WO2015188455A1 - 可调式集成光伏支架固定卡件 - Google Patents

可调式集成光伏支架固定卡件 Download PDF

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Publication number
WO2015188455A1
WO2015188455A1 PCT/CN2014/084961 CN2014084961W WO2015188455A1 WO 2015188455 A1 WO2015188455 A1 WO 2015188455A1 CN 2014084961 W CN2014084961 W CN 2014084961W WO 2015188455 A1 WO2015188455 A1 WO 2015188455A1
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WIPO (PCT)
Prior art keywords
block
shaped
card
section
integrated photovoltaic
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PCT/CN2014/084961
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English (en)
French (fr)
Inventor
金祥龙
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Zhejiang Lexiang Aluminum Industry Co Ltd
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Zhejiang Lexiang Aluminum Industry Co Ltd
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Publication of WO2015188455A1 publication Critical patent/WO2015188455A1/zh
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16BDEVICES FOR FASTENING OR SECURING CONSTRUCTIONAL ELEMENTS OR MACHINE PARTS TOGETHER, e.g. NAILS, BOLTS, CIRCLIPS, CLAMPS, CLIPS OR WEDGES; JOINTS OR JOINTING
    • F16B5/00Joining sheets or plates, e.g. panels, to one another or to strips or bars parallel to them
    • F16B5/06Joining sheets or plates, e.g. panels, to one another or to strips or bars parallel to them by means of clamps or clips
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02SGENERATION OF ELECTRIC POWER BY CONVERSION OF INFRARED RADIATION, VISIBLE LIGHT OR ULTRAVIOLET LIGHT, e.g. USING PHOTOVOLTAIC [PV] MODULES
    • H02S20/00Supporting structures for PV modules
    • H02S20/20Supporting structures directly fixed to an immovable object
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy

Definitions

  • the invention relates to an adjustable integrated photovoltaic bracket fixing card, belonging to the technical field of photovoltaic bracket installation. Background technique
  • Photovoltaic industry is a fast-growing industry in the new energy industry.
  • Photovoltaic fully converts sunlight into electrical energy, which greatly satisfies people's demand for alternative energy sources. It is precisely because of the environmental protection of the photovoltaic industry, more and more countries and Individuals began installing photovoltaic modules on rooftops or other places with plenty of sunlight. As solar modules are installed more and more, solar energy is increasingly popular as a new energy source. As a result, the installed capacity of solar modules is gradually increasing.
  • the solar modules Due to the particularity of the solar modules, they are usually packaged into components after the cells are packaged, and these components are connected as a power generation unit to the roof or other places with sufficient sunlight. In this process, various The components are mounted to a photovoltaic mount.
  • the PV module consists of a series of battery cells, glass, EVA film, TPT back plate and aluminum frame. According to the application requirements of the components, the power generation and the climate requirements of the installation area are different, and aluminum frames with different thicknesses are assembled.
  • the most used ones are the side and middle cards, and the grounding ears for connecting the grounding wires.
  • the thickness of the aluminum frame is different. , it will lead to the need to use different specifications of the side card and the intermediate card, the replacement of the adjacent card is generally replaced with different aluminum card parts, the intermediate card is generally replaced with different lengths of bolts. This leads to an increase in production costs, and the installation requires the corresponding fixing buckles and bolts to be prepared in advance. Once the corresponding aluminum frame thickness cannot be satisfied, various bolts and fixing buckles are required to fix the components, especially because There are various types of PV modules, and the thickness of the aluminum frame of the components to be installed is not the same.
  • the object of the present invention is to provide an adjustable integrated photovoltaic bracket fixing card for mounting and fixing aluminum frames of different thicknesses, and integrating devices for facilitating lead installation, thereby meeting the needs of fixing and lead wires.
  • the installation facilitates the installation and use of aluminum frames of different gauge thicknesses.
  • An adjustable integrated photovoltaic bracket fixing card comprises an edge card and an intermediate card, wherein the edge card comprises a side card height adjusting block, an edge card pressing block, a first connecting bolt and a locking block, and the side card pressing block is horizontally
  • the cross section is an L-shaped structure, the L-shaped structure is composed of a horizontal section and a vertical section, the first fixed bump is arranged on the side of the horizontal section, the first T-shaped through hole is arranged in the middle part of the horizontal section, and the first T is arranged on the side of the vertical section a type of bump; a side of the side card height adjusting block is provided with a second T-shaped bump, and a bottom of the other side is provided with a lead groove; the first connecting bolt passes through the first T-shaped through hole and is disposed in the locking The first on the block
  • the cross section of the side card pressing block is connected above the locking block;
  • the intermediate card comprises a T-shaped fixing pressing block and a locking block, and the T-shaped fixing pressing block is disposed above the locking block,
  • the middle part of the T-shaped fixed pressure block is provided with a first book
  • a second T-shaped through hole a second fixing protrusion is connected to the two sides; a second connecting bolt is disposed in the second T-shaped through hole, and the other end of the second connecting bolt and the first part disposed on the upper part of the locking block The threaded holes are connected.
  • first fixing protrusion is disposed in an L-shaped structure, and the vertical section of the L-shaped structure is combined with the side surface of the side clamping block, and the horizontal section is fixed on the second component frame and the first component frame.
  • the lead groove is disposed in a circular cross section, and the upper portion is provided as an opening; the upper portion of the lead groove is provided with a threaded support plate, and the threaded support plate is connected to the side of the body of the side card height adjusting block, and the inner side of the threaded support plate is an arc
  • the curved surface is naturally connected with the curved surface of the inner side of the lead groove; the second threaded hole is arranged in the middle of the threaded support plate, and the fastening bolt is installed in the second threaded hole.
  • first T-shaped bump and the second T-shaped bump are both provided with a plurality of gaps in the vertical direction, and the first T-shaped bumps and the second T-shaped bumps are engaged with each other to form a side card.
  • the height adjustment block is fixed to the side position of the side clamp.
  • the second fixing protrusion is disposed in an L-shaped structure, and the vertical section of the L-shaped structure is combined with the side surface of the T-shaped fixed pressing piece, and the horizontal section is fixed on the frame of the component.
  • a middle portion of the locking block is provided with a hollow frame, and a lower portion is connected with a convex block.
  • the hollow frame is arranged in a square shape or a circular shape.
  • the inner wall of the hollow frame is provided with a thread which matches the screw thread on the first connecting bolt.
  • the inner wall of the hollow frame may also be provided as a smooth wall surface without using threads.
  • the invention has the beneficial effects that: the device of the invention can effectively fix the frame of the photovoltaic module with different thicknesses, thereby eliminating the need to prepare a plurality of fasteners according to different thicknesses, reducing the installation cost, and simultaneously installing the edge card,
  • the lead slot is installed to facilitate the installation of the photovoltaic component leads, thereby accelerating the installation of the photovoltaic bracket and improving the efficiency of photovoltaic installation.
  • FIG. 1 is a schematic view showing the structure of a device used in an embodiment of the present invention.
  • FIG. 2 is a schematic diagram of the explosion structure of the zero-side firmware of the left side card in FIG.
  • Figure 3 is a schematic view showing the assembled structure of the left side card of Figure 2.
  • Figure 4 is a front view showing the structure of the left side card of Figure 3.
  • Figure 5 is a schematic left side view of the left side card of Figure 3.
  • Figure 6 is a schematic right side view of the left side card of Figure 3.
  • Figure 7 is a schematic diagram of the explosion structure of the zero-side firmware of the right side card of Figure 1.
  • Figure 8 is a schematic view showing the assembled structure of the right side card of Figure 7.
  • Figure 9 is a front view showing the structure of the right side card of Figure 8.
  • Figure 10 is a schematic right side view of the right side card of Figure 8.
  • Figure 11 is a schematic left side view of the right side card of Figure 8.
  • Figure 12 is a schematic view showing the structure of the intermediate card zero firmware explosion of Figure 1.
  • Figure 13 is a schematic view showing the assembly structure of the intermediate card of Figure 12;
  • Figure 14 is a front view showing the structure of the intermediate card of Figure 13;
  • Figure 15 is a side elevational view showing the intermediate card of Figure 13;
  • Figure 16 is an enlarged schematic structural view of the right side card mounting structure of Figure 1.
  • Figure 17 is an enlarged schematic structural view of the intermediate card mounting structure of Figure 1.
  • FIG. 18 is an enlarged schematic structural view of the left side card mounting structure of FIG.
  • the mark in the figure shows: 1. The side card height adjustment block; 2. The first T-shaped bump; 3. The first threaded hole; 4. The first connecting bolt; 5. The side card pressing block; 6. The first component frame; 7. Bracket track; 8. Raised block; 9. Locking block; 10. Hollow frame; 11. Second T-shaped bump; 12. Lead groove; 13. Second threaded hole; 14. Fastening bolt; 15. The first fixed bump; 16, the first T-shaped through hole; 17, the threaded support plate; 18, the second component frame; 19, the second fixed bump; 20, the T-shaped fixed clamp; Connecting bolts; 22, second T-shaped through holes; 23, photovoltaic module frame.
  • the adjustable integrated photovoltaic bracket fixing card in the embodiment comprises an edge card and an intermediate card, wherein the side card is installed at a side position of the component frame for fixing the component, and the intermediate card is installed at an intermediate position of the component frame for fixing Two pieces Component, as shown in Figure 1.
  • the side card comprises a side card height adjusting block 1, an edge card pressing block 5, a first connecting bolt 4 and a locking block 9, see Figs. 2 to 15.
  • the side clamp block 5 has an L-shaped cross section, and the L-shaped structure It is composed of a horizontal section and a rigid section.
  • the lateral section is provided with a first fixing protrusion 15
  • a middle portion of the horizontal section is provided with a first T-shaped through hole 16
  • a side of the vertical section is provided with a first T-shaped protrusion 2 .
  • the first fixing protrusion 15 is disposed in an L-shaped structure, and the vertical section of the L-shaped structure is combined with the side surface of the side clamping block 5, and the horizontal section is fixed on the second component frame 18 and the first component frame 6.
  • the hollow block 10 is disposed at a middle portion of the locking block 9 as shown in FIG. 2 and FIG. 7, the convex block 8 is connected to the lower portion, and the first threaded hole 3 is disposed at the upper portion; the hollow frame 10 is disposed in a square shape, and the hollow frame 10 is provided.
  • the inner wall is provided with a thread that matches the screw thread on the first connecting bolt 4. Book
  • the side of the side card height adjusting block 1 is provided with a second T-shaped bump 11 provided with a lead groove 12 at the middle portion; the lead groove 12 is provided in a circular cross section, and the upper portion is provided as an opening;
  • a threaded support plate 17 is disposed.
  • the threaded support plate 17 is connected to the side of the body of the side height adjusting block 1.
  • the inner side of the threaded support plate 17 is a curved surface, and the curved surface and the curved surface of the inner side of the lead groove 12 are naturally transitioned.
  • the second threaded hole 13 is disposed at an intermediate portion of the threaded support plate 17, and the fastening bolt 14 is mounted in the second threaded hole 13.
  • the structure diagram of the side card assembly As shown in Figure 3 and Figure 8, the structure diagram of the side card assembly.
  • the first connecting bolt 4 passes through the first T-shaped through hole 16 on the side clamping block 5 and the first threaded hole 3 in the locking block 9, and the transverse section of the side clamping block 5 is connected to the locking.
  • the first T-shaped bump 2 and the second T-shaped bump 11 are both provided with a plurality of holes and have a gap in the vertical direction, and the first T-shaped bump 2 and the second T-shaped bump 11 are engaged with each other.
  • the side card height adjusting block 1 is fixed to the side position of the side card pressing block 5.
  • the intermediate card includes a T-shaped fixed clamp 20 and a locking block 9, as shown in FIG. 12, FIG. 13, FIG. 14 and FIG. 15, wherein the T-shaped fixed clamp 20 is disposed above the locking block 9.
  • a hollow frame 10 is disposed at an intermediate portion of the locking block 9, and a first threaded hole 3 is disposed in an upper portion of the upper frame of the hollow frame 10, and a convex block 8 is connected to a bottom portion of the lower frame; the middle portion of the T-shaped fixed pressing block 20 is provided with a first portion
  • the second T-shaped through hole 22 is connected with the second fixing protrusion 19 on both sides; the second T-shaped through hole 22 is provided with the second connecting bolt 21, and the other end of the second connecting bolt 21 and the first part of the locking block 9
  • the threaded holes 3 are connected.
  • the second fixing protrusion 19 is disposed in an L-shaped structure, and the vertical section of the L-shaped structure is combined with the side surface of the T-shaped fixed pressing block 20, and the horizontal section is fixed on
  • FIG. 1 is a schematic view showing the structure of a device used in an embodiment of the present invention.
  • Figure 16 is an enlarged schematic structural view of the right side card mounting structure of Figure 1.
  • Figure 17 is an enlarged schematic structural view of the intermediate card mounting structure of Figure 1.
  • 18 is an enlarged schematic structural view of the left side card mounting structure of FIG.
  • the photovoltaic module board to be installed is placed on the bracket rail.
  • the locking block 9 is placed into the card slot in the bracket rail 7, so that the convex block 8 is in contact with the card slot in the bracket rail 7, and then the height of the side card is adjusted.
  • the block 1 and the side card pressing block 5 are engaged with each other by the first T-shaped bump 2 and the second T-shaped bump 11 according to the thickness of the second component frame 18 or the first component frame 6, so that the edge is pressed on the block 5
  • the horizontal section of the first fixing protrusion 15 is just adjacent to the upper surface of the second component frame 18 or the first component frame 6, and after adjusting the height and the lateral distance, the first connecting bolt 4 is inserted into the first T-shaped through hole.
  • the photovoltaic power cord that needs to be taken out is taken out from the component backplane, and then placed in the lead slot 12 on the side of the side height adjusting block 1, and then fixed by the fastening bolts 14, thereby facilitating the fixing of the power line in the photovoltaic module.
  • the lead groove 12 is integrated in the side position of the side card height adjusting block 1, and does not need to be separately installed, and is also convenient to use.
  • the second component frame 18 and the first component frame 6 are placed on the bracket rail 7 as needed, with a certain distance therebetween, and then the lower portion of the locking block 9 is raised.
  • the block 8 is placed in the upper card slot of the bracket rail 7, and then the T-shaped fixing block 20 on which the second connecting bolt 21 is mounted is placed on the second component frame 18 and the first component frame 6, when placed,
  • the lower side of the second fixing protrusion 19 on both sides of the T-shaped fixing block 20 is pressed against the second component frame 18 and the first component frame 6, and then the second connecting bolt 21 is tightened by a wrench so that the second connecting bolt 21
  • the T-shaped fixing block 20 and the locking block 9 are tightly connected, and the second fixing protrusion 19 is tightly pressed against the second component frame 18 and the first component frame 6, and at the same time, the convex card of the lower part of the locking block 9
  • the block 8 is tightly coupled to the card slot in the bracket rail 7, thereby enabling attachment and mounting of the intermediate portion of the component frame.
  • the portion of the second connecting bolt 21 that enters the hollow frame 6 in the locking block 9 also has a length, so that a fixed mounting of the component frame for different thicknesses can be realized.
  • the mounting of the photovoltaic module frame 23 is a partial enlarged view of Fig. 1.
  • the middle portion can be used to fix the intermediate portion, and the side card can be used to fix the side position.
  • the specific embodiment is the same as the above manner.
  • the lead groove is required, it is installed according to the pattern of FIG. 16 and no lead slot is needed. Then install according to the style of Figure 18.

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Photovoltaic Devices (AREA)

Abstract

一种可调式集成光伏支架固定卡件,包括边卡和中间卡,所述边卡包括边卡高度调节块(1)、边卡压块(5)、第一连接螺栓(4)和锁紧块(9),所述边卡压块(5)横截面为呈L型结构,该L型结构由横段和竖段构成,横段侧面设置有第一固定凸块(15),横段中间部位设置有第一T型通孔(16),竖段侧面设置有第一T型凸块(2);所述边卡高度调节块(1)一侧面设置有第二T型凸块(11),另一侧面设置有引线槽(12);所述中间卡包括T型固定压块(20)和锁紧块(9),所述T型固定压块(20)设置在锁紧块(9)上方位置,T型固定压块(20)中间部位设置有第二T型通孔(22),两侧连接有第二固定凸块(19)。上述卡件能有效地针对不同厚度的光伏组件进行固定,降低了安装成本,且在安装边卡时可以同时安装引线槽(12),便于光伏组件引线安装。

Description

说 明 书 可调式集成光伏支架固定卡件
技术领域
本发明涉及一种可调式集成光伏支架固定卡件, 属于光伏支架安装技术领域。 背景技术
目前, 光伏行业是新能源行业的发展迅速的一个行业, 光伏充分将太阳光转变为电 能, 极大地满足了人们寻找替换能源的需求, 正是因为光伏行业的环保, 越来越多的国 家和个人开始在屋顶或者其他太阳光充足的地方安装光伏组件。太阳能组件的安装量越 来越大, 太阳能作为新能源的应用, 越来越受到人们的欢迎, 因此, 太阳能组件的安装 量逐渐上升。
由于太阳能组件的特殊性, 一般是经过电池片封装成组件后, 再将这些组件一块块 作为发电单元连接到屋顶或者其他太阳光充足的地方, 这个过程中, 就涉及到需要将各 种各样的组件安装到光伏支架上。 光伏组件是由串联的电池片、 玻璃、 EVA膜、 TPT背 板及铝边框组成, 根据组件的应用需求, 发电功率, 安装区域的气候要求不同, 会采取 不同厚度的铝边框进行组装。
为了满足针对不同厚度铝边框的安装, 目前在电池组件和支架轨道系统安装连接时 使用的最多的是旁边卡件和中间卡件, 以及用以串接接地线的接地耳, 铝边框厚度的不 同, 会导致需要选用不同规格的旁边卡件和中间卡件, 旁边卡件的更换一般采用更换不 同的铝卡件, 中间卡件一般采用更换不同长度的螺栓。 这就导致生产成本增加, 且导致 安装需要事前准备对应的固定卡扣以及螺栓, 一旦无法满足相应的铝边框厚度, 则需要 采用各种各样的螺栓和固定卡扣将组件固定, 特别是因为光伏组件型号多样, 所需要安 装的组件铝边框厚度也不一, 因此需要采用不同长度的螺栓和不同高度的卡扣进行固 定, 这样导致安装过程中, 需要备用各种规格的螺栓和卡扣, 增加了安装的繁琐和制造 成本, 也降低了安装的速度, 有必要对此予以改进。 此外, 对于用以固定的边卡而言, 目前, 往往是将用于接地的电源线采用单独的装置予以安装在边卡旁边, 用以引线, 这 样, 在安装好用以固定边框后, 还需要安装一次用以接地的引线装置, 无形之中增加了 安装成本, 也增加了劳动强度。
发明内容
本发明的目的在于提供一种可调式集成光伏支架固定卡,用以满足不同厚度的铝边 框的安装固定, 同时集成有便于引线安装的装置, 从而能满足固定和引线的需要, 极大 地方便了不同规格厚度的铝边框的安装和使用。
为了实现上述目的, 本发明的技术方案如下。
一种可调式集成光伏支架固定卡件, 包括边卡和中间卡, 所述边卡包括边卡高度调 节块、 边卡压块、 第一连接螺栓和锁紧块, 所述边卡压块横截面为 L型结构, 该 L型结 构由横段和竖段构成, 横段侧面设置有第一固定凸块, 横段中间部位设置有第一 T型通 孔, 竖段侧面设置有第一 T型凸块; 所述边卡高度调节块一侧面设置有第二 T型凸块, 另一侧底部设置有引线槽;所述第一连接螺栓穿过第一 T型通孔和设置在锁紧块上的第 说
一螺纹孔, 将边卡压块的横段连接在锁紧块上方; 所述中间卡, 包括 T型固定压块和锁 紧块, 所述 T型固定压块设置在锁紧块上方位置, 所述 T型固定压块中间部位设置有第 书
二 T型通孔, 两侧连接有第二固定凸块; 所述第二 T型通孔中设置有第二连接螺栓, 所 述第二连接螺栓另一端与设置在锁紧块上部的第一螺纹孔相连接。
进一步地, 所述第一固定凸块设置成 L型结构, 该 L型结构的竖段与边卡压块横段 侧面相结合, 横段用以固定在第二组件边框和第一组件边框上。
进一步地, 所述引线槽横截面设置成圆形, 上部设置为开口; 引线槽上部设置有螺 纹支撑板, 螺纹支撑板连接在边卡高度调节块的本体侧面上, 螺纹支撑板内侧面为弧形 面, 该弧形面与引线槽内侧面弧形面自然过渡连接; 螺纹支撑板中间部位设置有第二螺 纹孔, 第二螺纹孔中安装有紧固螺栓。
进一步地,所述第一 T型凸块与第二 T型凸块均设置有多个并在竖直方向上具有间 隙,第一 T型凸块与第二 T型凸块相互咬合将边卡高度调节块固定在边卡压块的侧面位 置。
进一步地, 所述第二固定凸块设置成 L型结构, 该 L型结构的竖段与 T型固定压块 侧面相结合, 横段用以固定在组件边框上。
进一步地, 所述锁紧块中间部位设置有空心框, 下部连接有凸起卡块。
进一步地, 所述空心框设置为方形或者圆形。
进一步地, 所述空心框内壁设置有螺纹, 该螺纹与第一连接螺栓上的螺杆螺纹相匹 配。
进一步地, 所述空心框内壁也可以设置为光滑壁面, 不采用螺纹。
该发明的有益效果在于: 该发明装置能够有效地针对不同厚度的光伏组件边框进行 固定,从而无需根据不同厚度准备多种规格紧固件,降低了安装成本,且在安装边卡时, 可以同时安装好引线槽, 便于光伏组件引线安装, 从而加快了光伏支架的安装, 提高了 光伏安装的效率。 说 明 书
附图说明
图 1是本发明实施例中所使用装置使用状态结构示意图。
图 2是图 1中左侧边卡零固件爆炸结构示意图。
图 3是图 2中左侧边卡组装结构示意图。
图 4是图 3中左侧边卡的主视结构示意图。
图 5是图 3中左侧边卡的左视结构示意图。
图 6是图 3中左侧边卡的右视结构示意图。
图 7是图 1中右侧边卡零固件爆炸结构示意图。
图 8是图 7中右侧边卡组装结构示意图。
图 9是图 8中右侧边卡的主视结构示意图。
图 10是图 8中右侧边卡的右视结构示意图。
图 11是图 8中右侧边卡的左视结构示意图。
图 12是图 1中中间卡零固件爆炸结构示意图。
图 13是图 12中中间卡组装结构示意图。
图 14是图 13中中间卡的主视结构示意图。
图 15是图 13中中间卡的侧视结构示意图。
图 16 是图 1中右侧边卡安装结构放大后结构示意图。
图 17 是图 1中中间卡安装结构放大后结构示意图。
图 18 是图 1中左侧边卡安装结构放大后结构示意图。
图中标记说明: 1、 边卡高度调节块; 2、 第一 T型凸块; 3、 第一螺纹孔; 4、 第一 连接螺栓; 5、 边卡压块; 6、 第一组件边框; 7、 支架轨道; 8、 凸起卡块; 9、 锁紧块; 10、 空心框; 11、 第二 T型凸块; 12、 引线槽; 13、 第二螺纹孔; 14、 紧固螺栓; 15、 第一固定凸块; 16、 第一 T型通孔; 17、 螺纹支撑板; 18、 第二组件边框; 19、 第二固 定凸块; 20、 T型固定压块; 21、 第二连接螺栓; 22、 第二 T型通孔; 23、 光伏组件边 框。
具体实施方式
下面结合附图和实施例对本发明的具体实施方式进行描述, 以便更好的理解本发 明。
实施例
本实施例中的可调式集成光伏支架固定卡件, 包括边卡和中间卡, 边卡用于安装在 组件边框的侧面位置用以固定组件, 中间卡用以安装在组件边框中间位置用以固定两块 组件, 如图 1所示。
其中, 所述边卡包括边卡高度调节块 1、 边卡压块 5、 第一连接螺栓 4和锁紧块 9, 参见图 2至图 15。 如图 2、 图 3、 图 4、 图 5、 图 6、 图 7、 图 8、 图 9、 图 10、 图 11所 示的边卡压块 5横截面为呈 L型结构, 该 L型结构由横段和坚段构成, 横段侧面设置有 第一固定凸块 15, 横段中间部位设置有第一 T型通孔 16, 竖段侧面设置有第一 T型凸 块 2。第一固定凸块 15设置成 L型结构,该 L型结构的竖段与边卡压块 5横段侧面相结 合, 横段用以固定在第二组件边框 18和第一组件边框 6上。
如图 2、 图 7所示的锁紧块 9中间说部位设置有空心框 10, 下部连接有凸起卡块 8, 上部设置有第一螺纹孔 3 ; 空心框 10设置为方形, 空心框 10内壁设置有螺纹, 该螺纹 与第一连接螺栓 4上的螺杆螺纹相匹配。 书
如图 2所示的边卡高度调节块 1侧面设置有第二 T型凸块 11,中间部位设置有引线 槽 12 ; 引线槽 12横截面设置成圆形, 上部设置为开口; 引线槽 12上部设置有螺纹支撑 板 17,螺纹支撑板 17连接在边卡高度调节块 1的本体侧面上,螺纹支撑板 17内侧面为 弧形面, 该弧形面与引线槽 12内侧面弧形面自然过渡连接; 螺纹支撑板 17中间部位设 置有第二螺纹孔 13, 第二螺纹孔 13中安装有紧固螺栓 14。
如图 3和图 8所示, 为边卡装配结构示意图。 图中, 第一连接螺栓 4穿过边卡压块 5上的第一 T型通孔 16和锁紧块 9上的第一螺纹孔 3,将边卡压块 5的横段连接在锁紧 块 9上方;第一 T型凸块 2与第二 T型凸块 11均设置有多个并在竖直方向上具有间隙, 第一 T型凸块 2与第二 T型凸块 11相互咬合将边卡高度调节块 1固定在边卡压块 5的 侧面位置。
所述中间卡, 包括 T型固定压块 20和锁紧块 9, 如图 12、 图 13、 图 14和图 15所 示, 其中, T型固定压块 20设置在锁紧块 9上方位置,锁紧块 9中间部位设置有空心框 10, 空心框 10上部框上中间部位设置有第一螺纹孔 3, 下部框底部连接有凸起卡块 8 ; T型固定压块 20中间部位设置有第二 T型通孔 22, 两侧连接有第二固定凸块 19 ; 第二 T型通孔 22中设置有第二连接螺栓 21,第二连接螺栓 21另一端与锁紧块 9上的第一螺 纹孔 3相连接。 第二固定凸块 19设置成 L型结构, 该 L型结构的竖段与 T型固定压块 20侧面相结合, 横段用以固定在组件边框上。
图 1 是本发明实施例中所使用装置使用状态结构示意图。图 16是图 1中右侧边卡 安装结构放大后结构示意图。 图 17 是图 1中中间卡安装结构放大后结构示意图。 图 18 是图 1中左侧边卡安装结构放大后结构示意图。
如图 1、 图 16和图 18所示, 具体使用时, 将需要安装的光伏组件板放置在支架轨 说 明 书
道 7上, 进行边卡安装时, 将锁紧块 9放入到支架轨道 7内的卡槽中, 使得凸起卡块 8 与支架轨道 7内的卡槽相接触,接着将边卡高度调节块 1与边卡压块 5根据第二组件边 框 18或第一组件边框 6的厚度, 利用第一 T型凸块 2与第二 T型凸块 11相互咬合, 使 得边卡压块 5上的第一固定凸块 15的横段正好紧贴在第二组件边框 18或第一组件边框 6上表面, 调整好高度和横向距离后, 再利用第一连接螺栓 4插入到第一 T型通孔 16 中, 并与锁紧块 9上的第一螺纹孔 3相连接, 并利用工具旋转第一连接螺栓 4, 使得第 一连接螺栓 4下端进入到锁紧块 9的空心框 10中, 直到第一连接螺栓 4将边卡压块 5 与锁紧块 9紧密连接并使得第一固定凸块 15紧紧贴在第二组件边框 18或第一组件边框 6上, 实现光伏支架边卡的固定安装。而需要引出的光伏电源线, 则从组件背板引出后, 放入到边卡高度调节块 1侧面的引线槽 12中, 然后利用紧固螺栓 14予以固定, 从而便 于光伏组件中的电源线固定。 该装置中, 如果第二组件边框 18或第一组件边框 6的厚 度不一, 则只需要依靠第一连接螺栓 4进入到空心框 10的长度予以调节, 从而满足不 同厚度的第二组件边框 18和第一组件边框 6的固定安装,引线槽 12集成在边卡高度调 节块 1的侧面位置, 无需单独安装, 也方便使用。
如图 17所示, 中间卡安装时, 根据需要将第二组件边框 18和第一组件边框 6放置 在支架轨道 7上, 两者之间相隔一定距离, 然后将锁紧块 9下部的凸起卡块 8放入到支 架轨道 7中上卡槽中,接着将装有第二连接螺栓 21的 T型固定压块 20放置在第二组件 边框 18和第一组件边框 6上, 放置时, 使得 T型固定压块 20两侧的第二固定凸块 19 横段下侧压在第二组件边框 18和第一组件边框 6上, 然后利用扳手拧紧第二连接螺栓 21, 使得第二连接螺栓 21将 T型固定压块 20和锁紧块 9紧密连接, 并使得第二固定凸 块 19紧密压在第二组件边框 18和第一组件边框 6上, 同时, 锁紧块 9下部的凸起卡块 8与支架轨道 7内的卡槽紧密结合, 从而实现针对组件边框中间部位的固定和安装。 当 组件边框厚度有所差异时, 进入到锁紧块 9中的空心框 6中的第二连接螺栓 21部分也 有所长短, 从而可以实现针对不同厚度的组件边框的固定安装。 在图 16、 图 17和图 18 中, 对光伏组件边框 23的安装是图 1的局部放大图。
上述光伏支架安装时,也可以利用中间卡固定中间部位,再利用边卡固定侧面位置, 具体实施方式与上述方式相同, 当需要引线槽时, 按照图 16的样式安装, 不需要引线 槽时, 则按照图 18的样式安装。
以上所述是本发明的优选实施方式, 应当指出, 对于本技术领域的普通技术人员来 说, 在不脱离本发明原理的前提下, 还可以做出若干改进和润饰, 这些改进和润饰也视 为本发明的保护范围。

Claims

权 利 要 求 书
1、 一种可调式集成光伏支架固定卡件, 包括边卡和中间卡, 其特征在于: 所述边 卡包括边卡高度调节块、 边卡压块、 第一连接螺栓和锁紧块, 所述边卡压块横截面为 L 型结构, 该 L型结构由横段和竖段构成, 横段侧面设置有第一固定凸块, 横段中间部位 设置有第一 T型通孔, 竖段侧面设置有第一 T型凸块; 所述边卡高度调节块一侧面设置 有第二 T型凸块, 另一侧底部设置有引线槽; 所述第一连接螺栓穿过第一 T型通孔和设 置在锁紧块上的第一螺纹孔, 将边卡压块的横段连接在锁紧块上方; 所述中间卡, 包括 T型固定压块和锁紧块, 所述 T型固定压块设置在锁紧块上方位置, 所述 T型固定压块 中间部位设置有第二 T型通孔, 两侧连接有第二固定凸块; 所述第二 T型通孔中设置有 第二连接螺栓, 所述第二连接螺栓另一端与设置在锁紧块上部的第一螺纹孔相连接。
2、 根据权利要求 1所述的可调式集成光伏支架固定卡件, 其特征在于: 所述第一 固定凸块设置成 L型结构, 该 L型结构的竖段与边卡压块横段侧面相结合, 横段用以固 定在第二组件边框和第一组件边框上。
3、 根据权利要求 1所述的可调式集成光伏支架固定卡件, 其特征在于: 所述引线 槽横截面设置成圆形, 上部设置为开口; 引线槽上部设置有螺纹支撑板, 螺纹支撑板连 接在边卡高度调节块的本体侧面上, 螺纹支撑板内侧面为弧形面, 该弧形面与引线槽内 侧面弧形面自然过渡连接; 螺紋支撑板中间部位设置有第二螺紋孔, 第二螺纹孔中安装 有紧固螺栓。
4、根据权利要求 1所述的可调式集成光伏支架固定卡件, 其特征在于: 所述第一 T 型凸块与第二 T型凸块均设置有多个并在竖直方向上具有间隙, 第一 T型凸块与第二 T 型凸块相互咬合将边卡高度调节块固定在边卡压块的侧面位置。
5、 根据权利要求 1所述的可调式集成光伏支架固定卡件, 其特征在于: 所述第二 固定凸块设置成 L型结构, 该 L型结构的竖段与 T型固定压块侧面相结合, 横段用以固 定在组件边框上。
6、 根据权利要求 1所述的可调式集成光伏支架固定卡件, 其特征在于: 所述锁紧 块中间部位设置有空心框, 下部连接有凸起卡块。
7、 根据权利要求 6所述的可调式集成光伏支架固定卡件, 其特征在于: 所述空心 框设置为方形或者圆形。
8、 根据权利要求 6或 7所述的可调式集成光伏支架固定卡件, 其特征在于: 所述 空心框内壁设置有螺纹, 该螺纹与第一连接螺栓上的螺杆螺纹相匹配。
9、 根据权利要求 6或 7所述的可调式集成光伏支架固定卡件, 其特征在于: 所述 空心框内壁设置为光滑壁面。
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