WO2015035707A1 - Outer wall guard board and roof panel with color sand facing and preparation method - Google Patents
Outer wall guard board and roof panel with color sand facing and preparation method Download PDFInfo
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- WO2015035707A1 WO2015035707A1 PCT/CN2013/087036 CN2013087036W WO2015035707A1 WO 2015035707 A1 WO2015035707 A1 WO 2015035707A1 CN 2013087036 W CN2013087036 W CN 2013087036W WO 2015035707 A1 WO2015035707 A1 WO 2015035707A1
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F13/00—Coverings or linings, e.g. for walls or ceilings
- E04F13/07—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
- E04F13/08—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
- E04F13/12—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements of metal or with an outer layer of metal or enameled metal
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- the invention is directed to some defects of the existing exterior wall decoration materials and roofing materials, and provides the building materials market with a combination of metal and non-metal materials, which is waterproof, heat-insulated, rich in color, impact-resistant and not broken, and convenient and firm to install. Colored sand facing metal exterior wall panels, roof panels, and the corresponding molding method.
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Abstract
An outer wall guard board and a roof panel comprise a color sand facing layer and a galvalume sheet bearing layer after folding that are bonded through a polymeric binder. To improve impact-resistant strength, the galvalume sheet bearing layer is folded into a wave shape, and a row of oblong-shaped process holes are arranged on a folded edge to facilitate mounting. Preparation steps of the outer wall guard board and the roof panel with the color sand facing comprise blanking, piercing, folding, surface sizing, sand spraying and solidifying.
Description
本发明涉及建筑材料制造领域，具体指一种以彩砂为饰面层、金属板材为承载层的彩砂饰面金属外墙护板、屋面板及制作方法。 The invention relates to the field of building material manufacturing, in particular to a colored sand veneer metal outer wall guarding board, a roof panel and a manufacturing method thereof, which are colored sand as a facing layer and a metal sheet as a bearing layer.
现代建筑物的外墙装饰及保护越来越豪华、考究，所用材料有金属或非金属材料。例如外墙瓷砖、铝合金板、玻璃板或石质涂料。这些外墙材料色彩丰富、质感华丽，越来越受人青睐。但是，它们或多或少总有不足和缺陷。例如：外墙瓷砖容易冻裂风化，形成斑驳的难看表面；玻璃板容易碎裂掉下伤人；铝合金价格昂贵成本高；而石质涂料相对较好，但也存在施工喷涂难度大、易污染环境的缺陷。针对上述各类外墙饰护材料的诸多不足，开发一种既能防水保温、又耐冲击不易破碎、色彩丰富、安装方便且牢固的外墙饰护材料已是当务之急。当然，屋面材料的情况也大抵如此。The exterior decoration and protection of modern buildings are becoming more and more luxurious and sophisticated, and the materials used are metal or non-metal materials. For example, exterior wall tiles, aluminum alloy plates, glass plates or stone coatings. These exterior wall materials are rich in color and gorgeous in texture, and are more and more popular. However, they are more or less short of defects and defects. For example, the exterior wall tile is easy to freeze and weather, forming a mottled ugly surface; the glass plate is easy to be broken and hurting people; the aluminum alloy is expensive and costly; while the stone coating is relatively good, but there is also difficulty in construction spraying. Defects that pollute the environment. In view of the many shortcomings of the above-mentioned various types of exterior wall decoration materials, it is an urgent task to develop an exterior wall decoration material which is waterproof, heat-insulating, impact-resistant, not easy to break, rich in color, easy to install and firm. Of course, the situation of roofing materials is also quite the case.
本发明是针对现有外墙饰护材料、屋面材料的某些缺陷，向建材市场提供一种既防水保温、色彩丰富、又耐冲击不破碎、安装方便牢固的由金属与非金属材料结合的彩砂饰面金属外墙护板、屋面板，并研究出了相应的成型制作方法。
The invention is directed to some defects of the existing exterior wall decoration materials and roofing materials, and provides the building materials market with a combination of metal and non-metal materials, which is waterproof, heat-insulated, rich in color, impact-resistant and not broken, and convenient and firm to install. Colored sand facing metal exterior wall panels, roof panels, and the corresponding molding method.
本发明解决上述技术问题的技术方案是：彩砂饰面金属外墙护板、屋面板及制作方法，包括彩砂饰面金属外墙护板、屋面板的结构组成及制作方法，所述彩砂饰面金属外墙护板、屋面板由彩砂饰面层和金属承载层构成，两层之间用粘结剂粘结复合，所述承载层为具有折边的波浪形，所述折边的边沿设有若干安装用的工艺孔。
The technical solution to solve the above technical problem is: colored sand facing metal outer wall guarding board, roofing panel and manufacturing method, including color sand facing metal outer wall guarding board, structural composition and manufacturing method of the roof panel, the coloring The sand facing metal exterior wall panel and the roof panel are composed of a colored sand veneer layer and a metal bearing layer, and the two layers are bonded and bonded by an adhesive, and the bearing layer is a wave shape having a folded edge, and the folding layer The edge of the edge is provided with a number of process holes for mounting.
所述制作方法及过程包括落料、冲孔、折边、上胶、撒砂、固化和包装，具体制作方法及工艺过程如下：The manufacturing method and process include blanking, punching, folding, gluing, sanding, solidification and packaging. The specific manufacturing method and process are as follows:
a）落料：用0.5mm~1.2mm镀铝锌金属板按设计型号要求在剪板机上裁切成矩形基板；a) blanking: use 0.5mm~1.2mm aluminum-zinc plated metal plate to cut into a rectangular substrate on the shearing machine according to the design model requirements;
b）冲孔：在基板长度方向边沿冲切若干安装用的工艺孔；b) punching: punching a plurality of process holes for mounting in the longitudinal direction of the substrate;
c）折边：将基板在折边机上折边，并同时将其折成波浪形造型，以增加其耐冲击强度；c) Folding: Fold the substrate on the folding machine and fold it into a wave shape to increase its impact strength;
d）上胶：将折边后基板放置在低速行走的链式传送带上，在经过粘结剂喷料口时，专用涂胶机自动在基板正面均匀喷涂上高分子有机粘结剂；d) Gluing: The folded substrate is placed on the chain conveyor with low speed walking. When passing through the adhesive spraying port, the special coating machine automatically sprays the polymer organic binder on the front side of the substrate;
e）撒砂：涂胶后基板在低速行走的链式传送带上继续前行，经过专用自动撒砂机的撒砂口，向涂胶表面均匀撒上符合设计要求的彩色砂；e) Sanding: After the glue is applied, the substrate continues on the chain conveyor with low speed running. After passing through the sanding port of the special automatic sander, the colored sand that meets the design requirements is evenly sprinkled on the surface of the rubber coating;
f）固化：复合彩砂后基板在低速行走的链式传送带上继续前行，进入隧道式固化炉，固化温度控制在95~110℃，固化时间30~40分钟；f) Curing: After the composite colored sand, the substrate continues on the chain conveyor with low speed walking and enters the tunnel curing oven. The curing temperature is controlled at 95~110 °C, and the curing time is 30~40 minutes;
g）包装：固化后基板在链式传送带进入冷却段，用吹风机吹风降温，然后用吸尘机清除表面浮砂后即可进行包装。g) Packaging: After curing, the substrate enters the cooling section on the chain conveyor, and is cooled by a blower, and then the surface is floated with a vacuum cleaner to be packaged.
上述方案中，步骤f）后还包括步骤f1）出炉：将固化后的外墙护板或屋面板表面喷涂高分子乳液，再送入循环炉烘烤固化，烘烤温度为90~110℃，烘烤时间为30~50分钟。In the above solution, after the step f), the step f1) is further provided: the surface of the cured outer wall guard or the roof panel is sprayed with the polymer emulsion, and then sent to the circulating furnace for baking and curing, and the baking temperature is 90-110 ° C, and the baking is performed. The baking time is 30~50 minutes.
上述方案中，步骤f1）中喷涂的高分子乳液为硅丙乳液。In the above embodiment, the polymer emulsion sprayed in the step f1) is a silicone-acrylic emulsion.
本产品用镀铝锌铁板作承载层，并将其造型设计成波浪形，使基板的耐冲击强度较高；表面色彩可根据用户需求任意变化，安装方便牢固，更换也很方便。同时表面的彩砂层还具有吸音、降噪性能，边沿冲切的若干安装用的工艺孔使安装更加方便。同时安装时再内衬泡沫层后具有较好的隔热保温功能。
This product uses aluminum-zinc-iron plate as the carrier layer, and its shape is designed into a wave shape, so that the impact resistance of the substrate is high; the surface color can be arbitrarily changed according to user needs, the installation is convenient and firm, and the replacement is also very convenient. At the same time, the color sand layer on the surface also has sound-absorbing and noise-reducing performance, and several installation process holes for edge cutting make the installation more convenient. At the same time, the foam layer after lining is installed with good heat insulation function.
本加工方法同时适用于彩砂饰面金属外墙护板、屋面板即金属板屋面瓦（见图2），结构相似的与此类系列产品配套的各种彩砂饰面金属板扣件、彩砂饰面金属板屋脊瓦、彩砂饰面金属板阴、阳墙角护条（见图3中a、b、c）。如果本领域技术人员把本发明的结构层和加工方法应用于上述系列产品的制造，同样落入了本专利申请的保护范围之内。The processing method is also applicable to the color sand facing metal outer wall guard plate, the roof panel, that is, the metal sheet roof tile (see FIG. 2), and the structurally similar various colored sand facing metal plate fasteners matched with the series products. Colored sand veneered metal plate ridge tile, colored sand veneered metal plate yin and sun corner ribs (see a, b, c in Figure 3). It is also within the scope of the present patent application to employ the structural layers and processing methods of the present invention in the manufacture of the above-described series of products.
图1是本发明的彩砂饰面金属外墙护板示意图； 1 is a schematic view of a colored sand facing metal exterior wall guard of the present invention;
图2是本发明的彩砂饰面金属板屋面瓦与连接件示意图；2 is a schematic view of a colored sand veneered roofing tile and connecting member of the present invention;
图3是本发明的几种彩砂饰面金属板配件的立体示意图（图中a-彩砂饰面金属板扣件、b-彩砂饰面金属板屋脊瓦、c-彩砂饰面金属板阳角护条）。3 is a perspective view of several colored sand veneer metal plate fittings of the present invention (a-color sand veneer metal plate fastener, b-color sand veneer metal roof ridge tile, c-color sand veneer metal) Banyang corner guards).
本发明是针对市场上现有外墙饰护材料及屋面材料的诸多缺陷，向建材市场提供一种既防水保温、色彩丰富、又耐冲击不破碎、安装方便牢固的由金属与非金属材料结合的彩砂饰面金属外墙护板、屋面板，并研究出了相应的成型制作方法。The invention is directed to many defects of the existing exterior wall decoration materials and roofing materials on the market, and provides the building materials market with a combination of metal and non-metal materials, which is waterproof, heat-insulated, rich in color, impact-resistant and not broken, and convenient and firm to install. The colored sand facing metal exterior wall panels and roof panels have been developed with corresponding molding methods.
实施例1Example 1
以彩砂饰面金属外墙护板的制作过程为例：本发明产品由彩砂饰面层和金属承载层构成，两层之间用高分子粘结剂粘结复合。承载层为具有折边的波浪形，波浪的形状可根据用户需求或建筑物风格以不同要求设计。波浪形能使薄金属板制的饰护板耐冲击强度进一步提高。折边上设有若干安装用的工艺孔，工艺孔间隔较密，使安装时固定位置选择更加方便。制作方法及过程包括落料、冲孔、折边、上胶、撒砂、固化和包装：
For example, the production process of the colored sand facing metal exterior wall guard is as follows: the product of the invention consists of a colored sand veneer layer and a metal bearing layer, and the two layers are bonded and compounded by a polymer binder. The bearing layer is a wave shape with a hem, and the shape of the wave can be designed according to different requirements of the user or the building style. The wavy shape enables the impact resistance of the thin metal plate trim panel to be further improved. There are a number of process holes for installation on the flange, and the process holes are densely spaced, which makes the selection of the fixed position more convenient during installation. The manufacturing method and process include blanking, punching, hemming, gluing, sanding, curing and packaging:
落料：选用0.5mm~1.2mm镀铝锌金属板，按设计型号要求在剪板机上裁切成矩形基板，板料厚度可根据用户要求、每块产品面积大小或耐冲击等级选用。Blanking: 0.5mm~1.2mm galvanized metal plate is selected, cut into rectangular substrate on the shearing machine according to the design requirements. The thickness of the material can be selected according to user requirements, size of each product or impact resistance.
冲孔：在基板边沿冲切若干安装用的工艺孔，工艺孔径大小、排列密度应根据需要调整，其孔的形状通常为长圆形。Punching: A number of process holes for mounting are punched at the edge of the substrate. The process pore size and arrangement density should be adjusted as needed, and the shape of the holes is usually oblong.
折边：将基板在折边机上折边，并形成波浪形造型，以增加其耐冲击强度。波浪形大小、间隔距离也应根据设计要求及所选用的板材厚度，每块产品大小、长度及宽度确定。Folding: Fold the substrate on the folding machine and form a wave shape to increase its impact strength. The size and spacing of the undulations should also be determined according to the design requirements and the thickness of the selected sheet, the size, length and width of each product.
上胶：将加工好的基板放置在低速行走的链式传送带上，缓慢经过粘结剂喷胶口时，专用涂胶机自动在基板正面均匀喷涂高分子有机粘结剂。Gluing: The processed substrate is placed on a chain conveyor with a low speed walking. When the adhesive is sprayed through the adhesive, the special coating machine automatically sprays the polymer organic binder on the front side of the substrate.
撒砂：基板在低速行走的链式传送带上继续前行，经过专用自动撒砂机的撒砂口，自动向基板的涂胶表面均匀撒上符合设计要求的彩色砂。Sanding: The substrate continues on the chain conveyor with low speed running. After passing through the sanding port of the special automatic sander, the coated sand surface of the substrate is automatically sprinkled with colored sand according to the design requirements.
固化：基板在低速行走的链式传送带上继续前行，进入隧道式固化炉，固化温度控制在95~110℃，固化时间30~40分钟。Curing: The substrate continues on the chain conveyor with low speed running and enters the tunnel curing oven. The curing temperature is controlled at 95~110 °C and the curing time is 30~40 minutes.
包装：固化后的外墙护板在链式传送带上进入冷却段，用吹风机吹风降温，然后用吸尘机清除表面浮砂后即可进行包装。Packing: The cured outer wall guard enters the cooling section on the chain conveyor, cools down with a blower, and then vacuums the surface to remove the sand.
实施例2Example 2
以彩砂饰面金属屋面板的制作过程为例，包括以下步骤：Take the production process of colored sand facing metal roof panels as an example, including the following steps:
落料：选用0.5mm~1.2mm镀铝锌金属板，按设计型号要求在剪板机上裁切成矩形基板，板料厚度可根据用户要求、每块产品面积大小或耐冲击等级选用。Blanking: 0.5mm~1.2mm galvanized metal plate is selected, cut into rectangular substrate on the shearing machine according to the design requirements. The thickness of the material can be selected according to user requirements, size of each product or impact resistance.
冲孔：在基板边沿冲切若干安装用的工艺孔，工艺孔径大小、排列密度应根据需要调整，其孔的形状通常为长圆形。Punching: A number of process holes for mounting are punched at the edge of the substrate. The process pore size and arrangement density should be adjusted as needed, and the shape of the holes is usually oblong.
折边：将基板在折边机上折边，并形成波浪形造型，以增加其耐冲击强度。波浪形大小、间隔距离也应根据设计要求及所选用的板材厚度，每块产品大小、长度及宽度确定。Folding: Fold the substrate on the folding machine and form a wave shape to increase its impact strength. The size and spacing of the undulations should also be determined according to the design requirements and the thickness of the selected sheet, the size, length and width of each product.
上胶：将加工好的基板放置在低速行走的链式传送带上，缓慢经过粘结剂喷胶口时，专用涂胶机自动在基板正面均匀喷涂高分子有机粘结剂。Gluing: The processed substrate is placed on a chain conveyor with a low speed walking. When the adhesive is sprayed through the adhesive, the special coating machine automatically sprays the polymer organic binder on the front side of the substrate.
撒砂：基板在低速行走的链式传送带上继续前行，经过专用自动撒砂机的撒砂口，自动向基板的涂胶表面均匀撒上符合设计要求的彩色砂。Sanding: The substrate continues on the chain conveyor with low speed running. After passing through the sanding port of the special automatic sander, the coated sand surface of the substrate is automatically sprinkled with colored sand according to the design requirements.
固化：基板在低速行走的链式传送带上继续前行，进入隧道式固化炉，固化温度控制在95℃，固化时间30分钟。Curing: The substrate continues on the chain conveyor with low speed running and enters the tunnel curing oven. The curing temperature is controlled at 95 ° C and the curing time is 30 minutes.
出炉：将固化后的屋面板表面喷涂硅丙乳液，再送入循环炉烘烤固化，烘烤温度100℃，烘烤时间为40分钟。Baked: The surface of the cured roof panel is sprayed with silicone-acrylic emulsion, and then sent to a circulating furnace for baking and curing. The baking temperature is 100 ° C, and the baking time is 40 minutes.
包装：出炉后的屋面板在链式传送带上进入冷却段，用吹风机吹风降温，然后用吸尘机清除表面浮砂后即可进行包装。Packing: After the furnace is released, the roof panel enters the cooling section on the chain conveyor, and is cooled by a blower, and then the surface is floated with a vacuum cleaner to be packaged.
Claims (1)
1、彩砂饰面金属外墙护板、屋面板，其特征在于，所述彩砂饰面金属外墙护板、屋面板由彩砂饰面层和金属承载层构成，两层之间用粘结剂粘结复合。
1. A colored sand facing metal exterior wall guard and a roof panel, wherein the colored sand facing metal outer wall guard and the roof panel are composed of a colored sand veneer layer and a metal bearing layer, and are used between the two layers. The binder is bonded and composited.
2、根据权利要求1所述的彩砂饰面金属外墙护板、屋面板，其特征在于，所述承载层为具有折边的波浪形，所述折边的边沿设有若干安装用的工艺孔。2 . The colored sand facing metal exterior wall panel and roof panel according to claim 1 , wherein the bearing layer is a wave shape with a folded edge, and the edge of the folded edge is provided with a plurality of installations. Process hole.
3、权利要求2所述的彩砂饰面金属外墙护板、屋面板的制作方法，其特征在于，包括落料、冲孔、折边、上胶、撒砂、固化和包装：3. The method for manufacturing a colored sand facing metal exterior wall panel and a roof panel according to claim 2, comprising: blanking, punching, folding, gluing, sanding, curing and packaging:
a）落料：选用0.5mm~1.2mm镀铝锌金属板按设计型号要求在剪板机上裁切成矩形基板；a) blanking: use 0.5mm~1.2mm galvanized metal plate to cut into a rectangular substrate on the shearing machine according to the design requirements;
b）冲孔：在基板边沿冲切若干安装用的工艺孔；b) punching: punching a number of process holes for mounting on the edge of the substrate;
c）折边：将基板在折边机上折边，并形成波浪形造型；c) Folding: folding the substrate on the folding machine and forming a wave shape;
d）上胶：将基板放置在低速行走的链式传送带上，经过粘结剂喷料口时，自动在基板正面均匀喷涂上高分子有机粘结剂；d) sizing: the substrate is placed on a chain conveyor with a low speed walking, and when the binder is sprayed, the polymer organic binder is automatically sprayed on the front surface of the substrate;
e）撒砂：基板在低速行走的链式传送带上继续前行，经过专用自动撒砂机的撒砂口，向涂胶表面均匀撒上符合设计要求的彩色砂；e) Sanding: The substrate continues on the chain conveyor with low speed running. After passing through the sanding port of the special automatic sander, the colored surface of the glued surface is evenly sprinkled on the surface of the rubber coating;
f）固化：基板在低速行走的链式传送带上继续前行，进入隧道式固化炉，固化温度控制在95~110℃，固化时间30~40分钟；f) curing: the substrate continues on the chain conveyor with low speed walking, enters the tunnel curing oven, the curing temperature is controlled at 95~110 °C, and the curing time is 30~40 minutes;
g）包装：用吹风机冷却、再用吸尘机清除表面浮砂后即可进行包装。g) Packing: It can be packaged by cooling with a hair dryer and then removing the surface floating sand with a vacuum cleaner.
4、根据权利要求3所述的彩砂饰面金属外墙护板、屋面板的制作方法，其特征在于，在步骤f）固化后还包括步骤f1）出炉：将固化后的外墙护板或屋面板表面喷涂高分子乳液，再送入循环炉烘烤固化，烘烤温度为90~110℃，烘烤时间为30~50分钟。The method for manufacturing a colored sand facing metal exterior wall panel and a roof panel according to claim 3, further comprising the step f1) after the step f) is cured: the cured outer wall shield Or spray the polymer emulsion on the surface of the roof panel, and then send it to the circulating furnace for baking and curing. The baking temperature is 90~110 °C, and the baking time is 30~50 minutes.
5、根据权利要求4所述的彩砂饰面金属外墙护板、屋面板的制作方法，其特征在于，所述步骤f1）出炉中喷涂的高分子乳液为硅丙乳液。The method for manufacturing a colored sand facing metal exterior wall panel and a roof panel according to claim 4, wherein the polymer emulsion sprayed in the step f1) is a silicone-acrylic emulsion.
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| CN2013104242753A CN103469988A (en) | 2013-09-13 | 2013-09-13 | Colored sand veneer metal outer wall protection plate and manufacturing method of colored sand veneer metal outer wall protection plate |
| CN201310424275.3 | 2013-09-13 |
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| WO2015035707A1 true WO2015035707A1 (en) | 2015-03-19 |
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| CN103899046A (en) * | 2014-03-26 | 2014-07-02 | 桐庐庐美环保建材有限公司 | Colorful metal tile and manufacturing process thereof |
| CN105568901A (en) * | 2014-10-10 | 2016-05-11 | 无锡梓昱安全用品科技有限公司 | Reinforcing plate used for security |
| CN105201149B (en) * | 2015-09-24 | 2018-07-31 | 张家港市盛港绿色防火建材有限公司 | Container house middle part roofing top plate |
| CN107013000B (en) * | 2016-10-14 | 2019-01-04 | 百安力钢结构应用科技有限公司 | Noise elimination wall interior panel and containment system |
| CN109208840A (en) * | 2017-06-30 | 2019-01-15 | 正升环境科技股份有限公司 | With decorative polymer particle sound-absorbing material and preparation method thereof |
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| JPH03217552A (en) * | 1990-01-20 | 1991-09-25 | Ig Tech Res Inc | High-weather-proof metallic lysine plate |
| JP2001055825A (en) * | 1999-08-17 | 2001-02-27 | Nisshin Steel Co Ltd | Metal surface plate for siding material and its manufacture |
| JP2003041746A (en) * | 2001-07-27 | 2003-02-13 | Dainippon Printing Co Ltd | Decorative plate for external wall and its manufacturing method |
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