WO2015144452A1 - Method for treating an outer surface of a heat transfer fluid tube - Google Patents
Method for treating an outer surface of a heat transfer fluid tube Download PDFInfo
- Publication number
- WO2015144452A1 WO2015144452A1 PCT/EP2015/055269 EP2015055269W WO2015144452A1 WO 2015144452 A1 WO2015144452 A1 WO 2015144452A1 EP 2015055269 W EP2015055269 W EP 2015055269W WO 2015144452 A1 WO2015144452 A1 WO 2015144452A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- heat transfer
- transfer fluid
- fluid tube
- treating
- hydrogen plasma
- Prior art date
Links
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01J—ELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
- H01J37/00—Discharge tubes with provision for introducing objects or material to be exposed to the discharge, e.g. for the purpose of examination or processing thereof
- H01J37/32—Gas-filled discharge tubes
- H01J37/32009—Arrangements for generation of plasma specially adapted for examination or treatment of objects, e.g. plasma sources
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23F—NON-MECHANICAL REMOVAL OF METALLIC MATERIAL FROM SURFACE; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL; MULTI-STEP PROCESSES FOR SURFACE TREATMENT OF METALLIC MATERIAL INVOLVING AT LEAST ONE PROCESS PROVIDED FOR IN CLASS C23 AND AT LEAST ONE PROCESS COVERED BY SUBCLASS C21D OR C22F OR CLASS C25
- C23F4/00—Processes for removing metallic material from surfaces, not provided for in group C23F1/00 or C23F3/00
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24S—SOLAR HEAT COLLECTORS; SOLAR HEAT SYSTEMS
- F24S10/00—Solar heat collectors using working fluids
- F24S10/80—Solar heat collectors using working fluids comprising porous material or permeable masses directly contacting the working fluids
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24S—SOLAR HEAT COLLECTORS; SOLAR HEAT SYSTEMS
- F24S20/00—Solar heat collectors specially adapted for particular uses or environments
- F24S20/20—Solar heat collectors for receiving concentrated solar energy, e.g. receivers for solar power plants
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24S—SOLAR HEAT COLLECTORS; SOLAR HEAT SYSTEMS
- F24S70/00—Details of absorbing elements
- F24S70/20—Details of absorbing elements characterised by absorbing coatings; characterised by surface treatment for increasing absorption
- F24S70/25—Coatings made of metallic material
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01J—ELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
- H01J37/00—Discharge tubes with provision for introducing objects or material to be exposed to the discharge, e.g. for the purpose of examination or processing thereof
- H01J37/32—Gas-filled discharge tubes
- H01J37/32431—Constructional details of the reactor
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F13/00—Arrangements for modifying heat-transfer, e.g. increasing, decreasing
- F28F13/18—Arrangements for modifying heat-transfer, e.g. increasing, decreasing by applying coatings, e.g. radiation-absorbing, radiation-reflecting; by surface treatment, e.g. polishing
- F28F13/185—Heat-exchange surfaces provided with microstructures or with porous coatings
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01J—ELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
- H01J2237/00—Discharge tubes exposing object to beam, e.g. for analysis treatment, etching, imaging
- H01J2237/32—Processing objects by plasma generation
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/40—Solar thermal energy, e.g. solar towers
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/40—Solar thermal energy, e.g. solar towers
- Y02E10/44—Heat exchange systems
Definitions
- the present invention relates to a method for treating an outer surface of a heat transfer fluid tube according to claim 1 and especially to a method for treating a heat trans ⁇ fer fluid tube for a receiver of a solar thermal power plant.
- solar thermal power plants like e.g. solar fields made out of heliostats arranged around a tower receiver, solar ra ⁇ diation is concentrated and reflected from the heliostats to a receiving area of the tower receiver.
- heat transfer fluid tubes are arranged in such a way, that ideally almost all of the solar radiation reflected from the heliostats is used for heating the heat transfer fluid, flowing in the tubes.
- the heated fluid transfers the heat to a working fluid of a thermal power gen ⁇ eration system.
- the heat transfer fluid can be for example molten salt or water/steam.
- the receiving area has the physical characteris ⁇ tic, that the radiation is not completely absorbed and thus the remainder of the incident radiation is reflected on the heat transfer fluid tubes. That leads to the fact, that the receiving area has an elevated temperature (because of the balance between absorption of radiation energy and cooling by the flowing medium) and thus the receiving area also emits radiation energy, as a function of its own temperature and emissivity characteristic.
- the absorption of the receiver area is enhanced by ap ⁇ plying a coating to the outside surface of the heat transfer fluid tubes.
- a typical commercially available coating is Pyromark, as known from "Solar Selective Coatings for Concen- tration", Advanced Materials & Processes, January 212. This coating increases the absorption coefficient of the heat transfer fluid tubes up to 95%, which is very close to a physical black body. Thus 95% of the incident radiation is absorbed and only 5% is reflected.
- the problem of this coating is that the coating degrades by the high temperature of the receiver area during operating conditions.
- the absorption coefficient has decreased to less than 90%.
- a perfect black body means that this body has the capability to completely absorb the incident radiation, so it has an absorption coefficient of 100%.
- This characteristic can also be approximated by applying a special geometry of the heat transfer fluid tubes in the receiving area. In the heat transfer fluid tubes the incident radiation is absorbed, and the reflected radiation is reflected randomly within the receiver area and thus back to other heat transfer fluid tubes of the receiver area. So the reflected radiation is not lost, but absorbed in a second instance, or even after more instances, depending on how often the radiation is reflected within the receiver area.
- this object is achieved with the method according to claim 1, comprising the steps of providing a heat transfer fluid tube and treating the outer surface of this heat transfer fluid tube with a hydrogen plasma jet, so that a porosity in the range of a nano-scale is created in a thin layer of that outer surface (2) .
- the heat transfer fluid tubes are made of chrome- steel alloy, or especially for higher heat transfer fluid temperatures stainless steel or nickel alloy. And in case of using nickel alloy as material for the heat transfer fluid tubes, the porous and thus high absorption thin layer can be achieved immediately on the base material of the tube.
- the sur- face of the heat transfer fluid tube is first coated with an extra layer of a high absorbing material, other than the material of the heat transfer fluid tube.
- a high absorp ⁇ tion material can be e.g. tungsten.
- the surface of this extra and thin layer is treated with the hydrogen plasma jet. Because of the corrosion and high-temperature resilience of tungsten, the nano-structure will not deteriorate by at ⁇ mospheric conditions and high temperature during operating conditions.
- FIG 1 shows a cross-section through a heat transfer fluid tube where the inventive method is applied
- FIG 2 shows an alternative embodiment of the present in ⁇ vention .
- FIG 1 shows a cross-section of a heat transfer fluid tube 1.
- the outer surface 2 of this heat transfer fluid tube is treated with a hydrogen plasma jet 3.
- the schematic shown hydrogen plasma jet 3 comes from a hydrogen plasma source, which is not shown in greater detail. Also not shown are additional equipment for moving the tube and the hydrogen plasma jet relative to each other, which are needed for applying the hydrogen plasma to all three dimensions of the heat transfer fluid tubes surface.
- Applying a hydrogen plasma jet 3, having an energy level with an Ion flux above 10e 24 m ⁇ 2 s _1 transforms a thin layer of the outer surface 2 to a porous crust with nano-scale porosity.
- FIG 2 shows a cross-section of a preferred embodiment of the present invention.
- a high absorbing material other than the material of the heat transfer fluid tube, is applied as an extra layer 4 on the surface of the heat transfer fluid tube 1.
- the surface of this extra layer 4 which now forms the outer surface 2 ' of the heat transfer fluid tube 1 is treated with the hydrogen plasma jet 3.
- high temperature resistant tube material like nickel alloy can be combined with high absorption material tungsten as an additional surface layer on the outer surface of the tube.
- this additional tungsten layer of about one mi- crometer thickness is treated with the hydrogen plasma as long as the complete tungsten layer has a porosity of less than 50 nm.
- the aforesaid describes method is used for heat transfer fluid tubes of a receiver in a solar thermal power plant. But the method is also applicable to heat trans fer fluid tubes in e.g. a furnace or other installations, where a very high-efficient absorption of incident radiation is needed.
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Physics & Mathematics (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Thermal Sciences (AREA)
- Sustainable Development (AREA)
- Combustion & Propulsion (AREA)
- Sustainable Energy (AREA)
- Life Sciences & Earth Sciences (AREA)
- Analytical Chemistry (AREA)
- Plasma & Fusion (AREA)
- Organic Chemistry (AREA)
- Metallurgy (AREA)
- Materials Engineering (AREA)
- Crystallography & Structural Chemistry (AREA)
- Dispersion Chemistry (AREA)
- Coating By Spraying Or Casting (AREA)
- Rigid Pipes And Flexible Pipes (AREA)
Abstract
Description
Claims
Priority Applications (5)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
AU2015238639A AU2015238639B2 (en) | 2014-03-27 | 2015-03-13 | Method for treating an outer surface of a heat transfer fluid tube |
CN201580009871.2A CN106029951A (en) | 2014-03-27 | 2015-03-13 | Method for treating an outer surface of a heat transfer fluid tube |
US15/125,431 US20170076913A1 (en) | 2014-03-27 | 2015-03-13 | Method for treating an outer surface of a heat transfer fluid tube |
EP15711456.2A EP3090076A1 (en) | 2014-03-27 | 2015-03-13 | Method for treating an outer surface of a heat transfer fluid tube |
IL247060A IL247060A0 (en) | 2014-03-27 | 2016-08-02 | Method for treating an outer surface of a heat transfer fluid tube |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP14161904.9 | 2014-03-27 | ||
EP14161904.9A EP2924144A1 (en) | 2014-03-27 | 2014-03-27 | Method for treating an outer surface of a heat transfer fluid tube |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2015144452A1 true WO2015144452A1 (en) | 2015-10-01 |
Family
ID=50433948
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/EP2015/055269 WO2015144452A1 (en) | 2014-03-27 | 2015-03-13 | Method for treating an outer surface of a heat transfer fluid tube |
Country Status (6)
Country | Link |
---|---|
US (1) | US20170076913A1 (en) |
EP (2) | EP2924144A1 (en) |
CN (1) | CN106029951A (en) |
AU (1) | AU2015238639B2 (en) |
IL (1) | IL247060A0 (en) |
WO (1) | WO2015144452A1 (en) |
Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4005698A (en) * | 1974-10-18 | 1977-02-01 | International Business Machines Corporation | Photon energy converter |
US4431499A (en) * | 1982-02-26 | 1984-02-14 | The United States Of America As Represented By The United States Department Of Energy | Method of sputter etching a surface |
US4465551A (en) * | 1980-05-07 | 1984-08-14 | Horwitz Christopher M | Graded microstructured layers formed by vacuum etching |
US4890669A (en) * | 1986-07-02 | 1990-01-02 | Carrier Corporation | Porous coating for enhanced tubes |
US20120180783A1 (en) | 2009-09-30 | 2012-07-19 | Krueger Ursus | Central tube for a linear concentrating solar thermal power plant, having an absorber layer, and method for applying said absorber layer |
-
2014
- 2014-03-27 EP EP14161904.9A patent/EP2924144A1/en not_active Withdrawn
-
2015
- 2015-03-13 WO PCT/EP2015/055269 patent/WO2015144452A1/en active Application Filing
- 2015-03-13 AU AU2015238639A patent/AU2015238639B2/en not_active Expired - Fee Related
- 2015-03-13 EP EP15711456.2A patent/EP3090076A1/en not_active Withdrawn
- 2015-03-13 US US15/125,431 patent/US20170076913A1/en not_active Abandoned
- 2015-03-13 CN CN201580009871.2A patent/CN106029951A/en active Pending
-
2016
- 2016-08-02 IL IL247060A patent/IL247060A0/en unknown
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4005698A (en) * | 1974-10-18 | 1977-02-01 | International Business Machines Corporation | Photon energy converter |
US4465551A (en) * | 1980-05-07 | 1984-08-14 | Horwitz Christopher M | Graded microstructured layers formed by vacuum etching |
US4431499A (en) * | 1982-02-26 | 1984-02-14 | The United States Of America As Represented By The United States Department Of Energy | Method of sputter etching a surface |
US4890669A (en) * | 1986-07-02 | 1990-01-02 | Carrier Corporation | Porous coating for enhanced tubes |
US20120180783A1 (en) | 2009-09-30 | 2012-07-19 | Krueger Ursus | Central tube for a linear concentrating solar thermal power plant, having an absorber layer, and method for applying said absorber layer |
Also Published As
Publication number | Publication date |
---|---|
AU2015238639B2 (en) | 2017-06-29 |
US20170076913A1 (en) | 2017-03-16 |
CN106029951A (en) | 2016-10-12 |
EP2924144A1 (en) | 2015-09-30 |
IL247060A0 (en) | 2016-09-29 |
EP3090076A1 (en) | 2016-11-09 |
AU2015238639A1 (en) | 2016-08-18 |
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