of a path from one main surface of the first base material portion 31 to the other main surface, toward one of the end surfaces 21c (side surfaces) of the first base material portion 31. It is extended.
- the second base material portion 32 includes the first path 32f provided in the vertical direction from one main surface to the other main surface of the first base material portion 31, and the first path 32f to the first path 32f. 1 has a laterally-shaped saddle shape (laterally T-shaped) composed of a second path 32g provided in the lateral direction over the end surface 21c of the base material portion 31.
- the shape of the through hole 31a is the same as the shape of the second base material portion 32 as in the third and fourth embodiments.
- an end face 32c (upper end, first end face) which is one end of the second base material portion 32 is located on the upper surface 21a of the wiring board 21 on which the imaging element 22 is mounted.
- An end face 32d (lower end, second end face), which is the other end of the second base material portion 32, is located on the lower surface 21b of the wiring board 21 located on the side opposite to the mounting surface of the imaging element 22. is doing.
- an end surface 32 h (side end, third end surface) which is still another end of the second base material portion 32 is located on the end surface 21 c of the wiring substrate 21.
- one of the end faces 21c of the wiring board 21 is also composed of the porous portion 41 and the dense portion 42. Is formed.
- the porous part 41 communicates the internal space 28 and the external space 50.
- the end surface facing the external space 50 in the porous portion 41 of the wiring substrate 21 is formed not only on the lower surface 21b of the wiring substrate 21 but also on the end surface 21c of the wiring substrate 21. Yes.
- the air permeability between the internal space 28 and the outside (the external space 50) can be further enhanced.
- the second base material portion 32 has a laterally-shaped saddle shape (laterally T-shaped), and the second path 32g is first from the first path 32f.
- the case where it extended over one of the end surfaces 21c of the base material part 31 was mentioned as an example, and was demonstrated.
- the second path 32g only needs to extend from the first path 32f to at least one end surface 21c of the end surfaces 21c of the first base member 31. That is, in the wiring substrate 21 according to the present embodiment, at least one end surface 21c of the end surfaces 21c of the wiring substrate 21 is formed by the porous portion 41 and the dense portion 42 in addition to the upper surface 21a and the lower surface 21b. It only has to be. Thereby, the air permeability between the internal space 28 and the outside (external space 50) can be further enhanced.
- the second base material portion 32 shown in FIGS. 3 (a) and 3 (b) is defined as the first path 32f, and FIGS. 3 (a) and 3 (b).
- the case where the second path 32g is provided with respect to the second base material portion 32 shown is described as an example.
- the present embodiment is not limited to this.
- the 2nd base material part 32 shown to (a) * (b) of FIG. 4 is made into the 1st path
- a path 32g may be provided. That is, the first path 32f may be formed not in a straight line but in a crank shape. In this case, in addition to the effects described in the fourth embodiment, the effects described above can be obtained.
- FIG. 6A is a cross-sectional view schematically showing a schematic configuration of the camera module 1 according to the present embodiment
- FIG. 6B is a schematic diagram of the camera module 1 shown in FIG. It is a perspective view which shows the schematic structure of a part typically.
- the camera module 1 according to the present embodiment is also the camera module 1 according to the third embodiment, except that the shape of the porous portion 41 formed in the dense portion 42 of the wiring board 21 is different from that of the third embodiment. Is the same.
- the second base portion 32 that is the porous portion 41 is the dense portion 42 as in the third to fifth embodiments. Is provided in a part of the first base material part 31 (specifically, in the through-hole 31a of the first base material part 31). Also in the present embodiment, the second base material portion 32 is provided around the connection region, avoiding the mounting region of the imaging element 22 on the surface of the wiring board 21 and the connection region with the cover body 24.
- the second base material portion 32 has an L shape, and an end surface 32c (upper end, first end surface) which is one end thereof is located on the upper surface 21a of the wiring board 21, while the other An end face 32 h (side end, second end face) which is one end of the wiring board 21 is located on the end face 21 c of the wiring board 21.
- the shape of the through hole 31a is the same as the shape of the second base member 32, as in the third to fifth embodiments.
- the porous portion 41 communicates the internal space 28 and the external space 50.
- the porous portion 41 only the upper surface 21a and the end surface 21c of the wiring board 21 are dense with the porous portion 41.
- the lower surface 21b of the wiring substrate 21 is formed only of the dense material portion 42.
- the end face 32 h (side end, second end face) that is the external opening of the porous portion 41 of the wiring board 21 is provided on the end face 21 c of the wiring board 21. Therefore, according to the present embodiment, in addition to the effects described in the third embodiment, when the camera module 1 is placed so that the wiring board 21 is grounded, ventilation between the internal space 28 and the external space 50 is achieved. The effect is that there is no hindrance.
- the second base material portion 32 has an L shape, and the external opening is provided on one of the end faces 21c of the wiring board 21.
- the present embodiment is not limited to this.
- the external opening of the second base material portion 32 only needs to be provided on at least one end surface 21 c of the end surfaces 21 c of the first base material portion 31. That is, the wiring board 21 according to the present embodiment only needs to have at least one end surface 21c of the upper surface 21a and each end surface 21c formed of the porous portion 41 and the dense portion 42. Thereby, the air permeability between the internal space 28 and the outside (external space 50) can be further enhanced.
- FIG. 7A is a cross-sectional view schematically showing a schematic configuration of the camera module 1 according to the present embodiment
- FIG. 7B is a schematic diagram of the camera module 1 shown in FIG. It is a perspective view which shows the schematic structure of a part typically.
- the camera module 1 according to the present embodiment is also the camera module 1 according to the third embodiment, except that the shape of the porous portion 41 formed in the dense portion 42 of the wiring board 21 is different from that of the third embodiment. Is the same.
- the wiring board 21 replaces the through hole 31 a on the upper surface 21 a side in the first base material portion 31 that is the dense portion 42.
- a recess 31b is provided.
- the second base material portion 32 that is the porous portion 41 is provided in the recess 31 b so that the surface thereof is flush with the surface of the first base material portion 31.
- the second base material portion 32 is formed across the connection region of the cover body 24 at a position separated from the mounting region of the imaging element 22 on the surface of the wiring substrate 21.
- the width of the second base material portion 32 is formed larger than the width of the adhesive layer 26 that connects the cover body 24 to the wiring board 21, and the cover body 24 passes over the second base material portion 32. It is formed as follows.
- the surface of the second base material portion 32 is separated into the internal space 28 side and the external space 50 side by the cover body 24 fixed on the second base material portion 32.
- the internal space 28 and the external space 50 are communicated with each other by the porous portion 41 that is the second base material portion 32.
- the upper surface of the porous portion 41 faces the internal space 28 and the external space 50 with the cover body 24 interposed therebetween. Therefore, according to the present embodiment, the internal space 28 and the external space 50 can be communicated with each other without forming a through hole in the dense portion 42.
- the camera module 1 according to the present embodiment does not have a tunnel-like communication portion in the wiring board 21 and has a simple structure.
- the cost can be reduced in the manufacturing process of the wiring board 21, and as a result, the cost of the camera module 1 can be reduced. Play.
- the lower surface 21b and the end surface 21c of the wiring substrate 21 are formed by only the dense portion 42, whereby the substrate strength can be improved.
- only the upper surface 21a of the wiring board 21 is formed of the porous portion 41 and the dense portion 42, so that the camera module 1 is placed so that the wiring board 21 is grounded. When this is done, there is an effect that the ventilation between the internal space 28 and the outside is not hindered.
- the second base portion 32 is formed across one side of the adhesive layer 26 formed in a frame shape (in other words, one side of the side wall of the cover body 24). This is illustrated by way of example.
- the 2nd base material part 32 should just be formed ranging over the at least 1 side of the adhesive bond layer 26 formed in frame shape, and may be formed in the 2 or more sides.
- FIGS. 8A and 8B are cross-sectional views schematically showing a schematic configuration of the camera module 1 according to the present modification.
- a recess 31b is formed in the upper surface of the first base material portion 31 (that is, the upper surface 21a of the wiring board 21), and the second base material portion 32 is formed in the recess 31b.
- the case where is formed has been described as an example.
- a cutout portion 31c is formed on the upper surface of the first base material portion 31 (that is, the upper surface 21a of the wiring board 21) instead of the recess 31b.
- the second base material portion 32 may be formed in the cutout portion 31c.
- the upper surface of the porous portion 41 faces the internal space 28 and the external space 50 with the cover body 24 interposed therebetween, and the side surface of the porous portion 41. Also faces the external space 50.
- the upper surface of the porous portion 41 faces the internal space 28, and the side surface of the porous portion 41 faces the external space 50.
- the internal space 28 and the external space 50 can be formed without forming a through-hole (that is, a tunnel-like communication portion) in the dense portion 42 as in FIGS. 7A and 7B. Can communicate. Therefore, also in this modification, the same effect as the camera module 1 shown in FIGS. 7A and 7B described above can be obtained. Moreover, according to this modification, the effect that the wiring board 21 can be reduced in size more than (a) * (b) of FIG. 7 is further show
- the second base material portion 32 may be formed on at least one side of the upper surface 21a of the wiring board 21 and may be formed on two or more sides. .
- FIG. 9A is a cross-sectional view schematically showing a schematic configuration of the camera module 1 according to the present embodiment
- FIG. 9B is a schematic diagram of the camera module 1 shown in FIG. It is a perspective view which shows the schematic structure of a part typically.
- the camera module 1 according to the present embodiment is also the camera module 1 according to the third embodiment, except that the shape of the porous portion 41 formed in the dense portion 42 of the wiring board 21 is different from that of the third embodiment. Is the same.
- the second base portion 32 which is the porous portion 41 is the dense portion 42 as in the third to sixth embodiments. Is provided in the through hole 31a of the first base material portion 31. Also in the present embodiment, the second base material portion 32 is provided around the connection region, avoiding the mounting region of the imaging element 22 on the surface of the wiring board 21 and the connection region with the cover body 24.
- the second base material portion 32 has a substantially U shape.
- the second base material portion 32 is formed across the connection region of the cover body 24 at a position separated from the mounting region of the imaging element 22 on the surface of the wiring board 21.
- the cover body 24 is mounted on the first base portion 31 between the end faces 32c1 and 32c2 so as to pass between the end faces 32c1 and 32c2 of the second base portion 32 on the upper surface 21a of the wiring board 21. .
- one end surface 32c1 (first upper end, first end surface) of the second base material portion 32 and the other end surface 32c2 (second upper end, second end surface) are formed by the cover body 24. It is separated into the internal space 28 side and the external space 50 side.
- one end surface 32 c 1 of the second base material portion 32 is located on the upper surface 21 a of the wiring substrate 21 facing the internal space 28, while the other end surface 32 c 2 is the wiring facing the external space 50. It is located on the upper surface 21 a of the substrate 21.
- the shape of the through hole 31a is the same as the shape of the second base material portion 32, as in the third to sixth embodiments.
- the porous portion 41 communicates the internal space 28 and the external space 50.
- only the upper surface 21a of the wiring board 21 is the porous portion 41 and the dense portion 42.
- the lower surface 21b and the end surface 21c of the wiring board 21 are formed by only the dense portion 42.
- the lower surface 21b and the end surface 21c of the wiring substrate 21 are formed by only the dense portion 42, whereby the substrate strength can be improved.
- the upper surface 21a of the wiring substrate 21 is formed of the porous portion 41 and the dense portion 42, so that the camera substrate 1 is grounded to the camera module 1.
- the ventilation between the internal space 28 and the outside is not hindered.
- the cover body 24 is bonded to the first base portion 31 (that is, the dense portion 42) of the wiring board 21 via the adhesive layer 26.
- the adhesive in the adhesive layer 26 does not penetrate the porous portion 41 and impair the porous structure. Combines effects.
- the second base material portion 32 has one side of the adhesive layer 26 formed in a frame shape (in other words, the cover body 24). The case where it is formed across one side of the side wall) is shown as an example.
- the 2nd base material part 32 should just be formed ranging over the at least 1 side of the adhesive bond layer 26 formed in frame shape, and may be formed in the 2 or more sides.
- the second base material portion 32 has at least one end surface facing the internal space 28 with the cover body 24 sandwiched between the upper surface 21a of the wiring board 21 and at least one end surface facing the external space 50.
- the shape is not limited to the above shape as long as it has.
- the second base material part 32 may have a shape branched into a plurality of parts within the first base material part 31.
- FIG. 10A is a cross-sectional view schematically showing a schematic configuration of the camera module 1 according to the present embodiment
- FIG. 10B is a schematic diagram of the camera module 1 shown in FIG. It is a perspective view which shows the schematic structure of a part typically.
- the second base material portion 32 that is the porous portion 41 is formed in a part of the through hole 31 a of the first base material portion 31 that is the dense portion 42. Is the same as the camera module 1 according to the third embodiment.
- the wiring board 21 has an end face 32c (upper end, first end face) which is one end of the second base material portion 32, as in the third embodiment. Faces the internal space 28, and the other end face 32 d (lower end, second end face) faces the external space 50 on the lower surface 21 b side of the wiring board 21.
- the end surface 32c on the upper surface 21a side of the wiring substrate 21 is the surface of the surrounding first base material portion 31 (that is, the first base material portion 31 on the upper surface 21a side of the wiring substrate 21), as in the third embodiment.
- the end surface 32d which is an external opening on the lower surface 21b side of the wiring board 21, is recessed more than the surface of the first base material portion 31 around it (the surface of the first base material portion 31 on the lower surface 21b side of the wiring board 21). It is out.
- the end surface 32 c is located on the upper surface 21 a of the wiring substrate 21, but the end surface 32 d is located above the lower surface 21 b of the wiring substrate 21.
- the lower surface 21b of the wiring board 21 according to the present embodiment has a recess 21d formed by the through hole 31a of the first base material portion 31 and the second base material portion 32 in the through hole 31a. Is provided.
- first base material portion 31 is made of a ceramic substrate, a plurality of base material layers made of ceramic are laminated, baked, and integrated to form a first base material having a desired thickness.
- the part 31 can be formed.
- the base material layer constituting the first base material layer is formed with an opening that forms the through-hole 31a, and the opening is filled with a porous material (porous material).
- a porous material porous material
- a portion where the concave portion 21d is formed opens without filling a porous material in the opening portion constituting the through-hole 31a.
- the through-hole (opening portion) constituting the through-hole 31a is porous as described above.
- the method of forming the recess 21d is not limited to this, and for example, after the solder resist is printed on the recess forming surface of the wiring substrate 21, the recess 21d is formed by performing an exposure or development process. Also good.
- one end of the porous portion 41 on the lower surface 21b side of the wiring substrate 21 is recessed from the lower surface 21b of the wiring substrate 21 by the recess 21d.
- the problem of air permeability caused by crushing of the pores of the porous portion 41 caused by rubbing or the like caused by external contact is reduced. There is an effect that can be.
- the wiring board 21 includes a first base material portion 31 and a second base material portion 32, and the second base material portion 32 has a first end surface facing the internal space 28, and a wiring. And a second end surface facing the external space 50 on the lower surface 21b side of the substrate 21, and the second end surface is recessed from the surface of the first base portion 31 on the lower surface 21b side of the wiring substrate 21. (That is, it only needs to be located above).
- the end surface 32d of the second base material portion 32 in the wiring substrate 21 according to the fourth or fifth embodiment is recessed from the surface of the surrounding first base material portion 31. It is good also as a structure (it is depressed). In this case, in addition to the effects described in the fourth or fifth embodiment, the above-described effects can be obtained.
- Embodiments 1 to 9 differences from Embodiments 1 to 9 will be described. Components having the same functions as those described in Embodiments 1 to 9 are denoted by the same reference numerals, Description is omitted. Needless to say, this embodiment can be modified in the same manner as in the first to ninth embodiments.
- FIG. 11A is a cross-sectional view schematically showing a schematic configuration of the camera module 1 according to the present embodiment
- FIG. 11B is a schematic diagram of the camera module 1 shown in FIG. It is a perspective view which shows the schematic structure of a part typically.
- a recess 21e is provided on an upper surface 21a that is a mounting surface of the image sensor 22 on the wiring board 21, and the image sensor 22 is disposed in the recess 21e. That is, it is the same as the camera module 1 according to the third embodiment.
- the mounting area of the image sensor 22 is recessed from the surroundings. Then, the second base material portion 32 that is the porous portion 41 is an area around the mounting area of the imaging element 22 on the wiring board 21 that is thicker than the mounting area of the imaging element 22 (that is, outside the recess 21e). ).
- the imaging element 22 is disposed in the recess 21e, the height of the cover body 24 can be reduced, and the camera module 1 can be downsized. it can.
- the pore volume can be increased by forming the porous portion 41 outside the concave portion 21e where the thickness of the first base material portion 31 that is the dense portion 42 is thick.
- Embodiments 1 to 9 differences from Embodiments 1 to 9 will be described. Components having the same functions as those described in Embodiments 1 to 9 are denoted by the same reference numerals, Description is omitted.
- FIG. 12A is a cross-sectional view schematically showing a schematic configuration of the camera module 1 according to the present embodiment
- FIG. 12B is a schematic diagram of the camera module 1 shown in FIG. It is a perspective view which shows the schematic structure of a part typically.
- the camera module 1 according to the present embodiment has the same configuration as the camera module 1 according to the third embodiment, except that the mounting method of the image sensor 22 on the wiring board 21 and the thickness of the wiring board 21 are different.
- ⁇ Wiring board 21> As shown in FIGS. 12A and 12B, an opening AQ (through hole) is provided in the central portion of the wiring board 21.
- the image pickup element 22 is electrically connected to the lower surface 21b of the wiring board 21 with bumps 43 or the like so as to overlap the opening AQ.
- the opening AQ is closed by the image sensor 22 and the bumps 43.
- the imaging element 22 and the translucent part 23 are provided on the wiring board 21 so as to face each other with the opening AQ interposed therebetween.
- the imaging unit 20 is formed with an internal space 28 surrounded by the imaging device 22, the wiring board 21, the cover body 24, and the light transmitting unit 23.
- connection part (joining part) of the wiring board 21 and the image pick-up element 22 may be reinforced with resin materials (not shown), such as an epoxy resin.
- the thickness of the wiring board 21 is made thinner than that of the third embodiment when the imaging element 22 is connected to the lower surface 21b of the wiring board 21.
- the imaging element 22 is connected to the lower surface 21b of the wiring board 21, the height of the cover body 24 can be reduced. For this reason, it is not always necessary to make the thickness of the wiring board 21 thinner than that in the third embodiment.
- the image sensor 22 is fixed to the wiring substrate 21 provided with the opening AQ.
- a mounting method such as flip chip mounting can be applied to mounting of the image sensor 22.
- the image sensor 22 is not connected by a wire as in wire bonding, but is connected by a bump 43 which is a protruding terminal called a bump arranged in an array as described above. .
- the mounting area of the image sensor 22 can be reduced as compared with wire bonding. Therefore, the camera module 1 is effective for downsizing.
- the wiring is short and the electrical characteristics are good, it is effective for a circuit of a portable device that is strongly demanded for small size and thinness, a high-frequency circuit in which electrical characteristics are important. Further, since heat of the image sensor 22 can be easily transferred to the wiring board 21, it is advantageous for heat generation.
- the porous portion 41 achieves both of the two purposes of discharging the gas existing in the internal space 28 and preventing the entry of foreign matter from the outside, and reduces the attachment of foreign matter to the image sensor 22 (defective camera module). At the same time, miniaturization and electrical characteristics can be improved.
- the camera module 1 according to the eleventh embodiment specifically, changes to the camera modules 1 shown in FIGS. 12A and 12B will be described as an example. Needless to say, the same modifications as in the first to ninth and eleventh embodiments are possible.
- FIG. 13A is a cross-sectional view schematically showing a schematic configuration of the camera module 1 according to the present embodiment
- FIG. 13B is a schematic diagram of the camera module 1 shown in FIG. It is a perspective view which shows the schematic structure of a part typically.
- the thickness of the wiring board 21 is thicker than that of the eleventh embodiment, and the lower surface 21b, which is the mounting surface of the image sensor 22 on the wiring board 21, using the bumps 43,
- the camera module 1 according to the eleventh embodiment is the same as the camera module 1 except that the recess AR is provided and the imaging element 22 is disposed in the recess AR.
- the thickness of the portion around the mounting area of the image sensor 22 on the wiring board 21 is thick.
- the mounting area of the image sensor 22 on the wiring board 21 is recessed from the surroundings.
- the 2nd base material part 32 which is the porous part 41 is the area
- the imaging element 22 is arranged in the recess 21e, and the thickness of the first base portion 31 in which the porous portion 41 is the dense portion 42 is thick.
- the path length of the porous portion 41 can be increased while the thickness of the camera module 1 is suppressed.
- the present embodiment has been described by taking as an example changes to the camera module 1 shown in FIGS.
- the present embodiment has been described by taking, as an example, changes to the case where the embodiment 11 is applied to the camera module 1 according to the third embodiment.
- the present embodiment is not limited to this, and the modifications described in the eleventh embodiment and the present embodiment may be made on the camera module 1 according to the first, second, fourth, and ninth embodiments. Needless to say.
- FIG. 14A is a cross-sectional view schematically showing a schematic configuration of the camera module 1 according to the present embodiment
- FIG. 14B is a schematic diagram of the camera module 1 shown in FIG. It is a perspective view which shows the schematic structure of a part typically.
- the greatest characteristic point of the camera module 1 according to the present embodiment is that the translucent part 23 is fixed around the opening AQ on the wiring board 21 by the adhesive layer 27.
- a closed internal space 28 surrounded by components including the wiring board 21 is formed in the imaging unit 20.
- the internal space 28 of the camera module 1 according to the present embodiment is a space portion surrounded by the imaging element 22, the wiring board 21, and the light transmitting portion 23.
- the thickness of the wiring board 21 is thicker than that of the eleventh embodiment, and the L-shaped second base material part 32 (porous part) is formed in the dense part 42 of the wiring board 21. 41) is provided as an example.
- the second base material portion 32 has one end surface 32i (side end, first end surface) positioned at the opening end (opening inner wall) of the opening AQ of the wiring substrate 21 and the other end.
- the end surface 32 d (lower end, second end surface) is located on the lower surface 21 b of the wiring board 21. For this reason, also in this embodiment, the internal space 28 and the external space 50 communicate with each other by the porous portion 41.
- the shape of the through hole 31a is the same as the shape of the second base material portion 32.
- the camera module 1 according to the present embodiment has the same configuration as the camera module 1 according to the eleventh embodiment except for the points described above.
- the light transmitting portion 23 is fixed on the wiring board 21, and the internal space 28 is surrounded by the imaging element 22, the wiring board 21, and the light transmitting portion 23. Is formed by. For this reason, the internal space 28 can be reduced, and the surface area of the surface constituting the internal space 28 can also be reduced.
- the surface area of the surface constituting the internal space 28 in other words, the surface area of the surface facing the image sensor 22 is small, which means that the foreign matter adhering to the surface adheres to the surface of the image sensor 22. Or foreign matter that generates dust from the above surface is less likely to adhere to the surface of the image sensor 22.
- the present embodiment is not limited to this, and the wiring board 21 is provided with an opening AQ with respect to the wiring board 21 according to the first to sixth and ninth embodiments, and the first to sixth embodiments. , 9, one end of the second base material portion 32 facing the internal space 28 is not the upper surface 21 a of the wiring substrate 21 but the opening end (opening inner wall) of the opening AQ of the wiring substrate 21. It is good also as a structure which is located. In this case, in addition to the effects described in the first to sixth and ninth embodiments, the above-described effects can be obtained.
- the camera module 1 according to the thirteenth embodiment specifically, changes to the camera module 1 shown in FIGS. 14A and 14B will be described as an example. Needless to say, modifications similar to those of Embodiments 1 to 6, 9, and 11 are possible.
- FIG. 14A is a cross-sectional view schematically showing a schematic configuration of the camera module 1 according to the present embodiment
- FIG. 14B is a schematic diagram of the camera module 1 shown in FIG. It is a perspective view which shows the schematic structure of a part typically.
- the thickness of the wiring board 21 is formed to be thicker than that of the thirteenth embodiment, and the lower surface 21b, which is the mounting surface of the imaging element 22 on the wiring board 21, using the bumps 43,
- the camera module 1 according to the thirteenth embodiment is the same as the camera module 1 except that the recess AR is provided and the imaging element 22 is disposed in the recess AR.
- the second base material portion 32 that is the porous portion 41 has the imaging around the area where the imaging element 22 is mounted on the wiring board 21. It is formed in a region where the thickness is larger than the mounting region of the element 22 (that is, outside the recess AR).
- the present embodiment has been described by taking the changes to the camera module 1 shown in FIGS. 14A and 14B as examples, as described in the thirteenth embodiment, the first to sixth embodiments are described.
- 9 is provided with an opening AQ, and one end of the second base material portion 32 facing the internal space 28 in the wiring substrate 21 according to the first to sixth and ninth embodiments is connected to the wiring substrate.
- the above-described changes may be made to the wiring board 21 located at the opening end (opening inner wall) of the opening AQ of the wiring board 21 instead of the upper surface 21a of the wiring board 21.
- FIG. 16A is a cross-sectional view schematically showing a schematic configuration of the camera module 1 according to the present embodiment
- FIG. 16B is a schematic diagram of the camera module 1 shown in FIG. It is a perspective view which shows the schematic structure of a part typically.
- the upper surface 21 a which is the mounting surface of the image sensor 22, in the wiring substrate 21 is composed of the first porous portion 41 a (second base material portion) and the dense portion 42.
- the first porous portion 41 a faces the internal space 28.
- the lower surface 21b which is the surface opposite to the mounting surface of the image pickup element 22 in the wiring substrate 21, has a second porous portion 41b (third base material portion) and a dense portion 42 (first base material portion).
- the second porous portion 41 b faces the external space 50.
- the first porous portion 41a and the second porous portion 41b are separated from each other by a separation portion 44 formed in the wiring board 21.
- the spacing portion 44 may be a void portion or a third porous portion made of a porous material different from the first porous portion 41a and the second porous portion 41b.
- the separation part 44 has pores (holes) that separate the first porous part 41a and the second porous part 41b and communicate the first porous part 41a and the second porous part 41b. It only has to be.
- first porous portion 41a and the second porous portion 41b may be formed of the same porous material or may be formed of another porous material.
- the porous material constituting the first porous portion 41a, the second porous portion 41b, and the third porous portion the porous material exemplified in Embodiment 1 can be used.
- the wiring substrate 21 is provided with the separation portion 44 sandwiched between the first porous portion 41a and the second porous portion 41b.
- the separation portion 44 when an external foreign matter reaches the separation portion 44 via the second porous portion 41 b, the foreign matter stays in the separation portion 44. That is, the separation part 44 functions as a dust trap. For this reason, it is difficult for the foreign matter in the separation portion 44 to reach the internal space 28 via the first porous portion 41a.
- the foreign matter blocking effect is the same whether the spacing portion 44 is a space portion or a third porous portion. That is, when the separation part 44 is a space part, the separation part 44 functions as one large pore. Whether the spacing portion 44 is a space portion or a third porous portion is equivalent to a difference in the size of pores as a dust trap. That is, the first porous portion 41a, the second porous portion 41b, and the separation portion 44 are one porous portion, and one end of the porous portion facing the internal space 28 is the upper surface of the wiring board 21. 21a is the surface of the first porous portion 41a, and the other end of the porous portion facing the external space 50 is the surface of the second porous portion 41b located on the lower surface 21b of the wiring board 21. Can be considered.
- first porous portion 41a and the second porous portion 41b are illustrated as an example in a position shifted from each other in plan view across the separation portion 44. ing.
- the 1st porous part 41a and the 2nd porous part 41b are in the position twisted mutually in the wiring board 21, the 1st porous part 41a, the separation part 44, and the 2nd porous part
- the path formed by the portion 41b has a complicated three-dimensional structure.
- the first porous portion 41a, the second porous portion 41b, and the separating portion 44 themselves have a simple layer structure as shown in FIGS. 16 (a) and 16 (b), respectively. Can do.
- each part may have a simple structure, and the cost can be reduced in the manufacturing process of the wiring board 21. As a result, the cost of the camera module 1 can be reduced. There is an effect that there is.
- the spacing portion 44 is a space portion, or when the spacing portion 44 is a third porous portion having a larger pore diameter than the second porous portion 41b, the second porous portion 41b
- the density of the separation portion 44 is sparse, dust (foreign matter) easily moves from a dense portion toward a sparse portion. For this reason, in this case, there is a dust trap effect in the separation portion 44 as described above.
- the separation portion 44 when the pore diameter of the separation portion 44 is larger than the pore diameter of the first porous portion 41a and the second porous portion 41b, dust (foreign matter) is trapped in the separation portion 44. Therefore, when the separation portion 44 is used as a dust trap, for example, if 1 ⁇ m ⁇ the pore diameter of the first porous portion 41a and the second porous portion 41b ⁇ 25 ⁇ m, then 25 ⁇ m ⁇ the pore diameter of the separation portion 44 ⁇ 50 ⁇ m. That's fine.
- the pore size is an example and is not limited to the above range.
- the pore diameters of the first porous portion 41a and the second porous portion 41b and the pore diameter of the separation portion 44 may partially overlap. Further, the pore diameter of the first porous portion 41a and the pore diameter of the second porous portion 41b may be the same or different.
- the present embodiment is not limited to the case where the pore diameter of the separating portion 44> the pore diameter of the first porous portion 41a and the second porous portion 41b.
- the spacing part 44 prevents foreign substances from passing from the porous part side having a coarse density.
- the first porous portion 41a or the second porous portion 41b can have a dust trap effect.
- either the first porous part 41a or the second porous part 41b may have a dust trap effect, or both of them may have a dust trap effect.
- the present embodiment has been described by taking the changes to the camera module 1 shown in the third embodiment as an example.
- the present embodiment is not limited to this, and it is needless to say that a spacing portion similar to the spacing portion 44 may be provided in the porous portion in the other embodiments of the embodiments 1 to 14. Yes.
- ⁇ Schematic configuration of camera module 1> 17A to 17D are perspective views schematically showing a schematic configuration of the camera module 1 according to the present embodiment.
- the camera module 1 according to the present embodiment is provided except that a pattern 61 covering a part of the surface of the second base material portion 32 is provided on the second base material portion 32 (porous portion 41). This is the same as the camera module 1 according to the third embodiment.
- the pattern 61 may be a conductive pattern (for example, a metal pattern) such as a wiring pattern, and adjusts the area of the second base portion 32 on the surface of the wiring substrate 21 (for example, the first pattern on the surface of the wiring substrate 21).
- 2 may be an insulating pattern provided only for adjusting the area of the base material portion 32, and is not particularly limited.
- the pattern 61 is usually preferably a part of the pattern required for the camera module 1, and more preferably a wiring pattern or a pattern formed simultaneously with the wiring pattern. In this case, an existing pattern can be used, and the pattern 61 can be formed without causing a large design change or an increase in manufacturing steps.
- the pattern 61 may cover one side of the second base material portion 32 on the surface of the wiring board 21, for example, as shown in FIG.
- the pattern 61 is a wiring pattern
- one side of the second base material portion 32 on the upper surface 21a of the wiring board 21 that is an active surface of the wiring board 21 may be covered with the wiring pattern.
- the pattern 61 may be provided across the second base material portion 32 on the surface of the wiring board 21, for example, as shown in FIG.
- the pattern 61 may cover the second base material portion 32 on the surface of the wiring board 21 in an island shape, for example, as shown in FIG.
- the pattern 61 has a through hole 62 corresponding to a part of the second base material portion 32 on the surface of the wiring board 21 as shown in FIG. The entire second base material portion 32 on the surface of the wiring board 21 may be covered.
- FIGS. 17A to 17D the case where a part of the surface of the second base material portion 32 on the upper surface 21 a of the wiring substrate 21 is covered with the pattern 61 is illustrated as an example.
- the present embodiment is not limited to this, and a part of the surface of the second base material portion 32 on the lower surface 21 b of the wiring board 21 may be covered with the pattern 61.
- the camera module 1 is a camera module 1 having an internal space 28 that faces and closes the wiring board 21, and at least a part of the base material of the wiring board 21 is made of a porous ceramic.
- a porous portion 41 having a continuous ventilation hole made of a porous metal, an organic fiber body, or an inorganic fiber body (second base material portion 32, porous portion 41, first porous portion 41a, second porous portion 41b) , Second base material layer 32a, projecting portion 32b), and the internal space 28 communicates with the outside of the camera module 1 through the communication vent.
- the image sensor is usually bonded to the camera module wiring board by an adhesive layer. Further, a translucent part is provided above the imaging element so as to cover the imaging element, and a condensing part is provided above the translucent part.
- the gas and ions in the internal space can be released to the outside of the camera module 1 through the pores of the porous portion 41.
- the pressure rise by the thermal expansion of the gas in the said internal space 28 is suppressed.
- the damage in the camera module 1 can be prevented.
- porous ceramics, porous metals, organic fiber bodies, and inorganic fiber bodies are all general-purpose porous materials and are easily available. Moreover, these porous materials have heat resistance that does not burn, burn, sublime, or plastically deform in the heating process in the manufacturing process of the camera module 1, such as the firing process or the soldering process. Therefore, it can be suitably used as a base material for the wiring board 21. For this reason, according to said structure, unlike the case where air permeability resin is filled into the through-hole of a board
- the continuous air holes of the porous portion 41 made of these porous materials have fine openings (pores), foreign matters larger than the pores do not enter the pores. Therefore, foreign matter does not reach the internal space 28 from the outside of the camera module 1 via the wiring board 21.
- invades in this pore the foreign material taken in in the pore cannot pass easily. Therefore, the foreign matter hardly reaches the internal space 28 from the outside of the camera module 1 through the wiring board 21.
- the foreign material does not reach the internal space 28 from the outside by the porous portion 41, so that the pixel on the surface of the image sensor of the camera module 1 and the light transmitting portion on the image sensor It is possible to prevent foreign matter from adhering to the surface. Therefore, according to the above configuration, image defects such as a stain defect can be reduced.
- the camera module 1 according to the second aspect of the present invention is the camera module 1 according to the first aspect, in which the imaging element 22 mounted on the wiring board 21 and the opening AP are formed above the imaging element 22.
- the image pick-up element 22 mounted in the said wiring board 21, the cover body 24 mounted in the said wiring board 21, and the opening part AP was formed above the said image pick-up element 22, and the said cover body
- the gas and ions in the internal space 28 surrounded by the translucent part 23 that closes the opening AP of the 24 can be released to the outside of the camera module 1 and also prevent foreign matter from entering the internal space 28. can do.
- the porous part 41 may be formed in a region other than the fixing part of the imaging element 22 and the cover body 24 with respect to the wiring board 21. .
- the image pickup device and the cover body are generally mounted on the wiring board via an adhesive layer. Therefore, according to the above configuration, the porous portion 41 is formed in a region other than the fixed portion of the imaging element 22 and the cover body 24 with respect to the wiring substrate 21, so that the adhesion in the internal space 28 is performed. Gases and ions generated from the agent layer and the like can be efficiently released to the outside air through the continuous air holes (pores) of the porous portion 41.
- the said porous part 41 is formed in areas other than the fixing part of the said image pick-up element 22 and the cover body 24 with respect to the said wiring board 21, the said image pick-up element 22 and a cover body
- the adhesive of the adhesive layer used for fixing 24 does not penetrate into the porous portion 41 and impair the porous structure of the porous portion 41.
- a camera module 1 according to an aspect 4 of the present invention includes the image sensor 22 mounted on the wiring board 21 and the light-transmitting portion 23 disposed above the image sensor 22 in the above-described aspect 1,
- the wiring board 21 has a through hole (opening AQ), and the imaging element 22 and the light transmitting part 23 are provided on the wiring board 21 so as to face each other with the through hole (opening AQ) therebetween.
- the internal space 28 may be a space surrounded by the wiring substrate 21, the imaging element 22, and the translucent part 23.
- the internal space 28 can be reduced, and the surface area of the surface constituting the internal space 28, in other words, the surface area of the surface facing the imaging element 22 can be reduced. For this reason, it can reduce that the foreign material adhering to said surface adheres to the surface of the image pick-up element 22, and the foreign material which generate
- the porous portion 41 may be formed in a region other than the fixed portion of the imaging element 22 with respect to the wiring substrate 21.
- the image sensor is generally mounted on a wiring board via an adhesive layer. Therefore, according to the above configuration, the porous portion 41 is formed in a region other than the fixed portion of the imaging element 22 with respect to the wiring substrate 21, so that the adhesive layer and the like in the internal space 28 The generated gas and ions can be efficiently released to the outside air through the continuous air holes (pores) of the porous portion 41.
- attachment used for fixing the said image pick-up element 22 is used.
- the adhesive of the agent layer does not penetrate into the porous portion 41 and damage the porous structure of the porous portion 41.
- the porous portion 41 may be provided on a part of the base material of the wiring board 21.
- the porous portion 41 is considered to have lower strength than a base material (dense base material) generally used as a base material for the wiring board 21.
- the wiring board 21 only needs to be provided with a communication air hole that communicates the internal space 28 with the outside.
- the porous part 41 is provided in a part of the base material of the wiring board 21, so that the entire wiring board 21 is formed by the porous part 41.
- the substrate strength can be improved.
- the said porous part 41 is provided in a part in the base material of the said wiring board 21, compared with the case where the said wiring board 21 whole is formed with the porous part 41. Since the opening area of the surface of the wiring board 21 can be reduced, it is possible to make it more difficult for foreign matter to enter the internal space 28.
- the camera module 1 according to aspect 7 of the present invention is the camera module 1 according to any one of the aspects 1 to 6, wherein the first end portion (for example, the end surface 32c) of the porous portion 41 faces the internal space.
- the second end portion (for example, the end surface 32d) may be located on a surface (for example, the lower surface 21b) opposite to the surface (for example, the upper surface 21a) facing the internal space 28 in the wiring board 21.
- the gas and ions in the internal space 28 are provided from the second end portion of the porous portion provided on the surface opposite to the surface facing the internal space 28, from the second end portion. It can escape to the outside of the camera module 1.
- the first end and the second end of the porous portion 41 are located on the surface facing the internal space 28 on the wiring substrate 21 and the surface on the opposite side thereof.
- the porous portion 41 can have a simple configuration, and the porous portion 41 can be easily formed.
- the imaging element 22 is mounted on a surface (upper surface 21a) facing the internal space 28 in the wiring board 21.
- the first end portion (end surface 32 c) of the porous portion 41 faces the internal space 28, and the second end portion (end surface 32 d) of the porous portion 41 is the imaging element in the wiring substrate 21.
- 22 may be located on a surface (lower surface 21b) opposite to the mounting surface (upper surface 21a).
- gas and ions in the internal space 28 can be released to the outside from the second end portion of the porous portion 41.
- the camera module 1 according to the ninth aspect of the present invention is the camera module 1 according to the seventh or eighth aspect, wherein the first end portion (for example, the end surface 32c) of the porous portion 41 and the second end portion (for example, the end surface) of the porous portion. 32d) may be in a twisted position.
- the communication length can be extended and the pore volume can be increased. Can do.
- a foreign material penetrate invades into the porous part 41 from the exterior, the retainability of the penetrated foreign material can be improved.
- the camera module 1 according to the tenth aspect of the present invention is the camera module 1 according to any one of the first to sixth aspects, wherein the first end portion (end surface 32c) of the porous portion 41 faces the internal space 28, and the porous portion 41 is located on the surface (lower surface 21b) opposite to the surface (upper surface 21a) facing the internal space 28 in the wiring board 21, and the porous portion 41 has a second end portion (end surface 32d).
- the third end (end face 32h) may be located on the end face (end face 21c) of the wiring board 21.
- the third end is located on the end surface of the wiring board 21 so that when the camera module 1 is placed so that the wiring board 21 is grounded, the internal end The ventilation between the space 28 and the outside is not hindered.
- the camera module 1 according to the eleventh aspect of the present invention is the camera module 1 according to any one of the seventh to tenth aspects, wherein the second end portion (the end surface 32d) of the porous portion 41 is the surface of the wiring substrate 21 around it. It may be recessed from (lower surface 21b).
- the camera module 1 according to the twelfth aspect of the present invention is the camera module 1 according to any one of the first to sixth aspects, in which the first end portion (end surface 32c) of the porous portion 41 faces the internal space 28, and the porous portion 41
- the second end portion (end surface 32 h) of 41 may be located on the end surface 21 c of the wiring board 21.
- the internal space 28 is placed when the camera module 1 is placed so that the wiring board 21 is grounded. There is no impediment to ventilation between the outside and the outside.
- the surface of the porous portion 41 is separated by the cover body 24 into the internal space 28 side and the external (external space 50) side. May be.
- the internal space 28 and the outside can be communicated with each other without forming a through-hole (tunnel-like communication portion) in the wiring board 21. For this reason, since it can be set as a simple structure, cost reduction is attained.
- the camera module 1 according to the fourteenth aspect of the present invention is the camera module 1 according to the third aspect, in which the imaging element 22 is mounted on a surface (upper surface 21a) of the wiring board 21 facing the internal space 28, and the porous portion
- the first end portion (end surface 32c1) of 41 faces the internal space 28, and the second end portion (end surface 32c2) of the porous portion 41 is the mounting surface of the imaging element 22 on the wiring board 21 (
- the upper surface 21a) may be provided at a portion located on the outside (external space 50) side with the cover body 24 interposed therebetween.
- the first end portion and the second end portion of the porous portion 41 are both provided on the mounting surface of the imaging element 22 on the wiring substrate 21, thereby the camera module. 1 is placed so that the wiring board 21 is grounded, the air flow between the internal space 28 and the outside is not hindered.
- the said porous part is provided in the area
- the wiring board 21 has a through-hole (opening AQ), and the imaging element 22, the cover body 24, and the translucent part. 23 is provided on the wiring substrate 21 so as to face each other with the through hole (opening AQ) interposed therebetween, and the second end portion (end surface 32d) of the porous portion 41 is the wiring substrate. 21 may be located on the mounting surface (lower surface 21 c) of the image sensor 22.
- the image pickup device 22 may be provided on the wiring board 21 so as to face the cover body 24 and the light transmitting portion 23 with the through hole interposed therebetween.
- a mounting method such as flip-chip mounting can be applied to mounting the imaging element 22.
- flip chip mounting for mounting the image sensor 22
- the mounting area of the image sensor 22 can be reduced as compared with wire bonding.
- the camera module 1 according to the sixteenth aspect of the present invention is the camera module 1 according to the sixth aspect, in which the base material of the wiring board 21 is formed on the surface opposite to the internal space 28 as a part of the porous portion 41.
- the porous layer (2nd base material layer 32a) which has may be provided.
- the porous portion 41 is different from the case where the air-permeable resin is filled in the through holes of the board. It can be held stably and can be formed stably.
- the said porous layer is provided in the surface on the opposite side to the said internal space 28 in the said wiring board 21,
- the part by the side of the said internal space 28 is said porous. It is formed of a dense base material that is denser than the layer. For this reason, the camera module 1 can ensure sufficient air permeability by the porous layer, and even if foreign matter enters the continuous vent hole of the porous portion 41, most of the foreign matter that has entered the continuous vent hole. Is prevented from passing in the direction of the internal space 28 by the dense portion of the dense base material.
- the entire base material of the wiring board 21 may include the porous portion 41 having continuous air holes.
- the base material itself of the wiring board 21 is formed of a porous material. For this reason, while being able to hold
- the wiring board 21 has a recess (the recess 21e or the recess AR), and the imaging element 22 is mounted in the recess. May be.
- the camera module 1 can be miniaturized because the imaging element 22 is mounted in the recess.
- the porous substrate 41 is part of the wiring substrate 21 as well as the case where the entire base material of the wiring substrate is composed of the porous portion 41 having continuous air holes. Even if it is formed, the pore volume can be increased by forming the porous portion 41 outside the concave portion having a large thickness. For this reason, according to said structure, although the camera module 1 is reduced in size, the retainability of the foreign material which penetrate
- the camera module 1 according to the nineteenth aspect of the present invention is the camera module 1 according to any one of the first to eighteenth aspects, wherein the porous portion 41 is formed on a surface (upper surface 21a) of the wiring board 21 on the inner space 28 side. 1 porous portion (first porous portion 41a) and a second porous portion (second porous portion) formed on the external (external space 50) side surface (lower surface 21b) of the wiring board 21. 41b), and a separation portion 44 having pores that separate the first porous portion and the second porous portion and communicate the first porous portion and the second porous portion. You may have.
- the camera module 1 according to the aspect 20 of the present invention is the camera module 1 according to the aspect 19, in which the pore diameter of the separation portion 44 is the same as the pore diameter of the first porous portion (first porous portion 41a) and the second porous portion. It may be larger than the pore diameter of the mass part (second porous part 41b).
- the camera module 1 according to the aspect 21 of the present invention is the camera module 1 according to the aspect 19, wherein the spacing portion 44 has a pore diameter of the first porous portion (first porous portion 41 a) and the second porous portion ( The pore diameter of at least one of the second porous portions 41b) may be smaller.
- a camera module 1 according to an aspect 22 of the present invention is the conductive module or the insulating pattern according to any one of the above aspects 1 to 21, which covers a part of the surface of the porous portion 41 on the porous portion 41. 61 may be provided.
- the pattern 61 which covers a part of surface of this porous part 41 on the said porous part 41, the area of the porous part 41 on the surface of the wiring board 21, in other words, The opening area of the wiring board 21 can be adjusted. For this reason, it becomes possible to make the penetration
- the pattern 61 may be a wiring pattern.
- an existing pattern can be used, and the pattern can be formed without causing a large design change or an increase in manufacturing process.
- a camera module 1 according to an aspect 24 of the present invention is the camera module 1 according to any one of the above aspects 1 to 23, wherein the porous portion 41 is a porous ceramic, and the wiring substrate 21 (first base material portion 31, dense portion 42).
- the base material of the part other than the porous part 41 may be ceramic.
- Ceramic is a general material as a wiring board material and is easily available.
- the base material of the portion other than the porous portion 41 in the wiring substrate 21 is made of ceramic, if a porous ceramic is used for the porous portion 41, the existing wiring substrate manufacturing technology is used for manufacturing the wiring substrate 21. Because it can, it is difficult to increase the cost.
- the base material other than the porous portion 41 in the wiring substrate 21 is made of ceramic
- the porous ceramic is used for the porous portion 41
- the porous portion 41 and the above in the wiring substrate 21 are used.
- Parts other than the porous part 41 have the same thermal expansion coefficient. For this reason, in the manufacturing process of the wiring board 21, the possibility of problems such as warping and cracking of the wiring board 21 due to the porous portion 41 is reduced in the firing process. For this reason, in this case, there is an advantage that the cost is hardly increased.
- the porous portion 41 may be made of a porous metal.
- porous metal is a general-purpose material and has an advantage that it is easily available. Moreover, the porous metal has conductivity. For this reason, when the porous portion 41 is formed of a porous metal, the porous metal can be used as a circuit of the wiring board 21. Therefore, in this case, air permeability can be ensured and the wiring board 21 can be formed with high density wiring.
- the porous metal sheet is excellent in bendability. For this reason, for example, by using a porous metal sheet as the porous material of the camera module 1 described in the aspect 17, the wiring board 21 can be applied as a flexible board.
- the camera module 1 according to aspect 26 of the present invention is the camera module 1 according to any one of the aspects 1 to 23, wherein the porous portion 41 is an organic fiber body or an inorganic fiber body, and the wiring board 21 (first base material portion 31).
- the base material of the part other than the porous part 41 is an organic substrate in which the organic fiber body or the inorganic fiber body is impregnated with a resin or An inorganic substrate may be used.
- the organic fiber body and the inorganic fiber body are general-purpose materials and are easily available. According to said structure, the said wiring board 21 can be manufactured using the manufacturing process of an organic substrate or an inorganic substrate.
- a plating film may be formed on the surface of the pores of the porous portion 41.
- the surface of the pores of the porous part 41 that is, the surface of the porous structure (the surface of the three-dimensional network skeleton) constituting the porous part 41 is coated with the plating to thereby reduce the pore diameter.
- the plating film on the surface of the three-dimensional network skeleton can be used as the wiring regardless of the type of the porous material.
- the plating process is a process normally performed in a general wiring board manufacturing process. For this reason, no additional equipment for the plating process is necessary. Therefore, there is no need for new equipment investment for the plating process, and even if the plating process is performed, a significant increase in cost can be suppressed.
- the present invention can be applied to, for example, a camera module that performs imaging in a mobile phone with a camera, a digital camera, a security camera, a television camera, or the like.
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Abstract
Description
本発明の実施の一形態について、図1の(a)・(b)に基づいて説明すれば、以下の通りである。
図1の(a)は、本実施形態にかかるカメラモジュール1の概略構成を模式的に示す断面図であり、図1の(b)は、図1の(a)に示すカメラモジュール1の要部の概略構成を模式的に示す斜視図である。
集光部10は、撮像レンズLSを含むレンズユニット11と、レンズユニット11を保持するレンズ保持体12と、を備えている。レンズユニット11は、レンズ保持体12に固定されている。
撮像部20は、配線基板21と、撮像素子22と、透光部23と、カバー体24と、を備えている。
次に、配線基板21について説明する。本実施形態にかかる配線基板21は、図示しない回路を有する多孔質材からなる回路基板である。
上記多孔質部41は、内部空間28から、外気側、つまり、カメラモジュール1の外部の空間部である外部空間50に渡って設けられた、オープンセル状の多孔質構造を有している。上記多孔質部41は、内部空間28と外部空間50とが互いに連通するように、細孔(気孔)として連通孔が形成された、三次元網目状骨格からなる、三次元網目構造を有している。
上記多孔質材には、配線基板の基材として用いることができる材料が使用される。上記多孔質材としては、例えば多孔質セラミック、多孔質金属、有機繊維体、無機繊維体が挙げられる。これらの材料は、何れも入手が容易であり、かつ、製造工程における加熱工程、例えば焼成工程や半田付け工程等において、燃えたり焦げたり昇華したり塑性変形したりしない耐熱性を有し、特許文献2における通気性樹脂のような問題を生じることがない。このため、配線基板の基材として好適に用いることができる。但し、上記材料以外の材料であっても、基材として使用が可能な材料であれば、これに限定されない。
なお、これら多孔質部41の気孔の表面、つまり、これら多孔質部41を構成する、多孔質構造体の表面(3次元網目状骨格の表面)には、図示しないメッキ被膜が形成されていてもよい。
上述したように、配線基板21上には、接着剤層25により撮像素子22が接着されているとともに、該撮像素子22を覆うように、接着剤層26によりカバー体24が接着されている。そして、カバー体24の天井部24aには開口部APが設けられ、開口部APを取り囲む領域には、接着剤層27により透光部23が接着されている。
本発明の他の実施形態について、図2の(a)・(b)に基づいて説明すれば、以下の通りである。
図2の(a)は、本実施形態にかかるカメラモジュール1の概略構成を模式的に示す断面図であり、図2の(b)は、図2の(a)に示すカメラモジュール1の要部の概略構成を模式的に示す斜視図である。
図2の(a)・(b)に示すように、本実施形態にかかる配線基板21における基材部30は、第1基材部31と、第2基材部32と、を含む多層構造(積層構造)を有している。なお、本実施形態でも、基材部30には、図示しない回路部が設けられている。上記回路部は、撮像素子22、あるいはレンズ駆動装置が設けられた集光部10に、電気的に接合されている。
曲げ強度:300~550MPa(第1基材部31)、5~200MPa(第2基材部32)
室温~400℃での線膨張係数:5.7×10-6/℃~8.1×10-6/℃(第1基材部31および第2基材部32)
全気孔率:1%(第1基材部31)、10~60%(第2基材部32)
気孔径:気孔無(第1基材部31)、1~50μm(第2基材部32)
通気率:0(第1基材部31)、0.8×10-13m~800×10-13m(第2基材部32)
本実施形態において、上記第1基材部31および第2基材部32としては、配線基板21を作製するときに、例えば、リフロー半田実装等の工程において、半田付け温度で燃えたり焦げたり塑性変形したりしない耐熱性を有していればよい。
第1基材部31および第2基材部32は、所望の厚みや、配線基板21における基材部としての強度等を満足するように、適宜積層して使用することができる。
上述したように、本実施形態では、カバー体24は、接着剤層26を介して、緻密質部42である第1基材部31と接着されている。また、撮像素子22は、接着剤層25を介して上記第1基材部31と接着されている。このため、接着剤層25・26の接着剤が、多孔質部41である第2基材部32に浸透して該第2基材部32の多孔質構造を損なうことがない。
なお、図2の(a)・(b)では、基材部30が、第1基材部31と、第2基材部32と、からなる二層構造を有している場合を例に挙げて説明した。しかしながら、本実施形態は、これに限定されるものではない、上述したように、配線基板21は、多孔質部41が内部空間28と外部空間50とを連通していればよい。したがって、基材部30は、多孔質部41が、内部空間28と外部空間50とを連通していれば、三層以上の多層構造(積層構造)を有していても構わない。例えば、第2基材部32が、第1基材部31で挟持された構造を有していても構わない。
また、図2の(a)・(b)では、突出部32bが、配線基板21の上面21aの一辺の一部に形成されている場合を例に挙げて図示した。しかしながら、本実施形態は、これに限定されるものではない。突出部32bは、配線基板21の上面21aの一辺もしくは二辺以上の辺に沿って形成されていてもよく、配線基板21の上面21aに、その外周に沿って、撮像素子22を取り囲むように形成されていても構わない。
本発明のさらに他の実施形態について、図3の(a)・(b)に基づいて説明すれば、以下の通りである。
図3の(a)は、本実施形態にかかるカメラモジュール1の概略構成を模式的に示す断面図であり、図3の(b)は、図3の(a)に示すカメラモジュール1の要部の概略構成を模式的に示す斜視図である。
図3の(a)・(b)に示すように、実施形態2にかかる配線基板21の基材部30は、第1基材部31における貫通口31a内および第1基材部31の裏面に、第2基材部32として多孔質部41が設けられている。これに対し、本実施形態にかかる配線基板21の基材部30は、第1基材部31と第2基材部32との積層構造を有しておらず、第1基材部31における貫通口31a内にのみ、第2基材部32として多孔質部41が設けられている。
以上のように、本実施形態では、緻密質部42である第1基材部31内の一部にのみ多孔質部41が設けられており、配線基板21の大部分、特に、配線基板21の角部および稜線部が、緻密質部42で構成されている。
本発明のさらに他の実施形態について、図4の(a)・(b)に基づいて説明すれば、以下の通りである。
図4の(a)は、本実施形態にかかるカメラモジュール1の概略構成を模式的に示す断面図であり、図4の(b)は、図4の(a)に示すカメラモジュール1の要部の概略構成を模式的に示す斜視図である。
図4の(a)・(b)に示すように、本実施形態でも、多孔質部41である第2基材部32は、実施形態3同様、緻密質部42である第1基材部31内の一部(具体的には、該第1基材部31の貫通口31a内)に、該第1基材部31の一方の主面から他方の主面にかけて設けられている。また、本実施形態でも、第2基材部32は、配線基板21表面の撮像素子22の搭載領域並びにカバー体24との接続領域を避けて、該接続領域の周辺に設けられている。
以上のように、本実施形態では、多孔質部41である第2基材部32がクランク状に形成されていることで、連通長を延長することができ、気孔体積を大きくすることができる。これにより、本実施形態によれば、実施形態3に記載の効果に加えて、外部から多孔質部41に侵入した場合、侵入した異物の保持性を高めることができるという効果を奏する。
本発明のさらに他の実施形態について、図5の(a)・(b)に基づいて説明すれば、以下の通りである。
図5の(a)は、本実施形態にかかるカメラモジュール1の概略構成を模式的に示す断面図であり、図5の(b)は、図5の(a)に示すカメラモジュール1の要部の概略構成を模式的に示す斜視図である。
図5の(a)・(b)に示すように、本実施形態でも、多孔質部41である第2基材部32は、実施形態3同様、緻密質部42である第1基材部31内の一部(具体的には、該第1基材部31の貫通口31a内)に設けられている。また、本実施形態でも、第2基材部32は、配線基板21表面の撮像素子22の搭載領域並びにカバー体24との接続領域を避けて、該接続領域の周辺に設けられている。
以上のように、本実施形態では、配線基板21の多孔質部41における、外部空間50に面する端面が、配線基板21の下面21bだけでなく、配線基板21の端面21cにも形成されている。このため、本実施形態によれば、実施形態3よりも多孔質部41の外部開口面積を拡大することが可能である。このため、本実施形態によれば、実施形態3に記載の効果に加えて、内部空間28と、外部(外部空間50)との通気性をさらに高めることができるという効果を奏する。
なお、図5の(a)・(b)では、第2基材部32が、横向きの⊥形状(横向きのT字形状)を有し、第2経路32gが、第1経路32fから第1基材部31の端面21cの一つにかけて延設されている場合を例に挙げて説明した。
また、図5の(a)・(b)では、図3の(a)・(b)に示す第2基材部32を第1経路32fとし、図3の(a)・(b)に示す第2基材部32に対し、第2経路32gが設けられた場合を例に挙げて説明した。
本発明のさらに他の実施形態について、図6の(a)・(b)に基づいて説明すれば、以下の通りである。
図6の(a)・(b)に示すように、本実施形態にかかる配線基板21も、実施形態3~5同様、多孔質部41である第2基材部32が、緻密質部42である第1基材部31内の一部(具体的には、該第1基材部31の貫通口31a内)に設けられている。また、本実施形態でも、第2基材部32は、配線基板21表面の撮像素子22の搭載領域並びにカバー体24との接続領域を避けて、該接続領域の周辺に設けられている。
以上のように、本実施形態では、配線基板21の多孔質部41の外部開口である端面32h(側端、第2の端面)が、配線基板21の端面21cに設けられている。このため、本実施形態によれば、実施形態3に記載の効果に加えて、カメラモジュール1が、配線基板21が接地するように置かれたときに、内部空間28と外部空間50との通気を妨げられることが無いという効果を奏する。
なお、図6の(a)・(b)では、第2基材部32が、L字形状を有し、その外部開口が、配線基板21の端面21cの一つに設けられている場合を例に挙げて説明した。
本発明のさらに他の実施形態について、図7の(a)・(b)および図8の(a)・(b)に基づいて説明すれば、以下の通りである。
図7の(a)・(b)に示すように、本実施形態にかかる配線基板21は、緻密質部42である第1基材部31における、上面21a側に、貫通口31aに代えて、凹部31bが設けられている。
以上のように、本実施形態では、多孔質部41の上面が、カバー体24を挟んで、内部空間28と、外部空間50と、にそれぞれ面している。したがって、本実施形態によれば、緻密質部42内に貫通口を形成しなくても、内部空間28と外部空間50とを連通させることができる。
なお、図7の(a)・(b)では、第2基材部32が、枠状に形成された接着剤層26の一辺(言い換えれば、カバー体24の側壁の一辺)を跨いで形成されている場合を例に挙げて図示した。
図8の(a)・(b)は、それぞれ、本変形例にかかるカメラモジュール1の概略構成を模式的に示す断面図である。
本発明のさらに他の実施形態について、図9の(a)・(b)に基づいて説明すれば、以下の通りである。
図9の(a)・(b)に示すように、本実施形態にかかる配線基板21も、実施形態3~6同様、多孔質部41である第2基材部32が、緻密質部42である第1基材部31の貫通口31a内に設けられている。また、本実施形態でも、第2基材部32は、配線基板21表面の撮像素子22の搭載領域並びにカバー体24との接続領域を避けて、該接続領域の周辺に設けられている。
本実施形態でも、実施形態7同様、配線基板21の下面21bおよび端面21cは、緻密質部42のみで形成されていることで、基板強度を向上させることができる。
なお、本実施形態でも、図9の(a)・(b)に示すように、第2基材部32が、枠状に形成された接着剤層26の一辺(言い換えれば、カバー体24の側壁の一辺)を跨いで形成されている場合を例に挙げて図示した。
また、本実施形態では、図9の(a)・(b)に示すように、第2基材部32が、略U字形状に形成されている場合を例に挙げて説明した。
本発明のさらに他の実施形態について、図10の(a)・(b)に基づいて説明すれば、以下の通りである。
図10の(a)は、本実施形態にかかるカメラモジュール1の概略構成を模式的に示す断面図であり、図10の(b)は、図10の(a)に示すカメラモジュール1の要部の概略構成を模式的に示す斜視図である。
図10の(a)・(b)に示すように、本実施形態にかかる配線基板21は、実施形態3同様、第2基材部32の一端である端面32c(上端、第1の端面)が内部空間28に面し、他の一端である端面32d(下端、第2の端面)が、配線基板21の下面21b側において外部空間50に面している。
前述したように、例えば、第1基材部31がセラミック基板からなる場合、セラミックからなる複数の基材層を、積層して焼成し、一体化することによって、所望の厚みの第1基材部31を形成することができる。
以上のように、本実施形態にかかる配線基板21は、配線基板21の下面21b側の多孔質部41の一端が、凹部21dによって、配線基板21の下面21bよりも凹んでいる。このため、本実施形態によれば、実施形態3に記載の効果に加えて、外部からの接触によって引き起こされる、擦れ等による多孔質部41の細孔の潰れによる通気性の不具合を低減することができるという効果を奏する。
本実施形態では、実施形態3、具体的には、図3の(a)・(b)に示す配線基板21の下面21b側の第2基材部32の端面32dがその周囲の第1基材部31の表面よりも凹んでいる(窪んでいる)場合を例に挙げて説明した。
本発明のさらに他の実施形態について、図11の(a)・(b)に基づいて説明すれば、以下の通りである。
図11の(a)は、本実施形態にかかるカメラモジュール1の概略構成を模式的に示す断面図であり、図11の(b)は、図11の(a)に示すカメラモジュール1の要部の概略構成を模式的に示す斜視図である。
以上のように、本実施形態によれば、撮像素子22が、凹部21e内に配されていることで、カバー体24の高さを小さくすることができ、カメラモジュール1を小型化することができる。その一方で、多孔質部41が、緻密質部42である第1基材部31の厚みが厚い、凹部21e外に形成されていることで、気孔体積を大きくすることができる。このため、本実施形態によれば、例えば実施形態3に記載の効果に加えて、カメラモジュール1の小型化にも拘らず、外部から多孔質部41に異物が侵入した場合、侵入した異物の保持性を高めることができるという効果を奏する。
本発明のさらに他の実施形態について、図12の(a)・(b)に基づいて説明すれば、以下の通りである。
図12の(a)は、本実施形態にかかるカメラモジュール1の概略構成を模式的に示す断面図であり、図12の(b)は、図12の(a)に示すカメラモジュール1の要部の概略構成を模式的に示す斜視図である。
図12の(a)・(b)に示すように、配線基板21の中央部には開口部AQ(貫通口)が設けられている。撮像素子22は、開口部AQと重なるように、配線基板21の下面21bに、バンプ43等にて電気的に接続されている。
以上のように、本実施形態によれば、撮像素子22は、開口部AQが設けられた配線基板21に固定されている。撮像素子22の実装には、フリップチップ実装等の実装方式を適用することができる。
本発明のさらに他の実施形態について、図13の(a)・(b)に基づいて説明すれば、以下の通りである。
図13の(a)は、本実施形態にかかるカメラモジュール1の概略構成を模式的に示す断面図であり、図13の(b)は、図13の(a)に示すカメラモジュール1の要部の概略構成を模式的に示す斜視図である。
以上のように、本実施形態によれば、撮像素子22が、凹部21e内に配されているとともに、多孔質部41が、緻密質部42である第1基材部31の厚みが厚い、凹部AR外に形成されていることで、カメラモジュール1の厚みを抑えたまま、多孔質部41の経路長を長くすることが可能となっている。このため、本実施形態によれば、実施形態11に記載の効果に加えて、実施形態11よりも、外部の異物が、多孔質部41を介して内部空間28に到達することが困難であるという、効果を得ることができる。
本発明のさらに他の実施形態について、図14の(a)・(b)に基づいて説明すれば、以下の通りである。
図14の(a)は、本実施形態にかかるカメラモジュール1の概略構成を模式的に示す断面図であり、図14の(b)は、図14の(a)に示すカメラモジュール1の要部の概略構成を模式的に示す斜視図である。
以上のように、本実施形態では、透光部23が、配線基板21上に固定されており、内部空間28が、撮像素子22、配線基板21、および透光部23で囲まれた空間部によって形成されている。このため、内部空間28を小さくすることが可能となっているとともに、内部空間28を構成する面の表面積も小さくすることが可能である。
なお、本実施形態では、配線基板21に、上述したL字形状の第2基材部32が形成されている場合を例に挙げて説明した。しかしながら、本実施形態はこれに限定されるものではなく、配線基板21が、実施形態1~6、9にかかる配線基板21に対し、開口部AQが設けられているとともに、実施形態1~6、9にかかる配線基板21における、内部空間28に面した第2基材部32の一端が、配線基板21の上面21aではなく、配線基板21の開口部AQの開口端(開口部内壁)に位置している構成としてもよい。この場合、実施形態1~6、9に記載の効果に加えて、上述した効果を得ることができる。
本発明のさらに他の実施形態について、図15の(a)・(b)に基づいて説明すれば、以下の通りである。
図14の(a)は、本実施形態にかかるカメラモジュール1の概略構成を模式的に示す断面図であり、図14の(b)は、図14の(a)に示すカメラモジュール1の要部の概略構成を模式的に示す斜視図である。
このため、本実施形態によれば、実施形態13に記載の効果に加えて、実施形態12と同様の効果を得ることができる。
本発明のさらに他の実施形態について、図16の(a)・(b)に基づいて説明すれば、以下の通りである。
図16の(a)は、本実施形態にかかるカメラモジュール1の概略構成を模式的に示す断面図であり、図16の(b)は、図16の(a)に示すカメラモジュール1の要部の概略構成を模式的に示す斜視図である。
以上のように、本実施形態では、配線基板21に、第1多孔質部41aと第2多孔質部41bとで挟まれた離間部44が設けられている。
本発明のさらに他の実施形態について、図17の(a)~(d)に基づいて説明すれば、以下の通りである。
図17の(a)~(d)は、本実施形態にかかるカメラモジュール1の概略構成を模式的に示す斜視図である。
以上のように、第2基材部32(多孔質部41)上に、該第2基材部32の表面の一部を覆うパターン61を設けることで、配線基板21の表面の第2基材部32の面積、言い換えれば、配線基板21の開口面積を調節することが可能となる。このため、異物の侵入をより困難にすることが可能となる。
本発明の態様1にかかるカメラモジュール1は、配線基板21に面して閉鎖された内部空間28を有するカメラモジュール1であって、上記配線基板21の基材の少なくとも一部が、多孔質セラミック、多孔質金属、有機繊維体、または無機繊維体からなる、連通気孔を有する多孔質部41(第2基材部32、多孔質部41、第1多孔質部41a、第2多孔質部41b、第2基材層32a、突出部32b)であり、上記連通気孔を介して上記内部空間28が当該カメラモジュール1の外部と連通している。
10 集光部
11 レンズユニット
12 レンズ保持体
20 撮像部
21 配線基板
21a 上面
21b 下面
21c 端面
21d 凹部
21e 凹部
22 撮像素子
23 透光部
24 カバー体
24a 天井部
25・26・27 接着剤層
28 内部空間
30 基材部
31 第1基材部
31a 貫通口
31b 凹部
31c 切欠部
32 第2基材部
32a 第2基材層
32b 突出部
32c・32c1・32c2・32d・32h・32i 端面
32e 屈曲部
32f 第1経路
32g 第2経路
41 多孔質部
41a 第1多孔質部
41b 第2多孔質部
42 緻密質部
43 バンプ
44 離間部
50 外部空間
61 パターン
62 貫通孔
AP・AQ 開口部
AR 凹部
LS 撮像レンズ
Claims (7)
- 配線基板に面して閉鎖された内部空間を有するカメラモジュールであって、
上記配線基板の基材の少なくとも一部が、多孔質セラミック、多孔質金属、有機繊維体、または無機繊維体からなる、連通気孔を有する多孔質部であり、上記連通気孔を介して上記内部空間が当該カメラモジュールの外部と連通していることを特徴とするカメラモジュール。 - 上記配線基板の基材内の一部に上記多孔質部が設けられていることを特徴とする請求項1に記載のカメラモジュール。
- 上記配線基板の基材は、上記内部空間とは反対側の面に、上記多孔質部の一部として、連通気孔を有する多孔質層を備えていることを特徴とする請求項2に記載のカメラモジュール。
- 上記配線基板の基材全体が、連通気孔を有する上記多孔質部からなることを特徴とする請求項1に記載のカメラモジュール。
- 上記多孔質部は、上記配線基板における上記内部空間側の面に形成された第1の多孔質部と、上記配線基板における上記外部側の面に形成された第2の多孔質部と、上記第1の多孔質部と上記第2の多孔質部とを隔てるとともに上記第1の多孔質部と上記第2の多孔質部とを連通する気孔を有する離間部とを有していることを特徴とする請求項1~4の何れか1項に記載のカメラモジュール。
- 上記多孔質部の気孔の表面にメッキ被膜が形成されていることを特徴とする請求項1~5の何れか1項に記載のカメラモジュール。
- 上記多孔質部上に、該多孔質部の表面の一部を覆う、導電性または絶縁性のパターンが設けられていることを特徴とする請求項1~6の何れか1項に記載のカメラモジュール。
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