WO2015031348A1 - Aliphatic polycarbonate-based surface active agents - Google Patents

Aliphatic polycarbonate-based surface active agents Download PDF

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Publication number
WO2015031348A1
WO2015031348A1 PCT/US2014/052684 US2014052684W WO2015031348A1 WO 2015031348 A1 WO2015031348 A1 WO 2015031348A1 US 2014052684 W US2014052684 W US 2014052684W WO 2015031348 A1 WO2015031348 A1 WO 2015031348A1
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Prior art keywords
group
certain embodiments
optionally substituted
aliphatic
moiety
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PCT/US2014/052684
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French (fr)
Inventor
Kurt MCWILLIAMS
Daniel T. PLUMMER
Kip D. Sharp
Scott D. Allen
Christopher A. SINOMEAU
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Sasol Chemicals (Usa) Llc
Novomer, Inc.
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Application filed by Sasol Chemicals (Usa) Llc, Novomer, Inc. filed Critical Sasol Chemicals (Usa) Llc
Priority to EP14839211.1A priority Critical patent/EP3039055B1/en
Priority to MX2016002371A priority patent/MX2016002371A/en
Priority to US14/912,636 priority patent/US10011758B2/en
Priority to CA2921813A priority patent/CA2921813C/en
Priority to CN201480058295.6A priority patent/CN105814112B/en
Priority to AU2014311395A priority patent/AU2014311395B2/en
Priority to RU2016111037A priority patent/RU2672727C2/en
Publication of WO2015031348A1 publication Critical patent/WO2015031348A1/en

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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G64/00Macromolecular compounds obtained by reactions forming a carbonic ester link in the main chain of the macromolecule
    • C08G64/02Aliphatic polycarbonates
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G64/00Macromolecular compounds obtained by reactions forming a carbonic ester link in the main chain of the macromolecule
    • C08G64/02Aliphatic polycarbonates
    • C08G64/0208Aliphatic polycarbonates saturated
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G64/00Macromolecular compounds obtained by reactions forming a carbonic ester link in the main chain of the macromolecule
    • C08G64/20General preparatory processes
    • C08G64/32General preparatory processes using carbon dioxide
    • C08G64/34General preparatory processes using carbon dioxide and cyclic ethers
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09KMATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
    • C09K8/00Compositions for drilling of boreholes or wells; Compositions for treating boreholes or wells, e.g. for completion or for remedial operations
    • C09K8/58Compositions for enhanced recovery methods for obtaining hydrocarbons, i.e. for improving the mobility of the oil, e.g. displacing fluids
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09KMATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
    • C09K8/00Compositions for drilling of boreholes or wells; Compositions for treating boreholes or wells, e.g. for completion or for remedial operations
    • C09K8/58Compositions for enhanced recovery methods for obtaining hydrocarbons, i.e. for improving the mobility of the oil, e.g. displacing fluids
    • C09K8/584Compositions for enhanced recovery methods for obtaining hydrocarbons, i.e. for improving the mobility of the oil, e.g. displacing fluids characterised by the use of specific surfactants
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09KMATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
    • C09K8/00Compositions for drilling of boreholes or wells; Compositions for treating boreholes or wells, e.g. for completion or for remedial operations
    • C09K8/58Compositions for enhanced recovery methods for obtaining hydrocarbons, i.e. for improving the mobility of the oil, e.g. displacing fluids
    • C09K8/588Compositions for enhanced recovery methods for obtaining hydrocarbons, i.e. for improving the mobility of the oil, e.g. displacing fluids characterised by the use of specific polymers
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09KMATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
    • C09K8/00Compositions for drilling of boreholes or wells; Compositions for treating boreholes or wells, e.g. for completion or for remedial operations
    • C09K8/58Compositions for enhanced recovery methods for obtaining hydrocarbons, i.e. for improving the mobility of the oil, e.g. displacing fluids
    • C09K8/594Compositions used in combination with injected gas, e.g. CO2 orcarbonated gas
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P20/00Technologies relating to chemical industry
    • Y02P20/50Improvements relating to the production of bulk chemicals
    • Y02P20/54Improvements relating to the production of bulk chemicals using solvents, e.g. supercritical solvents or ionic liquids

Definitions

  • This invention pertains to surface active agents useful in liquid or supercritical C0 2 applications.
  • the surface active agents comprise compounds containing a hydrocarbon segment and an aliphatic polycarbonate segment.
  • CO 2 is a flooding agent to obtain additional production from spent oil wells. It is estimated that several billion standard cubic feet of CO 2 are injected into U.S. oilfields each day with a concomitant recovery of several hundred thousand barrels of oil. It has been known for many years that if the viscosity of the CO 2 could be increased, the efficiency of the oil recovery would be greatly enhanced since it would reduce fingering and poor volumetric sweep efficiency. To this end, a great deal of resources have been spent researching the use of surfactants to increase the viscosity (thicken) of high pressure C0 2 . Carbon dioxide foam floods are typically conducted via the alternate injection of aqueous surfactant solution slugs and pure C0 2 (SAG). The idea of adding surfactant to C0 2 for performance and/or mobility control was suggested decades ago and to this end there have been recent developments in the identification and design of C0 2 soluble surfactants that generate foams.
  • SAG pure C0 2
  • the prior art comprises patents and patent applications issued on polycarbonates as surfactants, which generally teach that there needs to be a hydrophobic section and a hydrophilic section using a standard surfactant model which of course would mean that the surfactant is water soluble and/or miscible.
  • the surfactant polycarbonates have poly ether or epoxide sections and polycarbonate sections and generally specify that below 15 mol% CO 2 incorporation, the materials were hydrophilic and above 15 mol% CO 2 incorporation, they were hydrophobic. Based on that, if the molecule were greater than 15 mol% CO 2 they would not be surfactants since they would possess negligible hydrophilic character.
  • C0 2 soluble surfactant which still possesses surface activity, is readily biodegradable and wherein the surface activity allows the CO 2 containing surfactant to predictably form foams in porous media for the purpose of controlling the mobility and improving the sweep efficiency of liquid or supercritical C0 2 when such C0 2 is injected into geological formations for the purpose of storage or sequestration of the C0 2 .
  • C0 2 aliphatic polycarbonates (APCs) manufactured by copolymerization of carbon dioxide and epoxides are emerging as promising materials since the polymers have the potential to replace traditional petrochemical polymers.
  • APCs aliphatic polycarbonates
  • C0 2 -based polymers have been looked at in the past as CO 2 - soluble surfactants e.g. (WO/2010/062703), but the approach taken has been to append a hydrophilic moiety such as PEG to the polycarbonate which is expected to act as a C0 2 -phile. To date none of these materials has been found suitable for commercial application.
  • the present invention provides a C0 2 soluble surfactant possessing enhanced physical and interfacial tension properties that can overcome the limitations of current surfactants used in C0 2 .
  • a further feature of the present invention is the ability to independently tailor the surfactant such that, depending upon the nature of the formation, the C0 2 -soluble surfactant can be tweaked or adjusted so as to provide maximum oil extraction capability of the CO 2 foam in which its dispersed.
  • the present invention provides a surfactant containing C0 2 -philic head groups ideally useful in C0 2 EOR operations.
  • the present invention provides a CO 2 soluble surfactant having the ability to control mobility and create a piston-like flood, thus increasing the efficiency of CO 2 in extracting oil during EOR operations. It should be noted that this has two potential benefits: first, it will increase the efficiency of oil extraction beyond current C0 2 EOR efforts by improving the amount of oil extracted per C0 2 volume used; second, it will reduce the amount of water required since the surfactant will be delivered in the C0 2 phase. Since these surfactants will be added in the C0 2 phase, they will be present where the C0 2 flows in the formation, improving the extraction of oil in previously untouchable locations. Indeed it is envisioned that the present invention could completely eliminate the need for alternating brine injections and instead utilize the large amounts of brine already present in the pore space of formations.
  • the present invention provides a C0 2 -soluble surfactant having the ability to predictably form foams in porous media for the purpose of controlling the mobility and improving the sweep efficiency of liquid or supercritical C0 2 when such C0 2 is injected into geological formations for the purpose of storage or sequestration of the C0 2 .
  • the present invention provides a C0 2 -soluble surfactant having unique and enhanced interfacial tension properties, exhibiting unusual surface wetting activity and which is biodegradable.
  • Another aspect of the present invention is the provision of a CO 2 soluble surfactant which is non-ionic, thus reducing the likelihood of adsorption on the formation surfaces, effectively reducing the amount of material needed downhole, and reducing the cost of a chemical flood.
  • the present invention encompasses the recognition that aliphatic polycarbonate derivatives comprising a hydrocarbon and an aliphatic polycarbonate chain are effective surface active agents with good C0 2 solubility.
  • the present invention encompasses aliphatic polycarbonate derivatives with utility as surfactants.
  • the derivatives have a formula I:
  • the moiety ⁇ comprises a saturated or unsaturated hydrocarbon
  • -Y is selected from the group consisting of -H, optionally substituted Ci_i 2 aliphatic, optionally substituted aryl, optionally substituted Ci_i 2 acyl, S0 2 R, -SiR 3 , and a polyether chain, where R is, independently at each occurrence, optionally substituted aryl or optionally substituted Ci_i 2 aliphatic.
  • the present invention encompasses surfactant compositions comprising one or more aliphatic polycarbonate derivatives of formula I.
  • the present invention encompasses methods of making aliphatic polycarbonate derivatives of formula I.
  • the methods include the step of copolymerizing or co-oligomerizing C0 2 and one or more epoxides in the presence of a chain transfer agent having the formula: H0— Ciii) ; to provide a compound of formula
  • the methods comprise a further step of modifying the -OH group of the compound of formula ' ⁇ * ⁇ - ; to provide a compound of formula I where -Y is other than -H.
  • the present invention encompasses methods of modifying the interfacial tension between liquid or supercritical C0 2 and an aqueous phase, the method comprising adding an effective amount of a surface active agent of formula I to a mixture of C0 2 and the aqueous phase.
  • the step of adding the surface active agent of formula I comprises dissolving it in liquid or supercritical C0 2 and then mixing the C0 2 solution of I with the aqueous phase.
  • the methods include adding an effective amount of a surface active agent of formula I to an oil-bearing geological formation.
  • the surface active agent is added to the oil-bearing geological formation as part of the process of flooding an oil well with C0 2 to recover petroleum.
  • Certain compounds of the present invention can comprise one or more asymmetric centers, and thus can exist in various stereoisomeric forms, e.g., enantiomers and/or
  • inventive compounds and compositions thereof may be in the form of an individual enantiomer, diastereomer or geometric isomer, or may be in the form of a mixture of stereoisomers.
  • the compounds of the invention are enantiopure compounds.
  • mixtures of enantiomers or diastereomers are provided.
  • certain compounds, as described herein may have one or more double bonds that can exist as either the Z or E isomer, unless otherwise indicated.
  • the invention additionally encompasses the compounds as individual isomers substantially free of other isomers and alternatively, as mixtures of various isomers, e.g., racemic mixtures of enantiomers.
  • this invention also encompasses
  • compositions comprising one or more compounds.
  • isomers includes any and all geometric isomers and stereoisomers.
  • “isomers” include cis- and ira «s-isomers, E- and Z- isomers, R- and S-enantiomers, diastereomers, (D)-isomers, (L)-isomers, racemic mixtures thereof, and other mixtures thereof, as falling within the scope of the invention.
  • a stereoisomer may, in some embodiments, be provided substantially free of one or more corresponding stereoisomers, and may also be referred to as "stereochemically enriched.”
  • a particular enantiomer may, in some embodiments be provided substantially free of the opposite enantiomer, and may also be referred to as "optically enriched.”
  • “Optically enriched,” as used herein, means that the compound or polymer is made up of a significantly greater proportion of one enantiomer. In certain embodiments the compound is made up of at least about 90% by weight of a preferred enantiomer. In other embodiments the compound is made up of at least about 95%, 98%, or 99%> by weight of a preferred enantiomer.
  • Preferred enantiomers may be isolated from racemic mixtures by any method known to those skilled in the art, including chiral high pressure liquid chromatography (HPLC) and the formation and crystallization of chiral salts or prepared by asymmetric syntheses.
  • HPLC high pressure liquid chromatography
  • Jacques, et al. Enantiomers, Racemates and Resolutions (Wiley Interscience, New York, 1981); Wilen, S.H., et al., Tetrahedron 33 :2725 (1977); Eliel, E.L. Stereochemistry of Carbon
  • epoxide refers to a substituted or unsubstituted oxirane.
  • substituted oxiranes include monosubstituted oxiranes, disubstituted oxiranes, trisubstituted oxiranes, and tetrasubstituted oxiranes.
  • Such epoxides may be further optionally substituted as defined herein.
  • epoxides comprise a single oxirane moiety.
  • epoxides comprise two or more oxirane moieties.
  • polymer refers to a molecule of high relative molecular mass, the structure of which comprises the multiple repetition of units derived, actually or conceptually, from molecules of low relative molecular mass.
  • a polymer is comprised of substantially alternating units derived from C0 2 and an epoxide (e.g., poly(ethylene carbonate).
  • epoxide e.g., poly(ethylene carbonate).
  • a polymer of the present invention is a copolymer, terpolymer, heteropolymer, block copolymer, or tapered heteropolymer incorporating two or more different epoxide monomers.
  • the units or polymer blocks separated by a ese structures are to be interpreted to encompass aliphatic polycarbonate derivatives incorporating any ratio of the different monomer units depicted unless otherwise specified.
  • This depiction is also meant to represent random, tapered, block co-polymers, and combinations of any two or more of these and all of these are implied unless otherwise specified.
  • halo and "halogen” as used herein refer to an atom selected from fluorine (fluoro, -F), chlorine (chloro, -CI), bromine (bromo, -Br), and iodine (iodo, -I).
  • aliphatic or "aliphatic group”, as used herein, denotes a hydrocarbon moiety that may be straight-chain (i.e., unbranched), branched, or cyclic (including fused, bridging, and spiro-fused polycyclic) and may be completely saturated or may contain one or more units of unsaturation, but which is not aromatic. Unless otherwise specified, aliphatic groups contain 1- 40 carbon atoms. In certain embodiments, aliphatic groups contain 1-20 carbon atoms. In certain embodiments, aliphatic groups contain 3-20 carbon atoms. In certain embodiments, aliphatic groups contain 1-12 carbon atoms. In certain embodiments, aliphatic groups contain 1— 8 carbon atoms.
  • aliphatic groups contain 1-6 carbon atoms. In some embodiments, aliphatic groups contain 1-5 carbon atoms, in some embodiments, aliphatic groups contain 1-4 carbon atoms, in some embodiments aliphatic groups contain 1-3 carbon atoms, and in some embodiments aliphatic groups contain 1 or 2 carbon atoms.
  • Suitable aliphatic groups include, but are not limited to, linear or branched, alkyl, alkenyl, and alkynyl groups, and hybrids thereof such as (cycloalkyl)alkyl, (cycloalkenyl)alkyl or (cycloalkyl)alkenyl.
  • heteroaliphatic refers to aliphatic groups wherein one or more carbon atoms are independently replaced by one or more atoms selected from the group consisting of oxygen, sulfur, nitrogen, or phosphorus. In certain embodiments, one to six carbon atoms are independently replaced by one or more of oxygen, sulfur, nitrogen, or phosphorus. Heteroaliphatic groups may be substituted or unsubstituted, branched or unbranched, cyclic or acyclic, and include saturated, unsaturated or partially unsaturated groups.
  • Ci_ 8 (or Ci_ 3 ) saturated or unsaturated, straight or branched, hydrocarbon chain
  • cycloaliphatic used alone or as part of a larger moiety, refer to a saturated or partially unsaturated cyclic aliphatic monocyclic or polycyclic ring systems, as described herein, having from 3 to 12 members, wherein the aliphatic ring system is optionally substituted as defined above and described herein.
  • Cycloaliphatic groups include, without limitation, cyclopropyl, cyclobutyl, cyclopentyl, cyclopentenyl, cyclohexyl, cyclohexenyl, cycloheptyl, cycloheptenyl, cyclooctyl, cyclooctenyl, norbornyl, adamantyl, and cyclooctadienyl.
  • the cycloalkyl has 3-6 carbons.
  • cycloaliphatic also include aliphatic rings that are fused to one or more aromatic or nonaromatic rings, such as decahydronaphthyl or tetrahydronaphthyl, where the radical or point of attachment is on the aliphatic ring.
  • the term “3- to 7-membered carbocycle” refers to a 3- to 7-membered saturated or partially unsaturated monocyclic carbocyclic ring.
  • the term “3- to 8-membered carbocycle” refers to a 3 - to 8-membered saturated or partially unsaturated monocyclic carbocyclic ring.
  • the terms "3- to 14-membered carbocycle” and “C3.14 carbocycle” refer to a 3- to 8-membered saturated or partially unsaturated monocyclic carbocyclic ring, or a 7- to 14- membered saturated or partially unsaturated polycyclic carbocyclic ring.
  • alkyl refers to saturated, straight- or branched-chain hydrocarbon radicals derived from an aliphatic moiety containing between one and six carbon atoms by removal of a single hydrogen atom. Unless otherwise specified, alkyl groups contain 1- 12 carbon atoms. In certain embodiments, alkyl groups contain 1-8 carbon atoms. In certain embodiments, alkyl groups contain 1-6 carbon atoms. In some embodiments, alkyl groups contain 1-5 carbon atoms, in some embodiments, alkyl groups contain 1—4 carbon atoms, in some embodiments alkyl groups contain 1-3 carbon atoms, and in some embodiments alkyl groups contain 1-2 carbon atoms.
  • alkyl radicals include, but are not limited to, methyl, ethyl, n-propyl, isopropyl, n-butyl, iso-butyl, sec-butyl, sec-pentyl, iso-pentyl, tert-butyl, n- pentyl, neopentyl, n-hexyl, sec-hexyl, n-heptyl, n-octyl, n-decyl, n-undecyl, dodecyl, and the like.
  • alkenyl denotes a monovalent group derived from a straight- or branched-chain aliphatic moiety having at least one carbon-carbon double bond by the removal of a single hydrogen atom. Unless otherwise specified, alkenyl groups contain 2-12 carbon atoms. In certain embodiments, alkenyl groups contain 2-8 carbon atoms. In certain embodiments, alkenyl groups contain 2-6 carbon atoms. In some embodiments, alkenyl groups contain 2-5 carbon atoms, in some embodiments, alkenyl groups contain 2—4 carbon atoms, in some embodiments alkenyl groups contain 2-3 carbon atoms, and in some embodiments alkenyl groups contain 2 carbon atoms. Alkenyl groups include, for example, ethenyl, propenyl, butenyl, l-methyl-2-buten-l-yl, and the like.
  • alkynyl refers to a monovalent group derived from a straight- or branched-chain aliphatic moiety having at least one carbon-carbon triple bond by the removal of a single hydrogen atom. Unless otherwise specified, alkynyl groups contain 2-12 carbon atoms. In certain embodiments, alkynyl groups contain 2-8 carbon atoms. In certain embodiments, alkynyl groups contain 2-6 carbon atoms. In some embodiments, alkynyl groups contain 2-5 carbon atoms, in some embodiments, alkynyl groups contain 2-4 carbon atoms, in some embodiments alkynyl groups contain 2-3 carbon atoms, and in some embodiments alkynyl groups contain 2 carbon atoms.
  • alkynyl groups include, but are not limited to, ethynyl, 2-propynyl (propargyl), 1-propynyl, and the like.
  • alkoxy refers to an alkyl group, as previously defined, attached to the parent molecule through an oxygen atom. Examples of alkoxy, include but are not limited to, methoxy, ethoxy, propoxy, isopropoxy, n-butoxy, tert-butoxy, neopentoxy, and n- hexoxy.
  • acyloxy refers to an acyl group attached to the parent molecule through an oxygen atom.
  • aryl used alone or as part of a larger moiety as in “aralkyl”, “aralkoxy”, or “aryloxyalkyl”, refers to monocyclic and polycyclic ring systems having a total of five to 20 ring members, wherein at least one ring in the system is aromatic and wherein each ring in the system contains three to twelve ring members.
  • aryl may be used interchangeably with the term “aryl ring”.
  • aryl refers to an aromatic ring system which includes, but is not limited to, phenyl, biphenyl, naphthyl, anthracyl and the like, which may bear one or more substituents.
  • aryl is a group in which an aromatic ring is fused to one or more additional rings, such as benzofuranyl, indanyl, phthalimidyl, naphthimidyl, phenantriidinyl, or
  • the terms "6- to 10-membered aryl” and “C6-io aryl” refer to a phenyl or an 8- to 10-membered polycyclic aryl ring.
  • heteroaryl and “heteroar-”, used alone or as part of a larger moiety refer to groups having 5 to 14 ring atoms, preferably 5, 6, or 9 ring atoms; having 6, 10, or 14 ⁇ electrons shared in a cyclic array; and having, in addition to carbon atoms, from one to five heteroatoms.
  • heteroatom refers to nitrogen, oxygen, or sulfur, and includes any oxidized form of nitrogen or sulfur, and any quatemized form of a basic nitrogen.
  • Heteroaryl groups include, without limitation, thienyl, furanyl, pyrrolyl, imidazolyl, pyrazolyl, triazolyl, tetrazolyl, oxazolyl, isoxazolyl, oxadiazolyl, thiazolyl, isothiazolyl, thiadiazolyl, pyridyl, pyridazinyl, pyrimidinyl, pyrazinyl, indolizinyl, purinyl, naphthyridinyl, benzofuranyl and pteridinyl.
  • heteroaryl and “heteroar-”, as used herein, also include groups in which a heteroaromatic ring is fused to one or more aryl, cycloaliphatic, or heterocyclyl rings, where the radical or point of attachment is on the heteroaromatic ring.
  • Nonlimiting examples include indolyl, isoindolyl, benzothienyl, benzofuranyl, dibenzofuranyl, indazolyl, benzimidazolyl, benzthiazolyl, quinolyl, isoquinolyl, cinnolinyl, phthalazinyl, quinazolinyl, quinoxalinyl, 4//-quinolizinyl, carbazolyl, acridinyl, phenazinyl, phenothiazinyl, phenoxazinyl, tetrahydroquinolinyl, tetrahydroisoquinolinyl, and pyrido[2,3-b]-l,4-oxazin-3(4H)-one.
  • heteroaryl group may be mono- or bicyclic.
  • heteroaryl may be used interchangeably with the terms “heteroaryl ring”, “heteroaryl group”, or “heteroaromatic”, any of which terms include rings that are optionally substituted.
  • heteroarylkyl refers to an alkyl group substituted by a heteroaryl, wherein the alkyl and heteroaryl portions independently are optionally substituted.
  • the term "5- to 10-membered heteroaryl” refers to a 5- to 6- membered heteroaryl ring having 1 to 3 heteroatoms independently selected from nitrogen, oxygen, or sulfur, or an 8- to 10-membered bicyclic heteroaryl ring having 1 to 4 heteroatoms independently selected from nitrogen, oxygen, or sulfur.
  • the term “5- to 12-membered heteroaryl” refers to a 5- to 6-membered heteroaryl ring having 1 to 3 heteroatoms independently selected from nitrogen, oxygen, or sulfur, or an 8- to 12-membered bicyclic heteroaryl ring having 1 to 4 heteroatoms independently selected from nitrogen, oxygen, or sulfur.
  • heterocycle As used herein, the terms “heterocycle”, “heterocyclyl”, “heterocyclic radical”, and “heterocyclic ring” are used interchangeably and refer to a stable 5- to 7-membered monocyclic or 7-14-membered polycyclic heterocyclic moiety that is either saturated or partially unsaturated, and having, in addition to carbon atoms, one or more, preferably one to four, heteroatoms, as defined above.
  • nitrogen includes a substituted nitrogen.
  • the nitrogen in a saturated or partially unsaturated ring having 0-3 heteroatoms selected from oxygen, sulfur or nitrogen, the nitrogen may be N (as in 3,4- dihydro-2//-pyrrolyl), NH (as in pyrrolidinyl), or ⁇ TNiR (as in N-substituted pyrrolidinyl).
  • the term "3- to 7-membered heterocyclic” refers to a 3- to 7-membered saturated or partially unsaturated monocyclic heterocyclic ring having 1 to 2 heteroatoms independently selected from nitrogen, oxygen, or sulfur.
  • the term "3- to 12-membered heterocyclic” refers to a 3- to 8-membered saturated or partially unsaturated monocyclic heterocyclic ring having 1 to 2 heteroatoms independently selected from nitrogen, oxygen, or sulfur, or a 7- to 12-membered saturated or partially unsaturated polycyclic heterocyclic ring having 1-3 heteroatoms independently selected from nitrogen, oxygen, or sulfur.
  • a heterocyclic ring can be attached to its pendant group at any heteroatom or carbon atom that results in a stable structure and any of the ring atoms can be optionally substituted.
  • saturated or partially unsaturated heterocyclic radicals include, without limitation, tetrahydrofuranyl, tetrahydrothienyl, pyrrolidinyl, pyrrolidonyl, piperidinyl, pyrrolinyl, tetrahydroquinolinyl, tetrahydroisoquinolinyl, decahydroquinolinyl, oxazolidinyl, piperazinyl, dioxanyl, dioxolanyl, diazepinyl, oxazepinyl, thiazepinyl, morpholinyl, and quinuclidinyl.
  • heterocycle refers to an alkyl group substituted by a heterocyclyl, wherein the alkyl and heterocyclyl portions independently are optionally substituted.
  • partially unsaturated refers to a ring moiety that includes at least one double or triple bond.
  • partially unsaturated is intended to encompass rings having multiple sites of unsaturation, but is not intended to include aryl or heteroaryl moieties, as herein defined.
  • compounds of the invention may contain "optionally substituted” moieties.
  • substituted whether preceded by the term “optionally” or not, means that one or more hydrogens of the designated moiety are replaced with a suitable substituent.
  • an “optionally substituted” group may have a suitable substituent at each substitutable position of the group, and when more than one position in any given structure may be substituted with more than one substituent selected from a specified group, the substituent may be either the same or different at every position.
  • Combinations of substituents envisioned by this invention are preferably those that result in the formation of stable or chemically feasible compounds.
  • stable refers to compounds that are not substantially altered when subjected to conditions to allow for their production, detection, and, in certain embodiments, their recovery, purification, and use for one or more of the purposes disclosed herein.
  • Suitable monovalent substituents on R° are independently halogen, -(CH 2 ) 0 _ 2 R*, -(haloR*), -(CH 2 )o_ 2 OH, -(CH 2 ) 0 _ 2 OR*, -(CH 2 ) 0 _ 2 CH(OR*) 2 ; -O(haloR'), -CN, -N 3 , - (CH 2 )o_ 2 C(0)R e , -(CH 2 )o_ 2 C(0)OH, -(CH 2 ) 0 _ 2 C(O)OR e , -(CH 2 ) 0 ⁇ C(O)N(R°) 2 ; -(CH 2 ) 0 _ 2 SR e , - (CH 2 )o_ 2 SH, -(CH 2 )o_ 2 NH 2 , -(CH 2 ) 0 _ 2 R*, -(haloR*), -(CH 2
  • Suitable divalent substituents that are bound to vicinal substitutable carbons of an "optionally substituted” group include: -0(CR * 2 ) 2 _ 3 0-, wherein each independent occurrence of R * is selected from hydrogen, Ci_ 6 aliphatic which may be substituted as defined below, or an unsubstituted 5-6-membered saturated, partially unsaturated, or aryl ring having 0 ⁇ 1 heteroatoms independently selected from nitrogen, oxygen, or sulfur.
  • Suitable substituents on the aliphatic group of R include halogen, -R*, -(haloR*), -OH, -OR*, -O(haloR'), -CN, -C(0)OH, -C(0)OR*, -NH 2 , -NHR*, -NR* 2 , or -N0 2 , wherein each R* is unsubstituted or where preceded by "halo" is substituted only with one or more halogens, and is independently aliphatic, -CH 2 Ph, -O(CH 2 ) 0 _iPh, or a 5-6-membered saturated, partially unsaturated, or aryl ring having 0 ⁇ 1 heteroatoms independently selected from nitrogen, oxygen, or sulfur.
  • Suitable substituents on a substitutable nitrogen of an "optionally substituted" group include -R ⁇ , -NR ⁇ 2 , -C(0)R ⁇ , -C(0)OR ⁇ , -C(0)C(0)R ⁇ , -C(0)CH 2 C(0)R ⁇ , -S(0) 2 R ⁇ , - S(0) 2 NR ⁇ 2 , -C(S)NR ⁇ 2 , -C(NH)NR ⁇ 2 , or -N(R ⁇ )S(0) 2 R ⁇ ; wherein each R ⁇ is independently hydrogen, Ci_ 6 aliphatic which may be substituted as defined below, unsubstituted -OPh, or an unsubstituted 5-6-membered saturated, partially unsaturated, or aryl ring having 0 ⁇ 1 heteroatoms independently selected from nitrogen, oxygen, or sulfur, or, notwithstanding the definition above, two independent occurrences of R ⁇ , taken together with their intervening atom(s
  • Suitable substituents on the aliphatic group of R ⁇ are independently halogen, -R*, - (haloR*), -OH, -OR*, -O(haloR'), -CN, -C(0)OH, -C(0)OR*, -NH 2 , -NHR*, -NR* 2 , or - N0 2 , wherein each R* is unsubstituted or where preceded by "halo" is substituted only with one or more halogens, and is independently aliphatic, -CH 2 Ph, -O(CH 2 ) 0 _iPh, or a 5-6- membered saturated, partially unsaturated, or aryl ring having 0-4 heteroatoms independently selected from nitrogen, oxygen, or sulfur.
  • radical or “optionally substituted radical” is sometimes used.
  • radical means a moiety or functional group having an available position for attachment to the structure on which the substituent is bound. In general the point of attachment would bear a hydrogen atom if the substituent were an independent neutral molecule rather than a substituent.
  • radical or “optionally-substituted radical” in this context are thus interchangeable with “group” or “optionally-substituted group”.
  • head-to-tail refers to the regiochemistry of adjacent repeating units in a polymer chain.
  • PPC poly(propylene carbonate)
  • head-to-tail is based on the three regiochemical possibilities depicted below:
  • head-to-tail ratio refers to the proportion of head -to-tail linkages to the sum of all other regiochemical possibilities.
  • H:T head-to-tail ratio
  • alkoxylated means that one or more functional groups on a molecule (usually the functional group is an alcohol, amine, or carboxylic acid, but is not strictly limited to these) has appended to it a hydroxy -terminated alkyl chain.
  • Alkoxylated compounds may comprise a single alkyl group or they may be oligomeric moieties such as hydroxyl- terminated polyethers.
  • Alkoxylated materials can be derived from the parent compounds by treatment of the functional groups with epoxides.
  • surface active agent means any compound that reduces surface tension when dissolved in water or water solutions, or that reduces interfacial tension between two liquids, or between a liquid and a solid, or between a liquid and a gas.
  • surface-active agents including, but not limited to: detergents, wetting agents, bubble stabilizers, and emulsifiers. All use the same basic chemical mechanism and differ chiefly in the nature of the surfaces mvo /Qd.” Adapted from Hawley 's Condensed Chemical Dictionary, Richard Lewis ed, 13 th edition, 1997, Van Nostrand Reinhold, New York.
  • the present invention encompasses aliphatic polycarbonate derivatives with utility as surfactants.
  • the derivatives have a formula I:
  • the moiety — comprises a saturated or unsaturated hydrocarbon
  • -Y is selected from the group consisting of -H, optionally substituted aliphatic,
  • the moiety ⁇ (- -1-D- in the aliphatic polycarbonate derivatives of the invention comprises repeating units having a structure:
  • R 1 , R 2 , R 3 , and R 4 are, at each occurrence in the polymer chain, independently selected from the group consisting of -H, fluorine, an optionally substituted Ci_ 40 aliphatic group, an optionally substituted Ci_ 2 o heteroaliphatic group, and an optionally substituted aryl group, where any two or more of R 1 , R 2 , R 3 , and R 4 may optionally be taken together with any intervening atoms to form one or more optionally substituted rings optionally containing one or more heteroatoms.
  • the moiety ⁇ is derived from copolymerization of carbon dioxide with ethylene oxide, propylene oxide, 1,2 butene oxide, 2,3 butene oxide, 1,2 hexene oxide, oxides of higer alpha olefins (e.g. C7.40 alpha olefins), butadiene monoepoxide, epichlorohydrin, ethers or esters of glycidol, cyclopentene oxide, cyclohexene oxide, 3 vinyl cyclohexene oxide, 3 -ethyl cyclohexene oxide, limonene oxide, or combinations of any two or more of these.
  • higer alpha olefins e.g. C7.40 alpha olefins
  • butadiene monoepoxide e.g. C7.40 alpha olefins
  • epichlorohydrin e.g. C7.40 alpha olef
  • the moiety ⁇ i ⁇ E£) ⁇ is derived from propylene oxide. In certain embodiments, the moiety — ( ⁇ ££) ⁇ is derived from propylene oxide and one or more additional epoxides. In certain embodiments, the moiety ⁇ (E£) ⁇ is derived from ethylene oxide. In certain embodiments, the moiety ⁇ ⁇ £) ⁇ is derived from ethylene oxide and one or more additional epoxides.
  • R , R , R , -Y, and - ⁇ i J are as defined above and in the classes and subclasses herein, and n is an integer from about 1 to about 50.
  • aliphatic polycarbonate derivatives of the present invention have a formula PI a:
  • R la is, independently at each occurrence in the polymer chain, selected from the group
  • R x is independently an optionally substituted moiety selected from the group consisting of Ci_ 20 aliphatic, Ci_ 20 heteroaliphatic, 3- to 14-membered carbocyclic, 6- to 10-membered aryl, 5- to 10-membered heteroaryl, and 3- to 12-membered heterocyclic, and q is an integer from 2 to 40.
  • R la is -H.
  • R la is -CH 3 . In certain embodiments, R la is -CH 2 CH 3 . In certain embodiments, R la is a mixture of-H and -CH 3 . In certain embodiments, R la is a mixture of H and -CH 2 CH 3 . In certain embodiments, R la is a mixture of H and -CH 2 C1. In certain embodiments, R la is a mixture of-CH 3 and -CH 2 CH 3 . In certain embodiments, R la is a mixture of -CH 3 and -CH 2 C1. In certain embodiments, R la is -CH 2 OR x . In certain embodiments, R la is a mixture of -CH 3 and -CH 2 OR x . In certain embodiments, R la is a mixture of -H and -CH 2 OR x . In certain embodiments, R la is a mixture of -H and -CH 2 OR x . In certain embodiments, R la is R la is a mixture of -H and -CH 2 OR x
  • R la is a mixture of -CH 3 and -CH 2 OC(0)R x . In certain embodiments, R la is a mixture of -H and -CH 2 OC(0)R x .
  • n is an integer from 1 to about 50. In certain embodiments, n is not 1.
  • compositions of the present invention can be divided into a several categories based on the size of the APC segment and the character of the hydrocarbon moiety.
  • compounds of the present invention comprise an APC segment that has a relatively low number of repeat units (e.g. the APC chains have an average of about 1 to about 10 repeat units) hereinafter such compounds are denoted as belonging to Category 1.
  • the APC segment comprises poly(propylene carbonate) (PPC)
  • the APC segment would have an average molecular weight in the range of about 100 g/mol (n ⁇ 1) to about 1,000 g/mol (n ⁇ 10). It will of course be understood that the molecular weight range will be different for other APCs (e.g. lower for poly(ethylene carbonate) and higher for other poly(hexene oxide) .
  • n is an integer from 2 to about 5. In certain embodiments, n is an integer from 3 to about 6. In certain embodiments, n is an integer from 5 to about 10.
  • n is, on average in a composition comprising compounds of formulae PI or Pla, about 2, about 3, about 4, or about 5. In certain embodiments, n is, on average in a composition comprising compounds of formulae PI or Pla, between about 3 and about 5, between about 5 and about 8, or between about 7 and about 10.
  • compounds of the present invention comprise an APC segment that has between about 10 and about 30 repeat units.
  • such compounds are denoted as belonging to Category 2.
  • PPC as the APC segment
  • such materials contain PPC chains with average molecular weights in the range from about 1,000 g/mol to about 3,100 g/mol.
  • n is an integer from 10 to about 15.
  • n is an integer from 15 to about 20.
  • n is an integer from 20 to about 30.
  • n is, on average in a composition comprising compounds of formulae PI or Pla, about 10, about 15, about 20, about 25, or about 30.
  • compounds of the present invention comprise an APC segment that has a number of repeat units between about 30 and about 50.
  • such compounds are denoted as belonging to Category 3.
  • PPC as the APC segment
  • such materials contain PPC chains with average molecular weights in the range from about 3,100 g/mol to about 5,100 g/mol.
  • n is an integer from 30 to about 40.
  • n is an integer from 40 to about 50.
  • n is, on average in a composition comprising compounds of formulae PI or Pla, about 30, about 40, or about 50.
  • compositions of formulae PI, or Pla are further characterized by how highly alternating the APC chains are.
  • certain catalysts and polymerization conditions lead to the sequential incorporation of two or more epoxides without an interceding carbon dioxide molecule. This results in ether linkages in the polymer chain.
  • ether linkages in the polymer chain There exists a continuum from pure polycarbonates with perfectly alternating structures through polyether-polycarbonates containing proportions of ether and carbonate linkages to pure polyethers where no C0 2 is incorporated.
  • compositions of the present invention contain highly alternating APC segments. Without being bound by theory or thereby limiting the scope of the invention, it is believed that highly alternating epoxide CO 2 oligomers impart enhanced CO 2 solubility to compounds of the invention.
  • compounds of the present invention comprise APC chains containing greater than 90% carbonate linkages and less than 10% ether linkages. In certain embodiments, such compositions comprise APC chains containing greater than 92%>, greater than 93 %>, greater than 94%, greater than 95%o, greater than 96%>, greater than 97%, greater than 98%, greater than 99%, or greater than 99.5% carbonate linkages.
  • the compositions comprise APC chains with essentially no ether linkages. In certain embodiments, the compositions comprise APC chains with no detectable ether linkages (e.g. as determined by l H or 13 C NMR spectroscopy).
  • compounds of the present invention contain APC segments containing ether linkages.
  • such compounds comprise APC segments containing between about 40% and about 90% carbonate linkages with the balance comprising ether linkages.
  • such compounds comprise APC segments containing between about 50%> and about 90%> carbonate linkages, between about 50%> and about 80%> carbonate linkages carbonate linkages, between about 60% and about 80% carbonate linkages, between about 40% and about 60% carbonate linkages, or between about 80%> and about 90%> carbonate linkages.
  • compositions of the present invention containing compounds of formulae I, PI, or Pla are further characterized by the distribution of APC chain lengths in the composition. This distribution of chain lengths (and therefore molecular weight) can be assessed by measurement of the polydispersity index (PDI) of the composition.
  • PDI polydispersity index
  • compositions of the present invention contain APC segments with a narrow molecular weight distribution.
  • the PDI of the composition is less than about 2.
  • the PDI is less than about 1.6, less than about 1.4, less than about 1.3, less than about 1.2, or less than about 1.1.
  • compositions of the present invention contain APC segments with a relatively broad molecular weight distribution.
  • the PDI is between about 2 and about 8.
  • the PDI is between about 2 and about 5, between about 2 and about 4, between about 2 and about 3, or between about 3 and about 5.
  • the moiety ⁇ ( ii) comprises a saturated or unsaturated hydrocarbon containing between 2 and about 40 carbon atoms.
  • Compositions of the present invention contain hydrocarbon moieties iiiJ that can be regarded as falling into at least two categories: a first category encompasses saturated hydrocarbons; a second category encompasses hydrocarbon moieties with one or more sites of unsaturation; additional distinctions can be made based on whether the hydrocarbons are linear or branched.
  • aliphatic polycarbonate derivatives of the present invention contain a moiety — that is a saturated hydrocarbon.
  • the moiety ⁇ ⁇ Si comprises a saturated C 4 to C 40 aliphatic group.
  • the moiety — comprises a straight-chain saturated C 4 to C 40 aliphatic group.
  • a readily available source of the hydrocarbon moiety, — (£___ ⁇ ) is a monohydric alcohol, be it aliphatic or aromatic. These moieties can be derived from natural, synthetic sources or combinations of both.
  • a non-limiting source of aliphatic alcohols suitable for use to provide the hydrocarbon moiety of surface active agents of the present invention is via Fischer Tropsch (FT) processes. Aliphatic alcohols containing from about 3 to more than 30 carbon atoms are obtained commercially by FT processes for example, as direct products of the FT process, or by conversion of FT olefins to alcohols through such processes as hydroformylation (oxo process).
  • Such alcohols can be used to provide the hydrocarbon moiety of the surface active agents of the present invention.
  • aliphatic alcohols suitable for use are those prepared via hydroformylation (oxo process) of olefins, oxidation of aluminum alkyls (Ziegler process), hydrogenation of methyl or wax esters, dimerization of aldehydes (aldol process), fermentation of simple or complex carbohydrates by yeast or bacteria, or olefin metathesis conversions of unsaturated compounds.
  • ⁇ ( iU comprises a straight-chain aliphatic group, such aliphatic groups comprise 6 to 40 carbon atoms.
  • ⁇ ( Sii ) comprises a C 7 .12 straight-chain saturated aliphatic group.
  • ⁇ (£*E comprises a Cio-14 straight-chain saturated aliphatic group.
  • ⁇ ( Si!J comprises a Cn-ie straight-chain saturated aliphatic group.
  • — (_2__D comprises a C16-20 straight-chain saturated aliphatic group.
  • — (___3 ⁇ 4) comprises a C20-24 straight-chain saturated aliphatic group, a C24-28 straight-chain saturated aliphatic group, a C 2 8-36 straight-chain saturated aliphatic group, or a C 36 -4o straight-chain saturated aliphatic group.
  • ⁇ (_2 ⁇ ! ⁇ ) comprises a straight chain moiety derived from an alcohol in Table 1.
  • suitable chains include, but are not limited to those corresponding to common saturated fatty acids.
  • Fatty acids some of which are abundant and inexpensive feedstocks, can be reduced to provide primary aliphatic alcohols (e.g. by hydride reduction).
  • caprylic acid CH 3 (CH 2 ) 6 C0 2 H
  • capryl alcohol CH 3 (CH 2 ) 7 0H.
  • suitable chains for compounds conforming to formula PI include, but are not limited to those shown in Table la:
  • ⁇ ( tiJ comprises a branched saturated aliphatic group.
  • such aliphatic groups contain from 4 to about 40 carbon atoms.
  • comprises a C4.6 branched-chain saturated aliphatic group.
  • comprises a C 7 _i 2 branched-chain saturated aliphatic group.
  • ⁇ ( Si ) comprises a Cn- ⁇ branched-chain saturated aliphatic group.
  • ⁇ (£4) comprises a Ci6- 2 o branched-chain saturated aliphatic group.
  • ⁇ (£_3 ⁇ 4) comprises a C 2 o- 2 4 branched-chain saturated aliphatic group, a C 24 . 28 branched-chain saturated aliphatic group, a C 28 . 36 branched- chain saturated aliphatic group, or a C 3 6-4o branched-chain aliphatic group.
  • comprises a saturated aliphatic group with a branch present at the site of attachment of the — LJLJJ moiety to the aliphatic polycarbonate moiety.
  • the point of attachment of the ⁇ G-_i moiety to the aliphatic polycarbonate moiety is not a point of branching.
  • ⁇ (___3 ⁇ 4) comprises a saturated aliphatic group with a branch present at a site other than the site of attachment to the polycarbonate moiety
  • the — moiety comprises a C3. 40 straight carbon chain with one or more alkyl substituents.
  • the ⁇ moiety comprises a C4. 40 straight carbon chain with 1 -12 alkyl substituents.
  • the — (£___ moiety comprises a C 4 _ 4 o straight carbon chain with 1-12 alkyl substituents, where each alkyl substituent is independently a Ci_i 2 straight or branched alkyl.
  • the — moiety comprises a C4.20 straight carbon chain with 1 -6 alkyl substituents, where each alkyl substituent is independently a Ci_ 6 straight or branched alkyl.
  • the — (£_ ⁇ _ ⁇ ) moiety comprises a Ce straight carbon chain with 1 -4 alkyl substituents, where each alkyl substituent is independently a Ci_ 4 straight or branched alkyl.
  • the — (£_i_ moiety comprises a C4.20 straight carbon chain with 1 -6 alkyl substituents, where each alkyl substituent is independently a methyl or ethyl group.
  • 25) comprises a saturated aliphatic group with a branch present at a site other than the site of attachment to the polycarbonate moiety
  • it comprises a moiety selected from the group consisting of: sec-butyl, 2-methylbutyl, 3-methylbutyl, 2- methylpentyl, 3-methylpentyl, 4-methylpentyl, 2-methylhexyl, 3-methylhexyl, 4-methylhexyl, 5- methylhexyl, 2-methylheptyl, 3-methylheptyl, 4-methylheptyl, 5-methylheptyl, 6-methylheptyl,
  • ⁇ moiety is selected from the group above, the point of connection to the APC moiety is to be interpreted as C-l . Therefore, compound of formula PI were chosen from the group above to be 5 e:
  • — (___3 ⁇ 4) comprises a saturated aliphatic group with a branch present at a site other than the site of attachment to the polycarbonate moiety
  • comprises a moiety selected from the group consisting of: a C 5 straight chain alkyl having two substituents independently selected from Ci_ 4 straight or branched alkyl; a C 6 straight chain alkyl having 2-3 substituents independently selected from Ci_ 4 straight or branched alkyl; a C 7 straight chain alkyl having 2-3 substituents independently selected from C 1 .4 straight or branched alkyl; a C 8 straight chain alkyl having 2-4 substituents independently selected from Ci_ 4 straight or branched alkyl; a Ce straight chain alkyl having 2-4 substituents independently selected from C 1 .4 straight or branched alkyl; a Ci 0 straight chain alkyl having 2-4 substituents independently selected from C 1 .4 straight or branched alkyl; a Cn.
  • the moiety ⁇ (£-- ⁇ ) is derived from a branched fatty alcohol.
  • Commercially available materials that are particularly suitable for use as the branched fatty alcohol include the following materials alone or in combination: Isalchem 123, Isofol 28, or Lialchem 123 produced by Sasol Ltd.
  • branched fatty alcohols conform to the structure (II) below where R 1 and R 2 are each independently Ce to C20 linear alkyl chains.
  • R 1 and R 2 are each independently (, to C20 linear alkyl chains and each contains an even number of carbon atoms. In certain embodiments, where a fatty alcohol conforms to formula (II), R 1 and R 2 are each independently (, to C20 linear alkyl chains where each contains an even number of carbon atoms. In certain embodiments, where a fatty alcohol conforms to formula (II), R 1 and R 2 are each independently C to C20 linear alkyl chains where R 1 has two more carbon atoms than R 2 .
  • ⁇ £iU comprises an aliphatic group derived from an alcohol in Table 2a.
  • the branched fatty alcohol may be a so-called "Guerbet alcohol,” i.e., an alcohol that is formed by converting a primary aliphatic alcohol into its ⁇ -alkylated dimer alcohol with loss of one equivalent of water via an aldol condensation.
  • This may be particularly suitable for forming branched fatty alcohols from naturally derived fats or oils.
  • a Guerbet alcohol is Isofol 20 (octyl-2-dodecanol) also available from Sasol Ltd. Octyl-2-dodecanol can be expressed using structure (II) for where R 1 is «-Ci 0 H 2 5, and R 2 is n-
  • a chain derived from a methyl branched FT alcohol comprises a chain derived from a methyl branched FT alcohol.
  • Suitable methyl branched primary alcohols are available commercially from Sasol Ltd. under the trade names Isalchem®, Lial®, and Alchem®, Marlipal®, and Safol®.
  • C£iiiJ comprises an aliphatic group derived from an alcohol in Table 2b.
  • the moiety — in surface active agents of the present invention is derived from a mixture of FT alcohols and therefore ⁇ represents a mixture of hydrocarbons.
  • Suitable alcohol mixtures are available commercially and sold by SASOL Ltd. as SAFOL TM 23, SAFOL TM 25, and SAFOL TM 45. These alcohols are derived from the
  • a Cn to Co Fischer-Tropsch alcohol (SAFOL TM 23 alcohol) is used as the source of the ⁇ moiety.
  • SAFOL 23 is a primary alcohol and consists of ca. 50 % by mass linear alcohol isomers, ca. 30 % mono-methyl branched alcohol isomers and ca. 20 % by mass by mass of other isomeric alcohols.
  • a " -D moiety comprises , where * represents the site of attachment of the moiety to the polycarbonate moiety, and /is an integer from 1 to 12.
  • a ⁇ UuJ moiety comprises , where * represents the site of attachment of the ⁇ moiety to the polycarbonate segment, and k is an integer from 1 to 7.
  • a ⁇ moiety can be derived from a secondary alcohol.
  • a branch point in the hydrocarbon moiety occurs at the site of its attachment to the aliphatic polycarbonate moiety.
  • such a compound can conform to formula P2a:
  • R 1 , R 2 , R 3 , R 4 , and n is as defined above and in the classes and subclasses herein, and R al and R a2 are each independently a Ci_ 38 aliphatic group.
  • each of R al and R a2 comprises a straight chain saturated aliphatic group.
  • each of R al and R a2 is independently selected from the group consisting of Ci_ 38 aliphatic groups, wherein R al and R a2 taken together with the carbon atom to which they are attached contain more than 4 carbon atoms.
  • R al and R a2 together with the carbon atom to which they are attached contain between 4 and 40 carbon atoms.
  • R al and R a2 and the carbon atom to which they are attached comprise at least 6, at least 8, at least 10, at least 12, at least 16, at least 20, at least 24, at least 30, at least 34 or at least 38 carbon atoms.
  • ⁇ (-2___J is selected from the group consisting of: 2-butyl, 2- pentyl, 3-pentyl, 2-hexyl, 3-hexyl, 2-heptyl, 3-heptyl, 4-heptyl, 2-octyl, 3-octyl, 4-octyl, 2-nonyl, 3-nonyl, 4-nonyl, 5-nonyl, 2-decyl, 3-decyl, 4-decyl, 5-decyl, 2-undecyl, 3-undecyl, 4-undecyl, 5- undecyl, 6-undecyl, 2-dodecyl, 3-dodecyl, 4-dodecyl, 5-dodecyl, 6-dodecyl, and combinations of any two or more of these.
  • R al and R a comprises one or more branch points.
  • one or more of R al and R az comprises methyl or ethyl substituents.
  • R al and R a2 are independently selected from the group consisting of: methyl, ethyl, propyl, butyl, n-pentyl, n-hexyl, n-heptyl, n- octyl, any C 9 _ 38 n-alkyl, isopropyl, isobutyl, sec-butyl, 2-methylbutyl, 3-methylbutyl, 2- methylpentyl, 3-methylpentyl, 4-methylpentyl, 2-methylhexyl, 3-methylhexyl, 4-methylhexyl, 5- methylhexyl, 2-methylheptyl, 3-methylheptyl, 4-methylheptyl, 5-methylheptyl
  • At least one of R a and R a2 is selected from the group consisting of: a C5 straight chain alkyl having 1 or 2 substituents independently selected from Ci_ straight or branched alkyl; a C 6 straight chain alkyl having 1 -3 substituents independently selected from Ci_ straight or branched alkyl; a C 7 straight chain alkyl having 1 -3 substituents independently selected from C 1 .4 straight or branched alkyl; a C 8 straight chain alkyl having 1-4 substituents independently selected from Ci_ straight or branched alkyl; a C 6 straight chain alkyl having 1 -4 substituents independently selected from Ci_ 4 straight or branched alkyl; a C 10 straight chain alkyl having 1 -4 substituents independently selected from C 1 .4 straight or branched alkyl; a Cn.
  • the moiety ⁇ ( ⁇ ) comprises a mono- or multiply -unsaturated aliphatic group containing 4 to 40 carbon atoms.
  • the moiety — comprises a straight-chain unsaturated C 4 to C 4 o aliphatic group.
  • the moiety (£ ⁇ ) comprises an unsaturated analog of any of the saturated hydrocarbon moieties described in the previous section. Such unsaturated analogs include those that would be obtained by removing two hydrogen atoms from any pair or pairs of adjacent carbon atoms.
  • — ( £ _D comprises a straight-chain unsaturated aliphatic group, such aliphatic groups contain 6 to 40 carbon atoms and contain 1 to 6 sites of unsaturation.
  • comprises a C7. 12 straight- chain aliphatic group containing 1 or 2 sites of unsaturation.
  • — L_i_-J comprises a Cn-ie straight-chain aliphatic group containing 1 -4 sites of unsaturation.
  • — (£_!_ ⁇ ) comprises a Ci 6 -2o straight-chain aliphatic group containing 1 -4 sites of unsaturation.
  • — (£__i) comprises a C 20 -24 straight-chain aliphatic group containing 1 -4 sites of unsaturation, a C24-28 straight-chain aliphatic group containing 1-4 sites of unsaturation, a C28-36 straight-chain aliphatic group containing 1-6 sites of unsaturation, or a C36-40 straight-chain aliphatic group containing 1-8 sites of unsaturation.
  • such groups comprise or are derived from the chain of an unsaturated primary aliphatic alcohol.
  • suitable chains include, but are not limited to those corresponding to unsaturated fatty acids.
  • suitable chains include, but are not limited to those shown in Table 2:
  • ⁇ LJUJ comprises a semi synthetic derivative of a fatty acid.
  • the -Y group is attached to the terminal oxygen on the aliphatic polycarbonate segment.
  • -Y is a hydrogen atom and the aliphatic polycarbonate segment is -OH terminated. In other embodiments, -Y is other than -H.
  • -Y comprises a phthalate ester formed from phthalic acid and two equivalents of an alcohol of formula I.
  • -Y comprises an -OH protecting group.
  • hydroxyl protecting groups include methyl, methoxylmethyl (MOM), methylthiomethyl (MTM), i-butylthiomethyl, (phenyldimethylsilyl)methoxymethyl (SMOM), benzyloxymethyl (BOM), )-methoxybenzyloxymethyl (PMBM), (4-methoxyphenoxy)methyl (p-AOM), guaiacolmethyl (GUM), i-butoxymethyl, 4-pentenyloxymethyl (POM), siloxymethyl, 2- methoxyethoxymethyl (MEM), 2,2,2-trichloroethoxymethyl, bis(2-chloroethoxy)methyl, 2- (trimethylsilyl)ethoxymethyl (SEMOR), tetrahydropyranyl (THP), 3-bromotetrahydropyranyl, tetrahydrothiopyranyl, 1-methoxycyclohexyl, 4-
  • diethylisopropylsilyl (DEIPS), dimethylthexylsilyl, i-butyldimethylsilyl (TBDMS), t- butyldiphenylsilyl (TBDPS), tribenzylsilyl, tri-p-xylylsilyl, triphenylsilyl, diphenylmethylsilyl (DPMS), i-butylmethoxyphenylsilyl (TBMPS), fonnate, benzoylformate, acetate, chloroacetate, dichloroacetate, trichloroacetate, trifluoroacetate, methoxyacetate, triphenylmethoxyacetate, phenoxyacetate, »-chlorophenoxyacetate, 3-phenylpropionate, 4-oxopentanoate (levulinate), 4,4- (ethylenedithio)pentanoate (levulinoyldithioacetal), pivaloate, adam
  • the protecting groups include methylene acetal, ethylidene acetal, 1-i-butylethylidene ketal, 1-phenylethylidene ketal, (4- methoxyphenyl)ethylidene acetal, 2,2,2-trichloroethylidene acetal, acetonide, cyclopentylidene ketal, cyclohexylidene ketal, cycloheptylidene ketal, benzylidene acetal, >-methoxybenzylidene acetal, 2,4-dimethoxybenzylidene ketal, 3,4-dimethoxybenzylidene acetal, 2-nitrobenzylidene acetal, methoxymethylene acetal, ethoxymethylene acetal, dimethoxymethylene ortho ester, 1 - methoxy ethylidene ortho este
  • the aliphatic polycarbonate segment is terminated with an ether.
  • -Y is an optionally substituted moiety selected from the group consisting of: aliphatic, aromatic, heteroaliphatic, and heteroaryl.
  • -Y is a poly ether chain. In certain embodiments, -Y consists of a polyethylene glycol chain. In certain embodiments, -Y consists of a polypropylene glycol chain. In certain embodiments, such polyether chains contain from about 2 to about 20 repeat units. d. Description of Representative Surface Active Agents
  • the present invention encompasses materials of formula PI with utility as surface active agents. These materials conform to formula PI with any combination of the specific APC segments described above with any of the hydrocarbon moiteies described above.
  • the invention encompasses compositions with utility as surface active agents comprising mixtures of any two or more such materials.
  • Preferred surface active agents are those containing a poly(propylene carbonate) (PPC) or poly(ethylene carbonate) (PEC) segment bound to a hydrocarbon moiety derived from a monohydric alcohol. Such alcohols can be branched or linear. Representative -OH-terminated surface active agents containing PPC and based on linear alcohols are shown in Table 3.
  • the present invention encompasses compositions containing any of the surface active agents shown in Tables 3-10, wherein «-which denotes the degree of polymerization in the PPC or PEC oligomer-is, on average in the composition, between about 2 and about 5.
  • n is on average between about 5 and about 10.
  • n is on average between about 1 0 and about 15.
  • n is on average between about 15 and about 20.
  • n is on average between about 20 and about 30.
  • n is about 3, about 4, about 5, about 6, about 7, about 8, or about 10.
  • the present invention encompasses compositions containing any of the surface active agents shown in Tables 3-6, wherein the terminal -H atom on the PPC or PEC chain is replaced with any of the Y-groups described hereinabove.
  • surface active agents of the present invention can be tuned for critical properties such as, but not limited to solubility, miscibility, surface activity by adjusting the relative masses of the APC and hydrocarbon segments. Additionally, other properties such as, but not limited to hydrophilicity, solubility, surface activity can be tuned by substituting Y-groups as described above.
  • surface active agents of the present invention are characterized by having defined ratios in the mass of hydrocarbon segment relative to the mass of the APC component. For certain applications, it is beneficial if the mass of the two components is approximately equal, while for other applications it is advantageous if the APC segment is larger than the hydrocarbon segment.
  • surface active agents of the present invention comprise any one or more compounds selected from Tables 3-6 and characterized in that the mass of the hydrocarbon moiety and the mass of the PPC or PEC segment are approximately equal (e.g. the average mass of the APC segment is within about +/- 20% of the average mass of the hydrocarbon moiety). In general such molecules have PPC or PEC segments with approximately 2-5 repeat units.
  • surface active agents of the present invention comprise any one or more compounds selected from Tables 3-6 and characterized in that the mass of the PPC or PEC segment is approximately 1.5x the mass of the hydrocarbon segment.
  • the mass of the PPC or PEC segment is approximately 2x, approximately 3x, approximately 4x, approximately 5x, or approximately lOx the mass of the hydrocarbon segment.
  • the surface active agents described hereinabove have utility as C0 2 soluble surfactants for processes such as EOR. Therefore, in certain embodiments, the invention encompasses solutions of any of the surface active agents described above in liquid or supercritical CO 2 . In certain embodiments, such solutions contain at least 0.1 weight percent of one or more of the surface active agents defined hereinabove. In certain embodiments, such a solution contains between 0.1 and 10 weight percent of one or more of the surface active agents defined hereinabove.
  • such a solution contains between 0.1 and 1 weight percent, between 0.1 and 0.5 weight percent, between 0.25 and 2 weight percent, between 0.25 and 0.5 weight percent, between 1 and 5 weight percent, between 0.5 and 1 weight percent, between 1 and 2 weight percent or between 2 and 5 weight percent of one or more of the surface active agents defined hereinabove.
  • such a solution comprises any one or more compounds from Tables 3-6 dissolved in C0 2 .
  • the present invention encompasses methods of making surface active agents of formula I.
  • the methods include the step of copolymerizing CO 2 and one or more epoxides in the presence of a chain transfer agent having the formula:
  • is as defined above and in the classes and subclasses herein. Suitable reaction conditions and catalysts for such reactions are disclosed in US 8,247,520 the entirely of which is incorporated herein by reference.
  • the methods comprise a further step of modifying the -OH group of the compound of formula H0 ⁇ (E£) ⁇ ° ⁇ (_E ⁇ to p r0 vide a compound of formula
  • the epoxide has a formula:
  • R 1 , R 2 , R 3 , and R 4 is as defined above and in the classes and subclasses herein.
  • the epoxide is selected from the group consisting of: ethylene oxide, propylene oxide, 1 ,2 butene oxide, 1 ,2 hexene oxide, oxides of higer alpha olefins (e.g. C 6 .4o alpha olefins), butadiene monoepoxide, epichlorohydrin, ethers or esters of glycidol, cyclopentene oxide, cyclohexene oxide, 3 vinyl cyclohexene oxide, and 3- ethyl cyclohexene oxide, or with combinations of any two or more of these.
  • higer alpha olefins e.g. C 6 .4o alpha olefins
  • butadiene monoepoxide e.g. C 6 .4o alpha olefins
  • epichlorohydrin e.g. C 6 .4o alpha olefins
  • the epoxide comprises ethylene oxide. In certain embodiments, for any of the methods above, the epoxide comprises propylene oxide. In certain embodiments, for any of the methods above, the epoxide comprises cyclohexene oxide. In certain embodiments, for any of the methods above, the epoxide comprises 3-vinyl- cyclohexene oxide. In certain embodiments, for any of the methods above, the epoxide comprises 3-ethyl-cyclohexene oxide.
  • the step of copolymerizing CO2 and one or more epoxides in the presence of the chain transfer agent comprises contacting a mixture of these materials (the reaction mixture) with a metal complex.
  • a metal complex used in a method of the invention is a transition metal catalyst.
  • methods of making compounds of the present invention utilize transition metal catalysts capable of catalyzing the copolymerization of carbon dioxide and epoxides.
  • methods of making compounds of the present invention include contacting the reaction mixture with any of the catalysts disclosed in US Patent Numbers 7,304,172, and 6,870,004; in PCT Publication Numbers WO2008136591A1, WO2008150033A1, WO2009137540; and WO2010022388 and in Chinese Patent Application Numbers
  • the methods include contacting the reaction mixture with any of the metal complexes described in Appendix 1 at the end of this specification.
  • the step of copolymerizing CO2 and one or more epoxides in the presence of the chain transfer agent is performed in the presence of one or more solvents.
  • the polymerization is performed neat without the addition of solvent.
  • the solvent is an organic solvent.
  • the solvent is a hydrocarbon.
  • the solvent is an aromatic hydrocarbon.
  • the solvent is an aliphatic hydrocarbon.
  • the solvent is a halogenated hydrocarbon.
  • the solvent is an ether. In certain embodiments, the solvent is an ester. In certain embodiments the solvent is a ketone.
  • suitable solvents include, but are not limited to: Methylene Chloride, Chloroform, 1,2-Dichloroethane, Propylene Carbonate, Acetonitrile,
  • suitable solvents include, but are not limited to: Methyl Acetate, Ethyl Acetate, Acetone, Methyl Ethyl Ketone, Tetrahydrofuran, Monoglyme Triglyme, Propionitrile, 1-Nitropropane, and Cyclohexanone.
  • any of the above methods comprise epoxides present in concentrations between about 0.5 M to about 20 M or the neat concentration of the epoxide. In certain embodiments, epoxide is present in amounts between about 0.5 M to about 2 M. In certain embodiments, epoxide is present in amounts between about 2 M to about 5 M. In certain embodiments, epoxide is present in amounts between about 5 M to about 20 M. In certain embodiments, epoxide is present in an amount of about 20 M. In certain embodiments, liquid epoxide comprises the reaction solvent.
  • the step of copolymerizing CO 2 and one or more epoxides in the presence of the chain transfer agent is performed in the presence C0 2 at a pressure of between about 30 psi to about 800 psi.
  • C0 2 is present at a pressure of between about 30 psi to about 500 psi.
  • C0 2 is present at a pressure of between about 30 psi to about 400 psi.
  • C0 2 is present at a pressure of between about 30 psi to about 300 psi.
  • C0 2 is present at a pressure of between about 30 psi to about 200 psi.
  • C0 2 is present at a pressure of between about 30 psi to about 100 psi. In certain embodiments, C0 2 is present at a pressure of between about 30 psi to about 80 psi. In certain embodiments, C0 2 is present at a pressure of about 30 psi. In certain embodiments, C0 2 is present at a pressure of about 50 psi. In certain embodiments, C0 2 is present at a pressure of about 100 psi. In certain embodiments, the C0 2 is supercritical.
  • the step of copolymerizing C0 2 and one or more epoxides in the presence of the chain transfer agent is conducted at a temperature of between about 0 °C to about 150 °C. In certain embodiments, the reaction is conducted at a temperature of between about 23 °C to about 100 °C. In certain embodiments, the reaction is conducted at a temperature of between about 23 °C and about 80 °C. In certain embodiments, the reaction to be conducted at a temperature of between about 23 °C to about 50 °C.
  • the above methods are characterized in that they produce cyclic carbonate as a byproduct in amounts of less than about 20%. In certain embodiments, cyclic carbonate is produced as a byproduct in amounts of less than about 15%. In certain
  • cyclic carbonate is produced as a byproduct in amounts of less than about 10%>. In certain embodiments, cyclic carbonate is produced as a byproduct in amounts of less than about 5%. In certain embodiments, cyclic carbonate is produced as a byproduct in amounts of less than about 1%>, less than 0.5%>, less than 0.25%>, or less than 0.1%>. In certain embodiments, the reaction does not produce any detectable cyclic carbonate (e.g., as detectable by ⁇ -NMR and/or liquid chromatography (LC)).
  • LC liquid chromatography
  • a polymerization time is between about 30 minutes and about 48 hours. In some embodiments, the reaction is allowed to process for less than 24 hours. In some embodiments, the reaction is allowed to progress for less than 12 hours. In some embodiments, the reaction is allowed to process for between about 4 and about 12 hours.
  • a polymerization reaction is allowed to proceed until the number average molecular weight of the polymer or oligomer formed is between about 500 and about 400,000 g/mol. In certain embodiments, the number average molecular weight is allowed to reach a value between 500 and 40,000 g/mol. In other embodiments, the number average molecular weight is allowed to reach a value between 500 and 20,000 g/mol. In certain embodiments, the number average molecular weight is allowed to reach a value between 500 and 10,000 g/mol. In other embodiments, the number average molecular weight is allowed to reach a value between 500 and 5,000 g/mol. In other embodiments, the number average molecular weight is allowed to reach a value between 500 and 2,500 g/mol. In other embodiments, the number average molecular weight is allowed to reach a value between 1 ,000 and 5,000 g/mol.
  • provided methods further include the step of sampling the reaction and determining the molecular weight of the polymer at a given time. In certain embodiments, this sampling and molecular weight determination are performed at two or more time intervals. In certain embodiments a plot of molecular weight gain over time is constructed and the method further includes the step of determining from this plot the time at which a desired molecular weight polymer will be present. In certain embodiments, the time at which the polymerization is ended is determined by this method.
  • a polymerization reaction proceeds until between about 20% and about 100% of the provided epoxide is consumed. In certain embodiments, the conversion is between about 40% and about 90%. In certain embodiments, the conversion is at least 50%. In other embodiments, the conversion is at least 60%, at least 80% or at least 85%. In certain embodiments, at least 80%> of the provided epoxide is converted to polymer.
  • the methods above include the step of allowing the
  • the method includes a further step of terminating the polymerization reaction and isolating the product.
  • the present invention encompasses methods of modifying the interfacial tension between C0 2 (either liquid or supercritical C0 2 ) and an aqueous phase.
  • the method comprises the step of adding an effective amount of a surface active agent of formula I to a mixture of C0 2 and the aqueous phase.
  • the step of adding the surface active agent of formula I comprises dissolving it in liquid or supercritical CO 2 and then mixing the CO 2 solution with the aqueous phase.
  • the methods include adding an effective amount of a surface active agent of formula I to an oil-bearing geological formation.
  • the surface active agent is added to the oil-bearing geological formation as part of the process of flooding an oil well with C0 2 to recover petroleum.
  • This example describes the preparation of a poly(propylene carbonate) derivative SI based on
  • This example describes the preparation of a series of poly(propylene carbonate) derivatives S2 of varying molecular weights based on a commercially available mixture of n and Ci 4 alcohols.
  • the compounds prepared in this example conform to formula Pla is -H, where Y is -H,
  • R la is -CH 3
  • "" (£_£_ ⁇ is a mixture of «-dodecyl and «-tetradecyl
  • n has a value of
  • the crude reaction mixture was purified as described in Example 1 to provide S2a as a colorless viscous liquid (111 g, 90% yield based on alcohol). See Table El for analytical data.
  • the crude reaction mixture was purified as described in Example 1 to provide S2b as a colorless viscous liquid (169 g, 86% yield based on alcohol). See Table El for analytical data.
  • This example describes the preparation of a pair of poly(propylene carbonate) derivatives S3 of varying molecular weights based on a commercially branched Co alcohol.
  • the compounds prepared in this example conform to formula PI a is -H, where Y is -H, R la is -CH 3 , n has a value
  • Example 4 The crude reaction mixture was purified as described in Example 1 except dichloromethane was used in place of 2-butanone as the processing solvent to provide S3a as a viscous yellow liquid (176 g, 90% yield based on alcohol). See Table El for analytical data.
  • Example 4
  • This example describes the preparation of a poly(propylene carbonate) derivative S4 based on a commercially branched C32 branched alcohol.
  • the compound prepared conforms to formula -H, where Y is -H, R la is -CH 3 , n has a value of approximately 4.8, and — (£__!_) is
  • a 300 mL Parr pressure reactor was charged with a branched C32 alcohol (Isofol 32 obtained from Sasol North America Inc.) (85 g, 0.3 mol) and propylene oxide (75 g, 1.3 mol).
  • the vessel was pressurized 150 psi carbon dioxide (1.03 MPa) and heated to 25 °C.
  • a propylene oxide (PO) solution of a cobalt-salen catalyst 120 mg, in 8g of PO was charged to the vessel using C0 2 pressure.
  • the reaction was heated to 35 °C and pressurized with C0 2 to a pressure of 300 psig (2.06 MPa). After stirring for 24h at this pressure and temperature, the reaction mixture was vented to atmospheric pressure and quenched with 0.2 M phosphoric acid in 2-butanone (4 mL).
  • This example describes the preparation of a poly(propylene carbonate) derivative S5 based on a C22 linear alcohol.
  • the compound prepared in this example conforms to formula Pla is -H, where Y is -H, R la is -CH 3 , n has a value of approximately 5.0, and is -(CH 2 ) 2 iCH 3 .
  • a 300 mL Parr pressure reactor was charged with 1-docosanol (Nacol ® 22-98 obtained from Sasol North America Inc.) (85 g, 0.3 mol) and propylene oxide (75 g, 1.3 mol).
  • the vessel was pressurized 150 psi carbon dioxide (1.03 MPa) and heated to 25 °C.
  • a propylene oxide (PO) solution of a cobalt-salen catalyst 120 mg, in 8g of PO was charged to the vessel using C0 2 pressure.
  • the reaction was heated to 35 °C and pressurized with C0 2 to a pressure of 300 psig (2.06 MPa).
  • This example describes the preparation of a poly(ethylene carbonate) derivative S6 based on «-hexanol.
  • the compound prepared conforms to formula Pla is -H, where Y is -H, R la is -H, n S6
  • a 300 mL Parr stirred pressure reactor was charged with C6 alcohol (ALFOL 6 obtained from Sasol North America Inc.) (38 g, 0.37 mol) and cobalt-salen catalyst (0.25 wt % based on alcohol charge). The reactor was closed and purged with dry nitrogen to remove any residual oxygen or moisture. Ethylene oxide (82 g, 1.86 mol) was added to the reactor at 25° C using positive displacement (nitrogen @ 60 psi). The vessel was pressurized to greater than 250 psi carbon dioxide (1.03 MPa) and maintained at 25 °C. Pressure was maintained above 250 psi until all required C0 2 was added (1.86 mol). After stirring for 24h at this pressure and temperature, the reaction mixture was vented to atmospheric pressure and quenched with 0.2 M phosphoric acid in 2-butanone (4 mL).
  • the crude reaction mixture was purified as described in Example 1 to provide S6 as a colorless viscous liquid. See Table El for analytical data.
  • This example describes the preparation of a poly(butylene carbonate) derivative S7 based on
  • a 300 mL Parr stirred pressure reactor was charged with C8 alcohol (ALFOL 8 obtained from Sasol North America Inc.) (40 g, 0.31 mol) and cobalt-salen catalyst (0.25 wt % based on alcohol charge). The reactor was closed and purged with dry nitrogen to remove any residual oxygen or moisture. Butylene oxide (110 g, 1.5 mol) was added to the reactor at 25° C using positive displacement (nitrogen @ 60 psi). The vessel was pressurized to greater than 250 psi carbon dioxide (1.03 MPa) and maintained at 25 °C. Pressure was maintained above 250 psi until all required C0 2 was added (1.5 mol). After stirring for 24h at this pressure and temperature, the reaction mixture was vented to atmospheric pressure and quenched with 0.2 M phosphoric acid in 2-butanone (4 mL).
  • the crude reaction mixture was purified as described in Example 1 to provide S7 as a colorless viscous liquid. See Table El for analytical data.
  • This example describes the preparation of a series of poly(ethylene carbonate) derivatives S8 of varying molecular weights based on a commercially available mixture of Cn and CM alcohols.
  • the compounds prepared in this example conform to formula Pla is -H, where Y is -H, R la is -H, is a mixture of «-dodecyl and «-tetradecyl, and n has a value of approximately 2.0 (S8a), and 5.0 (S8b).
  • the crude reaction mixture was purified as described in Example 1 to provide S8a as a colorless viscous liquid. See Table El for analytical data.
  • the crude reaction mixture was purified as described in Example 1 to provide S8b as a colorless viscous liquid. See Table El for analytical data.
  • This example describes the preparation of a series of poly(ethylene carbonate) derivatives S9 of varying molecular weights based on a commercially available isomeric mixture of Co alcohols.
  • the compounds prepared in this example conform to formula PI a is -H, where Y is -H,
  • R la is -H
  • ⁇ (_ -i) is a mixture of branched CI 3 isomers
  • n has a value of approximately 2.0 (S9a), 5.0 (S9b) and 9.0 (S9c).
  • the vessel was pressurized to greater than 250 psi carbon dioxide (1.03 MPa) and maintained at 25 °C. Pressure was maintained above 250 psi until all required C0 2 was added (1.48 mol). After stirring for 24h at this pressure and temperature, the reaction mixture was vented to atmospheric pressure and quenched with 0.2 M phosphoric acid in 2-butanone (4 mL).
  • the crude reaction mixture was purified as described in Example 1 to provide S9b as a colorless viscous liquid. See Table El for analytical data.
  • the crude reaction mixture was purified as described in Example 1 to provide S9c as a colorless viscous liquid. See Table El for analytical data.
  • This example describes the preparation of a poly(butylene carbonate) derivative S10 based on «-lauric alcohol (C12-14).
  • the compound prepared conforms to formula Pla is -H, where Y is -H,
  • R la is -CH 2 CH 3 , n has a value of approximately 5, and ⁇ (Ss-U is a mixture of C13 branched
  • the crude reaction mixture was purified as described in Example 1 to provide S10 as a colorless viscous liquid. See Table El for analytical data.
  • This example describes the preparation of a poly(ethylene carbonate) derivative Sll based on where Y is -H,
  • Example 12 The crude reaction mixture was purified as described in Example 1 to provide Sll as a colorless viscous liquid. See Table El for analytical data.
  • Example 12 The crude reaction mixture was purified as described in Example 1 to provide Sll as a colorless viscous liquid. See Table El for analytical data.
  • Example 12
  • This example describes the preparation of a poly(propylene carbonate) derivative S12 based on cyclohexyl alcohol (C6).
  • the compound prepared conforms t formula Pla is -H, where Y is
  • l a is -CH 3
  • n has a value of approximately 5
  • ⁇ -LJ is
  • the crude reaction mixture was purified as described in Example 1 to provide S12 as a colorless viscous liquid. See Table El for analytical data.
  • This example describes the preparation of a poly(ethylene carbonate) derivative S13 based on a commercially branched C32 branched alcohol.
  • the compound prepared conforms to formula
  • a 300 mL Parr pressure reactor was charged with a branched C32 alcohol (Isofol ® 32 obtained from Sasol Germany GHMB) (80 g, 0.17 mol) and cobalt-salen catalyst (0.25 wt % based on alcohol charge). The reactor was closed and purged with dry nitrogen to remove any residual oxygen or moisture. Ethylene oxide (38 g, 0.86 mol) was added to the reactor at 25° C using positive displacement (nitrogen @ 60 psi). The vessel was pressurized to greater than 250 psi carbon dioxide (1.03 MPa) and maintained at 25 °C. Pressure was maintained above 250 psi until all required C0 2 was added (0.86 mol). After stirring for 24h at this pressure and temperature, the reaction mixture was vented to atmospheric pressure and quenched with 0.2 M phosphoric acid in 2-butanone (4 mL).
  • a branched C32 alcohol Isofol ® 32 obtained from Sasol Germany GHMB
  • the crude reaction mixture was purified as described in Example 1 to provide S13 as a colorless viscous liquid. See Table El for analytical data.
  • Interfacial tension (IFT)measurements (Table E2) were performed using a spinning drop tensiometer where surfactants of the present invention were dissolved in hydrocarbon solutions (mineral oil) and introduced as a droplet into a de-ionized water medium. Measurement of the change in droplet shape can be correlated to a change in interfacial tension between the two fluids. The reduction in IFT values when compared to the blank (IFT with no surfactant present) indicate surface activity.
  • R groups in this Appendix I are to be regarded as independent of any R groups previously defined in the body of the specification hereinabove. If an R group in this appendix happens to have the same designation as an R group previously appearing in the specification, this is coincidental and does not imply the definition of the R group in this
  • methods of making the novel compounds disclosed herein include the step of copolymerizing C0 2 and one or more epoxides in the presence of a chain transfer agent having the formula: HO— ( £_HD ; to provide a compound of formula HO ⁇ ( APC ) ⁇ ° ⁇ (_____J Tn certain embodiments, this step includes contacting these materials in the presence of a chain transfer agent having the formula: HO— ( £_HD ; to provide a compound of formula HO ⁇ ( APC ) ⁇ ° ⁇ (______J Tn certain embodiments, this step includes contacting these materials in the presence of a
  • suitable polymerization catalysts include metal complexes having a formula L p -M.-(Li) m , where L p is a permanent ligand set, M is a metal atom, L / is a ligand that is a polymerization initiator, and m is an integer between 0 and 2 inclusive representing the number of initiating ligands present.
  • a metal atom, M is selected from periodic table groups 3-13, inclusive.
  • M is a transition metal selected from periodic table groups 5-12, inclusive.
  • M is a transition metal selected from periodic table groups 4-11, inclusive.
  • M is a transition metal selected from periodic table groups 5-10, inclusive.
  • M is a transition metal selected from periodic table groups 7-9, inclusive.
  • M is selected from the group consisting of Cr, Mn, V, Fe, Co, Mo, W, Ru, Al, and Ni.
  • M is a metal atom selected from the group consisting of: cobalt; chromium; aluminum; titanium; ruthenium, Iron, and manganese.
  • M is cobalt.
  • M is chromium.
  • M is aluminum.
  • M is iron.
  • a metal complex is a zinc, cobalt, chromium, aluminum, titanium, ruthenium, or manganese complex.
  • a metal complex is an aluminum complex.
  • a metal complex is a chromium complex.
  • a metal complex is a zinc complex.
  • a metal complex is a titanium complex.
  • a metal complex is a ruthenium complex.
  • a metal complex is a manganese complex.
  • a metal complex is cobalt complex.
  • the cobalt metal has an oxidation state of +3 (i.e., Co(III)). In other embodiments, the cobalt metal has an oxidation state of +2 (i.e., Co(II)).
  • a permanent ligand set 'L p ' comprises one or more ligands that remain coordinated with a metal center throughout the catalytic cycle. This is in contrast to other ligands such as polymerization initiators, monomer molecules, polymer chains, and solvent molecules that may participate in the catalytic cycle or may be exchanged under the polymerization conditions.
  • a permanent ligand set comprises a single multidentate ligand that remains associated with the metal center during catalysis.
  • the permanent ligand set includes two or more ligands that remain associated with the metal center during catalysis.
  • a metal complex comprises a metal atom coordinated to a single tetradentate ligand while in other embodiments, a metal complex comprises a chelate containing a plurality of individual permanent ligands.
  • a metal complex contains two bidentate ligands.
  • a metal complex contains a tridentate ligand.
  • tetradentate ligands suitable for metal complexes of the present invention may include, but are not limited to: salen derivatives 1, derivatives of salan ligands 2, bis-2-hydroxybenzamido derivatives 3, derivatives of the Trost ligand 4, porphyrin derivatives 5, derivatives of tetrabenzoporphyrin ligands 6, derivatives of corrole ligands 7, phthalocyaninate
  • Q at each occurrence is independently O or S;
  • R 1 and R 1' are independently selected from the group consisting of: -H, optionally substituted Ci to C ⁇ 2 aliphatic; optionally substituted 3- to 14-membered carbocycle; optionally substituted 3- to 14-membered heterocycle; and R 21 ;
  • R 2 and R 2' are independently selected from the group consisting of: -H; optionally substituted Ci to C ⁇ 2 aliphatic; optionally substituted 3- to 14-membered carbocycle; optionally substituted 3- to 14-membered heterocycle; R ; R ; and R ;
  • R 3 and R 3' are independently selected from the group consisting of:
  • R c at each occurrence is independently selected from the group consisting of: -H; optionally substituted Ci to C ⁇ 2 aliphatic; an optionally substituted 3- to 14- membered carbocycle; an optionally substituted 3- to 14 membered heterocycle; R 20 ; and R 21 ,where two or more R c groups may be taken together with intervening atoms to form one or more optionally substituted rings and, when two R c groups are attached to the same carbon atom, they may be taken together along with the carbon atom to which they are attached to form a moiety selected from the group consisting of: an optionally substituted 3- to 8-membered spirocyclic ring, a carbonyl, an oxime, a hydrazone, and an imine;
  • R d at each occurrence is independently selected from the group consisting of:
  • Ci Ci 2 aliphatic
  • R 20 optionally substituted 3- to 14-membered carbocycle
  • R 21 optionally substituted 3- to 14-membered heterocycle
  • R 20 optionally substituted and R 21 , where two or more R d groups may be taken together with intervening atoms to form one or more optionally substituted rings; and represents an optionally substituted moiety covalently linking two nitrogen atoms,
  • R 20 at each occurrence is independently selected from the group consisting of:
  • R 21 at each occurrence is independently selected from the group consisting of: -(CH ⁇ R 20 ; -(CH 2 ) Z"-(CH 2 ) i R 20 ; -C(R 17 ) z H (3 . z) ; -
  • X " is any anion
  • R 10 at each occurrence is independently selected from the group consisting of:
  • R 11 and R 12 at each occurrence are independently selected from the group consisting of: -H; optionally substituted Ci to Ci 2 aliphatic; an optionally substituted 3- to 14-membered carbocycle; an optionally substituted 3- to 14- membered heterocycle; where two or more R 11 or R 12 groups can optionally be taken together with intervening atoms to form an optionally substituted 3- to 10-membered ring,
  • R 13 at each occurrence is independently selected from the group consisting of:
  • R 15 at each occurrence is independently selected from the group consisting of: optionally substituted Ci-12 aliphatic, an optionally substituted 3- to 14-membered carbocycle; and an optionally substituted 3- to 14-membered heterocycle,
  • a 1, 2, 3, or 4
  • k is independently at each occurrence an integer from 1 to 8, inclusive, m is 0 or an integer from 1 to 8, inclusive,
  • q is 0 or an integer from 1 to 5, inclusive, x is 0, 1 , or 2, and
  • z is 1, 2, or 3.
  • one or more of the substituents on metal complexes 1 through 9' is an activating moiety ⁇ """ ( 3 ⁇ 4 , where " TM" " represents a covalent linker containing one or more atoms selected from the group consisting of C, O, N, S, and Si; "Z” is an activating functional group having co-catalytic activity in epoxide C0 2 copolymerization, and p is an integer from 1 to 4 indicating the number of individual activating functional groups present on a given activating moiety.
  • the linker moiety "— "TM” is as described in co-pending PCT application number PCT/US09/54773.
  • a Z group is an optionally substituted N-linked piperidine or TV-linked pyrrolidine.
  • a Z group is an optionally substituted guanidine.
  • a Z group is any of those described in PCT/US09/54773.
  • provided metal complexes have a structure selected from the group consisting of:
  • R 1 , R 1' , R 2 , R 2' , R 3 , R 3' and R 11 are as defined above.
  • a permanent ligand set is a salen ligand.
  • a metal complex is a metallosalenate.
  • a metal complex is a cobalt salen complex.
  • a metal complex is a chromium salen complex.
  • a metal complex is an aluminum salen complex.
  • metal complexes of the present invention have the formula:
  • M is the metal atom
  • L / is a nucleophile capable of ring opening an epoxide; m is an integer from 0-2 inclusive; and is the permanent ligand set; wherein ' > is as defined previously and each R' independently represents one or more substituents optionally present on the phenyl rings.
  • each R' is independently an R d group or a ⁇ """(3 ⁇ 4 group, where two or more adjacent R' groups can be taken together to form an optionally substituted saturated, partially unsaturated, or aromatic 3- to 12-membered ring containing 0 to 4 heteroatoms,
  • the ' 1 moiety is selected from the consi
  • R c and R' are as previously defined
  • X - a polyether; an optionally substituted 3- to 8-membered carbocycle; and an optionally substituted 3- to 8-membered heterocycle,
  • q is 0 or an integer from 1 to 5 inclusive
  • x 0, 1 , or 2
  • R 4a , R 4a' , R 5a , R 5a' , R 6a , R 6a' , R 7a , and R 7a are each independently hydrogen, a — (3 ⁇ 4 group, halogen. -N0 2 , -CN, -SR 13 , -S(0)R 13 , -S(0) 2 R 13 , -NR u C(0)R 13 , -OC(0)R 13 , -C0 2 R 13 , -NCO, -N 3 , -OR 10 , -OC(0)NR u R 12 ; -Si(R 13 ) 3 , -NR U R 12 , -NR u C(0)R 13 , and -NR u C(0)OR 13 ; or an optionally substituted radical selected from the group consisting of Ci_ 2 o aliphatic; Ci_ 20 heteroaliphatic; 6- to 10-membered aryl; 5- to 10-membered heteroaryl; and 3- to 7-membered hetero
  • n is 0 or an integer from 1 to 8, inclusive;
  • p is 0 or an integer from 1 to 4, inclusive.
  • R la , R la' , R 4a , R 4a' , R 6a , and R 6a' are each -H. In some embodiments, R 5a , R 5a' , R 7a and R 7a' are each optionally substituted C Ci 2 aliphatic.
  • R 4a , R 4a' , R 5a , R 5a' , R 6a , R 6a' , R 7a , and R 7a' are each independently selected from the group consisting of: -H, -SiR 3 ; methyl, ethyl, «-propyl, /-propyl, «-butyl, sec-butyl, /-butyl, isoamyl, Z-amyl, thexyl, and trityl.
  • R la , R la' , R 4a , R 4a' , R 6a , and R 6a' are each -H.
  • R 7a is selected from the group consisting of -H; methyl; ethyl; «-propyl; /-propyl; «-butyl; sec-butyl; /-butyl; isoamyl; Z-amyl; thexyl; and trityl.
  • R 5a and R 7a are independently selected from the group consisting of -H; methyl; ethyl; «-propyl; /-propyl; «-butyl; sec-butyl; /-butyl; isoamyl; ⁇ -amyl; thexyl; and trityl.
  • one or more of R 5a , R 5a , R 7a and R 7a is a
  • R 5a and R 5a are each a group.
  • R 5a is a group and R 5a is Ci_ 8 aliphatic.
  • R 7a and R 7a are each a ⁇ """ ( 3 ⁇ 4 group.
  • R 7a is a group and R 7a is Ci_s aliphatic.
  • provided metal complexes have a structure selected from the group consisti
  • R la through R 7a are as defined above.
  • provided metal complexes have a structure selected from the group consistin
  • R 5a , R 5a , R 7a , and R 7a are as defined above.
  • each pair of substituents on the salicaldehyde portions of the complexes above are the same (i.e. R 5a & R 5a are the same and R 7a & R 7a' are the same).
  • at least one of R 5a & R 5a' or R 7a & R 7a are different from one another.
  • R c , R d , L / , m, and q are as described above, and
  • R 4 , R 4' , R 5 , R 5 , R 6 , R 6 , R 7 , and R 7 are each independently selected from the group consisting of: -H; -R 20 ; -R 21 ; optionally substituted C1-C12 aliphatic; optionally substituted 3- to 14-membered carbocycle; and optionally substituted 3- to 14-membered heterocycle;
  • R 1 , R 1 , R 4 , R 4 , R 6 , and R 6 are each -H. In certain embodiments, wherein a metal complex has formula III, R 5 , R 5 , R 7 and R 7 ' are each optionally substituted C1-C12 aliphatic.
  • R 4 , R 4 , R 5 , R 5 , R 6 , R 6 , R 7 , and R 7 ' are each independently selected from the group consisting of: -H, -Si(R 13 )3;-Si [(CH 2 ) k R 22 ] z (R 13 ) (3 _ z) ; methyl, ethyl, «-propyl, /-propyl, «-butyl, sec-butyl, /-butyl, isoamyl, /- amyl, thexyl, trityl, -C(CH 3 )Ph 2 , -(CH ⁇ CKCH ⁇ R 22 ] ⁇ ) , and -Si(R 13 ) (3 _ z) [(CH 2 ) k R 22 ] z , where p is an integer from 0 to 12 inclusive and R 22 is selected from the group consisting of:
  • R 7 is selected from the group consisting of-H; methyl; ethyl; «-propyl; /-propyl; «-butyl; sec-butyl; /-butyl; isoamyl; /- amyl; thexyl; and trityl; and R 5 is selected from the group consisting of -(CH 2 )pCH( 3 .
  • a metal complex has formula IV, R 1 , R 1 , R 4 , R 4 , R 6 , and R 6 are each -H.
  • R 5 , R 5 , R 7 and R 7 ' are each optionally substituted Q-C12 aliphatic.
  • R 4 , R 4 , R 5 , R 5 , R 6 , R 6 , R 7 , and R 7 ' are each independently selected from the group consisting of: -H, -Si(R 13 ) 3 ;-Si(R 13 )( 3 . z) [(CH 2 )kR 22 ] z ; methyl, ethyl, «-propyl, /-propyl, «-butyl, sec-butyl, /-butyl, isoamyl, /-amyl, thexyl,
  • R 7 is selected from the group consisting of-H; methyl; ethyl; «-propyl; /-propyl; «-butyl; sec-butyl; /-butyl; isoamyl; /- amyl; thexyl; and trityl; and R 5 is selected from the group consisting of -(CH 2 )pCH( 3 .
  • R 1 , R 1 , R 4 , R 4 , R 6 , and R 6 are each -H.
  • R 5 , R 5 , R 7 and R 7 ' are each optionally substituted C1-C12 aliphatic.
  • R 4 , R 4 , R 5 , R 5 , R 6 , R 6 , R 7 , and R 7 ' are each independently selected from the group consisting of: -H, -Si(R 13 ) 3 ;-Si
  • R 7 is selected from the group consisting of-H; methyl; ethyl; «-propyl; /-propyl; «-butyl; sec-butyl; /-butyl; isoamyl; /- amyl; thexyl; and trityl; and R 5 is selected from the group consisting
  • a metal complex has a structure L p -M-(L / ) m , where L ⁇ -M is
  • the permanent ligand set comprises a porphyrin ring and L p -M has the structure:
  • M is a metal atom selected from the group consisting of: cobalt; chromium; aluminum; titanium; ruthenium, and manganese.
  • the permanent ligand set may comprise a plurality of discrete ligands.
  • the permanent ligand set includes two bidentate ligands.
  • such bidentate ligands may have the structure
  • R d and R 11 are as defined hereinabove.
  • Metal complexes having two such ligands may adopt one of several geometries, and the present disclosure encompasses complex having any of the possible geometries, as well as mixtures of two or more geometrical isomers.
  • metal complexes including two bidentate ligands may have structures selected from the group consisting of:

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Abstract

The present invention encompasses surface active agents useful in liquid or supercritical CO2 applications. The surface active agents comprise compounds containing a hydrocarbon segment and an aliphatic polycarbonate segment: The invention also provides methods of making the surface active agents and of using them in supercritical CO2 applications.

Description

SPECIFICATION
TO ALL WHOM IT MAY CONCERN:
BE IT KNOWN that we, Kurt McWiUiams, Daniel T. Plummer, Kip D. Sharp, Scott D. Allen, and Christopher A. Sinomeau, have invented new and useful improvements in a
ALIPHATIC POLYCARBONATE-BASED SURFACE ACTIVE AGENTS of which the following is a specification:
CROSS REFERENCE TO RELATED APPLICATION
This application claims priority to U.S. Application No. 61/869,964 filed on August 26, 2013 the disclosure of which is incorporated herein by reference for all purposes.
FIELD OF THE INVENTION
This invention pertains to surface active agents useful in liquid or supercritical C02 applications. The surface active agents comprise compounds containing a hydrocarbon segment and an aliphatic polycarbonate segment.
BACKGROUND OF THE INVENTION
The utilization of carbon dioxide as a useful material rather than a waste product has been of increasing interest in recent years. For example supercritical carbon dioxide (SC-CO2) has been used in place of organic solvents for applications such as dry cleaning of clothes and high pressure liquid chromatography. The displacement of petroleum-based solvents has
environmental benefits in itself and these are further enhanced if the CO2 is obtained from a source that would otherwise release it as an atmospheric pollutant.
Another large application for CO2 is as a flooding agent to obtain additional production from spent oil wells. It is estimated that several billion standard cubic feet of CO2 are injected into U.S. oilfields each day with a concomitant recovery of several hundred thousand barrels of oil. It has been known for many years that if the viscosity of the CO2 could be increased, the efficiency of the oil recovery would be greatly enhanced since it would reduce fingering and poor volumetric sweep efficiency. To this end, a great deal of resources have been spent researching the use of surfactants to increase the viscosity (thicken) of high pressure C02. Carbon dioxide foam floods are typically conducted via the alternate injection of aqueous surfactant solution slugs and pure C02 (SAG). The idea of adding surfactant to C02 for performance and/or mobility control was suggested decades ago and to this end there have been recent developments in the identification and design of C02 soluble surfactants that generate foams.
As is well known to those skilled in the art, oil bearing formations initially contain brine and years of enhanced recovery techniques, including water flooding have added additional fluids. This has necessitated the use of alternating slugs. For surfactants to be effective in downhole environments, the appropriate balance C02-philicity and hydrophilicity must be maintained. Maintaining this balance has proved difficult for existing surfactant technologies. Furthermore, this type of molecule is not readily soluble in C02 and must be injected into the formation in the brine phase.
The prior art comprises patents and patent applications issued on polycarbonates as surfactants, which generally teach that there needs to be a hydrophobic section and a hydrophilic section using a standard surfactant model which of course would mean that the surfactant is water soluble and/or miscible. In order to accomplish this result, the surfactant polycarbonates have poly ether or epoxide sections and polycarbonate sections and generally specify that below 15 mol% CO2 incorporation, the materials were hydrophilic and above 15 mol% CO2 incorporation, they were hydrophobic. Based on that, if the molecule were greater than 15 mol% CO2 they would not be surfactants since they would possess negligible hydrophilic character.
There remains a need for a C02-soluble surfactant which albeit hydrophobic in nature, still possesses surface activity, is readily biodegradable and wherein the surface activity allows the C02-containing surfactant to wet surfaces which prior art C02-containing surfactants have been unable to do. This ability to wet surfaces is extremely important in EOR operations employing C02 floods, foams, etc., since it allows the surfactants/ C02 to extract oil from formations and interstices in the formation otherwise not amenable to extraction because of the inability for those surfaces to be adequately wetted.
There also remains a need for a C02 soluble surfactant which still possesses surface activity, is readily biodegradable and wherein the surface activity allows the CO2 containing surfactant to predictably form foams in porous media for the purpose of controlling the mobility and improving the sweep efficiency of liquid or supercritical C02 when such C02 is injected into geological formations for the purpose of storage or sequestration of the C02.
Nonetheless, there remain challenges with the use of C02 in these and other applications. In particular, there are very few surfactants that work well with SC-CO2. Those that have worked well, tend to be expensive and/or have drawbacks because of their potential to contaminate the environment or product streams.
Meanwhile, another strategy being explored for the productive use of C02 has been as a chemical feedstock for the manufacture of chemicals and polymers. In particular, aliphatic polycarbonates (APCs) manufactured by copolymerization of carbon dioxide and epoxides are emerging as promising materials since the polymers have the potential to replace traditional petrochemical polymers. The incorporation of C02-which accounts for up to 50% of the polymer mass-has environmental benefits. C02-based polymers have been looked at in the past as CO2- soluble surfactants e.g. (WO/2010/062703), but the approach taken has been to append a hydrophilic moiety such as PEG to the polycarbonate which is expected to act as a C02-phile. To date none of these materials has been found suitable for commercial application.
SUMMARY OF THE INVENTION
In one aspect, the present invention provides a C02 soluble surfactant possessing enhanced physical and interfacial tension properties that can overcome the limitations of current surfactants used in C02.
A further feature of the present invention is the ability to independently tailor the surfactant such that, depending upon the nature of the formation, the C02-soluble surfactant can be tweaked or adjusted so as to provide maximum oil extraction capability of the CO2 foam in which its dispersed.
In yet another aspect, the present invention provides a surfactant containing C02-philic head groups ideally useful in C02 EOR operations.
In still another aspect, the present invention provides a CO2 soluble surfactant having the ability to control mobility and create a piston-like flood, thus increasing the efficiency of CO2 in extracting oil during EOR operations. It should be noted that this has two potential benefits: first, it will increase the efficiency of oil extraction beyond current C02 EOR efforts by improving the amount of oil extracted per C02 volume used; second, it will reduce the amount of water required since the surfactant will be delivered in the C02 phase. Since these surfactants will be added in the C02 phase, they will be present where the C02 flows in the formation, improving the extraction of oil in previously untouchable locations. Indeed it is envisioned that the present invention could completely eliminate the need for alternating brine injections and instead utilize the large amounts of brine already present in the pore space of formations.
In another aspect, the present invention provides a C02-soluble surfactant having the ability to predictably form foams in porous media for the purpose of controlling the mobility and improving the sweep efficiency of liquid or supercritical C02 when such C02 is injected into geological formations for the purpose of storage or sequestration of the C02.
In another aspect, the present invention provides a C02-soluble surfactant having unique and enhanced interfacial tension properties, exhibiting unusual surface wetting activity and which is biodegradable.
Another aspect of the present invention is the provision of a CO2 soluble surfactant which is non-ionic, thus reducing the likelihood of adsorption on the formation surfaces, effectively reducing the amount of material needed downhole, and reducing the cost of a chemical flood. Among other things, the present invention encompasses the recognition that aliphatic polycarbonate derivatives comprising a hydrocarbon and an aliphatic polycarbonate chain are effective surface active agents with good C02 solubility.
In one aspect, the present invention encompasses aliphatic polycarbonate derivatives with utility as surfactants. In certain embodiments, the derivatives have a formula I:
Y-Q-( APC )— Q— (CxHy)
where the moiety ~~ C_½£ J~~ comprises an alternating copolymer or co-oligomer of CO2 and one or more epoxides;
the moiety ~~ comprises a saturated or unsaturated hydrocarbon; and
-Y is selected from the group consisting of -H, optionally substituted Ci_i2 aliphatic, optionally substituted aryl, optionally substituted Ci_i2 acyl, S02R, -SiR3, and a polyether chain, where R is, independently at each occurrence, optionally substituted aryl or optionally substituted Ci_i2 aliphatic.
In another aspect, the present invention encompasses surfactant compositions comprising one or more aliphatic polycarbonate derivatives of formula I.
In another aspect, the present invention encompasses methods of making aliphatic polycarbonate derivatives of formula I. In certain embodiments, the methods include the step of copolymerizing or co-oligomerizing C02 and one or more epoxides in the presence of a chain transfer agent having the formula: H0— Ciii) ; to provide a compound of formula
HO-( APC j— o HyJ m certain embodiments, the methods comprise a further step of modifying the -OH group of the compound of formula ' ~ * ^- ; to provide a compound of formula I where -Y is other than -H.
In another aspect, the present invention encompasses methods of modifying the interfacial tension between liquid or supercritical C02 and an aqueous phase, the method comprising adding an effective amount of a surface active agent of formula I to a mixture of C02 and the aqueous phase. In certain embodiments, the step of adding the surface active agent of formula I comprises dissolving it in liquid or supercritical C02 and then mixing the C02 solution of I with the aqueous phase. In certain embodiments, the methods include adding an effective amount of a surface active agent of formula I to an oil-bearing geological formation. In certain embodiments, the surface active agent is added to the oil-bearing geological formation as part of the process of flooding an oil well with C02 to recover petroleum.
DEFINITIONS
Definitions of specific functional groups and chemical terms are described in more detail below. For purposes of this invention, the chemical elements are identified in accordance with the Periodic Table of the Elements, CAS version, Handbook of Chemistry and Physics, 75th Ed., inside cover, and specific functional groups are generally defined as described therein.
Additionally, general principles of organic chemistry, as well as specific functional moieties and reactivity, are described in Organic Chemistry, Thomas Sorrell, University Science Books, Sausalito, 1999; Smith and March March 's Advanced Organic Chemistry, 5th Edition, John Wiley & Sons, Inc., New York, 2001; Larock, Comprehensive Organic Transformations, VCH
Publishers, Inc., New York, 1989; Carruthers, Some Modern Methods of Organic Synthesis, 3rd Edition, Cambridge University Press, Cambridge, 1987; the entire contents of each of which are incorporated herein by reference.
Certain compounds of the present invention can comprise one or more asymmetric centers, and thus can exist in various stereoisomeric forms, e.g., enantiomers and/or
diastereomers. Thus, inventive compounds and compositions thereof may be in the form of an individual enantiomer, diastereomer or geometric isomer, or may be in the form of a mixture of stereoisomers. In certain embodiments, the compounds of the invention are enantiopure compounds. In certain embodiments, mixtures of enantiomers or diastereomers are provided.
Furthermore, certain compounds, as described herein may have one or more double bonds that can exist as either the Z or E isomer, unless otherwise indicated. The invention additionally encompasses the compounds as individual isomers substantially free of other isomers and alternatively, as mixtures of various isomers, e.g., racemic mixtures of enantiomers. In addition to the above-mentioned compounds per se, this invention also encompasses
compositions comprising one or more compounds.
As used herein, the term "isomers" includes any and all geometric isomers and stereoisomers. For example, "isomers" include cis- and ira«s-isomers, E- and Z- isomers, R- and S-enantiomers, diastereomers, (D)-isomers, (L)-isomers, racemic mixtures thereof, and other mixtures thereof, as falling within the scope of the invention. For instance, a stereoisomer may, in some embodiments, be provided substantially free of one or more corresponding stereoisomers, and may also be referred to as "stereochemically enriched."
Where a particular enantiomer is preferred, it may, in some embodiments be provided substantially free of the opposite enantiomer, and may also be referred to as "optically enriched." "Optically enriched," as used herein, means that the compound or polymer is made up of a significantly greater proportion of one enantiomer. In certain embodiments the compound is made up of at least about 90% by weight of a preferred enantiomer. In other embodiments the compound is made up of at least about 95%, 98%, or 99%> by weight of a preferred enantiomer. Preferred enantiomers may be isolated from racemic mixtures by any method known to those skilled in the art, including chiral high pressure liquid chromatography (HPLC) and the formation and crystallization of chiral salts or prepared by asymmetric syntheses. See, for example, Jacques, et al., Enantiomers, Racemates and Resolutions (Wiley Interscience, New York, 1981); Wilen, S.H., et al., Tetrahedron 33 :2725 (1977); Eliel, E.L. Stereochemistry of Carbon
Compounds (McGraw-Hill, NY, 1962); Wilen, S.H. Tables of Resolving Agents and Optical Resolutions p. 268 (E.L. Eliel, Ed., Univ. of Notre Dame Press, Notre Dame, IN 1972).
The term "epoxide", as used herein, refers to a substituted or unsubstituted oxirane. Such substituted oxiranes include monosubstituted oxiranes, disubstituted oxiranes, trisubstituted oxiranes, and tetrasubstituted oxiranes. Such epoxides may be further optionally substituted as defined herein. In certain embodiments, epoxides comprise a single oxirane moiety. In certain embodiments, epoxides comprise two or more oxirane moieties.
The term "polymer", as used herein, refers to a molecule of high relative molecular mass, the structure of which comprises the multiple repetition of units derived, actually or conceptually, from molecules of low relative molecular mass. In certain embodiments, a polymer is comprised of substantially alternating units derived from C02 and an epoxide (e.g., poly(ethylene carbonate). In certain embodiments, a polymer of the present invention is a copolymer, terpolymer, heteropolymer, block copolymer, or tapered heteropolymer incorporating two or more different epoxide monomers. With respect to the structural depiction of such polymers, the units or polymer blocks separated by a
Figure imgf000008_0001
ese structures are to be interpreted to encompass aliphatic polycarbonate derivatives incorporating any ratio of the different monomer units depicted unless otherwise specified. This depiction is also meant to represent random, tapered, block co-polymers, and combinations of any two or more of these and all of these are implied unless otherwise specified.
The terms "halo" and "halogen" as used herein refer to an atom selected from fluorine (fluoro, -F), chlorine (chloro, -CI), bromine (bromo, -Br), and iodine (iodo, -I).
The term "aliphatic" or "aliphatic group", as used herein, denotes a hydrocarbon moiety that may be straight-chain (i.e., unbranched), branched, or cyclic (including fused, bridging, and spiro-fused polycyclic) and may be completely saturated or may contain one or more units of unsaturation, but which is not aromatic. Unless otherwise specified, aliphatic groups contain 1- 40 carbon atoms. In certain embodiments, aliphatic groups contain 1-20 carbon atoms. In certain embodiments, aliphatic groups contain 3-20 carbon atoms. In certain embodiments, aliphatic groups contain 1-12 carbon atoms. In certain embodiments, aliphatic groups contain 1— 8 carbon atoms. In certain embodiments, aliphatic groups contain 1-6 carbon atoms. In some embodiments, aliphatic groups contain 1-5 carbon atoms, in some embodiments, aliphatic groups contain 1-4 carbon atoms, in some embodiments aliphatic groups contain 1-3 carbon atoms, and in some embodiments aliphatic groups contain 1 or 2 carbon atoms. Suitable aliphatic groups include, but are not limited to, linear or branched, alkyl, alkenyl, and alkynyl groups, and hybrids thereof such as (cycloalkyl)alkyl, (cycloalkenyl)alkyl or (cycloalkyl)alkenyl.
The term "heteroaliphatic," as used herein, refers to aliphatic groups wherein one or more carbon atoms are independently replaced by one or more atoms selected from the group consisting of oxygen, sulfur, nitrogen, or phosphorus. In certain embodiments, one to six carbon atoms are independently replaced by one or more of oxygen, sulfur, nitrogen, or phosphorus. Heteroaliphatic groups may be substituted or unsubstituted, branched or unbranched, cyclic or acyclic, and include saturated, unsaturated or partially unsaturated groups.
As used herein, the term "bivalent Ci_8 (or Ci_3) saturated or unsaturated, straight or branched, hydrocarbon chain", refers to bivalent alkyl, alkenyl, and alkynyl, chains that are straight or branched as defined herein.
The term "unsaturated", as used herein, means that a moiety has one or more double or triple bonds.
The terms "cycloaliphatic", "carbocycle", or "carbocyclic", used alone or as part of a larger moiety, refer to a saturated or partially unsaturated cyclic aliphatic monocyclic or polycyclic ring systems, as described herein, having from 3 to 12 members, wherein the aliphatic ring system is optionally substituted as defined above and described herein. Cycloaliphatic groups include, without limitation, cyclopropyl, cyclobutyl, cyclopentyl, cyclopentenyl, cyclohexyl, cyclohexenyl, cycloheptyl, cycloheptenyl, cyclooctyl, cyclooctenyl, norbornyl, adamantyl, and cyclooctadienyl. In some embodiments, the cycloalkyl has 3-6 carbons. The terms "cycloaliphatic", "carbocycle" or "carbocyclic" also include aliphatic rings that are fused to one or more aromatic or nonaromatic rings, such as decahydronaphthyl or tetrahydronaphthyl, where the radical or point of attachment is on the aliphatic ring. In certain embodiments, the term "3- to 7-membered carbocycle" refers to a 3- to 7-membered saturated or partially unsaturated monocyclic carbocyclic ring. In certain embodiments, the term "3- to 8-membered carbocycle" refers to a 3 - to 8-membered saturated or partially unsaturated monocyclic carbocyclic ring. In certain embodiments, the terms "3- to 14-membered carbocycle" and "C3.14 carbocycle" refer to a 3- to 8-membered saturated or partially unsaturated monocyclic carbocyclic ring, or a 7- to 14- membered saturated or partially unsaturated polycyclic carbocyclic ring.
The term "alkyl," as used herein, refers to saturated, straight- or branched-chain hydrocarbon radicals derived from an aliphatic moiety containing between one and six carbon atoms by removal of a single hydrogen atom. Unless otherwise specified, alkyl groups contain 1- 12 carbon atoms. In certain embodiments, alkyl groups contain 1-8 carbon atoms. In certain embodiments, alkyl groups contain 1-6 carbon atoms. In some embodiments, alkyl groups contain 1-5 carbon atoms, in some embodiments, alkyl groups contain 1—4 carbon atoms, in some embodiments alkyl groups contain 1-3 carbon atoms, and in some embodiments alkyl groups contain 1-2 carbon atoms. Examples of alkyl radicals include, but are not limited to, methyl, ethyl, n-propyl, isopropyl, n-butyl, iso-butyl, sec-butyl, sec-pentyl, iso-pentyl, tert-butyl, n- pentyl, neopentyl, n-hexyl, sec-hexyl, n-heptyl, n-octyl, n-decyl, n-undecyl, dodecyl, and the like.
The term "alkenyl," as used herein, denotes a monovalent group derived from a straight- or branched-chain aliphatic moiety having at least one carbon-carbon double bond by the removal of a single hydrogen atom. Unless otherwise specified, alkenyl groups contain 2-12 carbon atoms. In certain embodiments, alkenyl groups contain 2-8 carbon atoms. In certain embodiments, alkenyl groups contain 2-6 carbon atoms. In some embodiments, alkenyl groups contain 2-5 carbon atoms, in some embodiments, alkenyl groups contain 2—4 carbon atoms, in some embodiments alkenyl groups contain 2-3 carbon atoms, and in some embodiments alkenyl groups contain 2 carbon atoms. Alkenyl groups include, for example, ethenyl, propenyl, butenyl, l-methyl-2-buten-l-yl, and the like.
The term "alkynyl," as used herein, refers to a monovalent group derived from a straight- or branched-chain aliphatic moiety having at least one carbon-carbon triple bond by the removal of a single hydrogen atom. Unless otherwise specified, alkynyl groups contain 2-12 carbon atoms. In certain embodiments, alkynyl groups contain 2-8 carbon atoms. In certain embodiments, alkynyl groups contain 2-6 carbon atoms. In some embodiments, alkynyl groups contain 2-5 carbon atoms, in some embodiments, alkynyl groups contain 2-4 carbon atoms, in some embodiments alkynyl groups contain 2-3 carbon atoms, and in some embodiments alkynyl groups contain 2 carbon atoms. Representative alkynyl groups include, but are not limited to, ethynyl, 2-propynyl (propargyl), 1-propynyl, and the like. The term "alkoxy", as used herein refers to an alkyl group, as previously defined, attached to the parent molecule through an oxygen atom. Examples of alkoxy, include but are not limited to, methoxy, ethoxy, propoxy, isopropoxy, n-butoxy, tert-butoxy, neopentoxy, and n- hexoxy.
The term "acyl", as used herein, refers to a carbonyl-containing functionality, e.g., - C(=0)R , wherein R is hydrogen or an optionally substituted aliphatic, heteroaliphatic, heterocyclic, aryl, heteroaryl group, or is a substituted (e.g., with hydrogen or aliphatic, heteroaliphatic, aryl, or heteroaryl moieties) oxygen or nitrogen containing functionality (e.g. , forming a carboxylic acid, ester, or amide functionality). The term "acyloxy", as used here, refers to an acyl group attached to the parent molecule through an oxygen atom.
The term "aryl" used alone or as part of a larger moiety as in "aralkyl", "aralkoxy", or "aryloxyalkyl", refers to monocyclic and polycyclic ring systems having a total of five to 20 ring members, wherein at least one ring in the system is aromatic and wherein each ring in the system contains three to twelve ring members. The term "aryl" may be used interchangeably with the term "aryl ring". In certain embodiments of the present invention, "aryl" refers to an aromatic ring system which includes, but is not limited to, phenyl, biphenyl, naphthyl, anthracyl and the like, which may bear one or more substituents. Also included within the scope of the term aryl", as it is used herein, is a group in which an aromatic ring is fused to one or more additional rings, such as benzofuranyl, indanyl, phthalimidyl, naphthimidyl, phenantriidinyl, or
tetrahydronaphthyl, and the like. In certain embodiments, the terms "6- to 10-membered aryl" and "C6-io aryl" refer to a phenyl or an 8- to 10-membered polycyclic aryl ring.
The terms "heteroaryl" and "heteroar-", used alone or as part of a larger moiety, e.g., "heteroaralkyl", or "heteroaralkoxy", refer to groups having 5 to 14 ring atoms, preferably 5, 6, or 9 ring atoms; having 6, 10, or 14 π electrons shared in a cyclic array; and having, in addition to carbon atoms, from one to five heteroatoms. The term "heteroatom" refers to nitrogen, oxygen, or sulfur, and includes any oxidized form of nitrogen or sulfur, and any quatemized form of a basic nitrogen. Heteroaryl groups include, without limitation, thienyl, furanyl, pyrrolyl, imidazolyl, pyrazolyl, triazolyl, tetrazolyl, oxazolyl, isoxazolyl, oxadiazolyl, thiazolyl, isothiazolyl, thiadiazolyl, pyridyl, pyridazinyl, pyrimidinyl, pyrazinyl, indolizinyl, purinyl, naphthyridinyl, benzofuranyl and pteridinyl. The terms "heteroaryl" and "heteroar-", as used herein, also include groups in which a heteroaromatic ring is fused to one or more aryl, cycloaliphatic, or heterocyclyl rings, where the radical or point of attachment is on the heteroaromatic ring. Nonlimiting examples include indolyl, isoindolyl, benzothienyl, benzofuranyl, dibenzofuranyl, indazolyl, benzimidazolyl, benzthiazolyl, quinolyl, isoquinolyl, cinnolinyl, phthalazinyl, quinazolinyl, quinoxalinyl, 4//-quinolizinyl, carbazolyl, acridinyl, phenazinyl, phenothiazinyl, phenoxazinyl, tetrahydroquinolinyl, tetrahydroisoquinolinyl, and pyrido[2,3-b]-l,4-oxazin-3(4H)-one. A heteroaryl group may be mono- or bicyclic. The term "heteroaryl" may be used interchangeably with the terms "heteroaryl ring", "heteroaryl group", or "heteroaromatic", any of which terms include rings that are optionally substituted. The term "heteroaralkyl" refers to an alkyl group substituted by a heteroaryl, wherein the alkyl and heteroaryl portions independently are optionally substituted. In certain embodiments, the term "5- to 10-membered heteroaryl" refers to a 5- to 6- membered heteroaryl ring having 1 to 3 heteroatoms independently selected from nitrogen, oxygen, or sulfur, or an 8- to 10-membered bicyclic heteroaryl ring having 1 to 4 heteroatoms independently selected from nitrogen, oxygen, or sulfur. In certain embodiments, the term "5- to 12-membered heteroaryl" refers to a 5- to 6-membered heteroaryl ring having 1 to 3 heteroatoms independently selected from nitrogen, oxygen, or sulfur, or an 8- to 12-membered bicyclic heteroaryl ring having 1 to 4 heteroatoms independently selected from nitrogen, oxygen, or sulfur.
As used herein, the terms "heterocycle", "heterocyclyl", "heterocyclic radical", and "heterocyclic ring" are used interchangeably and refer to a stable 5- to 7-membered monocyclic or 7-14-membered polycyclic heterocyclic moiety that is either saturated or partially unsaturated, and having, in addition to carbon atoms, one or more, preferably one to four, heteroatoms, as defined above. When used in reference to a ring atom of a heterocycle, the term "nitrogen" includes a substituted nitrogen. As an example, in a saturated or partially unsaturated ring having 0-3 heteroatoms selected from oxygen, sulfur or nitrogen, the nitrogen may be N (as in 3,4- dihydro-2//-pyrrolyl), NH (as in pyrrolidinyl), or ^TNiR (as in N-substituted pyrrolidinyl). In some embodiments, the term "3- to 7-membered heterocyclic" refers to a 3- to 7-membered saturated or partially unsaturated monocyclic heterocyclic ring having 1 to 2 heteroatoms independently selected from nitrogen, oxygen, or sulfur. In some embodiments, the term "3- to 12-membered heterocyclic" refers to a 3- to 8-membered saturated or partially unsaturated monocyclic heterocyclic ring having 1 to 2 heteroatoms independently selected from nitrogen, oxygen, or sulfur, or a 7- to 12-membered saturated or partially unsaturated polycyclic heterocyclic ring having 1-3 heteroatoms independently selected from nitrogen, oxygen, or sulfur.
A heterocyclic ring can be attached to its pendant group at any heteroatom or carbon atom that results in a stable structure and any of the ring atoms can be optionally substituted. Examples of such saturated or partially unsaturated heterocyclic radicals include, without limitation, tetrahydrofuranyl, tetrahydrothienyl, pyrrolidinyl, pyrrolidonyl, piperidinyl, pyrrolinyl, tetrahydroquinolinyl, tetrahydroisoquinolinyl, decahydroquinolinyl, oxazolidinyl, piperazinyl, dioxanyl, dioxolanyl, diazepinyl, oxazepinyl, thiazepinyl, morpholinyl, and quinuclidinyl. The terms "heterocycle", "heterocyclyl", "heterocyclyl ring", "heterocyclic group", "heterocyclic moiety", and "heterocyclic radical", are used interchangeably herein, and also include groups in which a heterocyclyl ring is fused to one or more aryl, heteroaryl, or cycloaliphatic rings, such as indolinyl, 3//-indolyl, chromanyl, phenanthridinyl, or tetrahydroquinolinyl, where the radical or point of attachment is on the heterocyclyl ring. A heterocyclyl group may be mono- or bicyclic. The term "heterocyclylalkyl" refers to an alkyl group substituted by a heterocyclyl, wherein the alkyl and heterocyclyl portions independently are optionally substituted.
As used herein, the term "partially unsaturated" refers to a ring moiety that includes at least one double or triple bond. The term "partially unsaturated" is intended to encompass rings having multiple sites of unsaturation, but is not intended to include aryl or heteroaryl moieties, as herein defined.
As described herein, compounds of the invention may contain "optionally substituted" moieties. In general, the term "substituted", whether preceded by the term "optionally" or not, means that one or more hydrogens of the designated moiety are replaced with a suitable substituent. Unless otherwise indicated, an "optionally substituted" group may have a suitable substituent at each substitutable position of the group, and when more than one position in any given structure may be substituted with more than one substituent selected from a specified group, the substituent may be either the same or different at every position. Combinations of substituents envisioned by this invention are preferably those that result in the formation of stable or chemically feasible compounds. The term "stable", as used herein, refers to compounds that are not substantially altered when subjected to conditions to allow for their production, detection, and, in certain embodiments, their recovery, purification, and use for one or more of the purposes disclosed herein.
Suitable monovalent substituents on a substitutable carbon atom of an "optionally substituted" group are independently halogen; -(CH2)o^R°; -(CH2)o^OR°; -0-(CH2)o- 4C(0)OR°; -(CH2)o^CH(OR0)2; -(CH2)0^SR°; -(CH2)0^,Ph, which may be substituted with R°; -
Figure imgf000013_0001
which may be substituted with R°; -CH=CHPh, which may be substituted with R°; -N02; -CN; -N3; -(CH2)0^N(R°)2; -(CH2)0^N(R°)C(O)R°; -N(R°)C(S)R°; -(CH2)0_ 4N(R°)C(0)NR°2; -N(R°)C(S)NR°2; -(CH2)o_4N(R0)C(0)OR0; -N(R°)N(R°)C(0)R°; - N(R°)N(R°)C(0)NR°2; -N(R°)N(R°)C(0)OR°; -(CH2)0^C(O)R°; -C(S)R°; -(CH2)0^C(O)OR°; -(CH2)o^C(0)N(R°)2; -(CH2)0_4C(O)SRo; -(CH2)0^C(O)OSiR°3; -(CH2)0^OC(O)R°; - OC(0)(CH2)o^SR- SC(S)SR°; -(CH2)0_4SC(O)R°; -(CH2)0^C(O)NR°2; -C(S)NR°2; -C(S)SR°; -SC(S)SR°, -(CH2)o^OC(0)NR°2; -C(0)N(OR°)R°; -C(0)C(0)R°; -C(0)CH2C(0)R°; - C(NOR°)R°; -(CH2)o_4SSR0; -(CH2)0^S(O)2R°; -(CH2)0_4S(O)2ORo; -(CH2)0^OS(O)2R°; - S(0)2NR°2; -(CH2)o^S(0)R°; -N(R°)S(0)2NR°2; -N(R°)S(0)2R°; -N(OR°)R°; -C(NH)NR°2; - P(0)2R°; -P(0)R°2; -OP(0)R°2; -OP(0)(OR°)2; SiR°3; -(C^ straight or branched alkylene)0- N(R°)2; or straight or branched alkylene)C(0)0-N(R°)2, wherein each R° may be substituted as defined below and is independently hydrogen, Ci_8 aliphatic, -CH2Ph, -O(CH2)0_ iPh, or a 5-6-membered saturated, partially unsaturated, or aryl ring having 0^1 heteroatoms independently selected from nitrogen, oxygen, or sulfur, or, notwithstanding the definition above, two independent occurrences of R°, taken together with their intervening atom(s), form a 3—12— membered saturated, partially unsaturated, or aryl mono- or polycyclic ring having 0-4 heteroatoms independently selected from nitrogen, oxygen, or sulfur, which may be substituted as defined below.
Suitable monovalent substituents on R° (or the ring formed by taking two independent occurrences of R° together with their intervening atoms), are independently halogen, -(CH2)0_ 2R*, -(haloR*), -(CH2)o_2OH, -(CH2)0_2OR*, -(CH2)0_2CH(OR*)2; -O(haloR'), -CN, -N3, - (CH2)o_2C(0)Re, -(CH2)o_2C(0)OH, -(CH2)0_2C(O)ORe, -(CH2)0^C(O)N(R°)2; -(CH2)0_2SRe, - (CH2)o_2SH, -(CH2)o_2NH2, -(CH2)0_2NHR*, -(CH2)0_2NR*2, -N02, -SiR*3, -OSiR*3, -C(0)SR* straight or branched alkylene)C(0)OR*, or -SSR* wherein each R* is unsubstituted or where preceded by "halo" is substituted only with one or more halogens, and is independently selected from Ci_4 aliphatic, -CH2Ph, -O(CH2)0_iPh, or a 5-6-membered saturated, partially unsaturated, or aryl ring having 0^1 heteroatoms independently selected from nitrogen, oxygen, or sulfur. Suitable divalent substituents on a saturated carbon atom of R° include =0 and =S.
Suitable divalent substituents on a saturated carbon atom of an "optionally substituted" group include the following: =0, =S, =NNR* 2, =NNHC(0)R*, =NNHC(0)OR*, =NNHS(0)2R*, =NR*, =NOR*, -0(C(R* 2))2_30-, or -S(C(R* 2))2_3S- wherein each independent occurrence of R* is selected from hydrogen, Ci_6 aliphatic which may be substituted as defined below, or an unsubstituted 5-6-membered saturated, partially unsaturated, or aryl ring having 0^1 heteroatoms independently selected from nitrogen, oxygen, or sulfur. Suitable divalent substituents that are bound to vicinal substitutable carbons of an "optionally substituted" group include: -0(CR* 2)2_ 30-, wherein each independent occurrence of R* is selected from hydrogen, Ci_6 aliphatic which may be substituted as defined below, or an unsubstituted 5-6-membered saturated, partially unsaturated, or aryl ring having 0^1 heteroatoms independently selected from nitrogen, oxygen, or sulfur. Suitable substituents on the aliphatic group of R include halogen, -R*, -(haloR*), -OH, -OR*, -O(haloR'), -CN, -C(0)OH, -C(0)OR*, -NH2, -NHR*, -NR*2, or -N02, wherein each R* is unsubstituted or where preceded by "halo" is substituted only with one or more halogens, and is independently
Figure imgf000015_0001
aliphatic, -CH2Ph, -O(CH2)0_iPh, or a 5-6-membered saturated, partially unsaturated, or aryl ring having 0^1 heteroatoms independently selected from nitrogen, oxygen, or sulfur.
Suitable substituents on a substitutable nitrogen of an "optionally substituted" group include -R, -NR 2, -C(0)R, -C(0)OR, -C(0)C(0)R, -C(0)CH2C(0)R, -S(0)2R, - S(0)2NR 2, -C(S)NR 2, -C(NH)NR 2, or -N(R)S(0)2R; wherein each R is independently hydrogen, Ci_6 aliphatic which may be substituted as defined below, unsubstituted -OPh, or an unsubstituted 5-6-membered saturated, partially unsaturated, or aryl ring having 0^1 heteroatoms independently selected from nitrogen, oxygen, or sulfur, or, notwithstanding the definition above, two independent occurrences of R, taken together with their intervening atom(s) form an unsubstituted 3-12-membered saturated, partially unsaturated, or aryl mono- or bicyclic ring having 0^1 heteroatoms independently selected from nitrogen, oxygen, or sulfur.
Suitable substituents on the aliphatic group of R are independently halogen, -R*, - (haloR*), -OH, -OR*, -O(haloR'), -CN, -C(0)OH, -C(0)OR*, -NH2, -NHR*, -NR*2, or - N02, wherein each R* is unsubstituted or where preceded by "halo" is substituted only with one or more halogens, and is independently
Figure imgf000015_0002
aliphatic, -CH2Ph, -O(CH2)0_iPh, or a 5-6- membered saturated, partially unsaturated, or aryl ring having 0-4 heteroatoms independently selected from nitrogen, oxygen, or sulfur.
When substituents are described herein, the term "radical" or "optionally substituted radical" is sometimes used. In this context, "radical" means a moiety or functional group having an available position for attachment to the structure on which the substituent is bound. In general the point of attachment would bear a hydrogen atom if the substituent were an independent neutral molecule rather than a substituent. The terms "radical" or "optionally-substituted radical" in this context are thus interchangeable with "group" or "optionally-substituted group".
As used herein, the "term head-to-tail" or "HT", refers to the regiochemistry of adjacent repeating units in a polymer chain. For example, in the context of poly(propylene carbonate) (PPC), the term head-to-tail is based on the three regiochemical possibilities depicted below:
Figure imgf000016_0001
The term head-to-tail ratio (H:T) refers to the proportion of head -to-tail linkages to the sum of all other regiochemical possibilities. With respect to the depiction of polymer structures, while a specific regiochemical orientation of monomer units may be shown in the representations of polymer structures herein, this is not intended to limit the polymer structures to the regiochemical arrangement shown but is to be interpreted to encompass all regiochemical arrangements including that depicted, the opposite regiochemistry, random mixtures, isotactic materials, syndiotactic materials, racemic materials, and/or enantioenriched materials and combinations of any of these unless otherwise specified.
As used herein the term "alkoxylated" means that one or more functional groups on a molecule (usually the functional group is an alcohol, amine, or carboxylic acid, but is not strictly limited to these) has appended to it a hydroxy -terminated alkyl chain. Alkoxylated compounds may comprise a single alkyl group or they may be oligomeric moieties such as hydroxyl- terminated polyethers. Alkoxylated materials can be derived from the parent compounds by treatment of the functional groups with epoxides.
As used herein the term "surface active agent" means any compound that reduces surface tension when dissolved in water or water solutions, or that reduces interfacial tension between two liquids, or between a liquid and a solid, or between a liquid and a gas. There are several categories of surface-active agents, including, but not limited to: detergents, wetting agents, bubble stabilizers, and emulsifiers. All use the same basic chemical mechanism and differ chiefly in the nature of the surfaces mvo /Qd." Adapted from Hawley 's Condensed Chemical Dictionary, Richard Lewis ed, 13th edition, 1997, Van Nostrand Reinhold, New York.
Unless otherwise specified, "a," "an," "the," and "at least one" are used interchangeably and mean one or more than one.
DETAILED DESCRIPTION OF CERTAIN EMBODIMENTS I. Aliphatic Polycarbonate Derivatives
In one aspect, the present invention encompasses aliphatic polycarbonate derivatives with utility as surfactants. In certain embodiments, the derivatives have a formula I:
Figure imgf000017_0001
I where the moiety ~~ C EL)- comprises an alternating copolymer of CO2 and one or more epoxides;
the moiety comprises a saturated or unsaturated hydrocarbon; and
-Y is selected from the group consisting of -H, optionally substituted aliphatic,
optionally substituted aryl, optionally substituted acyl, S02R, S03H, -SiR3, and a polyether chain, where R is, independently at each occurrence, optionally substituted aryl or optionally substituted Ci_i2 aliphatic. a. Description of the APC segment
In certain embodiments, the moiety ~~ (- -1-D- in the aliphatic polycarbonate derivatives of the invention comprises repeating units having a structure:
Figure imgf000017_0002
where R1, R2, R3, and R4 are, at each occurrence in the polymer chain, independently selected from the group consisting of -H, fluorine, an optionally substituted Ci_40 aliphatic group, an optionally substituted Ci_2o heteroaliphatic group, and an optionally substituted aryl group, where any two or more of R1, R2, R3, and R4 may optionally be taken together with any intervening atoms to form one or more optionally substituted rings optionally containing one or more heteroatoms.
In certain embodiments, the moiety ~~ is derived from copolymerization of carbon dioxide with ethylene oxide, propylene oxide, 1,2 butene oxide, 2,3 butene oxide, 1,2 hexene oxide, oxides of higer alpha olefins (e.g. C7.40 alpha olefins), butadiene monoepoxide, epichlorohydrin, ethers or esters of glycidol, cyclopentene oxide, cyclohexene oxide, 3 vinyl cyclohexene oxide, 3 -ethyl cyclohexene oxide, limonene oxide, or combinations of any two or more of these.
In certain embodiments, the moiety ~i^E£)~ is derived from propylene oxide. In certain embodiments, the moiety (Δ££)~ is derived from propylene oxide and one or more additional epoxides. In certain embodiments, the moiety ~~(E£)~ is derived from ethylene oxide. In certain embodiments, the moiety ~ ^∑£)~ is derived from ethylene oxide and one or more additional epoxides.
In certain embodiments aliphatic polycarbonate derivatives of the invention have a formula PI :
Figure imgf000018_0001
PI where each of R , R , R , R , -Y, and -^i J are as defined above and in the classes and subclasses herein, and n is an integer from about 1 to about 50.
In certain embodiments, aliphatic polycarbonate derivatives of the present invention have a formula PI a:
Figure imgf000018_0002
Pla where n, -Y, and (£___D are as defined above and in the classes and subclasses herein; and
Rla is, independently at each occurrence in the polymer chain, selected from the group
consisting of -H, -CH3, -CH2CH3, -CH2C1, -CH2ORx, -CH2OC(0)Rx, and -(CH2)?CH3, where each Rx is independently an optionally substituted moiety selected from the group consisting of Ci_20 aliphatic, Ci_20 heteroaliphatic, 3- to 14-membered carbocyclic, 6- to 10-membered aryl, 5- to 10-membered heteroaryl, and 3- to 12-membered heterocyclic, and q is an integer from 2 to 40. In certain embodiments, where aliphatic polycarbonate derivatives of the present invention have a formula Pla, Rla is -H. In certain embodiments, Rla is -CH3. In certain embodiments, Rla is -CH2CH3. In certain embodiments, Rla is a mixture of-H and -CH3. In certain embodiments, Rla is a mixture of H and -CH2CH3. In certain embodiments, Rla is a mixture of H and -CH2C1. In certain embodiments, Rla is a mixture of-CH3 and -CH2CH3. In certain embodiments, Rla is a mixture of -CH3 and -CH2C1. In certain embodiments, Rla is -CH2ORx. In certain embodiments, Rla is a mixture of -CH3 and -CH2ORx. In certain embodiments, Rla is a mixture of -H and -CH2ORx. In certain embodiments, Rla is
-CH2OC(0)Rx. In certain embodiments, Rla is a mixture of -CH3 and -CH2OC(0)Rx. In certain embodiments, Rla is a mixture of -H and -CH2OC(0)Rx.
In certain embodiments for compounds of formulae PI or Pla, n is an integer from 1 to about 50. In certain embodiments, n is not 1. For convenience, compositions of the present invention can be divided into a several categories based on the size of the APC segment and the character of the hydrocarbon moiety. In certain embodiments, compounds of the present invention comprise an APC segment that has a relatively low number of repeat units (e.g. the APC chains have an average of about 1 to about 10 repeat units) hereinafter such compounds are denoted as belonging to Category 1. For example, for a compound in Category 1 , where the APC segment comprises poly(propylene carbonate) (PPC), the APC segment would have an average molecular weight in the range of about 100 g/mol (n ~ 1) to about 1,000 g/mol (n ~ 10). It will of course be understood that the molecular weight range will be different for other APCs (e.g. lower for poly(ethylene carbonate) and higher for other poly(hexene oxide) . In certain embodiments, for compounds of Category 1 , n is an integer from 2 to about 5. In certain embodiments, n is an integer from 3 to about 6. In certain embodiments, n is an integer from 5 to about 10. In certain embodiments, n is, on average in a composition comprising compounds of formulae PI or Pla, about 2, about 3, about 4, or about 5. In certain embodiments, n is, on average in a composition comprising compounds of formulae PI or Pla, between about 3 and about 5, between about 5 and about 8, or between about 7 and about 10.
In certain embodiments, compounds of the present invention comprise an APC segment that has between about 10 and about 30 repeat units. Hereinafter such compounds are denoted as belonging to Category 2. Where the compounds incorporate PPC as the APC segment, such materials contain PPC chains with average molecular weights in the range from about 1,000 g/mol to about 3,100 g/mol. In certain embodiments, n is an integer from 10 to about 15. In certain embodiments, n is an integer from 15 to about 20. In certain embodiments, n is an integer from 20 to about 30. In certain embodiments, n is, on average in a composition comprising compounds of formulae PI or Pla, about 10, about 15, about 20, about 25, or about 30.
In certain embodiments, compounds of the present invention comprise an APC segment that has a number of repeat units between about 30 and about 50. Hereinafter such compounds are denoted as belonging to Category 3. Where the compounds incorporate PPC as the APC segment, such materials contain PPC chains with average molecular weights in the range from about 3,100 g/mol to about 5,100 g/mol. In certain embodiments, n is an integer from 30 to about 40. In certain embodiments, n is an integer from 40 to about 50. In certain embodiments, n is, on average in a composition comprising compounds of formulae PI or Pla, about 30, about 40, or about 50.
In certain embodiments, compositions of formulae PI, or Pla are further characterized by how highly alternating the APC chains are. During copolymerization of epoxides with CO2 certain catalysts and polymerization conditions lead to the sequential incorporation of two or more epoxides without an interceding carbon dioxide molecule. This results in ether linkages in the polymer chain. There exists a continuum from pure polycarbonates with perfectly alternating structures through polyether-polycarbonates containing proportions of ether and carbonate linkages to pure polyethers where no C02 is incorporated.
In certain embodiments, compositions of the present invention contain highly alternating APC segments. Without being bound by theory or thereby limiting the scope of the invention, it is believed that highly alternating epoxide CO2 oligomers impart enhanced CO2 solubility to compounds of the invention. In certain embodiments, compounds of the present invention comprise APC chains containing greater than 90% carbonate linkages and less than 10% ether linkages. In certain embodiments, such compositions comprise APC chains containing greater than 92%>, greater than 93 %>, greater than 94%, greater than 95%o, greater than 96%>, greater than 97%, greater than 98%, greater than 99%, or greater than 99.5% carbonate linkages. In certain embodiments, the compositions comprise APC chains with essentially no ether linkages. In certain embodiments, the compositions comprise APC chains with no detectable ether linkages (e.g. as determined by lH or 13C NMR spectroscopy).
In certain embodiments, compounds of the present invention contain APC segments containing ether linkages. In certain embodiments, such compounds comprise APC segments containing between about 40% and about 90% carbonate linkages with the balance comprising ether linkages. In certain embodiments, such compounds comprise APC segments containing between about 50%> and about 90%> carbonate linkages, between about 50%> and about 80%> carbonate linkages carbonate linkages, between about 60% and about 80% carbonate linkages, between about 40% and about 60% carbonate linkages, or between about 80%> and about 90%> carbonate linkages.
In certain embodiments, compositions of the present invention containing compounds of formulae I, PI, or Pla, are further characterized by the distribution of APC chain lengths in the composition. This distribution of chain lengths (and therefore molecular weight) can be assessed by measurement of the polydispersity index (PDI) of the composition. In certain embodiments, compositions of the present invention contain APC segments with a narrow molecular weight distribution. In certain embodiments, the PDI of the composition is less than about 2. In certain embodiments, the PDI is less than about 1.6, less than about 1.4, less than about 1.3, less than about 1.2, or less than about 1.1.
In certain instances, it may be desirable to have a relatively broad PDI. This can be controlled using methods described in US patent 7,858,729. Therefore, in certain embodiments, compositions of the present invention contain APC segments with a relatively broad molecular weight distribution. In certain embodiments, the PDI is between about 2 and about 8. In certain embodiments, the PDI is between about 2 and about 5, between about 2 and about 4, between about 2 and about 3, or between about 3 and about 5. b. Description of the hydrocarbon moiety
In its broadest embodiment, the moiety ~~ ( ii) comprises a saturated or unsaturated hydrocarbon containing between 2 and about 40 carbon atoms. Compositions of the present invention contain hydrocarbon moieties iiiJ that can be regarded as falling into at least two categories: a first category encompasses saturated hydrocarbons; a second category encompasses hydrocarbon moieties with one or more sites of unsaturation; additional distinctions can be made based on whether the hydrocarbons are linear or branched.
In certain embodiments, aliphatic polycarbonate derivatives of the present invention contain a moiety that is a saturated hydrocarbon. In certain embodiments, for materials of formulae I, PI, and Pla, the moiety ~~ ^Si ) comprises a saturated C4 to C40 aliphatic group. In certain embodiments, for materials of formulae I, PI, and Pla, the moiety comprises a straight-chain saturated C4 to C40 aliphatic group.
A readily available source of the hydrocarbon moiety, (£___∑) , is a monohydric alcohol, be it aliphatic or aromatic. These moieties can be derived from natural, synthetic sources or combinations of both. A non-limiting source of aliphatic alcohols suitable for use to provide the hydrocarbon moiety of surface active agents of the present invention is via Fischer Tropsch (FT) processes. Aliphatic alcohols containing from about 3 to more than 30 carbon atoms are obtained commercially by FT processes for example, as direct products of the FT process, or by conversion of FT olefins to alcohols through such processes as hydroformylation (oxo process). Such alcohols, either singly or as mixtures, can be used to provide the hydrocarbon moiety of the surface active agents of the present invention. Other non-limiting examples of aliphatic alcohols suitable for use are those prepared via hydroformylation (oxo process) of olefins, oxidation of aluminum alkyls (Ziegler process), hydrogenation of methyl or wax esters, dimerization of aldehydes (aldol process), fermentation of simple or complex carbohydrates by yeast or bacteria, or olefin metathesis conversions of unsaturated compounds.
In certain embodiments, where for compounds of formulae I, PI, and Pla, ~~ ( iU comprises a straight-chain aliphatic group, such aliphatic groups comprise 6 to 40 carbon atoms.
In certain embodiments, ~~ (Sii) comprises a C7.12 straight-chain saturated aliphatic group. In certain embodiments, ~~ (£*E comprises a Cio-14 straight-chain saturated aliphatic group. In certain embodiments, ~~ (Si!J comprises a Cn-ie straight-chain saturated aliphatic group. In certain embodiments, (_2__D comprises a C16-20 straight-chain saturated aliphatic group. In certain embodiments, (___¾) comprises a C20-24 straight-chain saturated aliphatic group, a C24-28 straight-chain saturated aliphatic group, a C28-36 straight-chain saturated aliphatic group, or a C36-4o straight-chain saturated aliphatic group.
In certain embodiments, for compounds of formulae I, PI, and Pla, ~~ (_2Ϊ!χ) comprises a straight chain moiety derived from an alcohol in Table 1.
Figure imgf000022_0001
To avoid ambiguity, it is to be understood that if one of the alcohols described herein is the source of the hydrocarbon moiety in a surface active agent of the present invention, then for compounds of formula I, the hydrocarbon portion of the alcohol will become the ~~ moiety and the -OH group of the alcohol will be replaced by the group γ °Λ^£Γ~ °i . Thus if the alcohol were x ^ me corresponding compound of formula I would have a formula:
In embodiments where ~~ comprises a saturated straight aliphatic chain, suitable chains include, but are not limited to those corresponding to common saturated fatty acids. Fatty acids, some of which are abundant and inexpensive feedstocks, can be reduced to provide primary aliphatic alcohols (e.g. by hydride reduction). For example, caprylic acid (CH3(CH2)6C02H) can be reduced to capryl alcohol CH3(CH2)70H. In certain embodiments suitable chains for compounds conforming to formula PI include, but are not limited to those shown in Table la:
Table la Examples of Saturated Fatty Acids
Figure imgf000023_0001
In certain embodiments, for compounds of formulae I, PI, and Pla, ~~ ( tiJ comprises a branched saturated aliphatic group. In certain embodiments, such aliphatic groups contain from 4 to about 40 carbon atoms. In certain embodiments, ~~ comprises a C4.6 branched-chain saturated aliphatic group. In certain embodiments, ~~ comprises a C7_i2 branched-chain saturated aliphatic group. In certain embodiments, ~~ (Si) comprises a Cn-ιβ branched-chain saturated aliphatic group. In certain embodiments, ~~ (£4) comprises a Ci6-2o branched-chain saturated aliphatic group. In certain embodiments, ~~ (£_¾) comprises a C2o-24 branched-chain saturated aliphatic group, a C24.28 branched-chain saturated aliphatic group, a C28.36 branched- chain saturated aliphatic group, or a C36-4o branched-chain aliphatic group. In certain
embodiments, ~~ comprises a saturated aliphatic group with a branch present at the site of attachment of the LJLJJ moiety to the aliphatic polycarbonate moiety. In certain other embodiments, the point of attachment of the ~~ G-_i moiety to the aliphatic polycarbonate moiety is not a point of branching.
In certain embodiments where ~~ (___¾) comprises a saturated aliphatic group with a branch present at a site other than the site of attachment to the polycarbonate moiety, the moiety comprises a C3.40 straight carbon chain with one or more alkyl substituents. In certain embodiments, the ~~ moiety comprises a C4.40 straight carbon chain with 1 -12 alkyl substituents. In certain embodiments, the (£___ moiety comprises a C4_4o straight carbon chain with 1-12 alkyl substituents, where each alkyl substituent is independently a Ci_i2 straight or branched alkyl. In certain embodiments, the moiety comprises a C4.20 straight carbon chain with 1 -6 alkyl substituents, where each alkyl substituent is independently a Ci_6 straight or branched alkyl. In certain embodiments, the (£_ί_∑) moiety comprises a Ce straight carbon chain with 1 -4 alkyl substituents, where each alkyl substituent is independently a Ci_4 straight or branched alkyl. In certain embodiments, the (£_i_ moiety comprises a C4.20 straight carbon chain with 1 -6 alkyl substituents, where each alkyl substituent is independently a methyl or ethyl group.
In certain embodiments where 25) comprises a saturated aliphatic group with a branch present at a site other than the site of attachment to the polycarbonate moiety, it comprises a moiety selected from the group consisting of: sec-butyl, 2-methylbutyl, 3-methylbutyl, 2- methylpentyl, 3-methylpentyl, 4-methylpentyl, 2-methylhexyl, 3-methylhexyl, 4-methylhexyl, 5- methylhexyl, 2-methylheptyl, 3-methylheptyl, 4-methylheptyl, 5-methylheptyl, 6-methylheptyl,
2- methyloctyl, 3-methyloctyl, 4-methyloctyl, 5-methyloctyl, 6-methyloctyl, 7-methyloctyl, 2- methylnonyl, 3-methylnonyl, 4-methylnonyl, 5-methylnonyl, 6-methylnonyl, 7-methylnonyl, 8- methylnonyl, 2-methyldecyl, 3-methyldecyl, 4-methyldecyl, 5-methyldecyl, 6-methyldecyl, 7- methyldecyl, 8-methyldecyl, 9-methyldecyl, 2-methylundecyl, 3-methylundecyl, 4- methylundecyl, 5-methylundecyl, 6-methylundecyl, 7-methylundecyl, 8-methylundecyl, 9- methylundecyl, 10-methylundecyl, 2-methyldodecyl, 3-methyldodecyl, 4-methyldodecyl, 5- methyldodecyl, 6-methyldodecyl, 7-methyldodecyl, 8-methyldodecyl, 9-methyldodecyl, 10- methyldodecyl, 1 1-methyldodecyl, 2-ethylbutyl, 2-ethylpentyl, 3-ethylpentyl, 2-ethylhexyl, 3- ethylhexyl, 4-ethylhexyl, 2-ethylheptyl, 3-ethylheptyl, 4-ethylheptyl, 5-ethylheptyl, 2-ethyloctyl,
3- ethyloctyl, 4-ethyloctyl, 5-ethyloctyl, 6-ethyloctyl, 2-ethylnonyl, 3-ethylnonyl, 4-ethylnonyl, 5- ethylnonyl, 6-ethylnonyl, 7-ethylnonyl, 2-ethyldecyl, 3-ethyldecyl, 4-ethyldecyl, 5-ethyldecyl, 6- ethyldecyl, 7-ethyldecyl, 8-ethyldecyl, 2-ethylundecyl, 3 -ethylundecyl, 4-ethylundecyl, 5- ethylundecyl, 6-ethylundecyl, 7 -ethylundecyl, 8-ethylundecyl, 9-ethylundecyl, 2 -ethyldodecyl, 3- ethyldodecyl, 4-ethyldodecyl, 5 -ethyldodecyl, 6-ethyldodecyl, 7-ethyldodecyl, 8 -ethyldodecyl, 9- ethyldodecyl, 10-ethyldodecyl, and combinations of any two or more of these.
For avoidance of doubt with respect to interpretation of chemical structures, where a
~~ moiety is selected from the group above, the point of connection to the APC moiety is to be interpreted as C-l . Therefore, compound of formula PI were chosen from the group above to be 5 e:
Figure imgf000025_0001
In certain embodiments where (___¾) comprises a saturated aliphatic group with a branch present at a site other than the site of attachment to the polycarbonate moiety, comprises a moiety selected from the group consisting of: a C5 straight chain alkyl having two substituents independently selected from Ci_4 straight or branched alkyl; a C6 straight chain alkyl having 2-3 substituents independently selected from Ci_4 straight or branched alkyl; a C7 straight chain alkyl having 2-3 substituents independently selected from C1.4 straight or branched alkyl; a C8 straight chain alkyl having 2-4 substituents independently selected from Ci_4 straight or branched alkyl; a Ce straight chain alkyl having 2-4 substituents independently selected from C1.4 straight or branched alkyl; a Ci0 straight chain alkyl having 2-4 substituents independently selected from C1.4 straight or branched alkyl; a Cn.12 straight chain alkyl having 2-4 substituents independently selected from CM straight or branched alkyl; a Cn-ie straight chain alkyl having 2- 5 substituents independently selected from Ci_4 straight or branched alkyl; a C16-20 straight chain alkyl having 2-6 substituents independently selected from C1.4 straight or branched alkyl; and a C20-40 straight chain alkyl having 2-12 substituents independently selected from Ci_4 straight or branched alkyl.
In certain embodiments, the moiety ~~ (£--ϊ) is derived from a branched fatty alcohol. Commercially available materials that are particularly suitable for use as the branched fatty alcohol include the following materials alone or in combination: Isalchem 123, Isofol 28, or Lialchem 123 produced by Sasol Ltd. In certain embodiments, branched fatty alcohols conform to the structure (II) below where R1 and R2 are each independently Ce to C20 linear alkyl chains.
H
I
C— CH ,— OH
(ID r : - I
R'-
In certain embodiments, where a fatty alcohol conforms to formula (II), R1 and R2 are each independently (, to C20 linear alkyl chains and each contains an even number of carbon atoms. In certain embodiments, where a fatty alcohol conforms to formula (II), R1 and R2 are each independently (, to C20 linear alkyl chains where each contains an even number of carbon atoms. In certain embodiments, where a fatty alcohol conforms to formula (II), R1 and R2 are each independently C to C20 linear alkyl chains where R1 has two more carbon atoms than R2.
In certain embodiments, ~~ £iU comprises an aliphatic group derived from an alcohol in Table 2a.
Table 2a
Figure imgf000026_0001
In certain embodiments, the branched fatty alcohol may be a so-called "Guerbet alcohol," i.e., an alcohol that is formed by converting a primary aliphatic alcohol into its β-alkylated dimer alcohol with loss of one equivalent of water via an aldol condensation. This may be particularly suitable for forming branched fatty alcohols from naturally derived fats or oils. One suitable example of a Guerbet alcohol is Isofol 20 (octyl-2-dodecanol) also available from Sasol Ltd. Octyl-2-dodecanol can be expressed using structure (II) for where R1 is «-Ci0H25, and R2 is n-
In certain embodiments, comprises a chain derived from a methyl branched FT alcohol. Suitable methyl branched primary alcohols are available commercially from Sasol Ltd. under the trade names Isalchem®, Lial®, and Alchem®, Marlipal®, and Safol®.
In certain embodiments, C£iiiJ comprises an aliphatic group derived from an alcohol in Table 2b. Table 2b
Figure imgf000027_0001
In certain embodiments, comprises an aliphatic group derived from an alcohol in Table 2c.
Table
Figure imgf000027_0002
In certain embodiments, the moiety in surface active agents of the present invention is derived from a mixture of FT alcohols and therefore ~ represents a mixture of hydrocarbons. Suitable alcohol mixtures are available commercially and sold by SASOL Ltd. as SAFOL 23, SAFOL 25, and SAFOL 45. These alcohols are derived from the
hydroformylation of CI 1 to CI 2 olefins, C13 to CI 4 olefins, or their mixtures respectively obtained from high temperature Fischer-Tropsch reaction.
In certain embodiments, a Cn to Co Fischer-Tropsch alcohol (SAFOL 23 alcohol) is used as the source of the ~~ moiety. SAFOL 23 is a primary alcohol and consists of ca. 50 % by mass linear alcohol isomers, ca. 30 % mono-methyl branched alcohol isomers and ca. 20 % by mass by mass of other isomeric alcohols.
In certain embodiments, a " -D moiety comprises
Figure imgf000027_0003
, where * represents the site of attachment of the moiety to the polycarbonate moiety, and /is an integer from 1 to 12. In certain embodiments, a ~~ UuJ moiety comprises
Figure imgf000028_0001
, where * represents the site of attachment of the ~~ moiety to the polycarbonate segment, and k is an integer from 1 to 7.
In certain embodiments, a ~~ moiety can be derived from a secondary alcohol. In these cases, a branch point in the hydrocarbon moiety occurs at the site of its attachment to the aliphatic polycarbonate moiety.
In embodiments, where a branch occurs at the site of attachment of the ~~ (- i-J moiety to the aliphatic polycarbonate moiety, such a compound can conform to formula P2a:
Figure imgf000028_0002
P2a
where each of R1, R2, R3, R4, and n is as defined above and in the classes and subclasses herein, and Ral and Ra2 are each independently a Ci_38 aliphatic group.
In certain embodiments for compounds conforming to formula P2a, each of Ral and Ra2 comprises a straight chain saturated aliphatic group. In certain embodiments each of Ral and Ra2 is independently selected from the group consisting of Ci_38 aliphatic groups, wherein Ral and Ra2 taken together with the carbon atom to which they are attached contain more than 4 carbon atoms. In certain embodiments, Ral and Ra2 together with the carbon atom to which they are attached contain between 4 and 40 carbon atoms. In certain embodiments, Ral and Ra2 and the carbon atom to which they are attached comprise at least 6, at least 8, at least 10, at least 12, at least 16, at least 20, at least 24, at least 30, at least 34 or at least 38 carbon atoms.
In certain embodiments, ~~ (-2___J is selected from the group consisting of: 2-butyl, 2- pentyl, 3-pentyl, 2-hexyl, 3-hexyl, 2-heptyl, 3-heptyl, 4-heptyl, 2-octyl, 3-octyl, 4-octyl, 2-nonyl, 3-nonyl, 4-nonyl, 5-nonyl, 2-decyl, 3-decyl, 4-decyl, 5-decyl, 2-undecyl, 3-undecyl, 4-undecyl, 5- undecyl, 6-undecyl, 2-dodecyl, 3-dodecyl, 4-dodecyl, 5-dodecyl, 6-dodecyl, and combinations of any two or more of these.
For avoidance of doubt with respect to interpretation of chemical structures, if ~~ (. ii) in a compound of formula P2a were chosen from the group above to be 4-heptyl, then the compound would have a structure:
Figure imgf000029_0001
In certain embodiments for compounds conforming to formula P3a, at least one of Ra and Ra comprises one or more branch points. In certain embodiments, one or more of Ral and Raz comprises methyl or ethyl substituents. In certain embodiments, Ral and Ra2 are independently selected from the group consisting of: methyl, ethyl, propyl, butyl, n-pentyl, n-hexyl, n-heptyl, n- octyl, any C9_38 n-alkyl, isopropyl, isobutyl, sec-butyl, 2-methylbutyl, 3-methylbutyl, 2- methylpentyl, 3-methylpentyl, 4-methylpentyl, 2-methylhexyl, 3-methylhexyl, 4-methylhexyl, 5- methylhexyl, 2-methylheptyl, 3-methylheptyl, 4-methylheptyl, 5-methylheptyl, 6-methylheptyl,
2- methyloctyl, 3-methyloctyl, 4-methyloctyl, 5-methyloctyl, 6-methyloctyl, 7-methyloctyl, 2- methylnonyl, 3-methylnonyl, 4-methylnonyl, 5-methylnonyl, 6-methylnonyl, 7-methylnonyl, 8- methylnonyl, 2-methyldecyl, 3-methyldecyl, 4-methyldecyl, 5-methyldecyl, 6-methyldecyl, 7- methyldecyl, 8-methyldecyl, 9-methyldecyl, 2-methylundecyl, 3-methylundecyl, 4- methylundecyl, 5-methylundecyl, 6-methylundecyl, 7-methylundecyl, 8-methylundecyl, 9- methylundecyl, 10-methylundecyl, 2-methyldodecyl, 3-methyldodecyl, 4-methyldodecyl, 5- methyldodecyl, 6-methyldodecyl, 7-methyldodecyl, 8-methyldodecyl, 9-methyldodecyl, 10- methyldodecyl, 11-methyldodecyl, 2-ethylbutyl, 2-ethylpentyl, 3-ethylpentyl, 2-ethylhexyl, 3- ethylhexyl, 4-ethylhexyl, 2-ethylheptyl, 3-ethylheptyl, 4-ethylheptyl, 5-ethylheptyl, 2-ethyloctyl,
3- ethyloctyl, 4-ethyloctyl, 5-ethyloctyl, 6-ethyloctyl, 2-ethylnonyl, 3-ethylnonyl, 4-ethylnonyl, 5- ethylnonyl, 6-ethylnonyl, 7-ethylnonyl, 2-ethyldecyl, 3-ethyldecyl, 4-ethyldecyl, 5-ethyldecyl, 6- ethyldecyl, 7-ethyldecyl, 8-ethyldecyl, 2-ethylundecyl, 3-ethylundecyl, 4-ethylundecyl, 5- ethylundecyl, 6-ethylundecyl, 7-ethylundecyl, 8-ethylundecyl, 9-ethylundecyl, 2-ethyldodecyl, 3- ethyldodecyl, 4-ethyldodecyl, 5-ethyldodecyl, 6-ethyldodecyl, 7-ethyldodecyl, 8-ethyldodecyl, 9- ethyldodecyl, 10-ethyldodecyl, and combinations of any two or more of these; wherein Ral and Ra2 together with the carbon atom to which they are attached comprise at least 4 carbon atoms. In certain embodiments, Ral and Ra2 together with the carbon atom to which they are at attached comprise at least 6, at least 8, at least 10, at least 12, at least 16, at least 20, at least 24, at least 30, at least 34 or at least 38 carbon atoms.
For avoidance of doubt with respect to interpretation of chemical structures, in a compound of formula PI where the ~~ comprises Ra2 and Ral and Ra2 are selected from the group above such that Ral is «-butyl and Ra2 is 3-methylhexyl, then the compound would have a structure:
Figure imgf000030_0001
In certain embodiments for compounds conforming to formula P2a, at least one of Ra and Ra2 is selected from the group consisting of: a C5 straight chain alkyl having 1 or 2 substituents independently selected from Ci_ straight or branched alkyl; a C6 straight chain alkyl having 1 -3 substituents independently selected from Ci_ straight or branched alkyl; a C7 straight chain alkyl having 1 -3 substituents independently selected from C1.4 straight or branched alkyl; a C8 straight chain alkyl having 1-4 substituents independently selected from Ci_ straight or branched alkyl; a C6 straight chain alkyl having 1 -4 substituents independently selected from Ci_4 straight or branched alkyl; a C10 straight chain alkyl having 1 -4 substituents independently selected from C1.4 straight or branched alkyl; a Cn.12 straight chain alkyl having 1-4 substituents independently selected from CM straight or branched alkyl; a Cn-ie straight chain alkyl having 1 - 5 substituents independently selected from Ci_4 straight or branched alkyl; a C16-20 straight chain alkyl having 1 -6 substituents independently selected from C1.4 straight or branched alkyl; and a a C20-40 straight chain alkyl having 1-12 substituents independently selected from Ci_4 straight or branched alkyl.
As mentioned above, another category of compounds encompassed by the present invention contains unsaturated hydrocarbon moieties.
In certain embodiments, for compounds of formulae I, PI, and Pla, the moiety ~~ (Εϊϋ) comprises a mono- or multiply -unsaturated aliphatic group containing 4 to 40 carbon atoms. In certain embodiments, for materials of formulae I, PI, and Pla, the moiety comprises a straight-chain unsaturated C4 to C4o aliphatic group. In certain embodiments, the moiety (£ίϋ comprises an unsaturated analog of any of the saturated hydrocarbon moieties described in the previous section. Such unsaturated analogs include those that would be obtained by removing two hydrogen atoms from any pair or pairs of adjacent carbon atoms.
In embodiments, where for compounds of formulae I, PI, and Pla, — (£ _D comprises a straight-chain unsaturated aliphatic group, such aliphatic groups contain 6 to 40 carbon atoms and contain 1 to 6 sites of unsaturation. In certain embodiments, comprises a C7.12 straight- chain aliphatic group containing 1 or 2 sites of unsaturation. In certain embodiments, L_i_-J comprises a Cn-ie straight-chain aliphatic group containing 1 -4 sites of unsaturation. In certain embodiments, (£_!_∑) comprises a Ci6-2o straight-chain aliphatic group containing 1 -4 sites of unsaturation. In certain embodiments, (£__i) comprises a C20-24 straight-chain aliphatic group containing 1 -4 sites of unsaturation, a C24-28 straight-chain aliphatic group containing 1-4 sites of unsaturation, a C28-36 straight-chain aliphatic group containing 1-6 sites of unsaturation, or a C36-40 straight-chain aliphatic group containing 1-8 sites of unsaturation. In certain embodiments, such groups comprise or are derived from the chain of an unsaturated primary aliphatic alcohol.
In embodiments where ~~ ( ¾) comprises an unsaturated straight aliphatic chain, suitable chains include, but are not limited to those corresponding to unsaturated fatty acids. In certain embodiments suitable chains include, but are not limited to those shown in Table 2:
Table 2 Examples of Unsaturated Fatty Acids
Figure imgf000031_0001
In certain embodiments, ~~ LJUJ comprises a semi synthetic derivative of a fatty acid.
Numerous processes are known in the art for the chemical modification of fatty acid feedstocks, such processes include, but are not limited to: complete or partial hydrogentation, olefin isomerization, olefin metathesis, hydride reduction and the like. Such semisynthetic materials and processes will be readily apprehended by the skilled artisan and can be utilized to make inventive compounds of formulae I, PI, and Pla. oup consisting of:
Figure imgf000032_0001
where * represents the site of attachment of the ~ (_3_D moiety to the polycarbonate moiety, and k is an integer from 0 to 6. c. Description of the -Y groups
Having described the APC segments and the hydrocarbon moieties in some detail, we turn now to the -Y group. As shown in Formula I above, the -Y group is attached to the terminal oxygen on the aliphatic polycarbonate segment.
In certain embodiments, -Y is a hydrogen atom and the aliphatic polycarbonate segment is -OH terminated. In other embodiments, -Y is other than -H.
In certain embodiments, -Y comprises a sulfate (e.g. Y = -S03H, or -S03M where M is a metal atom or cation), or a sulfonate ester (e.g. Y = -S02OR, where R is optionally substituted aliphatic or optionally substituted aryl).
In certain embodiments, -Y comprises an ester (e.g. Y = -C(0)ORq, where Rq is optionally substituted aliphatic, optionally substituted aryl, optionally substituted heteroaliphatic, or optionally substituted heteroaryl.
In certain embodiments, -Y comprises a phthalate ester formed from phthalic acid and two equivalents of an alcohol of formula I.
In certain embodiments, -Y comprises an -OH protecting group. By way of non-limiting example, hydroxyl protecting groups include methyl, methoxylmethyl (MOM), methylthiomethyl (MTM), i-butylthiomethyl, (phenyldimethylsilyl)methoxymethyl (SMOM), benzyloxymethyl (BOM), )-methoxybenzyloxymethyl (PMBM), (4-methoxyphenoxy)methyl (p-AOM), guaiacolmethyl (GUM), i-butoxymethyl, 4-pentenyloxymethyl (POM), siloxymethyl, 2- methoxyethoxymethyl (MEM), 2,2,2-trichloroethoxymethyl, bis(2-chloroethoxy)methyl, 2- (trimethylsilyl)ethoxymethyl (SEMOR), tetrahydropyranyl (THP), 3-bromotetrahydropyranyl, tetrahydrothiopyranyl, 1-methoxycyclohexyl, 4-methoxytetrahydropyranyl (MTHP), 4- methoxytetrahydrothiopyranyl, 4-methoxytetrahydrothiopyranyl S,S-dioxide, l-[(2-chloro-4- methyl)phenyl]-4-methoxypiperidin-4-yl (CTMP), l,4-dioxan-2-yl, tetrahydrofuranyl, tetrahydrothiofuranyl, 2,3,3a,4,5,6,7,7a-octahydro-7,8,8-trimethyl-4,7-methanobenzofuran-2-yl, 1-ethoxy ethyl, l-(2-chloroethoxy)ethyl, 1 -methyl- 1-methoxy ethyl, 1 -methyl- 1-benzyloxy ethyl, 1- methyl- 1-benzyloxy -2-fluoroethyl, 2,2,2-trichloroethyl, 2-trimethylsilylethyl, 2- (phenylselenyl)ethyl, ί-butyl, allyl, >-chlorophenyl, >-methoxyphenyl, 2,4-dinitrophenyl, benzyl,7-methoxybenzyl, 3,4-dimethoxybenzyl, o-nitrobenzyl, >-nitrobenzyl, />-halobenzyl, 2,6- dichlorobenzyl, /7-cyanobenzyl, /7-phenylbenzyl, 2-picolyl, 4-picolyl, 3 -methyl-2-picolyl N-oxido, diphenylmethyl, p,p '-dinitrobenzhydryl, 5-dibenzosuberyl, triphenylmethyl, a- naphthyldiphenylmethyl, )-methoxyphenyldiphenylmethyl, di(p-methoxyphenyl)phenylmethyl, tri(p-methoxyphenyl)methyl, 4-(4'-bromophenacyloxyphenyl)diphenylmethyl, 4,4',4"-tris(4,5- dichlorophthalimidophenyl)methyl, 4,4 ' ,4 " -tris(levulinoyloxyphenyl)methyl, 4,4 ' ,4 " - tris(benzoyloxyphenyl)methyl, 3 -(imidazol- 1 -yl)bis(4' ,4 ' '-dimethoxyphenyl)methyl, 1 , 1 -bis(4- methoxyphenyl)-l '-pyrenylmethyl, 9-anthryl, 9-(9-phenyl)xanthenyl, 9-(9-phenyl-10- oxo)anthryl, l,3-benzodithiolan-2-yl, benzisothiazolyl S,S-dioxido, trimethylsilyl (TMS), triethylsilyl (TES), triisopropylsilyl (TIPS), dimethylisopropylsilyl (IPDMS),
diethylisopropylsilyl (DEIPS), dimethylthexylsilyl, i-butyldimethylsilyl (TBDMS), t- butyldiphenylsilyl (TBDPS), tribenzylsilyl, tri-p-xylylsilyl, triphenylsilyl, diphenylmethylsilyl (DPMS), i-butylmethoxyphenylsilyl (TBMPS), fonnate, benzoylformate, acetate, chloroacetate, dichloroacetate, trichloroacetate, trifluoroacetate, methoxyacetate, triphenylmethoxyacetate, phenoxyacetate, »-chlorophenoxyacetate, 3-phenylpropionate, 4-oxopentanoate (levulinate), 4,4- (ethylenedithio)pentanoate (levulinoyldithioacetal), pivaloate, adamantoate, crotonate, 4- methoxycrotonate, benzoate, »-phenylbenzoate, 2,4,6-trimethylbenzoate (mesitoate), alkyl methyl carbonate, 9-fluorenylmethyl carbonate (Fmoc), alkyl ethyl carbonate, alkyl 2,2,2-trichloroethyl carbonate (Troc), 2-(trimethylsilyl)ethyl carbonate (TMSEC), 2-(phenylsulfonyl) ethyl carbonate (Psec), 2-(triphenylphosphonio) ethyl carbonate (Peoc), alkyl isobutyl carbonate, alkyl vinyl carbonate alkyl allyl carbonate, alkyl />-nitrophenyl carbonate, alkyl benzyl carbonate, alkyl p- methoxybenzyl carbonate, alkyl 3,4-dimethoxybenzyl carbonate, alkyl o-nitrobenzyl carbonate, alkyl />-nitrobenzyl carbonate, alkyl S-benzyl thiocarbonate, 4-ethoxy-l-napththyl carbonate, methyl dithiocarbonate, 2-iodobenzoate, 4-azidobutyrate, 4-nitro-4-methylpentanoate, o- (dibromomethyl)benzoate, 2-formylbenzenesulfonate, 2-(methylthiomethoxy)ethyl, 4- (methylthiomethoxy)butyrate, 2-(methylthiomethoxymethyl)benzoate, 2,6-dichloro-4- methylphenoxyacetate, 2,6-dichloro-4-( 1 ,1,3,3 -tetramethylbutyl)phenoxyacetate, 2,4-bis( 1,1- dimethylpropyl)phenoxyacetate, chlorodiphenylacetate, isobutyrate, monosuccinoate, (E)-2- methyl-2-butenoate, o-(methoxycarbonyl)benzoate, a-naphthoate, nitrate, alkyl Ν,Ν,Ν',Ν'- tetramethylphosphorodiamidate, alkyl V-phenylcarbamate, borate, dimethylphosphinothioyl, alkyl 2,4-dinitrophenylsulfenate, sulfate, methanesulfonate (mesylate), benzylsulfonate, and tosylate (Ts). For protecting 1,2- or 1,3-diols, the protecting groups include methylene acetal, ethylidene acetal, 1-i-butylethylidene ketal, 1-phenylethylidene ketal, (4- methoxyphenyl)ethylidene acetal, 2,2,2-trichloroethylidene acetal, acetonide, cyclopentylidene ketal, cyclohexylidene ketal, cycloheptylidene ketal, benzylidene acetal, >-methoxybenzylidene acetal, 2,4-dimethoxybenzylidene ketal, 3,4-dimethoxybenzylidene acetal, 2-nitrobenzylidene acetal, methoxymethylene acetal, ethoxymethylene acetal, dimethoxymethylene ortho ester, 1 - methoxy ethylidene ortho ester, 1-ethoxyethylidine ortho ester, 1 ,2-dimethoxy ethylidene ortho ester, a-methoxybenzylidene ortho ester, l-(NN-dimethylamino)ethylidene derivative, a-(N,N'- dimethylamino)benzylidene derivative, 2-oxacyclopentylidene ortho ester, di-i-butylsilylene group (DTBS), l,3-(l,l,3,3-tetraisopropyldisiloxanylidene) derivative (TIPDS), tetra-i- butoxydisiloxane-l,3-diylidene derivative (TBDS), cyclic carbonates, cyclic boronates, ethyl boronate, and phenyl boronate.
In certain embodiments, the aliphatic polycarbonate segment is terminated with an ether. In certain embodiments, -Y is an optionally substituted moiety selected from the group consisting of: aliphatic, aromatic, heteroaliphatic, and heteroaryl.
In certain embodiments, -Y is a poly ether chain. In certain embodiments, -Y consists of a polyethylene glycol chain. In certain embodiments, -Y consists of a polypropylene glycol chain. In certain embodiments, such polyether chains contain from about 2 to about 20 repeat units. d. Description of Representative Surface Active Agents
Having described in some detail the structures and characteristics of each of the components which make up the aliphatic polycarbonate derivatives of the present invention, we now turn to combinations of those components. Broadly, the present invention encompasses materials of formula PI with utility as surface active agents. These materials conform to formula PI with any combination of the specific APC segments described above with any of the hydrocarbon moiteies described above. The compounds are either -OH terminated (e.g. -Y = -H), or terminated with any of non -hydrogen -Y groups described above. In certain embodiments, the invention encompasses compositions with utility as surface active agents comprising mixtures of any two or more such materials.
Preferred surface active agents are those containing a poly(propylene carbonate) (PPC) or poly(ethylene carbonate) (PEC) segment bound to a hydrocarbon moiety derived from a monohydric alcohol. Such alcohols can be branched or linear. Representative -OH-terminated surface active agents containing PPC and based on linear alcohols are shown in Table 3.
Figure imgf000035_0001
Representative -OH-terminated surface active agents containing PPC and branched alcohols are shown in Table 4.
TABLE 4
Figure imgf000035_0002
Additional -OH-terminated surface active agents containing PPC and branched alcohols are shown in Table 5.
Figure imgf000035_0003
Additional -OH-terminated surface active agents containing PPC and branched alcohols are shown in Table 6.
TABLE 6
Figure imgf000036_0001
Representative -OH-terminated surface active agents containing PEC, and based on linear alcohols are shown in Table 7.
Figure imgf000036_0002
Representative -OH-terminated surface active agents containing PEC, and based on branched alcohols are shown in Table 8.
TABLE 8
Figure imgf000036_0003
Additional -OH-terminated surface active agents containing PEC, and based on branched alcohols are shown in Table 9.
TABLE 9
Figure imgf000036_0004
Additional -OH-terminated surface active agents containing PEC, and based on branched alcohols are shown in Table 10.
TABLE 10
Figure imgf000037_0001
In certain embodiments, the present invention encompasses compositions containing any of the surface active agents shown in Tables 3-10, wherein «-which denotes the degree of polymerization in the PPC or PEC oligomer-is, on average in the composition, between about 2 and about 5. In certain embodiments, n is on average between about 5 and about 10. In certain embodiments, n is on average between about 1 0 and about 15. In certain embodiments, n is on average between about 15 and about 20. In certain embodiments, n is on average between about 20 and about 30. In certain embodiments n is about 3, about 4, about 5, about 6, about 7, about 8, or about 10.
In certain embodiments, the present invention encompasses compositions containing any of the surface active agents shown in Tables 3-6, wherein the terminal -H atom on the PPC or PEC chain is replaced with any of the Y-groups described hereinabove.
In certain embodiments, surface active agents of the present invention can be tuned for critical properties such as, but not limited to solubility, miscibility, surface activity by adjusting the relative masses of the APC and hydrocarbon segments. Additionally, other properties such as, but not limited to hydrophilicity, solubility, surface activity can be tuned by substituting Y-groups as described above.
In certain embodiments, surface active agents of the present invention are characterized by having defined ratios in the mass of hydrocarbon segment relative to the mass of the APC component. For certain applications, it is beneficial if the mass of the two components is approximately equal, while for other applications it is advantageous if the APC segment is larger than the hydrocarbon segment.
In certain embodiments, surface active agents of the present invention comprise any one or more compounds selected from Tables 3-6 and characterized in that the mass of the hydrocarbon moiety and the mass of the PPC or PEC segment are approximately equal (e.g. the average mass of the APC segment is within about +/- 20% of the average mass of the hydrocarbon moiety). In general such molecules have PPC or PEC segments with approximately 2-5 repeat units.
In certain embodiments, surface active agents of the present invention comprise any one or more compounds selected from Tables 3-6 and characterized in that the mass of the PPC or PEC segment is approximately 1.5x the mass of the hydrocarbon segment. In certain
embodiments, the mass of the PPC or PEC segment is approximately 2x, approximately 3x, approximately 4x, approximately 5x, or approximately lOx the mass of the hydrocarbon segment. e. Surfactant compositions
In certain embodiments, the surface active agents described hereinabove, have utility as C02 soluble surfactants for processes such as EOR. Therefore, in certain embodiments, the invention encompasses solutions of any of the surface active agents described above in liquid or supercritical CO2. In certain embodiments, such solutions contain at least 0.1 weight percent of one or more of the surface active agents defined hereinabove. In certain embodiments, such a solution contains between 0.1 and 10 weight percent of one or more of the surface active agents defined hereinabove. In certain embodiments, such a solution contains between 0.1 and 1 weight percent, between 0.1 and 0.5 weight percent, between 0.25 and 2 weight percent, between 0.25 and 0.5 weight percent, between 1 and 5 weight percent, between 0.5 and 1 weight percent, between 1 and 2 weight percent or between 2 and 5 weight percent of one or more of the surface active agents defined hereinabove.
In certain embodiments, such a solution comprises any one or more compounds from Tables 3-6 dissolved in C02.
II. Methods of Making
In another aspect, the present invention encompasses methods of making surface active agents of formula I. In certain embodiments, the methods include the step of copolymerizing CO2 and one or more epoxides in the presence of a chain transfer agent having the formula:
HO— ίζΗ, HO-
, to provide a compound of formula -o— (cj ) ^ ^gj-gjj^ QSLCfo 0f■ and
~ , is as defined above and in the classes and subclasses herein. Suitable reaction conditions and catalysts for such reactions are disclosed in US 8,247,520 the entirely of which is incorporated herein by reference.
In certain embodiments, the methods comprise a further step of modifying the -OH group of the compound of formula H0~(E£)~ °~(_E ^ to pr0vide a compound of formula
Y O-(A )— o— (CxHj ^gj-g _Y as defined above and in the classes and subclasses herein, but is other than -H. In certain embodiments, for any of the methods above, the epoxide has a formula:
Figure imgf000039_0001
where each of R1, R2, R3, and R4, is as defined above and in the classes and subclasses herein.
In certain embodiments, for any of the methods above, the epoxide is selected from the group consisting of: ethylene oxide, propylene oxide, 1 ,2 butene oxide, 1 ,2 hexene oxide, oxides of higer alpha olefins (e.g. C6.4o alpha olefins), butadiene monoepoxide, epichlorohydrin, ethers or esters of glycidol, cyclopentene oxide, cyclohexene oxide, 3 vinyl cyclohexene oxide, and 3- ethyl cyclohexene oxide, or with combinations of any two or more of these.
In certain embodiments, for any of the methods above, the epoxide comprises ethylene oxide. In certain embodiments, for any of the methods above, the epoxide comprises propylene oxide. In certain embodiments, for any of the methods above, the epoxide comprises cyclohexene oxide. In certain embodiments, for any of the methods above, the epoxide comprises 3-vinyl- cyclohexene oxide. In certain embodiments, for any of the methods above, the epoxide comprises 3-ethyl-cyclohexene oxide.
In certain embodiments for any of the methods above, the step of copolymerizing CO2 and one or more epoxides in the presence of the chain transfer agent comprises contacting a mixture of these materials (the reaction mixture) with a metal complex.
In certain embodiments, a metal complex used in a method of the invention is a transition metal catalyst. In some embodiments, methods of making compounds of the present invention utilize transition metal catalysts capable of catalyzing the copolymerization of carbon dioxide and epoxides. In certain embodiments, methods of making compounds of the present invention include contacting the reaction mixture with any of the catalysts disclosed in US Patent Numbers 7,304,172, and 6,870,004; in PCT Publication Numbers WO2008136591A1, WO2008150033A1, WO2009137540; and WO2010022388 and in Chinese Patent Application Numbers
CN200710010706, and CN200810229276, the entirety of each of which is hereby incorporated herein by reference. In certain embodiments, the methods include contacting the reaction mixture with any of the metal complexes described in Appendix 1 at the end of this specification.
In certain embodiments for any of the methods above, the step of copolymerizing CO2 and one or more epoxides in the presence of the chain transfer agent is performed in the presence of one or more solvents. In certain other embodiments, the polymerization is performed neat without the addition of solvent. In certain methods, where a solvent is present, the solvent is an organic solvent. In certain embodiments, the solvent is a hydrocarbon. In certain embodiments, the solvent is an aromatic hydrocarbon. In certain embodiments, the solvent is an aliphatic hydrocarbon. In certain embodiments, the solvent is a halogenated hydrocarbon.
In certain embodiments, the solvent is an ether. In certain embodiments, the solvent is an ester. In certain embodiments the solvent is a ketone.
In certain embodiments suitable solvents include, but are not limited to: Methylene Chloride, Chloroform, 1,2-Dichloroethane, Propylene Carbonate, Acetonitrile,
Dimethylformamide, N-Methyl-2-pyrrolidone, Dimethyl Sulfoxide, Nitromethane, Caprolactone, 1,4-Dioxane, and 1,3-Dioxane.
In certain other embodiments, suitable solvents include, but are not limited to: Methyl Acetate, Ethyl Acetate, Acetone, Methyl Ethyl Ketone, Tetrahydrofuran, Monoglyme Triglyme, Propionitrile, 1-Nitropropane, and Cyclohexanone.
In certain embodiments, any of the above methods comprise epoxides present in concentrations between about 0.5 M to about 20 M or the neat concentration of the epoxide. In certain embodiments, epoxide is present in amounts between about 0.5 M to about 2 M. In certain embodiments, epoxide is present in amounts between about 2 M to about 5 M. In certain embodiments, epoxide is present in amounts between about 5 M to about 20 M. In certain embodiments, epoxide is present in an amount of about 20 M. In certain embodiments, liquid epoxide comprises the reaction solvent.
In certain embodiments for any of the methods above, the step of copolymerizing CO2 and one or more epoxides in the presence of the chain transfer agent is performed in the presence C02 at a pressure of between about 30 psi to about 800 psi. In certain embodiments, C02 is present at a pressure of between about 30 psi to about 500 psi. In certain embodiments, C02 is present at a pressure of between about 30 psi to about 400 psi. In certain embodiments, C02 is present at a pressure of between about 30 psi to about 300 psi. In certain embodiments, C02 is present at a pressure of between about 30 psi to about 200 psi. In certain embodiments, C02 is present at a pressure of between about 30 psi to about 100 psi. In certain embodiments, C02 is present at a pressure of between about 30 psi to about 80 psi. In certain embodiments, C02 is present at a pressure of about 30 psi. In certain embodiments, C02 is present at a pressure of about 50 psi. In certain embodiments, C02 is present at a pressure of about 100 psi. In certain embodiments, the C02 is supercritical.
In certain embodiments for any of the methods above, the step of copolymerizing C02 and one or more epoxides in the presence of the chain transfer agent is conducted at a temperature of between about 0 °C to about 150 °C. In certain embodiments, the reaction is conducted at a temperature of between about 23 °C to about 100 °C. In certain embodiments, the reaction is conducted at a temperature of between about 23 °C and about 80 °C. In certain embodiments, the reaction to be conducted at a temperature of between about 23 °C to about 50 °C.
In certain embodiments, the above methods are characterized in that they produce cyclic carbonate as a byproduct in amounts of less than about 20%. In certain embodiments, cyclic carbonate is produced as a byproduct in amounts of less than about 15%. In certain
embodiments, cyclic carbonate is produced as a byproduct in amounts of less than about 10%>. In certain embodiments, cyclic carbonate is produced as a byproduct in amounts of less than about 5%. In certain embodiments, cyclic carbonate is produced as a byproduct in amounts of less than about 1%>, less than 0.5%>, less than 0.25%>, or less than 0.1%>. In certain embodiments, the reaction does not produce any detectable cyclic carbonate (e.g., as detectable by ^-NMR and/or liquid chromatography (LC)).
In certain embodiments, a polymerization time is between about 30 minutes and about 48 hours. In some embodiments, the reaction is allowed to process for less than 24 hours. In some embodiments, the reaction is allowed to progress for less than 12 hours. In some embodiments, the reaction is allowed to process for between about 4 and about 12 hours.
In certain embodiments, a polymerization reaction is allowed to proceed until the number average molecular weight of the polymer or oligomer formed is between about 500 and about 400,000 g/mol. In certain embodiments, the number average molecular weight is allowed to reach a value between 500 and 40,000 g/mol. In other embodiments, the number average molecular weight is allowed to reach a value between 500 and 20,000 g/mol. In certain embodiments, the number average molecular weight is allowed to reach a value between 500 and 10,000 g/mol. In other embodiments, the number average molecular weight is allowed to reach a value between 500 and 5,000 g/mol. In other embodiments, the number average molecular weight is allowed to reach a value between 500 and 2,500 g/mol. In other embodiments, the number average molecular weight is allowed to reach a value between 1 ,000 and 5,000 g/mol.
In certain embodiments, provided methods further include the step of sampling the reaction and determining the molecular weight of the polymer at a given time. In certain embodiments, this sampling and molecular weight determination are performed at two or more time intervals. In certain embodiments a plot of molecular weight gain over time is constructed and the method further includes the step of determining from this plot the time at which a desired molecular weight polymer will be present. In certain embodiments, the time at which the polymerization is ended is determined by this method.
In certain embodiments, a polymerization reaction proceeds until between about 20% and about 100% of the provided epoxide is consumed. In certain embodiments, the conversion is between about 40% and about 90%. In certain embodiments, the conversion is at least 50%. In other embodiments, the conversion is at least 60%, at least 80% or at least 85%. In certain embodiments, at least 80%> of the provided epoxide is converted to polymer.
In certain embodiments, the methods above include the step of allowing the
copolymerization to proceed until a desired chain length of epoxide-C02 copolymer has been formed. In certain embodiments, the method includes a further step of terminating the polymerization reaction and isolating the product.
III. Applications
In another aspect, the present invention encompasses methods of modifying the interfacial tension between C02 (either liquid or supercritical C02) and an aqueous phase. In certain embodiments, the method comprises the step of adding an effective amount of a surface active agent of formula I to a mixture of C02 and the aqueous phase. In certain embodiments, the step of adding the surface active agent of formula I comprises dissolving it in liquid or supercritical CO2 and then mixing the CO2 solution with the aqueous phase. In certain embodiments, the methods include adding an effective amount of a surface active agent of formula I to an oil-bearing geological formation. In certain embodiments, the surface active agent is added to the oil-bearing geological formation as part of the process of flooding an oil well with C02 to recover petroleum.
EXEMPLIFICATION
Example 1
This example describes the preparation of a poly(propylene carbonate) derivative SI based on
«-hexanol. The product produced conforms to formula Pla where Rla is -CH3, Y is -H, ""(£_¾ is -hexyl, and n has an average value of about 5.3.
Figure imgf000043_0001
Synthesis: A 300 mL Parr pressure reactor was charged with «-hexanol (Alfol 6 obtained from Sasol North America Inc.) (27 g, 0.3 mol) and propylene oxide (75 g, 1.3 mol). The vessel was pressurized with 150 psi carbon dioxide (1.03 MPa) and heated to 25 °C. After 30 min, a propylene oxide (PO) solution of a cobalt-salen catalyst (120 mg, in 8g of PO) was charged to the vessel using C02 pressure. The reaction mixture was heated to 35 °C and pressurized to 300 psig (2.06 MPa) with C02. After 26h, the reaction was vented and quenched with 0.2 M phosphoric acid in 2-butanone (4 mL).
Purification: To remove excess epoxide, the crude reaction mixture was dissolved in 2- butanone (50 mL) and concentrated in vacuo, at 45 °C. This step was repeated once more. The resulting polyol was dissolved in 24}utanone to ca. 70 wt% polyol and charged with Dowex® MSC resin (20 g). After 2h, the solution was filtered through a bed of Celite® and concentrated in vacuo, at 40 °C to remove solvent. This provided SI as a viscous liquid (130 g, 75% yield based on alcohol). See Table El for analytical data.
Example 2
This example describes the preparation of a series of poly(propylene carbonate) derivatives S2 of varying molecular weights based on a commercially available mixture of n and Ci4 alcohols. The compounds prepared in this example conform to formula Pla is -H, where Y is -H,
Rla is -CH3, ""(£_£_} is a mixture of «-dodecyl and «-tetradecyl, and n has a value of
approximately 4.9 (S2a), 7.5 (S2b), or 14.6 (S2c).
Figure imgf000044_0001
Preparation of compound S2a. A 300 mL Parr pressure reactor was charged with a mixture of linear Ci2 and CM primary alcohols (Alfol® 1214 obtained from Sasol North America Inc.) (51 g, 0.3 mol) and propylene oxide (34 g, 0.6 mol). The vessel was pressurized to 150 psi with carbon dioxide (1.03 MPa) and heated to 25 °C. After 30 min, a propylene oxide (PO) solution of a cobalt-salen catalyst (60 mg, in 8g of PO) was charged to the vessel using C02 pressure. The reaction was heated to 35 °C and pressurized with C02 to a pressure of 300 psig (2.06 MPa). After stirring for 19h at this pressure and temperature, the reaction mixture was vented to atmospheric pressure and quenched with 0.2 M phosphoric acid in 2-butanone (2 mL).
The crude reaction mixture was purified as described in Example 1 to provide S2a as a colorless viscous liquid (111 g, 90% yield based on alcohol). See Table El for analytical data.
Preparation of compound S2b. A 300 mL Parr pressure reactor was charged with a mixture of linear Ci2 and Ci4 primary alcohols (Alfol® 1214 obtained from Sasol North America Inc.) (51 g, 0.3 mol) and propylene oxide (75 g, 1.3 mol). The vessel was pressurized to 150 psi with carbon dioxide (1.03 MPa) and heated to 25 °C. After 30 min, a propylene oxide (PO) solution of a cobalt-salen catalyst (120 mg, in 8g of PO) was charged to the vessel using C02 pressure. The reaction was heated to 35 °C and pressurized with C02 to a pressure of 300 psig (2.06 MPa). After stirring for 24h at this pressure and temperature, the reaction mixture was vented to atmospheric pressure and quenched with 0.2 M phosphoric acid in 2-butanone (4 mL).
The crude reaction mixture was purified as described in Example 1 to provide S2b as a colorless viscous liquid (169 g, 86% yield based on alcohol). See Table El for analytical data.
Preparation of compound S2c. A 300 mL Parr pressure reactor was charged with a mixture of linear Ci2 and Ci4 primary alcohols (Alfol® 1214 obtained from Sasol North America Inc.) (26 g, 0.1 mol) and propylene oxide (75 g, 1.3 mol). The vessel was pressurized to 150 psi with carbon dioxide (1.03 MPa) and heated to 25 °C. After 30 min, a propylene oxide (PO) solution of a cobalt-salen catalyst (110 mg, in 8g of PO) was charged to the vessel using C02 pressure. The reaction was heated to 35 °C and pressurized with C02 to a pressure of 300 psig (2.06 MPa). After stirring for 19h at this pressure and temperature, the reaction mixture was vented to atmospheric pressure and quenched with 0.2 M phosphoric acid in 2-butanone (2 mL). The crude reaction mixture was purified as described in Example 1 to provide S2c as a colorless viscous liquid (123 g, 72% yield based on alcohol). See Table El for analytical data.
Example 3
This example describes the preparation of a pair of poly(propylene carbonate) derivatives S3 of varying molecular weights based on a commercially branched Co alcohol. The compounds prepared in this example conform to formula PI a is -H, where Y is -H, Rla is -CH3, n has a value
Figure imgf000045_0001
Preparation of compound S3a. A 300 mL Parr pressure reactor was charged with a branched C13 alcohol (Marlipal® 013 obtained from Sasol North America Inc.) (50 g, 0.3 mol) and propylene oxide (34 g, 0.6 mol). The vessel was pressurized to 150 psi with carbon dioxide (1.03 MPa) and heated to 25 °C. After 30 min, a propylene oxide (PO) solution of a cobalt-salen catalyst (60 mg, in 8g of PO) was charged to the vessel using C02 pressure. The reaction was heated to 35 °C and pressurized with C02 to a pressure of 300 psig (2.06 MPa). After stirring for 19h at this pressure and temperature, the reaction mixture was vented to atmospheric pressure and quenched with 0.2 M phosphoric acid in 2-butanone (2 mL).
The crude reaction mixture was purified as described in Example 1 to provide S3a as a colorless viscous liquid (112 g, 91% yield based on alcohol). See Table El for analytical data.
Preparation of compound S3b. A 300 mL Parr pressure reactor was charged with a branched C13 alcohol (Marlipal® 013 obtained from Sasol North America Inc.) (50 g, 0.3 mol) and propylene oxide (34 g, 0.6 mol). The vessel was pressurized to 150 psi with carbon dioxide (1.03 MPa) and heated to 25 °C. After 30 min, a propylene oxide (PO) solution of a cobalt-salen catalyst (120 mg, in 8g of PO) was charged to the vessel using C02 pressure. The reaction was heated to 35 °C and pressurized with C02 to a pressure of 300 psig (2.06 MPa). After stirring for 19h at this pressure and temperature, the reaction mixture was vented to atmospheric pressure and quenched with 0.2 M phosphoric acid in 2-butanone (4 mL).
The crude reaction mixture was purified as described in Example 1 except dichloromethane was used in place of 2-butanone as the processing solvent to provide S3a as a viscous yellow liquid (176 g, 90% yield based on alcohol). See Table El for analytical data. Example 4
This example describes the preparation of a poly(propylene carbonate) derivative S4 based on a commercially branched C32 branched alcohol. The compound prepared conforms to formula -H, where Y is -H, Rla is -CH3, n has a value of approximately 4.8, and (£__!_) is
Figure imgf000046_0001
A 300 mL Parr pressure reactor was charged with a branched C32 alcohol (Isofol 32 obtained from Sasol North America Inc.) (85 g, 0.3 mol) and propylene oxide (75 g, 1.3 mol). The vessel was pressurized 150 psi carbon dioxide (1.03 MPa) and heated to 25 °C. After 30 min, a propylene oxide (PO) solution of a cobalt-salen catalyst (120 mg, in 8g of PO) was charged to the vessel using C02 pressure. The reaction was heated to 35 °C and pressurized with C02 to a pressure of 300 psig (2.06 MPa). After stirring for 24h at this pressure and temperature, the reaction mixture was vented to atmospheric pressure and quenched with 0.2 M phosphoric acid in 2-butanone (4 mL).
The crude reaction mixture was purified as described in Example 1 to provide S4 as a colorless viscous liquid (234 g, 88% yield based on alcohol). See Table El for analytical data.
Example 5
This example describes the preparation of a poly(propylene carbonate) derivative S5 based on a C22 linear alcohol. The compound prepared in this example conforms to formula Pla is -H, where Y is -H, Rla is -CH3, n has a value of approximately 5.0, and is -(CH2)2iCH3.
A 300 mL Parr pressure reactor was charged with 1-docosanol (Nacol® 22-98 obtained from Sasol North America Inc.) (85 g, 0.3 mol) and propylene oxide (75 g, 1.3 mol). The vessel was pressurized 150 psi carbon dioxide (1.03 MPa) and heated to 25 °C. After 30 min, a propylene oxide (PO) solution of a cobalt-salen catalyst (120 mg, in 8g of PO) was charged to the vessel using C02 pressure. The reaction was heated to 35 °C and pressurized with C02 to a pressure of 300 psig (2.06 MPa). After stirring for 24h at this pressure and temperature, the reaction mixture was vented to atmospheric pressure and quenched with 0.2 M phosphoric acid in 2-butanone (4 mL). The crude reaction mixture was purified as described in Example 1 except dichloromethane was used in place of 2-butanone as the processing solvent to provide S5 as a white waxy solid (198 g, 86% yield based on alcohol). See Table El for analytical data.
Example 6
This example describes the preparation of a poly(ethylene carbonate) derivative S6 based on «-hexanol. The compound prepared conforms to formula Pla is -H, where Y is -H, Rla is -H, n
Figure imgf000047_0001
S6
A 300 mL Parr stirred pressure reactor was charged with C6 alcohol (ALFOL 6 obtained from Sasol North America Inc.) (38 g, 0.37 mol) and cobalt-salen catalyst (0.25 wt % based on alcohol charge). The reactor was closed and purged with dry nitrogen to remove any residual oxygen or moisture. Ethylene oxide (82 g, 1.86 mol) was added to the reactor at 25° C using positive displacement (nitrogen @ 60 psi). The vessel was pressurized to greater than 250 psi carbon dioxide (1.03 MPa) and maintained at 25 °C. Pressure was maintained above 250 psi until all required C02 was added (1.86 mol). After stirring for 24h at this pressure and temperature, the reaction mixture was vented to atmospheric pressure and quenched with 0.2 M phosphoric acid in 2-butanone (4 mL).
The crude reaction mixture was purified as described in Example 1 to provide S6 as a colorless viscous liquid. See Table El for analytical data.
Example 7
This example describes the preparation of a poly(butylene carbonate) derivative S7 based on
Figure imgf000047_0002
A 300 mL Parr stirred pressure reactor was charged with C8 alcohol (ALFOL 8 obtained from Sasol North America Inc.) (40 g, 0.31 mol) and cobalt-salen catalyst (0.25 wt % based on alcohol charge). The reactor was closed and purged with dry nitrogen to remove any residual oxygen or moisture. Butylene oxide (110 g, 1.5 mol) was added to the reactor at 25° C using positive displacement (nitrogen @ 60 psi). The vessel was pressurized to greater than 250 psi carbon dioxide (1.03 MPa) and maintained at 25 °C. Pressure was maintained above 250 psi until all required C02 was added (1.5 mol). After stirring for 24h at this pressure and temperature, the reaction mixture was vented to atmospheric pressure and quenched with 0.2 M phosphoric acid in 2-butanone (4 mL).
The crude reaction mixture was purified as described in Example 1 to provide S7 as a colorless viscous liquid. See Table El for analytical data.
Example 8
This example describes the preparation of a series of poly(ethylene carbonate) derivatives S8 of varying molecular weights based on a commercially available mixture of Cn and CM alcohols. The compounds prepared in this example conform to formula Pla is -H, where Y is -H, Rla is -H, is a mixture of «-dodecyl and «-tetradecyl, and n has a value of approximately 2.0 (S8a), and 5.0 (S8b).
+
Figure imgf000048_0001
Preparation of compound S8a. A 300 mL Parr stirred pressure reactor was charged with C12-14 alcohol (ALFOL® 1214 obtained from Sasol North America Inc.) (83 g, 0.38 mol) and cobalt-salen catalyst (0.25 wt % based on alcohol charge). The reactor was closed and purged with dry nitrogen to remove any residual oxygen or moisture. Ethylene oxide (36 g, 0.81 mol) was added to the reactor at 25° C using positive displacement (nitrogen @ 60 psi). The vessel was pressurized to greater than 250 psi carbon dioxide (1.03 MPa) and maintained at 25 °C. Pressure was maintained above 250 psi until all required C02 was added (0.81 mol). After stirring for 24h at this pressure and temperature, the reaction mixture was vented to atmospheric pressure and quenched with 0.2 M phosphoric acid in 2-butanone (4 mL).
The crude reaction mixture was purified as described in Example 1 to provide S8a as a colorless viscous liquid. See Table El for analytical data.
Preparation of compound S8b. A 300 mL Parr stirred pressure reactor was charged with C12-14 alcohol (ALFOL® 1214 obtained from Sasol North America Inc.) (60 g, 0.27 mol) and cobalt-salen catalyst (0.25 wt % based on alcohol charge). The reactor was closed and purged with dry nitrogen to remove any residual oxygen or moisture. Ethylene oxide (65 g, 1.48 mol) was added to the reactor at 25° C using positive displacement (nitrogen @ 60 psi). The vessel was pressurized to greater than 250 psi carbon dioxide (1.03 MPa) and maintained at 25 °C. Pressure was maintained above 250 psi until all required C02 was added (1.48 mol). After stirring for 24h at this pressure and temperature, the reaction mixture was vented to atmospheric pressure and quenched with 0.2 M phosphoric acid in 2-butanone (4 mL).
The crude reaction mixture was purified as described in Example 1 to provide S8b as a colorless viscous liquid. See Table El for analytical data.
Example 9
This example describes the preparation of a series of poly(ethylene carbonate) derivatives S9 of varying molecular weights based on a commercially available isomeric mixture of Co alcohols. The compounds prepared in this example conform to formula PI a is -H, where Y is -H,
Rla is -H, ~~ (_ -i) is a mixture of branched CI 3 isomers, and n has a value of approximately 2.0 (S9a), 5.0 (S9b) and 9.0 (S9c).
Figure imgf000049_0001
S9
Preparation of compound S9a. A 300 mL Parr stirred pressure reactor was charged with C13 alcohol (Marlipal® 013 obtained from Sasol Germany GHMB) (83 g, 0.38 mol) and cobalt- salen catalyst (0.25 wt % based on alcohol charge). The reactor was closed and purged with dry nitrogen to remove any residual oxygen or moisture. Ethylene oxide (36 g, 0.82 mol) was added to the reactor at 25° C using positive displacement (nitrogen @ 60 psi). The vessel was pressurized to greater than 250 psi carbon dioxide (1.03 MPa) and maintained at 25 °C. Pressure was maintained above 250 psi until all required CO2 was added (0.82 mol). After stirring for 24h at this pressure and temperature, the reaction mixture was vented to atmospheric pressure and quenched with 0.2 M phosphoric acid in 2-butanone (4 mL).
The crude reaction mixture was purified as described in Example 1 to provide S9a as a colorless viscous liquid. See Table El for analytical data. Preparation of compound S9b. A 300 mL Parr stirred pressure reactor was charged with C13 alcohol (Marlipal® 013 obtained from Sasol Germany GHMB) (59 g, 0.27 mol) and cobalt- salen catalyst (0.25 wt % based on alcohol charge). The reactor was closed and purged with dry nitrogen to remove any residual oxygen or moisture. Ethylene oxide (65 g, 1.48 mol) was added to the reactor at 25° C using positive displacement (nitrogen @ 60 psi). The vessel was pressurized to greater than 250 psi carbon dioxide (1.03 MPa) and maintained at 25 °C. Pressure was maintained above 250 psi until all required C02 was added (1.48 mol). After stirring for 24h at this pressure and temperature, the reaction mixture was vented to atmospheric pressure and quenched with 0.2 M phosphoric acid in 2-butanone (4 mL).
The crude reaction mixture was purified as described in Example 1 to provide S9b as a colorless viscous liquid. See Table El for analytical data.
Preparation of compound S9c. A 300 mL Parr stirred pressure reactor was charged with C13 alcohol (Marlipal® 013 obtained from Sasol Germany GHMB) (40 g, 0.18 mol) and cobalt- salen catalyst (0.25 wt % based on alcohol charge. The reactor was closed and purged with dry nitrogen to remove any residual oxygen or moisture. Ethylene oxide (79 g, 1.8 mol) was added to the reactor at 25° C using positive displacement (nitrogen @ 60 psi). The vessel was pressurized to greater than 250 psi carbon dioxide (1.03 MPa) and maintained at 25 °C. Pressure was maintained above 250 psi until all required CO2 was added (1.8 mol). After stirring for 24h at this pressure and temperature, the reaction mixture was vented to atmospheric pressure and quenched with 0.2 M phosphoric acid in 2-butanone (4 mL).
The crude reaction mixture was purified as described in Example 1 to provide S9c as a colorless viscous liquid. See Table El for analytical data.
Example 10
This example describes the preparation of a poly(butylene carbonate) derivative S10 based on «-lauric alcohol (C12-14). The compound prepared conforms to formula Pla is -H, where Y is -H,
Rla is -CH2CH3, n has a value of approximately 5, and ~~ (Ss-U is a mixture of C13 branched
Figure imgf000050_0001
A 300 mL Parr stirred pressure reactor was charged with C13 alcohol (Marlipal 013 obtained from Sasol Germany GHMB) (52 g, 0.24 mol) and cobalt-salen catalyst (0.25 wt % based on alcohol charge. The reactor was closed and purged with dry nitrogen to remove any residual oxygen or moisture. Butyl ene oxide (94 g, 1.3 mol) was added to the reactor at 25° C using positive displacement (nitrogen @ 60 psi). The vessel was pressurized to greater than 250 psi carbon dioxide (1.03 MPa) and maintained at 25 °C. Pressure was maintained above 250 psi until all required C02 was added (1.3 mol). After stirring for 24h at this pressure and temperature, the reaction mixture was vented to atmospheric pressure and quenched with 0.2 M phosphoric acid in 2-butanone (4 mL).
The crude reaction mixture was purified as described in Example 1 to provide S10 as a colorless viscous liquid. See Table El for analytical data.
Example 11
This example describes the preparation of a poly(ethylene carbonate) derivative Sll based on where Y is -H,
Figure imgf000051_0001
S11
A 300 mL Parr stirred pressure reactor was charged with Cyclohexyl alcohol (obtained from Adrich.) (48 g, 0.48 mol) and cobalt-salen catalyst (0.25 wt % based on alcohol charge). The reactor was closed and purged with dry nitrogen to remove any residual oxygen or moisture. Ethylene oxide (105 g, 2.4 mol) was added to the reactor at 25° C using positive displacement (nitrogen @ 60 psi). The vessel was pressurized to greater than 250 psi carbon dioxide (1.03 MPa) and maintained at 25 °C. Pressure was maintained above 250 psi until all required CO2 was added (2.4 mol). After stirring for 24h at this pressure and temperature, the reaction mixture was vented to atmospheric pressure and quenched with 0.2 M phosphoric acid in 2-butanone (4 mL).
The crude reaction mixture was purified as described in Example 1 to provide Sll as a colorless viscous liquid. See Table El for analytical data. Example 12
This example describes the preparation of a poly(propylene carbonate) derivative S12 based on cyclohexyl alcohol (C6). The compound prepared conforms t formula Pla is -H, where Y is
Figure imgf000052_0001
la is -CH3, n has a value of approximately 5, and ~ -LJ is
Figure imgf000052_0002
S12
A 300 mL Parr stirred pressure reactor was charged with Cyclohexyl alcohol (obtained from Adrich.) (40 g, 0.40 mol) and cobalt-salen catalyst (0.25 wt % based on alcohol charge). The reactor was closed and purged with dry nitrogen to remove any residual oxygen or moisture. Pwwropylene oxide (116 g, 2 mol) was added to the reactor at 25° C using positive displacement (nitrogen @ 60 psi). The vessel was pressurized to greater than 250 psi carbon dioxide (1.03 MPa) and maintained at 25 °C. Pressure was maintained above 250 psi until all required CO2 was added (2 mol). After stirring for 24h at this pressure and temperature, the reaction mixture was vented to atmospheric pressure and quenched with 0.2 M phosphoric acid in 2-butanone (4 mL).
The crude reaction mixture was purified as described in Example 1 to provide S12 as a colorless viscous liquid. See Table El for analytical data.
Example 13
This example describes the preparation of a poly(ethylene carbonate) derivative S13 based on a commercially branched C32 branched alcohol. The compound prepared conforms to formula
Pla is -H, where Y is -H, Rla is -H, n has a value of a roximatel 4.8, and ~~ is
Figure imgf000052_0003
S13
A 300 mL Parr pressure reactor was charged with a branched C32 alcohol (Isofol® 32 obtained from Sasol Germany GHMB) (80 g, 0.17 mol) and cobalt-salen catalyst (0.25 wt % based on alcohol charge). The reactor was closed and purged with dry nitrogen to remove any residual oxygen or moisture. Ethylene oxide (38 g, 0.86 mol) was added to the reactor at 25° C using positive displacement (nitrogen @ 60 psi). The vessel was pressurized to greater than 250 psi carbon dioxide (1.03 MPa) and maintained at 25 °C. Pressure was maintained above 250 psi until all required C02 was added (0.86 mol). After stirring for 24h at this pressure and temperature, the reaction mixture was vented to atmospheric pressure and quenched with 0.2 M phosphoric acid in 2-butanone (4 mL).
The crude reaction mixture was purified as described in Example 1 to provide S13 as a colorless viscous liquid. See Table El for analytical data.
Table El: Analytical Data for Compounds of Examples 1-13
Figure imgf000053_0001
Interfacial tension (IFT)measurements (Table E2) were performed using a spinning drop tensiometer where surfactants of the present invention were dissolved in hydrocarbon solutions (mineral oil) and introduced as a droplet into a de-ionized water medium. Measurement of the change in droplet shape can be correlated to a change in interfacial tension between the two fluids. The reduction in IFT values when compared to the blank (IFT with no surfactant present) indicate surface activity.
Table E2: Interfacial tension measurements.
Figure imgf000054_0001
It is generally accepted that as a surface active agent's hydrophobicity increases the rate of aerobic biodegradation decreases. For the compositions of this invention which are hydrophobic and water insoluble, the expectation would be for aerobic degradation to be slow, comparable to other hydrophobic non-ionics such as alchohol alkoxylates. Unexpectedly, when tested (Table E3) for aerobic biodegradation, materials of the present invention were rapidly degraded and many met the definition of "readily biodegradable". To achieve the label "readily biodegradable" a mixture must reach 60% ThOD by 28 days.
Table E3. Biodegradation results as a percentage of theoretical oxygen demand (ThOD).
Figure imgf000054_0002
S1 86.8 8.1 491/3.8
S2a 86.6 2.3 443/2.5
S2b 85.3 4.3 637/4.4
S2c 60.2 5.6 11 1 1/8.9
S3a 81.4 2.4 477/2.7
S3b 72.2 1.5 702/5.3
S4 38.9 4.6 836/5.0
S5 33 2.1 960/4.8
Benzoate Control 84.8 3.9
APPENDIX I
Representative Metal Complexes Suitable for Synthesis of Compounds of the Invention
Note
Unless otherwise indicated, the R groups in this Appendix I are to be regarded as independent of any R groups previously defined in the body of the specification hereinabove. If an R group in this appendix happens to have the same designation as an R group previously appearing in the specification, this is coincidental and does not imply the definition of the R group in this
Appendix applies to any R group as used elsewhere in the Detailed Description or vice-versa.
As mentioned above, methods of making the novel compounds disclosed herein include the step of copolymerizing C02 and one or more epoxides in the presence of a chain transfer agent having the formula: HO— (£_HD ; to provide a compound of formula HO~( APC )~°~ (_____J Tn certain embodiments, this step includes contacting these materials in the presence of a
polymerization catalyst. For illustration, this appendix provides further description of metal complexes suitable for certain embodiments of these methods.
In certain embodiments, suitable polymerization catalysts include metal complexes having a formula Lp-M.-(Li)m, where Lp is a permanent ligand set, M is a metal atom, L/ is a ligand that is a polymerization initiator, and m is an integer between 0 and 2 inclusive representing the number of initiating ligands present.
In some embodiments, a metal atom, M, is selected from periodic table groups 3-13, inclusive. In certain embodiments, M is a transition metal selected from periodic table groups 5-12, inclusive. In some embodiments, M is a transition metal selected from periodic table groups 4-11, inclusive. In certain embodiments, M is a transition metal selected from periodic table groups 5-10, inclusive. In certain embodiments, M is a transition metal selected from periodic table groups 7-9, inclusive. In some embodiments, M is selected from the group consisting of Cr, Mn, V, Fe, Co, Mo, W, Ru, Al, and Ni. In some embodiments, M is a metal atom selected from the group consisting of: cobalt; chromium; aluminum; titanium; ruthenium, Iron, and manganese. In some embodiments, M is cobalt. In some embodiments, M is chromium. In some embodiments, M is aluminum. In some embodiments, M is iron.
In certain embodiments, a metal complex is a zinc, cobalt, chromium, aluminum, titanium, ruthenium, or manganese complex. In certain embodiments, a metal complex is an aluminum complex. In other embodiments, a metal complex is a chromium complex. In yet other embodiments, a metal complex is a zinc complex. In certain other embodiments, a metal complex is a titanium complex. In still other embodiments, a metal complex is a ruthenium complex. In certain embodiments, a metal complex is a manganese complex. In certain embodiments, a metal complex is cobalt complex. In certain embodiments where a metal complex is a cobalt complex, the cobalt metal has an oxidation state of +3 (i.e., Co(III)). In other embodiments, the cobalt metal has an oxidation state of +2 (i.e., Co(II)).
A permanent ligand set 'Lp' comprises one or more ligands that remain coordinated with a metal center throughout the catalytic cycle. This is in contrast to other ligands such as polymerization initiators, monomer molecules, polymer chains, and solvent molecules that may participate in the catalytic cycle or may be exchanged under the polymerization conditions.
In certain embodiments, a permanent ligand set comprises a single multidentate ligand that remains associated with the metal center during catalysis. In some embodiments, the permanent ligand set includes two or more ligands that remain associated with the metal center during catalysis. In some embodiments, a metal complex comprises a metal atom coordinated to a single tetradentate ligand while in other embodiments, a metal complex comprises a chelate containing a plurality of individual permanent ligands. In certain embodiments, a metal complex contains two bidentate ligands. In some embodiments, a metal complex contains a tridentate ligand.
In various embodiments, tetradentate ligands suitable for metal complexes of the present invention may include, but are not limited to: salen derivatives 1, derivatives of salan ligands 2, bis-2-hydroxybenzamido derivatives 3, derivatives of the Trost ligand 4, porphyrin derivatives 5, derivatives of tetrabenzoporphyrin ligands 6, derivatives of corrole ligands 7, phthalocyaninate
Figure imgf000057_0001
wherein,
Q, at each occurrence is independently O or S;
R1 and R1' are independently selected from the group consisting of: -H, optionally substituted Ci to C\2 aliphatic; optionally substituted 3- to 14-membered carbocycle; optionally substituted 3- to 14-membered heterocycle; and R21;
R2 and R2' are independently selected from the group consisting of: -H; optionally substituted Ci to C\2 aliphatic; optionally substituted 3- to 14-membered carbocycle; optionally substituted 3- to 14-membered heterocycle; R ; R ; and R ;
R3 and R3' are independently selected from the group consisting of:
-H; optionally substituted d to C\2 aliphatic; optionally substituted 3- to 14- membered carbocycle; optionally substituted 3- to 14-membered heterocycle, and
R21;
Rc at each occurrence is independently selected from the group consisting of: -H; optionally substituted Ci to C\2 aliphatic; an optionally substituted 3- to 14- membered carbocycle; an optionally substituted 3- to 14 membered heterocycle; R20; and R21,where two or more Rc groups may be taken together with intervening atoms to form one or more optionally substituted rings and, when two Rc groups are attached to the same carbon atom, they may be taken together along with the carbon atom to which they are attached to form a moiety selected from the group consisting of: an optionally substituted 3- to 8-membered spirocyclic ring, a carbonyl, an oxime, a hydrazone, and an imine;
Rd at each occurrence is independently selected from the group consisting of:
optionally substituted Ci to Ci2 aliphatic; optionally substituted 3- to 14-membered carbocycle; optionally substituted 3- to 14-membered heterocycle; R20; and R21, where two or more Rd groups may be taken together with intervening atoms to form one or more optionally substituted rings; and represents an optionally substituted moiety covalently linking two nitrogen atoms,
where any of [R2' and R3 ], [R2 and R3], [R1 and R2], and [R1' and R2 ] may optionally be taken together with intervening atoms to form one or more rings which
14 20 21 may in turn be substituted with one or more groups selected from R ; R ; and R ; and where
R14 at each occurrence is independently selected from the group consisting of: halogen; optionally substituted Ci to Ci2 aliphatic; optionally substituted 3- to 14-membered carbocycle; optionally substituted 3- to 14- membered heterocycle; -OR10; -OC(0)R13; -OC(0)OR13;-OC(0)NRuR12; - CN; -CNO; -C(R13)zH(3_z); -C(0)R13; -C(0)OR13; -C(0)NRuR12; -NRUR12; - NRuC(0)R13; -NRuC(0)OR13; -NRuS02R13; -N+RUR12R13 XT; -P+(RU)3 X" ; -P(R11)3=N+=P(R11)3 X"; -As+RUR12R13 X-; -NCO; -N3; -N02; -S(0)xR13; and -S02NRuR12,
R20 at each occurrence is independently selected from the group consisting of:
halogen; -OR10; -OC(0)R13; -OC(0)OR13; -N+(RU)3 XT. -P+(RU)3 X" ; - P(R11)3=N+=P(R11)3 XT; -As+RUR12R13 X-; -OC(0)NRuR12; -CN; -CNO; - C(0)R13; -C(0)OR13; -C(0)NRuR12; -C(R13)zH(3.z); -NRUR12; -NRuC(0)R13; -NRuC(0)OR13; -NCO; -NRuS02R13; -S(0)xR13;
-S(0)2NRuR12; -N02; -N3; and -Si(R13)(3.z)[(CH2)kR14]z,
R21 at each occurrence is independently selected from the group consisting of: -(CH^R20; -(CH2) Z"-(CH2)iR20; -C(R17)zH(3.z); -
Figure imgf000059_0001
-(CH2)m-Z"-(CH2)mC(R17)zH(3_Z); -(CH2)j-Z"-R16;
X" is any anion,
Z" is a divalent linker selected from the group consisting of -(CH=CH)a-; -(CH≡CH)a-; -C(O)-; -C(=NORu)-; -C(=N RUR12)-; -0-; -OC(O)-; -C(0)0-; -OC(0)0-; -N(RU)-; -N(C(0)R13)-; -C(0)NR13-; -N(C(0)R13)0-;
-NR13C(0)R13N-; -S((¾-; a polyether; and a polyamine,
R10 at each occurrence is independently selected from the group consisting of:
-H; optionally substituted Ci-12 aliphatic; an optionally substituted 3- to 14- membered carbocycle; an optionally substituted 3- to 14-membered heterocycle -S(0)2R13; -Si(R15)3; -C(0)R13; and a hydroxyl protecting group,
R11 and R12 at each occurrence are independently selected from the group consisting of: -H; optionally substituted Ci to Ci2 aliphatic; an optionally substituted 3- to 14-membered carbocycle; an optionally substituted 3- to 14- membered heterocycle; where two or more R11 or R12 groups can optionally be taken together with intervening atoms to form an optionally substituted 3- to 10-membered ring,
R13 at each occurrence is independently selected from the group consisting of:
-H; optionally substituted Ci to Ci2 aliphatic; an optionally substituted 3- to 14- membered carbocycle; and optionally substituted 3- to 14-membered heterocycle, where two or more R13 groups on the same molecule may optionally be taken together to form ring.
R15 at each occurrence is independently selected from the group consisting of: optionally substituted Ci-12 aliphatic, an optionally substituted 3- to 14-membered carbocycle; and an optionally substituted 3- to 14-membered heterocycle,
a is 1, 2, 3, or 4,
k is independently at each occurrence an integer from 1 to 8, inclusive, m is 0 or an integer from 1 to 8, inclusive,
q is 0 or an integer from 1 to 5, inclusive, x is 0, 1 , or 2, and
z is 1, 2, or 3.
In certain embodiments, of complexes 1 through 4, is selected from the group consisting of a C3_i4 carbocycle, a C6_io aryl group, a 3- to 14-membered heterocycle, and a 5- to 10-membered heteroaryl group; a poly ether group, or an optionally substituted C2-20 aliphatic group, wherein one or more methylene units are optionally and independently replaced by -NRy-, -N(Ry)C(0)-, -C(0)N(Ry)-, -OC(0)N(Ry)-, -N(Ry)C(0)0-, -OC(0)0-, -0-, -C(O)-, -OC(O)-, -C(0)0-, -S-, -SO-, -SO2-, -C(=S)-, -C(=NRy)-, -C(=NORy)-or -N=N-.
In some embodiments, one or more of the substituents on metal complexes 1 through 9' is an activating moiety """(¾ , where " ™" " represents a covalent linker containing one or more atoms selected from the group consisting of C, O, N, S, and Si; "Z" is an activating functional group having co-catalytic activity in epoxide C02 copolymerization, and p is an integer from 1 to 4 indicating the number of individual activating functional groups present on a given activating moiety.
In certain embodiments, the linker moiety "— "™ " is as described in co-pending PCT application number PCT/US09/54773. In some embodiments, the one or more Z group(s) present on the activating moiety is independently selected from the group consisting of PPN+ derivatives (-PR2=N+=PR3); ammonium salts; phosphonium salts; or an optionally substituted N-linked imidazolium, thiazolium, or oxazolium group. In certain embodiments, a Z group is an optionally substituted N-linked piperidine or TV-linked pyrrolidine. In some embodiments, a Z group is an optionally substituted guanidine. In other embodiments, a Z group is any of those described in PCT/US09/54773.
In some embodiments, provided metal complexes have a structure selected from the group consisting of:
Figure imgf000061_0001
wherein:
M, L7, m R1, R1', R2, R2', R3, R3' and R11 are as defined above.
In some embodiments, a permanent ligand set is a salen ligand. In certain embodiments, a metal complex is a metallosalenate. In certain embodiments, a metal complex is a cobalt salen complex. In certain embodiments, a metal complex is a chromium salen complex. In other embodiments, a metal complex is an aluminum salen complex.
In certain embodiments, metal complexes of the present invention have the formula:
Figure imgf000061_0002
I wherein:
M is the metal atom;
L/ is a nucleophile capable of ring opening an epoxide; m is an integer from 0-2 inclusive; and
Figure imgf000061_0003
is the permanent ligand set; wherein ' > is as defined previously and each R' independently represents one or more substituents optionally present on the phenyl rings.
In certain embodiments, each R' is independently an Rd group or a """(¾ group, where two or more adjacent R' groups can be taken together to form an optionally substituted saturated, partially unsaturated, or aromatic 3- to 12-membered ring containing 0 to 4 heteroatoms,
In certain embodiments, the ' 1 moiety is selected from the consi
Figure imgf000062_0001
Rc and R' are as previously defined,
Y is a divalent linker selected from the group consisting of: -N(RU)-; -0-; -S(0)x-; -(CH2) ; -C(O)-; -C(=NOR10)-; -C(RC)XH2.X-; a polyether; an optionally substituted 3- to 8-membered carbocycle; and an optionally substituted 3- to 8-membered heterocycle,
q is 0 or an integer from 1 to 5 inclusive, and
x is 0, 1 , or 2,
In certain embodiments provided metal complexes have a structure selected from the group consisting of:
Figure imgf000063_0001
wherein:
M, Rc, R', L/, and m are as defined above;
R4a, R4a', R5a, R5a', R6a, R6a', R7a, and R7a are each independently hydrogen, a — (¾ group, halogen. -N02, -CN, -SR13, -S(0)R13, -S(0)2R13, -NRuC(0)R13, -OC(0)R13, -C02R13, -NCO, -N3, -OR10, -OC(0)NRuR12 ; -Si(R13)3, -NRUR12, -NRuC(0)R13, and -NRuC(0)OR13; or an optionally substituted radical selected from the group consisting of Ci_2o aliphatic; Ci_20 heteroaliphatic; 6- to 10-membered aryl; 5- to 10-membered heteroaryl; and 3- to 7-membered heterocyclic, where [Rla and R4a], [Rla' and R4A ] and any two adjacent R4a, R4a', R5a, R5a', R6a, R6a', R7a, and R groups can be taken together with intervening atoms to form one or more optionally substituted rings optionally containing one or more heteroatoms;
n is 0 or an integer from 1 to 8, inclusive; and
p is 0 or an integer from 1 to 4, inclusive.
In some embodiments, Rla, Rla', R4a, R4a', R6a, and R6a' are each -H. In some embodiments, R5a, R5a', R7a and R7a' are each optionally substituted C Ci2 aliphatic. In some embodiments, R4a, R4a', R5a, R5a', R6a, R6a', R7a, and R7a' are each independently selected from the group consisting of: -H, -SiR3; methyl, ethyl, «-propyl, /-propyl, «-butyl, sec-butyl, /-butyl, isoamyl, Z-amyl, thexyl, and trityl. In some embodiments, Rla, Rla', R4a, R4a', R6a, and R6a' are each -H. In some embodiments, R7a is selected from the group consisting of -H; methyl; ethyl; «-propyl; /-propyl; «-butyl; sec-butyl; /-butyl; isoamyl; Z-amyl; thexyl; and trityl. In some embodiments, R5a and R7a are independently selected from the group consisting of -H; methyl; ethyl; «-propyl; /-propyl; «-butyl; sec-butyl; /-butyl; isoamyl; ί-amyl; thexyl; and trityl. In certain embodiments, one or more of R5a, R5a, R7a and R7a is a
■n~' (Z)p group. In some embodiments, R5a and R5a are each a group. In some embodiments, R5a is a group and R5a is Ci_8 aliphatic. In some embodiments, R7a and R7a are each a """(¾ group. In some embodiments, R7a is a group and R7a is Ci_s aliphatic.
In certain embodiments, provided metal complexes have a structure selected from the group consisti
Figure imgf000064_0001
where Rla through R7a are as defined above.
In certain embodiments, provided metal complexes have a structure selected from the group consistin
Figure imgf000064_0002
; and where R5a, R5a , R7a, and R7a are as defined above. In certain embodiments, each pair of substituents on the salicaldehyde portions of the complexes above are the same (i.e. R5a & R5a are the same and R7a & R7a' are the same). In other embodiments, at least one of R5a & R5a' or R7a & R7a are different from one another.
Figure imgf000065_0001
In certain embodiments, wherein a metal complex has formula V:
Figure imgf000065_0002
wherein:
Rc, Rd, L/, m, and q are as described above, and
R4, R4', R5, R5 , R6, R6 , R7, and R7 are each independently selected from the group consisting of: -H; -R20; -R21; optionally substituted C1-C12 aliphatic; optionally substituted 3- to 14-membered carbocycle; and optionally substituted 3- to 14-membered heterocycle;
where [R1 and R4], [R1' and R4 ] and any two adjacent R4, R4', R5, R5 , R6, R6 , R , and R' groups can optionally be taken together with intervening atoms to form one or more rings optionally substituted with one or more R groups.
In certain embodiments, wherein a metal complex has formula III, R1, R1 , R4, R4 , R6, and R6 are each -H. In certain embodiments, wherein a metal complex has formula III, R5, R5 , R7 and R7' are each optionally substituted C1-C12 aliphatic.
In certain embodiments, wherein a metal complex has formula III, R4, R4 , R5, R5 , R6, R6 , R7, and R7' are each independently selected from the group consisting of: -H, -Si(R13)3;-Si [(CH2)kR22]z(R13)(3_z); methyl, ethyl, «-propyl, /-propyl, «-butyl, sec-butyl, /-butyl, isoamyl, /- amyl, thexyl, trityl, -C(CH3)Ph2, -(CH^CKCH^R22]^), and -Si(R13)(3_z)[(CH2)kR22]z, where p is an integer from 0 to 12 inclusive and R22 is selected from the group consisting of: a heterocycle; an amine; a guanidine; -N+(RU)3 X" ;
Figure imgf000066_0001
X ;-As+(R1 1)3 X", and optionally substituted pyridinium.
In certain embodiments, wherein a metal complex has formula III, R7 is selected from the group consisting of-H; methyl; ethyl; «-propyl; /-propyl; «-butyl; sec-butyl; /-butyl; isoamyl; /- amyl; thexyl; and trityl; and R5 is selected from the group consisting of -(CH2)pCH(3.
z)[(CH2)pR22]z and -Si(R13)(3_z)[(CH2)kR22]z.
In certain embodiments, a metal complex has formula IV, R1, R1 , R4, R4 , R6, and R6 are each -H. In certain embodiments, wherein the complex is a metallosalenate complex of formula IV, R5, R5 , R7 and R7' are each optionally substituted Q-C12 aliphatic.
In certain embodiments, wherein a metal complex has formula IV, R4, R4 , R5, R5 , R6, R6 , R7, and R7' are each independently selected from the group consisting of: -H, -Si(R13)3;-Si(R13)(3. z)[(CH2)kR22]z; methyl, ethyl, «-propyl, /-propyl, «-butyl, sec-butyl, /-butyl, isoamyl, /-amyl, thexyl,
Figure imgf000066_0002
In certain embodiments, wherein a metal complex has formula IV, R7 is selected from the group consisting of-H; methyl; ethyl; «-propyl; /-propyl; «-butyl; sec-butyl; /-butyl; isoamyl; /- amyl; thexyl; and trityl; and R5 is selected from the group consisting of -(CH2)pCH(3.
Z)[(CH2)PR22]Z and -Si(R13)(3_z)[(CH2)kR22]z.
In certain embodiments, wherein a metal complex has formula V, R1, R1 , R4, R4 , R6, and R6 are each -H. In certain embodiments, wherein a complex is a metallosalenate complexof formula V, R5, R5 , R7 and R7' are each optionally substituted C1-C12 aliphatic.
In certain embodiments, wherein a metal complex has formula V, R4, R4 , R5, R5 , R6, R6 , R7, and R7' are each independently selected from the group consisting of: -H, -Si(R13)3;-Si
[(CH2)kR21]z(R13)(3.z); methyl, ethyl, «-propyl, /-propyl, «-butyl, sec-butyl, /-butyl, isoamyl, /- amyl, thexyl, trityl, -(CI¾CH(3_z)[(CH2)pR22]z and -Si(R13)(3.z)[(CH2)kR22]z. In certain embodiments, wherein a metal complex has formula V, R7 is selected from the group consisting of-H; methyl; ethyl; «-propyl; /-propyl; «-butyl; sec-butyl; /-butyl; isoamyl; /- amyl; thexyl; and trityl; and R5 is selected from the group consisting
Figure imgf000067_0001
z)[(CH2)pR22]z and -Si(R13)(3_z)[(CH2)kR22]z.
In some embodiments, a metal complex has a structure Lp-M-(L/)m, where L^-M is
Figure imgf000067_0002
In other embodiments, the permanent ligand set comprises a porphyrin ring and Lp-M has the structure:
Figure imgf000068_0001
can be taken together to form one or more rings optionally substituted with one or more R20 groups
In certain embodiments where the permanent ligand set comprises a porphyrin ring, M is a metal atom selected from the group consisting of: cobalt; chromium; aluminum; titanium; ruthenium, and manganese.
As noted above, in some embodiments herein, the permanent ligand set may comprise a plurality of discrete ligands. In certain embodiments the permanent ligand set includes two bidentate ligands. In certain embodiments, such bidentate ligands may have the structure
Figure imgf000068_0002
where Rd and R11 are as defined hereinabove. Metal complexes having two such ligands may adopt one of several geometries, and the present disclosure encompasses complex having any of the possible geometries, as well as mixtures of two or more geometrical isomers.
In certain embodiments, metal complexes including two bidentate ligands may have structures selected from the group consisting of:
where each
Figure imgf000069_0001
OTHER EMBODIMENTS
The foregoing has been a description of certain non-limiting embodiments of the invention. Accordingly, it is to be understood that the embodiments of the invention herein described are merely illustrative of the application of the principles of the invention. Reference herein to details of the illustrated embodiments is not intended to limit the scope of the claims, which themselves recite those features regarded as essential to the invention.

Claims

WHAT IS CLAIMED IS:
1. A surface active agent comprising an aliphatic polycarbonate and a hydrocarbon moiety linked through an oxygen atom.
2. The surface active agent of claim 1, comprising a compound of formula:
where the moiety
Figure imgf000070_0001
comprises an alternating copolymer of CO2 and one or more epoxides; the moiety ~~ comprises a saturated or unsaturated hydrocarbon; and
-Y is selected from the group consisting of -H, optionally substituted Ci_i2 aliphatic, optionally substituted aryl, optionally substituted Ci_i2 acyl, -S02R, -SiR3, and a polyether chain, where R is, independently at each occurrence, optionally substituted aryl or optionally substituted Ci_i2 aliphatic.
3. The surface active agent of claim 2, wherein the moiety -(APC comprises repeating units having a structure:
Figure imgf000070_0002
where R1, R2, R3, and R4 are, at each occurrence in the polymer chain, independently selected from the group consisting of -H, fluorine, an optionally substituted Ci_40 aliphatic group, an optionally substituted Ci_20 heteroaliphatic group, and an optionally substituted aryl group, where any two or more of R1, R2, R3, and R4 may optionally be taken together with any intervening atoms to form one or more optionally substituted rings optionally containing one or more heteroatoms.
4. The surface active agent of claim 2, wherein the moiety ~~ Δ £)~ is derived from
copolymerization of carbon dioxide with ethylene oxide, propylene oxide, 1,2 butene oxide, 2,3 butene oxide, 1,2 hexene oxide, oxides of higer alpha olefins (e.g. C7.40 alpha olefins), butadiene monoepoxide, epichlorohydrin, ethers or esters of glycidol, cyclopentene oxide, cyclohexene oxide, 3 vinyl cyclohexene oxide, 3 -ethyl cyclohexene oxide, limonene oxide, combinations of any two or more of these.
The surface active agent of claim 2, having a formula:
Figure imgf000071_0001
where n is an integer from 1 to 50, and
Rla is, independently at each occurrence in the polymer chain, selected from the group consisting of-H, -CH3, -CH2CH3, -CH2C1, -CH2ORx, -CH2OC(0)Rx, and -(CH2)?CH3, where each Rx is independently an optionally substituted moiety selected from the group consisting of Ci_20 aliphatic, Ci_20 heteroaliphatic, 3- to 14-membered carbocyclic, 6- to 10-membered aryl,
5- to 10-membered heteroaryl, and 3- to 12-membered heterocyclic, and q is an integer from 2 to 40.
6. The surface active agent of 5 wherein Rla is, independently at each occurrence in the polymer chain, selected from the group consisting of-H, methyl, and ethyl.
7. The surface active agent of claim 6, wherein Rla is, at each occurrence, methyl; or
wherein Rla is, at each occurrence, hydrogen; or
wherein Rla is, at each occurrence, ethyl.
8. The surface active agent of any one of claims 5 through 7, wherein n is between 3 and 5; or wherein n is between 5 and 10; or
wherein n is between 10 and 15; or
wherein n is between 15 and 25; or
wherein n is between 20 and 50.
9. The surface active agent of any one of claims 2 through 8 wherein the moiety ~~ ( ϊϋ) is a saturated hydrocarbon.
10. The surface active agent of claim 9, wherein the saturated hydrocarbon contains 6 to 12 carbon atoms; or
wherein the saturated hydrocarbon contains 8 to 18 carbon atoms; or
wherein the saturated hydrocarbon contains 12 to 24 carbon atoms; or wherein the saturated hydrocarbon contains 20 to 30 carbon atoms; or wherein the saturated hydrocarbon contains 30 to 40 carbon atoms.
11. The surface active agent of claim 10, wherein the saturated hydrocarbon comprises a branched hydrocarbon; or
wherein the saturated hydrocarbon comprises a straight chain hydrocarbon; or wherein the saturated hydrocarbon comprises a cyclic hydrocarbon.
12. The surface active agent of claim 3, having a formula:
Figure imgf000072_0001
where Ral and Ra2 are each independently a C2-12 aliphatic group.
13. The surface active agent of claim 9, wherein the moiety ~~ (_ _i) is derived from an aliphatic alcohol having between 6 and 20 carbon atoms.
14. The surface active agent of any one of claims 5 through 8, wherein the moiety ~i is
Figure imgf000072_0002
Figure imgf000072_0003
Figure imgf000073_0001
15. The surface active agent of claim I, comprising a compound selected from the group
Figure imgf000073_0002
; or selected from the group consisting of:
Figure imgf000074_0001
; or selected from the group consisting of:
Figure imgf000074_0002
; or selected from the group consisting of:
Figure imgf000075_0001
; or selected from the rou consistin of:
Figure imgf000075_0002
or selected from the group consisting of:
Figure imgf000075_0003
or selected from the group consisting
Figure imgf000075_0004
16. A method of modifying the viscosity of condensed phase C02 comprising the step of dissolving in the C02 a compound having a formula:
Figure imgf000075_0005
wherein the moiety ~~ (SS) is a saturated hydrocarbon containing between 6 and 40 carbon atoms; n is an integer from 1 to 50;
Rla is, independently at each occurrence in the polymer chain, selected from the group
consisting of -H, -CH3, -CH2CH3, -CH2C1, -CH2ORx, -CH2OC(0)Rx, and -(CH2)?CH3, where each Rx is independently an optionally substituted moiety selected from the group consisting of Ci_20 aliphatic, Ci_20 heteroaliphatic, 3- to 14-membered carbocyclic, 6- to 10-membered aryl, 5- to 10-membered heteroaryl, and 3- to 12-membered heterocyclic, and q is an integer from 2 to 40; and
-Y is selected from the group consisting of -H, optionally substituted Ci_i2 aliphatic,
optionally substituted aryl, optionally substituted Ci_i2 acyl, -S02R, -SiR3, and a polyether chain, where R is, independently at each occurrence, optionally substituted aryl or optionally substituted Ci_i2 aliphatic.
17. A method for enhanced oil recovery comprising the step of contacting an oil-containing geological formation a formula:
Figure imgf000076_0001
wherein the moiety ~~ (_-_¾) is a saturated hydrocarbon containing between 6 and 40 carbon atoms; n is an integer from 1 to 50;
Rla is, independently at each occurrence in the polymer chain, selected from the group
consisting of -H, -CH3, -CH2CH3, -CH2C1, -CH2ORx, -CH2OC(0)Rx, and -(CH2)?CH3, where each Rx is independently an optionally substituted moiety selected from the group consisting of Ci_20 aliphatic, Ci_20 heteroaliphatic, 3- to 14-membered carbocyclic, 6- to 10-membered aryl, 5- to 10-membered heteroaryl, and 3- to 12-membered heterocyclic, and q is an integer from 2 to 40; and s selected from the group consisting of -H, optionally substituted Ci_i2 aliphatic, optionally substituted aryl, optionally substituted Ci_i2 acyl, -S02R, -SiR3, and a polyether chain, where R is, independently at each occurrence, optionally substituted aryl or optionally substituted Ci-12 aliphatic.
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