WO2016004769A1 - Double-layer hollow isosceles trapezoidal multifunctional resin roof plate - Google Patents

Double-layer hollow isosceles trapezoidal multifunctional resin roof plate Download PDF

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Publication number
WO2016004769A1
WO2016004769A1 PCT/CN2015/073743 CN2015073743W WO2016004769A1 WO 2016004769 A1 WO2016004769 A1 WO 2016004769A1 CN 2015073743 W CN2015073743 W CN 2015073743W WO 2016004769 A1 WO2016004769 A1 WO 2016004769A1
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bottom plate
double
plate
parts
layer hollow
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PCT/CN2015/073743
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French (fr)
Chinese (zh)
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丁荣吾
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丁荣吾
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Publication of WO2016004769A1 publication Critical patent/WO2016004769A1/en

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    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04DROOF COVERINGS; SKY-LIGHTS; GUTTERS; ROOF-WORKING TOOLS
    • E04D3/00Roof covering by making use of flat or curved slabs or stiff sheets
    • E04D3/35Roofing slabs or stiff sheets comprising two or more layers, e.g. for insulation

Definitions

  • the invention relates to the field of new building materials, in particular to a double-layer hollow isosceles trapezoidal multifunctional resin house cover.
  • the main object of the present invention is to overcome the shortcomings of the prior art roof covering, such as less function, aging, difficulty in bearing, poor heat insulation and poor cost performance, and a double-layer hollow isosceles trapezoidal multifunctional resin house cover. It has many excellent properties such as pressure, heat insulation, flame retardant, waterproof, acid and alkali resistance, sun protection, anticorrosion, electrical insulation, antifreeze, shock resistance and light weight.
  • the invention integrates multi-disciplinary technicians, research and development design, and invests in a large amount after in-depth analysis and research on the functional scope, technical attributes, production methods, and price comparisons of the above products. And the long-term experiment, application and comparison, developed the technical solution of the present invention.
  • the core objective of the invention is to upgrade the product to a two-layer structure on the basis of light technology, and to set a square hole and a rectangular hole space with a certain width and height between the upper and lower plates of the double layer, and the upper and lower spaces. Connected by ribs, it becomes a single-piece hollow shed cover.
  • the double-layer single-plate has a wavy undulation and forms a continuous isosceles trapezoidal structure.
  • the top surface of the trapezoid and the bottom surface are upper and lower, and the bottom and bottom are designed to have a reasonable height difference and the center of the upper and lower planes.
  • the raw material is a new group of PVC pressure-bearing multi-functional formula, optimized for the preparation of protective layer coatings, and the product is made by “squeeze and spray one-step method”, which makes this product have an incomparable integration advantage that obviously exceeds other plastic light shed roofs. .
  • the double-layer hollow isosceles trapezoidal multifunctional resin house cover comprises a roof cover body, and the roof cover body comprises a double-layer hollow trapezoidal upper bottom plate, a double-layer hollow trapezoidal waist plate and a double-layer hollow trapezoidal lower bottom plate.
  • the upper bottom plate, the waist plate, the lower bottom plate and the waist plate are sequentially and repeatedly connected to form a undulating continuous structure, and the double bottom hollow structure of the upper bottom plate, the waist plate and the lower bottom plate is provided with a reinforcing rib;
  • the ratio of the planar area of the bottom plate to the planar area of the lower base plate is 1:1.5-2.5; the angle between the waist plate and the plane of the upper bottom plate or the lower bottom plate is 38-42°.
  • a surface of the roof cover body is sprayed with a graft type modified ethylene propylene diene resin copolymer
  • the composition of the graft type modified ethylene propylene diene resin copolymer is as follows: polyacrylate 33% by weight , acrylonitrile 35 wt% and styrene 32 wt%.
  • the graft-type modified ethylene propylene diene resin copolymer significantly improves the viscosity, strength, toughness, heat resistance, stability and ductility of the sprayed layer, and improves the yield of the product.
  • the weight of the roof cover body aggregate is as follows: 60-71 parts of PVC raw materials; 14-16 parts of light calcium powder; 5-7 parts of heavy calcium powder; 3-4 parts of composite calcium-zinc stabilizer; White powder 1-3 parts; zinc oxide 0.5-1.5 parts; di-n-octyl phthalate 0.8-1.5 parts; stearic acid 0.3-0.5 parts; butyl stearate 0.2-0.4 parts; aluminum silicate 0.5-2 ACR (graft copolymer of methyl methacrylate with butyl acrylate and styrene emulsion) 1.2-1.5 parts; CPE (amorphous polyethylene modified polymer) 4-5 parts.
  • ACR graft copolymer of methyl methacrylate with butyl acrylate and styrene emulsion
  • CPE amorphous polyethylene modified polymer
  • the thickness of the single layer in the double bottom structure of the upper bottom plate, the waist plate and the lower bottom plate is 1.1-2.5 mm, and the distance between the two single layers in the double bottom structure of the upper bottom plate, the waist plate and the lower bottom plate is 8-20 mm,
  • the rib has a thickness of 0.6-2.5 mm, and a vertical distance between the upper surface of the upper bottom plate and the lower surface of the lower bottom plate is 35-60 mm, and the center of the upper bottom plate and the center of the adjacent lower bottom plate The horizontal distance is 70-85mm.
  • the upper bottom plate, the waist plate, the lower bottom plate and the waist plate are sequentially and repeatedly connected to form a single piece of the roof cover body having a length of 500-1500 mm.
  • the two ends of the single-piece roof cover body respectively extend to form an upper butt cantilever and a lower butt cantilever for the connection of two adjacent roof panels, and the upper butt cantilever and the lower butt cantilever are connected
  • the layers are stacked one upon another to form a structure that conforms to the undulating continuous structure of the roof panel body.
  • one side of the upper butt cantilever and the lower butt cantilever are provided with a concave-convex positioning column groove structure.
  • the overall thickness of the upper butt cantilever and the lower butt cantilever overlaps ⁇ the thickness of the roof cover body.
  • the upper butt cantilever and the lower butt cantilever are respectively formed upward, parallel and downward from the waist plate of the roof cover body.
  • the reinforcing rib is a vertical reinforcing rib or an equilateral triangular reinforcing rib.
  • the triangular ribs are mainly used when the overall size of the product is large to improve the role of the ribs.
  • the double-layer hollow isosceles trapezoidal multifunctional resin house cover of the present invention has the following beneficial effects:
  • the double-layer hollow isosceles trapezoidal multifunctional resin house cover of the invention is a undulating continuous structure, and when subjected to self-weight and external force augmentation, the uniform decomposition pressure and vibration can be exerted by the micro-elastic function of the wave and isosceles shape.
  • the force acts to decompose the external pressure from the plane of the upper floor, and the plane area of the lower floor is 1.5-2.5 times the plane area of the upper floor, ensuring pressure stability and reducing the pressure load.
  • the double-layer hollow structure of the upper bottom plate, the waist plate and the lower bottom plate is provided with reinforcing ribs, so that the double-layer hollow structure of the upper bottom plate, the waist plate and the lower bottom plate are integrally connected, and has strong pressure bearing capacity.
  • the double-layer hollow structure is composed of a plurality of grids, and the air in the space flows very little. It is a poor conductor of heat, which constitutes the physical property of both heat insulation and warmth, and creates internal conditions for warm winter and cool summer, and directly reduces air conditioning and cooling in summer. And the energy consumption of winter heating.
  • the graft type modified EPDM resin sprayed on the surface of the roof cover body has a chamber External long-term high temperature resistance ( ⁇ 90 °C), resistance to severe cold ( ⁇ -45 °C) chemical and physical stability and high adhesion grafting properties, plus the physical and chemical basis of PVC aggregate anti-aging and heat-resistant cold-resistant formula, inside and outside
  • the similarity combination of materials and materials consolidates the hot and cold, shrinkage synchronization, and greatly prolongs the natural aging time of the roof covering.
  • the test data is taken and the materials are substituted.
  • the anti-aging formula, the number of conversion results is 20 years, exceeding the expected set of 15 years.
  • the aggregate formula of the roof cover body can be adjusted according to the geographical latitude and climatic characteristics of the area used by the roof cover of the present invention to adapt to the characteristics of annual sunshine time, annual accumulated temperature, annual temperature change and daily temperature difference of different climatic zones. Improve the suitability of the product. From the low latitude to the high latitude cold zone, in the aggregate formula of the present invention, in the low latitude tropical region, although the annual accumulated temperature is higher than the cold zone, the daily difference is smaller, and the annual temperature is smaller.
  • the PVC raw materials adopt low values, and the other 11 raw materials adopt high values, which achieve the purpose of complementary raw material characteristics, stable product quality and durability; while in high-latitude cold zone, PVC raw materials adopt high values, other The 11 raw materials use low values, which also achieve the purpose of stable and durable products.
  • the PVC raw materials and the other 11 raw materials are all in the middle value, and the same effect can be achieved.
  • the qualitative and quantitative methods for this flexible blending of aggregate formulations come from years of trials and field applications, providing a reliable technical foundation and realistic product economic value for new products.
  • the angle between the waist plate and the plane of the upper bottom plate or the lower bottom plate is 38-42°
  • the thickness of the single layer in the double bottom structure of the upper bottom plate, the waist plate and the lower bottom plate is 1.1-2.5 mm
  • the upper bottom plate, the waist plate and the lower bottom plate are double
  • the distance between the two single layers in the layer structure is 8-20 mm
  • the thickness of the reinforcing rib is 0.6-2.5 mm
  • the vertical distance between the upper surface of the upper bottom plate and the lower surface of the lower bottom plate is 35-60 mm
  • the horizontal distance between the center of the upper bottom plate and the center of the adjacent lower bottom plate is 70-85 mm.
  • the setting of these dimensions is more conducive to adjusting the pressure of the isosceles trapezoid and the deformation effect caused by the cold heat and shrinkage, and the calculation and test of the physical strength and toughness brought by the aggregate formula of the roof cover body of the present invention.
  • the self-weight pressure of the cover plate plus the gravity factors such as construction workers, rain and snow, has been proven to be fully competent and subject to the above-mentioned pressures through multiple applications.
  • the two ends of the single-piece roof cover body respectively extend to form an upper butt cantilever and a lower butt cantilever for connecting two adjacent roof panels, and the upper butt and the lower butt can are stacked and joined together to form a joint
  • the undulating continuous structure of the roof panel body has a uniform structure, so that the overall structure of the plurality of roof panels is connected, and the adhesive can be bonded by the upper docking cantilever and the lower butting cantilever, or The upper screws are fastened to ensure a secure, long-lasting connection.
  • the overlapping surface between the upper butt arm and the lower butting arm is provided with a concave-convex positioning column groove structure to prevent sliding after the connection.
  • the overall thickness of the upper butt cantilever and the lower butt cantilever overlaps ⁇ the thickness of the roof cover body, ensuring that the mechanical strength of the joint position is greater than that of the single plate, ensuring a firm connection.
  • the upper butt arm and the lower butt arm are respectively formed upward, parallel and downward from the waist plate of the roof cover body. When connecting, the end of the upper butt arm abuts against the angle space formed by the lower butt arm and the waist plate, and the lower butt joint The end of the cantilever is abutted in the angular space formed by the upper butt cantilever and the waist plate, and the upper butt and the lower butt can are fixed and fixed, and the rainwater and snow water are prevented from penetrating under the roof cover.
  • FIG. 1 is a schematic structural view of a double-layer hollow isosceles trapezoidal multifunctional resin house cover according to an embodiment of the present invention
  • FIG. 2 is a schematic structural view of the double buttocks of the double-layered hollow isosceles trapezoidal multifunctional resin house cover according to the present invention when the upper butt cantilever and the lower butt cantilever are separated;
  • FIG. 3 is a schematic structural view of the double buttocks of the double-layered hollow isosceles trapezoidal multifunctional resin house cover according to the present invention when the upper butt cantilever and the lower butt cantilever are overlapped.
  • the double-layer hollow isosceles trapezoidal multifunctional resin roof cover of the invention is manufactured by extruding aggregates made of PVC raw materials and other 11 raw materials through a high-power extruder in an ultra-wide combination mold.
  • the graft-type modified EPDM resin copolymer is sprayed on the surface of the formed roof cover to realize the one-step process of extrusion molding and spraying, energy saving, time saving, labor saving, and improvement of aggregate and coating.
  • the combination of strength thereby improving the overall protection quality and output of products, extending product life cycle and reducing production costs.
  • the price per square meter is about 18 yuan, and the cost performance of the product is relatively high.
  • the average annual depreciation is only 1 yuan per square meter.
  • the double-layer hollow isosceles trapezoidal multifunctional resin house cover of the present invention comprises a roof cover body, and the roof cover body comprises a double-layer hollow trapezoidal upper bottom plate 10, a double-layer hollow trapezoidal waist plate 20 and a double
  • the hollow trapezoidal lower bottom plate 30, the upper bottom plate 10, the waist plate 20, the lower bottom plate 30 and the waist plate 20 are sequentially and repeatedly connected to form a undulating continuous structure, and the double bottom hollow structure of the upper bottom plate 10, the waist plate 20 and the lower bottom plate 30 is provided
  • the rib 40 the ratio of the plane area of the bottom plate 10 to the plane area of the lower bottom plate 30 is 1:1.5-2.5; the angle ⁇ between the waist plate 20 and the plane of the upper bottom plate 10 or the lower bottom plate 30 is 38-42°.
  • the thickness h1 of the single layer in the double layer structure of the upper bottom plate 10, the waist plate 20 and the lower bottom plate 30 is 1.1-2.5 mm, and the distance 11 between the two single layers in the double-layer structure of the upper bottom plate 10, the waist plate 20 and the lower bottom plate 30 is 8- 20mm, the thickness h2 of the rib 40 is 0.6-2.5 mm, and the vertical distance 12 between the upper surface of the upper bottom plate 10 and the lower surface of the lower bottom plate 30 is 35-60 mm, and the center of the upper bottom plate 10 and its adjacent lower bottom plate The horizontal distance 13 of the center of 30 is 70-85 mm.
  • Strengthening in the upper bottom plate 10 The number of the ribs 40 is 2-6, the number of the ribs 40 in the waist plate 20 is 2-6, and the number of the ribs 40 in the lower bottom plate 30 is 3-7.
  • the length of the single-piece roof panel body formed by sequentially and repeatedly connecting the upper bottom plate 10, the waist plate 20, the lower bottom plate 30, and the waist plate 20 is 500-1500 mm.
  • two adjacent roof panels 100 and 100' extend respectively with a lower docking boom 60 and an upper docking boom 50.
  • the upper half of the waist panel 20' of the roof panel 100' extends upward to form an upper extension 51, and then horizontally extends to form a horizontal portion 52, and then extends downward to form a lower extension portion 53, an upper extension portion 51, a horizontal portion 52, and a lower extension portion.
  • the portions 53 collectively constitute an upper butting cantilever 50, and a triangular positioning groove 54 is formed in the lower extending portion 53, and the upper extending portion 51 forms a rectangular angle 55 with the waist plate 20'.
  • the lower half of the waist panel 20 of the roof panel 100 extends upward to form an upper extension portion 61, and then horizontally extends to form a horizontal portion 62, and then extends downward to form a lower extension portion 63, an upper extension portion 61, a horizontal portion 62, and a lower extension portion.
  • the lower abutment cantilever 60 is formed in common, and a triangular positioning post 64 is formed on the upper extending portion 61 to fit the positioning groove 54, and the upper extending portion 61 forms a rectangular angle 65 with the waist plate 20.
  • the upper butt cantilever 50 and the lower butt cantilever 60 are stacked one upon another to form a structure that conforms to the undulating continuous structure of the roof panel body.
  • the overall thickness of the upper butt arm 50 and the lower butt arm 60 is ⁇ the thickness of the roof cover body.
  • the composition of PVC raw materials and 11 other raw materials are: 71 parts of PVC raw materials; 14 parts of light calcium powder; 5 parts of heavy calcium powder; 3 parts of complex calcium-zinc stabilizer; 1 part of titanium dioxide; 0.5 parts of zinc oxide; 0.8 parts of di-n-octyl acidate; 0.3 parts of stearic acid; 0.2 parts of butyl stearate; 0.5 parts of aluminum silicate; 1.2 parts of ACR; 4 parts of CPE.
  • the other structure is consistent with the above description. It is applied to the agricultural product storage house of Mongolian Hulunbeier at 47 degrees north latitude, with an area of 1000 m 2 and a service life of 5 years.
  • the composition of PVC raw materials and 11 other raw materials are: 66 parts of PVC raw materials; 15 parts of light calcium powder; 6 parts of heavy calcium powder; 3.5 parts of complex calcium-zinc stabilizer; 2 parts of titanium dioxide; 1 part of zinc oxide; 1.2 parts of n-octyl ester; 0.4 parts of stearic acid; 0.3 parts of butyl stearate; 1.2 parts of aluminum silicate; 1.4 parts of ACR; 4.5 parts of CPE.
  • the other structure is consistent with the above description. It is applied to the Jiaxing Building Materials Warehouse in Zhejiang City at 28 degrees north latitude. The use area is 1200m 2 and the service life is 5 years.
  • composition of PVC raw materials and other 11 raw materials are: 60 parts of PVC raw materials; 16 parts of light calcium powder; 7 parts of heavy calcium powder; 4 parts of complex calcium-zinc stabilizer; 3 parts of titanium dioxide; 1.5 parts of zinc oxide; 1.5 parts of n-octyl ester; 0.5 parts of stearic acid; 0.4 parts of butyl stearate; 2 parts of aluminum silicate; 1.5 parts of ACR; 5 parts of CPE.
  • the other structure is consistent with the above description, and is applied to the Sanya farm in Hainan, 17 degrees north latitude, with an area of 1800 m 2 and a service life of 5 years.
  • the implementation projects of the present invention are randomly selected in the tropical low latitudes of Sanya, Hainan at 17 degrees north latitude; Three sub-soil sampling areas in the Jiaxing subtropical warm temperate zone of Zhejiang province with a latitude of 28 degrees north latitude and 47 degrees Celsius in the Hulunbeier temperate zone of Inner Mongolia After on-the-spot observation and analysis, several satisfactory scientific and technological experiments were obtained: 1 to 5 years of outdoor anti-corrosion application and laboratory test data comparison, found that the adjustment of PVC-based formula, with grafted EPDM The effectiveness of the roofing of the resin copolymer spray coating has proven to be fully compliant for 20 years.
  • the present invention proposes three kinds of aggregate formulations which are mainly used for adjusting the PVC and 11 kinds of ingredients for the three geographical climatic zones, and the expected application effects are obtained, especially in the tropical and cold temperate regions.
  • the first invention completes the process from science to product, multi-disciplinary talent cooperation and more than 5 years.
  • the production process is highly automated and there is no “three wastes” problem.
  • Third, the market has a wide range of applicability, especially in China, except for the sandblasted double-plated and sprayed steel corrugated color roof (about 40 yuan per square meter), and other similar building materials and technologies are almost incomparable. Even in facility agriculture, aquaculture, and eco-environmental industries, there is a huge market prospect.

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Abstract

A double-layer hollow isosceles trapezoidal multifunctional resin roof plate, comprising a roof plate main body, the roof plate main body comprising a double-layer hollow trapezoidal upper bottom plate (10), a double-layer hollow trapezoidal waist plate (20) and a double-layer hollow trapezoidal lower bottom plate (30). The upper bottom plate (10), the waist plate (20), the lower bottom plate (30) and the other waist plate (20) are orderly and repeatedly connected to form a wave continuous structure, and the double-layer hollow structures of the upper bottom plate (10), the waist plate (20) and the lower bottom plate (30) is provided with reinforcing ribs (40). The roof plate main body uses PVC modified resin as an aggregate, and the surface of the aggregate is sprayed with a layer of protective coating. The roof plate has an advantage of convenience in storage, transportation and construction.

Description

双层空心等腰梯形的多功能树脂屋盖板Double-layer hollow isosceles trapezoidal multifunctional resin house cover 技术领域Technical field
本发明涉及新型建材领域,特别是指双层空心等腰梯形的多功能树脂屋盖板。The invention relates to the field of new building materials, in particular to a double-layer hollow isosceles trapezoidal multifunctional resin house cover.
背景技术Background technique
轻型、承重、抗震、隔热、阻燃、防腐、防酸碱、节能环保、耐用......已成为了21世纪新建材产业产品的发展方向。几十年来,各种新产品、新技术、新构件不断涌现,为建筑业的发展作出巨大贡献。例如,对于棚屋盖板一项,就先后有水泥纤维瓦愣形盖板、阳光塑料板、钢化玻璃透光、遮光板镀锌与彩色铁皮瓦愣形彩板,铁皮瓦愣喷沙防护板......各种屋盖板都各有特色和与其相适应的用途,并在经济建设中发挥了应有的积极贡献。然而,也存在着功能少、易老化、难承重、隔热差、其他理化综合性能差、性价比欠佳的弱点。Light weight, load-bearing, anti-seismic, heat-insulating, flame-retardant, anti-corrosion, anti-acid and alkali, energy-saving and environmentally friendly, durable... has become the development direction of new building materials industry products in the 21st century. Over the past decades, various new products, new technologies and new components have emerged, making great contributions to the development of the construction industry. For example, for the shed roof, there are cement fiber corrugated cover, sunlight plastic plate, tempered glass light transmission, glazed galvanized and colored iron corrugated color plate, iron corrugated sandblasting protective plate ... All kinds of roof panels have their own characteristics and suitable uses, and have played a positive contribution in economic construction. However, there are also weaknesses such as low functionality, aging, difficulty in bearing weight, poor heat insulation, poor physical and chemical properties, and poor cost performance.
发明内容Summary of the invention
本发明的主要目的在于克服现有技术中的屋盖板存在的功能少、易老化、难承重、隔热差、性价比欠佳的缺点,提供双层空心等腰梯形的多功能树脂屋盖板,具有承压、隔热、阻燃、防水、防酸碱、防晒、防腐、电绝缘、抗冻、抗震和轻质等多重优异性能。The main object of the present invention is to overcome the shortcomings of the prior art roof covering, such as less function, aging, difficulty in bearing, poor heat insulation and poor cost performance, and a double-layer hollow isosceles trapezoidal multifunctional resin house cover. It has many excellent properties such as pressure, heat insulation, flame retardant, waterproof, acid and alkali resistance, sun protection, anticorrosion, electrical insulation, antifreeze, shock resistance and light weight.
本发明即是在对上述产品的功能范围、技术属性、生产方式、性价对比等深入分析研究后,集合多学科技术人员,研发设计,并以不菲的投入 和长期实验,应用与对比,开发出了本发明的技术方案。The invention integrates multi-disciplinary technicians, research and development design, and invests in a large amount after in-depth analysis and research on the functional scope, technical attributes, production methods, and price comparisons of the above products. And the long-term experiment, application and comparison, developed the technical solution of the present invention.
本发明的核心目标是:在轻型的技术基础上,将产品升级,设计成双层结构,在双层的上板与下板之间设置一定宽度和高度的方孔、矩形孔空间,上下空间由加强筋连接起来,先成为单片空心的棚屋盖板。这种双层单片板外形结构呈波浪形起伏,形成连续的等腰梯形结构,梯形顶面与底面面积呈上顶小下底大,上顶下底设计出合理的高度差和上下平面中心垂直的合理距离,先发挥单片板数学与力学的综合优势,再将这些单片板用独特简便的结构方式连接成片,即成为可实用的棚屋盖。原料则是新组PVC承压多功能配方,优化配制防护层涂料,采用“挤塑喷涂一步法”制成产品,使本产品具备了明显超越其他塑料轻型棚屋盖板的无法比拟的集成优势。The core objective of the invention is to upgrade the product to a two-layer structure on the basis of light technology, and to set a square hole and a rectangular hole space with a certain width and height between the upper and lower plates of the double layer, and the upper and lower spaces. Connected by ribs, it becomes a single-piece hollow shed cover. The double-layer single-plate has a wavy undulation and forms a continuous isosceles trapezoidal structure. The top surface of the trapezoid and the bottom surface are upper and lower, and the bottom and bottom are designed to have a reasonable height difference and the center of the upper and lower planes. Vertically reasonable distance, first of all to take advantage of the comprehensive advantages of single-plate mathematics and mechanics, and then connect these single-piece boards into pieces with a unique and simple structure, which becomes a practical shed roof. The raw material is a new group of PVC pressure-bearing multi-functional formula, optimized for the preparation of protective layer coatings, and the product is made by “squeeze and spray one-step method”, which makes this product have an incomparable integration advantage that obviously exceeds other plastic light shed roofs. .
21世纪对促进新建材发展的发明技术提出了新的要求:诸如节能环保、安全、轻质、抗震、抗压、阻燃、隔热、防腐、防酸碱、耐用、施工便捷及良好的性价比......使本发明的技术与主体产业发展方向相吻合,并得以快速转化为生产力,实现明显的经济、社会、生态、和企业自身效益。本发明即是在对上述技术目标和产业、产品发展方向认识的条件下,集中多学科技术人员创新研发的集成技术。In the 21st century, new requirements have been put forward for the invention of technologies for promoting the development of new building materials: such as energy saving, environmental protection, safety, light weight, shock resistance, compression resistance, flame retardancy, heat insulation, corrosion protection, acid and alkali resistance, durability, convenient construction and good cost performance. ... to make the technology of the present invention coincide with the development direction of the main industry, and can be quickly transformed into productivity, achieving obvious economic, social, ecological, and enterprise self-efficiency. The invention is an integrated technology for intensively researching and developing multi-disciplinary technicians under the condition of understanding the above technical goals and the development direction of industries and products.
本发明采用如下的技术方案:The invention adopts the following technical solutions:
双层空心等腰梯形的多功能树脂屋盖板,包括屋盖板本体,该屋盖板本体包括双层空心的梯形上底板、双层空心的梯形腰板和双层空心的梯形下底板,该上底板、腰板、下底板和腰板依次并重复相连形成波浪起伏连续结构,且该上底板、腰板和下底板的双层空心结构中设有加强筋;该上 底板的平面面积与下底板的平面面积之比为1∶1.5-2.5;该腰板与上底板或下底板所在平面的夹角为38-42°。The double-layer hollow isosceles trapezoidal multifunctional resin house cover comprises a roof cover body, and the roof cover body comprises a double-layer hollow trapezoidal upper bottom plate, a double-layer hollow trapezoidal waist plate and a double-layer hollow trapezoidal lower bottom plate. The upper bottom plate, the waist plate, the lower bottom plate and the waist plate are sequentially and repeatedly connected to form a undulating continuous structure, and the double bottom hollow structure of the upper bottom plate, the waist plate and the lower bottom plate is provided with a reinforcing rib; The ratio of the planar area of the bottom plate to the planar area of the lower base plate is 1:1.5-2.5; the angle between the waist plate and the plane of the upper bottom plate or the lower bottom plate is 38-42°.
优选地,在所述屋盖板本体的表面喷涂有一层接枝型改性三元乙丙树脂共聚物,该接枝型改性三元乙丙树脂共聚物的组成如下:聚丙烯酸酯33wt%、丙烯腈35wt%和苯乙烯32wt%。该接枝型改性三元乙丙树脂共聚物明显的提高了喷涂层的粘度、强度、韧度、耐热性、稳定性和延展性,提高了产品的成品率。Preferably, a surface of the roof cover body is sprayed with a graft type modified ethylene propylene diene resin copolymer, and the composition of the graft type modified ethylene propylene diene resin copolymer is as follows: polyacrylate 33% by weight , acrylonitrile 35 wt% and styrene 32 wt%. The graft-type modified ethylene propylene diene resin copolymer significantly improves the viscosity, strength, toughness, heat resistance, stability and ductility of the sprayed layer, and improves the yield of the product.
优选地,所述屋盖板本体骨料重量配比如下:PVC原料60-71份;轻钙粉14-16份;重钙粉5-7份;复合钙锌稳定剂3-4份;钛白粉1-3份;氧化锌0.5-1.5份;邻苯二甲酸二正辛酯0.8-1.5份;硬脂酸0.3-0.5份;硬脂酸丁酯0.2-0.4份;硅酸铝0.5-2份;ACR(甲基丙烯酸甲酯与丙烯酸丁酯与苯乙烯乳液的接枝型共聚物)1.2-1.5份;CPE(无定形聚乙烯改性高聚物)4-5份。Preferably, the weight of the roof cover body aggregate is as follows: 60-71 parts of PVC raw materials; 14-16 parts of light calcium powder; 5-7 parts of heavy calcium powder; 3-4 parts of composite calcium-zinc stabilizer; White powder 1-3 parts; zinc oxide 0.5-1.5 parts; di-n-octyl phthalate 0.8-1.5 parts; stearic acid 0.3-0.5 parts; butyl stearate 0.2-0.4 parts; aluminum silicate 0.5-2 ACR (graft copolymer of methyl methacrylate with butyl acrylate and styrene emulsion) 1.2-1.5 parts; CPE (amorphous polyethylene modified polymer) 4-5 parts.
优选地,所述上底板、腰板和下底板双层结构中单层的厚度为1.1-2.5mm,该上底板、腰板和下底板双层结构中两单层之间的距离为8-20mm,所述加强筋的厚度为0.6-2.5mm,该上底板的上表面和该下底板的下表面之间的竖直距离为35-60mm,该上底板的中心与其相邻的下底板的中心的水平距离为70-85mm。Preferably, the thickness of the single layer in the double bottom structure of the upper bottom plate, the waist plate and the lower bottom plate is 1.1-2.5 mm, and the distance between the two single layers in the double bottom structure of the upper bottom plate, the waist plate and the lower bottom plate is 8-20 mm, The rib has a thickness of 0.6-2.5 mm, and a vertical distance between the upper surface of the upper bottom plate and the lower surface of the lower bottom plate is 35-60 mm, and the center of the upper bottom plate and the center of the adjacent lower bottom plate The horizontal distance is 70-85mm.
优选地,所述上底板、腰板、下底板和腰板依次并重复相连形成的单片的屋盖板本体的长度为500-1500mm。Preferably, the upper bottom plate, the waist plate, the lower bottom plate and the waist plate are sequentially and repeatedly connected to form a single piece of the roof cover body having a length of 500-1500 mm.
优选地,所述单片的屋盖板本体两端分别延伸形成用于相邻的两片屋盖板连接的上对接悬臂和下对接悬臂,该上对接悬臂和下对接悬臂在连接 时相互叠合并形成与所述的屋盖板本体的波浪起伏连续结构相一致的结构。Preferably, the two ends of the single-piece roof cover body respectively extend to form an upper butt cantilever and a lower butt cantilever for the connection of two adjacent roof panels, and the upper butt cantilever and the lower butt cantilever are connected The layers are stacked one upon another to form a structure that conforms to the undulating continuous structure of the roof panel body.
优选地,所述上对接悬臂和下对接悬臂相叠合的一面设有凹凸定位柱槽结构。Preferably, one side of the upper butt cantilever and the lower butt cantilever are provided with a concave-convex positioning column groove structure.
优选地,所述上对接悬臂和下对接悬臂相叠合后的整体厚度≥屋盖板本体的厚度。Preferably, the overall thickness of the upper butt cantilever and the lower butt cantilever overlaps ≥ the thickness of the roof cover body.
优选地,所述上对接悬臂和下对接悬臂均从屋盖板本体的腰板处依次向上、平行并向下延伸形成。Preferably, the upper butt cantilever and the lower butt cantilever are respectively formed upward, parallel and downward from the waist plate of the roof cover body.
优选地,所述加强筋为竖直加强筋或等边三角形加强筋。三角形加强筋主要适用于当产品整体尺寸较大时使用,以提高加强筋的作用。Preferably, the reinforcing rib is a vertical reinforcing rib or an equilateral triangular reinforcing rib. The triangular ribs are mainly used when the overall size of the product is large to improve the role of the ribs.
与现有技术相比,本发明的双层空心等腰梯形的多功能树脂屋盖板具有如下有益效果:Compared with the prior art, the double-layer hollow isosceles trapezoidal multifunctional resin house cover of the present invention has the following beneficial effects:
一,本发明的双层空心等腰梯形的多功能树脂屋盖板为波浪起伏连续结构,当承受自重和外力加重时,能通过波浪与等腰形状的微伸缩功能,发挥均匀分解压力和振动力的作用,将来自上底板平面的外压力分解,加上下底板的平面面积是上底板的平面面积的1.5-2.5倍,确保承受压力的稳定性,并减少了压强负荷。该上底板、腰板和下底板的双层空心结构中设有加强筋,使得上底板、腰板和下底板的双层空心结构连为一体,具有较强的承压能力。双层空心结构由诸多格栅组成,空间中的空气极少流动,是热的不良导体,构成了既隔热又保暖的物理性能,营造了冬暖夏凉的内部条件,直接减少夏天空调制冷和冬天暖气的能量消耗。1. The double-layer hollow isosceles trapezoidal multifunctional resin house cover of the invention is a undulating continuous structure, and when subjected to self-weight and external force augmentation, the uniform decomposition pressure and vibration can be exerted by the micro-elastic function of the wave and isosceles shape. The force acts to decompose the external pressure from the plane of the upper floor, and the plane area of the lower floor is 1.5-2.5 times the plane area of the upper floor, ensuring pressure stability and reducing the pressure load. The double-layer hollow structure of the upper bottom plate, the waist plate and the lower bottom plate is provided with reinforcing ribs, so that the double-layer hollow structure of the upper bottom plate, the waist plate and the lower bottom plate are integrally connected, and has strong pressure bearing capacity. The double-layer hollow structure is composed of a plurality of grids, and the air in the space flows very little. It is a poor conductor of heat, which constitutes the physical property of both heat insulation and warmth, and creates internal conditions for warm winter and cool summer, and directly reduces air conditioning and cooling in summer. And the energy consumption of winter heating.
二,屋盖板本体表面喷涂的接枝型改性三元乙丙树脂共聚物,具有室 外长期耐高温(≥90℃)、抗严寒(≤-45℃)的化学物理稳定性和高粘合接枝性能,加上PVC骨料抗老化和耐热抗寒配方的理化基础特点,内外材料材质的相似性组合,巩固了冷热、缩涨同步性,大大延长了屋盖板自然老化的时间,经抗老化试验和室外三处五年抗老化中试后,采取试验数据,代入材料抗老化公式,换算结果的得数是20年,超过了预期使用15年的设定期。Second, the graft type modified EPDM resin sprayed on the surface of the roof cover body has a chamber External long-term high temperature resistance (≥90 °C), resistance to severe cold (≤-45 °C) chemical and physical stability and high adhesion grafting properties, plus the physical and chemical basis of PVC aggregate anti-aging and heat-resistant cold-resistant formula, inside and outside The similarity combination of materials and materials consolidates the hot and cold, shrinkage synchronization, and greatly prolongs the natural aging time of the roof covering. After the anti-aging test and three outdoor five-year anti-aging pilot tests, the test data is taken and the materials are substituted. The anti-aging formula, the number of conversion results is 20 years, exceeding the expected set of 15 years.
三,屋盖板本体的骨料配方可根据本发明的屋盖板使用的地区的地理纬度和气候特点进行调整,以适应不同气候带的年日照时间、年积温、年变温及日温差特点,提高产品的适候性。从低纬度的热带到高纬度的寒带,在本发明的骨料配方范围内,低纬度的热带地区中,年积温虽然高于寒带地区,但日较差却较小,年变温更小,在防护涂层的保护下,PVC原料采用低数值,其他11种原料采用高数值,达到原料特性互补、产品品质稳定、经久耐用的目的;而在高纬度的寒带地区,PVC原料采用高数值,其他11种原料采用低数值,同样达到产品品质稳定、经久耐用的目的;至于中纬度的亚热带和暖温带地区,则PVC原料和其他11种原料均采用中间数值,也可达到相同的效果。此种灵活调配骨料配方的定性与定量方法,是来自于多年的试验和实地应用,为新产品提供了可靠的技术基础和现实的产品经济价值。Third, the aggregate formula of the roof cover body can be adjusted according to the geographical latitude and climatic characteristics of the area used by the roof cover of the present invention to adapt to the characteristics of annual sunshine time, annual accumulated temperature, annual temperature change and daily temperature difference of different climatic zones. Improve the suitability of the product. From the low latitude to the high latitude cold zone, in the aggregate formula of the present invention, in the low latitude tropical region, although the annual accumulated temperature is higher than the cold zone, the daily difference is smaller, and the annual temperature is smaller. Under the protection of the protective coating, the PVC raw materials adopt low values, and the other 11 raw materials adopt high values, which achieve the purpose of complementary raw material characteristics, stable product quality and durability; while in high-latitude cold zone, PVC raw materials adopt high values, other The 11 raw materials use low values, which also achieve the purpose of stable and durable products. As for the mid-latitude subtropical and warm temperate zones, the PVC raw materials and the other 11 raw materials are all in the middle value, and the same effect can be achieved. The qualitative and quantitative methods for this flexible blending of aggregate formulations come from years of trials and field applications, providing a reliable technical foundation and realistic product economic value for new products.
四,腰板与上底板或下底板所在平面的夹角为38-42°,上底板、腰板和下底板双层结构中单层的厚度为1.1-2.5mm,该上底板、腰板和下底板双层结构中两单层之间的距离为8-20mm,所述加强筋的厚度为0.6-2.5mm,该上底板的上表面和该下底板的下表面之间的竖直距离为 35-60mm,该上底板的中心与其相邻的下底板的中心的水平距离为70-85mm。这些尺寸的设定更利于调节等腰梯形的压力和消解冷热、缩涨产生的变形效应,结合本发明屋盖板本体的骨料配方带来的物理强度和韧度的计算与试验,屋盖板的自重压力加上施工人员、雨雪等重力因素,经多处应用证实完全可以胜任并承受上述的诸项压力。Fourth, the angle between the waist plate and the plane of the upper bottom plate or the lower bottom plate is 38-42°, and the thickness of the single layer in the double bottom structure of the upper bottom plate, the waist plate and the lower bottom plate is 1.1-2.5 mm, and the upper bottom plate, the waist plate and the lower bottom plate are double The distance between the two single layers in the layer structure is 8-20 mm, the thickness of the reinforcing rib is 0.6-2.5 mm, and the vertical distance between the upper surface of the upper bottom plate and the lower surface of the lower bottom plate is 35-60 mm, the horizontal distance between the center of the upper bottom plate and the center of the adjacent lower bottom plate is 70-85 mm. The setting of these dimensions is more conducive to adjusting the pressure of the isosceles trapezoid and the deformation effect caused by the cold heat and shrinkage, and the calculation and test of the physical strength and toughness brought by the aggregate formula of the roof cover body of the present invention. The self-weight pressure of the cover plate plus the gravity factors such as construction workers, rain and snow, has been proven to be fully competent and subject to the above-mentioned pressures through multiple applications.
五,单片的屋盖板本体两端分别延伸形成用于相邻的两片屋盖板连接的上对接悬臂和下对接悬臂,该上对接悬臂和下对接悬臂在连接时相互叠合并形成与所述的屋盖板本体的波浪起伏连续结构相一致的结构,使得多片屋盖板连接后整体结构一致,在上对接悬臂和下对接悬臂连接时可采用粘合剂粘结,或者再加上螺丝紧固,确保连接牢靠、安全、持久。上对接悬臂和下对接悬臂之间相叠合的面设有凹凸定位柱槽结构,防止连接后滑动。上对接悬臂和下对接悬臂相叠合后的整体厚度≥屋盖板本体的厚度,确保连接位置的机械强度大于单片板,确保连接牢固。上对接悬臂和下对接悬臂均从屋盖板本体的腰板处依次向上、平行并向下延伸形成,在连接时上对接悬臂的末端抵靠在下对接悬臂与腰板形成的夹角空间内,下对接悬臂的末端抵靠在上对接悬臂与腰板形成的夹角空间内,上对接悬臂和下对接悬臂均被限位固定,且可防止雨水、雪水渗透到屋盖板下面。5. The two ends of the single-piece roof cover body respectively extend to form an upper butt cantilever and a lower butt cantilever for connecting two adjacent roof panels, and the upper butt and the lower butt can are stacked and joined together to form a joint The undulating continuous structure of the roof panel body has a uniform structure, so that the overall structure of the plurality of roof panels is connected, and the adhesive can be bonded by the upper docking cantilever and the lower butting cantilever, or The upper screws are fastened to ensure a secure, long-lasting connection. The overlapping surface between the upper butt arm and the lower butting arm is provided with a concave-convex positioning column groove structure to prevent sliding after the connection. The overall thickness of the upper butt cantilever and the lower butt cantilever overlaps ≥ the thickness of the roof cover body, ensuring that the mechanical strength of the joint position is greater than that of the single plate, ensuring a firm connection. The upper butt arm and the lower butt arm are respectively formed upward, parallel and downward from the waist plate of the roof cover body. When connecting, the end of the upper butt arm abuts against the angle space formed by the lower butt arm and the waist plate, and the lower butt joint The end of the cantilever is abutted in the angular space formed by the upper butt cantilever and the waist plate, and the upper butt and the lower butt can are fixed and fixed, and the rainwater and snow water are prevented from penetrating under the roof cover.
附图说明DRAWINGS
图1为本发明的双层空心等腰梯形的多功能树脂屋盖板具体实施方式的结构示意图;1 is a schematic structural view of a double-layer hollow isosceles trapezoidal multifunctional resin house cover according to an embodiment of the present invention;
图2为本发明的双层空心等腰梯形的多功能树脂屋盖板具体实施方式的上对接悬臂和下对接悬臂分离时的结构示意图; 2 is a schematic structural view of the double buttocks of the double-layered hollow isosceles trapezoidal multifunctional resin house cover according to the present invention when the upper butt cantilever and the lower butt cantilever are separated;
图3为本发明的双层空心等腰梯形的多功能树脂屋盖板具体实施方式的上对接悬臂和下对接悬臂叠合时的结构示意图。FIG. 3 is a schematic structural view of the double buttocks of the double-layered hollow isosceles trapezoidal multifunctional resin house cover according to the present invention when the upper butt cantilever and the lower butt cantilever are overlapped.
具体实施方式detailed description
本发明的双层空心等腰梯形的多功能树脂屋盖板在制造时,将PVC原料和其他11种原料制成的骨料通过大功率挤出机在超宽组合模具中挤出成型,在挤出成型的同时将接枝型改性三元乙丙树脂共聚物喷涂在成型的屋盖板表面,实现挤出成型和喷涂一步法工艺,节能、节时、节工,提高骨料与涂料的结合力,进而提高产品综合防护质量和产量,延长产品使用周期,降低生产成本。在20年保障使用期内,每平方米约18元,产品性价比较高,平均每年折旧每平方米仅需1元。The double-layer hollow isosceles trapezoidal multifunctional resin roof cover of the invention is manufactured by extruding aggregates made of PVC raw materials and other 11 raw materials through a high-power extruder in an ultra-wide combination mold. At the same time of extrusion molding, the graft-type modified EPDM resin copolymer is sprayed on the surface of the formed roof cover to realize the one-step process of extrusion molding and spraying, energy saving, time saving, labor saving, and improvement of aggregate and coating. The combination of strength, thereby improving the overall protection quality and output of products, extending product life cycle and reducing production costs. During the 20-year warranty period, the price per square meter is about 18 yuan, and the cost performance of the product is relatively high. The average annual depreciation is only 1 yuan per square meter.
参照图1,本发明的双层空心等腰梯形的多功能树脂屋盖板,包括屋盖板本体,屋盖板本体包括双层空心的梯形上底板10、双层空心的梯形腰板20和双层空心的梯形下底板30,上底板10、腰板20、下底板30和腰板20依次并重复相连形成波浪起伏连续结构,且上底板10、腰板20和下底板30的双层空心结构中设有加强筋40;该底板10的平面面积与下底板30的平面面积之比为1∶1.5-2.5;腰板20与上底板10或下底板30所在平面的夹角α为38-42°。Referring to Figure 1, the double-layer hollow isosceles trapezoidal multifunctional resin house cover of the present invention comprises a roof cover body, and the roof cover body comprises a double-layer hollow trapezoidal upper bottom plate 10, a double-layer hollow trapezoidal waist plate 20 and a double The hollow trapezoidal lower bottom plate 30, the upper bottom plate 10, the waist plate 20, the lower bottom plate 30 and the waist plate 20 are sequentially and repeatedly connected to form a undulating continuous structure, and the double bottom hollow structure of the upper bottom plate 10, the waist plate 20 and the lower bottom plate 30 is provided The rib 40; the ratio of the plane area of the bottom plate 10 to the plane area of the lower bottom plate 30 is 1:1.5-2.5; the angle α between the waist plate 20 and the plane of the upper bottom plate 10 or the lower bottom plate 30 is 38-42°.
上底板10、腰板20和下底板30双层结构中单层的厚度h1为1.1-2.5mm,上底板10、腰板20和下底板30双层结构中两单层之间的距离11为8-20mm,加强筋40的厚度h2为0.6-2.5mm,上底板10的上表面和下底板30的下表面之间的竖直距离12为35-60mm,上底板10的中心与其相邻的下底板30的中心的水平距离13为70-85mm。上底板10内的加强 筋40的数目为2-6根,腰板20内的加强筋40的数目为2-6根,下底板30内的加强筋40的数目为3-7根。The thickness h1 of the single layer in the double layer structure of the upper bottom plate 10, the waist plate 20 and the lower bottom plate 30 is 1.1-2.5 mm, and the distance 11 between the two single layers in the double-layer structure of the upper bottom plate 10, the waist plate 20 and the lower bottom plate 30 is 8- 20mm, the thickness h2 of the rib 40 is 0.6-2.5 mm, and the vertical distance 12 between the upper surface of the upper bottom plate 10 and the lower surface of the lower bottom plate 30 is 35-60 mm, and the center of the upper bottom plate 10 and its adjacent lower bottom plate The horizontal distance 13 of the center of 30 is 70-85 mm. Strengthening in the upper bottom plate 10 The number of the ribs 40 is 2-6, the number of the ribs 40 in the waist plate 20 is 2-6, and the number of the ribs 40 in the lower bottom plate 30 is 3-7.
上底板10、腰板20、下底板30和腰板20依次并重复相连形成的单片的屋盖板本体的长度为500-1500mm。The length of the single-piece roof panel body formed by sequentially and repeatedly connecting the upper bottom plate 10, the waist plate 20, the lower bottom plate 30, and the waist plate 20 is 500-1500 mm.
参照图2和图3,两片相邻的屋盖板100和100’分别延伸设有下对接悬臂60和上对接悬臂50。屋盖板100’的腰板20’的上半部向上延伸形成上延部51、再水平延伸形成水平部52、再向下延伸形成下延部53,上延部51、水平部52和下延部53共同构成上对接悬臂50,在下延部53上形成有三角形的定位凹槽54,且上延部51与腰板20’形成一个直角的夹角空间55。屋盖板100的腰板20的下半部则向上延伸形成上延部61、再水平延伸形成水平部62、再向下延伸形成下延部63,上延部61、水平部62和下延部63共同构成下对接悬臂60,在上延部61上形成有与定位凹槽54相适配的三角形的定位柱64,且上延部61与腰板20形成一个直角的夹角空间65。上对接悬臂50和下对接悬臂60在相互叠合时,下延部53的末端抵靠在夹角空间65上,被限位而无法再往下伸延,下延部63的末端抵靠在夹角空间55上,被限位而无法再往下伸延。Referring to Figures 2 and 3, two adjacent roof panels 100 and 100' extend respectively with a lower docking boom 60 and an upper docking boom 50. The upper half of the waist panel 20' of the roof panel 100' extends upward to form an upper extension 51, and then horizontally extends to form a horizontal portion 52, and then extends downward to form a lower extension portion 53, an upper extension portion 51, a horizontal portion 52, and a lower extension portion. The portions 53 collectively constitute an upper butting cantilever 50, and a triangular positioning groove 54 is formed in the lower extending portion 53, and the upper extending portion 51 forms a rectangular angle 55 with the waist plate 20'. The lower half of the waist panel 20 of the roof panel 100 extends upward to form an upper extension portion 61, and then horizontally extends to form a horizontal portion 62, and then extends downward to form a lower extension portion 63, an upper extension portion 61, a horizontal portion 62, and a lower extension portion. 63, the lower abutment cantilever 60 is formed in common, and a triangular positioning post 64 is formed on the upper extending portion 61 to fit the positioning groove 54, and the upper extending portion 61 forms a rectangular angle 65 with the waist plate 20. When the upper butting cantilever 50 and the lower butting cantilever 60 are superposed on each other, the end of the lower extending portion 53 abuts against the angular space 65, is restricted from being extended downward, and the end of the lower extending portion 63 abuts against the clip. In the corner space 55, it is limited and cannot be extended further.
参照图3,上对接悬臂50和下对接悬臂60在连接时相互叠合并形成与屋盖板本体的波浪起伏连续结构相一致的结构。且上对接悬臂50和下对接悬臂60相叠合后的整体厚度≥屋盖板本体的厚度。Referring to Figure 3, the upper butt cantilever 50 and the lower butt cantilever 60 are stacked one upon another to form a structure that conforms to the undulating continuous structure of the roof panel body. The overall thickness of the upper butt arm 50 and the lower butt arm 60 is ≥ the thickness of the roof cover body.
应用实例一Application example one
PVC原料和其他11种原料组成为:PVC原料71份;轻钙粉14份;重钙粉5份;复合钙锌稳定剂3份;钛白粉1份;氧化锌0.5份;邻苯二甲 酸二正辛酯0.8份;硬脂酸0.3份;硬脂酸丁酯0.2份;硅酸铝0.5份;ACR 1.2份;CPE 4份。The composition of PVC raw materials and 11 other raw materials are: 71 parts of PVC raw materials; 14 parts of light calcium powder; 5 parts of heavy calcium powder; 3 parts of complex calcium-zinc stabilizer; 1 part of titanium dioxide; 0.5 parts of zinc oxide; 0.8 parts of di-n-octyl acidate; 0.3 parts of stearic acid; 0.2 parts of butyl stearate; 0.5 parts of aluminum silicate; 1.2 parts of ACR; 4 parts of CPE.
其他结构与上述描述一致,应用于北纬47度蒙古呼伦贝尔的农产品储存屋,使用面积1000m2,使用年限5年。The other structure is consistent with the above description. It is applied to the agricultural product storage house of Mongolian Hulunbeier at 47 degrees north latitude, with an area of 1000 m 2 and a service life of 5 years.
应用实例二Application example two
PVC原料和其他11种原料组成为:PVC原料66份;轻钙粉15份;重钙粉6份;复合钙锌稳定剂3.5份;钛白粉2份;氧化锌1份;邻苯二甲酸二正辛酯1.2份;硬脂酸0.4份;硬脂酸丁酯0.3份;硅酸铝1.2份;ACR 1.4份;CPE 4.5份。The composition of PVC raw materials and 11 other raw materials are: 66 parts of PVC raw materials; 15 parts of light calcium powder; 6 parts of heavy calcium powder; 3.5 parts of complex calcium-zinc stabilizer; 2 parts of titanium dioxide; 1 part of zinc oxide; 1.2 parts of n-octyl ester; 0.4 parts of stearic acid; 0.3 parts of butyl stearate; 1.2 parts of aluminum silicate; 1.4 parts of ACR; 4.5 parts of CPE.
其他结构与上述描述一致,应用于北纬28度浙江嘉兴建材仓库,使用面积1200m2,使用年限5年。The other structure is consistent with the above description. It is applied to the Jiaxing Building Materials Warehouse in Zhejiang Province at 28 degrees north latitude. The use area is 1200m 2 and the service life is 5 years.
应用实例三Application example three
PVC原料和其他11种原料组成为:PVC原料60份;轻钙粉16份;重钙粉7份;复合钙锌稳定剂4份;钛白粉3份;氧化锌1.5份;邻苯二甲酸二正辛酯1.5份;硬脂酸0.5份;硬脂酸丁酯0.4份;硅酸铝2份;ACR1.5份;CPE 5份。The composition of PVC raw materials and other 11 raw materials are: 60 parts of PVC raw materials; 16 parts of light calcium powder; 7 parts of heavy calcium powder; 4 parts of complex calcium-zinc stabilizer; 3 parts of titanium dioxide; 1.5 parts of zinc oxide; 1.5 parts of n-octyl ester; 0.5 parts of stearic acid; 0.4 parts of butyl stearate; 2 parts of aluminum silicate; 1.5 parts of ACR; 5 parts of CPE.
其他结构与上述描述一致,应用于北纬17度海南三亚养殖场,使用面积1800m2,使用年限5年。The other structure is consistent with the above description, and is applied to the Sanya farm in Hainan, 17 degrees north latitude, with an area of 1800 m 2 and a service life of 5 years.
本发明经过5年、12个地区的中试实验后,根据不同纬度地区的地理气候特点,将本发明的实施工程,分别随机选取在北纬17度的海南三亚热带低纬度的地区;随机选取在北纬度28度的浙江嘉兴亚热带暖温带地区;北纬47度的内蒙古呼伦贝尔温带寒温带地区等三处实地采样分析和 现场观测拍摄分析后,得出满意的几项科技实验成果:1,5年室外抗腐蚀应用与实验室试验的数据对比,发现了以调整PVC为主的配方,配合接枝型三元乙丙树脂共聚液喷涂层的屋盖板的有效性,证实完全可达到20年的使用期限。2,相对于喷砂防腐油漆的金属瓦愣形彩板,保温及御寒效果大大增强,减少严冬酷暑调湿的能耗消耗。3,从施工到应用的产品性价比对照中,证实本发明的产品具备全面的市场竞争优势。4,本发明提出对三个地理气候带采用的以调整PVC为主和11种配料辅助的3种骨料配方,获得了预期的应用效果,尤其在热带与寒温带地区更为明显。After the pilot test in 5 years and 12 regions of the present invention, according to the geographical and climatic characteristics of different latitude regions, the implementation projects of the present invention are randomly selected in the tropical low latitudes of Sanya, Hainan at 17 degrees north latitude; Three sub-soil sampling areas in the Jiaxing subtropical warm temperate zone of Zhejiang Province with a latitude of 28 degrees north latitude and 47 degrees Celsius in the Hulunbeier temperate zone of Inner Mongolia After on-the-spot observation and analysis, several satisfactory scientific and technological experiments were obtained: 1 to 5 years of outdoor anti-corrosion application and laboratory test data comparison, found that the adjustment of PVC-based formula, with grafted EPDM The effectiveness of the roofing of the resin copolymer spray coating has proven to be fully compliant for 20 years. 2, compared with the metal corrugated color plate of sandblasting anti-corrosion paint, the effect of heat preservation and cold protection is greatly enhanced, and the energy consumption of the harsh winter heat regulation is reduced. 3. From the comparison of the cost performance of the products from construction to application, it is confirmed that the products of the invention have comprehensive market competitive advantages. 4. The present invention proposes three kinds of aggregate formulations which are mainly used for adjusting the PVC and 11 kinds of ingredients for the three geographical climatic zones, and the expected application effects are obtained, especially in the tropical and cold temperate regions.
本发明一是完成了由科学到产品,经过多学科人才合作和5年以上的历程。二是产品经使用后,可完全回收再利用,生产过程自动化程度高,无“三废”问题。三是市场适用性广泛,尤其在国内,除了喷砂双镀加喷涂的钢材瓦愣彩板屋盖之外(每平米厂价约40元),其他相似的建材产品与技术几乎无可比性。即便是在设施农业、养殖业、生态环保产业也存在着巨大的市场前景。The first invention completes the process from science to product, multi-disciplinary talent cooperation and more than 5 years. Second, after the product is used, it can be completely recycled and reused. The production process is highly automated and there is no “three wastes” problem. Third, the market has a wide range of applicability, especially in China, except for the sandblasted double-plated and sprayed steel corrugated color roof (about 40 yuan per square meter), and other similar building materials and technologies are almost incomparable. Even in facility agriculture, aquaculture, and eco-environmental industries, there is a huge market prospect.
上述仅为本发明的具体实施方式,但本发明的设计构思并不局限于此,凡利用此构思对本发明进行非实质性的改动,均应属于侵犯本发明保护范围的行为。 The above is only a specific embodiment of the present invention, but the design concept of the present invention is not limited thereto, and any insubstantial modification of the present invention by this concept should be an infringement of the scope of protection of the present invention.

Claims (10)

  1. 双层空心等腰梯形的多功能树脂屋盖板,包括屋盖板本体,其特征在于:该屋盖板本体包括双层空心的梯形上底板、双层空心的梯形腰板和双层空心的梯形下底板,该上底板、腰板、下底板和腰板依次并重复相连形成波浪起伏连续结构,且该上底板、腰板和下底板的双层空心结构中设有加强筋;该上底板的平面面积与下底板的平面面积之比为1∶1.5-2.5;该腰板与上底板或下底板所在平面的夹角为38-42°。The double-layer hollow isosceles trapezoidal multifunctional resin house cover comprises a roof cover body, wherein the roof cover body comprises a double-layer hollow trapezoidal upper bottom plate, a double-layer hollow trapezoidal waist plate and a double-layer hollow trapezoidal shape. a lower bottom plate, the upper bottom plate, the waist plate, the lower bottom plate and the waist plate are sequentially and repeatedly connected to form a undulating continuous structure, and the double bottom hollow structure of the upper bottom plate, the waist plate and the lower bottom plate is provided with a reinforcing rib; a planar area of the upper bottom plate and The ratio of the planar area of the lower base plate is 1:1.5-2.5; the angle between the waist plate and the plane of the upper bottom plate or the lower bottom plate is 38-42°.
  2. 如权利要求1所述的双层空心等腰梯形的多功能树脂屋盖板,其特征在于:在所述屋盖板本体的表面喷涂有一层接枝型改性三元乙丙树脂共聚物,该接枝型改性三元乙丙树脂共聚物的组成如下:聚丙烯酸酯33wt%、丙烯腈35wt%和苯乙烯32wt%。The double-layered hollow isosceles trapezoidal multifunctional resin house cover according to claim 1, wherein a surface of the roof cover body is sprayed with a graft-type modified ethylene propylene diene resin copolymer. The composition of the graft-type modified ethylene propylene diene resin copolymer was as follows: 33 wt% of polyacrylate, 35 wt% of acrylonitrile, and 32 wt% of styrene.
  3. 如权利要求1所述的双层空心等腰梯形的多功能树脂屋盖板,其特征在于:所述屋盖板本体骨料重量配比如下:PVC原料60-71份;轻钙粉14-16份;重钙粉5-7份;复合钙锌稳定剂3-4份;钛白粉1-3份;氧化锌0.5-1.5份;邻苯二甲酸二正辛酯0.8-1.5份;硬脂酸0.3-0.5份;硬脂酸丁酯0.2-0.4份;硅酸铝0.5-2份;ACR 1.2-1.5份;CPE 4-5份。The double-layer hollow isosceles trapezoidal multifunctional resin house cover according to claim 1, wherein the weight of the aggregate of the roof cover body is as follows: 60-71 parts of PVC raw material; light calcium powder 14- 16 parts; 5-7 parts of heavy calcium powder; 3-4 parts of complex calcium-zinc stabilizer; 1-3 parts of titanium dioxide; 0.5-1.5 parts of zinc oxide; 0.8-1.5 parts of di-n-octyl phthalate; Acid 0.3-0.5 parts; butyl stearate 0.2-0.4 parts; aluminum silicate 0.5-2 parts; ACR 1.2-1.5 parts; CPE 4-5 parts.
  4. 如权利要求1或2或3所述的双层空心等腰梯形的多功能树脂屋盖板,其特征在于:所述上底板、腰板和下底板双层结构中单层的厚度为1.1-2.5mm,该上底板、腰板和下底板双层结构中两单层之间的距离为8-20mm,所述加强筋的厚度为0.6-2.5mm,该上底板的上表面和该下底板的下表面之间的竖直距离为35-60mm,该上底板的中心与其相邻的下底板的中心的水平距离为70-85mm。 The double-layer hollow isosceles trapezoidal multifunctional resin house cover according to claim 1 or 2 or 3, wherein the thickness of the single layer in the double bottom structure of the upper bottom plate, the waist plate and the lower bottom plate is 1.1-2.5 Mm, the distance between the two single layers in the double bottom structure of the upper bottom plate, the waist plate and the lower bottom plate is 8-20 mm, the thickness of the reinforcing rib is 0.6-2.5 mm, the upper surface of the upper bottom plate and the lower bottom plate The vertical distance between the surfaces is 35-60 mm, and the horizontal distance between the center of the upper bottom plate and the center of the adjacent lower bottom plate is 70-85 mm.
  5. 如权利要求1或2或3所述的双层空心等腰梯形的多功能树脂屋盖板,其特征在于:所述上底板、腰板、下底板和腰板依次并重复相连形成的单片的屋盖板本体的长度为500-1500mm。The double-layered hollow isosceles trapezoidal multifunctional resin house cover according to claim 1 or 2 or 3, wherein the upper bottom plate, the waist plate, the lower bottom plate and the waist plate are sequentially and repeatedly connected to form a single piece of the house. The length of the cover body is 500-1500 mm.
  6. 如权利要求5所述的双层空心等腰梯形的多功能树脂屋盖板,其特征在于:所述单片的屋盖板本体两端分别延伸形成用于相邻的两片屋盖板连接的上对接悬臂和下对接悬臂,该上对接悬臂和下对接悬臂在连接时相互叠合并形成与所述的屋盖板本体的波浪起伏连续结构相一致的结构。The double-layered hollow isosceles trapezoidal multifunctional resin house cover according to claim 5, wherein the two ends of the single-piece roof cover body are respectively extended to form adjacent two roof cover connections. The upper butt cantilever and the lower butt cantilever are stacked on each other when joined to form a structure conforming to the undulating continuous structure of the roof cover body.
  7. 如权利要求6所述的双层空心等腰梯形的多功能树脂屋盖板,其特征在于:所述上对接悬臂和下对接悬臂相叠合的一面设有凹凸定位柱槽结构。The double-layer hollow isosceles trapezoidal multifunctional resin house cover according to claim 6, wherein a side of the upper butt cantilever and the lower butt cantilever are superposed with a concave-convex positioning column groove structure.
  8. 如权利要求6所述的双层空心等腰梯形的多功能树脂屋盖板,其特征在于:所述上对接悬臂和下对接悬臂相叠合后的整体厚度≥屋盖板本体的厚度。The double-layer hollow isosceles trapezoidal multifunctional resin house cover according to claim 6, wherein the overall thickness of the upper butt cantilever and the lower butt cantilever is ≥ the thickness of the roof cover body.
  9. 如权利要求6所述的双层空心等腰梯形的多功能树脂屋盖板,其特征在于:所述上对接悬臂和下对接悬臂均从屋盖板本体的腰板处依次向上、平行并向下延伸形成。The double-layer hollow isosceles trapezoidal multifunctional resin house cover according to claim 6, wherein the upper butt cantilever and the lower butt cantilever are sequentially upward, parallel and downward from the waist plate of the roof cover body. Extended formation.
  10. 如权利要求1或2或3所述的双层空心等腰梯形的多功能树脂屋盖板,其特征在于:所述加强筋为竖直加强筋或等边三角形加强筋。 The double-layer hollow isosceles trapezoidal multifunctional resin house cover according to claim 1 or 2 or 3, wherein the reinforcing rib is a vertical reinforcing rib or an equilateral triangular reinforcing rib.
PCT/CN2015/073743 2014-07-07 2015-03-06 Double-layer hollow isosceles trapezoidal multifunctional resin roof plate WO2016004769A1 (en)

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CN104153520A (en) * 2014-07-07 2014-11-19 丁荣吾 Multifunctional double-layer hollow isosceles trapezoid resin room cover plate

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