WO2015148786A1 - Thermally efficient connector system - Google Patents

Thermally efficient connector system Download PDF

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Publication number
WO2015148786A1
WO2015148786A1 PCT/US2015/022705 US2015022705W WO2015148786A1 WO 2015148786 A1 WO2015148786 A1 WO 2015148786A1 US 2015022705 W US2015022705 W US 2015022705W WO 2015148786 A1 WO2015148786 A1 WO 2015148786A1
Authority
WO
WIPO (PCT)
Prior art keywords
port
card slot
assembly
housing
connector
Prior art date
Application number
PCT/US2015/022705
Other languages
French (fr)
Inventor
Kent E. Regnier
Original Assignee
Molex Incorporated
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Molex Incorporated filed Critical Molex Incorporated
Priority to EP15768390.5A priority Critical patent/EP3123572B1/en
Priority to CN201580014642.XA priority patent/CN106134013B/en
Priority to JP2016554266A priority patent/JP6479840B2/en
Priority to US15/109,862 priority patent/US9960553B2/en
Publication of WO2015148786A1 publication Critical patent/WO2015148786A1/en
Priority to US15/966,141 priority patent/US10374372B2/en
Priority to US16/531,725 priority patent/US10797451B2/en

Links

Classifications

    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R25/00—Coupling parts adapted for simultaneous co-operation with two or more identical counterparts, e.g. for distributing energy to two or more circuits
    • H01R25/006—Coupling parts adapted for simultaneous co-operation with two or more identical counterparts, e.g. for distributing energy to two or more circuits the coupling part being secured to apparatus or structure, e.g. duplex wall receptacle
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/648—Protective earth or shield arrangements on coupling devices, e.g. anti-static shielding  
    • H01R13/658—High frequency shielding arrangements, e.g. against EMI [Electro-Magnetic Interference] or EMP [Electro-Magnetic Pulse]
    • H01R13/6581—Shield structure
    • H01R13/6585—Shielding material individually surrounding or interposed between mutually spaced contacts
    • H01R13/6586—Shielding material individually surrounding or interposed between mutually spaced contacts for separating multiple connector modules
    • H01R13/6587—Shielding material individually surrounding or interposed between mutually spaced contacts for separating multiple connector modules for mounting on PCBs
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R12/00—Structural associations of a plurality of mutually-insulated electrical connecting elements, specially adapted for printed circuits, e.g. printed circuit boards [PCB], flat or ribbon cables, or like generally planar structures, e.g. terminal strips, terminal blocks; Coupling devices specially adapted for printed circuits, flat or ribbon cables, or like generally planar structures; Terminals specially adapted for contact with, or insertion into, printed circuits, flat or ribbon cables, or like generally planar structures
    • H01R12/70—Coupling devices
    • H01R12/7005—Guiding, mounting, polarizing or locking means; Extractors
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/648—Protective earth or shield arrangements on coupling devices, e.g. anti-static shielding  
    • H01R13/658—High frequency shielding arrangements, e.g. against EMI [Electro-Magnetic Interference] or EMP [Electro-Magnetic Pulse]
    • H01R13/6591—Specific features or arrangements of connection of shield to conductive members
    • H01R13/6594—Specific features or arrangements of connection of shield to conductive members the shield being mounted on a PCB and connected to conductive members
    • H—ELECTRICITY
    • H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K7/00—Constructional details common to different types of electric apparatus
    • H05K7/20—Modifications to facilitate cooling, ventilating, or heating
    • H05K7/20009—Modifications to facilitate cooling, ventilating, or heating using a gaseous coolant in electronic enclosures
    • H05K7/20127—Natural convection
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R12/00—Structural associations of a plurality of mutually-insulated electrical connecting elements, specially adapted for printed circuits, e.g. printed circuit boards [PCB], flat or ribbon cables, or like generally planar structures, e.g. terminal strips, terminal blocks; Coupling devices specially adapted for printed circuits, flat or ribbon cables, or like generally planar structures; Terminals specially adapted for contact with, or insertion into, printed circuits, flat or ribbon cables, or like generally planar structures
    • H01R12/70—Coupling devices
    • H01R12/71—Coupling devices for rigid printing circuits or like structures
    • H01R12/72—Coupling devices for rigid printing circuits or like structures coupling with the edge of the rigid printed circuits or like structures
    • H01R12/721—Coupling devices for rigid printing circuits or like structures coupling with the edge of the rigid printed circuits or like structures cooperating directly with the edge of the rigid printed circuits
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R12/00—Structural associations of a plurality of mutually-insulated electrical connecting elements, specially adapted for printed circuits, e.g. printed circuit boards [PCB], flat or ribbon cables, or like generally planar structures, e.g. terminal strips, terminal blocks; Coupling devices specially adapted for printed circuits, flat or ribbon cables, or like generally planar structures; Terminals specially adapted for contact with, or insertion into, printed circuits, flat or ribbon cables, or like generally planar structures
    • H01R12/70—Coupling devices
    • H01R12/71—Coupling devices for rigid printing circuits or like structures
    • H01R12/72—Coupling devices for rigid printing circuits or like structures coupling with the edge of the rigid printed circuits or like structures
    • H01R12/722—Coupling devices for rigid printing circuits or like structures coupling with the edge of the rigid printed circuits or like structures coupling devices mounted on the edge of the printed circuits
    • H01R12/724—Coupling devices for rigid printing circuits or like structures coupling with the edge of the rigid printed circuits or like structures coupling devices mounted on the edge of the printed circuits containing contact members forming a right angle
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/66—Structural association with built-in electrical component
    • H01R13/717—Structural association with built-in electrical component with built-in light source
    • H01R13/7172—Conduits for light transmission
    • H—ELECTRICITY
    • H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K1/00—Printed circuits
    • H05K1/18—Printed circuits structurally associated with non-printed electric components
    • H05K1/182—Printed circuits structurally associated with non-printed electric components associated with components mounted in the printed circuit board, e.g. insert mounted components [IMC]
    • H05K1/184—Components including terminals inserted in holes through the printed circuit board and connected to printed contacts on the walls of the holes or at the edges thereof or protruding over or into the holes
    • H—ELECTRICITY
    • H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K2201/00—Indexing scheme relating to printed circuits covered by H05K1/00
    • H05K2201/10—Details of components or other objects attached to or integrated in a printed circuit board
    • H05K2201/10227—Other objects, e.g. metallic pieces
    • H05K2201/10371—Shields or metal cases
    • H—ELECTRICITY
    • H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K2201/00—Indexing scheme relating to printed circuits covered by H05K1/00
    • H05K2201/10—Details of components or other objects attached to or integrated in a printed circuit board
    • H05K2201/10431—Details of mounted components
    • H05K2201/1059—Connections made by press-fit insertion
    • H—ELECTRICITY
    • H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K2201/00—Indexing scheme relating to printed circuits covered by H05K1/00
    • H05K2201/10—Details of components or other objects attached to or integrated in a printed circuit board
    • H05K2201/10613—Details of electrical connections of non-printed components, e.g. special leads
    • H05K2201/10742—Details of leads
    • H05K2201/1075—Shape details
    • H05K2201/1078—Leads having locally deformed portion, e.g. for retention

Definitions

  • This disclosure relates to field of connectors, more specifically to connectors suitable for supporting increasing needs for density.
  • Input'Output (10) connectors are well known. Some of the common types include SFP, QSFP and CXP style connectors. One way these connectors tend to be used is a rack mounted switch so that a number of connections can be provided to other devices and high band width requirements can be supported. These connectors, while useful, tend to be configured to provide terminals in a card slot at a 0.8 or 0.75 pitch. Each card slot can have terminals on two sides of the card slot. Thus, the pitch the terminals are positioned on tends to limit the number of terminals that be provided in row and thus limits the bandwidth that can be supported by a 1 U rack system.
  • a connector is provided that has terminals in a card slot arranged in a pitch of 0.6 mm - 0.65 mm (e.g., between 0.59 and 0.66).
  • a biasing member is provided on one end of the card slot to provide sufficient tolerance control.
  • the connector can be configured so as to support active cable assemblies and optical modules (e.g., modules that create a thermal load) and in an embodiment can support modules that generate 2 watts of power.
  • air flow is directed through the connector, over the module and out the back of the connector so that the module can be cooled directly with air flowing through the system.
  • FIG. 1 illustrates a perspective view of an embodiment of a receptacle assembly mated to a plug assembly.
  • Fig. 2 illustrates a perspective view of the embodiment depicted in Fig. 1 with one of the plug assemblies in an unmated state.
  • FIG. 3 illustrates another perspective view of the embodiment depicted in Fig. 1 with one of the plug assemblies omitted.
  • Fig. 4 illustrates a partially exploded perspective view of the embodiment depicted in Fig. 3.
  • Fig. 5 illustrates an elevated front view of the embodiment depicted in Fig. 3.
  • Fig. 6 il lustrates an elevated side view of the sectional taken along line 6-6 in Fig.
  • Fig. 7 illustrates a perspective view of the embodiment depicted in Fig. 6.
  • Fig. 8 illustrates a simplified perspective view of the embodiment depicted in Fig.
  • Fig. 9 illustrates a partially exploded perspective view of the embodiment depicted in Fig. 9.
  • Fig. 10 illustrates another perspective view of the embodiment depicted in Fig. 9.
  • Fig. 1 1 illustrates another perspective view of the embodiment depicted in Fig. 8.
  • Fig. 12 illustrates an enlarged perspective view of the embodiment depicted in Fig. z.
  • Fig. 13 illustrates a perspective view of the sectional taken along line 13-13 in Fig.
  • Fig. 14 illustrates a perspective view of the sectional taken along line 14-14 in Fig.
  • Fig. 15 illustrates a perspective view of the sectional taken along line 14-14 in Fig. 2.
  • FIG. 16A illustrates a perspective view of another embodiment of a receptacle assembly.
  • Fig. 16B illustrates an enlarged perspective view of the embodiment depicted in Fig. 16A.
  • Fig. 17 A illustrates a perspective view of the sectional taken along line 17-17 in Fig. 16 A.
  • Fig. 17B illustrates an elevated front view of the embodiment depicted in Fig. 17 A.
  • Fig. 18 illustrates a perspective view of the sectional taken along line 18-18 in Fig.
  • Fig. 19 illustrates a simplified elevated front view of the embodiment depicted in Fig. 1 8.
  • Fig. 20 illustrates a partial perspective view of an embodiment of a receptacle assembly.
  • Fig. 21 il lustrates another perspective view of the embodiment depicted in Fig. 20.
  • Fig. 22 il lustrates another perspective view of the embodiment depicted in Fig. 20.
  • a connector assembly 10 is mounted on a circuit board 5.
  • the connector assembly includes a cage 30 and has ports 12 that are configured to receive plug assemblies 90.
  • a plug assembly can include a cable 93 attached to a body 92 and the depicted embodiment includes a latch 91 that is configured to allow a latch system to releasabiy engage the receptacle assembly 10.
  • Alternative embodiments of a plug assembly could include a body that does not have a cable attached to it (such as embodiments that provide for optical connectors that can plug into the plug assembly).
  • the body 92 protects a paddle card 95 that can have pads on a 0.65 or 0.60 pitch and the paddle card 95 is part of the interface between the plug assembly 90 and the receptacle assembly 10.
  • the depicted body 92 includes a surface 94 that includes cooling grooves 96 that extend substantially the length of the bod)' that is intended to be inserted into t he port 12 and in an embodiment extend along the top surface to an end 92a that is past the front 60a of the projection 60.
  • the cooling grooves 96 allow air to flow through the port 12 when the plug assembly 90 is inserted into the port 12 and substantially improves cooling efficiency compared to prior art designs as the air flow is able to directly cool the plug assembly 90.
  • the receptacle assembly 10 includes a top wall 31a, two side walls 31b and a rear wall 31 c. A bottom wall 3 Id can also be provided to improve shielding performance.
  • a housing 50 is positioned in the cage and supports a wafer array 40.
  • the housing 50 includes a projection 60 and a card slot 62 is provided in the projection 60.
  • the card slot 62 includes a biasing element 68 that is configured to engage the paddle card 95 and bias the paddle card 95 to one side of the card slot 62. This allows for control of the paddle card 95 vis-a-vis the card slot and removes a range of tolerances that would otherwise be associated with the location of the pads on the paddle card 95 versus the location of contacts provided in the card slot 62.
  • the housing 50 which can be formed of an insulative resin, further includes air channels 52 that allow for additional cooling and can have a back support 54 thai snaps onto the housing 50 and helps secure the wafer array 40 in position.
  • the wafer array 40 includes a plurality of wafers 41 and each wafer 41 supports a plurality of terminals that each can have a tail 42 and a contact 44,
  • the contacts 44 are positioned on in the card slot 62 and typically will be arranged so that some contacts are positioned on opposing sides of the card slot 62.
  • short ribs 67 separate the signal terminals that form a differential pair 45 while long ribs are positioned between the signal terminal and the corresponding ground terminals.
  • the short ribs 67 provide electrical isolation and protection between signal terminals while the long ribs 65 increase the dielectric contact between the signal terminals and the ground terminal compared to the dielectric constant associated with the signal terminals so as to provide preferential coupling between the differential pair (e.g., even though the terminals are on a constant pitch, more energy is carried in the differential coupling than symmetry would suggest).
  • the ribs 65, 67 form grooves that help protect the contacts 44 and the signal terminals are aligned with a notch 69 formed in the card slot 62 that helps lower the dielectric constant near the signal terminal contacts.
  • the cage includes a front portion 32 that can provide structure support for the rest of the cage 30 and the front portion 32, which can include shoulders 38 that extend from the bottom wail 3 Id, can support an EMI gasket 32a that can be positioned in the ports and that heips minimize EMI radiation.
  • Light pipes 29 can be provided (they are shown as being transparent like in the Figs, as they often are transparent) and typically would be configured to direct light from the supporting circuit board toward a front face 11a, usually between the two ports.
  • a central support 21 is provided.
  • the central support 21 can be formed of a top wall 21a and a bottom wail 21b that are supported by the sides 31b and help define a bottom or top of a port, respectively.
  • a central duct 26 is defined by the central support 21.
  • the top and bottom w r alis 21a, 21b can include notches 23 to further allow airflow into the ports 12.
  • An insert 15 can be positioned in the central support 21.
  • the insert 15 includes a front wall 16 with front apertures 16a that allow air to flow through the front wall 16 and further allows for indicators that use light pipes to illuminate the corresponding area,
  • the connector assembly also includes a middle wall 70 that has middle array 72 with middle apertures 72a and further includes apertures 72b positioned in the top port 12 and includes apertures 72c positioned in the bottom port 12.
  • the apertures 72a, 72b, 72c allow air to flow past the middle wall 70 while still providing desireable EMI protection.
  • the middle wall 70 has cutouts 73 that allow the light pipes 29 to extend past the middle wall. 70.
  • Rear apertures 34a allow air to flow past the rear wall 31 c.
  • the housing 50 is designed so that there is sufficient room on the side of the housing 50 so that air can flow past from the middle wall 70 to the rear wall. 3.1c.
  • the connector assembly 10 is configured to allow for substantial air flow to pass from the front face 11a to a rear face 1 lb (or in the opposite direction). Specifically, if air is flowing from the front face .1 1 a to the rear face 1 1 b then an insert 15 is configured to allow r air to flow through the front wall 16, air flows through the central duct 26, then through a middle wall 70, past the housing 50 and finally out rear wall 31 c.
  • a card slot is disclosed in the embodiments depicted that provides terminals at a 0.60 or 0.65 mm pitch.
  • the biasing element 68 is provided in the card slot and the biasing element 68 helps ensure the location of one side of the paddle card is known (one side is biased against one side of the card slot). This reduces the tolerance stack-up such that a 0.6 mm pitch connector is possible with a conventional paddle card based mating connector. Compared to prior art designs this provides a further improvement over biasing the entire plug connector as it has been determined that there is the potential for tolerance stack-up of the location of the paddle card 95 within the plug connector 90.
  • the depicted embodiment eliminates that form of tolerance stack-up as an edge 95a of the paddle card 95 becomes a datum.
  • the tolerances can be further improved if the edge 95 a of the paddle card 95 is used to align pads 97 that are positioned on the paddle card 95. Otherwise, the standard construction techniques used to form paddle cards would result in a tolerance stack-up that would prevent 0.6 mm pitch terminal from working in a reliable fashion.
  • the connector design still provides desirable cooling properties for what is otherwise a compact package and the cooling features can be incorporated into connectors regardless of the pitch of the terminals.
  • the cable assembly need not provide the cooling grooves in all situations. If, for example, the cable assembly is a passive device then there will be little need for cooling and the cooling grooves can be omitted.

Abstract

A connector assembly can be provided. A receptacle includes terminals that can be positioned in a card slot on a 0.60 mm pitch (or greater). A biasing element can be provided in the card slot to engage a mating paddle card. The receptacle can be configured to allow air to flow from a front face to a rear face, the air passing through a middle wall. A plug assembly can be provided that includes a conductive body and is configured to generate some amount of heat. The body can include a surface that has cooling grooves. The cooling grooves allow air flow over the plug assembly so that the plug assembly can be cooled directly.

Description

Thermally Efficient Connector System RELATED APPLICATIONS
[0001] This application claims priority to United State Provisional Application No. 61/971,366, filed March 27, 2014, which is incorporated herein by reference in its entirety.
TECHNICAL FIELD
[0002] This disclosure relates to field of connectors, more specifically to connectors suitable for supporting increasing needs for density.
DESCRIPTION OF RELATED ART
[00Θ3] Input'Output (10) connectors are well known. Some of the common types include SFP, QSFP and CXP style connectors. One way these connectors tend to be used is a rack mounted switch so that a number of connections can be provided to other devices and high band width requirements can be supported. These connectors, while useful, tend to be configured to provide terminals in a card slot at a 0.8 or 0.75 pitch. Each card slot can have terminals on two sides of the card slot. Thus, the pitch the terminals are positioned on tends to limit the number of terminals that be provided in row and thus limits the bandwidth that can be supported by a 1 U rack system. While 10 connectors with small pitches are known, conventional 10 connectors that use a paddle card in a plug connector (e.g., SFP, QSFP, CXP) are at 0.75 mm or larger pitch so as to accommodate the tolerances inherent in the paddle card that is inserted into the card slot (as the paddle card is typically formed with a PCB construction). Removing the paddle card could potentially help improve tolerance stack-up but the paddle card is desirable as it can support circuitry that allows the system to work, particularly for active copper and optical based plug assemblies.
[00Θ4] It has been determined that when attempting to provide a card slot with terminal at 0.65 mm or less the tolerances of the circuit board that are used to form a paddle card become problematic if conventional construction techniques are used. One approach to help resolve this issue has been to use a biasing element in a cage that help bias the plug connector toward one side of a port. However, certain individuals would appreciate further improvements to a connector system. [00Θ5] In addition, existing systems tend to be difficult to cool, especially if the systems are arranged in a stacked configuration. Thus, certain individuals would appreciate a connector system that could help address thermal management issues.
SUMMARY
|0006] A connector is provided that has terminals in a card slot arranged in a pitch of 0.6 mm - 0.65 mm (e.g., between 0.59 and 0.66). A biasing member is provided on one end of the card slot to provide sufficient tolerance control. The connector can be configured so as to support active cable assemblies and optical modules (e.g., modules that create a thermal load) and in an embodiment can support modules that generate 2 watts of power. To provide cooling in a stacked configuration, air flow is directed through the connector, over the module and out the back of the connector so that the module can be cooled directly with air flowing through the system.
BRIEF DESCRIPTION OF THE DRAWINGS
[0007] The present invention is illustrated by way of example and not limited in the accompanying figures in which like reference numerals indicate similar elements and in which:
[0008] Fig. 1 illustrates a perspective view of an embodiment of a receptacle assembly mated to a plug assembly.
[0009] Fig. 2 illustrates a perspective view of the embodiment depicted in Fig. 1 with one of the plug assemblies in an unmated state.
[0010] Fig. 3 illustrates another perspective view of the embodiment depicted in Fig. 1 with one of the plug assemblies omitted.
[0011] Fig. 4 illustrates a partially exploded perspective view of the embodiment depicted in Fig. 3.
[0012] Fig. 5 illustrates an elevated front view of the embodiment depicted in Fig. 3.
[0013] Fig. 6 il lustrates an elevated side view of the sectional taken along line 6-6 in Fig.
[0014] Fig. 7 illustrates a perspective view of the embodiment depicted in Fig. 6. [0015] Fig. 8 illustrates a simplified perspective view of the embodiment depicted in Fig.
[0016] Fig. 9 illustrates a partially exploded perspective view of the embodiment depicted in Fig. 9.
] Fig. 10 illustrates another perspective view of the embodiment depicted in Fig. 9.
8] Fig. 1 1 illustrates another perspective view of the embodiment depicted in Fig. 8.
9] Fig. 12 illustrates an enlarged perspective view of the embodiment depicted in Fig. z.
Fig. 13 illustrates a perspective view of the sectional taken along line 13-13 in Fig.
1
Fig. 14 illustrates a perspective view of the sectional taken along line 14-14 in Fig.
Fig. 15 illustrates a perspective view of the sectional taken along line 14-14 in Fig. 2.
[0023] Fig. 16A illustrates a perspective view of another embodiment of a receptacle assembly.
I] Fig. 16B illustrates an enlarged perspective view of the embodiment depicted in Fig. 16A.
[0025] Fig. 17 A illustrates a perspective view of the sectional taken along line 17-17 in Fig. 16 A.
[0026] Fig. 17B illustrates an elevated front view of the embodiment depicted in Fig. 17 A.
Fig. 18 illustrates a perspective view of the sectional taken along line 18-18 in Fig.
[0028] Fig. 19 illustrates a simplified elevated front view of the embodiment depicted in Fig. 1 8. [0029] Fig. 20 illustrates a partial perspective view of an embodiment of a receptacle assembly.
[0030] Fig. 21 il lustrates another perspective view of the embodiment depicted in Fig. 20. [0031] Fig. 22 il lustrates another perspective view of the embodiment depicted in Fig. 20. DETAI LED DESCRIPTION
[0032] The detailed description that follows describes exemplary embodiments and is not intended to be limited to the expressly disclosed com i ation(s). Therefore, unless otherwise noted, features disclosed herein may be combined together to form additional combinations that were not otherwise shown for purposes of brevity. In addition, the depicted features may be used alone or in combination with a subset of the other depicted features so as to provide functionality that is appropriate for the corresponding application. Thus, the depicted embodiments are not intended to be limiting unless otherwise noted.
[0033] Turning to the Figs., a connector assembly 10 is mounted on a circuit board 5. The connector assembly includes a cage 30 and has ports 12 that are configured to receive plug assemblies 90.
[0034] As is known, a plug assembly can include a cable 93 attached to a body 92 and the depicted embodiment includes a latch 91 that is configured to allow a latch system to releasabiy engage the receptacle assembly 10. Alternative embodiments of a plug assembly could include a body that does not have a cable attached to it (such as embodiments that provide for optical connectors that can plug into the plug assembly). The body 92 protects a paddle card 95 that can have pads on a 0.65 or 0.60 pitch and the paddle card 95 is part of the interface between the plug assembly 90 and the receptacle assembly 10. The depicted body 92 includes a surface 94 that includes cooling grooves 96 that extend substantially the length of the bod)' that is intended to be inserted into t he port 12 and in an embodiment extend along the top surface to an end 92a that is past the front 60a of the projection 60. The cooling grooves 96 allow air to flow through the port 12 when the plug assembly 90 is inserted into the port 12 and substantially improves cooling efficiency compared to prior art designs as the air flow is able to directly cool the plug assembly 90. [0035] The receptacle assembly 10 includes a top wall 31a, two side walls 31b and a rear wall 31 c. A bottom wall 3 Id can also be provided to improve shielding performance. A housing 50 is positioned in the cage and supports a wafer array 40. The housing 50 includes a projection 60 and a card slot 62 is provided in the projection 60. The card slot 62 includes a biasing element 68 that is configured to engage the paddle card 95 and bias the paddle card 95 to one side of the card slot 62. This allows for control of the paddle card 95 vis-a-vis the card slot and removes a range of tolerances that would otherwise be associated with the location of the pads on the paddle card 95 versus the location of contacts provided in the card slot 62. The housing 50, which can be formed of an insulative resin, further includes air channels 52 that allow for additional cooling and can have a back support 54 thai snaps onto the housing 50 and helps secure the wafer array 40 in position.
[0036] As is known, the wafer array 40 includes a plurality of wafers 41 and each wafer 41 supports a plurality of terminals that each can have a tail 42 and a contact 44, The contacts 44 are positioned on in the card slot 62 and typically will be arranged so that some contacts are positioned on opposing sides of the card slot 62. To improve performance, short ribs 67 separate the signal terminals that form a differential pair 45 while long ribs are positioned between the signal terminal and the corresponding ground terminals. As the contacts 44 are positioned in a single row on a constant pitch, the short ribs 67 provide electrical isolation and protection between signal terminals while the long ribs 65 increase the dielectric contact between the signal terminals and the ground terminal compared to the dielectric constant associated with the signal terminals so as to provide preferential coupling between the differential pair (e.g., even though the terminals are on a constant pitch, more energy is carried in the differential coupling than symmetry would suggest). In other words, the ribs 65, 67 form grooves that help protect the contacts 44 and the signal terminals are aligned with a notch 69 formed in the card slot 62 that helps lower the dielectric constant near the signal terminal contacts.
[0037] The cage includes a front portion 32 that can provide structure support for the rest of the cage 30 and the front portion 32, which can include shoulders 38 that extend from the bottom wail 3 Id, can support an EMI gasket 32a that can be positioned in the ports and that heips minimize EMI radiation. Light pipes 29 can be provided (they are shown as being transparent like in the Figs, as they often are transparent) and typically would be configured to direct light from the supporting circuit board toward a front face 11a, usually between the two ports.
[0038] To help define the ports 12, a central support 21 is provided. The central support 21 can be formed of a top wall 21a and a bottom wail 21b that are supported by the sides 31b and help define a bottom or top of a port, respectively. A central duct 26 is defined by the central support 21. The top and bottom wralis 21a, 21b can include notches 23 to further allow airflow into the ports 12. An insert 15 can be positioned in the central support 21. The insert 15 includes a front wall 16 with front apertures 16a that allow air to flow through the front wall 16 and further allows for indicators that use light pipes to illuminate the corresponding area,
[0039] The connector assembly also includes a middle wall 70 that has middle array 72 with middle apertures 72a and further includes apertures 72b positioned in the top port 12 and includes apertures 72c positioned in the bottom port 12. The apertures 72a, 72b, 72c allow air to flow past the middle wall 70 while still providing desireable EMI protection. The middle wall 70 has cutouts 73 that allow the light pipes 29 to extend past the middle wall. 70. Thus the depicted design allows for the use of light pipes while still providing improved cooling capabilities.
[0040] Rear apertures 34a allow air to flow past the rear wall 31 c. The housing 50 is designed so that there is sufficient room on the side of the housing 50 so that air can flow past from the middle wall 70 to the rear wall. 3.1c. As can be appreciated, therefore, the connector assembly 10 is configured to allow for substantial air flow to pass from the front face 11a to a rear face 1 lb (or in the opposite direction). Specifically, if air is flowing from the front face .1 1 a to the rear face 1 1 b then an insert 15 is configured to allowr air to flow through the front wall 16, air flows through the central duct 26, then through a middle wall 70, past the housing 50 and finally out rear wall 31 c.
[0041 ] As can be appreciated, a card slot is disclosed in the embodiments depicted that provides terminals at a 0.60 or 0.65 mm pitch. To provide for the necessary tolerances, the biasing element 68 is provided in the card slot and the biasing element 68 helps ensure the location of one side of the paddle card is known (one side is biased against one side of the card slot). This reduces the tolerance stack-up such that a 0.6 mm pitch connector is possible with a conventional paddle card based mating connector. Compared to prior art designs this provides a further improvement over biasing the entire plug connector as it has been determined that there is the potential for tolerance stack-up of the location of the paddle card 95 within the plug connector 90. The depicted embodiment, however, eliminates that form of tolerance stack-up as an edge 95a of the paddle card 95 becomes a datum. The tolerances can be further improved if the edge 95 a of the paddle card 95 is used to align pads 97 that are positioned on the paddle card 95. Otherwise, the standard construction techniques used to form paddle cards would result in a tolerance stack-up that would prevent 0.6 mm pitch terminal from working in a reliable fashion.
[0042] It should be noted that if the terminals are on a larger pitch (such as 0.7 or more) then the biasing element can be omitted. The connector design still provides desirable cooling properties for what is otherwise a compact package and the cooling features can be incorporated into connectors regardless of the pitch of the terminals.
[0043] The cable assembly need not provide the cooling grooves in all situations. If, for example, the cable assembly is a passive device then there will be little need for cooling and the cooling grooves can be omitted.
[0044] The disclosure provided herein describes features in terms of preferred and exemplary embodiments thereof. Numerous other embodiments, modifications and variations within the scope and spirit of the append ed claims will occur to persons of ordinary skill in the art from a review of this disclosure.

Claims

We claim:
1. A connector system, comprising:
a cage that includes a front face and a rear face and first port and a second port and a central duct between the two ports;
a housing positioned in the cage, the housing having a first card slot aligned with the first port and a second card slot aligned with the second port;
wherein the cage and housing are configured to allow air to flow from a the front face to the rear wall, the air passing through the center duct.
2. The connector of claim 1 , wherein the first card slot includes a plurality of terminals arranged on a pitch that is between about 0.6 mm and 0.65 mm, the card slot including a biasing member on one side.
3. The connector of claim 1, wherein the housing supports light pipes.
4. The connector of claim 1, further comprising a mi ddle wall, the middle wall having apertures configured to allow the air to flow past the middle wall,
5. A plug connector, comprising:
a housing have a top surface and a bottom surface, the housing being formed of a thermally conductive material; and
a paddle card positioned in the housing, the paddle card extending toward a front end of the plug connector, the paddle card having contact pads on a 0.6 mm pitch;
wherein the pads are aligned with a side of the paddle card.
6. The plug connector of claim 3, wherein one of the top surface and the bottom surface has grooves extending along a length of the plug connector.
7. An connector assembly, comprising:
a receptacle with a cage that defines a port and a housing positioned in the cage, the cage having a rear wall and the housing having a card slot aligned with the port, the card slot having a plurality of terminals with contacts positioned in the card slot, the contacts forming a row and being on a pitch that is between 0.59 mm and 0.66 mm, the card slot having a biasing element positioned on a first side of the card slot; a plug assembly positioned in the port, the plug assembly including a body and a paddle card with pads that engage the contacts, the paddle card having an edge that is pressed against a second side of the card slot, the first side being opposite the second side,
8. The assembly of claim 7, wherein the receptacle is a stacked connector and the port is a first port, the connector further including a second port arranged vertically over the first port, the housing further supporting a second card slot aligned with the second port, the second slot having a biasing element on a first side of the card slot.
9. The assembly of claim 8, wherein the receptacle assembly includes a front face and a rear face and a middle wall positioned between the front face and the rear face, the middle wall having middle apertures that allow air to flow through the middle wail, the connector further comprising a central duct that is configured to allowr air to flow from the front face to the middle wall.
10. The assembly of claim 9, wherein the receptacle includes an insert positioned in the central duct at the front face and the insert includes apertures to allowr air to flow through the insert and into the central duct.
11. The assembly of claim 10, wherein the housing is spaced apart from the cage so that air can flow from the middle wall to the rear wall in a space between the housing and the cage.
12. The assembly of claim 1 1, wherein the middle wall includes apertures aligned with the first and second ports and configured to allow air flowing through the ports to pass through the apertures.
13. The assembly of claims 7-12, wherein the pads are aligned with the edge of the paddle card.
14. The assembly of claims 7-13, wherein the plug assembly includes a first surface on the body and the first surface includes a plurality of cooling grooves configured to allow air to flow through the port while the plug assembly is positioned in the port.
PCT/US2015/022705 2014-03-27 2015-03-26 Thermally efficient connector system WO2015148786A1 (en)

Priority Applications (6)

Application Number Priority Date Filing Date Title
EP15768390.5A EP3123572B1 (en) 2014-03-27 2015-03-26 Thermally efficient connector system
CN201580014642.XA CN106134013B (en) 2014-03-27 2015-03-26 Jack assemblies, plug-assembly and connector system
JP2016554266A JP6479840B2 (en) 2014-03-27 2015-03-26 Thermally efficient connector system
US15/109,862 US9960553B2 (en) 2014-03-27 2015-03-26 Thermally efficient connector system
US15/966,141 US10374372B2 (en) 2014-03-27 2018-04-30 Thermally efficient connector system
US16/531,725 US10797451B2 (en) 2014-03-27 2019-08-05 Thermally efficient connector system

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US201461971366P 2014-03-27 2014-03-27
US61/971,366 2014-03-27

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US15/966,141 Continuation US10374372B2 (en) 2014-03-27 2018-04-30 Thermally efficient connector system

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EP3123572A1 (en) 2017-02-01
US20180248324A1 (en) 2018-08-30
CN106936034A (en) 2017-07-07
JP2017510031A (en) 2017-04-06
US20190356093A1 (en) 2019-11-21
JP6479840B2 (en) 2019-03-06
CN106134013B (en) 2019-05-07
TWI584533B (en) 2017-05-21
CN106936034B (en) 2019-06-07
TW201740626A (en) 2017-11-16
EP3123572B1 (en) 2022-07-20
TW201607160A (en) 2016-02-16
US10374372B2 (en) 2019-08-06
CN106134013A (en) 2016-11-16
US10797451B2 (en) 2020-10-06
EP3123572A4 (en) 2017-12-20
TWI675513B (en) 2019-10-21
US9960553B2 (en) 2018-05-01
US20170005446A1 (en) 2017-01-05

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