WO2014208748A1 - Uv-curable hard-coating resin composition - Google Patents
Uv-curable hard-coating resin composition Download PDFInfo
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- WO2014208748A1 WO2014208748A1 PCT/JP2014/067251 JP2014067251W WO2014208748A1 WO 2014208748 A1 WO2014208748 A1 WO 2014208748A1 JP 2014067251 W JP2014067251 W JP 2014067251W WO 2014208748 A1 WO2014208748 A1 WO 2014208748A1
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- WIPO (PCT)
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- resin composition
- meth
- hard coat
- ultraviolet curable
- acrylate
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- RGDCMHFDONSQBB-UHFFFAOYSA-N O=C(C1=CC=CCC(I)=C1C1=N2)N1c1c3c2cccc3ccc1 Chemical compound O=C(C1=CC=CCC(I)=C1C1=N2)N1c1c3c2cccc3ccc1 RGDCMHFDONSQBB-UHFFFAOYSA-N 0.000 description 1
- OHTFRFYHAZBZIK-UHFFFAOYSA-N O=C(c(c(C1=N2)c(c(Br)c3Br)Br)c3Br)N1c1c3c2cccc3ccc1 Chemical compound O=C(c(c(C1=N2)c(c(Br)c3Br)Br)c3Br)N1c1c3c2cccc3ccc1 OHTFRFYHAZBZIK-UHFFFAOYSA-N 0.000 description 1
Classifications
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D4/00—Coating compositions, e.g. paints, varnishes or lacquers, based on organic non-macromolecular compounds having at least one polymerisable carbon-to-carbon unsaturated bond ; Coating compositions, based on monomers of macromolecular compounds of groups C09D183/00 - C09D183/16
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09B—ORGANIC DYES OR CLOSELY-RELATED COMPOUNDS FOR PRODUCING DYES, e.g. PIGMENTS; MORDANTS; LAKES
- C09B57/00—Other synthetic dyes of known constitution
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D7/00—Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
- C09D7/40—Additives
- C09D7/60—Additives non-macromolecular
- C09D7/63—Additives non-macromolecular organic
-
- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B1/00—Optical elements characterised by the material of which they are made; Optical coatings for optical elements
- G02B1/10—Optical coatings produced by application to, or surface treatment of, optical elements
- G02B1/14—Protective coatings, e.g. hard coatings
-
- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B5/00—Optical elements other than lenses
- G02B5/20—Filters
- G02B5/22—Absorbing filters
-
- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B5/00—Optical elements other than lenses
- G02B5/30—Polarising elements
- G02B5/3025—Polarisers, i.e. arrangements capable of producing a definite output polarisation state from an unpolarised input state
- G02B5/3033—Polarisers, i.e. arrangements capable of producing a definite output polarisation state from an unpolarised input state in the form of a thin sheet or foil, e.g. Polaroid
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F222/00—Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a carboxyl radical and containing at least one other carboxyl radical in the molecule; Salts, anhydrides, esters, amides, imides, or nitriles thereof
- C08F222/10—Esters
- C08F222/1006—Esters of polyhydric alcohols or polyhydric phenols
- C08F222/104—Esters of polyhydric alcohols or polyhydric phenols of tetraalcohols, e.g. pentaerythritol tetra(meth)acrylate
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/16—Nitrogen-containing compounds
- C08K5/34—Heterocyclic compounds having nitrogen in the ring
- C08K5/3442—Heterocyclic compounds having nitrogen in the ring having two nitrogen atoms in the ring
- C08K5/3462—Six-membered rings
- C08K5/3465—Six-membered rings condensed with carbocyclic rings
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- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
- G02F1/133—Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
- G02F1/1333—Constructional arrangements; Manufacturing methods
- G02F1/1335—Structural association of cells with optical devices, e.g. polarisers or reflectors
- G02F1/133528—Polarisers
Definitions
- the present invention relates to an ultraviolet curable hard coat resin composition that imparts scratch resistance and blue light cut property to a plastic surface. More specifically, the present invention relates to a UV curable hard coat resin composition that is suitable for application to a plastic surface such as polyester, acrylic, triacetyl cellulose, polycarbonate, etc., and has excellent scratch resistance, chemical resistance, and blue light cut property. .
- the film and sheet coated with this hard coat resin composition are particularly suitable for displays such as smartphones, tablet PCs, notebook computers, and liquid crystal monitors with LED backlights because of their excellent blue light cutting properties. ing.
- the present invention provides a hard coat film capable of obtaining a molded product having the blue light cut characteristics without causing cracks in the curved surface portion of the molded product surface by selecting a flexible resin composition. give. It is particularly suitable for in-mold molding and film integral molding, and is also suitable for imparting a blue light cut function to sunglasses.
- plastics are used in large quantities in various industries including the automobile industry, home appliance industry, and electrical and electronics industry.
- the reason why such a large amount of plastic is used is that, in addition to its processability and transparency, it is lightweight, inexpensive and has excellent optical properties.
- it has disadvantages such as being softer than glass and being easily scratched on the surface.
- it is a common means to coat the surface with a hard coating agent.
- the hard coat agent thermosetting hard coat agents such as silicone paints, acrylic paints, and melamine paints are used.
- silicone hard coat agents are particularly frequently used because of their high hardness and excellent quality.
- it has a long curing time, is expensive, and cannot be said to be suitable for a hard coat layer provided on a continuously processed film.
- photosensitive acrylic hard coating agents have been developed and used (see Patent Document 1).
- the photosensitive hard coat agent is cured immediately upon irradiation with radiation such as ultraviolet rays to form a hard film, so the processing speed is fast, and it has excellent performance in terms of hardness and scratch resistance. Now it has become the mainstream in the hard coat field because it is cheaper. It is particularly suitable for continuous processing of films such as polyester.
- plastic films include polyester film, acrylic film, polycarbonate film, vinyl chloride film, triacetyl cellulose film, and polyethersulfone film. Polyester film and triacetyl cellulose film are widely used due to various excellent properties. ing.
- This polyester film is a glass anti-scattering film, an automobile light-shielding film, a whiteboard surface film, a system kitchen surface antifouling film, and electronic materials such as CRT flat TVs, touch panels, liquid crystal displays, plasma displays, etc. Widely used as a functional film.
- the triacetyl cellulose film is used as a protective film of a polarizing plate used for a liquid crystal display. All of these are coated with a hard coat so as not to scratch the surface.
- polycarbonate and acrylic sheets and substrates with hard coatings are also used for liquid crystal related members around optical disks and backlights.
- a fluorine material or silicone oil is mixed in the coating composition to improve the surface water / oil repellency, or similar to sebum components.
- a method for improving fingerprint wiping as a fingerprint resistance for example, a fluorine material or silicone oil is mixed in the coating composition to improve the surface water / oil repellency, or similar to sebum components.
- the component is used in the coating composition so that the attached fingerprint becomes familiar, difficult to see, and easy to wipe (see Patent Document 4).
- Blue light refers to light with a short wavelength of 380 nm to 495 nm among visible light, and is said to be emitted from a liquid crystal monitor that uses LEDs as a backlight.
- This blue light is a major cause of eye strain, and further, it is said that it disturbs the biological rhythm and becomes a sleep disorder, and blue light cut is attracting attention.
- An object of the present invention is to provide an ultraviolet curable hard coat resin composition having high transparency, high hardness, and excellent blue light cut function by stably dissolving a dye having a specific structure.
- an ultraviolet curable hard coat resin composition having a specific compound and composition can solve the above problems, and have reached the present invention.
- the present invention “(1) Ultraviolet curable hard coat resin composition comprising an ultraviolet curable polyfunctional (meth) acrylate having at least two (meth) acryloyl groups in the molecule and a dye having the structure of formula (1) object, (R 1 represents a halogen atom, R 2 represents an alkyl group having 1 to 3 carbon atoms or a sulfonamide group having a substituent, and n represents an integer of 1 to 4) (2) The ultraviolet curable hard coat resin composition according to (1), which contains a photopolymerization initiator, (3) The ultraviolet curable hard coat resin composition according to (1) or (2), comprising a diluent, (4) The ultraviolet curable hard coat resin composition according to any one of (1) to (3), which contains organic and / or inorganic particles, (5) A substrate having a cured layer made of the ultraviolet curable hard coat resin composition according to any one of (1) to (4), (6) The base material according to (5), which is a transparent polymer or a film thereof, (7) The
- an ultraviolet curable hard coat resin composition having excellent blue light cut property, scratch resistance, high hardness and transparency can be provided.
- Examples of the ultraviolet curable polyfunctional (meth) acrylate (A) having at least two (meth) acryloyl groups in the molecule used in the present invention include polyethylene glycol di (meth) acrylate, tripropylene glycol di ( Di (meth) acrylate of ⁇ -caprolactone adduct of (meth) acrylate, hydroxypivalate neopentyl glycol (for example, KAYARAD HX-220, HX-620 etc., manufactured by Nippon Kayaku Co., Ltd.), EO adduct of bisphenol A Di (meth) acrylate, 1,4-butanediol diacrylate, 1,6-hexanediol diacrylate, 1,9-nonanediol diacrylate, trimethylolpropane tri (meth) acrylate, trimethylolpropane polyethoxytri ( Acrylate), epichlorohydrin (ECH) modified glycerol tri (me
- Examples of the polyfunctional (meth) acrylate having active hydrogen include pentaerythritol tri (meth) acrylate, dipentaerythritol hexa (meth) acrylate, dipentaerythritol penta (meth) acrylate, and dipentaerythritol tetra (meth).
- Pentaerythritols such as acrylate, dipentaerythritol tri (meth) acrylate, dipentaerythritol di (meth) acrylate, methylols such as trimethylolpropane di (meth) acrylate, epoxy acrylates such as bisphenol A diepoxy acrylate, etc. Can be mentioned. Of these, pentaerythritol triacrylate and dipentaerythritol pentaacrylate are preferable.
- These polyfunctional (meth) acrylates having active hydrogen may be used alone or in admixture of two or
- polyisocyanate polyisocyanates composed of chain saturated hydrocarbons, cyclic saturated hydrocarbons (alicyclic), and aromatic hydrocarbons can be used.
- polyisocyanates include chain saturated hydrocarbon polyisocyanates such as tetramethylene diisocyanate, hexamethylene diisocyanate, and 2,2,4-trimethylhexamethylene diisocyanate, isophorone diisocyanate, dicyclohexylmethane diisocyanate, and methylenebis (4-cyclohexyl).
- Isocyanate hydrogenated diphenylmethane diisocyanate, hydrogenated xylene diisocyanate, hydrogenated toluene diisocyanate, etc., cyclic saturated hydrocarbon (alicyclic) polyisocyanate, 2,4-tolylene diisocyanate, 1,3-xylylene diisocyanate, p-phenylene Diisocyanate, 3,3′-dimethyl-4,4′-diisocyanate, 6-isopropyl-1,3-phenyl diisocyanate Aromatic polyisocyanates such as 1,5-naphthalene diisocyanate. Of these, isophorone diisocyanate and hexamethylene diisocyanate are preferable. These polyisocyanates may be used alone or in combination of two or more.
- the polyfunctional urethane (meth) acrylate is obtained by reacting the polyfunctional (meth) acrylate having active hydrogen with a polyisocyanate.
- polyisocyanate is usually in the range of 0.1 to 50 equivalent, preferably in the range of 0.1 to 10 equivalent as the isocyanate group equivalent. is there.
- the reaction temperature is usually in the range of 30 to 150 ° C, preferably 50 to 100 ° C.
- the end point of the reaction is the time when the polyisocyanate calculated by the method of reacting residual isocyanate with excess n-butylamine and back titrating with 1N hydrochloric acid is 0.5% by weight or less.
- a catalyst may be added for the purpose of shortening the reaction time.
- a basic catalyst or an acidic catalyst is used.
- the basic catalyst include amines such as triethylamine, diethylamine, dibutylamine, and ammonia, phosphines such as tributylphosphine and triphenylphosphine, pyridine, pyrrole, and the like.
- the acidic catalyst examples include metal salts such as copper naphthenate, cobalt naphthenate, zinc naphthenate, tributoxyaluminum, trititanium tetrabutoxide, zirconium tetrabutoxide, Lewis acids such as aluminum chloride, 2-ethylhexanetin, Examples thereof include tin compounds such as octyltin trilaurate, dibutyltin dilaurate, and octyltin diacetate. When these catalysts are used, the amount added is usually about 0.1 to 1 part by weight per 100 parts by weight of the polyisocyanate.
- a polymerization inhibitor for example, methoquinone, hydroquinone, methylhydroquinone, phenothiazine, etc.
- the amount used is 0.01 weight with respect to the reaction mixture. % To about 1% by weight, preferably about 0.05% to 0.5% by weight.
- the reaction temperature is 60 to 150 ° C, preferably 80 to 120 ° C.
- the amount of the ultraviolet curable polyfunctional (meth) acrylate having at least two (meth) acryloyl groups in the molecule is 100% by weight based on the solid content of the resin composition of the present invention. In this case, it is usually 80 to 95% by weight, preferably 90 to 95% by weight.
- a (meth) acrylate compound other than the ultraviolet curable polyfunctional (meth) acrylate having at least two (meth) acryloyl groups in the molecule is optionally used as necessary.
- Examples of (meth) acrylate compounds include (meth) acrylate monomers.
- Examples of the (meth) acrylate monomer include tricyclodecane (meth) acrylate, dicyclopentadieneoxyethyl (meth) acrylate, dicyclopentanyl (meth) acrylate, isobornyl (meth) acrylate, adamantane (meth) acrylate, benzyl ( (Meth) acrylate, tetrahydrofurfuryl (meth) acrylate, morpholine (meth) acrylate, phenylglycidyl (meth) acrylate, 2-hydroxyethyl (meth) acrylate, 2-hydroxypropyl (meth) acrylate, 4-hydroxybutyl ( And meth) acrylate and ethyl carbitol (meth) acrylate.
- the present invention is characterized by further containing an ultraviolet curable polyfunctional (meth) acrylate having at least two (meth) acryloyl groups in the molecule and a dye having the structure of formula (1),
- the ultraviolet curable hard coat resin composition containing a pigment can provide an ultraviolet curable hard coat resin composition having high transparency, high hardness, and excellent blue light cut function.
- a dye other than that described in Formula (1) is used, not only the blue light cut function is lowered, but also transparency is lowered, hardness is lowered, and the ultraviolet curable resin is not yet treated after the polymerization reaction. Problems such as an increase in reactive residual monomers occur.
- R 1 represents a halogen atom
- R 2 represents an alkyl group having 1 to 3 carbon atoms or a sulfonamide group having a substituent
- n represents an integer of 1 to 4
- the average light transmittance of 440 nm to 480 nm is reduced by 1% or more with respect to the total light transmittance, although the total light transmittance is 90% or more, preferably 3 % Or more, more preferably 6% or more, and further, a film or a substrate having an absolute value of the difference in each transmittance of 440 nm to 480 nm within 1% can be obtained.
- a film or substrate obtained by a composition of a dye represented by formula (1) and an ultraviolet curable polyfunctional (meth) acrylate having at least two (meth) acryloyl groups in the molecule The transmittance of 440 nm to 480 nm has a characteristic of almost constant transmittance, and a stable blue light cut can be realized in the range of 440 nm to 480 nm.
- photopolymerization initiator used in the present invention examples include benzoins such as benzoin, benzoin methyl ether, benzoin ethyl ether, benzoin propyl ether, and benzoin isobutyl ether; acetophenone, 2,2-diethoxy-2-phenylacetophenone, 1, 1-dichloroacetophenone, 2-hydroxy-2-methyl-phenylpropan-1-one, diethoxyacetophenone, 1-hydroxycyclohexyl phenyl ketone, 2-methyl-1- [4- (methylthio) phenyl] -2-morpholinopropane Acetophenones such as 1-one; anthraquinones such as 2-ethylanthraquinone, 2-t-butylanthraquinone, 2-chloroanthraquinone, 2-amylanthraquinone; 2,4-diethylthio Thioxanthones such as xanthone, 2-iso
- Irgacure 184 (1-hydroxycyclohexyl phenyl ketone), Irgacure 907 (2-methyl-1- (4- (methylthio) phenyl) -2- (4-morpholinyl)-produced by BASF Corporation 1-propanone), lucillin TPO (2,4,6-trimethylbenzoyldiphenylphosphine oxide) and the like are easily available. Moreover, you may use these individually or in mixture of 2 or more types.
- the amount used when the photopolymerization initiator component is used is 0.5 to 10% by weight when the solid content of the resin composition of the present invention is 100% by weight. It is preferably 1 to 7% by weight.
- the above photopolymerization initiator can be used in combination with a curing accelerator.
- the curing accelerator that can be used in combination include triethanolamine, diethanolamine, N-methyldiethanolamine, 2-methylaminoethylbenzoate, dimethylaminoacetophenone, p-dimethylaminobenzoic acid isoamino ester, amines such as EPA, 2- And hydrogen donors such as mercaptobenzothiazole.
- the amount of these curing accelerators used is 0 to 5% by weight when the solid content of the resin composition of the present invention is 100% by weight.
- Examples of the diluent that can be used in the present invention include lactones such as ⁇ -butyrolactone, ⁇ -valerolactone, ⁇ -caprolactone, ⁇ -heptalactone, ⁇ -acetyl- ⁇ -butyrolactone, and ⁇ -caprolactone; 2-dimethoxymethane, diethylene glycol dimethyl ether, diethylene glycol diethyl ether, diethylene glycol dibutyl ether, propylene glycol monomethyl ether, propylene glycol monoethyl ether, triethylene glycol dimethyl ether, triethylene glycol diethyl ether, tetraethylene glycol dimethyl ether, tetraethylene glycol diethyl ether, etc.
- lactones such as ⁇ -butyrolactone, ⁇ -valerolactone, ⁇ -caprolactone, ⁇ -heptalactone, ⁇ -acetyl- ⁇ -butyrolactone, and ⁇
- Ethers carbonates such as ethylene carbonate and propylene carbonate; Ketones such as ruethylketone, methylisobutylketone, cyclopentanone, cyclohexanone, acetophenone; phenols such as phenol, cresol, xylenol; ethyl acetate, butyl acetate, ethyl lactate, ethyl cellosolve acetate, butyl cellosolve acetate, carbitol acetate, butylcarbi Esters such as tall acetate and propylene glycol monomethyl ether acetate; Hydrocarbons such as toluene, xylene, diethylbenzene and cyclohexane; Halogenated hydrocarbons such as trichloroethane, tetrachloroethane and monochlorobenzene; Petroleum such as petroleum ether and petroleum naphtha Organic solvents such as organic solvents, flu
- the amount used when the diluent component is used is in the range of 20 to 80% by weight, preferably 30 to 70% by weight, based on the total amount of the resin composition of the present invention. It is.
- organic and / or inorganic particles can be added to impart an antiglare property and an antireflection function.
- the organic particles include plastic beads, melamine beads, acrylic beads, acrylic-styrene beads, polycarbonate beads, polyethylene beads, and polystyrene beads.
- the inorganic particles include amorphous particles of silicon dioxide as silica, true spherical particles, and metal oxides such as tin oxide, zinc oxide, titanium oxide, and alumina. The particle size and addition amount of these particles can be adjusted according to the target haze and other characteristics.
- a leveling agent, an antifoaming agent, an ultraviolet absorber, a light stabilizer, an antioxidant, a polymerization inhibitor and the like are added to the photosensitive resin composition of the present invention as necessary.
- antioxidants include phenolic compounds
- polymerization inhibitors include methoquinone, methylhydroquinone, hydroquinone, and the like.
- the resin composition of the present invention comprises the above-mentioned ultraviolet curable polyfunctional (meth) acrylate having at least two (meth) acryloyl groups, a dye exemplified by formula (1), a photopolymerization initiator, and a diluent. It can be obtained by mixing and mixing other components as required.
- the resin composition of the present invention thus obtained is stable over time.
- the UV curable hard coat resin composition of the present invention is applied onto a substrate so that the film thickness after drying of the resin composition is usually 0.1 to 20 ⁇ m, preferably 1 to 10 ⁇ m, and dried. It can obtain as a hard coat film by irradiating back ultraviolet rays and forming a cured film.
- examples of the substrate film include polyester, polypropylene, polyethylene, polyacrylate, polycarbonate, triacetylcellulose, polyethersulfone, and cycloolefin polymer.
- the film may be a thick sheet.
- the film to be used may be one provided with a handle or an easy-adhesion layer, or one subjected to surface treatment such as corona treatment.
- Examples of the coating method of the resin composition include bar coater coating, Mayer bar coating, air knife coating, gravure coating, reverse gravure coating, micro gravure coating, micro reverse gravure coater, and die coater. Examples thereof include coating, dip coating, spin coating coating, and spray coating.
- ultraviolet rays are irradiated for curing
- an electron beam or the like can also be used.
- an ultraviolet irradiation device having a xenon lamp, a high-pressure mercury lamp, a metal halide lamp or the like is used as a light source, and the light amount, the arrangement of the light source, etc. are adjusted as necessary.
- a high-pressure mercury lamp it is preferable to cure at 100 to 1000 mJ / cm 2 at a conveyance speed of 5 to 60 m / min with respect to one lamp having energy of 80 to 160 W / cm 2 .
- an electron beam accelerator having an energy of 100 to 500 eV.
- a transparent polymer or a film thereof is preferable.
- the transparent polymer or film to be formed is preferably a transparent polymer or film having high mechanical strength and good thermal stability.
- a substance used as a transparent protective layer for example, cellulose acetate resin such as triacetyl cellulose or diacetyl cellulose or film thereof, acrylic resin or film thereof, polyvinyl chloride resin or film thereof, nylon resin or film thereof, polyester resin or film thereof Film, polyarylate resin or film thereof, cyclic polyolefin resin or film thereof using cyclic olefin such as norbornene as a monomer, polyethylene, polypropylene, polyolefin having cyclo or norbornene skeleton or copolymer thereof, main chain or side chain Examples include imide and / or amide resins or polymers or films thereof.
- the obtained substrate can be bonded to a polarizing element made of, for example, a polyvinyl alcohol resin film, or a polarizing plate laminated with triacetyl cellulose or the like via an adhesive or the like.
- the film thus obtained becomes a hard coat film or substrate suitable for fields requiring hardness, transparency, scratch resistance and blue light cut in addition to the polarizing function when provided in a liquid crystal cell.
- the resin composition of the present invention can be used for resin molding of films, lenses and the like, the resin composition of the present invention can be used even when such molded parts or molded bodies are produced.
- Formulation Example 1 In 500 mL Kolben, 60 parts of a mixture of pentaerythritol triacrylate and pentaerythritol tetraacrylate (trade name: KAYARAD PET-30, manufactured by Nippon Kayaku Co., Ltd.), polyfunctional urethane acrylate (trade name: KAYARAD UX-5000, Japan) 40 parts of Kayaku Co., Ltd.), 5 parts of 1-hydroxycyclohexyl phenyl ketone (trade name: Irgacure 184, manufactured by BASF Corporation) and 66.7 parts of toluene are mixed and dissolved at room temperature, and the solid content is 60%. A master liquid 1 was prepared.
- Formulation Example 2 The compound shown in Formula (4) and the compound shown in Formula (5) were added to orthodichlorobenzene, and the temperature was raised while stirring to obtain a solution containing the compound shown in Compound Example 1. The obtained solution was filtered, and the residue was dried to obtain a pigment of Compound Example 1 having a maximum absorption wavelength at 450 nm. 0.1 part of the obtained pigment and 19.9 parts of toluene were mixed and dissolved to prepare a master liquid 2.
- Comparative Example 1 The master liquid 1 was applied onto an 80 ⁇ m triacetylcellulose film with a bar coater, dried for 2 minutes in an 80 ° C. dryer, and then cured with an ultraviolet light irradiation apparatus equipped with a 160 W high-pressure mercury lamp at an integrated light amount of 250 mJ / cm 2 A hard coat film having a thickness of 4 to 5 ⁇ m was obtained.
- Examples 1 to 3 The resin composition containing the materials shown in Table 1 below was coated on an 80 ⁇ m triacetylcellulose film with a bar coater, dried in an 80 ° C. dryer for 2 minutes, and then integrated with a UV irradiation device equipped with a 160 W high-pressure mercury lamp. Curing was performed at 250 mJ / cm 2 to obtain a blue light-cut hard coat film having a thickness of 4 to 5 ⁇ m. In Table 1, the unit indicates “part”.
- Comparative Examples 2 to 4 The same procedure was performed except that the dye used in Examples 1 to 3 was changed to Yellow Dye Flavine FG manufactured by Nippon Kayaku Co., Ltd. having a maximum absorption wavelength at 420 nm, and Comparative Examples 2 to 4 were obtained.
- Table 4 shows the transmittance of 440 nm to 480 nm obtained by measuring the transmittance
- Table 5 shows the wavelength transmittances of 440 nm to 480 nm.
- the pencil hardness of the coated film having the above composition was measured using a pencil scratch tester. Specifically, on the polyester film having the cured film to be measured, the pencil is applied with a load of 750 g from the top at a 45 degree angle, and is scratched for about 5 mm. expressed.
- Total light transmittance Measurement was performed using HM-150 manufactured by Murakami Color Research Laboratory.
- Example 1 to 3 it was possible to cut the transmittance at 440 nm, which is the blue light cut region, while maintaining the total light transmittance at 90% or more. Moreover, it was confirmed by the comparison with a comparative example that the characteristic as a hard coat film is maintained. That is, the blue light cut function could be imparted without causing deterioration of the pigment while maintaining the characteristics of the conventional hard coat film. In addition, it can be seen that a film or a substrate having a substantially uniform transmittance from 440 nm to 480 nm is obtained.
- the hard coat film obtained with the resin composition of the present invention has excellent blue light cutability, high transparency, and good hardness, especially a smartphone equipped with a touch panel, a tablet PC, a notebook PC, a plastic optical component, etc. It is a hard coat film suitable for fields requiring hardness, transparency, scratch resistance and blue light cut.
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Abstract
Description
「(1)分子中に少なくとも2個以上の(メタ)アクリロイル基を有する紫外線硬化型多官能(メタ)アクリレート、及び、式(1)の構造を有する色素を含有する紫外線硬化型ハードコート樹脂組成物、
(2)光重合開始剤を含有することを特徴とする(1)に記載の紫外線硬化型ハードコート樹脂組成物、
(3)希釈剤を含有することを特徴とする(1)または(2)に記載の紫外線硬化型ハードコート樹脂組成物、
(4)有機及び/又は無機粒子を含有することを特徴とする(1)乃至(3)のいずれか一項に記載の紫外線硬化型ハードコート樹脂組成物、
(5)(1)乃至(4)のいずれか一項に記載の紫外線硬化型ハードコート樹脂組成物よりなる硬化層を有する基材、
(6)透明ポリマーまたはそのフィルムである、(5)に記載の基材、
(7)全光線透過率が90%以上であって、かつ、440nm乃至480nmの平均透過率が全光線透過率に対して1%以上低下し、さらに、440nm乃至480nmの各透過率における差の絶対値が1%以内であることを特徴とする(5)または(6)に記載の基材、
(8)請求項1乃至4のいずれか一項に記載の紫外線硬化型ハードコート樹脂組成物の硬化層を含む偏光板、
(9)(1)乃至(4)のいずれか一項に記載の紫外線硬化型ハードコート樹脂組成物の硬化層を含む液晶表示装置、
(10)(1)乃至(4)のいずれか一項に記載の紫外線硬化型ハードコート樹脂組成物の硬化層を有する成型物。」、に関する。 That is, the present invention
“(1) Ultraviolet curable hard coat resin composition comprising an ultraviolet curable polyfunctional (meth) acrylate having at least two (meth) acryloyl groups in the molecule and a dye having the structure of formula (1) object,
(2) The ultraviolet curable hard coat resin composition according to (1), which contains a photopolymerization initiator,
(3) The ultraviolet curable hard coat resin composition according to (1) or (2), comprising a diluent,
(4) The ultraviolet curable hard coat resin composition according to any one of (1) to (3), which contains organic and / or inorganic particles,
(5) A substrate having a cured layer made of the ultraviolet curable hard coat resin composition according to any one of (1) to (4),
(6) The base material according to (5), which is a transparent polymer or a film thereof,
(7) The total light transmittance is 90% or more, the average transmittance from 440 nm to 480 nm is decreased by 1% or more with respect to the total light transmittance, and the difference in each transmittance from 440 nm to 480 nm The base material according to (5) or (6), wherein the absolute value is within 1%,
(8) A polarizing plate comprising a cured layer of the ultraviolet curable hard coat resin composition according to any one of claims 1 to 4,
(9) A liquid crystal display device comprising a cured layer of the ultraviolet curable hard coat resin composition according to any one of (1) to (4),
(10) A molded article having a cured layer of the ultraviolet curable hard coat resin composition according to any one of (1) to (4). ".
500mLコルベンに、ペンタエリスリトールトリアクリレートとペンタエリスリトールテトラアクリレートの混合物(商品名:KAYARAD PET-30、日本化薬(株)製)を60部、多官能ウレタンアクリレート(商品名:KAYARAD UX-5000、日本化薬(株)製)を40部、1-ヒドロキシシクロヘキシルフェニルケトン(商品名:イルガキュア184、BASF(株)製)を5部、トルエン66.7部を室温で混合溶解し、固形分60%のマスター液1を作製した。 Formulation Example 1
In 500 mL Kolben, 60 parts of a mixture of pentaerythritol triacrylate and pentaerythritol tetraacrylate (trade name: KAYARAD PET-30, manufactured by Nippon Kayaku Co., Ltd.), polyfunctional urethane acrylate (trade name: KAYARAD UX-5000, Japan) 40 parts of Kayaku Co., Ltd.), 5 parts of 1-hydroxycyclohexyl phenyl ketone (trade name: Irgacure 184, manufactured by BASF Corporation) and 66.7 parts of toluene are mixed and dissolved at room temperature, and the solid content is 60%. A master liquid 1 was prepared.
式(4)に示す化合物と、式(5)に示す化合物をオルソジクロロベンゼンに添加し、撹拌しながら昇温させて、化合物例1に示す化合物を含む溶液を得た。得られた溶液を、ろ過し、残留分を乾燥させて、450nmに極大吸収波長を有する化合物例1の色素を得た。得られた色素を0.1部と、トルエン19.9部を混合溶解し、マスター液2を作製した。 Formulation Example 2
The compound shown in Formula (4) and the compound shown in Formula (5) were added to orthodichlorobenzene, and the temperature was raised while stirring to obtain a solution containing the compound shown in Compound Example 1. The obtained solution was filtered, and the residue was dried to obtain a pigment of Compound Example 1 having a maximum absorption wavelength at 450 nm. 0.1 part of the obtained pigment and 19.9 parts of toluene were mixed and dissolved to prepare a master liquid 2.
マスター液1を80μmトリアセチルセルロースフィルム上にバーコーターにて塗布し、80℃乾燥機中で2分乾燥後、160W高圧水銀灯を設置した紫外線照射装置により積算光量250mJ/cm2にて硬化させ、膜厚4~5μmのハードコートフィルムを得た。 Comparative Example 1
The master liquid 1 was applied onto an 80 μm triacetylcellulose film with a bar coater, dried for 2 minutes in an 80 ° C. dryer, and then cured with an ultraviolet light irradiation apparatus equipped with a 160 W high-pressure mercury lamp at an integrated light amount of 250 mJ / cm 2 A hard coat film having a thickness of 4 to 5 μm was obtained.
下表1に示す材料を配合した樹脂組成物を80μmトリアセチルセルロースフィルム上にバーコーターにて塗布し、80℃乾燥機中で2分乾燥後、160W高圧水銀灯を設置した紫外線照射装置により積算光量250mJ/cm2にて硬化させ、膜厚4~5μmのブルーライトカット性ハードコートフィルムを得た。尚、表1において単位は「部」を示す。 Examples 1 to 3
The resin composition containing the materials shown in Table 1 below was coated on an 80 μm triacetylcellulose film with a bar coater, dried in an 80 ° C. dryer for 2 minutes, and then integrated with a UV irradiation device equipped with a 160 W high-pressure mercury lamp. Curing was performed at 250 mJ / cm 2 to obtain a blue light-cut hard coat film having a thickness of 4 to 5 μm. In Table 1, the unit indicates “part”.
実施例1乃至3において使用した色素を、420nmに極大吸収波長を有する日本化薬社製のYellow色素 Flavine FGに変えた以外は同様に実施し、比較例2乃至4とした。 Comparative Examples 2 to 4
The same procedure was performed except that the dye used in Examples 1 to 3 was changed to Yellow Dye Flavine FG manufactured by Nippon Kayaku Co., Ltd. having a maximum absorption wavelength at 420 nm, and Comparative Examples 2 to 4 were obtained.
JIS K 5400に従い、鉛筆引っかき試験機を用いて、上記組成の塗工フィルムの鉛筆硬度を測定した。詳しくは、測定する硬化皮膜を有するポリエステルフィルム上に、鉛筆を45度の角度で、上から750gの荷重を掛け5mm程度引っかき、5回中、4回以上傷の付かなかった鉛筆の硬さで表した。 (Pencil hardness)
According to JIS K 5400, the pencil hardness of the coated film having the above composition was measured using a pencil scratch tester. Specifically, on the polyester film having the cured film to be measured, the pencil is applied with a load of 750 g from the top at a 45 degree angle, and is scratched for about 5 mm. expressed.
(株)村上色彩技術研究所製、HM-150を使用し測定した。 (Total light transmittance)
Measurement was performed using HM-150 manufactured by Murakami Color Research Laboratory.
(株)村上色彩技術研究所製、HM-150を使用し測定した。 (Haze)
Measurement was performed using HM-150 manufactured by Murakami Color Research Laboratory.
(株)日立製作所製、U-4100を使用し、ハロゲンランプでのL*、a*、b*を測定した。 (Chromaticity)
Using U-4100 manufactured by Hitachi, Ltd., L *, a *, and b * were measured with a halogen lamp.
スチールウール#0000を使用し、250g/cm2の荷重にて1往復/にて、10往復摩耗した後、摩耗面を観察し、下記の評価を実施した。
評価・・・○:傷無し、×:傷発生 (Abrasion resistance)
Steel wool # 0000 was used, and after 10 reciprocating wears at 1 reciprocation / load at 250 g / cm 2 , the wear surface was observed and the following evaluation was performed.
Evaluation: ○: No scratch, ×: Scratch occurrence
実施例のハードコート層に1mm間隔で100個のマス目をカッターで作製し、セロテープをしっかり密着させた後、90度方向に一気に剥がし、下記の評価を実施した。
評価・・・○:100/100密着良好、×:剥れ発生 (Adhesion)
100 squares were produced on the hard coat layer of the example at intervals of 1 mm with a cutter, and after the cellophane was firmly adhered, it was peeled off at a 90 degree direction, and the following evaluation was performed.
Evaluation: ○: 100/100 good adhesion, x: peeling occurred
Claims (10)
- 分子中に少なくとも2個以上の(メタ)アクリロイル基を有する紫外線硬化型多官能(メタ)アクリレート、及び、式(1)の構造を有する色素を含有する紫外線硬化型ハードコート樹脂組成物。
- 光重合開始剤を含有することを特徴とする請求項1に記載の紫外線硬化型ハードコート樹脂組成物。 The ultraviolet curable hard coat resin composition according to claim 1, further comprising a photopolymerization initiator.
- 希釈剤を含有することを特徴とする請求項1または2に記載の紫外線硬化型ハードコート樹脂組成物。 The ultraviolet curable hard coat resin composition according to claim 1 or 2, further comprising a diluent.
- 有機及び/又は無機粒子を含有することを特徴とする請求項1乃至請求項3のいずれか一項に記載の紫外線硬化型ハードコート樹脂組成物。 The ultraviolet curable hard coat resin composition according to any one of claims 1 to 3, comprising organic and / or inorganic particles.
- 請求項1乃至4のいずれか一項に記載の紫外線硬化型ハードコート樹脂組成物よりなる硬化層を有する基材。 The base material which has a hardened layer which consists of an ultraviolet curable hard coat resin composition as described in any one of Claims 1 thru | or 4.
- 透明ポリマーまたはそのフィルムである、請求項5に記載の基材。 The substrate according to claim 5, which is a transparent polymer or a film thereof.
- 全光線透過率が90%以上であって、かつ、440nm乃至480nmの平均透過率が全光線透過率に対して1%以上低下し、さらに、440nm乃至480nmの各透過率における差の絶対値が1%以内であることを特徴とする請求項5または6に記載の基材。 The total light transmittance is 90% or more, the average transmittance from 440 nm to 480 nm is reduced by 1% or more with respect to the total light transmittance, and the absolute value of the difference in each transmittance from 440 nm to 480 nm is The substrate according to claim 5 or 6, wherein the content is within 1%.
- 請求項1乃至4のいずれか一項に記載の紫外線硬化型ハードコート樹脂組成物の硬化層を含む偏光板。 A polarizing plate comprising a cured layer of the ultraviolet curable hard coat resin composition according to any one of claims 1 to 4.
- 請求項1乃至4のいずれか一項に記載の紫外線硬化型ハードコート樹脂組成物の硬化層を含む液晶表示装置。 A liquid crystal display device comprising a cured layer of the ultraviolet curable hard coat resin composition according to claim 1.
- 請求項1乃至4のいずれか一項に記載の紫外線硬化型ハードコート樹脂組成物の硬化層を有する成型物。 The molding which has a hardened layer of the ultraviolet curable hard coat resin composition as described in any one of Claims 1 thru | or 4.
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JP2015194553A (en) * | 2014-03-31 | 2015-11-05 | 大日本印刷株式会社 | Blue light cut film, display device, and blue light cut film resin composition |
JP2016143026A (en) * | 2015-02-05 | 2016-08-08 | 住友化学株式会社 | Composite polarizing plate and liquid crystal display device |
US11073638B2 (en) | 2016-09-07 | 2021-07-27 | Largan Precision Co., Ltd. | Optical image lens assembly and plastic material thereof, image capturing apparatus and electronic device |
EP3418782B1 (en) * | 2016-12-26 | 2023-05-03 | LG Chem, Ltd. | Polarizer protection film, polarizing plate comprising the same, liquid crystal display comprising the polarizing plate, and coating composition for polarizer protecting film |
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WO1998025168A1 (en) * | 1996-12-06 | 1998-06-11 | Kureha Kagaku Kogyo Kabushiki Kaisha | Optical filter, apparatus equipped with this filter, eyeglasses lens, heat ray absorption filter and optical fiber |
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JP2015194553A (en) * | 2014-03-31 | 2015-11-05 | 大日本印刷株式会社 | Blue light cut film, display device, and blue light cut film resin composition |
JP2016143026A (en) * | 2015-02-05 | 2016-08-08 | 住友化学株式会社 | Composite polarizing plate and liquid crystal display device |
US11073638B2 (en) | 2016-09-07 | 2021-07-27 | Largan Precision Co., Ltd. | Optical image lens assembly and plastic material thereof, image capturing apparatus and electronic device |
EP3418782B1 (en) * | 2016-12-26 | 2023-05-03 | LG Chem, Ltd. | Polarizer protection film, polarizing plate comprising the same, liquid crystal display comprising the polarizing plate, and coating composition for polarizer protecting film |
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