WO2016011942A1 - 一种用于转台框架同轴度检测的装置 - Google Patents

一种用于转台框架同轴度检测的装置 Download PDF

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Publication number
WO2016011942A1
WO2016011942A1 PCT/CN2015/084767 CN2015084767W WO2016011942A1 WO 2016011942 A1 WO2016011942 A1 WO 2016011942A1 CN 2015084767 W CN2015084767 W CN 2015084767W WO 2016011942 A1 WO2016011942 A1 WO 2016011942A1
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WIPO (PCT)
Prior art keywords
assembly
slider
plate
sliding
shaped block
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PCT/CN2015/084767
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English (en)
French (fr)
Inventor
王健美
徐泽敏
钟正虎
桂普国
于洋
孙岩
景学武
孙文利
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北京航天控制仪器研究所
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Publication of WO2016011942A1 publication Critical patent/WO2016011942A1/zh

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q17/00Arrangements for observing, indicating or measuring on machine tools
    • B23Q17/22Arrangements for observing, indicating or measuring on machine tools for indicating or measuring existing or desired position of tool or work
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01BMEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
    • G01B5/00Measuring arrangements characterised by the use of mechanical techniques
    • G01B5/24Measuring arrangements characterised by the use of mechanical techniques for measuring angles or tapers; for testing the alignment of axes
    • G01B5/25Measuring arrangements characterised by the use of mechanical techniques for measuring angles or tapers; for testing the alignment of axes for testing the alignment of axes
    • G01B5/252Measuring arrangements characterised by the use of mechanical techniques for measuring angles or tapers; for testing the alignment of axes for testing the alignment of axes for measuring eccentricity, i.e. lateral shift between two parallel axes

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  • the invention relates to a device for coaxiality detection of a turntable frame, belonging to the field of precision assembly process tooling.
  • the turntable frame is a thin-walled cavity type structure, mainly having two structural forms of "O" and "U".
  • the coaxiality of the shaft hole of the rotary table and the verticality and parallelism of the end face of the shaft hole are important precision indicators of the turntable frame, and its accuracy directly affects the accuracy and stability of the turntable. Due to the particularity of the frame structure of the turntable and the high precision requirements, the precision of the frame of the existing machine tool is difficult to meet the design requirements. At present, some common detection methods are not suitable for the accuracy detection of the turntable frame.
  • the CMM can meet the accuracy detection requirements of some small-sized turret frames, such as the detection of the coaxiality of the shaft hole, the CMM has the following limitations: (1) For the larger turret frame, the three-coordinate measurement The measurement range and accuracy of the instrument can not meet the requirements; (2) The measurement environment requirements of the three-coordinate measuring instrument are higher than the assembly environment requirements of the turntable frame, so the test data cannot be completely reflected; (3) The frame of the turntable is more, and the coordinate measuring instrument is detected by the coordinate measuring instrument.
  • the workload is large, which can not meet the needs of industrial development of turntables; (4)
  • the use of three-coordinate measuring instruments, large workload, low efficiency, is not convenient for real-time detection of the accuracy of the turntable frame after repair; (5) three-coordinate measuring instrument needs professional Use and maintenance, the cost of use is higher.
  • the prior art lacks a detection tool that effectively and conveniently measures the coaxiality of the rotary shaft bore in the turntable assembly environment.
  • the assembly workers can not detect the shaft hole and end face of the turntable frame at any time, and the specific repair amount cannot be known. The repair amount depends entirely on the experience of the assembler.
  • the technical problem to be solved by the present invention is to provide a device for coaxiality detection of a turntable frame, which can easily and efficiently detect the coaxiality of the turntable frame in the turntable assembly environment, and the structural parts are Low cost and easy to maintain.
  • a device for coaxiality detection of a turntable frame comprising: a stopper, a guide rail assembly, a slider assembly, a sliding V-shaped block, a V-shaped block, a spindle assembly, a bracket assembly, four round bars, and an installation Seat, screw, L plate, flange, rotating handle and handle, foot, table frame and dial gauge mounted on the rotating handle; the foot is mounted on the rail assembly, the height of the foot can be adjusted; The assembly is attached to the rail assembly; a stopper is mounted on each end of the slider assembly, and the stopper is clamped on the rail assembly so that the slider assembly can only move in parallel along the guide rail assembly; the horizontal plate of the L plate is mounted on the guide rail assembly The flange is mounted on the vertical plate of the L plate; the rotating handle is engaged with the flange, the rotating handle is rotatable about the axis of the flange; the mounting seat is mounted on the slider assembly; one end of the screw is engaged with the mounting seat Fixed connection, the other end passes through the L
  • the round bar is made of brass to reduce wear of the mandrel assembly and extend the useful life of the detection device of the present invention.
  • the sliding V-shaped block of the present invention is provided with a waist-shaped hole, and the position of the sliding V-shaped block on the slider assembly is adjusted by screws.
  • the bracket assembly of the present invention is composed of a flange seat and an adjusting rod; the flange seat is fixedly coupled with the spindle assembly, the adjusting rod is embedded in the flange seat, and is movable in the axial direction of the flange seat; the flange The seat is provided with a threaded hole, and the extension length of the adjusting rod can be adjusted by screws; the table frame passes through the adjusting rod, and the end of the adjusting rod is provided with a threaded hole, which can be adjusted by screwing through the threaded hole at the end of the adjusting rod The position of the table in the adjustment lever.
  • the mandrel assembly includes a mandrel and a mounting plate mounted at both ends of the mandrel, the mounting plate being coupled to the bracket assembly by screws.
  • the rail assembly comprises a bottom plate and two rails
  • the slider assembly comprises an upper slider and two side sliders
  • the upper slider of the slider assembly is combined with the upper end faces of the rails in the rail assembly, the slider One of the sliders in the assembly is joined to a side of the corresponding rail in the rail assembly.
  • the rail side of the rail assembly has a verticality of less than 0.01 mm to the bottom surface, a flatness accuracy of less than 0.01 mm, and a lateral distance error of the two rails within ⁇ 0.01 mm.
  • the side slider side of the slider assembly has a perpendicularity to the bottom surface of 0.01 mm or less, and the flatness of the bottom surface of the upper slider of the slider assembly and the coplanarity of the side slider are all within 0.01 mm, and the side slider side The distance between the errors is within ⁇ 0.01 mm.
  • the outer circumference of the mandrel is within 0.005 mm
  • the roughness is within Ra 0.4
  • the parallelism of the two mounting discs is within 0.005 mm.
  • the size adjustment of the watch frame in the adjustment rod ranges from 50 mm to 350 mm. The above preferred technical solution can ensure that the invention has high measurement accuracy.
  • the invention can directly detect the coaxiality of the turntable frame in the assembly environment of the turntable frame, and facilitate the repair of the turntable frame during the assembly process of the turntable frame;
  • the invention can realize the adjustment of the parallel direction, the vertical direction and the height direction of the detecting mechanism, and can Fast enough to find the axis of the symmetrical two shaft holes in the turret frame, and can directly read the coaxiality through the difference between the readings of the two dial gauges, which has the advantages of simple operation, high efficiency, and intuitive detection of the detection result;
  • the present invention uses a one-sided dial gauge to detect the perpendicularity of the end face of the shaft hole.
  • Figure 1 is a front view of the present invention
  • Figure 2 is a left side view of the present invention
  • Figure 3 is a plan view of the present invention (a watch stand and a dial gauge are not shown);
  • Figure 4 is a structural view of the guide rail assembly of the present invention.
  • Figure 5 is a structural view of the slider assembly of the present invention.
  • Figure 6 is a structural view of a mandrel assembly of the present invention.
  • Fig. 7 is a structural view showing a driving portion of the present invention.
  • the detecting device of the present invention comprises two blocks 1, a rail assembly 2, a slider assembly 3, a sliding V-block 4, a V-block 5, a spindle assembly 6, and two bracket assemblies. 7.
  • the rail assembly 2 is provided with four feet 15 which can be adjusted by the thread on the rail assembly 2 to adjust the height of the detecting device. The nut on the foot 15 can be applied to the ground. fixed.
  • the rail assembly 2 is composed of a bottom plate and two guide rails, and the guide rails are fixedly coupled to the bottom plate by screws.
  • the side of each rail is manually ground to ensure that the verticality of the side to the bottom is within 0.01 mm.
  • the two guide rails are assembled on the bottom plate and ground together. The flatness accuracy is guaranteed to be within 0.01mm, and the distance between the two guide rails is controlled within ⁇ 0.01mm.
  • the slider assembly 3 is composed of an upper slider and two side sliders, and the two side sliders are fixedly coupled to the upper slider by screws.
  • the upper side of each side slider is manually ground to ensure that the verticality of the side to the bottom is within 0.01 mm.
  • the two side slides are assembled on the upper slide and ground together. Ensure that the flatness of the bottom surface of the upper slider and the coplanarity of the two side sliders are within 0.01 mm, and the distance error between the sides of the two side sliders is also controlled within ⁇ 0.01 mm.
  • the upper sliders of the slider assembly 3 are combined with the upper end faces of the rails in the rail assembly 2, and one of the slider assemblies 3 is in the slider and the rail assembly 2
  • the sides of the corresponding one of the guide rails are combined, and the contact surface is evenly coated with grease.
  • the two stoppers 1 are respectively fixedly coupled to the two side sliders of the slider assembly 3 by screws, and the outer flange of the rail of the rail assembly 2 is located between the stopper and the side slider, so that the slider assembly 3 can only be along
  • the rail assembly 2 is moved in parallel to prevent the slider assembly 3 from tilting upward when the spindle assembly 6 is rotated.
  • the size of the stop 1 during assembly can be appropriately adjusted to ensure close engagement of the slider assembly 3 on the rail assembly 2.
  • the sliding V-shaped block 4 and the V-shaped block 5 are parallel to each other, and each of the inclined surfaces of the sliding V-shaped block 4 and the V-shaped block 5 is fixedly coupled with a round bar 8 .
  • the round bar is made of brass and can be called a copper rod 8.
  • the sliding V-shaped block 4 and the V-shaped block 5 are each fixedly coupled to both ends of the slider assembly 3 by two screws (indicated by broken lines in Fig. 3).
  • the hole in which the sliding V-shaped block 4 is engaged with the screw is a waist hole (indicated by a broken line in FIG.
  • the loosening screw can adjust the position of the sliding V-shaped block 4 on the slider assembly 3, and slide the sliding direction of the V-shaped block 4.
  • the parallel movement direction of the slider assembly 3 is perpendicular to each other, and the locking screw can fix the position of the sliding V-shaped block 4 on the slider assembly 3.
  • the mandrel assembly 6 is placed on a copper rod 8 on a sliding V-block and a V-block.
  • the axial direction of the mandrel assembly 6 is perpendicular to the parallel movement direction of the slider assembly 3.
  • the mandrel assembly 6 is comprised of a mandrel and two mounting discs that are screwed with four screws to facilitate manual rotation of the mandrel assembly 6 on the copper rod 8 along the mandrel axis.
  • the center of the mounting plate has a top hole to facilitate fine grinding of the spindle assembly 6.
  • the two mounting plates are assembled on the mandrel with screws.
  • the mandrel and the two mounting plates are ground with a high-precision cylindrical grinding machine to ensure that the cylindricity of the outer circumference of the mandrel is within 0.005 mm and the roughness is within Ra0.4.
  • the parallelism of the disc is within 0.005 mm.
  • a bracket assembly 7 is mounted on each end of the mandrel assembly.
  • a watch stand 16 is mounted on each of the bracket assemblies 7, and a dial gauge 17 is mounted on each of the watch frames 16.
  • Each bracket assembly 7 is comprised of a flange seat and an adjustment rod that is fixedly coupled to a mounting plate on the spindle assembly.
  • the adjusting rod is embedded in the flange seat and can move along the axial direction of the flange seat, that is, the adjusting rod can be expanded and contracted in the flange seat, and the flange seat has a plurality of threaded holes, and the adjusting rod is adjusted by the screw at the flange seat
  • the extension length in the middle adjusts the relative position of the watch frame 16, the dial gauge 17 and the mandrel assembly 6 to meet the detection requirements of the turret frames of different sizes.
  • the end of the adjusting rod is provided with a threaded hole, and can be inserted through the threaded hole of the end of the adjusting rod by a mounting screw, and is used for adjusting the size of the fixed table 16 in the adjusting rod, and the adjustment range is 50-350 mm, thereby realizing Coaxiality detection of shaft holes of different size turret frames.
  • the dial gauge 17 is fixed to the watch frame 16 by screws, and the pitch angle of the dial gauge 17 can be adjusted by screws, and local fine adjustment can be realized at the time of detection.
  • the mount 9, the screw 10, the L plate 11, the flange 12, the handle 13, and the rotary handle 14 constitute a driving portion of the detecting device.
  • the mounting seat 9 is fixedly coupled to the upper slider in the slider assembly 3 by screws
  • the L plate 11 is fixedly coupled to the rail assembly 2 by screws
  • the screw is installed between the mounting seat 9 and the L plate 11, and is fixedly coupled by a nut.
  • the flange 12 is fixedly coupled to the L plate 11.
  • the rotary handle 14 has a flange.
  • the flange is embedded in the flange 12, and the flange 12 is uniformly greased.
  • the rotary handle 14 can be flexibly rotated in the flange 12.
  • the rotary handle 14 is designed with a threaded hole, which is screwed onto the screw 10.
  • the rotary handle 14 can drive the screw 10 to move in the axial direction, and the longitudinal direction of the screw 10 is consistent with the parallel movement direction of the slide assembly 3.
  • the handle 13 is fixedly coupled to the lower end of the shank 14 by screwing. By rotating the handle 13, the rotary handle 14 can be rotated, and the slider assembly 3 can be driven to slide in parallel on the guide rail assembly 2 by screwing.
  • the working process of the invention is: using a clamping tool to stably place the turret frame on the detecting platform, such as a marble platform, and then the detecting device of the invention is placed in the middle position of the turret frame, and the height of the detecting device is adjusted by adjusting the foot 15
  • the detection device is stably placed on the same detection platform.
  • the clamping tool can be a jack to facilitate adjusting the height of the turret frame so that the turret frame The height of the frame matches the detection device.
  • the height of the foot 15 is then fine-tuned to ensure that the axis of the spindle assembly 6 is at the same height as the axis of the turret frame.
  • the handle 13 is rotated by the handle 13, and the screw 10 is rotated to drive the slider assembly 3 to slide in parallel on the rail assembly 2, thereby driving the parallel movement of the dial assembly 17 on the bracket assembly 7 and the watch frame 16 to ensure the spindle assembly.
  • the 6 axis is on the same line as the axis of the turret frame shaft.
  • the position of the sliding V-shaped block 4 on the slider assembly 3 is adjusted and locked by screws, so that the two mounting plates on the spindle assembly 6 are tightly coupled with the V-shaped block 5 and the sliding V-shaped block 4, respectively, to prevent the spindle assembly
  • the left and right are shaking. Apply even force on the screw on the mandrel assembly 6 to rotate the spindle assembly 6 at a constant speed, drive the dial gauge 17 to rotate in the shaft hole of the turret frame, and fine-tune the dial gauge 17 by fine-tuning the foot 15 and rotating the handle 14.
  • the position on the frame 16 is such that when the spindle assembly 6 is rotated, the dial gauge 17 has a reading, and the difference between the readings of the two dial gauges 17 is the coaxiality of the two shaft holes of the turret frame.
  • the detecting device of the present invention can also be used to detect the perpendicularity of the end faces of the shaft holes of the turret frame. Uniform force is applied to the screw on the mandrel assembly 6, so that the spindle assembly 6 rotates as evenly as possible, and the dial gauge 17 at the end of the mounting plate of the spindle assembly 6 is rotated on the end face of the shaft hole, and the reading of the dial gauge is regarded as the turntable.
  • the verticality of the end face of the frame shaft hole is regarded as the turntable.

Abstract

一种用于转台框架同轴度检测的装置,包括挡块(1)、导轨组件(2)、滑块组件(3)、滑动V型块(4)、V型块(5)、心轴组件(6)、支架组件(7)、圆棒(8)、安装座(9)、螺杆(10)、L板(11)、法兰盘(12)、转柄(14)、转柄把手(13)、地脚(15)和表架(16)、千分表(17);滑动V型块(4)和V型块(5)安装在滑块组件(3)上,挡块(1)限制滑块组件(3)仅能够在导轨组件(2)上平行移动,安装座(9)安装于滑块组件(3)上,L板(11)的水平板安装于导轨组件(2)上,法兰盘(12)安装于L板(11)的垂直板上,转柄(14)卡合于法兰盘(12)内,螺杆(10)穿过安装座(9)、L板(11)、法兰盘(12)、转柄(14),心轴组件(6)放置于安装在滑动V型块(4)和V型块(5)上的圆棒(8)上,心轴组件(6)两端各装有支架组件(7)、表架(16)和千分表(17)。该检测装置在转台装配环境中简便、高效地、直观地检测出转台框架的同轴度,且结构简洁紧凑、成本低、易于维护。

Description

一种用于转台框架同轴度检测的装置 技术领域
本发明涉及一种用于转台框架同轴度检测的装置,属于精密装配工艺工装领域。
背景技术
转台框架为薄壁腔型结构,主要有“O”和“U”两种结构形式。转台轴孔同轴度和轴孔端面垂直度、平行度,都是转台框架的重要精度指标,其精度直接影响着转台的精度和稳定性。由于转台框架结构的特殊性和较高的精度要求,现有机床的加工的转台框架精度很难满足设计要求,而目前一些通用的检测方法也并不适用于转台框架的精度检测。虽然三坐标测量仪能够满足一部分小尺寸转台框架的精度检测要求,比如轴孔同轴度的检测,但三坐标测量仪存在以下局限性:(1)对尺寸较大的转台框架,三坐标测量仪测量范围和精度不能满足要求;(2)三坐标测量仪测量环境要求高于转台框架的装配环境要求,因此不能完全真实反应检测数据;(3)转台的框架较多,三坐标测量仪检测工作量较大,不能满足转台产业化发展的需求;(4)使用三坐标测量仪,工作量大,效率低,不便于实时检测转台框架修配后的精度;(5)三坐标测量仪需专业使用和维护,使用成本较高。
鉴于以上原因,现有技术缺乏在转台装配环境中有效、便利地测量转台轴孔同轴度的检测工具。特别的,在转台的装配过程中,为了达到较高的精度要求,往往需要对转台框架的配合端面进行修配,修配量的合理与否直接影响转台轴系的回转精度,但由于现有技术的缺陷,装配工人无法随时对转台框架的轴孔和端面进行检测,无法知晓具体修配量,修配量完全取决于装配人员的经验,一方面对操作人员要求非常高,另一方面也导致需要经过多次试凑、反复修配才能达到轴系回转精度,且在多次调修的过程中,容易造成轴系精度不稳 定和对高精度轴承等成件的损坏、零件报废等问题。为了保证装配精度,提高装配效率,降低装配成本,有必要研制有效的转台框架检测装置,可以快速、便利地在转台装配环境中测量转台框架的同轴度等精度指标。
发明内容
本发明所要解决的技术问题是:提供一种用于转台框架同轴度检测的装置,能够在转台装配环境中简便、高效地、直观地检测出转台框架的同轴度,且结构件凑、成本低、易于维护。
本发明的技术方案是:
一种用于转台框架同轴度检测的装置,其特征在于:包括挡块、导轨组件、滑块组件、滑动V型块、V型块、心轴组件、支架组件、四个圆棒、安装座、螺杆、L板、法兰盘、转柄以及安装于转柄之上的把手、地脚、表架、千分表;地脚安装在导轨组件上,地脚的高度能够调节;滑块组件与导轨组件贴合;滑块组件的两端各安装有一个挡块,挡块卡在导轨组件上,使滑块组件仅能沿着导轨组件平行移动;L板的水平板安装于导轨组件上,法兰盘安装于L板的垂直板上;转柄与法兰盘相卡合,转柄能够绕法兰盘轴线转动;安装座安装于滑块组件上;螺杆的一端与安装座进行固定联接,另一端穿过L板、法兰盘、转柄;转柄容纳螺杆的通孔内设有螺纹,通孔内的螺纹与螺杆上的螺纹相互配合,使转动转柄能够带动螺杆沿轴线方向移动;螺杆的长度方向与滑动组件的平行移动方向保持一致;滑动V型块和V型块平行安装于滑块组件上;滑动V型块和V型块的斜面上均安装有一个圆棒;心轴组件放置于圆棒上,使心轴组件的轴线方向与滑块组件的平行移动方向相互垂直;滑动V型块能够沿滑块组件滑动,滑动V型块的滑动方向与滑块组件的平行移动方向相互垂直;心轴组件的两端各安装有一个支架组件,支架组件上安装有表架,表架上安装有千分表;表架、千分表与心轴组件的相对位置能够通过支架组件进行调节。
优选地,圆棒采用黄铜制成,以减小心轴组件的磨损,延长本发明检测装置的使用寿命。
优选地,本发明的滑动V型块上设有腰形孔,通过螺钉调整滑动V型块在滑块组件上的位置。优选地,本发明的支架组件由法兰座和调整杆组成;法兰座与心轴组件固定联接,调整杆嵌入所述法兰座,并能够沿法兰座的轴向方向移动;法兰座上设有螺纹孔,能够通过螺钉调节调整杆的伸出长度;表架穿过调整杆,调整杆的端部设有螺纹孔,能够通过螺钉穿过调整杆端部的螺纹孔,以调整表架在调整杆中的位置。优选地,心轴组件包括心轴以及安装于心轴两端的安装盘,安装盘通过螺钉与支架组件相联接。优选地,导轨组件包括底板和两个导轨,滑块组件包括上滑块和两个侧滑块,滑块组件中的上滑块与导轨组件中的各导轨上端面均结合在一起,滑块组件中的一侧滑块与导轨组件中相对应的导轨的一侧面结合在一起。上述优选技术方案可使本发明的结构设计简洁、紧凑,易于维护。
优选地,导轨组件的导轨侧面对底面的垂直度在0.01mm以内,平面度精度在0.01mm以内,两个导轨侧边距离误差在±0.01mm以内。优选地,滑块组件的侧滑块侧面对底面的垂直度在0.01mm以内,滑块组件的上滑块的底面平面度和侧滑块的共面度都在0.01mm以内,侧滑块侧面之间的距离误差在±0.01mm以内。优选地,心轴外圆的圆柱度在0.005mm以内,粗糙度在Ra0.4以内,两个安装盘的平行度在0.005mm以内。优选地,表架在调整杆中的尺寸调整范围为50mm~350mm。上述优选技术方案可保证本发明具有较高的测量精度。
本发明的与现有技术相比的有益效果在于:
(1)本发明能够在转台框架的装配环境中对转台框架同轴度直接进行检测,便于转台框架装配过程中对转台框架的修配;
(2)本发明能够实现检测机构平行方向、垂直方向和高度方向的调节,能 够较快的找到转台框架中的对称两个轴孔的轴心,并能通过两块千分表的读数差直接读出同轴度,具有操作简便、高效、检测结果直观可读的优点;
(3)本发明结构设计简洁、紧凑,成本低、易于维护;
(4)本发明使用单侧千分表,还可以检测轴孔端面垂直度。
附图说明
图1为本发明的主视图;
图2为本发明的左视图;
图3为本发明的俯视图(未显示表架和千分表);
图4为本发明导轨组件结构图;
图5为本发明滑块组件结构图;
图6为本发明心轴组件结构图;
图7为本发明驱动部分结构图。
具体实施方式
下面结合附图和具体实施例对本发明作进一步详细的描述。
如图1、图2所示,本发明的检测装置包括两个挡块1、导轨组件2、滑块组件3、滑动V型块4、V型块5、心轴组件6、两个支架组件7、四根圆棒8,安装座9、螺杆10、L板11、法兰盘12、转柄14以及安装于转柄14之上的把手13、地脚15、两个表架16、两个千分表17;导轨组件2上装有四个地脚15,地脚15通过与导轨组件2上的螺纹配合,可以实现对检测装置高度的调节,地脚15上的螺母可以对地脚进行固定。
如图1、图4所示,导轨组件2由底板和两个导轨组成,导轨通过螺钉固定联接在底板上。每个导轨的侧面经过手工研磨,保证侧面对底面的垂直度在0.01mm以内。两个导轨组装在底板上一起平磨,平面度精度保证在0.01mm以内,两个导轨侧边距离误差控制在±0.01mm以内。
如图1、图5所示,滑块组件3由上滑块和两个侧滑块组成,两个侧滑块通过螺钉固定联接在上滑块上。每个侧滑块上侧面经过手工研磨,保证侧面对底面的垂直度在0.01mm以内。两个侧滑块组装在上滑块上一起平磨。保证上滑块的底面平面度和两个侧滑块的共面度都在0.01mm以内,两个侧滑块侧面之间的距离误差也控制在±0.01mm以内。滑块组件3安装在导轨组件2时,滑块组件3中的上滑块与导轨组件2中的各导轨上端面均结合在一起,滑块组件3中的一侧滑块与导轨组件2中相对应的一导轨的侧面结合在一起,其接触面上都均匀涂抹润滑脂。两个挡块1分别通过螺钉固定联接在滑块组件3的两个侧滑块上,导轨组件2的导轨的外凸缘位于挡块与侧滑块之间,使得滑块组件3仅能沿着导轨组件2平行移动,防止转动心轴组件6时滑块组件3向上窜动。装配时挡块1的尺寸可以适当调整,以保证滑块组件3在导轨组件2上的紧密接合。
如图1、图2、图3所示,滑动V型块4和V型块5方向平行,滑动V型块4和V型块5上的每个斜面上均固定联接有一个圆棒8,该圆棒采用黄铜制成,可称为铜棒8。滑动V型块4、V型块5各通过两个螺钉(图3中用虚线表示)固定连接在滑块组件3的两端。滑动V型块4与螺钉配合的孔为腰型孔(图3中用虚线表示);松动螺钉,可调节滑动V型块4在滑块组件3上的位置,滑动V型块4的滑动方向与滑块组件3的平行移动方向相互垂直,锁紧螺钉,可固定滑动V型块4在滑块组件3上的位置。
如图1、图2、图6所示,心轴组件6放置在滑动V型块和V型块上的铜棒8上。心轴组件6的轴线方向垂直于滑块组件3的平行移动方向。心轴组件6由心轴和两个安装盘组成,心轴上拧有4个螺钉以方便用手使心轴组件6在铜棒8上沿心轴轴线转动。安装盘中心有顶尖孔,以方便心轴组件6进行精磨。两个安装盘用螺钉组装在心轴上,心轴和两个安装盘用高精度外圆磨床精磨,保证心轴外圆的圆柱度0.005mm以内,粗糙度在Ra0.4以内,两个安装盘的平行度在0.005mm以内。
如图1所示,心轴组件的两端各安装有一个支架组件7。每个支架组件7上均安装有表架16,每个表架16上均安装有千分表17。每个支架组件7均由法兰座和调整杆组成,法兰座与心轴组件上的安装盘固定联接。调整杆嵌入法兰座,并能够沿法兰座的轴向方向移动,即调整杆可在法兰座中伸缩,法兰座上有多个螺纹孔,通过螺钉可调节调整杆在法兰座中的伸出长度,从而调节表架16、千分表17与心轴组件6的相对位置,以满足不同尺寸的转台框架的检测要求。调整杆端部设有螺纹孔,能够通过安装螺钉穿过所述调整杆端部的螺纹孔,用来调节固定表架16在调整杆中的尺寸,调整范围在50~350mm,从而能实现对不同尺寸转台框架轴孔的同轴度检测。千分表17通过螺钉固定在表架16上,并可通过螺钉调节千分表17的俯仰角度,在检测时可实现局部微调。
如图1、图2、图3、图7所示,安装座9、螺杆10、L板11、法兰盘12、把手13和转柄14组成检测装置的驱动部分。安装座9通过螺钉固定联接在滑块组件3中的上滑块上,L板11通过螺钉固定联接在导轨组件2上,螺杆安装在安装座9和L板11之间,通过螺母固定联接在安装座9上。法兰盘12与L板11固定联接,转柄14具有凸缘,凸缘嵌入法兰盘12内,法兰盘12内均匀抹润滑脂,转柄14可在法兰盘12中灵活转动。转柄14上设计有螺纹孔,通过螺纹连接在螺杆10上,转动转柄14能够带动螺杆10沿轴线方向移动,螺杆10的长度方向与滑动组件3的平行移动方向保持一致。把手13通过螺纹固定联接在转柄14下端。通过转动把手13,可带动转柄14转动,并通过螺纹传动带动滑块组件3在导轨组件2上平行滑动。
本发明的工作过程是:用夹持工具将转台框架稳定放置于检测平台上,比如大理石平台,然后本发明的检测装置放置于转台框架中间位置,通过调整地脚15调整检测装置的高度,也将检测装置稳定放置于同一检测平台上。如大理石平台。夹持工具可以为千斤顶,以便于调整转台框架的高度,使得转台框 架与检测装置的高度匹配。然后微调地脚15高度,保证心轴组件6轴线与转台框架的轴线致处于同一高度。通过螺钉调节支架组件7、支架组件中调整杆在法兰座的的伸出长度,以满足不同尺寸的转台框架,通过螺钉调节表架16在支架组件7中调整杆的长度,以满足不同直径的轴孔测量。使用把手13转动转柄14,通过螺纹旋转使螺杆10转动驱动滑块组件3在导轨组件2平行滑动,进而带动支架组件7和表架16上的千分表17的平行移动,保证心轴组件6轴线与转台框架轴孔轴线处于同一直线上。通过螺钉调节并锁紧滑动V型块4在滑块组件3上的位置,使心轴组件6上的两个安装盘分别与V型块5和滑动V型块4紧密结合,防止心轴组件的左右窜动。在心轴组件6上的螺钉上均匀用力,使心轴组件6匀速转动,带动千分表17在转台框架轴孔中转动,并通过微调地脚15、转动转柄14,微调千分表17在表架16上的位置,使得心轴组件6转动时,千分表17具有读数,两块千分表17的读数差值即为转台框架两轴孔的同轴度。
此外,本发明的检测装置也可以用以检测转台框架轴孔端面的垂直度。在心轴组件6上的螺钉上均匀用力,使心轴组件6尽量匀速转动,带动心轴组件6的安装盘上一端的千分表17在轴孔端面上转动,千分表的读数视为转台框架轴孔端面的垂直度。
本发明未详细描述内容为本领域技术人员公知技术。

Claims (10)

  1. 一种用于转台框架同轴度检测的装置,其特征在于:包括挡块(1)、导轨组件(2)、滑块组件(3)、滑动V型块(4)、V型块(5)、心轴组件(6)、支架组件(7)、四个圆棒(8)、安装座(9)、螺杆(10)、L板(11)、法兰盘(12)、转柄(14)以及安装于所述转柄(14)之上的把手(13)、地脚(15)、表架(16)、千分表(17);
    所述地脚(15)安装在导轨组件(2)上,地脚(15)的高度能够调节;所述滑块组件(3)与所述导轨组件(2)贴合;所述滑块组件(3)的两端各安装有一个挡块(1),所述挡块(1)卡在所述导轨组件(2)上,使所述滑块组件(3)仅能沿着所述导轨组件(2)平行移动;所述L板(11)的水平板安装于所述导轨组件(2)上,所述法兰盘(12)安装于L板(11)的垂直板上;所述转柄(14)与所述法兰盘(12)相卡合,转柄(14)能够绕法兰盘(12)轴线转动;所述安装座(9)安装于滑块组件(3)上;所述螺杆(10)的一端与所述安装座(9)进行固定联接,另一端穿过所述L板(11)、法兰盘(12)、转柄(14);所述转柄(14)容纳所述螺杆(10)的通孔内设有螺纹,所述通孔内的螺纹与所述螺杆(10)上的螺纹相互配合,使转动转柄能够带动所述螺杆沿轴线方向移动;螺杆(10)的长度方向与滑动组件(3)的平行移动方向保持一致;
    所述滑动V型块(4)和V型块(5)平行安装于所述滑块组件(3)上;所述滑动V型块(4)和V型块(5)的斜面上均安装有一个圆棒(8);所述心轴组件(6)放置于所述圆棒(8)上,使心轴组件的(6)的轴线方向与所述滑块组件(3)的平行移动方向相互垂直;所述滑动V型块(4)能够沿所述滑块组件(3)滑动,所述滑动V型块(4)的滑动方向与所述滑块组件(3)的平行移动方向相互垂直;
    所述心轴组件(6)的两端各安装有一个支架组件(7),每个支架组件(7) 上均安装有表架(16),每个表架(16)上均安装有千分表(17);所述表架(16)、千分表(17)与所述心轴组件(6)的相对位置能够通过支架组件(7)进行调节。
  2. 根据权利要求1所述的一种用于转台框架同轴度检测的装置,其特征在于:所述圆棒(8)采用黄铜制成。
  3. 根据权利要求1所述的一种用于转台框架同轴度检测的装置,其特征在于:所述滑动V型块(4)上设有腰形孔,通过螺钉调整滑动V型块(4)在滑块组件(3)上的位置。
  4. 根据权利要求1所述的一种用于转台框架同轴度检测的装置,其特征在于:所述支架组件(7)由法兰座和调整杆组成;所述法兰座与所述心轴组件(6)固定联接,所述调整杆嵌入所述法兰座,并能够沿法兰座的轴向方向移动;法兰座上设有螺纹孔,能够通过螺钉调节调整杆的伸出长度;所述表架(16)穿过调整杆,调整杆的端部设有螺纹孔,能够通过螺钉穿过所述调整杆端部的螺纹孔,以调整所述表架(16)在所述调整杆中的位置。
  5. 根据权利要求1所述的一种用于转台框架同轴度检测的装置,其特征在于:所述导轨组件(2)包括底板和两个导轨,所述滑块组件(3)包括上滑块和两个侧滑块,所述滑块组件(3)中的上滑块与导轨组件(2)中的各导轨上端面均结合在一起,所述滑块组件(3)中的一侧滑块与导轨组件(2)中相对应的一导轨的侧面结合在一起。
  6. 根据权利要求5所述的一种用于转台框架同轴度检测的装置,其特征在于:所述导轨组件(2)的导轨侧面对底面的垂直度在0.01mm以内,平面度精度在0.01mm以内,两个导轨侧边距离误差在±0.01mm以内。
  7. 根据权利要求5所述的一种用于转台框架同轴度检测的装置,其特征在于:所述滑块组件(3)的侧滑块侧面对底面的垂直度在0.01mm以内,所述滑块组件(3)的上滑块的底面平面度和侧滑块的共面度都在0.01mm以内,所述侧滑块侧面之间的距离误差在±0.01mm以内。
  8. 根据权利要求1所述的一种用于转台框架同轴度检测的装置,其特征在于:所述心轴组件(6)包括心轴以及安装于心轴两端的安装盘,所述安装盘通过螺钉与所述支架组件相联接。
  9. 根据权利要求8所述的一种用于转台框架同轴度检测的装置,其特征在于:所述心轴外圆的圆柱度在0.005mm以内,粗糙度在Ra0.4以内,两个安装盘的平行度在0.005mm以内。
  10. 根据权利要求4所述的一种用于转台框架同轴度检测的装置,其特征在于:所述表架(16)在调整杆中的尺寸调整范围为50mm~350mm。
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