WO2015084076A1 - Heater for internal ceramic part and method of manufacturing same - Google Patents

Heater for internal ceramic part and method of manufacturing same Download PDF

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Publication number
WO2015084076A1
WO2015084076A1 PCT/KR2014/011838 KR2014011838W WO2015084076A1 WO 2015084076 A1 WO2015084076 A1 WO 2015084076A1 KR 2014011838 W KR2014011838 W KR 2014011838W WO 2015084076 A1 WO2015084076 A1 WO 2015084076A1
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WIPO (PCT)
Prior art keywords
guide member
heat dissipation
powder
heater
heat
Prior art date
Application number
PCT/KR2014/011838
Other languages
French (fr)
Korean (ko)
Inventor
송한림
이동명
유준우
박창수
최상호
박진철
Original Assignee
주식회사 세라젬
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Priority claimed from KR1020140168847A external-priority patent/KR101945565B1/en
Application filed by 주식회사 세라젬 filed Critical 주식회사 세라젬
Publication of WO2015084076A1 publication Critical patent/WO2015084076A1/en

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    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B3/00Ohmic-resistance heating
    • H05B3/40Heating elements having the shape of rods or tubes
    • H05B3/42Heating elements having the shape of rods or tubes non-flexible
    • H05B3/48Heating elements having the shape of rods or tubes non-flexible heating conductor embedded in insulating material
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61FFILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F7/00Heating or cooling appliances for medical or therapeutic treatment of the human body
    • A61F7/007Heating or cooling appliances for medical or therapeutic treatment of the human body characterised by electric heating
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61FFILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F7/00Heating or cooling appliances for medical or therapeutic treatment of the human body
    • A61F7/12Devices for heating or cooling internal body cavities
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B3/00Ohmic-resistance heating
    • H05B3/10Heater elements characterised by the composition or nature of the materials or by the arrangement of the conductor
    • H05B3/12Heater elements characterised by the composition or nature of the materials or by the arrangement of the conductor characterised by the composition or nature of the conductive material
    • H05B3/14Heater elements characterised by the composition or nature of the materials or by the arrangement of the conductor characterised by the composition or nature of the conductive material the material being non-metallic
    • H05B3/145Carbon only, e.g. carbon black, graphite
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61FFILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F7/00Heating or cooling appliances for medical or therapeutic treatment of the human body
    • A61F2007/0098Heating or cooling appliances for medical or therapeutic treatment of the human body ways of manufacturing heating or cooling devices for therapy
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B2203/00Aspects relating to Ohmic resistive heating covered by group H05B3/00
    • H05B2203/02Heaters using heating elements having a positive temperature coefficient

Definitions

  • the present invention relates to a heater for internal ceramics, and specifically, to introduce a heater using a heating element that generates heat by applying power to the inside of a thermal therapy device, thereby solving the problem of impact resistance of a conventional lamp type heating element,
  • the present invention relates to a heater for internal ceramics that can reduce maintenance costs or work frequency by providing a semi-permanent heat source by extending the life of the battery.
  • Thermal therapy device is a product that heats the heating element to a high temperature by using electrical energy, and provides a thermal steaming effect and massage effect while touching or massage the user's body part in the state of being heated to a high temperature.
  • thermotherapy machine includes a heating element which generates heat of high temperature basically regardless of its kind, and in the conventional case, a heating element using a lamp such as a halogen lamp has been generally used.
  • the impact resistance is lowered, there is a problem of shortening the life, and there is also a problem of the cost increase due to frequent A / S work for maintenance.
  • the internal ceramic heater and the internal heating element manufacturing method according to the present invention aims to solve the above problems.
  • a heating element that generates heat when applying power such as a carbon heater or PTC element inside the heat dissipation member
  • the impact resistance problem of the conventional lamp type heating element is solved, and the life of the heating element is extended to provide a semi-permanent heat source. It is an object of the present invention to provide a heater for internal ceramics that can reduce the operating cost or maintenance frequency by providing.
  • the inner ceramic heater according to the present invention includes a heating element that generates heat by applying power 'guide member for receiving the heating element; And a heat dissipation member configured to transfer heat generated from the heating element to the outside.
  • the guide member may be formed of a printed circuit board, and both ends of the guide member may further include a power supply unit exposed to the outside and connected to the power supply holder.
  • the heat dissipation member is preferably formed of a pair of first powder and second powder.
  • At least one of the first powder and the second powder is a flat portion formed on the outer surface center portion; And an inclined portion connected to the flat portion and inclined downward toward an outer direction.
  • the heat radiating member is preferably made of aluminum or aluminum alloy material.
  • a first fastening hole is formed in the heat dissipation member, and a second fastening hole is formed in the guide member, and fastened to the first fastening hole and the second fastening hole to couple and fix the heat dissipation member and the guide member. It is preferable to further include a member.
  • the heat dissipation member is formed of a third powder and a fourth powder disposed on the upper side and the lower side of the guide member, respectively, the third powder and the fourth powder have hollows formed therein, and an upper side or a lower side of the guide member. It is possible to include a planar portion which is in contact with each and a bent portion extending in an upward or downward direction from the planar portion.
  • the bent portion is formed with an open portion in the longitudinal direction.
  • the guide member and the heat dissipation member may further include a body portion in which a hollow is formed to be fixedly inserted.
  • An electrode plate for applying power to the heating element And an insulating member for insulating the electrode plate.
  • an accommodating groove is formed inside the heat dissipation member to insert and couple the heat generating module formed by stacking the guide member, the electrode plate, and the insulating member.
  • the heat dissipation member has first and second hollows formed at one side and the other side of the receiving groove.
  • At least one rib is preferably formed in the first hole and the second hole.
  • a pressing groove for pressing is formed on the outer circumferential surface of the heat radiating member.
  • the pressing groove is preferably formed at a position corresponding to the receiving groove of the outer peripheral surface of the heat dissipation member.
  • a heater manufacturing method for an internal ceramic includes a first step of coupling a heating element to a guide member; A second step of disposing the heating element in the heat dissipation member; And a third step of fixing and fixing the guide member and the heat dissipation member.
  • the heat dissipation member is formed of a pair of first powder and second powder, and the second step includes: a second step of mounting the guide member on the first powder; And a step 2-2 of mounting the second powder on the first powder so that the heating element is not exposed to the outside.
  • a first fastening hole is formed in the heat dissipation member, a second fastening hole is formed in the guide member, and in the third step, a fastening member is fastened to the first fastening hole and the second fastening hole so that the heat dissipation member is formed. And it is preferable that the 3-1 step of fixing the guide member.
  • the third step may be a third to second step of fixing the guide member and the heat dissipation member integrally in a hollow formed in the body part 500.
  • the first step of laminating an electrode plate for supplying power to the heating element to the guide member It is possible to further include; the first and second steps of stacking an insulating member for insulation from the outside on the electrode plate.
  • the second step is preferably a 2-3 step of inserting and coupling the heat generating module formed by stacking the guide member, the electrode plate, and the insulating member to the receiving groove formed inside the heat dissipation member.
  • the third step is a third to third step of fixing the heat generating module to the heat radiating member by pressing the outer circumferential surface of the heat radiating member.
  • the internal ceramic heater and the internal ceramic heater manufacturing method according to the present invention improves impact resistance by introducing a heating element that generates heat by applying power such as a carbon heater or a PTC element inside the heat dissipation member, thereby improving the semi-permanent heat source. By providing it, it is possible to reduce the after-sales cost for maintenance.
  • FIG. 1 is a perspective view of a heater for an inner ceramic according to a first embodiment of the present invention.
  • FIG. 2 is a plan view of a guide member of a heater for an inner ceramic according to a first embodiment of the present invention.
  • FIG 3 is an exploded perspective view of a heater for an inner ceramic according to a first embodiment of the present invention.
  • FIG. 4 is a perspective view of a heater for an inner ceramic according to a second embodiment of the present invention.
  • FIG. 5 is an exploded perspective view of a heater for an inner ceramic according to a second embodiment of the present invention.
  • FIG. 6 is a perspective view of a heater for an inner ceramic according to a third embodiment of the present invention.
  • FIG. 7 is an exploded perspective view of a heater for an inner ceramic according to a third embodiment of the present invention.
  • FIG. 8 is a flowchart illustrating a method of manufacturing an internal ceramic heater according to the present invention in time series.
  • FIG. 9 is a flowchart illustrating a method of manufacturing an internal ceramic heater according to a first embodiment of the present invention in time series.
  • FIG. 10 is a flowchart illustrating a method of manufacturing an internal ceramic heater according to a second embodiment of the present invention in time series.
  • FIG. 11 is a flowchart illustrating a method of manufacturing an internal ceramic heater according to a third embodiment of the present invention in time series.
  • the inner ceramic heater according to the present invention includes a heating element 100, a guide member 200 and the heat radiation member 300 largely.
  • the heat generator 100 a member that generates heat by application of a power source, such as a carbon heater or a PTC element, is preferably applied.
  • the guide member 200 accommodates the heating element 100 to fix the heating element 100 or to supply power to the heating element 100.
  • the heat dissipation member 300 is configured to transfer heat generated from the heat generator 100 to the outside, and is preferably made of a material having high conductivity.
  • FIGS. 1 to 3 is a perspective view of a heater for an inner ceramic according to a first embodiment of the present invention
  • FIG. 2 is a plan view of a guide member 200 of a heater for an inner ceramic according to a first embodiment of the present invention
  • the heater for the inner ceramic includes the above-described heating element 100, guide member 200, and heat dissipation member 300.
  • the heating element 100 preferably uses a carbon heater or a PTC element, and in this case, not only the impact resistance is superior to that of the conventional lamp type heating element, but also the semi-permanent use can be extended by extending the life. As a result, it is possible to reduce the A / S cost or the frequency of work for the A / S, thereby increasing the economics.
  • the heating element configured as described above is inserted into the through hole provided in the ceramics for the thermal therapy device, thereby supplying heat to the ceramics through the heat, thereby increasing the massage effect due to the heat.
  • the guide member 200 is made of a printed circuit board (PCB), and further includes a power supply unit 210 exposed at both ends of the guide member 200 and connected to the power supply holder.
  • the guide member 200 is formed with a pattern connecting the electrodes of the power supply 210 and the heating element 100, through which the power applied through the power supply 210 to the electrode formed on the heating element 100 It is possible to supply.
  • the power supply unit 210 may be configured to mount a conventional lamp holder, or a new type of power supply holder may be mounted, and all power supply holders may be mounted.
  • the guide member 200 may include a plurality of mounting parts to accommodate the plurality of heating elements 100, and the plurality of heating elements 100 in a vertical direction in one mounting portion. It would also be possible to accommodate.
  • the heat dissipation member 300 is composed of a pair of the first powder 310 and the second powder 320 as shown in Figures 1 to 3, and receives the heating element 100 and the heating element 100 By being disposed on the upper and lower portions of the guide member 200, the heat generated from the heating element 100 is transmitted to the outside.
  • the guide member 200 composed of PCB may be damaged by the high temperature heat generated by the heating element 100.
  • the guide member 200 may be prevented from being damaged by heat conduction and heat dissipation by the heat radiating member 300. The durability of the product can be improved.
  • At least one of the first powder 310 and the second powder 320 of the heat dissipation member 300 is connected to the planar portion 311 and the planar portion 311 formed at the center portion of the outer surface, and in the outward direction. It may include an inclined portion 312 inclined downward. This is to improve the thermal conductivity efficiency by increasing the temperature in the planar portion 130 relative to the center of each powder (110, 120), that is, the inclined portion (140).
  • the heat dissipation member 300 preferably uses aluminum or an aluminum alloy material to increase heat dissipation performance, and when the heat conduction and heat dissipation performance can be guaranteed, the same or similar material as that of the aluminum material may be used. It is possible.
  • the first fastening hole 313 is formed in the heat dissipation member 300
  • the second fastening hole 220 is formed in the guide member 200
  • the fastening member 400 is the first fastening hole 313.
  • the heat dissipation member 300 and the guide member 200 are fixedly coupled to each other by the second fastening hole 220.
  • the inner surface of the first fastening hole 150 and the second fastening hole 220 is provided with a screw thread
  • the fastening member 400 is composed of a coupling bolt is formed with a screw thread so that the outer surface corresponds to the screw thread. Can be.
  • the adhesive is attached to a portion where the first powder 310 and the second powder 320 contact each other.
  • the first powder 110 and the second powder 120 may be formed by forming a coupling groove in the first powder 310 and forming a coupling protrusion corresponding to the coupling groove in the second powder 320. It will also be possible to increase the cohesion of the liver. This prevents the heat dissipation member 300 from falling off due to an external impact, thereby minimizing external exposure of the heat generator 100, thereby increasing durability of the heat generator.
  • the heat dissipation member 100 may be manufactured in a cylindrical shape, or may be manufactured in a polygonal shape.
  • FIGS. 4 and 5 is a perspective view of a heater for the inner ceramic according to a second embodiment of the present invention
  • Figure 5 is an exploded perspective view of a heater for the inner ceramic according to a second embodiment of the present invention.
  • the heater for the inner ceramic according to the second embodiment of the present invention like the heater for the inner ceramic according to the first embodiment of the present invention, the heating element 100, the guide member 200 and It includes a configuration of the heat radiation member 300.
  • the heat dissipation member 300 is composed of a third powder 330 and a fourth powder 340 disposed on the upper side and the lower side of the guide member 200, respectively.
  • the third powder 330 and the fourth powder 340 is formed inside the hollow, the third powder 330 and the fourth powder 340 is configured to include a flat portion 331 and the bent portion 332 It is.
  • the flat part 331 is disposed in contact with the upper side or the lower side of the guide member 200 such that heat radiated from the heat generating element 100 is directly conducted to the flat part 331.
  • Heat conducted to the planar portion 331 is conducted to the bent portion 332 formed to extend upward or downward from the planar portion 331.
  • the heat conducted to the flat portion 331 and the curved portion 332 is also conducted to the hollow formed inside the heat dissipation member 300. Through this, the heat conduction efficiency of the heating element 100 may be further improved.
  • the heater for the inner ceramic according to the second embodiment of the present invention is a heating element 100
  • the guide member 200 and the heat dissipation member 300 further includes a body portion 500 in which a hollow is formed to be inserted and fixed integrally.
  • the body portion 500 is also preferably made of aluminum or aluminum alloy material of high thermal conductivity, such as the heat radiation member 300.
  • the shape of the bent part 332 is preferably formed to be in contact with the inner circumferential surface of the body part 500.
  • the third powder 330 and the fourth powder 340 are empty. Since it is a state, it becomes possible to provide the function as the leaf spring which has elasticity.
  • the heating element 100, the guide member 200 and the heat dissipation member 300 is not easily dropped in the state coupled with the body portion 500, and further the outer peripheral surface of the heat dissipation member 300 is the body portion ( Since it is closely coupled to the inner circumferential surface of the 500, there is an effect that the heat conduction efficiency can be increased.
  • FIGS. 6 and 7 is a perspective view of a heater for an inner ceramic according to a third embodiment of the present invention
  • FIG. 7 is an exploded perspective view of the heater for an inner ceramic according to a third embodiment of the present invention.
  • the heater for the inner ceramic according to the third embodiment of the present invention has a heating element 100 and the guide member 200 similarly to the heater for the inner ceramic according to the first embodiment of the present invention. And a heat dissipation member 300, and further includes an electrode plate 600 for applying power to the heating element 100 and an insulation member 700 for insulating the electrode plate 600.
  • the heating element 100 is formed of a carbon heater or a PTC element as described above, and is mounted to the guide member 200 in a manner of being fitted into the groove of the guide member 200 as shown in FIGS. 6 and 7. do.
  • the electrode plate 600 is disposed to face both sides of the heating element 100 mounted on the guide member 200 to perform a function of applying power to the heating element 100.
  • the electrode plate 600 and the insulating member 700 may also be formed in a plate-like shape so as to form an organic shape coupling relationship therewith. It is preferable.
  • the heating element 100, the guide member 200, the electrode plate 600 and the insulating member 700 is stacked to form one heating module 800, the heat treatment generated from the heating element 100
  • An accommodating groove 350 for inserting and coupling the heating module 800 is formed inside the heat dissipation member 300 that performs the function of conducting the electric ceramics, and the like. It is preferably formed to correspond to the width, length, width and the like.
  • first and second holes 360 and 370 are formed at one side and the other side of the accommodation groove 350.
  • the receiving groove 800 is preferably formed in the center of the heating module 800, the first hollow 360 and the second hollow 370 is the center of the receiving groove 800 It is preferable to be formed to face each other, for this purpose it is preferable that the separation wall is formed between the receiving groove 800 and the first hollow 360, the receiving groove 800 and the second hollow 370.
  • At least one rib 380 may be formed in the first hole 360 and the second hole 370, as shown in FIG. 7, in a direction perpendicular to the longitudinal direction of the receiving groove 350. It is preferable to provide. This makes it possible to further solidify the support structure between the respective components, it is possible to efficiently transfer the heat generated by the heating element 100 to the heat radiation member (300). According to the embodiment, the rib 380 may be radially configured to further improve heat transfer efficiency.
  • the heat generating module 800 may be inserted into the receiving groove 350 of the heat dissipation member 300 and then pressed by applying an external force in a direction perpendicular to the receiving groove. It can be in close contact to improve the electrical connection reliability, and by further strengthening the physical contact between the heat radiating member 300 and the heat generating module 800 further heat generated from the heat generating module 800 to the heat radiating member 300 overall The heat transfer efficiency delivered can be further improved.
  • Such a pressing process is performed using a pressing jig, and at least one groove 390 for pressing may be formed on the outer circumferential surface of the heat radiating member 300 for an easy pressing process, and the groove 390 is specifically
  • the first groove 391 may be divided into a first groove 391 formed at a position corresponding to the perpendicular direction of the accommodation groove 350 and a second groove 392 formed at a position corresponding to the horizontal longitudinal direction of the accommodation groove 350.
  • Such a groove can induce a direction arrangement with the pressing jig to prevent deformation of the outer shape of the heat generating member 300 during compression and at the same time the plane reference vertical direction of the heating module 800 inserted into the receiving groove 350.
  • it can transmit force accurately, it performs a function to improve the adhesion between the components.
  • the groove is formed at a position corresponding to the horizontal longitudinal direction of the accommodation groove 350, such as the second groove 392
  • the pressing process is performed by applying a force in the plane reference vertical direction of the accommodation groove 350 Since the external force is preliminarily concentrated in the second groove 392, the force in the vertical direction is accurately transmitted to the heating element 100 to further improve electrical and physical contact efficiency. In order to implement this more precisely, it is desirable to form a thinner groove.
  • FIG. 8 is a flowchart illustrating a method of manufacturing an internal ceramic heater according to the present invention in time series.
  • the first step (S100) of coupling the heating element 100 to the guide member 200, the heating element 100 is a heat dissipation member 300.
  • the second step (S200) disposed in the interior and the third step (S300) for coupling and fixing the guide member 200 and the heat dissipation member 300.
  • the method of manufacturing the inner ceramic heater according to the third embodiment of the present invention will be described in detail below.
  • FIG. 9 is a flowchart illustrating a method of manufacturing an internal ceramic heater according to a first embodiment of the present invention in time series.
  • the above-described first step S100 is performed, and the heating element 100 is disposed inside the heat dissipation member 300.
  • the second step (S200) to make the guide member 200 is seated on the first powder 110, the first step (S210) and the heating element 100 so that the first powder 110 is not exposed to the outside. ) May be subdivided into a second step (S220) of seating the second powder 120.
  • the heat dissipation member 300 is formed of a pair of the first powder 310 and the second powder 320.
  • the coupling of the guide member 200 and the heat generating member 300 in the third step (S300) is specifically the first fastening hole 313 and the guide member formed with the fastening member 400 in the heat radiation member 300 ( The heat dissipation member 300 and the guide member 200 are fixed to each other by being fastened to the second fastening hole 220 formed at S200.
  • FIG. 10 is a flowchart illustrating a method of manufacturing an internal ceramic heater according to a second embodiment of the present invention in time series.
  • the above-described first step S100 to third step S300 are performed.
  • the guide member 200 and the heating member 300 are coupled by using a separate body 500 configuration.
  • the step S320 of inserting and fixing the guide member 200 and the heat dissipation member 300 into a hollow formed in the body part 500 is performed.
  • FIG. 11 is a flowchart illustrating a method of manufacturing an internal ceramic heater according to a third embodiment of the present invention in time series.
  • the above-described first step S100 to third step S300 are performed.
  • the first step (1-1) of laminating the electrode plate 600 for supplying power to the heating element 100 in the guide member 200 ( S110 and the first and second steps (S120) for stacking the insulating member 700 for insulation from the outside on the electrode plate 600 is further included.
  • the heating module 800 is formed by stacking the guide member 200, the electrode plate 600, and the insulating member 700.
  • the second to third steps (S230) of inserting and coupling the receiving groove 350 formed inside the heat dissipation member 300 can be embodied in the second to third steps (S230) of inserting and coupling the receiving groove 350 formed inside the heat dissipation member 300.
  • the third step (S200) of coupling and fixing the guide member 200 and the heat generating member 300 the heat dissipation member 300 by pressing the outer peripheral surface of the heat generating module 800 in the heat dissipation member 300 It may be embodied in the third step (S330) to fix.

Abstract

A heater for an internal ceramic part according to the present invention comprises: a heating element that generates heat when power is supplied thereto; a guide member accommodating the heating element; and a heating member transmitting the heat generated by the heating element externally.

Description

내부도자용 히터 및 그의 제조방법Internal ceramic heater and manufacturing method thereof
본 발명은 내부도자용 히터에 관한 것으로써 구체적으로는 온열치료기용 도자 내부에 전원 인가에 의해 열이 발생하는 발열체를 이용한 히터를 도입하여 종래의 램프 타입의 발열체의 내충격성 문제를 해결하고, 발열체의 수명을 연장하여 반영구적인 열원을 제공함으로써 유지보수를 위한 A/S 비용이나, 작업 빈도를 감소시킬 수 있는 내부도자용 히터에 관한 것이다.The present invention relates to a heater for internal ceramics, and specifically, to introduce a heater using a heating element that generates heat by applying power to the inside of a thermal therapy device, thereby solving the problem of impact resistance of a conventional lamp type heating element, The present invention relates to a heater for internal ceramics that can reduce maintenance costs or work frequency by providing a semi-permanent heat source by extending the life of the battery.
온열치료기는 전기에너지를 이용하여 발열체를 고온으로 발열시키고, 고온으로 발열된 상태에서 사용자의 신체 부위에 접촉시키거나 마사지하면서 온열찜질 효과 및 마사지효과를 제공하는 제품이다.Thermal therapy device is a product that heats the heating element to a high temperature by using electrical energy, and provides a thermal steaming effect and massage effect while touching or massage the user's body part in the state of being heated to a high temperature.
따라서, 온열치료기는 그 종류를 불문하고, 기본적으로 고온의 열을 발생시키는 발열체를 포함하고 있으며, 종래의 경우 할로겐 램프 등의 램프를 이용한 발열체를 일반적으로 사용하고 있었다.Therefore, the thermotherapy machine includes a heating element which generates heat of high temperature basically regardless of its kind, and in the conventional case, a heating element using a lamp such as a halogen lamp has been generally used.
그러나, 에너지 절감 및 이산화탄소 배출량 제한 정책의 시행에 대응하고, 램프 타입 발열체의 문제점을 해결할 수 있는 새로운 타입의 발열체의 개발이 요구되고 있는 실정이다. However, there is a demand for development of a new type of heating element that can cope with the implementation of the energy saving and carbon dioxide emission limit policy and solve the problem of the lamp type heating element.
구체적으로 종래의 램프 타입의 발열체의 경우 내충격성이 떨어지고, 이에 의한 수명 단축의 문제가 있으며, 또한 유지보수를 위한 잦은 A/S 작업으로 인한 비용 증가의 문제가 있다.Specifically, in the case of the lamp-type heating element of the prior art, the impact resistance is lowered, there is a problem of shortening the life, and there is also a problem of the cost increase due to frequent A / S work for maintenance.
본 발명의 따른 내부도자용 히터 및 내부도자용 발열체의 제조 방법은 상술한 문제점을 해결하기 위하여 다음과 같은 해결과제를 목적으로 한다. The internal ceramic heater and the internal heating element manufacturing method according to the present invention aims to solve the above problems.
방열부재 내부에 카본히터 또는 피티씨(PTC) 소자 등의 전원 인가시 열이 발생하는 발열체를 도입하여 종래의 램프 타입의 발열체의 내충격성 문제를 해결하고, 발열체의 수명을 연장하여 반영구적인 열원을 제공함으로써 유지보수를 위한 A/S 비용이나, 작업 빈도를 감소시킬 수 있는 내부도자용 히터를 제공하는 것을 목적으로 한다.By introducing a heating element that generates heat when applying power such as a carbon heater or PTC element inside the heat dissipation member, the impact resistance problem of the conventional lamp type heating element is solved, and the life of the heating element is extended to provide a semi-permanent heat source. It is an object of the present invention to provide a heater for internal ceramics that can reduce the operating cost or maintenance frequency by providing.
본 발명의 해결과제는 이상에서 언급된 것들에 한정되지 않으며, 언급되지 아니한 다른 해결과제들은 아래의 기재로부터 당해 기술분야에 있어서의 통상의 지식을 가진 자에게 명확하게 이해되어 질 수 있을 것이다. The problems of the present invention are not limited to those mentioned above, and other problems not mentioned will be clearly understood by those skilled in the art from the following description.
본 발명에 따른 내부도자용 히터는 전원 인가에 의해 열이 발생하는 발열체' 상기 발열체를 수용하는 가이드부재; 및 상기 발열체에서 발생하는 열을 외부로 전달하는 방열부재;를 포함한다.The inner ceramic heater according to the present invention includes a heating element that generates heat by applying power 'guide member for receiving the heating element; And a heat dissipation member configured to transfer heat generated from the heating element to the outside.
상기 가이드부재는 인쇄회로기판으로 이루어지고, 상기 가이드부재의 양단에는, 외부로 노출되고 전원공급 홀더와 연결되는 전원공급부를 더 포함하는 것이 가능하다.The guide member may be formed of a printed circuit board, and both ends of the guide member may further include a power supply unit exposed to the outside and connected to the power supply holder.
상기 방열부재는 한 쌍의 제 1분체 및 제 2분체로 형성되는 것이 바람직하다.The heat dissipation member is preferably formed of a pair of first powder and second powder.
상기 제 1분체 및 제 2분체 중 적어도 하나는 외측면 중심 부분에 형성되는 평면부; 및 상기 평면부와 이어지고, 외측방향으로 갈수록 하향 경사진 경사부;를 포함하는 것이 바람직하다.At least one of the first powder and the second powder is a flat portion formed on the outer surface center portion; And an inclined portion connected to the flat portion and inclined downward toward an outer direction.
상기 방열부재는 알루미늄 또는 알루미늄 합금 소재로 이루어지는 것이 바람직하다.The heat radiating member is preferably made of aluminum or aluminum alloy material.
상기 방열부재에는 제 1체결홀이 형성되고, 상기 가이드부재에는 제 2체결홀이 형성되고, 상기 제 1체결홀 및 상기 제 2체결홀에 체결되어 상기 방열부재 및 상기 가이드부재를 결합 고정시키는 체결부재를 더 포함하는 것이 바람직하다.A first fastening hole is formed in the heat dissipation member, and a second fastening hole is formed in the guide member, and fastened to the first fastening hole and the second fastening hole to couple and fix the heat dissipation member and the guide member. It is preferable to further include a member.
상기 방열부재는 상기 가이드부재의 상측 및 하측에 각각 배치되는 제 3분체 및 제 4분체로 형성되고, 상기 제 3분체 및 제 4분체는, 내부에 중공이 형성되고, 상기 가이드부재의 상측 또는 하측과 각각 접하는 평면부 및 상기 평면부로부터 상방향 또는 하방향으로 연장되어 형성되는 굴곡부를 포함하는 것이 가능하다.The heat dissipation member is formed of a third powder and a fourth powder disposed on the upper side and the lower side of the guide member, respectively, the third powder and the fourth powder have hollows formed therein, and an upper side or a lower side of the guide member. It is possible to include a planar portion which is in contact with each and a bent portion extending in an upward or downward direction from the planar portion.
상기 굴곡부에는 개방부가 길이방향으로 형성되는 것이 바람직하다.Preferably, the bent portion is formed with an open portion in the longitudinal direction.
상기 가이드부재 및 상기 방열부재가 일체로 삽입되어 고정되도록 중공이 형성된 몸체부를 더 포함하는 것이 바람직하다.Preferably, the guide member and the heat dissipation member may further include a body portion in which a hollow is formed to be fixedly inserted.
상기 발열체에 전원을 인가하는 전극판; 및 상기 전극판을 절연하기 위한 절연부재;를 더 포함하는 것이 가능하다.An electrode plate for applying power to the heating element; And an insulating member for insulating the electrode plate.
상기 방열부재의 내측에는 상기 가이드부재, 전극판 및 절연부재가 적층되어 형성된 발열모듈을 삽입 결합하기 위한 수용홈이 형성되는 것이 바람직하다.It is preferable that an accommodating groove is formed inside the heat dissipation member to insert and couple the heat generating module formed by stacking the guide member, the electrode plate, and the insulating member.
상기 방열부재에는 상기 수용홈의 일측 및 타측에 형성된 제 1중공 및 제 2중공이 형성되는 것이 바람직하다.It is preferable that the heat dissipation member has first and second hollows formed at one side and the other side of the receiving groove.
상기 제 1중공 및 제 2중공에는 적어도 하나의 리브가 형성되는 것이 바람직하다.At least one rib is preferably formed in the first hole and the second hole.
상기 방열부재의 외주면에는 압착을 위한 압착홈이 형성되는 것이 바람직하다.It is preferable that a pressing groove for pressing is formed on the outer circumferential surface of the heat radiating member.
상기 압착홈은 상기 방열부재의 외주면 중 상기 수용홈과 대응되는 위치에 형성되는 것이 바람직하다.The pressing groove is preferably formed at a position corresponding to the receiving groove of the outer peripheral surface of the heat dissipation member.
본 발명에 따른 내부도자용 히터 제조방법은 가이드부재에 발열체를 결합시키는 제 1단계; 상기 발열체를 방열부재 내부에 배치시키는 제 2단계; 및 상기 가이드부재와 상기 방열부재를 결합 고정시키는 제 3단계;를 포함한다.A heater manufacturing method for an internal ceramic according to the present invention includes a first step of coupling a heating element to a guide member; A second step of disposing the heating element in the heat dissipation member; And a third step of fixing and fixing the guide member and the heat dissipation member.
상기 방열부재는 한 쌍을 이루는 제 1분체 및 제 2분체로 형성되고, 상기 제 2단계는, 상기 가이드부재를 제 1분체에 안착시키는 제 2-1단계; 및 상기 발열체가 외부로 노출되지 않도록 상기 제 1분체에 상기 제 2분체를 안착시키는 제 2-2단계;를 포함하는 것이 가능하다.The heat dissipation member is formed of a pair of first powder and second powder, and the second step includes: a second step of mounting the guide member on the first powder; And a step 2-2 of mounting the second powder on the first powder so that the heating element is not exposed to the outside.
상기 방열부재에는 제 1체결홀이 형성되고, 상기 가이드부재에는 제 2체결홀이 형성되고, 상기 제 3단계는, 체결부재가 상기 제 1체결홀 및 상기 제 2체결홀에 체결되어 상기 방열부재 및 상기 가이드부재를 결합 고정시키는 제 3-1단계인 것이 바람직하다.A first fastening hole is formed in the heat dissipation member, a second fastening hole is formed in the guide member, and in the third step, a fastening member is fastened to the first fastening hole and the second fastening hole so that the heat dissipation member is formed. And it is preferable that the 3-1 step of fixing the guide member.
상기 제 3단계는, 몸체부(500)의 내부에 형성된 중공에 상기 가이드부재 및 상기 방열부재를 일체로 삽입시켜 고정시키는 제 3-2단계인 것이 가능하다.The third step may be a third to second step of fixing the guide member and the heat dissipation member integrally in a hollow formed in the body part 500.
상기 제 1단계 및 제 2단계 사이에는, 상기 가이드부재에 상기 발열체에 전원을 공급하기 위한 전극판을 적층시키는 제 1-1단계; 상기 전극판 위에 외부와의 절연을 위한 절연부재를 적층시키는 제 1-2단계;를 더 포함하는 것이 가능하다.Between the first step and the second step, the first step of laminating an electrode plate for supplying power to the heating element to the guide member; It is possible to further include; the first and second steps of stacking an insulating member for insulation from the outside on the electrode plate.
상기 제 2단계는, 상기 가이드부재, 전극판 및 절연부재가 적층되어 형성된 발열모듈을 상기 방열부재의 내측에 형성된 수용홈에 삽입 결합하는 제 2-3단계인 것이 바람직하다.The second step is preferably a 2-3 step of inserting and coupling the heat generating module formed by stacking the guide member, the electrode plate, and the insulating member to the receiving groove formed inside the heat dissipation member.
상기 제 3단계는, 상기 방열부재 외주면을 가압하여 상기 발열모듈을 상기 방열부재 내에 고정시키는 제 3-3단계인 것이 바람직하다. Preferably, the third step is a third to third step of fixing the heat generating module to the heat radiating member by pressing the outer circumferential surface of the heat radiating member.
본 발명에 따른 내부도자용 히터 및 내부도자용 히터 제조방법은 방열부재 내부에 카본히터 또는 피티씨 소자 등의 전원 인가에 의해 열을 발생시키는 발열체를 도입함으로써 내충격성을 향상시키고, 반영구적인 열원을 제공함으로써 유지보수를 위한 A/S 비용을 감소시킬 수 있는 효과가 있다.The internal ceramic heater and the internal ceramic heater manufacturing method according to the present invention improves impact resistance by introducing a heating element that generates heat by applying power such as a carbon heater or a PTC element inside the heat dissipation member, thereby improving the semi-permanent heat source. By providing it, it is possible to reduce the after-sales cost for maintenance.
또한, 하나의 체결부재로 간단히 고정 결합시키는 것이 가능함으로써 제조 비용 절감 및 생산성을 향상시킬 수 있는 효과가 있다.In addition, it is possible to simply fixedly coupled to one fastening member, thereby reducing manufacturing costs and improving productivity.
본 발명의 효과는 이상에서 언급된 것들에 한정되지 않으며, 언급되지 아니한 다른 효과들은 아래의 기재로부터 당해 기술분야에 있어서의 통상의 지식을 가진 자에게 명확하게 이해되어질 수 있을 것이다.The effects of the present invention are not limited to those mentioned above, and other effects that are not mentioned will be clearly understood by those skilled in the art from the following description.
도 1은 본 발명의 제 1실시예에 따른 내부도자용 히터의 사시도이다.1 is a perspective view of a heater for an inner ceramic according to a first embodiment of the present invention.
도 2는 본 발명의 제 1실시예에 따른 내부도자용 히터의 가이드부재의 평면도이다.2 is a plan view of a guide member of a heater for an inner ceramic according to a first embodiment of the present invention.
도 3은 본 발명의 제 1실시예에 따른 내부도자용 히터의 분해사시도이다.3 is an exploded perspective view of a heater for an inner ceramic according to a first embodiment of the present invention.
도 4는 본 발명의 제 2실시예에 따른 내부도자용 히터의 사시도이다.4 is a perspective view of a heater for an inner ceramic according to a second embodiment of the present invention.
도 5는 본 발명의 제 2실시예에 따른 내부도자용 히터의 분해사시도이다.5 is an exploded perspective view of a heater for an inner ceramic according to a second embodiment of the present invention.
도 6은 본 발명의 제 3실시예에 따른 내부도자용 히터의 사시도이다.6 is a perspective view of a heater for an inner ceramic according to a third embodiment of the present invention.
도 7은 본 발명의 제 3실시예에 따른 내부도자용 히터의 분해사시도이다.7 is an exploded perspective view of a heater for an inner ceramic according to a third embodiment of the present invention.
도 8은 본 발명에 따른 내부도자용 히터의 제조 방법을 시계열적으로 도시한 플로우차트이다.8 is a flowchart illustrating a method of manufacturing an internal ceramic heater according to the present invention in time series.
도 9는 본 발명의 제 1실시예에 따른 내부도자용 히터의 제조 방법을 시계열적으로 도시한 플로우차트이다.9 is a flowchart illustrating a method of manufacturing an internal ceramic heater according to a first embodiment of the present invention in time series.
도 10은 본 발명의 제 2실시예에 따른 내부도자용 히터의 제조 방법을 시계열적으로 도시한 플로우차트이다.10 is a flowchart illustrating a method of manufacturing an internal ceramic heater according to a second embodiment of the present invention in time series.
도 11은 본 발명의 제 3실시예에 따른 내부도자용 히터의 제조 방법을 시계열적으로 도시한 플로우차트이다.11 is a flowchart illustrating a method of manufacturing an internal ceramic heater according to a third embodiment of the present invention in time series.
첨부된 도면을 참조하여 본 발명에 따른 바람직한 실시예를 상세히 설명하되, 도면 부호에 관계없이 동일하거나 유사한 구성 요소는 동일한 참조 번호를 부여하고 이에 대한 중복되는 설명은 생략하기로 한다. DETAILED DESCRIPTION OF EMBODIMENTS Preferred embodiments of the present invention will be described in detail with reference to the accompanying drawings, and the same or similar components will be given the same reference numerals regardless of the reference numerals and redundant description thereof will be omitted.
또한, 본 발명을 설명함에 있어서 관련된 공지 기술에 대한 구체적인 설명이 본 발명의 요지를 흐릴 수 있다고 판단되는 경우 그 상세한 설명을 생략한다. 또한, 첨부된 도면은 본 발명의 사상을 쉽게 이해할 수 있도록 하기 위한 것일 뿐, 첨부된 도면에 의해 본 발명의 사상이 제한되는 것으로 해석되어서는 아니 됨을 유의해야 한다.In addition, in describing the present invention, when it is determined that the detailed description of the related known technology may obscure the gist of the present invention, the detailed description thereof is omitted. In addition, it should be noted that the accompanying drawings are only for easily understanding the spirit of the present invention and should not be construed as limiting the spirit of the present invention by the accompanying drawings.
이하에서는 본 발명에 따른 내부도자용 히터에 대하여 설명하도록 한다. 본 발명에 따른 내부도자용 히터는 크게 발열체(100), 가이드부재(200) 및 방열부재(300)를 포함한다. 발열체(100)는 카본 히터(Carbon Heater) 또는 피티씨(PTC) 소자와 같이 전원의 인가에 의해 열을 발생시키는 부재를 적용하는 것이 바람직하다. 가이드부재(200)는 발열체(100)를 수용함으로써 발열체(100)를 고정시키거나 발열체(100)에 전원을 공급하는 기능을 수행한다. 방열부재(300)는 발열체(100)에서 발생하는 열을 외부로 전달하는 역할을 수행하는 구성으로써, 전도율이 높은 재질로 구성되는 것이 바람직하다. 이하에서는, 상기 기본적인 구성들로 이루어진 내부도자용 히터의 구체적인 실시예들에 대하여 설명하도록 하겠다. Hereinafter, the heater for the inner ceramic according to the present invention will be described. The inner ceramic heater according to the present invention includes a heating element 100, a guide member 200 and the heat radiation member 300 largely. As the heat generator 100, a member that generates heat by application of a power source, such as a carbon heater or a PTC element, is preferably applied. The guide member 200 accommodates the heating element 100 to fix the heating element 100 or to supply power to the heating element 100. The heat dissipation member 300 is configured to transfer heat generated from the heat generator 100 to the outside, and is preferably made of a material having high conductivity. Hereinafter, specific embodiments of the internal ceramic heater having the above basic configuration will be described.
이하, 도 1 내지 도 3을 참조하여 본 발명의 제 1실시예에 따른 내부도자용 히터에 대하여 설명하도록 한다. 도 1은 본 발명의 제 1실시예에 따른 내부도자용 히터의 사시도이고, 도 2는 본 발명의 제 1실시예에 따른 내부도자용 히터의 가이드부재(200)의 평면도이고, 도 3은 본 발명의 제 1실시예에 따른 내부도자용 히터의 분해사시도이다.Hereinafter, the internal ceramic heater according to the first embodiment of the present invention will be described with reference to FIGS. 1 to 3. 1 is a perspective view of a heater for an inner ceramic according to a first embodiment of the present invention, FIG. 2 is a plan view of a guide member 200 of a heater for an inner ceramic according to a first embodiment of the present invention, and FIG. An exploded perspective view of a heater for an inner ceramic according to a first embodiment of the present invention.
도 1 내지 도 3에 도시된 바와 같이 본 발명의 일 실시예에 따른 내부도자용 히터는 상술한 발열체(100), 가이드부재(200) 및 방열부재(300)의 구성을 포함하고 있다. As shown in FIGS. 1 to 3, the heater for the inner ceramic according to the exemplary embodiment of the present invention includes the above-described heating element 100, guide member 200, and heat dissipation member 300.
발열체(100)는 상술한 바와 같이, 카본히터 또는 피티씨소자를 적용하는 것이 바람직하며, 이 경우 종래의 램프 타입의 발열체에 비하여 내충격성이 우수해질 뿐만 아니라, 수명을 연장하여 반영구적인 사용이 가능하게 되고, 이에 의하여 A/S 비용이나, A/S를 위한 작업 빈도를 줄일 수 있어 경제성을 높일 수 있게 된다. 상기한 바와 같이 구성되는 발열체는 온열치료기용 도자에 구비된 관통공에 삽입되어 발열을 통하여 도자에 열을 공급함으로써 온열에 의한 마사지 효과를 높일 수 있게 된다.As described above, the heating element 100 preferably uses a carbon heater or a PTC element, and in this case, not only the impact resistance is superior to that of the conventional lamp type heating element, but also the semi-permanent use can be extended by extending the life. As a result, it is possible to reduce the A / S cost or the frequency of work for the A / S, thereby increasing the economics. The heating element configured as described above is inserted into the through hole provided in the ceramics for the thermal therapy device, thereby supplying heat to the ceramics through the heat, thereby increasing the massage effect due to the heat.
가이드부재(200)는 인쇄회로기판(PCB: Printed Circuit Board)로 이루어지고, 가이드부재(200)의 양단에는 외부로 노출되고 전원공급 홀더와 연결되는 전원공급부(210)를 더 포함한다. 이러한 가이드부재(200)에는 전원공급부(210)와 발열체(100)의 전극간을 연결하는 패턴이 형성되어 있으며, 이를 통해 전원공급부(210)를 통해 인가된 전원을 발열체(100)에 형성된 전극으로 공급하는 것이 가능하다. 전원공급부(210)는 종래의 램프 홀더가 장착될 수 있도록 구성되거나, 또는 신규 타입의 전원공급 홀더가 장착되는 것도 가능하고, 모든 전원공급 홀더가 장착되도록 구성되는 것이 바람직하다. The guide member 200 is made of a printed circuit board (PCB), and further includes a power supply unit 210 exposed at both ends of the guide member 200 and connected to the power supply holder. The guide member 200 is formed with a pattern connecting the electrodes of the power supply 210 and the heating element 100, through which the power applied through the power supply 210 to the electrode formed on the heating element 100 It is possible to supply. The power supply unit 210 may be configured to mount a conventional lamp holder, or a new type of power supply holder may be mounted, and all power supply holders may be mounted.
한편, 가이드부재(200)는 도 2에 도시된 바와 같이 복수 개의 발열체(100)를 수용할 수 있도록 복수 개의 실장부를 구비하는 것도 가능하며, 하나의 실장부에 수직방향으로 복수 개의 발열체(100)를 수용하는 것도 가능할 것이다. Meanwhile, as shown in FIG. 2, the guide member 200 may include a plurality of mounting parts to accommodate the plurality of heating elements 100, and the plurality of heating elements 100 in a vertical direction in one mounting portion. It would also be possible to accommodate.
방열부재(300)는 도 1 내지 도 3에 도시된 바와 같이 한 쌍의 제 1분체(310) 및 제 2분체(320)로 구성되고, 상기 발열체(100) 및 상기 발열체(100)를 수용하는 가이드부재(200)의 상, 하부에 각각 배치됨으로써, 발열체(100)에서 발생되는 열을 외부로 전달한다. 특히 피씨비로 구성되는 가이드부재(200)는 발열체(100)가 발생하는 고온의 열에 의해 파손될 수 있는데, 이 경우 방열부재(300)에 의한 열전도와 방열에 의하여 가이드부재(200)의 파손을 방지함으로써 제품의 내구성을 향상시킬 수 있게 된다.The heat dissipation member 300 is composed of a pair of the first powder 310 and the second powder 320 as shown in Figures 1 to 3, and receives the heating element 100 and the heating element 100 By being disposed on the upper and lower portions of the guide member 200, the heat generated from the heating element 100 is transmitted to the outside. In particular, the guide member 200 composed of PCB may be damaged by the high temperature heat generated by the heating element 100. In this case, the guide member 200 may be prevented from being damaged by heat conduction and heat dissipation by the heat radiating member 300. The durability of the product can be improved.
특히, 방열부재(300)의 제 1분체(310) 및 제 2분체(320) 중 적어도 하나는 외측면 중심 부분에 형성되는 평면부(311) 및 상기 평면부(311)와 이어지고, 외측방향으로 갈수록 하향 경사진 경사부(312)를 포함할 수 있다. 이는 각 분체(110, 120)의 중심부, 즉 경사부(140)에 비하여 상대적으로 평면부(130)에서의 온도를 상승시켜 열전도효율을 향상시킬 수 있도록 하기 위함이다.In particular, at least one of the first powder 310 and the second powder 320 of the heat dissipation member 300 is connected to the planar portion 311 and the planar portion 311 formed at the center portion of the outer surface, and in the outward direction. It may include an inclined portion 312 inclined downward. This is to improve the thermal conductivity efficiency by increasing the temperature in the planar portion 130 relative to the center of each powder (110, 120), that is, the inclined portion (140).
나아가, 이러한 방열부재(300)는 방열성능을 높이기 위해 알루미늄이나, 알루미늄 합금 소재를 사용하는 것이 바람직하고, 열전도 및 방열성능을 보장할 수 있는 경우에는 알루미늄 소재와 동등하거나, 유사한 소재를 사용하는 것도 가능하다.In addition, the heat dissipation member 300 preferably uses aluminum or an aluminum alloy material to increase heat dissipation performance, and when the heat conduction and heat dissipation performance can be guaranteed, the same or similar material as that of the aluminum material may be used. It is possible.
한편, 방열부재(300)에는 제 1체결홀(313)이 형성되고, 가이드부재(200)에는 제 2체결홀(220)이 형성되고, 체결부재(400)가 상기 제 1체결홀(313) 및 제 2체결홀(220)에 체결됨으로써 방열부재(300) 및 가이드부재(200)가 결합 고정되게 된다. 특히, 제 1체결홀(150) 및 제 2체결홀(220)의 내측면에는 나사산이 구비되어 있고, 체결부재(400)는 외측면이 상기 나사산과 대응되도록 나사산이 형성되는 결합볼트로 구성될 수 있다. 이러한 결합 구조를 통해 내부 도자용 발열체의 결합을 간단하고 용이하게 수행할 수 있으므로 제조비용의 감소 및 불량률 저감 등을 도모할 수 있다. Meanwhile, the first fastening hole 313 is formed in the heat dissipation member 300, the second fastening hole 220 is formed in the guide member 200, and the fastening member 400 is the first fastening hole 313. And the heat dissipation member 300 and the guide member 200 are fixedly coupled to each other by the second fastening hole 220. In particular, the inner surface of the first fastening hole 150 and the second fastening hole 220 is provided with a screw thread, the fastening member 400 is composed of a coupling bolt is formed with a screw thread so that the outer surface corresponds to the screw thread. Can be. Through such a coupling structure, the coupling of the internal ceramic heating element can be performed simply and easily, thereby reducing the manufacturing cost and reducing the defective rate.
다만, 좀 더 견고한 결합을 위해서 체결부재(400)를 통한 방열부재(300) 및 가이드부재(200)의 결합 이후에 제 1분체(310) 및 제 2분체(320)가 접하는 부분에 접착체를 도포할 수도 있으며, 나아가 제 1분체(310)에 결합홈을 형성시키고 제 2분체(320)에는 상기 결합홈과 대응되는 결합돌기를 형성시킴으로써 제 1분체(110) 및 제 2분체(120) 상호 간의 결합력을 높이는 것도 가능할 것이다. 이를 통해 외부 충격에 의해 방열부재(300)가 탈락되는 것을 방지하여 발열체(100)의 외부 노출을 최소화함으로써 발열체의 내구성을 증가시킬 수 있는 효과가 있다.However, after the bonding of the heat dissipation member 300 and the guide member 200 through the fastening member 400 for a more secure coupling, the adhesive is attached to a portion where the first powder 310 and the second powder 320 contact each other. The first powder 110 and the second powder 120 may be formed by forming a coupling groove in the first powder 310 and forming a coupling protrusion corresponding to the coupling groove in the second powder 320. It will also be possible to increase the cohesion of the liver. This prevents the heat dissipation member 300 from falling off due to an external impact, thereby minimizing external exposure of the heat generator 100, thereby increasing durability of the heat generator.
이러한 방열부재(100)는 원통형 형태로 제작되거나, 또는 다각형 형태로 제작되는 것도 가능하다. The heat dissipation member 100 may be manufactured in a cylindrical shape, or may be manufactured in a polygonal shape.
이하, 도 4 및 도 5을 참조하여 본 발명의 제 2실시예에 따른 내부도자용 히터에 대하여 설명하도록 한다. 도 4는 본 발명의 제 2실시예에 따른 내부도자용 히터의 사시도이고, 도 5는 본 발명의 제 2실시예에 따른 내부도자용 히터의 분해사시도이다.Hereinafter, the internal ceramic heater according to the second embodiment of the present invention will be described with reference to FIGS. 4 and 5. 4 is a perspective view of a heater for the inner ceramic according to a second embodiment of the present invention, Figure 5 is an exploded perspective view of a heater for the inner ceramic according to a second embodiment of the present invention.
도 4 및 도 5에 도시된 바와 같이 본 발명의 제 2실시예에 따른 내부도자용 히터는 본 발명의 제 1실시예에 따른 내부도자용 히터와 마찬가지로 발열체(100), 가이드부재(200) 및 방열부재(300)의 구성을 포함하고 있다.4 and 5, the heater for the inner ceramic according to the second embodiment of the present invention, like the heater for the inner ceramic according to the first embodiment of the present invention, the heating element 100, the guide member 200 and It includes a configuration of the heat radiation member 300.
특히, 방열부재(300)는 가이드부재(200)의 상측 및 하측에 각각 배치되는 제 3분체(330) 및 제 4분체(340)로 구성된다. 제 3분체(330) 및 제 4분체(340)는 내부에 중공이 형성되어 있고, 제 3분체(330) 및 제 4분체(340)는 평면부(331) 및 굴곡부(332)를 포함하도록 구성되어 있다. 평면부(331)는 가이드부재(200)의 상측 또는 하측과 접하여 배치되어 발열체(100)에서 발산되는 열이 평면부(331)로 직접 전도되게 된다. 평면부(331)로 전도된 열은 평면부(331)로부터 상방향 또는 하방향으로 연장되어 형성된 굴곡부(332)로 전도되게 된다. 동시에 평면부(331) 및 굴곡부(332)로 전도된 열은 방열부재(300) 내부에 형성된 중공으로도 전도되게 된다. 이를 통해 발열체(100)의 열전도 효율을 더욱 향상시킬 수 있다.  In particular, the heat dissipation member 300 is composed of a third powder 330 and a fourth powder 340 disposed on the upper side and the lower side of the guide member 200, respectively. The third powder 330 and the fourth powder 340 is formed inside the hollow, the third powder 330 and the fourth powder 340 is configured to include a flat portion 331 and the bent portion 332 It is. The flat part 331 is disposed in contact with the upper side or the lower side of the guide member 200 such that heat radiated from the heat generating element 100 is directly conducted to the flat part 331. Heat conducted to the planar portion 331 is conducted to the bent portion 332 formed to extend upward or downward from the planar portion 331. At the same time, the heat conducted to the flat portion 331 and the curved portion 332 is also conducted to the hollow formed inside the heat dissipation member 300. Through this, the heat conduction efficiency of the heating element 100 may be further improved.
한편, 제 3분체(330) 및 제 4분체(340)는 발열체(100) 또는 가이드부재(200)와 고정되어야 하므로, 본 발명의 제 2실시예에 따른 내부도자용 히터는 발열체(100), 가이드부재(200) 및 방열부재(300)가 일체로 삽입되어 고정될 수 있도록 중공이 형성된 몸체부(500)를 더 포함한다. 이 경우 온열치료기용 도자에 직접적으로 열을 전달하는 구성은 몸체부(500)이므로, 몸체부(500) 또한 방열부재(300)와 같이 열전도 효율이 높은 알루미늄 또는 알루미늄 합금 소재로 이루어지는 것이 바람직하다. On the other hand, since the third powder 330 and the fourth powder 340 should be fixed to the heating element 100 or the guide member 200, the heater for the inner ceramic according to the second embodiment of the present invention is a heating element 100, The guide member 200 and the heat dissipation member 300 further includes a body portion 500 in which a hollow is formed to be inserted and fixed integrally. In this case, since the configuration for directly transferring heat to the thermal therapy device is a body portion 500, the body portion 500 is also preferably made of aluminum or aluminum alloy material of high thermal conductivity, such as the heat radiation member 300.
나아가, 몸체부(500)에 열이 잘 전도되기 위해서는 굴곡부(332)의 형상은 몸체부(500)의 내주면과 접할 수 있도록 형성되는 것이 바람직하다. 특히, 도 4 및 도 5에 도시된 바와 같이, 굴곡부(332)에 길이방향을 따라 형성된 개방부(333)를 마련하게 되면, 제 3분체(330) 및 제 4분체(340) 내부는 비어있는 상태이므로, 탄성을 갖는 판 스프링으로써의 기능을 구비할 수 있게 된다. 이와 같이 구성할 경우, 발열체(100), 가이드부재(200) 및 방열부재(300)가 몸체부(500)와 결합된 상태에서 쉽게 탈락하지 않으며, 나아가 방열부재(300)의 외주면이 몸체부(500)의 내주면과 밀착 결합되기 때문에 열전도 효율이 상승할 수 있는 효과가 있다. In addition, in order to conduct heat well to the body part 500, the shape of the bent part 332 is preferably formed to be in contact with the inner circumferential surface of the body part 500. In particular, as shown in FIGS. 4 and 5, when the opening 333 formed along the longitudinal direction is provided in the bent portion 332, the third powder 330 and the fourth powder 340 are empty. Since it is a state, it becomes possible to provide the function as the leaf spring which has elasticity. When configured in this way, the heating element 100, the guide member 200 and the heat dissipation member 300 is not easily dropped in the state coupled with the body portion 500, and further the outer peripheral surface of the heat dissipation member 300 is the body portion ( Since it is closely coupled to the inner circumferential surface of the 500, there is an effect that the heat conduction efficiency can be increased.
이하에서는, 도 6 및 도 7을 참조하여 본 발명의 제 3실시예에 따른 내부도자용 히터에 대해 설명하도록 한다. 도 6은 본 발명의 제 3실시예에 따른 내부도자용 히터의 사시도이고, 도 7은 본 발명의 제 3실시예에 따른 내부도자용 히터의 분해사시도이다.Hereinafter, an internal ceramic heater according to a third embodiment of the present invention will be described with reference to FIGS. 6 and 7. 6 is a perspective view of a heater for an inner ceramic according to a third embodiment of the present invention, and FIG. 7 is an exploded perspective view of the heater for an inner ceramic according to a third embodiment of the present invention.
도 6 및 도 7에 도시된 바와 같이, 본 발명의 제 3실시예에 따른 내부도자용 히터는 본 발명의 제 1실시예에 따른 내부도자용 히터와 마찬가지로 발열체(100), 가이드부재(200) 및 방열부재(300)의 구성을 포함하고 있으며, 나아가 발열체(100)에 전원을 인가하는 전극판(600) 및 전극판(600)을 절연하기 위한 절연부재(700)를 더 포함하고 있다. 6 and 7, the heater for the inner ceramic according to the third embodiment of the present invention has a heating element 100 and the guide member 200 similarly to the heater for the inner ceramic according to the first embodiment of the present invention. And a heat dissipation member 300, and further includes an electrode plate 600 for applying power to the heating element 100 and an insulation member 700 for insulating the electrode plate 600.
발열체(100)는 상술한 바와 같이 카본 히터 또는 피티씨 소자로 이루어져 있으며, 도 6 및 도 7에 도시된 바와 같이 가이드부재(200)의 홈부에 끼움결합되는 방식 등으로 가이드부재(200)에 장착된다. 전극판(600)은 가이드부재(200)에 장착된 발열체(100)의 양측에서 대접하여 배치됨으로써 발열체(100)에 전원을 인가하는 기능을 수행한다. 특히, 발열체(100)는 일반적으로 판상의 형상을 가지므로, 이와 유기적인 형상적 결합관계를 형성하기 위하여 전극판(600) 및 절연부재(700)도 이와 대응될 수 있게 판상의 형태로 형성되는 것이 바람직하다. The heating element 100 is formed of a carbon heater or a PTC element as described above, and is mounted to the guide member 200 in a manner of being fitted into the groove of the guide member 200 as shown in FIGS. 6 and 7. do. The electrode plate 600 is disposed to face both sides of the heating element 100 mounted on the guide member 200 to perform a function of applying power to the heating element 100. In particular, since the heating element 100 generally has a plate-like shape, the electrode plate 600 and the insulating member 700 may also be formed in a plate-like shape so as to form an organic shape coupling relationship therewith. It is preferable.
한편, 발열체(100), 가이드부재(200), 전극판(600) 및 절연부재(700)의 안정적인 결합을 위하여 도 7에 도시된 바와 같이 가이드부재(200)에 홈을 구비하고 이 홈에 대응되는 돌기를 전극판(600)에 구비시켜, 돌기 및 홈을 상호 끼움 결합 또는 탄성 끼움 결합이 가능하도록 구성함으로써 발열체(100)와 전극판(600)이 좀 더 밀착될 수 있도록 하는 것이 가능하다. On the other hand, as shown in Figure 7 for the stable coupling of the heating element 100, the guide member 200, the electrode plate 600 and the insulating member 700 is provided with a groove corresponding to the groove By providing the projections to the electrode plate 600, it is possible to make the heating element 100 and the electrode plate 600 to be in close contact with each other by configuring the projection and the groove to be fitted to each other or elastic fitting coupling.
결국, 발열체(100), 가이드부재(200), 전극판(600) 및 절연부재(700)가 적층되어 하나의 발열모듈(800)을 구성하게 되는데, 발열체(100)로부터 발생된 열을 온열치료기용 도자 등으로 전도하는 기능을 수행하는 방열부재(300)의 내측에는 발열모듈(800)을 삽입 결합하기 위한 수용홈(350)이 형성되는데, 이러한 수용홈(350)은 발열모듈(800)의 폭, 길이, 너비 등과 대응되도록 형성되는 것이 바람직하다. 또한 도 6 및 도 7에 도시된 바와 같이 수용홈(350)의 일측 및 타측에는 제 1중공(360) 및 제 2중공(370)이 형성된다. 각 방향으로의 균일한 열전도를 위하여 수용홈(800)은 발열모듈(800)의 중심에 형성되는 것이 바람직하고, 제 1중공(360) 및 제 2중공(370)은 수용홈(800)을 중심으로 상호 대향되게 형성되는 것이 바람직하며, 이를 위해서 수용홈(800) 및 제 1중공(360), 수용홈(800) 및 제 2중공(370) 사이에는 분리벽이 형성되는 것이 바람직하다. As a result, the heating element 100, the guide member 200, the electrode plate 600 and the insulating member 700 is stacked to form one heating module 800, the heat treatment generated from the heating element 100 An accommodating groove 350 for inserting and coupling the heating module 800 is formed inside the heat dissipation member 300 that performs the function of conducting the electric ceramics, and the like. It is preferably formed to correspond to the width, length, width and the like. In addition, as shown in FIGS. 6 and 7, first and second holes 360 and 370 are formed at one side and the other side of the accommodation groove 350. For uniform heat conduction in each direction, the receiving groove 800 is preferably formed in the center of the heating module 800, the first hollow 360 and the second hollow 370 is the center of the receiving groove 800 It is preferable to be formed to face each other, for this purpose it is preferable that the separation wall is formed between the receiving groove 800 and the first hollow 360, the receiving groove 800 and the second hollow 370.
한편, 상기 제 1중공(360) 및 제 2중공(370)에는 적어도 하나의 리브(380)를 형성시킬 수 있는데, 도 7에 도시된 바와 같이 수용홈(350)의 길이방향과 직각되는 방향으로 구비하는 것이 바람직하다. 이를 통하여 각 구성들간의 지지 구조를 더욱 견고히 할 수 있으며, 발열체(100)에 의해 발생된 열을 방열부재(300)로 효율적으로 전달하는 것이 가능해진다. 실시 형태에 따라서 상기 리브(380)를 방사형으로 구성함으로써 열전달 효율을 더 향상시키는 것도 가능하다. Meanwhile, at least one rib 380 may be formed in the first hole 360 and the second hole 370, as shown in FIG. 7, in a direction perpendicular to the longitudinal direction of the receiving groove 350. It is preferable to provide. This makes it possible to further solidify the support structure between the respective components, it is possible to efficiently transfer the heat generated by the heating element 100 to the heat radiation member (300). According to the embodiment, the rib 380 may be radially configured to further improve heat transfer efficiency.
상술한 바와 같이, 발열모듈(800)을 방열부재(300)의 수용홈(350)에 삽입한 후, 수용홈의 직각 방향으로 외력을 가하여 압착하는 공정을 수행할 수 있는데, 이 경우 각 구성들을 더욱 밀착시킬 수 있어 전기적 접속 신뢰성이 향상될 수 있으며, 나아가 방열부재(300)와 발열모듈(800) 간의 물리적 접촉을 더욱 견고히 함으로써 발열모듈(800)에서 발생된 열이 방열부재(300) 전반으로 전달되는 열전달 효율이 더욱 향상될 수 있게 된다. As described above, the heat generating module 800 may be inserted into the receiving groove 350 of the heat dissipation member 300 and then pressed by applying an external force in a direction perpendicular to the receiving groove. It can be in close contact to improve the electrical connection reliability, and by further strengthening the physical contact between the heat radiating member 300 and the heat generating module 800 further heat generated from the heat generating module 800 to the heat radiating member 300 overall The heat transfer efficiency delivered can be further improved.
이러한 압착 공정은 압착 지그를 이용하여 수행되는데, 용이한 압착 공정을 위해서 방열부재(300)의 외주면에는 압착을 위한 적어도 하나의 홈(390)이 형성될 수 있으며, 이러한 홈(390)은 구체적으로 수용홈(350)의 직각 방향과 대응되는 위치에 형성되는 제 1홈(391)과 수용홈(350)의 수평 길이방향과 대응되는 위치에 형성되는 제 2홈(392)으로 구분될 수 있다. Such a pressing process is performed using a pressing jig, and at least one groove 390 for pressing may be formed on the outer circumferential surface of the heat radiating member 300 for an easy pressing process, and the groove 390 is specifically The first groove 391 may be divided into a first groove 391 formed at a position corresponding to the perpendicular direction of the accommodation groove 350 and a second groove 392 formed at a position corresponding to the horizontal longitudinal direction of the accommodation groove 350.
이러한 홈은 압착 지그와의 방향 배열을 정확히 유도할 수 있어 압착시 발열부재(300)의 외형이 변형되는 것을 방지함과 동시에 수용홈(350)에 삽입된 발열모듈(800)의 평면 기준 수직 방향으로 정확히 힘을 전달할 수 있으므로 각 구성들간의 밀착력을 향상시키는 기능을 수행한다. 특히, 제 2홈(392)과 같이 수용홈(350)의 수평 길이 방향과 대응되는 위치에 홈을 형성하게 되면, 수용홈(350)의 평면 기준 수직 방향으로 힘을 가하여 압착 공정을 수행하는 경우, 제 2홈(392)에 외력이 선행적으로 집중되게 되므로, 상하 방향의 힘이 정확히 방열부재(300)는 몰론 발열체(100)까지 전달되어 전기적 및 물리적 접촉 효율을 더욱 향상시킬 수 있다. 이를 더욱 정확히 구현하기 위해서 홈의 두께를 얇게 형성하는 것이 바람직하다. Such a groove can induce a direction arrangement with the pressing jig to prevent deformation of the outer shape of the heat generating member 300 during compression and at the same time the plane reference vertical direction of the heating module 800 inserted into the receiving groove 350. As it can transmit force accurately, it performs a function to improve the adhesion between the components. In particular, when the groove is formed at a position corresponding to the horizontal longitudinal direction of the accommodation groove 350, such as the second groove 392, when the pressing process is performed by applying a force in the plane reference vertical direction of the accommodation groove 350 Since the external force is preliminarily concentrated in the second groove 392, the force in the vertical direction is accurately transmitted to the heating element 100 to further improve electrical and physical contact efficiency. In order to implement this more precisely, it is desirable to form a thinner groove.
이하에서는 본 발명에 따른 내부도자용 히터의 제조 방법에 대해 설명하도록 하되, 본 발명에 따른 내부도자용 히터의 설명에서 이미 설명한 내용은 일부 생략하도록 한다. 도 8은 본 발명에 따른 내부도자용 히터의 제조방법을 시계열적으로 도시한 플로우차트이다. 도 8에 도시된 바와 같이, 본 발명에 따른 내부도자용 히터의 제조방법은 가이드부재(200)에 발열체(100)를 결합시키는 제 1단계(S100), 상기 발열체(100)를 방열부재(300) 내부에 배치시키는 제 2단계(S200) 및 상기 가이드부재(200)와 상기 방열부재(300)를 결합 고정시키는 제 3단계(S300)를 포함한다. 이러한 기본적인 제조 단계를 기초로 하여 이하에서는 본 발명의 제 1실시예 내이 제 3실시예에 따른 내부도자용 히터의 제조방법에 대해 구체적으로 살펴보도록 한다. Hereinafter, a method of manufacturing the heater for the inner ceramic according to the present invention will be described, but the descriptions already described in the description of the heater for the inner ceramic according to the present invention will be omitted. 8 is a flowchart illustrating a method of manufacturing an internal ceramic heater according to the present invention in time series. As shown in FIG. 8, in the method of manufacturing the internal ceramic heater according to the present invention, the first step (S100) of coupling the heating element 100 to the guide member 200, the heating element 100 is a heat dissipation member 300. The second step (S200) disposed in the interior and the third step (S300) for coupling and fixing the guide member 200 and the heat dissipation member 300. Based on the basic manufacturing steps, the method of manufacturing the inner ceramic heater according to the third embodiment of the present invention will be described in detail below.
도 9는 본 발명의 제 1실시예에 따른 내부도자용 히터의 제조 방법을 시계열적으로 도시한 플로우차트이다. 도 9에 도시된 바와 같이, 본 발명의 제 1실시예에 따른 내부도자용 히터의 제조 방법은 상술한 제 1단계(S100)가 진행되고, 발열체(100)를 방열부재(300) 내부에 배치시키는 제 2단계(S200)가 상기 가이드부재(200)를 제 1분체(110)에 안착시키는 제 2-1단계(S210) 및 상기 발열체(100)가 외부로 노출되지 않도록 상기 제 1분체(110)에 상기 제 2분체(120)를 안착시키는 제 2-2단계(S220)로 세분화될 수 있다. 이때, 방열부재(300)는 한 쌍을 이루는 제 1분체(310) 및 제 2분체(320)로 형성되는 것이 전제되어야 한다. 또한, 제 3단계(S300)에서의 가이드부재(200)와 발열부재(300)의 결합은 구체적으로 체결부재(400)가 방열부재(300)에 형성된 제 1체결홀(313) 및 가이드부재(200)에 형성된 제 2체결홀(220)에 체결됨으로써 방열부재(300) 및 가이드부재(200)를 결합 고정시키게 된다(S310).9 is a flowchart illustrating a method of manufacturing an internal ceramic heater according to a first embodiment of the present invention in time series. As shown in FIG. 9, in the method of manufacturing the internal ceramic heater according to the first embodiment of the present invention, the above-described first step S100 is performed, and the heating element 100 is disposed inside the heat dissipation member 300. The second step (S200) to make the guide member 200 is seated on the first powder 110, the first step (S210) and the heating element 100 so that the first powder 110 is not exposed to the outside. ) May be subdivided into a second step (S220) of seating the second powder 120. At this time, it should be assumed that the heat dissipation member 300 is formed of a pair of the first powder 310 and the second powder 320. In addition, the coupling of the guide member 200 and the heat generating member 300 in the third step (S300) is specifically the first fastening hole 313 and the guide member formed with the fastening member 400 in the heat radiation member 300 ( The heat dissipation member 300 and the guide member 200 are fixed to each other by being fastened to the second fastening hole 220 formed at S200.
도 10은 본 발명의 제 2실시예에 따른 내부도자용 히터의 제조 방법을 시계열적으로 도시한 플로우차트이다. 도 10에 도시된 바와 같이, 본 발명의 제 2실시예에 따른 내부도자용 히터의 제조 방법은 상술한 제 1단계(S100) 내지 제 3단계(S300)가 수행된다. 특히, 가이드부재(200)와 발열부재(300)를 결합 고정시키는 제 3단계(S200)의 경우, 별도의 몸체부(500) 구성을 이용하여 가이드부재(200)와 발열부재(300)가 결합 고정되는데, 구체적으로 몸체부(500)의 내부에 형성된 중공에 상기 가이드부재(200) 및 상기 방열부재(300)를 일체로 삽입시켜 고정시키는 단계(S320)가 수행된다. 10 is a flowchart illustrating a method of manufacturing an internal ceramic heater according to a second embodiment of the present invention in time series. As shown in FIG. 10, in the method of manufacturing the heater for the internal ceramic according to the second embodiment of the present invention, the above-described first step S100 to third step S300 are performed. In particular, in the third step (S200) of fixing the guide member 200 and the heating member 300 to be coupled, the guide member 200 and the heating member 300 are coupled by using a separate body 500 configuration. Specifically, the step S320 of inserting and fixing the guide member 200 and the heat dissipation member 300 into a hollow formed in the body part 500 is performed.
도 11은 본 발명의 제 3실시예에 따른 내부도자용 히터의 제조 방법을 시계열적으로 도시한 플로우차트이다. 도 11에 도시된 바와 같이, 본 발명의 제 3실시예에 따른 내부도자용 히터의 제조 방법은 상술한 제 1단계(S100) 내지 제 3단계(S300)가 수행된다. 특히 상기 제 1단계(S100) 및 제 2단계(S200) 사이에는, 상기 가이드부재(200)에 상기 발열체(100)에 전원을 공급하기 위한 전극판(600)을 적층시키는 제 1-1단계(S110) 및 상기 전극판(600) 위에 외부와의 절연을 위한 절연부재(700)를 적층시키는 제 1-2단계(S120)를 더 포함하게 된다. 특히 발열체(100)를 방열부재(300) 내부에 배치시키는 제 2단계(S200)의 경우, 상기 가이드부재(200), 전극판(600) 및 절연부재(700)가 적층되어 형성된 발열모듈(800)을 상기 방열부재(300)의 내측에 형성된 수용홈(350)에 삽입 결합하는 제 2-3단계(S230)로 구체화될 수 있다. 이때, 가이드부재(200)와 발열부재(300)를 결합 고정시키는 제 3단계(S200)의 경우, 상기 방열부재(300) 외주면을 가압하여 상기 발열모듈(800)을 상기 방열부재(300) 내에 고정시키는 제 3-3단계(S330)로 구체화될 수 있다. 11 is a flowchart illustrating a method of manufacturing an internal ceramic heater according to a third embodiment of the present invention in time series. As illustrated in FIG. 11, in the method of manufacturing the internal ceramic heater according to the third embodiment of the present invention, the above-described first step S100 to third step S300 are performed. In particular, between the first step (S100) and the second step (S200), the first step (1-1) of laminating the electrode plate 600 for supplying power to the heating element 100 in the guide member 200 ( S110 and the first and second steps (S120) for stacking the insulating member 700 for insulation from the outside on the electrode plate 600 is further included. In particular, in the second step S200 of disposing the heating element 100 inside the heat dissipation member 300, the heating module 800 is formed by stacking the guide member 200, the electrode plate 600, and the insulating member 700. ) Can be embodied in the second to third steps (S230) of inserting and coupling the receiving groove 350 formed inside the heat dissipation member 300. At this time, in the third step (S200) of coupling and fixing the guide member 200 and the heat generating member 300, the heat dissipation member 300 by pressing the outer peripheral surface of the heat generating module 800 in the heat dissipation member 300 It may be embodied in the third step (S330) to fix.
상술한 본 발명의 제 1실시예 내지 제 3실시예에 따른 내부도자용 히터 및 내부도자용 히터의 제조 방법의 경우, 각 실시예를 구분하여 설명하였으나, 각 실시예들의 특징들은 상호 조합하여 실시하는 것도 가능할 것이다. In the case of the method of manufacturing the internal ceramic heater and the internal ceramic heater according to the first to third embodiments of the present invention described above, the embodiments have been described separately, but the features of the embodiments are implemented in combination with each other. It would be possible.
본 명세서에서 설명되는 실시예와 첨부된 도면은 본 발명에 포함되는 기술적 사상의 일부를 예시적으로 설명하는 것에 불과하다. 따라서 본 명세서에 개시된 실시예들은 본 발명의 기술적 사상을 한정하기 위한 것이 아니라 설명하기 위한 것이므로, 이러한 실시예에 의하여 본 발명의 기술 사상의 범위가 한정되는 것이 아님은 자명하다. 본 발명의 명세서 및 도면에 포함된 기술적 사상의 범위 내에서 당해 기술분야에 있어서의 통상의 지식을 가진 자가 용이하게 유추할 수 있는 변형 예와 구체적인 실시예는 모두 본 발명의 권리범위에 포함되는 것으로 해석되어야 할 것이다. The embodiments described in the present specification and the accompanying drawings merely illustrate some of the technical ideas included in the present invention. Therefore, since the embodiments disclosed in the present specification are not intended to limit the technical spirit of the present invention but to explain, it is obvious that the scope of the technical spirit of the present invention is not limited by these embodiments. Modifications and specific embodiments that can be easily inferred by those skilled in the art within the scope of the technical spirit included in the specification and drawings of the present invention are included in the scope of the present invention. It should be interpreted.

Claims (22)

  1. 전원 인가에 의해 열이 발생하는 발열체(100);Heating element 100 that generates heat by applying power;
    상기 발열체(100)를 수용하는 가이드부재(200); 및A guide member 200 accommodating the heating element 100; And
    상기 발열체(100)에서 발생하는 열을 외부로 전달하는 방열부재(300);A heat dissipation member 300 which transfers heat generated from the heat generator 100 to the outside;
    를 포함하는 내부도자용 히터.Internal ceramic heater comprising a.
  2. 제 1항에 있어서,The method of claim 1,
    상기 가이드부재(200)는 인쇄회로기판(PCB)으로 이루어지고,The guide member 200 is made of a printed circuit board (PCB),
    상기 가이드부재(200)의 양단에는, 외부로 노출되고 전원공급 홀더와 연결되는 전원공급부(210)를 더 포함하는 내부도자용 히터.Both ends of the guide member 200, the inner ceramic heater further comprises a power supply unit 210 is exposed to the outside and connected to the power supply holder.
  3. 제 2항에 있어서,The method of claim 2,
    상기 방열부재(300)는 한 쌍의 제 1분체(310) 및 제 2분체(320)로 형성되는 내부도자용 히터.The heat dissipation member 300 is a heater for the inner ceramic is formed of a pair of first powder 310 and the second powder 320.
  4. 제 3항에 있어서,The method of claim 3, wherein
    상기 제 1분체(310) 및 제 2분체(320) 중 적어도 하나는 외측면 중심 부분에 형성되는 평면부(311); 및At least one of the first powder 310 and the second powder 320 is a planar portion 311 formed in the central portion of the outer surface; And
    상기 평면부(311)와 이어지고, 외측방향으로 갈수록 하향 경사진 경사부(312);An inclined portion 312 connected to the flat portion 311 and inclined downward toward an outer direction;
    를 포함하는 내부도자용 히터.Internal ceramic heater comprising a.
  5. 제 2항에 있어서,The method of claim 2,
    상기 방열부재(300)는 알루미늄 또는 알루미늄 합금 소재로 이루어진 내부도자용 히터.The heat dissipation member 300 is an internal ceramic heater made of aluminum or aluminum alloy material.
  6. 제 2항에 있어서,The method of claim 2,
    상기 방열부재(300)에는 제 1체결홀(313)이 형성되고,A first fastening hole 313 is formed in the heat radiating member 300,
    상기 가이드부재(200)에는 제 2체결홀(220)이 형성되고,A second fastening hole 220 is formed in the guide member 200,
    상기 제 1체결홀(313) 및 상기 제 2체결홀(200)에 체결되어 상기 방열부재(300) 및 상기 가이드부재(200)를 결합 고정시키는 체결부재(400)를 더 포함하는 내부도자용 히터.The inner ceramic heater further comprises a fastening member 400 fastened to the first fastening hole 313 and the second fastening hole 200 to couple and fix the heat dissipation member 300 and the guide member 200. .
  7. 제 1항에 있어서,The method of claim 1,
    상기 방열부재(300)는 상기 가이드부재(200)의 상측 및 하측에 각각 배치되는 제 3분체(330) 및 제 4분체(340)로 형성되고,The heat dissipation member 300 is formed of a third powder 330 and a fourth powder 340 disposed on the upper side and the lower side of the guide member 200, respectively.
    상기 제 3분체(330) 및 제 4분체(340)는, 내부에 중공이 형성되고, 상기 가이드부재(200)의 상측 또는 하측과 각각 접하는 평면부(331) 및 상기 평면부(331)로부터 상방향 또는 하방향으로 연장되어 형성되는 굴곡부(332)를 포함하는 내부도자용 히터.The third powder 330 and the fourth powder 340, the hollow is formed therein, and the upper and lower portions of the flat portion 331 and the planar portion 331 contacting each of the upper and lower sides of the guide member 200, respectively. Heater for the inner ceramic comprising a curved portion 332 is formed extending in the direction or downward.
  8. 제 7항에 있어서,The method of claim 7, wherein
    상기 굴곡부(332)에는 개방부(333)가 길이방향으로 형성되는 내부도자용 히터.The bent portion 332 has an open portion 333 is an internal ceramic heater is formed in the longitudinal direction.
  9. 제 7항에 있어서,The method of claim 7, wherein
    상기 가이드부재(200) 및 상기 방열부재(300)가 일체로 삽입되어 고정되도록 중공이 형성된 몸체부(500)를 더 포함하는 내부도자용 히터.The guide member 200 and the heat dissipation member 300, the inner ceramic heater further comprises a hollow body is formed 500 is inserted and fixed.
  10. 제 1항에 있어서,The method of claim 1,
    상기 발열체(100)에 전원을 인가하는 전극판(600); 및An electrode plate 600 for applying power to the heating element 100; And
    상기 전극판(600)을 절연하기 위한 절연부재(700);An insulating member 700 for insulating the electrode plate 600;
    를 더 포함하는 내부도자용 히터.Internal ceramic heater further comprising a.
  11. 제 10항에 있어서,The method of claim 10,
    상기 방열부재(300)의 내측에는 상기 가이드부재(200), 전극판(600) 및 절연부재(700)가 적층되어 형성된 발열모듈(800)을 삽입 결합하기 위한 수용홈(350)이 형성된 내부도자용 히터.Inside view of the heat dissipation member 300 has a receiving groove 350 for inserting and coupling the heat generating module 800 formed by stacking the guide member 200, the electrode plate 600 and the insulating member 700 is stacked. Edition heaters.
  12. 제 11항에 있어서,The method of claim 11,
    상기 방열부재(300)에는 상기 수용홈(350)의 일측 및 타측에 형성된 제 1중공(360) 및 제 2중공(370)이 형성되는 내부도자용 히터.The inner ceramic heater is formed in the heat dissipation member 300, the first hollow 360 and the second hollow 370 formed on one side and the other side of the receiving groove 350.
  13. 제 12항에 있어서,The method of claim 12,
    상기 제 1중공(360) 및 제 2중공(370)에는 적어도 하나의 리브(380)가 형성되는 내부도자용 히터.At least one rib 380 is formed in the first hollow hole 360 and the second hollow hole 370.
  14. 제 11항에 있어서,The method of claim 11,
    상기 방열부재(300)의 외주면에는 압착을 위한 홈(390)이 형성되는 내부도자용 히터.Heater for the inner ceramic is formed on the outer circumferential surface of the heat dissipation member 300, the groove 390 for pressing.
  15. 제 14항에 있어서,The method of claim 14,
    상기 홈(390)은 상기 방열부재(300)의 외주면 중 상기 수용홈(350)과 대응되는 위치에 형성되는 내부도자용 히터.The groove 390 is an inner ceramic heater formed at a position corresponding to the receiving groove 350 of the outer peripheral surface of the heat dissipation member 300.
  16. 가이드부재(200)에 발열체(100)를 결합시키는 제 1단계(S100);A first step (S100) for coupling the heating element 100 to the guide member 200;
    상기 발열체(100)를 방열부재(300) 내부에 배치시키는 제 2단계(S200); 및A second step (S200) of disposing the heating element 100 inside the heat dissipation member 300; And
    상기 가이드부재(200)와 상기 방열부재(300)를 결합 고정시키는 제 3단계(S300);A third step (S300) of coupling and fixing the guide member 200 and the heat dissipation member 300;
    를 포함하는 내부도자용 히터 제조방법.Heater manufacturing method for internal ceramics comprising a.
  17. 제 16항에 있어서,The method of claim 16,
    상기 방열부재(300)는 한 쌍을 이루는 제 1분체(310) 및 제 2분체(320)로 형성되고,The heat dissipation member 300 is formed of a pair of first powder 310 and the second powder 320,
    상기 제 2단계(S200)는,The second step (S200),
    상기 가이드부재(200)를 제 1분체(110)에 안착시키는 제 2-1단계(S210); 및Step 2-1 (S210) for seating the guide member 200 on the first powder (110); And
    상기 발열체(100)가 외부로 노출되지 않도록 상기 제 1분체(110)에 상기 제 2분체(120)를 안착시키는 제 2-2단계(S220);Step 2-2 (S220) to seat the second powder 120 in the first powder 110 so that the heating element 100 is not exposed to the outside;
    를 포함하는 내부도자용 히터 제조방법.Heater manufacturing method for internal ceramics comprising a.
  18. 제 16항에 있어서,The method of claim 16,
    상기 방열부재(300)에는 제 1체결홀(313)이 형성되고,A first fastening hole 313 is formed in the heat radiating member 300,
    상기 가이드부재(200)에는 제 2체결홀(220)이 형성되고,A second fastening hole 220 is formed in the guide member 200,
    상기 제 3단계(S300)는, The third step (S300),
    체결부재(400)가 상기 제 1체결홀(313) 및 상기 제 2체결홀(220)에 체결되어 상기 방열부재(300) 및 상기 가이드부재(200)를 결합 고정시키는 제 3-1단계(S310)인 내부도자용 히터 제조방법.The fastening member 400 is fastened to the first fastening hole 313 and the second fastening hole 220 to perform the 3-1 step of fixing and fixing the heat dissipation member 300 and the guide member 200 (S310). Method of manufacturing a heater for inner ceramic.
  19. 제 16항에 있어서, 상기 제 3단계(S300)는,The method of claim 16, wherein the third step (S300),
    몸체부(500)의 내부에 형성된 중공에 상기 가이드부재(200) 및 상기 방열부재(300)를 일체로 삽입시켜 고정시키는 제 3-2단계(S320)인 내부도자용 히터 제조방법.3-2 step (S320) of the internal ceramic heater manufacturing method for fixing by inserting the guide member 200 and the heat dissipation member 300 integrally in the hollow formed inside the body portion 500.
  20. 제 16항에 있어서, 상기 제 1단계(S100) 및 제 2단계(S200) 사이에는,The method of claim 16, wherein between the first step (S100) and the second step (S200),
    상기 가이드부재(200)에 상기 발열체(100)에 전원을 공급하기 위한 전극판(600)을 적층시키는 제 1-1단계(S110);Step 1-1 (S110) for stacking the electrode plate 600 for supplying power to the heating element 100 on the guide member 200;
    상기 전극판(600) 위에 외부와의 절연을 위한 절연부재(700)를 적층시키는 제 1-2단계(S120);A first step (S120) of stacking an insulating member 700 on the electrode plate 600 for insulation from the outside;
    를 더 포함하는 내부도자용 히터 제조방법.Heater manufacturing method for the inner ceramic further comprising.
  21. 제 20항에 있어서, 상기 제 2단계(S200)는,The method of claim 20, wherein the second step (S200),
    상기 가이드부재(200), 전극판(600) 및 절연부재(700)가 적층되어 형성된 발열모듈(800)을 상기 방열부재(300)의 내측에 형성된 수용홈(350)에 삽입 결합하는 제 2-3단계(S230)인 내부도자용 히터.A second to insert and couple the heat generating module 800 formed by stacking the guide member 200, the electrode plate 600, and the insulating member 700 to the receiving groove 350 formed inside the heat radiating member 300. Three steps (S230) for the internal ceramic heater.
  22. 제 21항에 있어서, 상기 제 3단계(S300)는,The method of claim 21, wherein the third step (S300),
    상기 방열부재(300) 외주면을 가압하여 상기 발열모듈(800)을 상기 방열부재(300) 내에 고정시키는 제 3-3단계(S330)인 내부도자용 히터.The inner ceramic heater of step 3-3 (S330) to press the outer peripheral surface of the heat radiating member 300 to fix the heat generating module 800 in the heat radiating member 300.
PCT/KR2014/011838 2013-12-06 2014-12-04 Heater for internal ceramic part and method of manufacturing same WO2015084076A1 (en)

Applications Claiming Priority (4)

Application Number Priority Date Filing Date Title
KR10-2013-0151845 2013-12-06
KR20130151845 2013-12-06
KR10-2014-0168847 2014-11-28
KR1020140168847A KR101945565B1 (en) 2013-12-06 2014-11-28 Heater and method of manufacturing the same

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WO2015084076A1 true WO2015084076A1 (en) 2015-06-11

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6180930B1 (en) * 1999-12-29 2001-01-30 Chia-Hsiung Wu Heater with enclosing envelope
US20040104215A1 (en) * 2002-10-22 2004-06-03 Roland Starck Electric heating arrangement
US20050184047A1 (en) * 2002-02-15 2005-08-25 Dekko Technologies, Inc. PTC heater with flexible printed circuit board
US20060289464A1 (en) * 2004-11-11 2006-12-28 Dbk David + Baader Gmbh Electric PCB heating component, electronic circuit board and heating method
KR20110050796A (en) * 2009-11-09 2011-05-17 주식회사 세라젬 Hyperthermo-radiation projector for the hyperthermo-therapeutic apparatus

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6180930B1 (en) * 1999-12-29 2001-01-30 Chia-Hsiung Wu Heater with enclosing envelope
US20050184047A1 (en) * 2002-02-15 2005-08-25 Dekko Technologies, Inc. PTC heater with flexible printed circuit board
US20040104215A1 (en) * 2002-10-22 2004-06-03 Roland Starck Electric heating arrangement
US20060289464A1 (en) * 2004-11-11 2006-12-28 Dbk David + Baader Gmbh Electric PCB heating component, electronic circuit board and heating method
KR20110050796A (en) * 2009-11-09 2011-05-17 주식회사 세라젬 Hyperthermo-radiation projector for the hyperthermo-therapeutic apparatus

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