WO2015191950A1 - Extended-release drug delivery compositions - Google Patents

Extended-release drug delivery compositions Download PDF

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Publication number
WO2015191950A1
WO2015191950A1 PCT/US2015/035471 US2015035471W WO2015191950A1 WO 2015191950 A1 WO2015191950 A1 WO 2015191950A1 US 2015035471 W US2015035471 W US 2015035471W WO 2015191950 A1 WO2015191950 A1 WO 2015191950A1
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WO
WIPO (PCT)
Prior art keywords
microspheres
composition
particle diameter
biologically
active agent
Prior art date
Application number
PCT/US2015/035471
Other languages
French (fr)
Inventor
Nathan DORMER
Cory Berkland
Original Assignee
Orbis Biosciences, Inc.
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Orbis Biosciences, Inc. filed Critical Orbis Biosciences, Inc.
Priority to ES15806864T priority Critical patent/ES2906726T3/en
Priority to EP21214431.5A priority patent/EP3984525A1/en
Priority to CA2951905A priority patent/CA2951905A1/en
Priority to EP15806864.3A priority patent/EP3154524B1/en
Publication of WO2015191950A1 publication Critical patent/WO2015191950A1/en

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    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61KPREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
    • A61K31/00Medicinal preparations containing organic active ingredients
    • A61K31/56Compounds containing cyclopenta[a]hydrophenanthrene ring systems; Derivatives thereof, e.g. steroids
    • A61K31/57Compounds containing cyclopenta[a]hydrophenanthrene ring systems; Derivatives thereof, e.g. steroids substituted in position 17 beta by a chain of two carbon atoms, e.g. pregnane or progesterone
    • A61K31/573Compounds containing cyclopenta[a]hydrophenanthrene ring systems; Derivatives thereof, e.g. steroids substituted in position 17 beta by a chain of two carbon atoms, e.g. pregnane or progesterone substituted in position 21, e.g. cortisone, dexamethasone, prednisone or aldosterone
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61KPREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
    • A61K31/00Medicinal preparations containing organic active ingredients
    • A61K31/33Heterocyclic compounds
    • A61K31/395Heterocyclic compounds having nitrogen as a ring hetero atom, e.g. guanethidine or rifamycins
    • A61K31/41Heterocyclic compounds having nitrogen as a ring hetero atom, e.g. guanethidine or rifamycins having five-membered rings with two or more ring hetero atoms, at least one of which being nitrogen, e.g. tetrazole
    • A61K31/425Thiazoles
    • A61K31/429Thiazoles condensed with heterocyclic ring systems
    • A61K31/43Compounds containing 4-thia-1-azabicyclo [3.2.0] heptane ring systems, i.e. compounds containing a ring system of the formula, e.g. penicillins, penems
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    • A61K31/70Carbohydrates; Sugars; Derivatives thereof
    • A61K31/7088Compounds having three or more nucleosides or nucleotides
    • A61K31/711Natural deoxyribonucleic acids, i.e. containing only 2'-deoxyriboses attached to adenine, guanine, cytosine or thymine and having 3'-5' phosphodiester links
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    • A61K31/7088Compounds having three or more nucleosides or nucleotides
    • A61K31/713Double-stranded nucleic acids or oligonucleotides
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    • A61K38/16Peptides having more than 20 amino acids; Gastrins; Somatostatins; Melanotropins; Derivatives thereof
    • A61K38/17Peptides having more than 20 amino acids; Gastrins; Somatostatins; Melanotropins; Derivatives thereof from animals; from humans
    • A61K38/38Albumins
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    • A61K47/06Organic compounds, e.g. natural or synthetic hydrocarbons, polyolefins, mineral oil, petrolatum or ozokerite
    • A61K47/08Organic compounds, e.g. natural or synthetic hydrocarbons, polyolefins, mineral oil, petrolatum or ozokerite containing oxygen, e.g. ethers, acetals, ketones, quinones, aldehydes, peroxides
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    • A61K47/08Organic compounds, e.g. natural or synthetic hydrocarbons, polyolefins, mineral oil, petrolatum or ozokerite containing oxygen, e.g. ethers, acetals, ketones, quinones, aldehydes, peroxides
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    • A61K47/26Carbohydrates, e.g. sugar alcohols, amino sugars, nucleic acids, mono-, di- or oligo-saccharides; Derivatives thereof, e.g. polysorbates, sorbitan fatty acid esters or glycyrrhizin
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    • A61K47/30Macromolecular organic or inorganic compounds, e.g. inorganic polyphosphates
    • A61K47/32Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds, e.g. carbomers, poly(meth)acrylates, or polyvinyl pyrrolidone
    • AHUMAN NECESSITIES
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    • A61K47/30Macromolecular organic or inorganic compounds, e.g. inorganic polyphosphates
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    • A61K9/00Medicinal preparations characterised by special physical form
    • A61K9/0012Galenical forms characterised by the site of application
    • A61K9/0019Injectable compositions; Intramuscular, intravenous, arterial, subcutaneous administration; Compositions to be administered through the skin in an invasive manner
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    • A61K9/14Particulate form, e.g. powders, Processes for size reducing of pure drugs or the resulting products, Pure drug nanoparticles
    • A61K9/16Agglomerates; Granulates; Microbeadlets ; Microspheres; Pellets; Solid products obtained by spray drying, spray freeze drying, spray congealing,(multiple) emulsion solvent evaporation or extraction
    • A61K9/1605Excipients; Inactive ingredients
    • A61K9/1629Organic macromolecular compounds
    • A61K9/1635Organic macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polyvinyl pyrrolidone, poly(meth)acrylates
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Definitions

  • SSNHL sudden sensorineural hearing loss
  • RWM round-window membrane
  • an extended-release therapeutic composition comprises a film forming agent and a biologically active agent.
  • the film forming agent can be a soluble polymer, whether in water or some other solvent, including, but not limited to, ethanol, benzyl alcohol, or ethyl acetate.
  • suitable polymers include, but are not limited to polyvinyl alcohol (PVA), polyvinyl acetate (PVAc), alginate, polyethylene glycol (PEG), hydroxypropyl methyl cellulose (HPMC), polyvinyl pyrrolidone (PVP), eudragits, collagen, and gelatin.
  • the biologically active agent can be, for example, a therapeutic compound or a diagnostic agent.
  • the biologically active agent can be loaded in a plurality of microspheres or microcapsules.
  • the composition may further comprise a surfactant.
  • the surfactant can be, for example, polysorbate or sorbitan laurate.
  • a single-injection method for administration of a composition to a target tissue comprises the step of injecting a composition onto a biological tissue of a subject, wherein the composition comprises a film forming agent and a biologically active agent.
  • the biological tissue is the round window membrane of the inner ear and the step of injecting includes the use of an intratympanic injection.
  • the method may further comprise allowing the composition to form a film on the biological tissue by maintaining the subject in a position to facilitate retention of the composition on the biological tissue.
  • FIG. 1 describes (A) the process of intratympanic injection, whereas the film forming formulation is deposited directly on the RWM, (B) illustrates the attachment of the drug delivery system, in this instance with microspheres, to the RWM, and (C) illustrates the replacement of multiple therapeutic injections with a single injection film forming drug delivery system.
  • FIG. 3 shows betamethasone-loaded PLGA microspheres created with precision particle fabrication technology with a size of approximately 30 im.
  • FIG. 4 shows that microspheres with film forming agent are adhered to the RWM at (A) 21 and (C) 35 days post-injection, whereas microspheres injected without a film forming component (i.e. only normal saline) are not present on the RWM at (B) 21 or (D) 35 days post- injection.
  • FIG. 5 shows histological staining of the RWM surrounding tissue for the inflammatory protein tumor necrosis factor (TNF) alpha. Staining intensity indicates that no significant inflammatory response was present in mice (A) with the with film forming formulation compared to (B) without the film forming formulation.
  • TNF tumor necrosis factor
  • FIG. 6 demonstrates release profiles for various active ingredients in a common film forming agent without encapsulation of the active ingredient.
  • FIG. 7 demonstrates release profiles of dexamethasone from various film forming agent formulations without encapsulation of the dexamethasone.
  • FIG. 8 demonstrates release profiles of various encapsulated active ingredients in a common film forming agent formulation.
  • FIG. 9 demonstrates release profiles of betamethasone encapsulated in two different microsphere types in a common film forming agent formulation.
  • FIG. 10 demonstrates release profiles of betamethasone encapsulated in three different sizes of microspheres in a common film forming agent formulation.
  • the present disclosure provides an extended release drug delivery platform using a fast film forming agent (FFA).
  • FFA fast film forming agent
  • the FFA can be applied to a surface of a target tissue where it is allowed to form a film.
  • the film retains a biologically-active agent that is then released over a desired period of time and in many instances, over weeks.
  • This provides the advantage of maintaining a proper localization for the treatment and also permits a fine tuning of the release profile.
  • the FFA can be used to deliver drug-loaded microcapsules or microspheres to the round membrane window via an intratynpanic injection thereby eliminating the need for multiple, painful injections while providing for more predictable drug levels within the inner ear perilymph for treatment of inner ear disorders such as SSNHL.
  • FIG. 1 provides a representation of the intratympanic injection procedure in relationship to the anatomy of the ear (panel A).
  • Panel B of FIG. 1 depicts intratympanic injection of drug-loaded microspheres (orange circles) which localize to the round window membrane (RWM) using the present FFA composition (green squares).
  • RWM round window membrane
  • the present disclosure provides compositions comprising the FFA and methods of using the same to provide an extended-release therapy for treatment of various disorders that require long-term localized treatment, including inner ear disorders.
  • composition that provides an extended-release profile.
  • the composition comprises a film forming agent and a biologically active agent.
  • the film- forming agent is a means for forming a film on a biological tissue of a subject (also referred to herein as “film forming means” or “FFA means”).
  • the film forming means of the present disclosure is capable of: (i) serving as the injectable carrier for a biologically-active agent, such as drug-loaded microspheres or microcapsules, and (ii) adhering the biologically-active agent to a target membrane, biological tissue, or surface, such as the round window membrane (RWM) of the inner ear, for an extended period of time, for example 20 to 35 days.
  • the FFA means is comprised of Generally Accepted as Safe (GRAS) materials and is readily soluble in water or other appropriate solvents, allowing it to be delivered in a dry powder syringe for resuspension immediately prior to use.
  • the FFA means in one embodiment, comprise a soluble polymer such as polyvinyl alcohol (PVA), polyvinyl acetate (PVAc), alginate, polyethylene glycol (PEG), hydroxypropyl methyl cellulose (HPMC), polyvinyl pyrrolidone (PVP), eudragits, collagen, and gelatin.
  • PVA polyvinyl alcohol
  • PVAc polyvinyl acetate
  • HPMC hydroxypropyl methyl cellulose
  • PVP polyvinyl pyrrolidone
  • the film forming means is PVA having a molecular weight range of 20,000 to 30,000 and in some instances may by hydrolyzed (e.g., 88% hydrolyzed).
  • the film forming means may comprise 0.5-10% w/v of the composition.
  • the film forming means may be formulated at different percentages based on the particular polymer employed. For example, a FFA means comprising PEG could account for 60-90%) w/v of the composition.
  • the film forming means further comprises a carrier liquid.
  • the carrier liquid utilized is dependent on the polymer or other substance used for the film forming agent and may be a water or a solvent. Furthermore, the carrier liquid should possess the ability to evaporate at physiological temperatures, such as 37°C. Thus, the excess carrier liquid that does not form part of the film will evaporate quickly.
  • the carrier liquid of the film forming means includes, for example, water, ethanol, benzyl alcohol, and ethyl acetate.
  • the composition may further comprise a number of different excipients including a surfactant, a stabilizer, a release modifier, or a densifier.
  • a surfactant is used in certain embodiments of the present composition based on the solubility of the biologically-active agent.
  • the biologically active agent is hydrophobic
  • polysorbate can be used as the surfactant.
  • sorbitan laurate can be used in the instance the biologically-active agent is hydrophilic.
  • the surfactant can be polysorbate 20, polysorbate 60, or polysorbate 80 based on the desired release profiles of the biologically-active agent.
  • the excipient may comprise approximately 0.1%-10% w/v of the composition, and in some instance, 0.5-5% w/v of the composition.
  • the film forming means Upon injection at the target surface, the film forming means generally forms a film upon evaporation of the water or solvent content of the composition which, in some instances, will occur in about 20-50 minutes post-injection. It should be understood that use of the FFA means to deliver biologically-active agents to the inner ear is just one embodiment of the technology and the FFA means could be used in a variety of other applications. Referring now to panel B of FIG. 1, examples of target biological surfaces or tissues in which the FFA means is preferable are those surfaces, tissues, or membranes that provide a barrier between a predominately non- fluid or air-filled cavity and a fluid-rich or tissue-dense region, such surfaces referred to herein as biological barrier structures.
  • biological barrier structures are the round membrane window of the inner ear or the external surface of a nasal polyp.
  • the FFA means is applied to the side of the membrane, tissue, or surface exposed to the non-fluid or air- filled cavity which permits the FFA means to dry and form a film on the surface.
  • the liquid or tissue on the other side of the membrane, surface, or tissue facilitates diffusion of the biologically-active agent from the FFA means into the fluid-filled area thereby targeting the therapy or diagnostic to the target region.
  • the biologically-active agent may comprise a therapeutic or diagnostic compound and thus may be, for example, a steroid, antibody, peptide, nucleic acid, antioxidant, chemical, small molecule, and other similar compounds.
  • the biologically-active agent is betamethasone, dexamethasone, or penicilin.
  • the biologically-active agent can be formulated as nanoparticle or microsphere.
  • the biologically active compound may be fabricated using the Precision Particle Formation (PPF) method as described in U.S. Patent Nos. 6,669,961, 7,368,130, and 7,309,500, all of which are incorporated by reference herein in their entireties.
  • a drug-matrix solution is sprayed through a nozzle with (i) vibrational excitation to produce uniform droplets, and (ii) an annular, non-solvent carrier stream to reduce the diameter of the exiting jet.
  • the microspheres can be formed of poly (D,L-lactic-co-glycolic acid) (PLGA), poly(lactic acid) (PLA), poly(glycolic acid) (PGA), poly(caprolactone) (PCL), poly(ethylene glycol) (PEG), poly(vinyl acetate) (PVAc), ethyl cellulose, or similar biodegradable polymers compatible with precision particle fabrication technology as described in U.S. Patent Nos. 6,669,961, 7,368,130, and 7,309,500.
  • the microsphere may comprise a hydrophobic matrix layer and a core, wherein the biologically-active agent is dispersed within the core and is surround by the hydrophobic matrix layer.
  • the hydrophobic matrix may be a hydrophobic wax material, a lipid material, a glycol polymer, or a combination thereof.
  • suitable hydrophobic matrix materials have a melting point at or above about 45°C and a viscosity when melted sufficient to allow spraying.
  • Suitable lipid materials should be solid at room temperature and have a melting temperature at or above about 45°C.
  • suitable lipid materials include, but are not limited to, glycerol fatty acid esters, such as triacylglycerols (e.g., tripalmitin, tristearin, glyceryl trilaurate, coconut oil), hydrogenated fats, ceramides, and organic esters from and/or derived from plants, animals, minerals.
  • Suitable glycol polymers should be solid at room temperature and have a melting temperature at or above about 45°C.
  • suitable glycol polymers include, but are not limited to, high molecular weight glycols (e.g., polyethylene glycol with a minimum of 20 repeating units), cellulose ethers (e.g., ethyl cellulose, hydroxypropyl cellulose, hydroxypropyl methyl cellulose, microcrystalline cellulose), cellulose esters (e.g., cellulose acetate, cellulose acetate phthalate, hydroxypropyl methyl cellulose phthalate), polyacrylates derivatives, polymethacrylates derivatives, poloxamers, and starch and its derivatives.
  • high molecular weight glycols e.g., polyethylene glycol with a minimum of 20 repeating units
  • cellulose ethers e.g., ethyl cellulose, hydroxypropyl cellulose, hydroxypropyl methyl cellulose, microcrystalline cellulose
  • cellulose esters
  • the hydrophobic matrix may be a hydrophobic wax material.
  • the hydrophobic wax matrix may be any wax-like material suitable for use with the active ingredient.
  • suitable hydrophobic waxes include, but are not limited to, ceresine wax, beeswax, ozokerite, microcrystalline wax, candelilla wax, montan wax, carnauba wax, paraffin wax, cauassu wax, Japan wax, and Shellac wax.
  • the microspheres further comprise a densifier.
  • a densifier may be used to increase the density of a particle.
  • a densifier may be used to make a particle heavier so that it will approach or be closer to the density of a liquid vehicle in which the microspheres may be suspended.
  • suitable densifiers include, but are not limited to, titanium dioxide, calcium phosphate, and calcium carbonate.
  • the one or more densifiers may be present in the microspheres in an amount in the range of from about 0% to about 40% by weight of the microspheres.
  • the hydrophobic matrix may be present in the microspheres in an amount in the range of from about 5% to about 90%, about 5% to about 30%, about 20% to about 80%, or about 40% to about 60% by weight of the microcapsule.
  • the hydrophobic matrix may be present in the microcapsule in an amount sufficient to provide sustained release of the active ingredient over a period ranging between about 1 hour to about 12 hours or more.
  • the wax may be present in the microspheres in an amount sufficient to provide sustained release of the hydrophilic active ingredient over a period of about 1 hour, 2 hours, 4 hours, 6 hours, 8 hours, 10 hours, 12 hours, 18 hours, 24 hours, or longer.
  • the hydrophobic matrix may be increased or decreased depending on the particular release characteristics desired.
  • more than one hydrophobic matrix layer may be used to achieve the particular sustained release desired. In general, higher hydrophobic matrix concentrations favor longer, more sustained release of the active ingredient and lower concentrations favor faster, more immediate release.
  • the microspheres of the present disclosure comprise a stabilizer.
  • the stabilizer may improve the properties of the hydrophobic wax matrix and provide improved stability of the microspheres over time, as well as improved dissolution profiles. Changes in microspheres can occur over time that affect the particle's performance. Such changes include physical, chemical, or dissolution instability. These changes are undesirable as they can affect a formulation's shelf stability, dissolution profile, and bioavailability of the active ingredient. For example the hydrophobic wax matrix or active ingredient may relax into a lower energy state, the particle may become more porous, and the size and interconnectivity of pores may change. Changes in either the active ingredient or hydrophobic wax matrix may affect the performance of the particle.
  • the present disclosure is based, at least in part, on the observation that a stabilizer added to the hydrophobic wax matrix improves the stability and performance of the microspheres of the present disclosure.
  • the stabilizer interacts with the hydrophobic wax material making it resistant to physical changes. Accordingly, the microspheres of the present disclosure comprise a stabilizer.
  • Suitable stabilizers include but are not limited to, cellulose, ethyl cellulose, hydroxyproylmethyl cellulose, microcrystalline cellulose, cellulose acetate, cellulose phthalate, methyl cellylose, chitin, chitosan, pectin, polyacrylates, polymethacrylates, polyvinyl acetate, Elvax® EVA resins, acetate phthalate, polyanhydrides. polyvinylalcohols, silicone elastomers, and mixtures thereof.
  • Stabilizers may be used alone or in combination.
  • the stabilizer may be present in the microspheres in an amount from about 0.1% to about 10% by weight of the particle.
  • the stabilizer may be present in an amount from about 0.1% to about 5%, about 0.5%) to about 2.5%, and about 5% to about 10%> by weight of the particle.
  • the microspheres of the present disclosure also comprise a release modifier.
  • a release modifier improves the performance of hydrophobic wax matrix microspheres particularly during the later stages of the active ingredient's release.
  • the release modifier is believed also to interact with the stabilizer (e.g., improve the stabilizer's solubility) to facilitate preparation of the microspheres. It is also believed that the release modifier may adjust the relative hydrophobicity of the hydrophobic wax material.
  • release modifiers include but are not limited to, stearic acid, sodium stearate, magnesium stearate, glyceryl monostearate, cremophor (castor oil), oleic acid, sodium oleate, lauric acid, sodium laurate, myristic acid, sodium myristate, vegetable oils, coconut oil, mono-, di-, tri-glycerides, stearyl alcohol, span 20, span 80, and polyethylene glycol (PEG). Release modifiers may be used alone or in combination.
  • the release modifier may be a combination of stearic acid and glyceryl mono stearate.
  • the release modifier may be present in the microspheres in an amount from about 0.5% to about 90% by weight of the particle.
  • the release modifier may be present in an amount from about 0.5% to about 10%>, about 1% to about 5%, about 2.5% to about 5%, about 5% to about 10%, about 10% to about 25%, about 20% to about 90%, about 40% to about 80%, about 50% to about 70%, about 60% to about 80%, and about 80% to about 90% by weight of the particle.
  • higher release modifier concentrations favor faster release of the active ingredient and lower concentrations favor longer, sustained release.
  • the microspheres used in the present compositions can have a particle size diameter of less than 150 ⁇ , less than 100 ⁇ , less than 50 ⁇ , and more preferably for use in intratympanic injections, the microspheres can have a particle size diameter of about 30 ⁇ to about 60 ⁇ .
  • the compositions of the present invention in certain embodiments, comprise a plurality of microspheres having a mean particle diameter of less than 150 ⁇ , less than 100 ⁇ , less than 50 ⁇ , and more preferably for use in intratympanic injections, the microspheres can have a particle size diameter of about 30 ⁇ to about 60 ⁇ .
  • microspheres of the present composition may possess a particle size distribution that deviates from the mean particle diameter by 10% or less, by 5% or less, or by 2%> or less as shown in FIG. 2 (panels B, C, D, and E).
  • panel A encapsulation method
  • One exemplary composition of the present disclosure is provided for delivering at least 1.0 ⁇ g of a biologically-active compound to the RWM over 30 days.
  • the FFA is 10%> w/v Polyvinyl alcohol)(Mw: 20,000-30,000, 88% hydrolyzed)
  • the surfactant is 5.0% w/v Tween 80
  • the biolgocially-active agent is betamethasone. The betamethasone is loaded in
  • microspheres (approximately 30 ⁇ particle size) using the PPF method at any one of the following loading and particle concnetrations in a 2 ⁇ total composition volume: (1) 10 mg/ml particle concentration with a particle loading of 5.0% betamethasone; (2) 50 mg/ml particle concentration with a particle loading of 1.0% betamethasone; and (3) 100 mg/ml particle concentration with a particle loading of 0.5% betamethasone.
  • Other specific formulations of the present compositions are presented in the examples below.
  • an injectable composition comprises a means for forming a film on a biological tissue.
  • the means comprises a soluble polymer and a carrier liquid, wherein the soluble polymer is from 0.5% to about 10% w/v of the composition, and wherein the carrier liquid is able to evaporate at 37°C.
  • the composition further comprises a biologically-active agent.
  • the composition may further comprise an excipient, wherein the excipient is from about 0.5 to about 5% w/v of the composition.
  • the soluble polymer is selected from the group consisting of polyvinyl alcohol (PVA), polyvinyl acetate (PVAc), alginate, polyethylene glycol (PEG), hydroxypropyl methyl cellulose (HPMC), polyvinyl pyrrolidone (PVP), eudragits, collagen, and gelatin.
  • PVA polyvinyl alcohol
  • PVAc polyvinyl acetate
  • HPMC hydroxypropyl methyl cellulose
  • PVP polyvinyl pyrrolidone
  • eudragits collagen, and gelatin.
  • the carrier liquid is selected from the group consisting of water, ethanol, benzyl alcohol, and ethyl acetate.
  • the excipient is a surfactant selected from the group consisting of polysorbate 20, polysorbate 60, polysorbate 80 or sorbitan laurate.
  • the biologically-active agent is selected from the group consisting of a steroid, an antibody, a peptide, a nucleic acid, an antioxidant, and a small molecule.
  • the biologically-active agent is betamethasone or
  • the injectable composition further comprises a microsphere, wherein the biologically-active agent is present in the microsphere.
  • the microsphere further comprises a material selected from selected from the group consisting of poly (D,L-lactic-co- glycolic acid) (PLGA), poly(lactic acid) (PLA), poly(glycolic acid) (PGA), poly(caprolactone) (PCL), poly(ethylene glycol) (PEG), poly( vinyl acetate) (PVAc), and ethyl cellulose.
  • the microspheres of the present composition possess a mean particle diameter of less than 150 ⁇ , less than 100 ⁇ , less than 50 ⁇ , and in some instances, from about 30 ⁇ to about 60 ⁇ . In certain embodiments, 90% of the microspheres of the composition comprise a particle diameter that does not deviate from the mean particle diameter by more than 10%, 5%, or 2%.
  • a single-injection method for administration of a composition of the present disclosure to a biological barrier structure is also provided.
  • the method can be performed using any of the above-described compositions.
  • the composition can be loaded in a syringe or catheter. Due to the small particle sizes (30 ⁇ ) that can be generated using the PPF technology, syringe gauges of 28 and 30 can be used.
  • a method for administration of an extended- release therapeutic is provided. The method comprises injecting one of the compositions described herein onto a biological barrier structure and allowing the composition to form a film on the biological barrier structure.
  • a method of treating disorders of the inner ear is provided.
  • intratympanic injection is accomplished with standard out-patient steroid solution administration techniques, requiring minimal extra effort on the part of physicians and patients.
  • the composition is injected onto the surface of the RWM where it forms a film following evaporation of the water or other solvent used to carry the composition.
  • the film allows the therapeutic, for example, betamethasone, to be retained at the RWM for extended periods of time thereby providing a single injection method for long-term administration of the therapeutic to the inner ear.
  • the method may further comprise the step of maintaining the subject in a position during the injection and for a time period following the injection sufficient to permit the composition to form a film on the round window membrane.
  • the subject is suffering from SSNHL.
  • betamethasone-loaded biodegradable microspheres were prepared using the Precision Particle Fabrication technology. Briefly, betamethasone was dissolved in dichloromethane (DCM), to which a 50:50 poly (D,L-lactic-co-gly colic acid) (PLGA) was added such that the betamethasone comprised 1.0% w/w of the total solids content. The suspension was loaded into a syringe pump and used to produce microspheres using the Precision Particle Fabrication (PPF) nozzle. The microspheres were collected in a solution of poly (vinyl alcohol) in deionized (DI) water. Following a 3-hour solvent evaporation step, the particles were filtered and lyophilized for 48 hours. The resulting particles are shown in Fig. 3.
  • DCM dichloromethane
  • PLGA poly (D,L-lactic-co-gly colic acid)
  • Betamethasone-loaded microspheres suspended in the FFA were delivered to mice RWM as follows. C57/BL6 mice were anesthetized with a Ketamine/Xylazine cocktail, laid on their side, and immobilized. The skin and soft tissue was retracted, and an access hole to the tympanic cavity was created with a 28 GA needle. -2.0 ⁇ , injections of 50 mg/mL fluorescent dye-loaded microspheres were then delivered directly above the RWM with a 10 Hamilton syringe.
  • mice were kept in this position for 5 minutes before being sutured and imaged on an IVIS in vivo Imaging System (Perkin-Elmer, Waltham MA) to confirm localization of the formulation to the inner ear space, and brought out of anesthesia.
  • Negative control mice were injected with fluorescent microspheres without the FFA component (saline vehicle). At 21 and 35 days timepoints, mice were sacrificed and necropsy was performed to evaluate microsphere localization.
  • mice were euthanized at 28 days, and the inner ear anatomy was isolated, removed, decalcified, and paraffin-embedded. Samples were sectioned and immunohistochemically stained for two major inflammatory markers, interleukin (IL)-6 and tumor necrosis factor (TNF)-a, in addition to hematoxylin and eosin (H&E).
  • IL interleukin
  • TNF tumor necrosis factor
  • H&E hematoxylin and eosin
  • mice treated with microspheres suspended in the FFA had microspheres localized directly on the RWM at 21 days with a thin film as intended (panel A). There appeared to be only a slight loss of sphericity, indicating that some degradation of the particles occurred, but the overall integrity of the delivery system was maintained. Negative control mice displayed no visible microspheres, indicating that the particles had migrated away from the surgical site due to lack of an FFA component (panel B). Similarly, at 35 days, an analogous set of mice were euthanized and dissected.
  • Suspending betamethasone-loaded microspheres a film forming agent provided an injectable, extended release intratympanic delivery system that can localize drug to the RWM of mice for greater than 35 -days with minimal inflammatory response.
  • Example 2 Various Pharmaceutical Ingredient Release From One Film-Forming Agent (FA) Type
  • An FFA was made, consisting of 10% w/v poly(vinyl alcohol) and 5% v/v Tween 80 dissolved in deionized water.
  • Dexamethasone was dispersed within the film forming agent via sonication at a concentration of 1 mg/mL.
  • a Franz cell apparatus fitted with a cellulose acetate membrane and 5% w/v Brij O20 receptor phase, 1.0 mL of the dexamethasone/FFA was deposited. Drug diffusion across the membrane at 37 °C was measured for 14 days, and quantified with HPLC. The drug release was normalized to total detected dexamethasone at 14 days.
  • An FFA was made, consisting of 10% w/v poly(vinyl alcohol) and 5% v/v Tween 80 dissolved in deionized water. Penicillin was dispersed within the film forming agent via sonication at a concentration of 1 mg/mL. On a Franz cell apparatus fitted with a cellulose acetate membrane and 5% w/v Brij O20 receptor phase, 1.0 mL of the penicillin/FFA was deposited. Drug diffusion across the membrane at 37 °C was measured for 14 days, and quantified with HPLC. The drug release was normalized to total detected penicillin at 14 days.
  • siRNA [0056] An FFA was made, consisting of 10% w/v poly(vinyl alcohol) and 5% v/v Tween 80 dissolved in deionized water. SiR A was dispersed within the film forming agent via sonication at a concentration of 1 ⁇ g/mL. On a Franz cell apparatus fitted with a cellulose acetate membrane and 5% w/v Brij O20 receptor phase, 1.0 mL of the SiRNA/FFA was deposited. Drug diffusion across the membrane at 37 °C was measured for 14 days, and quantified with a picogreen assay. The drug release was normalized to total detected SiRNA at 14 days.
  • An FFA was made, consisting of 10% w/v poly(vinyl alcohol) and 5% v/v Tween 80 dissolved in deionized water. DNA was dispersed within the film forming agent via sonication at a concentration of 1 ⁇ g/mL. On a Franz cell apparatus fitted with a cellulose acetate membrane and 5% w/v Brij O20 receptor phase, 1.0 mL of the DNA/FFA was deposited. Drug diffusion across the membrane at 37 °C was measured for 14 days, and quantified with a picogreen assay. The drug release was normalized to total detected DNA at 14 days.
  • a FFA was made, consisting of 10%> w/v poly(vinyl alcohol) and 5% v/v Tween 80 dissolved in deionized water.
  • Dexamethasone was dispersed within the film forming agent via sonication at a concentration of 1 mg/mL.
  • a Franz cell apparatus fitted with a cellulose acetate membrane and 5% w/v Brij O20 receptor phase, 1.0 mL of the dexamethasone/FFA was deposited. Drug diffusion across the membrane at 37 °C was measured for 5 days, and quantified with HPLC. The drug release was normalized to total detected dexamethasone at 5 days.
  • a FFA was made, consisting of 60% w/v poly(ethylene glycol) 2000 dissolved in deionized water.
  • Dexamethasone was dispersed within the film forming agent via sonication at a concentration of 1 mg/mL.
  • 1.0 mL of the dexamethasone/FFA was deposited.
  • Drug diffusion across the membrane at 37 °C was measured for 5 days, and quantified with HPLC. The drug release was normalized to total detected dexamethasone at 5 days.
  • a FFA was made, consisting of 2% ethylcellulose dissolved in ethyl acetate.
  • Dexamethasone was dispersed within the film forming agent via sonication at a concentration of 1 mg/mL.
  • 1.0 mL of the dexamethasone/FFA was deposited on a Franz cell apparatus fitted with a cellulose acetate membrane and 5% w/v Brij O20 receptor phase.
  • Drug diffusion across the membrane at 37 °C was measured for 5 days, and quantified with HPLC. The drug release was normalized to total detected dexamethasone at 5 days.
  • a FFA was made, consisting of 0.67% hydroxyproplymethylcellulose (HPMC) dissolved in ethanol.
  • Dexamethasone was dispersed within the film forming agent via sonication at a concentration of 1 mg/mL.
  • 1.0 mL of the dexamethasone/FFA was deposited.
  • Drug diffusion across the membrane at 37 °C was measured for 5 days, and quantified with HPLC. The drug release was normalized to total detected dexamethasone at 5 days.
  • a FFA was made, consisting of 2% poly(vinyl acetate) dissolved in benzyl alcohol.
  • Dexamethasone was dispersed within the film forming agent via sonication at a concentration of 1 mg/mL.
  • 1.0 mL of the dexamethasone/FFA was deposited.
  • Drug diffusion across the membrane at 37 °C was measured for 5 days, and quantified with HPLC. The drug release was normalized to total detected dexamethasone at 5 days.
  • Example 4 Various Pharmaceutical Ingredient Release From One Microsphere Type
  • the following examples illustrate how one microsphere type can accommodate release of a multiple pharmaceutical ingredients, without the need for a film forming agent component. They are displayed in Figure 8.
  • Dexamethasone was dispersed in a polymer solution consisting of 5050 PLGA (I.V. 0.45 dL/g with ester end group) dissolved in dichloromethane.
  • the drug/polymer solution was processed with precision particle fabrication to make microspheres of ⁇ 40 ⁇ , which were collected, filtered, and lyophilized.
  • a Franz cell apparatus fitted with a cellulose acetate membrane and 5% w/v Brij O20 receptor phase, ⁇ 20 mg of the dexamethasone-loaded microspheres were deposited. Drug diffusion across the membrane at 37 °C was measured for 35 days, and quantified with HPLC. Microspheres released approximately 1.7 ⁇ g dexamethasone, and the drug release was normalized to total detected dexamethasone at 35 days.
  • Penicillin was dispersed in a polymer solution consisting of 5050 PLGA (I.V. 0.45 dL/g with ester end group) dissolved in dichloromethane.
  • the drug/polymer solution was processed with precision particle fabrication to make microspheres of ⁇ 40 ⁇ , which were collected, filtered, and lyophilized.
  • a Franz cell apparatus fitted with a cellulose acetate membrane and 5% w/v Brij O20 receptor phase, -20 mg of the penicillin- loaded microspheres were deposited. Drug diffusion across the membrane at 37 °C was measured for 35 days, and quantified with HPLC. Microspheres released approximately 77 ⁇ g penicillin, and the drug release was normalized to total detected penicillin at 35 days.
  • Albumin was dissolved in water, then dispersed by sonication into a polymer solution consisting of 5050 PLGA (I.V. 0.45 dL/g with ester end group) dissolved in dichloromethane.
  • the protein/polymer solution was processed with precision particle fabrication to make microspheres of ⁇ 40 ⁇ , which were collected, filtered, and lyophilized.
  • a Franz cell apparatus fitted with a cellulose acetate membrane and 5% w/v Brij O20 receptor phase, ⁇ 20 mg of the albumin- loaded microspheres were deposited. Protein diffusion across the membrane at 37 °C was measured for 35 days, and quantified with a micro-BCA assay. Microspheres released approximately 4.9 mg albumin, and the protein release was normalized to total detected albumin at 35 days.
  • SiRNA was dissolved in water, then dispersed by sonication into a polymer solution consisting of 5050 PLGA (I.V. 0.45 dL/g with ester end group) dissolved in dichloromethane.
  • the nucleic acid/polymer solution was processed with precision particle fabrication to make microspheres of ⁇ 40 ⁇ , which were collected, filtered, and lyophilized.
  • a Franz cell apparatus fitted with a cellulose acetate membrane and 5% w/v Brij O20 receptor phase, ⁇ 20 mg of the SiRNA-loaded microspheres were deposited. Nucleic acid diffusion across the membrane at 37 °C was measured for 35 days, and quantified with a picogreen assay. Microspheres released approximately 1.1 ⁇ g, and the nucleic acid release was normalized to total detected SiRNA at 35 days.
  • DNA was dissolved in water, then dispersed by sonication into a polymer solution consisting of 5050 PLGA (I.V. 0.45 dL/g with ester end group) dissolved in dichloromethane.
  • the nucleic/polymer solution was processed with precision particle fabrication to make microspheres of ⁇ 40 ⁇ , which were collected, filtered, and lyophilized.
  • a Franz cell apparatus fitted with a cellulose acetate membrane and 5% w/v Brij O20 receptor phase, ⁇ 20 mg of the DNA-loaded microspheres were deposited. Nucleic acid diffusion across the membrane at 37 °C was measured for 35 days, and quantified with a picogreen assay. Microspheres released approximately 1.4 ⁇ g, and the nucleic acid release was normalized to total detected DNA at 35 days.
  • Example 5 One Pharmaceutical Ingredient Release From Different Microsphere Types in a Single Film-Forming Agent Type
  • Betamethasone was dispersed in a polymer solution consisting of 5050 PLGA (I.V. 0.30 dL/g with acid end group) dissolved in dichloromethane.
  • the drug/polymer solution was processed with precision particle fabrication and the microspheres were collected, filtered, and lyophilized.
  • a Franz cell apparatus fitted with a cellulose acetate membrane and 5% w/v Brij O20 receptor phase, -10 mg of the betamethasone-loaded microspheres were suspended in 100 uL of 10% w/v poly( vinyl alcohol) and 5% v/v Tween 80 film- forming agent and deposited. Drug diffusion across the membrane at 37 °C was measured for 8 days, and quantified with HPLC. The drug release was normalized to total entrapped drug, which was approximately 0.75% w/w of the microspheres.
  • Betamethasone was dispersed in a polymer solution consisting of 5050 PLGA (I.V. 0.45 dL/g with ester end group) dissolved in dichloromethane.
  • the drug/polymer solution was processed with precision particle fabrication and the microspheres were collected, filtered, and lyophilized.
  • a Franz cell apparatus fitted with a cellulose acetate membrane and 5% w/v Brij O20 receptor phase, -10 mg of the betamethasone-loaded microspheres were suspended in 100 uL of 10%) w/v poly( vinyl alcohol) and 5%> v/v Tween 80 film-forming agent and deposited.
  • Drug diffusion across the membrane at 37 °C was measured for 8 days, and quantified with HPLC. The drug release was normalized to total entrapped drug, which was approximately 0.38%) w/w of the microspheres.
  • Example 6 One Pharmaceutical Ingredient Release From Different Microsphere Sizes in a Single Film-Forming Agent Type
  • Betamethasone was dispersed in a polymer solution consisting of 5050 PLGA (I.V. 0.30 dL/g with acid end group) dissolved in dichloromethane.
  • the drug/polymer solution was processed with precision particle fabrication to make microspheres of -40 ⁇ , which were collected, filtered, and lyophilized.
  • a Franz cell apparatus fitted with a cellulose acetate membrane and 5% w/v Brij O20 receptor phase, ⁇ 10 mg of the betamethasone-loaded microspheres were suspended in 100 uL of 10% w/v poly( vinyl alcohol) and 5% v/v Tween 80 film- forming agent and deposited. Drug diffusion across the membrane at 37 °C was measured for 28 days, and quantified with HPLC.
  • Microspheres contained approximately 0.38% w/w betamethasone, and the drug release was normalized to total detected betamethasone at 28 days.
  • Betamethasone was dispersed in a polymer solution consisting of 5050 PLGA (I.V. 0.30 dL/g with acid end group) dissolved in dichloromethane.
  • the drug/polymer solution was processed with precision particle fabrication to make microspheres of ⁇ 50 ⁇ , which were collected, filtered, and lyophilized.
  • a Franz cell apparatus fitted with a cellulose acetate membrane and 5% w/v Brij O20 receptor phase, ⁇ 10 mg of the betamethasone-loaded microspheres were suspended in 100 uL of 10%> w/v poly( vinyl alcohol) and 5% v/v Tween 80 film- forming agent and deposited. Drug diffusion across the membrane at 37 °C was measured for 28 days, and quantified with HPLC.
  • Microspheres contained approximately 0.65%> w/w betamethasone, and the drug release was normalized to total detected betamethasone at 28 days.
  • Betamethasone was dispersed in a polymer solution consisting of 5050 PLGA (I.V. 0.30 dL/g with acid end group) dissolved in dichloromethane.
  • the drug/polymer solution was processed with precision particle fabrication to make microspheres of ⁇ 60 ⁇ , which were collected, filtered, and lyophilized.
  • a Franz cell apparatus fitted with a cellulose acetate membrane and 5% w/v Brij O20 receptor phase, ⁇ 10 mg of the betamethasone-loaded microspheres were suspended in 100 uL of 10% w/v poly( vinyl alcohol) and 5% v/v Tween 80 film-forming agent and deposited. Drug diffusion across the membrane at 37 °C was measured for 28 days, and quantified with HPLC.
  • Microspheres contained approximately 0.69% w/w betamethasone, and the drug release was normalized to total detected betamethasone at 28 days.
  • compositions and methods are described in terms of “comprising,” “containing,” or “including” various components or steps, the compositions and methods can also “consist essentially of or “consist of the various components and steps.

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Abstract

An extended-release drug delivery composition and method of administering the same is provided. The composition comprises microspheres loaded with a biologically-active agent and suspended in a soluble polymer capable of forming a film upon injection onto a biological surface.

Description

EXTENDED-RELEASE DRUG DELIVERY COMPOSITIONS
CROSS-REFERENCE TO RELATED APPLICATIONS
[0001] The present application claims priority to U.S. Provisional Application No. 62/011,380 filed on June 12, 2014, which is incorporated herein by reference in its entirety.
STATEMENT OF GOVERNMENT INTEREST
[0002] This invention was made with government support under Grant No. 1R43DC012749-01 awarded by National Institutes of Health. The government has certain rights in the invention.
BACKGROUND
[0003] One of the challenges in drug delivery is the ability to target the treatment to a particular area of the body or a particular biological tissue and maintain delivery at the area or tissue. In most instances, repetitive treatments are needed over the course of days to weeks in order to maintain the necessary therapeutic level of an active agent. Simply stated, this approach is inconvenient and costly.
[0004] For example, sudden sensorineural hearing loss (SSNHL) is a disease that attacks 4,000 Americans annually and is characterized by near complete hearing loss in as little as a few hours. The most efficacious treatment for SSNHL consists of frequent injections of an antiinflammatory steroid into the middle ear, which diffuses into the inner ear via the round-window membrane (RWM). The invasive nature of these injections, especially if delivery is desired directly on the surface of the RWM, results in low patient compliance and a loss of efficacy. Thus, SSNHL patients and patients having other conditions that require a localized long-term treatment protocol would benefit from a drug delivery platform that permits the use of a single injection while providing an extended-release profile of the therapeutic agent.
SUMMARY
[0005] The present disclosure relates to an extended-release drug delivery platform. In one embodiment, an extended-release therapeutic composition is provided. The composition comprises a film forming agent and a biologically active agent. The film forming agent can be a soluble polymer, whether in water or some other solvent, including, but not limited to, ethanol, benzyl alcohol, or ethyl acetate. Examples of suitable polymers include, but are not limited to polyvinyl alcohol (PVA), polyvinyl acetate (PVAc), alginate, polyethylene glycol (PEG), hydroxypropyl methyl cellulose (HPMC), polyvinyl pyrrolidone (PVP), eudragits, collagen, and gelatin. The biologically active agent can be, for example, a therapeutic compound or a diagnostic agent. The biologically active agent can be loaded in a plurality of microspheres or microcapsules. The composition may further comprise a surfactant. The surfactant can be, for example, polysorbate or sorbitan laurate.
[0006] In another embodiment, a single-injection method for administration of a composition to a target tissue is provided. The method comprises the step of injecting a composition onto a biological tissue of a subject, wherein the composition comprises a film forming agent and a biologically active agent. In one instance, the biological tissue is the round window membrane of the inner ear and the step of injecting includes the use of an intratympanic injection. The method may further comprise allowing the composition to form a film on the biological tissue by maintaining the subject in a position to facilitate retention of the composition on the biological tissue.
BRIEF DESCRIPTION OF THE DRAWINGS
[0007] FIG. 1 describes (A) the process of intratympanic injection, whereas the film forming formulation is deposited directly on the RWM, (B) illustrates the attachment of the drug delivery system, in this instance with microspheres, to the RWM, and (C) illustrates the replacement of multiple therapeutic injections with a single injection film forming drug delivery system.
[0008] FIG. 2 shows (A) scanning electron micrographs of microspheres formed from emulsion methods, compared to (B,C,D) discrete sizes made by precision particle fabrication technology, and (E) the relative size distribution of precision particle fabrication technology compared to emulsion methods whereas 90% of the PPF-produced microspheres (B-D) are within 2% of mean diameter (Scale bar = 100 μιη).
[0009] FIG. 3 shows betamethasone-loaded PLGA microspheres created with precision particle fabrication technology with a size of approximately 30 im. [0010] FIG. 4 shows that microspheres with film forming agent are adhered to the RWM at (A) 21 and (C) 35 days post-injection, whereas microspheres injected without a film forming component (i.e. only normal saline) are not present on the RWM at (B) 21 or (D) 35 days post- injection. Scalebar = (A, B) 400 μιη and (C, D) = 300 μιη.
[0011] FIG. 5 shows histological staining of the RWM surrounding tissue for the inflammatory protein tumor necrosis factor (TNF) alpha. Staining intensity indicates that no significant inflammatory response was present in mice (A) with the with film forming formulation compared to (B) without the film forming formulation.
[0012] FIG. 6 demonstrates release profiles for various active ingredients in a common film forming agent without encapsulation of the active ingredient.
[0013] FIG. 7 demonstrates release profiles of dexamethasone from various film forming agent formulations without encapsulation of the dexamethasone.
[0014] FIG. 8 demonstrates release profiles of various encapsulated active ingredients in a common film forming agent formulation.
[0015] FIG. 9 demonstrates release profiles of betamethasone encapsulated in two different microsphere types in a common film forming agent formulation.
[0016] FIG. 10 demonstrates release profiles of betamethasone encapsulated in three different sizes of microspheres in a common film forming agent formulation.
DESCRIPTION
[0017] The present disclosure provides an extended release drug delivery platform using a fast film forming agent (FFA). The FFA can be applied to a surface of a target tissue where it is allowed to form a film. The film retains a biologically-active agent that is then released over a desired period of time and in many instances, over weeks. This provides the advantage of maintaining a proper localization for the treatment and also permits a fine tuning of the release profile. In one embodiment, the FFA can be used to deliver drug-loaded microcapsules or microspheres to the round membrane window via an intratynpanic injection thereby eliminating the need for multiple, painful injections while providing for more predictable drug levels within the inner ear perilymph for treatment of inner ear disorders such as SSNHL. To this end, FIG. 1 provides a representation of the intratympanic injection procedure in relationship to the anatomy of the ear (panel A). Panel B of FIG. 1 depicts intratympanic injection of drug-loaded microspheres (orange circles) which localize to the round window membrane (RWM) using the present FFA composition (green squares). Using the present FFA composition, a delivery system for maintaining localization of a therapeutic agent to the RWM with a single injection is possible, in contrast to multiple injections. Thus, the present disclosure provides compositions comprising the FFA and methods of using the same to provide an extended-release therapy for treatment of various disorders that require long-term localized treatment, including inner ear disorders.
[0018] In one embodiment, a composition that provides an extended-release profile is provided. The composition comprises a film forming agent and a biologically active agent.
[0019] The film- forming agent (FFA) is a means for forming a film on a biological tissue of a subject (also referred to herein as "film forming means" or "FFA means"). The film forming means of the present disclosure is capable of: (i) serving as the injectable carrier for a biologically-active agent, such as drug-loaded microspheres or microcapsules, and (ii) adhering the biologically-active agent to a target membrane, biological tissue, or surface, such as the round window membrane (RWM) of the inner ear, for an extended period of time, for example 20 to 35 days. The FFA means is comprised of Generally Accepted as Safe (GRAS) materials and is readily soluble in water or other appropriate solvents, allowing it to be delivered in a dry powder syringe for resuspension immediately prior to use. The FFA means, in one embodiment, comprise a soluble polymer such as polyvinyl alcohol (PVA), polyvinyl acetate (PVAc), alginate, polyethylene glycol (PEG), hydroxypropyl methyl cellulose (HPMC), polyvinyl pyrrolidone (PVP), eudragits, collagen, and gelatin. For example, in one embodiment, the film forming means is PVA having a molecular weight range of 20,000 to 30,000 and in some instances may by hydrolyzed (e.g., 88% hydrolyzed).
[0020] In certain embodiments, the film forming means may comprise 0.5-10% w/v of the composition. However, it should be understood that the film forming means may be formulated at different percentages based on the particular polymer employed. For example, a FFA means comprising PEG could account for 60-90%) w/v of the composition.
[0021] The film forming means further comprises a carrier liquid. The carrier liquid utilized is dependent on the polymer or other substance used for the film forming agent and may be a water or a solvent. Furthermore, the carrier liquid should possess the ability to evaporate at physiological temperatures, such as 37°C. Thus, the excess carrier liquid that does not form part of the film will evaporate quickly. The carrier liquid of the film forming means includes, for example, water, ethanol, benzyl alcohol, and ethyl acetate.
[0022] The composition may further comprise a number of different excipients including a surfactant, a stabilizer, a release modifier, or a densifier. For example, a surfactant is used in certain embodiments of the present composition based on the solubility of the biologically-active agent. In the instance the biologically active agent is hydrophobic, polysorbate can be used as the surfactant. However, sorbitan laurate can be used in the instance the biologically-active agent is hydrophilic. The surfactant can be polysorbate 20, polysorbate 60, or polysorbate 80 based on the desired release profiles of the biologically-active agent. The excipient may comprise approximately 0.1%-10% w/v of the composition, and in some instance, 0.5-5% w/v of the composition.
[0023] Upon injection at the target surface, the film forming means generally forms a film upon evaporation of the water or solvent content of the composition which, in some instances, will occur in about 20-50 minutes post-injection. It should be understood that use of the FFA means to deliver biologically-active agents to the inner ear is just one embodiment of the technology and the FFA means could be used in a variety of other applications. Referring now to panel B of FIG. 1, examples of target biological surfaces or tissues in which the FFA means is preferable are those surfaces, tissues, or membranes that provide a barrier between a predominately non- fluid or air-filled cavity and a fluid-rich or tissue-dense region, such surfaces referred to herein as biological barrier structures. Examples of biological barrier structures are the round membrane window of the inner ear or the external surface of a nasal polyp. In these instances, the FFA means is applied to the side of the membrane, tissue, or surface exposed to the non-fluid or air- filled cavity which permits the FFA means to dry and form a film on the surface. The liquid or tissue on the other side of the membrane, surface, or tissue facilitates diffusion of the biologically-active agent from the FFA means into the fluid-filled area thereby targeting the therapy or diagnostic to the target region.
[0024] The biologically-active agent may comprise a therapeutic or diagnostic compound and thus may be, for example, a steroid, antibody, peptide, nucleic acid, antioxidant, chemical, small molecule, and other similar compounds. In one embodiment, the biologically-active agent is betamethasone, dexamethasone, or penicilin. [0025] The biologically-active agent can be formulated as nanoparticle or microsphere. For example, the biologically active compound may be fabricated using the Precision Particle Formation (PPF) method as described in U.S. Patent Nos. 6,669,961, 7,368,130, and 7,309,500, all of which are incorporated by reference herein in their entireties. Briefly, in this method, a drug-matrix solution is sprayed through a nozzle with (i) vibrational excitation to produce uniform droplets, and (ii) an annular, non-solvent carrier stream to reduce the diameter of the exiting jet. The microspheres can be formed of poly (D,L-lactic-co-glycolic acid) (PLGA), poly(lactic acid) (PLA), poly(glycolic acid) (PGA), poly(caprolactone) (PCL), poly(ethylene glycol) (PEG), poly(vinyl acetate) (PVAc), ethyl cellulose, or similar biodegradable polymers compatible with precision particle fabrication technology as described in U.S. Patent Nos. 6,669,961, 7,368,130, and 7,309,500.
[0026] Alternatively, in certain other embodiments, rather than comprising a homogenous mixture of the biologically-active agent and polymer materials, the microsphere may comprise a hydrophobic matrix layer and a core, wherein the biologically-active agent is dispersed within the core and is surround by the hydrophobic matrix layer. These microspheres may also be fabricated using the PPF method referred to above. The hydrophobic matrix may be a hydrophobic wax material, a lipid material, a glycol polymer, or a combination thereof. In certain embodiments, suitable hydrophobic matrix materials have a melting point at or above about 45°C and a viscosity when melted sufficient to allow spraying.
[0027] Suitable lipid materials should be solid at room temperature and have a melting temperature at or above about 45°C. Examples of suitable lipid materials include, but are not limited to, glycerol fatty acid esters, such as triacylglycerols (e.g., tripalmitin, tristearin, glyceryl trilaurate, coconut oil), hydrogenated fats, ceramides, and organic esters from and/or derived from plants, animals, minerals.
[0028] Suitable glycol polymers should be solid at room temperature and have a melting temperature at or above about 45°C. Examples of suitable glycol polymers include, but are not limited to, high molecular weight glycols (e.g., polyethylene glycol with a minimum of 20 repeating units), cellulose ethers (e.g., ethyl cellulose, hydroxypropyl cellulose, hydroxypropyl methyl cellulose, microcrystalline cellulose), cellulose esters (e.g., cellulose acetate, cellulose acetate phthalate, hydroxypropyl methyl cellulose phthalate), polyacrylates derivatives, polymethacrylates derivatives, poloxamers, and starch and its derivatives. [0029] In certain embodiments, the hydrophobic matrix may be a hydrophobic wax material. The hydrophobic wax matrix may be any wax-like material suitable for use with the active ingredient. Examples of suitable hydrophobic waxes include, but are not limited to, ceresine wax, beeswax, ozokerite, microcrystalline wax, candelilla wax, montan wax, carnauba wax, paraffin wax, cauassu wax, Japan wax, and Shellac wax.
[0030] In certain embodiments of the present composition employing a hydrophobic wax matrix, the microspheres further comprise a densifier. A densifier may used to increase the density of a particle. For example, a densifier may be used to make a particle heavier so that it will approach or be closer to the density of a liquid vehicle in which the microspheres may be suspended. Examples of suitable densifiers include, but are not limited to, titanium dioxide, calcium phosphate, and calcium carbonate. In one embodiment, the one or more densifiers may be present in the microspheres in an amount in the range of from about 0% to about 40% by weight of the microspheres.
[0031] The hydrophobic matrix may be present in the microspheres in an amount in the range of from about 5% to about 90%, about 5% to about 30%, about 20% to about 80%, or about 40% to about 60% by weight of the microcapsule. In another embodiment, the hydrophobic matrix may be present in the microcapsule in an amount sufficient to provide sustained release of the active ingredient over a period ranging between about 1 hour to about 12 hours or more. For example, the wax may be present in the microspheres in an amount sufficient to provide sustained release of the hydrophilic active ingredient over a period of about 1 hour, 2 hours, 4 hours, 6 hours, 8 hours, 10 hours, 12 hours, 18 hours, 24 hours, or longer. In certain embodiments, the hydrophobic matrix may be increased or decreased depending on the particular release characteristics desired. In addition, more than one hydrophobic matrix layer may be used to achieve the particular sustained release desired. In general, higher hydrophobic matrix concentrations favor longer, more sustained release of the active ingredient and lower concentrations favor faster, more immediate release.
[0032] In certain embodiments, the microspheres of the present disclosure comprise a stabilizer. The stabilizer may improve the properties of the hydrophobic wax matrix and provide improved stability of the microspheres over time, as well as improved dissolution profiles. Changes in microspheres can occur over time that affect the particle's performance. Such changes include physical, chemical, or dissolution instability. These changes are undesirable as they can affect a formulation's shelf stability, dissolution profile, and bioavailability of the active ingredient. For example the hydrophobic wax matrix or active ingredient may relax into a lower energy state, the particle may become more porous, and the size and interconnectivity of pores may change. Changes in either the active ingredient or hydrophobic wax matrix may affect the performance of the particle. The present disclosure is based, at least in part, on the observation that a stabilizer added to the hydrophobic wax matrix improves the stability and performance of the microspheres of the present disclosure. By way of explanation, and not of limitation, it is believed that the stabilizer interacts with the hydrophobic wax material making it resistant to physical changes. Accordingly, the microspheres of the present disclosure comprise a stabilizer. Examples of suitable stabilizers include but are not limited to, cellulose, ethyl cellulose, hydroxyproylmethyl cellulose, microcrystalline cellulose, cellulose acetate, cellulose phthalate, methyl cellylose, chitin, chitosan, pectin, polyacrylates, polymethacrylates, polyvinyl acetate, Elvax® EVA resins, acetate phthalate, polyanhydrides. polyvinylalcohols, silicone elastomers, and mixtures thereof. Stabilizers may be used alone or in combination. The stabilizer may be present in the microspheres in an amount from about 0.1% to about 10% by weight of the particle. For example, the stabilizer may be present in an amount from about 0.1% to about 5%, about 0.5%) to about 2.5%, and about 5% to about 10%> by weight of the particle.
[0033] In certain embodiments, the microspheres of the present disclosure also comprise a release modifier. The present disclosure is also based on the observation that a release modifier improves the performance of hydrophobic wax matrix microspheres particularly during the later stages of the active ingredient's release. The release modifier is believed also to interact with the stabilizer (e.g., improve the stabilizer's solubility) to facilitate preparation of the microspheres. It is also believed that the release modifier may adjust the relative hydrophobicity of the hydrophobic wax material. Examples of suitable release modifiers include but are not limited to, stearic acid, sodium stearate, magnesium stearate, glyceryl monostearate, cremophor (castor oil), oleic acid, sodium oleate, lauric acid, sodium laurate, myristic acid, sodium myristate, vegetable oils, coconut oil, mono-, di-, tri-glycerides, stearyl alcohol, span 20, span 80, and polyethylene glycol (PEG). Release modifiers may be used alone or in combination. For example, in certain embodiments, the release modifier may be a combination of stearic acid and glyceryl mono stearate. The release modifier may be present in the microspheres in an amount from about 0.5% to about 90% by weight of the particle. For example, the release modifier may be present in an amount from about 0.5% to about 10%>, about 1% to about 5%, about 2.5% to about 5%, about 5% to about 10%, about 10% to about 25%, about 20% to about 90%, about 40% to about 80%, about 50% to about 70%, about 60% to about 80%, and about 80% to about 90% by weight of the particle. In general, higher release modifier concentrations favor faster release of the active ingredient and lower concentrations favor longer, sustained release.
[0034] Moreover, in certain embodiments, the microspheres used in the present compositions can have a particle size diameter of less than 150 μιη, less than 100 μιη, less than 50 μιη, and more preferably for use in intratympanic injections, the microspheres can have a particle size diameter of about 30 μιη to about 60 μιη. Thus, the compositions of the present invention, in certain embodiments, comprise a plurality of microspheres having a mean particle diameter of less than 150 μιη, less than 100 μιη, less than 50 μιη, and more preferably for use in intratympanic injections, the microspheres can have a particle size diameter of about 30 μιη to about 60 μιη.
[0035] The size and size uniformity of drug-encapsulated microspheres directly controls their release profiles. Very small particles (<5 μιη or so), often called "fines", release drug quickly, leading to an initial "burst" release effect. Very large particles (>500 μιη), on the other hand, tend to slowly release drug over a prolonged period of time. Polydisperse mixtures of drug- encapsulated particles, therefore, offer poor control of drug release. The Precision Particle Fabrication technology produces uniform microspheres that allow for precise control of release properties. Thus, the microspheres of the present composition may possess a particle size distribution that deviates from the mean particle diameter by 10% or less, by 5% or less, or by 2%> or less as shown in FIG. 2 (panels B, C, D, and E). Comparatively, other encapsulation methods, including precipitation, phase separation, and/or emulsion technique (panel A) demonstrate standard deviations equal to 25-50% or more of the mean as shown in panel E of FIG. 2.
[0036] One exemplary composition of the present disclosure is provided for delivering at least 1.0 μg of a biologically-active compound to the RWM over 30 days. Here, the FFA is 10%> w/v Polyvinyl alcohol)(Mw: 20,000-30,000, 88% hydrolyzed), the surfactant is 5.0% w/v Tween 80, and the biolgocially-active agent is betamethasone. The betamethasone is loaded in
microspheres (approximately 30 μιη particle size) using the PPF method at any one of the following loading and particle concnetrations in a 2 μΕ total composition volume: (1) 10 mg/ml particle concentration with a particle loading of 5.0% betamethasone; (2) 50 mg/ml particle concentration with a particle loading of 1.0% betamethasone; and (3) 100 mg/ml particle concentration with a particle loading of 0.5% betamethasone. Other specific formulations of the present compositions are presented in the examples below.
[0037] Thus, in one embodiment, an injectable composition is provided. The injectable composition of the present embodiment comprises a means for forming a film on a biological tissue. The means comprises a soluble polymer and a carrier liquid, wherein the soluble polymer is from 0.5% to about 10% w/v of the composition, and wherein the carrier liquid is able to evaporate at 37°C. The composition further comprises a biologically-active agent. The composition may further comprise an excipient, wherein the excipient is from about 0.5 to about 5% w/v of the composition.
[0038] In certain embodiments, the soluble polymer is selected from the group consisting of polyvinyl alcohol (PVA), polyvinyl acetate (PVAc), alginate, polyethylene glycol (PEG), hydroxypropyl methyl cellulose (HPMC), polyvinyl pyrrolidone (PVP), eudragits, collagen, and gelatin.
[0039] In certain embodiments, the carrier liquid is selected from the group consisting of water, ethanol, benzyl alcohol, and ethyl acetate.
[0040] In certain embodiments, the excipient is a surfactant selected from the group consisting of polysorbate 20, polysorbate 60, polysorbate 80 or sorbitan laurate.
[0041] In certain embodiments, the biologically-active agent is selected from the group consisting of a steroid, an antibody, a peptide, a nucleic acid, an antioxidant, and a small molecule. In certain embodiments, the biologically-active agent is betamethasone or
dexamethasone.
[0042] In certain embodiments, the injectable composition further comprises a microsphere, wherein the biologically-active agent is present in the microsphere. The microsphere further comprises a material selected from selected from the group consisting of poly (D,L-lactic-co- glycolic acid) (PLGA), poly(lactic acid) (PLA), poly(glycolic acid) (PGA), poly(caprolactone) (PCL), poly(ethylene glycol) (PEG), poly( vinyl acetate) (PVAc), and ethyl cellulose.
[0043] In certain embodiments, the microspheres of the present composition possess a mean particle diameter of less than 150 μιη, less than 100 μιη, less than 50 μιη, and in some instances, from about 30 μιη to about 60 μιη. In certain embodiments, 90% of the microspheres of the composition comprise a particle diameter that does not deviate from the mean particle diameter by more than 10%, 5%, or 2%.
[0044] A single-injection method for administration of a composition of the present disclosure to a biological barrier structure is also provided. The method can be performed using any of the above-described compositions. The composition can be loaded in a syringe or catheter. Due to the small particle sizes (30 μιη) that can be generated using the PPF technology, syringe gauges of 28 and 30 can be used. In one embodiment, a method for administration of an extended- release therapeutic is provided. The method comprises injecting one of the compositions described herein onto a biological barrier structure and allowing the composition to form a film on the biological barrier structure. In a specific embodiment, a method of treating disorders of the inner ear is provided. In this embodiment, intratympanic injection is accomplished with standard out-patient steroid solution administration techniques, requiring minimal extra effort on the part of physicians and patients. The composition is injected onto the surface of the RWM where it forms a film following evaporation of the water or other solvent used to carry the composition. The film allows the therapeutic, for example, betamethasone, to be retained at the RWM for extended periods of time thereby providing a single injection method for long-term administration of the therapeutic to the inner ear.
[0045] In certain instance, the method may further comprise the step of maintaining the subject in a position during the injection and for a time period following the injection sufficient to permit the composition to form a film on the round window membrane. In certain embodiments, the subject is suffering from SSNHL.
EXAMPLES
[0046] The examples herein are illustrations of various embodiments of the present invention and are not intended to limit it in any way.
Example 1 : In vivo Analysis of of FFA: Localization and Inflammatory Response
[0047] Uniform betamethasone-loaded biodegradable microspheres were prepared using the Precision Particle Fabrication technology. Briefly, betamethasone was dissolved in dichloromethane (DCM), to which a 50:50 poly (D,L-lactic-co-gly colic acid) (PLGA) was added such that the betamethasone comprised 1.0% w/w of the total solids content. The suspension was loaded into a syringe pump and used to produce microspheres using the Precision Particle Fabrication (PPF) nozzle. The microspheres were collected in a solution of poly (vinyl alcohol) in deionized (DI) water. Following a 3-hour solvent evaporation step, the particles were filtered and lyophilized for 48 hours. The resulting particles are shown in Fig. 3.
[0048] Betamethasone-loaded microspheres suspended in the FFA were delivered to mice RWM as follows. C57/BL6 mice were anesthetized with a Ketamine/Xylazine cocktail, laid on their side, and immobilized. The skin and soft tissue was retracted, and an access hole to the tympanic cavity was created with a 28 GA needle. -2.0 μΐ, injections of 50 mg/mL fluorescent dye-loaded microspheres were then delivered directly above the RWM with a 10 Hamilton syringe. The mice were kept in this position for 5 minutes before being sutured and imaged on an IVIS in vivo Imaging System (Perkin-Elmer, Waltham MA) to confirm localization of the formulation to the inner ear space, and brought out of anesthesia. Negative control mice were injected with fluorescent microspheres without the FFA component (saline vehicle). At 21 and 35 days timepoints, mice were sacrificed and necropsy was performed to evaluate microsphere localization.
[0049] To measure potential inflammatory response, mice were euthanized at 28 days, and the inner ear anatomy was isolated, removed, decalcified, and paraffin-embedded. Samples were sectioned and immunohistochemically stained for two major inflammatory markers, interleukin (IL)-6 and tumor necrosis factor (TNF)-a, in addition to hematoxylin and eosin (H&E). In vitro dissolution testing of betamethasone-loaded microspheres demonstrated that microsphere size plays a role in controlling the release of drug from the microspheres.
[0050] Referring now to FIG. 4, mice treated with microspheres suspended in the FFA had microspheres localized directly on the RWM at 21 days with a thin film as intended (panel A). There appeared to be only a slight loss of sphericity, indicating that some degradation of the particles occurred, but the overall integrity of the delivery system was maintained. Negative control mice displayed no visible microspheres, indicating that the particles had migrated away from the surgical site due to lack of an FFA component (panel B). Similarly, at 35 days, an analogous set of mice were euthanized and dissected. Once again, we were able to see a deposition of microspheres in the space directly adjacent to the RWM in mice treated with microspheres suspended in the FFA (panel C), and an absence of microspheres in negative control mice ( panel D). [0051] Staining indicated that the microspheres and FFA caused no significant inflammatory response. The intensity of TNF-a and IL-6 development was similar between the groups (data not shown), and H&E revealed no discernible changes in hair cell anatomy or apparent tissue reaction as shown in Fig. 5, panels A and B.
[0052] Suspending betamethasone-loaded microspheres a film forming agent provided an injectable, extended release intratympanic delivery system that can localize drug to the RWM of mice for greater than 35 -days with minimal inflammatory response.
Example 2: Various Pharmaceutical Ingredient Release From One Film-Forming Agent (FFA) Type
[0053] This example illustrates how one film- forming agent type can accommodate release of many pharmaceutical ingredients, without the need for a microsphere component. They are displayed in Figure 6.
Dexamethasone
[0054] An FFA was made, consisting of 10% w/v poly(vinyl alcohol) and 5% v/v Tween 80 dissolved in deionized water. Dexamethasone was dispersed within the film forming agent via sonication at a concentration of 1 mg/mL. On a Franz cell apparatus fitted with a cellulose acetate membrane and 5% w/v Brij O20 receptor phase, 1.0 mL of the dexamethasone/FFA was deposited. Drug diffusion across the membrane at 37 °C was measured for 14 days, and quantified with HPLC. The drug release was normalized to total detected dexamethasone at 14 days.
Penicillin
[0055] An FFA was made, consisting of 10% w/v poly(vinyl alcohol) and 5% v/v Tween 80 dissolved in deionized water. Penicillin was dispersed within the film forming agent via sonication at a concentration of 1 mg/mL. On a Franz cell apparatus fitted with a cellulose acetate membrane and 5% w/v Brij O20 receptor phase, 1.0 mL of the penicillin/FFA was deposited. Drug diffusion across the membrane at 37 °C was measured for 14 days, and quantified with HPLC. The drug release was normalized to total detected penicillin at 14 days. siRNA [0056] An FFA was made, consisting of 10% w/v poly(vinyl alcohol) and 5% v/v Tween 80 dissolved in deionized water. SiR A was dispersed within the film forming agent via sonication at a concentration of 1 μg/mL. On a Franz cell apparatus fitted with a cellulose acetate membrane and 5% w/v Brij O20 receptor phase, 1.0 mL of the SiRNA/FFA was deposited. Drug diffusion across the membrane at 37 °C was measured for 14 days, and quantified with a picogreen assay. The drug release was normalized to total detected SiRNA at 14 days.
DNA
[0057] An FFA was made, consisting of 10% w/v poly(vinyl alcohol) and 5% v/v Tween 80 dissolved in deionized water. DNA was dispersed within the film forming agent via sonication at a concentration of 1 μg/mL. On a Franz cell apparatus fitted with a cellulose acetate membrane and 5% w/v Brij O20 receptor phase, 1.0 mL of the DNA/FFA was deposited. Drug diffusion across the membrane at 37 °C was measured for 14 days, and quantified with a picogreen assay. The drug release was normalized to total detected DNA at 14 days.
Example 3 : One Pharmaceutical Ingredient Release From Multiple Film-Forming Agent (FFA) Types
[0058] This example illustrates how multiple film- forming agent types can accommodate release of a single pharmaceutical ingredient, without the need for a microsphere component. They are displayed in Figure 7.
10% PVA + 5% Tween 80
[0059] A FFA was made, consisting of 10%> w/v poly(vinyl alcohol) and 5% v/v Tween 80 dissolved in deionized water. Dexamethasone was dispersed within the film forming agent via sonication at a concentration of 1 mg/mL. On a Franz cell apparatus fitted with a cellulose acetate membrane and 5% w/v Brij O20 receptor phase, 1.0 mL of the dexamethasone/FFA was deposited. Drug diffusion across the membrane at 37 °C was measured for 5 days, and quantified with HPLC. The drug release was normalized to total detected dexamethasone at 5 days.
60% PEG 2000 in H20
[0060] A FFA was made, consisting of 60% w/v poly(ethylene glycol) 2000 dissolved in deionized water. Dexamethasone was dispersed within the film forming agent via sonication at a concentration of 1 mg/mL. On a Franz cell apparatus fitted with a cellulose acetate membrane and 5% w/v Brij O20 receptor phase, 1.0 mL of the dexamethasone/FFA was deposited. Drug diffusion across the membrane at 37 °C was measured for 5 days, and quantified with HPLC. The drug release was normalized to total detected dexamethasone at 5 days.
2% Ethylcellulose in Ethyl Acetate
[0061] A FFA was made, consisting of 2% ethylcellulose dissolved in ethyl acetate. Dexamethasone was dispersed within the film forming agent via sonication at a concentration of 1 mg/mL. On a Franz cell apparatus fitted with a cellulose acetate membrane and 5% w/v Brij O20 receptor phase, 1.0 mL of the dexamethasone/FFA was deposited. Drug diffusion across the membrane at 37 °C was measured for 5 days, and quantified with HPLC. The drug release was normalized to total detected dexamethasone at 5 days.
0.67% HPMC in Ethanol
[0062] A FFA was made, consisting of 0.67% hydroxyproplymethylcellulose (HPMC) dissolved in ethanol. Dexamethasone was dispersed within the film forming agent via sonication at a concentration of 1 mg/mL. On a Franz cell apparatus fitted with a cellulose acetate membrane and 5% w/v Brij O20 receptor phase, 1.0 mL of the dexamethasone/FFA was deposited. Drug diffusion across the membrane at 37 °C was measured for 5 days, and quantified with HPLC. The drug release was normalized to total detected dexamethasone at 5 days.
2% PVAc in Benzyl Alcohol
[0063] A FFA was made, consisting of 2% poly(vinyl acetate) dissolved in benzyl alcohol. Dexamethasone was dispersed within the film forming agent via sonication at a concentration of 1 mg/mL. On a Franz cell apparatus fitted with a cellulose acetate membrane and 5% w/v Brij O20 receptor phase, 1.0 mL of the dexamethasone/FFA was deposited. Drug diffusion across the membrane at 37 °C was measured for 5 days, and quantified with HPLC. The drug release was normalized to total detected dexamethasone at 5 days.
Example 4: Various Pharmaceutical Ingredient Release From One Microsphere Type [0064] The following examples illustrate how one microsphere type can accommodate release of a multiple pharmaceutical ingredients, without the need for a film forming agent component. They are displayed in Figure 8.
Dexamethasone
[0065] Dexamethasone was dispersed in a polymer solution consisting of 5050 PLGA (I.V. 0.45 dL/g with ester end group) dissolved in dichloromethane. The drug/polymer solution was processed with precision particle fabrication to make microspheres of ~40 μιη, which were collected, filtered, and lyophilized. On a Franz cell apparatus fitted with a cellulose acetate membrane and 5% w/v Brij O20 receptor phase, ~20 mg of the dexamethasone-loaded microspheres were deposited. Drug diffusion across the membrane at 37 °C was measured for 35 days, and quantified with HPLC. Microspheres released approximately 1.7 μg dexamethasone, and the drug release was normalized to total detected dexamethasone at 35 days.
Penicillin
[0066] Penicillin was dispersed in a polymer solution consisting of 5050 PLGA (I.V. 0.45 dL/g with ester end group) dissolved in dichloromethane. The drug/polymer solution was processed with precision particle fabrication to make microspheres of ~40 μιη, which were collected, filtered, and lyophilized. On a Franz cell apparatus fitted with a cellulose acetate membrane and 5% w/v Brij O20 receptor phase, -20 mg of the penicillin- loaded microspheres were deposited. Drug diffusion across the membrane at 37 °C was measured for 35 days, and quantified with HPLC. Microspheres released approximately 77 μg penicillin, and the drug release was normalized to total detected penicillin at 35 days.
Albumin
[0067] Albumin was dissolved in water, then dispersed by sonication into a polymer solution consisting of 5050 PLGA (I.V. 0.45 dL/g with ester end group) dissolved in dichloromethane. The protein/polymer solution was processed with precision particle fabrication to make microspheres of ~40 μιη, which were collected, filtered, and lyophilized. On a Franz cell apparatus fitted with a cellulose acetate membrane and 5% w/v Brij O20 receptor phase, ~20 mg of the albumin- loaded microspheres were deposited. Protein diffusion across the membrane at 37 °C was measured for 35 days, and quantified with a micro-BCA assay. Microspheres released approximately 4.9 mg albumin, and the protein release was normalized to total detected albumin at 35 days.
SiRNA
[0068] SiRNA was dissolved in water, then dispersed by sonication into a polymer solution consisting of 5050 PLGA (I.V. 0.45 dL/g with ester end group) dissolved in dichloromethane. The nucleic acid/polymer solution was processed with precision particle fabrication to make microspheres of ~40 μιη, which were collected, filtered, and lyophilized. On a Franz cell apparatus fitted with a cellulose acetate membrane and 5% w/v Brij O20 receptor phase, ~20 mg of the SiRNA-loaded microspheres were deposited. Nucleic acid diffusion across the membrane at 37 °C was measured for 35 days, and quantified with a picogreen assay. Microspheres released approximately 1.1 μg, and the nucleic acid release was normalized to total detected SiRNA at 35 days.
DNA
[0069] DNA was dissolved in water, then dispersed by sonication into a polymer solution consisting of 5050 PLGA (I.V. 0.45 dL/g with ester end group) dissolved in dichloromethane. The nucleic/polymer solution was processed with precision particle fabrication to make microspheres of ~40 μιη, which were collected, filtered, and lyophilized. On a Franz cell apparatus fitted with a cellulose acetate membrane and 5% w/v Brij O20 receptor phase, ~20 mg of the DNA-loaded microspheres were deposited. Nucleic acid diffusion across the membrane at 37 °C was measured for 35 days, and quantified with a picogreen assay. Microspheres released approximately 1.4 μg, and the nucleic acid release was normalized to total detected DNA at 35 days.
Example 5 : One Pharmaceutical Ingredient Release From Different Microsphere Types in a Single Film-Forming Agent Type
[0070] This example illustrates how different microsphere types can change release of a single pharmaceutical ingredient, without the need for changing the film forming agent component. They are displayed in Figure 9.
5050 PLGA 3 A [0071] Betamethasone was dispersed in a polymer solution consisting of 5050 PLGA (I.V. 0.30 dL/g with acid end group) dissolved in dichloromethane. The drug/polymer solution was processed with precision particle fabrication and the microspheres were collected, filtered, and lyophilized. On a Franz cell apparatus fitted with a cellulose acetate membrane and 5% w/v Brij O20 receptor phase, -10 mg of the betamethasone-loaded microspheres were suspended in 100 uL of 10% w/v poly( vinyl alcohol) and 5% v/v Tween 80 film- forming agent and deposited. Drug diffusion across the membrane at 37 °C was measured for 8 days, and quantified with HPLC. The drug release was normalized to total entrapped drug, which was approximately 0.75% w/w of the microspheres.
5050 PLGA 4.5E
[0072] Betamethasone was dispersed in a polymer solution consisting of 5050 PLGA (I.V. 0.45 dL/g with ester end group) dissolved in dichloromethane. The drug/polymer solution was processed with precision particle fabrication and the microspheres were collected, filtered, and lyophilized. On a Franz cell apparatus fitted with a cellulose acetate membrane and 5% w/v Brij O20 receptor phase, -10 mg of the betamethasone-loaded microspheres were suspended in 100 uL of 10%) w/v poly( vinyl alcohol) and 5%> v/v Tween 80 film-forming agent and deposited. Drug diffusion across the membrane at 37 °C was measured for 8 days, and quantified with HPLC. The drug release was normalized to total entrapped drug, which was approximately 0.38%) w/w of the microspheres.
Example 6: One Pharmaceutical Ingredient Release From Different Microsphere Sizes in a Single Film-Forming Agent Type
[0073] This example illustrates how different microsphere sizes can change release of a single pharmaceutical ingredient, without the need for changing the film forming agent component or microsphere material chemistry. They are displayed in Figure 10.
40 μτη
[0074] Betamethasone was dispersed in a polymer solution consisting of 5050 PLGA (I.V. 0.30 dL/g with acid end group) dissolved in dichloromethane. The drug/polymer solution was processed with precision particle fabrication to make microspheres of -40 μιη, which were collected, filtered, and lyophilized. On a Franz cell apparatus fitted with a cellulose acetate membrane and 5% w/v Brij O20 receptor phase, ~10 mg of the betamethasone-loaded microspheres were suspended in 100 uL of 10% w/v poly( vinyl alcohol) and 5% v/v Tween 80 film- forming agent and deposited. Drug diffusion across the membrane at 37 °C was measured for 28 days, and quantified with HPLC. Microspheres contained approximately 0.38% w/w betamethasone, and the drug release was normalized to total detected betamethasone at 28 days.
50 μτη
[0075] Betamethasone was dispersed in a polymer solution consisting of 5050 PLGA (I.V. 0.30 dL/g with acid end group) dissolved in dichloromethane. The drug/polymer solution was processed with precision particle fabrication to make microspheres of ~50 μιη, which were collected, filtered, and lyophilized. On a Franz cell apparatus fitted with a cellulose acetate membrane and 5% w/v Brij O20 receptor phase, ~10 mg of the betamethasone-loaded microspheres were suspended in 100 uL of 10%> w/v poly( vinyl alcohol) and 5% v/v Tween 80 film- forming agent and deposited. Drug diffusion across the membrane at 37 °C was measured for 28 days, and quantified with HPLC. Microspheres contained approximately 0.65%> w/w betamethasone, and the drug release was normalized to total detected betamethasone at 28 days.
60 μτη
[0076] Betamethasone was dispersed in a polymer solution consisting of 5050 PLGA (I.V. 0.30 dL/g with acid end group) dissolved in dichloromethane. The drug/polymer solution was processed with precision particle fabrication to make microspheres of ~60 μιη, which were collected, filtered, and lyophilized. On a Franz cell apparatus fitted with a cellulose acetate membrane and 5% w/v Brij O20 receptor phase, ~10 mg of the betamethasone-loaded microspheres were suspended in 100 uL of 10% w/v poly( vinyl alcohol) and 5% v/v Tween 80 film-forming agent and deposited. Drug diffusion across the membrane at 37 °C was measured for 28 days, and quantified with HPLC. Microspheres contained approximately 0.69% w/w betamethasone, and the drug release was normalized to total detected betamethasone at 28 days.
[0077] Therefore, the present invention is well adapted to attain the ends and advantages mentioned as well as those that are inherent therein. The particular embodiments disclosed above are illustrative only, as the present invention may be modified and practiced in different but equivalent manners apparent to those skilled in the art having the benefit of the teachings herein. Furthermore, no limitations are intended to the details of construction or design herein shown, other than as described in the claims below. It is therefore evident that the particular illustrative embodiments disclosed above may be altered or modified and all such variations are considered within the scope and spirit of the present invention.
[0078] While compositions and methods are described in terms of "comprising," "containing," or "including" various components or steps, the compositions and methods can also "consist essentially of or "consist of the various components and steps.
[0079] All numbers and ranges disclosed above may vary by some amount. Whenever a numerical range with a lower limit and an upper limit is disclosed, any number and any included range falling within the range is specifically disclosed. In particular, every range of values (of the form, "from about a to about b," or, equivalently, "from approximately a to b," or, equivalently, "from approximately a-b") disclosed herein is to be understood to set forth every number and range encompassed within the broader range of values.
[0080] Also, the terms in the claims have their plain, ordinary meaning unless otherwise explicitly and clearly defined by the patentee. Moreover, the indefinite articles "a" or "an", as used in the claims, are defined herein to mean one or more than one of the element that it introduces. If there is any conflict in the usages of a word or term in this specification and one or more patent or other documents that may be incorporated herein by reference, the definitions that are consistent with this specification should be adopted.

Claims

What is claimed is:
1. A composition comprising: a soluble polymer, wherein the soluble polymer is from 0.5% to about 10%> w/v of the composition; a carrier liquid, wherein the carrier liquid is able to evaporate at 37°C; and a biologically-active agent.
2. The composition of claim 1 further comprising a microsphere, wherein the microsphere comprises the biologically-active agent.
3. The composition of claim 1 further comprising a microsphere, wherein the microsphere comprises the biologically-active agent and a material selected from the group consisting of poly (D,L-lactic-co-glycolic acid) (PLGA), poly(lactic acid) (PLA), poly(glycolic acid) (PGA), poly(caprolactone) (PCL), poly(ethylene glycol) (PEG), poly(vinyl acetate) (PVAc), and ethyl cellulose.
4. The composition of claim 1 further comprising a plurality of microspheres, wherein the plurality of microspheres comprises the biologically-active agent, and wherein at least 90% of the plurality of microspheres have a particle diameter that does not deviate more than 10% from a mean particle diameter of the plurality of microspheres.
5. The composition of claim 1 further comprising a plurality of microspheres, wherein the plurality of microspheres comprises the biologically-active agent, and wherein at least 90% of the plurality of microspheres have a particle diameter that does not deviate more than 5% from a mean particle diameter of the plurality of microspheres.
6. The composition of claim 1 further comprising a plurality of microspheres, wherein the plurality of microspheres comprises the biologically-active agent, and wherein at least 90% of the plurality of microspheres have a particle diameter that does not deviate more than 2% from a mean particle diameter of the plurality of microspheres.
7. The composition of any of claims 4-6 wherein the mean particle diameter is less than 150 μιη.
8. The composition of any of claims 4-6 wherein the mean particle diameter is less than 100 μιη.
9. The composition of any of claims 4-6 wherein the mean particle diameter is less than 50 μιη.
10. The composition of any of claims 4-6 wherein the mean particle diameter is from about 30 μιη to about 60 μιη.
11. The composition of any of claims 1-6 wherein the biologically-active agent is selected from the group consisting of a steroid, an antibody, a peptide, a nucleic acid, an antioxidant, and a small molecule.
12. The composition of any of claims 1-6 wherein the biologically-active agent is betamethasone or dexamethasone.
13. The composition of any of claims 1-6 wherein the soluble polymer is selected from the group consisting of polyvinyl alcohol (PVA), polyvinyl acetate (PVAc), alginate, polyethylene glycol (PEG), hydroxypropyl methyl cellulose (HPMC), polyvinyl pyrrolidone (PVP), eudragits, collagen, and gelatin.
14. The composition of any of claims 1-6 wherein the carrier liquid is selected from the group consisting of water, ethanol, benzyl alcohol, and ethyl acetate.
15. The composition of any of claims 1-6 further comprising a surfactant, wherein the surfactant is selected from the group consisting of polysorbate 20, polysorbate 60, polysorbate 80 or sorbitan laurate.
16. The composition of any of claims 1-6 wherein the soluble polymer is polyvinyl alcohol at a w/v of the composition of 10%.
A composition comprising a polymer selected from the group consisting of polyvinyl alcohol (PVA), polyvinyl acetate (PVAc), alginate, polyethylene glycol (PEG), hydroxypropyl methyl cellulose (HPMC), polyvinyl pyrrolidone (PVP), eudragits, collagen, and gelatin; a carrier liquid, wherein the carrier liquid is selected from the group consisting of water, ethanol, benzyl alcohol, and ethyl acetate; and a biologically-active agent.
18. The composition of claim 17 further comprising a microsphere, wherein the microsphere comprises the biologically-active agent.
19. The composition of claim 17 further comprising a microsphere, wherein the microsphere comprises the biologically-active agent and a material selected from the group consisting of poly (D,L-lactic-co-glycolic acid) (PLGA), poly(lactic acid) (PLA), poly(glycolic acid) (PGA), poly(caprolactone) (PCL), poly(ethylene glycol) (PEG), poly(vinyl acetate) (PVAc), and ethyl cellulose.
20. The composition of claim 17 further comprising a plurality of microspheres, wherein the plurality of microspheres comprises the biologically-active agent, and wherein at least 90% of the plurality of microspheres have a particle diameter that does not deviate more than 10% from a mean particle diameter of the plurality of microspheres.
21. The composition of claim 17 further comprising a plurality of microspheres, wherein the plurality of microspheres comprises the biologically-active agent, and wherein at least 90% of the plurality of microspheres have a particle diameter that does not deviate more than 5% from a mean particle diameter of the plurality of microspheres.
22. The composition of claim 17 further comprising a plurality of microspheres, wherein the plurality of microspheres comprises the biologically-active agent, and wherein at least 90% of the plurality of microspheres have a particle diameter that does not deviate more than 2% from a mean particle diameter of the plurality of microspheres.
23. The composition of any of claims 20-22 wherein the mean particle diameter is less than 150 μιη.
24. The composition of any of claims 20-22 wherein the mean particle diameter is less than 100 μπι.
25. The composition of any of claims 20-22 wherein the mean particle diameter is from about 30 μιη to about 60 μιη.
26. The composition of any of claims 17-22 further comprising a surfactant, wherein the surfactant is selected from the group consisting of polysorbate 20, polysorbate 60, polysorbate 80 or sorbitan laurate;
27. The composition of any of claims 17-22 wherein the biologically-active agent is selected from the group consisting of a steroid, an antibody, a peptide, a nucleic acid, an antioxidant, and a small molecule.
28. The composition of any of claims 17-22 wherein the biologically-active agent is betamethasone or dexamethasone.
29. A composition comprising: a means for forming a film on a biological tissue of a human subject; and a biologically-active agent.
30. The composition of claim 29 further comprising a microsphere, wherein the microsphere comprises the biologically-active agent.
31. The composition of claim 29 further comprising a microsphere, wherein the microsphere comprises the biologically-active agent and a material selected from the group consisting of poly (D,L-lactic-co-glycolic acid) (PLGA), poly(lactic acid) (PLA), poly(glycolic acid) (PGA), poly(caprolactone) (PCL), poly(ethylene glycol) (PEG), poly(vinyl acetate) (PVAc), and ethyl cellulose.
32. The composition of claim 29 further comprising a plurality of microspheres, wherein the plurality of microspheres comprises the biologically-active agent, and wherein at least 90% of the plurality of microspheres have a particle diameter that does not deviate more than 10% from a mean particle diameter of the plurality of microspheres.
33. The composition of claim 29 further comprising a plurality of microspheres, wherein the plurality of microspheres comprises the biologically-active agent, and wherein at least 90% of the plurality of microspheres have a particle diameter that does not deviate more than 5% from a mean particle diameter of the plurality of microspheres.
34. The composition of claim 29 further comprising a plurality of microspheres, wherein the plurality of microspheres comprises the biologically-active agent, and wherein at least 90% of the plurality of microspheres have a particle diameter that does not deviate more than 2% from a mean particle diameter of the plurality of microspheres.
35. The composition of any of claims 32-34 wherein the mean particle diameter is less than 150 μιη.
36. The composition of any of claims 32-34 wherein the mean particle diameter is less than 100 μπι.
37. The composition of any of claims 32-34 wherein the mean particle diameter is from about 30 μιη to about 60 μιη.
38. The composition of any of claims 29-34 wherein the biologically-active agent is selected from the group consisting of a steroid, an antibody, a peptide, a nucleic acid, an antioxidant, and a small molecule.
39. The composition of any of claims 29-34 wherein the biological tissue is a biological barrier structure.
40. The composition of any of claims 29-34 wherein the biological tissue is the round window membrane.
41. A method for providing an extended-release treatment to a subject, the method comprising the step of injecting a composition onto a biological tissue of a subject, wherein the composition comprises: a means for forming a film on the biological tissue; and a biologically-active agent.
42. The method of claim 41 wherein the composition further comprises a microsphere, wherein the microsphere comprises the biologically-active agent.
43. The method of claim 41 wherein the composition further comprises a microsphere, wherein the microsphere comprises the biologically-active agent and a material selected from the group consisting of poly (D,L-lactic-co-glycolic acid) (PLGA), poly(lactic acid) (PLA), poly(glycolic acid) (PGA), poly(caprolactone) (PCL), poly(ethylene glycol) (PEG), poly(vinyl acetate) (PVAc), and ethyl cellulose.
44. The method of claim 41 wherein the composition further comprises a plurality of microspheres, wherein the plurality of microspheres comprises the biologically-active agent, and wherein at least 90% of the plurality of microspheres have a particle diameter that does not deviate more than 10% from a mean particle diameter of the plurality of microspheres.
45. The method of claim 41 wherein the composition further comprises a plurality of microspheres, wherein the plurality of microspheres comprises the biologically-active agent, and wherein at least 90% of the plurality of microspheres have a particle diameter that does not deviate more than 5% from a mean particle diameter of the plurality of microspheres.
46. The method of claim 41 wherein the composition further comprises a plurality of microspheres, wherein the plurality of microspheres comprises the biologically-active agent, and wherein at least 90% of the plurality of microspheres have a particle diameter that does not deviate more than 2% from a mean particle diameter of the plurality of microspheres.
47. The method of any of claims 44-46 wherein the mean particle diameter is less than 150 μιη.
48. The method of any of claims 44-46 wherein the mean particle diameter is less than 100 μιη.
49. The method of any of claims 44-46 wherein the mean particle diameter is less than 50 μιη.
50. The method of any of claims 44-46 wherein the mean particle diameter is from about 30 μιη to about 60 μιη.
51. The method of any of claims 41-46 wherein the biologically-active agent is selected from the group consisting of a steroid, an antibody, a peptide, a nucleic acid, an antioxidant, and a small molecule.
52. The method of any of claims 41-46 wherein the biologically-active agent is betamethasone or dexamethasone.
53. The method of any of claims 41-46 wherein the biological tissue is a biological barrier structure.
54. The method of any of claims 41-46 wherein the biological tissue is the round window membrane.
55. The method of any of claims 41-46 wherein the composition further comprises a surfactant selected from the group consisting of polysorbate 20, polysorbate 60, polysorbate 80 or sorbitan laurate.
56. The method of any of claims 41-46 wherein the means is 10% w/v of the composition.
57. The method of any of claims 41-46 wherein the biological tissue is a nasal polyp.
58. The method of any of claims 41-46 wherein the biological tissue is the round window membrane and the step of injecting the composition is performed by an intratympanic injection.
59. The method of any of claims 41-46 wherein the biological tissue is the round window membrane, and further comprising the step of maintaining the subject in a position during the injection and for a time period following the injection sufficient to permit the composition to form a film on the round window membrane.
60. The method of any of claims 41-46 wherein the biological tissue is the round window membrane of the inner ear, and the subject is suffering from sensorineural hearing loss.
61. A method for providing an extended-release treatment to a subject, the method comprising the step of injecting a composition onto a biological barrier structure, wherein the composition comprises: a polymer selected from the group consisting of polyvinyl alcohol (PVA), polyvinyl acetate (PVAc), alginate, polyethylene glycol (PEG), hydroxypropyl methyl cellulose (HPMC), polyvinyl pyrrolidone (PVP), eudragits, collagen, and gelatin; a carrier liquid, wherein the carrier liquid is selected from the group consisting of water, ethanol, benzyl alcohol, and ethyl acetate; and a biologically-active agent.
62. The method of claim 61 wherein the composition further comprises a microsphere, wherein the microsphere comprises the biologically-active agent.
63. The method of claim 61 wherein the composition further comprises a microsphere, wherein the microsphere comprises the biologically-active agent and a material selected from the group consisting of poly (D,L-lactic-co-glycolic acid) (PLGA), poly(lactic acid) (PLA), poly(glycolic acid) (PGA), poly(caprolactone) (PCL), poly(ethylene glycol) (PEG), poly(vinyl acetate) (PVAc), and ethyl cellulose.
64. The method of claim 61 wherein the composition further comprises a plurality of microspheres, wherein the plurality of microspheres comprises the biologically-active agent, and wherein at least 90% of the plurality of microspheres have a particle diameter that does not deviate more than 10% from a mean particle diameter of the plurality of microspheres.
65. The method of claim 61 wherein the composition further comprises a plurality of microspheres, wherein the plurality of microspheres comprises the biologically-active agent, and wherein at least 90% of the plurality of microspheres have a particle diameter that does not deviate more than 5% from a mean particle diameter of the plurality of microspheres.
66. The method of claim 61 wherein the composition further comprises a plurality of microspheres, wherein the plurality of microspheres comprises the biologically-active agent, and wherein at least 90% of the plurality of microspheres have a particle diameter that does not deviate more than 2% from a mean particle diameter of the plurality of microspheres.
67. The method of any of claims 64-66 wherein the mean particle diameter is less than 150 μιη.
68. The method of any of claims 64-66 wherein the mean particle diameter is less than 100 μιη.
69. The method of any of claims 64-66 wherein the mean particle diameter is less than 50 μιη.
70. The method of any of claims 64-66 wherein the mean particle diameter is from about 30 μιη to about 60 μιη.
71. The method of any of claims 61-66 wherein the biologically-active agent is selected from the group consisting of a steroid, an antibody, a peptide, a nucleic acid, an antioxidant, and a small molecule.
72. The method of any of claims 61-66 wherein the biologically-active agent is betamethasone or dexamethasone.
73. The method of any of claims 61-66 wherein the composition further comprises a surfactant selected from the group consisting of polysorbate 20, polysorbate 60, polysorbate 80 or sorbitan laurate.
74. The method of any of claims 61-66 wherein the polymer comprises from about 0.5% to about 10%) w/v of the composition.
75. The method of any of claims 61-66 wherein the biological barrier structure is the round window membrane of the inner ear.
76. The method of any of claims 61-66 wherein the biological barrier structure is the round window membrane of the inner ear and the step of injecting the composition is performed by an intratympanic injection.
77. The method of any of claims 61-66 wherein the biological barrier tissue is the round window membrane of the inner ear, and further comprising the step of maintaining the subject in a position during the injection and for a time period following the injection sufficient to permit the composition to form a film on the round window membrane.
78. The method of any of claims 61-66 wherein the biological barrier structure is the round window membrane of the inner ear, and the subject is suffering from sensorineural hearing loss.
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