WO2015020646A1 - Degradable polymer resins and methods for their preparation - Google Patents

Degradable polymer resins and methods for their preparation Download PDF

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Publication number
WO2015020646A1
WO2015020646A1 PCT/US2013/053988 US2013053988W WO2015020646A1 WO 2015020646 A1 WO2015020646 A1 WO 2015020646A1 US 2013053988 W US2013053988 W US 2013053988W WO 2015020646 A1 WO2015020646 A1 WO 2015020646A1
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alkyl
resin
repeating unit
monomer
polymer
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William Brenden Carlson
Vincenzo Casasanta Iii
Gregory David Phelan
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Empire Technology Development LLC
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Empire Technology Development LLC
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F120/00Homopolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical or a salt, anhydride, ester, amide, imide or nitrile thereof
    • C08F120/02Monocarboxylic acids having less than ten carbon atoms; Derivatives thereof
    • C08F120/10Esters
    • C08F120/12Esters of monohydric alcohols or phenols
    • C08F120/14Methyl esters, e.g. methyl (meth)acrylate
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L67/00Compositions of polyesters obtained by reactions forming a carboxylic ester link in the main chain; Compositions of derivatives of such polymers
    • C08L67/02Polyesters derived from dicarboxylic acids and dihydroxy compounds
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J19/00Chemical, physical or physico-chemical processes in general; Their relevant apparatus
    • B01J19/08Processes employing the direct application of electric or wave energy, or particle radiation; Apparatus therefor
    • B01J19/12Processes employing the direct application of electric or wave energy, or particle radiation; Apparatus therefor employing electromagnetic waves
    • B01J19/121Coherent waves, e.g. laser beams
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F216/00Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by an alcohol, ether, aldehydo, ketonic, acetal or ketal radical
    • C08F216/12Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by an alcohol, ether, aldehydo, ketonic, acetal or ketal radical by an ether radical
    • C08F216/14Monomers containing only one unsaturated aliphatic radical
    • C08F216/16Monomers containing no hetero atoms other than the ether oxygen
    • C08F216/18Acyclic compounds
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/28Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
    • C08G18/30Low-molecular-weight compounds
    • C08G18/38Low-molecular-weight compounds having heteroatoms other than oxygen
    • C08G18/3819Low-molecular-weight compounds having heteroatoms other than oxygen having nitrogen
    • C08G18/3838Low-molecular-weight compounds having heteroatoms other than oxygen having nitrogen containing cyano groups
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G63/00Macromolecular compounds obtained by reactions forming a carboxylic ester link in the main chain of the macromolecule
    • C08G63/02Polyesters derived from hydroxycarboxylic acids or from polycarboxylic acids and polyhydroxy compounds
    • C08G63/12Polyesters derived from hydroxycarboxylic acids or from polycarboxylic acids and polyhydroxy compounds derived from polycarboxylic acids and polyhydroxy compounds
    • C08G63/52Polycarboxylic acids or polyhydroxy compounds in which at least one of the two components contains aliphatic unsaturation
    • C08G63/54Polycarboxylic acids or polyhydroxy compounds in which at least one of the two components contains aliphatic unsaturation the acids or hydroxy compounds containing carbocyclic rings
    • C08G63/547Hydroxy compounds containing aromatic rings
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G63/00Macromolecular compounds obtained by reactions forming a carboxylic ester link in the main chain of the macromolecule
    • C08G63/68Polyesters containing atoms other than carbon, hydrogen and oxygen
    • C08G63/685Polyesters containing atoms other than carbon, hydrogen and oxygen containing nitrogen
    • C08G63/6854Polyesters containing atoms other than carbon, hydrogen and oxygen containing nitrogen derived from polycarboxylic acids and polyhydroxy compounds
    • C08G63/6856Dicarboxylic acids and dihydroxy compounds
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G63/00Macromolecular compounds obtained by reactions forming a carboxylic ester link in the main chain of the macromolecule
    • C08G63/68Polyesters containing atoms other than carbon, hydrogen and oxygen
    • C08G63/685Polyesters containing atoms other than carbon, hydrogen and oxygen containing nitrogen
    • C08G63/6854Polyesters containing atoms other than carbon, hydrogen and oxygen containing nitrogen derived from polycarboxylic acids and polyhydroxy compounds
    • C08G63/6858Polycarboxylic acids and polyhydroxy compounds in which at least one of the two components contains aliphatic unsaturation
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G65/00Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule
    • C08G65/02Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule from cyclic ethers by opening of the heterocyclic ring
    • C08G65/26Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule from cyclic ethers by opening of the heterocyclic ring from cyclic ethers and other compounds
    • C08G65/2603Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule from cyclic ethers by opening of the heterocyclic ring from cyclic ethers and other compounds the other compounds containing oxygen
    • C08G65/2606Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule from cyclic ethers by opening of the heterocyclic ring from cyclic ethers and other compounds the other compounds containing oxygen containing hydroxyl groups
    • C08G65/2609Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule from cyclic ethers by opening of the heterocyclic ring from cyclic ethers and other compounds the other compounds containing oxygen containing hydroxyl groups containing aliphatic hydroxyl groups
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L25/00Compositions of, homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by an aromatic carbocyclic ring; Compositions of derivatives of such polymers
    • C08L25/02Homopolymers or copolymers of hydrocarbons
    • C08L25/04Homopolymers or copolymers of styrene
    • C08L25/06Polystyrene

Definitions

  • a polymer resin having a polymeric backbone includes a first repeating unit and a second repeating unit, wherein the first repeating unit has a two- photon absorbing chromophore in the polymeric backbone.
  • the two-photon absorbing chromophore may be any two-photon absorbing chromophore known in the art.
  • a recyclable material includes a polymer resin having a polymeric backbone, the polymer resin including a first repeating unit and a second repeating unit, wherein the first repeating unit has a two-photon absorbing chromophore in the polymeric backbone.
  • the two-photon absorbing chromophore may be any two-photon absorbing chromophore known in the art.
  • a method of preparing a polymer resin includes polymerizing a first monomer and a second monomer, wherein the first monomer has a two- photon absorbing chromophore, and wherein the two-photon absorbing chromophore is incorporated into a backbone of the polymer resin.
  • the two-photon absorbing chromophore may be any two-photon absorbing chromophore known in the art.
  • a method of degrading a polymer includes exposing the polymer to light, the polymer including a first repeating unit and a second repeating unit, wherein the first repeating unit has a two-photon absorbing chromophore in a polymeric backbone of the polymer.
  • the two-photon absorbing chromophore may be any two-photon absorbing chromophore known in the art.
  • Figure 1 depicts a Jablonski diagram comparing simple absorption (A) and two-photon absorption (B) processes.
  • Figure 2 depicts several exemplary step growth polymers in accordance with some embodiments.
  • Figure 3 depicts several exemplary step growth polymers in accordance with some embodiments.
  • Figure 4 depicts exemplary functional two-photon absorbing chromophore in chain growth systems in accordance with some embodiments.
  • Figure 5 depicts an exemplary reaction to form a two-photon absorbing chromophore containing polyethylene terephthalate (PET) polymer.
  • Figure 6 depicts a section of plastic material with the two-photon absorbing chromophore incorporated into a polymeric backbone in accordance with some embodiments.
  • Alkenylene refers to a divalent alkenyl moiety, meaning the alkenyl moiety is attached to the rest of the molecule at two positions. Alkenylene groups may be substituted or unsubstituted.
  • alkenyl means a straight or branched alkyl group having one or more double carbon-carbon bonds and 2-20 carbon atoms, including, but not limited to, ethenyl, 1- propenyl, 2-propenyl, 2-methyl-l-propenyl, 1-butenyl, 2-butenyl, and the like.
  • the alkenyl chain is from 2 to 10 carbon atoms in length, from 2 to 8 carbon atoms in length, from 2 to 6 carbon atoms in length, or from 2 to 4 carbon atoms in length.
  • Arylene means a bivalent aryl group that links one group to another group in a molecule. Arylene groups may be substituted or unsubstituted.
  • Aryl means a monocyclic, bicyclic, or polycyclic (e.g., having 2, 3 or 4 fused rings) aromatic hydrocarbons.
  • aryl groups have from 6 to 20 carbon atoms or from 6 to 10 carbon atoms. Examples of aryl groups include, but are not limited to, phenyl, biphenyl, benzyl, naphthyl, anthracenyl, phenanthrenyl, indanyl, indenyl, tetrahydronaphthyl, and the like.
  • Heteroaryl means an aromatic heterocycle having up to 20 ring-forming atoms (e.g., C) and having at least one heteroatom ring member (ring-forming atom) such as sulfur, oxygen, or nitrogen.
  • the heteroaryl group has at least one or more heteroatom ring-forming atoms, each of which are, independently, sulfur, oxygen, or nitrogen.
  • the heteroaryl group has from 3 to 20 ring-forming atoms, from 3 to 10 ring-forming atoms, from 3 to 6 ring-forming atoms, or from 3 to 5 ring-forming atoms.
  • the heteroaryl group contains 2 to 14 carbon atoms, from 2 to 7 carbon atoms, or 5 or 6 carbon atoms.
  • Substituted aryl refers to aryl as just described in which one or more hydrogen atoms attached to any carbon atoms is replaced by one or more functional groups such as alkyl, substituted alkyl, cycloalkyl, substituted cycloalkyl, heterocycloalkyl, substituted heterocycloalkyl, halogen, halogenated alkyl (e.g., CF 3), hydroxy, amino, phosphino, alkoxy, amino, thio and both saturated and unsaturated cyclic hydrocarbons which are fused to the aromatic ring(s), linked covalently or linked to a common group such as a methylene or ethylene moiety.
  • functional groups such as alkyl, substituted alkyl, cycloalkyl, substituted cycloalkyl, heterocycloalkyl, substituted heterocycloalkyl, halogen, halogenated alkyl (e.g., CF 3), hydroxy, amino, phosphino
  • Cycloalkyl means non-aromatic cyclic hydrocarbons including cyclized alkyl, alkenyl, and alkynyl groups that contain up to 20 ring-forming carbon atoms.
  • Cycloalkyl groups can include mono- or polycyclic ring systems such as fused ring systems, bridged ring systems, and spiro ring systems. In some embodiments, polycyclic ring systems include 2, 3, or 4 fused rings.
  • a cycloalkyl group can contain 3 to 15, 3 to 10, 3 to 8, 3 to 6, 4 to 6, 3 to 5, or 5 or 6 ring-forming carbon atoms.
  • Ring-forming carbon atoms of a cycloalkyl group can be optionally substituted by oxo or sulfide
  • cycloalkyl groups include, but are not limited to, cyclopropyl, cyclobutyl, cyclopentyl, cyclohexyl, cycloheptyl, cyclooctyl, cyclononyl, cyclopentenyl, cyclohexenyl, cyclohexadienyl, cycloheptatrienyl, norbornyl, norpinyl, norcarnyl, adamantyl, and the like.
  • cycloalkyl moieties that have one or more aromatic rings fused (having a bond in common with) to the cycloalkyl ring, for example, benzo or thienyl derivatives of pentane, pentene, hexane, and the like (e.g., 2,3-dihydro-lH-indene-l-yl, or lH-inden-2(3H)-one-l- yi).
  • Heterocycloalkyl means non-aromatic heterocycles having up to 20 ring- forming atoms including cyclized alkyl, alkenyl, and alkynyl groups, where one or more of the ring-forming carbon atoms is replaced by a heteroatom such as an O, N, or S atom.
  • Hetercycloalkyl groups can be mono or polycyclic (e.g., fused, bridged, or spiro systems).
  • the monomers and polymers which allow for easy decomposition of polymeric products made therefrom.
  • the decomposed products can be used to create other high value materials and products. Environmental damage and volume of waste created from packaging materials can thus be greatly reduced.
  • the monomers and polymers can be used in conjunction with one or more resin systems.
  • Use of monomers having a two-photon absorbing chromophore can incorporate the chromophore into the backbone of the resin system.
  • the two-photon absorbing chromophore is capable of absorbing two photons of high intensity light simultaneously resulting in the decomposition.
  • the decomposition can be selective, as simultaneous absorption of two-photons of high intensity light does not occur from exposure to ambient light, whether natural or synthetic.
  • the result of the decomposition is a fragmenting of the polymer into fragments of reduced molecular weights, which allows for the fragments to be easily processed and/or recycled.
  • the polymers that include the two-photon absorbing chromophore contain specific linker moieties in the polymer backbone that can be cleaved under certain conditions not encountered in ambient conditions, and are therefore stable and durable.
  • the conditions to cleave the polymer backbone include exposure to high intensity light sources that have a photon flux sufficient to provide two photons to be absorbed simultaneously by the chromophore.
  • the two-photon absorbing chromophore may be used in a variety of materials that use a wide variety of polymeric resins.
  • polymers such as polyethylene terephthalate (PET), polycarbonate, epoxies, polyurethane, polyurea, melamine- formaldehyde polymers, polyesters, polyethers, novolac, bakelite, nylon, polyamides, acrylics, styrenics, polyimide, polyamide-imide, condensation polymers, chain growth polymers may be modified to include the two-photon absorbing chromophore rendering component parts thereof easily reclaimable and reusable so that they do not add to landfills.
  • the modified polymeric resin, containing the two-photon absorbing chromophore maintains substantially the same or similar properties as the unmodified resin.
  • a modified PET will have substantially the same or similar properties as an unmodified PET, and is suitable as a replacement for the unmodified PET.
  • Ambient light such as sunlight, fluorescent light, LED, flames, or incandescent light, does not provide enough energy to degrade the two-photon absorbing chromophore.
  • Only high intensity light sources capable of delivering two photon excitation of the chromophore can provide enough energy to degrade the polymeric resin and permit separation and recovery of one or more components of the resin.
  • the resins are exposed to high intensity light which depolymerizes them and allows for valuable chemical units and components such as monomers and small molecules to be reclaimed in pristine or near pristine condition.
  • the reclaimed monomers can then be used to create new polymers with the physical properties that the original materials had. This is very advantageous over current recycling technologies where the polymer is difficult to depolymerize and the resulting recovered materials are greatly inferior in physical properties.
  • the decomposable resins, and their reusable, decomposed products have utility not only in the food packaging industry, but also in many industries where plastics are commonly used.
  • Figure 1 illustrates a simple absorption (one photon absorption) ( Figure 1A) and a two-photon absorption (Figure IB) process.
  • the molecule at a ground state of So absorbs a photon such that the molecule is at an excited state illustrated as singlet state S 2 .
  • IC internal conversion
  • the compound can then return to the ground state So through fluorescence, or transition by intersystem crossing (ISC) and internal conversion to a ground state of different spin multiplicity, for example, triplet state Ti. From Ti, the molecule can then return to So through phosphorescence.
  • ISC intersystem crossing
  • Non-linear optics include the ability of a molecule to absorb two quanta of energy simultaneously.
  • Figure IB illustrates the absorption of two photons of energy to reach higher excited states followed by relaxation.
  • So ground state
  • Si first singlet excited state
  • the two-photon absorbing chromophore absorbs two photons simultaneously; one photon excites the chromophore to the weakly defined state and the other photon excites the chromophore to the first (Si), second (S 2 ), or higher (S n ) excited singlet state.
  • the chromophore absorbs two photons it decomposes.
  • the decomposition of the chromophore has the effect of reducing the molecular weight of the resin systems making them easier to recycle.
  • the two-photon absorbing chromophore described herein may be any two- photon absorbing chromophore known in the art.
  • the two-photon absorbing chromophore may be represented by Formula I:
  • A may be aryl, heteroaryl, substituted aryl, cycloalkyl, heterocycloalkyl, methine, vinyl, substituted vinyl, aryl group fused to the bonded C atom, or cyclic compound fused to the bonded C atom.
  • a 2 may be aryl, heteroaryl, substituted aryl, cycloalkyl, heterocycloalkyl, methine, vinyl, substituted vinyl, aryl group fused to the bonded C atom, or cyclic compound fused to the bonded C atom.
  • R 3 may be arylene, alkenylene, or a bivalent cyclic compound.
  • R 4 may be arylene, alkenylene, or a bivalent cyclic compound.
  • X 1 may be B, C, N, Si, O, P, S, Se, or As.
  • X 2 may be B, C, N, Si, O, P, S, Se, or As; and n is an integer from 1 to 20.
  • the two-photon absorbing chromophore includes a moiety of Formula II:
  • X 1 may be B, C, N, Si, O, P, S, Se, or As
  • X 2 may be B, C, N, Si, O, P, S, Se, or As.
  • the two-photon absorbing chromophore includes a moiety of Formula III:
  • X 1 may be B, C, N, Si, O, P, S, Se, or As
  • X 2 may be B, C, N, Si, O, P, S, Se, or As.
  • the two-photon absorbing chromophore includes a moiety of Formula IV:
  • X 1 may be B, C, N, Si, O, P, S, Se, or As
  • X 2 may be B, C, N, Si, O, P, S, Se, or As.
  • the two-photon absorbing chromophore includes a moiety of Formula V:
  • X may be B, C, N, Si, O, P, S, Se, or As; and X 2 may be B, C, N, Si, O, P, S, Se, or As.
  • Various polymer resins have the second repeating unit including, but is not limited to R 7 -0-X 4 -0-R 7 -0- wherein: R 7 is -CH 2 -CHOH-CH 2 -; and X 4 is -Ar-C(Me) 2 -Ar- -Ar- C(CF 3 ) 2 -Ar-, a novolac resin, a phenol novolac resin, a cresol novolac resin, -alkylidene-, or combination thereof.
  • Ar is a 1 ,4-phenylene.
  • Ar is a 1,3-phenylene.
  • Ar is a 1,2-phenylene.
  • Various polymer resins have the second repeating unit as an ether moiety including, but are not limited to, -(CH 2 ) n -0-, CH(Me)-CH 2 -0- -CH 2 -CH(OH)-CH 2 -0-
  • the resin may be degradable upon a two-photon excitation of the chromophore.
  • the two-photon absorbing chromophore can be adapted to a variety of chemical structures.
  • An example of a two-photon absorbing chromophore is 2,5-bis-(2- ⁇ 4- [ethyl-(2-hydroxy-ethyl)-amino]-phenyl ⁇ -vinyl)-terephthalonitrile (VIII).
  • Other two-photon absorbing chromophores can also be used.
  • the hydroxyl moieties in the chromophore can be used to form step growth condensation type polymers such as, but not limited to, polyesters, polyethers, or polyurethanes.
  • Figure 2 and Figure 3 illustrate some representative step growth polymers that can be made.
  • step growth polymerization typically monomers with two functional groups are used.
  • the first monomer is a diol having a two-photon absorbing chromophore
  • the second monomer is a dicarboxylic acid.
  • condensation of an alcohol of the first monomer and an acid of the second monomer forms an ester bond in addition to the generation of water.
  • This dimer retains an alcohol moiety and a carboxylic acid moiety.
  • the alcohol group can then react with the carboxylic acid moiety of another dimer to form tetramers and higher polymers.
  • the first monomer is a diol, while the second monomer is a diisocyanate.
  • condensation of an alcohol of the first monomer and an isocyanate of the second monomer forms a carbamate bond.
  • This dimer retains an alcohol moiety and an isocyanate moiety.
  • the alcohol moieties can react with isocyanates of other dimers to form tetramers and higher polymers.
  • the two-photon absorbing chromophore 2,5-Bis-(2- ⁇ 4-[ethyl-(2-hydroxy- ethyl)-amino]-phenyl ⁇ -vinyl)-terephthalonitrile (VIII) can form other monomers by replacing the hydroxyl moieties with functional moieties such as acrylic, styrenic, or vinylic moieties. Amine moieties can also be used to replace the hydroxyl moieties, which can then form polyamides or acrylamides.
  • These functional two-photon absorbing chromophores can be used in chain growth systems such as ethylene, propylene, acrylic, styrene, vinyl acetates, vinyl chlorides and the like. Epoxy and urethane systems can be created by using glycidyl and isocyanates with the chromophore.
  • Figure 4a shows the diol two-photon absorbing chromophore (VIII) may be converted to a diglycidyl ether monomer (Villa).
  • Figure 4b shows diol (VIII) converted to a di vinyl ether monomer (VHIb).
  • Figure 4c shows diol (VIII) converted to a bis- vinylbenzoate ester monomer (VIIIc).
  • Figure 4d shows diol (VIII) converted to a dimethacrylate ester monomer (VHId).
  • Figure 4e shows diol (VIII) converted to a bis- isocyanate ester monomer (VHIe).
  • Figure 5 illustrates an exemplary reaction to form a two-photon absorbing chromophore containing polyethylene terephthalate (PET) polymer.
  • PET polymers are commonly made from the monomers terephthalic acid and ethylene glycol.
  • a small amount of a first monomer for example ethylene glycol
  • the second monomer for example terephthalic acid
  • Polymers containing the two-photon absorbing chromophore can be decomposed by exposure to high- intensity incident light.
  • the polymers can be exposed to a high intensity light source, such as a laser or a cross section of two low powered lasers. While lasers are required for 2-photon excitation of the chromophore, the lasers need not be elaborate or expensive. Simple diode lasers can be adequate for the 2-photon excitation. Diode lasers can come in a variety of beam widths and can depolymerize large sections of the polymer in each exposure.
  • the incident beam of the laser can have approximately twice the energy of the main absorption band of the chromophore.
  • the incident beam can be narrow (1-10 nm) or wide (inches).
  • an article made from the two-proton chromophore containing resin can be exposed to the incident light. The light causes the chromophore sites along the polymer backbone to disintegrate leading to breakdown of the polymer into polymer fragments. The polymer fragments can be recycled to form new polymers or other high valued materials.
  • Some embodiments provide a polymer resin having a polymeric backbone, wherein at least portion of the backbone includes a two-photon absorbing chromophore.
  • the polymer resin has an equimolar quantity of a first repeating unit and a second repeating unit, wherein the first repeating unit has a two-photon absorbing chromophore in the polymeric backbone.
  • the first repeating unit is about 5%, about 3%, about 2%, about 1%, about 0.5%, about 0.2%, about 0.1%, about 0.05%, about 0.01 %, and ranges between any two of these values including endpoints, as a molar percentage of the second repeating unit.
  • Some embodiments provide a recyclable material having a polymer resin with a polymeric backbone, the polymer resin having a first repeating unit and a second repeating unit, wherein the first repeating unit has a two-photon absorbing chromophore in the polymeric backbone.
  • the recyclable material is configured for use in packaging, coatings, electronic components, adhesives or a combination thereof.
  • Some embodiments of the various recyclable materials further include at least one binder selected from an alkyd resin, acrylic resin, vinyl-acrylic resin, vinyl acetate/ethylene resin, polyurethane resin, polyester resin, melamine resin, epoxy resin, an oil, polyether resin, novolac resin, nylon, polyamide resin, styrenic resin, polyimide resin, polyamide-imide resin, and combinations thereof.
  • the recyclable material may have a two-photon absorbing chromophore in the polymeric backbone, and two-photon absorbing chromophore described herein may be any two-photon chromophore known in the art.
  • the recyclable material may have a two-photon absorbing chromophore in the polymeric backbone having a moiety of Formula I. In some embodiments, the recyclable material may also have a two- photon absorbing chromophore in the polymeric backbone having a moiety of Formula II. In some embodiments, the recyclable material may also have a two-photon absorbing chromophore in the polymeric backbone having a moiety of Formula III. In some embodiments, the recyclable material may also have a two-photon absorbing chromophore in the polymeric backbone having a moiety of Formula IV.
  • the recyclable material may also have a two-photon absorbing chromophore in the polymeric backbone having a moiety of Formula V. In some embodiments, the recyclable material may have a two-photon absorbing chromophore in the polymeric backbone, the two-photon absorbing chromophore having one or more moieties represented by Formulae I-V, or any combinations thereof.
  • the recyclable material may have the two-photon absorbing chromophore present in the polymer resin in an amount of not more than 2% by weight.
  • the recyclable material may have the second repeating unit including, but is not limited to, -R 7 -0-X4-0-R 7 -0-, wherein: R 7 is -CH 2 - CHOH-CH 2 -; and X 4 is -Ar-C(Me) 2 -Ar- -Ar-C(CF 3 ) 2 -Ar-, a novolac resin, a phenol novolac resin, a cresol novolac resin, -alkylidene-, or combination thereof.
  • Ar may be a 1,4-phenylene.
  • Ar may be a 1,3- phenylene.
  • Ar may be a 1,2-phenylene.
  • Each of the various embodiments of the recyclable material may degrade upon a two-photon excitation.
  • the methods include polymerizing a first monomer and a second monomer, wherein the first monomer has a two- photon absorbing chromophore which is incorporated into a backbone of the polymer resin. Any suitable two-proton absorbing chromophore known in the art may be used. In some methods, the two-photon absorbing chromophore includes a moiety of Formula VI:
  • a 1 may be aryl, heteroaryl, substituted aryl, cycloalkyl, heterocycloalkyl, methine, vinyl, substituted vinyl, aryl group fused to the bonded C atom, or cyclic compound fused to the bonded C atom.
  • a 2 may be aryl, heteroaryl, substituted aryl, cycloalkyl, heterocycloalkyl, methine, vinyl, substituted vinyl, aryl group fused to the bonded C atom, or cyclic compound fused to the bonded C atom;
  • R 3 may be arylene, alkenylene, or a bivalent cyclic compound.
  • R 4 may be arylene, alkenylene, or a bivalent cyclic compound;
  • X 1 may be B, C, N, Si, O, P, S, Se, or As.
  • X 2 may be B, C, N, Si, O, P, S, Se, or As;
  • n is an integer from 1 to 20.
  • the two-photon absorbing chromophore includes a moiety of Formula VII:
  • X 1 may be B, C, N, Si, O, P, S, Se, or As; and X 2 is B, C, N, Si, O, P, S, Se, or As.
  • Exemplary two-photon absorbing chromophores of formula VII may include:
  • R 5 and R 6 are hydrogen
  • the second monomer includes ethylene glycol, 1 ,4-butanediol, 1,2-propanediol, 1,3 -propanediol, propylene glycol, glycerol, neopentyl glycol, trimethylol propane, hexanediol, or a combination thereof
  • the polymerizing step further includes polymerizing a third monomer with the first and second monomers, wherein the third monomer includes terephthalic acid, isophthalic acid, orthophthalic acid, phthalic anhydride, hexanedioic acid, or a combination thereof.
  • R 5 and R 6 are hydrogen
  • the second monomer contains terephthalic acid
  • the polymerizing step further includes polymerizing a third monomer with the first and second monomers, wherein the third monomer includes ethylene glycol, 1,4-butanediol, 1,2- propanediol, 1,3-propanediol, glycerol, neopentyl glycol, trimethylol propane, or a combination thereof.
  • the second monomer may include but is not limited to, acrylic acid, methacrylic acid, methyl acrylate, methyl methacrylate, ethyl methacrylate, propyl methacrylate, butyl methacrylate, diglycidyl ether, bisphenol A diglycidyl ether, bisphenol F diglycidyl ether, epoxidized novolac, epoxy phenol novolac, epoxy cresol novolac, aliphatic diglycidyl ether, glycidylamine epoxide, or a combination thereof.
  • the second monomer includes, but is not limited to, polystyrene, polyethylene, polyvinyl, polyacrylate, poly(ethylene terephthalate), polyvinylchloride, polypropylene, polyvinyl acetate, polyester, polyamide, polyacrylamide, polyepoxide, polyurethane, or a combination thereof.
  • the second monomer includes, but is not limited to, a diisocyanate; R 5 and R 6 are each -CO-CH 2 NCO; and the polymerizing further includes polymerizing a third monomer with the first and second monomers, wherein the third monomer includes ethylene glycol, 1,4-butanediol, 1 ,2-propanediol, 1,3-propanediol, glycerol, neopentyl glycol, trimethylol propane, or a combination thereof.
  • the second monomer is diglycidyl ether; and R and R J are each -CH 2 -CH(CH 2 )0.
  • the second monomer includes, but is not limited to, bisphenol A diglycidyl ether, bisphenol F diglycidyl ether, epoxidized novolacs, epoxy phenol novolacs, epoxy cresol novolacs, aliphatic diglycidyl ethers, glycidylamine epoxides, or a combination thereof.
  • the first monomer may be present in the resin in an amount of no more than 5% by weight. In other embodiments, the first monomer may be present in the resin in an amount of no more than 2% by weight. In still other embodiments, the first monomer may be present in the resin in an amount of no more than 1 % by weight of the resin. In yet another embodiment, the first monomer may be present in the resin in an amount of no more than 0.5% by weight.
  • Also disclosed are methods of degrading a polymer the methods include exposing the polymer to light, the polymer having a first repeating unit and a second repeating unit, wherein the first repeating unit has a two-photon absorbing chromophore in a polymeric backbone of the polymer.
  • the two-photon absorbing chromophore disclosed herein may be any two-photon absorbing chromophore known in the art.
  • the two-photon absorbing chromophore has Formula I.
  • the two-photon absorbing chromophore has Formula II.
  • the two- photon absorbing chromophore has Formula III.
  • the two-photon absorbing chromophore has Formula IV. In some embodiments, the two-photon absorbing chromophore has Formula V. In some embodiments, the two-photon absorbing chromophore may be one or more structures represented by Formulae I-V, or any combinations thereof.
  • the resin may degrade upon a two-photon excitation.
  • exposing the polymer to light includes exposing the polymer to high-intensity light.
  • exposing the polymer to light includes exposing the polymer to a cross section of light from two lasers.
  • exposing the polymer to light includes exposing the polymer to light from a diode laser.
  • Synthesis of monomer 2,5-bis(4-(ethyl(2-(oxiran-2- ylmethoxy)ethyl)amino)- styryl)terephthalonitrile, (Villa) includes mixing compound VIII (1.35 grams, 2.7 mmol), 5 mL of dioxane, and 2 microliters of boron trifluoride ethyl etherate solution (45 weight % boron trifluoride), and heating the mixture to 65 °C. Epichlorohydrin (0.6 grams) is added to the mixture. The mixture is stirred for an hour at 60-87 °C and sodium aluminate (0.1 grams) is added. The mixture is refluxed for about 8 hours, and then filtered. The filtrate is concentrated to yield the monomer Villa.
  • Synthesis of the monomer 2,5-bis(4-(ethyl(2-(vinyloxy)ethyl)amino)- styryl)terephthalonitrile, (VHIb) includes mixing 20 mL of methylene chloride, 0.5 grams (7.14 mmoles) divinyl ether, compound VIII prepared as in Example 1 (1.8 grams, 3.6 mmol), and 0.1 grams red mercuric oxide. The mixture is stirred and trifluoroacetic acid (100 microliters) is added to the mixture as it is being stirred. The mixture is refluxed under a water cooled reflux condensor and desiccant drying tube. The methylene chloride solvent is removed in vacuo.
  • the mixture is stirred at 20 °C for 21 hours.
  • the mixture is poured into ice-cooled water (25 mL) and stirred for 3 hours.
  • the tetrahydrofuran is removed in vacuo.
  • Methylene chloride is added to the mixture form a separated layer of the chloride in the mixture.
  • the methylene chloride phase is washed twice with dilute aqueous sodium bicarbonate (25 mL each) and once with saturated sodium chloride aqueous solution (25 mL).
  • the methylene chloride phase is dried with sodium sulfate.
  • the mixture is filtered and the solvents are removed in vacuo to obtain compound VIIIc.
  • the mixture is stirred at 20 °C for 21 hours.
  • the mixture is poured into ice-cooled water (25 mL).
  • the mixture is stirred for 3 hours.
  • the tetrahydrofuran is removed in vacuo.
  • Methylene chloride is added to the mixture (3 x 50 mL), shaken vigorously, and forms a separated layer of the methylene chloride in the mixture.
  • the methylene chloride phase is washed twice with dilute aqueous sodium bicarbonate (25 mL each) and once with saturated sodium chloride aqueous solution (25 mL).
  • the methylene chloride phase is dried with sodium sulfate.
  • Acetyl chloride (1.13 mL, 1.24 grams, 15.8 mmoles) is added to the mixture. The mixture is heated for an hour. The mixture is cooled to 20 °C. Water (approximately 2 mL) is added to the mixture. The mixture is stirred until the solid materials dissolve. An ether layer is separated from the mixture and extracted with cold 10% sulfuric acid. The ether layer is washed with a saturated sodium bicarbonate solution. The ether solution is dried with anhydrous sodium sulfate.
  • the azidoacetate is mixed in methanol, and is reduced with 5 weight % palladium on charcoal catalyst and hydrogen gas.
  • the hydrogen gas is displaced with nitrogen.
  • the catalyst is removed by filtration.
  • the catalyst is washed with methanol and the methanol combined with the reduced aminoacetate in methanol.
  • the combined methanols are dried with sodium sulfite.
  • the aminoacetate is converted to an isocyanate by reacting with thionyl chloride to yield the N-sulfinylacetate.
  • the N-sulfinyl acetate is reacted with phosgene to yield the monomer Vllle 2,2'-(4,4'-(lE,l'E)-2,2'-(2,5-dicyano-l,4-phenylene)bis(ethene-2,l- diyl)bis(4,l-phenylene))bis (ethyl-azane-diyl)bis(ethane-2,l-diyl) bis(2-isocyanatoacetate).
  • the mixture is added dropwise over a 4 hour period at 0° C to a solution of glycidyl ethyl ether (102 grams, 1 mole) and monomer Villa (0.6 grams, 1 mmole) from Example 2, in methylene chloride (100 mL).
  • the mixture is stirred at 20 °C for 20 hours.
  • the mixture is diluted with methylene chloride (100 mL), washed with saturated sodium bicarbonate, washed with water, and dried over magnesium sulfate.
  • the solvents are removed in vacuo to obtain the poly(glycidyl ethyl ether) degradable plastic.
  • a mixture of montmorillonite (3.0 mg) and toluene (30 grams) under nitrogen atmosphere is heated to 45 °C.
  • the mixture is added dropwise at 45 °C over a one hour period to a solution of ethyl vinyl ether (36 grams, 0.5 mole) that is 0.7 weight % of water, and monomer VHIb (0.6 grams, 1 mmole) prepared as in Example 3.
  • the mixture is heated at 60 °C for one hour.
  • the mixture is cooled to 20 °C.
  • Triethylamine (10 microliters) is added.
  • the solvents are removed in vacuo to obtain the polyvinyl ethyl ether degradable plastic.
  • Methyl methacrylate 47 grams
  • toluene 700 mL
  • monomer VHId 0.25 grams
  • ethyl a-lithioisobutyrate 1.91 grams
  • the polymerization is stopped by adding 25 mL of methanol.
  • the crude polymer is precipitated by the addition of hexane.
  • the polymer is reprecipitated from toluene into hexane twice.
  • the polymer is washed with water to remove alkaline initiator residue.
  • the polymer is dried to a constant weight in vacuo to obtain the polymethacrylate degradable plastic.
  • alkyl refers to a branched or unbranched hydrocarbon or group of 1 to 20 carbon atoms, such as but not limited to methyl, ethyl, n- propyl, isopropyl, n-butyl, isobutyl, t-butyl, octyl, decyl, tetradecyl, hexadecyl, eicosyl, tetracosyl and the like.
  • Cycloalkyl or “cycloalkyl groups” are branched or unbranched hydrocarbons in which all or some of the carbons are arranged in a ring, such as but not limited to cyclopentyl, cyclohexyl, methylcyclohexyl and the like.
  • the term “lower alkyl” includes an alkyl group of 1 to 10 carbon atoms.
  • aryl or "aryl group” refers to monovalent aromatic hydrocarbon radicals or groups consisting of one or more fused rings in which at least one ring is aromatic in nature.
  • Aryls may include but are not limited to phenyl, napthyl, biphenyl ring systems and the like.

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Abstract

Disclosed are polymers having one or more two-photon absorbing chromophores in a backbone of the polymers. The polymers degrade upon two-photon excitation, which allows for easy decomposition of polymeric products made therefrom. The decomposition can occur when the polymer is exposed to light of intensities sufficient to induce the two-photon excitation, which in turn cleaves the polymer at one or more sites where the chromophores are attached.

Description

DEGRADABLE POLYMER RESINS AND METHODS FOR THEIR PREPARATION BACKGROUND
[0001] Food packaging is a major contributor to environmental pollution. Vast amounts of garbage are increasingly making an appearance in the middle of the ocean, and the garbage is largely made up of food packaging materials. Marine life can become entangled in the garbage or ingest the garbage, which can lead to death of an individual species or even extinction of an entire species. Disposed food packaging materials can be equally destructive on land. Many animals feed on food wastes at waste disposal sites. Entire ecosystems can be formed around these sites. The food wastes can be harmful to the animals when ingested. Like marine life, land animals can also consume the plastics used in food packaging materials. The consumed plastics can leach harmful materials into the animal or disrupt their digestive tract causing harm. Disposed food packaging materials are therefore rapidly exhausting landfills and harming wildlife.
[0002] Billions of pounds of various products are used to manufacture food packaging materials. Can coatings is a market worth in excess of three billion dollars. The US food packaging demand is projected to reach $25 billion in 2013. Despite the large market and constant technological progress, most new materials used in food packaging have not been fully evaluated in terms of either food safety or their environmental impact. The most widely used packaging materials, such as plastics, are manufactured from fossil fuels and other non-renewable sources, and are therefore not fully recyclable or biodegradable. Disposal of those packaging materials into landfills can contaminate soil and waterways, eventually causing harm to ecosystems and wildlife; all of which add to the economic and social impact of the use of such materials. The food packaging industry is working towards environmental sustainability, progress of which will include the development of new and environmentally-friendly packaging materials. SUMMARY
[0003] In an embodiment, a polymer resin having a polymeric backbone, includes a first repeating unit and a second repeating unit, wherein the first repeating unit has a two- photon absorbing chromophore in the polymeric backbone. The two-photon absorbing chromophore may be any two-photon absorbing chromophore known in the art.
[0004] In an embodiment, a recyclable material includes a polymer resin having a polymeric backbone, the polymer resin including a first repeating unit and a second repeating unit, wherein the first repeating unit has a two-photon absorbing chromophore in the polymeric backbone. The two-photon absorbing chromophore may be any two-photon absorbing chromophore known in the art.
[0005] In an embodiment, a method of preparing a polymer resin includes polymerizing a first monomer and a second monomer, wherein the first monomer has a two- photon absorbing chromophore, and wherein the two-photon absorbing chromophore is incorporated into a backbone of the polymer resin. The two-photon absorbing chromophore may be any two-photon absorbing chromophore known in the art.
[0006] In an embodiment, a method of degrading a polymer includes exposing the polymer to light, the polymer including a first repeating unit and a second repeating unit, wherein the first repeating unit has a two-photon absorbing chromophore in a polymeric backbone of the polymer. The two-photon absorbing chromophore may be any two-photon absorbing chromophore known in the art.
DESCRIPTION OF DRAWINGS
[0007] For a fuller understanding of the nature and advantages of the disclosed embodiments, reference can be made to the following detailed description in connection with the accompanying figures. [0008] Figure 1 depicts a Jablonski diagram comparing simple absorption (A) and two-photon absorption (B) processes.
[0009] Figure 2 depicts several exemplary step growth polymers in accordance with some embodiments.
[0010] Figure 3 depicts several exemplary step growth polymers in accordance with some embodiments.
[0011] Figure 4 depicts exemplary functional two-photon absorbing chromophore in chain growth systems in accordance with some embodiments.
[0012] Figure 5 depicts an exemplary reaction to form a two-photon absorbing chromophore containing polyethylene terephthalate (PET) polymer.
[0013] Figure 6 depicts a section of plastic material with the two-photon absorbing chromophore incorporated into a polymeric backbone in accordance with some embodiments.
DETAILED DESCRIPTION
[0014] Before the present compositions and methods are described, it is to be understood that they are not limited to the particular compositions, methodologies or protocols described, as these may vary. It is also to be understood that the terminology used in the description is for the purpose of describing the particular versions or embodiments only, and is not intended to limit their scope.
[0015] "Alkenylene" refers to a divalent alkenyl moiety, meaning the alkenyl moiety is attached to the rest of the molecule at two positions. Alkenylene groups may be substituted or unsubstituted.
[0016] "Alkenyl" means a straight or branched alkyl group having one or more double carbon-carbon bonds and 2-20 carbon atoms, including, but not limited to, ethenyl, 1- propenyl, 2-propenyl, 2-methyl-l-propenyl, 1-butenyl, 2-butenyl, and the like. In some embodiments, the alkenyl chain is from 2 to 10 carbon atoms in length, from 2 to 8 carbon atoms in length, from 2 to 6 carbon atoms in length, or from 2 to 4 carbon atoms in length.
[0017] "Arylene" means a bivalent aryl group that links one group to another group in a molecule. Arylene groups may be substituted or unsubstituted.
[0018] "Aryl" means a monocyclic, bicyclic, or polycyclic (e.g., having 2, 3 or 4 fused rings) aromatic hydrocarbons. In some embodiments, aryl groups have from 6 to 20 carbon atoms or from 6 to 10 carbon atoms. Examples of aryl groups include, but are not limited to, phenyl, biphenyl, benzyl, naphthyl, anthracenyl, phenanthrenyl, indanyl, indenyl, tetrahydronaphthyl, and the like.
[0019] "Heteroaryl" means an aromatic heterocycle having up to 20 ring-forming atoms (e.g., C) and having at least one heteroatom ring member (ring-forming atom) such as sulfur, oxygen, or nitrogen. In some embodiments, the heteroaryl group has at least one or more heteroatom ring-forming atoms, each of which are, independently, sulfur, oxygen, or nitrogen. In some embodiments, the heteroaryl group has from 3 to 20 ring-forming atoms, from 3 to 10 ring-forming atoms, from 3 to 6 ring-forming atoms, or from 3 to 5 ring-forming atoms. In some embodiments, the heteroaryl group contains 2 to 14 carbon atoms, from 2 to 7 carbon atoms, or 5 or 6 carbon atoms.
[0020] "Substituted aryl" refers to aryl as just described in which one or more hydrogen atoms attached to any carbon atoms is replaced by one or more functional groups such as alkyl, substituted alkyl, cycloalkyl, substituted cycloalkyl, heterocycloalkyl, substituted heterocycloalkyl, halogen, halogenated alkyl (e.g., CF 3), hydroxy, amino, phosphino, alkoxy, amino, thio and both saturated and unsaturated cyclic hydrocarbons which are fused to the aromatic ring(s), linked covalently or linked to a common group such as a methylene or ethylene moiety. [0021] "Cycloalkyl" means non-aromatic cyclic hydrocarbons including cyclized alkyl, alkenyl, and alkynyl groups that contain up to 20 ring-forming carbon atoms. Cycloalkyl groups can include mono- or polycyclic ring systems such as fused ring systems, bridged ring systems, and spiro ring systems. In some embodiments, polycyclic ring systems include 2, 3, or 4 fused rings. A cycloalkyl group can contain 3 to 15, 3 to 10, 3 to 8, 3 to 6, 4 to 6, 3 to 5, or 5 or 6 ring-forming carbon atoms. Ring-forming carbon atoms of a cycloalkyl group can be optionally substituted by oxo or sulfide Examples of cycloalkyl groups include, but are not limited to, cyclopropyl, cyclobutyl, cyclopentyl, cyclohexyl, cycloheptyl, cyclooctyl, cyclononyl, cyclopentenyl, cyclohexenyl, cyclohexadienyl, cycloheptatrienyl, norbornyl, norpinyl, norcarnyl, adamantyl, and the like. Also included in the definition of cycloalkyl are moieties that have one or more aromatic rings fused (having a bond in common with) to the cycloalkyl ring, for example, benzo or thienyl derivatives of pentane, pentene, hexane, and the like (e.g., 2,3-dihydro-lH-indene-l-yl, or lH-inden-2(3H)-one-l- yi).
[0022] "Heterocycloalkyl" means non-aromatic heterocycles having up to 20 ring- forming atoms including cyclized alkyl, alkenyl, and alkynyl groups, where one or more of the ring-forming carbon atoms is replaced by a heteroatom such as an O, N, or S atom. Hetercycloalkyl groups can be mono or polycyclic (e.g., fused, bridged, or spiro systems).
[0023] Disclosed are monomers and polymers which allow for easy decomposition of polymeric products made therefrom. The decomposed products can be used to create other high value materials and products. Environmental damage and volume of waste created from packaging materials can thus be greatly reduced. The monomers and polymers can be used in conjunction with one or more resin systems. Use of monomers having a two-photon absorbing chromophore can incorporate the chromophore into the backbone of the resin system. The two-photon absorbing chromophore is capable of absorbing two photons of high intensity light simultaneously resulting in the decomposition. The decomposition can be selective, as simultaneous absorption of two-photons of high intensity light does not occur from exposure to ambient light, whether natural or synthetic. The result of the decomposition is a fragmenting of the polymer into fragments of reduced molecular weights, which allows for the fragments to be easily processed and/or recycled.
[0024] Methods for forming such decomposable monomers and polymers are disclosed. The polymers that include the two-photon absorbing chromophore contain specific linker moieties in the polymer backbone that can be cleaved under certain conditions not encountered in ambient conditions, and are therefore stable and durable. The conditions to cleave the polymer backbone include exposure to high intensity light sources that have a photon flux sufficient to provide two photons to be absorbed simultaneously by the chromophore. The two-photon absorbing chromophore may be used in a variety of materials that use a wide variety of polymeric resins. For example, polymers such as polyethylene terephthalate (PET), polycarbonate, epoxies, polyurethane, polyurea, melamine- formaldehyde polymers, polyesters, polyethers, novolac, bakelite, nylon, polyamides, acrylics, styrenics, polyimide, polyamide-imide, condensation polymers, chain growth polymers may be modified to include the two-photon absorbing chromophore rendering component parts thereof easily reclaimable and reusable so that they do not add to landfills. In some embodiments, the modified polymeric resin, containing the two-photon absorbing chromophore maintains substantially the same or similar properties as the unmodified resin. For example, a modified PET will have substantially the same or similar properties as an unmodified PET, and is suitable as a replacement for the unmodified PET. Ambient light such as sunlight, fluorescent light, LED, flames, or incandescent light, does not provide enough energy to degrade the two-photon absorbing chromophore. Only high intensity light sources capable of delivering two photon excitation of the chromophore can provide enough energy to degrade the polymeric resin and permit separation and recovery of one or more components of the resin. The resins are exposed to high intensity light which depolymerizes them and allows for valuable chemical units and components such as monomers and small molecules to be reclaimed in pristine or near pristine condition. The reclaimed monomers can then be used to create new polymers with the physical properties that the original materials had. This is very advantageous over current recycling technologies where the polymer is difficult to depolymerize and the resulting recovered materials are greatly inferior in physical properties. The decomposable resins, and their reusable, decomposed products, have utility not only in the food packaging industry, but also in many industries where plastics are commonly used.
[0025] The two-photon absorbing chromophores described herein use a form of non-linear optics. Figure 1 illustrates a simple absorption (one photon absorption) (Figure 1A) and a two-photon absorption (Figure IB) process.
[0026] In Figure 1A, the molecule at a ground state of So absorbs a photon such that the molecule is at an excited state illustrated as singlet state S2. Through internal conversion (IC) the molecular state relaxes to the lowest vibrational ground state, singlet state Si. The compound can then return to the ground state So through fluorescence, or transition by intersystem crossing (ISC) and internal conversion to a ground state of different spin multiplicity, for example, triplet state Ti. From Ti, the molecule can then return to So through phosphorescence.
[0027] Certain aspects of non-linear optics include the ability of a molecule to absorb two quanta of energy simultaneously. Figure IB illustrates the absorption of two photons of energy to reach higher excited states followed by relaxation. For molecules that are able to absorb two photons, there is a weakly defined state between the ground state (So) and the first singlet excited state (Si). The two-photon absorbing chromophore absorbs two photons simultaneously; one photon excites the chromophore to the weakly defined state and the other photon excites the chromophore to the first (Si), second (S2), or higher (Sn) excited singlet state. When the chromophore absorbs two photons it decomposes. The decomposition of the chromophore has the effect of reducing the molecular weight of the resin systems making them easier to recycle.
[0028] The two-photon absorbing chromophore described herein may be any two- photon absorbing chromophore known in the art. For example, in some embodiments, the two-photon absorbing chromophore may be represented by Formula I:
Figure imgf000010_0001
wherein A may be aryl, heteroaryl, substituted aryl, cycloalkyl, heterocycloalkyl, methine, vinyl, substituted vinyl, aryl group fused to the bonded C atom, or cyclic compound fused to the bonded C atom.
[0029] In some embodiments, A2 may be aryl, heteroaryl, substituted aryl, cycloalkyl, heterocycloalkyl, methine, vinyl, substituted vinyl, aryl group fused to the bonded C atom, or cyclic compound fused to the bonded C atom.
[0030] In some embodiments, R1 may be -H, -C≡N, -OH, -0-alkyl,-C(=0)-OMe, -NH-alkyl, -N=N-alkyl, -CH=N-alkyl, -SH, -S-alkyl, -S(=0)-alkyl, -S02-alkyl, or -S03H.
[0031] In some embodiments, R2 may be -H, -ON, -OH, -0-alkyl,-C(=0)-OMe, -NH-alkyl, -N=N-alkyl, -CH=N-alkyl, -SH, -S-alkyl, -S(=0)-alkyl, -S02-alkyl, or -S03H.
[0032] In some embodiments, R3 may be arylene, alkenylene, or a bivalent cyclic compound. [0033] In some embodiments, R4 may be arylene, alkenylene, or a bivalent cyclic compound.
[0034] In some embodiments, X1 may be B, C, N, Si, O, P, S, Se, or As.
[0035] In some embodiments, X2 may be B, C, N, Si, O, P, S, Se, or As; and n is an integer from 1 to 20.
[0036] In other embodiments, the two-photon absorbing chromophore includes a moiety of Formula II:
Figure imgf000011_0001
wherein R may be -H, -C≡N, -OH, -0-alkyl,-C(=0)-OMe, -NH-alkyl, -N=N-alkyl, -CH=N-alkyl, -SH, -S-alkyl, -S(=0)-alkyl, -S02-alkyl, or -S03H. In some embodiments, R2 may be -H, -C≡N, -OH, -0-alkyl,-C(=0)-OMe, -NH-alkyl, -N=N-alkyl, -CH=N-alkyl, -SH, - S-alkyl, -S(=0)-alkyl, -S02-alkyl, or -S03H. In some embodiments, X1 may be B, C, N, Si, O, P, S, Se, or As; and X2 may be B, C, N, Si, O, P, S, Se, or As.
[0037] In other embodiments, the two-photon absorbing chromophore includes a moiety of Formula III:
Figure imgf000011_0002
(III)
wherein R1 may be -H, -C≡N, -OH, -0-alkyl,-C(=0)-OMe, -NH-alkyl, -N=N-alkyl, -CH=N-alkyl, -SH, -S-alkyl, -S(=0)-alkyl, -S02-alkyl, or -S03H. In some embodiments, R2 may be -H, -C≡N, -OH, -0-alkyl,-C(=0)-OMe, -NH-alkyl, -N=N-alkyl, -CH=N-alkyl, -SH, - S-alkyl, -S(=0)-alkyl, -S02-alkyl, or -S03H. In some embodiments, X1 may be B, C, N, Si, O, P, S, Se, or As; and X2 may be B, C, N, Si, O, P, S, Se, or As.
[0038] In other embodiments, the two-photon absorbing chromophore includes a moiety of Formula IV:
Figure imgf000012_0001
(IV) wherein X1 may be B, C, N, Si, O, P, S, Se, or As; and X2 may be B, C, N, Si, O, P, S, Se, or As.
[0039] In other embodiments, the two-photon absorbing chromophore includes a moiety of Formula V:
Figure imgf000012_0002
(V)
wherein R1 may be -H, -C≡N, -OH, -0-alkyl,-C(=0)-OMe, -NH-alkyl, -N=N-alkyl, -CH=N-alkyl, -SH, -S-alkyl, -S(=0)-alkyl, -S02-alkyl, or -S03H. In some embodiments, R2 may be -H, -C≡N, -OH, -0-alkyl,-C(=0)-OMe, -NH-alkyl, -N=N-alkyl, -CH=N-alkyl, -SH, - S-alkyl, -S(=0)-alkyl, -S02-alkyl, or -S03H. In some embodiments, X may be B, C, N, Si, O, P, S, Se, or As; and X2 may be B, C, N, Si, O, P, S, Se, or As.
[0040] Various polymer resins have the second repeating unit including, but are not limited to -C(=0)-Ar-C(=0)-CH2-CH2-0-, -C(=0)-NH-Ar-CH2-Ar-NH-C(=0)-0-CH2- CH2-0-, -C(=0)-X3-NH- or -C(=0)-X3-0-; wherein X3 = -CH((Ci-C6)alkyl)-, -(CH2)n- - Ar-C(=0)-NH-Ar- or -(CH2)n-C(=0)-NH-(CH2)m-C(=0)-; m = 2, 3, 4, 5, or 6; and n = 2, 3, 4, 5, or 6. Various polymer resins have the second repeating unit including, but is not limited to R7-0-X4-0-R7-0- wherein: R7 is -CH2-CHOH-CH2-; and X4 is -Ar-C(Me)2-Ar- -Ar- C(CF3)2-Ar-, a novolac resin, a phenol novolac resin, a cresol novolac resin, -alkylidene-, or combination thereof. In some embodiments, Ar is a 1 ,4-phenylene. In other embodiments, Ar is a 1,3-phenylene. In yet other embodiments, Ar is a 1,2-phenylene. Various polymer resins have the second repeating unit including, but is not limited to -CH2-CR8R9-; wherein R8 = H, or Me; R9 = H, COOH, COOR10, CONRnR12, Ph, CI, OAc, or Me; R10 is hydrogen, methyl, ethyl, propyl, or butyl; R11 is hydrogen, or methyl; and R12 is hydrogen, or methyl. Various polymer resins have the second repeating unit as an ether moiety including, but are not limited to, -(CH2)n-0-, CH(Me)-CH2-0- -CH2-CH(OH)-CH2-0-
CH(CH2OH)-CH2-0- -CH2-C(Me)2-CH2-0- CH2-C(CH2OH)2-CH2-0- or combination thereof, wherein n = 2, 3, 4, 5, or 6; and the resin further includes a third repeating unit, wherein the third repeating unit is -C(=NH)-Ar-C(=NH)-0-, -C(=0)-Ar- C(=0)-0- -C(=0)-CH2-CH2-CH2-CH2-C(=0)-0- or a combination thereof. In each of the above embodiments of the resin, the resin may be degradable upon a two-photon excitation of the chromophore.
[0041] The two-photon absorbing chromophore can be adapted to a variety of chemical structures. An example of a two-photon absorbing chromophore is 2,5-bis-(2-{4- [ethyl-(2-hydroxy-ethyl)-amino]-phenyl}-vinyl)-terephthalonitrile (VIII). Other two-photon absorbing chromophores can also be used. The hydroxyl moieties in the chromophore can be used to form step growth condensation type polymers such as, but not limited to, polyesters, polyethers, or polyurethanes. Figure 2 and Figure 3 illustrate some representative step growth polymers that can be made.
[0042] In step growth polymerization, typically monomers with two functional groups are used. In Figure 2, the first monomer is a diol having a two-photon absorbing chromophore, while the second monomer is a dicarboxylic acid. In polymerization, condensation of an alcohol of the first monomer and an acid of the second monomer forms an ester bond in addition to the generation of water. This dimer retains an alcohol moiety and a carboxylic acid moiety. The alcohol group can then react with the carboxylic acid moiety of another dimer to form tetramers and higher polymers. Similarly, in Figure 3, the first monomer is a diol, while the second monomer is a diisocyanate. In the polymerization, condensation of an alcohol of the first monomer and an isocyanate of the second monomer forms a carbamate bond. This dimer retains an alcohol moiety and an isocyanate moiety. The alcohol moieties can react with isocyanates of other dimers to form tetramers and higher polymers.
Figure imgf000014_0001
2,5-Bis-(2-{4-[ethyl-(2-hydroxy-ethyl)-amino]-phenyl}-vinyl)-terephthalonitrile
(VIII)
[0043] The two-photon absorbing chromophore 2,5-Bis-(2-{4-[ethyl-(2-hydroxy- ethyl)-amino]-phenyl}-vinyl)-terephthalonitrile (VIII) can form other monomers by replacing the hydroxyl moieties with functional moieties such as acrylic, styrenic, or vinylic moieties. Amine moieties can also be used to replace the hydroxyl moieties, which can then form polyamides or acrylamides. These functional two-photon absorbing chromophores can be used in chain growth systems such as ethylene, propylene, acrylic, styrene, vinyl acetates, vinyl chlorides and the like. Epoxy and urethane systems can be created by using glycidyl and isocyanates with the chromophore.
[0044] Figure 4a shows the diol two-photon absorbing chromophore (VIII) may be converted to a diglycidyl ether monomer (Villa). Figure 4b shows diol (VIII) converted to a di vinyl ether monomer (VHIb). Figure 4c shows diol (VIII) converted to a bis- vinylbenzoate ester monomer (VIIIc). Figure 4d shows diol (VIII) converted to a dimethacrylate ester monomer (VHId). Figure 4e shows diol (VIII) converted to a bis- isocyanate ester monomer (VHIe).
[0045] Figure 5 illustrates an exemplary reaction to form a two-photon absorbing chromophore containing polyethylene terephthalate (PET) polymer. PET polymers are commonly made from the monomers terephthalic acid and ethylene glycol. As depicted in Figure 5, a small amount of a first monomer, for example ethylene glycol, may be replaced by a two-photon absorbing chromophore monomer having similar functional group moieties. The second monomer, for example terephthalic acid, will thus form a polymer incorporating the first monomer and the small amount of the two-photon absorbing monomer. Polymers containing the two-photon absorbing chromophore can be decomposed by exposure to high- intensity incident light. The polymers can be exposed to a high intensity light source, such as a laser or a cross section of two low powered lasers. While lasers are required for 2-photon excitation of the chromophore, the lasers need not be elaborate or expensive. Simple diode lasers can be adequate for the 2-photon excitation. Diode lasers can come in a variety of beam widths and can depolymerize large sections of the polymer in each exposure. The incident beam of the laser can have approximately twice the energy of the main absorption band of the chromophore. The incident beam can be narrow (1-10 nm) or wide (inches). To induce decomposition, an article made from the two-proton chromophore containing resin can be exposed to the incident light. The light causes the chromophore sites along the polymer backbone to disintegrate leading to breakdown of the polymer into polymer fragments. The polymer fragments can be recycled to form new polymers or other high valued materials.
[0046] Some embodiments provide a polymer resin having a polymeric backbone, wherein at least portion of the backbone includes a two-photon absorbing chromophore. In some embodiments, the polymer resin has an equimolar quantity of a first repeating unit and a second repeating unit, wherein the first repeating unit has a two-photon absorbing chromophore in the polymeric backbone. In other embodiments, the first repeating unit is about 5%, about 3%, about 2%, about 1%, about 0.5%, about 0.2%, about 0.1%, about 0.05%, about 0.01 %, and ranges between any two of these values including endpoints, as a molar percentage of the second repeating unit.
[0047] Some embodiments provide a recyclable material having a polymer resin with a polymeric backbone, the polymer resin having a first repeating unit and a second repeating unit, wherein the first repeating unit has a two-photon absorbing chromophore in the polymeric backbone. In various embodiments, the recyclable material is configured for use in packaging, coatings, electronic components, adhesives or a combination thereof.
[0048] Some embodiments of the various recyclable materials further include at least one binder selected from an alkyd resin, acrylic resin, vinyl-acrylic resin, vinyl acetate/ethylene resin, polyurethane resin, polyester resin, melamine resin, epoxy resin, an oil, polyether resin, novolac resin, nylon, polyamide resin, styrenic resin, polyimide resin, polyamide-imide resin, and combinations thereof. [0049] The recyclable material may have a two-photon absorbing chromophore in the polymeric backbone, and two-photon absorbing chromophore described herein may be any two-photon chromophore known in the art. In some embodiments, the recyclable material may have a two-photon absorbing chromophore in the polymeric backbone having a moiety of Formula I. In some embodiments, the recyclable material may also have a two- photon absorbing chromophore in the polymeric backbone having a moiety of Formula II. In some embodiments, the recyclable material may also have a two-photon absorbing chromophore in the polymeric backbone having a moiety of Formula III. In some embodiments, the recyclable material may also have a two-photon absorbing chromophore in the polymeric backbone having a moiety of Formula IV. In some embodiments, the recyclable material may also have a two-photon absorbing chromophore in the polymeric backbone having a moiety of Formula V. In some embodiments, the recyclable material may have a two-photon absorbing chromophore in the polymeric backbone, the two-photon absorbing chromophore having one or more moieties represented by Formulae I-V, or any combinations thereof.
[0050] In various embodiments, the recyclable material may have the two-photon absorbing chromophore present in the polymer resin in an amount of not more than 2% by weight.
[0051] Various recyclable material may have the second repeating unit including, but is not limited to, -(CH2)n-0- -CH(Me)-CH2-0- -CH2-CH(OH)-CH2-0-, - CH(CH2OH)-CH2-0-, -CH2-C(Me)2-CH2-0- -CH2-C(CH2OH)2-CH2-0- or a combination thereof, wherein n = 2-6; and the polymer resin further includes a third repeating unit, the third repeating unit including, but is not limited to, -C(=0)-Ar-C(=0)-0- -C(=0)-CH2-CH2- CH2-CH2-C(=0)-0-, or a combination thereof. [0052] Various embodiments of the recyclable materials may have the second repeating unit including, but is not limited to, -C(=0)-Ar-C(=0)-CH2-CH2-0-, -C(=0)-NH- Ar-CH2-Ar-NH-C(=0)-0-CH2-CH2-0-, -C(=0)-X3-NH- or -C(=0)-X3-0-; wherein X3 = - CH((Ci-C6)alkyl)-, -(CH2)n- -Ar-C(=0)-NH-Ar- or -(CH2)n-C(=0)-NH-(CH2)m-C(=0)-, and wherein m = 2, 3, 4, 5, or 6; and n = 2, 3, 4, 5, or 6. In other embodiments, the recyclable material may have the second repeating unit including, but is not limited to, -(CH2)n-0-, -CH(Me)-CH2-0- -CH2-CH(OH)-CH2-0- -CH(CH2OH)-CH2-0- -CH2-C(Me)2-CH2-0- -CH2-C(CH2OH)2-CH2-0-, or combination thereof wherein n = 2-6; and the polymer resin may further include a third repeating unit, wherein the third repeating unit is -C(=NH)-Ar- C(=NH)-0-. In still other embodiments, the recyclable material may have the second repeating unit including, but is not limited to, -R7-0-X4-0-R7-0-, wherein: R7 is -CH2- CHOH-CH2-; and X4 is -Ar-C(Me)2-Ar- -Ar-C(CF3)2-Ar-, a novolac resin, a phenol novolac resin, a cresol novolac resin, -alkylidene-, or combination thereof. In the various embodiments, Ar may be a 1,4-phenylene. In other embodiments, Ar may be a 1,3- phenylene. In still other embodiments, Ar may be a 1,2-phenylene.
[0053] Various embodiments of the recyclable material may have a second repeating unit that includes -CH2-CR8R9-, wherein R8 = H, or Me; R9 = H, COOH, COOR10, CONRnR12, Ph, CI, OAc, or Me; R10 is hydrogen, methyl, ethyl, propyl, or butyl; R11 is hydrogen, or methyl; and R12 is hydrogen, or methyl.
[0054] Each of the various embodiments of the recyclable material may degrade upon a two-photon excitation.
[0055] Disclosed are methods of preparing a polymer resin. The methods include polymerizing a first monomer and a second monomer, wherein the first monomer has a two- photon absorbing chromophore which is incorporated into a backbone of the polymer resin. Any suitable two-proton absorbing chromophore known in the art may be used. In some methods, the two-photon absorbing chromophore includes a moiety of Formula VI:
Figure imgf000019_0001
(VI) wherein A1 may be aryl, heteroaryl, substituted aryl, cycloalkyl, heterocycloalkyl, methine, vinyl, substituted vinyl, aryl group fused to the bonded C atom, or cyclic compound fused to the bonded C atom.
[0056] In some embodiments, A2 may be aryl, heteroaryl, substituted aryl, cycloalkyl, heterocycloalkyl, methine, vinyl, substituted vinyl, aryl group fused to the bonded C atom, or cyclic compound fused to the bonded C atom;
[0057] In some embodiments, R1 may be -H, -C≡N, -OH, -0-alkyl,-C(=0)-OMe, -NH-alkyl, -N=N-alkyl, -CH=N-alkyl, -SH, -S-alkyl, -S(=0)-alkyl, -S02-alkyl, or -S03H. R2 may be -H, -C≡N, -OH, -0-alkyl,-C(=0)-OMe, -NH-alkyl, -N=N-alkyl, -CH=N-alkyl, -SH, - S-alkyl, -S(=0)-alkyl, -S02-alkyl, or -S03H;
[0058] In some embodiments, R3 may be arylene, alkenylene, or a bivalent cyclic compound. R4 may be arylene, alkenylene, or a bivalent cyclic compound;
[0059] In some embodiments, X1 may be B, C, N, Si, O, P, S, Se, or As. X2 may be B, C, N, Si, O, P, S, Se, or As;
[0060] In some embodiments, R5 may be a hydrogen, an alkylene, a substituted alkylene, an unsaturated ester, an alkylene substituted -C(=0)-Ph, an alkylene oxide, or an acyl isocyanate; [0061] In some embodiments, R6 may be a hydrogen, an alkylene, a substituted alkylene, an unsaturated ester, an alkylene substituted -C(=0)-Ph, an alkylene oxide, or an acyl isocyanate; and n is an integer from 1 to 20.
[0062] In some embodiments, R5 may be -H; -CH=CH2; -C(CH3)=CH2; -CO- CH=CH2; -CO-C(CH3)=CH2; -CO-C6H4-CH=CH2; -CO-C6H4-C(CH3)=CH2; -CH2- CH(CH2)0; -CO-CH2NCO; -C(C1)=CH2; or -C(OAc)=CH2.
[0063] In some embodiments, R6 may be -H; -CH=CH2; -C(CH3)=CH2; -CO- CH=CH2; -CO-C(CH3)=CH2; -CO-C6H4-CH=CH2; -CO-C6H4-C(CH3)=CH2; -CH2- CH(CH2)0; -CO-CH2NCO; -C(C1)=CH2; or -C(OAc)=CH2.
[0064] In some methods, the two-photon absorbing chromophore includes a moiety of Formula VII:
Figure imgf000020_0001
(VII)
wherein R1 is -H, -ON, -OH, -0-alkyl,-C(=0)-OMe, -NH-alkyl, -N=N-alkyl, - CH=N-alkyl, -SH, -S-alkyl, -S(=0)-alkyl, -S02-alkyl, or -S03H.
[0065] In some embodiments, R2 may be -H, -ON, -OH, -0-alkyl,-C(=0)-OMe, -NH-alkyl, -N=N-alkyl, -CH=N-alkyl, -SH, -S-alkyl, -S(=0)-alkyl, -S02-alkyl, or -S03H.
[0066] In some embodiments, R5 may be hydrogen; an alkylene; a substituted alkylene; an unsaturated ester; an alkylene substituted -C(=0)-Ph; an alkylene oxide; or an acyl isocyanate.
[0067] In some embodiments, R6 may be hydrogen; an alkylene; a substituted alkylene; an unsaturated ester; an alkylene substituted -C(=0)-Ph; an alkylene oxide; or an acyl isocyanate. [0068] In some embodiments, X1 may be B, C, N, Si, O, P, S, Se, or As; and X2 is B, C, N, Si, O, P, S, Se, or As.
[0069] Exemplary two-photon absorbing chromophores of formula VII may include:
Figure imgf000021_0001
Figure imgf000021_0002
Figure imgf000022_0001
[0070] In various methods, R5 and R6 are hydrogen, and the second monomer includes ethylene glycol, 1 ,4-butanediol, 1,2-propanediol, 1,3 -propanediol, propylene glycol, glycerol, neopentyl glycol, trimethylol propane, hexanediol, or a combination thereof, and the polymerizing step further includes polymerizing a third monomer with the first and second monomers, wherein the third monomer includes terephthalic acid, isophthalic acid, orthophthalic acid, phthalic anhydride, hexanedioic acid, or a combination thereof. In other methods, R5 and R6 are hydrogen, the second monomer contains terephthalic acid; and the polymerizing step further includes polymerizing a third monomer with the first and second monomers, wherein the third monomer includes ethylene glycol, 1,4-butanediol, 1,2- propanediol, 1,3-propanediol, glycerol, neopentyl glycol, trimethylol propane, or a combination thereof.
[0071] In various methods, the second monomer may include but is not limited to, acrylic acid, methacrylic acid, methyl acrylate, methyl methacrylate, ethyl methacrylate, propyl methacrylate, butyl methacrylate, diglycidyl ether, bisphenol A diglycidyl ether, bisphenol F diglycidyl ether, epoxidized novolac, epoxy phenol novolac, epoxy cresol novolac, aliphatic diglycidyl ether, glycidylamine epoxide, or a combination thereof. In yet other methods, the second monomer includes, but is not limited to, polystyrene, polyethylene, polyvinyl, polyacrylate, poly(ethylene terephthalate), polyvinylchloride, polypropylene, polyvinyl acetate, polyester, polyamide, polyacrylamide, polyepoxide, polyurethane, or a combination thereof. In still another method, the second monomer includes, but is not limited to, styrene, ethylene, propylene, or a combination thereof; and R5 and R6 are independently selected from -CH=CH2; -C(CH3)=CH2; -CO-C6H4-CH=CH2; -CO-CeHt- C(CH3)=CH2;-C(C1)=CH2; and -C(OAc)=CH2. In still other methods, the second monomer includes, but is not limited to, an acrylate, methacrylate, or a combination thereof; and R5 and R6 are independently selected from -CO-CH=CH2; -CO-C(CH3)=CH2; or a combination thereof. In yet other methods, the second monomer includes, but is not limited to, a diisocyanate; R5 and R6 are each -CO-CH2NCO; and the polymerizing further includes polymerizing a third monomer with the first and second monomers, wherein the third monomer includes ethylene glycol, 1,4-butanediol, 1 ,2-propanediol, 1,3-propanediol, glycerol, neopentyl glycol, trimethylol propane, or a combination thereof. In another method, the second monomer is diglycidyl ether; and R and RJare each -CH2-CH(CH2)0. In yet another method, the second monomer includes, but is not limited to, bisphenol A diglycidyl ether, bisphenol F diglycidyl ether, epoxidized novolacs, epoxy phenol novolacs, epoxy cresol novolacs, aliphatic diglycidyl ethers, glycidylamine epoxides, or a combination thereof.
[0072] In any of the embodiments of the methods of preparing a polymer resin, the first monomer may be present in the resin in an amount of no more than 5% by weight. In other embodiments, the first monomer may be present in the resin in an amount of no more than 2% by weight. In still other embodiments, the first monomer may be present in the resin in an amount of no more than 1 % by weight of the resin. In yet another embodiment, the first monomer may be present in the resin in an amount of no more than 0.5% by weight.
[0073] Also disclosed are methods of degrading a polymer, the methods include exposing the polymer to light, the polymer having a first repeating unit and a second repeating unit, wherein the first repeating unit has a two-photon absorbing chromophore in a polymeric backbone of the polymer. The two-photon absorbing chromophore disclosed herein may be any two-photon absorbing chromophore known in the art. In some embodiments, the two-photon absorbing chromophore has Formula I. In some embodiments, the two-photon absorbing chromophore has Formula II. In other embodiments, the two- photon absorbing chromophore has Formula III. In some embodiments, the two-photon absorbing chromophore has Formula IV. In some embodiments, the two-photon absorbing chromophore has Formula V. In some embodiments, the two-photon absorbing chromophore may be one or more structures represented by Formulae I-V, or any combinations thereof.
[0074] In the various methods, the resin may degrade upon a two-photon excitation. In some methods, exposing the polymer to light includes exposing the polymer to high-intensity light. In some embodiments, exposing the polymer to light includes exposing the polymer to a cross section of light from two lasers. In other embodiments, exposing the polymer to light includes exposing the polymer to light from a diode laser.
[0075] While lasers may be used for this process, excitation of 2-photon chromophores does not require elaborate and expensive lasers. Diode lasers are more than sufficient for the process.
[0076] These technologies and embodiments illustrating the method and materials used may be further understood by reference to the following non- limiting examples.
EXAMPLES
EXAMPLE 1: Preparation of 2,5-Bis-(2-{4-rethyl-(2-hydroxy-ethyl)-aminol-phenyll- vinyDtere hthalonitrile (VIII)
Figure imgf000024_0001
[0077] Preparation of l,4-Bis(bromomethyl)-3,6-dicyanobenzene. A solution of l,4-dicyano-3,6-dimethylbenzene (21 grams, 0.13 mol) and !¾ (40 grams, 0.25 mol) in CCI4 (1.0 L) is irradiated with 400 W tungsten lamp for 12 hours. After removing the unreacted B¾ with Na2S2C>3 (aq), the product is extracted with CH2CI2 and purified on a silica column using hexane/ethyl acetate (30:1, by volume) as eluent to obtain yellow solid. Yield: 14 grams (34 ).
[0078] Preparation of l,4-Bis(diethoxyphosphorylmethyl)-3,6- dicyanobenzene. A solution of l,4-bis(bromomethyl)-3,6-dicyanobenzene (13 grams, 41 mmol) prepared above and P(OEt)3 (29 grams, 0.25 mol) in toluene (200 mL) is refluxed for 5 hours. The solvent is removed in vacuo and the product is purified on a silica column using ethyl acetate/methanol (10:1, by volume) as eluent to obtain yellow solid. Yield: 15 grams (85 ).
[0079] Preparation of Benzaldehyde,4-[[2-[[(l,l-dimethylethyl)dimethylsilyl] oxy]- ethyl]ethylamino]- . To a cooled solution of 4-[ethyl-(2-hydroxy-ethyl)-amino]- benzaldehyde (0.49 mmol) in 20 mL of methylene chloride under the nitrogen, 1.5 mL of bromotrimethylsilane is added dropwise. The reaction mixture is stirred at -20 °C. for 2.5 hours, and then neutralized with 50 mL of saturated aqueous sodium bicarbonate solution. The residue is partitioned between water and methylene chloride and extracted. The combined extracts are dried over sodium sulfate. The crude product is purified by column chromatography using ethyl acetate and hexane (3:2, by volume) to obtain the product (yield: 83%).
[0080] Preparation of 2,5-Bis-(2-{4-[(tert-butyl-dimethyl-silanyloxyethyl)- ethyl-amino]-phenyl}-vinyl)-terephthalonitrile. Lithium diisopropylamide (1.5 M, 12 mL) is slowly added to a stirred solution of above prepared l,4-bis(diethoxyphosphorylmethyl)- 3,6-dicyanobenzene (3.3 grams, 7.7 mmol) in THF (80 mL) at 0 °C. After stirring the mixture for 30 minutes, a solution of benzaldehyde, 4- [[2- [[(1,1- dimethylethyl)dimethylsilyl]oxy]ethyl]-ethylamino]- (0.80 grams, 2.6 mmol) in THF (20 mL) is added slowly and stirred for 1 day. The solvent was evaporated and the product is purified on a silica column using hexane/ethyl acetate (2:3, by volume) as eluent.
[0081] The i-butyldimethylsilyl protecting groups from 2,5-Bis-(2-{4-[(tert-butyl- dimethyl-silanyloxyethyl)-ethyl-amino]-phenyl}-vinyl)-terephthalonitrile are removed by refluxing in acetone/H20 (95:5, by volume) containing 5 mmol % of Q1CI2.2H2O to obtain compound VIII.
EXAMPLE 2: Preparation of Monomer Villa, 2,5-bis(4-(ethyl(2-(oxiran-2- ylmethoxy)ethyl)amino)styryl)terephthalonitrile
Figure imgf000026_0001
[0082] Synthesis of monomer 2,5-bis(4-(ethyl(2-(oxiran-2- ylmethoxy)ethyl)amino)- styryl)terephthalonitrile, (Villa) includes mixing compound VIII (1.35 grams, 2.7 mmol), 5 mL of dioxane, and 2 microliters of boron trifluoride ethyl etherate solution (45 weight % boron trifluoride), and heating the mixture to 65 °C. Epichlorohydrin (0.6 grams) is added to the mixture. The mixture is stirred for an hour at 60-87 °C and sodium aluminate (0.1 grams) is added. The mixture is refluxed for about 8 hours, and then filtered. The filtrate is concentrated to yield the monomer Villa.
EXAMPLE 3: Preparation of Monomer Vlllb, 2,5-bis(4-(ethyl(2 (vinyloxy)ethyDamino)- styryD-terephthalonitrile
Figure imgf000026_0002
[0083] Synthesis of the monomer 2,5-bis(4-(ethyl(2-(vinyloxy)ethyl)amino)- styryl)terephthalonitrile, (VHIb) includes mixing 20 mL of methylene chloride, 0.5 grams (7.14 mmoles) divinyl ether, compound VIII prepared as in Example 1 (1.8 grams, 3.6 mmol), and 0.1 grams red mercuric oxide. The mixture is stirred and trifluoroacetic acid (100 microliters) is added to the mixture as it is being stirred. The mixture is refluxed under a water cooled reflux condensor and desiccant drying tube. The methylene chloride solvent is removed in vacuo. The residue is dissolved in carbon tetrachloride and eluted with 35 mL of carbon tetrachloride through 2.5 grams neutral alumina (pH 7.3). The carbon tetrachloride is removed in vacuo to yield Monomer VHIb.
EXAMPLE 4: Preparation of Monomer VIIIc, 2,2'-(4,4'-(lE,rE)-2,2'-(2,5-dicyano-l,4- phenylene)bis(ethene-2,l-diyl)bis(4,l-phenylene))bis(ethylazanediyl)bis(ethane-2,l-diyl) bis(4-vinylbenzoate)
Figure imgf000027_0001
[0084] Synthesis of the monomer 2,2'-(4,4'-(lE,l'E)-2,2'-(2,5-dicyano-l,4- phenylene)bis(ethene-2, 1 -diyl)bis(4, 1 -phenylene))bis(ethylazanediyl)bis(ethane-2, 1-diyl) bis(4-vinylbenzoate) (VIIIc) includes mixing 4-vinybenzoyl chloride (1.0 grams, 6.3 mmol) in tetrahydrofuran (5 mL), and adding the mixture dropwise over 10 minutes to a mixture of compound VIII (1.35 grams, 2.7 mmol) prepared as in Example 1, triethylamine (0.55 grams, 5.4 mmol) and tetrahydrofuran (25 mL). The mixture is stirred at 20 °C for 21 hours. The mixture is poured into ice-cooled water (25 mL) and stirred for 3 hours. The tetrahydrofuran is removed in vacuo. Methylene chloride is added to the mixture form a separated layer of the chloride in the mixture. The methylene chloride phase is washed twice with dilute aqueous sodium bicarbonate (25 mL each) and once with saturated sodium chloride aqueous solution (25 mL). The methylene chloride phase is dried with sodium sulfate. The mixture is filtered and the solvents are removed in vacuo to obtain compound VIIIc.
EXAMPLE 5: Preparation of Monomer Vllld, 2,2'-(4,4'-(lE,rE)-2,2'-(2,5-dicyano-l,4- phenylene)bis(ethene-2J-diyl)bis(4J-phenylene))bis(ethylazanediyl)bis(ethane-2J-diyl) bis(2-methylacrylate)
Figure imgf000028_0001
[0085] Synthesis of 2,2'-(4,4'-(lE,l'E)-2,2'-(2,5-dicyano-l,4- phenylene)bis(ethene-2, 1 -diyl)bis(4, 1 -phenylene))bis(ethylazanediyl)bis(ethane-2, 1 -diyl) bis(2-methylacrylate) (Vllld) includes mixing methacrylic anhydride (0.91 grams, 6.3 mmol) in anhydrous tetrahydrofuran (5 mL) and adding the mixture dropwise over 10 minutes to a mixture of compound VIII (1.35 grams, 2.7 mmol) prepared as in Example 1, triethylamine (1.00 grams, 9.9 mmol), and tetrahydrofuran (25 mL). The mixture is stirred at 20 °C for 21 hours. The mixture is poured into ice-cooled water (25 mL). The mixture is stirred for 3 hours. The tetrahydrofuran is removed in vacuo. Methylene chloride is added to the mixture (3 x 50 mL), shaken vigorously, and forms a separated layer of the methylene chloride in the mixture. The methylene chloride phase is washed twice with dilute aqueous sodium bicarbonate (25 mL each) and once with saturated sodium chloride aqueous solution (25 mL). The methylene chloride phase is dried with sodium sulfate. The resulting solids are loaded onto a packed silica column and chromatographed using ethyl acetate:hexane (3: 1, by volume). The solvents are removed in vacuo to obtain compound Vllld. EXAMPLE 6: Preparation of Monomer Vllle. 2.2'-(4.4'-(lE.l'EV2.2'-(2.5-dicvano-1.4- phenylene)bis(ethene-2,l-diyl)bis(4,l-phenylene))M
bis(2-isocyanatoacetate)
Figure imgf000029_0001
[0086] Synthesis of the monomer 2,2'-(4,4'-(lE,l'E)-2,2'-(2,5-dicyano-l,4- phenylene)bis(ethene-2, 1 -diyl)bis(4, 1 -phenylene))bis(ethylazanediyl)bis(ethane-2, 1 -diyl) bis(2-isocyanatoacetate) (Vllle) includes the following: 1.47 mL of compound VIII (4.0 grams, 7.5 mmoles) prepared as in Example 1, dimethylaniline (2.12 mL, 2.02 grams, 16.7 mmoles), and diethyl ether are mixed, and the mixture is heated to reflux. Acetyl chloride (1.13 mL, 1.24 grams, 15.8 mmoles) is added to the mixture. The mixture is heated for an hour. The mixture is cooled to 20 °C. Water (approximately 2 mL) is added to the mixture. The mixture is stirred until the solid materials dissolve. An ether layer is separated from the mixture and extracted with cold 10% sulfuric acid. The ether layer is washed with a saturated sodium bicarbonate solution. The ether solution is dried with anhydrous sodium sulfate. The solvents are removed in vacuo to yield a chloroacetate 2,2'-(4,4'-(lE,l'E)-2,2'-(2,5-dicyano- 1 ,4-phenylene)bis(ethene-2, l-diyl)bis(4, l-phenylene))bis(ethyl-azanediyl)bis(ethane-2, 1- diyl) bis(2-chloroacetate).
[0087] Sodium azide and acetone are added to the chloroacetate prepared above. The mixture is heated and the acetone is distilled from the mixture. Water is added and the aqueous layer is extracted with ether. The ether solvents are removed in vacuo to obtain an azidoacetate 2,2'-(4,4'-(lE,l'E)-2,2'-(2,5-dicyano-l,4-phenylene)bis(ethene-2,l-diyl)bis(4,l- phenylene))bis(ethylazanediyl)bis(ethane-2, 1 -diyl) bis(2-azidoacetate). [0088] The azidoacetate is mixed in methanol, and is reduced with 5 weight % palladium on charcoal catalyst and hydrogen gas. The hydrogen gas is displaced with nitrogen. The catalyst is removed by filtration. The catalyst is washed with methanol and the methanol combined with the reduced aminoacetate in methanol. The combined methanols are dried with sodium sulfite. The methanol solution is concentrated in vacuo to obtain an aminoacetate 2,2'-(4,4'-(lE,l'E)-2,2'-(2,5-dicyano-l,4-phenylene)bis(ethene-2,l-diyl)bis(4,l- phenylene))bis(ethyl-azanediyl)bis-(ethane-2,l-diyl) bis(2-aminoacetate).
[0089] The aminoacetate is converted to an isocyanate by reacting with thionyl chloride to yield the N-sulfinylacetate. The N-sulfinyl acetate is reacted with phosgene to yield the monomer Vllle 2,2'-(4,4'-(lE,l'E)-2,2'-(2,5-dicyano-l,4-phenylene)bis(ethene-2,l- diyl)bis(4,l-phenylene))bis (ethyl-azane-diyl)bis(ethane-2,l-diyl) bis(2-isocyanatoacetate).
EXAMPLE 7: Preparation of PET-based Degradable Plastic
[0090] Terephthalic acid (one hundred parts), ethylene glycol (99 parts), and compound VIII (1 part) prepared as in Example 1, cobalt chloride (0.02 part), phosphorous acid (0.04 part), and antimony oxide (0.02 part) are mixed. The mixture is heated at atmospheric pressure, and then under high pressure to obtain a polyethylene terephthalate (PET)-based degradable plastic. The reaction sequence is illustrated as Figure 5.
EXAMPLE 8: Preparation of Poly lycidyl Ethyl Ether Degradable Plastic
[0091] 1 ,4-Butanediol (0.3 grams, 3.5 mmol) and boron trifluoride etherate (0.5 grams, 3.5 mmol) are mixed at 20 °C under nitrogen for 2 hours. Ether is removed in vacuo at 0.1 mmHg vacuum at 20° C for 5 hours to give 0.5 grams of the boron trifluoride etherate complex of 1,4 butanediol. Methylene chloride (2 mL) is added. The mixture is added dropwise over a 4 hour period at 0° C to a solution of glycidyl ethyl ether (102 grams, 1 mole) and monomer Villa (0.6 grams, 1 mmole) from Example 2, in methylene chloride (100 mL). The mixture is stirred at 20 °C for 20 hours. The mixture is diluted with methylene chloride (100 mL), washed with saturated sodium bicarbonate, washed with water, and dried over magnesium sulfate. The solvents are removed in vacuo to obtain the poly(glycidyl ethyl ether) degradable plastic.
EXAMPLE 9: Preparation of Polyvinyl Ethyl Ether Degradable Plastic
[0092] A mixture of montmorillonite (3.0 mg) and toluene (30 grams) under nitrogen atmosphere is heated to 45 °C. The mixture is added dropwise at 45 °C over a one hour period to a solution of ethyl vinyl ether (36 grams, 0.5 mole) that is 0.7 weight % of water, and monomer VHIb (0.6 grams, 1 mmole) prepared as in Example 3. The mixture is heated at 60 °C for one hour. The mixture is cooled to 20 °C. Triethylamine (10 microliters) is added. The solvents are removed in vacuo to obtain the polyvinyl ethyl ether degradable plastic.
EXAMPLE 10: Preparation of Polystyrene Degradable Plastic
[0093] Equimolar amounts of monosodium citrate and sodium bicarbonate encapsulated in vegetable oil (54.8% of the batch), 30.5% of poly alpha methyl styrene, 12.0% of styrene-ethylene/butylene-styrene block copolymer, 7.5% of white mineral oil, 0.2% silica, and monomer VIIIc (0.5% by weight) prepared as in Example 4, are fed continuously into a mixer resulting in a masterbatch mix. The masterbatch is extruded. The extrudate is melted at a temperature of 150 °C. Liquid carbon dioxide is injected as a blowing agent. The resulting mixture is extracted. The mixture is cooled and dried to obtain polystyrene degradable plastic as a foam sheet.
EXAMPLE 11: Preparation of Poly Methyl Methacrylate Degradable Plastic
[0094] Methyl methacrylate (47 grams), toluene (700 mL), monomer VHId (0.25 grams) prepared as in Example 5, and 1.91 grams of ethyl a-lithioisobutyrate are mixed and stirred 1 hour. The polymerization is stopped by adding 25 mL of methanol. The crude polymer is precipitated by the addition of hexane. The polymer is reprecipitated from toluene into hexane twice. The polymer is washed with water to remove alkaline initiator residue. The polymer is dried to a constant weight in vacuo to obtain the polymethacrylate degradable plastic.
EXAMPLE 12: Preparation of Polyisocyanate Degradable Plastic
[0095] 4,4-Methylenebis(cyclohexyl isocyanate) (396 parts) is mixed with monomer VHIe (3 parts) prepared as in Example 6. The mixture is heated with 4,4- methylene bis(aniline) at a ratio of 1.0 isocyanate groups to 0.98 amino groups, at 135 °C for 9 hours to obtain the polyisocyanate degradable plastic.
EXAMPLE 13: Photodegradation of Degradable Plastics
[0096] Two-photon induced degradation and complete erosion of photodegradable plastics and packaging materials are performed. Poly(ethylene terephthalate) (PET)-based photodegradable plastics are obtained from Example 7 (Figure 6a). As shown in Figure 6(b), focused, light of 850 nm (25 mW) focused on a circular region that is 200 nm in diameter induces complete erosion of the plastic. The light irradiation is carried out for 1 second until the chromophore containing sites can be cleaved locally. Photocleavage degrades the plastic into the polymer chains, oligomers, and monomers that make up the plastic, at the irradiated regions (Figure 6c).
[0097] It should be noted that as used herein and in the appended claims, the singular forms "a", "an", and "the" include plural reference unless the context clearly dictates otherwise. Unless defined otherwise, all technical and scientific terms used herein have the same meanings as commonly understood by one of ordinary skill in the art. Although any methods and materials similar or equivalent to those described herein can be used in the practice or testing of embodiments disclosed, the preferred methods, devices, and materials are now described.
[0098] The term "alkyl" or "alkyl group" refers to a branched or unbranched hydrocarbon or group of 1 to 20 carbon atoms, such as but not limited to methyl, ethyl, n- propyl, isopropyl, n-butyl, isobutyl, t-butyl, octyl, decyl, tetradecyl, hexadecyl, eicosyl, tetracosyl and the like. "Cycloalkyl" or "cycloalkyl groups" are branched or unbranched hydrocarbons in which all or some of the carbons are arranged in a ring, such as but not limited to cyclopentyl, cyclohexyl, methylcyclohexyl and the like. The term "lower alkyl" includes an alkyl group of 1 to 10 carbon atoms.
[0099] The term "aryl" or "aryl group" refers to monovalent aromatic hydrocarbon radicals or groups consisting of one or more fused rings in which at least one ring is aromatic in nature. Aryls may include but are not limited to phenyl, napthyl, biphenyl ring systems and the like.
[0100] Although the present technology has been described in considerable detail with reference to certain preferred embodiments thereof, other versions are possible. Therefore the spirit and scope of the appended claims should not be limited to the description and the preferred versions contained within this specification.

Claims

CLAIMS What is claimed is:
1. A polymer resin having a polymeric backbone, the polymer resin comprising a first repeating unit and a second repeating unit, wherein the first repeating unit has a two- photon absorbing chromophore in the polymeric backbone.
2. The resin of claim 1, wherein the two-photon absorbing chromophore comprises a moiety of Formula I:
Figure imgf000034_0001
(I)
wherein A1 is aryl, heteroaryl, substituted aryl, cycloalkyl, heterocycloalkyl, methine, vinyl, substituted vinyl, aryl group fused to the bonded C atom, or cyclic compound fused to the bonded C atom;
A2 is aryl, heteroaryl, substituted aryl, cycloalkyl, heterocycloalkyl, methine, vinyl, substituted vinyl, aryl group fused to the bonded C atom, or cyclic compound fused to the bonded C atom;
R1 is -H, -ON, -OH, -0-alkyl,-C(=0)-OMe, -NH-alkyl, -N=N-alkyl, -CH=N-alkyl, -SH, -S-alkyl, -S(=0)-alkyl, -S02-alkyl, or -S03H;
R2 is -H, -C≡N, -OH, -0-alkyl,-C(=0)-OMe, -NH-alkyl, -N=N-alkyl, -CH=N-alkyl, -SH, -S-alkyl, -S(=0)-alkyl, -S02-alkyl, or -S03H;
R3 is arylene, alkenylene, or a bivalent cyclic compound;
R4 is arylene, alkenylene, or a bivalent cyclic compound;
X1 is B, C, N, Si, O, P, S, Se, or As; X2 is B, C, N, Si, O, P, S, Se, or As; and
n is an integer from 1 to 20.
3. The resin of claim 1, wherein the two-photon absorbing chromophore comprises a moiety selected from the formulae:
Figure imgf000035_0001
(IV) ; and
Figure imgf000036_0001
(V),
wherein R1 is -H, -ON, -OH, -0-alkyl,-C(=0)-OMe, -NH-alkyl, -N=N- alkyl, -CH=N-alkyl, -SH, -S-alkyl, -S(=0)-alkyl, -S02-alkyl, or -S03H;
R2 is -H, -C≡N, -OH, -0-alkyl,-C(=0)-OMe, -NH-alkyl, -N=N-alkyl, -CH=N-alkyl, -SH, -S-alkyl, -S(=0)-alkyl, -S02-alkyl, or -S03H;
X1 is B, C, N, Si, O, P, S, Se, or As; and
X2 is B, C, N, Si, O, P, S, Se, or As.
4. The resin of any one of claims 1-3, wherein the first repeating unit is present in the polymer resin in an amount of not more than about 2 % by weight.
5. The resin of any one of claims 1-4, wherein the second repeating unit comprises -(CH2)n-0- -CH(Me)-CH2-0- -CH2-CH(OH)-CH2-0- -CH(CH2OH)-CH2-0- -CH2-C(Me)2-CH2-0- -CH2-C(CH2OH)2-CH2-0- or a combination thereof, wherein n = 2- 6; and the resin further comprises a third repeating unit, wherein the third repeating unit comprises -C(=0)-Ar-C(=0)-0- -C(=0)-CH2-CH2-CH2-CH2-C(=0)-0- or a combination thereof.
6. The resin of any one of claims 1-4, wherein the second repeating unit comprises -C(=0)-Ar-C(=0)-CH2-CH2-0- -C(=0)-NH-Ar-CH2-Ar-NH-C(=0)-0-CH2- CH2-0- -C(=0)-X3-NH- or -C(=0)-X3-0-; wherein: X3 is -CH((Ci-C6)alkyl)-, -(CH2)n- -Ar-C(=0)-NH-Ar-, or -(CH2)n-C(=0)- NH-(CH2)m-C(=0)-;
m = 2, 3, 4, 5, or 6; and
n = 2, 3, 4, 5, or 6.
7. The resin of any one of claims 1-4, wherein the second repeating unit comprises -(CH2)n-0- -CH(Me)-CH2-0- -CH2-CH(OH)-CH2-0- -CH(CH2OH)-CH2-0- -CH2-C(Me)2-CH2-0- -CH2-C(CH2OH)2-CH2-0-, or a combination thereof, wherein n = 2- 6; and the resin further comprises a third repeating unit, wherein the third repeating unit comprises -C(=NH)-Ar-C(=NH)-0-.
8. The resin of any one of claims 1-4, wherein the second repeating unit comprises -R7-0-X4-0-R7-0-, wherein:
R7 is -CH2-CHOH-CH2-; and
X4 is -Ar-C(Me)2-Ar-, -Ar-C(CF3)2-Ar-, a novolac resin, a phenol novolac resin, a cresol novolac resin, -alkylidene-, or a combination thereof.
9. The resin of any one of claims 5-8, wherein Ar is a 1 ,4-phenylene.
10. The resin of any one of claims 5-8, wherein Ar is a 1,3-phenylene.
11. The resin of any one of claims 5-8, wherein Ar is a 1 ,2-phenylene.
12. The resin of any one of claims 1-4, wherein the second repeating unit comprises -CH2-CR8R9-; wherein
R8 = H, or Me; and
R9 = H, COOH, COOR10, CONRnR12, Ph, CI, OAc, or Me; wherein
R10 is hydrogen, methyl, ethyl, propyl, or butyl; R is hydrogen, or methyl; and
R12 is hydrogen, or methyl.
13. The resin of any one of claims 1-12, wherein the resin is degradable upon a two-photon excitation.
14. A recyclable material comprising a polymer resin having a polymeric backbone, the polymer resin comprising a first repeating unit and a second repeating unit, wherein the first repeating unit has a two-photon absorbing chromophore in the polymeric backbone.
15. The recyclable material of claim 14, configured for use in packaging, coatings, electronic components, adhesives or a combination thereof.
16. The recyclable material of claim 14, further comprising at least one binder selected from an alkyd resin, acrylic resin, vinyl-acrylic resin, vinyl acetate/ethylene resin, polyurethane resin, polyester resin, melamine resin, epoxy resin, and an oil.
17. The recyclable material of any one of claims 14-16, wherein the two-photon absorbing chromophore comprises a moiety of Formula I:
Figure imgf000038_0001
wherein A is aryl, heteroaryl, substituted aryl, cycloalkyl, heterocycloalkyl, methine, vinyl, substituted vinyl, aryl group fused to the bonded C atom, or cyclic compound fused to the bonded C atom; A2 is aryl, heteroaryl, substituted aryl, cycloalkyl, heterocycloalkyl, methine, vinyl, substituted vinyl, aryl group fused to the bonded C atom, or cyclic compound fused to the bonded C atom;
R1 is -H, -ON, -OH, -0-alkyl,-C(=0)-OMe, -NH-alkyl, -N=N-alkyl, -CH=N-alkyl, -SH, -S-alkyl, -S(=0)-alkyl, -S02-alkyl, or -S03H;
R2 is -H, -ON, -OH, -0-alkyl,-C(=0)-OMe, -NH-alkyl, -N=N-alkyl, - CH=N-alkyl, -SH, -S-alkyl, -S(=0)-alkyl, -S02-alkyl, or -S03H;
R3 is arylene, alkenylene, or a bivalent cyclic compound;
R4 is arylene, alkenylene, or a bivalent cyclic compound;
X1 is B, C, N, Si, O, P, S, Se, or As;
X2 is B, C, N, Si, O, P, S, Se, or As; and
n is an integer from 1 to 20.
18. The recyclable material of any one of claims 14-16, wherein the two-photon absorbing chromophore comprises a moiety selected from formulae:
Figure imgf000039_0001
(HI);
Figure imgf000040_0001
Figure imgf000040_0002
(V),
wherein R1 is -H, -ON, -OH, -0-alkyl,-C(=0)-OMe, -NH-alkyl, -N=N- alkyl, -CH=N-alkyl, -SH, -S-alkyl, -S(=0)-alkyl, -S02-alkyl, or -S03H;
R2 is -H, -C≡N, -OH, -0-alkyl,-C(=0)-OMe, -NH-alkyl, -N=N-alkyl, -CH=N-alkyl, -SH, -S-alkyl, -S(=0)-alkyl, -S02-alkyl, or -S03H;
X1 is B, C, N, Si, O, P, S, Se, or As; and
X2 is B, C, N, Si, O, P, S, Se, or As.
19. The recyclable material of any one of claims 14-18, wherein the first repeating unit is present in the polymer resin in an amount of not more than about 2% by weight.
20. The recyclable material of any one of claims 14-19, wherein the second repeating unit comprises -(CH2)n-0- -CH(Me)-CH2-0- -CH2-CH(OH)-CH2-0- -CH(CH2OH)-CH2-0- -CH2-C(Me)2-CH2-0- -CH2-C(CH2OH)2-CH2-0- or a combination thereof, wherein n = 2-6; and the resin further comprises a third repeating unit, wherein the third repeating unit comprises-C(=0)-Ar-C(=0)-0-, -C(=0)-CH2-CH2-CH2- CH2-C(=0)-0-, or a combination thereof.
21. The recyclable material of any one of claims 14-19, wherein the second repeating unit comprises -C(=0)-Ar-C(=0)-CH2-CH2-0-, -C(=0)-NH-Ar-CH2-Ar-NH- C(=0)-0-CH2-CH2-0- -C(=0)-X3-NH- or -C(=0)-X3-0-; wherein
X3 = -CH((Ci-C6)alkyl)-, -(CH2)n- -Ar-C(=0)-NH-Ar- or
-(CH2)n-C(=0)-NH-(CH2)m-C(=0)-;
m = 2, 3, 4, 5, or 6; and
n = 2, 3, 4, 5, or 6.
22. The recyclable material of any one of claims 14-19, wherein the second repeating unit comprises -(CH2)n-0- -CH(Me)-CH2-0- -CH2-CH(OH)-CH2-0- -CH(CH2OH)-CH2-0- -CH2-C(Me)2-CH2-0-, -CH2-C(CH2OH)2-CH2-0-, or combination thereof wherein n = 2-6; and the resin further comprises a third repeating unit, wherein the third repeating unit comprises -C(=NH)-Ar-C(=NH)-0-.
23. The recyclable material of any one of claims 14-19, wherein the second repeating unit comprises -R7-0-X4-0-R7-0-, wherein:
R7 is -CH2-CHOH-CH2-; and
X4 is -Ar-C(Me)2-Ar-, -Ar-C(CF3)2-Ar-, a novolac resin, a phenol novolac resin, a cresol novolac resin, -alkylidene-, or a combination thereof.
24. The recyclable material of any one of claims 20-23, wherein Ar is a 1,4- phenylene.
25. The recyclable material of one of claims 20-23, wherein Ar is a 1,3-phenylene.
26. The recyclable material of one of claims 20-23, wherein Ar is a 1 ,2-phenylene.
27. The recyclable material of any one of claims 14-19, wherein the second repeating unit comprises -CH2-CR8R9-; wherein
R8 = H, or Me;
R9 = H, COOH, COOR10, CONRnR12, Ph, CI, OAc, or Me;
R10 is hydrogen, methyl, ethyl, propyl, or butyl;
R11 is hydrogen, or methyl; and
R12 is hydrogen, or methyl.
28. The recyclable material of any one of claims 14-27, wherein the recyclable material degrades upon a two-photon excitation.
29. A method of preparing a polymer resin, the method comprising polymerizing a first monomer and a second monomer, wherein the first monomer has a two-photon absorbing chromophore, and wherein the two-photon absorbing chromophore is incorporated into a backbone of the polymer resin.
30. The method of claim 29, wherein the two-photon absorbing chromophore comprises a moiety of Formula VI:
Figure imgf000042_0001
(VI) wherein A is aryl, heteroaryl, substituted aryl, cycloalkyl, heterocycloalkyl, methine, vinyl, substituted vinyl, aryl group fused to the bonded C atom, or cyclic compound fused to the bonded C atom;
A2 is aryl, heteroaryl, substituted aryl, cycloalkyl, heterocycloalkyl, methine, vinyl, substituted vinyl, aryl group fused to the bonded C atom, or cyclic compound fused to the bonded C atom;
R1 is -H, -ON, -OH, -0-alkyl,-C(=0)-OMe, -NH-alkyl, -N=N-alkyl, -CH=N-alkyl, -SH, -S-alkyl, -S(=0)-alkyl, -S02-alkyl, or -S03H;
R2 is -H, -C≡N, -OH, -0-alkyl,-C(=0)-OMe, -NH-alkyl, -N=N-alkyl, -CH=N-alkyl, -SH, -S-alkyl, -S(=0)-alkyl, -S02-alkyl, or -S03H;
R3 is arylene, alkenylene, or a bivalent cyclic compound;
R4 is arylene, alkenylene, or a bivalent cyclic compound;
X1 is B, C, N, Si, O, P, S, Se, or As;
X2 is B, C, N, Si, O, P, S, Se, or As;
R5 is a hydrogen, an alkylene, a substituted alkylene, an unsaturated ester, an alkylene substituted -C(=0)-Ph, an alkylene oxide, or an acyl isocyanate;
R6 is a hydrogen, an alkylene, a substituted alkylene, an unsaturated ester, an alkylene substituted -C(=0)-Ph, an alkylene oxide, or an acyl isocyanate; and
n is an integer from 1 to 20.
31. The method of claim 30, wherein:
R5 is -H; -CH=CH2; -C(CH3)=CH2; -CO-CH=CH2; -CO-C(CH3)=CH2; -CO-C6H4-CH=CH2; -CO-C6H4-C(CH3)=CH2; -CH2-CH(CH2)0; -CO-CH2NCO; -C(C1)=CH2; or -C(OAc)=CH2; and R6 is -H; -CH=CH2; -C(CH3)=CH2; -CO-CH=CH2; -CO-C(CH3)=CH2; -CO-C6H4-CH=CH2; -CO-C6H4-C(CH3)=CH2; -CH2-CH(CH2)0; -CO-CH2NCO; -C(C1)=CH2; or -C(OAc)=CH2.
32. The method of claim 29, wherein the first monomer is of Formula VII:
Figure imgf000044_0001
(VII)
wherein R1 is -H, -ON, -OH, -0-alkyl,-C(=0)-OMe, -NH-alkyl, -N=N- alkyl, -CH=N-alkyl, -SH, -S-alkyl, -S(=0)-alkyl, -S02-alkyl, or -S03H;
R2 is -H, -C≡N, -OH, -0-alkyl,-C(=0)-OMe, -NH-alkyl, -N=N-alkyl, -CH=N-alkyl, -SH, -S-alkyl, -S(=0)-alkyl, -S02-alkyl, or -S03H;
R5 is hydrogen; an alkylene; a substituted alkylene; an unsaturated ester; an alkylene substituted -C(=0)-Ph; an alkylene oxide; or an acyl isocyanate; and
R6 is hydrogen; an alkylene; a substituted alkylene; an unsaturated ester; an alkylene substituted -C(=0)-Ph; an alkylene oxide; or an acyl isocyanate.
X1 is B, C, N, Si, O, P, S, Se, or As; and
X2 is B, C, N, Si, O, P, S, Se, or As.
33. The method of any one of claims 29-32, wherein the two-photon absorbing chromophore is present in the resin in an amount of no more than about 2% by weight.
34. The method of any one of claims 30-33, wherein R5 and R6 are hydrogen, the second monomer is ethylene glycol, 1,4-butanediol, 1,2-propanediol, 1,3-propanediol, propylene glycol, glycerol, neopentyl glycol, trimethylol propane, hexanediol, or a combination thereof, and the polymerizing further comprises polymerizing a third monomer with the first and second monomers, wherein the third monomer comprises terephthalic acid, isophthalic acid, orthophthalic acid, phthalic anhydride, hexanedioic acid, or a combination thereof.
35. The method of any one of claims 30-33, wherein R5 and R6 are hydrogen, the second monomer comprises terephthalic acid; and the resin further comprises a third monomer, wherein the third monomer comprises ethylene glycol, 1,4-butanediol, 1,2- propanediol, 1,3-propanediol, glycerol, neopentyl glycol, trimethylol propane, or a combination thereof.
36. The method of any one of claims 29-33, wherein the second monomer comprises acrylic acid, methacrylic acid, methyl acrylate, methyl methacrylate, ethyl methacrylate, propyl methacrylate, butyl methacrylate, diglycidyl ether, bisphenol A diglycidyl ether, bisphenol F diglycidyl ether, epoxidized novolac, epoxy phenol novolac, epoxy cresol novolac, aliphatic diglycidyl ether, glycidylamine epoxide, or a combination thereof.
37. The method of any one of claims 29-33, wherein the second monomer comprises polystyrene, polyethylene, polyvinyl, polyacrylate, poly(ethylene terephthalate), polyvinylchloride, polypropylene, polyvinyl acetate, polyester, polyamide, polyacrylamide, polyepoxide, polyurethane, or a combination thereof.
38. The method of any one of claims 30-33, wherein the second monomer comprises styrene, ethylene, propylene, or a combination thereof; and R5 and R6 are independently selected from -CH=CH2; -C(CH3)=CH2; -CO- C6H4-CH=CH2; -CO-C6H4-C(CH3)=CH2; -C(C1)=CH2; and -C(OAc)=CH2.
39. The method of any one of claims 30-33, wherein the second monomer comprises an acrylate, methacrylate, or a combination thereof; and
R5 and R6 are independently selected from -CO-CH=CH2; -CO-C(CH3)=CH2; or a combination thereof.
40. The method of any one of claims 30-33, wherein the second monomer comprises a diisocyanate;
R5 and R6 are each -CO-CH2NCO; and
the polymerizing further comprises polymerizing a third monomer with the first and second monomers, wherein the third monomer comprises ethylene glycol, 1,4-butanediol, 1,2-propanediol, 1,3 -propanediol, glycerol, neopentyl glycol, trimethylol propane, or a combination thereof.
41. The method of any one of claims 30-33, wherein the second monomer comprises diglycidyl ether; and
R5 and R6 are each -CH2-CH(CH2)0.
42. The method of any one of claims 30-33, wherein the second monomer comprises bisphenol A diglycidyl ether, bisphenol F diglycidyl ether, epoxidized novolacs, epoxy phenol novolacs, epoxy cresol novolacs, aliphatic diglycidyl ethers, glycidylamine epoxides, or a combination thereof; and R5 and R6 are each hydrogen.
43. A method of degrading a polymer, the method comprising exposing the polymer to light, the polymer comprising a first repeating unit and a second repeating unit, wherein the first repeating unit has a two-photon absorbing chromophore in a polymeric backbone of the polymer.
44. The method of claim 43 wherein the two-photon absorbing chromophore is of
Formula I:
Figure imgf000047_0001
(I)
wherein A is aryl, heteroaryl, substituted aryl, cycloalkyl, heterocycloalkyl, methine, vinyl, substituted vinyl, aryl group fused to the bonded C atom, or cyclic compound fused to the bonded C atom;
A2 is aryl, heteroaryl, substituted aryl, cycloalkyl, heterocycloalkyl, methine, vinyl, substituted vinyl, aryl group fused to the bonded C atom, or cyclic compound fused to the bonded C atom;
R is -H, -ON, -OH, -0-alkyl,-C(=0)-OMe, -NH-alkyl, -N=N-alkyl, -CH=N-alkyl, -SH, -S-alkyl, -S(=0)-alkyl, -S02-alkyl, or -S03H;
R2 is -H, -C≡N, -OH, -0-alkyl,-C(=0)-OMe, -NH-alkyl, -N=N-alkyl, -CH=N-alkyl, -SH, -S-alkyl, -S(=0)-alkyl, -S02-alkyl, or -S03H;
R3 is arylene, alkenylene, or a bivalent cyclic compound;
R4 is arylene, alkenylene, or a bivalent cyclic compound;
X1 is B, C, N, Si, O, P, S, Se, or As; X2 is B, C, N, Si, O, P, S, Se, or As; and
n is an integer from 1 to 20.
45. The method of claim 43, wherein the two-photon absorbing chromophore is selected from the formulae:
Figure imgf000048_0001
(II) ;
Figure imgf000048_0002
Figure imgf000048_0003
(IV) ; and
Figure imgf000049_0001
(V),
wherein R1 is -H, -ON, -OH, -0-alkyl,-C(=0)-OMe, -NH-alkyl, -N=N- alkyl, -CH=N-alkyl, -SH, -S-alkyl, -S(=0)-alkyl, -S02-alkyl, or -S03H;
R2 is -H, -C≡N, -OH, -0-alkyl,-C(=0)-OMe, -NH-alkyl, -N=N-alkyl, -CH=N-alkyl, -SH, -S-alkyl, -S(=0)-alkyl, -S02-alkyl, or -S03H;
X1 is B, C, N, Si, O, P, S, Se, or As; and
X2 is B, C, N, Si, O, P, S, Se, or As.
46. The method of any one of claims 43-45, wherein the first repeating unit is present in the polymer in an amount of not more than 2% by weight.
47. The method of any one of claims 43-46, wherein the polymer degrades upon a two-photon excitation.
48. The method of any one of claims 43-47, wherein exposing the polymer to light comprises exposing the polymer to a cross section of light from two lasers.
49. The method of any one of claims 43-48, wherein exposing the polymer to light comprises exposing the polymer to light from a diode laser.
PCT/US2013/053988 2013-08-07 2013-08-07 Degradable polymer resins and methods for their preparation Ceased WO2015020646A1 (en)

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