WO2015154340A1 - 一种蓄电池包片机 - Google Patents

一种蓄电池包片机 Download PDF

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Publication number
WO2015154340A1
WO2015154340A1 PCT/CN2014/081113 CN2014081113W WO2015154340A1 WO 2015154340 A1 WO2015154340 A1 WO 2015154340A1 CN 2014081113 W CN2014081113 W CN 2014081113W WO 2015154340 A1 WO2015154340 A1 WO 2015154340A1
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WO
WIPO (PCT)
Prior art keywords
plate
supporting plate
feeding mechanism
rocker
rocker arm
Prior art date
Application number
PCT/CN2014/081113
Other languages
English (en)
French (fr)
Inventor
林雁斌
陈义忠
张建章
周富成
Original Assignee
浙江海悦自动化机械股份有限公司
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Application filed by 浙江海悦自动化机械股份有限公司 filed Critical 浙江海悦自动化机械股份有限公司
Publication of WO2015154340A1 publication Critical patent/WO2015154340A1/zh

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Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/04Construction or manufacture in general
    • H01M10/0404Machines for assembling batteries
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

Definitions

  • the present invention relates to the field of battery processing, and more particularly to a battery wrapping machine.
  • a battery production process there is a process of assembling a positive electrode plate, a negative electrode plate, and a separator paper into a pole group, and the separator paper is sandwiched between the positive electrode plate and the negative electrode plate, so it is generally called in the industry. "Package” or "Board” process.
  • the existing laminating machine realizes the lamination of the plate, the lamination process, and the full automation of the feeding of the raw materials and the output of the finished product, but the pallet of the lamination mechanism in the existing laminating machine includes the opposite arrangement of the left supporting The plate and the right pallet, the left pallet and the right pallet are connected with cylinders, and the movement of the two cylinders realizes the relative movement of the left pallet and the right pallet, so that multiple driving cylinders are required, resulting in a large overall volume and high cost of the mechanism.
  • the problem is the opposite arrangement of the left supporting The plate and the right pallet, the left pallet and the right pallet are connected with cylinders, and the movement of the two cylinders realizes the relative movement of the left pallet and the right pallet, so that multiple driving cylinders are required, resulting in a large overall volume and high cost of the mechanism.
  • a battery wrapping machine includes a frame, and the frame is provided with a first loading mechanism and a second loading mechanism arranged side by side, the first A paper feeding mechanism is disposed between the loading mechanism and the second loading mechanism, a pushing plate mechanism is disposed below the first loading mechanism, and a lamination mechanism is disposed below the second loading mechanism, the lamination mechanism Provided below is a finished product output mechanism, the lamination mechanism comprising a left pallet, a right pallet, a driving device for driving the left pallet and the right pallet relative to each other, the driving device comprising a first cylinder, the first cylinder Connecting the left pallet through the first connecting plate, the first connecting plate is connected with a first rocker, and a support is arranged between the first rocker and the right pallet, and the support is firstly transferred
  • the left pallet includes a first upper pallet and a first lower pallet
  • the right pallet includes a second upper pallet corresponding to the first upper pallet and a second lower pallet corresponding to the first lower pallet, wherein the first lower pallet and the second lower pallet correspond to the pushing mechanism
  • the first connecting plate connects the first upper plate and the first lower plate
  • the second connecting plate connects the second upper plate and the second lower plate.
  • a first bottom plate is disposed under the first lower plate, and a second bottom plate corresponding to the first bottom plate is disposed below the second lower plate, the first bottom plate
  • the pallet is connected to the second cylinder through the third connecting plate, the third connecting rod is connected to the second rocker, the second rocker arm is transferred to the bracket, and the second rocker arm is connected to the second rocker The rod is transferred, the other end of the second rocker arm is transferred with a fourth connecting plate, and the fourth connecting plate is connected to the second bottom plate.
  • an inductive switch is disposed on a side of the movement direction of the left tray, and the first connecting plate is provided with a protrusion opposite to the inductive switch.
  • a shaping device is disposed above the lamination mechanism and the push plate mechanism, and the shaping device includes an shaping plate and a third cylinder that drives the shaping plate to move.
  • the push plate mechanism includes a plate guide rail and a plate push plate that moves along the plate guide rail.
  • the finished product output mechanism includes a lifting platform disposed under the lamination mechanism, and a discharging device is disposed below the lifting platform, and the discharging device includes a pole group guide rail and a pole group on both sides of the lifting platform
  • the pole group of the guide rail moves, the outlet of the pole group guide is provided with a finished conveyor chain, the finished conveyor chain is provided with a loading device, and the auxiliary conveyor chain is arranged below the sprocket at one end of the pole group guide rail.
  • the loading device comprises a vertical plate and a baffle plate, and the vertical plate is provided with a bottom plate extending in a conveying direction, the bottom plate is fixed at one end to the vertical plate, and the other end abuts against the baffle.
  • a wrapping roller is disposed between the pushing plate mechanism and the lamination mechanism, and the wrapping roller comprises an upper wrapping roller, a lower wrapping roller, and a motor for driving the upper wrapping roller and the lower wrapping roller to rotate.
  • a paper feeding port is arranged between the wrapping roller and the push plate mechanism, and the paper feeding mechanism is provided with a paper feeding baffle extending to the wrapping opening.
  • the first loading mechanism and the second loading mechanism comprise a material table and a reclaiming device
  • the reclaiming device comprises a mounting plate
  • the mounting plate is provided with a crank
  • a rotary cylinder for driving the crank to rotate
  • a connecting rod for driving the crank to rotate
  • a connecting rod for driving the crank to rotate
  • a connecting rod for driving the crank to rotate
  • a connecting rod for driving the crank to rotate
  • a connecting rod a take-up head
  • a rotating block and a guiding groove
  • the guiding groove comprises a winding-back section
  • the two ends of the winding-back section are connected with a relatively gentle buffering section
  • the crank is provided with a through-groove
  • one end of the connecting rod is connected by a slider
  • the through slot and the guiding slot are connected to the other end
  • the rotating block is provided with a groove connecting the connecting rod.
  • the battery wrapping machine provided by the present invention can complete the wrapping and laminating process of the battery, and when the first cylinder drives the left pallet in the lamination mechanism, the first rocker pushes the first shaking When the arm rotates, the first rocker arm can push the right pallet to move in the opposite direction of the movement of the left pallet.
  • the right pallet and the left pallet are respectively driven by two cylinders, and the invention is mechanically driven by One cylinder achieves relative movement of the two pallets, thereby reducing costs.
  • Fig. 1 is a schematic view of the present invention
  • Fig. 2 is a front view of the present invention
  • Fig. 3 is a partial schematic view of the present invention
  • Figure 5 is a schematic view of the structure of the finished product output mechanism
  • Figure 6 is a front view of the finished product output mechanism
  • Figure 7 is a schematic view of the laminated plate mechanism
  • Figure 8 is a front view of the laminated mechanism
  • the present invention provides a battery wrapping machine, comprising a frame, the frame is provided with a first loading mechanism and a second loading mechanism arranged side by side, a first loading mechanism and a second loading mechanism
  • a paper feeding mechanism is arranged between the first loading mechanism and a push plate mechanism under the first loading mechanism
  • a lamination mechanism is arranged below the second loading mechanism
  • a finished product output mechanism is arranged below the lamination mechanism
  • the lamination mechanism includes a left a driving device for the relative movement of the supporting plate, the right supporting plate, the driving left supporting plate and the right supporting plate
  • the driving device comprises a first cylinder
  • the first cylinder is connected to the left supporting plate through the first connecting plate
  • the first connecting plate is connected to the first connecting plate a rocker, a support between the first rocker and the right pallet
  • the first rocker arm is transferred to the seat, one end of the first rocker arm is transferred to the first rocker, the other end of the first rocker arm is connected to the second connecting plate
  • the left and right pallets are driven by two different cylinders to realize the relative motion of the two.
  • the present invention can realize the relative motion of the two cylinders by using one cylinder, and thus the cost is reduced.
  • the technical solutions of the embodiments of the present invention are explained and explained below with reference to the accompanying drawings of the embodiments of the present invention, but the following embodiments are merely preferred embodiments of the present invention, and not all. Based on the embodiments in the embodiments, other embodiments obtained by those skilled in the art without creative efforts are within the scope of the present invention. Referring to FIG. 1 and FIG.
  • a battery wrapping machine includes a frame, and the frame is provided with a first loading mechanism 3 and a second loading mechanism 6 arranged side by side, a first loading mechanism 3 and A paper feeding mechanism 12 is disposed between the second loading mechanism 6, a pushing plate mechanism 4 is disposed below the first loading mechanism 3, and a lamination mechanism 5 is disposed below the second loading mechanism, below the lamination mechanism 5.
  • a finished product output mechanism 2 is provided.
  • the first loading mechanism 3 transfers the first plate to the push plate mechanism 4.
  • the push plate mechanism 4 pushes the first plate to cooperate with the paper feeding mechanism 12 to complete the package, and the package plate enters the laminated piece.
  • the lamination mechanism acts, and the falling edge of the package plate and the second plate are stacked layer by layer to form a pole group, and are output by the finished product.
  • the lamination mechanism includes a left baffle 511 and a right baffle 512, and the left baffle 511 and the right baffle 512 are respectively connected to the left pallet 53 and the right pallet 54 through the mounting slots 52, and the driving device drives the left pallet
  • the first plate 551 is connected to the right plate 54.
  • a support 57 is disposed between the rocker 553 and the right support plate 54.
  • the first rocker arm 554 is transferred to the support 57.
  • first rocker arm 554 One end of the first rocker arm 554 is transferred to the first rocker 553, and the first rocker arm 554 is connected. The other end is transferred to a second connecting plate 555, and the second connecting plate 555 is connected to the right supporting plate 54.
  • the first cylinder 551 drives the left pallet 53 and the right pallet 54 relatively close to or away from each other by the transmission of the first rocker 553 and the first rocker arm 554.
  • Two first rocker arms can be arranged between the support and the second connecting plate to enhance stability, and the side wall of the first connecting plate can also be provided with another supporting seat, and the two are also connected by a rocker arm. Referring to FIGS.
  • the left pallet 53 includes a first upper pallet 531 and a first lower pallet 532
  • the right pallet 54 includes a second upper portion corresponding to the first upper pallet 531
  • the first lower support plate and the second lower support plate correspond to the outlet of the push plate mechanism 4
  • the second loading mechanism 6 has the second pole
  • the plate is placed on the first upper plate and the second upper plate, and the push plate mechanism pushes the package plate to the first lower plate and the second lower plate, and the first connecting plate 552 connects the first upper plate 531.
  • the first lower plate 532, the second connecting plate 555 is connected to the second upper plate 541 and the second lower plate 542.
  • the cylinder action drives the movement of the four pallets, further reducing the required drive components.
  • the second plate and the package plate are dropped to complete the stack.
  • a first bottom plate 533 is disposed under the first lower plate 532, and a second bottom plate 543 corresponding to the first bottom plate is disposed below the second lower plate 542.
  • the first bottom plate 533 passes
  • the third connecting plate 562 is connected with the second cylinder 561, the third connecting plate 562 is connected with the second rocking rod 563, and the second rocking arm 564 is transferred to the supporting base 57, and the second rocking arm 564 is connected to the second and second ends.
  • the rocker 563 is transferred, the other end of the second rocker arm 564 is transferred with a fourth connecting plate 565, and the fourth connecting plate 565 is connected to the second bottom plate 543.
  • the bottommost pad in the pole group can be first sent to the first floor plate and the second floor plate.
  • an inductive switch 14 is disposed on one side of the movement direction of the left pallet.
  • the first connecting plate is provided with a protrusion 13 opposite to the inductive switch. When the protrusion is close to the inductive switch, the inductive switch sends a signal to control each cylinder. The action is to automatically control the stroke of each cylinder. Referring to Fig.
  • the shaping device 8 comprising an shaping plate and a third cylinder for driving the shaping plate.
  • the shaping device aligns the falling plates to ensure the quality of the stack.
  • the push plate mechanism 4 includes a plate guide 42 and a plate push plate 43 that moves along the plate guide 42, and the plate push plate 43 reciprocates by the push chain 42.
  • the first loading mechanism transfers the first plate to the plate rail, and the plate push plate pushes the first plate to move in the direction of the paper feeding mechanism.
  • a wrapping roller is provided between the push plate mechanism 4 and the lamination mechanism 5, and the wrapping roller includes an upper wrapping roller 91, a lower wrapping roller 92, and a driving upper wrapping roller.
  • a motor 93 for rotating the lower wrapping roller, a paper wrapping opening between the wrapping roller and the push plate mechanism, and a paper feed flapper 121 extending to the wrapping opening is provided on the paper feeding mechanism.
  • the paper feeding mechanism conveys the film through the paper wrapping mouth, and the pushing plate mechanism pushes the first electrode plate to pass between the upper wrapping roller and the lower wrapping roller against the film to complete the wrapping process, and the quality of the wrapping sheet is excellent.
  • the finished product output mechanism includes a lifting table 21 disposed below the lamination mechanism, and a discharging device is disposed below the lifting table 21, and the discharging device includes a pole group guide 221 and along the two sides of the lifting platform 21.
  • the pole group push plate 222 is moved by the pole group guide rail, the push cylinder is connected to the pole group guide rail 222, the finished conveyor chain 23 is provided at the outlet of the pole group guide rail 221, and the loading device 25 is provided on the finished conveyor chain 23, and the finished product conveyor chain 23
  • An auxiliary sprocket 26 is disposed below the sprocket near the end of the pole group guide 221 .
  • the plates falling from the lamination mechanism are continuously stacked on the lifting table 21, and after forming the pole group, the lifting table 21 is lowered below the pole group guide 221, and the pole group is on the pole group guide 221, and the pole group push plate 222 is pushed.
  • the pole group enters along the pole group guide 221 In the loading device 25, the finished conveyor chain 23 drives the pole group on the loading device upright and sends it to the next process.
  • a pole group finishing device is disposed on the finished conveyor chain 23. Referring to Fig.
  • the loading device includes a vertical plate 251 and a baffle 252, and the vertical plate 251 is provided with a bottom plate 253 extending in the conveying direction, and the bottom plate 253 is end-to-end The plate 251 is fixed and the other end abuts against the baffle 525.
  • the first loading mechanism and the second loading mechanism include a loading table 11 and a take-up device.
  • the take-up device includes a mounting plate 71.
  • the mounting plate 71 is provided with a crank 74 and a rotary cylinder for driving the crank to rotate. 72.
  • the guiding groove 73 comprises a twisting section, the two ends of the twisting section are connected with a relatively gentle buffering section, and the crank 74 is provided with a through groove 741, the connecting rod The 75-end is connected to the through groove 741 and the guide groove 73 through the slider, and the other end is connected to the take-up head 77.
  • the rotary block 76 is provided with a groove for connecting the link 75.
  • the rotary cylinder 72 drives the crank 74 to rotate, and the crank 74 drives the slider in the through groove 741 to move along the guide groove 73.
  • the groove on the guide groove 73 and the rotating block 76 guides the take-up head 77 at the other end of the link to the table.
  • the plates are transferred directly below; the preferred take-up head is a suction cup that absorbs or releases the plates.

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Abstract

一种蓄电池包片机,涉及蓄电池加工领域,包括机架,机架上设有并排设置的第一上料机构(3)和第二上料机构(6),第一上料机构(3)和第二上料机构(6)之间设有送纸机构(12),第一上料机构(3)的下方设有推板机构(4),第二上料机构(6)的下方设有叠片机构(5),叠片机构(5)的下方设有成品输出机构(2),叠片机构(5)包括左托板(53)、右托板(54)、驱动左托板(53)和右托板(54)相对运动的驱动装置,驱动装置包括第一气缸(551),第一气缸(551)通过第一连板(552)连接左托板(53),第一连板(552)上转接有第一摇杆(553),第一摇杆(553)和右托板(54)之间设有支座(57),支座(57)上转接有第一摇臂(554),第一摇臂(554)的一端与第一摇杆(553)转接,第一摇臂(554)的另一端转接有第二连板(555),第二连板(555)连接右托板(54)。该包片机可解决成本高的问题。

Description

一种蓄电池包片机
【技术领域】 本发明涉及一种蓄电池加工领域, 尤其是一种蓄电池包片机。 【背景技术】 蓄电池生产过程中, 有一道工序是将正极板、 负极板、 隔板纸组装为极群, 隔板纸是包夹在正极板和负极板之间, 因此行业内通常称之为 "包片"或 "包 板"工序。 现有的包片机实现了极板的包片、 叠片过程、 以及原料的送进和成 品输出的全自动化, 但是现有的包片机中叠片机构的托板包括相对设置的左托 板和右托板, 左托板和右托板上均连接有气缸, 两气缸的动作实现左托板和右 托板的相对运动, 因此需要多个驱动气缸, 造成机构整体体积大、 成本高的问 题。
【发明内容】 本发明解决的技术问题是提供一种蓄电池包片机, 完成了蓄电池的包片叠 板过程, 并且减少整体的成本。 为解决上述技术问题, 本发明采用如下技术方案: 一种蓄电池包片机, 包括机架, 所述机架上设有并排设置的第一上料机构 和第二上料机构, 所述第一上料机构和第二上料机构之间设有送纸机构, 所述 第一上料机构的下方设有推板机构, 第二上料机构的下方设有叠片机构, 所述 叠片机构的下方设有成品输出机构, 所述叠片机构包括左托板、 右托板、 驱动 左托板和右托板相对运动的驱动装置, 所述驱动装置包括第一气缸, 所述第一 气缸通过第一连板连接所述左托板, 第一连板上转接有第一摇杆, 第一摇杆和 右托板之间设有支座, 所述支座上转接有第一摇臂, 所述第一摇臂的一端与第 一摇杆转接, 所述第一摇臂的另一端转接有第二连板, 所述第二连板连接所述 右托板。 进一步的, 所述左托板包括第一上托板和第一下托板, 所述右托板包括与 第一上托板相对应的第二上托板和与第一下托板相对应的第二下托板, 所述第 一下托板和第二下托板对应所述推板机构, 所述第一连板连接所述第一上托板 和第一下托板, 所述第二连板连接所述第二上托板和第二下托板。 进一步的, 所述第一下托板下方设有第一底板托板, 所述第二下托板的下 方设有与第一底板托板相对应的第二底板托板, 所述第一底板托板通过第三连 板连接有第二气缸, 第三连板上转接有第二摇杆, 所述支座上转接有第二摇臂, 所述第二摇臂一端与第二摇杆转接, 所述第二摇臂的另一端转接有第四连板, 所述第四连板连接所述第二底板托板。 进一步的, 沿所述左托板移动方向的一侧设有感应开关, 所述第一连板上 设有与感应开关相对的凸起, 凸起靠近感应开关时, 感应开关发出信号控制第 一气缸动作。 进一步的, 所述叠片机构和推板机构的上方设有整形装置, 所述整形装置 包括整形板和驱动整形板板移动的第三气缸。 进一步的, 所述推板机构包括极板导轨和沿极板导轨移动的极板推板。 进一步的, 所述成品输出机构包括设置在叠片机构下方的升降台, 所述升 降台的下方设有出料装置, 所述出料装置包括位于升降台两侧的极群导轨和沿 极群导轨移动的极群推板, 极群导轨的出口设有成品输送链, 所述成品输送链 上设有载料装置, 成品输送链靠近极群导轨一端的链轮下方设有辅助链轮。 进一步的, 所述载料装置包括立板和挡板, 所述立板上设有朝输送方向延 伸的底板, 所述底板一端与立板固定, 另一端抵靠所述挡板。 进一步的, 所述推板机构和叠片机构之间设有包片辊, 所述包片辊包括上 包片辊、 下包片辊以及驱动上包片辊和下包片辊旋转的电机, 所述包片辊和推 板机构之间包纸口, 所述送纸机构上设有延伸至包片口的进纸挡板。 进一步的, 所述第一上料机构和第二上料机构包括料台和取料装置, 取料 装置包括安装板, 所述安装板上设有曲柄、 驱动曲柄转动的回转气缸、 连杆、 取料头、 转动块以及导向槽, 导向槽包括迂回段, 所述迂回段的两端连接有较 平缓的缓冲段, 所述曲柄上设有通槽, 所述连杆一端通过滑块连接所述通槽和 导向槽, 另一端连接所述取料头, 所述转动块上设有连接所述连杆的凹槽。 本发明的有益效果- 本发明提供的蓄电池包片机, 能够完成蓄电池的包片和叠板工序, 并且叠 片机构中第一气缸带动左托板动作的时候, 第一摇杆推动第一摇臂转动, 第一 摇臂可推动右托板朝向左托板运动的相对方向移动, 相比现有技术通过两个气 缸分别驱动右托板和左托板, 本发明通过机械传动的方式, 由一个气缸实现两 托板的相对运动, 因此可降低了成本。 本发明的这些特点和优点将会在下面的具体实施方式、 附图中详细的揭露。
【附图说明】 下面结合附图对本发明做进一步的说明- 图 1为本发明的结构示意图; 图 2为本发明的主视图; 图 3为本发明的局部示意图; 图 4为推板机构和叠片机构的结构示意图; 图 5为成品输出机构的结构示意图; 图 6为成品输出机构的主视图; 图 7为叠片机构的结构示意图; 图 8为叠片机构的主视图; 图 9为左托板和右托板的结构示意图。 【具体实施方式】 本发明提供一种蓄电池包片机, 包括机架, 机架上设有并排设置的第一上 料机构和第二上料机构, 第一上料机构和第二上料机构之间设有送纸机构, 第 一上料机构的下方设有推板机构, 第二上料机构的下方设有叠片机构, 叠片机 构的下方设有成品输出机构, 叠片机构包括左托板、 右托板、 驱动左托板和右 托板相对运动的驱动装置, 驱动装置包括第一气缸, 第一气缸通过第一连板连 接左托板, 第一连板上转接有第一摇杆, 第一摇杆和右托板之间设有支座, 支 座上转接有第一摇臂, 第一摇臂的一端与第一摇杆转接, 第一摇臂的另一端转 接有第二连板, 第二连板连接右托板。 相比现有技术由不同的两个气缸驱动左 托板和右托板, 实现两者的相对运动, 本发明应用一个气缸就能实现两者的相 对运动, 因此成本减少。 下面结合本发明实施例的附图对本发明实施例的技术方案进行解释和说 明, 但下述实施例仅仅为本发明的优选实施例, 并非全部。 基于实施方式中的 实施例, 本领域技术人员在没有做出创造性劳动的前提下所获得其它实施例, 都属于本发明的保护范围。 参考图 1、 图 2, 所示的一种蓄电池包片机, 包括机架, 机架上设有并排设 置的第一上料机构 3和第二上料机构 6,第一上料机构 3和第二上料机构 6之间 设有送纸机构 12, 第一上料机构 3的下方设有推板机构 4, 第二上料机构的下 方设有叠片机构 5, 叠片机构 5的下方设有成品输出机构 2, 第一上料机构 3转 移第一极板到推板机构 4,推板机构 4推送第一极板配合送纸机构 12完成包片, 包片极板进入到叠片机构 5中, 第二上料机构 6转移第二极板到包片极板的上 方后, 叠片机构动作, 包片极板和第二极板下落逐层叠加形成极群, 并由成品 输出机构 2送出。 参考图 7, 其中叠片机构包括左挡板 511和右挡板 512, 左挡 板 511和右挡板 512通过安装槽 52分别连接左托板 53和右托板 54, 驱动装置 驱动左托板 53和右托板 54相对运动, 驱动装置包括第一气缸 551, 第一气缸 551通过第一连板 552连接左托板 53, 第一连板 552上转接有第一摇杆 553, 第 一摇杆 553和右托板 54之间设有支座 57, 支座 57上转接有第一摇臂 554, 第 一摇臂 554的一端与第一摇杆 553转接, 第一摇臂 554的另一端转接有第二连 板 555, 第二连板 555连接右托板 54。 第一气缸 551通过第一摇杆 553和第一 摇臂 554的传动, 驱动左托板 53和右托板 54相对靠近或是远离。 可在支座和 第二连板间设置两根第一摇臂以增强稳定性, 第一连板的侧壁也可同样设置另 一座支座, 两者之间同样通过摇臂连接。 参考图 4、 图 7、 图 8和图 9, 左托板 53包括第一上托板 531和第一下托板 532, 右托板 54包括与第一上托板 531相对应的第二上托板 541和与第一下托 板 532相对应的第二下托板 542,第一下托板和第二下托板对应推板机构 4的出 口, 第二上料机构 6将第二极板放在第一上托板和第二上托板上, 推板机构推 送包片极板置第一下托板和第二下托板上, 第一连板 552连接第一上托板 531 和第一下托板 532, 第二连板 555连接第二上托板 541和第二下托板 542。 第一 气缸动作可驱动四块托板的移动, 进一步的减少所需的驱动件。 左托板和右托 板相对分离后, 第二极板和包片极板下落完成叠板。 并且第一下托板 532下方设有第一底板托板 533,第二下托板 542的下方设 有与第一底板托板相对应的第二底板托板 543,第一底板托板 533通过第三连板 562连接有第二气缸 561, 第三连板 562上转接有第二摇杆 563, 支座 57上转接 有第二摇臂 564, 第二摇臂 564—端与第二摇杆 563转接, 第二摇臂 564的另一 端转接有第四连板 565, 第四连板 565连接第二底板托板 543。 可最先将极群中 最底层的垫板送至在第一底板托板和第二底板托板上。 参考图 2, 沿左托板移动方向的一侧设有感应开关 14, 第一连板上设有与 感应开关相对的凸起 13, 凸起靠近感应开关时, 感应开关发出信号控制各气缸 反向动作, 以自动控制各气缸的行程。 参考图 3, 叠片机构 5和推板机构 4的上方设有整形装置 8, 整形装置包括 整形板和驱动整形板板移动的第三气缸。 整形装置将下落的极板整理平齐, 以 保障叠板的质量。 参考图 3和图 4,推板机构 4包括极板导轨 42和沿极板导轨 42移动的极板 推板 43, 极板推板 43通过推送链 42实现往复运动。 第一上料机构转移第一极 板到极板导轨上, 极板推板推送第一极板向送纸机构方向运动。 参考图 3和图 4, 本发明中, 推板机构 4和叠片机构 5之间设有包片辊, 包 片辊包括上包片辊 91、 下包片辊 92 以及驱动上包片辊和下包片辊旋转的电机 93, 包片辊和推板机构之间包纸口, 送纸机构上设有延伸至包片口的进纸挡板 121。 送纸机构输送薄膜穿过包纸口, 推板机构推送第一极板顶着薄膜从上包片 辊和下包片辊之间穿过, 完成包片过程, 并且包片的质量优良。 参考图 5和图 6, 成品输出机构包括设置在叠片机构下方的升降台 21, 升 降台 21的下方设有出料装置,出料装置包括位于升降台 21两侧的极群导轨 221 和沿极群导轨移动的极群推板 222, 极群导轨 222上连接有推送气缸, 极群导轨 221的出口设有成品输送链 23, 成品输送链 23上设有载料装置 25, 成品输送链 23靠近极群导轨 221—端的链轮下方设有辅助链轮 26。 从叠片机构上下落的极 板在升降台 21上不断堆叠, 形成极群后, 升降台 21下降至极群导轨 221的下 方, 此时极群落在极群导轨 221上, 极群推板 222推送极群沿极群导轨 221进 入载料装置 25,成品输送链 23带动载料装置上的极群直立,并送往下一个工序。 并且在成品输送链 23上设置极群整理装置 24. 参考图 6, 载料装置包括立板 251和挡板 252, 立板 251上设有朝输送方向 延伸的底板 253, 底板 253—端与立板 251固定, 另一端抵靠挡板 525。 立板与 极群导轨平行时, 极群送入立板上方, 成品输送链带动立板翻转直立后, 极群 落在底板上, 并夹紧在立板和挡板之间。 参考图 1和图 3, 第一上料机构和第二上料机构包括料台 11和取料装置, 取料装置包括安装板 71, 安装板 71上设有曲柄 74、 驱动曲柄转动的回转气缸 72、 连杆 75、 取料头 77、 转动块 76以及导向槽 73, 导向槽 73包括迂回段, 迂 回段的两端连接有较平缓的缓冲段, 曲柄 74上设有通槽 741, 连杆 75—端通过 滑块连接通槽 741和导向槽 73, 另一端连接取料头 77, 转动块 76上设有连接 连杆 75的凹槽。 回转气缸 72带动曲柄 74转动, 曲柄 74带动通槽 741中的滑 块沿导向槽 73移动, 导向槽 73和转动块 76上的凹槽引导连杆另一端的取料头 77将料台上的极板转移至正下方; 优选的取料头为吸盘, 吸盘能吸附或释放极 板。 通过上述实施例, 本发明的目的已经被完全有效的达到了。 熟悉该项技术 的人士应该明白本发明包括但不限于附图和上面具体实施方式中描述的内容。 任何不偏离本发明的功能和结构原理的修改都将包括在权利要求书的范围中。

Claims

权 利 要 求 书
1、 一种蓄电池包片机, 其特征在于: 包括机架, 所述机架上设有并排设 置的第一上料机构和第二上料机构, 所述第一上料机构和第二上料机构之间设 有送纸机构, 所述第一上料机构的下方设有推板机构, 第二上料机构的下方设 有叠片机构, 所述叠片机构的下方设有成品输出机构, 所述叠片机构包括左托 板、 右托板、 驱动左托板和右托板相对运动的驱动装置, 所述驱动装置包括第 一气缸, 所述第一气缸通过第一连板连接所述左托板, 第一连板上转接有第一 摇杆, 第一摇杆和右托板之间设有支座, 所述支座上转接有第一摇臂, 所述第 一摇臂的一端与第一摇杆转接, 所述第一摇臂的另一端转接有第二连板, 所述 第二连板连接所述右托板。
2、 根据权利要求 1所述的一种蓄电池包片机, 其特征在于: 所述左托板 包括第一上托板和第一下托板, 所述右托板包括与第一上托板相对应的第二上 托板和与第一下托板相对应的第二下托板, 所述第一下托板和第二下托板对应 所述推板机构, 所述第一连板连接所述第一上托板和第一下托板, 所述第二连 板连接所述第二上托板和第二下托板。
3、 根据权利要求 2所述的一种蓄电池包片机, 其特征在于: 所述第一下 托板下方设有第一底板托板, 所述第二下托板的下方设有与第一底板托板相对 应的第二底板托板, 所述第一底板托板通过第三连板连接有第二气缸, 第三连 板上转接有第二摇杆, 所述支座上转接有第二摇臂, 所述第二摇臂一端与第二 摇杆转接, 所述第二摇臂的另一端转接有第四连板, 所述第四连板连接所述第 二底板托板。
4、 根据权利要求 1或 2或 3所述的一种蓄电池包片机, 其特征在于: 沿 所述左托板移动方向的一侧设有感应开关, 所述第一连板上设有与感应开关相 对的凸起, 凸起靠近感应开关时, 感应开关发出信号控制第一气缸动作。
5、 根据权利要求 1或 2或 3所述的一种蓄电池包片机, 其特征在于: 所 述叠片机构和推板机构的上方设有整形装置, 所述整形装置包括整形板和驱动 整形板板移动的第三气缸。
6、 根据权利要求 1或 2或 3所述的一种蓄电池包片机, 其特征在于: 所 述推板机构包括极板导轨和沿极板导轨移动的极板推板。
7、 根据权利要求 1或 2或 3所述的一种蓄电池包片机, 其特征在于: 所 述成品输出机构包括设置在叠片机构下方的升降台, 所述升降台的下方设有出 料装置, 所述出料装置包括位于升降台两侧的极群导轨和沿极群导轨移动的极 群推板, 极群导轨的出口设有成品输送链, 所述成品输送链上设有载料装置, 成品输送链靠近极群导轨一端的链轮下方设有辅助链轮。
8、 根据权利要求 7所述的一种蓄电池包片机, 其特征在于: 所述载料装 置包括立板和挡板, 所述立板上设有朝输送方向延伸的底板, 所述底板一端与 立板固定, 另一端抵靠所述挡板。
9、 根据权利要求 1或 2或 3所述的一种蓄电池包片机, 其特征在于: 所 述推板机构和叠片机构之间设有包片辊, 所述包片辊包括上包片辊、 下包片辊 以及驱动上包片辊和下包片辊旋转的电机, 所述包片辊和推板机构之间包纸口, 所述送纸机构上设有延伸至包片口的进纸挡板。
10、 根据权利要求 1或 2或 3所述的一种蓄电池包片机, 其特征在于: 所 述第一上料机构和第二上料机构包括料台和取料装置, 取料装置包括安装板, 所述安装板上设有曲柄、 驱动曲柄转动的回转气缸、 连杆、 取料头、 转动块以 及导向槽, 导向槽包括迂回段, 所述迂回段的两端连接有较平缓的缓冲段, 所 述曲柄上设有通槽, 所述连杆一端通过滑块连接所述通槽和导向槽, 另一端连 接所述取料头, 所述转动块上设有连接所述连杆的凹槽。
本发明公开了一种蓄电池包片机, 涉及蓄电池加工领域, 解决现有技术中 包片机成本高的技术问题, 本发明提供的蓄电池包片机包括机架, 机架上设有 并排设置的第一上料机构和第二上料机构, 第一上料机构和第二上料机构之间 设有送纸机构, 第一上料机构的下方设有推板机构, 第二上料机构的下方设有 叠片机构, 叠片机构的下方设有成品输出机构, 叠片机构包括左托板、 右托板、 驱动左托板和右托板相对运动的驱动装置, 驱动装置包括第一气缸, 第一气缸 通过第一连板连接左托板, 第一连板上转接有第一摇杆, 第一摇杆和右托板之 间设有支座, 支座上转接有第一摇臂, 第一摇臂的一端与第一摇杆转接, 第一 摇臂的另一端转接有第二连板, 第二连板连接右托板。
PCT/CN2014/081113 2014-04-08 2014-06-30 一种蓄电池包片机 WO2015154340A1 (zh)

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