WO2015188939A1 - Dipping solution for cord fabrics - Google Patents
Dipping solution for cord fabrics Download PDFInfo
- Publication number
- WO2015188939A1 WO2015188939A1 PCT/EP2015/001182 EP2015001182W WO2015188939A1 WO 2015188939 A1 WO2015188939 A1 WO 2015188939A1 EP 2015001182 W EP2015001182 W EP 2015001182W WO 2015188939 A1 WO2015188939 A1 WO 2015188939A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- epoxy
- latex
- water
- composition
- diisocyanate
- Prior art date
Links
- 238000007598 dipping method Methods 0.000 title claims abstract description 45
- 239000004744 fabric Substances 0.000 title claims abstract description 22
- 239000004593 Epoxy Substances 0.000 claims abstract description 40
- 229920000126 latex Polymers 0.000 claims abstract description 39
- 239000004816 latex Substances 0.000 claims abstract description 37
- 239000000203 mixture Substances 0.000 claims abstract description 32
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 28
- 229920001228 polyisocyanate Polymers 0.000 claims abstract description 25
- 239000005056 polyisocyanate Substances 0.000 claims abstract description 25
- 239000000463 material Substances 0.000 claims abstract description 22
- 238000004519 manufacturing process Methods 0.000 claims abstract description 16
- 229920000058 polyacrylate Polymers 0.000 claims abstract description 12
- 239000002952 polymeric resin Substances 0.000 claims abstract description 6
- 238000000034 method Methods 0.000 claims description 21
- 239000002174 Styrene-butadiene Substances 0.000 claims description 14
- 150000001732 carboxylic acid derivatives Chemical class 0.000 claims description 14
- -1 polyethylene Polymers 0.000 claims description 14
- 229920003048 styrene butadiene rubber Polymers 0.000 claims description 14
- 229920000642 polymer Polymers 0.000 claims description 12
- KGIGUEBEKRSTEW-UHFFFAOYSA-N 2-vinylpyridine Chemical group C=CC1=CC=CC=N1 KGIGUEBEKRSTEW-UHFFFAOYSA-N 0.000 claims description 11
- VHUUQVKOLVNVRT-UHFFFAOYSA-N Ammonium hydroxide Chemical compound [NH4+].[OH-] VHUUQVKOLVNVRT-UHFFFAOYSA-N 0.000 claims description 10
- 239000000908 ammonium hydroxide Substances 0.000 claims description 10
- 239000000835 fiber Substances 0.000 claims description 10
- 239000004925 Acrylic resin Substances 0.000 claims description 9
- 229920000178 Acrylic resin Polymers 0.000 claims description 9
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 claims description 9
- 239000000178 monomer Substances 0.000 claims description 9
- 230000008569 process Effects 0.000 claims description 9
- 239000007787 solid Substances 0.000 claims description 9
- MTAZNLWOLGHBHU-UHFFFAOYSA-N butadiene-styrene rubber Chemical compound C=CC=C.C=CC1=CC=CC=C1 MTAZNLWOLGHBHU-UHFFFAOYSA-N 0.000 claims description 8
- 239000011115 styrene butadiene Substances 0.000 claims description 8
- NIXOWILDQLNWCW-UHFFFAOYSA-N 2-Propenoic acid Natural products OC(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 claims description 6
- 241000531908 Aramides Species 0.000 claims description 6
- 229920003235 aromatic polyamide Polymers 0.000 claims description 6
- QUEICCDHEFTIQD-UHFFFAOYSA-N buta-1,3-diene;2-ethenylpyridine;styrene Chemical compound C=CC=C.C=CC1=CC=CC=C1.C=CC1=CC=CC=N1 QUEICCDHEFTIQD-UHFFFAOYSA-N 0.000 claims description 6
- 239000006185 dispersion Substances 0.000 claims description 5
- IMSODMZESSGVBE-UHFFFAOYSA-N 2-Oxazoline Chemical compound C1CN=CO1 IMSODMZESSGVBE-UHFFFAOYSA-N 0.000 claims description 4
- 125000003055 glycidyl group Chemical group C(C1CO1)* 0.000 claims description 4
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 claims description 3
- UPMLOUAZCHDJJD-UHFFFAOYSA-N 4,4'-Diphenylmethane Diisocyanate Chemical compound C1=CC(N=C=O)=CC=C1CC1=CC=C(N=C=O)C=C1 UPMLOUAZCHDJJD-UHFFFAOYSA-N 0.000 claims description 3
- FBPFZTCFMRRESA-FSIIMWSLSA-N D-Glucitol Natural products OC[C@H](O)[C@H](O)[C@@H](O)[C@H](O)CO FBPFZTCFMRRESA-FSIIMWSLSA-N 0.000 claims description 3
- 239000004677 Nylon Substances 0.000 claims description 3
- 229920001778 nylon Polymers 0.000 claims description 3
- 238000010979 pH adjustment Methods 0.000 claims description 3
- 239000000600 sorbitol Substances 0.000 claims description 3
- WBYWAXJHAXSJNI-VOTSOKGWSA-M .beta-Phenylacrylic acid Natural products [O-]C(=O)\C=C\C1=CC=CC=C1 WBYWAXJHAXSJNI-VOTSOKGWSA-M 0.000 claims description 2
- VNMOIBZLSJDQEO-UHFFFAOYSA-N 1,10-diisocyanatodecane Chemical compound O=C=NCCCCCCCCCCN=C=O VNMOIBZLSJDQEO-UHFFFAOYSA-N 0.000 claims description 2
- GFNDFCFPJQPVQL-UHFFFAOYSA-N 1,12-diisocyanatododecane Chemical compound O=C=NCCCCCCCCCCCCN=C=O GFNDFCFPJQPVQL-UHFFFAOYSA-N 0.000 claims description 2
- NNOZGCICXAYKLW-UHFFFAOYSA-N 1,2-bis(2-isocyanatopropan-2-yl)benzene Chemical compound O=C=NC(C)(C)C1=CC=CC=C1C(C)(C)N=C=O NNOZGCICXAYKLW-UHFFFAOYSA-N 0.000 claims description 2
- OHLKMGYGBHFODF-UHFFFAOYSA-N 1,4-bis(isocyanatomethyl)benzene Chemical compound O=C=NCC1=CC=C(CN=C=O)C=C1 OHLKMGYGBHFODF-UHFFFAOYSA-N 0.000 claims description 2
- ALQLPWJFHRMHIU-UHFFFAOYSA-N 1,4-diisocyanatobenzene Chemical compound O=C=NC1=CC=C(N=C=O)C=C1 ALQLPWJFHRMHIU-UHFFFAOYSA-N 0.000 claims description 2
- OVBFMUAFNIIQAL-UHFFFAOYSA-N 1,4-diisocyanatobutane Chemical compound O=C=NCCCCN=C=O OVBFMUAFNIIQAL-UHFFFAOYSA-N 0.000 claims description 2
- QUPKOUOXSNGVLB-UHFFFAOYSA-N 1,8-diisocyanatooctane Chemical compound O=C=NCCCCCCCCN=C=O QUPKOUOXSNGVLB-UHFFFAOYSA-N 0.000 claims description 2
- JAHNSTQSQJOJLO-UHFFFAOYSA-N 2-(3-fluorophenyl)-1h-imidazole Chemical compound FC1=CC=CC(C=2NC=CN=2)=C1 JAHNSTQSQJOJLO-UHFFFAOYSA-N 0.000 claims description 2
- QTWJRLJHJPIABL-UHFFFAOYSA-N 2-methylphenol;3-methylphenol;4-methylphenol Chemical compound CC1=CC=C(O)C=C1.CC1=CC=CC(O)=C1.CC1=CC=CC=C1O QTWJRLJHJPIABL-UHFFFAOYSA-N 0.000 claims description 2
- WBYWAXJHAXSJNI-SREVYHEPSA-N Cinnamic acid Chemical compound OC(=O)\C=C/C1=CC=CC=C1 WBYWAXJHAXSJNI-SREVYHEPSA-N 0.000 claims description 2
- FBPFZTCFMRRESA-JGWLITMVSA-N D-glucitol Chemical compound OC[C@H](O)[C@@H](O)[C@H](O)[C@H](O)CO FBPFZTCFMRRESA-JGWLITMVSA-N 0.000 claims description 2
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 claims description 2
- 229920002292 Nylon 6 Polymers 0.000 claims description 2
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 claims description 2
- OFOBLEOULBTSOW-UHFFFAOYSA-N Propanedioic acid Natural products OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 claims description 2
- 229920000297 Rayon Polymers 0.000 claims description 2
- 229930016911 cinnamic acid Natural products 0.000 claims description 2
- 235000013985 cinnamic acid Nutrition 0.000 claims description 2
- 229930003836 cresol Natural products 0.000 claims description 2
- LDHQCZJRKDOVOX-NSCUHMNNSA-N crotonic acid Chemical compound C\C=C\C(O)=O LDHQCZJRKDOVOX-NSCUHMNNSA-N 0.000 claims description 2
- 125000004836 hexamethylene group Chemical group [H]C([H])([*:2])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[*:1] 0.000 claims description 2
- VZCYOOQTPOCHFL-UPHRSURJSA-N maleic acid Chemical compound OC(=O)\C=C/C(O)=O VZCYOOQTPOCHFL-UPHRSURJSA-N 0.000 claims description 2
- 239000011976 maleic acid Substances 0.000 claims description 2
- WBYWAXJHAXSJNI-UHFFFAOYSA-N methyl p-hydroxycinnamate Natural products OC(=O)C=CC1=CC=CC=C1 WBYWAXJHAXSJNI-UHFFFAOYSA-N 0.000 claims description 2
- LVHBHZANLOWSRM-UHFFFAOYSA-N methylenebutanedioic acid Natural products OC(=O)CC(=C)C(O)=O LVHBHZANLOWSRM-UHFFFAOYSA-N 0.000 claims description 2
- 229920003207 poly(ethylene-2,6-naphthalate) Polymers 0.000 claims description 2
- 239000011112 polyethylene naphthalate Substances 0.000 claims description 2
- 239000002964 rayon Substances 0.000 claims description 2
- RUELTTOHQODFPA-UHFFFAOYSA-N toluene 2,6-diisocyanate Chemical compound CC1=C(N=C=O)C=CC=C1N=C=O RUELTTOHQODFPA-UHFFFAOYSA-N 0.000 claims description 2
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 claims description 2
- LDHQCZJRKDOVOX-UHFFFAOYSA-N trans-crotonic acid Natural products CC=CC(O)=O LDHQCZJRKDOVOX-UHFFFAOYSA-N 0.000 claims description 2
- DGXAGETVRDOQFP-UHFFFAOYSA-N 2,6-dihydroxybenzaldehyde Chemical compound OC1=CC=CC(O)=C1C=O DGXAGETVRDOQFP-UHFFFAOYSA-N 0.000 claims 1
- 239000004698 Polyethylene Substances 0.000 claims 1
- 229920000573 polyethylene Polymers 0.000 claims 1
- 239000004814 polyurethane Substances 0.000 claims 1
- 229920002635 polyurethane Polymers 0.000 claims 1
- WSFSSNUMVMOOMR-UHFFFAOYSA-N Formaldehyde Chemical compound O=C WSFSSNUMVMOOMR-UHFFFAOYSA-N 0.000 abstract description 27
- 229920001971 elastomer Polymers 0.000 abstract description 18
- 239000005060 rubber Substances 0.000 abstract description 18
- GHMLBKRAJCXXBS-UHFFFAOYSA-N resorcinol Chemical compound OC1=CC=CC(O)=C1 GHMLBKRAJCXXBS-UHFFFAOYSA-N 0.000 abstract description 16
- 229920002994 synthetic fiber Polymers 0.000 abstract description 6
- 239000012209 synthetic fiber Substances 0.000 abstract description 6
- 230000036541 health Effects 0.000 abstract description 3
- 231100001261 hazardous Toxicity 0.000 abstract 1
- 239000000853 adhesive Substances 0.000 description 14
- 230000001070 adhesive effect Effects 0.000 description 14
- 229920005989 resin Polymers 0.000 description 9
- 239000011347 resin Substances 0.000 description 9
- 238000006243 chemical reaction Methods 0.000 description 7
- 239000000126 substance Substances 0.000 description 7
- KAKZBPTYRLMSJV-UHFFFAOYSA-N Butadiene Chemical compound C=CC=C KAKZBPTYRLMSJV-UHFFFAOYSA-N 0.000 description 6
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 6
- 239000012948 isocyanate Substances 0.000 description 6
- 150000002513 isocyanates Chemical class 0.000 description 6
- 229920000139 polyethylene terephthalate Polymers 0.000 description 6
- 239000005020 polyethylene terephthalate Substances 0.000 description 6
- 229920000647 polyepoxide Polymers 0.000 description 5
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 4
- 239000002131 composite material Substances 0.000 description 4
- JBKVHLHDHHXQEQ-UHFFFAOYSA-N epsilon-caprolactam Chemical compound O=C1CCCCCN1 JBKVHLHDHHXQEQ-UHFFFAOYSA-N 0.000 description 4
- IQPQWNKOIGAROB-UHFFFAOYSA-N isocyanate group Chemical group [N-]=C=O IQPQWNKOIGAROB-UHFFFAOYSA-N 0.000 description 4
- 230000014759 maintenance of location Effects 0.000 description 4
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 3
- 239000002253 acid Substances 0.000 description 3
- 150000001408 amides Chemical class 0.000 description 3
- 239000003795 chemical substances by application Substances 0.000 description 3
- 150000001875 compounds Chemical class 0.000 description 3
- 229920001577 copolymer Polymers 0.000 description 3
- 239000003431 cross linking reagent Substances 0.000 description 3
- 230000007423 decrease Effects 0.000 description 3
- 239000003822 epoxy resin Substances 0.000 description 3
- 238000009472 formulation Methods 0.000 description 3
- 229920005823 ACRODUR® Polymers 0.000 description 2
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 2
- 241000282412 Homo Species 0.000 description 2
- 108090001005 Interleukin-6 Proteins 0.000 description 2
- 229920001730 Moisture cure polyurethane Polymers 0.000 description 2
- 229920002873 Polyethylenimine Polymers 0.000 description 2
- 229920002125 Sokalan® Polymers 0.000 description 2
- 150000001412 amines Chemical class 0.000 description 2
- 229910021529 ammonia Inorganic materials 0.000 description 2
- 239000003054 catalyst Substances 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 125000003700 epoxy group Chemical group 0.000 description 2
- 229920001002 functional polymer Polymers 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 238000002156 mixing Methods 0.000 description 2
- 229920003986 novolac Polymers 0.000 description 2
- 239000000047 product Substances 0.000 description 2
- 125000003504 2-oxazolinyl group Chemical group O1C(=NCC1)* 0.000 description 1
- 208000010201 Exanthema Diseases 0.000 description 1
- 206010028980 Neoplasm Diseases 0.000 description 1
- 239000005062 Polybutadiene Substances 0.000 description 1
- 239000002202 Polyethylene glycol Substances 0.000 description 1
- 231100000766 Possible carcinogen Toxicity 0.000 description 1
- 208000003251 Pruritus Diseases 0.000 description 1
- 206010043521 Throat irritation Diseases 0.000 description 1
- GSEJCLTVZPLZKY-UHFFFAOYSA-N Triethanolamine Chemical compound OCCN(CCO)CCO GSEJCLTVZPLZKY-UHFFFAOYSA-N 0.000 description 1
- 230000002378 acidificating effect Effects 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 238000005054 agglomeration Methods 0.000 description 1
- 230000002776 aggregation Effects 0.000 description 1
- 230000032683 aging Effects 0.000 description 1
- 125000003368 amide group Chemical group 0.000 description 1
- 150000003863 ammonium salts Chemical class 0.000 description 1
- KVBYPTUGEKVEIJ-UHFFFAOYSA-N benzene-1,3-diol;formaldehyde Chemical compound O=C.OC1=CC=CC(O)=C1 KVBYPTUGEKVEIJ-UHFFFAOYSA-N 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 239000004305 biphenyl Substances 0.000 description 1
- 235000010290 biphenyl Nutrition 0.000 description 1
- 238000009835 boiling Methods 0.000 description 1
- 201000011510 cancer Diseases 0.000 description 1
- 230000000711 cancerogenic effect Effects 0.000 description 1
- 125000002915 carbonyl group Chemical group [*:2]C([*:1])=O 0.000 description 1
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 description 1
- 150000001735 carboxylic acids Chemical class 0.000 description 1
- 231100000357 carcinogen Toxicity 0.000 description 1
- 239000003183 carcinogenic agent Substances 0.000 description 1
- 210000000748 cardiovascular system Anatomy 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 230000002860 competitive effect Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000004132 cross linking Methods 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000005183 environmental health Effects 0.000 description 1
- 150000002148 esters Chemical class 0.000 description 1
- 201000005884 exanthem Diseases 0.000 description 1
- 239000012467 final product Substances 0.000 description 1
- 125000000524 functional group Chemical group 0.000 description 1
- LNEPOXFFQSENCJ-UHFFFAOYSA-N haloperidol Chemical compound C1CC(O)(C=2C=CC(Cl)=CC=2)CCN1CCCC(=O)C1=CC=C(F)C=C1 LNEPOXFFQSENCJ-UHFFFAOYSA-N 0.000 description 1
- 239000000383 hazardous chemical Substances 0.000 description 1
- RRAMGCGOFNQTLD-UHFFFAOYSA-N hexamethylene diisocyanate Chemical compound O=C=NCCCCCCN=C=O RRAMGCGOFNQTLD-UHFFFAOYSA-N 0.000 description 1
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 1
- 230000007803 itching Effects 0.000 description 1
- 208000032839 leukemia Diseases 0.000 description 1
- 210000004185 liver Anatomy 0.000 description 1
- FPYJFEHAWHCUMM-UHFFFAOYSA-N maleic anhydride Chemical group O=C1OC(=O)C=C1 FPYJFEHAWHCUMM-UHFFFAOYSA-N 0.000 description 1
- MYWUZJCMWCOHBA-VIFPVBQESA-N methamphetamine Chemical compound CN[C@@H](C)CC1=CC=CC=C1 MYWUZJCMWCOHBA-VIFPVBQESA-N 0.000 description 1
- WSFSSNUMVMOOMR-NJFSPNSNSA-N methanone Chemical compound O=[14CH2] WSFSSNUMVMOOMR-NJFSPNSNSA-N 0.000 description 1
- 239000003471 mutagenic agent Substances 0.000 description 1
- 231100000707 mutagenic chemical Toxicity 0.000 description 1
- 230000003505 mutagenic effect Effects 0.000 description 1
- 230000008520 organization Effects 0.000 description 1
- ZUOUZKKEUPVFJK-UHFFFAOYSA-N phenylbenzene Natural products C1=CC=CC=C1C1=CC=CC=C1 ZUOUZKKEUPVFJK-UHFFFAOYSA-N 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- 229920002857 polybutadiene Polymers 0.000 description 1
- 229920001223 polyethylene glycol Polymers 0.000 description 1
- 108090000623 proteins and genes Proteins 0.000 description 1
- 125000004076 pyridyl group Chemical group 0.000 description 1
- 206010037844 rash Diseases 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 150000005846 sugar alcohols Polymers 0.000 description 1
- 238000003786 synthesis reaction Methods 0.000 description 1
- 229920002803 thermoplastic polyurethane Polymers 0.000 description 1
- 230000002588 toxic effect Effects 0.000 description 1
- 231100000563 toxic property Toxicity 0.000 description 1
- 238000004073 vulcanization Methods 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M15/00—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
- D06M15/693—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with natural or synthetic rubber, or derivatives thereof
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J3/00—Processes of treating or compounding macromolecular substances
- C08J3/005—Processes for mixing polymers
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J3/00—Processes of treating or compounding macromolecular substances
- C08J3/02—Making solutions, dispersions, lattices or gels by other methods than by solution, emulsion or suspension polymerisation techniques
- C08J3/03—Making solutions, dispersions, lattices or gels by other methods than by solution, emulsion or suspension polymerisation techniques in aqueous media
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J3/00—Processes of treating or compounding macromolecular substances
- C08J3/02—Making solutions, dispersions, lattices or gels by other methods than by solution, emulsion or suspension polymerisation techniques
- C08J3/03—Making solutions, dispersions, lattices or gels by other methods than by solution, emulsion or suspension polymerisation techniques in aqueous media
- C08J3/05—Making solutions, dispersions, lattices or gels by other methods than by solution, emulsion or suspension polymerisation techniques in aqueous media from solid polymers
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J5/00—Manufacture of articles or shaped materials containing macromolecular substances
- C08J5/04—Reinforcing macromolecular compounds with loose or coherent fibrous material
- C08J5/06—Reinforcing macromolecular compounds with loose or coherent fibrous material using pretreated fibrous materials
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J109/00—Adhesives based on homopolymers or copolymers of conjugated diene hydrocarbons
- C09J109/06—Copolymers with styrene
- C09J109/08—Latex
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J133/00—Adhesives based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Adhesives based on derivatives of such polymers
- C09J133/02—Homopolymers or copolymers of acids; Metal or ammonium salts thereof
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J163/00—Adhesives based on epoxy resins; Adhesives based on derivatives of epoxy resins
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M13/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
- D06M13/322—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing nitrogen
- D06M13/395—Isocyanates
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M15/00—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
- D06M15/19—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
- D06M15/21—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
- D06M15/227—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds of hydrocarbons, or reaction products thereof, e.g. afterhalogenated or sulfochlorinated
- D06M15/233—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds of hydrocarbons, or reaction products thereof, e.g. afterhalogenated or sulfochlorinated aromatic, e.g. styrene
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M15/00—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
- D06M15/19—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
- D06M15/21—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
- D06M15/263—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds of unsaturated carboxylic acids; Salts or esters thereof
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M15/00—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
- D06M15/19—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
- D06M15/21—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
- D06M15/356—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds of other unsaturated compounds containing nitrogen, sulfur, silicon or phosphorus atoms
- D06M15/3562—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds of other unsaturated compounds containing nitrogen, sulfur, silicon or phosphorus atoms containing nitrogen
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M15/00—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
- D06M15/19—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
- D06M15/37—Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- D06M15/55—Epoxy resins
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2309/00—Characterised by the use of homopolymers or copolymers of conjugated diene hydrocarbons
- C08J2309/06—Copolymers with styrene
- C08J2309/08—Latex
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2433/00—Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Derivatives of such polymers
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2463/00—Characterised by the use of epoxy resins; Derivatives of epoxy resins
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M2101/00—Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
- D06M2101/16—Synthetic fibres, other than mineral fibres
- D06M2101/30—Synthetic polymers consisting of macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- D06M2101/32—Polyesters
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M2101/00—Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
- D06M2101/16—Synthetic fibres, other than mineral fibres
- D06M2101/30—Synthetic polymers consisting of macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- D06M2101/34—Polyamides
- D06M2101/36—Aromatic polyamides
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M2200/00—Functionality of the treatment composition and/or properties imparted to the textile material
- D06M2200/50—Modified hand or grip properties; Softening compositions
Definitions
- the present invention relates to a dipping solution for cord fabrics which enables the synthetic fiber and the rubber to be attached to each other by providing a phase between the said two structures, and which is environmentally friendly and free of resorcinol and formaldehyde, as well as a production method thereof.
- RFL Main function of RFL is to serve as adhesive attaching two incompatible structures by forming a phase between fiber and rubber.
- RF functional group within RFL is attached to the polar groups of fiber
- Latex (L) group is attached to the fiber with vulcanization so that a rubber-fiber composite structure is formed.
- the vehicle tire application is amongst the most significant product examples wherein said composite structure is used.
- the water based RFL adhesives are applied on cord fabric during "dipping" process which is the final step of cord fabric production. The strength of the bonds formed between the rubber and the cord is examined by means of adhesion tests. Adhesion is a very important parameter in high tenacity cord reinforced rubber products, because cord-rubber adhesion is a critical factor which affects the tire performance.
- WO 96/00749 discloses applying dipping solutions formulated with epoxy resins having a functionality of three or greater, and a carboxyl, amide or pyridyl fu notional ized styrene-butadiene latex, to the polyethylene terephthalate (PET) material and its adhesion strength with rubber.
- epoxy resins having a functionality of three or greater
- carboxyl, amide or pyridyl fu notional ized styrene-butadiene latex to the polyethylene terephthalate (PET) material and its adhesion strength with rubber.
- US 5,118,545 discloses the synthesis of an aramide with multiple double bonds. It is stated that the synthesized resin is applied on the aramide based cord fabric and the double bonds in aramide resin are vulcanized with the double bonds in rubber, and the amide groups provide physical adhesion to the aramide fiber.
- US 4,472,463 discloses dipping non-adhesive activated PET fibers with two step process dipping.
- the first step dipping comprises aromatic glycidyl ester epoxy and blocked isocyanate
- the second step dipping comprises a latex and an acrylic resin.
- the latex is a styrene-butadiene-vinyl pyridine copolymer
- the acrylic resin is a carboxylic acid ester copolymer consisting of an alkyl meth(acrylic acid) ester, meth(acrylic) acid and an amide.
- US 2004/0249053 discloses an environmentally friendly dipping material, where maleinized polybutadiene is reacted with polyethylene glycol and rendered water soluble.
- the PET cords modified with epoxy are first dipped with this resin and then with styrene-butadiene-vinyl pyridine latex.
- JP 2011 069020 A discloses a method for producing a resorcinol formaldehyde-free dipping solution which is prepared by mixing an acrylic resin, an epoxy compound, latex and an epoxy curing agent where polyisocyanate is not among the main component of the dip solution.
- JP 2012 224962 A discloses an resorcinol formaldehyde free formulation that contains an epoxy resin, an amine curing agent, a blocked isocyanate, styrene-butadiene latex and styrene-butadiene-vinyl pyridine latices.
- JP 2013 064037A discloses a method for producing a resorcinol formaldehyde-free dipping solution which is prepared by mixing an urethane resin having a blocked isocyanate group, an epoxy compound, oxazoline functionalized polymer, a polyethyleneimine, a copolymer containing maleic anhydride repeating unit and a rubber latex.
- the oxazoline functional polymer is used as a crosslinking agent and the polyethyleneimine as a basic catalyst and crosslinking agent.
- RFL adhesive formulations have been used as adhesive material in all synthetic fiber reinforced materials for over half century because of its stable structural characteristics and low cost.
- Formaldehyde is riskier than resorcinol for human health and safety.
- formaldehyde has been classified as group 2A chemical (possible carcinogen in humans) by a group of scientists in International Agency for research on Cancer (IARC) of World Health Organization, and as group 1 (carcinogen for humans) for a group of scientists.
- group 2A chemical possibly carcinogen in humans
- group 1 carcinogen for humans
- formaldehyde has been included in list of chemicals causing leukemia by IARC. According to these, formaldehyde is suggested to be gene mutagen. Even low amounts of formaldehyde (1 ppm) cause eye, nose and throat irritation.
- the technical problem underlying the present invention is to provide a dipping material for cord fabrics which comprises more environmentally friendly chemicals than formaldehyde and resorcinol.
- Another technical problem underlying the present invention is to provide a production method for a dipping solution of cord fabrics, which takes shorter time than methods used in the state of the art.
- a further technical problem underlying the present invention is to provide a dipping solution for cord fabrics, which is in white color and thus makes it possible to produce colorful cords.
- the solution to the above technical problems is provided by the embodiments characterized in the claims.
- the latex is a vinyl pyridine (VP) latex and/or a styrene- butadiene (SBR) latex, and wherein the solid amount inside the latex is between 40-
- VP vinyl pyridine
- SBR styrene- butadiene
- At least one latex selected from the group consisting of vinylpyridine-styrene-butadiene, vinylpyridine-styrene-butadiene modified with carboxylic acid, styrene-butadiene, and styrene-butadiene modified with carboxylic acid, as VP and/or SBR latex, wherein the solid amount inside the latex is between 40-45 % by weight,
- the dipping solution comprises the acrylic polymer resin in an amount of 0.1-2 % by weight, the epoxy in an amount of 0.1-2 % by weight, the polyisocyanate in an amount of 0.7-3 % by weight, and the latex in an amount of 6-21 % by weight, the remainder being ammonium hydroxide used for pH adjustment and water.
- the types of bonds which dictate the final microstructure of the polymer network in the adhesive after the curing process determine both the initial adhesion and the adhesion retention performance (i.e. retention of adhesion after aging also called aged adhesion) of the cord.
- a high initial adhesion does not necessarily mean that the cord will retain such high adhesion over time.
- each component of the dip formulation must be used in an optimum stoichiometry.
- the relative rates of competing reactions such as carboxylic acid/epoxy, epoxy/polyisocyanate and carboxylic acid (acrylic)/polyisocyanate, alcohol/polyisocyanate (alcohol formed by the reaction of epoxy with the carboxylic acid component) must be taken into account in determining such optimum stoichiometry.
- the stoichiometric requirement of each reaction depends on the rates of competitive/alternative reactions which determine the relative ratios of different type of bonds formed and thus the final microstructure and adhesion performances.
- the rate of each reaction is temperature dependent, thus, any change in process and/or curing temperature changes the stoichiometric requirements and thus the bond distributions and final performances. Therefore, the right adjustment of the stoichiometry requires a good understanding of relative rates of reactions and how these rates are affected by temperature changes. In the present invention, all process parameters and chemical components are interrelated and an arbitrary change in these parameters would, most probably, not result in the targeted performance values.
- ammonium hydroxide is employed to preserve the acidic character of the carboxylic acid containing resin [i.e. poly(acrylic acid)] during the curing step, which occurs well above the boiling point of ammonia.
- the use of ammonium hydroxide ensures that the carboxylic acid functional groups which momentarily are transformed to their corresponding ammonium salts upon the addition of ammonium hydroxide, are recuperated as the ammonia evaporates during the high temperature curing process.
- the resulting polycarboxylic acid can then react with both epoxy and isocyanate components.
- permanent carboxylate salt forming bases such as sodium hydroxide are employed, an off spec adhesion retention performance is observed. It is well known that carboxylate salts, as compared to carboxylic acids, react poorly especially with epoxy (and isocyanate) groups in the absence of any catalysts.
- Figure 1 is a schematic flowchart illustrating the method according to the present invention.
- the production method for the dipping solution for cord fabrics (10) comprises the steps of:
- a functional acrylic resin (polymer) material comprising carboxylic acid is added into the water (1 ).
- the functionality of the resin comprising carboxylic acid at least one of the monomers such as acrylic acid, methacrylic acid, itaconic acid, crotonic acid, cinnamic acid, maleic acid is used.
- such carboxylic monomer molar feed ratio with respect to monomers containing polymerizable ethylenic unit is between 0.1-100%.
- oxazoline groups are exluded, i.e. oxazoline functionalized polymers are excluded.
- the acrylic polymer is a self-crosslinking polycarboxylic acid which contains triethanolamine as crosslinking agent.
- the acrylic polymer represents a major reactive component which alters the final microstructure of the polymer network obtained after curing, i.e. in the subsequent process where the cords are prepared.
- the adhesive performance of the dip solution decreases.
- this composition comprising water and acrylic polymer is adjusted (2).
- ammonium hydroxide is added to the composition until the pH value of the composition is 5-11. In cases where pH is below 5, the homogeneity of the dipping solution is disturbed as observed in the form of local agglomerations.
- epoxy is added into the composition (3).
- the epoxy which is used is water soluble or a water based dispersion.
- At least one of the materials such as glycidyl based glycerol, sorbitol epoxy, phenol novolac epoxy, cresol novolac epoxy is used as epoxy.
- the actual use is not limited to these. Any epoxy which is water soluble or can be prepared in dispersion can be used in this invention.
- polyisocyanate is added to the composition (4).
- the polyisocyanate is water based and contains thermally dissociating blocked isocyanate groups, for example caprolactam blocked.
- the polyisocyanate is caprolactam-blocked 4,4 -methylene diphenyl diisocyanate or a water based polyurethane prepolymer containing blocked isocyanate groups and having a molecular weight range of 1000-10000 g/mol, particularly between 1500-3000 g/mol. In the absence of a blocked isocyanate, the adhesive performance of the dipping solution decreases.
- latex is added (5).
- the latex employed comprises butadiene, styrene, and optionally vinyl pyridine monomers. That is, it can be either but not limited to VP latex with monomer ratios of styrene (15%), butadiene (70%) and vinyl pyridine (15%) and/or SBR latex with monomer ratios of styrene (25%) and butadiene (75%).
- the solid amount inside the latex is between 40-45 % by weight.
- the dipping solution is obtained by adding all materials mentioned in the previous steps into the water at room temperature and stirring it (6).
- the four components (acrylic polymer, epoxy, polyisocyanate, latex) are employed at the same time, i.e. in a single step.
- the dipping solution comprises the acrylic polymer resin in an amount of 0.1-2 % by weight, the epoxy in an amount of 0.1-2 % by weight, the polyisocyanate in an amount of 1-3 % by weight, and the latex in an amount of 6-21 % by weight, the remainder being ammonium hydroxide used for pH adjustment and water.
- the dipping solution prepared by the inventive production method for cord fabrics (10) can be used for dipping cords such as nylon 6.6, nylon 6, polyethylene terephthalate, polyethylene naphthalate, rayon, aramide, and it is not limited to these.
- the cords are prepared in certain constructions (ply number and twist), they are dipped into the inventive dipping material, then dried and cured at between 180-240°C. Subsequently, the dipped cords are pressed into the non-vulcanized (green) rubber composition in molds. This composite material is then cured typically at 170°C under pressure for about 20 minutes to obtain the final cord.
- Table 2 herein below shows a table wherein the effects of resin (acrylic polymer, epoxy and polyisocyanate) composition, the absence of resin components (consequently, Examples 2, 3 and 4 in said Table 2 are not in accordance with the claimed invention), oven temperature and total exposure time of the cord in heat treatment ovens are shown and compared with RFL adhesive solution.
- the strip adhesion values are indexed according to strip adhesion value of Resorcinol-Formaldehyde-Latex (RFL) adhesive solution.
- the amount of solid is determined as 15%, and pH is adjusted to 10 by adding ammonium hydroxide.
- the inventive dipping solution was used in dipping 2-plied, 1400 dtex value, 396 x 396 twisted nylon 6.6 cords. The dipped cords were first heat treated for about 30-60 seconds at about 180- 210°C, then for about 60-120 seconds at about 180-240°C, particularly at 220-240°C.
- Acrodur 950 and 3515 were used as aqueous acrylic functional polymer solution and dispersion, respectively. Both Acrodur 950 and 3515 comprise modified poly(acrylic acid) and polyalcohol with a final solid content of 50%.
- EX313 and EX614B were used as water-soluble epoxies.
- EX313 is a glycerol based glycidyl epoxy
- EX614B is a sorbitol based glycidyl epoxy resin.
- Grilbond IL-6 or BN-27 were used as blocked polyisocyanate.
- Grilbond IL-6 is a water based caprolactam blocked 4,4'-methylene diphenyl diisocyanate with 60% solid content.
- BN-27 is a water-based, blocked isocyanate containing polyurethane prepolymer with 30% solid content.
- the solid contents of VP and SBR latexes are 41 %, and their pH values are about 10- 1 1.
- dipping solution production method it is possible to obtain a RF free dipping solution for rubber composites by using environmentally friendly chemicals. Furthermore, this method provides opportunities such as cost and time saving. Since the final product is white, it is aesthetically appealing and also enables cord fabrics to be produced in various colors with pigment additives.
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Engineering & Computer Science (AREA)
- Organic Chemistry (AREA)
- Textile Engineering (AREA)
- Health & Medical Sciences (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Dispersion Chemistry (AREA)
- Materials Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)
Abstract
Description
Claims
Priority Applications (11)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
RU2016151290A RU2651014C1 (en) | 2014-06-12 | 2015-06-11 | Impregnating solution for cord fabric |
KR1020187027692A KR20180110182A (en) | 2014-06-12 | 2015-06-11 | Dipping solution for cord fabrics |
CN201580030320.4A CN106460313B (en) | 2014-06-12 | 2015-06-11 | Cord dipping solution |
KR1020167034046A KR102098864B1 (en) | 2014-06-12 | 2015-06-11 | Dipping solution for cord fabrics |
US15/317,479 US10487447B2 (en) | 2014-06-12 | 2015-06-11 | Dipping solution for cord fabrics |
RS20190044A RS58236B1 (en) | 2014-06-12 | 2015-06-11 | Dipping solution for cord fabrics |
BR112016028892-0A BR112016028892B1 (en) | 2014-06-12 | 2015-06-11 | IMMERSION SOLUTION FOR CORDONE TISSUES |
EP15731247.1A EP3155163B1 (en) | 2014-06-12 | 2015-06-11 | Dipping solution for cord fabrics |
SI201530615T SI3155163T1 (en) | 2014-06-12 | 2015-06-11 | Dipping solution for cord fabrics |
ES15731247T ES2712884T3 (en) | 2014-06-12 | 2015-06-11 | Immersion solution for lace fabrics |
PL15731247T PL3155163T3 (en) | 2014-06-12 | 2015-06-11 | Dipping solution for cord fabrics |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
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EP14002027.2 | 2014-06-12 | ||
EP14002027.2A EP2955268A1 (en) | 2014-06-12 | 2014-06-12 | Dipping solution for cord fabrics |
Publications (1)
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WO2015188939A1 true WO2015188939A1 (en) | 2015-12-17 |
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PCT/EP2015/001182 WO2015188939A1 (en) | 2014-06-12 | 2015-06-11 | Dipping solution for cord fabrics |
Country Status (13)
Country | Link |
---|---|
US (1) | US10487447B2 (en) |
EP (2) | EP2955268A1 (en) |
KR (2) | KR102098864B1 (en) |
CN (1) | CN106460313B (en) |
BR (1) | BR112016028892B1 (en) |
ES (1) | ES2712884T3 (en) |
HU (1) | HUE042238T2 (en) |
PL (1) | PL3155163T3 (en) |
PT (1) | PT3155163T (en) |
RS (1) | RS58236B1 (en) |
RU (1) | RU2651014C1 (en) |
SI (1) | SI3155163T1 (en) |
WO (1) | WO2015188939A1 (en) |
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US10487447B2 (en) | 2014-06-12 | 2019-11-26 | Kordsa Teknik Tekstil A.S. | Dipping solution for cord fabrics |
CN110520495A (en) * | 2017-03-30 | 2019-11-29 | 可隆工业株式会社 | Eco-friendly adhesive composition for reinforcing rubber material and the method for preparing reinforcing rubber material using it |
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EP3702521A1 (en) | 2019-03-01 | 2020-09-02 | Continental Reifen Deutschland GmbH | Aqueous dipping composition |
EP3702522A1 (en) | 2019-03-01 | 2020-09-02 | Continental Reifen Deutschland GmbH | Aqueous dipping composition |
EP3702523A1 (en) | 2019-03-01 | 2020-09-02 | Continental Reifen Deutschland GmbH | Aqueous dipping composition |
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EP4144911A4 (en) * | 2020-04-30 | 2023-10-11 | Bridgestone Corporation | Adhesive composition for organic fiber cords, organic fiber cord-rubber composite body, and tire |
CN113186722B (en) * | 2021-04-23 | 2022-11-04 | 江苏太极实业新材料有限公司 | Polyamide dipped cord and manufacturing method thereof |
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EP4273317A1 (en) * | 2022-05-02 | 2023-11-08 | Kordsa Teknik Tekstil Anonim Sirketi | Aqueous dipping composition |
WO2024014452A1 (en) * | 2022-07-13 | 2024-01-18 | 明成化学工業株式会社 | Rubber reinforcement fiber treatment agent, rubber reinforcement fiber treatment agent kit, rubber reinforcement fiber manufacturing method, rubber reinforcement fiber, and rubber product |
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-
2014
- 2014-06-12 EP EP14002027.2A patent/EP2955268A1/en not_active Withdrawn
-
2015
- 2015-06-11 KR KR1020167034046A patent/KR102098864B1/en active IP Right Grant
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Cited By (15)
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US10487447B2 (en) | 2014-06-12 | 2019-11-26 | Kordsa Teknik Tekstil A.S. | Dipping solution for cord fabrics |
CN110520495A (en) * | 2017-03-30 | 2019-11-29 | 可隆工业株式会社 | Eco-friendly adhesive composition for reinforcing rubber material and the method for preparing reinforcing rubber material using it |
CN110520495B (en) * | 2017-03-30 | 2021-05-25 | 可隆工业株式会社 | Eco-friendly adhesive composition for rubber reinforcing material and method for preparing rubber reinforcing material using the same |
EP3597816A1 (en) | 2018-07-19 | 2020-01-22 | EMS-Patent AG | Bath compositions for treating reinforcement inserts |
US11254794B2 (en) | 2018-07-19 | 2022-02-22 | Ems-Patent Ag | Dipping bath compositions for treating reinforcing inserts |
EP3702523A1 (en) | 2019-03-01 | 2020-09-02 | Continental Reifen Deutschland GmbH | Aqueous dipping composition |
EP3702522A1 (en) | 2019-03-01 | 2020-09-02 | Continental Reifen Deutschland GmbH | Aqueous dipping composition |
WO2020178186A1 (en) | 2019-03-01 | 2020-09-10 | Continental Reifen Deutschland Gmbh | Aqueous dipping composition |
WO2020178187A1 (en) | 2019-03-01 | 2020-09-10 | Continental Reifen Deutschland Gmbh | Aqueous dipping composition |
WO2020178190A1 (en) | 2019-03-01 | 2020-09-10 | Continental Reifen Deutschland Gmbh | Aqueous dipping composition |
WO2020178191A1 (en) | 2019-03-01 | 2020-09-10 | Continental Reifen Deutschland Gmbh | Aqueous dipping composition |
EP3702521A1 (en) | 2019-03-01 | 2020-09-02 | Continental Reifen Deutschland GmbH | Aqueous dipping composition |
EP3702524A1 (en) | 2019-03-01 | 2020-09-02 | Continental Reifen Deutschland GmbH | Aqueous dipping composition |
US20220135826A1 (en) * | 2019-03-01 | 2022-05-05 | Continental Reifen Deutschland Gmbh | Aqueous dipping composition |
WO2023155989A1 (en) | 2022-02-17 | 2023-08-24 | Continental Reifen Deutschland Gmbh | Composite material for elastomeric products, in particular vehicle tyres, and method for manufacturing same |
Also Published As
Publication number | Publication date |
---|---|
KR20180110182A (en) | 2018-10-08 |
BR112016028892B1 (en) | 2021-11-23 |
RS58236B1 (en) | 2019-03-29 |
HUE042238T2 (en) | 2019-06-28 |
EP3155163B1 (en) | 2018-12-19 |
BR112016028892A2 (en) | 2017-08-22 |
EP2955268A1 (en) | 2015-12-16 |
KR102098864B1 (en) | 2020-05-27 |
CN106460313A (en) | 2017-02-22 |
US10487447B2 (en) | 2019-11-26 |
CN106460313B (en) | 2019-03-15 |
RU2651014C1 (en) | 2018-04-18 |
US20170130396A1 (en) | 2017-05-11 |
SI3155163T1 (en) | 2019-03-29 |
KR20170013892A (en) | 2017-02-07 |
PT3155163T (en) | 2019-03-04 |
EP3155163A1 (en) | 2017-04-19 |
PL3155163T3 (en) | 2019-05-31 |
ES2712884T3 (en) | 2019-05-16 |
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