WO2015068625A1 - スパッタリングターゲット/バッキングプレート組立体 - Google Patents
スパッタリングターゲット/バッキングプレート組立体 Download PDFInfo
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- WO2015068625A1 WO2015068625A1 PCT/JP2014/078757 JP2014078757W WO2015068625A1 WO 2015068625 A1 WO2015068625 A1 WO 2015068625A1 JP 2014078757 W JP2014078757 W JP 2014078757W WO 2015068625 A1 WO2015068625 A1 WO 2015068625A1
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- backing plate
- sputtering target
- sputtering
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01J—ELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
- H01J37/00—Discharge tubes with provision for introducing objects or material to be exposed to the discharge, e.g. for the purpose of examination or processing thereof
- H01J37/32—Gas-filled discharge tubes
- H01J37/34—Gas-filled discharge tubes operating with cathodic sputtering
- H01J37/3411—Constructional aspects of the reactor
- H01J37/3414—Targets
- H01J37/3426—Material
- H01J37/3429—Plural materials
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C18/00—Alloys based on zinc
- C22C18/02—Alloys based on zinc with copper as the next major constituent
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C9/00—Alloys based on copper
- C22C9/04—Alloys based on copper with zinc as the next major constituent
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C14/00—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
- C23C14/06—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the coating material
- C23C14/14—Metallic material, boron or silicon
- C23C14/16—Metallic material, boron or silicon on metallic substrates or on substrates of boron or silicon
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C14/00—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
- C23C14/22—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the process of coating
- C23C14/34—Sputtering
- C23C14/3407—Cathode assembly for sputtering apparatus, e.g. Target
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C14/00—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
- C23C14/22—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the process of coating
- C23C14/34—Sputtering
- C23C14/3407—Cathode assembly for sputtering apparatus, e.g. Target
- C23C14/3414—Metallurgical or chemical aspects of target preparation, e.g. casting, powder metallurgy
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01J—ELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
- H01J37/00—Discharge tubes with provision for introducing objects or material to be exposed to the discharge, e.g. for the purpose of examination or processing thereof
- H01J37/32—Gas-filled discharge tubes
- H01J37/34—Gas-filled discharge tubes operating with cathodic sputtering
- H01J37/3411—Constructional aspects of the reactor
- H01J37/3414—Targets
- H01J37/3417—Arrangements
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01J—ELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
- H01J37/00—Discharge tubes with provision for introducing objects or material to be exposed to the discharge, e.g. for the purpose of examination or processing thereof
- H01J37/32—Gas-filled discharge tubes
- H01J37/34—Gas-filled discharge tubes operating with cathodic sputtering
- H01J37/3411—Constructional aspects of the reactor
- H01J37/3414—Targets
- H01J37/3426—Material
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01J—ELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
- H01J37/00—Discharge tubes with provision for introducing objects or material to be exposed to the discharge, e.g. for the purpose of examination or processing thereof
- H01J37/32—Gas-filled discharge tubes
- H01J37/34—Gas-filled discharge tubes operating with cathodic sputtering
- H01J37/3411—Constructional aspects of the reactor
- H01J37/3435—Target holders (includes backing plates and endblocks)
Definitions
- the present invention relates to a sputtering target / backing plate assembly with the properties required for magnetron sputtering.
- a sputtering method that can easily control the film thickness and components has been widely used as one of the film forming methods for materials for electronic and electrical parts.
- a magnetron sputtering apparatus that controls plasma by electromagnetic force is particularly often used.
- the input power to the sputtering target is increased as much as possible. In such a case, the target is heated by collision with the target surface due to cations, and the target temperature increases as the input power increases. It tends to be higher.
- the sputtering target is bonded to a backing plate made of a material having good thermal conductivity such as copper, and this sputtering plate is cooled by means such as water cooling, and the sputtering target heated as described above is indirectly used. It is structured to cool down. Since the backing plate is often reused, the sputtering target and the backing plate are often joined with a brazing material or an adhesive so that the sputtering target can be replaced.
- a magnet in a magnetron sputtering apparatus employs a structure that rotates in a cooling device.
- a cooling device when the magnet is rotated by the cooling device, an eddy current is generated, and the eddy current increases as the rotational speed increases.
- a reverse magnetic field is generated due to the eddy current, and this acts to reduce the effective magnetic flux.
- Such a decrease in the effective magnetic flux has a great influence on the uniformity of the film, resulting in a problem that the film forming speed is fluctuated.
- Patent Document 1 discloses a copper or copper alloy target / copper alloy backing plate assembly used for magnetron sputtering, wherein the copper alloy backing plate is a beryllium copper alloy or a Cu—Ni—Si alloy. Is disclosed.
- Patent Document 2 a sputtering target such as copper, aluminum, and tantalum is bonded to a copper alloy or aluminum alloy backing plate having a specific resistance value of 3.0 ⁇ ⁇ cm or more and a tensile strength of 150 MPa or more. An assembly is described.
- Patent Document 3 discloses an assembly in which a sputtering backing plate made of a Cu alloy having a 0.2% proof stress of 200 MPa or more and a sputtering target are joined together.
- Patent Document 4 describes an assembly formed by bonding a sputtering backing plate made of an Al alloy having a 0.2% proof stress of 200 MPa or more and a sputtering target.
- Patent Document 5 discloses an assembly that is diffusion-bonded via an insert material of aluminum or aluminum alloy, which has a small deformation after diffusion bonding even when the difference in thermal expansion coefficient between the target and the backing plate is large.
- Patent Document 6 describes a sputtering target / backing plate assembly having a structure in which pure copper is embedded in the position of a backing plate at the center of the target, which is excellent in strength and eddy current characteristics.
- the conventional sputtering target / backing plate assembly has the following problems. That is, since heat corresponding to the input power (sputtering power) is applied to the sputtering target, heating and cooling of the target are repeated when the sputtering power source is turned on / off. Therefore, the sputtering target / backing plate assembly repeats deformation due to thermal expansion and contraction as a bimetal as shown in FIG. 1, and plastic deformation has occurred in the target. Such deformation of the target has a problem in that it causes a film thickness uniformity, a film forming speed change, a contact with a magnet, and the like.
- the present invention increases the uniformity of the film thickness and increases the film formation speed by reducing the plastic deformation of the sputtering target as much as possible by repeating the thermal expansion and contraction of the sputtering target / backing plate assembly as a bimetal. It is an object of the present invention to provide a sputtering target / backing plate assembly capable of improving productivity.
- a sputtering / backing plate assembly comprising Ta and the backing plate comprising a Cu alloy having a 0.2% proof stress of 60 to 200 MPa, 2) The sputtering target / backing plate assembly according to claim 1, wherein the backing plate is made of a Cu alloy having a 0.2% proof stress of 100 to 150 MPa. 3) The sputtering target / backing plate assembly according to claim 1, wherein the backing plate is made of a Cu alloy containing 30 to 40 at% Zn and the balance being Cu.
- the sputtering target / backing plate assembly of the present invention reduces the plastic deformation of the sputtering target caused by thermal expansion and contraction as a bimetal as much as possible, thereby increasing the uniformity of the film thickness and increasing the deposition rate to improve the productivity. It has an excellent effect of being able to be made.
- thermo expansion coefficient when the proof stress of the backing plate is stronger than the stress at the diffusion bonding interface during sputtering, A concave deformation on the sputter surface side occurs in the elastic deformation region.
- the sputtering target undergoes plastic deformation with a convex warp on the sputtering surface side due to shrinkage. Therefore, if the sputtering is repeatedly turned on / off (actuated / stopped), the deformation of the sputtering gradually progresses, affecting the uniformity of the film thickness and the decrease in the film formation rate.
- the present invention provides a sputtering / backing plate assembly in which a sputtering target made of Ta and a backing plate made of a Cu alloy are diffusion-bonded. 150 to 200 MPa, and the 0.2% proof stress of the backing plate is 60 to 200 MPa.
- the thermal expansion coefficient of Ta used as a sputtering target member is about 6.1 to 6.5 ⁇ / K in the range of 273 K to 373 K, and the thermal expansion coefficient of Cu alloy used as the backing plate member is about 16 in the range of 273 K to 373 K. 8 to 17.6 ⁇ / K, but even when the sputtering target and the backing plate having such a large coefficient of thermal expansion are joined, the plastic deformation of the target after sputtering is effectively suppressed, Variation in the surface of the sputtered film can be reduced.
- the 0.2% proof stress of the sputtering target is set to 150 MPa or more and 200 MPa or less. If the 0.2% proof stress is less than 150 MPa, plastic deformation tends to occur during sputtering, and if it exceeds 200 MPa, it is difficult to produce and costs are not preferred.
- the 0.2% proof stress of the backing plate (copper alloy) is 60 MPa or more and 200 MPa or less. If the 0.2% proof stress is less than 60 MPa, the warping amount of the target after sputtering increases and exceeds the allowable range. Such an increase in the amount of warpage is not preferable because it reduces the uniformity of the film thickness during sputtering and decreases the deposition rate. On the other hand, when the pressure exceeds 200 MPa, it is difficult to produce and costs are increased. Desirably, the 0.2% proof stress of the backing plate (copper alloy) is 60 to 150 MPa, more preferably 100 to 150 MPa.
- the sputtering / backing plate assembly of the present invention preferably uses a Cu (copper) alloy containing Zn (zinc) as the backing plate.
- the Zn—Cu alloy is preferable from the viewpoint of suppressing eddy current in magnetron sputtering, and is excellent from the viewpoint of strength, corrosion resistance, and strength.
- As a composition of the Zn—Cu alloy it is preferable that Zn is contained in an amount of 30 to 40 at%, and the balance is Cu.
- the 0.2% proof stress is different depending on the plastic deformation caused by forging or rolling, especially the heat treatment history, even if the component composition of the material is the same.
- the 0.2% proof stress is to be processed by controlling the conditions such as forging, annealing, rolling, heat treatment, etc. so as to be within a predetermined range.
- a tantalum raw material is melted with an electron beam and cast into a tantalum ingot having a diameter of 195 mm ⁇ .
- a high-purity raw material it is preferable to use a high-purity raw material in order to prevent deterioration of electrical characteristics due to impurities.
- a tantalum raw material having a purity of about 99.995% can be used.
- the size of the ingot can be changed as appropriate according to the desired target size.
- the ingot is tightened and forged at room temperature to have a diameter of 150 mm ⁇ , and then recrystallized and annealed at a temperature of 1100 to 1400 ° C. Again, this is forged at room temperature to a thickness of 100 mm and a diameter of 150 mm ⁇ (primary forging), and then recrystallized and annealed at a recrystallization temperature of 1400 ° C. This is again forged at room temperature to a thickness of 70 to 100 mm and a diameter of 150 to 185 mm ⁇ (secondary forging), and then recrystallized and annealed at a recrystallization temperature of 1400 ° C.
- this is rolled at a rolling rate of 80 to 90% and then heat-treated at a temperature of 850 to 950 ° C. in a vacuum.
- a Ta sputtering target having a 0.2% proof stress of 150 to 200 MPa can be obtained.
- the degree and number of forgings described above, the rolling rate, and further, the annealing temperature and the heat treatment temperature are affected by the sputtering target size and the like. Therefore, the present invention is limited by the manufacturing conditions described above. It is not something.
- the backing plate for example, 65-70% upset forging at 700-800 ° C. is performed on a Zn—Cu alloy billet having a Zn ratio of 34% or 37%. Further, this is formed by performing a spatula pressing process, and then heat-treated in the atmosphere at a temperature of 300 to 600 ° C. to obtain a Cu alloy backing plate having a 0.2% proof stress of 60 to 200 MPa. Can do.
- the temperature of upset forging (hot forging), the degree of forging, and the heat treatment temperature are affected by the backing plate size and the like, so it is necessary to adjust appropriately, and the present invention is not limited by the above manufacturing conditions. It is not something.
- the Zn ratio in the above Cu alloy is an example, and the present invention is not limited by this composition.
- Example 1 A sputtering target having a diameter of 450 mm and a thickness of 13 mm was produced using tantalum having a 0.2% proof stress of 181.7 MPa.
- a Cu alloy having a composition of Zn: 37.0 wt% and the balance Cu and having a 0.2% proof stress of 142.2 MPa was used to produce a backing plate having a diameter of 540 mm and a thickness of 13 mm.
- a sputtering target / backing plate assembly was produced by diffusion bonding of the sputtering target and the backing plate.
- the 0.2% proof stress measurement was based on JIS Z2241 (the same applies to the following examples and comparative examples).
- Example 2 A sputtering target having a diameter of 450 mm and a thickness of 13 mm was produced using tantalum having a 0.2% proof stress of 177.5 MPa.
- a Cu alloy having a composition of Zn: 34.0 wt% and the balance Cu and having a 0.2% proof stress of 117.6 MPa was used to produce a backing plate having a diameter of 540 mm and a thickness of 13 mm.
- a sputtering target / backing plate assembly was produced by diffusion bonding of the sputtering target and the backing plate.
- Example 2 Using this sputtering target / backing plate assembly, a magnetron sputtering apparatus was used to form a film under the same conditions as in Example 1, and the film thickness uniformity due to sheet resistance was evaluated. As a result, as shown in Table 1, the in-plane variation of the film thickness was 2.5%. After sputtering, the assembly was taken out from the apparatus, and the amount of warpage of the target was measured. As a result, it was 0.5 mm.
- Example 3 A sputtering target having a diameter of 450 mm and a thickness of 13 mm was produced using tantalum having a 0.2% proof stress of 173.3 MPa.
- a backing plate a Cu alloy having a composition of Zn: 37.0 wt% and the balance Cu and having a 0.2% proof stress of 98.0 MPa was used to produce a backing plate having a diameter of 540 mm and a thickness of 13 mm.
- a sputtering target / backing plate assembly was produced by diffusion bonding of the sputtering target and the backing plate.
- Example 2 Using this sputtering target / backing plate assembly, a magnetron sputtering apparatus was used to form a film under the same conditions as in Example 1, and the film thickness uniformity due to sheet resistance was evaluated. As a result, as shown in Table 1, the in-plane variation of the film thickness was 3%. After sputtering, the assembly was taken out from the apparatus, and the amount of warpage of the target was measured. As a result, it was 1 mm.
- Example 4 A sputtering target having a diameter of 450 mm and a thickness of 13 mm was produced using tantalum having a 0.2% proof stress of 158.4 MPa.
- a backing plate having a diameter of 540 mm and a thickness of 13 mm was prepared using a Cu alloy having a composition of Zn: 34.0 wt% and the balance Cu and 0.2% proof stress of 78.4 MPa.
- a sputtering target / backing plate assembly was produced by diffusion bonding of the sputtering target and the backing plate.
- Example 2 Using this sputtering target / backing plate assembly, a magnetron sputtering apparatus was used to form a film under the same conditions as in Example 1, and the film thickness uniformity due to sheet resistance was evaluated. As a result, as shown in Table 1, the in-plane variation of the film thickness was 3.0%. After sputtering, the assembly was taken out from the apparatus, and the amount of warpage of the target was measured. As a result, it was 1.5 mm.
- Example 5 A sputtering target having a diameter of 450 mm and a thickness of 13 mm was produced using tantalum having a 0.2% proof stress of 173.8 MPa.
- a backing plate having a diameter of 540 mm and a thickness of 13 mm was prepared using a Cu alloy having a composition of Zn: 34.0 wt% and the balance Cu and 0.2% proof stress of 68.6 MPa.
- a sputtering target / backing plate assembly was produced by diffusion bonding of the sputtering target and the backing plate.
- Example 2 Using this sputtering target / backing plate assembly, a magnetron sputtering apparatus was used to form a film under the same conditions as in Example 1, and the film thickness uniformity due to sheet resistance was evaluated. As a result, as shown in Table 1, the in-plane variation of the film thickness was 3.5%. After sputtering, the assembly was taken out from the apparatus, and the amount of warpage of the target was measured. As a result, it was 2.0 mm.
- Example 6 A sputtering target having a diameter of 450 mm and a thickness of 13 mm was produced using tantalum having a 0.2% proof stress of 177.7 MPa.
- a Cu alloy having a composition of Zn: 37.0 wt% and the balance Cu and having a 0.2% proof stress of 68.6 MPa was used to produce a backing plate having a diameter of 540 mm and a thickness of 13 mm.
- a sputtering target / backing plate assembly was produced by diffusion bonding of the sputtering target and the backing plate.
- Example 2 Using this sputtering target / backing plate assembly, a magnetron sputtering apparatus was used to form a film under the same conditions as in Example 1, and the film thickness uniformity due to sheet resistance was evaluated. As a result, as shown in Table 1, the in-plane variation of the film thickness was 4.0%. After sputtering, the assembly was taken out from the apparatus, and the amount of warpage of the target was measured. As a result, it was 2.0 mm.
- a sputtering target having a diameter of 450 mm and a thickness of 13 mm was produced using tantalum having a 0.2% proof stress of 162.7 MPa.
- a Cu alloy having a composition of Zn: 37.0 wt% and the balance Cu and having a 0.2% proof stress of 59.8 MPa was used to produce a backing plate having a diameter of 540 mm and a thickness of 13 mm.
- a sputtering target / backing plate assembly was produced by diffusion bonding of the sputtering target and the backing plate.
- Example 2 Using this sputtering target / backing plate assembly, a magnetron sputtering apparatus was used to form a film under the same conditions as in Example 1, and the film thickness uniformity due to sheet resistance was evaluated. As a result, as shown in Table 1, the in-plane variation of the film thickness was 4.5%. After sputtering, the assembly was taken out from the apparatus, and the amount of warpage of the target was measured. As a result, it was 3.0 mm.
- a sputtering target having a diameter of 450 mm and a thickness of 13 mm was produced using tantalum having a 0.2% proof stress of 163.8 MPa.
- a backing plate having a diameter of 540 mm and a thickness of 13 mm was prepared using a Cu alloy having a composition of Zn: 34.0 wt% and the balance Cu and 0.2% proof stress of 57.8 MPa as the backing plate.
- a sputtering target / backing plate assembly was produced by diffusion bonding of the sputtering target and the backing plate.
- Example 2 Using this sputtering target / backing plate assembly, a magnetron sputtering apparatus was used to form a film under the same conditions as in Example 1, and the film thickness uniformity due to sheet resistance was evaluated. As a result, as shown in Table 1, the in-plane variation of the film thickness was 5.0%. After sputtering, the assembly was taken out from the apparatus, and the amount of warpage of the target was measured. As a result, it was 3.0 mm.
- a sputtering target having a diameter of 450 mm and a thickness of 13 mm was produced using tantalum having a 0.2% proof stress of 167.9 MPa.
- a Cu alloy having a composition of Zn: 37.0 wt% and the balance Cu and having a 0.2% proof stress of 52.0 MPa was used to produce a backing plate having a diameter of 540 mm and a thickness of 13 mm.
- a sputtering target / backing plate assembly was produced by diffusion bonding of the sputtering target and the backing plate.
- Example 2 Using this sputtering target / backing plate assembly, a magnetron sputtering apparatus was used to form a film under the same conditions as in Example 1, and the film thickness uniformity due to sheet resistance was evaluated. As a result, as shown in Table 1, the in-plane variation of the film thickness was 5.4%. After sputtering, the assembly was taken out from the apparatus, and the amount of warpage of the target was measured. As a result, it was 3.0 mm.
- a sputtering target having a diameter of 450 mm and a thickness of 13 mm was produced using tantalum having a 0.2% proof stress of 165.0 MPa.
- a backing plate having a diameter of 540 mm and a thickness of 13 mm was prepared using a Cu alloy having a composition of Zn: 34.0 wt% and the balance Cu and 0.2% proof stress of 50.0 MPa.
- a sputtering target / backing plate assembly was produced by diffusion bonding of the sputtering target and the backing plate.
- Example 2 Using this sputtering target / backing plate assembly, a magnetron sputtering apparatus was used to form a film under the same conditions as in Example 1, and the film thickness uniformity due to sheet resistance was evaluated. As a result, as shown in Table 1, the in-plane variation of the film thickness was 6.0%. After sputtering, the assembly was taken out of the apparatus, and the amount of warpage of the target was measured. As a result, it was 3.5 mm.
- a sputtering target having a diameter of 450 mm and a thickness of 13 mm was produced using tantalum having a 0.2% proof stress of 170.7 MPa.
- a Cu alloy having a composition of Zn: 37.0 wt% and the balance Cu and having a 0.2% proof stress of 42.2 MPa was used to produce a backing plate having a diameter of 540 mm and a thickness of 13 mm.
- a sputtering target / backing plate assembly was produced by diffusion bonding of the sputtering target and the backing plate.
- Example 2 Using this sputtering target / backing plate assembly, a magnetron sputtering apparatus was used to form a film under the same conditions as in Example 1, and the film thickness uniformity due to sheet resistance was evaluated. As a result, as shown in Table 1, the in-plane variation of the film thickness was 6.0%. After sputtering, the assembly was taken out of the apparatus, and the amount of warpage of the target was measured. As a result, it was 3.5 mm.
- a sputtering target having a diameter of 450 mm and a thickness of 13 mm was produced using tantalum having a 0.2% proof stress of 171.0 MPa.
- a backing plate having a diameter of 540 mm and a thickness of 13 mm was prepared using a Cu alloy having a composition of Zn: 34.0 wt% and the balance Cu and 0.2% proof stress of 39.2 MPa as the backing plate.
- a sputtering target / backing plate assembly was produced by diffusion bonding of the sputtering target and the backing plate.
- Example 2 Using this sputtering target / backing plate assembly, a magnetron sputtering apparatus was used to form a film under the same conditions as in Example 1, and the film thickness uniformity due to sheet resistance was evaluated. As a result, as shown in Table 1, the in-plane variation of the film thickness was 6.5%. After sputtering, the assembly was taken out of the apparatus, and the amount of warpage of the target was measured. As a result, it was 3.5 mm.
- a sputtering target having a diameter of 450 mm and a thickness of 13 mm was produced using tantalum having a 0.2% proof stress of 148.0 MPa.
- a Cu alloy having a composition of Zn: 37.0 wt% and the balance Cu and having a 0.2% proof stress of 140.0 MPa was used to produce a backing plate having a diameter of 540 mm and a thickness of 13 mm.
- a sputtering target / backing plate assembly was produced by diffusion bonding of the sputtering target and the backing plate.
- Example 2 Using this sputtering target / backing plate assembly, a magnetron sputtering apparatus was used to form a film under the same conditions as in Example 1, and the film thickness uniformity due to sheet resistance was evaluated. As a result, as shown in Table 1, the in-plane variation of the film thickness was 6.6%. After sputtering, the assembly was taken out from the apparatus, and the amount of warpage of the target was measured and found to be 3.9 mm.
- a sputtering target having a diameter of 450 mm and a thickness of 13 mm was produced using tantalum having a 0.2% proof stress of 145.0 MPa.
- a Cu alloy having a composition of Zn: 37.0 wt% and the balance Cu and having a 0.2% proof stress of 40.0 MPa was used to produce a backing plate having a diameter of 540 mm and a thickness of 13 mm.
- a sputtering target / backing plate assembly was produced by diffusion bonding of the sputtering target and the backing plate.
- Example 2 Using this sputtering target / backing plate assembly, a magnetron sputtering apparatus was used to form a film under the same conditions as in Example 1, and the film thickness uniformity due to sheet resistance was evaluated. As a result, as shown in Table 1, the in-plane variation of the film thickness was 6.9%. After sputtering, the assembly was taken out from the apparatus and the amount of warpage of the target was measured. As a result, it was 4.5 mm.
- Ta having a 0.2% proof stress of 150 to 200 MPa is used for the sputtering target, and a Cu alloy having a 0.2% proof stress of 60 to 200 MPa is used for the backing plate.
- the warpage of the sputtering target could be suppressed, and the in-plane variation of the sputtered film could be reduced.
- the combination of the 0.2% yield strength of the sputtering target and the backing plate plays an important role in reducing the warpage of the target.
- the present invention can reduce the warpage of the target due to heating and cooling during sputtering, and can thereby increase the uniformity of the film thickness and increase the film forming speed. It has the outstanding effect that an assembly can be provided.
- the present invention is particularly useful for use in a magnetron sputtering apparatus.
Abstract
Description
特許文献1には、マグネトロンスパッタリングに使用する銅又は銅合金ターゲット/銅合金バッキングプレート組立体であって、銅合金バッキングプレートがベリリウム銅合金、Cu-Ni-Si合金であるターゲット/バッキングプレート組立体が開示されている。
また、特許文献2には、銅、アルミニウム、タンタル等のスパッタリングターゲットと比抵抗値が3.0μΩ・cm以上であり、かつ引張り強度が150MPa以上である銅合金又はアルミニウム合金製バッキングプレートとを接合した組立体が記載されている。
本発明は、この知見に基づいて、
1)スパッタリングターゲットと、該スパッタリングターゲットよりも熱膨張率が大きいバッキングプレートとを接合してなるスパッタリングターゲット/バッキングプレート組立体であって、スパッタリングターゲットが、0.2%耐力が150~200MPaを有するTaからなり、バッキングプレートが、0.2%耐力が60~200MPaを有するCu合金からなることを特徴とするスパッタリング/バッキングプレート組立体、
2)バッキングプレートが、0.2%耐力が100~150MPaを有するCu合金からなることを特徴とする請求項1記載のスパッタリングターゲット/バッキングプレート組立体、
3)バッキングプレートが、Znを30~40at%含有し、残部がCuであるCu合金からなることを特徴とする請求項1記載のスパッタリングターゲット/バッキングプレート組立体、を提供する。
0.2%耐力が181.7MPaのタンタルを用いて、直径450mm、厚さ13mmのスパッタリングターゲットを作製した。バッキングプレートとして、組成が、Zn:37.0wt%、残部Cuであって、0.2%耐力が142.2MPaのCu合金を使用し、直径540mm、厚さ13mmのバッキングプレートを作製した。このスパッタリングターゲットとバッキングプレートとを拡散接合により、スパッタリングターゲット/バッキングプレート組立体を作製した。なお、0.2%耐力測定は、JIS Z2241に準拠させた(以下の実施例、比較例も同様)。
電源:直流方式
電力:15kW
到達真空度:5×10-8Torr
雰囲気ガス:Ar
スパッタガス圧:5×10-3Torr
スパッタ時間:15秒
0.2%耐力が177.5MPaのタンタルを用いて、直径450mm、厚さ13mmのスパッタリングターゲットを作製した。バッキングプレートとして、組成が、Zn:34.0wt%、残部Cuであって、0.2%耐力が117.6MPaのCu合金を使用し、直径540mm、厚さ13mmのバッキングプレートを作製した。このスパッタリングターゲットとバッキングプレートとを拡散接合により、スパッタリングターゲット/バッキングプレート組立体を作製した。
0.2%耐力が173.3MPaのタンタルを用いて、直径450mm、厚さ13mmのスパッタリングターゲットを作製した。バッキングプレートとして、組成が、Zn:37.0wt%、残部Cuであって、0.2%耐力が98.0MPaのCu合金を使用し、直径540mm、厚さ13mmのバッキングプレートを作製した。このスパッタリングターゲットとバッキングプレートとを拡散接合により、スパッタリングターゲット/バッキングプレート組立体を作製した。
0.2%耐力が158.4MPaのタンタルを用いて、直径450mm、厚さ13mmのスパッタリングターゲットを作製した。バッキングプレートとして、組成が、Zn:34.0wt%、残部Cuであって、0.2%耐力が78.4MPaのCu合金を使用し、直径540mm、厚さ13mmのバッキングプレートを作製した。このスパッタリングターゲットとバッキングプレートとを拡散接合により、スパッタリングターゲット/バッキングプレート組立体を作製した。
0.2%耐力が173.8MPaのタンタルを用いて、直径450mm、厚さ13mmのスパッタリングターゲットを作製した。バッキングプレートとして、組成が、Zn:34.0wt%、残部Cuであって、0.2%耐力が68.6MPaのCu合金を使用し、直径540mm、厚さ13mmのバッキングプレートを作製した。このスパッタリングターゲットとバッキングプレートとを拡散接合により、スパッタリングターゲット/バッキングプレート組立体を作製した。
0.2%耐力が177.7MPaのタンタルを用いて、直径450mm、厚さ13mmのスパッタリングターゲットを作製した。バッキングプレートとして、組成が、Zn:37.0wt%、残部Cuであって、0.2%耐力が68.6MPaのCu合金を使用し、直径540mm、厚さ13mmのバッキングプレートを作製した。このスパッタリングターゲットとバッキングプレートとを拡散接合により、スパッタリングターゲット/バッキングプレート組立体を作製した。
0.2%耐力が162.7MPaのタンタルを用いて、直径450mm、厚さ13mmのスパッタリングターゲットを作製した。バッキングプレートとして、組成が、Zn:37.0wt%、残部Cuであって、0.2%耐力が59.8MPaのCu合金を使用し、直径540mm、厚さ13mmのバッキングプレートを作製した。このスパッタリングターゲットとバッキングプレートとを拡散接合により、スパッタリングターゲット/バッキングプレート組立体を作製した。
0.2%耐力が163.8MPaのタンタルを用いて、直径450mm、厚さ13mmのスパッタリングターゲットを作製した。バッキングプレートとして、組成が、Zn:34.0wt%、残部Cuであって、0.2%耐力が57.8MPaのCu合金を使用し、直径540mm、厚さ13mmのバッキングプレートを作製した。このスパッタリングターゲットとバッキングプレートとを拡散接合により、スパッタリングターゲット/バッキングプレート組立体を作製した。
0.2%耐力が167.9MPaのタンタルを用いて、直径450mm、厚さ13mmのスパッタリングターゲットを作製した。バッキングプレートとして、組成が、Zn:37.0wt%、残部Cuであって、0.2%耐力が52.0MPaのCu合金を使用し、直径540mm、厚さ13mmのバッキングプレートを作製した。このスパッタリングターゲットとバッキングプレートとを拡散接合により、スパッタリングターゲット/バッキングプレート組立体を作製した。
0.2%耐力が165.0MPaのタンタルを用いて、直径450mm、厚さ13mmのスパッタリングターゲットを作製した。バッキングプレートとして、組成が、Zn:34.0wt%、残部Cuであって、0.2%耐力が50.0MPaのCu合金を使用し、直径540mm、厚さ13mmのバッキングプレートを作製した。このスパッタリングターゲットとバッキングプレートとを拡散接合により、スパッタリングターゲット/バッキングプレート組立体を作製した。
0.2%耐力が170.7MPaのタンタルを用いて、直径450mm、厚さ13mmのスパッタリングターゲットを作製した。バッキングプレートとして、組成が、Zn:37.0wt%、残部Cuであって、0.2%耐力が42.2MPaのCu合金を使用し、直径540mm、厚さ13mmのバッキングプレートを作製した。このスパッタリングターゲットとバッキングプレートとを拡散接合により、スパッタリングターゲット/バッキングプレート組立体を作製した。
0.2%耐力が171.0MPaのタンタルを用いて、直径450mm、厚さ13mmのスパッタリングターゲットを作製した。バッキングプレートとして、組成が、Zn:34.0wt%、残部Cuであって、0.2%耐力が39.2MPaのCu合金を使用し、直径540mm、厚さ13mmのバッキングプレートを作製した。このスパッタリングターゲットとバッキングプレートとを拡散接合により、スパッタリングターゲット/バッキングプレート組立体を作製した。
0.2%耐力が148.0MPaのタンタルを用いて、直径450mm、厚さ13mmのスパッタリングターゲットを作製した。バッキングプレートとして、組成が、Zn:37.0wt%、残部Cuであって、0.2%耐力が140.0MPaのCu合金を使用し、直径540mm、厚さ13mmのバッキングプレートを作製した。このスパッタリングターゲットとバッキングプレートとを拡散接合により、スパッタリングターゲット/バッキングプレート組立体を作製した。
0.2%耐力が145.0MPaのタンタルを用いて、直径450mm、厚さ13mmのスパッタリングターゲットを作製した。バッキングプレートとして、組成が、Zn:37.0wt%、残部Cuであって、0.2%耐力が40.0MPaのCu合金を使用し、直径540mm、厚さ13mmのバッキングプレートを作製した。このスパッタリングターゲットとバッキングプレートとを拡散接合により、スパッタリングターゲット/バッキングプレート組立体を作製した。
Claims (3)
- スパッタリングターゲットと、該スパッタリングターゲットよりも熱膨張率が大きいバッキングプレートとを接合してなるスパッタリングターゲット/バッキングプレート組立体であって、スパッタリングターゲットが、0.2%耐力が150~200MPaを有するTaからなり、バッキングプレートが、0.2%耐力が60~200MPaを有するCu合金からなることを特徴とするスパッタリング/バッキングプレート組立体。
- バッキングプレートが、0.2%耐力が100~150MPaを有するCu合金からなることを特徴とする請求項1記載のスパッタリングターゲット/バッキングプレート組立体。
- バッキングプレートが、Znを30~40at%含有し、残部がCuであるCu合金からなることを特徴とする請求項1記載のスパッタリングターゲット/バッキングプレート組立体。
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US10354846B2 (en) | 2019-07-16 |
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JP5897767B2 (ja) | 2016-03-30 |
EP2960356A1 (en) | 2015-12-30 |
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JPWO2015068625A1 (ja) | 2017-03-09 |
CN105209657A (zh) | 2015-12-30 |
EP2960356A4 (en) | 2016-08-17 |
KR102112912B1 (ko) | 2020-05-19 |
SG11201507866WA (en) | 2015-10-29 |
EP2960356B1 (en) | 2017-08-23 |
TW201531576A (zh) | 2015-08-16 |
US20160086777A1 (en) | 2016-03-24 |
IL241969B (en) | 2018-03-29 |
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