WO2016003069A1 - Copolymer of starch and thermoplastic polymer, method for preparing same, and use thereof - Google Patents

Copolymer of starch and thermoplastic polymer, method for preparing same, and use thereof Download PDF

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WO2016003069A1
WO2016003069A1 PCT/KR2015/005173 KR2015005173W WO2016003069A1 WO 2016003069 A1 WO2016003069 A1 WO 2016003069A1 KR 2015005173 W KR2015005173 W KR 2015005173W WO 2016003069 A1 WO2016003069 A1 WO 2016003069A1
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starch
copolymer
thermoplastic polymer
acid
hot melt
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PCT/KR2015/005173
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French (fr)
Korean (ko)
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이세나
함충현
송은범
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대상 주식회사
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F251/00Macromolecular compounds obtained by polymerising monomers on to polysaccharides or derivatives thereof
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L51/00Compositions of graft polymers in which the grafted component is obtained by reactions only involving carbon-to-carbon unsaturated bonds; Compositions of derivatives of such polymers
    • C08L51/02Compositions of graft polymers in which the grafted component is obtained by reactions only involving carbon-to-carbon unsaturated bonds; Compositions of derivatives of such polymers grafted on to polysaccharides
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J151/00Adhesives based on graft polymers in which the grafted component is obtained by reactions only involving carbon-to-carbon unsaturated bonds; Adhesives based on derivatives of such polymers
    • C09J151/02Adhesives based on graft polymers in which the grafted component is obtained by reactions only involving carbon-to-carbon unsaturated bonds; Adhesives based on derivatives of such polymers grafted on to polysaccharides

Definitions

  • One aspect of the invention relates to copolymers of starch and thermoplastic polymers, and more particularly starch-based hot melt adhesives, such as preventing phase separation of starch-based hot melt adhesives or minimizing viscosity changes when used as components of starch-based hot melt adhesives.
  • the present invention relates to a copolymer of a starch and a thermoplastic polymer capable of improving the storage stability.
  • Another aspect of the present invention relates to a method for preparing a copolymer of starch and thermoplastic polymer that can improve the storage stability of starch-based hot melt adhesives.
  • Another aspect of the present invention relates to a starch-based hot melt adhesive comprising a copolymer of starch and a thermoplastic polymer and a method for producing the same.
  • Adhesion refers to a state in which two surfaces are bonded by an attractive force between molecules, atoms, and ions. Adhesion is widely applied in our daily lives not only for daily necessities such as tapes and bonds, but also for automobiles and cutting-edge semiconductor devices. In recent years, the demand for adhesives in each field has been diversified due to the remarkable industrial development.
  • the polymer adhesive may be classified into a chemical reaction type, a solvent type, a hot melt type and the like according to the solidification process.
  • hot melt adhesive is a representative example that is easy to use and can meet the requirements of the emerging environment.
  • Hot melt adhesive is a solid material at room temperature without melting or dispersing in a solvent to melt only 100% of the heat in an adhesive to use as a liquid.
  • Hot-melt adhesives were first developed by DuPont in the 1960s as an ethylene-vinylacetate resin (EVA), and have the advantages of high productivity, eco-friendly features, broad applicability, and re-adhesion through process automation. The growth rate is high.
  • the hot melt adhesive is applied to the surface to be adhered in a molten state and then cooled and solidified by dissipating heat to and around the surface of the adherend.
  • Hot melt adhesive is characterized by a small working space and fast adhesion speed without the need for drying process compared to other solvent adhesives or water dispersion adhesives.
  • High-speed adhesion enables automation of production lines and increased productivity, resulting in significant economic benefits such as improved productivity, reduced labor costs, and reduced amount of raw materials due to coating amount control.
  • Hot melt adhesives have been applied in many fields such as packaging, bookbinding, construction, woodworking, automotive, textile, electrical / electronics, etc.
  • Conventional commercial hot melt adhesives generally include ethylene-vinylacetateyl series, polyolefin series, styrene block copolymerization series, polyamide series, polyester series, urethane series (reactive hotmelt), and the like, and the base resin is a hotmelt adhesive.
  • the base resin is a hotmelt adhesive.
  • Conventional commercial hot melt adhesives lack the environmentally friendly properties such as the generation of a large amount of volatile organic compounds (VOC) in the manufacturing process or use process because the base resin is mainly composed of petroleum-based materials, There is a problem that manufacturing costs can be increased due to external factors such as insecure supply and demand of materials and depletion of petroleum materials.
  • VOC volatile organic compounds
  • the conventional commercial hot melt adhesive has a problem in that workability is poor, such as a thread blowing phenomenon occurs during use. Therefore, in consideration of environmental friendliness, stable supply of supplies, cost value, etc., it is necessary to replace all or part of the basic resin, which is a major component of the hot melt adhesive, with biomass, in particular starch, which can be infinitely regenerated.
  • Korean Patent Publication No. 10-1145374 with respect to starch-based hot melt adhesive is a composition comprising a starch, a thermoplastic polymer, a tackifier, and a plasticizer, wherein the starch is contained in 30 to 65% by weight based on the total weight of the composition
  • the thermoplastic polymer may be included in an amount of 20 to 150 parts by weight based on 100 parts by weight of starch, and may include ethylene-vinyl acetate copolymer (Ehtylene Vinyl Acetate Copolymer, EVA), polyvinyl acetate, polyvinyl alcohol, and ethylene.
  • the tackifier is included in 25 to 125 parts by weight relative to 100 parts by weight of starch and dicyclopentadiene as a monomer (dicyclopentadiene Hydrogenated hydrocarbon resin, including, DCPD), the plasticizer is 10 to 40 compared to 100 parts by weight of starch This amount may for starch-based hot-melt adhesive composition characterized in that an amount is disclosed.
  • 10-1315784 is a composition comprising a starch, a thermoplastic polymer, a tackifier, a plasticizer, and an adhesion promoter, wherein the starch is contained in 25 to 55% by weight based on the total weight of the composition,
  • the thermoplastic polymer is included in an amount of 20 to 150 parts by weight based on 100 parts by weight of starch and is an ethylene-vinyl acetate copolymer (Ehtylene Vinyl Acetate Copolymer, EVA), polyvinyl acetate, polyvinyl alcohol, ethylene-acrylic acid It is composed of one or more selected from the group consisting of a copolymer, and an ethylene-methacrylic acid copolymer
  • the tackifier is included in 25 to 125 parts by weight based on 100 parts by weight of starch
  • the plasticizer is 10 to 100 parts by weight of starch It is included in about 40 parts by weight
  • the adhesion promoter is included in 0.1 to 10 parts by weight relative to
  • the Republic of Korea Patent Publication No. 10-1276294 is a composition comprising a starch, a thermoplastic polymer, and a tackifier
  • the starch is contained in 20 to 60% by weight based on the total weight of the composition
  • the thermoplastic polymer starch 20 to 200 parts by weight, based on 100 parts by weight of ethylene-vinyl acetate copolymer (Ehtylene Vinyl Acetate Copolymer, EVA), polyvinyl acetate (Polyvinyl acetate), polyvinyl alcohol, ethylene- acrylic acid copolymer, and ethylene
  • EVA ethylene-vinylene Vinyl Acetate Copolymer
  • the tackifier is included in 25 to 150 parts by weight relative to 100 parts by weight of starch, and composed of a combination of aliphatic hydrocarbon resin and hydrogenated hydrocarbon resin
  • a starch-based hot melt adhesive is disclosed.
  • the starch and the thermoplastic polymer constituting the conventional starch-based hot melt adhesive have a lack of compatibility, and thus there is a problem in that a precipitate occurs or phases are separated during the manufacturing or storage process of the starch-based hot melt adhesive. Viscosity changes can be severe and adversely affect quality.
  • the present invention is derived under the conventional technical background, and an object of the present invention is to provide a copolymer of starch and thermoplastic polymer which can improve the storage stability of starch-based hot melt adhesive when used as one component of starch-based hot melt adhesive. To provide.
  • Another object of the present invention is to provide a method for preparing a copolymer of starch and a thermoplastic polymer capable of improving the storage stability of the starch-based hot melt adhesive.
  • the inventors of the present invention can prevent the separation of the starch-based hot melt adhesive phase and minimize the change in viscosity when the starch and the thermoplastic polymer, which is a component of the conventional starch-based hot melt adhesive, are replaced with a copolymer of starch and the thermoplastic polymer.
  • the present invention has been accomplished by discovering that the storage stability of starch-based hot melt adhesives can be improved.
  • the present invention is a graft copolymer of starch and a thermoplastic polymer, wherein the graft copolymerization of the starch and the thermoplastic polymer is formed through an unsaturated carboxylic acid, Provided are copolymers of thermoplastic polymers.
  • the present invention comprises the steps of (a) reacting starch and unsaturated carboxylic acid in the presence of a plasticizer to form a first composition comprising a starch bonded to unsaturated carboxylic acid; And (b) adding a wax and a thermoplastic polymer to the first composition and reacting the unsaturated carboxylic acid bonded to the starch and the thermoplastic polymer in the presence of a radical reaction initiator to obtain a second composition comprising a graft copolymer of starch and the thermoplastic polymer. It provides a method of preparing a copolymer of starch and a thermoplastic polymer comprising the step of forming.
  • the present invention provides a starch-based hot melt adhesive in the form of a composition comprising a copolymer of the starch and the thermoplastic polymer, a plasticizer, a wax and a tackifier.
  • the production method (a) reacting the starch and unsaturated carboxylic acid in the presence of a plasticizer to form a first composition comprising a starch bonded to the unsaturated carboxylic acid; (b) adding a wax and a thermoplastic polymer to the first composition and reacting the unsaturated carboxylic acid bonded to the starch and the thermoplastic polymer in the presence of a radical reaction initiator to form a second composition comprising a graft copolymer of starch and the thermoplastic polymer. Forming; And (c) adding and mixing a tackifier to the second composition to form a third composition.
  • starch-based hot melt adhesives can prevent phase separation and minimize viscosity changes.
  • the storage stability of the hot melt adhesive can be improved.
  • the starch-based hot melt adhesive of the present invention exhibits the same level of physical properties as commercial products that do not contain conventional starch.
  • FIG. 1 schematically shows the structure of a copolymer of starch and a thermoplastic polymer according to a preferred embodiment of the present invention.
  • Figure 2 is a photograph of the starch-based hot melt adhesive prepared in Preparation Example 1.
  • unsaturated carboxylic acid is a generic term for organic compounds having at least one ethylenically unsaturated bond and at least one carboxyl group in the molecule.
  • unsaturated dicarboxylic acid is a general term for an organic compound having at least one ethylenically unsaturated bond and at least two carboxyl groups in a molecule, and includes anhydrides of unsaturated dicarboxylic acids.
  • One aspect of the present invention is used as one component of the starch-based hot melt adhesive, and can prevent the phase separation of the hot-melt adhesive and minimize the change in viscosity, such as starch to improve the storage stability of the starch-based hot melt adhesive It relates to a copolymer of a thermoplastic polymer.
  • the copolymer of the starch and the thermoplastic polymer according to the present invention is a graft copolymer of the starch and the thermoplastic polymer, specifically, the graft copolymerization of the starch and the thermoplastic polymer has an ethylenically unsaturated bond (hereinafter referred to as' unsaturated carboxylic acid Or an anhydride thereof.
  • Thermoplastic polymers commonly used in hot melt adhesives consist of monomers with ethylenically unsaturated bonds, which are difficult to chemically bond directly with the hydroxyl groups of the starch.
  • the inventors of the present invention have introduced unsaturated carboxylic acids or anhydrides thereof into the linker to graf the thermoplastic polymer to the starch.
  • FIG. 1 schematically shows the structure of a copolymer of starch and a thermoplastic polymer according to a preferred embodiment of the present invention.
  • the carboxyl group of the unsaturated carboxylic acid forms an ester bond with the hydroxyl group of the starch
  • the thermoplastic polymer is unsaturated carboxylic acid. It is formed by chemically bonding at the ethylenically unsaturated bond position present within.
  • starch is not greatly limited, and includes, for example, corn starch, waxy corn starch, tapioca starch, potato starch, sweet potato starch, rice starch, wheat starch and the like.
  • starch includes unmodified starch or specific modified starch.
  • Unmodified starch is a starch obtained from a conventional starch production process, and is a modified starch (eg, acid treated starch, enzyme treated starch, whose physical properties (viscosity, thermal stability, freeze thaw stability) have been changed by chemical treatment and heat treatment).
  • the starch constituting the copolymer of the starch and the thermoplastic polymer according to the present invention is preferably a modified starch whose polymerization degree is reduced by acid treatment or enzyme treatment in consideration of the ease of reaction and storage stability of the starch-based hot melt adhesive described later. Modified starch with reduced degree of polymerization usually decreases the viscosity of the gelatinous liquid.
  • modified starch is also known as acid-treated starch (also referred to as acid-treated starch or thin boiling starch) and enzyme-treated starch (dextrin). Is also included in the enzyme-treated starch).
  • the modified starch having reduced polymerization degree of starch is preferably in the range of 10 to 100 centipoise (cPs) of the viscosity of 20% by weight gelatinous liquid at 50 °C, 20 to 80 centipoise (cPs) of More preferably in the range.
  • thermoplastic polymer is not particularly limited as long as it is generally used in a hot melt adhesive, for example, ethylene-vinyl acetate copolymer (Ehtylene Vinyl Acetate Copolymer, EVA), polyvinyl acetate (polyvinyl acetate), poly Selected from the group consisting of vinyl alcohol, ethylene-acrylic acid copolymer, ethylene-methacrylic acid copolymer, ethylene-butylacrylate copolymer, ethylene-ethylhexylacrylate copolymer and ethylene-methylacrylate copolymer It may be one or more kinds, and among these, an ethylene-vinylacetate copolymer (Ehtylene Vinyl Acetate Copolymer, EVA) is preferred.
  • EVA ethylene-vinyl acetate copolymer
  • EVA ethylene-vinyl acetate copolymer
  • polyvinyl acetate poly Selected from the group consisting of vinyl alcohol, ethylene-acrylic acid
  • thermoplastic polymer may be selected from thermoplastic polyolefins.
  • the thermoplastic polyolefin may be a homogeneous polymer formed of one kind of monomer, such as polyethylene or polypropylene, or may be a copolymer formed of two or more different monomers selected from ethylene, propylene, butene, hexene, and octene. It is preferable to chain.
  • the thermoplastic polyolefin may be a copolymer of ethylene and an alpha olefin having 4 to 20 carbon atoms (for example, 1-butene, 1-hexene, 1-octene, or a copolymer of propylene and alpha olefin having 4 to 20 carbon atoms). It is preferably obtained by metallocene-catalyzed polymerization, such as ethylene-alpha olefin copolymer or propylene obtained by metallocene-catalyzed polymerization.
  • -Alpha alpha olefin copolymer (propylene-alpha olefin copolymer) is also called polyolefin plastomer, which is a material in which plastic and elastomer are harmonized.
  • Polyolefin platopolymer polymerized by metallocene catalyst Mercer's commercial products include Dow Chemical's Affinity GA 1900, Affinity GA 1950, etc.
  • the starch and heat of the present invention The weight ratio of starch to thermoplastic polymer in the copolymer of the calcined polymer is not particularly limited, and considering the storage stability of the starch-based hot melt adhesive described below, it is preferably from 0.5: 1 to 1: 5, preferably from 1: 1 to 1: 5. More preferably, 1: 2 to 1: 4.
  • the unsaturated carboxylic acid or anhydride thereof is not particularly limited as long as it has at least one ethylenically unsaturated bond and at least one carboxyl group in the molecule, for example acrylic acid, methacrylic acid, maleic acid (Maleic acid) ), Fumaric acid, glutaconic acid, anhydride, traumatic acid, muconic acid, citraconic acid and citric acid and their anhydrides.
  • maleic acid maleic acid, fumaric acid, glutaconic acid, anhydride, traumatic acid (Traumatic acid) acid), muconic acid, citraconic acid and at least one unsaturated dicarboxylic acid selected from the group consisting of anhydrides or at least one unsaturation It is preferable that it is an anhydride of a converted dicarboxylic acid.
  • the weight ratio of the unsaturated carboxylic acid (or anhydride thereof), especially the unsaturated dicarboxylic acid (or anhydride thereof), used as a starch to linker in the copolymer of the starch and the thermoplastic polymer of the present invention is not particularly limited, and the starch system described below In view of the storage stability of the hot melt adhesive, it is preferably 1: 0.01 to 1: 0.2, more preferably 1: 0.04 to 1: 0.1.
  • Another aspect of the present invention relates to a method for preparing a copolymer of starch and a thermoplastic polymer (hereinafter referred to as 'starch-thermoplastic polymer copolymer').
  • the method for preparing a starch-thermoplastic polymer copolymer according to the present invention comprises the steps of (a) reacting starch with an unsaturated carboxylic acid or anhydride thereof in the presence of a plasticizer to form a first composition comprising starch to which unsaturated carboxylic acid is bound.
  • step (a) of the method for preparing a starch-thermoplastic polymer copolymer according to the present invention an ester bond is formed between the hydroxyl group present in the starch and the carboxyl group present in the unsaturated carboxylic acid to form a hydroxyl group of the starch as an unsaturated carboxylic acid.
  • Substituted modified starch is produced.
  • the reaction of step (a) is carried out in the presence of a plasticizer in terms of improving the reaction between the starch and the unsaturated carboxylic acid and in simplifying the starch-based hot melt adhesive manufacturing process described later.
  • the plasticizer is used to impart flexibility and adhesion to the polar polymer, and the kind thereof is not particularly limited.
  • the plasticizer may be selected from conventional surfactants, ureas, and the like, and sorbitol, ethylene glycol, glycerin, glycerin diacetate and pentaene are considered in consideration of the ease of reaction and storage stability of the starch-based hot melt adhesive described below. It is preferable that it is 1 or more types chosen from the group which consists of rititol, and it is more preferable to select from sorbitol or ethylene glycol.
  • the weight ratio of starch to plasticizer is not particularly limited, for example, 1: 0.5 to 1: 3, and more preferably 1: 1 to 1: 2.
  • the reaction temperature of the step (a) is preferably 80 ⁇ 120 °C, more preferably 90 ⁇ 110 °C, but is not limited thereto.
  • the thermoplastic polymer (especially the end of the thermoplastic polymer) is bonded to the unsaturated carboxylic acid at the ethylenically unsaturated bond position of the unsaturated carboxylic acid bonded to the starch.
  • the chemical bonds form the starch-thermoplastic polymer copolymer.
  • the wax is used together with the thermoplastic polymer in view of simplifying the starch-based hot melt adhesive manufacturing process to be described later.
  • the wax functions to improve the flowability or increase the thermal stability of the starch-based hot melt adhesive, and the type thereof is not particularly limited.
  • the wax may be one or more selected from the group consisting of paraffin wax, microcrystalline wax, polyethylene wax, polypropylene wax, amide wax and Fischer-Tropsch wax.
  • Fischer-Tropsch wax may also be classified as paraffin wax.
  • Commercial products of paraffin waxes usable in the present invention include Okerin 236 TP sold by Astor Wax Corporation (Doraville, GA); Penreco 4913 available from Pennzoil Products Co.
  • the microcrystalline wax comprises at least 50% by weight of cyclic alkanes or branched alkanes containing chains having 30 to 100 carbon atoms.
  • Microcrystalline waxes are generally less crystalline than paraffin waxes and polyethylene waxes and have a melting point higher than about 70 ° C.
  • Commercial products of microcrystalline waxes usable in the present invention include Victory Amber Wax, commercially available from Petrolite Corp. (Tulsa, Oklahoma) with a melting point of 70 ° C; Bareco ES-796 with a melting point of 70 ° C. and commercially available from Bareco (Chicago, Illinois, USA); Okerin 177, commercially available from Astor Wax Corp., with a melting point of 80 ° C .; Besquare 175 and 195 Amber Waxes, available from Petrolite Corp. (Tulsa, Oklahoma), with melting points of 80 ° C.
  • R 1 is an alkanediyl group having 2 to 4 carbon atoms
  • R 2 is a hydrocarbon group having 15 to 20 carbon atoms or a hydroxy hydrocarbon group having 15 to 20 carbon atoms
  • R 3 and R 4 is independent of each other and is hydrogen or a hydrocarbon group having 1 to 3 carbon atoms
  • a hydrocarbon group is a concept including an alkyl group, an alkenyl group, and an aryl group as a functional group composed of carbon and hydrogen.
  • Compound represented by the formula (1) is oleic acid (Oleic acid), linoleic acid (Linoleic acid), arachidonic acid (Arachidonic acid), palmitic acid (Palmitic acid), stearic acid (Stearic acid), such as fatty acids or hydroxy fatty acid and ethylene
  • Two amide bonds are formed by the reaction of diamines such as diethylene, 1,4-diaminobutane, 1,3-diaminopropane, and the like.
  • R 2 is a hydrocarbon group such as an alkyl group, an alkenyl group, an aryl group or a hydroxy hydrocarbon group thereof, preferably an alkyl group or a hydroxyalkyl group.
  • R 3 and R 4 are preferably hydrogen or a methyl group.
  • Specific examples of the compound represented by Formula 1 include 1,2-ethylenebis (stearamide) [1,2-Ethylenebis (stearamide); CAS No. 110-30-5], 1,2-ethylenebis (hydroxystearamide) [1,2-Ethylenebis (hydroxystearamide); CAS Registry No.
  • the Fischer-Tropsch wax is a synthetic wax manufactured by the Fischer-Tropsch method, which is commercially available from Sasol's Sasolwax® product (for example, Sasolwax® H1). , Paraflint® products, or Baker Petolite's Polywax® products (eg Polywax® C80).
  • the weight ratio of the thermoplastic polymer to the wax is not particularly limited, for example, 1: 0.5 to 1: 2, and more preferably 1: 0.5 to 1: 1.
  • a radical reaction initiator is used to induce the reaction between the unsaturated carboxylic acid and the thermoplastic polymer.
  • the radical reaction initiator may be organic peroxide, an azo compound (for example, 2,2-azobisbutyronitrile, 2,2'-azobis-2-methylbutyronitrile, etc.), sodium persulfate, If the type is conventionally used for radical reactions, such as potassium persulfate, the kind is not particularly limited, and considering the reactivity between the unsaturated carboxylic acid and the thermoplastic polymer, it is preferable that the organic peroxide (Organic Peroxide).
  • the organic peroxide is benzoyl peroxide, acetyl peroxide, dilauryl peroxide, di-tert-butyl peroxide, cumyl Cumyl hydroperoxide, di-t-butyl hydroperoxide, dibenzoyl peroxide, succinic peroxide, dilauryl peroxide , Didecanoyl peroxide, dicumyl peroxide, 2,5-dimethyl-2,5-di (tert-butyperoxy) hexane [2,5-dimethyl-2,5- di- (t-butylperoxy) hexane], ⁇ -cumyl peroxy-neodecanoate, 1,1-dimethyl-3-hydroxybutyl peroxy-2-ethylhexanoate (1-1-dimethyl-3-hydroxybutyl peroxy-2-ethyl hexanoate), t-amyl peroxy-benzoate, tert-butyl
  • the amount of the radical reaction initiator used in step (b) is not particularly limited, considering that the degree of reaction between the unsaturated carboxylic acid and the thermoplastic polymer is related to the storage stability of the starch-based hot melt adhesive described later, 100 parts by weight of the thermoplastic polymer It is preferable that it is 0.1-1 weight part per sugar, It is more preferable that it is 0.2-0.8 weight part, It is most preferable that it is 0.3-0.6 weight part.
  • the reaction temperature of the step (b) is preferably 110 ⁇ 150 °C, considering the color of the starch-based hot melt adhesive to be described later is more preferably 115 ⁇ 145 °C, but is not limited thereto.
  • the reaction temperature of step (b) exceeds 130 ° C., the color of the starch-based hot melt adhesive may be stronger, thereby limiting the application range.
  • the reaction temperature of the step (b) exceeds 140 ° C.
  • the color of the starch-based hot melt adhesive may be strengthened, thereby limiting the application range.
  • Another aspect of the present invention relates to a starch-based hot melt adhesive with improved storage stability and a method for preparing the same.
  • the starch-based hot melt adhesive according to the present invention is in the form of a composition comprising a copolymer of starch and a thermoplastic polymer, a plasticizer, a wax and a tackifier.
  • Starch, unsaturated carboxylic acid, thermoplastic polymer, plasticizer and wax in the starch-based hot melt adhesive according to the present invention will be omitted the same parts as described above, and only the newly added parts will be described.
  • the content of the copolymer of the starch and the thermoplastic polymer is not particularly limited, but it is preferably 15 to 50% by weight based on the total weight of the composition in consideration of harmony with other components. It is more preferable that it is 20 to 45 weight%, and it is most preferable that it is 25 to 40 weight%.
  • the content of the plasticizer is not particularly limited, but considering the coordination with other components is preferably 30 to 50 parts by weight, more preferably 35 to 45 parts by weight relative to 100 parts by weight of the copolymer of the starch and the thermoplastic polymer. .
  • the content of the wax is not particularly limited, but considering the coordination with other components, it is preferably 45 to 70 parts by weight, more preferably 50 to 65 parts by weight based on 100 parts by weight of the copolymer of starch and the thermoplastic polymer. .
  • the tackifier is a low molecular weight resin, and when used in combination with a copolymer of a starch and a thermoplastic polymer, which is a basic component, lowers the melt viscosity to improve workability.
  • functional groups may be imparted to improve adhesion initial wettability and adhesion on the surface of the adherend of the starch-based hot melt adhesive, and to control the solidification time and the like.
  • the tackifier is not particularly limited to rosin-based resins, terpene resins, coumarone indene resins, petroleum resins, and the like.
  • rosin-based resins include gum rosin, wood rosin, tall oil rosin, distilled rosin, hydrogenated rosin, dimerized rosin Natural or modified rosins, including resinates, polymerized rosin, and the like; Natural rosin and modified rosin, including fail rosin, glycerol ester of wood rosin, glycerol ester of hydrogenated rosin, glycerol ester of polymerized rosin, pentaerythritol ester of hydrogenated rosin, phenol-modified pentaerythritol ester of rosin Glycerol esters and pentaerythritol esters.
  • the rosin ester is a rosin acid converted to an ester by reacting rosin acid with an alcohol such as methanol, triethylene glycol, pentaerythritol, and including an ester of natural rosin and an ester of modified rosin.
  • rosin esters also include Pinerez 2130, Pinerez 2220, Pinerez 2240, Pinerez 2330, Pinerez 2385 from Akzo Nobel-Eka Chemicals; Ester Gum 105, Ester Gum 106, Ester Gum A, Ester Gum AAL, Ester Gum AAV from Arakawa Chemical; Aquatac E 5375, Aquatac E 6180, Sylvalite RE 10L, Sylvalite RE 80 HP, Sylvalite RE 85L from Arizona Chemical; Pentalyn 710-M, Permalyn 2085, TACOLYN 3100, TACOLYN 3179 H from Eastman Chemical Company.
  • terpene resins include copolymers and terpolymers of natural terpenes including styrene / terpene and alpha methyl styrene / terpene; Polyterpene resins having a softening point of about 70 ° C. to 150 ° C.
  • Phenol-modified terpene resins and hydrogenated derivatives thereof including resin products produced by the condensation reaction of bicyclic terpenes with phenols in acidic media.
  • petroleum resins include aliphatic hydrocarbon resins, cycloaliphatic hydrocarbon resins, aromatic hydrocarbon resins, and aliphatic hydrocarbons modified by aromatics.
  • Resins Aromatic modified aliphatic hydrocarbon resin
  • Hydrogenated hydrocarbon resin Hydrogenated hydrocarbon resin
  • aliphatic hydrocarbon resins Commercial products of aliphatic hydrocarbon resins include Hikorez A-1100, Hikorez A-1100S, Hikorez C-1100, Hikorez R-1100 and Hikorez R-1100S from Kolon Oil Corporation.
  • the alicyclic hydrocarbon resin includes a hydrocarbon resin including dicyclopentadiene (DCPD) as a monomer, and is disclosed in Korean Unexamined Patent Publication No. 1998-013719, Korean Unexamined Patent Publication No. 2008-0093733, and the like.
  • DCPD dicyclopentadiene
  • aromatic hydrocarbon resins Commercial products of aromatic hydrocarbon resins include Hikotack P-110S, Hikotack P-120, Hikotack P-120HS, Hikotack P-120S, Hikotack P-140, Hikotack P- 140M, Hikotack P-150, Hikotack P-160, Hikotack P-90, Hikotack P-90S, Hirenol PL-1000, Hirenol PL-400.
  • aromatic modified aliphatic hydrocarbon resins include Hikorez T-1080 and Hikorez T-1100 by Kolon Oil Corporation (South Korea). Hydrogenated hydrocarbon resins can also be subdivided into hydrogenated aliphatic hydrocarbon resins and hydrogenated aromatic hydrocarbon resins.
  • Sukorez D-300 and Sukorez D-390 Commercial products include Sukorez D-300 and Sukorez D-390 from Kolon Oil Corporation. , Sukorez SU-100, Sukorez SU-110, Sukorez SU-120, Sukorez SU-130, Sukorez SU-90, Hikorez H-2100, Hikorez H-2130, Hikorez H-2200, Hikorez H-2300.
  • the tackifier used in the present invention may include a hydrocarbon resin having 4 to 10 carbon atoms of the monomer, and specifically include C5 aliphatic resin, C9 aromatic resin, C5 / C9 aliphatic / aromatic copolymer resin, and the like.
  • the tackifier used in the present invention may include a hydrogenated hydrocarbon resin containing dicyclopentadiene (DCPD) as a monomer, a commercial product of Sukorez D-300, Sukorez of Kolon Oil Corporation (Korea) D-390, Sukorez SU-100, Sukorez SU-110, Sukorez SU-120, Sukorez SU-130, Sukorez SU-90, and the like.
  • DCPD dicyclopentadiene
  • Korea Kolon Oil Corporation
  • the content of the tackifier is not particularly limited, it is preferably 100 to 200 parts by weight, more preferably 125 to 175 parts by weight based on 100 parts by weight of the copolymer of the starch and the thermoplastic polymer in consideration of harmony with other components. .
  • the starch-based hot melt adhesive according to the present invention may further include an auxiliary additive in addition to the copolymer, plasticizer, wax and tackifier of starch and thermoplastic polymer, the auxiliary additive may change the physical properties of the hot melt adhesive or to the hot melt adhesive Give a specific function.
  • the auxiliary additive included in the starch-based hot melt adhesive according to the present invention may be at least one selected from the group consisting of polybutene, oil, filler, and antioxidant. Polybutene is added to improve water resistance or to impart flexibility. The oil is added to give flexibility, to improve processes such as melt kneading.
  • Filler is a substance applied for the purpose of anti-aging, reinforcement and increase in the practical use of rubber or plastic, and is used to control the flowability of hot melt adhesive.
  • the type of filler is not particularly limited and may be selected, for example, from calcium carbonate, clay, bentonite, or calcium stearate.
  • Antioxidant may be added when using a material containing a structure that can be easily oxidized due to poor thermal stability can improve the change in viscosity, yellowing phenomenon, reduced adhesion and durability degradation due to oxidation and decomposition.
  • the type of antioxidant is not particularly limited, and examples thereof include phenols, aromatic amines, citric acid, or ascorbic acid.
  • the content of the auxiliary additive is preferably 0.01 to 2 parts by weight, more preferably 0.1 to 1 parts by weight based on 100 parts by weight of the copolymer of the starch and the thermoplastic polymer.
  • the method for preparing a starch-based hot melt adhesive comprises the steps of: (a) reacting starch with an unsaturated carboxylic acid or anhydride thereof in the presence of a plasticizer to form a first composition comprising starch bonded with unsaturated carboxylic acid; (b) adding a wax and a thermoplastic polymer to the first composition and reacting the unsaturated carboxylic acid bonded to the starch and the thermoplastic polymer in the presence of a radical reaction initiator to form a second composition comprising a graft copolymer of starch and the thermoplastic polymer. Forming; And (c) adding and mixing a tackifier to the second composition to form a third composition.
  • the method for preparing a starch-based hot melt adhesive according to the present invention is referred to the above-mentioned contents in the copolymer of starch and the thermoplastic polymer and a method for preparing the same or a starch-based hot melt adhesive.
  • the melt viscosity of the hot melt adhesive was measured using a viscometer (model name: HBDV-ll + P) equipped with a Brookfield Thermosel system. Specifically, 13 ml of the hot melt adhesive was quantitatively placed in the sample chamber and completely melted at about 140 ° C., and the melt viscosity was measured using an SC4-28 spindle.
  • the softening point was measured by the ring and ball method specified in KS M 2250.
  • the reaction was carried out for 50 minutes to obtain a first composition containing modified starch in which the hydroxyl group of starch was substituted with maleic acid.
  • the reactor was a thermoplastic polymer as an ethylene-vinylacetate copolymer [Ehtylene Vinyl Acetate Copolymer, EVA; Product name: VA910 (VA content 28%); Manufacturer: Honam Petrochemical, South Korea) 20.95 parts by weight of polyethylene wax and 8.65 parts by weight of wax and Fischer-Tropsch wax (Product name: Sasolwax H1; Manufacturer: Sasol wax, South Africa) Mix with 1 composition.
  • a rosin ester product name: Pinerez 2130; supplier: Akzo Nobel-Eka chemicals
  • a tackifier in the reactor
  • 17.86 parts by weight of a hydrocarbon resin product name: Piccotac TM P1095; manufacturer: Eastman Chemical Co.
  • 4.29 parts by weight of a hydrocarbon resin of a C5 monomer modified with C9 aromatic hydrocarbons product name: Wingtack® ET; manufacturer: Cray Valley
  • FIG 2 is a photograph of the starch-based hot melt adhesive prepared in Preparation Example 1. As shown in Figure 1 it can be seen that the starch-based hot melt adhesive prepared in Preparation Example 1 has good compatibility between the components.
  • the starch system was prepared in the same manner as in Preparation Example 1, except that the reaction temperature was changed to 130 ° C instead of 120 ° C when the ethylene-vinylacetate copolymer was grafted to the modified starch substituted with maleic acid. Hot melt adhesives were prepared.
  • a starch-based hot melt adhesive was prepared in the same manner and conditions as in Preparation Example 1 except that the amount of the maleic anhydride reactive monomer was changed to 0.45 part by weight instead of 0.5 part by weight.
  • the reaction was carried out for 50 minutes to obtain a first composition containing modified starch in which the hydroxyl group of starch was substituted with maleic acid.
  • an ethylene-alpha octene copolymer (Ethylene / 1-octene coplymer; product name: Affinity GA 1900; manufacturer: Dow chemical) polymerized by a methanelocene catalyst as a thermoplastic polymer and 17.8 parts by weight of polyethylene wax as wax Part was added and mixed with the first composition.
  • the starch system was prepared in the same manner as in Preparation Example 5 except that the reaction temperature was changed to 140 ° C instead of 135 ° C when the ethylene-alpha octene copolymer was grafted to the modified starch substituted with maleic acid. Hot melt adhesives were prepared.
  • the starch system was prepared in the same manner as in Preparation Example 5 except that the reaction temperature was changed to 150 ° C instead of 135 ° C when the ethylene-alpha octene copolymer was grafted to the modified starch substituted with maleic acid. Hot melt adhesives were prepared.
  • the reactor was a thermoplastic polymer as an ethylene-vinylacetate copolymer [Ehtylene Vinyl Acetate Copolymer, EVA; Product name: VA910 (VA content 28%); Manufacturer: Honam Petrochemical, South Korea) 20.95 parts by weight of polyethylene wax and 8.65 parts by weight of wax and Fischer-Tropsch wax (Product name: Sasolwax H1; Manufacturer: Sasol wax, South Africa) Mix with 1 composition.
  • EVA ethylene-vinylacetate copolymer
  • a rosin ester product name: Pinerez 2130; supplier: Akzo Nobel-Eka chemicals
  • a tackifier in the reactor
  • 17.86 parts by weight of a hydrocarbon resin product name: Piccotac TM P1095; manufacturer: Eastman Chemical Co.
  • 4.29 parts by weight of a hydrocarbon resin of a C5 monomer modified with C9 aromatic hydrocarbons product name: Wingtack® ET; manufacturer: Cray Valley
  • the reaction was carried out for 50 minutes to obtain a first composition containing modified starch in which the hydroxyl group of starch was substituted with maleic acid.
  • the reactor was a thermoplastic polymer as an ethylene-vinylacetate copolymer [Ehtylene Vinyl Acetate Copolymer, EVA; Product name: VA910 (VA content 28%); Manufacturer: Honam Petrochemical, South Korea) 20.95 parts by weight of polyethylene wax and 8.65 parts by weight of wax and Fischer-Tropsch wax (Product name: Sasolwax H1; Manufacturer: Sasol wax, South Africa) Mixing with one composition gave a second composition.
  • a rosin ester product name: Pinerez 2130; supplier: Akzo Nobel-Eka chemicals
  • a tackifier in the reactor
  • 17.86 parts by weight of a hydrocarbon resin product name: Piccotac TM P1095; manufacturer: Eastman Chemical Co.
  • 4.29 parts by weight of a hydrocarbon resin of a C5 monomer modified with C9 aromatic hydrocarbons product name: Wingtack® ET; manufacturer: Cray Valley
  • an ethylene-alpha octene copolymer (Ethylene / 1-octene coplymer; product name: Affinity GA 1900; manufacturer: Dow chemical) polymerized by a methanelocene catalyst as a thermoplastic polymer and 17.8 parts by weight of polyethylene wax as wax Part was added and mixed with the first composition. Thereafter, the temperature of the reactor was raised to 135 ° C., and 2,5-dimethyl-2,5-di (tert-butylperoxy) hexane [2,5-Dimethyl-2,5-di ( tert-butylperoxy) hexane] 0.07 parts by weight and reacted for about 90 minutes to obtain a second composition.
  • ethylene-alpha octene copolymer (Ethylene / 1-octene coplymer; product name: Affinity GA 1900; manufacturer: Dow chemical) polymerized by a methanelocene catalyst as a thermoplastic polymer and 17.8 parts by
  • Figure 3 is a photograph of the starch-based hot melt adhesive prepared in Comparative Preparation Example 4.
  • the starch-based hot melt adhesive prepared in Comparative Preparation Example 4 may have poor compatibility between components, and a part of starch may be present in the form of particles.
  • Phase segregation was assessed as “bad” if a precipitate occurred, and "good” if no sediment occurred.
  • the viscosity stability was evaluated as “good” when it can be regarded as a measurement error range by changing to less than 50 cPs when "500 cPs or more reduced than the initial viscosity, and the results are shown in Table 1 below. .
  • Starch-based hot melt adhesive according to the present invention exhibited the same physical properties as commercial non-starch hot melt adhesive.

Abstract

The present invention relates to a graft copolymer of starch and a thermoplastic polymer, and provides a copolymer of starch and a thermoplastic polymer, the copolymer being characterized in that the graft copolymerization of the starch and the thermoplastic polymer occurs by an unsaturated carboxylic acid. In cases where starch and a thermoplastic polymer, which are constituent components of a starch-based hot melt adhesive of the prior art, are replaced with the copolymer of starch and a thermoplastic polymer of the present invention, the storage stability of the starch-based hot melt adhesive can be improved, such as preventing the phase separation and minimizing the viscosity change in the starch-based hot melt adhesive. The starch-based hot melt adhesive of the present invention exhibits physical properties at equivalent levels to those of commercial products not containing starch, of the prior art.

Description

전분과 열가소성 폴리머의 공중합체, 이의 제조방법 및 이의 용도Copolymers of starch and thermoplastic polymers, methods for their preparation and uses thereof
본 발명의 일 측면은 전분과 열가소성 폴리머의 공중합체에 관한 것으로서, 더 상세하게는 전분계 핫멜트 접착제의 구성성분으로 사용될 때 전분계 핫멜트 접착제의 상 분리 방지 또는 점도 변화의 최소화 등과 같이 전분계 핫멜트 접착제의 저장 안정성을 향상시킬 수 있는 전분과 열가소성 폴리머의 공중합체에 관한 것이다.One aspect of the invention relates to copolymers of starch and thermoplastic polymers, and more particularly starch-based hot melt adhesives, such as preventing phase separation of starch-based hot melt adhesives or minimizing viscosity changes when used as components of starch-based hot melt adhesives. The present invention relates to a copolymer of a starch and a thermoplastic polymer capable of improving the storage stability.
본 발명의 다른 측면은 전분계 핫멜트 접착제의 저장 안정성을 향상시킬 수 있는 전분과 열가소성 폴리머의 공중합체의 제조방법에 관한 것이다.Another aspect of the present invention relates to a method for preparing a copolymer of starch and thermoplastic polymer that can improve the storage stability of starch-based hot melt adhesives.
본 발명의 또 다른 측면은 전분과 열가소성 폴리머의 공중합체를 포함하는 전분계 핫멜트 접착제 및 이의 제조방법에 관한 것이다.Another aspect of the present invention relates to a starch-based hot melt adhesive comprising a copolymer of starch and a thermoplastic polymer and a method for producing the same.
접착이란 분자, 원자, 이온 사이의 인력에 의해 두 표면이 붙여진 상태를 말하며, 접착 현상은 테이프, 본드 등의 일상 생활용품뿐만 아니라 자동차, 최첨단 반도체 소자에 이르기까지 우리 생활 속에서 광범위하게 응용되고 있으며, 최근에는 현저한 산업발전에 따라 각 분야별 접착제에 대한 요구가 다양화되고 있다.Adhesion refers to a state in which two surfaces are bonded by an attractive force between molecules, atoms, and ions. Adhesion is widely applied in our daily lives not only for daily necessities such as tapes and bonds, but also for automobiles and cutting-edge semiconductor devices. In recent years, the demand for adhesives in each field has been diversified due to the remarkable industrial development.
고분자 접착제는 고화되는 공정에 따라 화학 반응형, 용제형, 핫멜트형 등으로 구분할 수 있다. 이 중 핫멜트 접착제는 사용이 간편하고 최근 대두되고 있는 환경에 대한 요구사항을 충족시킬 수 있는 대표적인 예이다.The polymer adhesive may be classified into a chemical reaction type, a solvent type, a hot melt type and the like according to the solidification process. Among them, hot melt adhesive is a representative example that is easy to use and can meet the requirements of the emerging environment.
핫멜트 접착제(열용융 접착제)는 상온에서 고체상의 물질로 용매에 용해하거나 분산시키지 않고 100% 고형분만을 열에 용융시켜 액상으로 만들어 사용하는 접착제이다. 핫멜트 접착제는 1960년대에 DuPont사가 에틸렌-비닐아세테이트 수지(EVA)를 최초로 개발함에 따라 공정 자동화를 통한 높은 생산성과 환경친화적 특징, 광범위한 적용가능성, 재접착 가능성 등의 장점으로 기존의 용제형 접착제에 비해 높은 성장률을 보이고 있다. 핫멜트 접착제는 용융상태에서 피착면에 도포된 후 피착체 표면 및 주위에 열을 발산함으로 냉각고화가 된다. 핫멜트 접착제는 다른 용제형 접착제나 수분산형 접착제 등에 비해 건조과정이 필요없이 작업공간이 적고 접착속도가 빠른 특징을 가지고 있다. 고속 접착력은 생산라인의 자동화 및 생산성 증대를 가능케 하여 생산성 향상, 인건비 절감, 도포량 조절로 인한 원료량 감소 등 상당한 경제성을 갖고 있다. 핫멜트 접착제는 포장, 제본, 건축, 목공, 자동차, 섬유, 전기/전자 등 많은 분야에서 적용된 바 있다.Hot melt adhesive (hot melt adhesive) is a solid material at room temperature without melting or dispersing in a solvent to melt only 100% of the heat in an adhesive to use as a liquid. Hot-melt adhesives were first developed by DuPont in the 1960s as an ethylene-vinylacetate resin (EVA), and have the advantages of high productivity, eco-friendly features, broad applicability, and re-adhesion through process automation. The growth rate is high. The hot melt adhesive is applied to the surface to be adhered in a molten state and then cooled and solidified by dissipating heat to and around the surface of the adherend. Hot melt adhesive is characterized by a small working space and fast adhesion speed without the need for drying process compared to other solvent adhesives or water dispersion adhesives. High-speed adhesion enables automation of production lines and increased productivity, resulting in significant economic benefits such as improved productivity, reduced labor costs, and reduced amount of raw materials due to coating amount control. Hot melt adhesives have been applied in many fields such as packaging, bookbinding, construction, woodworking, automotive, textile, electrical / electronics, etc.
종래의 상업적인 핫멜트 접착제는 사용되는 기본 수지에 따라 일반적으로 에틸렌-비닐아세테이트닐계, 폴리올레핀계, 스티렌 블록 공중합체계, 폴리아미드계, 폴리에스테르계, 우레탄계(반응성 핫멜트) 등이 있으며, 기본 수지는 핫멜트 접착제의 물성 중 가장 중요한 접착력과 응집력에 큰 영향을 준다. 종래의 상업적인 핫멜트 접착제는 기본 수지가 주로 석유계 물질로 구성되어 있어서 제조 과정이나 사용 과정에서 다량의 휘발성 유기화합물(Volatile organic compound, VOC)이 발생하는 등의 환경 친화적인 특성이 부족하고, 석유계 물질의 수급 불안, 석유계 물질의 고갈 등과 같은 외부적 요인에 의해 제조비용이 상승될 수 있는 문제점을 안고 있다. 또한, 종래의 상업적인 핫멜트 접착제는 사용 과정에서 실 날림 현상이 발생하는 등의 작업성이 떨어지는 문제가 있어왔다. 따라서, 환경 친화성, 안정적인 물량 공급, 원가 점가 등을 고려할 때 핫멜트 접착제의 주요 구성요소인 기본 수지 전체 또는 일부를 무한 재생이 가능한 바이오매스, 특히 전분으로 대체할 필요가 있다.Conventional commercial hot melt adhesives generally include ethylene-vinylacetateyl series, polyolefin series, styrene block copolymerization series, polyamide series, polyester series, urethane series (reactive hotmelt), and the like, and the base resin is a hotmelt adhesive. Among the physical properties of the most important adhesion and cohesion has a big impact. Conventional commercial hot melt adhesives lack the environmentally friendly properties such as the generation of a large amount of volatile organic compounds (VOC) in the manufacturing process or use process because the base resin is mainly composed of petroleum-based materials, There is a problem that manufacturing costs can be increased due to external factors such as insecure supply and demand of materials and depletion of petroleum materials. In addition, the conventional commercial hot melt adhesive has a problem in that workability is poor, such as a thread blowing phenomenon occurs during use. Therefore, in consideration of environmental friendliness, stable supply of supplies, cost value, etc., it is necessary to replace all or part of the basic resin, which is a major component of the hot melt adhesive, with biomass, in particular starch, which can be infinitely regenerated.
전분계 핫멜트 접착제와 관련하여 대한민국 등록특허공보 제10-1145374호에는 전분, 열가소성 폴리머, 점착성 부여제, 및 가소제를 포함하는 조성물로서, 상기 전분은 조성물 전체 중량을 기준으로 30~65 중량%로 포함되고, 상기 열가소성 폴리머는 전분 100 중량부 대비 20~150 중량부로 포함되고 에틸렌-비닐아세테이트 공중합체(Ehtylene Vinyl Acetate Copolymer, EVA), 폴리비닐아세테이트(Polyvinyl acetate), 폴리비닐알코올(Polyvinyl alcohol), 에틸렌-아크릴산 공중합체, 및 에틸렌-메타크릴산 공중합체로 이루어진 군으로부터 선택되는 하나 이상으로 구성되며, 상기 점착성 부여제는 전분 100 중량부 대비 25~125 중량부로 포함되고 단량체로 디사이클로펜타디엔(dicyclopentadiene,DCPD)을 포함하는 하이드로겐화 탄화수소 수지로 구성되며, 상기 가소제는 전분 100 중량부 대비 10~40 중량부로 포함되는 것을 특징으로 하는 전분계 핫멜트 접착제용 조성물이 개시되어 있다. 또한, 대한민국 등록특허공보 제10-1315784호에는 전분, 열가소성 폴리머, 점착성 부여제, 가소제, 및 접착 증진제를 포함하는 조성물로서, 상기 전분은 조성물 전체 중량을 기준으로 25~55 중량%로 포함되고, 상기 열가소성 폴리머는 전분 100 중량부 대비 20~150 중량부로 포함되고 에틸렌-비닐아세테이트 공중합체(Ehtylene Vinyl Acetate Copolymer, EVA), 폴리비닐아세테이트(Polyvinyl acetate), 폴리비닐알코올(Polyvinyl alcohol), 에틸렌-아크릴산 공중합체, 및 에틸렌-메타크릴산 공중합체로 이루어진 군으로부터 선택되는 하나 이상으로 구성되며, 상기 점착성 부여제는 전분 100 중량부 대비 25~125 중량부로 포함되고, 상기 가소제는 전분 100 중량부 대비 10~40 중량부로 포함되고, 상기 접착 증진제는 전분 100 중량부 대비 0.1~10 중량부로 포함되고 폴리아크릴아미드(Polyacrylamide), 폴리비닐아미드(Polyvinylamide), 폴리에틸렌이민(Polyethyleneimine), 에폭시화 폴리아미드, 및 글리옥실화 폴리아크릴아미드로 이루어진 군으로부터 선택되는 하나 이상으로 구성되는 것을 특징으로 하는 전분계 핫멜트 접착제가 개시되어 있다. 또한, 대한민국 등록특허공보 제10-1276294호에는 전분, 열가소성 폴리머, 및 점착성 부여제를 포함하는 조성물로서, 상기 전분은 조성물 전체 중량을 기준으로 20~60 중량%로 포함되고, 상기 열가소성 폴리머는 전분 100 중량부 대비 20~200 중량부로 포함되고 에틸렌-비닐아세테이트 공중합체(Ehtylene Vinyl Acetate Copolymer, EVA), 폴리비닐아세테이트(Polyvinyl acetate), 폴리비닐알코올(Polyvinyl alcohol), 에틸렌-아크릴산 공중합체, 및 에틸렌-메타크릴산 공중합체로 이루어진 군으로부터 선택되는 1종 이상으로 구성되며, 상기 점착성 부여제는 전분 100 중량부 대비 25~150 중량부로 포함되고, 지방족 탄화수소 수지와 하이드로겐화 탄화수소 수지의 조합으로 구성되는 것을 특징으로 하는 전분계 핫멜트 접착제가 개시되어 있다. 그러나, 종래의 전분계 핫멜트 접착제를 구성하는 전분과 열가소성 폴리머는 상용성이 부족하여 전분계 핫멜트 접착제를 제조하는 과정 또는 보관 과정에서 침전물이 발생하거나 상이 분리되는 문제가 있고, 보관 시간이 경과에 따른 점도 변화가 심하여서 품질에 악영향을 끼칠 수 있다.Korean Patent Publication No. 10-1145374 with respect to starch-based hot melt adhesive is a composition comprising a starch, a thermoplastic polymer, a tackifier, and a plasticizer, wherein the starch is contained in 30 to 65% by weight based on the total weight of the composition The thermoplastic polymer may be included in an amount of 20 to 150 parts by weight based on 100 parts by weight of starch, and may include ethylene-vinyl acetate copolymer (Ehtylene Vinyl Acetate Copolymer, EVA), polyvinyl acetate, polyvinyl alcohol, and ethylene. It is composed of at least one selected from the group consisting of -acrylic acid copolymer, and ethylene-methacrylic acid copolymer, the tackifier is included in 25 to 125 parts by weight relative to 100 parts by weight of starch and dicyclopentadiene as a monomer (dicyclopentadiene Hydrogenated hydrocarbon resin, including, DCPD), the plasticizer is 10 to 40 compared to 100 parts by weight of starch This amount may for starch-based hot-melt adhesive composition characterized in that an amount is disclosed. In addition, the Republic of Korea Patent Publication No. 10-1315784 is a composition comprising a starch, a thermoplastic polymer, a tackifier, a plasticizer, and an adhesion promoter, wherein the starch is contained in 25 to 55% by weight based on the total weight of the composition, The thermoplastic polymer is included in an amount of 20 to 150 parts by weight based on 100 parts by weight of starch and is an ethylene-vinyl acetate copolymer (Ehtylene Vinyl Acetate Copolymer, EVA), polyvinyl acetate, polyvinyl alcohol, ethylene-acrylic acid It is composed of one or more selected from the group consisting of a copolymer, and an ethylene-methacrylic acid copolymer, the tackifier is included in 25 to 125 parts by weight based on 100 parts by weight of starch, the plasticizer is 10 to 100 parts by weight of starch It is included in about 40 parts by weight, the adhesion promoter is included in 0.1 to 10 parts by weight relative to 100 parts by weight of starch and polyacrylamide (Polyacrylamide), A starch-based hot melt adhesive is disclosed which is composed of one or more selected from the group consisting of polyvinylamide, polyethyleneimine, epoxidized polyamide, and glyoxylated polyacrylamide. In addition, the Republic of Korea Patent Publication No. 10-1276294 is a composition comprising a starch, a thermoplastic polymer, and a tackifier, the starch is contained in 20 to 60% by weight based on the total weight of the composition, the thermoplastic polymer starch 20 to 200 parts by weight, based on 100 parts by weight of ethylene-vinyl acetate copolymer (Ehtylene Vinyl Acetate Copolymer, EVA), polyvinyl acetate (Polyvinyl acetate), polyvinyl alcohol, ethylene- acrylic acid copolymer, and ethylene It is composed of one or more selected from the group consisting of methacrylic acid copolymer, the tackifier is included in 25 to 150 parts by weight relative to 100 parts by weight of starch, and composed of a combination of aliphatic hydrocarbon resin and hydrogenated hydrocarbon resin A starch-based hot melt adhesive is disclosed. However, the starch and the thermoplastic polymer constituting the conventional starch-based hot melt adhesive have a lack of compatibility, and thus there is a problem in that a precipitate occurs or phases are separated during the manufacturing or storage process of the starch-based hot melt adhesive. Viscosity changes can be severe and adversely affect quality.
본 발명은 종래의 기술적 배경하에서 도출된 것으로서, 본 발명의 일 목적은 전분계 핫멜트 접착제의 일 구성성분으로 사용될 때, 전분계 핫멜트 접착제의 저장 안정성을 향상시킬 수 있는 전분과 열가소성 폴리머의 공중합체를 제공하는데에 있다.The present invention is derived under the conventional technical background, and an object of the present invention is to provide a copolymer of starch and thermoplastic polymer which can improve the storage stability of starch-based hot melt adhesive when used as one component of starch-based hot melt adhesive. To provide.
본 발명의 다른 목적은 전분계 핫멜트 접착제의 저장 안정성을 향상시킬 수 있는 전분과 열가소성 폴리머의 공중합체를 제조하는 방법을 제공하는데에 있다.Another object of the present invention is to provide a method for preparing a copolymer of starch and a thermoplastic polymer capable of improving the storage stability of the starch-based hot melt adhesive.
본 발명의 또 다른 목적은 상 분리 방지 또는 점도 변화의 최소화 등과 같이 저장 안정성이 향상된 전분계 핫멜트 접착제 및 이의 제조방법을 제공하는데에 있다.It is still another object of the present invention to provide a starch-based hot melt adhesive having improved storage stability such as preventing phase separation or minimizing viscosity change and a method of manufacturing the same.
본 발명의 발명자들은 종래 전분계 핫멜트 접착제의 구성성분인 전분과 열가소성 폴리머를 전분과 열가소성 폴리머의 공중합체로 대체하는 경우 전분계 핫멜트 접착제의 상 분리를 방지할 수 있고 점도 변화를 최소화할 수 있는 등 전분계 핫멜트 접착제의 저장 안정성을 향상시킬 수 있다는 것을 발견하고 본 발명을 완성하였다.The inventors of the present invention can prevent the separation of the starch-based hot melt adhesive phase and minimize the change in viscosity when the starch and the thermoplastic polymer, which is a component of the conventional starch-based hot melt adhesive, are replaced with a copolymer of starch and the thermoplastic polymer. The present invention has been accomplished by discovering that the storage stability of starch-based hot melt adhesives can be improved.
본 발명의 일 목적을 해결하기 위하여, 본 발명은 전분과 열가소성 폴리머의 그라프트 공중합체로서, 상기 전분과 열가소성 폴리머의 그라프트 공중합이 불포화 카르복실산을 매개로 하여 형성되는 것을 특징으로 하는 전분과 열가소성 폴리머의 공중합체를 제공한다.In order to solve the object of the present invention, the present invention is a graft copolymer of starch and a thermoplastic polymer, wherein the graft copolymerization of the starch and the thermoplastic polymer is formed through an unsaturated carboxylic acid, Provided are copolymers of thermoplastic polymers.
본 발명의 다른 목적을 해결하기 위하여, 본 발명은 (a) 가소제의 존재하에서 전분과 불포화 카르복실산을 반응시켜 불포화 카르복실산이 결합된 전분을 포함하는 제1조성물을 형성하는 단계; 및 (b) 상기 제1조성물에 왁스와 열가소성 폴리머를 넣고 라디칼 반응 개시제의 존재하에서 전분에 결합된 불포화 카르복실산과 열가소성 폴리머를 반응시켜 전분과 열가소성 폴리머의 그라프트 공중합체를 포함하는 제2조성물을 형성하는 단계를 포함하는 전분과 열가소성 폴리머의 공중합체를 제조하는 방법을 제공한다.In order to solve the other object of the present invention, the present invention comprises the steps of (a) reacting starch and unsaturated carboxylic acid in the presence of a plasticizer to form a first composition comprising a starch bonded to unsaturated carboxylic acid; And (b) adding a wax and a thermoplastic polymer to the first composition and reacting the unsaturated carboxylic acid bonded to the starch and the thermoplastic polymer in the presence of a radical reaction initiator to obtain a second composition comprising a graft copolymer of starch and the thermoplastic polymer. It provides a method of preparing a copolymer of starch and a thermoplastic polymer comprising the step of forming.
본 발명의 또 다른 목적을 해결하기 위하여, 본 발명은 상기 전분과 열가소성 폴리머의 공중합체, 가소제, 왁스 및 점착성 부여제를 포함하는 조성물 형태의 전분계 핫멜트 접착제를 제공한다. 이때, 상기 전분계 핫멜트 접착제의 바람직한 일 예에 따른 제조방법은 (a) 가소제의 존재하에서 전분과 불포화 카르복실산을 반응시켜 불포화 카르복실산이 결합된 전분을 포함하는 제1조성물을 형성하는 단계; (b) 상기 제1조성물에 왁스와 열가소성 폴리머를 첨가하고 라디칼 반응 개시제의 존재하에서 전분에 결합된 불포화 카르복실산과 열가소성 폴리머를 반응시켜 전분과 열가소성 폴리머의 그라프트 공중합체를 포함하는 제2조성물을 형성하는 단계; 및 (c) 상기 제2조성물에 점착성 부여제를 첨가하고 혼합하여 제3조성물을 형성하는 단계를 포함한다.In order to solve another object of the present invention, the present invention provides a starch-based hot melt adhesive in the form of a composition comprising a copolymer of the starch and the thermoplastic polymer, a plasticizer, a wax and a tackifier. At this time, the production method according to a preferred example of the starch-based hot melt adhesive (a) reacting the starch and unsaturated carboxylic acid in the presence of a plasticizer to form a first composition comprising a starch bonded to the unsaturated carboxylic acid; (b) adding a wax and a thermoplastic polymer to the first composition and reacting the unsaturated carboxylic acid bonded to the starch and the thermoplastic polymer in the presence of a radical reaction initiator to form a second composition comprising a graft copolymer of starch and the thermoplastic polymer. Forming; And (c) adding and mixing a tackifier to the second composition to form a third composition.
종래 전분계 핫멜트 접착제의 구성성분인 전분과 열가소성 폴리머를 본 발명의 전분과 열가소성 폴리머의 공중합체로 대체하는 경우 전분계 핫멜트 접착제의 상 분리를 방지할 수 있고 점도 변화를 최소화할 수 있는 등 전분계 핫멜트 접착제의 저장 안정성을 향상시킬 수 있다. 본 발명의 전분계 핫멜트 접착제는 종래의 전분을 포함하지 않는 상업적인 제품과 동등한 수준의 물성을 나타낸다.In the case of replacing starch and thermoplastic polymers, which are components of conventional starch-based hot melt adhesives, with the copolymer of starch and thermoplastic polymers of the present invention, starch-based hot melt adhesives can prevent phase separation and minimize viscosity changes. The storage stability of the hot melt adhesive can be improved. The starch-based hot melt adhesive of the present invention exhibits the same level of physical properties as commercial products that do not contain conventional starch.
도 1은 본 발명의 바람직한 일 예에 따른 전분과 열가소성 폴리머의 공중합체의 구조를 개략적으로 나타낸 것이다.1 schematically shows the structure of a copolymer of starch and a thermoplastic polymer according to a preferred embodiment of the present invention.
도 2는 제조예 1에서 제조한 전분계 핫멜트 접착제의 사진이다.Figure 2 is a photograph of the starch-based hot melt adhesive prepared in Preparation Example 1.
3은 비교제조예 4에서 제조한 전분계 핫멜트 접착제의 사진이다.3 is a photograph of the starch-based hot melt adhesive prepared in Comparative Production Example 4.
본 발명에서 사용되는 용어인 "불포화 카르복실산"은 분자 내에 적어도 1개의 에틸렌성 불포화 결합 및 적어도 1개의 카르복실기를 가진 유기화합물의 총칭이다.As used herein, the term "unsaturated carboxylic acid" is a generic term for organic compounds having at least one ethylenically unsaturated bond and at least one carboxyl group in the molecule.
본 발명에서 사용되는 용어인 "불포화 다이카르복실산"은 분자 내에 적어도 1개의 에틸렌성 불포화 결합 및 적어도 2개의 카르복실기를 가진 유기화합물의 총칭으로서, 불포화 다이카르복실산의 무수물을 포함한다.As used herein, the term "unsaturated dicarboxylic acid" is a general term for an organic compound having at least one ethylenically unsaturated bond and at least two carboxyl groups in a molecule, and includes anhydrides of unsaturated dicarboxylic acids.
이하, 본 발명을 구체적으로 설명한다.Hereinafter, the present invention will be described in detail.
전분과 열가소성 폴리머의 공중합체Copolymer of Starch and Thermoplastic Polymer
본 발명의 일 측면은 전분계 핫멜트 접착제의 일 구성성분으로 사용되어, 핫멜트 접착제의 상 분리를 방지할 수 있고 점도 변화를 최소화할 수 있는 등 전분계 핫멜트 접착제의 저장 안정성을 향상시킬 수 있는 전분과 열가소성 폴리머의 공중합체에 관한 것이다.One aspect of the present invention is used as one component of the starch-based hot melt adhesive, and can prevent the phase separation of the hot-melt adhesive and minimize the change in viscosity, such as starch to improve the storage stability of the starch-based hot melt adhesive It relates to a copolymer of a thermoplastic polymer.
본 발명에 따른 전분과 열가소성 폴리머의 공중합체는 전분에 열가소성 폴리머가 그라프트 된 것으로서, 구체적으로 전분과 열가소성 폴리머의 그라프트 공중합이 에틸렌성 불포화 결합을 가진 카르복실산(이하, '불포화 카르복실산' 이라 함) 또는 이의 무수물을 매개로 하여 형성된다. 핫멜트 접착제에 일반적으로 사용되는 열가소성 폴리머는 에틸렌성 불포화 결합을 가진 단량체로 구성되는데, 이러한 열가소성 폴리머는 전분의 수산기와 직접 화학적으로 결합하기 어렵다. 본 발명의 발명자는 전분에 열가소성 폴리머를 그라프트 시키기 위해 링커로 불포화 카르복실산 또는 이의 무수물을 도입하였다. 도 1은 본 발명의 바람직한 일 예에 따른 전분과 열가소성 폴리머의 공중합체의 구조를 개략적으로 나타낸 것이다. 도 1에서 보이는 바와 같이 본 발명에 따른 전분과 열가소성 폴리머의 공중합체는 불포화 카르복실산의 카르복실기가 전분의 수산기와 에스테르 결합을 형성하고, 열가소성 폴리머(특히, 열가소성 폴리머의 말단)가 불포화 카르복실산 내에 존재하는 에틸렌성 불포화 결합 위치에서 화학적으로 결합하여 형성된다.The copolymer of the starch and the thermoplastic polymer according to the present invention is a graft copolymer of the starch and the thermoplastic polymer, specifically, the graft copolymerization of the starch and the thermoplastic polymer has an ethylenically unsaturated bond (hereinafter referred to as' unsaturated carboxylic acid Or an anhydride thereof. Thermoplastic polymers commonly used in hot melt adhesives consist of monomers with ethylenically unsaturated bonds, which are difficult to chemically bond directly with the hydroxyl groups of the starch. The inventors of the present invention have introduced unsaturated carboxylic acids or anhydrides thereof into the linker to graf the thermoplastic polymer to the starch. 1 schematically shows the structure of a copolymer of starch and a thermoplastic polymer according to a preferred embodiment of the present invention. As shown in FIG. 1, in the copolymer of starch and thermoplastic polymer according to the present invention, the carboxyl group of the unsaturated carboxylic acid forms an ester bond with the hydroxyl group of the starch, and the thermoplastic polymer (particularly, the terminal of the thermoplastic polymer) is unsaturated carboxylic acid. It is formed by chemically bonding at the ethylenically unsaturated bond position present within.
이때, 전분은 그 종류가 크게 제한되지 않으며, 예를 들어 옥수수전분, 찰옥수수전분, 타피오카전분, 감자전분, 고구마전분, 쌀전분, 밀전분 등을 포함한다. 또한, 전분은 비변성 전분 또는 특정 변성 전분을 포함한다. 비변성 전분은 통상적인 전분 제조 공정으로부터 수득되는 전분으로서, 화학적 처리, 열처리에 의해 그 물성(점성, 열 안정성, 냉해동 안정성)이 변화된 변성 전분(예를 들어, 산 처리 전분, 효소 처리 전분, 산화 전분, 아세틸아디핀산 이전분, 아세틸인산 이전분, 옥테닐호박산 전분, 인산 이전분, 인산 일전분, 인산화인산 이전분, 아세트산 전분, 하이드록시프로필인산 이전분, 하이드록시프로필 전분 등이 있다.)과 대조되는 개념이다. 본 발명에 따른 전분과 열가소성 폴리머의 공중합체를 구성하는 전분은 반응의 용이성 및 후술하는 전분계 핫멜트 접착제의 저장 안정성을 고려할 때 산 처리 또는 효소 처리에 의해 중합도가 감소된 변성전분인 것이 바람직하다. 중합도가 감소된 변성전분은 통상적으로 호화액의 점도가 감소하게 되는데, 이러한 변성전분으로는 산 처리 전분(Acid-treated starch 또는 thin boiling starch 라고도 한다.), 효소 처리 전분(Enzyme-treated starch; 덱스트린도 효소 처리 전분에 포함된다)이 있다. 상기 전분의 중합도가 감소된 변성전분은 50℃에서 20 중량% 호화액의 점도가 10~100 센티포이즈(centipoise, cPs)의 범위에 있는 것이 바람직하고, 20~80 센티포이즈(centipoise, cPs)의 범위에 있는 것이 더 바람직하다.At this time, the type of starch is not greatly limited, and includes, for example, corn starch, waxy corn starch, tapioca starch, potato starch, sweet potato starch, rice starch, wheat starch and the like. In addition, starch includes unmodified starch or specific modified starch. Unmodified starch is a starch obtained from a conventional starch production process, and is a modified starch (eg, acid treated starch, enzyme treated starch, whose physical properties (viscosity, thermal stability, freeze thaw stability) have been changed by chemical treatment and heat treatment). Starch oxide, acetyladipic acid starch, acetyl phosphate starch, octenyl zucchini starch, phosphate starch, monophosphate starch, phosphate starch, starch acetate, hydroxypropyl phosphate starch, hydroxypropyl starch and the like. Is a contrasting concept. The starch constituting the copolymer of the starch and the thermoplastic polymer according to the present invention is preferably a modified starch whose polymerization degree is reduced by acid treatment or enzyme treatment in consideration of the ease of reaction and storage stability of the starch-based hot melt adhesive described later. Modified starch with reduced degree of polymerization usually decreases the viscosity of the gelatinous liquid. Such modified starch is also known as acid-treated starch (also referred to as acid-treated starch or thin boiling starch) and enzyme-treated starch (dextrin). Is also included in the enzyme-treated starch). The modified starch having reduced polymerization degree of starch is preferably in the range of 10 to 100 centipoise (cPs) of the viscosity of 20% by weight gelatinous liquid at 50 ℃, 20 to 80 centipoise (cPs) of More preferably in the range.
또한, 상기 열 가소성 폴리머는 핫멜트 접착제에 일반적으로 사용되는 것이라면 그 종류는 크게 제한되지 않으며, 예를 들어 에틸렌-비닐아세테이트 공중합체(Ehtylene Vinyl Acetate Copolymer, EVA), 폴리비닐아세테이트(Polyvinyl acetate), 폴리비닐알코올(Polyvinyl alcohol), 에틸렌-아크릴산 공중합체, 에틸렌-메타크릴산 공중합체, 에틸렌-부틸아크릴레이트 공중합제, 에틸렌-에틸헥실아크릴레이트 공중합체 및 에틸렌-메틸아크릴레이트 공중합체로 이루어진 군에서 선택되는 1종 이상일 수 있고, 이 중 에틸렌-비닐아세테이트 공중합체(Ehtylene Vinyl Acetate Copolymer, EVA)인 것이 바람직하다. 또한, 상기 열가소성 폴리머는 열가소성 폴리올레핀에서 선택될 수도 있다. 상기 열가소성 폴리올레핀은 폴리에틸렌, 폴리프로필렌과 같이 한 종류의 단량체로 형성된 동종 중합체일 수도 있고, 에틸렌, 프로필렌, 부텐, 헥센, 옥텐 등에서 선택된 서로 다른 2가지 이상의 단량체로 형성된 공중합체일 수도 있으며, 이 중 공중합체인 것이 바람직하다. 특히, 상기 열가소성 폴리올레핀은 에틸렌과 탄소수가 4 내지 20인 알파 올레핀(예를 들어, 1-butene, 1-hexene, 1-octene, 의 공중합체 또는 프로필렌과 탄소수가 4 내지 20인 알파 올레핀의 공중합체와 같이 메탈로센 촉매 중합(metallocene-catalyzed polymerization) 에 의해 얻어지는 것이 바람직하다. 메탈로센 촉매 중합(metallocene-catalyzed polymerization) 에 의해 얻어지는 에틸렌-알파 알파 올레핀 공중합체(ethylene-alpha olefin copolymer) 또는 프로필렌-알파 알파 올레핀 공중합체(propylene-alpha olefin copolymer)는 폴리올레핀 플라스토머(polyolefin plastomer)라고도 불리는데, 플라스토머는 플라스틱과 탄성체의 성질이 조화된 소재이다. 메탈로센 촉매에 의해 중합된 폴리올레핀 플라스토머의 상업적인 제품으로는 Dow Chemical사의 Affinity GA 1900, Affinity GA 1950 등이 있다. 본 발명의 전분과 열가소성 폴리머의 공중합체에서 전분 대 열가소성 폴리머의 중량비는 크게 제한되지 않으며, 후술하는 전분계 핫멜트 접착제의 저장 안정성을 고려할 때 0.5:1 내지 1:5인 것이 바람직하고, 1:1 내지 1:5인 것이 더 바람직하고, 1:2 내지 1:4인 것이 더 바람직하다.In addition, the thermoplastic polymer is not particularly limited as long as it is generally used in a hot melt adhesive, for example, ethylene-vinyl acetate copolymer (Ehtylene Vinyl Acetate Copolymer, EVA), polyvinyl acetate (polyvinyl acetate), poly Selected from the group consisting of vinyl alcohol, ethylene-acrylic acid copolymer, ethylene-methacrylic acid copolymer, ethylene-butylacrylate copolymer, ethylene-ethylhexylacrylate copolymer and ethylene-methylacrylate copolymer It may be one or more kinds, and among these, an ethylene-vinylacetate copolymer (Ehtylene Vinyl Acetate Copolymer, EVA) is preferred. In addition, the thermoplastic polymer may be selected from thermoplastic polyolefins. The thermoplastic polyolefin may be a homogeneous polymer formed of one kind of monomer, such as polyethylene or polypropylene, or may be a copolymer formed of two or more different monomers selected from ethylene, propylene, butene, hexene, and octene. It is preferable to chain. In particular, the thermoplastic polyolefin may be a copolymer of ethylene and an alpha olefin having 4 to 20 carbon atoms (for example, 1-butene, 1-hexene, 1-octene, or a copolymer of propylene and alpha olefin having 4 to 20 carbon atoms). It is preferably obtained by metallocene-catalyzed polymerization, such as ethylene-alpha olefin copolymer or propylene obtained by metallocene-catalyzed polymerization. -Alpha alpha olefin copolymer (propylene-alpha olefin copolymer) is also called polyolefin plastomer, which is a material in which plastic and elastomer are harmonized.Polyolefin platopolymer polymerized by metallocene catalyst Mercer's commercial products include Dow Chemical's Affinity GA 1900, Affinity GA 1950, etc. The starch and heat of the present invention The weight ratio of starch to thermoplastic polymer in the copolymer of the calcined polymer is not particularly limited, and considering the storage stability of the starch-based hot melt adhesive described below, it is preferably from 0.5: 1 to 1: 5, preferably from 1: 1 to 1: 5. More preferably, 1: 2 to 1: 4.
또한, 상기 불포화 카르복실산 또는 이의 무수물은 분자 내에 적어도 1개의 에틸렌성 불포화 결합 및 적어도 1개의 카르복실기를 가진 것이라면 그 종류가 크게 제한되지 않으며, 예를 들어 아크릴산, 메타크릴산, 말레산(Maleic acid), 푸마르산(Fumaric acid), 글루타콘산(Glutaconic acid), anhydride), 트라우마틴산(Traumatic acid), 뮤콘산(Muconic acid), 시트라콘산(Citraconic acid) 및 이들의 무수물로 이루어진 군에서 선택되는 1종 이상일 수 있으며, 반응 용이성 및 후술하는 전분계 핫멜트 접착제의 저장 안정성을 고려할 때, 말레산(Maleic acid), 푸마르산(Fumaric acid), 글루타콘산(Glutaconic acid), anhydride), 트라우마틴산(Traumatic acid), 뮤콘산(Muconic acid), 시트라콘산(Citraconic acid) 및 이들의 무수물로 이루어진 군에서 선택되는 1종 이상의 불포화 다이카르복실산 또는 1종 이상의 불포화 다이카르복실산의 무수물인 것이 바람직하다. 본 발명의 전분과 열가소성 폴리머의 공중합체에서 전분 대 링커로 사용되는 불포화 카르복실산(또는 이의 무수물), 특히 불포화 다이카르복실산(또는 이의 무수물)의 중량비는 크게 제한되지 않으며, 후술하는 전분계 핫멜트 접착제의 저장 안정성을 고려할 때 1:0.01 내지 1:0.2인 것이 바람직하고, 1:0.04 내지 1:0.1인 것이 더 바람직하다.In addition, the unsaturated carboxylic acid or anhydride thereof is not particularly limited as long as it has at least one ethylenically unsaturated bond and at least one carboxyl group in the molecule, for example acrylic acid, methacrylic acid, maleic acid (Maleic acid) ), Fumaric acid, glutaconic acid, anhydride, traumatic acid, muconic acid, citraconic acid and citric acid and their anhydrides. It may be one or more, and considering the ease of reaction and storage stability of the starch-based hot melt adhesive described later, maleic acid, maleic acid, fumaric acid, glutaconic acid, anhydride, traumatic acid (Traumatic acid) acid), muconic acid, citraconic acid and at least one unsaturated dicarboxylic acid selected from the group consisting of anhydrides or at least one unsaturation It is preferable that it is an anhydride of a converted dicarboxylic acid. The weight ratio of the unsaturated carboxylic acid (or anhydride thereof), especially the unsaturated dicarboxylic acid (or anhydride thereof), used as a starch to linker in the copolymer of the starch and the thermoplastic polymer of the present invention is not particularly limited, and the starch system described below In view of the storage stability of the hot melt adhesive, it is preferably 1: 0.01 to 1: 0.2, more preferably 1: 0.04 to 1: 0.1.
전분-열가소성 폴리머 공중합체의 제조방법Method for preparing starch-thermoplastic polymer copolymer
본 발명의 다른 측면은 전술한 전분과 열가소성 폴리머의 공중합체(이하, '전분-열가소성 폴리머 공중합체'라 한다)를 제조하는 방법에 관한 것이다. 본 발명에 따른 전분-열가소성 폴리머 공중합체의 제조방법은 (a) 가소제의 존재하에서 전분과 불포화 카르복실산 또는 이의 무수물을 반응시켜 불포화 카르복실산이 결합된 전분을 포함하는 제1조성물을 형성하는 단계; 및 (b) 상기 제1조성물에 왁스와 열가소성 폴리머를 넣고 라디칼 반응 개시제의 존재하에서 전분에 결합된 불포화 카르복실산과 열가소성 폴리머를 반응시켜 전분과 열가소성 폴리머의 그라프트 공중합체를 포함하는 제2조성물을 형성하는 단계를 포함한다. 본 발명에 따른 전분-열가소성 폴리머 공중합체의 제조방법에서 전분, 불포화 카르복실산, 열가소성 폴리머에 대한 내용은 전술한 전분-열가소성 폴리머 공중합체에서 설명한 내용과 동일하므로, 새로 부가되는 부분만을 설명한다.Another aspect of the present invention relates to a method for preparing a copolymer of starch and a thermoplastic polymer (hereinafter referred to as 'starch-thermoplastic polymer copolymer'). The method for preparing a starch-thermoplastic polymer copolymer according to the present invention comprises the steps of (a) reacting starch with an unsaturated carboxylic acid or anhydride thereof in the presence of a plasticizer to form a first composition comprising starch to which unsaturated carboxylic acid is bound. ; And (b) adding a wax and a thermoplastic polymer to the first composition and reacting the unsaturated carboxylic acid bonded to the starch and the thermoplastic polymer in the presence of a radical reaction initiator to obtain a second composition comprising a graft copolymer of starch and the thermoplastic polymer. Forming a step. In the method for preparing a starch-thermoplastic polymer copolymer according to the present invention, the contents of the starch, the unsaturated carboxylic acid, and the thermoplastic polymer are the same as those described above for the starch-thermoplastic polymer copolymer, and thus only the newly added parts will be described.
본 발명에 따른 전분-열가소성 폴리머 공중합체의 제조방법 중 상기 (a) 단계에서는 전분에 존재하는 수산기와 불포화 카르복실산에 존재하는 카르복실기 사이에 에스테르 결합이 형성되어 전분의 수산기가 불포화 카르복실산으로 치환된 변성전분이 생성된다. 상기 (a) 단계의 반응은 전분과 불포화 카르복실산 간의 반응을 향상시키는 관점 및 후술하는 전분계 핫멜트 접착제 제조 공정을 단순화시키는 관점에서 가소제의 존재하에서 이루어진다. 상기 가소제는 극성고분자에 유연성 및 접착성을 부여하기 위해 사용되는 것으로서, 그 종류는 크게 제한되지 않는다. 예를 들어, 가소제는 통상의 계면활성제, 우레아 등에서 선택될 수 있고, 반응 용이성 및 후술하는 전분계 핫멜트 접착제의 저장 안정성을 고려할 때 솔비톨, 에틸렌글리콜, 글리세린, 글리세린디아세테이트(glycerin diacetate) 및 펜타에리쓰리톨로 이루어진 군에서 선택되는 1종 이상인 것이 바람직하고, 솔비톨 또는 에틸렌글리콜에서 선택되는 것이 더 바람직하다. 상기 (a) 단계에서 전분 대 가소제의 중량비는 크게 제한되지 않으며, 예를 들어 1:0.5 내지 1:3인 것이 바람직하고, 1:1 내지 1:2인 것이 더 바람직하다. 또한, 상기 (a) 단계의 반응 온도는 80~120℃인 것이 바람직하고, 90~110℃인 것이 더 바람직하나, 여기에 제한되는 것은 아니다.In the step (a) of the method for preparing a starch-thermoplastic polymer copolymer according to the present invention, an ester bond is formed between the hydroxyl group present in the starch and the carboxyl group present in the unsaturated carboxylic acid to form a hydroxyl group of the starch as an unsaturated carboxylic acid. Substituted modified starch is produced. The reaction of step (a) is carried out in the presence of a plasticizer in terms of improving the reaction between the starch and the unsaturated carboxylic acid and in simplifying the starch-based hot melt adhesive manufacturing process described later. The plasticizer is used to impart flexibility and adhesion to the polar polymer, and the kind thereof is not particularly limited. For example, the plasticizer may be selected from conventional surfactants, ureas, and the like, and sorbitol, ethylene glycol, glycerin, glycerin diacetate and pentaene are considered in consideration of the ease of reaction and storage stability of the starch-based hot melt adhesive described below. It is preferable that it is 1 or more types chosen from the group which consists of rititol, and it is more preferable to select from sorbitol or ethylene glycol. In step (a), the weight ratio of starch to plasticizer is not particularly limited, for example, 1: 0.5 to 1: 3, and more preferably 1: 1 to 1: 2. In addition, the reaction temperature of the step (a) is preferably 80 ~ 120 ℃, more preferably 90 ~ 110 ℃, but is not limited thereto.
본 발명에 따른 전분-열가소성 폴리머 공중합체의 제조방법 중 상기 (b) 단계에서는 전분과 결합된 불포화 카르복실산의 에틸렌성 불포화 결합 위치에서 열가소성 폴리머(특히, 열가소성 폴리머의 말단)가 불포화 카르복실산과 화학적으로 결합하여 전분-열가소성 폴리머 공중합체가 형성된다. 이때, 상기 (b) 단계에서는 후술하는 전분계 핫멜트 접착제 제조 공정을 단순화시키는 관점에서 왁스가 열가소성 폴리머와 함께 사용된다. 상기 왁스는 전분계 핫멜트 접착제의 유동성을 개선하거나 열 안정성을 증가시키는 기능을 하며, 그 종류는 크게 제한되지 않는다. 예를 들어, 왁스는 파라핀 왁스, 미세결정질 왁스(microcrystalline wax), 폴리에틸렌 왁스, 폴리프로필렌 왁스, 아마이드 왁스 및 피셔-트롭쉬 왁스(Fischer-Tropsch wax)로 이루어진 군에서 선택되는 1종 이상일 수 있다. 또한, 상기 피셔-트롭쉬 왁스(Fischer-Tropsch wax)는 파라핀 왁스로 분류되기도 한다. 본 발명에서 사용가능한 파라핀 왁스의 상업적인 제품으로는 Astor Wax Corporation(미국 조지아주 도라빌에 소재)에서 시판하는 Okerin 236 TP; Pennzoil Products Co.(미국 텍사스주 휴스턴에 소재)에서 시판하는 Penreco 4913; Moore & Munger(미국 코네티컷주 셸턴에 소재)에서 시판하는 R-7152 파라핀 왁스; International Waxes, Ltd.(캐나다 온타리오에 소재)에서 시판하는 파라핀 왁스 1297; Citgo에서 시판하는 Pacemaker; 및 Moore and Munger에서 시판하는 R-2540; 및 그 밖의 파라핀 왁스, 예컨대, CP Hall에서 시판하는 파라핀 왁스인 1230, 1236, 1240, 1245, 1246, 1255, 1260, 및 1262 등을 들 수 있으나, 여기에 한정되는 것은 아니다. 상기 미세결정질 왁스는 30 내지 100개의 탄소 원자를 갖는 사슬을 함유하는 50 중량% 이상의 환형 알칸 또는 분지형 알칸을 포함한다. 일반적으로 미세결정질 왁스는 파라핀 왁스 및 폴리에틸렌 왁스에 비해 결정성이 낮으며, 약 70℃보다 높은 융점을 갖는다. 본 발명에서 사용가능한 미세결정질 왁스의 상업적인 제품으로는 융점이 70℃이고 Petrolite Corp.(미국 오클라호마주 털사에 소재)에서 시판하는 Victory Amber Wax; 융점이 70℃이고 Bareco(미국 일리노이주 시카고에 소재)에서 시판하는 Bareco ES-796; 융점이 80℃이고 Astor Wax Corp.에서 시판하는 Okerin 177; Petrolite Corp.(미국 오클라호마주 털사에 소재)에서 시판하는 것으로서 융점이 각각 80℃ 및 90℃인 Besquare 175 및 195 Amber Waxes; 융점이 90℃이고 Industrial Raw Materials(미국 펜실베이니아주 스메스포트에 소재)에서 시판하는 Indramic 91; 융점이 90℃이고 Petrowax PA, Inc.(미국 뉴욕주 뉴욕에 소재)에서 시판하는 Petrowax 9508 Light 등을 들 수 있으나, 여기에 한정되는 것은 아니다. 또한, 본 발명에서 사용가능한 폴리에틸렌 왁스의 상업적인 제품으로는 Petrolite, Inc.(미국 오클라호마주 털사에 소재)에서 시판하는 Polywax 500, Polywax 1500 및 Polywax 2000 등이 있으나, 여기에 한정되는 것은 아니다. 또한, 본 발명에서 사용가능한 아마이드 왁스는 하기 화학식 1로 표시되는 화합물에서 선택될 수 있다.In the step (b) of the method for preparing a starch-thermoplastic polymer copolymer according to the present invention, the thermoplastic polymer (especially the end of the thermoplastic polymer) is bonded to the unsaturated carboxylic acid at the ethylenically unsaturated bond position of the unsaturated carboxylic acid bonded to the starch. The chemical bonds form the starch-thermoplastic polymer copolymer. In this case, in the step (b), the wax is used together with the thermoplastic polymer in view of simplifying the starch-based hot melt adhesive manufacturing process to be described later. The wax functions to improve the flowability or increase the thermal stability of the starch-based hot melt adhesive, and the type thereof is not particularly limited. For example, the wax may be one or more selected from the group consisting of paraffin wax, microcrystalline wax, polyethylene wax, polypropylene wax, amide wax and Fischer-Tropsch wax. Fischer-Tropsch wax may also be classified as paraffin wax. Commercial products of paraffin waxes usable in the present invention include Okerin 236 TP sold by Astor Wax Corporation (Doraville, GA); Penreco 4913 available from Pennzoil Products Co. (Houston, TX); R-7152 paraffin wax available from Moore & Munger (Shelton, Connecticut); Paraffin wax 1297 available from International Waxes, Ltd., Ontario, Canada; Pacemaker, available from Citgo; And R-2540 sold by Moore and Munger; And other paraffin waxes such as 1230, 1236, 1240, 1245, 1246, 1255, 1260, and 1262 which are commercially available paraffin waxes at CP Hall, but are not limited thereto. The microcrystalline wax comprises at least 50% by weight of cyclic alkanes or branched alkanes containing chains having 30 to 100 carbon atoms. Microcrystalline waxes are generally less crystalline than paraffin waxes and polyethylene waxes and have a melting point higher than about 70 ° C. Commercial products of microcrystalline waxes usable in the present invention include Victory Amber Wax, commercially available from Petrolite Corp. (Tulsa, Oklahoma) with a melting point of 70 ° C; Bareco ES-796 with a melting point of 70 ° C. and commercially available from Bareco (Chicago, Illinois, USA); Okerin 177, commercially available from Astor Wax Corp., with a melting point of 80 ° C .; Besquare 175 and 195 Amber Waxes, available from Petrolite Corp. (Tulsa, Oklahoma), with melting points of 80 ° C. and 90 ° C .; Indramic 91, commercially available from Industrial Raw Materials (Smesport, PA); Petrowax 9508 Light, which has a melting point of 90 ° C. and is commercially available from Petrowax PA, Inc. (New York, NY), but is not limited thereto. In addition, commercial products of the polyethylene wax usable in the present invention include, but are not limited to, Polywax 500, Polywax 1500 and Polywax 2000 sold by Petrolite, Inc. (Tulsa, Oklahoma, USA). In addition, the amide wax that can be used in the present invention may be selected from the compound represented by the following formula (1).
[화학식 1][Formula 1]
Figure PCTKR2015005173-appb-I000001
Figure PCTKR2015005173-appb-I000001
(상기 화학식 1에서 R1은 탄소 수가 2 내지 4인 알칸다이일(alkanediyl)기이고, R2는 탄소 수가 15 내지 20인 탄화수소기 또는 탄소 수가 15 내지 20인 하이드록시 탄화수소기이고, R3 및 R4는 서로 독립적이고 수소 또는 탄소 수가 1 내지 3인 탄화수소기임)(In Formula 1, R 1 is an alkanediyl group having 2 to 4 carbon atoms, R 2 is a hydrocarbon group having 15 to 20 carbon atoms or a hydroxy hydrocarbon group having 15 to 20 carbon atoms, R 3 and R 4 is independent of each other and is hydrogen or a hydrocarbon group having 1 to 3 carbon atoms)
본 발명에서 탄화수소기는 탄소와 수소와 이루어진 관능기로 알킬기, 알케닐기, 아릴기를 포함하는 개념이다. 상기 화학식 1로 표시되는 화합물은 올레산(Oleic acid), 리놀레산(Linoleic acid), 아라키돈산(Arachidonic acid), 팔미트산(Palmitic acid), 스테아르산(Stearic acid) 등과 같은 지방산 또는 하이드록시지방산과 에틸렌디아민(Ethylenediamine), 1,4-다이아미노부탄(1,4-Diaminobutane), 1,3-다이아미노프로판(1,3-Diaminopropane) 등과 같은 다이아민의 반응에 의해 2개의 아마이드 결합(amide bond )이 형성된 것으로서, 일반적으로 약 135℃ 내지 165℃의 높은 융점을 갖는다. 화학식 1에서 R2는 알킬기, 알케닐기, 아릴기와 같은 탄화수소기 내지 이의 하이드록시 탄화수소기이며 이 중 알킬기 또는 하이드록시알킬기인 것이 바람직하다. 또한, 화학식 1에서 R3 및 R4는 수소 또는 메틸기인 것이 바람직하다. 화학식 1로 표시되는 화합물의 구체적인 예로는 1,2-에틸렌비스(스테아라마이드)[1,2-Ethylenebis(stearamide); CAS 등록번호 110-30-5], 1,2-에틸렌비스(하이드록시스테아라마이드)[1,2-Ethylenebis(hydroxystearamide); CAS 등록번호 38162-95-7 또는 123-26-2] 및 1,3-프로필렌비스(팔미타미드)[1,3-Propylenebis(palmitamide); CAS 등록번호 54535-68-1], N-N'-에탄-1,2-다이일비스(N-에틸스테아라마이드)[N,N'-ethane-1,2-diylbis(N-ethylstearamide); CAS 등록번호 262-923-7] 등이 있다.In the present invention, a hydrocarbon group is a concept including an alkyl group, an alkenyl group, and an aryl group as a functional group composed of carbon and hydrogen. Compound represented by the formula (1) is oleic acid (Oleic acid), linoleic acid (Linoleic acid), arachidonic acid (Arachidonic acid), palmitic acid (Palmitic acid), stearic acid (Stearic acid), such as fatty acids or hydroxy fatty acid and ethylene Two amide bonds are formed by the reaction of diamines such as diethylene, 1,4-diaminobutane, 1,3-diaminopropane, and the like. As formed, it generally has a high melting point of about 135 ° C to 165 ° C. In Formula 1, R 2 is a hydrocarbon group such as an alkyl group, an alkenyl group, an aryl group or a hydroxy hydrocarbon group thereof, preferably an alkyl group or a hydroxyalkyl group. In addition, in Formula 1, R 3 and R 4 are preferably hydrogen or a methyl group. Specific examples of the compound represented by Formula 1 include 1,2-ethylenebis (stearamide) [1,2-Ethylenebis (stearamide); CAS No. 110-30-5], 1,2-ethylenebis (hydroxystearamide) [1,2-Ethylenebis (hydroxystearamide); CAS Registry No. 38162-95-7 or 123-26-2] and 1,3-propylenebis (palmitamide) [1,3-Propylenebis (palmitamide); CAS No. 54535-68-1], N-N'-ethane-1,2-diylbis (N-ethylstearamid) [N, N'-ethane-1,2-diylbis (N-ethylstearamide) ; CAS No. 262-923-7].
또한, 상기 피셔-트롭쉬 왁스(Fischer-Tropsch wax)는 피셔-트롭쉬(Fischer-Tropsch) 방법에 의해 제조되는 합성 왁스로서, 상업적인 제품으로 Sasol사의 Sasolwax® 제품(예를 들어, Sasolwax® H1), Paraflint® 제품, 또는 Baker Petolite사의 Polywax® 제품(예를 들어, Polywax® C80) 등이 있다.In addition, the Fischer-Tropsch wax is a synthetic wax manufactured by the Fischer-Tropsch method, which is commercially available from Sasol's Sasolwax® product (for example, Sasolwax® H1). , Paraflint® products, or Baker Petolite's Polywax® products (eg Polywax® C80).
상기 (b) 단계에서 열가소성 폴리머 대 왁스의 중량비는 크게 제한되지 않으며, 예를 들어 1:0.5 내지 1:2인 것이 바람직하고, 1:0.5 내지 1:1인 것이 더 바람직하다.In step (b), the weight ratio of the thermoplastic polymer to the wax is not particularly limited, for example, 1: 0.5 to 1: 2, and more preferably 1: 0.5 to 1: 1.
또한, 본 발명에 따른 전분-열가소성 폴리머 공중합체의 제조방법 중 상기 (b) 단계에서는 불포화 카르복실산과 열가소성 폴리머의 반응을 유도하기 위해 라디칼 반응 개시제를 사용한다. 상기 라디칼 반응 개시제는 유기과산화물(Organic Peroxide), 아조화합물(예를 들어, 2,2-아조비스부티로니트릴, 2,2'-아조비스-2-메틸부티로니트릴 등), 소듐 퍼설페이트, 포타슘 퍼설페이트 등과 같이 라디칼 반응에 통상적으로 사용되는 것이라면 그 종류가 크게 제한되지 않으며, 불포화 카르복실산과 열가소성 폴리머 간의 반응성을 고려할 때, 유기과산화물(Organic Peroxide)인 것이 바람직하다. 상기 유기과산화물(Organic Peroxide)은 벤조일 퍼옥사이드(benzoyl peroxide), 아세틸 퍼옥사이드(acetyl peroxide), 디라우릴 퍼옥사이드(dilauryl peroxide), 디-t-부틸 퍼옥사이드(di-tert-butyl peroxide), 큐밀 퍼옥사이드(cumyl hydroperoxide), 디-t-부틸 히드로퍼옥사이드(di - t - butyl hydroperoxide), 디벤조일 퍼옥사이드(dibenzoyl peroxide), 숙신산 퍼옥사이드(succinic peroxide), 디라우릴일 퍼옥사이드(dilauryl peroxide), 디데카노일 퍼옥사이드(didecanoyl peroxide), 디큐밀 퍼옥사이드(dicumyl peroxide), 2,5-디메틸-2,5-디(터트-부티퍼옥시)헥산[2,5-dimethyl-2,5-di-(t- butylperoxy) hexane], α-큐밀 퍼옥시-네오데카보네이트(α-cumyl peroxy-neodecanoate), 1,1-디메틸-3-하이드록시부틸 퍼옥시-2-에틸헥사노에이티트(1-1-dimethyl-3-hydroxybutyl peroxy-2- ethyl hexanoate), 터트-암밀 퍼옥시벤조에이트(t-amyl peroxy-benzoate), 터트-부틸 퍼옥시피발레이트(t-butyl peroxy-pivalate), 2,5-디하이드록시퍼옥시-2,5-디메틸헥산(2,5-dihydroperoxy-2,5 -dimethylhexane), 쿠멘 하이드로퍼옥사이드(cumene hydroperoxide) 등에서 선택된 1종 이상일 수 있으며, 여기에 반드시 제한되는 것은 아니다. 상기 (b) 단계에서 라디칼 반응 개시제의 사용량은 크게 제한되지 않으나, 불포화 카르복실산과 열가소성 폴리머 간의 반응 정도가 후술하는 전분계 핫멜트 접착제의 저장 안정성과 관계가 있는 점을 고려할 때, 열가소성 폴리머 100 중량부 당 0.1~1 중량부인 것이 바람직하고, 0.2~0.8 중량부인 것이 더 바람직하고, 0.3~0.6 중량부인 것이 가장 바람직하다.In addition, in the step (b) of the method for preparing a starch-thermoplastic polymer copolymer according to the present invention, a radical reaction initiator is used to induce the reaction between the unsaturated carboxylic acid and the thermoplastic polymer. The radical reaction initiator may be organic peroxide, an azo compound (for example, 2,2-azobisbutyronitrile, 2,2'-azobis-2-methylbutyronitrile, etc.), sodium persulfate, If the type is conventionally used for radical reactions, such as potassium persulfate, the kind is not particularly limited, and considering the reactivity between the unsaturated carboxylic acid and the thermoplastic polymer, it is preferable that the organic peroxide (Organic Peroxide). The organic peroxide is benzoyl peroxide, acetyl peroxide, dilauryl peroxide, di-tert-butyl peroxide, cumyl Cumyl hydroperoxide, di-t-butyl hydroperoxide, dibenzoyl peroxide, succinic peroxide, dilauryl peroxide , Didecanoyl peroxide, dicumyl peroxide, 2,5-dimethyl-2,5-di (tert-butyperoxy) hexane [2,5-dimethyl-2,5- di- (t-butylperoxy) hexane], α-cumyl peroxy-neodecanoate, 1,1-dimethyl-3-hydroxybutyl peroxy-2-ethylhexanoate (1-1-dimethyl-3-hydroxybutyl peroxy-2-ethyl hexanoate), t-amyl peroxy-benzoate, tert-butyl peroxypi T-butyl peroxy-pivalate, 2,5-dihydroxyperoxy-2,5-dimethylhexane, cumene hydroperoxide, and the like. It may be one or more, but is not necessarily limited thereto. Although the amount of the radical reaction initiator used in step (b) is not particularly limited, considering that the degree of reaction between the unsaturated carboxylic acid and the thermoplastic polymer is related to the storage stability of the starch-based hot melt adhesive described later, 100 parts by weight of the thermoplastic polymer It is preferable that it is 0.1-1 weight part per sugar, It is more preferable that it is 0.2-0.8 weight part, It is most preferable that it is 0.3-0.6 weight part.
또한, 상기 (b) 단계의 반응 온도는 110~150℃인 것이 바람직하고, 후술하는 전분계 핫멜트 접착제의 색상을 고려할 때 115~145℃인 것이 더 바람직하나, 여기에 제한되는 것은 아니다. 예를 들어, 열가소성 폴리머로 에틸렌-비닐아세테이트 공중합체를 사용할 때 상기 (b) 단계의 반응 온도가 130℃를 초과하면 전분계 핫멜트 접착제의 색상이 강해져서 적용 범위가 한정될 수 있다. 또한, 열가소성 폴리머로 에틸렌-알파 옥텐 공중합체를 사용하는 경우 상기 (b) 단계의 반응 온도가 140℃를 초과하면 전분계 핫멜트 접착제의 색상이 강해져서 적용 범위가 한정될 수 있다.In addition, the reaction temperature of the step (b) is preferably 110 ~ 150 ℃, considering the color of the starch-based hot melt adhesive to be described later is more preferably 115 ~ 145 ℃, but is not limited thereto. For example, when the ethylene-vinylacetate copolymer is used as the thermoplastic polymer, if the reaction temperature of step (b) exceeds 130 ° C., the color of the starch-based hot melt adhesive may be stronger, thereby limiting the application range. In addition, when the ethylene-alpha octene copolymer is used as the thermoplastic polymer, when the reaction temperature of the step (b) exceeds 140 ° C., the color of the starch-based hot melt adhesive may be strengthened, thereby limiting the application range.
전분계 핫멜트 접착제 및 이의 제조방법Starch-based hot melt adhesive and method for preparing same
본 발명의 또 다른 측면은 저장 안정성이 향상된 전분계 핫멜트 접착제 및 이의 제조방법에 관한 것이다.Another aspect of the present invention relates to a starch-based hot melt adhesive with improved storage stability and a method for preparing the same.
본 발명에 따른 전분계 핫멜트 접착제는 전술한 전분과 열가소성 폴리머의 공중합체, 가소제, 왁스 및 점착성 부여제를 포함하는 조성물 형태이다. 본 발명에 따른 전분계 핫멜트 접착제에서 전분, 불포화 카르복실산, 열가소성 폴리머, 가소제 및 왁스에 대해서는 전술한 내용과 동일한 부분은 생략하고, 새로 부가되는 부분만을 설명한다.The starch-based hot melt adhesive according to the present invention is in the form of a composition comprising a copolymer of starch and a thermoplastic polymer, a plasticizer, a wax and a tackifier. Starch, unsaturated carboxylic acid, thermoplastic polymer, plasticizer and wax in the starch-based hot melt adhesive according to the present invention will be omitted the same parts as described above, and only the newly added parts will be described.
본 발명에 따른 전분계 핫멜트 접착제에서, 상기 전분과 열가소성 폴리머의 공중합체의 함량은 크게 제한되지 않으나, 다른 구성성분과의 조화를 고려할 때 조성물 전체 중량을 기준으로 15~50 중량%인 것이 바람직하고, 20~45 중량%인 것이 더 바람직하고, 25~40 중량%인 것이 가장 바람직하다. 또한, 상기 가소제의 함량은 크게 제한되지 않으나, 다른 구성성분과의 조화를 고려할 때 전분과 열가소성 폴리머의 공중합체 100 중량부 대비 30~50 중량부인 것이 바람직하고, 35~45 중량부인 것이 더 바람직하다. 또한, 상기 왁스의 함량은 크게 제한되지 않으나, 다른 구성성분과의 조화를 고려할 때 전분과 열가소성 폴리머의 공중합체 100 중량부 대비 45~70 중량부인 것이 바람직하고, 50~65 중량부인 것이 더 바람직하다.In the starch-based hot melt adhesive according to the present invention, the content of the copolymer of the starch and the thermoplastic polymer is not particularly limited, but it is preferably 15 to 50% by weight based on the total weight of the composition in consideration of harmony with other components. It is more preferable that it is 20 to 45 weight%, and it is most preferable that it is 25 to 40 weight%. In addition, the content of the plasticizer is not particularly limited, but considering the coordination with other components is preferably 30 to 50 parts by weight, more preferably 35 to 45 parts by weight relative to 100 parts by weight of the copolymer of the starch and the thermoplastic polymer. . In addition, the content of the wax is not particularly limited, but considering the coordination with other components, it is preferably 45 to 70 parts by weight, more preferably 50 to 65 parts by weight based on 100 parts by weight of the copolymer of starch and the thermoplastic polymer. .
또한, 본 발명에 따른 전분계 핫멜트 접착제에서 점착성 부여제(Tackifier)는 저분자량 수지로, 기본 구성성분인 전분과 열가소성 폴리머의 공중합체와 혼합하여 사용되는 경우 용융 점도를 낮추어 작업성을 향상시키며, 경우에 따라 관능기를 부여하기도 하여 접착 초기 젖음성과 전분계 핫멜트 접착제의 피착재 표면에서의 접착력을 향상시키고, 고화시간 등의 조절을 가능하게 한다. 본 발명에 따른 전분계 핫멜트 접착제에서 점착성 부여제는 로진계 수지, 테르펜 수지, 쿠마론인덴 수지, 석유 수지 등 그 종류가 크게 제한되지 않으며, 이 중 로진계 수지 또는 석유 수지인 것이 바람직하다. 로진계 수지의 예로는 검 로진(gum rosin), 우드 로진(wood rosin), 톨 오일 로진(tall oil rosin), 증류 로진(distilled rosin), 수첨 로진(hydrogenated rosin), 다이머화 로진(dimerized rosin), 수지산염(resinate), 및 중합 로진(polymerized rosin) 등을 포함하는 천연 로진 또는 변성 로진; 페일 로진, 우드 로진의 글리세롤 에스테르, 수첨로진의 글리세롤 에스테르, 중합 로진의 글리세롤 에스테르, 수첨 로진의 펜타에리트리톨 에스테르(pentaerythritol ester), 로진의 페놀 변성 펜타에리트리톨 에스테르를 포함하는, 천연 로진 및 변성 로진의 글리세롤 에스테르 및 펜타에리트리톨 에스테르 등이 있다. 로진계 수지의 상업적인 제품으로는 코모 화학(Komo Chemical)사의 Komotac KF382S, Komotac KF392S, Komotac KF452S, Komotac KF462S, Komotac KS-2090, Komotac KS-2100, Komotac KS-2110, Komotac KZ223S, Komotac KZ224S 등이 있다. 본 발명에서 로진 에스테르는 로진산(rosin acid)을 메탄올, 트리에틸렌글리콜, 펜타에리쓰리톨과 같은 알코올과 반응시켜 로진산을 에스테르로 변환시킨 것으로서, 천연 로진의 에스테르 및 변성 로진의 에스테르를 포함하는 개념이다. 또한, 상업적으로 이용가능한 로진 에스테르로는 Akzo Nobel-Eka chemicals사의 Pinerez 2130, Pinerez 2220, Pinerez 2240, Pinerez 2330, Pinerez 2385; Arakawa Chemical사의 Ester Gum 105, Ester Gum 106, Ester Gum A, Ester Gum AAL, Ester Gum AAV; Arizona Chemical사의 Aquatac E 5375, Aquatac E 6180, Sylvalite RE 10L, Sylvalite RE 80 HP, Sylvalite RE 85L; Eastman Chemical Company의 Pentalyn 710-M, Permalyn 2085, TACOLYN 3100, TACOLYN 3179 H 등이 있다. 본 발명에서 점착성 부여제로 로진 에스테르를 사용하는 경우 핫멜트 접착제의 용융 점도 및 고정 시간(set time)으로 표시되는 접착 시간이 최적 수준으로 유지되어 작업성이 향상될 수 있다. 또한, 본 발명에서 사용되는 점착성 부여제 중 테르펜 수지로는 스티렌/테르펜, 및 알파 메틸 스티렌/테르펜을 포함하는 천연테르펜(terpene)의 코폴리머 및 터폴리머; ASTM법 E28-58T에 준거하여 측정한 연화점이 약 70℃ 내지 150℃인 폴리테르펜 수지; 산성 매질 중에서 바이사이클릭 테르펜과 페놀의 축합 반응에 의해 생성된 수지 생성물을 포함하는 페놀 변성 테르펜 수지 및 그의 수첨 유도체 등이 있다. 또한, 본 발명에서 사용되는 점착성 부여제 중 석유 수지로는 지방족 탄화수소 수지(Aliphatic hydrocarbon resin), 지환족 탄화수소 수지(Cycloaliphatic hydrocarbon resin), 방향족 탄화수소 수지(Aromatic hydrocarbon resin), 방향족에 의해 개질된 지방족 탄화수소 수지(Aromatic modified aliphatic hydrocarbon resin), 및 하이드로겐화 탄화수소 수지(Hydrogenated hydrocarbon resin) 등이 있다. 지방족 탄화수소 수지의 상업적인 제품으로 코오롱유화사(대한민국)의 Hikorez A-1100, Hikorez A-1100S, Hikorez C-1100, Hikorez R-1100, Hikorez R-1100S 등이 있다. 또한, 지환족 탄화수소 수지로는 디사이클로펜타디엔(dicyclopentadiene,DCPD)을 단량체로 포함하는 탄화수소 수지 등이 있고, 대한민국 공개특허 제1998-013719호, 대한민국 공개특허 제2008-0093733호 등에 개시되어 있다. 또한, 방향족 탄화수소 수지(Aromatic hydrocarbon resin)의 상업적인 제품으로는 코오롱유화사(대한민국)의 Hikotack P-110S, Hikotack P-120, Hikotack P-120HS, Hikotack P-120S, Hikotack P-140, Hikotack P-140M, Hikotack P-150, Hikotack P-160, Hikotack P-90, Hikotack P-90S, Hirenol PL-1000, Hirenol PL-400 등이 있다. 또한, 방향족에 의해 개질된 지방족 탄화수소 수지(Aromatic modified aliphatic hydrocarbon resin)의 상업적인 제품으로는 코오롱유화사(대한민국)의 Hikorez T-1080, Hikorez T-1100 등이 있다. 또한, 하이드로겐화 탄화수소 수지(Hydrogenated hydrocarbon resin)는 하이드로겐화 지방족 탄화수소 수지, 하이드로겐화 방향족 탄화수소 수지 등으로 세분화될 수 있으며, 상업적인 제품으로는 코오롱유화사(대한민국)의 Sukorez D-300, Sukorez D-390, Sukorez SU-100, Sukorez SU-110, Sukorez SU-120, Sukorez SU-130, Sukorez SU-90, Hikorez H-2100, Hikorez H-2130, Hikorez H-2200, Hikorez H-2300 등이 있다. 또한, 본 발명에서 사용되는 점착성 부여제는 단량체의 탄소 수가 4~10인 탄화수소 수지를 포함할 수 있으며, 구체적으로 C5 지방족 수지, C9 방향족 수지, C5/C9 지방족/방향족 공중합 수지 등이 있다. 또한, 본 발명에서 사용되는 점착성 부여제는 단량체로 디사이클로펜타디엔(dicyclopentadiene,DCPD)을 포함하는 하이드로겐화 탄화수소 수지를 포할 수 있으며, 상업적인 제품으로 코오롱유화사(대한민국)의 Sukorez D-300, Sukorez D-390, Sukorez SU-100, Sukorez SU-110, Sukorez SU-120, Sukorez SU-130, Sukorez SU-90 등이 있다. 상기 점착성 부여제의 함량은 크게 제한되지 않으나, 다른 구성성분과의 조화를 고려할 때 전분과 열가소성 폴리머의 공중합체 100 중량부 대비 100~200 중량부인 것이 바람직하고, 125~175 중량부인 것이 더 바람직하다.In addition, in the starch-based hot melt adhesive according to the present invention, the tackifier (Tackifier) is a low molecular weight resin, and when used in combination with a copolymer of a starch and a thermoplastic polymer, which is a basic component, lowers the melt viscosity to improve workability. In some cases, functional groups may be imparted to improve adhesion initial wettability and adhesion on the surface of the adherend of the starch-based hot melt adhesive, and to control the solidification time and the like. In the starch-based hot melt adhesive according to the present invention, the tackifier is not particularly limited to rosin-based resins, terpene resins, coumarone indene resins, petroleum resins, and the like. Examples of rosin-based resins include gum rosin, wood rosin, tall oil rosin, distilled rosin, hydrogenated rosin, dimerized rosin Natural or modified rosins, including resinates, polymerized rosin, and the like; Natural rosin and modified rosin, including fail rosin, glycerol ester of wood rosin, glycerol ester of hydrogenated rosin, glycerol ester of polymerized rosin, pentaerythritol ester of hydrogenated rosin, phenol-modified pentaerythritol ester of rosin Glycerol esters and pentaerythritol esters. Commercial products of the rosin-based resins include Komotac KF382S, Komotac KF392S, Komotac KF452S, Komotac KF462S, Komotac KS-2090, Komotac KS-2100, Komotac KS-2110, Komotac KZ223S, Komotac KZ224S, etc. . In the present invention, the rosin ester is a rosin acid converted to an ester by reacting rosin acid with an alcohol such as methanol, triethylene glycol, pentaerythritol, and including an ester of natural rosin and an ester of modified rosin. Concept. Commercially available rosin esters also include Pinerez 2130, Pinerez 2220, Pinerez 2240, Pinerez 2330, Pinerez 2385 from Akzo Nobel-Eka Chemicals; Ester Gum 105, Ester Gum 106, Ester Gum A, Ester Gum AAL, Ester Gum AAV from Arakawa Chemical; Aquatac E 5375, Aquatac E 6180, Sylvalite RE 10L, Sylvalite RE 80 HP, Sylvalite RE 85L from Arizona Chemical; Pentalyn 710-M, Permalyn 2085, TACOLYN 3100, TACOLYN 3179 H from Eastman Chemical Company. When the rosin ester is used as a tackifier in the present invention, the melt viscosity of the hot melt adhesive and the adhesion time represented by the set time may be maintained at an optimal level, thereby improving workability. Further, among the tackifiers used in the present invention, terpene resins include copolymers and terpolymers of natural terpenes including styrene / terpene and alpha methyl styrene / terpene; Polyterpene resins having a softening point of about 70 ° C. to 150 ° C. measured in accordance with ASTM method E28-58T; Phenol-modified terpene resins and hydrogenated derivatives thereof, including resin products produced by the condensation reaction of bicyclic terpenes with phenols in acidic media. In addition, among the tackifiers used in the present invention, petroleum resins include aliphatic hydrocarbon resins, cycloaliphatic hydrocarbon resins, aromatic hydrocarbon resins, and aliphatic hydrocarbons modified by aromatics. Resins (Aromatic modified aliphatic hydrocarbon resin), and Hydrogenated hydrocarbon resin (Hydrogenated hydrocarbon resin). Commercial products of aliphatic hydrocarbon resins include Hikorez A-1100, Hikorez A-1100S, Hikorez C-1100, Hikorez R-1100 and Hikorez R-1100S from Kolon Oil Corporation. In addition, the alicyclic hydrocarbon resin includes a hydrocarbon resin including dicyclopentadiene (DCPD) as a monomer, and is disclosed in Korean Unexamined Patent Publication No. 1998-013719, Korean Unexamined Patent Publication No. 2008-0093733, and the like. Commercial products of aromatic hydrocarbon resins include Hikotack P-110S, Hikotack P-120, Hikotack P-120HS, Hikotack P-120S, Hikotack P-140, Hikotack P- 140M, Hikotack P-150, Hikotack P-160, Hikotack P-90, Hikotack P-90S, Hirenol PL-1000, Hirenol PL-400. In addition, commercial products of aromatic modified aliphatic hydrocarbon resins include Hikorez T-1080 and Hikorez T-1100 by Kolon Oil Corporation (South Korea). Hydrogenated hydrocarbon resins can also be subdivided into hydrogenated aliphatic hydrocarbon resins and hydrogenated aromatic hydrocarbon resins. Commercial products include Sukorez D-300 and Sukorez D-390 from Kolon Oil Corporation. , Sukorez SU-100, Sukorez SU-110, Sukorez SU-120, Sukorez SU-130, Sukorez SU-90, Hikorez H-2100, Hikorez H-2130, Hikorez H-2200, Hikorez H-2300. In addition, the tackifier used in the present invention may include a hydrocarbon resin having 4 to 10 carbon atoms of the monomer, and specifically include C5 aliphatic resin, C9 aromatic resin, C5 / C9 aliphatic / aromatic copolymer resin, and the like. In addition, the tackifier used in the present invention may include a hydrogenated hydrocarbon resin containing dicyclopentadiene (DCPD) as a monomer, a commercial product of Sukorez D-300, Sukorez of Kolon Oil Corporation (Korea) D-390, Sukorez SU-100, Sukorez SU-110, Sukorez SU-120, Sukorez SU-130, Sukorez SU-90, and the like. Although the content of the tackifier is not particularly limited, it is preferably 100 to 200 parts by weight, more preferably 125 to 175 parts by weight based on 100 parts by weight of the copolymer of the starch and the thermoplastic polymer in consideration of harmony with other components. .
또한, 본 발명에 따른 전분계 핫멜트 접착제는 전분과 열가소성 폴리머의 공중합체, 가소제, 왁스 및 점착성 부여제 외에 보조 첨가제를 더 포함할 수 있으며, 보조 첨가제는 핫멜트 접착제의 물성을 변화시키거나 핫멜트 접착제에 특정 기능을 부여한다. 본 발명에 따른 전분계 핫멜트 접착제에 포함되는 보조 첨가제는 폴리부텐, 오일, 충전제, 및 산화방지제로 이루어진 군에서 선택되는 1종 이상일 수 있다. 폴리부텐은 내수성의 향상 또는 유연성의 부여 등을 위해 첨가된다. 오일은 유연성의 부여, 용융혼련과 같은 공정의 개선 등을 위해 첨가된다. 충전제는 고무나 플라스틱의 실용화에서 노화방지·보강·증량(增量)의 목적으로 가하는 물질을 말하며, 핫멜트 접착제의 흐름성을 조절하기 위해 사용된다. 충전제의 종류는 크게 제한되지 않으며, 예를 들어 탄산칼슘, 점토, 벤토나이트, 또는 칼슘스테아레이트에서 하나 이상 선택될 수 있다. 산화방지제는 열 안정성이 약하여 쉽게 산화될 수 있는 구조를 포함하고 있는 물질을 사용하였을 경우에 첨가되어 산화 및 분해로 인한 점도의 변화, 황변 현상, 접착력 저하 및 내구성 저하 등을 개선할 수 있다. 산화방지제의 종류는 크게 제한되지 않으며, 예를 들어 페놀류, 방향족 아민류, 구연산, 또는 아스코르브산 등이 있다. 본 발명에 따른 전분계 핫멜트 접착제에서 보조 첨가제의 함량은 전분과 열가소성 폴리머의 공중합체 100 중량부 대비 0.01~2 중량부인 것이 바람직하고, 0.1~1 중량부인 것이 더 바람직하다.In addition, the starch-based hot melt adhesive according to the present invention may further include an auxiliary additive in addition to the copolymer, plasticizer, wax and tackifier of starch and thermoplastic polymer, the auxiliary additive may change the physical properties of the hot melt adhesive or to the hot melt adhesive Give a specific function. The auxiliary additive included in the starch-based hot melt adhesive according to the present invention may be at least one selected from the group consisting of polybutene, oil, filler, and antioxidant. Polybutene is added to improve water resistance or to impart flexibility. The oil is added to give flexibility, to improve processes such as melt kneading. Filler is a substance applied for the purpose of anti-aging, reinforcement and increase in the practical use of rubber or plastic, and is used to control the flowability of hot melt adhesive. The type of filler is not particularly limited and may be selected, for example, from calcium carbonate, clay, bentonite, or calcium stearate. Antioxidant may be added when using a material containing a structure that can be easily oxidized due to poor thermal stability can improve the change in viscosity, yellowing phenomenon, reduced adhesion and durability degradation due to oxidation and decomposition. The type of antioxidant is not particularly limited, and examples thereof include phenols, aromatic amines, citric acid, or ascorbic acid. In the starch-based hot melt adhesive according to the present invention, the content of the auxiliary additive is preferably 0.01 to 2 parts by weight, more preferably 0.1 to 1 parts by weight based on 100 parts by weight of the copolymer of the starch and the thermoplastic polymer.
본 발명에 따른 전분계 핫멜트 접착제의 제조방법은 (a) 가소제의 존재하에서 전분과 불포화 카르복실산 또는 이의 무수물을 반응시켜 불포화 카르복실산이 결합된 전분을 포함하는 제1조성물을 형성하는 단계; (b) 상기 제1조성물에 왁스와 열가소성 폴리머를 첨가하고 라디칼 반응 개시제의 존재하에서 전분에 결합된 불포화 카르복실산과 열가소성 폴리머를 반응시켜 전분과 열가소성 폴리머의 그라프트 공중합체를 포함하는 제2조성물을 형성하는 단계; 및 (c) 상기 제2조성물에 점착성 부여제를 첨가하고 혼합하여 제3조성물을 형성하는 단계를 포함한다. 본 발명에 따른 전분계 핫멜트 접착제의 제조방법은 전분과 열가소성 폴리머의 공중합체 및 이의 제조방법 또는 전분계 핫멜트 접착제에서 전술한 내용을 참조한다.The method for preparing a starch-based hot melt adhesive according to the present invention comprises the steps of: (a) reacting starch with an unsaturated carboxylic acid or anhydride thereof in the presence of a plasticizer to form a first composition comprising starch bonded with unsaturated carboxylic acid; (b) adding a wax and a thermoplastic polymer to the first composition and reacting the unsaturated carboxylic acid bonded to the starch and the thermoplastic polymer in the presence of a radical reaction initiator to form a second composition comprising a graft copolymer of starch and the thermoplastic polymer. Forming; And (c) adding and mixing a tackifier to the second composition to form a third composition. The method for preparing a starch-based hot melt adhesive according to the present invention is referred to the above-mentioned contents in the copolymer of starch and the thermoplastic polymer and a method for preparing the same or a starch-based hot melt adhesive.
이하, 본 발명을 실시예를 통하여 보다 구체적으로 설명한다. 다만, 하기 실시예는 본 발명의 기술적 특징을 명확하게 예시하기 위한 것일 뿐 본 발명의 보호범위를 한정하는 것은 아니다.Hereinafter, the present invention will be described in more detail with reference to Examples. However, the following examples are only intended to clearly illustrate the technical features of the present invention and do not limit the protection scope of the present invention.
1. 분석방법의 설명1. Description of Analysis Method
(1) 용융 점도(Melt viscosity)(1) Melt viscosity
Brookfield사의 Thermosel system(정온 장치)을 구비한 점도계(모델명 : HBDV-ll+P)를 이용하여 핫멜트 접착제의 용융점도를 측정하였다. 구체적으로 핫멜트 접착제 13㎖를 샘플 챔버에 정량하여 넣은 후 약 140℃에서 완전히 용융시키고, SC4-28 spindle을 이용하여 융융 점도를 측정하였다.The melt viscosity of the hot melt adhesive was measured using a viscometer (model name: HBDV-ll + P) equipped with a Brookfield Thermosel system. Specifically, 13 ml of the hot melt adhesive was quantitatively placed in the sample chamber and completely melted at about 140 ° C., and the melt viscosity was measured using an SC4-28 spindle.
(2) 연화점(2) softening point
연화점은 KS M 2250에서 규정하고 있는 환구법(Ring and Ball method)으로 측정하였다.The softening point was measured by the ring and ball method specified in KS M 2250.
(3) 고정 시간(Set time)(3) Set time
40㎜×40㎜의 크기로 재단된 종이 재질의 피착재에 용융된 일정 양의 핫멜트 접착제를 도포한 후 일정 압력을 가하여 접착이 완전히 이루어질 때까지의 시간을 측정하고, 이를 고정 시간(Set time)으로 하였다.After applying a certain amount of hot melt adhesive melted to a paper-based adherend cut to a size of 40 mm × 40 mm, applying a predetermined pressure to measure the time until the adhesion is completed, set time It was made.
2. 전분과 열가소성 폴리머의 공중합체 및 이를 포함하는 전분계 핫멜트 접착제의 제조2. Preparation of Copolymer of Starch and Thermoplastic Polymer and Starch-based Hot Melt Adhesive Comprising the Same
제조예 1.Preparation Example 1.
반응기에 가소제인 D-솔비톨 11.52 중량부를 넣고 반응기의 온도를 100℃로 승온시켜 가소제를 용융시켰다. 이후, 반응기의 온도를 100℃로 유지한 상태에서 반응기에 반응성 단량체인 무수 말레산(Maleic anhydride) 0.5 중량부를 투입하고 가소제와 혼합하였다. 이후, 반응기의 온도를 100℃로 유지한 상태에서 반응기에 산처리 옥수수 전분(4 중량% 호화액의 50℃에서의 점도 : 30~50 cPs; 제조사 : 대상주식회사, 대한민국) 7.94 중량부를 투입하고 약 50분 동안 반응시켜 전분의 수산기가 말레산(Maleic acid)으로 치환된 변성전분을 포함하는 제1조성물을 수득하였다. 이후, 반응기에 열가소성 폴리머로 에틸렌-비닐아세테이트 공중합체[Ehtylene Vinyl Acetate Copolymer, EVA; 제품명 : VA910(VA 함량 28%); 제조사 : 호남석유화학, 대한민국) 20.95 중량부 및 왁스로 폴리에틸렌 왁스 8.65 중량부와 피셔-트롭쉬 왁스(Fischer-Tropsch wax; 제품명 : Sasolwax H1; 제조사 : Sasol wax, South Africa) 7.14 중량부를 투입하고 제1조성물과 혼합하였다. 이후, 반응기의 온도를 120℃로 승온시키고 반응기에 라디칼 반응 개시제인 2,5-다이메틸-2,5-다이(tert-부틸퍼옥시)헥산[2,5-Dimethyl-2,5-di(tert-butylperoxy)hexane] 0.07 중량부를 투입하고 약 90분 동안 반응시켜 전분에 에틸렌-비닐아세테이트 공중합체가 말레산(또는 무수 말레산)을 매개로 하여 그라프트 공중합된 형태인 전분-열가소성 폴리머 그라프트 공중합체를 포함하는 제2조성물을 수득하였다. 이후, 반응기에 점착성 부여제인 로진 에스테르(제품명 : Pinerez 2130; 공급자 : Akzo Nobel-Eka chemicals) 20.85 중량부, C5 단량체의 탄화수소 수지(제품명 : Piccotac™ P1095; 제조사 : Eastman Chemical Co.) 17.86 중량부 및 C9 방향족 탄화수소로 개질된 C5 단량체의 탄화수소 수지(제품명 : Wingtack®ET; 제조사 : Cray Valley) 4.29 중량부를 투입하고 혼합시킨 후, 여기에 산화방지제 0.23 중량부를 투입하고 혼합시켜 조성물 형태의 전분계 핫멜트 접착제를 제조하였다.11.52 parts by weight of D-sorbitol, a plasticizer, was added to the reactor, and the temperature of the reactor was raised to 100 ° C to melt the plasticizer. Thereafter, 0.5 parts by weight of maleic anhydride as a reactive monomer was added to the reactor while maintaining the temperature of the reactor at 100 ° C., and mixed with a plasticizer. Subsequently, 7.94 parts by weight of acid-treated corn starch (viscosity at 50 ° C. of 30 wt% of 4 wt% gelatin liquid: 30-50 cPs; manufacturer: Daesang Co., Korea) was added to the reactor while maintaining the temperature of the reactor at 100 ° C. The reaction was carried out for 50 minutes to obtain a first composition containing modified starch in which the hydroxyl group of starch was substituted with maleic acid. Thereafter, the reactor was a thermoplastic polymer as an ethylene-vinylacetate copolymer [Ehtylene Vinyl Acetate Copolymer, EVA; Product name: VA910 (VA content 28%); Manufacturer: Honam Petrochemical, South Korea) 20.95 parts by weight of polyethylene wax and 8.65 parts by weight of wax and Fischer-Tropsch wax (Product name: Sasolwax H1; Manufacturer: Sasol wax, South Africa) Mix with 1 composition. Thereafter, the temperature of the reactor was raised to 120 ° C., and 2,5-dimethyl-2,5-di (tert-butylperoxy) hexane [2,5-Dimethyl-2,5-di ( tert-butylperoxy) hexane] starch-thermoplastic polymer graft in which 0.07 parts by weight was added and reacted for about 90 minutes to form starch-grafted ethylene-vinylacetate copolymer through maleic acid (or maleic anhydride). A second composition comprising a copolymer was obtained. Then, 20.85 parts by weight of a rosin ester (product name: Pinerez 2130; supplier: Akzo Nobel-Eka chemicals), a tackifier in the reactor, 17.86 parts by weight of a hydrocarbon resin (product name: Piccotac ™ P1095; manufacturer: Eastman Chemical Co.) 4.29 parts by weight of a hydrocarbon resin of a C5 monomer modified with C9 aromatic hydrocarbons (product name: Wingtack® ET; manufacturer: Cray Valley) was added and mixed, and then 0.23 parts by weight of antioxidant was added and mixed to the starch-based hot melt adhesive in the form of a composition. Was prepared.
도 2는 제조예 1에서 제조한 전분계 핫멜트 접착제의 사진이다. 도 1에서 보이는 바와 같이 제조예 1에서 제조한 전분계 핫멜트 접착제는 구성성분 간의 상용성이 양호함을 알 수 있다.Figure 2 is a photograph of the starch-based hot melt adhesive prepared in Preparation Example 1. As shown in Figure 1 it can be seen that the starch-based hot melt adhesive prepared in Preparation Example 1 has good compatibility between the components.
제조예 2.Preparation Example 2.
말레산(Maleic acid)으로 치환된 변성전분에 에틸렌-비닐아세테이트 공중합체를 그라프트 시킬 때 반응 온도를 120℃ 대신 130℃로 변경시킨 점을 제외하고는 제조예 1과 동일한 방법 및 조건으로 전분계 핫멜트 접착제를 제조하였다.The starch system was prepared in the same manner as in Preparation Example 1, except that the reaction temperature was changed to 130 ° C instead of 120 ° C when the ethylene-vinylacetate copolymer was grafted to the modified starch substituted with maleic acid. Hot melt adhesives were prepared.
제조예 3.Preparation Example 3.
반응성 단량체인 무수 말레산(Maleic anhydride)의 양을 0.5 중량부 대신 0.45 중량부로 변경시킨 점을 제외하고는 제조예 1과 동일한 방법 및 조건으로 전분계 핫멜트 접착제를 제조하였다.A starch-based hot melt adhesive was prepared in the same manner and conditions as in Preparation Example 1 except that the amount of the maleic anhydride reactive monomer was changed to 0.45 part by weight instead of 0.5 part by weight.
제조예 4.Preparation Example 4.
라디칼 반응 개시제로 2,5-다이메틸-2,5-다이(tert-부틸퍼옥시)헥산[2,5-Dimethyl-2,5-di(tert-butylperoxy)hexane] 0.07 중량부 대신 디큐밀 퍼옥사이드(dicumyl peroxide) 0.11 중량부를 사용한 점을 제외하고는 제조예 1과 동일한 방법 및 조건으로 전분계 핫멜트 접착제를 제조하였다.Dicumyl fur instead of 0.07 parts by weight of 2,5-dimethyl-2,5-di (tert-butylperoxy) hexane [2,5-Dimethyl-2,5-di (tert-butylperoxy) hexane] as a radical reaction initiator A starch-based hot melt adhesive was prepared in the same manner and conditions as in Preparation Example 1, except that 0.11 part by weight of oxide (dicumyl peroxide) was used.
제조예 5.Preparation Example 5.
반응기에 가소제인 D-솔비톨 11.46 중량부를 넣고 반응기의 온도를 100℃로 승온시켜 가소제를 용융시켰다. 이후, 반응기의 온도를 100℃로 유지한 상태에서 반응기에 반응성 단량체인 무수 말레산(Maleic anhydride) 0.5 중량부를 투입하고 가소제와 혼합하였다. 이후, 반응기의 온도를 100℃로 유지한 상태에서 반응기에 산처리 옥수수 전분(4 중량% 호화액의 50℃에서의 점도 : 30~50 cPs; 제조사 : 대상주식회사, 대한민국) 8.44 중량부를 투입하고 약 50분 동안 반응시켜 전분의 수산기가 말레산(Maleic acid)으로 치환된 변성전분을 포함하는 제1조성물을 수득하였다. 이후, 반응기에 열가소성 폴리머로 메탄로센 촉매에 의해 중합된 에틸렌-알파 옥텐 공중합체(Ethylene/1-octene coplymer; 제품명 : Affinity GA 1900; 제조사 : Dow chemical) 19.02 중량부 및 왁스로 폴리에틸렌 왁스 17.8 중량부를 투입하고 제1조성물과 혼합하였다. 이후, 반응기의 온도를 135℃로 승온시키고 반응기에 라디칼 반응 개시제인 2,5-다이메틸-2,5-다이(tert-부틸퍼옥시)헥산[2,5-Dimethyl-2,5-di(tert-butylperoxy)hexane] 0.07 중량부를 투입하고 약 90분 동안 반응시켜 전분에 에틸렌-알파 옥텐 공중합체가 말레산(또는 무수 말레산)을 매개로 하여 그라프트 공중합된 형태인 전분-열가소성 폴리머 그라프트 공중합체를 포함하는 제2조성물을 수득하였다. 이후, 반응기에 점착성 부여제인 하이드로겐화 탄화수소 수지(제품명 : Hikorez H-2100; 공급자 : 코오롱유화, 대한민국) 43 중량부를 투입하고 혼합시킨 후, 여기에 산화방지제 0.23 중량부를 투입하고 혼합시켜 조성물 형태의 전분계 핫멜트 접착제를 제조하였다.11.46 parts by weight of D-sorbitol, a plasticizer, was added to the reactor, and the temperature of the reactor was raised to 100 ° C to melt the plasticizer. Thereafter, 0.5 parts by weight of maleic anhydride as a reactive monomer was added to the reactor while maintaining the temperature of the reactor at 100 ° C., and mixed with a plasticizer. Subsequently, 8.44 parts by weight of acid-treated corn starch (viscosity at 50 ° C of 30% by weight of 4 wt% gelatin liquid: 30-50 cPs; manufacturer: Daesang, Korea) was added to the reactor while maintaining the temperature of the reactor at 100 ° C. The reaction was carried out for 50 minutes to obtain a first composition containing modified starch in which the hydroxyl group of starch was substituted with maleic acid. Thereafter, in the reactor, an ethylene-alpha octene copolymer (Ethylene / 1-octene coplymer; product name: Affinity GA 1900; manufacturer: Dow chemical) polymerized by a methanelocene catalyst as a thermoplastic polymer and 17.8 parts by weight of polyethylene wax as wax Part was added and mixed with the first composition. Thereafter, the temperature of the reactor was raised to 135 ° C., and 2,5-dimethyl-2,5-di (tert-butylperoxy) hexane [2,5-Dimethyl-2,5-di ( tert-butylperoxy) hexane] starch-thermoplastic polymer graft in which 0.07 parts by weight of the reaction was carried out and reacted for about 90 minutes to form starch-grafted ethylene-alpha octene copolymer through maleic acid (or maleic anhydride). A second composition comprising a copolymer was obtained. Thereafter, 43 parts by weight of a hydrogenated hydrocarbon resin (product name: Hikorez H-2100; supplier: Kolon Emulsification, Korea), which is a tackifier, was added to the reactor and mixed, and then 0.23 parts by weight of antioxidant was added thereto, followed by mixing. A hot melt adhesive was prepared.
제조예 6.Preparation Example 6.
말레산(Maleic acid)으로 치환된 변성전분에에틸렌-알파 옥텐 공중합체를 그라프트 시킬 때 반응 온도를 135℃ 대신 140℃로 변경시킨 점을 제외하고는 제조예 5와 동일한 방법 및 조건으로 전분계 핫멜트 접착제를 제조하였다.The starch system was prepared in the same manner as in Preparation Example 5 except that the reaction temperature was changed to 140 ° C instead of 135 ° C when the ethylene-alpha octene copolymer was grafted to the modified starch substituted with maleic acid. Hot melt adhesives were prepared.
제조예 7.Preparation Example 7.
말레산(Maleic acid)으로 치환된 변성전분에에틸렌-알파 옥텐 공중합체를 그라프트 시킬 때 반응 온도를 135℃ 대신 150℃로 변경시킨 점을 제외하고는 제조예 5와 동일한 방법 및 조건으로 전분계 핫멜트 접착제를 제조하였다.The starch system was prepared in the same manner as in Preparation Example 5 except that the reaction temperature was changed to 150 ° C instead of 135 ° C when the ethylene-alpha octene copolymer was grafted to the modified starch substituted with maleic acid. Hot melt adhesives were prepared.
비교제조예 1.Comparative Production Example 1.
반응기에 가소제인 D-솔비톨 11.52 중량부를 넣고 반응기의 온도를 100℃로 승온시켜 가소제를 용융시켰다. 이후, 반응기의 온도를 100℃로 유지한 상태에서 반응기에 산처리 옥수수 전분(4 중량% 호화액의 50℃에서의 점도 : 30~50 cPs; 제조사 : 대상주식회사, 대한민국) 7.94 중량부를 투입하고 가소제와 혼합하여 제1조성물을 수득하였다. 이후, 반응기에 열가소성 폴리머로 에틸렌-비닐아세테이트 공중합체[Ehtylene Vinyl Acetate Copolymer, EVA; 제품명 : VA910(VA 함량 28%); 제조사 : 호남석유화학, 대한민국) 20.95 중량부 및 왁스로 폴리에틸렌 왁스 8.65 중량부와 피셔-트롭쉬 왁스(Fischer-Tropsch wax; 제품명 : Sasolwax H1; 제조사 : Sasol wax, South Africa) 7.14 중량부를 투입하고 제1조성물과 혼합하였다. 이후, 반응기의 온도를 120℃로 승온시키고 반응기에 라디칼 반응 개시제인 2,5-다이메틸-2,5-다이(tert-부틸퍼옥시)헥산[2,5-Dimethyl-2,5-di(tert-butylperoxy)hexane] 0.07 중량부를 투입하고 약 90분 동안 반응시켜 제2조성물을 수득하였다. 이후, 반응기에 점착성 부여제인 로진 에스테르(제품명 : Pinerez 2130; 공급자 : Akzo Nobel-Eka chemicals) 20.85 중량부, C5 단량체의 탄화수소 수지(제품명 : Piccotac™ P1095; 제조사 : Eastman Chemical Co.) 17.86 중량부 및 C9 방향족 탄화수소로 개질된 C5 단량체의 탄화수소 수지(제품명 : Wingtack®ET; 제조사 : Cray Valley) 4.29 중량부를 투입하고 혼합시킨 후, 여기에 산화방지제 0.23 중량부를 투입하고 혼합시켜 조성물 형태의 전분계 핫멜트 접착제를 제조하였다.11.52 parts by weight of D-sorbitol, a plasticizer, was added to the reactor, and the temperature of the reactor was raised to 100 ° C to melt the plasticizer. Subsequently, 7.94 parts by weight of acid-treated corn starch (viscosity at 50 ° C of 30% by weight of 4 wt% gelatinous liquid: 30-50 cPs; manufacturer: Daesang, Korea) was added to the reactor while maintaining the temperature of the reactor at 100 ° C. Mixed with to give the first composition. Thereafter, the reactor was a thermoplastic polymer as an ethylene-vinylacetate copolymer [Ehtylene Vinyl Acetate Copolymer, EVA; Product name: VA910 (VA content 28%); Manufacturer: Honam Petrochemical, South Korea) 20.95 parts by weight of polyethylene wax and 8.65 parts by weight of wax and Fischer-Tropsch wax (Product name: Sasolwax H1; Manufacturer: Sasol wax, South Africa) Mix with 1 composition. Thereafter, the temperature of the reactor was raised to 120 ° C., and 2,5-dimethyl-2,5-di (tert-butylperoxy) hexane [2,5-Dimethyl-2,5-di ( tert-butylperoxy) hexane] 0.07 parts by weight and reacted for about 90 minutes to obtain a second composition. Then, 20.85 parts by weight of a rosin ester (product name: Pinerez 2130; supplier: Akzo Nobel-Eka chemicals), a tackifier in the reactor, 17.86 parts by weight of a hydrocarbon resin (product name: Piccotac ™ P1095; manufacturer: Eastman Chemical Co.) 4.29 parts by weight of a hydrocarbon resin of a C5 monomer modified with C9 aromatic hydrocarbons (product name: Wingtack® ET; manufacturer: Cray Valley) was added and mixed, and then 0.23 parts by weight of antioxidant was added and mixed to the starch-based hot melt adhesive in the form of a composition. Was prepared.
비교제조예 2.Comparative Production Example 2.
반응기에 가소제인 D-솔비톨 11.52 중량부를 넣고 반응기의 온도를 100℃로 승온시켜 가소제를 용융시켰다. 이후, 반응기의 온도를 100℃로 유지한 상태에서 반응기에 반응성 단량체인 무수 말레산(Maleic anhydride) 0.5 중량부를 투입하고 가소제와 혼합하였다. 이후, 반응기의 온도를 100℃로 유지한 상태에서 반응기에 산처리 옥수수 전분(4 중량% 호화액의 50℃에서의 점도 : 30~50 cPs; 제조사 : 대상주식회사, 대한민국) 7.94 중량부를 투입하고 약 50분 동안 반응시켜 전분의 수산기가 말레산(Maleic acid)으로 치환된 변성전분을 포함하는 제1조성물을 수득하였다. 이후, 반응기에 열가소성 폴리머로 에틸렌-비닐아세테이트 공중합체[Ehtylene Vinyl Acetate Copolymer, EVA; 제품명 : VA910(VA 함량 28%); 제조사 : 호남석유화학, 대한민국) 20.95 중량부 및 왁스로 폴리에틸렌 왁스 8.65 중량부와 피셔-트롭쉬 왁스(Fischer-Tropsch wax; 제품명 : Sasolwax H1; 제조사 : Sasol wax, South Africa) 7.14 중량부를 투입하고 제1조성물과 혼합하여 제2조성물을 수득하였다. 이후, 반응기에 점착성 부여제인 로진 에스테르(제품명 : Pinerez 2130; 공급자 : Akzo Nobel-Eka chemicals) 20.85 중량부, C5 단량체의 탄화수소 수지(제품명 : Piccotac™ P1095; 제조사 : Eastman Chemical Co.) 17.86 중량부 및 C9 방향족 탄화수소로 개질된 C5 단량체의 탄화수소 수지(제품명 : Wingtack®ET; 제조사 : Cray Valley) 4.29 중량부를 투입하고 혼합시킨 후, 여기에 산화방지제 0.23 중량부를 투입하고 혼합시켜 조성물 형태의 전분계 핫멜트 접착제를 제조하였다.11.52 parts by weight of D-sorbitol, a plasticizer, was added to the reactor, and the temperature of the reactor was raised to 100 ° C to melt the plasticizer. Thereafter, 0.5 parts by weight of maleic anhydride as a reactive monomer was added to the reactor while maintaining the temperature of the reactor at 100 ° C., and mixed with a plasticizer. Subsequently, 7.94 parts by weight of acid-treated corn starch (viscosity at 50 ° C. of 30 wt% of 4 wt% gelatin liquid: 30-50 cPs; manufacturer: Daesang Co., Korea) was added to the reactor while maintaining the temperature of the reactor at 100 ° C. The reaction was carried out for 50 minutes to obtain a first composition containing modified starch in which the hydroxyl group of starch was substituted with maleic acid. Thereafter, the reactor was a thermoplastic polymer as an ethylene-vinylacetate copolymer [Ehtylene Vinyl Acetate Copolymer, EVA; Product name: VA910 (VA content 28%); Manufacturer: Honam Petrochemical, South Korea) 20.95 parts by weight of polyethylene wax and 8.65 parts by weight of wax and Fischer-Tropsch wax (Product name: Sasolwax H1; Manufacturer: Sasol wax, South Africa) Mixing with one composition gave a second composition. Then, 20.85 parts by weight of a rosin ester (product name: Pinerez 2130; supplier: Akzo Nobel-Eka chemicals), a tackifier in the reactor, 17.86 parts by weight of a hydrocarbon resin (product name: Piccotac ™ P1095; manufacturer: Eastman Chemical Co.) 4.29 parts by weight of a hydrocarbon resin of a C5 monomer modified with C9 aromatic hydrocarbons (product name: Wingtack® ET; manufacturer: Cray Valley) was added and mixed, and then 0.23 parts by weight of antioxidant was added and mixed to the starch-based hot melt adhesive in the form of a composition. Was prepared.
비교제조예 3Comparative Production Example 3
반응기에 가소제인 D-솔비톨 11.46 중량부를 넣고 반응기의 온도를 100℃로 승온시켜 가소제를 용융시켰다. 이후, 반응기의 온도를 100℃로 유지한 상태에서 반응기에 산처리 옥수수 전분(4 중량% 호화액의 50℃에서의 점도 : 30~50 cPs; 제조사 : 대상주식회사, 대한민국) 8.44 중량부를 투입하고 가소제와 혼합하여 제1조성물을 수득하였다. 이후, 반응기에 열가소성 폴리머로 메탄로센 촉매에 의해 중합된 에틸렌-알파 옥텐 공중합체(Ethylene/1-octene coplymer; 제품명 : Affinity GA 1900; 제조사 : Dow chemical) 19.02 중량부 및 왁스로 폴리에틸렌 왁스 17.8 중량부를 투입하고 제1조성물과 혼합하였다. 이후, 반응기의 온도를 135℃로 승온시키고 반응기에 라디칼 반응 개시제인 2,5-다이메틸-2,5-다이(tert-부틸퍼옥시)헥산[2,5-Dimethyl-2,5-di(tert-butylperoxy)hexane] 0.07 중량부를 투입하고 약 90분 동안 반응시켜 제2조성물을 수득하였다. 이후, 반응기에 점착성 부여제인 하이드로겐화 탄화수소 수지(제품명 : Hikorez H-2100; 공급자 : 코오롱유화, 대한민국) 43 중량부를 투입하고 혼합시킨 후, 여기에 산화방지제 0.23 중량부를 투입하고 혼합시켜 조성물 형태의 전분계 핫멜트 접착제를 제조하였다.11.46 parts by weight of D-sorbitol, a plasticizer, was added to the reactor, and the temperature of the reactor was raised to 100 ° C to melt the plasticizer. Subsequently, 8.44 parts by weight of acid-treated corn starch (viscosity at 50 ° C of 30% by weight of 4 wt% gelatin liquid: 30-50 cPs; manufacturer: Daesang Co., Korea) was added to the reactor while maintaining the temperature of the reactor at 100 ° C. Mixed with to give the first composition. Thereafter, in the reactor, an ethylene-alpha octene copolymer (Ethylene / 1-octene coplymer; product name: Affinity GA 1900; manufacturer: Dow chemical) polymerized by a methanelocene catalyst as a thermoplastic polymer and 17.8 parts by weight of polyethylene wax as wax Part was added and mixed with the first composition. Thereafter, the temperature of the reactor was raised to 135 ° C., and 2,5-dimethyl-2,5-di (tert-butylperoxy) hexane [2,5-Dimethyl-2,5-di ( tert-butylperoxy) hexane] 0.07 parts by weight and reacted for about 90 minutes to obtain a second composition. Thereafter, 43 parts by weight of a hydrogenated hydrocarbon resin (product name: Hikorez H-2100; supplier: Kolon Emulsification, Korea), which is a tackifier, was added to the reactor and mixed, and then 0.23 parts by weight of antioxidant was added thereto, followed by mixing. A hot melt adhesive was prepared.
비교제조예 4.Comparative Production Example 4.
일반 옥수수 전분 29.85 중량부, 가소제로 소르비탄 지방산 에스테르 2.99 중량부(제품명 : Almax 2070; 공급자 : 일신웰스, 대한민국) 및 우레아(Urea) 0.5 중량부, 열가소성 폴리머로 에틸렌-비닐아세테이트 공중합체(Ehtylene Vinyl Acetate Copolymer, EVA; CAS 등록번호 24937-78-8) 19.90 중량부, 점착성 부여제로 로진 에스테르(제품명 : Pinerez 2130; 공급자 : Akzo Nobel-Eka chemicals) 34.83 중량부, 왁스로 파라핀 왁스(제품명 : Okerin 236 TP; 공급자 : Astor Wax Corporation) 9.95 중량부 및 폴리에틸렌 왁스 1.99 중량부를 약 170~180℃로 예열된 니더(Kneader, 반죽기)에 순차적으로 투입하고 용융혼련시켜 전분계 핫멜트 접착제를 제조하였다.29.85 parts by weight of ordinary corn starch, 2.99 parts by weight of sorbitan fatty acid ester as a plasticizer (product name: Almax 2070; supplier: Ilsin Wells, Korea) and 0.5 parts by weight of urea, ethylene-vinylacetate copolymer as thermoplastic polymer (Ehtylene Vinyl Acetate Copolymer, EVA; CAS No. 24937-78-8) 19.90 parts by weight, rosin ester as a tackifier (Product name: Pinerez 2130; Supplier: Akzo Nobel-Eka chemicals) 34.83 parts by weight, Paraffin wax by wax (Product name: Okerin 236 TP; supplier: Astor Wax Corporation) 9.95 parts by weight and 1.99 parts by weight of polyethylene wax were sequentially added to a kneader (kneader, kneader) preheated to about 170 ~ 180 ℃ and melt kneaded to prepare a starch-based hot melt adhesive.
도 3은 비교제조예 4에서 제조한 전분계 핫멜트 접착제의 사진이다. 도 4에서 보이는 바와 같이 비교제조예 4에서 제조한 전분계 핫멜트 접착제는 구성성분 간의 상용성이 불량하고, 전분 일부가 입자 형태로 존재함을 알 수 있다.Figure 3 is a photograph of the starch-based hot melt adhesive prepared in Comparative Preparation Example 4. As shown in FIG. 4, the starch-based hot melt adhesive prepared in Comparative Preparation Example 4 may have poor compatibility between components, and a part of starch may be present in the form of particles.
3. 핫멜트 접착제의 물성 평가3. Evaluation of Properties of Hot Melt Adhesive
(1) 핫멜트 접착제의 저장 안정성 평가(1) Evaluation of Storage Stability of Hot Melt Adhesives
제조예 1 내지 제조예 7 및 비교제조예 1 내지 비교제조예 3에서 제조한 전분계 핫멜트 접착제를 140℃에서 용융시킨 후 초기 점도를 측정하고, 140℃에서 24시간 동안 저장한 후, 침전물의 발생 여부를 통해 상 분리성을 평가하고, 점도 변화량을 통해 점도 안정성을 평가하였다.After the starch-based hot melt adhesive prepared in Preparation Examples 1 to 7 and Comparative Preparation Examples 1 to 3 was melted at 140 ° C., the initial viscosity was measured, and stored at 140 ° C. for 24 hours, and then generation of a precipitate. Phase separability was evaluated through whether or not, and viscosity stability was evaluated through viscosity change.
침전물이 발생한 경우 상 분리성을 "불량"으로, 침전물이 발생하지 않은 경우 상 분리성을 "양호"로 평가하였다. 또한, 점도 안정성은 초기 점도에 비해 500 cPs 이상 감소한 경우 "불량"으로, 50 cPs 미만으로 변화하여 측정 오차범위로 간주할 수 있는 경우 "양호"로 평가하였고, 그 결과를 하기 표 1에 나타내었다.Phase segregation was assessed as "bad" if a precipitate occurred, and "good" if no sediment occurred. In addition, the viscosity stability was evaluated as "good" when it can be regarded as a measurement error range by changing to less than 50 cPs when "500 cPs or more reduced than the initial viscosity, and the results are shown in Table 1 below. .
표 1
핫멜트 접착제 초기 점도(cPs, at 140℃) 저장 안정성(1일 경과 후, at 140℃)
상 분리성 점도 안정성
제조예 1 1,920 양호 양호
제조예 2 1,930 양호 양호
제조예 3 1,840 양호 양호
제조예 4 1,920 양호 양호
제조예 5 1,680 양호 양호
제조예 6 1,690 양호 양호
제조예 7 1,690 양호 양호
비교제조예 1 4,800 불량 불량
비교제조예 2 1,920 불량 불량
비교제조예 3 4,300 불량 불량
Table 1
Hot melt adhesive Initial viscosity (cPs, at 140 ° C) Storage stability (after 1 day, at 140 ° C)
Phase separation Viscosity stability
Preparation Example 1 1,920 Good Good
Preparation Example 2 1,930 Good Good
Preparation Example 3 1,840 Good Good
Preparation Example 4 1,920 Good Good
Preparation Example 5 1,680 Good Good
Preparation Example 6 1,690 Good Good
Preparation Example 7 1,690 Good Good
Comparative Production Example 1 4,800 Bad Bad
Comparative Production Example 2 1,920 Bad Bad
Comparative Production Example 3 4,300 Bad Bad
제조예 1 내지 제조예 7에서 제조한 핫멜트 접착제의 경우, 140℃에서 용융시킨 후 24시간 동안 저장하더라도 침전물이 발생하지 않았고, 점도 변화로 없거나 그 수준이 매우 미미하였다. 반면, 비교제조예 1 내지 비교제조예 3에서 제조한 핫멜트 접착제의 경우, 140℃에서 용융시킨 후 24시간 동안 저장할 때 침전물이 다량 발생하였고, 점도도 초기에 비해 500 cPs 이상 감소하였으며, 비교제조예 1에서 제조한 핫멜트 접착제의 경우 800 cPs 이상 감소하였다.In the case of the hot melt adhesive prepared in Preparation Examples 1 to 7, there was no precipitate even after melting at 140 ° C. for 24 hours, and there was no change in viscosity or very low level. On the other hand, in the case of the hot melt adhesive prepared in Comparative Preparation Examples 1 to 3, a large amount of precipitates occurred after melting at 140 ° C. and stored for 24 hours, and the viscosity also decreased by more than 500 cPs compared with the initial stage. Hot melt adhesive prepared in 1 was reduced by more than 800 cPs.
(2) 상업적 핫멜트 접착제와의 물성 비교(2) Comparison of Properties with Commercial Hot Melt Adhesives
제조예 1에서 제조한 핫멜트 접착제와, 상업적으로 시판되고 있는 비전분계 핫멜트 접착제의 140℃에서의 용융 점도, 연화점 및 고정 시간(Set time)을 측정하였고, 그 결과를 하기 표 2에 나타내었다.Melt viscosity, softening point, and set time at 140 ° C. of the hot melt adhesive prepared in Preparation Example 1 and the commercially available non-star type hot melt adhesive were measured, and the results are shown in Table 2 below.
표 2
핫멜트 접착제 융용 점도(cPs, at 140℃) 연화점(℃) 고정 시간
제조예 1 1,920 110 3초 미만
국내 M사 제품 1,870 114 3초 미만
해외 H사 제품 19,50 103 3초 미만
TABLE 2
Hot melt adhesive Melting Viscosity (cPs, at 140 ℃) Softening point (℃) Fixed time
Preparation Example 1 1,920 110 Less than 3 seconds
Domestic M Company Products 1,870 114 Less than 3 seconds
Overseas H company product 19,50 103 Less than 3 seconds
본 발명에 따른 전분계 핫멜트 접착제는 상업적인 비전분계 핫멜트 접착제와 동등한 수준의 물성을 나타내었다.Starch-based hot melt adhesive according to the present invention exhibited the same physical properties as commercial non-starch hot melt adhesive.
이상에서와 같이 본 발명을 상기의 실시예를 통해 설명하였지만 본 발명이 반드시 여기에만 한정되는 것은 아니며 본 발명의 범주와 사상을 벗어나지 않는 범위 내에서 다양한 변형실시가 가능함은 물론이다. 따라서, 본 발명의 보호범위는 특정 실시 형태로 국한되는 것이 아니며, 본 발명에 첨부된 특허청구의 범위에 속하는 모든 실시 형태를 포함하는 것으로 해석되어야 한다.Although the present invention has been described through the above embodiments as described above, the present invention is not necessarily limited thereto, and various modifications can be made without departing from the scope and spirit of the present invention. Therefore, the protection scope of the present invention should not be limited to the specific embodiments, but should be construed as including all embodiments falling within the scope of the claims appended to the present invention.

Claims (20)

  1. 전분과 열가소성 폴리머의 그라프트 공중합체로서, 상기 전분과 열가소성 폴리머의 그라프트 공중합이 불포화 카르복실산을 매개로 하여 형성되는 것을 특징으로 하는 전분과 열가소성 폴리머의 공중합체.A graft copolymer of starch and a thermoplastic polymer, wherein the graft copolymerization of the starch and the thermoplastic polymer is formed via an unsaturated carboxylic acid.
  2. 제 1항에 있어서, 상기 전분은 산 처리 또는 효소 처리에 의해 중합도가 감소된 변성전분인 것을 특징으로 하는 전분과 열가소성 폴리머의 공중합체.The copolymer of starch and a thermoplastic polymer according to claim 1, wherein the starch is a modified starch whose polymerization degree is reduced by acid treatment or enzyme treatment.
  3. 제 1항에 있어서, 상기 열가소성 폴리머는 에틸렌-비닐아세테이트 공중합체(Ehtylene Vinyl Acetate Copolymer, EVA), 폴리비닐아세테이트(Polyvinyl acetate), 폴리비닐알코올(Polyvinyl alcohol), 에틸렌-아크릴산 공중합체, 에틸렌-메타크릴산 공중합체, 에틸렌-부틸아크릴레이트 공중합제, 에틸렌-에틸헥실아크릴레이트 공중합체 및 에틸렌-메틸아크릴레이트 공중합체로 이루어진 군에서 선택되는 1종 이상인 것을 특징으로 하는 전분과 열가소성 폴리머의 공중합체.The method of claim 1, wherein the thermoplastic polymer is an ethylene-vinyl acetate copolymer (Ehtylene Vinyl Acetate Copolymer, EVA), polyvinyl acetate (Polyvinyl acetate), polyvinyl alcohol, ethylene- acrylic acid copolymer, ethylene-meth A copolymer of a starch and a thermoplastic polymer, characterized in that it is at least one member selected from the group consisting of a acrylic acid copolymer, an ethylene-butyl acrylate copolymer, an ethylene-ethylhexyl acrylate copolymer, and an ethylene-methyl acrylate copolymer.
  4. 제 1항에 있어서, 상기 열가소성 폴리머는 열가소성 폴리올레핀인 것을 특징으로 하는 전분과 열가소성 폴리머의 공중합체.The copolymer of starch and thermoplastic polymer according to claim 1, wherein the thermoplastic polymer is a thermoplastic polyolefin.
  5. 제 4항에 있어서, 상기 열가소성 폴리올레핀은 에틸렌-알파 올레핀 공중합체(ethylene-alpha olefin copolymer) 또는 프로필렌-알파 올레핀 공중합체(propylene-alpha olefin copolymer)인 것을 특징으로 하는 전분과 열가소성 폴리머의 공중합체.The copolymer of starch and thermoplastic polymer according to claim 4, wherein the thermoplastic polyolefin is an ethylene-alpha olefin copolymer or a propylene-alpha olefin copolymer.
  6. 제 1항에 있어서, 상기 전분 대 열가소성 폴리머의 중량비는 0.5:1 내지 1:5인 것을 특징으로 하는 전분과 열가소성 폴리머의 공중합체.The copolymer of starch and thermoplastic polymer according to claim 1, wherein the weight ratio of starch to thermoplastic polymer is from 0.5: 1 to 1: 5.
  7. 제 1항에 있어서, 상기 불포화 카르복실산은 불포화 다이카르복실산인 것을 특징으로 하는 전분과 열가소성 폴리머의 공중합체.The copolymer of starch and thermoplastic polymer according to claim 1, wherein the unsaturated carboxylic acid is unsaturated dicarboxylic acid.
  8. 제 7항에 있어서, 상기 불포화 다이카르복실산은 말레산(Maleic acid), 푸마르산(Fumaric acid), 글루타콘산(Glutaconic acid), anhydride), 트라우마틴산(Traumatic acid), 뮤콘산(Muconic acid), 시트라콘산(Citraconic acid) 및 이들의 무수물로 이루어진 군에서 선택되는 1종 이상인 것을 특징으로 하는 전분과 열가소성 폴리머의 공중합체.According to claim 7, The unsaturated dicarboxylic acid is maleic acid (Maleic acid), Fumaric acid (Fumaric acid), Glutaconic acid (Glutaconic acid, anhydride), Traumatic acid (Traumatic acid), Muconic acid (Muconic acid), Citraconic acid (Citraconic acid) and copolymers of starch and thermoplastic polymers, characterized in that at least one selected from the group consisting of these.
  9. 제 7항에 있어서, 상기 전분 대 불포화 다이카르복실산의 중량비는 1:0.01 내지 1:0.2인 것을 특징으로 하는 전분과 열가소성 폴리머의 공중합체.8. The copolymer of starch and thermoplastic polymer according to claim 7, wherein the weight ratio of starch to unsaturated dicarboxylic acid is from 1: 0.01 to 1: 0.2.
  10. (a) 가소제의 존재하에서 전분과 불포화 카르복실산을 반응시켜 불포화 카르복실산이 결합된 전분을 포함하는 제1조성물을 형성하는 단계; 및(a) reacting starch with unsaturated carboxylic acid in the presence of a plasticizer to form a first composition comprising starch to which unsaturated carboxylic acid is bound; And
    (b) 상기 제1조성물에 왁스와 열가소성 폴리머를 넣고 라디칼 반응 개시제의 존재하에서 전분에 결합된 불포화 카르복실산과 열가소성 폴리머를 반응시켜 전분과 열가소성 폴리머의 그라프트 공중합체를 포함하는 제2조성물을 형성하는 단계를 포함하는 전분과 열가소성 폴리머의 공중합체를 제조하는 방법.(b) adding a wax and a thermoplastic polymer to the first composition and reacting the unsaturated carboxylic acid bonded to the starch and the thermoplastic polymer in the presence of a radical reaction initiator to form a second composition comprising a graft copolymer of starch and the thermoplastic polymer. Method for producing a copolymer of the starch and thermoplastic polymer comprising the step of.
  11. 제 10항에 있어서, 상기 가소제는 솔비톨, 에틸렌글리콜, 글리세린, 글리세린디아세테이트(glycerin diacetate) 및 펜타에리쓰리톨로 이루어진 군에서 선택되는 1종 이상인 것을 특징으로 하는 전분과 열가소성 폴리머의 공중합체를 제조하는 방법.The method according to claim 10, wherein the plasticizer is a sorbitol, ethylene glycol, glycerin, glycerin diacetate (glycerin diacetate) and pentaerythritol to prepare a copolymer of starch and thermoplastic polymer, characterized in that at least one member selected from the group consisting of. How to.
  12. 제 10항에 있어서, 상기 왁스는 파라핀 왁스, 미세결정질 왁스(microcrystalline wax), 폴리에틸렌 왁스, 폴리프로필렌 왁스, 아마이드 왁스 및 피셔-트롭쉬 왁스(Fischer-Tropsch wax)로 이루어진 군에서 선택되는 1종 이상인 것을 특징으로 하는 전분과 열가소성 폴리머의 공중합체를 제조하는 방법.11. The wax of claim 10, wherein the wax is at least one selected from the group consisting of paraffin wax, microcrystalline wax, polyethylene wax, polypropylene wax, amide wax and Fischer-Tropsch wax. Method for producing a copolymer of starch and thermoplastic polymer, characterized in that.
  13. 제 10항에 있어서, 상기 라디칼 반응 개시제는 유기과산화물(Organic Peroxide)인 것을 특징으로 하는 전분과 열가소성 폴리머의 공중합체를 제조하는 방법.The method of claim 10, wherein the radical reaction initiator is an organic peroxide.
  14. 제 10항에 있어서, 상기 (a) 단계의 반응 온도는 80~120℃이고, (b) 단계의 반응 온도는 110~150℃인 것을 특징으로 하는 전분과 열가소성 폴리머의 공중합체를 제조하는 방법.The method of claim 10, wherein the reaction temperature of the step (a) is 80 ~ 120 ℃, the reaction temperature of the step (b) is a method for producing a copolymer of the starch and thermoplastic polymer, characterized in that 110 ~ 150 ℃.
  15. 제 1항 내지 제 9항 중 어느 한 항에서 선택되는 전분과 열가소성 폴리머의 공중합체, 가소제, 왁스 및 점착성 부여제를 포함하는 조성물 형태의 전분계 핫멜트 접착제.A starch-based hot melt adhesive in the form of a composition comprising a copolymer of a starch and a thermoplastic polymer, plasticizer, wax and tackifier selected from any one of claims 1 to 9.
  16. 제 15항에 있어서, 상기 전분과 열가소성 폴리머의 공중합체의 함량은 조성물 전체 중량을 기준으로 15~50 중량%인 것을 특징으로 하는 전분계 핫멜트 접착제.The starch-based hot melt adhesive of claim 15, wherein the content of the copolymer of the starch and the thermoplastic polymer is 15 to 50% by weight based on the total weight of the composition.
  17. 제 15항에 있어서, 상기 가소제의 함량은 전분과 열가소성 폴리머의 공중합체 100 중량부 대비 30~50 중량부인 것을 특징으로 하는 전분계 핫멜트 접착제.The starch-based hot melt adhesive of claim 15, wherein the amount of the plasticizer is 30 to 50 parts by weight based on 100 parts by weight of the copolymer of starch and the thermoplastic polymer.
  18. 제 15항에 있어서, 상기 왁스의 함량은 전분과 열가소성 폴리머의 공중합체 100 중량부 대비 45~70 중량부인 것을 특징으로 하는 전분계 핫멜트 접착제.The starch-based hot melt adhesive according to claim 15, wherein the wax content is 45 to 70 parts by weight based on 100 parts by weight of the copolymer of starch and thermoplastic polymer.
  19. 제 15항에 있어서, 상기 점착성 부여제의 함량은 전분과 열가소성 폴리머의 공중합체 100 중량부 대비 100~200 중량부인 것을 특징으로 하는 전분계 핫멜트 접착제.The starch-based hot melt adhesive according to claim 15, wherein the content of the tackifier is 100 to 200 parts by weight based on 100 parts by weight of the copolymer of starch and the thermoplastic polymer.
  20. 제 15항에 있어서, 상기 가소제는 솔비톨, 에틸렌글리콜, 글리세린, 글리세린디아세테이트(glycerin diacetate) 및 펜타에리쓰리톨로 이루어진 군에서 선택되는 1종 이상이고, 상기 왁스는 파라핀 왁스, 미세결정질 왁스(microcrystalline wax), 폴리에틸렌 왁스, 폴리프로필렌 왁스, 아마이드 왁스 및 피셔-트롭쉬 왁스(Fischer-Tropsch wax)로 이루어진 군에서 선택되는 1종 이상이고, 상기 점착성 부여제는 로진 에스테르, 지방족 탄화수소 수지(Aliphatic hydrocarbon resin), 지환족 탄화수소 수지(Cycloaliphatic hydrocarbon resin), 방향족 탄화수소 수지(Aromatic hydrocarbon resin), 방향족에 의해 개질된 지방족 탄화수소 수지(Aromatic modified aliphatic hydrocarbon resin) 및 하이드로겐화 탄화수소 수지(Hydrogenated hydrocarbon resin)로 이루어진 군에서 선택되는 1종 이상인 것을 특징으로 하는 전분계 핫멜트 접착제.The method of claim 15, wherein the plasticizer is at least one selected from the group consisting of sorbitol, ethylene glycol, glycerin, glycerin diacetate and pentaerythritol, the wax is paraffin wax, microcrystalline wax (microcrystalline wax) waxes, polyethylene waxes, polypropylene waxes, amide waxes and Fischer-Tropsch waxes. The tackifiers are rosin esters and aliphatic hydrocarbon resins. ), Cycloaliphatic hydrocarbon resin, aromatic hydrocarbon resin, aromatic modified aliphatic hydrocarbon resin, and hydrogenated hydrocarbon resin Starch-based hot melt, characterized in that at least one selected glue.
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CN110734716A (en) * 2019-08-26 2020-01-31 揭阳市汉和新材料有限公司 domestic white latex formula and its process
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