WO2015141898A1 - Automatic machine processing device - Google Patents
Automatic machine processing device Download PDFInfo
- Publication number
- WO2015141898A1 WO2015141898A1 PCT/KR2014/005990 KR2014005990W WO2015141898A1 WO 2015141898 A1 WO2015141898 A1 WO 2015141898A1 KR 2014005990 W KR2014005990 W KR 2014005990W WO 2015141898 A1 WO2015141898 A1 WO 2015141898A1
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- WO
- WIPO (PCT)
- Prior art keywords
- working materials
- shaft member
- tool
- machining
- pair
- Prior art date
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- 239000008207 working material Substances 0.000 claims abstract description 94
- 239000000463 material Substances 0.000 claims description 110
- 238000003754 machining Methods 0.000 claims description 63
- 238000005553 drilling Methods 0.000 claims description 54
- 238000003801 milling Methods 0.000 claims description 45
- 238000010079 rubber tapping Methods 0.000 claims description 39
- 230000003028 elevating effect Effects 0.000 claims description 9
- 238000000034 method Methods 0.000 claims description 9
- 230000000149 penetrating effect Effects 0.000 claims 1
- 229910052751 metal Inorganic materials 0.000 description 7
- 239000002184 metal Substances 0.000 description 7
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 6
- 238000005520 cutting process Methods 0.000 description 5
- 239000000047 product Substances 0.000 description 5
- 238000001746 injection moulding Methods 0.000 description 4
- 239000004033 plastic Substances 0.000 description 3
- 239000000428 dust Substances 0.000 description 2
- 239000012530 fluid Substances 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 238000011144 upstream manufacturing Methods 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 238000004512 die casting Methods 0.000 description 1
- 239000012467 final product Substances 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000002991 molded plastic Substances 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 239000004576 sand Substances 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000011343 solid material Substances 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23B—TURNING; BORING
- B23B39/00—General-purpose boring or drilling machines or devices; Sets of boring and/or drilling machines
- B23B39/16—Drilling machines with a plurality of working-spindles; Drilling automatons
- B23B39/161—Drilling machines with a plurality of working-spindles; Drilling automatons with parallel work spindles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23C—MILLING
- B23C1/00—Milling machines not designed for particular work or special operations
- B23C1/08—Milling machines not designed for particular work or special operations with a plurality of vertical working-spindles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23G—THREAD CUTTING; WORKING OF SCREWS, BOLT HEADS, OR NUTS, IN CONJUNCTION THEREWITH
- B23G1/00—Thread cutting; Automatic machines specially designed therefor
- B23G1/16—Thread cutting; Automatic machines specially designed therefor in holes of workpieces by taps
- B23G1/20—Machines with a plurality of working spindles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q39/00—Metal-working machines incorporating a plurality of sub-assemblies, each capable of performing a metal-working operation
- B23Q39/02—Metal-working machines incorporating a plurality of sub-assemblies, each capable of performing a metal-working operation the sub-assemblies being capable of being brought to act at a single operating station
- B23Q39/021—Metal-working machines incorporating a plurality of sub-assemblies, each capable of performing a metal-working operation the sub-assemblies being capable of being brought to act at a single operating station with a plurality of toolheads per workholder, whereby the toolhead is a main spindle, a multispindle, a revolver or the like
- B23Q39/022—Metal-working machines incorporating a plurality of sub-assemblies, each capable of performing a metal-working operation the sub-assemblies being capable of being brought to act at a single operating station with a plurality of toolheads per workholder, whereby the toolhead is a main spindle, a multispindle, a revolver or the like with same working direction of toolheads on same workholder
- B23Q39/023—Metal-working machines incorporating a plurality of sub-assemblies, each capable of performing a metal-working operation the sub-assemblies being capable of being brought to act at a single operating station with a plurality of toolheads per workholder, whereby the toolhead is a main spindle, a multispindle, a revolver or the like with same working direction of toolheads on same workholder simultaneous working of toolheads
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q39/00—Metal-working machines incorporating a plurality of sub-assemblies, each capable of performing a metal-working operation
- B23Q39/04—Metal-working machines incorporating a plurality of sub-assemblies, each capable of performing a metal-working operation the sub-assemblies being arranged to operate simultaneously at different stations, e.g. with an annular work-table moved in steps
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q39/00—Metal-working machines incorporating a plurality of sub-assemblies, each capable of performing a metal-working operation
- B23Q2039/002—Machines with twin spindles
Definitions
- the present invention relates to a machining apparatus for machining a work material such as a metal sheet or plastic injection molding, and more particularly, an automatic machining device in which the work material is transferred along a predetermined path and at least one machining operation is automatically performed. It is about.
- Machining is a process of deforming a shape or a property by applying pressure, heat, or the like to a solid material, and includes cutting, pressing, heat treatment, and the like.
- Materials such as sheet metal and plastic injection molding are used to make a number of products, including mobile phones. These materials are subjected to machining such as, for example, drilling to form a circular through hole, tapping to form a female thread, and milling to cut the surface to form an intermediate of the final product. .
- the processing material when performing a plurality of types of processing operations for one processing material, the processing material is loaded in one processing machine to complete one operation. Thereafter, the processing material is transferred to another processing machine and loaded to complete another operation. For example, when the female screw is to be formed on the metal sheet, the metal sheet is loaded into a drilling machine to drill a circular hole in the metal sheet. Thereafter, the sheet metal material is transferred to a tapping machine and loaded to form a female thread in the circular hole. This lowers work productivity.
- the present invention provides an automatic machining apparatus in which a plurality of work materials are conveyed along a certain path and automatically perform the same kind of machining work on the plurality of work materials simultaneously when stopped at a predetermined point on the path.
- the automatic machining apparatus of the present invention includes a conveying unit and at least one machining unit.
- the conveying unit sequentially moves the plurality of working materials to a loading position, a machining position and an unloading position.
- a loading position a plurality of working materials are placed next to each other.
- a machining position a plurality of working materials placed adjacent to each other are machined simultaneously.
- the unloading position is detached from the plurality of working materials.
- At least one machining unit comprises a plurality of tools.
- the tool machines a plurality of working materials stopped at the at least one machining position.
- Each of the at least one machining unit includes a motor, a plurality of tool rotation shafts that rotate by the power of the motor to rotate the plurality of tools, and a head box that supports the plurality of tool rotation shafts. (head box).
- the plurality of tools are fixed to the lower end of the tool rotating shaft one by one.
- the head box may include a top panel and a bottom panel spaced apart from each other, and a plurality of columns connecting the top panel and the bottom panel to maintain a gap therebetween.
- each of the plurality of tool rotating shafts may include an upper shaft member, a lower shaft member, a first universal joint, a second universal joint, an intermediate shaft member, and a spindle.
- An upper shaft member is inserted into the upper panel.
- the lower shaft member penetrates through the lower panel.
- a first universal joint is fastened to the lower end of the upper shaft member.
- the second universal joint is fastened to the upper end of the lower shaft member.
- An intermediate shaft member has an upper end coupled to the first universal joint, and a lower end coupled to the second universal joint and connected to the upper shaft member and the lower shaft member.
- the tool is fixedly fastened to the tool provided at the lower end of the lower shaft member.
- the upper axis extending in the longitudinal direction of the upper shaft member and the lower axis extending in the longitudinal direction of the lower shaft member may be configured to be parallel to each other but not overlap.
- the head box may include a gear assembly that transmits rotational force of the motor to the plurality of tool rotation shafts inside the upper panel.
- the gear assembly includes at least one central gear, a first connecting gear, a second connecting gear, and a plurality of tool turning gears.
- the central gear is directly connected to the rotating shaft by the power of the motor.
- the first connecting gear is driven to rotate the rotation of the center gear, and is disposed on the outer periphery of the center gear.
- the second connecting gear is driven by rotation of the plurality of first connecting gears, and is spaced farther from the central gear than the first connecting gear.
- a plurality of tool turning gears are meshed with the plurality of second connecting gears, at least one of which is disposed on an outer periphery of each of the plurality of second connecting gears, and is coupled to the upper shaft member so that the tool rotating shaft rotates.
- At least one of the plurality of tool turning gears may be engaged with the first connecting gear to transfer the rotational force of the first connecting gear to the second connecting gear.
- the plurality of working materials may be provided in a pair, and the plurality of first connecting gears and the plurality of second connecting gears may each be provided in two pairs.
- a plurality of tool turning gears meshed with a pair of second connecting gears of the two pairs of second connecting gears transmit the rotational force of the motor to a tool for machining the working material of one of the pair of working materials.
- a plurality of tool turning gears meshed with another pair of second connecting gears of the two pairs of second connecting gears machine a tool for machining another working material of the pair of working materials. It may be configured to transmit the rotational force of the motor to the tool.
- the intermediate shaft member may include a cylinder, a rod, and a length adjusting means.
- the upper end of the cylinder is fastened to the first universal joint.
- the rod has a lower end coupled to the second universal joint and an upper end inserted into the cylinder.
- the length adjustment means changes the length of the intermediate shaft member by adjusting the length in which the rod is inserted into the cylinder.
- the length adjusting means is formed on an inner circumferential surface of the rod and spaced apart in the longitudinal direction of the rod and the elastic ball (elastic ball) elastically biased (elastic bias) in a direction projecting toward the center of the cylinder It may be configured to have a plurality of mounting grooves dug to be seated when the elastic ball is protruded.
- the transfer unit may comprise a transfer rail, a moving bar, and a plurality of material holders.
- the conveying rail extends along the direction in which the plurality of working materials move.
- a moving bar extends in parallel with the conveying rail and alternates forward and backward alternately by the distance between a pair of adjacent positions of the loading position, the at least one machining position, and the unloading position. .
- a plurality of material holders are provided in the moving bar to hold the plurality of working materials in the loading position and the at least one processing position, and the moving bar is placed in the loading position and the at least one processing position when the moving bar is advanced. The plurality of working materials is transferred to the next position.
- the transfer unit may further include a material lifter for supporting and elevating the plurality of working materials at the loading position and the at least one machining position.
- a material lifter for supporting and elevating the plurality of working materials at the loading position and the at least one machining position.
- the at least one machining unit includes a drilling unit having a drill for drilling through holes in the plurality of working materials as the tool, and the at least one machining position is machined by the drilling unit. This drilling position may be included.
- the at least one machining unit includes a tapping unit provided with a tap as a tool for forming a female screw thread on an inner circumferential surface of the through hole formed in the plurality of working materials by the drill.
- the tapping position at which the machining by the tapping unit is performed may be included in the at least one machining position.
- the at least one machining unit includes a milling unit having a milling cutter as the tool for cutting the surfaces of the plurality of working materials to remove projections or forming grooves, the at least One machining position may include a milling position in which machining by the milling unit is performed.
- a plurality of similar tools can be configured to operate simultaneously with the power of one motor.
- the production cost and power consumption of automatic machining equipment can be reduced.
- FIG. 1 is a front view schematically showing an automatic machining apparatus according to an embodiment of the present invention.
- FIG. 2 is a plan view of the transfer unit of FIG. 1.
- FIG. 2 is a plan view of the transfer unit of FIG. 1.
- FIG. 3 is a longitudinal cross-sectional view taken along line III-III of FIG. 2.
- FIG. 4 is a cross-sectional view illustrating the head box of the drilling unit of FIG. 1 in section IV-IV, showing an example of the arrangement of gears inside the head box.
- FIG. 4 is a cross-sectional view illustrating the head box of the drilling unit of FIG. 1 in section IV-IV, showing an example of the arrangement of gears inside the head box.
- FIG. 5 is a plan view illustrating an example of an arrangement of through holes formed in a lower panel of a head box of the drilling unit of FIG. 1.
- FIG. 6 is a front view showing a tool rotating shaft connected by a universal joint, which transmits rotational power to the drill of the drilling unit of FIG. 1.
- FIG. 7 is a cross-sectional view illustrating a drilling operation by the drilling unit of FIG. 1.
- FIG. 8 is a cross-sectional view illustrating a tapping operation by a tapping unit of FIG. 1.
- FIG. 9 is a cross-sectional view illustrating a milling operation by the milling unit of FIG. 1.
- FIG. 1 is a front view schematically showing an automatic machining apparatus according to an embodiment of the present invention
- FIG. 2 is a plan view showing the transfer unit of FIG. 1
- FIG. 3 is a longitudinal sectional view according to III-III of FIG. 2.
- the automatic machining apparatus 10 according to the embodiment of the present invention is a device for sequentially machining and conveying a pair of working materials 2 along a predetermined path.
- the working material 2 is a plate formed by casting of a metal such as aluminum or injection molding of plastic, for example.
- the machining applied to the work material 2 is all cutting by drilling, tapping, and milling, but the machining that the automatic machining apparatus of the present invention can perform is cutting. It is not limited to.
- the automatic machining apparatus 10 has a drilling unit 11, a tapping unit 50, a milling unit 60, a conveying unit 74, and a controller 130.
- the transfer unit 74 is a unit that sequentially transfers a pair of working materials 1A and 1B, and includes a transfer rail 81, a moving bar 92, a hydraulic cylinder 85, and Hydraulic cylinder connecting bar 91, first to third material holders 95, 96, 97, and four material lifts 105.
- the conveying rail 81 has a pair of parallel beams 82 extending parallel to the X axis.
- the conveying rail 81 has a loading position 76 and a drilling position 77 along the direction of travel of the working materials 1A and 1B, that is, parallel to the direction of the positive X axis. ),
- a tapping position 78, a milling position 79, and an unloading position 80 are provided in turn.
- Each of the positions 76 to 80 is spaced at the same interval as the adjacent position.
- the loading position 76 is a position where the pair of working materials 1A and 1B are placed next to each other adjacent to each other.
- the operation of placing the pair of working materials 1A and 1B in the loading position 76 so as to be adjacent to each other next to each other may be performed by an automated process by an industrial robot, or by manual labor of an operator. May be
- Drilling position 77, tapping position 78, milling position 79 are machining positions at which a pair of working materials 1A, 1B are machined.
- the drilling position 77 is a position at which drilling processing by the drilling unit 11 is performed on the pair of working materials 1A and 1B.
- the tapping position 78 is a position at which a tapping process by the tapping unit 50 is performed on the pair of work materials 1A and 1B which have finished drilling.
- the milling position 79 is a position at which milling processing by the milling unit 60 is performed on the pair of working materials 1A and 1B which have finished tapping.
- the unloading position 80 is a position at which the pair of work materials 1A and 1B, which have been sequentially drilled, tapped and milled, is separated from the transfer rail 81.
- the moving bar 92 is disposed between the pair of parallel beams 82 and extends in parallel with the direction in which the transfer rail 81 extends, and is adjacent to each other among the positions 76 to 80 provided on the transfer rail 81.
- the distances between the pair of positions 76 to 80 are alternated to advance and retract, i.e., reciprocate.
- the hydraulic cylinder 85 has a cylinder housing 86 and a cylinder rod 87 movable in a direction protruding from the cylinder housing 86 and inserted into the cylinder housing 86.
- the hydraulic cylinder 85 is disposed outside one side of the transfer rail 81.
- the cylinder rod 87 moves in parallel with the positive X-axis direction.
- the cylinder rod 87 moves in parallel with the negative direction of the X axis.
- the stroke of the cylinder rod 87 is equal to the distance spaced between a pair of positions 76 to 80 adjacent to each other among the positions 76 to 80 provided on the conveying rail 81.
- the hydraulic cylinder connecting bar 91 is arranged to intersect across the pair of parallel beams 82, one side of which is fastened to the end of the cylinder rod 87 so that the pair of parallel beams 82 extends. That is, it can reciprocate in parallel with the X axis.
- the other side of the hydraulic cylinder connecting bar 91 is fastened to one end of the moving bar 92.
- the moving bar 92 moves forward and backward by the driving force of the hydraulic cylinder 85.
- the movement in the direction parallel to the X axis of the cylinder rod 87 is controlled by the controller 130.
- the first to third material holders 95, 96, 97 are provided on the moving bar 92 to provide a pair of pairs in the loading position 76, the drilling position 77, the tapping position 78, and the milling position 79. Hold the work materials 1A and 1B. Therefore, when the moving bar 92 is advanced parallel to the X-axis positive direction, the pair of working materials 1A and 1B placed at the respective positions 76 to 79 are moved along the moving bar 92. It is conveyed to the next position 77-80. Specifically, the material holders 96 and 97 are provided with the first material holder 95 provided on the upstream side along the traveling direction of the pair of working materials 1A and 1B in the transfer rail 81 and along the traveling direction. A third material holder 97 provided on the downstream side and a second material holder 96 provided between the quantums 95 and 97 are provided.
- the work material 1A is sandwiched between the first material holder 95 and the second material holder 96, and the work material 1B is sandwiched between the second material holder 96 and the third material holder 97. Lose.
- the moving bar 92 is advanced parallel to the X-axis positive direction, the first material holder 95 pushes the work material 1A and the second material holder 96 pushes the work material 1B. Transfer to the next position 77-80.
- the second material holder 96 prevents the advancement due to the inertia of the work material 1A, and the third material holder 97 advances the work material 1B.
- the work material 1A, 1B is accurately stopped at the next positions 77 to 80 by intercepting them.
- the four material elevators 105 support and elevate a pair of working materials 1A, 1B at the loading position 76, the drilling position 77, the tapping position 78, and the milling position 79, respectively.
- the structure of the four material elevators 105 is the same, and representatively, the structure of the material elevator 105 in the drilling position 77, the material elevator 105 is in accordance with the driving force of the lifting actuator 106.
- the elevating block 108 which elevates and lowers by this, and the material support plate 115 fixedly supported above the elevating block 108 are provided.
- the elevating actuator 106 may include, for example, a hydraulic cylinder, a solenoid, or a motor.
- the elevating block 108 is formed with a groove 109 recessed from the upper side so as not to collide with the moving bar 92 despite its elevating.
- the material support plate 115 has a first portion 116 and a second portion 117 disposed on both sides with a moving bar 92 interposed therebetween, and the first portion 116 and the second portion 117. Is fixedly supported on one side upper end and the other upper end of the lifting block 108 divided by the groove 109, respectively.
- the elevating of the elevating actuator 106 is controlled by the controller 130.
- stepped material support jaw 83 is provided to support the outer circumferential portions of the pair of working materials 1A and 1B.
- the pair of work materials 1A and 1B are also lowered so that the pair of work materials 1A and 1B are supported by the material support jaw 83 (FIG. 3). Solid support), the material support plate 115 is further lowered and spaced apart from the pair of working materials 1A and 1B.
- the pair of working materials 1A, 1B may include the first to third material holders 95, 96, of the loading position 76, the drilling position 77, the tapping position 78, and the milling position 79.
- the pair of working materials 1A, 1B along the moving bar 92 moves to the next position, that is, the drilling position 77, the tapping position 78, Move to the milling position 79 and the unloading position 80.
- the material support plate 115 of the material elevator 105 when the material support plate 115 of the material elevator 105 is raised, the pair of working materials 1A and 1B are supported by the material support plate 115 to be spaced apart from the material support jaw 83 and are first to third.
- the material holders 95, 96 and 97 are also displaced (see the dashed-dotted line in FIG. 3).
- the moving bar 92 when the moving bar 92 is retracted, the first to third material holders 95, 96, and 97 are separated from the pair of working materials 1A and 1B, and the drilling position 77, the tapping position 78, Return from the milling position 79, and the unloading position 80 to the original position, namely the loading position 76, the drilling position 77, the tapping position 78, and the milling position 79.
- the loading position 76 when the material support plate 115 of the material elevator 105 raises, a pair of work material 1A, 1B is mounted on the material support plate 115. As shown in FIG.
- FIG. 4 is a cross-sectional view illustrating the head box of the drilling unit of FIG. 1 in section IV-IV, showing an example of the arrangement of gears inside the head box.
- FIG. FIG. 5 is a plan view illustrating an example of an arrangement of through holes formed in a lower panel of a head box of the drilling unit of FIG. 1.
- FIG. 6 is a front view showing a tool rotating shaft connected by a universal joint, which transmits rotational power to the drill of the drilling unit of FIG. 1.
- 7 is a cross-sectional view illustrating a drilling operation by the drilling unit of FIG. 1.
- the drilling unit 11 includes a motor 12, a plurality of tool rotating shafts 30 in which drills 47 are fixed to the lower end one by one, and a head for supporting a plurality of tool rotating shafts 30.
- a head box 15 is provided.
- the plurality of tool rotation shafts 30, the plurality of drills 47, and the head box 15 constitute a multi-axis head 14.
- the multi-axis head 14 is simultaneously lowered when the pair of working materials 1A, 1B placed in the drilling position 77 are lifted by the material elevator 105 (see FIG. 3) to drill the drill 47.
- a blade (49) allows a drill hole (3) to penetrate the surface of the pair of work materials (1A, 1B), and after the hole (3) has been formed, the pair of work materials (1A, 1B) are material lifters. As it descends by 105 (see FIG. 3), it rises at the same time and spaces the drill blade 49 away from the pair of working materials 1A and 1B.
- the plurality of tool rotating shafts 30 supported by the head box 15 all rotate by the power of the motor 12, which causes the plurality of drills 47 to rotate in the same direction and at the same rotational speed.
- the head box 15 has four columns that connect the upper panel 20 and the lower panel 16 spaced apart from each other, and the upper panel 20 and the lower panel 16 so as to maintain a gap therebetween. (19) is provided.
- the four columns 19 have their upper and lower ends coupled to four corners of the upper panel 20 and the lower panel 16.
- a gear assembly is provided to transmit the rotational force of the motor 12 to the plurality of tool rotation shafts 30 supported by the head box 15.
- the gear assembly includes one central gear 22 positioned in the center of the upper panel 20, four first connecting gears 23 arranged around the outer side of the central gear 22, and the four from the central gear 22.
- Four second connecting gears 25 arranged farther apart than the first first connecting gears 23, and a plurality of tool turning gears 27 arranged around the periphery of each of the four second connecting gears 25, 28).
- the tool turning gears 27 and 28 include a first tool turning gear 27 and a second tool turning gear 28.
- One first tool turning gear 27 is provided for each second connecting gear 25 and is interposed between the first connecting gear 23 and the second connecting gear 25 together with the quantum 23, 25.
- Nine second tool rotation gears 28 are provided for each of the second connection gears 25 and are engaged only with the second connection gears 25.
- the center gear 22 is fastened to the lower end of the main shaft 13 which rotates by the power of the motor 12, and coaxially rotates as the main shaft 13 rotates, and the four first The connecting gear 23 is meshed with the center gear 22 and is driven to rotate the center gear 22.
- the four first tool turning gears 27 are engaged with each of the first connecting gears 23 one by one, and follow the rotation of the first connecting gears 23.
- Four second connecting gears 25 are engaged with each of the first tool turning gears 27 one by one, and are driven to rotate with the rotation of the first tool turning gears 27, and the 36 second tool turning gears 28 Nine pieces of the second connecting gears 25 are driven and rotated to the second connecting gears 25.
- the tool rotation shaft 30 is fastened to each of the plurality of tool rotation gears 27 and 28, and the drill 47 fixed to each tool rotation shaft 30 and its lower end as the tool rotation gears 27 and 28 rotate. ) Will rotate.
- the 40 tool rotary shafts 30 supported by the head box 15 and the 40 drills 47 fixed thereto rotate at the same speed and in the same direction. Operation of the motor 12 is controlled by the controller 130.
- a total of 20 tool turning gears 27 and 28 meshed with the right pair of second connection gears 25 on the basis of the one-dot chain line are downstream of the pair of working materials 1A and 1B in the traveling direction.
- the rotational force of the motor 12 is transmitted to the drill 47 for machining the working material 1B in the.
- the plurality of tool rotation shafts 30 respectively include an upper shaft member 32, a lower shaft member 43, a first universal joint 33, a second universal joint 40, and an intermediate portion.
- the side shaft member 36 and the spindle 45 are provided.
- the upper shaft member 32 is inserted into the upper panel 20 and fastened to the tool rotation gears 27 and 28 so as to be coaxially rotatable.
- the lower shaft member 43 penetrates the lower panel 16.
- the first universal joint 33 is fastened to the lower end of the upper shaft member 32.
- the second universal joint 40 is fastened to the upper end of the lower shaft member 43.
- the middle shaft member 36 has an upper end coupled to the first universal joint 33, and a lower end coupled to the second universal joint 40 and connected to the upper shaft member 32 and the lower shaft member 43.
- the spindle 45 is fixedly fastened to the drill 47 provided at the lower end of the lower shaft member 43.
- the first universal joint 33 is positioned to protrude below the upper panel 20, and the second universal joint 40 is positioned to protrude above the lower panel 16.
- the spindle 45 is positioned to protrude below the lower panel 16.
- the drill 47 includes an upper drill bag 48 and a lower drill blade 49, and the drill bag 48 is inserted and fixed to the spindle 45 in a detachable manner.
- the upper axis SH1 extending in the longitudinal direction of the upper shaft member 32 and the lower axis SH2 extending in the longitudinal direction of the lower shaft member 43 both extend in the vertical direction and are parallel to each other but do not overlap.
- the intermediate shaft member 36 extends linearly inclined with respect to the upper axis SH1 and the lower axis SH2.
- a universal joint refers to a coupling that connects two shafts so as to transmit rotational power even when the two shafts are at a remote position or there is an angle difference between the two shafts.
- the lower shaft member through hole 17 is formed in the lower panel 16 so that the lower shaft member 43 penetrates the lower panel 16.
- a bearing is interposed around the through hole 17 so that the lower shaft member 43 can easily rotate with respect to the lower panel 16.
- the through hole 17 is disposed closer to the center of the second connecting gear 25 than the tool turning gears 27 and 28, but is not limited thereto, and is formed in the working materials 1A and 1B. Depending on the position of the through hole 3, the through hole 17 may be arranged farther from the center of the second connecting gear 25 than the tool turning gears 27 and 28.
- the intermediate shaft member 36 includes a cylinder 37, a rod 39, and length adjusting means.
- the upper end of the cylinder 37 is fastened to the first universal joint 33.
- the rod 39 has a lower end coupled to the second universal joint 40 and an upper end inserted into the cylinder 37.
- the lengthening means adjusts the length in which the rod 39 is inserted into the cylinder 37 so that the length of the intermediate shaft member 36 can be changed.
- the length adjusting means includes an elastic ball (not shown) and a plurality of seating grooves (not shown).
- An elastic ball (not shown) is elastically biased in a direction projecting toward the center of the cylinder 37 on the inner circumferential surface of the cylinder 37.
- the plurality of mounting grooves are formed to be dug inward from the outer circumferential surface of the rod 39, and are formed spaced apart in the longitudinal direction of the rod 39.
- the elastic ball projects toward the center of the cylinder 37, the elastic ball is seated in the seating groove, and the rod 39 is fixed relative to the cylinder 37.
- the rod 39 is inserted or withdrawn with a moderate force against the cylinder 37, the elastic ball is elastically contracted and exits from the seating groove, and when the elastic ball is aligned with another adjacent seating groove, the elastic ball protrudes again. It is settled in the seating groove. And, accordingly, the rod 39 is fixed while being slightly inserted or removed with respect to the cylinder 37. With such a structure, the length of the intermediate shaft member 36 can be adjusted.
- the pair of working materials 1A, 1B passed through the loading position 76 and transferred to the drilling position 77 are moved by the material lift 105 at the drilling position 77. Raised Then, when the plurality of drills 47 rotate at a high speed and the multi-axis head 14 descends downward, the plurality of drill blades 49 cut through the pair of work materials 1A and 1B and penetrate through the pair of work materials. A plurality of through holes 3 are formed at predetermined points of 1A and 1B.
- the multi-axis head 14 is raised to its original position, and the plurality of drill blades 49 are spaced apart from the pair of working materials 1A and 1B.
- the pair of working materials 1A and 1B in which the plurality of through holes 3 are formed has a pair of parallel beams 82 (FIG. 3) as the material support plate 115 (see FIG. 3) of the material elevator 105 descends. 3 is supported by the material support jaw 83 (see FIG. 3), and is sandwiched between the first to third material holders 95, 96, 97 (see FIG. 2).
- the pair of working materials 1A and 1B positioned at the drilling position 77 are continuously supplied with water through a water supply hose (not shown), and the pair cut by the drill blade 49.
- the debris and dust of the working materials 1A and 1B of the rinse are washed off by this water, and thus can be removed from the automatic machining apparatus 10 without being scattered.
- the tapping machining operation is an operation of forming a female screw thread on the inner circumferential surface of the through hole 3 (see FIG. 7) formed by drilling.
- the tapping unit 50 includes a motor 52 and a multi-axis head 54 having a plurality of taps 57 as tools.
- the multi-axis head 54 is identical to the multi-axis head 14 of the drilling unit 11, with the only difference being that the tab 57 is provided instead of the drill 47 as a tool. .
- the multi-axis head 54 of the tapping unit 50 includes a plurality of tool rotation shafts 30 and a head box 15.
- the plurality of tool rotation shafts 30 are fixed with one tab 57 at the lower end thereof.
- the head box 15 supports a plurality of tool rotation shafts 30.
- the tab 57 has an upper tab bag 58 and a lower tap blade 59 which are respectively inserted into and fixed to the spindle 45 (see FIG. 6) at the bottom of the tool rotating shaft 30. .
- the pair of working materials 1A, 1B which in turn passes through the loading position 76 and the drilling position 77 and is transferred to the tapping position 78, is lifted by the material lift 105.
- the tab 57 is rotated at high speed and the multi-axis head 54 is lowered, the tab blade 59 is inserted into the plurality of through holes 3 (see FIG. 7) formed by drilling, and rotated, so that the internal thread tread is threaded.
- the formed sand yarns or through holes 3a are formed.
- the multi-axis head 54 is raised to its original position, and the tab blade 59 is spaced apart from the pair of working materials 1A and 1B.
- the pair of working materials 1A and 1B on which the female threaded through holes 3a are formed is lowered by the material elevator 105 to allow the material supporting jaw 83 of the pair of parallel beams 82 (see FIG. 3) (FIG. 3). And the first to third material holders 95, 96, 97 (see Fig. 2).
- the pair of working materials 1A and 1B positioned in the tapping position 78 are continuously supplied with water through a water supply hose (not shown), and the pair cut by the tab blade 59.
- the debris and dust of the working materials 1A and 1B of the rinse are washed off by this water, and thus can be removed from the automatic machining apparatus 10 without being scattered.
- the pair of working materials 1A and 1B on which the tapping operation is completed is transferred by the transfer unit 74 to the milling position 79, and at the milling position 79 the material lifter ( When the pair of work materials 1A and 1B are raised by 105, the tapping machining operation is performed by the milling unit 60.
- the milling operation is an operation of removing the protrusions 5 by cutting the surfaces of the pair of working materials 1A and 1B.
- the milling unit 60 includes a multi-axis head 64 having one motor 62 and a plurality of milling cutters 67 as tools.
- the multi-axis head 64 is also the same as the multi-axis head 14 of the drilling unit 11 or the multi-axis head 54 of the tapping unit 50, but only as a tool a drill 47 or The only difference is that the milling cutter 67 is provided instead of the tab 57.
- the multi-axis head 64 of the milling unit 60 is a head box for supporting a plurality of tool rotary shaft 30 and a plurality of tool rotary shaft 30, each of which is fixed to the milling cutter 67 at the lower end. (head box) 15 is provided.
- the milling cutters 67 respectively have an upper milling cutter bag 68 and a lower milling cutter blade 69 inserted into and fixed to the spindle 45 (see Fig. 6) at the bottom of the tool rotating shaft 30. ).
- a pin for pushing up the product to separate the molded product from the mold in a cavity in the mold is called a mill pin.
- the protrusion may be formed on the surface of the molded product, which is called 'mil pin marks'.
- the pair of work materials 1A and 1B is a die cast metal sheet or an injection molded plastic sheet material
- one or a plurality of protrusions due to the mil pin marks on the surface of the pair of work materials 1A and 1B. (5) can be formed. If the working material 1A, 1B molded in the same mold is used, the location of the mill pin marks, i.e., the protrusions 5 is constant.
- the pair of working materials 1A, 1B which are in turn passed through the loading position 76, the drilling position 77, and the tapping position 78 and transferred to the milling position 79, are lifted by the material lift 105. .
- the protrusions 5 formed on the pair of working materials 1A and 1B and the milling cutter 67 are aligned in the vertical direction.
- the protrusions 5 are cut by the milling cutter blades 69 so that the surfaces of the pair of work materials 1A and 1B are flat. (See reference 5a).
- the multi-axis head 64 is raised to its original position, and the milling cutter blade 69 is spaced apart from the surface of the pair of working materials 1A and 1B.
- the pair of working materials 1A and 1B from which the protrusions 5 have been removed are lowered by the material elevator 105 to allow the material supporting jaw 83 of the pair of parallel beams 82 (see FIG. 3) (FIG. 3). And sandwiched between the first to third material holders 95, 96, 97.
- the milling process by the milling unit 60 is not limited to the removal of the protrusion 5 mentioned above, and may also include the operation
- the pair of working materials 1A, 1B which have been machined through the loading position 76, the drilling position 77, the tapping position 78, and the milling position 79 in sequence, is moved forward of the moving bar 92. Is conveyed to the unloading position 80.
- the work material 2 conveyed to the unloading position 80 is picked up by the human force of the operator or by the operation of the industrial robot.
- the present invention is applicable to devices in which machining is performed, such as drilling, tapping to form female threads, and milling to cut surfaces.
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Abstract
Disclosed is an automatic machine processing device for automatically performing a machine processing work of the same kind to a plurality of working materials simultaneously when the plurality of working materials is transferred along a certain path and stopped in a predetermined position of the path. The disclosed automatic machine processing device comprises: a transferring unit for moving the plurality of working materials sequentially to a loading position where the plurality of working materials is positioned adjacently, to at least one processing position where the adjacently positioned plurality of working materials is mechanically processed simultaneously, and to an unloading position where the plurality of working materials is detached; and at least one processing unit including a plurality of tools for mechanically processing the plurality of working materials which is stopped at at least one processing position, wherein each at least one processing unit further comprises: one motor; a plurality of tool-rotating shafts which are rotated by the power of the motor so as to rotate a plurality of tools, and at the lower end of which the plurality of tools is fixed one by one; and a head box for supporting the plurality of tool-rotating shafts.
Description
본 발명은 금속판재나 플라스틱 사출물과 같은 작업용 재료를 기계 가공하는 기계 가공 장치에 관한 것으로, 보다 상세하게는 작업용 재료가 일정한 경로를 따라 이송되며 적어도 하나의 기계 가공 작업이 자동 수행되는 자동 기계 가공 장치에 관한 것이다. The present invention relates to a machining apparatus for machining a work material such as a metal sheet or plastic injection molding, and more particularly, an automatic machining device in which the work material is transferred along a predetermined path and at least one machining operation is automatically performed. It is about.
기계 가공이란 고형(固形) 재료에 압력, 열 등을 가하여 형상이나 성질을 변형시키는 가공으로, 절삭 가공(cutting), 프레스 가공(pressing), 열처리 등을 포함한다. 모바일폰을 비롯한 수많은 제품을 제조하기 위해서 금속판재나 플라스틱 사출물과 같은 재료들이 사용된다. 이 재료들에 예를 들어, 원형 통공을 형성하기 위한 드릴링(drilling), 암나사를 형성하기 위한 탭핑(tapping), 표면을 깎는 밀링(milling)과 같은 기계 가공이 수행되어 최종 제품의 중간재로 형성된다. Machining is a process of deforming a shape or a property by applying pressure, heat, or the like to a solid material, and includes cutting, pressing, heat treatment, and the like. Materials such as sheet metal and plastic injection molding are used to make a number of products, including mobile phones. These materials are subjected to machining such as, for example, drilling to form a circular through hole, tapping to form a female thread, and milling to cut the surface to form an intermediate of the final product. .
종래에는 하나의 가공 재료에 대해 복수 종류의 가공 작업을 수행할 때 하나의 가공 기계에 가공 재료를 로딩(loading)하여 하나의 작업을 완료한다. 그 후에, 다른 하나의 가공 기계에 그 가공 재료를 옮겨 로딩(loading)하여 다른 하나의 작업을 완료하는 방식으로 진행한다. 예를 들어, 금속판재에 암나사를 형성하고자 하는 경우에 드릴링 머신(drilling machine)에 금속판재를 로딩하여 금속판재에 원형 구멍을 뚫는 작업을 수행한다. 그 후에, 이 금속판재를 탭핑 머신(tapping machine)으로 옮겨 로딩하여 상기 원형 구멍에 암나사를 형성하는 작업을 수행하게 된다. 이로 인해 작업 생산성이 저하된다.Conventionally, when performing a plurality of types of processing operations for one processing material, the processing material is loaded in one processing machine to complete one operation. Thereafter, the processing material is transferred to another processing machine and loaded to complete another operation. For example, when the female screw is to be formed on the metal sheet, the metal sheet is loaded into a drilling machine to drill a circular hole in the metal sheet. Thereafter, the sheet metal material is transferred to a tapping machine and loaded to form a female thread in the circular hole. This lowers work productivity.
본 발명은, 복수의 작업용 재료가 일정한 경로를 따라 이송되며 상기 경로 상의 미리 지정된 지점에 멈춘 때 복수의 작업용 재료에 동시에 동종(同種)의 기계 가공 작업이 자동 수행되는 자동 기계 가공 장치를 제공한다. The present invention provides an automatic machining apparatus in which a plurality of work materials are conveyed along a certain path and automatically perform the same kind of machining work on the plurality of work materials simultaneously when stopped at a predetermined point on the path.
본 발명의 자동 기계 가공 장치는, 이송 유닛 및 적어도 하나의 가공 유닛을 포함한다. 이송 유닛은 로딩 위치(loading position), 가공 위치 및 언로딩 위치(unloading position)로 상기 복수의 작업용 재료를 순차적으로 이동시킨다. 로딩 위치에는 복수의 작업용 재료가 인접하여 옆에 놓여진다. 가공 위치에는 상기 인접하여 옆에 놓여진 복수의 작업용 재료가 동시에 기계 가공된다. 언로딩 위치는 상기 복수의 작업용 재료가 이탈된다. 적어도 하나의 가공 유닛은 복수의 공구를 포함한다. 상기 공구는 상기 적어도 하나의 가공 위치에서 멈춘 복수의 작업용 재료를 기계 가공한다. The automatic machining apparatus of the present invention includes a conveying unit and at least one machining unit. The conveying unit sequentially moves the plurality of working materials to a loading position, a machining position and an unloading position. In the loading position a plurality of working materials are placed next to each other. In the machining position, a plurality of working materials placed adjacent to each other are machined simultaneously. The unloading position is detached from the plurality of working materials. At least one machining unit comprises a plurality of tools. The tool machines a plurality of working materials stopped at the at least one machining position.
상기 적어도 하나의 가공 유닛 각각은, 하나의 모터(motor)와, 상기 모터의 동력에 의해 회전하여 상기 복수의 공구를 회전시키는 복수의 공구 회전 샤프트와, 상기 복수의 공구 회전 샤프트를 지지하는 헤드 박스(head box)를 포함한다. 상기 공구 회전 샤프트는 하단부에 상기 복수의 공구가 하나씩 고정된다. Each of the at least one machining unit includes a motor, a plurality of tool rotation shafts that rotate by the power of the motor to rotate the plurality of tools, and a head box that supports the plurality of tool rotation shafts. (head box). The plurality of tools are fixed to the lower end of the tool rotating shaft one by one.
상기 헤드 박스는, 서로 이격된 상부 패널과 하부 패널, 및 상기 상부 패널과 상기 하부 패널을 양 자 사이 간격이 유지되게 연결하는 복수의 컬럼(column)을 구비할 수 있다. The head box may include a top panel and a bottom panel spaced apart from each other, and a plurality of columns connecting the top panel and the bottom panel to maintain a gap therebetween.
또한, 상기 복수의 공구 회전 샤프트는 각각, 상측 샤프트 부재, 하측 샤프트 부재, 제1 유니버설 조인트, 제2 유니버설 조인트, 중간측 샤프트 부재, 스핀들(spindle)을 구비할 수 있다. 상측 샤프트 부재는 상기 상부 패널에 삽입된다. 하측 샤프트 부재는 상기 하부 패널을 관통한다. 제1 유니버설 조인트(universal joint)는 상기 상측 샤프트 부재의 하단부에 체결된다. 제2 유니버설 조인트는 상기 하측 샤프트 부재의 상단부에 체결된다. 중간측 샤프트 부재는 상기 제1 유니버설 조인트에 상단부가 체결되고, 상기 제2 유니버설 조인트에 하단부가 체결되어 상기 상측 샤프트 부재 및 상기 하측 샤프트 부재와 연결된다. 스핀들은 상기 하측 샤프트 부재의 하단부에 마련된 상기 공구가 고정 체결된다. 이 경우, 상기 상측 샤프트 부재의 길이 방향으로 연장된 상측 축선과 상기 하측 샤프트 부재의 길이 방향으로 연장된 하측 축선은 서로 평행하되 중첩되지 않도록 구성될 수 있다. In addition, each of the plurality of tool rotating shafts may include an upper shaft member, a lower shaft member, a first universal joint, a second universal joint, an intermediate shaft member, and a spindle. An upper shaft member is inserted into the upper panel. The lower shaft member penetrates through the lower panel. A first universal joint is fastened to the lower end of the upper shaft member. The second universal joint is fastened to the upper end of the lower shaft member. An intermediate shaft member has an upper end coupled to the first universal joint, and a lower end coupled to the second universal joint and connected to the upper shaft member and the lower shaft member. The tool is fixedly fastened to the tool provided at the lower end of the lower shaft member. In this case, the upper axis extending in the longitudinal direction of the upper shaft member and the lower axis extending in the longitudinal direction of the lower shaft member may be configured to be parallel to each other but not overlap.
상기 헤드 박스는, 상기 상부 패널의 내부에 상기 모터의 회전력을 상기 복수의 공구 회전 샤프트에 전달하는 기어 어셈블리(gear assembly)를 구비할 수 있다. 이 경우, 상기 기어 어셈블리는, 적어도 하나의 중앙 기어와, 제1 연결 기어와, 제2 연결 기어와, 복수의 공구 회동 기어를 구비한다. 중앙 기어는 상기 모터의 동력에 의해 회전하는 샤프트에 직접 연결된다. 제1 연결 기어는 상기 중앙 기어의 회전에 종동 회전하는 것으로, 상기 중앙 기어의 외주변에 배치된다. 제2 연결 기어는 상기 복수의 제1 연결 기어의 회전에 종동 회전하는 것으로, 상기 중앙 기어로부터 상기 제1 연결 기어보다 더 멀리 이격되어 배치된다. 복수의 공구 회동 기어는 상기 복수의 제2 연결 기어에 치합된 것으로, 상기 복수의 제2 연결 기어 각각의 외주변에 적어도 한 개가 배치되고, 상기 공구 회전 샤프트가 회전하도록 상기 상측 샤프트 부재에 체결된다. The head box may include a gear assembly that transmits rotational force of the motor to the plurality of tool rotation shafts inside the upper panel. In this case, the gear assembly includes at least one central gear, a first connecting gear, a second connecting gear, and a plurality of tool turning gears. The central gear is directly connected to the rotating shaft by the power of the motor. The first connecting gear is driven to rotate the rotation of the center gear, and is disposed on the outer periphery of the center gear. The second connecting gear is driven by rotation of the plurality of first connecting gears, and is spaced farther from the central gear than the first connecting gear. A plurality of tool turning gears are meshed with the plurality of second connecting gears, at least one of which is disposed on an outer periphery of each of the plurality of second connecting gears, and is coupled to the upper shaft member so that the tool rotating shaft rotates. .
상기 복수의 공구 회동 기어 중 적어도 하나는 상기 제1 연결 기어에도 치합되어 상기 제1 연결 기어의 회전력을 상기 제2 연결 기어에 전달하도록 구성될 수 있다. At least one of the plurality of tool turning gears may be engaged with the first connecting gear to transfer the rotational force of the first connecting gear to the second connecting gear.
상기 복수의 작업용 재료는 한 쌍이 구비되고, 상기 복수의 제1 연결 기어와 상기 복수의 제2 연결 기어는 각각 두 쌍이 구비될 수 있다. 이 경우, 상기 두 쌍의 제2 연결 기어 중 한 쌍의 제2 연결 기어에 치합된 복수의 공구 회동 기어가 상기 한 쌍의 작업용 재료 중 하나의 작업용 재료를 기계 가공하는 공구에 상기 모터의 회전력을 전달한다, 또한, 상기 두 쌍의 제2 연결 기어 중 다른 한 쌍의 제2 연결 기어에 치합된 복수의 공구 회동 기어가 상기 한 쌍의 작업용 재료 중 다른 하나의 작업용 재료를 기계 가공하는 공구를 가공하는 공구에 상기 모터의 회전력을 전달하도록 구성될 수 있다. The plurality of working materials may be provided in a pair, and the plurality of first connecting gears and the plurality of second connecting gears may each be provided in two pairs. In this case, a plurality of tool turning gears meshed with a pair of second connecting gears of the two pairs of second connecting gears transmit the rotational force of the motor to a tool for machining the working material of one of the pair of working materials. In addition, a plurality of tool turning gears meshed with another pair of second connecting gears of the two pairs of second connecting gears machine a tool for machining another working material of the pair of working materials. It may be configured to transmit the rotational force of the motor to the tool.
상기 중간측 샤프트 부재는, 실린더(cylinder)와, 로드(rod)와, 길이 조절 수단을 구비할 수 있다. 실린더는 상단이 상기 제1 유니버설 조인트에 체결된다. 로드는 하단이 상기 제2 유니버설 조인트에 체결되고 상단부가 상기 실린더 내부로 삽입된다. 길이 조절 수단은 상기 로드가 상기 실린더 내부로 삽입되는 길이를 단계적으로 조절하여 상기 중간측 샤프트 부재의 길이를 변경한다. 이 경우 상기 길이 조절 수단은, 상기 실린더 내주면에 상기 실린더의 중심을 향해 돌출되는 방향으로 탄성 바이어스(elastic bias)된 탄성 볼(ball)과, 상기 로드의 외주면에 상기 로드의 길이 방향으로 이격되어 형성되며, 상기 탄성 볼이 돌출된 때 안착되도록 파여진 복수의 안착 홈을 구비하여 구성될 수 있다. The intermediate shaft member may include a cylinder, a rod, and a length adjusting means. The upper end of the cylinder is fastened to the first universal joint. The rod has a lower end coupled to the second universal joint and an upper end inserted into the cylinder. The length adjustment means changes the length of the intermediate shaft member by adjusting the length in which the rod is inserted into the cylinder. In this case, the length adjusting means is formed on an inner circumferential surface of the rod and spaced apart in the longitudinal direction of the rod and the elastic ball (elastic ball) elastically biased (elastic bias) in a direction projecting toward the center of the cylinder It may be configured to have a plurality of mounting grooves dug to be seated when the elastic ball is protruded.
상기 이송 유닛은, 이송 레일(rail)과, 무빙 바(moving bar)와, 복수의 재료 홀더(holder)를 구비할 수 있다. 이송 레일(rail)은 상기 복수의 작업용 재료가 이동하는 방향을 따라 연장된다. 무빙 바(moving bar)는 상기 이송 레일과 평행하게 연장되고, 상기 로딩 위치, 상기 적어도 하나의 가공 위치, 및 상기 언로딩 위치 중 서로 인접한 한 쌍의 위치 사이의 거리만큼을 교번하여 전진 및 후퇴한다. 복수의 재료 홀더(holder)는 상기 무빙 바에 마련되어 상기 로딩 위치 및 상기 적어도 하나의 가공 위치에서 상기 복수의 작업용 재료를 잡아주며, 상기 무빙 바가 전진하면 상기 로딩 위치 및 상기 적어도 하나의 가공 위치에 놓여진 상기 복수의 작업용 재료를 그 다음 위치로 이송한다. The transfer unit may comprise a transfer rail, a moving bar, and a plurality of material holders. The conveying rail extends along the direction in which the plurality of working materials move. A moving bar extends in parallel with the conveying rail and alternates forward and backward alternately by the distance between a pair of adjacent positions of the loading position, the at least one machining position, and the unloading position. . A plurality of material holders are provided in the moving bar to hold the plurality of working materials in the loading position and the at least one processing position, and the moving bar is placed in the loading position and the at least one processing position when the moving bar is advanced. The plurality of working materials is transferred to the next position.
상기 이송 유닛은, 상기 로딩 위치 및 상기 적어도 하나의 가공 위치에서 상기 복수의 작업용 재료를 지지하고 승강(乘降)하는 재료 승강기를 더 구비할 수 있다. 상기 재료 승강기에 의해 상기 복수의 작업용 재료가 하강하면, 상기 복수의 작업용 재료가 상기 복수의 재료 홀더에 잡히고 상기 무빙 바가 전진하여 상기 복수의 작업용 재료가 전진하고, 상기 재료 승강기에 의해 상기 복수의 작업용 재료가 상승하면, 상기 복수의 작업용 재료가 상기 복수의 재료 홀더에서 이탈되고 상기 무빙 바는 상기 복수의 작업용 재료와 분리되어 후퇴하도록 구성될 수 있다. The transfer unit may further include a material lifter for supporting and elevating the plurality of working materials at the loading position and the at least one machining position. When the plurality of working materials are lowered by the material lifter, the plurality of work materials are caught by the plurality of material holders, the moving bar is advanced, and the plurality of work materials are advanced, and the plurality of work materials are moved by the material lifter. As the material rises, the plurality of working materials may be disengaged from the plurality of material holders and the moving bar may be configured to retract separately from the plurality of working materials.
상기 적어도 하나의 가공 유닛에는, 상기 복수의 작업용 재료에 통공을 뚫는 드릴(drill)을 상기 공구로서 구비한 드릴링 유닛(drilling unit)이 포함되고, 상기 적어도 하나의 가공 위치에는 상기 드릴링 유닛에 의한 가공이 수행되는 드릴링 위치(drilling position)가 포함될 수 있다. The at least one machining unit includes a drilling unit having a drill for drilling through holes in the plurality of working materials as the tool, and the at least one machining position is machined by the drilling unit. This drilling position may be included.
상기 적어도 하나의 가공 유닛에는, 상기 드릴에 의해 상기 복수의 작업용 재료에 형성된 통공의 내주면에 암나사 트레드(female screw thread)를 형성하는 탭(tap)을 상기 공구로서 구비한 탭핑 유닛(tapping unit)이 포함되고, 상기 적어도 하나의 가공 위치에는, 상기 탭핑 유닛에 의한 가공이 수행되는 탭핑 위치(tapping position)가 포함될 수 있다. The at least one machining unit includes a tapping unit provided with a tap as a tool for forming a female screw thread on an inner circumferential surface of the through hole formed in the plurality of working materials by the drill. The tapping position at which the machining by the tapping unit is performed may be included in the at least one machining position.
상기 적어도 하나의 가공 유닛에는, 상기 복수의 작업용 재료의 표면을 절삭하여 돌출부를 제거하거나 홈을 형성하는 밀링 커터(milling cutter)를 상기 공구로서 구비한 밀링 유닛(milling unit)이 포함되고, 상기 적어도 하나의 가공 위치에는, 상기 밀링 유닛에 의한 가공이 수행되는 밀링 위치(milling position)가 포함될 수 있다. The at least one machining unit includes a milling unit having a milling cutter as the tool for cutting the surfaces of the plurality of working materials to remove projections or forming grooves, the at least One machining position may include a milling position in which machining by the milling unit is performed.
본 발명에 의하면, 복수의 작업용 재료가 일정한 경로를 따라 이송되며 적어도 일 회의 기계 가공 작업이 수행되므로, 작업 속도 및 생산성이 향상되며, 한 명의 작업자만 장치를 담당하여 작업을 수행하면 족하므로 인건비가 절감된다. According to the present invention, since a plurality of working materials are transported along a predetermined path and at least one machining operation is performed, work speed and productivity are improved, and labor costs are high because only one worker is responsible for performing the work. Savings.
또한 본 발명에 의하면, 예컨대, 드릴링(drilling)과 같은 기계 가공을 복수의 작업용 재료의 여러 지점에 실시하여야 할 때 하나의 모터의 동력만으로 다수의 동종(同種) 공구가 동시에 동작하도록 구성할 수 있어 자동 기계 가공 장치의 생산 원가와 전력 소모를 줄일 수 있다.In addition, according to the present invention, when a machining operation such as drilling is to be performed at various points of a plurality of working materials, a plurality of similar tools can be configured to operate simultaneously with the power of one motor. The production cost and power consumption of automatic machining equipment can be reduced.
도 1은 본 발명의 실시예에 따른 자동 기계 가공 장치를 개략 도시한 정면도이다. 1 is a front view schematically showing an automatic machining apparatus according to an embodiment of the present invention.
도 2는 도 1의 이송 유닛을 도시한 평면도이다. FIG. 2 is a plan view of the transfer unit of FIG. 1. FIG.
도 3은 도 2의 III-III에 따른 종단면도이다. 3 is a longitudinal cross-sectional view taken along line III-III of FIG. 2.
도 4는 도 1의 드릴링 유닛의 헤드 박스를 IV-IV에 따라 절개 도시한 횡단면도로서, 헤드 박스 내부의 기어(gear)들의 배열의 일 예를 도시한 도면이다. FIG. 4 is a cross-sectional view illustrating the head box of the drilling unit of FIG. 1 in section IV-IV, showing an example of the arrangement of gears inside the head box. FIG.
도 5는 도 1의 드릴링 유닛의 헤드 박스의 하부 패널에 형성된 관통공들의 배열의 일 예를 도시한 평면도이다. FIG. 5 is a plan view illustrating an example of an arrangement of through holes formed in a lower panel of a head box of the drilling unit of FIG. 1.
도 6은 도 1의 드릴링 유닛의 드릴에 회전 동력을 전달하는, 유니버설 조인트에 의해 연결된 공구 회전 샤프트를 도시한 정면도이다. FIG. 6 is a front view showing a tool rotating shaft connected by a universal joint, which transmits rotational power to the drill of the drilling unit of FIG. 1.
도 7은 도 1의 드릴링 유닛(drilling unit)에 의한 드릴링 작업을 나타내는 단면도이다. 7 is a cross-sectional view illustrating a drilling operation by the drilling unit of FIG. 1.
도 8은 도 1의 탭핑 유닛(tapping unit)에 의한 탭핑 작업을 나타내는 단면도이다. 8 is a cross-sectional view illustrating a tapping operation by a tapping unit of FIG. 1.
도 9는 도 1의 밀링 유닛(milling unit)에 의한 밀링 작업을 나타내는 단면도이다. FIG. 9 is a cross-sectional view illustrating a milling operation by the milling unit of FIG. 1.
이하, 첨부된 도면을 참조하여 본 발명의 실시예에 따른 자동 기계 가공 장치를 상세하게 설명한다. 본 명세서에서 사용되는 용어(terminology)들은 본 발명의 바람직한 실시예를 적절히 표현하기 위해 사용된 용어들로서, 이는 사용자 또는 운용자의 의도 또는 본 발명이 속하는 분야의 관례 등에 따라 달라질 수 있다. 따라서, 본 용어들에 대한 정의는 본 명세서 전반에 걸친 내용을 토대로 내려져야 할 것이다.Hereinafter, with reference to the accompanying drawings will be described in detail an automatic machining apparatus according to an embodiment of the present invention. Terminology used herein is a term used to properly express a preferred embodiment of the present invention, which may vary depending on the intention of a user or an operator or customs in the field to which the present invention belongs. Therefore, the definitions of the terms should be made based on the contents throughout the specification.
도 1은 본 발명의 실시예에 따른 자동 기계 가공 장치를 개략 도시한 정면도이고, 도 2는 도 1의 이송 유닛을 도시한 평면도이며, 도 3은 도 2의 III-III에 따른 종단면도이다. 도 1 내지 도 3을 함께 참조하면, 본 발명의 실시예에 따른 자동 기계 가공 장치(10)는 작업용 재료(2)를 한 쌍씩 일정 경로를 따라 이송하며 순차적으로 기계 가공하는 장치이다. 작업용 재료(2)는 예컨대, 알루미늄과 같은 금속의 주조(鑄造), 또는 플라스틱의 사출 성형에 의해 형성된 판재(plate)이다. 구체적으로, 작업용 재료(2)에 가해지는 기계 가공은 드릴링(drilling), 탭핑(tapping), 및 밀링(milling)으로 모두 절삭 가공이지만, 본 발명의 자동 기계 가공 장치가 수행 가능한 기계 가공이 절삭 가공에 한정되는 것은 아니다. 1 is a front view schematically showing an automatic machining apparatus according to an embodiment of the present invention, FIG. 2 is a plan view showing the transfer unit of FIG. 1, and FIG. 3 is a longitudinal sectional view according to III-III of FIG. 2. 1 to 3 together, the automatic machining apparatus 10 according to the embodiment of the present invention is a device for sequentially machining and conveying a pair of working materials 2 along a predetermined path. The working material 2 is a plate formed by casting of a metal such as aluminum or injection molding of plastic, for example. Specifically, the machining applied to the work material 2 is all cutting by drilling, tapping, and milling, but the machining that the automatic machining apparatus of the present invention can perform is cutting. It is not limited to.
자동 기계 가공 장치(10)는 드릴링 유닛(11), 탭핑 유닛(50), 밀링 유닛(60), 이송 유닛(74), 및 콘트롤러(130)를 구비한다. The automatic machining apparatus 10 has a drilling unit 11, a tapping unit 50, a milling unit 60, a conveying unit 74, and a controller 130.
이송 유닛(74)은 한 쌍의 작업용 재료(1A, 1B)를 순차적으로 이송시키는 유닛으로, 이송 레일(rail)(81), 무빙 바(moving bar)(92), 유압 실린더(85), 및 유압 실린더 연결 바(connecting bar)(91), 제1 내지 제3 재료 홀더(holder)(95, 96, 97), 및 4개의 재료 승강기(105)를 구비한다. The transfer unit 74 is a unit that sequentially transfers a pair of working materials 1A and 1B, and includes a transfer rail 81, a moving bar 92, a hydraulic cylinder 85, and Hydraulic cylinder connecting bar 91, first to third material holders 95, 96, 97, and four material lifts 105.
이송 레일(81)은 X축과 평행하게 연장된 한 쌍의 평행 빔(beam)(82)을 구비한다. 이송 레일(81)에는 작업용 재료(1A, 1B)의 진행 방향, 즉 X축 양(+)의 방향과 평행한 방향을 따라 로딩 위치(loading position)(76), 드릴링 위치(drilling position)(77), 탭핑 위치(tapping position)(78), 밀링 위치(milling position)(79), 및 언로딩 위치(unloading position)(80)가 차례로 마련된다. 상기 각 위치들(76 내지 80)은 인접한 위치와 같은 간격으로 이격되어 있다. The conveying rail 81 has a pair of parallel beams 82 extending parallel to the X axis. The conveying rail 81 has a loading position 76 and a drilling position 77 along the direction of travel of the working materials 1A and 1B, that is, parallel to the direction of the positive X axis. ), A tapping position 78, a milling position 79, and an unloading position 80 are provided in turn. Each of the positions 76 to 80 is spaced at the same interval as the adjacent position.
로딩 위치(76)는 한 쌍의 작업용 재료(1A, 1B)가 서로 인접하여 옆에 놓여지는 위치이다. 로딩 위치(76)에 한 쌍의 작업용 재료(1A, 1B)를 서로 인접하여 옆에 놓여지도록 올려 놓는 작업은 산업용 로봇(robot)에 의해 자동화된 공정으로 수행될 수도 있고, 작업자의 수작업에 의해 수행될 수도 있다. The loading position 76 is a position where the pair of working materials 1A and 1B are placed next to each other adjacent to each other. The operation of placing the pair of working materials 1A and 1B in the loading position 76 so as to be adjacent to each other next to each other may be performed by an automated process by an industrial robot, or by manual labor of an operator. May be
드릴링 위치(77), 탭핑 위치(78), 밀링 위치(79)는 한 쌍의 작업용 재료(1A, 1B)가 기계 가공되는 가공 위치들이다. 드릴링 위치(77)는 한 쌍의 작업용 재료(1A, 1B)에 드릴링 유닛(11)에 의한 드릴링(drilling) 가공이 수행되는 위치이다. 탭핑 위치(78)는 드릴링 가공을 끝낸 한 쌍의 작업용 재료(1A, 1B)에 탭핑 유닛(50)에 의한 탭핑(tapping) 가공이 수행되는 위치이다. 밀링 위치(79)는 탭핑을 끝낸 한 쌍의 작업용 재료(1A, 1B)에 밀링 유닛(60)에 의한 밀링(milling) 가공이 수행되는 위치이다. 언로딩 위치(80)는 드릴링 가공, 탭핑 가공, 및 밀링 가공을 순차적으로 끝낸 한 쌍의 작업용 재료(1A, 1B)가 이송 레일(81)로부터 이탈되는 위치이다. Drilling position 77, tapping position 78, milling position 79 are machining positions at which a pair of working materials 1A, 1B are machined. The drilling position 77 is a position at which drilling processing by the drilling unit 11 is performed on the pair of working materials 1A and 1B. The tapping position 78 is a position at which a tapping process by the tapping unit 50 is performed on the pair of work materials 1A and 1B which have finished drilling. The milling position 79 is a position at which milling processing by the milling unit 60 is performed on the pair of working materials 1A and 1B which have finished tapping. The unloading position 80 is a position at which the pair of work materials 1A and 1B, which have been sequentially drilled, tapped and milled, is separated from the transfer rail 81.
무빙 바(92)는 한 쌍의 평행 빔(82) 사이에 배치되고 이송 레일(81)이 연장된 방향과 평행하게 연장되며, 이송 레일(81)에 마련된 각 위치(76 내지 80) 중에서 서로 인접한 한 쌍의 위치(76 내지 80) 사이에 이격된 거리만큼을 교번(交番)하여 전진 및 후퇴, 즉 왕복(往復)한다. 유압 실린더(85)는 실린더 하우징(86)과, 상기 실린더 하우징(86)으로부터 돌출되는 방향 및 상기 실린더 하우징(86)으로 삽입되는 방향으로 이동 가능한 실린더 로드(cylinder rod)(87)를 구비한다. The moving bar 92 is disposed between the pair of parallel beams 82 and extends in parallel with the direction in which the transfer rail 81 extends, and is adjacent to each other among the positions 76 to 80 provided on the transfer rail 81. The distances between the pair of positions 76 to 80 are alternated to advance and retract, i.e., reciprocate. The hydraulic cylinder 85 has a cylinder housing 86 and a cylinder rod 87 movable in a direction protruding from the cylinder housing 86 and inserted into the cylinder housing 86.
유압 실린더(85)는 이송 레일(81)의 일 측 바깥에 배치된다. 실린더 하우징(86) 내부로 유체가 공급되면 실린더 로드(87)는 X축 양(+)의 방향과 평행하게 이동한다. 실린더 하우징(86) 내부로부터 외부로 유체가 배출되면 실린더 로드(87)는 X축 음(-)의 방향과 평행하게 이동한다. 실린더 로드(87)의 스트로크(stroke)는 이송 레일(81)에 마련된 각 위치(76 내지 80) 중에서 서로 인접한 한 쌍의 위치(76 내지 80) 사이에 이격된 거리와 같다. The hydraulic cylinder 85 is disposed outside one side of the transfer rail 81. When the fluid is supplied into the cylinder housing 86, the cylinder rod 87 moves in parallel with the positive X-axis direction. When the fluid is discharged from the inside of the cylinder housing 86 to the outside, the cylinder rod 87 moves in parallel with the negative direction of the X axis. The stroke of the cylinder rod 87 is equal to the distance spaced between a pair of positions 76 to 80 adjacent to each other among the positions 76 to 80 provided on the conveying rail 81.
유압 실린더 연결 바(91)는 한 쌍의 평행 빔(82)을 가로질러 교차하도록 배치되고, 일 측이 상기 실린더 로드(87)의 말단에 체결되어 한 쌍의 평행 빔(82)이 연장된 방향으로, 즉, X축과 평행하게 왕복 가능하다. 유압 실린더 연결 바(91)의 타 측은 무빙 바(92)의 일 측 단부에 체결된다. 이와 같은 구성으로 무빙 바(92)는 유압 실린더(85)의 구동력에 의해 전진 및 후퇴한다. 상기 실린더 로드(87)의 X축과 평행한 방향의 이동은 콘트롤러(130)에 의해 제어된다. The hydraulic cylinder connecting bar 91 is arranged to intersect across the pair of parallel beams 82, one side of which is fastened to the end of the cylinder rod 87 so that the pair of parallel beams 82 extends. That is, it can reciprocate in parallel with the X axis. The other side of the hydraulic cylinder connecting bar 91 is fastened to one end of the moving bar 92. In such a configuration, the moving bar 92 moves forward and backward by the driving force of the hydraulic cylinder 85. The movement in the direction parallel to the X axis of the cylinder rod 87 is controlled by the controller 130.
제1 내지 제3 재료 홀더(95, 96, 97)는 무빙 바(92)에 마련되어 로딩 위치(76), 드릴링 위치(77), 탭핑 위치(78), 및 밀링 위치(79)에서 한 쌍의 작업용 재료(1A, 1B)를 잡아준다. 따라서, 무빙 바(92)가 X축 양(+)의 방향과 평행하게 전진하면 상기 각 위치(76 내지 79)에 놓여진 한 쌍의 작업용 재료(1A, 1B)는 무빙 바(92)를 따라 그 다음 위치(77 내지 80)로 이송된다. 구체적으로 재료 홀더(96, 97)는 이송 레일(81) 내에서 한 쌍의 작업용 재료(1A, 1B)의 진행 방향을 따라 상류 측에 마련된 제1 재료 홀더(95)와, 상기 진행 방향을 따라 하류 측에 마련된 제3 재료 홀더(97)와, 양 자(95, 97) 사이에 마련된 제2 재료 홀더(96)를 구비한다. The first to third material holders 95, 96, 97 are provided on the moving bar 92 to provide a pair of pairs in the loading position 76, the drilling position 77, the tapping position 78, and the milling position 79. Hold the work materials 1A and 1B. Therefore, when the moving bar 92 is advanced parallel to the X-axis positive direction, the pair of working materials 1A and 1B placed at the respective positions 76 to 79 are moved along the moving bar 92. It is conveyed to the next position 77-80. Specifically, the material holders 96 and 97 are provided with the first material holder 95 provided on the upstream side along the traveling direction of the pair of working materials 1A and 1B in the transfer rail 81 and along the traveling direction. A third material holder 97 provided on the downstream side and a second material holder 96 provided between the quantums 95 and 97 are provided.
제1 재료 홀더(95)와 제2 재료 홀더(96) 사이에 작업용 재료(1A)가 끼워지고, 제2 재료 홀더(96)와 제3 재료 홀더(97) 사이에 작업용 재료(1B)가 끼워진다. 무빙 바(92)가 X축 양(+)의 방향과 평행하게 전진할 때에는 제1 재료 홀더(95)가 작업용 재료(1A)를 밀고 제2 재료 홀더(96)가 작업용 재료(1B)를 밀어 다음 위치(77 내지 80)를 향해 이송한다. 그리고, 무빙 바(92)가 전진을 멈춘 때에는 제2 재료 홀더(96)가 작업용 재료(1A)의 관성(慣性)에 의한 전진을 가로막고 제3 재료 홀더(97)가 작업용 재료(1B)의 전진을 가로막아 작업용 재료(1A, 1B)를 상기 다음 위치(77 내지 80)에서 정확히 정지시킨다. The work material 1A is sandwiched between the first material holder 95 and the second material holder 96, and the work material 1B is sandwiched between the second material holder 96 and the third material holder 97. Lose. When the moving bar 92 is advanced parallel to the X-axis positive direction, the first material holder 95 pushes the work material 1A and the second material holder 96 pushes the work material 1B. Transfer to the next position 77-80. Then, when the moving bar 92 stops moving forward, the second material holder 96 prevents the advancement due to the inertia of the work material 1A, and the third material holder 97 advances the work material 1B. The work material 1A, 1B is accurately stopped at the next positions 77 to 80 by intercepting them.
4개의 재료 승강기(105)는 각각 로딩 위치(76), 드릴링 위치(77), 탭핑 위치(78), 및 밀링 위치(79)에서 한 쌍의 작업용 재료(1A, 1B)를 지지하고 승강한다. 4개의 재료 승강기(105)의 구조는 동일한데, 대표적으로 드릴링 위치(77)에 있는 재료 승강기(105)의 구조를 설명하면, 재료 승강기(105)는 승강 액추에이터(actuator)(106)의 구동력에 의해 승강하는 승강 블록(108)과, 승강 블록(108)의 상측에 고정 지지된 재료 지지판(115)을 구비한다. The four material elevators 105 support and elevate a pair of working materials 1A, 1B at the loading position 76, the drilling position 77, the tapping position 78, and the milling position 79, respectively. The structure of the four material elevators 105 is the same, and representatively, the structure of the material elevator 105 in the drilling position 77, the material elevator 105 is in accordance with the driving force of the lifting actuator 106. The elevating block 108 which elevates and lowers by this, and the material support plate 115 fixedly supported above the elevating block 108 are provided.
승강 액추에이터(106)는 예를 들어, 유압 실린더, 솔레노이드, 또는 모터를 포함할 수 있다. 승강 블록(108)에는 자신의 승강에 불구하고 무빙 바(92)과 충돌하지 않도록 상측면에서 아래로 파인 홈(109)이 형성된다. 재료 지지판(115)은 무빙 바(92)를 사이에 두고 양 측에 배치된 제1 부분(116)과 제2 부분(117)을 구비하고, 제1 부분(116)과 제2 부분(117)은 상기 홈(109)에 의해 구분된 승강 블록(108)의 일 측 상단부 및 타 측 상단부에 각각 고정 지지된다. 승강 액추에이터(actuator)(106)의 승강은 콘트롤러(130)에 의해 제어된다. The elevating actuator 106 may include, for example, a hydraulic cylinder, a solenoid, or a motor. The elevating block 108 is formed with a groove 109 recessed from the upper side so as not to collide with the moving bar 92 despite its elevating. The material support plate 115 has a first portion 116 and a second portion 117 disposed on both sides with a moving bar 92 interposed therebetween, and the first portion 116 and the second portion 117. Is fixedly supported on one side upper end and the other upper end of the lifting block 108 divided by the groove 109, respectively. The elevating of the elevating actuator 106 is controlled by the controller 130.
한편, 한 쌍의 평행 빔(82)의 내측에는 한 쌍의 작업용 재료(1A, 1B)의 외주부를 지지하도록 단차진 재료 지지턱(83)이 마련된다. 재료 승강기(105)의 재료 지지판(115)이 하강하면 한 쌍의 작업용 재료(1A, 1B)도 하강하여 한 쌍의 작업용 재료(1A, 1B)가 재료 지지턱(83)에 지지되고(도 3의 실선 참조), 재료 지지판(115)은 좀 더 하강하여 한 쌍의 작업용 재료(1A, 1B)와 이격된다. 또한, 한 쌍의 작업용 재료(1A, 1B)는 로딩 위치(76), 드릴링 위치(77), 탭핑 위치(78), 및 밀링 위치(79)의 제1 내지 제3 재료 홀더(95, 96, 97) 사이에 끼워져 잡히고, 무빙 바(92)가 전진하면 무빙 바(92)를 따라 한 쌍의 작업용 재료(1A, 1B)가 그 다음 위치, 즉 드릴링 위치(77), 탭핑 위치(78), 밀링 위치(79), 및 언로딩 위치(80)로 이동한다. On the other hand, inside the pair of parallel beams 82, stepped material support jaw 83 is provided to support the outer circumferential portions of the pair of working materials 1A and 1B. When the material support plate 115 of the material elevator 105 is lowered, the pair of work materials 1A and 1B are also lowered so that the pair of work materials 1A and 1B are supported by the material support jaw 83 (FIG. 3). Solid support), the material support plate 115 is further lowered and spaced apart from the pair of working materials 1A and 1B. In addition, the pair of working materials 1A, 1B may include the first to third material holders 95, 96, of the loading position 76, the drilling position 77, the tapping position 78, and the milling position 79. 97, and the moving bar 92 is advanced, the pair of working materials 1A, 1B along the moving bar 92 moves to the next position, that is, the drilling position 77, the tapping position 78, Move to the milling position 79 and the unloading position 80.
반대로, 재료 승강기(105)의 재료 지지판(115)이 상승하면, 한 쌍의 작업용 재료(1A, 1B)가 재료 지지판(115)에 지지되어 재료 지지턱(83)에서 이격되고 제1 내지 제3 재료 홀더(95, 96, 97)에서도 이탈된다(도 3의 이점 쇄선 참조). 이때 무빙 바(92)가 후퇴하면 제1 내지 제3 재료 홀더(95, 96, 97)가 한 쌍의 작업용 재료(1A, 1B)와 분리된 채 드릴링 위치(77), 탭핑 위치(78), 밀링 위치(79), 및 언로딩 위치(80)에서 원래 위치, 즉 로딩 위치(76), 드릴링 위치(77), 탭핑 위치(78), 및 밀링 위치(79)로 복귀한다. 한편, 로딩 위치(76)에서는 재료 승강기(105)의 재료 지지판(115)이 상승한 때 한 쌍의 작업용 재료(1A, 1B)가 재료 지지판(115)에 올려진다. On the contrary, when the material support plate 115 of the material elevator 105 is raised, the pair of working materials 1A and 1B are supported by the material support plate 115 to be spaced apart from the material support jaw 83 and are first to third. The material holders 95, 96 and 97 are also displaced (see the dashed-dotted line in FIG. 3). At this time, when the moving bar 92 is retracted, the first to third material holders 95, 96, and 97 are separated from the pair of working materials 1A and 1B, and the drilling position 77, the tapping position 78, Return from the milling position 79, and the unloading position 80 to the original position, namely the loading position 76, the drilling position 77, the tapping position 78, and the milling position 79. On the other hand, in the loading position 76, when the material support plate 115 of the material elevator 105 raises, a pair of work material 1A, 1B is mounted on the material support plate 115. As shown in FIG.
도 4는 도 1의 드릴링 유닛의 헤드 박스를 IV-IV에 따라 절개 도시한 횡단면도로서, 헤드 박스 내부의 기어(gear)들의 배열의 일 예를 도시한 도면이다. 도 5는 도 1의 드릴링 유닛의 헤드 박스의 하부 패널에 형성된 관통공들의 배열의 일 예를 도시한 평면도이다. 도 6은 도 1의 드릴링 유닛의 드릴에 회전 동력을 전달하는, 유니버설 조인트에 의해 연결된 공구 회전 샤프트를 도시한 정면도이다. 도 7은 도 1의 드릴링 유닛(drilling unit)에 의한 드릴링 작업을 나타내는 단면도이다. FIG. 4 is a cross-sectional view illustrating the head box of the drilling unit of FIG. 1 in section IV-IV, showing an example of the arrangement of gears inside the head box. FIG. FIG. 5 is a plan view illustrating an example of an arrangement of through holes formed in a lower panel of a head box of the drilling unit of FIG. 1. FIG. 6 is a front view showing a tool rotating shaft connected by a universal joint, which transmits rotational power to the drill of the drilling unit of FIG. 1. 7 is a cross-sectional view illustrating a drilling operation by the drilling unit of FIG. 1.
도 1, 및 도 4 내지 도 7을 함께 참조하면, 드릴링 위치(77)에서 재료 승강기(105)(도 3 참조)에 의해 한 쌍의 작업용 재료(1A, 1B)가 상승한 때, 드릴링 유닛(11)에 의해 드릴링 가공 작업이 수행된다. 드릴링 가공 작업을 통해 한 쌍의 작업용 재료(1A, 1B)에 원형 내경의 복수의 통공(3)이 동시에 형성된다. 1, and 4 to 7, when the pair of working materials 1A and 1B are raised by the material elevator 105 (see FIG. 3) in the drilling position 77, the drilling unit 11 Drilling) is carried out. Through the drilling operation, a plurality of through holes 3 having a circular inner diameter are simultaneously formed in the pair of work materials 1A and 1B.
드릴링 유닛(11)은 하나의 모터(motor)(12)와, 하단부에 드릴(47)이 각각 하나씩 고정되는 복수의 공구 회전 샤프트(30)와, 복수의 공구 회전 샤프트(30)를 지지하는 헤드 박스(head box)(15)를 구비한다. 상기 복수의 공구 회전 샤프트(30), 복수의 드릴(47), 및 헤드 박스(15)는 다축 헤드(14)를 구성한다. 다축 헤드(14)는 드릴링 위치(77)에 놓인 한 쌍의 작업용 재료(1A, 1B)가 재료 승강기(105)(도 3 참조)에 의해 상승할 때 그와 동시에 하강하여 드릴(47)의 드릴 블레이드(drill blade)(49)가 한 쌍의 작업용 재료(1A, 1B)의 표면에 통공(3)을 뚫게 하며, 통공(3)이 형성된 후 한 쌍의 작업용 재료(1A, 1B)가 재료 승강기(105)(도 3 참조)에 의해 하강할 때 그와 동시에 상승하여 드릴 블레이드(49)를 한 쌍의 작업용 재료(1A, 1B)에서 이격시킨다. The drilling unit 11 includes a motor 12, a plurality of tool rotating shafts 30 in which drills 47 are fixed to the lower end one by one, and a head for supporting a plurality of tool rotating shafts 30. A head box 15 is provided. The plurality of tool rotation shafts 30, the plurality of drills 47, and the head box 15 constitute a multi-axis head 14. The multi-axis head 14 is simultaneously lowered when the pair of working materials 1A, 1B placed in the drilling position 77 are lifted by the material elevator 105 (see FIG. 3) to drill the drill 47. A blade (49) allows a drill hole (3) to penetrate the surface of the pair of work materials (1A, 1B), and after the hole (3) has been formed, the pair of work materials (1A, 1B) are material lifters. As it descends by 105 (see FIG. 3), it rises at the same time and spaces the drill blade 49 away from the pair of working materials 1A and 1B.
헤드 박스(15)에 지지되는 복수의 공구 회전 샤프트(30)는 모두 모터(12)의 동력에 의해 회전하며, 이로 인해 복수의 드릴(47)이 동일한 방향 및 동일한 회전 속도로 회전한다. 헤드 박스(15)는 서로 이격된 상부 패널(20)과 하부 패널(16), 및 상부 패널(20)과 하부 패널(16)을 양 자 사이의 간격이 유지되게 연결하는 4개의 컬럼(column)(19)을 구비한다. 4개의 컬럼(19)은 그 상단과 하단이 상부 패널(20)과 하부 패널(16)의 4곳의 코너(corner)에 결합 고정된다. The plurality of tool rotating shafts 30 supported by the head box 15 all rotate by the power of the motor 12, which causes the plurality of drills 47 to rotate in the same direction and at the same rotational speed. The head box 15 has four columns that connect the upper panel 20 and the lower panel 16 spaced apart from each other, and the upper panel 20 and the lower panel 16 so as to maintain a gap therebetween. (19) is provided. The four columns 19 have their upper and lower ends coupled to four corners of the upper panel 20 and the lower panel 16.
상부 패널(20)의 내부에는 모터(12)의 회전력을 헤드 박스(15)에 지지된 복수의 공구 회전 샤프트(30)에 전달하는 기어 어셈블리(gear assembly)가 구비된다. 기어 어셈블리는 상부 패널(20)의 중앙에 위치하는 하나의 중앙 기어(22), 중앙 기어(22)의 외주변에 배치된 4개의 제1 연결 기어(23), 중앙 기어(22)로부터 상기 4개의 제1 연결 기어(23)보다 더 멀리 이격되어 배치된 4개의 제2 연결 기어(25), 및 4개의 제2 연결 기어(25) 각각의 외주변에 배치된 복수의 공구 회동 기어(27, 28)를 구비한다. Inside the upper panel 20, a gear assembly is provided to transmit the rotational force of the motor 12 to the plurality of tool rotation shafts 30 supported by the head box 15. The gear assembly includes one central gear 22 positioned in the center of the upper panel 20, four first connecting gears 23 arranged around the outer side of the central gear 22, and the four from the central gear 22. Four second connecting gears 25 arranged farther apart than the first first connecting gears 23, and a plurality of tool turning gears 27 arranged around the periphery of each of the four second connecting gears 25, 28).
구체적으로, 공구 회동 기어(27, 28)는 제1 공구 회동 기어(27)와, 제2 공구 회동 기어(28)를 구비하여 구성된다. 제1 공구 회동 기어(27)는 각 제2 연결 기어(25)에 대해 하나씩 마련되며 제1 연결 기어(23)와 제2 연결 기어(25) 사이에 개재되어 양 자(23, 25)에 함께 치합된다. 제2 공구 회동 기어(28)는 각 제2 연결 기어(25)에 대해 9개씩 마련되며, 제2 연결 기어(25)에만 치합된다.Specifically, the tool turning gears 27 and 28 include a first tool turning gear 27 and a second tool turning gear 28. One first tool turning gear 27 is provided for each second connecting gear 25 and is interposed between the first connecting gear 23 and the second connecting gear 25 together with the quantum 23, 25. Are matched. Nine second tool rotation gears 28 are provided for each of the second connection gears 25 and are engaged only with the second connection gears 25.
중앙 기어(22)는 모터(12)의 동력에 의해 회전하는 메인 샤프트(main shaft)(13)의 하단부에 체결되어 메인 샤프트(13)가 회전함에 따라 동축(同軸) 회전하고, 4개의 제1 연결 기어(23)는 중앙 기어(22)에 치합되어 중앙 기어(22)의 회전에 종동 회전한다. 4개의 제1 공구 회동 기어(27)는 각 제1 연결 기어(23)에 하나씩 치합되어 제1 연결 기어(23)의 회전에 종동 회전한다. 4개의 제2 연결 기어(25)는 각 제1 공구 회동 기어(27)에 하나씩 치합되어 제1 공구 회동 기어(27)의 회전에 종동 회전하고, 36개의 제2 공구 회동 기어(28)는 각 제2 연결 기어(25)에 9개씩 치합되어 제2 연결 기어(25)에 종동 회전한다. The center gear 22 is fastened to the lower end of the main shaft 13 which rotates by the power of the motor 12, and coaxially rotates as the main shaft 13 rotates, and the four first The connecting gear 23 is meshed with the center gear 22 and is driven to rotate the center gear 22. The four first tool turning gears 27 are engaged with each of the first connecting gears 23 one by one, and follow the rotation of the first connecting gears 23. Four second connecting gears 25 are engaged with each of the first tool turning gears 27 one by one, and are driven to rotate with the rotation of the first tool turning gears 27, and the 36 second tool turning gears 28 Nine pieces of the second connecting gears 25 are driven and rotated to the second connecting gears 25.
복수의 공구 회동 기어(27, 28) 각각에는 공구 회전 샤프트(30)가 하나씩 체결되어 공구 회동 기어(27, 28)가 회전함에 따라 각 공구 회전 샤프트(30) 및 그 하단부에 고정된 드릴(47)이 회전하게 된다. 이와 같은 구성으로, 모터(12)가 작동하면 헤드 박스(15)에 지지된 40개의 공구 회전 샤프트(30)와 그에 고정된 40개의 드릴(47)이 같은 속도 및 같은 방향으로 회전하게 된다. 모터(12)의 작동은 콘트롤러(130)에 의해 제어된다. The tool rotation shaft 30 is fastened to each of the plurality of tool rotation gears 27 and 28, and the drill 47 fixed to each tool rotation shaft 30 and its lower end as the tool rotation gears 27 and 28 rotate. ) Will rotate. In this configuration, when the motor 12 is operated, the 40 tool rotary shafts 30 supported by the head box 15 and the 40 drills 47 fixed thereto rotate at the same speed and in the same direction. Operation of the motor 12 is controlled by the controller 130.
도 4에서 Y축과 평행하게 연장되어 중앙 기어(22)를 가로지르는 일점 쇄선을 기준으로, 좌측 한 쌍의 제2 연결 기어(25)에 치합된 총 20개의 공구 회동 기어(27, 28)는 한 쌍의 작업용 재료(1A, 1B) 중에서 진행 방향의 상류 측에 있는 작업용 재료(1A)를 기계 가공하는 드릴(47)에 모터(12)의 회전력을 전달한다. Based on the dashed dashed line extending parallel to the Y axis in FIG. 4 and crossing the center gear 22, a total of 20 tool turning gears 27, 28 engaged with the left pair of second connecting gears 25 are The rotational force of the motor 12 is transmitted to the drill 47 for machining the work material 1A on the upstream side in the travel direction among the pair of work materials 1A and 1B.
또한, 상기 일점 쇄선을 기준으로 우측 한 쌍의 제2 연결 기어(25)에 치합된 총 20개의 공구 회동 기어(27, 28)는 한 쌍의 작업용 재료(1A, 1B) 중 진행 방향의 하류 측에 있는 작업용 재료(1B)를 기계 가공하는 드릴(47)에 모터(12)의 회전력을 전달한다. In addition, a total of 20 tool turning gears 27 and 28 meshed with the right pair of second connection gears 25 on the basis of the one-dot chain line are downstream of the pair of working materials 1A and 1B in the traveling direction. The rotational force of the motor 12 is transmitted to the drill 47 for machining the working material 1B in the.
복수의 공구 회전 샤프트(30)는 각각, 상측 샤프트 부재(32)와, 하측 샤프트 부재(43)와, 제1 유니버설 조인트(universal joint)(33)와, 제2 유니버설 조인트(40)와, 중간측 샤프트 부재(36)와, 스핀들(spindle)(45)을 구비한다. The plurality of tool rotation shafts 30 respectively include an upper shaft member 32, a lower shaft member 43, a first universal joint 33, a second universal joint 40, and an intermediate portion. The side shaft member 36 and the spindle 45 are provided.
상측 샤프트 부재(32)는 상부 패널(20)에 삽입되고 공구 회동 기어(27, 28)에 동축(同軸) 회전 가능하게 체결된다. 하측 샤프트 부재(43)는 하부 패널(16)을 관통한다. 제1 유니버설 조인트(33)는 상측 샤프트 부재(32)의 하단부에 체결된다. 제2 유니버설 조인트(40)는 하측 샤프트 부재(43)의 상단부에 체결된다. 중간측 샤프트 부재(36)는 제1 유니버설 조인트(33)에 상단부가 체결되고, 제2 유니버설 조인트(40)에 하단부가 체결되어 상측 샤프트 부재(32) 및 하측 샤프트 부재(43)와 연결된다. 스핀들(45)은 하측 샤프트 부재(43)의 하단부에 마련된 드릴(47)이 고정 체결된다. The upper shaft member 32 is inserted into the upper panel 20 and fastened to the tool rotation gears 27 and 28 so as to be coaxially rotatable. The lower shaft member 43 penetrates the lower panel 16. The first universal joint 33 is fastened to the lower end of the upper shaft member 32. The second universal joint 40 is fastened to the upper end of the lower shaft member 43. The middle shaft member 36 has an upper end coupled to the first universal joint 33, and a lower end coupled to the second universal joint 40 and connected to the upper shaft member 32 and the lower shaft member 43. The spindle 45 is fixedly fastened to the drill 47 provided at the lower end of the lower shaft member 43.
제1 유니버설 조인트(33)는 상부 패널(20)의 아래로 돌출되게 위치하고, 제2 유니버설 조인트(40)는 하부 패널(16)의 위로 돌출되게 위치한다. 스핀들(45)은 하부 패널(16)의 아래로 돌출되게 위치한다. The first universal joint 33 is positioned to protrude below the upper panel 20, and the second universal joint 40 is positioned to protrude above the lower panel 16. The spindle 45 is positioned to protrude below the lower panel 16.
드릴(47)은 상부의 드릴 자루(48)와 하부의 드릴 블레이드(49)를 구비하여 이루어지며, 드릴 자루(48)가 스핀들(45)에 탈착 가능하게 삽입 고정된다. The drill 47 includes an upper drill bag 48 and a lower drill blade 49, and the drill bag 48 is inserted and fixed to the spindle 45 in a detachable manner.
상측 샤프트 부재(32)의 길이 방향으로 연장된 상측 축선(SH1)과 하측 샤프트 부재(43)의 길이 방향으로 연장된 하측 축선(SH2)은, 둘 다 수직 방향으로 연장되어 서로 평행하되 중첩되지 않으며, 이에 따라 중간측 샤프트 부재(36)는 상측 축선(SH1) 및 하측 축선(SH2)에 대해 경사지게 직선 연장된다. The upper axis SH1 extending in the longitudinal direction of the upper shaft member 32 and the lower axis SH2 extending in the longitudinal direction of the lower shaft member 43 both extend in the vertical direction and are parallel to each other but do not overlap. Thus, the intermediate shaft member 36 extends linearly inclined with respect to the upper axis SH1 and the lower axis SH2.
알려진 바와 같이, 유니버설 조인트는 두 축이 떨어진 위치에 있거나 두 축의 각도 차가 있는 경우에도 두 축을 회전 동력 전달 가능하게 연결하는 커플링(coupling)을 의미한다. As is known, a universal joint refers to a coupling that connects two shafts so as to transmit rotational power even when the two shafts are at a remote position or there is an angle difference between the two shafts.
따라서, 공구 회전 샤프트(30)의 상측 샤프트 부재(32)가 회전하면 그 회전력이 중간측 샤프트 부재(36)와 하측 샤프트 부재(43)로 차례로 전달되어 드릴(47)이 회전하게 된다. Therefore, when the upper shaft member 32 of the tool rotation shaft 30 rotates, the rotational force is sequentially transmitted to the intermediate shaft member 36 and the lower shaft member 43 so that the drill 47 rotates.
한편, 도 5에 도시된 바와 같이 하부 패널(16)에는 하측 샤프트 부재(43)가 하부 패널(16)을 관통하도록 하측 샤프트 부재 관통공(17)이 형성된다. 도 5에 도시되진 않았으나, 상기 관통공(17)의 주변에는 하측 샤프트 부재(43)가 하부 패널(16)에 대해 용이하게 회전할 수 있도록 베어링(bearing)이 개재된다. Meanwhile, as shown in FIG. 5, the lower shaft member through hole 17 is formed in the lower panel 16 so that the lower shaft member 43 penetrates the lower panel 16. Although not shown in FIG. 5, a bearing is interposed around the through hole 17 so that the lower shaft member 43 can easily rotate with respect to the lower panel 16.
한편, 도 5에는 상기 관통공(17)이 공구 회동 기어(27, 28)보다 제2 연결 기어(25)의 중심으로 더 가깝게 배치되나, 이에 한정되지는 않으며 작업용 재료(1A, 1B)에 형성되는 통공(3)의 위치에 따라 관통공(17)이 공구 회동 기어(27, 28)보다 제2 연결 기어(25)의 중심에서 더 멀게 배치될 수도 있다. Meanwhile, in FIG. 5, the through hole 17 is disposed closer to the center of the second connecting gear 25 than the tool turning gears 27 and 28, but is not limited thereto, and is formed in the working materials 1A and 1B. Depending on the position of the through hole 3, the through hole 17 may be arranged farther from the center of the second connecting gear 25 than the tool turning gears 27 and 28.
도 6을 다시 참조하면, 중간측 샤프트 부재(36)는 실린더(cylinder)(37)와, 로드(rod)(39)와, 길이 조절 수단을 구비한다.Referring again to FIG. 6, the intermediate shaft member 36 includes a cylinder 37, a rod 39, and length adjusting means.
실린더(37)는 그 상단이 제1 유니버설 조인트(33)에 체결된다. 로드(39)는 하단이 제2 유니버설 조인트(40)에 체결되고 상단부가 실린더(37) 내부로 삽입된다. 길어 조절 수단은 중간측 샤프트 부재(36)의 길이를 변경할 수 있도록 로드(39)가 실린더(37) 내부로 삽입되는 길이를 단계적으로 조절한다. The upper end of the cylinder 37 is fastened to the first universal joint 33. The rod 39 has a lower end coupled to the second universal joint 40 and an upper end inserted into the cylinder 37. The lengthening means adjusts the length in which the rod 39 is inserted into the cylinder 37 so that the length of the intermediate shaft member 36 can be changed.
상기 길이 조절 수단은, 탄성 볼(ball)(미도시)과, 복수의 안착 홈(미도시)을 포함한다. 탄성 볼(ball)(미도시)은 실린더(37) 내주면에 실린더(37)의 중심을 향해 돌출되는 방향으로 탄성 바이어스(elastic bias)된다. 복수의 안착 홈은 로드(39)의 외주면에서 내측으로 파여지게 형성되며, 로드(39)의 길이 방향으로 이격되어 형성된다. The length adjusting means includes an elastic ball (not shown) and a plurality of seating grooves (not shown). An elastic ball (not shown) is elastically biased in a direction projecting toward the center of the cylinder 37 on the inner circumferential surface of the cylinder 37. The plurality of mounting grooves are formed to be dug inward from the outer circumferential surface of the rod 39, and are formed spaced apart in the longitudinal direction of the rod 39.
상기 탄성 볼이 실린더(37)의 중심을 향해 돌출될 때 상기 안착 홈에 상기 탄성 볼이 안착되고, 로드(39)는 실린더(37)에 대해 고정된다. 로드(39)를 실린더(37)에 대해 적당한 힘을 주어 삽입하거나 빼내게 되면 상기 탄성 볼이 탄성 수축되며 안착 홈에서 빠져 나오고, 인접한 다른 안착 홈과 상기 탄성 볼이 정렬되면 상기 탄성 볼이 다시 돌출되어 그 안착 홈에 안착된다. 그리고, 이에 따라 로드(39)는 실린더(37)에 대해 약간 삽입되거나 빠진 채로 고정된다. 이와 같은 구조로 중간측 샤프트 부재(36)의 길이를 조절할 수 있다. When the elastic ball projects toward the center of the cylinder 37, the elastic ball is seated in the seating groove, and the rod 39 is fixed relative to the cylinder 37. When the rod 39 is inserted or withdrawn with a moderate force against the cylinder 37, the elastic ball is elastically contracted and exits from the seating groove, and when the elastic ball is aligned with another adjacent seating groove, the elastic ball protrudes again. It is settled in the seating groove. And, accordingly, the rod 39 is fixed while being slightly inserted or removed with respect to the cylinder 37. With such a structure, the length of the intermediate shaft member 36 can be adjusted.
도 1과 도 7을 함께 참조하면, 로딩 위치(76)를 통과하고 드릴링 위치(77)로 이송된 한 쌍의 작업용 재료(1A, 1B)는 드릴링 위치(77)의 재료 승강기(105)에 의해 올려진다. 그리고, 복수의 드릴(47)이 고속 회전하며 다축 헤드(14)가 아래로 하강하면 복수의 드릴 블레이드(49)가 한 쌍의 작업용 재료(1A, 1B)를 절삭하며 관통하여 한 쌍의 작업용 재료(1A, 1B)의 미리 지정된 지점에 복수의 통공(3)이 형성된다. Referring together to FIGS. 1 and 7, the pair of working materials 1A, 1B passed through the loading position 76 and transferred to the drilling position 77 are moved by the material lift 105 at the drilling position 77. Raised Then, when the plurality of drills 47 rotate at a high speed and the multi-axis head 14 descends downward, the plurality of drill blades 49 cut through the pair of work materials 1A and 1B and penetrate through the pair of work materials. A plurality of through holes 3 are formed at predetermined points of 1A and 1B.
복수의 통공(3)이 형성된 후 다축 헤드(14)는 원위치로 상승하며, 복수의 드릴 블레이드(49)가 한 쌍의 작업용 재료(1A, 1B)로부터 이격된다. After the plurality of through holes 3 are formed, the multi-axis head 14 is raised to its original position, and the plurality of drill blades 49 are spaced apart from the pair of working materials 1A and 1B.
복수의 통공(3)이 형성된 한 쌍의 작업용 재료(1A, 1B))는 재료 승강기(105)의 재료 지지판(115)(도 3 참조)이 하강함에 따라 한 쌍의 평행 빔(82)(도 3 참조)의 재료 지지턱(83)(도 3 참조)에 지지되고, 제1 내지 제3 재료 홀더(95, 96, 97)(도 2 참조) 사이에 끼워진다. The pair of working materials 1A and 1B in which the plurality of through holes 3 are formed has a pair of parallel beams 82 (FIG. 3) as the material support plate 115 (see FIG. 3) of the material elevator 105 descends. 3 is supported by the material support jaw 83 (see FIG. 3), and is sandwiched between the first to third material holders 95, 96, 97 (see FIG. 2).
도 1에 도시되진 않았으나 드릴링 위치(77)에 위치한 한 쌍의 작업용 재료(1A, 1B)에는 물 공급 호스(미도시)를 통해 물이 계속 공급되며, 드릴 블레이드(49)에 의해 절삭된 한 쌍의 작업용 재료(1A, 1B)의 파편 및 먼지가 이 물에 의해 씻겨 내려가므로, 비산되지 않고 자동 기계 가공 장치(10)에서 제거될 수 있다. Although not shown in FIG. 1, the pair of working materials 1A and 1B positioned at the drilling position 77 are continuously supplied with water through a water supply hose (not shown), and the pair cut by the drill blade 49. The debris and dust of the working materials 1A and 1B of the rinse are washed off by this water, and thus can be removed from the automatic machining apparatus 10 without being scattered.
도 1 및 도 8을 함께 참조하면, 드릴링 작업이 완료된 한 쌍의 작업용 재료(1A, 1B)는 이송 유닛(74)에 의해 탭핑 위치(78)까지 이송되고, 탭핑 위치(78)에서 재료 승강기(105)에 의해 한 쌍의 작업용 재료(1A, 1B)가 상승한 때, 탭핑 유닛(50)에 의해 탭핑 가공 작업이 수행된다. 탭핑 가공 작업은 드릴링 가공에 의해 형성된 통공(3)(도 7 참조)의 내주면에 암나사 트레드(female screw thread)를 형성하는 작업이다.1 and 8 together, the pair of working materials 1A, 1B having completed the drilling operation are conveyed by the transfer unit 74 to the tapping position 78, and at the tapping position 78 the material lifter ( When the pair of work materials 1A and 1B are raised by 105, the tapping processing operation is performed by the tapping unit 50. FIG. The tapping machining operation is an operation of forming a female screw thread on the inner circumferential surface of the through hole 3 (see FIG. 7) formed by drilling.
탭핑 유닛(50)은, 하나의 모터(52)와, 복수의 탭(tap)(57)을 공구로서 구비하는 다축 헤드(54)를 포함한다. 도 1에 명확히 도시되진 않았으나, 상기 다축 헤드(54)는 드릴링 유닛(11)의 다축 헤드(14)와 동일하며, 단지 공구로서 드릴(47) 대신에 탭(57)이 구비되는 것만 차이가 있다. The tapping unit 50 includes a motor 52 and a multi-axis head 54 having a plurality of taps 57 as tools. Although not clearly shown in FIG. 1, the multi-axis head 54 is identical to the multi-axis head 14 of the drilling unit 11, with the only difference being that the tab 57 is provided instead of the drill 47 as a tool. .
구체적으로, 탭핑 유닛(50)의 다축 헤드(54)는 복수의 공구 회전 샤프트(30)와, 헤드 박스(head box)(15)를 구비한다. 복수의 공구 회전 샤프트(30)는 하단부에 탭(57)이 각각 하나씩 고정된다. 헤드 박스(15)는 복수의 공구 회전 샤프트(30)를 지지한다. Specifically, the multi-axis head 54 of the tapping unit 50 includes a plurality of tool rotation shafts 30 and a head box 15. The plurality of tool rotation shafts 30 are fixed with one tab 57 at the lower end thereof. The head box 15 supports a plurality of tool rotation shafts 30.
탭(57)은 각각 공구 회전 샤프트(30) 하단의 스핀들(45)(도 6 참조)에 삽입 고정되는 상부의 탭 자루(58)와, 하부의 탭 블레이드(tap blade)(59)를 구비한다. The tab 57 has an upper tab bag 58 and a lower tap blade 59 which are respectively inserted into and fixed to the spindle 45 (see FIG. 6) at the bottom of the tool rotating shaft 30. .
로딩 위치(76)와 드릴링 위치(77)를 차례로 통과하고 탭핑 위치(78)로 이송된 한 쌍의 작업용 재료(1A, 1B)는 재료 승강기(105)에 의해 올려진다. 탭(57)이 고속 회전하며 다축 헤드(54)가 아래로 하강하면 드릴링 가공에 의해 형성된 복수의 통공(3)(도 7 참조)에 탭 블레이드(59)가 삽입되고 회전하여, 내주면에 암나사 트레드가 형성된 암사나 통공(3a)이 형성된다. 암나사 통공(3a)이 형성된 후 다축 헤드(54)는 원위치로 상승하며, 탭 블레이드(59)가 한 쌍의 작업용 재료(1A, 1B)로부터 이격된다. 암나사 통공(3a)이 형성된 한 쌍의 작업용 재료(1A, 1B)는 재료 승강기(105)에 의해 하강하여 한 쌍의 평행 빔(82)(도 3 참조)의 재료 지지턱(83)(도 3 참조)에 지지되고, 제1 내지 제3 재료 홀더(95, 96, 97)(도 2 참조) 사이에 끼워진다.The pair of working materials 1A, 1B, which in turn passes through the loading position 76 and the drilling position 77 and is transferred to the tapping position 78, is lifted by the material lift 105. When the tab 57 is rotated at high speed and the multi-axis head 54 is lowered, the tab blade 59 is inserted into the plurality of through holes 3 (see FIG. 7) formed by drilling, and rotated, so that the internal thread tread is threaded. The formed sand yarns or through holes 3a are formed. After the female threaded through hole 3a is formed, the multi-axis head 54 is raised to its original position, and the tab blade 59 is spaced apart from the pair of working materials 1A and 1B. The pair of working materials 1A and 1B on which the female threaded through holes 3a are formed is lowered by the material elevator 105 to allow the material supporting jaw 83 of the pair of parallel beams 82 (see FIG. 3) (FIG. 3). And the first to third material holders 95, 96, 97 (see Fig. 2).
도 1에 도시되진 않았으나 탭핑 위치(78)에 위치한 한 쌍의 작업용 재료(1A, 1B)에는 물 공급 호스(미도시)를 통해 물이 계속 공급되며, 탭 블레이드(59)에 의해 절삭된 한 쌍의 작업용 재료(1A, 1B)의 파편 및 먼지가 이 물에 의해 씻겨 내려가므로, 비산되지 않고 자동 기계 가공 장치(10)에서 제거될 수 있다. Although not shown in FIG. 1, the pair of working materials 1A and 1B positioned in the tapping position 78 are continuously supplied with water through a water supply hose (not shown), and the pair cut by the tab blade 59. The debris and dust of the working materials 1A and 1B of the rinse are washed off by this water, and thus can be removed from the automatic machining apparatus 10 without being scattered.
도 1 및 도 9를 함께 참조하면, 탭핑 작업이 완료된 한 쌍의 작업용 재료(1A, 1B)는 이송 유닛(74)에 의해 밀링 위치(79)까지 이송되고, 밀링 위치(79)에서 재료 승강기(105)에 의해 한 쌍의 작업용 재료(1A, 1B)가 상승한 때, 밀링 유닛(60)에 의해 탭핑 가공 작업이 수행된다. 밀링 가공 작업은 한 쌍의 작업용 재료(1A, 1B)의 표면을 절삭하여 돌출부(5)를 제거하는 작업이다. 1 and 9 together, the pair of working materials 1A and 1B on which the tapping operation is completed is transferred by the transfer unit 74 to the milling position 79, and at the milling position 79 the material lifter ( When the pair of work materials 1A and 1B are raised by 105, the tapping machining operation is performed by the milling unit 60. The milling operation is an operation of removing the protrusions 5 by cutting the surfaces of the pair of working materials 1A and 1B.
밀링 유닛(60)은, 하나의 모터(62)와, 복수의 밀링 커터(milling cutter)(67)을 공구로서 구비하는 다축 헤드(64)를 포함한다. 도 1에 명확히 도시되진 않았으나, 상기 다축 헤드(64) 또한 드릴링 유닛(11)의 다축 헤드(14) 또는 탭핑 유닛(50)의 다축 헤드(54)와 동일하며, 단지 공구로서 드릴(47) 또는 탭(57) 대신에 밀링 커터(67)가 구비되는 것만 차이가 있다. 구체적으로, 밀링 유닛(60)의 다축 헤드(64)는 하단부에 밀링 커터(67)가 각각 하나씩 고정되는 복수의 공구 회전 샤프트(30)와, 복수의 공구 회전 샤프트(30)를 지지하는 헤드 박스(head box)(15)를 구비한다. 밀링 커터(67)은 각각 공구 회전 샤프트(30) 하단의 스핀들(45)(도 6 참조)에 삽입 고정되는 상부의 밀링 커터 자루(68)와, 하부의 밀링 커터 블레이드(milling cutter blade)(69)를 구비한다.The milling unit 60 includes a multi-axis head 64 having one motor 62 and a plurality of milling cutters 67 as tools. Although not clearly shown in FIG. 1, the multi-axis head 64 is also the same as the multi-axis head 14 of the drilling unit 11 or the multi-axis head 54 of the tapping unit 50, but only as a tool a drill 47 or The only difference is that the milling cutter 67 is provided instead of the tab 57. Specifically, the multi-axis head 64 of the milling unit 60 is a head box for supporting a plurality of tool rotary shaft 30 and a plurality of tool rotary shaft 30, each of which is fixed to the milling cutter 67 at the lower end. (head box) 15 is provided. The milling cutters 67 respectively have an upper milling cutter bag 68 and a lower milling cutter blade 69 inserted into and fixed to the spindle 45 (see Fig. 6) at the bottom of the tool rotating shaft 30. ).
다이캐스팅(die casting) 또는 사출 성형으로 제품을 형성할 때 금형내의 캐비티(cavity)에서 성형된 제품을 금형으로부터 분리하기 위해 제품을 밀어 올리는 핀(pin)을 밀핀이라 한다. 제품의 성형시에 상기 밀핀의 말단부가 캐비티의 내측면과 매끄럽게 연결되지 못하고 약간 단차지게 연결되면 성형된 제품의 표면에 '밀핀 자국' 이라고 불리는 돌출부가 형성될 수 있다. 상술한 바와 같이 한 쌍의 작업용 재료(1A, 1B)가 다이캐스팅된 금속판재 또는 사출 성형된 플라스틱판재인 경우 한 쌍의 작업용 재료(1A, 1B)의 표면에 상기 밀핀 자국에 의한 하나 또는 복수의 돌출부(5)가 형성될 수 있다. 동일한 금형에서 성형된 작업용 재료(1A, 1B)라면 상기 밀핀 자국, 즉 돌출부(5) 위치는 일정하다. When forming a product by die casting or injection molding, a pin for pushing up the product to separate the molded product from the mold in a cavity in the mold is called a mill pin. When the end portion of the mill pin is not smoothly connected to the inner surface of the cavity at the time of molding, the protrusion may be formed on the surface of the molded product, which is called 'mil pin marks'. As described above, when the pair of work materials 1A and 1B is a die cast metal sheet or an injection molded plastic sheet material, one or a plurality of protrusions due to the mil pin marks on the surface of the pair of work materials 1A and 1B. (5) can be formed. If the working material 1A, 1B molded in the same mold is used, the location of the mill pin marks, i.e., the protrusions 5 is constant.
로딩 위치(76), 드릴링 위치(77), 및 탭핑 위치(78)를 차례로 통과하고 밀링 위치(79)로 이송된 한 쌍의 작업용 재료(1A, 1B)는 재료 승강기(105)에 의해 올려진다. 이때 한 쌍의 작업용 재료(1A, 1B)에 형성된 돌출부(5)와, 밀링 커터(67)는 수직 방향으로 정렬된다. 밀링 커터(67)가 고속 회전하면서 다축 헤드(64)가 적절한 높이까지 하강하면 돌출부(5)가 밀링 커터 블레이드(69)에 의해 절삭 되어 한 쌍의 작업용 재료(1A, 1B)의 표면이 편평해진다(참조부호 5a 참조). The pair of working materials 1A, 1B, which are in turn passed through the loading position 76, the drilling position 77, and the tapping position 78 and transferred to the milling position 79, are lifted by the material lift 105. . At this time, the protrusions 5 formed on the pair of working materials 1A and 1B and the milling cutter 67 are aligned in the vertical direction. When the milling cutter 67 rotates at high speed and the multi-axis head 64 is lowered to an appropriate height, the protrusions 5 are cut by the milling cutter blades 69 so that the surfaces of the pair of work materials 1A and 1B are flat. (See reference 5a).
돌출부(5)가 제거된 후 다축 헤드(64)는 원위치로 상승하며, 밀링 커터 블레이드(69)는 한 쌍의 작업용 재료(1A, 1B)의 표면에서 이격된다. 돌출부(5)가 제거된 한 쌍의 작업용 재료(1A, 1B)는 재료 승강기(105)에 의해 하강하여 한 쌍의 평행 빔(82)(도 3 참조)의 재료 지지턱(83)(도 3 참조)에 지지되고, 제1 내지 제3 재료 홀더(95, 96, 97) 사이에 끼워진다. 한편, 밀링 유닛(60)에 의한 밀링 가공은 상술한 돌출부(5)의 제거에 한정되는 것은 아니며, 작업용 재료(1A, 1B)의 표면에 단차지게 파인 홈을 형성하는 작업을 포함할 수도 있다. After the protrusion 5 is removed, the multi-axis head 64 is raised to its original position, and the milling cutter blade 69 is spaced apart from the surface of the pair of working materials 1A and 1B. The pair of working materials 1A and 1B from which the protrusions 5 have been removed are lowered by the material elevator 105 to allow the material supporting jaw 83 of the pair of parallel beams 82 (see FIG. 3) (FIG. 3). And sandwiched between the first to third material holders 95, 96, 97. On the other hand, the milling process by the milling unit 60 is not limited to the removal of the protrusion 5 mentioned above, and may also include the operation | work which forms the groove | channel recessed in the surface of the work material 1A, 1B.
로딩 위치(76), 드릴링 위치(77), 탭핑 위치(78), 및 밀링 위치(79)를 차례로 거쳐 기계 가공이 완료된 한 쌍의 작업용 재료(1A, 1B)는 무빙 바(92)의 전진으로 언로딩 위치(80)로 이송된다. 언로딩 위치(80)로 이송된 작업용 재료(2)는 작업자의 인력(人力)에 의해 또는 산업용 로봇의 동작에 의해 픽업(pick-up)된다. The pair of working materials 1A, 1B, which have been machined through the loading position 76, the drilling position 77, the tapping position 78, and the milling position 79 in sequence, is moved forward of the moving bar 92. Is conveyed to the unloading position 80. The work material 2 conveyed to the unloading position 80 is picked up by the human force of the operator or by the operation of the industrial robot.
본 발명은 도면에 도시된 실시예를 참고로 설명되었으나 이는 예시적인 것에 불과하며, 당해 분야에서 통상의 지식을 가진 자라면 이로부터 다양한 변형 및 균등한 타 실시예가 가능함을 이해할 수 있을 것이다. 따라서 본 발명의 진정한 보호범위는 첨부된 특허청구범위에 의해서만 정해져야 할 것이다. Although the present invention has been described with reference to the embodiments shown in the drawings, this is merely exemplary, and it will be understood by those skilled in the art that various modifications and equivalent other embodiments are possible. Therefore, the true scope of protection of the present invention should be defined only by the appended claims.
본 발명은 드릴링(drilling), 암나사를 형성하기 위한 탭핑(tapping), 표면을 깎는 밀링(milling)과 같은 기계 가공이 수행되는 장치에 이용 가능하다.The present invention is applicable to devices in which machining is performed, such as drilling, tapping to form female threads, and milling to cut surfaces.
Claims (11)
- 복수의 작업용 재료가 로딩되는 로딩 위치(loading position), 상기 복수의 작업용 재료가 동시에 기계 가공되는 적어도 하나의 가공 위치, 및 상기 복수의 작업용 재료가 이탈되는 언로딩 위치(unloading position)로 상기 복수의 작업용 재료를 순차적으로 이동시키는 이송 유닛; 및, 상기 적어도 하나의 가공 위치에서 멈춘 복수의 작업용 재료를 기계 가공하는 복수의 공구를 포함하는, 적어도 하나의 가공 유닛;을 구비하고, The plurality of working positions into a loading position in which a plurality of working materials are loaded, at least one processing position in which the plurality of working materials are simultaneously machined, and an unloading position in which the plurality of working materials is separated; A transfer unit for sequentially moving the work material; And a plurality of tools for machining a plurality of working materials stopped at the at least one machining position.상기 적어도 하나의 가공 유닛 각각은, 하나의 모터(motor); 상기 모터의 동력에 의해 회전하여 상기 복수의 공구를 회전시키는 것으로, 하단부에 상기 복수의 공구가 하나씩 고정되는, 복수의 공구 회전 샤프트; 및, 상기 복수의 공구 회전 샤프트를 지지하도록 서로 이격된 상부 패널과 하부 패널;을 구비하며;Each of the at least one processing unit comprises: a motor; A plurality of tool rotation shafts, which rotate by the power of the motor to rotate the plurality of tools, the plurality of tools being fixed one by one to a lower end; And an upper panel and a lower panel spaced apart from each other to support the plurality of tool rotation shafts;상기 복수의 공구 회전 샤프트는 각각, 상기 상부 패널에 삽입되는 상측 샤프트 부재; 상기 하부 패널을 관통하는 하측 샤프트 부재; 서로 다른 축선을 가지는 상기 상측 샤프트 부재와 하측 샤프트 부재 사이를 연결하여 상기 상측 샤프트 부재의 회전력을 상기 하측 샤프트 부재에 연결하는 중간측 샤프트 부재;를 구비하는 것을 특징으로 하는 자동 기계 가공 장치. Each of the plurality of tool rotating shafts includes: an upper shaft member inserted into the upper panel; A lower shaft member penetrating the lower panel; And an intermediate shaft member which connects between the upper shaft member and the lower shaft member having different axes to connect the rotational force of the upper shaft member to the lower shaft member.
- 제1 항에 있어서,According to claim 1,상기 상부 패널과 하부 패널을 구비하는 헤드 박스를 더 포함하고,Further comprising a head box having the upper panel and the lower panel,상기 헤드 박스는, 상기 상부 패널과 상기 하부 패널을 양 자 사이 간격이 유지되게 연결하는 복수의 컬럼(column)을 더 구비하고, The head box further includes a plurality of columns connecting the upper panel and the lower panel to maintain a gap therebetween.상기 복수의 공구 회전 샤프트는 각각, 상기 상측 샤프트 부재의 하단부에 체결되어 상기 중간측 샤프트 부재의 상단부와 연결되는 제1 유니버설 조인트(universal joint); 상기 하측 샤프트 부재의 상단부에 체결되어 상기 중간측 샤프트 부재의 하단부와 연결되는 제2 유니버설 조인트; 및, 상기 하측 샤프트 부재의 하단부에 마련된 상기 공구가 고정 체결되는 스핀들(spindle);을 구비하고, Each of the tool rotation shafts may include: a first universal joint coupled to a lower end of the upper shaft member and connected to an upper end of the intermediate shaft member; A second universal joint fastened to an upper end of the lower shaft member and connected to a lower end of the intermediate shaft member; And a spindle to which the tool provided in the lower end of the lower shaft member is fixedly fastened.상기 상측 샤프트 부재의 길이 방향으로 연장된 상측 축선과 상기 하측 샤프트 부재의 길이 방향으로 연장된 하측 축선은 서로 평행하되 중첩되지 않도록 구성된 것을 특징으로 하는 자동 기계 가공 장치. And the upper axis extending in the longitudinal direction of the upper shaft member and the lower axis extending in the longitudinal direction of the lower shaft member are configured to be parallel to each other but not overlap.
- 제2 항에 있어서,The method of claim 2,상기 헤드 박스는, 상기 상부 패널의 내부에 상기 모터의 회전력을 상기 복수의 공구 회전 샤프트에 전달하는 기어 어셈블리(gear assembly)를 구비하고, The head box has a gear assembly (gear assembly) for transmitting the rotational force of the motor to the plurality of tool rotating shafts in the upper panel,상기 기어 어셈블리는: 상기 모터의 동력에 의해 회전하는 샤프트에 직접 연결된 하나의 중앙 기어; 상기 중앙 기어의 회전에 종동 회전하는 것으로, 상기 중앙 기어의 외주변에 배치된 복수의 제1 연결 기어; 상기 복수의 제1 연결 기어의 회전에 종동 회전하는 것으로, 상기 중앙 기어로부터 상기 제1 연결 기어보다 더 멀리 이격되어 배치된, 상기 제1 연결 기어의 개수와 동수(同數)의 제2 연결 기어; 및, 상기 복수의 제2 연결 기어에 치합된 것으로, 상기 복수의 제2 연결 기어 각각의 외주변에 적어도 한 개가 배치되고, 상기 공구 회전 샤프트가 회전하도록 상기 상측 샤프트 부재에 체결된, 복수의 공구 회동 기어;를 구비하는 것을 특징으로 하는 자동 기계 가공 장치. The gear assembly includes: a central gear connected directly to a shaft rotating by the power of the motor; A plurality of first connecting gears which are driven to rotate the rotation of the center gear and are disposed around the center gear; The second connecting gear equal to the number of the first connecting gears, which is driven by the rotation of the plurality of first connecting gears, is spaced farther from the center gear than the first connecting gears. ; And a plurality of tools engaged with the plurality of second connecting gears, at least one of which is disposed at an outer periphery of each of the plurality of second connecting gears and fastened to the upper shaft member so that the tool rotating shaft rotates. Rotating gear; Automatic machining device characterized in that it comprises a.
- 제3 항에 있어서,The method of claim 3, wherein상기 복수의 공구 회동 기어 중 적어도 하나는 상기 제1 연결 기어에도 치합되어 상기 제1 연결 기어의 회전력을 상기 제2 연결 기어에 전달하도록 구성된 것을 특징으로 하는 자동 기계 가공 장치. At least one of the plurality of tool turning gears is also meshed with the first connecting gear and configured to transmit rotational force of the first connecting gear to the second connecting gear.
- 제3 항에 있어서,The method of claim 3, wherein상기 복수의 작업용 재료는 한 쌍이 구비되고, 상기 복수의 제1 연결 기어와 상기 복수의 제2 연결 기어는 각각 두 쌍이 구비되며, The plurality of working materials are provided with a pair, and the plurality of first connecting gears and the plurality of second connecting gears are each provided with two pairs,상기 두 쌍의 제2 연결 기어 중 한 쌍의 제2 연결 기어에 치합된 복수의 공구 회동 기어가 상기 한 쌍의 작업용 재료 중 하나의 작업용 재료를 기계 가공하는 공구에 상기 모터의 회전력을 전달하고, 상기 두 쌍의 제2 연결 기어 중 다른 한 쌍의 제2 연결 기어에 치합된 복수의 공구 회동 기어가 상기 한 쌍의 작업용 재료 중 다른 하나의 작업용 재료를 기계 가공하는 공구를 가공하는 공구에 상기 모터의 회전력을 전달하도록 구성된 것을 특징으로 하는 자동 기계 가공 장치. A plurality of tool turning gears meshed with a pair of second connecting gears of the two pairs of second connecting gears transmit a rotational force of the motor to a tool for machining the working material of one of the pair of working materials, A plurality of tool turning gears meshed with another pair of second connecting gears of the two pairs of second connecting gears to machine a tool for machining another working material of the pair of working materials into the motor; Automatic machining apparatus, characterized in that configured to transmit the rotational force of.
- 제2 항에 있어서,The method of claim 2,상기 중간측 샤프트 부재는, 상단이 상기 제1 유니버설 조인트에 체결되는 실린더(cylinder)와, 하단이 상기 제2 유니버설 조인트에 체결되고 상단부가 상기 실린더 내부로 삽입되는 로드(rod)와, 상기 로드가 상기 실린더 내부로 삽입되는 길이를 단계적으로 조절하여 상기 중간측 샤프트 부재의 길이를 변경하는 길이 조절 수단을 구비하고, The intermediate shaft member may include a cylinder in which an upper end is fastened to the first universal joint, a rod in which a lower end is fastened to the second universal joint, and an upper end is inserted into the cylinder. It is provided with a length adjusting means for changing the length of the intermediate shaft member by stepwise adjusting the length inserted into the cylinder,상기 길이 조절 수단은, 상기 실린더 내주면에 상기 실린더의 중심을 향해 돌출되는 방향으로 탄성 바이어스(elastic bias)된 탄성 볼(ball)과, 상기 로드의 외주면에 상기 로드의 길이 방향으로 이격되어 형성되며, 상기 탄성 볼이 돌출된 때 안착되도록 파여진 복수의 안착 홈을 구비하여 구성된 것을 특징으로 하는 자동 기계 가공 장치. The length adjusting means may be formed on an inner circumferential surface of the cylinder so as to be spaced apart in the longitudinal direction of the rod from an elastic ball elastically biased in an direction projecting toward the center of the cylinder, and an outer circumferential surface of the rod. And a plurality of seating grooves recessed to be seated when the elastic ball is projected.
- 제1 항에 있어서,According to claim 1,상기 이송 유닛은, 상기 복수의 작업용 재료가 이동하는 방향을 따라 연장된 이송 레일(rail); 상기 이송 레일과 평행하게 연장되고, 상기 로딩 위치, 상기 적어도 하나의 가공 위치, 및 상기 언로딩 위치 중 서로 인접한 한 쌍의 위치 사이의 거리만큼을 교번하여 전진 및 후퇴하는 무빙 바(moving bar); 및, 상기 무빙 바에 마련되어 상기 로딩 위치 및 상기 적어도 하나의 가공 위치에서 상기 복수의 작업용 재료를 잡아주며, 상기 무빙 바가 전진하면 상기 로딩 위치 및 상기 적어도 하나의 가공 위치에 놓여진 상기 복수의 작업용 재료를 그 다음 위치로 이송하는 복수의 재료 홀더(holder);를 구비하는 것을 특징으로 하는 자동 기계 가공 장치. The transfer unit includes a transfer rail extending along a direction in which the plurality of working materials move; A moving bar extending in parallel with the transfer rail and alternately moving forward and backward by a distance between a pair of adjacent positions of the loading position, the at least one machining position, and the unloading position; And holding the plurality of working materials at the loading position and the at least one processing position, and moving the plurality of working materials placed at the loading position and the at least one processing position when the moving bar is advanced. And a plurality of material holders for transferring to the next position.
- 제7 항에 있어서,The method of claim 7, wherein상기 이송 유닛은, 상기 로딩 위치 및 상기 적어도 하나의 가공 위치에서 상기 복수의 작업용 재료를 지지하고 승강(乘降)하는 재료 승강기;를 더 구비하고, The transfer unit further includes a material lifter for supporting and elevating the plurality of working materials in the loading position and the at least one machining position.상기 재료 승강기에 의해 상기 복수의 작업용 재료가 하강하면, 상기 복수의 작업용 재료가 상기 복수의 재료 홀더에 잡히고 상기 무빙 바가 전진하여 상기 복수의 작업용 재료가 전진하고,When the plurality of working materials are lowered by the material lifter, the plurality of working materials are caught by the plurality of material holders and the moving bar is advanced to advance the plurality of working materials,상기 재료 승강기에 의해 상기 복수의 작업용 재료가 상승하면, 상기 복수의 작업용 재료가 상기 복수의 재료 홀더에서 이탈되고 상기 무빙 바는 상기 복수의 작업용 재료와 분리되어 후퇴하도록 구성된 것을 특징으로 하는 자동 기계 가공 장치. And when the plurality of working materials are lifted by the material lifter, the plurality of working materials are separated from the plurality of material holders and the moving bar is configured to retract separately from the plurality of working materials. Device.
- 제1 항에 있어서,According to claim 1,상기 적어도 하나의 가공 유닛에는, 상기 복수의 작업용 재료에 통공을 뚫는 드릴(drill)을 상기 공구로서 구비한 드릴링 유닛(drilling unit)이 포함되고, The at least one machining unit includes a drilling unit having a drill for drilling a hole in the plurality of working materials as the tool,상기 적어도 하나의 가공 위치에는 상기 드릴링 유닛에 의한 가공이 수행되는 드릴링 위치(drilling position)가 포함되는 것을 특징으로 하는 자동 기계 가공 장치. And at least one machining position includes a drilling position at which machining by the drilling unit is performed.
- 제9 항에 있어서,The method of claim 9,상기 적어도 하나의 가공 유닛에는, 상기 드릴에 의해 상기 복수의 작업용 재료에 형성된 통공의 내주면에 암나사 트레드(female screw thread)를 형성하는 탭(tap)을 상기 공구로서 구비한 탭핑 유닛(tapping unit)이 포함되고, The at least one machining unit includes a tapping unit provided with a tap as a tool for forming a female screw thread on an inner circumferential surface of the through hole formed in the plurality of working materials by the drill. Included,상기 적어도 하나의 가공 위치에는, 상기 탭핑 유닛에 의한 가공이 수행되는 탭핑 위치(tapping position)가 포함되는 것을 특징으로 하는 자동 기계 가공 장치. And the tapping position at which the machining by the tapping unit is performed is included in the at least one machining position.
- 제1 항에 있어서,According to claim 1,상기 적어도 하나의 가공 유닛에는, 상기 복수의 작업용 재료의 표면을 절삭하여 돌출부를 제거하거나 홈을 형성하는 밀링 커터(milling cutter)를 상기 공구로서 구비한 밀링 유닛(milling unit)이 포함되고, The at least one processing unit includes a milling unit having a milling cutter as the tool that cuts surfaces of the plurality of working materials to remove projections or form grooves,상기 적어도 하나의 가공 위치에는, 상기 밀링 유닛에 의한 가공이 수행되는 밀링 위치(milling position)가 포함되는 것을 특징으로 하는 자동 기계 가공 장치. And the milling position at which the machining by the milling unit is performed is included in the at least one machining position.
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