WO2015109655A1 - 一种蜂窝芯复合板包装箱 - Google Patents

一种蜂窝芯复合板包装箱 Download PDF

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Publication number
WO2015109655A1
WO2015109655A1 PCT/CN2014/074420 CN2014074420W WO2015109655A1 WO 2015109655 A1 WO2015109655 A1 WO 2015109655A1 CN 2014074420 W CN2014074420 W CN 2014074420W WO 2015109655 A1 WO2015109655 A1 WO 2015109655A1
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Prior art keywords
honeycomb core
core composite
composite board
angle steel
honeycomb
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PCT/CN2014/074420
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English (en)
French (fr)
Inventor
刘小良
陶运喜
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GUANGZHOU HONLLEY COMPOSITE MATERIAL Co Ltd
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GUANGZHOU HONLLEY COMPOSITE MATERIAL Co Ltd
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D25/00—Details of other kinds or types of rigid or semi-rigid containers
    • B65D25/20—External fittings
    • B65D25/24—External fittings for spacing bases of containers from supporting surfaces, e.g. legs
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D15/00—Containers having bodies formed by interconnecting or uniting two or more rigid, or substantially rigid, sections made of different materials
    • B65D15/22—Containers having bodies formed by interconnecting or uniting two or more rigid, or substantially rigid, sections made of different materials of polygonal cross-section
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D15/00—Containers having bodies formed by interconnecting or uniting two or more rigid, or substantially rigid, sections made of different materials
    • B65D15/24—Connections between walls

Definitions

  • the invention relates to the field of packaging technology, in particular to a honeycomb core composite board packaging box. Background technique
  • the technician uses a honeycomb paper core composite board instead of the solid wood board.
  • Package weights range from tens of kilograms to hundreds of kilograms. If the outer composite fiber board, plywood and other surface materials, even can carry more than ten tons of overweight goods.
  • the technical problem to be solved by the present invention is to provide a honeycomb core composite board packaging box, which has a solid connection and high rigidity, and can be quickly disassembled and assembled, reduces storage space, and reduces transportation costs.
  • a honeycomb core composite board package comprising a box body surrounded by two side panels, two end panels and at least one ⁇ ⁇ bottom plate and a cover plate.
  • the side panel, the end panel and the cover plate are honeycomb core composite panels, and the honeycomb core composite panel comprises: a honeycomb core, and a panel adhered to both sides of the honeycomb core by an adhesive;
  • the four sides of the side plate are provided with right angle steel strips, and at least one of the right angle steel strips is opened a long hole, the upper and lower sides of the side plate are evenly provided with at least one steel buckle;
  • the four sides of the end plate are uniformly disposed with at least " ⁇ steel buckle;
  • the four sides of the bottom plate are provided with right angle steel strips, and the right angle steel strips are provided with at least one elongated hole.
  • it also includes a wooden splint base provided with right angle steel strips on four sides.
  • the bottom surface of the base is further provided with a ⁇ ⁇ or a plurality of wooden splint bar supports.
  • the right angle steel strip is pressed into the honeycomb core composite board or the wood splint by a triangular spike punched out from the right angle steel strip.
  • the steel buckle is a "convex" shape.
  • the panel is one of a paper plate, a stainless steel plate, a fiberglass board, and a wood splint.
  • the honeycomb core includes, but is not limited to, paper honeycomb or aluminum honeycomb, plastic honeycomb.
  • the steel buckle is bent 180 after passing through the elongated hole. .
  • the panel is bonded to the honeycomb core by foaming molding of the modified polyurethane adhesive into the pores of the honeycomb core.
  • the invention adopts the honeycomb core composite board to make the packaging box, and rationally utilizes the advantages and characteristics of the materials of the honeycomb core, the wood splint, the paper flat plate and the galvanized steel strip, so that the honeycomb core composite board packaging box can improve the bearing capacity and is suitable for heavy duty.
  • Product packaging; easy to disassemble structure can effectively reduce the cost of product transportation and storage, and minimize the cost of logistics storage and transportation; honeycomb core, paper plate, wooden plywood and right angle steel strip, steel buckle and other materials are conducive to recycling. BRIEF abstract
  • FIG. 1 is a schematic cross-sectional view showing a main body of a honeycomb core composite board package according to the present invention
  • FIG. 2 is a left side cross-sectional view of a honeycomb core composite board package according to the present invention.
  • Figure 3 is a schematic structural view of the base shown in Figure 1;
  • Figure 4 is a schematic structural view of the end plate shown in Figure 1;
  • Figure 5 is a cross-sectional structural view of the end plate shown in Figure 4;
  • Figure 6 is a schematic structural view of the side plate shown in Figure 2;
  • Figure 7 is a cross-sectional structural view of the side plate shown in Figure 6;
  • Figure 8 is a schematic structural view of the cover plate shown in Figure 1;
  • Figure 9 is a schematic cross-sectional view of the cover plate of Figure 8.
  • a honeycomb core composite board packaging box comprises: a base 1 , and two upper side plates 2 and two end plates 3 are respectively connected to the upper four sides of the base 1 , and the base 1 is A cover plate 4 is further connected to the box body surrounded by the side plate 2 and the end plate 3.
  • FIG. 3 is a bottom view of a honeycomb core composite board packaging box according to the present invention.
  • the base 1 is a triangular spike which is punched out by a right angle steel strip 8 on four sides of a square wooden splint 9 and is pressed by a hydraulic press.
  • the wooden splint 9 is riveted so that the right angle steel strip 8 is tightly and firmly riveted to the wooden splint 9, and then the wooden splint strip 10 is riveted or bonded to the four corners, the four corners and the middle portion of the one side of the wooden splint 9 or integrally.
  • the right angle steel strip 8 has a plurality of elongated holes for passing through the galvanized steel buckles 5 on the end plates 3 and the side plates 2.
  • the end plate 3 is a paper sheet 6 attached to both sides of the honeycomb core 7 to form a honeycomb core composite board.
  • a plurality of galvanized steel buckles 5 are directly riveted on the four sides of the paper plate 6 by a punching machine.
  • two galvanized steel buckles 5 are uniformly disposed on each side of the end plate; the galvanized steel buckle 5 is The structure of a "convex" glyph or a " ⁇ " glyph.
  • a side panel 2 of a honeycomb core composite panel package of the present invention is formed by adhering a paper sheet 6 on both sides of the honeycomb core 7 to form a honeycomb core composite panel.
  • the triangular spikes punched out from the galvanized angle steel 8 are used, and the oil pressure is passed.
  • the machine is pressed into the honeycomb core composite plate and riveted so that the galvanized angle steel 8 is firmly and riveted on the paper plate of the honeycomb core composite plate.
  • a plurality of galvanized steel buckles 5 are riveted on the upper and lower sides of the galvanized angle steel 8 and the paper slabs of the honeycomb core composite panel.
  • galvanized steel buckles 5 are disposed on the upper and lower sides of the side panel 2.
  • a plurality of elongated holes are formed in the galvanized angle steel 8 on the left and right sides of the honeycomb core composite plate for passing through the galvanized steel buckle 5 on the end plate 3.
  • FIG. 8 and FIG. 9 is a cover plate 4 of a honeycomb core composite board packaging box according to the present invention.
  • the cover plate 4 is bonded to the paper flat plate 6 by adhesive on both sides of the honeycomb core 7 to form a honeycomb core composite board. .
  • the triangular spikes punched out on the right angle steel strip 8 are used, and the honeycomb core composite board is pressed by the hydraulic press and riveted so that the right angle steel strip 8 is tightly and firmly riveted to the honeycomb core composite board.
  • the right angle steel strip 8 has a long hole at a position corresponding to the galvanized steel buckle 5 on the end plate 3 for passing through the galvanized steel buckle 5.
  • two side plates 2 and two end plates 3 are inserted into corresponding long holes on the galvanized angle steel 8 of the bottom plate 1 during assembly. Covering the cover plate 4, the galvanized steel buckles 5 on the two side plates 2 and the two end plates 3 are correspondingly passed through the long holes on the right angle steel strip 8 around the cover plate 4, and finally the galvanized steel buckle 5 is bent 180 ° Form a complete honeycomb core composite board crates.
  • the invention uses a lightweight honeycomb core composite board with better overall strength and rigidity, and then provides a galvanized steel buckle or a right angle steel strip around the honeycomb core composite board and the base, so that the overall strength of the package is higher and the assembly is simpler. It saves space for logistics and storage.
  • the honeycomb core composite board is a paper plate adhered by an adhesive, and the adhesive is foamed and molded by a modified polyurethane adhesive, and penetrates deep into the pores of the honeycomb core through the adhesive to form a good shape. Bonding effect; the honeycomb core is a paper honeycomb or aluminum honeycomb or plastic honeycomb having a thickness of 10 mm to 70 mm, and the paper flat plate can be replaced with a paper flat plate having a thickness of 1 mm to 5 mm, stainless steel, wood splint, and the like.
  • All of the components of the present invention can be manufactured by mechanical processing, and therefore, have industrial applicability.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Packages (AREA)
  • Package Frames And Binding Bands (AREA)

Abstract

一种蜂窝芯复合板包装箱，包括由两块侧板（2）、两块端板（3）及至少一块底板（1）、盖板（4）围成的箱体，所述侧板（2）、端板（3）及盖板（4）是蜂窝芯复合板，所述蜂窝芯复合板包括：蜂窝芯（7），以及通过胶粘剂粘贴于所述蜂窝芯（7）两面的纸平板（6）；所述侧板（2）的四边设置有直角钢带（8），所述直角钢带（8）上均有开设有至少一个长条孔，所述侧板（2）的上、下两边均匀设置有至少一个镀锌钢扣（5）；所述端板（3）的四边均匀设置有至少一个镀锌钢扣（5）；所述底板（1）和盖板（4）的四边设置有直角钢带（8），所述直角钢带（8）上均有开设有至少一个长条孔。所述蜂窝芯复合板包装箱合理地利用蜂窝芯、木夹板、纸平板和镀锌钢带这些材料的优势和特点，能够在满足承重包装要求的同时、实现物流仓储运输成本的最小化。

Description

一种蜂窝芯复合板包装箱
技术领域
本发明涉及的是包装技术领域，具体的说是一种蜂窝芯复合板包装箱。 背景技术
—般运输货物用的包装箱大多采用木箱、 铁箱及纸箱。 木箱、 铁箱重量 大，成本高，包装作业钉箱与开箱耗时且浪费人工，作业欠安全，包装欠美 观，印刷困难；而纸箱虽然重量轻，但是强度低、 承重有限。
针对上述技术问题，技术人员采用蜂窝纸芯复合板替代实木板。 包装重 物的范围可达几十公斤到几百公斤之间。 如果外面复合纤维板、 三合板等面 材，甚至可承载十几吨的超重商品。
但是，现有的蜂窝纸芯复合板包装箱，由于纸蜂窝板的连接只有通过胶 水粘贴、 不可拆卸反复使用，箱体基本是采用乳胶和纸护角黏贴形成一个不 可拆卸整体，其整体刚性低、 结构不牢固，且占用很大的仓储面积、 运输成 本也高。 发明内容
本发明要解决的技术问题是：提供一种蜂窝芯复合板包装箱，该蜂窝芯 复合板包装箱的箱体连接牢固、 刚性高，且能快速拆卸组装，减少仓储空间， 降低运输成本。
为了实现上述目的，本发明采用以下技术方案：
一种蜂窝芯复合板包装箱，包括由两块侧板、 两块端板及至少一 ±夬底板 和盖板围成的箱体，
所述侧板、 端板及盖板是蜂窝芯复合板，所述蜂窝芯复合板包括：蜂窝 芯，以及通过胶粘剂粘贴于所述蜂窝芯两面的面板；
所述侧板的四边设置有直角钢带，所述直角钢带上均有开设有至少一个 长条孔，所述侧板的上、 下两边均匀设置有至少一个钢扣；
所述端板的四边均匀设置有至少" ^钢扣；
所述底板的四边设置有直角钢带，所述直角钢带上均有开设有至少一个 长条孔。
其中，还包括四边设置有直角钢带的木夹板底座。
其中，所述底座的底面还设置有一 ±夬或若干块木夹板方条支撑。
其中，所述直角钢带通过所述直角钢带上冲切出来的三角尖刺压入所述 蜂窝芯复合板或木夹板上。
其中，所述钢扣是 "凸" 字形。
其中，所述面板是纸平板、 不锈钢板、 玻璃纤维板、 木夹板之一。
其中，所述蜂窝芯包括但不限于纸蜂窝或铝蜂窝、 塑料蜂窝。
其中，所述钢扣穿过所述长条孔后弯折 180。。
其中，所述面板通过改性聚氨酯粘胶剂发泡模压渗透到蜂窝芯的孔格深 处与所述蜂窝芯粘接。
本发明采用蜂窝芯复合板制成包装箱，合理地利用蜂窝芯、 木夹板、 纸 平板和镀锌钢带这些材料的优势和特点、 使本蜂窝芯复合板包装箱能够提高 承重能力、 适合重型产品的包装；方便拆卸的结构能有效降低产品运输、 存 储的成本，实现物流仓储运输成本的最小化；蜂窝芯、 纸平板、 木夹板以及 直角钢带、 钢扣等材质有利于回收再利用。 附图概述
图 1是本发明一种蜂窝芯复合板包装箱的主枧剖面示意图；
图 2是本发明一种蜂窝芯复合板包装箱的左枧剖面示意图；
图 3是图 1所示底座的结构示意图；
图 4是图 1所示端板的结构示意图；
图 5是图 4所示端板的剖面结构示意图； 图 6是图 2所示侧板的结构示意图；
图 7是图 6所示侧板的剖面结构示意图；
图 8是图 1所示盖板的结构示意图；
图 9是图 8所示盖板的剖面结构示意图。
图中， 1.底座， 2.侧板， 3.端板， 4.盖板， 5.镀锌钢扣， 6.纸平板， 7.蜂窝 芯， 8.直角钢带， 9.木夹板， 10.木夹 条。
本发明的较佳实施方式
以下结合具体实施例对上述方案做进一步说明。 应理解这些实施例是用 于说明本发明而不是限制本发明的范围。 实施例中采用的实施条件可以根据 具体厂家的条件做进一步调整，未注明的实施条件通常为常规实验中的条件。
如图 1及图 2所示，本发明一种蜂窝芯复合板包装箱，包括：底座 1 , 上述底座 1的上方四边分别连接有两块侧板 2和两块端板 3 ,在上述底座 1、 侧板 2和端板 3围拢的箱体上还连接有盖板 4。
如图 3所示是本发明一种蜂窝芯复合板包装箱的底座 1 ,该底座 1 是在 方形的木夹板 9的四边利用直角钢带 8上冲切出来的三角尖刺、 通过油压机 压入木夹板 9并铆接使直角钢带 8紧紧牢固的铆接在木夹板 9上，然后在该 木夹板 9的一面的四角、 四角及中部或者整体上铆接或者粘接固定木夹板方 条 10 ,形成多个一个整体的支撑。 上述直角钢带 8上开有若干长条孔，用以 穿过端板 3和侧板 2上的镀锌钢扣 5。
如图 4和图 5所示是本发明一种蜂窝芯复合板包装箱的端板 3 ,该端板 3 是在蜂窝芯 7的两面粘贴纸平板 6 ,形成蜂窝芯复合板。 在纸平板 6的四边 上通过冲床直接铆压有若干个镀锌钢扣 5 ,优选的方案是在端板的每边均匀 的设置 2个上述镀锌钢扣 5；上述镀锌钢扣 5是类 "凸" 字形或 "曰" 字形 的结构。
如图 ό和图 7所示是本发明一种蜂窝芯复合板包装箱的侧板 2 ,该侧板 2 是在蜂窝芯 7的两面通过胶粘剂粘贴纸平板 6 ,形成蜂窝芯复合板。 在上述 的蜂窝芯复合板的四边还利用镀锌角钢 8上冲切出来的三角尖刺、 通过油压 机压入蜂窝芯复合板并铆接使镀锌角钢 8紧紧牢固的铆接在蜂窝芯复合板的 纸平板 ό上。 在蜂窝芯复合板的上下两边的镀锌角钢 8及纸平板 ό上铆接有 若干个镀锌钢扣 5 ,优选的方案是在侧板 2上下两边各设置 4个上述镀锌钢 扣 5。 在蜂窝芯复合板的左右两边的镀锌角钢 8上开有若干长条孔，用以穿 过端板 3上的镀锌钢扣 5。
如图 8和图 9所示是本发明一种蜂窝芯复合板包装箱的盖板 4 ,该盖板 4 是在蜂窝芯 7的两面通过胶黏剂粘接纸平板 6 ,形成蜂窝芯复合板。 在上述 的蜂窝芯复合板的四边还利用直角钢带 8上冲切出来的三角尖刺、 通过油压 机压入蜂窝芯复合板并铆接使直角钢带 8紧紧牢固的铆接在蜂窝芯复合板的 纸平板 6及纸芯蜂窝 7上。 上述直角钢带 8与上述端板 3上的镀锌钢扣 5对 应的位置开有长条孔用以穿过上述镀锌钢扣 5。
如图 1及图 2所示，本发明一种蜂窝芯复合板包装箱在组装时，将两片 侧板 2和两片端板 3插入底板 1周边镀锌角钢 8上对应的长条孔，最后盖上 盖板 4將两片侧板 2和两片端板 3上边的镀锌钢扣 5对应穿过盖板 4四周直 角钢带 8上的长条孔，最后将镀锌钢扣 5折弯 180° ,形成一个完整的蜂窝芯 复合板包装箱。
本发明使用整体强度和刚性较好的轻质蜂窝芯复合板，然后在上述蜂窝 芯复合板和底座的四周设置镀锌钢扣或者直角钢带，使得包装箱整体的强度 更高、 装配更简单、 更节省物流仓储的空间。
需要指出的是，该蜂窝芯复合板是通过胶粘剂粘接纸平板，该粘胶剂是 将改性聚氨酯粘胶剂发泡模压，通过粘胶剂渗透到蜂窝芯的孔格深处形成良 好的粘接效果；所述蜂窝芯是厚度为 10mm至 70mm的纸蜂窝或铝蜂窝或塑 料蜂窝，所述纸平板可以替换为厚度为 lmm至 5mm的纸平板、 不锈钢、 木 夹板赫離干维等。
最后应当说明的是，以上实施例仅用于说明本发明的技术方案而非对本 发明保护范围的限制。 尽管参照较佳实施例对本发明作了详细说明，本领域 的普通技术人员应当理解，可以对本发明的技术方案进行修改或者等同替换 , 而不脱离本发明技术方案的实质和范围。 工业实用性
本发明的所有部件均可以通过机械加工方式制造，因此，其具有产业上 的可利用性。

Claims

杈 利 要 求 书
1、一种蜂窝芯复合板包装箱，包括由两块侧板、 两块端板及至少一块底 板和盖板围成的箱体，其特征是，
所述侧板、端板及底板和盖板是蜂窝芯复合板，所述蜂窝芯复合板包括： 蜂窝芯，以及通过胶粘剂粘贴的面板；
所述侧板的四边设置有直角钢带，所述直角钢带上均有开设有至少一个 长条孔，所述侧板的上、 下两边均匀设置有至少一个钢扣；
所述端板的四边均匀设置有至少" ^钢扣；
所述底板和盖板的四边设置有直角钢带，所述直角钢带上均有开设有至 少一个长条孔。
2、根据权利要求 1所述的一种蜂窝芯复合板包装箱，其特征是：还包括 四边设置有直角钢带的木夹板底座。
3、根据权利要求 2所述的一种蜂窝芯复合板包装箱，其特征是：所述底 座的底面还设置有一 ±夬或若干块木夹板方条支撑。
4、根据权利要求 1所述的一种蜂窝芯复合板包装箱，其特征是：所述直 角钢带通过所述直角钢带上冲切出来的三角尖刺压入所述蜂窝芯复合板或木 夹板上。
5、根据权利要求 1所述的一种蜂窝芯复合板包装箱，其特征是：所述钢 扣是 "凸" 字形。
6、根据权利要求 1所述的一种蜂窝芯复合板包装箱，其特征是：所述面 板是纸平板、 不锈钢板、 玻璃纤维板、 木夹板之一。
7、根据权利要求 1所述的一种蜂窝芯复合板包装箱，其特征是：所述蜂 窝芯是纸蜂窝或铝蜂窝或塑料蜂窝。
8、根据权利要求 1所述的一种蜂窝芯复合板包装箱，其特征是：所述钢 扣穿过所述长条孔后弯折 180。。
9、根据权利要求 1所述的一种蜂窝芯复合板包装箱，其特征是：所述面 板通过改性聚氨酯粘胶剂发泡模压渗透到蜂窝芯的孔格深处与所述蜂窝芯粘
PCT/CN2014/074420 2014-01-23 2014-03-31 一种蜂窝芯复合板包装箱 Ceased WO2015109655A1 (zh)

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