WO2015134922A1 - Polyamide resins with mineral additives - Google Patents
Polyamide resins with mineral additives Download PDFInfo
- Publication number
- WO2015134922A1 WO2015134922A1 PCT/US2015/019277 US2015019277W WO2015134922A1 WO 2015134922 A1 WO2015134922 A1 WO 2015134922A1 US 2015019277 W US2015019277 W US 2015019277W WO 2015134922 A1 WO2015134922 A1 WO 2015134922A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- resin
- polyamide
- mineral
- wollastonite
- polyamide resin
- Prior art date
Links
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L77/00—Compositions of polyamides obtained by reactions forming a carboxylic amide link in the main chain; Compositions of derivatives of such polymers
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/34—Silicon-containing compounds
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L77/00—Compositions of polyamides obtained by reactions forming a carboxylic amide link in the main chain; Compositions of derivatives of such polymers
- C08L77/06—Polyamides derived from polyamines and polycarboxylic acids
Definitions
- the present invention relates to polyamide resins with mineral additives which accelerate crystallization without adversely affecting mechanical properties of articles molded therefrom.
- the present invention also relates to methods for accelerating crystallization of polyamide resins and articles of manufacture prepared from these polyamide resins.
- Unreinforced lubricated PA66 resins are used in many injection molding processes to form various molded parts, including cable ties.
- some commercial grades of unreinforced lubricated PA66 have incorporated additives which accelerate the crystallization rate; such additives are referred to as nucleants.
- nucleants for PA66 polymer are disclosed in U.S. Patent 3,755,221, U.S. Patent 4,176,227, U.S. Patent 4,200,707, U.S. Patent 4,237,034, U.S. Patent 4,866,115, and U.S. Patent 6,197,855.
- nucleant additives can result in more brittle behavior in the molded parts.
- a polyamide resin comprising a polyamide and a mineral additive which accelerates the crystallization rate of the resin without inducing brittleness to the resin.
- the polyamide resin may contain additional reinforcing materials.
- the polyamide of the polyamide resin may comprise a nylon such as polyamide 6,6 (PA66) and a mineral additive which further comprises wollastonite.
- the mineral additive can be present in amounts as low as less than 1 % of the weight of the polyamide resin.
- Another aspect of the present invention relates to a method for accelerating crystallization rate of a polyamide when cooled from a molten state, said method comprising adding to a polyamide resin a mineral additive.
- an article of manufacture at least a portion of which is molded from a polyamide resin comprising a polyamide and a mineral additive.
- the article of manufacture can be formed of the polyamide resin and if desired include reinforcing materials.
- Wollastonite is a naturally occurring mineral of composition calcium silicate. It has now been found that addition of a mineral such as wollastonite to a polyamide resin accelerates the rate of crystallization of the polyamide when it is cooled from the molten state. Further, unlike other nucleants, addition of the mineral does not adversely affect mechanical properties of articles molded from this resin. Accordingly, the present invention relates to polyamide resins with an accelerated rate of crystallization comprising a polyamide and a mineral additive.
- the polyamide is PA66.
- the polyamide may contain other reinforcing materials (e.g., glass fibers, or mineral powders at less than 1 percent by weight, however such reinforcing materials are not required and may not be desired depending upon the intended use for the resin.
- Examples of mineral additives which can be used in the resins of the present invention include, but are not limited to, mineral compositions of calcium silicate such as wollastonite.
- the mineral additive is a wollastonite mineral powder.
- the wollastonite mineral powder is added at less than 1% by weight to the polyamide resin.
- the grade of wollastonite mineral is preferred to be finely ground, with a silane applied as surface treatment This allows very good dispersion of the wollastonite powder into the polyamide resin, without having agglomerates or oversized particles that may cause loss of mechanical strength in molded parts.
- the wollastonite mineral powder has a particle size under 20 microns. In another embodiment, the wollastonite mineral powder has a particle size under IS microns. In yet another embodiment, the wollastonite mineral powder has a particle size less man 10 microns, and specifically it is preferred mat D90 is less than 10 microns as measured by Cilas Granulometer instrument or similar instrument. It is industrially known that D90 is the equivalent diameter of particle size at which 90 wt% of the powder is equal or smaller than that size.
- DSC Differential Scanning Calorimetry
- the DSC instrument was calibrated per ISO 11357 requirements.
- the DSC program to evaluate crystallization rates of the test samples involves heating and cooling cycles. Each test sample was first equilibrated at 25°C for several minutes. The equilibrated sample temperature was then increased at about 20.0°C/min rate to the target temperature of 290°C. The sample was maintained at the target temperature for three minutes. The sample was then cooled to 50°C at 50°C/min rate, and the test was completed. The temperature corresponding to the peak in the crystallization exotherm is the Crystallization Peak Temperature.
- Pendulum Impact Test These tests are performed on an instrument calibrated per ISO 13802. Notched Charpy impact testing was done per method ISO 179-1/1 eA. Notched Izod impact testing was done per method ISO 180/A.
- control PA66 polymer resin refers to INVISTA TORZEN ® U4820L PA66 resin. This PA66 polymer is unreinforced and lubricated polymer resin. A technical datasheet is available at the website - http://ep.invista.com/en/index.html
- Test pellets and molded bar specimens were prepared from the control PA66 resin.
- a preparation process for the resin first prepared a concentrate of NYCO ® Minerals M9992 wollastonite at 15 wt% loading in PA66 feedstock polymer by a twin- screw compounding process. These compounded wollastonite pellets were then combined with PA66 polymer in a molten state, the combination was mixed to disperse the wollastonite pellets through the polymer, and then formed into pellets.
- the final loading of wollastonite mineral powder in the polyamide resin is less than 1 wt%, preferably about 0.2 to 0.5 wt%.
- PA66 resin additives present in PA66 resin include up to 0.3% stearyl erucamide as lubricant, up to 0.3% aluminum stearate as lubricant, and 10 to 300 ppm sodium hypophosphite.
- Test pellets and molded bar specimens were prepared from the wollastonite polyamide resin. The DSC, pendulum impact test and tensile test, described above, were performed on the pellet and molded bar specimens.
- a process to make a resin formulation which provides accelerated crystallization rate in molded objects, is to prepare a pellet blend of wollastonite concentrate pellets with PA66 resin pellets, feed this pellet blend to an injection molding machine, and form molded parts.
- Data for molded bar specimens from such a process are shown in Table 2 as Examples 4 (A-D) along with comparative results.
- the present invention also provides methods for accelerating crystallization rate of a polyamide when cooled from a molten state by adding to a polyamide resin a mineral additive.
- reducing cycle time for injection molded parts is reducing.
- the present invention provides articles of manufacture, at least a portion of which is molded from a polyamide resin comprising a polyamide and a mineral additive in accordance with the present invention.
- the resin is typically poured or filled into t molding die and then subjected to pressing and heating conditions for a period of time suitable to form the desired article.
- the molded resin is then removed from the molding die after being first cooled down to a desired surface temperature required to stabilize the shape of the article.
Landscapes
- Chemical & Material Sciences (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Compositions Of Macromolecular Compounds (AREA)
- Injection Moulding Of Plastics Or The Like (AREA)
Abstract
Description
Claims
Priority Applications (5)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US15/123,922 US20170073496A1 (en) | 2014-03-07 | 2015-03-06 | Polyamide resins with mineral additives |
CN201580017211.9A CN106133044A (en) | 2014-03-07 | 2015-03-06 | There is the polyamide of mineral additive |
KR1020167026643A KR20160130786A (en) | 2014-03-07 | 2015-03-06 | Polyamide resins with mineral additives |
JP2016573712A JP2017507238A (en) | 2014-03-07 | 2015-03-06 | Polyamide resin containing mineral additives |
EP15711375.4A EP3114159A1 (en) | 2014-03-07 | 2015-03-06 | Polyamide resins with mineral additives |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US201461949487P | 2014-03-07 | 2014-03-07 | |
US61/949,487 | 2014-03-07 |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2015134922A1 true WO2015134922A1 (en) | 2015-09-11 |
Family
ID=52697555
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/US2015/019277 WO2015134922A1 (en) | 2014-03-07 | 2015-03-06 | Polyamide resins with mineral additives |
Country Status (7)
Country | Link |
---|---|
US (1) | US20170073496A1 (en) |
EP (1) | EP3114159A1 (en) |
JP (1) | JP2017507238A (en) |
KR (1) | KR20160130786A (en) |
CN (1) | CN106133044A (en) |
TW (1) | TW201538631A (en) |
WO (1) | WO2015134922A1 (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US10450491B2 (en) | 2016-08-08 | 2019-10-22 | Ticona Llc | Thermally conductive polymer composition for a heat sink |
Citations (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3755221A (en) | 1971-01-18 | 1973-08-28 | Ici Ltd | Fast cycling polyamide molding composition which contains a particulate nucleating agent, an alkylene diamide, and a metal salt of a monocarboxylic acid |
US4176227A (en) | 1978-10-02 | 1979-11-27 | Monsanto Company | Process for incorporating CaF2 into polyamides |
US4200707A (en) | 1978-08-11 | 1980-04-29 | E. I. Du Pont De Nemours And Company | Polyamide nucleated with zinc phenyl phosphinate or zinc phenyl phosphonate |
US4237034A (en) | 1973-05-14 | 1980-12-02 | Imperial Chemical Industries Limited | Polyamide compositions containing carboxylic acid metal salt and organophosphonic acid |
US4562221A (en) * | 1983-06-30 | 1985-12-31 | Mitsubishi Rayon Co., Ltd. | Polyamide resin composition excellent in plate adhesion |
US4866115A (en) | 1987-08-06 | 1989-09-12 | Basf Aktiengesellschaft | Solid mixture of nucleated and nonnucleated polyamides |
US6197855B1 (en) | 1998-09-29 | 2001-03-06 | Solutia Inc. | Nucleation of Polyamides in the presence of hypophosphite |
US20040102559A1 (en) * | 2002-11-07 | 2004-05-27 | Hiroshi Oyamada | Polyamide resin composition |
EP2520604A1 (en) * | 2009-12-28 | 2012-11-07 | Mitsubishi Gas Chemical Company, Inc. | Polyamide compound |
Family Cites Families (9)
Publication number | Priority date | Publication date | Assignee | Title |
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US5410015A (en) * | 1991-06-22 | 1995-04-25 | Basf Aktiengesellschaft | Polyamides having a low water absorptivity |
JP3585558B2 (en) * | 1995-01-19 | 2004-11-04 | 旭化成ケミカルズ株式会社 | Polyamide resin composition and method for producing the same |
AR033369A1 (en) * | 2000-05-19 | 2003-12-17 | Bayer Ag | MIXTURES OF POLYMERS AND MIXTURES OF WEATHER-RESISTANT POLYMERS, USE OF POLYMER BLENDS FOR THE PRODUCTION OF MOLDED BODIES, MOLDED BODIES PRODUCED BY USING THE MIXTURES OF POLYMERS, AND CABINET PARTS, PLATE PLASTERS AND AUTHORIZED PLATES. |
US6472501B1 (en) * | 2001-06-01 | 2002-10-29 | E. I. Du Pont De Nemours And Company | Process for making nylon 6,6 |
JP5243006B2 (en) * | 2006-12-04 | 2013-07-24 | 三菱エンジニアリングプラスチックス株式会社 | Flame retardant polyamide resin composition and molded article |
CN101591470B (en) * | 2008-05-30 | 2012-09-05 | 上海普利特复合材料股份有限公司 | Filling toughened PA66 composite material and preparation method thereof |
JP2010031179A (en) * | 2008-07-30 | 2010-02-12 | Toray Ind Inc | Polyamide resin composition |
CN101899211B (en) * | 2010-05-13 | 2012-09-19 | 陈勇男 | Strong and tough nylon composite material for high-speed rail sleeper firmware and preparation method thereof |
WO2013033287A2 (en) * | 2011-08-31 | 2013-03-07 | Invista Technologies S.A R.L. | Compositions of polyhydric alcohols and polyamides |
-
2015
- 2015-03-06 CN CN201580017211.9A patent/CN106133044A/en active Pending
- 2015-03-06 TW TW104107299A patent/TW201538631A/en unknown
- 2015-03-06 US US15/123,922 patent/US20170073496A1/en not_active Abandoned
- 2015-03-06 JP JP2016573712A patent/JP2017507238A/en active Pending
- 2015-03-06 EP EP15711375.4A patent/EP3114159A1/en not_active Withdrawn
- 2015-03-06 KR KR1020167026643A patent/KR20160130786A/en unknown
- 2015-03-06 WO PCT/US2015/019277 patent/WO2015134922A1/en active Application Filing
Patent Citations (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3755221A (en) | 1971-01-18 | 1973-08-28 | Ici Ltd | Fast cycling polyamide molding composition which contains a particulate nucleating agent, an alkylene diamide, and a metal salt of a monocarboxylic acid |
US4237034A (en) | 1973-05-14 | 1980-12-02 | Imperial Chemical Industries Limited | Polyamide compositions containing carboxylic acid metal salt and organophosphonic acid |
US4200707A (en) | 1978-08-11 | 1980-04-29 | E. I. Du Pont De Nemours And Company | Polyamide nucleated with zinc phenyl phosphinate or zinc phenyl phosphonate |
US4176227A (en) | 1978-10-02 | 1979-11-27 | Monsanto Company | Process for incorporating CaF2 into polyamides |
US4562221A (en) * | 1983-06-30 | 1985-12-31 | Mitsubishi Rayon Co., Ltd. | Polyamide resin composition excellent in plate adhesion |
US4866115A (en) | 1987-08-06 | 1989-09-12 | Basf Aktiengesellschaft | Solid mixture of nucleated and nonnucleated polyamides |
US6197855B1 (en) | 1998-09-29 | 2001-03-06 | Solutia Inc. | Nucleation of Polyamides in the presence of hypophosphite |
US20040102559A1 (en) * | 2002-11-07 | 2004-05-27 | Hiroshi Oyamada | Polyamide resin composition |
EP2520604A1 (en) * | 2009-12-28 | 2012-11-07 | Mitsubishi Gas Chemical Company, Inc. | Polyamide compound |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US10450491B2 (en) | 2016-08-08 | 2019-10-22 | Ticona Llc | Thermally conductive polymer composition for a heat sink |
US11028304B2 (en) | 2016-08-08 | 2021-06-08 | Ticona Llc | Thermally conductive polymer composition for a heat sink |
Also Published As
Publication number | Publication date |
---|---|
JP2017507238A (en) | 2017-03-16 |
US20170073496A1 (en) | 2017-03-16 |
EP3114159A1 (en) | 2017-01-11 |
TW201538631A (en) | 2015-10-16 |
CN106133044A (en) | 2016-11-16 |
KR20160130786A (en) | 2016-11-14 |
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