WO2016013381A1 - デュアルタイプの波動歯車装置 - Google Patents
デュアルタイプの波動歯車装置 Download PDFInfo
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- WO2016013381A1 WO2016013381A1 PCT/JP2015/069245 JP2015069245W WO2016013381A1 WO 2016013381 A1 WO2016013381 A1 WO 2016013381A1 JP 2015069245 W JP2015069245 W JP 2015069245W WO 2016013381 A1 WO2016013381 A1 WO 2016013381A1
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- teeth
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- 230000002093 peripheral effect Effects 0.000 claims description 28
- 238000005452 bending Methods 0.000 claims description 23
- 230000013011 mating Effects 0.000 abstract 1
- 230000007935 neutral effect Effects 0.000 description 12
- 230000009977 dual effect Effects 0.000 description 7
- 230000003247 decreasing effect Effects 0.000 description 4
- 230000007423 decrease Effects 0.000 description 3
- 230000002411 adverse Effects 0.000 description 2
- 239000003638 chemical reducing agent Substances 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H49/00—Other gearings
- F16H49/001—Wave gearings, e.g. harmonic drive transmissions
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H1/00—Toothed gearings for conveying rotary motion
- F16H1/28—Toothed gearings for conveying rotary motion with gears having orbital motion
- F16H1/32—Toothed gearings for conveying rotary motion with gears having orbital motion in which the central axis of the gearing lies inside the periphery of an orbital gear
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C19/00—Bearings with rolling contact, for exclusively rotary movement
- F16C19/02—Bearings with rolling contact, for exclusively rotary movement with bearing balls essentially of the same size in one or more circular rows
- F16C19/04—Bearings with rolling contact, for exclusively rotary movement with bearing balls essentially of the same size in one or more circular rows for radial load mainly
- F16C19/08—Bearings with rolling contact, for exclusively rotary movement with bearing balls essentially of the same size in one or more circular rows for radial load mainly with two or more rows of balls
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C2361/00—Apparatus or articles in engineering in general
- F16C2361/61—Toothed gear systems, e.g. support of pinion shafts
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H49/00—Other gearings
- F16H49/001—Wave gearings, e.g. harmonic drive transmissions
- F16H2049/003—Features of the flexsplines therefor
Definitions
- the present invention relates to a wave gear device including a pair of internal gears, a cylindrical external gear that can be bent in the radial direction, and a wave generator.
- a wave gear device having a cylindrical external gear generally includes a stationary-side internal gear that is fixed so as not to rotate, a wave generator that is a rotation input element, and a drive-side internal tooth that is a reduction rotation output element.
- a gear and a cylindrical external gear that can mesh with the stationary-side internal gear and the driving-side internal gear and bend in the radial direction are provided.
- the external gear is bent in an elliptical shape and meshes with the stationary-side and driving-side internal gears at positions on both ends of the elliptical long axis.
- Patent Documents 1 and 5 describe a general wave gear device in which the stationary side internal gear has two more teeth than the external gear and the drive side internal gear has the same number of teeth as the external gear. Yes.
- the external teeth of the external gear are divided into two at the central portion in the direction of the tooth trace, and one external tooth portion can mesh with the stationary internal gear, and the other external tooth portion. Can mesh with the drive-side internal gear.
- Patent Document 5 describes that the rim thickness of the external gear greatly affects the bottom fatigue strength of the external gear.
- Patent Document 2 describes a wave gear device in which the stationary internal gear has two teeth more than the external gear and the drive side internal gear has two teeth less than the external gear.
- the external gear rotates at a reduced speed with a speed ratio corresponding to the difference in the number of teeth from the stationary-side internal gear.
- the rotation of the external gear is increased at a speed ratio corresponding to the difference in the number of teeth between the external gear and the drive-side internal gear, and is output from the drive-side internal gear.
- the rotation output from the drive-side internal gear is a decelerated rotation that is decelerated at a speed ratio smaller than the speed ratio 50 with respect to the input rotation to the wave generator.
- Patent Documents 3 and 4 describe a wave gear device having a wave generator having two rows of ball bearings.
- This type of wave generator includes a rigid plug having an outer peripheral surface with an elliptical contour, and two rows of ball bearings mounted on the outer peripheral surface.
- the flexible external gear is pushed outward in the radial direction by the portions of both ends of the long axis of the outer peripheral surface of the outer ring of each ball bearing bent in an elliptical shape, and the first and second rigid internal gears Engagement with is maintained.
- JP 2011-112214 A Japanese Patent Laid-Open No. 02-275147 Japanese Unexamined Patent Publication No. 01-91151 Japanese Patent Laid-Open No. 02-275147 JP 2008-180259 A
- the external gear the first external tooth capable of meshing with one first internal gear and the other second internal gear can be meshed with the outer peripheral surface of the cylindrical body that can be bent in the radial direction. It can be considered that one external tooth is formed with a second external tooth having a different number of teeth. If it does in this way, similarly to the wave gear device indicated in patent documents 2, it can decelerate or increase in speed between the 1st external gear and the 1st internal gear, The speed can be reduced or increased even with the second internal gear. Therefore, a wave gear device having a speed ratio of less than 50 can be realized. In addition, compared with the wave gear device described in Patent Document 2, a wave gear device having a speed ratio of less than 50 can be designed with a higher degree of freedom.
- a wave gear device including an external gear having first and second external teeth having different numbers of teeth formed on the outer peripheral surface of a bendable cylindrical body is referred to as “dual type wave gear device”. ".
- the first external teeth and the second external teeth of the external gear are formed on the outer peripheral surface of a common cylindrical body, and the root rim portions thereof are connected to each other.
- the first and second external teeth having different numbers of teeth mesh with different internal gears.
- the modules of these external teeth are also different from each other.
- the rim thickness of the external gear is set according to the speed ratio between the external gear and the internal gear and the number of teeth (module).
- the rim wall thickness is set according to the speed ratio and the number of teeth (module) for the first and second external teeth of the external gear of the dual type wave gear device, the same cylinder In the body, it is necessary to form first and second external teeth having different rim thicknesses on the left and right sides (in the direction of the central axis of the cylindrical body).
- the rim thicknesses of the first and second external teeth to which the root rims are connected to each other are different from each other, the rigidity of the root rims of the first and second external teeth is different, and their radial directions are different.
- the ease of transformation into is also different. Therefore, when the left and right first and second external teeth are bent to have an elliptical shape by the wave generator, the deformation state is also different between the first and second external teeth. .
- the deformation state of the left and right first and second external teeth and the stress generation state of the root rim influence each other.
- the meshing state with the corresponding internal gear may be deteriorated in each of the first and second external teeth.
- the external teeth and the internal teeth may be in a single-contact state in the direction of the tooth trace.
- the amount of bending in the radial direction may be insufficient, and the number of simultaneously meshing teeth between the outer teeth and the inner teeth may be reduced.
- the amount of bending in the radial direction becomes excessive, and the external teeth and the internal teeth may interfere with each other.
- the problem of the present invention is that the first and second external teeth having different numbers of teeth can be appropriately bent to form a good meshing state with each internal gear. 1.
- the dual-type wave gear device of the present invention includes: A rigid first internal gear on which first internal teeth are formed; A rigid second internal gear arranged coaxially in parallel with the first internal gear and forming a second internal tooth; The first and second internal teeth are coaxially arranged inside the first and second internal gears, and can be engaged with the first internal teeth on the outer peripheral surface of the cylindrical body that can be bent in the radial direction.
- a flexible external gear having second external teeth that are meshable and have a different number of teeth from the first external teeth;
- a wave generator that bends the external gear into an ellipse, partially meshes the first external teeth with the first internal teeth, and partially meshes the second external teeth with the second internal teeth;
- the rim thicknesses t (1) and t (2) are: 0.7 ⁇ t (1) / t (2) ⁇ 1.3 It should be set to a value that satisfies 0.94 ⁇ t (1) / t (2) ⁇ 1.12 It is more desirable that the value is set to satisfy.
- the meshing state of the first external teeth and the first internal teeth, and the second external teeth and the second internal teeth can be maintained in a good state. That is, when the ratio of the rim thickness is 0.5 or less or 1.5 or more, the bottom strength of the external gear is decreased, the rigidity is decreased, the vibration is increased, the durability of the tooth surface is decreased, and the life is decreased. This is not preferable.
- the rim thickness of the external teeth having a large number of teeth is made thicker than the rim thickness of the external teeth having a small number of teeth, and the ratio between the rim thicknesses of both is set within the above range. . That is, t (1) / t (2) is set to a value larger than 1 and smaller than 1.5 (or 1.3). Thereby, both the meshing state of the first external teeth and the first internal teeth and the meshing state of the second external teeth and the second internal teeth can be maintained in a good state.
- the bending amount as follows. That is, The module of the first external tooth is m 1 , the module of the second external tooth is m 2 , n 1 and n 2 are positive integers, the difference in the number of teeth between the first external teeth and the first internal teeth is represented by 2n 1 , and the difference in the number of teeth between the second external teeth and the second internal teeth is represented by 2n 2.
- the module of the first external tooth is m 1
- the module of the second external tooth is m 2
- n 1 and n 2 are positive integers
- the difference in the number of teeth between the first external teeth and the first internal teeth is represented by 2n 1
- the difference in the number of teeth between the second external teeth and the second internal teeth is represented by 2n 2.
- the coefficient ⁇ is 1.25 ⁇ ⁇ ⁇ 3 It is more desirable.
- the wave generator is A rigid plug, An outer peripheral surface of an elliptical contour formed on the outer peripheral surface of the plug; A first wave bearing comprising a ball bearing mounted on the outer peripheral surface and supporting the first external teeth; A second wave bearing comprising a ball bearing mounted on the outer peripheral surface and supporting the second external teeth; It is desirable to have.
- the relationship between the number of teeth of each tooth can be set as follows. That is, the number of teeth of the first external teeth is different from the number of teeth of the first internal teeth, and the number of teeth of the second external teeth is different from the number of teeth of the second internal teeth.
- the number of teeth of the first external teeth is smaller than the number of teeth of the first internal teeth, and the number of teeth of the first internal teeth and the number of teeth of the second internal teeth are the same.
- the dual-type wave gear device is generally used as a speed reducer.
- the wave generator is a rotation input element
- one of the first internal gear and the second internal gear is a stationary internal gear fixed so as not to rotate.
- the other is a drive-side internal gear which is a reduced speed rotation output element.
- FIG. 1 is an end view and a longitudinal sectional view showing a dual type wave gear device (hereinafter simply referred to as “wave gear device”) according to an embodiment of the present invention
- FIG. 2 is a schematic view thereof.
- the wave gear device 1 is used, for example, as a speed reducer, and includes an annular rigid first internal gear 2, an annular rigid second internal gear 3, and a thin elastic body that can be bent in the radial direction.
- a cylindrical external gear 4 and an elliptical wave generator 5 are provided.
- the first and second internal gears 2 and 3 are coaxially arranged in parallel with a predetermined gap in the direction of the central axis 1a.
- the first internal gear 2 is a stationary-side internal gear fixed so as not to rotate, and the number of teeth of the first internal gear 2a is Zc1.
- the second internal gear 3 is a drive-side internal gear supported in a rotatable state, and the number of teeth of the second internal gear 3a is Zc2.
- the second internal gear 3 is a reduced rotation output element of the wave gear device 1.
- the cylindrical external gear 4 is disposed coaxially inside the first and second internal gears 2 and 3.
- the external gear 4 includes a cylindrical body 6 that is a thin-walled elastic body that can be bent in the radial direction, first external teeth 7 and second external teeth 8 that are formed on a circular outer peripheral surface of the cylindrical body 6, and a gap therebetween. It has a gap 9 (see FIG. 3) that functions as the formed cutter relief.
- the first external teeth 7 are formed on one side in the direction of the central axis 1a on the circular outer peripheral surface of the cylindrical body 6, and the second external teeth 8 are formed on the other second internal teeth 3a side. These first and second external teeth 7 and 8 are formed such that the direction of the central axis 1a is the tooth trace direction.
- the first external teeth 7 are formed on the side facing the first internal teeth 2a, the number of teeth is Zf1, and can be engaged with the first internal teeth 2a.
- the second external teeth 8 are formed on the side facing the second internal teeth 3a, the number of teeth is Zf2, and can mesh with the second internal teeth 3a.
- the number of teeth Zf1 and Zf2 are different.
- the wave generator 5 includes a rigid plug 11 having an elliptical contour, and a first wave bearing 12 and a second wave bearing 13 mounted on the elliptical outer peripheral surface of the rigid plug 11.
- the first and second wave bearings 12 and 13 are formed of ball bearings.
- the wave generator 5 is fitted into the inner peripheral surface of the cylindrical body 6 of the external gear 4 to bend the cylindrical body 6 in an elliptical shape. Therefore, the first and second external teeth 7 and 8 are also bent in an elliptical shape.
- the external gear 4 bent in an elliptical shape meshes with the first and second internal gears 2 and 3 at both end positions of the elliptical long axis Lmax. That is, the first external teeth 7 are engaged with the first internal teeth 2a at both end positions of the elliptical long axis, and the second external teeth 8 are engaged with the second internal teeth 3a at both end positions of the long axis.
- the wave generator 5 is an input rotation element of the wave gear device 1.
- the rigid plug 11 of the wave generator 5 is provided with a shaft hole 11c, to which the input rotary shaft 10 (see FIG. 2) is connected and fixed coaxially.
- the motor output shaft is connected and fixed.
- the number of teeth of the second external teeth Zf2 is larger in this example.
- the number of teeth Zc1 of the first internal teeth 2a is different from the number of teeth Zf1 of the first external teeth 7, and in this example, the number of teeth Zc1 of the first internal teeth 2a is larger.
- the number of teeth Zc2 of the second internal teeth 3a is smaller in this example.
- Zc2 62
- the speed ratio R of the wave gear device 1 is expressed by the following equation using the speed ratios R1 and R2. Therefore, according to the present invention, a wave gear device having a significantly small speed ratio (reduction speed ratio) can be realized.
- the minus sign of the speed ratio indicates that the output rotation direction is opposite to the input rotation direction.
- first external teeth 7 and second external teeth 8 having different numbers of teeth and modules are formed as external teeth of the external gear. Therefore, the degree of freedom in design for setting the speed ratio is high, and a wave gear device with a low speed ratio can be easily realized as compared with the conventional one.
- FIG. 3 is a partially enlarged sectional view of the wave gear device 1 of FIG.
- the first and second external teeth 7 and 8 formed on the external gear 4 will be described in detail with reference mainly to this drawing.
- the tooth widths of the first and second internal teeth 2a and 3a with which the first and second external teeth 7 and 8 can mesh with each other are substantially the same.
- the first external teeth 7 and the second external teeth 8 having the same tooth width are formed in a symmetric state around the central position 6a in the tooth trace direction in the cylindrical body 6.
- the first external teeth 7 and the second external teeth 8 have different tooth widths correspondingly.
- a gap 9 having a predetermined width in the tooth trace direction is formed between the first and second external teeth 7 and 8.
- the gap 9 functions as a cutter escape portion of a gear cutter used for cutting the first and second external teeth 7 and 8.
- the rim thicknesses of the root rims of the first external teeth 7 and the second external teeth 8 are set as follows.
- the rim thickness of the first external teeth 7 is t (1)
- the rim thickness of the second external teeth 8 is t (2)
- the rim thickness t (2) of the second external teeth 8 having a large number of teeth is obtained. It is set to be thicker than the rim wall thickness t (1) of the first external teeth 7 having a small number of teeth.
- the rim thickness t (2) of the second external tooth 8 having a large number of teeth is 1.12 times the rim thickness t (1) of the first external tooth 7 having a small number of teeth.
- the thickness is set within a range of less than.
- the ratio of the rim thickness t (1) of the bottom rim of the first external tooth 7 to the rim thickness of the bottom rim of the second external tooth 8 is t (2), 0.5 ⁇ t (1) / t (2) ⁇ 1.5 It was confirmed that it can be set to.
- the first and second external teeth 7 and 8 of the external gear 4 of this example are bent into a common elliptical shape by a wave generator 5 having two rows of wave bearings 12 and 13.
- the module of the first external tooth 7 is m 1
- the module of the second external tooth 8 is m 2 . Tooth number difference between the first external teeth 7 and the first internal teeth 2a is 2n 1, difference in the number of teeth between the second external teeth 8 second internal 3a is 2n 2.
- both pitch circle diameters are substantially the same. Therefore, the theoretical value mn of the amount of bending in the radial direction is usually smaller as the number of teeth is larger.
- the radial deflection amount of the first and second external teeth 7 and 8 deflected by the wave generator 5 is set as a common deflection amount d.
- d (d 1 + d 2 ) / ⁇ 1.4 ⁇ ⁇ ⁇ 2.6 It is as.
- FIG. 4 is an explanatory diagram exaggeratingly illustrating the bending state of the external gear 4.
- a circle passing through the center of the thickness of the cylindrical body (bottom rim) 6 is a rim neutral circle C.
- the rim neutral circle C is deformed into an ellipse by bending the external gear 4 into an ellipse. This is called an elliptical rim neutral curve C1.
- the radial direction deflection d of the external gear 4 is the difference between the radius of the long axis Lmax and the radius of the rim neutral circle C in the elliptical rim neutral curve C1.
- the external gear module is expressed as ⁇ mn, where m, 2n (n: positive integer) is the difference in the number of teeth from the internal gear, and ⁇ is the deflection coefficient.
- both the external teeth 7 and 8 are in good engagement with each internal tooth. It was confirmed that the first and second external teeth 7 and 8 were improved in wear resistance and root fatigue strength. Further, the wave generator 5 can equalize the bearing ball load distribution of the two rows of wave bearings 12 and 13 that support the first and second external teeth 7 and 8, respectively. It was confirmed that it can be improved.
- the gap 9 formed between the first and second external teeth 7 and 8 will be described.
- the gap 9 functions as a cutter escape portion of a gear cutter used for cutting the first and second external teeth 7 and 8.
- the gap 9 has a predetermined width in the tooth trace direction, and has a deepest portion that is deepest in the tooth height direction at the center portion in the tooth trace direction.
- the central portion in the tooth trace direction is the deepest portion 9a defined by a straight line extending parallel to the tooth trace direction.
- a concave arc curve defining the inner end face 7a of the first external tooth 7 in the tooth trace direction and a concave arc defining the inner end face 8a of the second external tooth 8 in the tooth trace direction. The curves are connected smoothly.
- the deepest portion 9a can be defined by a concave curved surface, and the inner end surfaces 7a and 8a on both sides can be defined by inclined straight lines. Moreover, the deepest part 9a can be prescribed
- the width in the tooth trace direction of the gap 9 in this example gradually increases from the deepest portion 9a toward the tooth height direction.
- the maximum width L1 in the tooth trace direction is the tooth trace from the inner end 7b in the tooth trace direction of the tip circle of the first external tooth 7 to the inner end 8b in the tooth trace direction of the tip circle of the second external tooth 8. The distance in the direction.
- the depth of the deepest portion 9a of the gap 9 is set as follows.
- the height of the first external teeth 7 is h1
- the height of the second external teeth 8 is h2
- the depth in the tooth height direction from the tip surface 7d of the first external teeth 7 to the deepest part 9a is t1
- the second external When the depth in the tooth height direction from the tip surface 8d of the tooth 8 to the deepest portion 9a is t2, 0.9h1 ⁇ t1 ⁇ 1.3h1 0.9h2 ⁇ t2 ⁇ 1.3h2 Is set to
- the gear cutters used for gear cutting of the first and second external teeth 7 and 8 are also different. Therefore, a gap 9 that functions as a cutter escape portion is formed between the central portion of the external gear 4 in the tooth trace direction, that is, between the first external teeth 7 and the second external teeth 8.
- the contact of the first external teeth 7 with respect to the first internal teeth 2a in the tooth trace direction and the tooth surface load distribution are greatly affected by how the gap 9 is formed.
- the contact of the second external teeth 8 with respect to the second internal teeth 3a in the tooth trace direction and the tooth surface load distribution are greatly affected.
- the maximum width L1 of the gap 9 is set within the range of 0.1 to 0.3 times the width L of the external gear 4, and the maximum depth t1, t2 is set in a range from 0.9 times to 1.3 times the tooth heights h1 and h2 of the first and second external teeth 7 and 8.
- a wave gear device with a speed ratio of 30 or less can be easily realized, and a wave gear device with high tooth root fatigue strength and a large load capacity can be realized.
- the rigid plug 11 of the wave generator 5 has a first outer peripheral surface 11a having an elliptical contour having a constant width formed on one side in the direction of the central axis, and a first plug having an elliptical contour having a constant width formed on the other side.
- Two outer peripheral surfaces 11b are formed.
- the first outer peripheral surface 11a and the second outer peripheral surface 11b are elliptical outer peripheral surfaces having the same shape and the same phase.
- a first wave bearing 12 is mounted on the first outer peripheral surface 11a while being bent in an elliptical shape
- a second wave bearing 13 is mounted on the second outer peripheral surface 11b while being bent in an elliptical shape. Is installed.
- the first and second wave bearings 12 and 13 are bearings of the same size.
- the bearing ball centers 12a and 13a of the first wave bearing 12 and the second wave bearing 13 are located equidistant from the center position 6a in the tooth width direction of the external gear 4 in the tooth width direction. Further, the distance between the bearing ball centers is set so as to increase as the maximum width L1 of the gap 9 increases. Further, assuming that the distance between the center of the bearing balls is Lo, the distance between the center of the balls Lo is set to a value within the range represented by the following equation. 0.35L ⁇ Lo ⁇ 0.7L
- a wave generator having two rows of ball bearings is used to increase the support area of the external gear. No consideration is given to the distance between the centers of the balls, and the two rows of ball bearings are arranged close to the central portion of the external gear in the tooth width direction.
- the support rigidity of the first and second external teeth 7 and 8 having different numbers of teeth can be increased, and the contact of the external teeth 7 and 8 with respect to the internal teeth 2a and 3a at each position in the tooth trace direction can be improved.
- the distance Lo between the ball centers of the two rows of wave bearings 12 and 13 is increased. That is, as described above, as the maximum width L1 in the tooth trace direction of the gap 9 that functions as the cutter clearance formed between the first and second external teeth 7 and 8 increases, the ball center distance Lo. Is widened (increased). Further, the range of increase / decrease of the ball center distance Lo is set to a range from 0.35 times to 0.7 times the width L of the external gear 4.
- the tooth contact at each position in the tooth width direction of the first and second external teeth 7 and 8 can be improved, and the root fatigue strength can be increased. Further, since the bearing ball load distribution in each of the wave bearings 12 and 13 of the wave generator 5 can be averaged and the maximum load can be reduced, the life of the wave generator 5 can be improved.
- the first and second external teeth 7 and 8 of the external gear 4 are elliptically shaped with different deflection amounts by the wave generator 5 having two rows of wave bearings 12 and 13. Bend.
- the theoretical value d 1 of the radial direction deflection amount at the major axis position Lmax of the first external tooth 7 bent in an elliptical shape and the theoretical value d 2 of the radial direction deflection amount of the second external tooth 8 are obtained.
- d 1 m 1 n 1
- d 2 m 2 n 2 It can be expressed as.
- the amount of deflection d 1a in the radial direction of the first external teeth 7 bent by the wave generator 5 is set to a value larger than the theoretical value d 1 .
- the radial deflection amount d 2a of the second external tooth 8 is also set to a value larger than the theoretical value d 2 .
- FIG. 5 is an explanatory view exaggeratingly illustrating the bending state of the external gear 4.
- a circle passing through the center of the thickness of the cylindrical body (bottom rim) 6 is a rim neutral circle C.
- the rim neutral circle C is deformed into an ellipse by bending the external gear 4 into an ellipse. This is called an elliptical rim neutral curve.
- the amount of radial deflection of the external gear 4 is the difference between the radius of the major axis Lmax and the radius of the rim neutral circle C in the elliptical rim neutral curve.
- the amount of radial deflection on the first external tooth 7 side is larger than the amount of radial deflection on the second external tooth 8 side. Accordingly, as exaggeratedly shown in FIG. 5, in the cross section including the long axis Lmax, the external gear 4 extends from the outer end 8 c of the second external tooth 8 to the first external tooth 7 along the tooth trace direction. Toward the outer end 7c, the amount of deflection increases substantially in proportion to the distance from the outer end 8c.
- the above-described radial deflection amounts d 1a and d 2a are average deflection amounts of the first and second external teeth 7 and 8, respectively. The amount of deflection at the center position in the direction of the tooth trace (difference between the elliptical rim neutral curves C1 and C2 and the rim neutral circle C) is approximately equal.
- both the external teeth 7 and 8 are in good meshing state, and each internal tooth It was confirmed that the first and second external teeth 7 and 8 were improved in wear resistance and root fatigue strength. Further, it was confirmed that the bearing ball load distribution of the two rows of wave bearings 12 and 13 supporting the first and second external teeth 7 and 8 can be made uniform, and the life of the wave bearings 12 and 13 can be improved. It was.
- the first internal gear 2 is a stationary-side internal gear
- the second internal gear 3 is a drive-side internal gear (decelerated rotation output member).
- the first internal gear 2 can be a drive-side internal gear (decelerated rotation output member)
- the second internal gear 3 can be a stationary-side internal gear.
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Abstract
Description
第1内歯が形成されている剛性の第1内歯歯車と、
前記第1内歯歯車に同軸に並列配置され、第2内歯が形成されている剛性の第2内歯歯車と、
前記第1、第2内歯歯車の内側に同軸に配置され、半径方向に撓み可能な円筒体の外周面に、前記第1内歯にかみ合い可能な第1外歯および前記第2内歯にかみ合い可能で前記第1外歯とは歯数が異なる第2外歯が形成されている可撓性の外歯歯車と、
前記外歯歯車を楕円状に撓めて、前記第1外歯を前記第1内歯に部分的にかみ合わせ、前記第2外歯を前記第2内歯に部分的にかみ合わせる波動発生器と、
を有しており、
前記第1外歯の歯底リムのリム肉厚をt(1)、第2外歯の歯底リムのリム肉厚をt(2)とすると、これらのリム肉厚t(1)、t(2)は、
0.5 < t(1)/t(2) <1.5
を満たす値に設定されていることを特徴としている。
0.7 < t(1)/t(2) <1.3
を満たす値に設定されていることが望ましく、
0.94 < t(1)/t(2) <1.12
を満たす値に設定されていることがより望ましい。
前記第1外歯のモジュールをm1、前記第2外歯のモジュールをm2とし、
n1、n2を正の整数として、前記第1外歯と前記第1内歯の歯数差を2n1、前記第2外歯と前記第2内歯の歯数差を2n2と表し、
楕円状に撓められる前記第1外歯の長軸位置における半径方向撓み量の理論値d1および前記第2外歯の半径方向撓み量の理論値d2を、それぞれ、
d1=m1n1
d2=m2n2
と表すものとすると、
前記波動発生器によって撓められる前記第1、第2外歯の半径方向撓み量をdとすると、当該半径方向撓み量dは、
d=(d1+d2)/ω
1.4 ≦ ω ≦ 2.6
であることが望ましい。
Zf1=Zf2-2n
であり、リム肉厚t(1)、t(2)は、
t(1) < t(2)
に設定することが望ましい。
前記第1外歯のモジュールをm1、前記第2外歯のモジュールをm2とし、
n1、n2を正の整数として、前記第1外歯と前記第1内歯の歯数差を2n1、前記第2外歯と前記第2内歯の歯数差を2n2と表し、
楕円状に撓められる前記第1外歯の長軸位置における半径方向撓み量の理論値d1および前記第2外歯の半径方向撓み量の理論値d2を、それぞれ、
d1=m1n1
d2=m2n2
と表すものとすると、
前記波動発生器によって撓められる前記第1外歯の半径方向撓み量をd1a、第2外歯の半径方向撓み量をd2a、ωを1よりも大きな値を有する係数であるとすると、これらの半径方向撓み量d1a、d2aは、
d1a=ωd1
d2a=ωd2
であることが望ましい。
1.25 ≦ ω ≦ 3
であることが、より望ましい。
前記波動発生器は、
剛性のプラグと、
前記プラグの外周面に形成した楕円状輪郭の外周面と、
前記外周面に装着され、前記第1外歯を支持するボールベアリングからなる第1ウエーブベアリングと、
前記外周面に装着され、前記第2外歯を支持するボールベアリングからなる第2ウエーブベアリングと、
を備えていることが望ましい。
図1は本発明の実施の形態に係るデュアルタイプの波動歯車装置(以下、単に「波動歯車装置」と呼ぶ。)を示す端面図および縦断面図であり、図2はその模式図である。波動歯車装置1は、例えば減速機として用いられ、円環状の剛性の第1内歯歯車2と、円環状の剛性の第2内歯歯車3と、半径方向に撓み可能な薄肉弾性体からなる円筒形状の可撓性の外歯歯車4と、楕円状輪郭の波動発生器5とを備えている。
Zf1=Zf2+2n0
Zc1=Zf1+2n1
Zc2=Zf2-2n2
Zc1=62
Zf1=60
Zc2=62
Zf2=64
i1=1/R1=(Zf1-Zc1)/Zf1=(60-62)/60=-1/30
i2=1/R2=(Zf2-Zc2)/Zf2=(64-62)/64=1/32
したがって、R1=-30、R2=32が得られる。
R=(R1・R2-R1)/(-R1+R2)
=(-30×32+30)/(30+32)
=-930/62
=-15
図3は図1の波動歯車装置1の部分拡大断面図である。この図を主に参照して、外歯歯車4に形成されている第1、第2外歯7、8について詳しく説明する。本例では、第1、第2外歯7、8がかみ合い可能な第1、第2内歯2a、3aの歯幅は実質的に同一である。したがって、円筒体6における歯筋方向の中央位置6aを中心として、対称な状態で同一歯幅の第1外歯7および第2外歯8が形成されている。第1内歯2a、第2内歯3aの歯幅が相互に異なる場合には、これに対応させて、第1外歯7、第2外歯8も異なる歯幅とされる。第1、第2外歯7、8の間には、歯筋方向に所定の幅を備えた隙間9が形成されている。隙間9は、第1、第2外歯7、8を歯切するために用いる歯切り用カッターのカッター逃げ部として機能する。
第1外歯7および第2外歯8の歯底リムのリム肉厚は次のように設定されている。第1外歯7のリム肉厚をt(1)、第2外歯8のリム肉厚をt(2)とすると、歯数の多い第2外歯8のリム肉厚t(2)が歯数の少ない第1外歯7のリム肉厚t(1)よりも厚くなるように設定されている。
t(1) < t(2)
0.5 < t(1)/t(2) <1.5
に設定可能なことが確認された。
0.7 < t(1)/t(2) <1.30
に設定することが望ましく、
0.94< t(1)/t(2) <1.12
に設定することがより望ましいことが確認された。
本例の外歯歯車4の第1、第2外歯7、8は、2列のウエーブベアリング12、13を備えた波動発生器5によって共通の楕円形状に撓められる。第1外歯7のモジュールをm1、第2外歯8のモジュールをm2とする。第1外歯7と第1内歯2aの歯数差は2n1であり、第2外歯8と第2内歯3aの歯数差は2n2である。したがって、楕円状に撓められる第1外歯7の長軸位置Lmaxにおける半径方向撓み量の理論値d1および前記第2外歯8の半径方向撓み量の理論値d2を、それぞれ、
d1=m1n1
d2=m2n2
と表すことができる。
d=(d1+d2)/ω
1.4 ≦ ω ≦ 2.6
としてある。
次に、再び図3を参照して、第1、第2外歯7、8の間に形成されている隙間9について説明する。この隙間9は、先に述べたように、第1、第2外歯7、8を歯切するために用いる歯切り用カッターのカッター逃げ部として機能する。
0.1L < L1 < 0.3L
に設定されている。
0.9h1 < t1 < 1.3h1
0.9h2 < t2 < 1.3h2
に設定されている。
次に、図3を参照して第1、第2ウエーブベアリング12、13のベアリングボールの中心間距離について説明する。
0.35L < Lo < 0.7L
(第1、第2外歯の撓み量を異なる撓み量に設定する場合)
上記の例では、第1、第2外歯7、8の撓み量を同一に設定されている。この代わりに、第1、第2外歯7、8の撓み量を異なるように設定することも可能である。
d1=m1n1
d2=m2n2
と表すことができる。
d1a=ωd1
d2a=ωd2
1.25 ≦ ω ≦ 3
なお、上記の例では、第1内歯歯車2を静止側内歯歯車、第2内歯歯車3を駆動側内歯歯車(減速回転出力部材)としている。逆に、第1内歯歯車2を駆動側内歯歯車(減速回転出力部材)、第2内歯歯車3を静止側内歯歯車とすることもできる。
Claims (11)
- 第1内歯が形成されている剛性の第1内歯歯車と、
前記第1内歯歯車に同軸に並列配置され、第2内歯が形成されている剛性の第2内歯歯車と、
前記第1、第2内歯歯車の内側に同軸に配置され、半径方向に撓み可能な円筒体の外周面に、前記第1内歯にかみ合い可能な第1外歯および前記第2内歯にかみ合い可能で前記第1外歯とは歯数が異なる第2外歯が形成されている可撓性の外歯歯車と、
前記外歯歯車を楕円状に撓めて、前記第1外歯を前記第1内歯に部分的にかみ合わせ、前記第2外歯を前記第2内歯に部分的にかみ合わせる波動発生器と、
を有しており、
前記第1外歯の歯底リムの肉厚をt(1)、前記第2外歯の歯底リムのリム肉厚をt(2)とすると、これらのリム肉厚t(1)、t(2)は、
0.5 < t(1)/t(2) <1.5
を満たす値に設定されている波動歯車装置。 - 前記リム肉厚t(1)、t(2)は、
0.94 < t(1)/t(2) <1.12
を満たす値に設定されている請求項1に記載の波動歯車装置。 - 前記第1外歯のモジュールをm1、前記第2外歯のモジュールをm2とし、
n1、n2を正の整数として、前記第1外歯と前記第1内歯の歯数差を2n1、前記第2外歯と前記第2内歯の歯数差を2n2と表し、
楕円状に撓められる前記第1外歯の長軸位置における半径方向撓み量の理論値d1および前記第2外歯の半径方向撓み量の理論値d2を、それぞれ、
d1=m1n1
d2=m2n2
と表すものとすると、
前記波動発生器によって撓められる前記第1、第2外歯の半径方向撓み量をdとすると、当該半径方向撓み量dは、
d=(d1+d2)/ω
1.4 ≦ ω ≦ 2.6
であり、
前記第1外歯の歯数をZf1、前記第2外歯の歯数をZf2、nを正の整数とすると、
Zf1=Zf2-2n
であり、リム肉厚t(1)、t(2)は、
t(1) < t(2)
である請求項1に記載の波動歯車装置。 - 前記第1外歯のモジュールをm1、前記第2外歯のモジュールをm2とし、
n1、n2を正の整数として、前記第1外歯と前記第1内歯の歯数差を2n1、前記第2外歯と前記第2内歯の歯数差を2n2と表し、
楕円状に撓められる前記第1外歯の長軸位置における半径方向撓み量の理論値d1および前記第2外歯の半径方向撓み量の理論値d2を、それぞれ、
d1=m1n1
d2=m2n2
と表すものとすると、
前記波動発生器によって撓められる前記第1外歯の半径方向撓み量をd1a、第2外歯の半径方向撓み量をd2a、ωを1よりも大きな値を有する係数であるとすると、これらの半径方向撓み量d1a、d2aは、
d1a=ωd1
d2a=ωd2
である請求項1に記載の波動歯車装置。 - 前記係数ωは、
1.25 ≦ ω ≦ 3
である請求項4に記載の波動歯車装置。 - 前記波動発生器は、
剛性のプラグと、
前記プラグの外周面に形成した楕円状輪郭の外周面と、
前記外周面に装着され、前記第1外歯を支持するボールベアリングからなる第1ウエーブベアリングと、
前記外周面に装着され、前記第2外歯を支持するボールベアリングからなる第2ウエーブベアリングと、
を備えている請求項1に記載の波動歯車装置。 - 前記第1外歯の歯筋方向の内側端面と前記第2外歯の歯筋方向の内側端面との間には、歯筋方向に所定幅を有し、歯筋方向の中央部分において歯丈方向に最深となる最深部を有する隙間が形成されており、
前記第1外歯の歯筋方向の外端から前記第2外歯の歯筋方向の外端までの幅をL、前記隙間の歯筋方向における最大幅をL1とすると、
0.1L < L1 < 0.3L
に設定されており、
前記第1外歯の歯丈をh1、前記第2外歯の歯丈をh2、前記第1外歯の歯先面から前記最深部までの歯丈方向の深さをt1、前記第2外歯の歯先面から前記最深部までの歯丈方向の深さをt2とすると、
0.9h1 < t1 < 1.3h1
0.9h2 < t2 < 1.3h2
に設定されている請求項1に記載の波動歯車装置。 - 前記波動発生器は、前記第1外歯を支持するボールベアリングからなる第1ウエーブベアリングと、前記第2外歯を支持するボールベアリングからなる第2ウエーブベアリングとを備え、
前記第1、第2ウエーブベアリングのそれぞれのボール中心は、歯筋方向において、前記隙間における歯筋方向の中心から等しい距離に位置し、
前記第1、第2ウエーブベアリングのボール中心間距離をLoとすると、
前記ボール中心間距離Loは、前記隙間の最大幅L1の増加に伴って増加し、かつ、
0.35L < Lo < 0.7L
に設定されている請求項7に記載の波動歯車装置。 - 前記第1外歯の歯数は前記第1内歯の歯数とは異なり、
前記第2外歯の歯数は前記第2内歯の歯数とは異なる、
請求項1に記載の波動歯車装置。 - 前記第1外歯の歯数は前記第1内歯の歯数よりも少なく、
前記第1内歯の歯数と前記第2内歯の歯数は同一である、
請求項1に記載の波動歯車装置。 - 前記波動発生器は回転入力要素であり、
前記第1内歯歯車および前記第2内歯歯車のうち、一方は回転しないように固定された静止側内歯歯車であり、他方は減速回転出力要素である駆動側内歯歯車である、
請求項1に記載の波動歯車装置。
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WO2024161478A1 (ja) * | 2023-01-30 | 2024-08-08 | 株式会社ハーモニック・ドライブ・システムズ | 波動歯車装置および外歯歯車 |
Also Published As
Publication number | Publication date |
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MX2017001002A (es) | 2017-09-01 |
TWI614428B (zh) | 2018-02-11 |
TW201612437A (en) | 2016-04-01 |
US10253862B2 (en) | 2019-04-09 |
JP6218691B2 (ja) | 2017-10-25 |
US20170175869A1 (en) | 2017-06-22 |
RU2668455C2 (ru) | 2018-10-01 |
BR112017000371A2 (pt) | 2018-03-13 |
CN106536978A (zh) | 2017-03-22 |
EP3173657B1 (en) | 2020-11-04 |
RU2016148941A3 (ja) | 2018-08-27 |
RU2016148941A (ru) | 2018-08-27 |
CN106536978B (zh) | 2019-05-17 |
EP3173657A1 (en) | 2017-05-31 |
KR20170008824A (ko) | 2017-01-24 |
EP3173657A4 (en) | 2018-05-02 |
JP2016023745A (ja) | 2016-02-08 |
BR112017000371B1 (pt) | 2023-02-14 |
KR101834816B1 (ko) | 2018-03-06 |
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