WO2015031873A1 - Synergistic combination of a lenacil compound and flurochloridone for dry film protection - Google Patents

Synergistic combination of a lenacil compound and flurochloridone for dry film protection Download PDF

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Publication number
WO2015031873A1
WO2015031873A1 PCT/US2014/053617 US2014053617W WO2015031873A1 WO 2015031873 A1 WO2015031873 A1 WO 2015031873A1 US 2014053617 W US2014053617 W US 2014053617W WO 2015031873 A1 WO2015031873 A1 WO 2015031873A1
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WO
WIPO (PCT)
Prior art keywords
flurochloridone
lenacil
antimicrobial
dry film
coating composition
Prior art date
Application number
PCT/US2014/053617
Other languages
French (fr)
Inventor
Kenneth M. Donnelly
Pierre Marie Lenoir
Lukas L. VILLIGER
Original Assignee
Rohm And Haas Company
Dow Global Technologies Llc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Rohm And Haas Company, Dow Global Technologies Llc filed Critical Rohm And Haas Company
Priority to US14/913,036 priority Critical patent/US9408389B2/en
Priority to RU2016110839A priority patent/RU2679249C2/en
Priority to JP2016537927A priority patent/JP6411506B2/en
Priority to MX2016002017A priority patent/MX360440B/en
Priority to CN201480045267.0A priority patent/CN105472982B/en
Priority to AU2014311984A priority patent/AU2014311984B2/en
Priority to KR1020167007162A priority patent/KR20160052579A/en
Priority to EP14766605.1A priority patent/EP3010341A1/en
Publication of WO2015031873A1 publication Critical patent/WO2015031873A1/en

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Classifications

    • A—HUMAN NECESSITIES
    • A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01N—PRESERVATION OF BODIES OF HUMANS OR ANIMALS OR PLANTS OR PARTS THEREOF; BIOCIDES, e.g. AS DISINFECTANTS, AS PESTICIDES OR AS HERBICIDES; PEST REPELLANTS OR ATTRACTANTS; PLANT GROWTH REGULATORS
    • A01N43/00—Biocides, pest repellants or attractants, or plant growth regulators containing heterocyclic compounds
    • A01N43/48—Biocides, pest repellants or attractants, or plant growth regulators containing heterocyclic compounds having rings with two nitrogen atoms as the only ring hetero atoms
    • A01N43/54—1,3-Diazines; Hydrogenated 1,3-diazines
    • C—CHEMISTRY; METALLURGY
    • C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D5/00—Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
    • C09D5/14—Paints containing biocides, e.g. fungicides, insecticides or pesticides
    • A—HUMAN NECESSITIES
    • A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01N—PRESERVATION OF BODIES OF HUMANS OR ANIMALS OR PLANTS OR PARTS THEREOF; BIOCIDES, e.g. AS DISINFECTANTS, AS PESTICIDES OR AS HERBICIDES; PEST REPELLANTS OR ATTRACTANTS; PLANT GROWTH REGULATORS
    • A01N25/00—Biocides, pest repellants or attractants, or plant growth regulators, characterised by their forms, or by their non-active ingredients or by their methods of application, e.g. seed treatment or sequential application; Substances for reducing the noxious effect of the active ingredients to organisms other than pests
    • A01N25/08—Biocides, pest repellants or attractants, or plant growth regulators, characterised by their forms, or by their non-active ingredients or by their methods of application, e.g. seed treatment or sequential application; Substances for reducing the noxious effect of the active ingredients to organisms other than pests containing solids as carriers or diluents
    • A01N25/10—Macromolecular compounds
    • A—HUMAN NECESSITIES
    • A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01N—PRESERVATION OF BODIES OF HUMANS OR ANIMALS OR PLANTS OR PARTS THEREOF; BIOCIDES, e.g. AS DISINFECTANTS, AS PESTICIDES OR AS HERBICIDES; PEST REPELLANTS OR ATTRACTANTS; PLANT GROWTH REGULATORS
    • A01N43/00—Biocides, pest repellants or attractants, or plant growth regulators containing heterocyclic compounds
    • A01N43/34—Biocides, pest repellants or attractants, or plant growth regulators containing heterocyclic compounds having rings with one nitrogen atom as the only ring hetero atom
    • A01N43/36—Biocides, pest repellants or attractants, or plant growth regulators containing heterocyclic compounds having rings with one nitrogen atom as the only ring hetero atom five-membered rings
    • C—CHEMISTRY; METALLURGY
    • C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D5/00—Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
    • C09D5/16—Antifouling paints; Underwater paints
    • C—CHEMISTRY; METALLURGY
    • C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D5/00—Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
    • C09D5/16—Antifouling paints; Underwater paints
    • C09D5/1606—Antifouling paints; Underwater paints characterised by the anti-fouling agent
    • C09D5/1612—Non-macromolecular compounds
    • C09D5/1625—Non-macromolecular compounds organic
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/62—Insulation or other protection; Elements or use of specified material therefor
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/44—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the purpose
    • E04C2/52—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the purpose with special adaptations for auxiliary purposes, e.g. serving for locating conduits

Definitions

  • This invention relates to combinations of antimicrobial compounds and their uses in dry film protection applications, the combinations having unexpectedly greater activity than would be expected for the use of both of the individual antimicrobial compounds.
  • Antimicrobial compounds are sometimes included in liquid coating compositions that are applied to a substrate and that become dry films. It is desirable that such dry films control surface fungi and algae and that such dry films also present as little adverse effect as possible on health and the environment.
  • synergistic antimicrobial composition comprising lenacil and flurochloridone (CAS registry number is 61213-25-0).
  • the invention further provides a method of inhibiting the growth of or controlling the growth of microorganisms in a building material, the method comprising the step of adding a synergistic antimicrobial composition comprising lenacil and flurochloridone;
  • weight ratio of the flurochloridone to lenacil is from 1:10 to 10: 1.
  • the present invention further comprises a coating composition comprising a synergistic antimicrobial composition comprising lenacil and flurochloridone.
  • the coating composition of the present invention may also comprise a synergistic antimicrobial composition comprising lenacil and flurochloridone; wherein the weight ratio of the flurochloridone to lenacil is from 1: 10 to 10: 1.
  • the present invention provides a dry film made by a process comprising applying a layer of the coating composition comprising a synergistic antimicrobial composition comprising lenacil and flurochloridone; wherein the weight ratio of the flurochloridone to lenacil is from 1 : 10 to 10: 1 to a substrate and drying the coating composition or allowing the coating composition to dry.
  • antimicrobial compound refers to a compound capable of inhibiting the growth of or controlling the growth of microorganisms; antimicrobial compounds include bactericides, bacteriostats, fungicides, fungistats, algaecides, algistats, and herbicides depending on the dose level applied, system conditions and the level of microbial control desired.
  • antimicrobial compound as used herein is synonymous with the term “biocide”.
  • microorganism includes, for example, fungi (such as yeast and mold), bacteria and algae.
  • temperatures are in degrees centigrade (°C), and references to percentages are by weight (wt ).
  • Percentages of antimicrobial compounds in the composition of this invention are based on the total weight of active ingredients in the composition, i.e., the antimicrobial compounds themselves, exclusive of any amounts of solvents, carriers, dispersants, stabilizers or other materials which may be present.
  • flurochloridone is 3-chloro-4-(chloromethyl)-l-[3- (trifluoromethyl)phenyl]-2-pyrrolidinone (CAS registry number 61213-25-0).
  • ratios are the herein to be "X: l or higher,” it is meant that the ratio is Y: l, where Y is X or greater, and when a ratio is the herein to be “X: 1 or lower,” it is meant that the ratio is Z: 1, where Z is X or less.
  • X: l or higher it is meant that the ratio is Y: l, where Y is X or greater
  • X: 1 or lower it is meant that the ratio is Z: 1, where Z is X or less.
  • Lenacil belongs to the class of uracil herbicides, 3-cyclohexyl-l, 5,6,7- tetrahydrocyclopentapyrimidine-2,4(3H)-dione (C1 3 H1 8 N2O2 ) (CAS registry number 2164-08- 1).
  • Lenacil is a known herbicide that is approved in many jurisdictions as a soil-acting herbicide for the control of grass and broad-leaved weeds in beet and other crops.
  • Lenacil has relatively low solubility in water. This relatively low solubility in water is preferred for an antimicrobial material that may be included in a coating composition or other building material, because dried coatings and building materials are exposed to water, which could tend to remove a highly soluble compound from the dried coating or the building material.
  • the present invention involves a composition that contains both lenacil and flurochloridone. It has been surprisingly found that such a composition is synergistically effective as a biocide. It has been especially surprisingly found that compositions that contain both lenacil and flurochloridone are synergistically effective as biocides.
  • the weight ratio of flurochloridone to lenacil compound is preferably 1: 10 to 10:1.
  • the mixture of lenacil and flurochloridone may be included in a coating composition.
  • Lenacil and flurochloridone may be added to the coating composition separately or as a mixture or any combination thereof.
  • Preferred coating compositions are liquid.
  • Coating compositions may be aqueous or non-aqueous.
  • Aqueous coating compositions generally contain 30% or more water by weight of the mixture, based on the weight of the coating composition.
  • preferred coating compositions are liquid compositions, especially compositions that contain dispersions of polymers in aqueous media.
  • the antimicrobial compound combinations of the present invention are particularly useful in preservation of building materials, e.g., adhesives, caulk, joint compound, sealant, wallboard, etc., polymers, plastics, synthetic and natural rubber, paper products, fiberglass sheets, insulation, exterior insulating finishing systems, roofing and flooring felts, building plasters, bricks, mortar, gypsum board, wood products and wood-plastic composites.
  • building materials e.g., adhesives, caulk, joint compound, sealant, wallboard, etc., polymers, plastics, synthetic and natural rubber, paper products, fiberglass sheets, insulation, exterior insulating finishing systems, roofing and flooring felts, building plasters, bricks, mortar, gypsum board, wood products and wood-plastic composites.
  • Coating compositions are designed so that a layer of the coating composition can readily be applied to a substrate and then dried or allowed to dry to form a dry film.
  • Coating compositions contain a binder. Binders contain one or more of the following: one or more polymer, one or more oligomer, and/or one or more monomer. Oligomers and monomers in binders are designed to polymerize and/or crosslink during or after the formation of the dry film. Polymers in a binder may or may not be designed to crosslink during or after the formation of the dry film.
  • Coating compositions optionally contain one or more pigment.
  • a pigment is a mineral or an organic substance in the form of small solid particles. Pigments provide full or partial opacity to the dry film.
  • the antimicrobial compound combinations are useful for preservation of the dry film coating resulting after application of paint or other liquid coating composition.
  • the antimicrobial composition is an aqueous latex paint comprising one or more of the antimicrobial compound combinations disclosed herein, or the dry film coating resulting from application of the paint to a surface.
  • An aqueous latex paint is an aqueous liquid coating composition in which the binder is a polymer in the form of a latex (i.e., in the form of polymer particles dispersed throughout the water). More preferred are aqueous latex paints in which the binder contains one or more acrylic polymer.
  • the amount of the antimicrobial compound combinations of the present invention to control the growth of microorganisms is from 100 ppm to 40,000 ppm active ingredient.
  • lenacil plus flurochloridone is present in an amount from 100 ppm to 10,000 ppm.
  • the antimicrobial combinations of the composition are present in an amount of at least 100 ppm and no more than 8,000 ppm, preferably no more than 6,000 ppm, preferably no more than 5,000 ppm, preferably no more than 4,000 ppm, preferably no more than 3,000 ppm, preferably no more than 2500 ppm, and preferably no more than 2,000 ppm. Concentrations mentioned above are in a liquid coating
  • composition containing the antimicrobial compound combinations; antimicrobial compound combination levels in the dry film coating will be higher.
  • the present invention also encompasses a method for preventing microbial growth in building materials, especially in dry film coatings, by incorporating any of the claimed antimicrobial compound combinations into the materials.
  • the antimicrobial compositions are used to inhibit growth of algae and/or fungi.
  • the composition of the present invention contains lenacil and flurochloridone. It is contemplated that some embodiments may contain one or more additional antimicrobial compound.
  • the paints were mixed 90 seconds with the horse power shaker (AXEL 75M3372/ Agitateur SO-10MI) until uniformity was achieved. Paints containing different antimicrobial compounds at the same levels were mixed together in order to obtain the desired ratio of antimicrobial compounds. After one day, the paints were applied to Schleicher & Schuell filter paper at 280 ⁇ wet film thickness and dried for 3 days at room temperature avoiding direct exposure to sunlight. Square discs (1.6 cm x 1.6 cm) were cut out from each panel and were used as the substrate for algal efficacy tests. This sample size allowed for an agar border when the sample disc was placed into the well of the test plate.
  • Algal efficacy was tested according to modified ASTM D5589-09 which is a standard accelerated test method for determining resistance of various coatings (including paints) to algal defacement. To accommodate for high-throughput screening, this method was scaled down from petri dishes to 6-well plates. Bold Modified Basal Freshwater Nutrient Solution was used as growth medium. A single coated filter paper coupon was placed with a pair of sterile forceps at the center of the agar plug (on top) with the painted surface facing upwards. Algal inoculums were prepared by mixing equal concentrations (lx 10 6 cfu/ml) and equal volumes of exponentially growing algae cultures. [0036] Algal inoculums:
  • Each well that contains a tested coupon was inoculated with 1750 ⁇ of algal suspensions (lx 10 6 cfu/ml) making sure that the whole surface (paint film as well as the agar surrounding it) was evenly covered.
  • the plates were incubated at room temp (21°C - 25 °C) with cyclic exposure to light and dark phases, for a period of four weeks.
  • SI is calculated based on F.C.Kull et. Al. method (Applied Microbiology, Vol. 9 (1961). In this study, SI was calculated based on the following formula with the minimum inhibitory concentration chosen based on the percent inhibitory exhibited by the individual antimicrobial against each microorganisms tested.
  • SI value of ⁇ 1 in the formula indicates a synergism of the blended biocides exists.
  • compositions listed below that contain both lenacil and flurochloridone are examples of the present invention.
  • Test Results for flurochloridone with lenacil at 4 weeks were as follows:
  • Flurochloridone + Lenacil at ratio 1:10 to 10: 1 exhibited a synergy.

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Abstract

A synergistic antimicrobial composition containing lenacil and flurochloridone is provided. Also provided is a method of inhibiting the growth of or controlling the growth of microorganisms in a building material by adding such a synergistic antimicrobial composition. Also provided is a coating composition containing such a synergistic antimicrobial composition, and a dry film made from such a coating composition.

Description

SYNERGISTIC COMBINATION OF A
LENACIL COMPOUND AND FLUROCHLORIDONE FOR DRY FILM PROTECTION
[0001] This invention relates to combinations of antimicrobial compounds and their uses in dry film protection applications, the combinations having unexpectedly greater activity than would be expected for the use of both of the individual antimicrobial compounds.
[0002] Use of combinations of at least two antimicrobial compounds can broaden potential markets, reduce use concentrations and costs, and reduce waste. In some cases, commercial antimicrobial compounds cannot provide effective control of microorganisms, even at high use concentrations, due to weak activity against certain types of microorganisms, e.g., those resistant to some antimicrobial compounds. Combinations of different antimicrobial compounds are sometimes used to provide overall control of microorganisms in a particular end user environment. For example, WO 1998/121962 discloses combinations of 3-iodo-2-propynyl-butylcarbamate and pyrithione, but this reference does not suggest any of the combinations claimed herein. Moreover, there is a need for additional combinations of antimicrobial compounds with relatively low impact on health and/or the environment. The problem addressed by this invention is to provide such additional combinations of antimicrobial compounds.
[0003] Antimicrobial compounds are sometimes included in liquid coating compositions that are applied to a substrate and that become dry films. It is desirable that such dry films control surface fungi and algae and that such dry films also present as little adverse effect as possible on health and the environment.
[0004] In the present invention there is provided a synergistic antimicrobial composition comprising lenacil and flurochloridone (CAS registry number is 61213-25-0).
[0005] The invention further provides a method of inhibiting the growth of or controlling the growth of microorganisms in a building material, the method comprising the step of adding a synergistic antimicrobial composition comprising lenacil and flurochloridone;
wherein the weight ratio of the flurochloridone to lenacil is from 1:10 to 10: 1.
[0006] The present invention further comprises a coating composition comprising a synergistic antimicrobial composition comprising lenacil and flurochloridone. The coating composition of the present invention may also comprise a synergistic antimicrobial composition comprising lenacil and flurochloridone; wherein the weight ratio of the flurochloridone to lenacil is from 1: 10 to 10: 1. [0007] Lastly, the present invention provides a dry film made by a process comprising applying a layer of the coating composition comprising a synergistic antimicrobial composition comprising lenacil and flurochloridone; wherein the weight ratio of the flurochloridone to lenacil is from 1 : 10 to 10: 1 to a substrate and drying the coating composition or allowing the coating composition to dry.
[0008] The following is a detailed description of the invention.
[0009] As used herein, the following terms have the designated definitions, unless the context clearly indicates otherwise.
[0010] The term "antimicrobial compound" refers to a compound capable of inhibiting the growth of or controlling the growth of microorganisms; antimicrobial compounds include bactericides, bacteriostats, fungicides, fungistats, algaecides, algistats, and herbicides depending on the dose level applied, system conditions and the level of microbial control desired. Such term "antimicrobial compound" as used herein is synonymous with the term "biocide".
[0011] The term "microorganism" includes, for example, fungi (such as yeast and mold), bacteria and algae.
[0012] The following abbreviations are used throughout the specification: ppm = parts per million by weight (weight/ weight), mL = milliliter, ATCC = American Type Culture
Collection, SAG = Culture Collection of Algae at Goettingen University, CCAP = Culture Collection of Algae and Protozoa and MIC = minimum inhibitory concentration.
[0013] Unless otherwise specified, temperatures are in degrees centigrade (°C), and references to percentages are by weight (wt ). Percentages of antimicrobial compounds in the composition of this invention are based on the total weight of active ingredients in the composition, i.e., the antimicrobial compounds themselves, exclusive of any amounts of solvents, carriers, dispersants, stabilizers or other materials which may be present.
[0014] As used herein, "flurochloridone" is 3-chloro-4-(chloromethyl)-l-[3- (trifluoromethyl)phenyl]-2-pyrrolidinone (CAS registry number 61213-25-0).
[0015] When a ratio is the herein to be "X: l or higher," it is meant that the ratio is Y: l, where Y is X or greater, and when a ratio is the herein to be "X: 1 or lower," it is meant that the ratio is Z: 1, where Z is X or less. The same logic follows for ratios that are "1 :X or higher" and " 1:X or lower".
[0016] Lenacil belongs to the class of uracil herbicides, 3-cyclohexyl-l, 5,6,7- tetrahydrocyclopentapyrimidine-2,4(3H)-dione (C13H18N2O2) (CAS registry number 2164-08- 1). Lenacil is a known herbicide that is approved in many jurisdictions as a soil-acting herbicide for the control of grass and broad-leaved weeds in beet and other crops.
[0017] Lenacil has relatively low solubility in water. This relatively low solubility in water is preferred for an antimicrobial material that may be included in a coating composition or other building material, because dried coatings and building materials are exposed to water, which could tend to remove a highly soluble compound from the dried coating or the building material.
[0018] The present invention involves a composition that contains both lenacil and flurochloridone. It has been surprisingly found that such a composition is synergistically effective as a biocide. It has been especially surprisingly found that compositions that contain both lenacil and flurochloridone are synergistically effective as biocides.
[0019] When flurochloridone is present, preferably the weight ratio of flurochloridone to lenacil compound is preferably 1: 10 to 10:1.
[0020] The mixture of lenacil and flurochloridone may be included in a coating composition. Lenacil and flurochloridone may be added to the coating composition separately or as a mixture or any combination thereof. Preferred coating compositions are liquid. Coating compositions may be aqueous or non-aqueous. Aqueous coating compositions generally contain 30% or more water by weight of the mixture, based on the weight of the coating composition.
[0021] Among embodiments in which lenacil and flurochloridone are included in paint or other coating composition, preferred coating compositions are liquid compositions, especially compositions that contain dispersions of polymers in aqueous media.
[0022] In addition to paints and other coating compositions such as marine anti-fouling, the antimicrobial compound combinations of the present invention are particularly useful in preservation of building materials, e.g., adhesives, caulk, joint compound, sealant, wallboard, etc., polymers, plastics, synthetic and natural rubber, paper products, fiberglass sheets, insulation, exterior insulating finishing systems, roofing and flooring felts, building plasters, bricks, mortar, gypsum board, wood products and wood-plastic composites. When an antimicrobial compound combination of the present invention is present in a building material, it is preferred that some or all of the antimicrobial compound combination is present at the surface of the building material or near enough to the surface of the building material to inhibit microbial growth on that surface.
[0023] In some embodiments, latex paints or other liquid coating compositions are used that contain the antimicrobial compound combinations disclosed herein. [0024] Coating compositions are designed so that a layer of the coating composition can readily be applied to a substrate and then dried or allowed to dry to form a dry film. Coating compositions contain a binder. Binders contain one or more of the following: one or more polymer, one or more oligomer, and/or one or more monomer. Oligomers and monomers in binders are designed to polymerize and/or crosslink during or after the formation of the dry film. Polymers in a binder may or may not be designed to crosslink during or after the formation of the dry film.
[0025] Coating compositions optionally contain one or more pigment. A pigment is a mineral or an organic substance in the form of small solid particles. Pigments provide full or partial opacity to the dry film.
[0026] The antimicrobial compound combinations are useful for preservation of the dry film coating resulting after application of paint or other liquid coating composition. Preferably, the antimicrobial composition is an aqueous latex paint comprising one or more of the antimicrobial compound combinations disclosed herein, or the dry film coating resulting from application of the paint to a surface. An aqueous latex paint is an aqueous liquid coating composition in which the binder is a polymer in the form of a latex (i.e., in the form of polymer particles dispersed throughout the water). More preferred are aqueous latex paints in which the binder contains one or more acrylic polymer.
[0027] Typically, the amount of the antimicrobial compound combinations of the present invention to control the growth of microorganisms is from 100 ppm to 40,000 ppm active ingredient. For example, in the present invention, lenacil plus flurochloridone is present in an amount from 100 ppm to 10,000 ppm. The antimicrobial combinations of the composition are present in an amount of at least 100 ppm and no more than 8,000 ppm, preferably no more than 6,000 ppm, preferably no more than 5,000 ppm, preferably no more than 4,000 ppm, preferably no more than 3,000 ppm, preferably no more than 2500 ppm, and preferably no more than 2,000 ppm. Concentrations mentioned above are in a liquid coating
composition containing the antimicrobial compound combinations; antimicrobial compound combination levels in the dry film coating will be higher.
[0028] The present invention also encompasses a method for preventing microbial growth in building materials, especially in dry film coatings, by incorporating any of the claimed antimicrobial compound combinations into the materials.
[0029] Typically, the antimicrobial compositions are used to inhibit growth of algae and/or fungi. [0030] The composition of the present invention contains lenacil and flurochloridone. It is contemplated that some embodiments may contain one or more additional antimicrobial compound.
[0031] The following are examples of the present invention.
[0032] Sample preparation for antimicrobial testing was performed as follows:
[0033] Slurries containing 33% antimicrobial active ingredient (Lenacil) were post added to a white, acrylic/silicone based outdoor paint free of biocides to give a total active ingredient concentration of 10000 and 1000 ppm respectively. Slurries containing 33% flurochloridone were post added to a white, acrylic/silicone based outdoor paint free of biocides to give a total active ingredient concentration of 10000 and 1000 ppm respectively. These paints were then diluted with an antimicrobial free acrylic/silicone based paint and mixed to prepare targeted concentrations of antimicrobial compounds for the testing. The total biocides concentrations tested were 125, 250, 500, 1000, 2000 and 5000 ppm. After biocides addition or dilution, the paints were mixed 90 seconds with the horse power shaker (AXEL 75M3372/ Agitateur SO-10MI) until uniformity was achieved. Paints containing different antimicrobial compounds at the same levels were mixed together in order to obtain the desired ratio of antimicrobial compounds. After one day, the paints were applied to Schleicher & Schuell filter paper at 280μιη wet film thickness and dried for 3 days at room temperature avoiding direct exposure to sunlight. Square discs (1.6 cm x 1.6 cm) were cut out from each panel and were used as the substrate for algal efficacy tests. This sample size allowed for an agar border when the sample disc was placed into the well of the test plate.
[0034] Algal Efficacy Testing:
[0035] Algal efficacy was tested according to modified ASTM D5589-09 which is a standard accelerated test method for determining resistance of various coatings (including paints) to algal defacement. To accommodate for high-throughput screening, this method was scaled down from petri dishes to 6-well plates. Bold Modified Basal Freshwater Nutrient Solution was used as growth medium. A single coated filter paper coupon was placed with a pair of sterile forceps at the center of the agar plug (on top) with the painted surface facing upwards. Algal inoculums were prepared by mixing equal concentrations (lx 106 cfu/ml) and equal volumes of exponentially growing algae cultures. [0036] Algal inoculums:
Figure imgf000007_0001
[0037] Each well that contains a tested coupon was inoculated with 1750 μΐ of algal suspensions (lx 106 cfu/ml) making sure that the whole surface (paint film as well as the agar surrounding it) was evenly covered. The plates were incubated at room temp (21°C - 25 °C) with cyclic exposure to light and dark phases, for a period of four weeks.
[0038] At the end of the four week incubation period, the samples were scored for percent inhibition regarding visible algal growth compared to the blank sample (0% inhibition).
[0039] The Synergy Index calculation was performed as follows.
[0040] The SI is calculated based on F.C.Kull et. Al. method (Applied Microbiology, Vol. 9 (1961). In this study, SI was calculated based on the following formula with the minimum inhibitory concentration chosen based on the percent inhibitory exhibited by the individual antimicrobial against each microorganisms tested.
SI= Qa/QA+Qb/QB
Qa = the concentration of Antimicrobial A in the blend
QA = the concentration of Antimicrobial A as the only biocide
Qb = the concentration of Antimicrobial B in the blend
QB = the concentration of Antimicrobial B as the only antimicrobial
[0041] SI value of < 1 in the formula indicates a synergism of the blended biocides exists.
[0042] Note: If any of the active with maximum concentration tested did not exhibit some inhibition, this maximum concentration is used to calculate the estimated SI and a sign of less than (<) is included to take into account that higher concentration of the active (Lenacil) is needed to achieve the targeted inhibition. The minimal targeted inhibition was set at 75%, meaning a coupon with at least 75% algal growth inhibition was considered as a pass.
[0043] Compositions listed below that contain both lenacil and flurochloridone are examples of the present invention. [0044] Test Results for flurochloridone with lenacil at 4 weeks were as follows:
[0045] Pass level >75 inhibition
Figure imgf000008_0001
[0046] Flurochloridone + Lenacil at ratio 1:10 to 10: 1 exhibited a synergy.

Claims

1. A synergistic antimicrobial composition comprising lenacil and
flurochloridone.
2. The synergistic antimicrobial composition of claim 1, wherein the weight ratio of the flurochloridone to lenacil is from 1: 10 to 10:1.
3. A method of inhibiting the growth of or controlling the growth of microorganisms in a building material, the method comprising the step of adding the synergistic antimicrobial composition of claim 1 to the building material.
4 A method of inhibiting the growth of or controlling the growth of microorganisms in a building material, the method comprising the step of adding the synergistic antimicrobial composition of claim 2 to the building material.
5. A coating composition comprising the synergistic antimicrobial composition of claim 1.
A coating composition comprising the synergistic antimicrobial composition of claim 2.
A dry film made by a process comprising applying a layer of the coating composition of claim 5 to a substrate and drying the coating composition or allowing the coating composition to dry.
8. A dry film made by a process comprising applying a layer of the coating composition of claim 6 to a substrate and drying the coating composition or allowing the coating composition to dry.
PCT/US2014/053617 2013-08-30 2014-08-30 Synergistic combination of a lenacil compound and flurochloridone for dry film protection WO2015031873A1 (en)

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JP2016537927A JP6411506B2 (en) 2013-08-30 2014-08-30 Synergistic combination of lenacyl compound and flurochloridone for dry film protection
MX2016002017A MX360440B (en) 2013-08-30 2014-08-30 Synergistic combination of a lenacil compound and flurochloridone for dry film protection.
CN201480045267.0A CN105472982B (en) 2013-08-30 2014-08-30 For the lenacil compound of dry film protection and the synergistic combination of fluorochloridone
AU2014311984A AU2014311984B2 (en) 2013-08-30 2014-08-30 Synergistic combination of a lenacil compound and flurochloridone for dry film protection
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