WO2015074265A1 - 雾化组件、电子烟及雾化组件的组装方法 - Google Patents

雾化组件、电子烟及雾化组件的组装方法 Download PDF

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Publication number
WO2015074265A1
WO2015074265A1 PCT/CN2013/087755 CN2013087755W WO2015074265A1 WO 2015074265 A1 WO2015074265 A1 WO 2015074265A1 CN 2013087755 W CN2013087755 W CN 2013087755W WO 2015074265 A1 WO2015074265 A1 WO 2015074265A1
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Prior art keywords
oil
oil guiding
atomizing
heating wire
guiding
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Application number
PCT/CN2013/087755
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English (en)
French (fr)
Inventor
刘秋明
Original Assignee
吉瑞高新科技股份有限公司
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Priority to PCT/CN2013/087755 priority Critical patent/WO2015074265A1/zh
Publication of WO2015074265A1 publication Critical patent/WO2015074265A1/zh

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    • A—HUMAN NECESSITIES
    • A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24F—SMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
    • A24F40/00—Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
    • A24F40/40—Constructional details, e.g. connection of cartridges and battery parts
    • A24F40/44—Wicks
    • A—HUMAN NECESSITIES
    • A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24F—SMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
    • A24F40/00—Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
    • A24F40/40—Constructional details, e.g. connection of cartridges and battery parts
    • A24F40/42—Cartridges or containers for inhalable precursors
    • A—HUMAN NECESSITIES
    • A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24F—SMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
    • A24F40/00—Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
    • A24F40/70—Manufacture
    • A—HUMAN NECESSITIES
    • A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24F—SMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
    • A24F40/00—Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
    • A24F40/10—Devices using liquid inhalable precursors

Definitions

  • the invention relates to the technical field of cigarette substitutes, and more particularly to an assembly method of an atomizing component, an electronic cigarette and an atomizing component.
  • the existing electronic cigarette includes an atomizing assembly and a battery assembly connected to each other, and the battery assembly is provided with a battery and a controller.
  • the atomizing assembly includes an oil storage chamber, a grease trap, an oil storage cotton and a heat generating component, and the oil storage chamber And the oil storage cotton are respectively located on both sides of the oil separator, the smoke oil penetrates into the oil storage cotton through the through hole of the oil barrier plate, and then passes through a oil guiding column for guiding oil from the oil storage cotton Adsorbing the smoky oil, and then sending the smoky oil sent by the above-mentioned oil guiding column to the area where the heating wire is located by another glass fiber rope for atomization, thereby atomizing the smoky oil and finally inhaling the human body through the cigarette holder, thereby achieving The effect of smoking.
  • the technical problem to be solved by the present invention is that, in view of the defects that the amount of smoke oil stored on the above-mentioned oil storage cotton is small, resulting in insufficient supply of smoke oil, an atomization component and an electronic cigarette having sufficient supply of smoke oil are provided. And a method of assembling an atomizing assembly.
  • An atomizing assembly for forming an electronic cigarette in combination with a battery assembly, the atomizing assembly comprising an atomizing sleeve and a heat generating component housed in the atomizing sleeve, wherein the atomizing sleeve is provided with an oil storage structure
  • the oil storage structure includes an oil storage member integrally formed with the atomization sleeve and an oil storage chamber surrounded by the oil storage member, the heat generating assembly including an oil guiding structure and wound around the oil guiding structure In the upper heating wire, the oil guiding structure is inserted into the oil storage chamber away from the end of the heating wire and used to lead the smoke oil, and the oil guiding structure forms a through oil passage.
  • the oil guiding structure comprises a body and at least two oil guiding columns extending to the same side of the body, the heating wire is wound on the body, at least two The oil guiding columns are all inserted in the oil storage chamber, An oil passage intersecting each other is formed between each of the oil guiding rods and the body, and each of the through oil passages forms the oil passage.
  • the body and at least two of the oil guiding columns are integrally formed.
  • the oil guiding structure includes at least three oil guiding columns, wherein the two oil guiding columns respectively abut the two ends of the body, and the other one of the One end of the oil guiding rod abuts against the middle portion of the body.
  • two adjacent oil guiding columns are spaced apart from each other.
  • the oil guiding structure includes a first oil guiding rope and a second oil guiding rope, and the first oil guiding rope is bent into a U And the heating wire is wound around an intermediate portion of the first oil guiding rope inserted into the oil storage chamber at both ends; one end of the second oil guiding rope is inserted in the oil storage chamber, The other end of the second oil guiding rope abuts against the middle portion of the heating wire.
  • the oil storage structure further includes a detachable oil barrier for sealing the oil reservoir, the grease trap being provided with at least two sizes and each The through holes of the oil column are matched, and the oil guiding rods are inserted into the oil storage chamber through the through holes one by one.
  • the oil barrier is made of an elastic material.
  • the atomization assembly further includes an air passage for the circulation of the smoke, the oil storage member being an axially disposed partition disposed in the atomization sleeve, the storage One side of the oil member is the oil reservoir, the other side of the oil reservoir is the air passage, and the oil reservoir is isolated from the air passage.
  • two of the oil guiding columns of the oil guiding column respectively extend from both ends of the body to the same side.
  • the atomization assembly includes an atomization seat sleeved in the atomization sleeve, and the inner side wall of the atomization seat is provided with two corresponding card slots, which are disposed at both ends of the body
  • the oil guide column is adjacent to the body and is seated in the card slot.
  • the oil guiding structure is made of one or more of glass fiber, cotton, acetate fiber or nonwoven fabric.
  • each of the oil guiding columns has a length of 1 cm -3 cm, and the cross-sectional area of each of the oil guiding columns is 0.01 square centimeter - 0.03 square centimeter.
  • the invention also provides an electronic cigarette comprising an atomizing component and a battery component connected to each other,
  • the atomization assembly includes an atomization sleeve and a heat generating component housed in the atomization sleeve, and the atomization sleeve is provided with an oil storage structure, and the oil storage structure includes an integral molding with the atomization sleeve An oil storage member and an oil storage chamber surrounded by the oil storage member, the heat generating assembly comprising an oil guiding structure and a heating wire wound around the oil guiding structure, the oil guiding structure being away from the heating wire The end portion is inserted in the oil storage chamber and is used for guiding the oil smoke, and the oil guiding structure forms a through oil passage.
  • the oil guiding structure includes a body and at least two oil guiding columns extending to the same side of the body, the heating wire is wound on the body, and at least two of the oil guiding columns are inserted in the storage Inside the oil chamber, An oil passage intersecting each other is formed between each of the oil guiding rods and the body, and each of the through oil passages forms the oil delivery passage.
  • the oil guiding structure comprises at least three oil guiding columns, wherein two of the oil guiding columns respectively abut the two ends of the body, and one of the other one of the oil guiding columns has a middle portion of the body Close to each other.
  • the oil guiding structure includes a first oil guiding rope and a second oil guiding rope, and the first oil guiding rope is bent into a U And the heating wire is wound around an intermediate portion of the first oil guiding rope inserted into the oil storage chamber at both ends; one end of the second oil guiding rope is inserted in the oil storage chamber, The other end of the second oil guiding rope abuts against the middle portion of the heating wire.
  • the oil storage structure further includes a detachable oil barrier for sealing the oil reservoir, and the oil barrier is provided with at least two through holes sized to fit each of the oil guiding columns, The oil guiding rods are inserted into the oil storage chamber through the through holes one by one.
  • the invention also provides a method for assembling an atomizing assembly, the atomizing assembly comprising An atomizing sleeve and a heat generating component housed in the atomizing sleeve, wherein the atomizing sleeve is provided with an oil storage structure, and the oil storage structure comprises an oil storage member integrally formed with the atomizing sleeve and An oil storage chamber surrounded by the oil storage member, the heat generating component includes an oil guiding structure and a heating wire, and the assembling method Includes the following steps:
  • the oil guiding structure includes a body and at least two oil guiding columns extending to the same side of the body, The specific steps of the assembly method are:
  • the method for assembling the atomizing assembly, the electronic cigarette and the atomizing assembly of the present invention has the following beneficial effects:
  • the oil guiding structure is inserted into the oil storage chamber away from the end of the heating wire, thereby ensuring sufficient oil supply, increasing the amount of atomized smoke, maintaining a stable amount of smoke, improving the user experience, and avoiding The occurrence of scorching of the heating element;
  • the The body and the oil guiding column are integrally formed, and the integrally formed oil guiding structure forms a through oil passage for facilitating oil transportation, and then After directly inserting a plurality of oil guiding rods in the oil storage chamber, the smoke oil flows directly from the oil guiding column to the body wrapped with the heating wire, and the heating wire immediately atomizes the smoke oil, thereby further improving the stability of the amount of smoke and the amount of smoke.
  • the utility model adopts an integrally formed oil guiding structure and an oil storage member integrally formed with the atomizing sleeve, which not only facilitates assembly, simplifies the assembly process
  • FIG. 1 is a first cross-sectional view of an atomizing assembly according to a first embodiment of the present invention
  • Figure 2 is a second cross-sectional view of the atomizing assembly provided by the first embodiment of the present invention.
  • Figure 3 is an exploded view of the atomizing assembly of Figure 1;
  • Figure 4 is a schematic structural view of the heat generating component of Figure 1;
  • Figure 5 is a cross-sectional view of an atomizing assembly according to a second embodiment of the present invention.
  • FIG. 6 is a schematic structural view of an oil guiding structure in an atomizing assembly according to a third embodiment of the present invention.
  • Figure 7 is a cross-sectional view of an electronic cigarette according to a preferred embodiment of the present invention.
  • the atomization assembly of the first embodiment of the present invention is used in combination with a battery assembly to form a complete electronic cigarette.
  • the atomizing assembly comprises a hollow atomizing sleeve 10, an oil storage structure 20, an air passage 90, and a heat generating component 30, the atomizing seat 40, the first outer electrode 50 and the first inner electrode 60.
  • the heat generating component 30 is housed in the atomizing sleeve 10 and used to atomize the smoke oil.
  • the oil storage structure 20 includes an oil reservoir 202, a grease trap 204, and an oil reservoir 206.
  • Oil storage unit 206 Integrated with the atomization sleeve 10, in the present embodiment, the oil reservoir 206 is a partition disposed axially within the atomization sleeve 10, and the oil reservoir 206 and the atomization sleeve 10 One side of the inner wall encloses the oil storage chamber 202 for storing atomized smoke oil, and the oil storage member 206 and the other side of the inner wall of the atomizing sleeve 10 enclose an air passage 90 for the circulation of smoke.
  • the oil storage member 206 One side is the oil reservoir 202 and the other side is the air passage 90, and the oil reservoir 202 and the air passage 90 are isolated from each other.
  • the oil storage parts The 206 may also be independently enclosed by the oil storage chamber 202, or the oil storage member 206 may be a plurality of partitions, and the oil storage chamber 202 may be enclosed by the plurality of partition plates and the atomizing sleeve 10.
  • a grease trap 204 is disposed at one end of the oil reservoir 202 adjacent to the heat generating component 30 for sealing the oil reservoir 202.
  • the oil barrier 204 is detachably coupled to the oil reservoir 202.
  • the oil barrier 204 is generally cylindrical, and the shape of the oil barrier 204 is matched with the oil reservoir 202 to achieve a sealed oil reservoir.
  • At least two through holes 2042 are defined in the axial direction of the oil barrier 204, and the through holes 2042 are spaced apart from each other.
  • the oil barrier 204 is made of an elastic material such as rubber or silicone.
  • the heat generating component 30 is used to absorb and atomize the smoke oil to generate smoke, and the heat generating component 30 includes the oil guiding structure 302 and the heating wire. 304 and a first wire 70 and a second wire 80 respectively connected to the ends of the heating wire 304.
  • the oil guiding structure 302 is an integrally formed structure, and the integrally formed oil guiding structure 302 A through oil passage is formed, and the heating wire 304 is wound around the oil guiding structure 302.
  • the oil guiding structure 302 is inserted into the oil storage chamber 202 away from the end of the heating wire and is used for guiding the oil, and the oil guiding structure 302
  • the derived soot oil flows directly to the portion around which the heating wire 304 is wound, so that the heating wire 304 immediately atomizes the soot.
  • the oil guiding structure of the oil guiding structure 302 ensures that the smooth flow of the oil is wrapped with the heating wire 304 The part that improves the atomization effect.
  • the first wire 70 and the second wire 80 are electrically connected to both ends of the power source, respectively, to supply electric power to the heating wire 304. Due to the oil barrier 204 Made of an elastic material, it not only seals the oil reservoir 202 well, but also reliably holds the oil guiding structure 302 into the end of the oil reservoir 202.
  • the longitudinal section of the oil guiding structure 302 is substantially U-shaped, including the body 3020 and at least two oil guiding columns. 3022, and the oil guiding rod 3022 is bent to the same side of the body 3020 and then extended.
  • the body 3020 is cylindrical, and two of the oil guiding columns 3022 are respectively from the body 3020 The ends extend toward the same side to form a U-shaped oil guiding structure 302; the heating wire 304 is wound around the body 3020.
  • the body 3020 of the present invention and each of the oil guiding rods 3022 The oil passages are formed through each other, and each of the through oil passages forms an oil passage, and the oil passages through the passage can ensure that the oil on each of the oil guide columns 3022 can flow to the body 3020 to the maximum extent, so that the heat is generated. wire 304 can fully atomize the smoke oil. Since the body 3020 and each of the oil guiding rods 3022 are integrally formed and have no disconnected portions from each other, the prior art utilizes the oil guiding rod 3022.
  • the smoke oil is led out, but the other end of the oil guide column 3022 abuts on the heating wire 304 wound around the fiberglass rope, the oil passage is not an integral structure but a defect of the separated conveying oil path, and the heating wire 304
  • the smoke oil on the surface is insufficient and full, and the separation of components, the occurrence of misalignment during assembly, and the like, improve the effect of atomization.
  • the oil guiding structure 302 includes at least three oil guiding columns 3022, two of which are respectively from the body 3020 The two ends extend toward the same side and abut against the two ends of the body 3020, and one end of the other oil guiding rod 3022 abuts the middle of the body 3020.
  • At least three oil guiding rods 3022 Two of them extend from the two ends of the body 3020 to the same side and respectively abut the two ends of the body 3020, and the other of the at least three oil guiding rods 3022 (unlike the body 3020)
  • the other oil guiding rods abutting the two ends of the oil guiding column are disposed in the middle of the body 3020 and abutting the body 3020, so that the oil guiding structure 302 absorbs the amount of the oil evenly and prevents the oil guiding structure 302. Insufficient oil absorption in the middle ensures a relatively constant amount of smoke.
  • the atomizing seat 40 is generally hollow cylindrical and the atomizing seat 40
  • Two corresponding latching slots (not shown) are disposed on the inner side wall, that is, the two latching slots are symmetrically disposed with respect to the central axis of the atomizing base, and extend from both ends of the body 3020 to the same side.
  • Oil guide column 3022 and body The adjacent card of 3020 is placed in the card slot, so that the oil guiding structure 302 is fixed in the atomizing seat 40; the body 3020 and the oil guiding column 3022 are avoided.
  • the displacement between the two while avoiding possible problems such as oil blockage, ensures the convenience of the flow of smoke oil.
  • the number of the oil guiding rods 3022 is equal to the through hole 2042, and the shape and size of the oil guiding rod 3022 and the through hole 2042 Suitably, the oil guiding column 3022 is in one-to-one correspondence with the through hole 2042, so that the oil guiding column 3022 passes through the through hole 2042 and is inserted into the oil storage chamber 202 to realize the oil guiding column 3022.
  • the smoke oil is directly absorbed from the oil storage chamber 202; after the oil guide column 3022 absorbs the smoke oil from the oil storage chamber 202, it directly flows through the oil passage through the oil guiding structure 302 to the body wrapped with the heating wire 304.
  • the maximum flow of smoke oil to the body 3020 is ensured for the atomization of the heating wire 304, which proves that the oil supply is sufficient, increases the amount of atomized smoke, and improves the user experience.
  • the body 3020 It is integrally formed with at least two oil guiding rods 3022, and the overall effect is good, and the integrally formed oil guiding structure 302 is favorable for the oil guiding column 3022 to directly absorb the oil and flow to the body 3020 for transmitting the heating wire 304.
  • the atomization is carried out to ensure sufficient oil supply and avoid the occurrence of the charred heat generating component 30 phenomenon.
  • Oil guiding structure 302 Made of a porous material, which may be one or more of glass fiber, cotton, acetate fiber, nickel foam or non-woven fabric, and the oil guiding structure 302 made of the porous material It does not contain chemical agents, does not cause secondary pollution, and can quickly absorb tens of times its own weight of smoke oil to increase the output of smoke oil.
  • the oil guiding column 3022 The interval is set, and the specific interval may be an equidistant interval setting or an unequal distance interval setting, and is not limited herein.
  • the oil guiding columns 3022 are parallel to each other, preferably the oil guiding column 3022 They are equally spaced and parallel to each other.
  • Each of the oil guiding rods 3022 has a length of 1 cm -3 cm and a cross-sectional area of 0.01 cm 2 - 0.03 cm 2 . 3022
  • the amount of smoke oil delivered is appropriate to meet the user's demand for smoke, and to prevent excessive smoke and make users feel uncomfortable.
  • the atomizing assembly further includes a first outer electrode 50 and a first inner electrode 60, a first outer electrode 50 and a first inner electrode 60 They are respectively disposed at one end of the battery assembly, and are respectively electrically connected to both ends of the power source; the first outer electrode 50 and the first inner electrode 60 are insulated from each other by an insulating ring, and the atomizing seat 40 is sleeved on the first outer electrode. 50 Inside.
  • the atomizing base 40 is provided with two opposite through holes, that is, the atomizing seat 40 is provided with a first through hole 402 and a second through hole 404, and the first through hole 402 and the second through hole 404 are provided. It is symmetrical with respect to the central axis of the atomizing seat 40.
  • the first wire 70 is electrically connected to the first outer electrode 50 through the first through hole 402, and the second wire 80 passes through the second through hole 404 and the first inner electrode. 60 Electrical connection for powering the heating wire 304.
  • the atomization sleeve provided by the first embodiment of the present invention has two oil guiding columns 3022 , and the two oil guiding rods 3022
  • the two ends of the body 3020 are respectively extended to the same side to form a U-shaped oil guiding structure 302.
  • the two oil guiding rods 3022 are inserted into the oil storage chamber through the through holes 2042.
  • the oil is absorbed in the 202, and then directly atomized by the heating wire 304 wound on the body 3020 to ensure sufficient supply of the oil to meet the needs of the user.
  • the atomization assembly provided by the second embodiment of the present invention is different from the atomization assembly of the first embodiment in that: the oil guide column 3022
  • the number of the three oil guides 3022 extends from the two ends of the body 3020 to the same side, and the other oil guiding column 3022 is disposed in the middle portion of the body 3022, and three oil guiding columns 3022 is parallel to each other, and the distribution of the smoke oil from the oil storage chamber 202 is relatively uniform, preventing the oil absorption in the middle of the oil guiding structure 302 from being insufficient, which is beneficial to the sufficient atomization of the oil.
  • FIG. 6 it is a schematic structural view of the oil guiding structure 302 of the atomizing assembly provided by the third embodiment of the present invention, and the oil guiding structure of the embodiment 302 is different from the structures of the first embodiment and the second embodiment.
  • the oil guiding structure 302 of the present embodiment is composed of two oil guiding ropes.
  • the oil guiding structure 302 includes a first oil guiding rope 3024 and a second oil guiding rope 3026 Specifically, the first oil guiding rope 3024 is bent into a U shape, and both ends of the first oil guiding rope 3024 of the U-shaped structure are inserted into the oil storage chamber 202 to absorb the oil, and the heating wire 304 is wound around the U.
  • the intermediate portion of the first oil guiding rope 3024 of the type structure forms a heating wire 304 wound around the middle portion of the first oil guiding rope 3024 which is inserted into the oil reservoir 202 at both ends.
  • Second oil guiding rope 3026 The length of the second oil guiding rope 3026 is inserted into the oil storage chamber 202 to absorb the oil, and the other end is abutted with the middle portion of the heating wire 304 to transfer the oil to the heating wire.
  • the heating wire 304 is atomized. Since the oil guiding rope absorbs a large amount of oil, it can absorb several times or even several times of its own weight of smoke oil, and can smoothly transport the oil, and adopts an oil guiding structure formed by two oil guiding ropes. It is easy to assemble, and the oil absorption is sufficient, which increases the amount of atomized smoke and prevents the local burning phenomenon of the heating wire 304.
  • the number of the oil guiding rods 3022 is not limited to the one provided in this embodiment, and may be more, for example, four, five. One or more.
  • the atomizing assembly of the present invention is inserted into the oil reservoir 202 due to the end of the oil guiding structure 302 away from the heating wire 304. Therefore, the oil supply is sufficient, the amount of atomized smoke is increased, the amount of smoke is kept stable, the user experience is improved, and the scorch phenomenon of the heat generating component is avoided; in addition, the body 3020 and the oil guiding column 3022
  • the integrally formed oil guiding structure 302 forms a through oil passage, and after the plurality of oil guiding rods 3022 are directly inserted into the oil storage chamber 202, the smoke oil directly from the oil guiding column 3022
  • the heating wire 304 On the body 3020 wound with the heating wire 304, the heating wire 304 immediately atomizes the smoke oil, further improving the stability of the amount of smoke and the amount of smoke; and adopting the integrally formed oil guiding structure 302
  • the oil storage member 206 integrally formed with the atomizing sleeve 10 not only facilitates assembly, simplifies the assembly process, but also improve
  • the present invention also provides an electronic cigarette comprising an atomizing assembly and a battery assembly connected to each other, and in this embodiment, the atomizing assembly and the battery assembly are detachably connected.
  • the atomizing assembly includes a hollow atomizing sleeve 10, an oil storage structure 20, and a heat generating component 30.
  • the heat generating component 30 is housed in the atomizing sleeve 10 and used to atomize the smoke oil.
  • the oil storage structure 20 is disposed in the atomization sleeve 10 and integrally formed with the atomization sleeve 10, specifically, the oil storage structure 20 includes an oil storage chamber 202, grease trap 204 and oil storage 206.
  • the oil storage member 206 is axially disposed within the atomizing sleeve 10, and the oil storage member 206 and the atomizing sleeve 10
  • One side of the inner wall encloses an oil storage chamber 202 for storing atomized smoke oil
  • the other side of the inner wall of the oil storage member 206 and the atomizing sleeve 10 encloses an air passage 90 for the circulation of smoke.
  • the oil storage member 206 One side is the oil reservoir 202 and the other side is the air passage 90, and the oil reservoir 202 and the air passage 90 are isolated from each other.
  • the atomizing sleeve 10 and the oil storage member 206 One-piece molding the overall effect is good, and the assembly of the electronic cigarette atomizer is convenient, the industrial production is easy, and the production efficiency is improved; and a mold forming can be used to simplify the production process and save production cost.
  • a grease trap 204 is disposed at an end of the oil reservoir 202 adjacent to the heat generating component 30 for sealing the oil reservoir 202 and the oil barrier 204 is detachably coupled to the oil reservoir 202.
  • the oil barrier 204 is generally cylindrical, and the shape of the oil barrier 204 is adapted to the oil reservoir 202 to achieve a sealed oil reservoir 202. the goal of.
  • At least two through holes 2042 are defined in the axial direction of the oil barrier 204, and the through holes 2042 are spaced apart from each other.
  • the oil barrier 204 is made of an elastic material such as rubber or silicone.
  • the heat generating component 30 is used for absorbing and atomizing the smoke oil to generate smoke, and the heat generating component 30 includes the oil guiding structure 302 and the heating wire 304 And a first wire 70 and a second wire 80 respectively connected to both ends of the heating wire 304.
  • the oil guiding structure 302 is an integrally formed structure, and the integrally formed oil guiding structure 302 A through oil passage is formed, and the heating wire 304 is wound around the oil guiding structure 302, and the end of the oil guiding structure 302 away from the heating wire is inserted into the oil storage chamber 202 and used for guiding the oil, and the oil guiding structure is 302
  • the derived smoky oil flows directly to the portion around which the heating wire 304 is wound, so that the heating wire 304 immediately atomizes the smoky oil.
  • the oil passage structure through which the oil guiding structure 302 penetrates ensures that the smooth flow of the oil is wrapped with the heating wire
  • the part of 304 improves the atomization effect.
  • the first wire 70 and the second wire 80 are electrically connected to both ends of the power source, respectively, to supply electric power to the heating wire 304.
  • the longitudinal section of the oil guiding structure 302 is generally U-shaped, including a body 3020 and at least two oil guiding columns 3022, and the oil guiding column 3022 extends to the same side of the body 3020.
  • the body 3020 has a cylindrical shape, and two of the oil guiding columns 3022 extend from both ends of the body 3020 to the same side, thereby forming a U.
  • the type of oil guiding structure 302; the heating wire 304 is wound around the body 3020.
  • the body 3020 of the present invention and each of the oil guiding rods 3022 The oil passages are formed through each other, and each of the through oil passages forms an oil passage, and the oil passages through the passage can ensure that the oil on each of the oil guide columns 3022 can flow to the body 3020 to the maximum extent, so that the heat is generated. wire 304 can fully atomize the smoke oil. Since the body 3020 and each of the oil guiding rods 3022 are integrally formed and have no disconnected portions from each other, the prior art utilizes the oil guiding rod 3022.
  • the smoke oil is led out, but the other end of the oil guide column 3022 abuts on the heating wire 304 wound around the fiberglass rope, the oil passage is not an integral structure but a defect of the separated conveying oil path, and the heating wire 304
  • the smoke oil on the surface is insufficient and full, and the separation of components, the occurrence of misalignment during assembly, and the like, improve the effect of atomization.
  • the oil guiding structure 302 includes at least three oil guiding columns 3022, two of which are respectively from the body 3020 The two ends extend toward the same side and abut against the two ends of the body 3020, and one end of the other oil guiding rod 3022 abuts the middle of the body 3020.
  • At least three oil guiding rods 3022 Two of them extend from the two ends of the body 3020 to the same side and respectively abut the two ends of the body 3020, and the other of the at least three oil guiding rods 3022 (unlike the body 3020)
  • the other oil guiding rods abutting the two ends of the oil guiding column are disposed in the middle of the body 3020 and abutting the body 3020, so that the oil guiding structure 302 absorbs the amount of the oil evenly and prevents the oil guiding structure 302. Insufficient oil absorption in the middle ensures a relatively constant amount of smoke.
  • the number of the oil guiding rods 3022 is equal to the through hole 2042, and the shape and size of the oil guiding rod 3022 and the through hole 2042 Suitably, the oil guiding column 3022 is in one-to-one correspondence with the through hole 2042, so that the oil guiding column 3022 passes through the through hole 2042 and is inserted into the oil storage chamber 202 to realize the oil guiding column 3022.
  • the smoke oil is directly absorbed from the oil storage chamber 202; after the oil guide column 3022 absorbs the smoke oil from the oil storage chamber 202, it directly flows through the oil passage through the oil guiding structure 302 to the body wrapped with the heating wire 304.
  • the maximum flow of smoke oil to the body 3020 is ensured for the atomization of the heating wire 304, which proves that the oil supply is sufficient, increases the amount of atomized smoke, and improves the user experience.
  • the body 3020 It is integrally formed with at least two oil guiding rods 3022, and the overall effect is good, and the integrally formed oil guiding structure 302 is favorable for the oil guiding column 3022 to directly absorb the oil and flow to the body 3020 for transmitting the heating wire 304.
  • the atomization is carried out to ensure sufficient oil supply and avoid the occurrence of the charred heat generating component 30 phenomenon.
  • the oil guiding structure 302 of another embodiment of the present invention is composed of two oil guiding ropes.
  • the oil guiding structure 302 includes a first oil guiding rope 3024 and the second oil guiding rope 3026 , specifically, the first oil guiding rope 3024 is bent into a U shape, and both ends of the first oil guiding rope 3024 of the U-shaped structure are inserted into the oil storage chamber 202
  • the inside of the fuel oil is absorbed, and the heating wire 304 is wound around the middle portion of the first oil guiding rope 3024 of the U-shaped structure, thereby forming a heating wire 304 wound around the first oil guiding rope which is inserted into the oil storage chamber 202 at both ends The middle part of 3024.
  • the length of the second oil guiding rope 3026 is smaller than the first oil guiding rope 3024, and one end of the second oil guiding rope 3026 is inserted into the oil storage chamber 202 to absorb the oil, and the other end is connected with the heating wire.
  • the middle portion of 304 abuts to transfer the oil to the heating wire 304 for heating wire 304 Atomization. Since the oil guiding rope absorbs a large amount of oil, it can absorb several times or even several times of its own weight of smoke oil, and can smoothly transport the oil, and adopts an oil guiding structure formed by two oil guiding ropes. The oil absorption is sufficient, the amount of atomized smoke is increased, and the local scorching phenomenon of the heating wire 304 is prevented.
  • the present invention also provides a method of assembling an atomizing assembly, the atomizing assembly comprising an atomizing sleeve 10 and being housed in an atomizing sleeve 10
  • the heat generating component 30, the atomizing sleeve 10 is provided with an oil storage structure 20, and the oil storage structure 20 includes an oil storage member 206 integrally formed with the atomizing sleeve 10, and the oil storage member 206.
  • the oil storage chamber 202, the heat generating component 30 includes an oil guiding structure 302 and a heating wire 304.
  • the assembling method comprises the following steps:
  • the oil guiding structure 302 includes a body 3020 and at least two oil guiding columns 3022 extending to the same side of the body 3020.
  • the specific steps of the assembly method of the atomizing component are:
  • each of the oil guiding columns 3022 and the body 3020 form an oil passage that penetrates each other, and each of the through oil passages forms an oil passage together.
  • the through oil passage ensures that the oil on each of the oil guiding rods 3022 can flow to the body 3020 to the maximum extent, so that the heating wire 304 can sufficiently atomize the oil.
  • the atomizing assembly includes an air passage 90 and an atomizing seat 40.
  • the oil storage structure 20 further includes a grease trap 204, wherein the oil barrier 204
  • An oil reservoir 202 is disposed at one end for sealing the oil contained in the oil reservoir 202.
  • the air passage 90 and the oil reservoir 202 are isolated from each other and provide a flow passage for the atomized smoke.
  • Atomizer 40 The utility model has a substantially hollow cylindrical shape and is used for engaging and fixing the adjacent positions of the oil guiding column 3022 and the two ends of the body 3020 to avoid the occurrence of misalignment and to allow the smoke oil to flow to the body 3020 at a maximum limit. To ensure the sufficient amount of smoke oil.
  • the atomizing assembly assembled by the above method is inserted into the oil storage chamber due to the end of the oil guiding structure 302 away from the heating wire 304 Within 202, the oil supply is ensured, the amount of atomized smoke is increased, the amount of smoke is kept stable, the user experience is improved, and the scorch phenomenon of the heating element is avoided; in addition, the body 3020 and the oil guiding column 3022
  • the integrally formed oil guiding structure 302 forms a through oil passage, and after the plurality of oil guiding rods 3022 are directly inserted into the oil storage chamber 202, the smoke oil directly from the oil guiding column 3022
  • the heating wire 304 On the body 3020 wound with the heating wire 304, the heating wire 304 immediately atomizes the smoke oil, further improving the stability of the amount of smoke and the amount of smoke; and adopting the integrally formed oil guiding structure 302
  • the oil storage member 206 integrally formed with the atomizing sleeve 10 not only facilitates assembly, simplifies the assembly process, but also improve

Abstract

一种雾化组件、电子烟及雾化组件的组装方法。雾化组件用于与电池组件组合形成电子烟，包括雾化套管（10）和收容在雾化套管（10）内的发热组件（30）。雾化套管（10）内设置有储油结构（20），储油结构（20）包括与雾化套管（10）一体成型的储油件（206）以及由储油件（206）围成的储油腔（202）。发热组件（30）包括导油结构（302）和缠绕在导油结构（302）上的发热丝（304）。导油结构（302）远离发热丝（304）的端部插设在储油腔（202）内并用于导出烟油，导油结构（302）形成贯通的输油通道。这种雾化组件和电子烟保证了供油量充足，增加了雾化的烟雾量，避免了发热组件（30）烧焦现象的发生。

Description

雾化组件、电子烟及雾化组件的组装方法 技术领域
本发明涉及香烟替代品技术领域，更具体地说，涉及一种雾化组件、电子烟及雾化组件的组装方法。
背景技术
吸烟作为一种嗜好，广泛受到人们、尤其是男士们的喜爱。然而，香烟中的焦油对人体的健康有害，其中有数十种成分是致癌物质；而且，二次吸烟对不吸烟者造成的危害也非常大；因此，在大多数公共场合都有禁止吸烟的规定。但对一个烟民来说，要想做到不吸烟是非常不容易的事。于是，电子烟作为传统烟草的替代品得到了越来越广泛的使用。
现有的电子烟包括相互连接的雾化组件和电池组件，电池组件内设有电池和控制器，雾化组件包括储油腔、隔油板、储油棉和发热组件，所述储油腔和所述储油棉分别位于所述隔油板的两侧，烟油通过隔油板上的通孔渗入储油棉中，然后通过一根用于导油的导油柱从储油棉中吸附烟油，再由另一根用于雾化的玻纤绳将上述导油柱送过来的烟油送至发热丝所处的区域，从而将烟油雾化，最后经烟嘴吸入人体，从而达到吸烟的效果。
但是，由于储油棉上储存的烟油量小，且与玻纤绳的接触面积小，因而常常出现烟油量供应不足、烟油分布不均匀，从而出现雾化产生的烟雾量少以及发热丝将玻纤绳烧焦的现象；且现有的发热组件中，导油柱与缠绕有发热丝的用于雾化的所述玻纤绳是分开的，容易在装配时错位，且有可能出现烟油不能充分流至缠绕有发热丝的所述玻纤绳上的缺陷，影响烟油的雾化。
发明内容
本发明要解决的技术问题在于，针对现有技术的上述储油棉上存储的烟油量小，导致烟油供应量不足的缺陷，提供一种烟油供应充足的雾化组件及电子烟，以及一种雾化组件的组装方法。
本发明解决其技术问题所采用的技术方案是： 一种雾化组件，用于与电池组件组合形成电子烟，所述雾化组件包括雾化套管和收容在所述雾化套管内的发热组件，所述雾化套管内设置有储油结构，所述储油结构包括与所述雾化套管一体成型的储油件以及由所述储油件围成的储油腔，所述发热组件包括导油结构和缠绕在所述导油结构上的发热丝，所述导油结构远离所述发热丝的端部插设在所述储油腔内并用于导出烟油，所述导油结构形成贯通的输油通道。
在本发明所述的雾化组件中，所述导油结构包括本体以及向所述本体的同侧延伸的至少两根导油柱，所述发热丝缠绕在所述本体上，至少两根所述导油柱均插设在所述储油腔内， 每一所述导油柱和所述本体之间形成相互贯通的油路，每一所述贯通的油路形成所述输油通道 。
在本发明所述的雾化组件中，所述本体和至少两根所述导油柱一体成型。
在本发明所述的雾化组件中，所述导油结构包括至少三根导油柱，其中的两根所述导油柱分别与所述本体的两端相抵接，其中的另一根所述导油柱的一端与所述本体的中部相抵接。
在本发明所述的雾化组件中，相邻的两个所述导油柱之间间隔设置。
在本发明所述的雾化组件中，所述导油结构包括第一导油绳和第二导油绳，所述第一导油绳弯折呈 U 型，且所述发热丝缠绕在两端均插入储油腔内的所述第一导油绳的中间部位；所述第二导油绳的一端插设在所述储油腔内，所述第二导油绳的另一端与所述发热丝的中部相抵接。
在本发明所述的雾化组件中，所述储油结构还包括用于密封所述储油腔的可拆卸的隔油板，所述隔油板上设有至少两个尺寸与每根所述导油柱相适配的通孔，所述导油柱一一对应地穿过所述通孔后插设在所述储油腔内。
在本发明所述的雾化组件中，所述隔油板由弹性材料制成。
在本发明所述的雾化组件中，所述雾化组件还包括供烟雾流通的通气道，所述储油件为设置在所述雾化套管内的轴向设置的隔板，所述储油件的一侧为所述储油腔，所述储油件的另一侧为所述通气道，且所述储油腔与所述通气道彼此隔离。
在本发明所述的雾化组件中， 所述导油柱中的其中两根导油柱分别从所述本体的两端向同侧延伸。
在本发明所述的雾化组件中， 所述雾化组件包括套设在所述雾化套管内的雾化座，所述雾化座的内侧壁上设有两个相对应的卡位槽，设置在所述本体的两末端的所述导油柱与所述本体的相邻处卡置在所述卡位槽内。
在本发明所述的雾化组件中，所述导油结构 由玻璃纤维、绵、醋酸酯纤维或无纺布中的一种或几种制成。
在本发明所述的雾化组件中， 每根所述导油柱的长度为 1 厘米 -3 厘米，每根所述导油柱的横截面积为 0.01 平方厘米 -0.03 平方厘米。
本发明还提供了一种电子烟，包括相互连接的雾化组件和电池组件， 所述雾化组件包括雾化套管和收容在所述雾化套管内的发热组件，所述雾化套管内设置有储油结构，所述储油结构包括与所述雾化套管一体成型的储油件以及由所述储油件围成的储油腔，所述发热组件包括导油结构和缠绕在所述导油结构上的发热丝，所述导油结构远离所述发热丝的端部插设在所述储油腔内并用于导出烟油，所述导油结构形成贯通的输油通道。
在本发明所述的电子烟中， 所述导油结构包括本体以及向所述本体的同侧延伸的至少两根导油柱，所述发热丝缠绕在所述本体上，至少两个所述导油柱均插设在所述储油腔内， 每一所述导油柱和所述本体之间具有相互贯通的油路，每一所述贯通的油路形成所述输油通道 。
在本发明所述的电子烟中， 所述导油结构包括至少三根导油柱，其中的两根所述导油柱分别与所述本体的两端相抵接，其中的另一根所述导油柱的一端与所述本体的中部相抵接。
在本发明所述的电子烟中， 所述导油结构包括第一导油绳和第二导油绳，所述第一导油绳弯折呈 U 型，且所述发热丝缠绕在两端均插入储油腔内的所述第一导油绳的中间部位；所述第二导油绳的一端插设在所述储油腔内，所述第二导油绳的另一端与所述发热丝的中部相抵接。
在本发明所述的电子烟中， 所述储油结构还包括用于密封所述储油腔的可拆卸的隔油板，所述隔油板上设有至少两个尺寸与每根所述导油柱相适配的通孔，所述导油柱一一对应地穿过所述通孔后插设在所述储油腔内。
本发明还提供了一种雾化组件的组装方法，所述雾化组件包括 雾化套管和收容在所述雾化套管内的发热组件，所述雾化套管内设置有储油结构，所述储油结构包括与所述雾化套管一体成型的储油件以及由所述储油件围成的储油腔，所述发热组件包括导油结构和发热丝，所述组装方法 包括以下步骤：
S1 ：将所述发热丝缠绕在所述导油结构上；
S2 ：将所述导油结构远离所述发热丝的端部插设在所述储油腔内并用于导出烟油，所述导油结构形成贯通的输油通道。
在本发明所述的雾化组件的组装方法中， 所述导油结构包括本体以及向所述本体的同侧延伸的至少两根导油柱， 所述组装方法的具体步骤为：
S11 ：将所述发热丝缠绕在所述本体上；
S21 ：将至少两根所述导油柱插设在所述储油腔内。
实施本发明的雾化组件、电子烟及雾化组件的组装方法，具有以下有益效果：由于 所述导油结构远离所述发热丝的端部插设在所述储油腔内，因而保证了供油量充足，增加了雾化的烟雾量，保持烟雾量稳定，提高了用户体验，避免了发热组件烧焦现象的发生；此外，所述 本体与导油柱一体成型，且一体成型的导油结构形成贯通的便于输油的输油通道，再 直接将多根导油柱插设在储油腔内后，烟油直接从导油柱流向缠绕有发热丝的本体上，发热丝立即雾化烟油，进一步提高了烟雾量及烟雾量的稳定性，且采用一体成型的导油结构及与所述雾化套管一体成型的储油件，不仅方便组装、简化装配过程，还提高了生产效率，易于实现自动化生产。
附图说明
下面将结合附图及实施例对本发明作进一步说明，附图中：
图 1 是本发明第一实施例提供的雾化组件的第一剖视图；
图 2 是本发明第一实施例提供的雾化组件的第二剖视图；
图 3 是图 1 中的雾化组件的爆炸图；
图 4 是图 1 中的发热组件的结构示意图；
图 5 是本发明第二实施例提供的雾化组件的剖视图；
图 6 是本发明第三实施例提供的雾化组件中导油结构的结构示意图；
图 7 是本发明较佳实施例提供的电子烟的剖视图。
体实施方式
为了对本发明的技术特征、目的和效果有更加清楚的理解，现对照附图详细说明本发明的具体实施方式。
如图 1 和 2 所示，本发明第一实施例提供的雾化组件，用于与电池组件组合形成完整的电子烟。该雾化组件包括中空的雾化套管 10 、储油结构 20 、通气道 90 、发热组件 30 、雾化座 40 、第一外电极 50 和第一内电极 60 。其中，发热组件 30 收容在雾化套管 10 内并用于雾化烟油。
如图 2 所示，储油结构 20 包括储油腔 202 、隔油板 204 和储油件 206 。 储油件 206 与所述雾化套管 10 一体成型，在本实施例中， 储油件 206 为 轴向设置在雾化套管 10 内的隔板，且储油件 206 与雾化套管 10 的内壁的一侧围成存放供雾化的烟油的所述储油腔 202 ，储油件 206 与雾化套管 10 的内壁的另一侧围成供烟雾流通的通气道 90 。即储油件 206 的一侧为储油腔 202 ，另一侧为通气道 90 ，且储油腔 202 和通气道 90 彼此相互隔离。本实施例中，由于雾化套管 10 和储油件 206 一体成型，整体效果好，并方便了电子烟雾化器的组装，易于工业化生产，提高了生产效率；且可以使用一个模具成型，简化生产过程，节约生产成本。可以理解的是，储油件 206 也可以独立围成储油腔 202 ，或储油件 206 为多块隔板，通过多块隔板与雾化套管 10 围成储油腔 202 等。
如图 3 所示， 隔油板 204 设置在储油腔 202 靠近发热组件 30 的一端，用于密封储油腔 202 ，且隔油板 204 与储油腔 202 可拆卸地连接。 隔油板 204 大体为圆柱体，且隔油板 204 的形状尺寸与储油腔 202 相适配，以实现密封储油腔 202 的目的。隔油板 204 的轴向上设有至少两个通孔 2042 ，且通孔 2042 之间间隔设置。隔油板 204 由橡胶、硅胶等弹性材料制成。
如图 4 所示，发热组件 30 用来吸收并雾化烟油产生烟雾，发热组件 30 包括导油结构 302 、发热丝 304 及分别连接在发热丝 304 两端的第一电线 70 和第二电线 80 。导油结构 302 为一体成型结构，且一体成型的导油结构 302 形成贯通的输油通道，发热丝 304 缠绕在导油结构 302 上，导油结构 302 远离发热丝的端部插设在储油腔 202 内并用于导出烟油，则经导油结构 302 导出的烟油直接流向缠绕有发热丝 304 的部分，从而使发热丝 304 立即雾化烟油。则导油结构 302 贯通的输油通道保证烟油顺利的流向缠绕有发热丝 304 的部分，提高了雾化效果。第一电线 70 和第二电线 80 分别与电源的两端电连接，以实现为发热丝 304 提供电能。由于隔油板 204 由弹性材料制成，因而不仅可很好地密封 储油腔 202 ，而且可靠地夹持住 导油结构 302 伸入储油腔 202 的端部。
本发明的一实施例中，导油结构 302 的纵截面 大体为 U 型状，包括本体 3020 以及至少两根导油柱 3022 ，且导油柱 3022 均向本体 3020 的同侧折弯后延伸。本体 3020 为圆筒状，且其中有两根导油柱 3022 分别从本体 3020 的末端向同侧延伸，从而形成了 U 型的导油结构 302 ；发热丝 304 缠绕在本体 3020 上。本发明的本体 3020 以及每根导油柱 3022 都形成有相互贯通的油路，每一贯通的油路又形成了输油通道，则 贯通的输油通道可以保证 每根导油柱 3022 上的 油都可最大限度的流向本体 3020 ，使发热丝 304 可以充分的雾化烟油。由于 本体 3020 以及每根导油柱 3022 是一体成型结构，相互之间 没有断开的部分，克服了现有技术中利用导油柱 3022 导出烟油，但导油柱 3022 的另一端抵接到缠绕在玻纤绳上的发热丝 304 上，输油通道不是一体的结构而是分离的输送油路的缺陷，以及发热丝 304 上的烟油不充分和饱满，而且分离的部件、导致装配时的错位等现象的发生，提高了影响雾化效果。
优选地，导油结构 302 包括至少三根导油柱 3022 ，其中的两根导油柱 3022 分别从本体 3020 的两端向同侧延伸并分别与本体 3020 的两端相抵接，其中的另一根导油柱 3022 的一端与本体 3020 的中部相抵接。即至少三根导油柱 3022 的其中两根分别从本体 3020 的两末端向同侧延伸并分别与本体 3020 的两末端相抵接，至少三根导油柱 3022 的另一根（不同于与本体 3020 的两末端抵接的其它导油柱）导油柱设置在本体 3020 的中部并与本体 3020 相抵接，从而使导油结构 302 吸收烟油的量均匀，防止导油结构 302 中部的吸油量不足，保证了烟雾量的相对恒定。
雾化座 40 大体为中空的圆筒状，且雾化座 40 的内侧壁上设有两个相对应的卡位槽（未示出），即该两个卡位槽相对于雾化座的中轴线对称设置，则从本体 3020 的两末端向同侧延伸的导油柱 3022 与本体 3020 的相邻处卡置在卡位槽内，从而使导油结构 302 固定在雾化座 40 内；避免了本体 3020 与导油柱 3022 之间的位移，同时避免了油路堵塞等可能的问题发生，保证了烟油的流通便利。
导油柱 3022 的个数与通孔 2042 相等，且导油柱 3022 的形状尺寸与通孔 2042 相适配，导油柱 3022 与通孔 2042 一一对应，从而使导油柱 3022 穿过通孔 2042 后插设在储油腔 202 内，实现导油柱 3022 直接从储油腔 202 内吸收烟油；导油柱 3022 从储油腔 202 内吸收烟油后，直接经导油结构 302 上贯通的输油通道流向缠绕有发热丝 304 的本体 3020 上，保证了烟油最大限度地流向本体 3020 供发热丝 304 雾化，证了供油量充足，增加雾化的烟雾量，提高用户体验。具体地，本体 3020 和至少两根导油柱 3022 一体成型，整体效果好，且一体成型的导油结构 302 有利于导油柱 3022 吸收烟油后直接流向本体 3020 供传发热丝 304 进行雾化，保证了供油量充足，避免了烧焦发热组件 30 现象的发生。
导油结构 302 由多孔材料制成，该多孔材料可以是玻璃纤维、绵、醋酸酯纤维、泡沫镍或无纺布中的一种或几种，采用该多孔材料制成的 导油结构 302 不含化学药剂、不会造成二次公害，并能迅速吸收本身重量数十倍的烟油，提高烟油的输出量。该 导油柱 3022 之间间隔设置，具体的可以为等距离间隔设置或不等距离间隔设置，在此不做限制。导油柱 3022 之间相互平行，优选地 导油柱 3022 之间等距离间隔设置且相互平行。每根导油柱 3022 的长度为 1 厘米 -3 厘米，横截面积为 0.01 平方厘米 -0.03 平方厘米，采用这种尺寸的导油柱 3022 输送烟油的量适当，既能满足用户对烟雾量的需求，也能防止烟雾量过大而使用户感到不适。
雾化组件还包括第一外电极 50 和第一内电极 60 ，第一外电极 50 和第一内电极 60 分别设置在靠近电池组件的一端，并分别与电源的两端电连接；第一外电极 50 和第一内电极 60 之间通过绝缘环相互绝缘，且雾化座 40 套设在第一外电极 50 内。具体地，雾化座 40 上设有两个相对的通孔，即雾化座 40 上设有第一通孔 402 和第二通孔 404 ，且第一通孔 402 和第二通孔 404 相对于雾化座 40 的中轴线对称。则第一导线 70 穿过第一通孔 402 后与第一外电极 50 电连接，第二导线 80 穿过第二通孔 404 后与第一内电极 60 电连接，实现为发热丝 304 供电。
如图 1 所示，本发明第一实施例提供的雾化套管，导油柱 3022 的个数为两根，该两根导油柱 3022 分别从本体 3020 的两末端向同侧延伸，从而形成 U 型的导油结构 302 。本实施例的雾化组件，两根导油柱 3022 穿过通孔 2042 后直接插入储油腔 202 内吸收烟油，然后通过缠绕在本体 3020 上的发热丝 304 直接雾化，保证烟油供应充足，满足用户的需要。
如图 5 所示，本发明第二实施例提供的雾化组件，与第一实施例的雾化组件的区别在于：导油柱 3022 的个数为三个，其中有两根导油柱 3022 分别从本体 3020 的两末端向同侧延伸，另一根导油柱 3022 设置在本体 3022 的中间部分，且三根导油柱 3022 相互平行， 从储油腔 202 内导出的烟油分布比较均匀， 防止导油结构 302 中部的吸油量不足，有利于烟油的充分雾化。
如图 6 所示，是本发明第三实施例提供的雾化组件的导油结构 302 的结构示意图，本实施例的导油结构 302 与实施例一和实施例二的结构不同，本实施例的导油结构 302 是由两根导油绳组成的。导油结构 302 包括第一导油绳 3024 和第二导油绳 3026 ，具体地，第一导油绳 3024 弯折呈 U 型，该 U 型结构的第一导油绳 3024 的两端均插入储油腔 202 内以吸收烟油，发热丝 304 缠绕在 U 型结构的第一导油绳 3024 的中间部位，从而形成发热丝 304 缠绕在两端均插入储油腔 202 内的第一导油绳 3024 的中间部位。第二导油绳 3026 的长度小于第一导油绳 3024 ，且第二导油绳 3026 的一端插设在储油腔 202 内吸收烟油，另一端与发热丝 304 的中部相抵接，以将烟油传输至发热丝 304 上，供发热丝 304 雾化。由于导油绳吸油量大，能吸附自身重量几倍甚至几十倍的烟油，且能够畅通地运输烟油，采用由两根导油绳形成的导油结构 302 ，便于装配，吸油量充足，增加了雾化的烟雾量，防止了发热丝 304 局部烧焦现象的发生。
在其它实施方式中，导油柱 3022 的个数并不限于本实施例提供的，还可以为更多个，例如 4 个、 5 个或更多个。
本发明的雾化组件， 由于 导油结构 302 远离发热丝 304 的端部插设在储油腔 202 内，因而保证了供油量充足，增加了雾化的烟雾量，保持烟雾量稳定，提高了用户体验，避免了发热组件烧焦现象的发生；此外， 本体 3020 与导油柱 3022 一体成型，且一体成型的导油结构 302 形成贯通的输油通道，在 直接将多根导油柱 3022 插设在储油腔 202 内后，烟油直接从导油柱 3022 流向缠绕有发热丝 304 的本体 3020 上，发热丝 304 立即雾化烟油，进一步提高了烟雾量及烟雾量的稳定性；且采用一体成型的导油结构 302 及与雾化套管 10 一体成型的储油件 206 ，不仅方便组装、简化装配过程，还提高了生产效率，易于实现自动化生产。
如图 7 所示，本发明还提供了一种电子烟，该电子烟包括相互连接的雾化组件和电池组件，且本实施例中雾化组件和电池组件可拆卸地连接。
请一并参阅图 3 和图 4 ，该雾化组件包括中空的雾化套管 10 、储油结构 20 、发热组件 30 、雾化座 40 、第一外电极 50 和第一内电极 60 。其中，发热组件 30 收容在雾化套管 10 内并用于雾化烟油。
储油结构 20 设置在雾化套管 10 内并与雾化套管 10 一体成型，具体地储油结构 20 包括储油腔 202 、隔油板 204 和储油件 206 。 储油件 206 轴向设置在雾化套管 10 内，且储油件 206 与雾化套管 10 的内壁的一侧围成存放供雾化的烟油的储油腔 202 ，储油件 206 与雾化套管 10 的内壁的另一侧围成供烟雾流通的通气道 90 。即储油件 206 的一侧为储油腔 202 ，另一侧为通气道 90 ，且储油腔 202 和通气道 90 彼此相互隔离。本实施例中，雾化套管 10 和储油件 206 一体成型，整体效果好，并方便了电子烟雾化器的组装，易于工业化生产，提高了生产效率；且可以使用一个模具成型，简化生产过程，节约生产成本。
隔油板 204 设置在储油腔 202 靠近发热组件 30 的一端，用于密封储油腔 202 ，且隔油板 204 与储油腔 202 可拆卸地连接。 隔油板 204 大体为圆柱体，且隔油板 204 的形状尺寸与储油腔 202 相适配，以实现密封储油腔 202 的目的。隔油板 204 的轴向上设有至少两个通孔 2042 ，且通孔 2042 之间间隔设置。隔油板 204 由橡胶、硅胶等弹性材料制成。
发热组件 30 用来吸收并雾化烟油产生烟雾，发热组件 30 包括导油结构 302 、发热丝 304 及分别连接在发热丝 304 两末端的第一电线 70 和第二电线 80 。导油结构 302 为一体成型结构，且一体成型的导油结构 302 形成贯通的输油通道，发热丝 304 缠绕在导油结构 302 上，且导油结构 302 远离发热丝的端部插设在储油腔 202 内并用于导出烟油，则经导油结构 302 导出的烟油直接流向缠绕有发热丝 304 的部分，从而使发热丝 304 立即雾化烟油。则导油结构 302 贯通的输油通道保证烟油顺利的流向缠绕有发热丝 304 的部分，提高了雾化效果。第一电线 70 和第二电线 80 分别与电源的两端电连接，以实现为发热丝 304 提供电能。
导油结构 302 的纵截面 大体为 U 型状，包括本体 3020 以及至少两根导油柱 3022 ，且导油柱 3022 均向本体 3020 的同侧延伸。本体 3020 为圆筒状，且其中有两根导油柱 3022 分别从本体 3020 的两端向同侧延伸，从而形成了 U 型的导油结构 302 ；发热丝 304 缠绕在本体 3020 上。本发明的本体 3020 以及每根导油柱 3022 都形成有相互贯通的油路，每一贯通的油路又形成了输油通道，则 贯通的输油通道可以保证 每根导油柱 3022 上的 油都可最大限度的流向本体 3020 ，使发热丝 304 可以充分的雾化烟油。由于 本体 3020 以及每根导油柱 3022 是一体成型结构，相互之间 没有断开的部分，克服了现有技术中利用导油柱 3022 导出烟油，但导油柱 3022 的另一端抵接到缠绕在玻纤绳上的发热丝 304 上，输油通道不是一体的结构而是分离的输送油路的缺陷，以及发热丝 304 上的烟油不充分和饱满，而且分离的部件、导致装配时的错位等现象的发生，提高了影响雾化效果。
优选地，导油结构 302 包括至少三根导油柱 3022 ，其中的两根导油柱 3022 分别从本体 3020 的两端向同侧延伸并分别与本体 3020 的两端相抵接，其中的另一根导油柱 3022 的一端与本体 3020 的中部相抵接。即至少三根导油柱 3022 的其中两根分别从本体 3020 的两末端向同侧延伸并分别与本体 3020 的两末端相抵接，至少三根导油柱 3022 的另一根（不同于与本体 3020 的两末端抵接的其它导油柱）导油柱设置在本体 3020 的中部并与本体 3020 相抵接，从而使导油结构 302 吸收烟油的量均匀，防止导油结构 302 中部的吸油量不足，保证了烟雾量的相对恒定。
导油柱 3022 的个数与通孔 2042 相等，且导油柱 3022 的形状尺寸与通孔 2042 相适配，导油柱 3022 与通孔 2042 一一对应，从而使导油柱 3022 穿过通孔 2042 后插设在储油腔 202 内，实现导油柱 3022 直接从储油腔 202 内吸收烟油；导油柱 3022 从储油腔 202 内吸收烟油后，直接经导油结构 302 上贯通的输油通道流向缠绕有发热丝 304 的本体 3020 上，保证了烟油最大限度地流向本体 3020 供发热丝 304 雾化，证了供油量充足，增加雾化的烟雾量，提高用户体验。具体地，本体 3020 和至少两根导油柱 3022 一体成型，整体效果好，且一体成型的导油结构 302 有利于导油柱 3022 吸收烟油后直接流向本体 3020 供传发热丝 304 进行雾化，保证了供油量充足，避免了烧焦发热组件 30 现象的发生。
请参阅图 6 ，本发明另一实施例的导油结构 302 是由两根导油绳组成的。导油结构 302 包括第一导油绳 3024 和第二导油绳 3026 ，具体地，第一导油绳 3024 弯折呈 U 型，该 U 型结构的第一导油绳 3024 的两端均插入储油腔 202 内以吸收烟油，发热丝 304 缠绕在 U 型结构的第一导油绳 3024 的中间部位，从而形成发热丝 304 缠绕在两端均插入储油腔 202 内的第一导油绳 3024 的中间部位。第二导油绳 3026 的长度小于第一导油绳 3024 ，且第二导油绳 3026 的一端插设在储油腔 202 内吸收烟油，另一端与发热丝 304 的中部相抵接，以将烟油传输至发热丝 304 上，供发热丝 304 雾化。由于导油绳吸油量大，能吸附自身重量几倍甚至几十倍的烟油，且能够畅通地运输烟油，采用由两根导油绳形成的导油结构 302 ，吸油量充足，增加了雾化的烟雾量，防止了发热丝 304 局部烧焦现象的发生。
本发明还提供了一种雾化组件的组装方法，该 雾化组件包括 雾化套管 10 和收容在雾化套管 10 内的发热组件 30 ，雾化套管 10 内设置有储油结构 20 ，所述储油结构 20 包括与所述雾化套管 10 一体成型的储油件 206 以及由所述储油件 206 围成的储油腔 202 ，所述发热组件 30 包括导油结构 302 和发热丝 304 ，该组装方法 包括以下步骤：
S1 ：将发热丝 304 缠绕在导油结构 302 上；
S2 ：将导油结构 302 远离发热丝 304 的端部插设在储油腔 202 内并用于导出烟油，导油结构 302 形成贯通的输油通道。
具体地 导油结构 302 包括本体 3020 以及向本体 3020 的同侧延伸的至少两根导油柱 3022 ， 雾化组件的组装方法的具体步骤为：
S21 ：将发热丝 304 缠绕在所述本体 3020 上；
S22 ：将至少两根所述导油柱 3022 插设在所述储油腔 202 内。
则每一导油柱 3022 与本体 3020 之间形成相互贯通的油路，每一贯通的油路共同形成输油通道，则 贯通的输油通道可以保证 每根导油柱 3022 上的 油都可最大限度的流向本体 3020 ，使发热丝 304 可以充分的雾化烟油。
雾化组件包括通气道 90 和雾化座 40 ，储油结构 20 还包括隔油板 204 ，其中隔油板 204 设置在储油腔 202 的一端用于密封储油腔 202 内装设的烟油，通气道 90 与储油腔 202 彼此相互隔离并提供雾化的烟雾的流通通道。雾化座 40 大体为中空的圆筒状，用于卡合固定导油柱 3022 与本体 3020 的两末端的相邻处，避免错位现象的发生，并可使烟油最大限定地流向本体 3020 ，保证了烟油的充足。
采用上述方法组装的雾化组件， 由于 所述导油结构 302 远离所述发热丝 304 的端部插设在所述储油腔 202 内，因而保证了供油量充足，增加了雾化的烟雾量，保持烟雾量稳定，提高了用户体验，避免了发热组件烧焦现象的发生；此外， 本体 3020 与导油柱 3022 一体成型，且一体成型的导油结构 302 形成贯通的输油通道，在 直接将多根导油柱 3022 插设在储油腔 202 内后，烟油直接从导油柱 3022 流向缠绕有发热丝 304 的本体 3020 上，发热丝 304 立即雾化烟油，进一步提高了烟雾量及烟雾量的稳定性；且采用一体成型的导油结构 302 及与雾化套管 10 一体成型的储油件 206 ，不仅方便组装、简化装配过程，还提高了生产效率，易于实现自动化生产。
上面结合附图对本发明的实施例进行了描述，但是本发明并不局限于上述的具体实施方式，上述的具体实施方式仅仅是示意性的，而不是限制性的，本领域的普通技术人员在本发明的启示下，在不脱离本发明宗旨和权利要求所保护的范围情况下，还可做出很多形式，这些均属于本发明的保护之内。

Claims (20)

  1. 一种雾化组件，用于与电池组件组合形成电子烟，所述雾化组件包括雾化套管（ 10 ）和收容在所述雾化套管（ 10 ）内的发热组件（ 30 ），其特征在于，所述雾化套管（ 10 ）内设置有储油结构（ 20 ），所述储油结构（ 20 ）包括与所述雾化套管（ 10 ）一体成型的储油件（ 206 ）以及由所述储油件（ 206 ）围成的储油腔（ 202 ），所述发热组件（ 30 ）包括导油结构（ 302 ）和缠绕在所述导油结构（ 302 ）上的发热丝（ 304 ），所述导油结构（ 302 ）远离所述发热丝（ 304 ）的端部插设在所述储油腔（ 202 ）内并用于导出烟油，所述导油结构（ 302 ）形成贯通的输油通道。
  2. 根据权利要求 1 所述的雾化组件，其特征在于，所述导油结构（ 302 ）包括本体（ 3020 ）以及向所述本体（ 3020 ）的同侧延伸的至少两根导油柱（ 3022 ），所述发热丝（ 304 ）缠绕在所述本体（ 3020 ）上，至少两根所述导油柱（ 3022 ）均插设在所述储油腔（ 202 ）内， 每一所述导油柱（ 3022 ）和所述本体（ 3020 ）之间形成相互贯通的油路，每一所述贯通的油路形成所述输油通道 。
  3. 根据权利要求 2 所述的雾化组件，其特征在于，所述本体（ 3020 ）和至少两根所述导油柱（ 3022 ）一体成型。
  4. 根据权利要求 2 所述的雾化组件，其特征在于，所述导油结构（ 302 ）包括至少三根导油柱（ 3022 ），其中的两根所述导油柱（ 3022 ）分别与所述本体（ 3020 ）的两端相抵接，其中的另一根所述导油柱（ 3022 ）的一端与所述本体（ 3020 ）的中部相抵接。
  5. 根据权利要求 2 所述的雾化组件，其特征在于，相邻的两个所述导油柱（ 3022 ）之间间隔设置。
  6. 根据权利要求 1 所述的雾化组件，其特征在于，所述导油结构（ 302 ）包括第一导油绳（ 3024 ）和第二导油绳（ 3026 ），所述第一导油绳（ 3024 ）弯折呈 U 型，且所述发热丝（ 304 ）缠绕在两端均插入储油腔（ 202 ）内的所述第一导油绳（ 3024 ）的中间部位；所述第二导油绳（ 3026 ）的一端插设在所述储油腔（ 202 ）内，所述第二导油绳（ 3026 ）的另一端与所述发热丝（ 304 ）的中部相抵接。
  7. 根据权利要求 2 所述的雾化组件，其特征在于，所述储油结构（ 20 ）还包括用于密封所述储油腔（ 202 ）的可拆卸的隔油板（ 204 ），所述隔油板（ 204 ）上设有至少两个尺寸与每根所述导油柱（ 3022 ）相适配的通孔（ 2042 ），所述导油柱（ 3022 ）一一对应地穿过所述通孔（ 2042 ）后插设在所述储油腔（ 202 ）内。
  8. 根据权利要求 7 所述的雾化组件，其特征在于，所述隔油板（ 204 ）由弹性材料制成。
  9. 根据权利要求 7 所述的雾化组件，其特征在于，所述雾化组件还包括供烟雾流通的通气道（ 90 ），所述储油件（ 206 ）为设置在所述雾化套管（ 10 ）内的轴向设置的隔板，所述储油件（ 206 ）的一侧为所述储油腔（ 202 ），所述储油件（ 206 ）的另一侧为所述通气道（ 90 ），且所述储油腔（ 202 ）与所述通气道（ 90 ）彼此隔离。
  10. 根据权利要求 2 所述的雾化组件，其特征在于，所述导油柱（ 3022 ）中的其中两根导油柱（ 3022 ）分别从所述本体（ 3020 ）的两端向同侧延伸。
  11. 根据权利要求 10 所述的雾化组件，其特征在于，所述雾化组件包括套设在所述雾化套管（ 10 ）内的雾化座（ 40 ），所述雾化座（ 40 ）的内侧壁上设有两个相对应的卡位槽，设置在所述本体（ 3020 ）的两末端的所述导油柱（ 3022 ）与所述本体（ 3020 ）的相邻处卡置在所述卡位槽内。
  12. 根据权利要求 1 所述的雾化组件，其特征在于， 所述导油结构（ 302 ） 由玻璃纤维、绵、醋酸酯纤维或无纺布中的一种或几种制成。
  13. 根据权利要求 2 所述的雾化组件，其特征在于，每根所述导油柱（ 3022 ）的长度为 1 厘米 -3 厘米，每根所述导油柱（ 3022 ）的横截面积为 0.01 平方厘米 -0.03 平方厘米。
  14. 一种电子烟，包括相互连接的雾化组件和电池组件， 所述雾化组件包括雾化套管（ 10 ）和收容在所述雾化套管（ 10 ）内的发热组件（ 30 ），其特征在于，所述雾化套管（ 10 ）内设置有储油结构（ 20 ），所述储油结构（ 20 ）包括与所述雾化套管（ 10 ）一体成型的储油件（ 206 ）以及由所述储油件（ 206 ）围成的储油腔（ 202 ），所述发热组件（ 30 ）包括导油结构（ 302 ）和缠绕在所述导油结构（ 302 ）上的发热丝（ 304 ），所述导油结构（ 302 ）远离所述发热丝（ 304 ）的端部插设在所述储油腔（ 202 ）内并用于导出烟油，所述导油结构（ 302 ）形成贯通的输油通道。
  15. 根据权利要求 14 所述的电子烟，其特征在于，所述导油结构（ 302 ）包括本体（ 3020 ）以及向所述本体（ 3020 ）的同侧延伸的至少两根导油柱（ 3022 ），所述发热丝（ 304 ）缠绕在所述本体（ 3020 ）上，至少两个所述导油柱（ 3022 ）均插设在所述储油腔（ 202 ）内， 每一所述导油柱（ 3022 ）和所述本体（ 3020 ）之间具有相互贯通的油路，每一所述贯通的油路形成所述输油通道 。
  16. 根据权利要求 15 所述的电子烟，其特征在于， 所述导油结构（ 302 ）包括至少三根导油柱（ 3022 ），其中的两根所述导油柱（ 3022 ）分别与所述本体（ 3020 ）的两端相抵接，其中的另一根所述导油柱（ 3022 ）的一端与所述本体（ 3020 ）的中部相抵接。
  17. 根据权利要求 14 所述的电子烟，其特征在于， 所述导油结构（ 302 ）包括第一导油绳（ 3024 ）和第二导油绳（ 3026 ），所述第一导油绳（ 3024 ）弯折呈 U 型，且所述发热丝（ 304 ）缠绕在两端均插入储油腔（ 202 ）内的所述第一导油绳（ 3024 ）的中间部位；所述第二导油绳（ 3026 ）的一端插设在所述储油腔（ 202 ）内，所述第二导油绳（ 3026 ）的另一端与所述发热丝（ 304 ）的中部相抵接。
  18. 根据权利要求 16 所述的电子烟，其特征在于， 所述储油结构（ 20 ）还包括用于密封所述储油腔（ 202 ）的可拆卸的隔油板（ 204 ），所述隔油板（ 204 ）上设有至少两个尺寸与每根所述导油柱（ 3022 ）相适配的通孔（ 2042 ），所述导油柱（ 3022 ）一一对应地穿过所述通孔（ 2042 ）后插设在所述储油腔（ 202 ）内。
  19. 一种雾化组件的组装方法，所述雾化组件包括 雾化套管（ 10 ）和收容在所述雾化套管（ 10 ）内的发热组件（ 30 ）， 其特征在于， 所述雾化套管（ 10 ）内设置有储油结构（ 20 ），所述储油结构（ 20 ）包括与所述雾化套管（ 10 ）一体成型的储油件（ 206 ）以及由所述储油件（ 206 ）围成的储油腔（ 202 ），所述发热组件（ 30 ）包括导油结构（ 302 ）和发热丝（ 304 ），所述组装方法 包括以下步骤：
    S1 ：将所述发热丝（ 304 ）缠绕在所述导油结构（ 302 ）上；
    S2 ：将所述导油结构（ 302 ）远离所述发热丝（ 304 ）的端部插设在所述储油腔（ 202 ）内并用于导出烟油，所述导油结构（ 302 ）形成贯通的输油通道。
  20. 根据权利要求 19 所述的雾化组件的组装方法，其特征在于， 所述导油结构（ 302 ）包括本体（ 3020 ）以及向所述本体（ 3020 ）的同侧延伸的至少两根导油柱（ 3022 ）， 所述组装方法的具体步骤为：
    S11 ：将所述发热丝（ 304 ）缠绕在所述本体（ 3020 ）上；
    S21 ：将至少两根所述导油柱（ 3022 ）插设在所述储油腔（ 202 ）内。
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WO2023097988A1 (zh) * 2021-12-04 2023-06-08 王少芳 雾化器及电子烟
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WO2023216454A1 (zh) * 2022-05-07 2023-11-16 深圳市克莱鹏科技有限公司 电子雾化器

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