WO2015020959A3 - Composition and method for producing a textured acrylic surface - Google Patents

Composition and method for producing a textured acrylic surface Download PDF

Info

Publication number
WO2015020959A3
WO2015020959A3 PCT/US2014/049606 US2014049606W WO2015020959A3 WO 2015020959 A3 WO2015020959 A3 WO 2015020959A3 US 2014049606 W US2014049606 W US 2014049606W WO 2015020959 A3 WO2015020959 A3 WO 2015020959A3
Authority
WO
WIPO (PCT)
Prior art keywords
syrup
producing
composition
acrylic
sheet
Prior art date
Application number
PCT/US2014/049606
Other languages
French (fr)
Other versions
WO2015020959A2 (en
Inventor
Mark GATMAN
Scott LAFOLLETTE
Neil Caldwell
Jeff Fields
Original Assignee
Aristech Surfaces Llc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Aristech Surfaces Llc filed Critical Aristech Surfaces Llc
Priority to KR1020167005715A priority Critical patent/KR20160041956A/en
Priority to EP14761914.2A priority patent/EP3027663A2/en
Priority to MX2016001503A priority patent/MX2016001503A/en
Priority to BR112016002413A priority patent/BR112016002413A2/en
Priority to CA2920194A priority patent/CA2920194C/en
Priority to JP2016533360A priority patent/JP2016527380A/en
Priority to CN201480048144.2A priority patent/CN105518032A/en
Publication of WO2015020959A2 publication Critical patent/WO2015020959A2/en
Publication of WO2015020959A3 publication Critical patent/WO2015020959A3/en

Links

Classifications

    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L33/00—Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides or nitriles thereof; Compositions of derivatives of such polymers
    • C08L33/04—Homopolymers or copolymers of esters
    • C08L33/06—Homopolymers or copolymers of esters of esters containing only carbon, hydrogen and oxygen, which oxygen atoms are present only as part of the carboxyl radical
    • C08L33/08—Homopolymers or copolymers of acrylic acid esters
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C51/00—Shaping by thermoforming, i.e. shaping sheets or sheet like preforms after heating, e.g. shaping sheets in matched moulds or by deep-drawing; Apparatus therefor
    • B29C51/002—Shaping by thermoforming, i.e. shaping sheets or sheet like preforms after heating, e.g. shaping sheets in matched moulds or by deep-drawing; Apparatus therefor characterised by the choice of material
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C51/00—Shaping by thermoforming, i.e. shaping sheets or sheet like preforms after heating, e.g. shaping sheets in matched moulds or by deep-drawing; Apparatus therefor
    • B29C51/02—Combined thermoforming and manufacture of the preform
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2033/00—Use of polymers of unsaturated acids or derivatives thereof as moulding material
    • B29K2033/04—Polymers of esters
    • B29K2033/12—Polymers of methacrylic acid esters, e.g. PMMA, i.e. polymethylmethacrylate
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2105/00—Condition, form or state of moulded material or of the material to be shaped
    • B29K2105/0005—Condition, form or state of moulded material or of the material to be shaped containing compounding ingredients
    • B29K2105/0014—Catalysts
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2105/00—Condition, form or state of moulded material or of the material to be shaped
    • B29K2105/0085—Copolymers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2105/00—Condition, form or state of moulded material or of the material to be shaped
    • B29K2105/06—Condition, form or state of moulded material or of the material to be shaped containing reinforcements, fillers or inserts
    • B29K2105/16—Fillers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2105/00—Condition, form or state of moulded material or of the material to be shaped
    • B29K2105/25—Solid
    • B29K2105/253—Preform
    • B29K2105/256—Sheets, plates, blanks or films
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2509/00—Use of inorganic materials not provided for in groups B29K2503/00 - B29K2507/00, as filler
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2995/00—Properties of moulding materials, reinforcements, fillers, preformed parts or moulds
    • B29K2995/0037—Other properties
    • B29K2995/0072—Roughness, e.g. anti-slip
    • B29K2995/0074—Roughness, e.g. anti-slip patterned, grained
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2007/00—Flat articles, e.g. films or sheets
    • B29L2007/001—Flat articles, e.g. films or sheets having irregular or rough surfaces
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2203/00—Applications
    • C08L2203/30—Applications used for thermoforming

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Manufacturing & Machinery (AREA)
  • Medicinal Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Health & Medical Sciences (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Manufacture Of Macromolecular Shaped Articles (AREA)
  • Compositions Of Macromolecular Compounds (AREA)
  • Casting Or Compression Moulding Of Plastics Or The Like (AREA)
  • Blow-Moulding Or Thermoforming Of Plastics Or The Like (AREA)
  • Polymerisation Methods In General (AREA)

Abstract

A composition for making a cast, thermoformable sheet or slab, comprising: a syrup comprising: about 30-40% SSI - acrylic pre-polymerized syrup at 20% solids; about 30-40% MMA - methyl methacrylate; about 2-3 % BA - Butyl acrylate; about 1-15% acrylic chips; and about 1-15% rigid particles with a mean diameter of about 0.5-2000 μηι. The rigid particles may preferably comprise a polymeric material such as poly allyl diglycol carbonate particles. A method for producing a thermoformed article having a textured surface comprising mixing the syrup as above; swelling the acrylic chips; degassing the syrup; heating the syrup; casting the syrup into a sheet; and thermoforming the cast sheet against a mold.
PCT/US2014/049606 2013-08-03 2014-08-04 Composition and method for producing a textured acrylic surface WO2015020959A2 (en)

Priority Applications (7)

Application Number Priority Date Filing Date Title
KR1020167005715A KR20160041956A (en) 2013-08-03 2014-08-04 Composition and method for producing a textured acrylic surface
EP14761914.2A EP3027663A2 (en) 2013-08-03 2014-08-04 Composition and method for producing a textured acrylic surface
MX2016001503A MX2016001503A (en) 2013-08-03 2014-08-04 Composition and method for producing a textured acrylic surface.
BR112016002413A BR112016002413A2 (en) 2013-08-03 2014-08-04 composition and method for producing a textured acrylic surface
CA2920194A CA2920194C (en) 2013-08-03 2014-08-04 Composition and method for producing a textured acrylic surface
JP2016533360A JP2016527380A (en) 2013-08-03 2014-08-04 Compositions and methods for producing textured acrylic surfaces
CN201480048144.2A CN105518032A (en) 2013-08-03 2014-08-04 Composition and method for producing textured acrylic surface

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US201361861970P 2013-08-03 2013-08-03
US61/861,970 2013-08-03

Publications (2)

Publication Number Publication Date
WO2015020959A2 WO2015020959A2 (en) 2015-02-12
WO2015020959A3 true WO2015020959A3 (en) 2015-04-16

Family

ID=51519162

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/US2014/049606 WO2015020959A2 (en) 2013-08-03 2014-08-04 Composition and method for producing a textured acrylic surface

Country Status (9)

Country Link
US (1) US20150035207A1 (en)
EP (1) EP3027663A2 (en)
JP (1) JP2016527380A (en)
KR (1) KR20160041956A (en)
CN (1) CN105518032A (en)
BR (1) BR112016002413A2 (en)
CA (1) CA2920194C (en)
MX (1) MX2016001503A (en)
WO (1) WO2015020959A2 (en)

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2022146984A1 (en) * 2020-12-30 2022-07-07 Aristech Surfaces Llc Methods for producing highly thermoformable acrylic solid surface

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0639539A1 (en) * 1993-08-17 1995-02-22 Röhm Gmbh Process for manufacturing of highly filled mouldings from polymethylmethacrylnate
US5530041A (en) * 1990-08-27 1996-06-25 Aristech Chemical Corporation Process of making acrylic-filled thermoformable acrylic sheet

Family Cites Families (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5073587A (en) * 1990-01-16 1991-12-17 Edwards Bill R Polymeric composition and method of producing same
US6077575A (en) * 1993-11-26 2000-06-20 Aristech Acrylics Llc Suspending accent particles in an acrylic matrix
EP2328731A4 (en) * 2008-08-21 2017-11-01 Tpk Holding Co., Ltd Enhanced surfaces, coatings, and related methods
KR101270349B1 (en) * 2010-10-19 2013-05-31 (주)엘지하우시스 Synthetic acrylic marble having pearl-containing pattern and method of preparing the same
CN102127213B (en) * 2011-01-17 2013-05-22 华中科技大学 Waterborne acrylic alkyd resin and preparation method and application thereof

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5530041A (en) * 1990-08-27 1996-06-25 Aristech Chemical Corporation Process of making acrylic-filled thermoformable acrylic sheet
EP0639539A1 (en) * 1993-08-17 1995-02-22 Röhm Gmbh Process for manufacturing of highly filled mouldings from polymethylmethacrylnate

Also Published As

Publication number Publication date
KR20160041956A (en) 2016-04-18
EP3027663A2 (en) 2016-06-08
BR112016002413A2 (en) 2017-08-01
CA2920194C (en) 2021-06-29
JP2016527380A (en) 2016-09-08
WO2015020959A2 (en) 2015-02-12
US20150035207A1 (en) 2015-02-05
CN105518032A (en) 2016-04-20
MX2016001503A (en) 2016-06-23
CA2920194A1 (en) 2015-02-12

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