WO2016029695A1 - Unpowered cavity push-puller and clamper used thereby - Google Patents
Unpowered cavity push-puller and clamper used thereby Download PDFInfo
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- WO2016029695A1 WO2016029695A1 PCT/CN2015/075954 CN2015075954W WO2016029695A1 WO 2016029695 A1 WO2016029695 A1 WO 2016029695A1 CN 2015075954 W CN2015075954 W CN 2015075954W WO 2016029695 A1 WO2016029695 A1 WO 2016029695A1
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- cavity
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- gas spring
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B15/00—Fluid-actuated devices for displacing a member from one position to another; Gearing associated therewith
- F15B15/08—Characterised by the construction of the motor unit
- F15B15/14—Characterised by the construction of the motor unit of the straight-cylinder type
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- the present invention relates to the field of clamp components, and more particularly to a non-powered cavity pusher and a clamp for the same.
- clamps in the industrial field are getting higher and higher, requiring the clamp to meet various requirements of the mechanical structure, and requiring miniaturization and high performance of the clamp components.
- Conventional clamp elements used in the prior art such as single-acting clamps (hydraulic or pneumatic clamping, spring force release), double acting clamps (hydraulic or pneumatic clamping, spring force release) and hydraulic Loosen the spring clamping, etc.
- the clamps used in various industries around the world are mainly pneumatic and hydraulic. The clamping force of the air clamp is small, the hydraulic clamp needs to continuously replenish power during operation, waste energy, and the spring clamp is clamped by the spring force.
- the spring force generated by the spring clamp increases in proportion to the amount of compression and cannot maintain a constant pressure during operation, and the telescopic stroke is small, and many processes require a constant clamping force.
- Conventional clamp components have a very large impact on the process design requirements.
- the pressure-holding clamps require extremely high pressure-holding functions for the clamps.
- Ordinary clamps cannot meet the process requirements, resulting in a direct impact on the product. Quality and efficiency have led to a significant increase in production costs. If you can develop a device that does not require an external power source, but can provide a constant power to achieve the push-pull function, the above problem can be solved; if a high-pressure sealed nitrogen gas spring can be developed, it can be designed to meet the above requirements. The required device to implement the push-pull function.
- Nitrogen is an inert gas, non-toxic, non-corrosive, non-combustible, safe and reliable, but the density of nitrogen is very small, the internal pressure of the nitrogen gas spring increases, the seal pressure of the sealed nitrogen seal increases, and the pressure difference between the external atmospheric pressure increases. Large, nitrogen sealing under high temperature and high pressure is a very difficult key technology The technical problem is high, the manufacturing cost is high, the control of the nitrogen system is also very unstable, and the control problem of temperature change is also difficult to solve, and at the same time, the lubrication performance decreases with high speed movement. These technical problems have plagued technology developers in the art.
- the technical problem to be solved by the present invention is to provide a non-powered cavity push-pull device and a clamp thereof for solving the problems of pressure variation, leakage, instability and waste of energy during clamping; no additional external power source is required by itself However, it can provide the problem of constant power to achieve the push-pull function; the high-pressure sealed nitrogen gas spring works without additional external power source, sealing under high temperature and high pressure, stability control, lubrication, energy saving and cost reduction.
- a non-powered cavity pusher comprising a cavity cylinder piston, a cylinder block, a nitrogen gas spring and a cylinder end cover, wherein a bottom end cavity of the cylinder block is equipped with a cylinder end cover and The cylinder block and the cylinder end cover are sealed by an O-ring; the inner cavity of the cylinder block is movably mounted with a cavity cylinder piston, and the cavity cylinder piston includes an upper piston rod, a large end portion and a lower piston which are sequentially connected into an integral structure.
- the rod, the upper piston rod and the inner cavity of the cylinder block are sealed by an oil seal, and the large end portion and the inner cavity of the cylinder block are sealed by an oil seal, and the lower piston rod and the inner cavity of the cylinder end cover are sealed by an oil seal.
- an upper chamber is formed between the upper end surface of the large end portion and the inner cavity of the cylinder block; a lower chamber is formed between the lower surface of the large end portion and the cylinder end cover; and an upper chamber is provided at an upper portion of the cylinder block
- a plug is installed at the oil port of the upper chamber
- a lower chamber oil passage is arranged in the oil cylinder end cover, and a plug is installed at the oil port of the lower chamber; the upper surface of the oil cylinder end cover surrounds the lower piston
- the rod is placed with a plurality of gas springs;
- the nitrogen gas spring comprises a nitrogen gas cavity cavity piston, a nitrogen gas spring cylinder body and a nitrogen gas spring end cover.
- the bottom inner cavity of the nitrogen gas spring cylinder body is provided with a nitrogen gas spring end cover and the inner cavity of the nitrogen gas spring cylinder body and the nitrogen gas spring end cover pass through O.
- the ring seal, the inside of the gas spring end cover is installed with a one-way inflation valve assembly, the inner chamber of the gas spring cylinder is movably mounted with a nitrogen spring cavity piston, and the gas spring cavity piston extends over the top of the nitrogen gas cylinder and nitrogen
- the gas spring cavity piston is sealed with the nitrogen gas spring cylinder, and the inner cavity of the gas spring cylinder is filled with nitrogen gas.
- a dust seal is disposed between the upper piston rod and the top inner cavity of the cylinder block.
- a dust seal is disposed between the lower piston rod and the bottom inner cavity of the cylinder end cover.
- the gas spring cavity piston and the nitrogen gas spring cylinder are sealed by two Y-rings arranged one above the other.
- a push clamp for applying a non-powered cavity pusher comprising a non-powered cavity pusher, a fixed plate, a spherical top pin, a horizontal table and a vertical table, and the upper surface of the horizontal table is vertically fixed
- the lower part of the cylinder block is inserted into the middle hole of the fixing plate and fixed on the fixing plate by a nut.
- the axial direction of the cavity cylinder piston is parallel to the horizontal worktable, and the top end of the upper piston rod is installed with a spherical top pin; horizontal working
- a vertical table is mounted on the upper surface of the table and the vertical table is located on the opposite side of the spherical pin.
- a tension clamp for applying a non-powered cavity pusher comprising an unpowered cavity pusher, a fixed plate, a horizontal table, a pressing arm, a screw and a spring, and the upper surface of the horizontal table is vertically fixed a plate, a lower portion of the cylinder block is inserted into the middle hole of the fixing plate and fixed to the fixing plate by a nut, and the axis direction of the cavity cylinder piston is parallel to the horizontal table; the screw is inserted into the cavity of the cavity cylinder piston and The nut 3 is fixed to the cavity cylinder piston through the nut 3 at the two ends of the cavity cylinder piston; the side end of the nut 3 located at the end of the lower piston rod is sequentially provided with a spring, a pressing arm and a nut 2.
- a gasket is arranged between the pressing arm and the nut 2.
- the spring is provided with a gasket at both ends.
- the invention adopts the oil in the lower chamber of the cylinder block to seal the structure of the nitrogen gas spring, effectively solves the sealing problem of the nitrogen spring under high temperature and high pressure, has simple and reasonable structural design, low manufacturing cost, stable control of the nitrogen gas spring, and stable temperature change control.
- the nitrogen gas spring itself and the cavity cylinder piston and the cylinder block have good lubricity;
- the unpowered cavity push-pull device designed by the spring does not need an external power source itself, but can provide a constant power to realize the push-pull function; the non-powered cavity push-puller can realize the pressure-holding clamping of the workpiece to be processed. No leakage, high stability, energy saving and no pollution.
- Figure 1 is a schematic view of the structure of the unpowered cavity pusher
- Figure 2 is a schematic view of the structure of the unpowered cavity pusher
- Figure 3 is an A-A arrow view of the unpowered cavity pusher
- Figure 4 is a schematic view showing the structure of a nitrogen gas spring
- Figure 5 is a schematic structural view of a push-type clamp applying a non-powered cavity push-pull device
- Figure 6 is a schematic view showing the structure of a tension clamp using a non-powered cavity pusher.
- the unpowered cavity pusher includes a cavity cylinder piston 1, a cylinder block 6, a nitrogen gas spring 8, and a cylinder end cover 9.
- the bottom end cavity of the cylinder block 6 is provided with a cylinder end cover. 9 and the cylinder block 6 and the cylinder end cover 9 are sealed by the O-ring 11; the inner cavity of the cylinder block 6 is movably mounted with the cavity cylinder piston 1, and the cavity cylinder piston 1 includes an upper piston which is sequentially connected into an integral structure.
- a dustproof ring 2 an upper chamber is formed between the upper surface of the large end portion and the inner cavity of the cylinder block 6, and a lower chamber is formed between the lower surface of the large end portion and the cylinder end cover 9; the upper portion of the cylinder block 6
- the upper chamber oil passage 3 is provided, and the plug 4 is installed at the oil port of the upper chamber, the lower chamber oil passage 10 is disposed in the cylinder end cover 9, and the plug 4 is installed at the oil port of the lower chamber;
- a plurality of gas springs 8 are placed on the upper surface of the end cap 9 and around the lower piston rod;
- the nitrogen gas spring 8 includes a nitrogen gas spring cavity piston 12, a nitrogen gas spring cylinder 13 and a nitrogen gas spring end cap 16, the bottom of the nitrogen gas spring cylinder 13
- the inner chamber is fitted with a gas spring end cap 16 and the inner cavity of the nitrogen gas spring cylinder 13 and the gas spring end cap 16 are sealed by an O-ring 11
- the inside of the nitrogen gas spring end cover 16 is mounted with
- the lower Y-ring 14 is used to seal the nitrogen gas; during operation, the hydraulic oil is supplied to the upper chamber through the upper chamber oil passage 3, so that the cavity cylinder piston 1 is subjected to the downward thrust to move downward, and the nitrogen gas spring 8 is compressed to the maximum.
- the cavity cylinder piston 1 cannot continue to move downward; the hydraulic oil returns to the oil through the upper chamber oil passage 3, and the cavity cylinder piston 1 is moved upward by the extension force of the nitrogen gas spring 8, and the gas spring 8 is extended to the maximum stroke, empty
- the invention can be widely applied to any device that requires push-pull power, and does not require an external power source itself.
- a push-type clamp using a non-powered cavity pusher includes no motion Force cavity pusher, fixed plate 18, spherical top pin 19, horizontal table 21 and vertical table 22, unpowered cavity pusher, including cavity cylinder piston 1, cylinder block 6, nitrogen spring 8 and cylinder end
- unpowered cavity pusher including cavity cylinder piston 1, cylinder block 6, nitrogen spring 8 and cylinder end
- the cover 9, the bottom inner cavity of the cylinder block 6 is mounted with a cylinder end cover 9 and the cylinder block 6 and the cylinder end cover 9 are sealed by an O-ring 11; the inner cavity of the cylinder block 6 is movably mounted with a cavity cylinder piston 1.
- the cavity cylinder piston 1 comprises an upper piston rod, a large end portion and a lower piston rod which are sequentially connected in an integrated structure, and the upper piston rod and the inner cavity of the cylinder block 6 are sealed by an oil seal 5, the upper piston rod and the oil cylinder A dust seal 2 is disposed between the top inner cavity of the cylinder block 6, and the large end portion is sealed with the inner cavity of the cylinder block 6 by an oil seal 2, and an oil seal is passed between the lower piston rod and the inner cavity of the cylinder end cover 9.
- a dust ring 2 is disposed between the lower piston rod and the bottom inner cavity of the cylinder end cover 9; the upper surface of the large end portion and the inner cavity of the cylinder block 6 form an upper chamber, and the large end portion
- the lower surface forms a lower chamber with the cylinder end cover 9; the upper portion of the cylinder block 6 is provided with an upper chamber oil passage 3, A plug 4 is installed at the oil port of the chamber, a lower chamber oil passage 10 is disposed in the cylinder end cover 9, and a plug 4 is installed at the oil port of the lower chamber; the upper surface of the cylinder end cover 9 surrounds the lower piston
- the rod is provided with a plurality of nitrogen gas springs 8; the nitrogen gas spring 8 includes a nitrogen gas spring cavity piston 12, a nitrogen gas spring cylinder block 13, and a nitrogen gas spring end cap 16, and the bottom inner cavity of the nitrogen gas spring cylinder block 13 is fitted with a nitrogen gas spring end cap 16 and nitrogen gas.
- the inner cavity of the spring cylinder 13 and the gas spring end cover 16 are sealed by an O-ring 11 , and the inside of the gas spring end cover 16 is mounted with a one-way inflation valve assembly 15 , and the inner cavity of the gas spring cylinder 13 is movably mounted with nitrogen gas.
- the inner cavity of the spring cylinder 13 is filled with nitrogen gas
- the upper Y-ring 14 is used to seal the oil
- the lower Y-ring 14 is used to seal the nitrogen
- the upper surface of the horizontal table 21 is vertically mounted with the fixing plate 18, the cylinder block
- the lower portion of the 6 is inserted into the middle hole of the fixing plate 18 and is fixed by the nut 20
- the working table 22 is located on the opposite side of the spherical top pin 19; in operation, after the processed
- the invention is particularly suitable for automated production, such as clamping of a workpiece in a line, clamping of a workpiece by a fixture, clamping of a workpiece by a pressure holding fixture, and clamping.
- automated production such as clamping of a workpiece in a line, clamping of a workpiece by a fixture, clamping of a workpiece by a pressure holding fixture, and clamping.
- a tension clamp using an unpowered cavity pusher includes an unpowered cavity pusher, a fixed plate 18, a horizontal table 21, and a pinch arm 24 , the screw 25 and the spring 28, the unpowered cavity pusher, including the cavity cylinder piston 1, the cylinder block 6, the nitrogen gas spring 8 and the cylinder end cover 9, the bottom inner cavity of the cylinder block 6 is provided with the cylinder end cover 9 and The cylinder block 6 and the cylinder end cover 9 are sealed by an O-ring 11; the inner cavity of the cylinder block 6 is movably mounted with a cavity cylinder piston 1, and the cavity cylinder piston 1 includes an upper piston rod which is sequentially connected into an integral structure, The large end portion and the lower piston rod, the upper piston rod and the inner cavity of the cylinder block 6 are sealed by an oil seal 5, and the upper piston rod and the top inner cavity of the cylinder block 6 are provided with a dust seal 2, the big end The portion is sealed with the inner cavity of the cylinder block 6 by the oil seal 2, and the lower piston
- a dust seal 2 is provided; an upper chamber is formed between the upper end surface of the large end portion and the inner cavity of the cylinder block 6, and the large end portion is Configuration between the surface of the cylinder end 9 of the lower chamber; an upper portion of the cylinder block 6 is provided on the oil passage chamber 3, the oil port of the upper chamber 4 is mounted plug, cylinder end 9 There is a lower chamber oil passage 10, and a plug 4 is installed at the oil port of the lower chamber; a plurality of gas springs 8 are placed on the upper surface of the cylinder end cover 9 and around the lower piston rod; the gas spring 8 includes a nitrogen gas spring The cavity piston 12, the nitrogen gas spring cylinder 13 and the nitrogen gas spring end cover 16, the bottom inner cavity of the nitrogen gas spring cylinder 13 is fitted with a nitrogen gas spring end cover 16 and between the inner cavity of the nitrogen gas spring cylinder 13 and the gas spring end cover 16 Sealed by the O-ring 11 , the inside of the nitrogen gas spring end cover 16 is mounted with a one-way inflation valve assembly 15 .
- the inner cavity of the nitrogen gas spring cylinder 13 is movably mounted with a nitrogen gas cavity cavity piston 12 , and the nitrogen gas spring cavity piston 12 is extended with nitrogen gas.
- the top of the spring cylinder 13 and the nitrogen gas spring cavity piston 12 and the nitrogen gas spring cylinder 13 are sealed by two Y-rings 14 arranged one above the other.
- the inner cavity of the gas spring cylinder 13 is filled with nitrogen gas, and the upper Y type
- the ring 14 is used to seal the oil, and the lower Y-ring 14 is used to seal the nitrogen;
- the upper surface of the horizontal table 21 is vertically mounted with a fixing plate 18, and the lower portion of the cylinder block 6 is inserted into the middle hole of the fixing plate 18 and passed through the nut 20 fixed to the fixed plate 18, the axis of the cavity cylinder piston 1
- the direction is parallel to the horizontal table 21;
- the screw 25 is inserted into the cavity of the cavity cylinder piston 1 and fixed to the cavity cylinder piston 1 by a nut 39 located at both ends of the cavity cylinder piston 1; at the end of the lower piston rod
- the side end of the nut 39 is in turn provided with a spring 28, a pressing arm 24, a nut 26, a spacer 27 is provided between the pressing arm 24 and the nut 26, and a spacer 27 is provided at both ends of the spring 28;
- the hydraulic oil is returned to the oil through
- the invention is particularly suitable for automated production, such as clamping of a workpiece in a line, clamping of a workpiece by a fixture, clamping of a workpiece by a pressure holding fixture, and clamping.
- automated production such as clamping of a workpiece in a line, clamping of a workpiece by a fixture, clamping of a workpiece by a pressure holding fixture, and clamping.
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Abstract
Description
本发明涉及夹紧器元件技术领域,尤其涉及一种无动力空腔推拉器及其应用的夹紧器。The present invention relates to the field of clamp components, and more particularly to a non-powered cavity pusher and a clamp for the same.
随着科学技术的不断进步,工业领域对夹紧器的要求越来越高,既要求夹紧器满足机械结构的各种需求,又要求夹紧器元件的小型化和高性能。现有技术中使用的常规夹紧器元件,如单动夹紧器(液压或气压夹紧,弹簧力松开)、双动夹紧器(液压或气压夹紧,弹簧力松开)和液压松开弹簧夹紧等,目前,世界各国各行业用的夹紧器以气压和液压为主。气压夹紧器的夹紧力小,液压夹紧器在工作时需要不停的补充动力,浪费能源,弹簧夹紧器是靠弹簧力夹紧。弹簧夹紧器产生的弹性力随着压缩量的增加成正比增加而不能在工作过程中保持恒定压力,且伸缩行程小,很多的工艺需要恒定的夹紧力。常规夹紧器元件给工艺设计要求带来了非常大的影响和限制,特别是保压夹具对夹紧器的保压功能要求极高,普通的夹紧器不能满足工艺需求,导致直接影响产品质量和效率,造成生产成本大幅提高。如果能研究出一种自身不需要附加外部动力源,但却可以提供出恒定动力实现推拉功能的装置,就可以解决上述的问题;如果能研究出一种高压密封氮气弹簧就可以设计出满足上述要求的实现推拉功能的装置。With the continuous advancement of science and technology, the requirements of the clamps in the industrial field are getting higher and higher, requiring the clamp to meet various requirements of the mechanical structure, and requiring miniaturization and high performance of the clamp components. Conventional clamp elements used in the prior art, such as single-acting clamps (hydraulic or pneumatic clamping, spring force release), double acting clamps (hydraulic or pneumatic clamping, spring force release) and hydraulic Loosen the spring clamping, etc. At present, the clamps used in various industries around the world are mainly pneumatic and hydraulic. The clamping force of the air clamp is small, the hydraulic clamp needs to continuously replenish power during operation, waste energy, and the spring clamp is clamped by the spring force. The spring force generated by the spring clamp increases in proportion to the amount of compression and cannot maintain a constant pressure during operation, and the telescopic stroke is small, and many processes require a constant clamping force. Conventional clamp components have a very large impact on the process design requirements. In particular, the pressure-holding clamps require extremely high pressure-holding functions for the clamps. Ordinary clamps cannot meet the process requirements, resulting in a direct impact on the product. Quality and efficiency have led to a significant increase in production costs. If you can develop a device that does not require an external power source, but can provide a constant power to achieve the push-pull function, the above problem can be solved; if a high-pressure sealed nitrogen gas spring can be developed, it can be designed to meet the above requirements. The required device to implement the push-pull function.
氮气是一种惰性气体,无毒、无腐蚀、不燃烧,工作安全可靠,但是氮气的密度非常小,氮气弹簧内部压力增加,密封氮气的密封件负荷压力增大,和外部大气压的压差增大,氮气在高温高压下的密封是一个非常难解决的关键技 术问题,制造成本高,氮气系统控制也很不稳定,温度变化的控制问题也比较难解决,同时随着高速运动,润滑性能下降。在本技术领域,这些技术问题一直困扰着技术研发人员。Nitrogen is an inert gas, non-toxic, non-corrosive, non-combustible, safe and reliable, but the density of nitrogen is very small, the internal pressure of the nitrogen gas spring increases, the seal pressure of the sealed nitrogen seal increases, and the pressure difference between the external atmospheric pressure increases. Large, nitrogen sealing under high temperature and high pressure is a very difficult key technology The technical problem is high, the manufacturing cost is high, the control of the nitrogen system is also very unstable, and the control problem of temperature change is also difficult to solve, and at the same time, the lubrication performance decreases with high speed movement. These technical problems have plagued technology developers in the art.
发明内容Summary of the invention
本发明要解决的技术问题是提供一种无动力空腔推拉器及其应用的夹紧器,解决夹紧过程中压力变化、泄漏、不稳定和浪费能源的问题;自身不需要附加外部动力源,但却可以提供出恒定动力实现推拉功能的问题;高压密封氮气弹簧在无附加外部动力源下工作,高温高压下的密封、稳定性控制、润滑、节省能源以及降低成本的问题。The technical problem to be solved by the present invention is to provide a non-powered cavity push-pull device and a clamp thereof for solving the problems of pressure variation, leakage, instability and waste of energy during clamping; no additional external power source is required by itself However, it can provide the problem of constant power to achieve the push-pull function; the high-pressure sealed nitrogen gas spring works without additional external power source, sealing under high temperature and high pressure, stability control, lubrication, energy saving and cost reduction.
为解决上述技术问题,本发明的技术方案是:无动力空腔推拉器,包括空腔油缸活塞、油缸缸体、氮气弹簧和油缸端盖,油缸缸体的底部内腔安装有油缸端盖且油缸缸体与油缸端盖之间通过O型圈密封;油缸缸体的内腔活动安装有空腔油缸活塞,空腔油缸活塞包括依次连接成一体结构的上部活塞杆、大端部和下部活塞杆,上部活塞杆与油缸缸体的内腔之间通过油封一密封,大端部与油缸缸体的内腔之间通过油封二密封,下部活塞杆与油缸端盖的内腔之间通过油封一密封;大端部的上表面与油缸缸体的内腔之间构成上腔室,大端部的下表面与油缸端盖之间构成下腔室;油缸缸体的上部设有上腔室油道,上腔室的油口处安装有堵头,油缸端盖内设有下腔室油道,下腔室的油口处安装有堵头;油缸端盖的上表面且围绕着下部活塞杆放置有若干个氮气弹簧;氮气弹簧包括氮气弹簧空腔活塞、氮气弹簧缸体和氮气弹簧端盖,氮气弹簧缸体的底部内腔安装有氮气弹簧端盖且氮气弹簧缸体的内腔与氮气弹簧端盖之间通过O型圈密封,氮气弹簧端盖的内部安装有单向充气阀组件,氮气弹簧缸体的内腔活动安装有氮气弹簧空腔活塞,氮气弹簧空腔活塞伸出氮气弹簧缸体的顶部且氮 气弹簧空腔活塞与氮气弹簧缸体之间密封,氮气弹簧缸体的内腔充有氮气。In order to solve the above technical problem, the technical solution of the present invention is: a non-powered cavity pusher, comprising a cavity cylinder piston, a cylinder block, a nitrogen gas spring and a cylinder end cover, wherein a bottom end cavity of the cylinder block is equipped with a cylinder end cover and The cylinder block and the cylinder end cover are sealed by an O-ring; the inner cavity of the cylinder block is movably mounted with a cavity cylinder piston, and the cavity cylinder piston includes an upper piston rod, a large end portion and a lower piston which are sequentially connected into an integral structure. The rod, the upper piston rod and the inner cavity of the cylinder block are sealed by an oil seal, and the large end portion and the inner cavity of the cylinder block are sealed by an oil seal, and the lower piston rod and the inner cavity of the cylinder end cover are sealed by an oil seal. a sealing; an upper chamber is formed between the upper end surface of the large end portion and the inner cavity of the cylinder block; a lower chamber is formed between the lower surface of the large end portion and the cylinder end cover; and an upper chamber is provided at an upper portion of the cylinder block In the oil passage, a plug is installed at the oil port of the upper chamber, a lower chamber oil passage is arranged in the oil cylinder end cover, and a plug is installed at the oil port of the lower chamber; the upper surface of the oil cylinder end cover surrounds the lower piston The rod is placed with a plurality of gas springs; The nitrogen gas spring comprises a nitrogen gas cavity cavity piston, a nitrogen gas spring cylinder body and a nitrogen gas spring end cover. The bottom inner cavity of the nitrogen gas spring cylinder body is provided with a nitrogen gas spring end cover and the inner cavity of the nitrogen gas spring cylinder body and the nitrogen gas spring end cover pass through O. The ring seal, the inside of the gas spring end cover is installed with a one-way inflation valve assembly, the inner chamber of the gas spring cylinder is movably mounted with a nitrogen spring cavity piston, and the gas spring cavity piston extends over the top of the nitrogen gas cylinder and nitrogen The gas spring cavity piston is sealed with the nitrogen gas spring cylinder, and the inner cavity of the gas spring cylinder is filled with nitrogen gas.
所述的上部活塞杆与油缸缸体的顶部内腔之间设有防尘圈。A dust seal is disposed between the upper piston rod and the top inner cavity of the cylinder block.
所述的下部活塞杆与油缸端盖的底部内腔之间设有防尘圈。A dust seal is disposed between the lower piston rod and the bottom inner cavity of the cylinder end cover.
所述的氮气弹簧空腔活塞与氮气弹簧缸体之间通过两个上下排布的Y型圈密封。The gas spring cavity piston and the nitrogen gas spring cylinder are sealed by two Y-rings arranged one above the other.
一种应用无动力空腔推拉器的推紧式夹紧器,包括无动力空腔推拉器、固定板、球面顶销、水平工作台和垂直工作台,水平工作台的上表面垂直安装有固定板,油缸缸体的下部插入固定板的中孔内且通过螺母一固定在固定板上,空腔油缸活塞的轴线方向与水平工作台平行,上部活塞杆的顶端安装有球面顶销;水平工作台的上表面安装有垂直工作台且垂直工作台位于球面顶销相对的一侧。A push clamp for applying a non-powered cavity pusher, comprising a non-powered cavity pusher, a fixed plate, a spherical top pin, a horizontal table and a vertical table, and the upper surface of the horizontal table is vertically fixed The lower part of the cylinder block is inserted into the middle hole of the fixing plate and fixed on the fixing plate by a nut. The axial direction of the cavity cylinder piston is parallel to the horizontal worktable, and the top end of the upper piston rod is installed with a spherical top pin; horizontal working A vertical table is mounted on the upper surface of the table and the vertical table is located on the opposite side of the spherical pin.
一种应用无动力空腔推拉器的拉紧式夹紧器,包括无动力空腔推拉器、固定板、水平工作台、压紧臂、螺杆和弹簧,水平工作台的上表面垂直安装有固定板,油缸缸体的下部插入固定板的中孔内且通过螺母一固定在固定板上,空腔油缸活塞的轴线方向与水平工作台平行;螺杆插装在空腔油缸活塞的空腔内并通过位于空腔油缸活塞两端的螺母三与空腔油缸活塞相固定;位于下部活塞杆端部的螺母三的侧端依次套装有弹簧、压紧臂、螺母二。A tension clamp for applying a non-powered cavity pusher, comprising an unpowered cavity pusher, a fixed plate, a horizontal table, a pressing arm, a screw and a spring, and the upper surface of the horizontal table is vertically fixed a plate, a lower portion of the cylinder block is inserted into the middle hole of the fixing plate and fixed to the fixing plate by a nut, and the axis direction of the cavity cylinder piston is parallel to the horizontal table; the screw is inserted into the cavity of the cavity cylinder piston and The
所述的压紧臂与螺母二之间设有垫片。A gasket is arranged between the pressing arm and the nut 2.
所述弹簧的两端均设有垫片。The spring is provided with a gasket at both ends.
本发明采用油缸缸体下腔室盛油来密封氮气弹簧的结构,有效的解决了氮气弹簧在高温高压下的密封问题,结构设计简单合理,制造成本低,氮气弹簧控制稳定,温度变化控制稳定,同时由于下腔室油的润滑功能,使氮气弹簧本身以及空腔油缸活塞与油缸缸体之间具有很好的润滑性;利用高压密封氮气弹 簧设计出的无动力空腔推拉器,自身不需要附加外部动力源,但却可以提供出恒定动力实现推拉的功能;利用无动力空腔推拉器,实现对被加工零件的保压夹紧,无泄漏,稳定性高,节约能源且无污染。The invention adopts the oil in the lower chamber of the cylinder block to seal the structure of the nitrogen gas spring, effectively solves the sealing problem of the nitrogen spring under high temperature and high pressure, has simple and reasonable structural design, low manufacturing cost, stable control of the nitrogen gas spring, and stable temperature change control. At the same time, due to the lubrication function of the lower chamber oil, the nitrogen gas spring itself and the cavity cylinder piston and the cylinder block have good lubricity; The unpowered cavity push-pull device designed by the spring does not need an external power source itself, but can provide a constant power to realize the push-pull function; the non-powered cavity push-puller can realize the pressure-holding clamping of the workpiece to be processed. No leakage, high stability, energy saving and no pollution.
图1是无动力空腔推拉器结构示意图一;Figure 1 is a schematic view of the structure of the unpowered cavity pusher;
图2是无动力空腔推拉器结构示意图二;Figure 2 is a schematic view of the structure of the unpowered cavity pusher;
图3是无动力空腔推拉器的A-A向视图;Figure 3 is an A-A arrow view of the unpowered cavity pusher;
图4是氮气弹簧结构示意图;Figure 4 is a schematic view showing the structure of a nitrogen gas spring;
图5是应用无动力空腔推拉器的推紧式夹紧器结构示意图;Figure 5 is a schematic structural view of a push-type clamp applying a non-powered cavity push-pull device;
图6是应用无动力空腔推拉器的拉紧式夹紧器结构示意图。Figure 6 is a schematic view showing the structure of a tension clamp using a non-powered cavity pusher.
其中:1.空腔油缸活塞,2.防尘圈,3.上腔室油道,4.堵头,5.油封一,6.油缸缸体,7.油封二,8.氮气弹簧,9.油缸端盖,10.下腔室油道,11.O型圈,12.氮气弹簧空腔活塞,13.氮气弹簧缸体,14.Y型圈,15.单向充气阀组件,16.氮气弹簧端盖,17.刀头,18.固定板,19.球面顶销,20.螺母一,21.水平工作台,22.垂直工作台,23.被加工零件,24.压紧臂,25.螺杆,26.螺母二,27.垫片,28.弹簧,29.螺母三。Among them: 1. Cavity cylinder piston, 2. Dust ring, 3. Upper chamber oil passage, 4. Plug, 5. Oil seal one, 6. Cylinder block, 7. Oil seal two, 8. Nitrogen spring, 9 Cylinder end cap, 10. lower chamber oil passage, 11.O-ring, 12. nitrogen spring cavity piston, 13. nitrogen spring cylinder, 14.Y-ring, 15. one-way inflation valve assembly, 16. Nitrogen gas end cap, 17. cutter head, 18. fixed plate, 19. spherical top pin, 20. nut one, 21. horizontal table, 22. vertical table, 23. machined parts, 24. compression arm, 25. Screw, 26.
实施例一Embodiment 1
如图1-图4所示,无动力空腔推拉器,包括空腔油缸活塞1、油缸缸体6、氮气弹簧8和油缸端盖9,油缸缸体6的底部内腔安装有油缸端盖9且油缸缸体6与油缸端盖9之间通过O型圈11密封;油缸缸体6的内腔活动安装有空腔油缸活塞1,空腔油缸活塞1包括依次连接成一体结构的上部活塞杆、大端
部和下部活塞杆,上部活塞杆与油缸缸体6的内腔之间通过油封一5密封,上部活塞杆与油缸缸体6的顶部内腔之间设有防尘圈2,大端部与油缸缸体6的内腔之间通过油封二7密封,下部活塞杆与油缸端盖9的内腔之间通过油封一5密封,下部活塞杆与油缸端盖9的底部内腔之间设有防尘圈2;大端部的上表面与油缸缸体6的内腔之间构成上腔室,大端部的下表面与油缸端盖9之间构成下腔室;油缸缸体6的上部设有上腔室油道3,上腔室的油口处安装有堵头4,油缸端盖9内设有下腔室油道10,下腔室的油口处安装有堵头4;油缸端盖9的上表面且围绕着下部活塞杆放置有若干个氮气弹簧8;氮气弹簧8包括氮气弹簧空腔活塞12、氮气弹簧缸体13和氮气弹簧端盖16,氮气弹簧缸体13的底部内腔安装有氮气弹簧端盖16且氮气弹簧缸体13的内腔与氮气弹簧端盖16之间通过O型圈11密封,氮气弹簧端盖16的内部安装有单向充气阀组件15,氮气弹簧缸体13的内腔活动安装有氮气弹簧空腔活塞12,氮气弹簧空腔活塞12伸出氮气弹簧缸体13的顶部且氮气弹簧空腔活塞12与氮气弹簧缸体13之间通过两个上下排布的Y型圈14密封,氮气弹簧缸体13的内腔充有氮气,上边的Y型圈14用来密封油,下边的Y型圈14用来密封氮气;工作时,液压油通过上腔室油道3供入上腔室,使空腔油缸活塞1受到向下的推力向下运动,氮气弹簧8压缩到最大行程,空腔油缸活塞1无法继续向下运动;液压油通过上腔室油道3回油,空腔油缸活塞1受到氮气弹簧8的伸出力向上运动,氮气弹簧8伸出到最大行程,空腔油缸活塞1无法继续向上运动;本发明可以广泛的应用到任何需要推拉动力的设备上,自身不需要附加外部动力源。As shown in FIG. 1 to FIG. 4, the unpowered cavity pusher includes a cavity cylinder piston 1, a
实施例二Embodiment 2
如图1-图5所示,一种应用无动力空腔推拉器的推紧式夹紧器,包括无动
力空腔推拉器、固定板18、球面顶销19、水平工作台21和垂直工作台22,无动力空腔推拉器,包括空腔油缸活塞1、油缸缸体6、氮气弹簧8和油缸端盖9,油缸缸体6的底部内腔安装有油缸端盖9且油缸缸体6与油缸端盖9之间通过O型圈11密封;油缸缸体6的内腔活动安装有空腔油缸活塞1,空腔油缸活塞1包括依次连接成一体结构的上部活塞杆、大端部和下部活塞杆,上部活塞杆与油缸缸体6的内腔之间通过油封一5密封,上部活塞杆与油缸缸体6的顶部内腔之间设有防尘圈2,大端部与油缸缸体6的内腔之间通过油封二7密封,下部活塞杆与油缸端盖9的内腔之间通过油封一5密封,下部活塞杆与油缸端盖9的底部内腔之间设有防尘圈2;大端部的上表面与油缸缸体6的内腔之间构成上腔室,大端部的下表面与油缸端盖9之间构成下腔室;油缸缸体6的上部设有上腔室油道3,上腔室的油口处安装有堵头4,油缸端盖9内设有下腔室油道10,下腔室的油口处安装有堵头4;油缸端盖9的上表面且围绕着下部活塞杆放置有若干个氮气弹簧8;氮气弹簧8包括氮气弹簧空腔活塞12、氮气弹簧缸体13和氮气弹簧端盖16,氮气弹簧缸体13的底部内腔安装有氮气弹簧端盖16且氮气弹簧缸体13的内腔与氮气弹簧端盖16之间通过O型圈11密封,氮气弹簧端盖16的内部安装有单向充气阀组件15,氮气弹簧缸体13的内腔活动安装有氮气弹簧空腔活塞12,氮气弹簧空腔活塞12伸出氮气弹簧缸体13的顶部且氮气弹簧空腔活塞12与氮气弹簧缸体13之间通过两个上下排布的Y型圈14密封,氮气弹簧缸体13的内腔充有氮气,上边的Y型圈14用来密封油,下边的Y型圈14用来密封氮气;水平工作台21的上表面垂直安装有固定板18,油缸缸体6的下部插入固定板18的中孔内且通过螺母一20固定在固定板18上,空腔油缸活塞1的轴线方向与水平工作台21平行,上部活塞杆的顶端安装有球面顶销19;水平工作台21的上表面安装有垂直工作台22且垂直工
作台22位于球面顶销19相对的一侧;工作时,被加工零件23通过水平工作台21和垂直工作台22定位后,液压油通过上腔室油道3回油,空腔油缸活塞1受到氮气弹簧8的伸出力向被加工零件23方向运动,球面顶销19推紧被加工零件23,刀头17可以加工被加工零件23;加工完成后,液压油通过上腔室油道3供入上腔室,使空腔油缸活塞1受到推力向逆向被加工零件23方向运动,从而松开被加工零件23。As shown in Figures 1 to 5, a push-type clamp using a non-powered cavity pusher includes no motion
Force cavity pusher, fixed
本发明尤其适用于自动化生产,如流水线中对工件的夹紧、工装夹具对工件的夹紧、保压夹具对工件的夹紧以及随行夹紧。在整个研发过程中,通过了数次性能测试以及可靠性测试,解决了长期困扰本领域研发人员的一大难题。The invention is particularly suitable for automated production, such as clamping of a workpiece in a line, clamping of a workpiece by a fixture, clamping of a workpiece by a pressure holding fixture, and clamping. Throughout the development process, several performance tests and reliability tests have been passed, solving a major problem that has long plagued researchers in this field.
实施例三
如图1-图4及图6所示,一种应用无动力空腔推拉器的拉紧式夹紧器,包括无动力空腔推拉器、固定板18、水平工作台21、压紧臂24、螺杆25和弹簧28,无动力空腔推拉器,包括空腔油缸活塞1、油缸缸体6、氮气弹簧8和油缸端盖9,油缸缸体6的底部内腔安装有油缸端盖9且油缸缸体6与油缸端盖9之间通过O型圈11密封;油缸缸体6的内腔活动安装有空腔油缸活塞1,空腔油缸活塞1包括依次连接成一体结构的上部活塞杆、大端部和下部活塞杆,上部活塞杆与油缸缸体6的内腔之间通过油封一5密封,上部活塞杆与油缸缸体6的顶部内腔之间设有防尘圈2,大端部与油缸缸体6的内腔之间通过油封二7密封,下部活塞杆与油缸端盖9的内腔之间通过油封一5密封,下部活塞杆与油缸端盖9的底部内腔之间设有防尘圈2;大端部的上表面与油缸缸体6的内腔之间构成上腔室,大端部的下表面与油缸端盖9之间构成下腔室;油缸缸体6的上部设有上腔室油道3,上腔室的油口处安装有堵头4,油缸端盖9
内设有下腔室油道10,下腔室的油口处安装有堵头4;油缸端盖9的上表面且围绕着下部活塞杆放置有若干个氮气弹簧8;氮气弹簧8包括氮气弹簧空腔活塞12、氮气弹簧缸体13和氮气弹簧端盖16,氮气弹簧缸体13的底部内腔安装有氮气弹簧端盖16且氮气弹簧缸体13的内腔与氮气弹簧端盖16之间通过O型圈11密封,氮气弹簧端盖16的内部安装有单向充气阀组件15,氮气弹簧缸体13的内腔活动安装有氮气弹簧空腔活塞12,氮气弹簧空腔活塞12伸出氮气弹簧缸体13的顶部且氮气弹簧空腔活塞12与氮气弹簧缸体13之间通过两个上下排布的Y型圈14密封,氮气弹簧缸体13的内腔充有氮气,上边的Y型圈14用来密封油,下边的Y型圈14用来密封氮气;水平工作台21的上表面垂直安装有固定板18,油缸缸体6的下部插入固定板18的中孔内且通过螺母一20固定在固定板18上,空腔油缸活塞1的轴线方向与水平工作台21平行;螺杆25插装在空腔油缸活塞1的空腔内并通过位于空腔油缸活塞1两端的螺母三29与空腔油缸活塞1相固定;位于下部活塞杆端部的螺母三29的侧端依次套装有弹簧28、压紧臂24、螺母二26,压紧臂24与螺母二26之间设有垫片27,弹簧28的两端均设有垫片27;工作时,液压油通过上腔室油道3回油,空腔油缸活塞1受到氮气弹簧8的伸出力带动螺杆25以及压紧臂24拉紧被加工零件23,刀头17可以加工被加工零件23;加工完成后,液压油通过上腔室油道3供入上腔室,使空腔油缸活塞1受到推力逆向运动,从而松开被加工零件23。As shown in FIG. 1 to FIG. 4 and FIG. 6, a tension clamp using an unpowered cavity pusher includes an unpowered cavity pusher, a fixed plate 18, a horizontal table 21, and a pinch arm 24 , the screw 25 and the spring 28, the unpowered cavity pusher, including the cavity cylinder piston 1, the cylinder block 6, the nitrogen gas spring 8 and the cylinder end cover 9, the bottom inner cavity of the cylinder block 6 is provided with the cylinder end cover 9 and The cylinder block 6 and the cylinder end cover 9 are sealed by an O-ring 11; the inner cavity of the cylinder block 6 is movably mounted with a cavity cylinder piston 1, and the cavity cylinder piston 1 includes an upper piston rod which is sequentially connected into an integral structure, The large end portion and the lower piston rod, the upper piston rod and the inner cavity of the cylinder block 6 are sealed by an oil seal 5, and the upper piston rod and the top inner cavity of the cylinder block 6 are provided with a dust seal 2, the big end The portion is sealed with the inner cavity of the cylinder block 6 by the oil seal 2, and the lower piston rod and the inner cavity of the cylinder end cover 9 are sealed by the oil seal 5, and between the lower piston rod and the bottom inner cavity of the cylinder end cover 9. A dust seal 2 is provided; an upper chamber is formed between the upper end surface of the large end portion and the inner cavity of the
本发明尤其适用于自动化生产,如流水线中对工件的夹紧、工装夹具对工件的夹紧、保压夹具对工件的夹紧以及随行夹紧。在整个研发过程中,通过了数次性能测试以及可靠性测试,解决了长期困扰本领域研发人员的一大难题。The invention is particularly suitable for automated production, such as clamping of a workpiece in a line, clamping of a workpiece by a fixture, clamping of a workpiece by a pressure holding fixture, and clamping. Throughout the development process, several performance tests and reliability tests have been passed, solving a major problem that has long plagued researchers in this field.
以上所述,仅为本发明较佳的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明披露的技术范围内,根据本 发明的技术方案及其发明构思加以等同替换或改变,都应涵盖在本发明的保护范围之内。 The above is only a preferred embodiment of the present invention, but the scope of protection of the present invention is not limited thereto, and any person skilled in the art within the technical scope disclosed by the present invention It is to be understood that the invention and the equivalents thereof are included in the scope of the present invention.
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| CN201410422787.0 | 2014-08-26 | ||
| CN201410422787.0A CN104196815B (en) | 2014-08-26 | 2014-08-26 | Unpowered hollow push-pull device and clamping device comprising same |
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| WO2016029695A1 true WO2016029695A1 (en) | 2016-03-03 |
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| PCT/CN2015/075954 Ceased WO2016029695A1 (en) | 2014-08-26 | 2015-04-07 | Unpowered cavity push-puller and clamper used thereby |
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| CN (1) | CN104196815B (en) |
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| CN104196815B (en) * | 2014-08-26 | 2015-06-17 | 大连光洋科技集团有限公司 | Unpowered hollow push-pull device and clamping device comprising same |
| CN105782165B (en) * | 2014-12-24 | 2017-09-01 | 大连光洋科技集团有限公司 | A kind of unpowered pressurize telescoping cylinder and its binding clasp of application |
| CN105818012B (en) * | 2015-01-07 | 2018-05-18 | 大连光洋科技集团有限公司 | Unpowered pressurize pulls down clamp |
| CN105983864B (en) * | 2015-01-27 | 2018-04-10 | 大连光洋科技集团有限公司 | Unpowered clamping Zero-point positioning system |
| CN105983922A (en) * | 2015-01-27 | 2016-10-05 | 大连光洋科技集团有限公司 | Powerless lever clamp |
| CN105983926A (en) * | 2015-02-13 | 2016-10-05 | 大连光洋科技集团有限公司 | Unpowered adjustable type connecting rod clamping device |
| CN104930013A (en) * | 2015-06-02 | 2015-09-23 | 无锡阳工机械制造有限公司 | Stop cylinder for conveying line |
| CN104930012A (en) * | 2015-06-02 | 2015-09-23 | 无锡阳工机械制造有限公司 | Blocking air cylinder |
| CN105643491A (en) * | 2016-03-24 | 2016-06-08 | 李家斌 | Pressure adjusting device for high-pressure sealing nitrogen spring lever clamping device |
| CN110356545B (en) * | 2019-08-21 | 2024-08-09 | 成都弗格森液压机电有限公司 | Locking mechanism for retraction and extension of landing gear of unmanned aerial vehicle |
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| US5188014A (en) * | 1990-02-14 | 1993-02-23 | Dionizy Simson | Hydraulic cylinder with pressure transmission |
| JPH10213246A (en) * | 1997-01-27 | 1998-08-11 | Howa Mach Ltd | Relief valve having pressure stabilizing function and rotating cylinder |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN108015593A (en) * | 2016-11-02 | 2018-05-11 | 冈田精机丹阳有限公司 | A kind of telescoping mechanism |
| CN108253923A (en) * | 2017-12-25 | 2018-07-06 | 中冶建筑研究总院有限公司 | A kind of prepackage caliberating device |
| CN108253923B (en) * | 2017-12-25 | 2024-02-09 | 中冶建筑研究总院有限公司 | Preassembling calibration device |
| CN109027483A (en) * | 2018-09-25 | 2018-12-18 | 肇庆学院 | The automatic Fast Installation oiling device of oil nozzle on oil cylinder |
| CN109027483B (en) * | 2018-09-25 | 2023-05-16 | 肇庆学院 | The oil nozzle on the oil cylinder is automatically and quickly installed with an oil filling device |
| CN111152040A (en) * | 2020-02-28 | 2020-05-15 | 重庆机床(集团)有限责任公司 | Novel tensioning structure of oil cylinder of workbench |
| CN111152040B (en) * | 2020-02-28 | 2024-05-31 | 重庆机床(集团)有限责任公司 | Novel workbench oil cylinder tensioning structure |
| CN113580173A (en) * | 2020-04-30 | 2021-11-02 | 厦门精合电气自动化有限公司 | Rotary clamping jaw |
| CN117889334A (en) * | 2024-03-14 | 2024-04-16 | 三一重型装备有限公司 | Lubrication system and hydraulic support |
| CN117889334B (en) * | 2024-03-14 | 2024-05-17 | 三一重型装备有限公司 | Lubrication system and hydraulic support |
Also Published As
| Publication number | Publication date |
|---|---|
| CN104196815B (en) | 2015-06-17 |
| TW201607691A (en) | 2016-03-01 |
| CN104196815A (en) | 2014-12-10 |
| TWI615244B (en) | 2018-02-21 |
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