WO2014204740A1 - Process for treating a hydrocarbon stream and an apparatus relating thereto - Google Patents
Process for treating a hydrocarbon stream and an apparatus relating thereto Download PDFInfo
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- WO2014204740A1 WO2014204740A1 PCT/US2014/041867 US2014041867W WO2014204740A1 WO 2014204740 A1 WO2014204740 A1 WO 2014204740A1 US 2014041867 W US2014041867 W US 2014041867W WO 2014204740 A1 WO2014204740 A1 WO 2014204740A1
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- stream
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- hydrocarbon stream
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/14—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by absorption
- B01D53/1456—Removing acid components
- B01D53/1468—Removing hydrogen sulfide
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
- C10G21/00—Refining of hydrocarbon oils, in the absence of hydrogen, by extraction with selective solvents
- C10G21/06—Refining of hydrocarbon oils, in the absence of hydrogen, by extraction with selective solvents characterised by the solvent used
- C10G21/12—Organic compounds only
- C10G21/20—Nitrogen-containing compounds
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/14—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by absorption
- B01D53/1425—Regeneration of liquid absorbents
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C7/00—Purification; Separation; Use of additives
- C07C7/11—Purification; Separation; Use of additives by absorption, i.e. purification or separation of gaseous hydrocarbons with the aid of liquids
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C7/00—Purification; Separation; Use of additives
- C07C7/144—Purification; Separation; Use of additives using membranes, e.g. selective permeation
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
- C10G21/00—Refining of hydrocarbon oils, in the absence of hydrogen, by extraction with selective solvents
- C10G21/28—Recovery of used solvent
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
- C10G70/00—Working-up undefined normally gaseous mixtures obtained by processes covered by groups C10G9/00, C10G11/00, C10G15/00, C10G47/00, C10G51/00
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G OR C10K; LIQUIFIED PETROLEUM GAS; USE OF ADDITIVES TO FUELS OR FIRES; FIRE-LIGHTERS
- C10L3/00—Gaseous fuels; Natural gas; Synthetic natural gas obtained by processes not covered by subclass C10G, C10K; Liquefied petroleum gas
- C10L3/12—Liquefied petroleum gas
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2252/00—Absorbents, i.e. solvents and liquid materials for gas absorption
- B01D2252/20—Organic absorbents
- B01D2252/204—Amines
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
- C10G2300/00—Aspects relating to hydrocarbon processing covered by groups C10G1/00 - C10G99/00
- C10G2300/20—Characteristics of the feedstock or the products
- C10G2300/201—Impurities
- C10G2300/202—Heteroatoms content, i.e. S, N, O, P
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G OR C10K; LIQUIFIED PETROLEUM GAS; USE OF ADDITIVES TO FUELS OR FIRES; FIRE-LIGHTERS
- C10L2290/00—Fuel preparation or upgrading, processes or apparatus therefore, comprising specific process steps or apparatus units
- C10L2290/12—Regeneration of a solvent, catalyst, adsorbent or any other component used to treat or prepare a fuel
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G OR C10K; LIQUIFIED PETROLEUM GAS; USE OF ADDITIVES TO FUELS OR FIRES; FIRE-LIGHTERS
- C10L2290/00—Fuel preparation or upgrading, processes or apparatus therefore, comprising specific process steps or apparatus units
- C10L2290/54—Specific separation steps for separating fractions, components or impurities during preparation or upgrading of a fuel
- C10L2290/541—Absorption of impurities during preparation or upgrading of a fuel
Definitions
- This invention generally relates to a process for treating a hydrocarbon stream, and an apparatus relating thereto.
- Amine carryover and amine solubility in hydrocarbons can cause amine loss and major upsets in caustic extraction and downstream units.
- hydrocarbons such as fuel gas and liquefied petroleum gas
- amines When mixed with caustic solutions, amines may cause emulsions in hydrocarbons resulting in off-specification product, high caustic consumption, corrosion of carbon steel in a vapor phase of a separator, and loss of production due to operating at lower hydrocarbon flow rates. It would be desirable to eliminate these problems by making the hydrocarbon streams entering the extraction unit amine free. Often, the amine carryover is accentuated when processing a liquefied petroleum gas derived from fluid catalytic cracking and coker units.
- Knockout drums can remove entrained amine, and amine water washes may remove soluble amine; however, such devices are typically insufficient to provide the requisite separation. Hence, there is a desire to provide a suitable amine process that can reduce costs by reducing vessel size and possibly eliminate equipment.
- One exemplary embodiment can be a process for treating a hydrocarbon stream.
- the stream can include passing the hydrocarbon stream into a vessel containing a packed zone and a coalescing zone, passing an amine stream into the vessel at a location above an inlet for the hydrocarbon stream, and withdrawing the hydrocarbon stream.
- Another exemplary embodiment may be a process for treating a hydrocarbon stream.
- the process may include passing the hydrocarbon stream having hydrogen sulfide to an absorption zone, passing an amine stream to an absorption zone for absorbing hydrogen sulfide, and passing the hydrocarbon stream from the absorption zone to a coalescing zone for removing one or more amines.
- a further embodiment can be an apparatus for removing hydrogen sulfide from a hydrocarbon stream.
- the apparatus may include an amine absorption zone having a first vessel containing a packed zone and a coalescing zone, a prewash zone including a second vessel downstream of the amine absorption zone, an extraction zone downstream from the prewash zone, and an alkali regeneration zone in communication with the extraction zone.
- the coalescing zone has a hydrophilic mesh.
- the embodiments disclosed herein can use a coalescing media to enhance the separation of amine and hydrocarbons at the top of an absorber column and/or in a knockout drum.
- this coalescing media enhances the separation of spent water and hydrocarbons in the amine water washes.
- the coalescing media has hydrophilic properties including a coated or an uncoated mesh, a corrugated sheet media, or other liquid- liquid coalescing media.
- One exemplary coalescing media may include a fluoropolymer-coated mesh for separating hydrocarbons from an aqueous solution, although a stainless steel mesh may alternatively be utilized.
- a fluoropolymer-coated mesh for separating hydrocarbons from an aqueous solution
- a stainless steel mesh may alternatively be utilized.
- smaller vessels and/or elimination of some vessels may reduce the overall cost and facilitate construction of modular units.
- the embodiments disclosed herein may reduce both capital and operating costs of the treating units.
- the term "stream” can include various hydrocarbon molecules, such as straight-chain, branched, or cyclic alkanes, alkenes, alkadienes, and alkynes, and optionally other substances, such as gases, e.g., hydrogen, or impurities, such as heavy metals, and sulfur and nitrogen compounds. He stream can also include aromatic and non- aromatic hydrocarbons.
- the hydrocarbon molecules may be abbreviated CI, C2, C3...Cn where "n” represents the number of carbon atoms in the one or more hydrocarbon molecules.
- a superscript "+” or “-” may be used with an abbreviated one or more hydrocarbons notation, e.g., C3 + or C3 ⁇ , which is inclusive of the abbreviated one or more hydrocarbons.
- C3 means one or more hydrocarbon molecules of three carbon atoms and/or more.
- stream may be applicable to other fluids, such as aqueous and non-aqueous solutions of alkaline or basic compounds, such as sodium hydroxide.
- zone can refer to an area including one or more equipment items and/or one or more sub-zones.
- Equipment items can include one or more reactors or reactor vessels, heaters, exchangers, pipes, pumps, compressors, and controllers. Additionally, an equipment item, such as a reactor, dryer, or vessel, can further include one or more zones or sub-zones.
- the term “rich” can mean an amount of at least generally 50%, and preferably 70%, by mole, of a compound or class of compounds in a stream. If referring to a solute in solution, e.g., one or more disulfide compounds in an alkaline solution, the term
- “rich” may be referenced to the equilibrium concentration of the solute.
- 5%, by mole, of a solute in a solvent may be considered rich if the concentration of solute at equilibrium is 10%>, by mole.
- the term "substantially” can mean an amount of at least generally 80%), preferably 90%>, and optimally 99%, by mole, of a compound or class of compounds in a stream.
- absorption and aborber include, respectively, an adsorbent and an adsorber, and relates, but is not limited to, absorption, and/or adsorption.
- Coupled can mean two items, directly or indirectly, joined, fastened, associated, connected, or formed integrally together either by chemical or mechanical means, by processes including stamping, molding, or welding. What is more, two items can be coupled by the use of a third component such as a mechanical fastener, e.g., a screw, a nail, a bolt, a staple, or a rivet; an adhesive; or a solder.
- a mechanical fastener e.g., a screw, a nail, a bolt, a staple, or a rivet
- an adhesive e.g., a solder
- the term “coalescer” may be a media containing an optionally coated metal mesh, glass fibers, or other material to facilitate separation of immiscible liquids of similar density.
- the term “immiscible” can mean two or more phases that cannot be uniformly mixed or blended.
- phase may mean a liquid, a gas, or a suspension including a liquid and/or a gas, such as a foam, aerosol, or fog.
- a phase may include solid particles.
- a fluid can include one or more gas, liquid, and/or suspension phases.
- alkali can mean any substance that in solution, typically a water solution, has a pH value greater than 7.0, and exemplary alkali can include sodium hydroxide, potassium hydroxide, or ammonia. Such an alkali in solution may be referred to as “an alkaline solution” or “an alkaline” and includes caustic, i.e., sodium hydroxide in water.
- ppm parts per million
- wppm weight ppm
- mercaptan typically means thiol and may be used interchangeably therewith, and can include compounds of the formula RSH as well as salts thereof, such as mercaptides of the formula RS ⁇ M + where R is a hydrocarbon group, such as an alkyl or aryl group, that is saturated or unsaturated and optionally substituted, and M is a metal, such as sodium or potassium.
- dimethyldisulfide can include dimethyldisulfide
- R and R' are each, independently, a hydrocarbon group, such as an alkyl or aryl group, that is saturated or unsaturated and optionally substituted.
- a disulfide is generated from the oxidation of a mercaptan-containing caustic and forms a separate hydrocarbon phase that is not soluble in the aqueous caustic phase.
- disulfides as used herein excludes carbon disulfide (CS 2 ).
- the weight percent or ppm of sulfur is the amount of sulfur, and not the amount of the sulfur-containing species unless otherwise indicated.
- methylmercaptan, CH 3 SH has a molecular weight of 48.1 with 32.06 represented by the sulfur atom, so the molecule is 66.6%, by weight, sulfur.
- the actual sulfur compound concentration can be higher than the wppm-sulfur from the compound.
- the disulfide content in caustic can be reported as the wppm of the disulfide compound.
- lean can describe a fluid optionally having been treated and desired levels of sulfur, including one or more mercaptans and one or more disulfides for treating one or more C1-C4 hydrocarbons.
- the term “regeneration” with respect to a solvent stream can mean removing one or more disulfide sulfur species from the solvent stream to allow its reuse.
- the terms “degrees Celsius” may be abbreviated “° C” and the term “kilopascal” may be abbreviated “KPa” and all pressures disclosed herein are absolute.
- process flow lines in the figures can be referred to, interchangeably, as, e.g., lines, pipes, branches, distributors, streams, effluents, feeds, products, portions, catalysts, withdrawals, recycles, suctions, discharges, and caustics.
- FIG. 1 is a schematic depiction of an exemplary apparatus.
- FIG. 2 is an elevational, cross-sectional view of an exemplary absorption zone.
- FIG. 3 is an elevational, cross-sectional view of an exemplary coalescing zone.
- FIG. 4 is an elevational, cross-sectional view of another exemplary coalescing zone.
- FIG. 5 is an elevational, cross-sectional view of a further exemplary coalescing zone.
- an apparatus 10 for removing hydrogen sulfide from a hydrocarbon stream can include an amine absorption zone or absorption zone 100, a coalescing zone 200, a prewash zone 400, an extraction zone 500, and an alkali regeneration zone 600.
- a hydrocarbon stream 40 including one or more C4 ⁇ hydrocarbons, such as a liquefied petroleum gas or a fuel gas containing one or more thiol compounds, may be provided to the amine absorption zone 100.
- the hydrocarbon stream 40 may be rich in or substantially has one or more C4 ⁇ hydrocarbons.
- the hydrocarbon stream 40 may be one or more liquids, gases, or a mixture of one or more gases and liquids.
- the amine absorption zone 100 can receive an amine stream 60 for absorbing hydrogen sulfide.
- the amine is described in further detail below.
- the amine absorption zone 100 can include an amine absorber or a first vessel containing a series of trays.
- the hydrocarbon stream 40 can be provided via a distributor below a mid-point of the vessel.
- a nozzle for delivering the amines can be disposed toward the top of the vessel to allow counter-current contact of the amines descending in the vessel and the hydrocarbon ascending in the vessel.
- the amines in the vessel react with hydrogen sulfide to yield thiol amides.
- the conditions within the amine absorption zone 100 can include a temperature of 0 - 100° C, and pressure of 100 - 4,000 KPa. Generally, there are 10 - 25 moles of amine for each mole of combined hydrogen sulfide and carbon dioxide to be removed.
- the hydrocarbon stream 40 contains 1,000 - 2,000 wppm of hydrogen sulfide that is reduced down to 15 wppm of hydrogen sulfide concentration in the withdrawn hydrocarbon stream.
- An amine effluent stream rich in thiol amides can exit the bottom of the amine absorber vessel while a hydrocarbon stream 80 may exit the top of the amine absorber vessel with a substantially reduced concentration of hydrogen sulfide.
- carbon dioxide or other acid gases that are possibly present in the hydrocarbon stream 40 may also react with the amines and are absorbed into the amine effluent stream leaving the amine absorber vessel.
- a rich amine stream 70 can exit the amine absorption zone 100, which may be regenerated.
- An exemplary amine absorption zone is disclosed in, e.g., US 7,381,309.
- the hydrocarbon stream 80 from the amine absorption zone 100 can be sent to the optional coalescing zone 200, as hereinafter described.
- a hydrocarbon stream 90 can be obtained and sent to the prewash zone 400 containing a prewash, or a second vessel 410 for removing hydrogen sulfide by converting to, e.g., sodium sulfide.
- a prewash effluent 420 can be sent to an extraction zone 500 downstream from the prewash zone 400.
- a lean alkali stream 610 at least partially obtained from the alkali regeneration zone 600 may be split into a portion 620 combined with the hydrocarbon stream 90 prior to entering the prewash zone 400 and another portion 630 provided to the extraction zone 500.
- a product stream 510 is obtained from the extraction zone 500 and a rich alkali stream 520 can be sent to the alkali regeneration zone 600, which may include an oxidation vessel and disulfide separator.
- the rich alkali stream 520 may be regenerated to provide a lean alkali stream 610 provided to the hydrocarbon stream 90 and extraction zone 500, as discussed above.
- Exemplary prewash, extraction, and alkali regeneration zones 400, 500, and 600 are disclosed in, e.g., US 7,381,309.
- an exemplary amine absorption zone or absorption zone 100 is depicted having a vessel or first vessel 120, which can contain a packed zone 128 and a coalescing zone 136.
- the packed zone 128 may include one or more rings or one or more trays made from ceramic or metal; such as Raschig rings, pall rings, and sieve trays.
- the packed zone 128 can receive the hydrocarbon stream 40 at an inlet 42 below an inlet 62 for an amine stream 60 provided above the packed zone 128.
- the amine stream 60 includes at least one alkanolamine, including at least one of monoethanolamine,
- diethanolamine and methyl diethanolamine, preferably monoethanolamine and
- the amine stream 60 can include 15 - 40%, preferably 10 - 20%, by weight, amine with the balance water.
- the vessel 120 can contain a hydrocarbon phase 44 and an amine phase 48 forming an interface 46.
- the amine phase 48 can be withdrawn as the rich amine stream 70 and regenerated.
- the hydrocarbon phase 44 can rise past the packed zone 128 to the coalescing zone 136, which can include a hydrophilic media.
- the hydrophilic media includes at least one of a metal mesh that is optionally coated; one or more glass fibers; or a metal, such as stainless steel, mesh.
- the coating may be an oleophobic and/or hydrophilic coating usually suited for an oil phase.
- One exemplary mesh may have a coating sold under the trade designation COALEX or KOCH-OTTO YORKTM separations technology by Koch-Glitsch, LP of Wichita, KS.
- the coalescing zone 136 can include one or more vanes, such as metal and optionally coated with a hydrophilic coating. As such, the coalescing zone 136 can minimize the formation of emulsions, thereby potentially lowering utility and chemical costs, such as amine, alkali, and process water, and lowering operating costs.
- the coalescing zone 136 may be replaced with a demister.
- a demister may be a vane or mesh, and constructed from any suitable material such as a metal, e.g., stainless steel.
- the hydrocarbon phase 44 can rise through the coalescing zone 136 and exit the vessel 120 as the hydrocarbon stream 80, which can pass to the coalescing zone 200 or directly to the prewash zone 400.
- the coalescing zone 200 for removing one or more amines is depicted.
- the coalescing zone 200 may include a vessel 210, which in this depicted embodiment is orientated horizontally, but in other embodiments may be orientated vertically.
- the vessel 210 includes a body 224 formed integrally with a boot 230.
- the vessel 210 contains a coalescing media 220 that occupies a vertical, cross- sectional slice of the body 224 of the vessel 210, thereby dividing the body 224 into two chambers.
- the hydrocarbon stream 80 can enter the vessel 210 and pass through the coalescing media 220 to form two phases, namely a hydrocarbon phase 240 and an amine phase 250 forming an interface 248 typically in the boot 230.
- the coalescing media 220 can include at least one of a mesh, optionally coated, and one or more vanes. Desirably, the coalescing media is hydrophilic and can be one of the specific examples as described above.
- the amine phase 250 can be withdrawn as a rich amine stream 254 and be sent to any suitable destination, including an amine regeneration unit.
- a control valve can regulate the amount of the rich amine stream 254 for maintaining a desired level in the boot 230 by communicating with a level controller.
- the hydrocarbon phase 240 can be withdrawn as the hydrocarbon stream 90 and provided to the downstream extraction zone 500.
- the coalescing zone 200 can include a substantially horizontal vessel 270 that may receive the hydrocarbon stream 80 that is combined with a stream 274 including substantially water and a discharge stream 306, as hereinafter described, to form a combined stream 278 that may enter the vessel 270.
- the vessel 270 can contain a coalescing media 280 that can occupy a substantially vertical slice of the vessel 270 and divide the vessel 270 into two chambers.
- the coalescing media 280 can separate the combined stream into a hydrocarbon phase 284 forming an interface 292 with an aqueous phase 294.
- the aqueous phase 294 can be withdrawn as a water stream 298 and split into a recycle stream 302 and a purge stream 308, which can be sent to any suitable destination, including an amine regeneration unit.
- a control valve can regulate the amount withdrawn as the water stream 298 and communicate with a level controller to maintain the level in the vessel 270.
- the recycle stream 302 can be provided to a suction of a pump 304 and the discharge stream 306 combined with the streams 80 and 274.
- the hydrocarbon stream 90 can be withdrawn from the hydrocarbon phase 284 in the vessel 270 and provided to the downstream extraction zone 500.
- the coalescing zone 200 can include a substantially vertical vessel 330 that may receive the hydrocarbon stream 80 that is combined with a stream 334 including substantially water and a discharge stream 366, as hereinafter described, to form a combined stream 338 that may enter the vessel 330.
- the vessel 330 can contain a coalescing media 340 that can occupy a substantially horizontal slice of the vessel 330 and divide the vessel 330 into two chambers.
- the coalescing media 340 can separate water from the hydrocarbons.
- the vessel 330 can also contain a hydrocarbon phase 344 forming an interface 350 with an aqueous phase 354.
- the aqueous phase 354 can be withdrawn as a water stream 358 and split into a recycle stream 362 and a purge stream 368, which can be sent to any suitable destination, including an amine regeneration unit.
- a control valve can regulate the amount withdrawn as the water stream 358 and communicate with a level controller to maintain the level in the vessel 330.
- the recycle stream 362 can be provided to a suction of a pump 364 and the discharge steam 366 combined with the streams 80 and 334.
- the hydrocarbon stream 90 can be withdrawn from the hydrocarbon phase 344 in the vessel 330 and provided to the downstream extraction zone 500.
- a first embodiment of the invention is a process for treating a hydrocarbon stream, comprising A) passing the hydrocarbon stream into a vessel containing a packed zone and a coalescing zone; B) passing an amine stream into the vessel at a location above an inlet for the hydrocarbon stream; and C) withdrawing the hydrocarbon stream.
- An embodiment of the invention is one, any or all of prior embodiments in this paragraph up through the first embodiment in this paragraph, wherein the packed zone comprises one or more rings or one or more trays.
- An embodiment of the invention is one, any or all of prior embodiments in this paragraph up through the first embodiment in this paragraph, wherein the packed zone comprises one or more rings, which in turn comprises ceramic or metal.
- An embodiment of the invention is one, any or all of prior embodiments in this paragraph up through the first embodiment in this paragraph, wherein the coalescing zone comprises at least one of a mesh and one or more vanes.
- An embodiment of the invention is one, any or all of prior embodiments in this paragraph up through the first embodiment in this paragraph, wherein the coalescing zone comprises a mesh wherein the mesh comprises a coating.
- An embodiment of the invention is one, any or all of prior embodiments in this paragraph up through the first embodiment in this paragraph, wherein the coating comprises a hydrophilic coating.
- An embodiment of the invention is one, any or all of prior embodiments in this paragraph up through the first embodiment in this paragraph, wherein the amine comprises at least one alkanolamine.
- An embodiment of the invention is one, any or all of prior embodiments in this paragraph up through the first embodiment in this paragraph, wherein the alkanolamine comprises at least one of monoethanolamine, diethanolamine, and methyl diethanolamine.
- An embodiment of the invention is one, any or all of prior embodiments in this paragraph up through the first embodiment in this paragraph, wherein the hydrocarbon stream comprises 500 - 50,000 ppm, by weight, hydrogen sulfide upstream of the vessel.
- An embodiment of the invention is one, any or all of prior embodiments in this paragraph up through the first embodiment in this paragraph, wherein the withdrawn hydrocarbon stream comprises no more than 15 ppm, by weight, hydrogen sulfide.
- An embodiment of the invention is one, any or all of prior embodiments in this paragraph up through the first embodiment in this paragraph, wherein the hydrocarbon stream further comprises one or more C4 ⁇ hydrocarbons.
- a second embodiment of the invention is a process for treating a hydrocarbon stream, comprising A) passing the hydrocarbon stream comprising hydrogen sulfide to an absorption zone; B) passing an amine stream to an absorption zone for absorbing hydrogen sulfide; and C) passing the hydrocarbon stream from the absorption zone to a coalescing zone for removing one or more amines.
- An embodiment of the invention is one, any or all of prior embodiments in this paragraph up through the second embodiment in this paragraph, wherein the coalescing zone is comprised in a horizontal vessel.
- An embodiment of the invention is one, any or all of prior embodiments in this paragraph up through the second embodiment in this paragraph, wherein the coalescing zone is comprised in a vertical vessel.
- An embodiment of the invention is one, any or all of prior embodiments in this paragraph up through the second embodiment in this paragraph, further comprising passing a water stream to the coalescing zone.
- An embodiment of the invention is one, any or all of prior embodiments in this paragraph up through the second embodiment in this paragraph, further comprising passing a water stream to the coalescing zone.
- An embodiment of the invention is one, any or all of prior embodiments in this paragraph up through the second embodiment in this paragraph, wherein the coalescing zone comprises at least one of a mesh and one or more vanes.
- An embodiment of the invention is one, any or all of prior embodiments in this paragraph up through the second embodiment in this paragraph, wherein the coalescing zone comprises the mesh wherein the mesh comprises a coating.
- a third embodiment of the invention is an apparatus for removing hydrogen sulfide from a hydrocarbon stream, comprising A) an amine absorption zone comprising a first vessel containing a packed zone and a coalescing zone wherein the coalescing zone comprises a hydrophilic mesh; B) a prewash zone comprising a second vessel downstream of the amine absorption zone; C) an extraction zone downstream from the prewash zone; and D) an alkali regeneration zone in communication with the extraction zone.
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- Oil, Petroleum & Natural Gas (AREA)
- Organic Chemistry (AREA)
- Engineering & Computer Science (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
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Abstract
One exemplary embodiment can be a process for treating a hydrocarbon stream. The stream can include passing the hydrocarbon stream into a vessel containing a packed zone and a coalescing zone, passing an amine stream into the vessel at a location above an inlet for the hydrocarbon stream, and withdrawing the hydrocarbon stream.
Description
PROCESS FOR TREATING A HYDROCARBON STREAM AND AN APPARATUS
RELATING THERETO STATEMENT OF PRIORITY
[0001] This application claims priority to U.S. Application No. 13/920,432 which was filed June 18, 2013, the contents of which are hereby incorporated by reference in its entirety. FIELD OF THE INVENTION
[0002] This invention generally relates to a process for treating a hydrocarbon stream, and an apparatus relating thereto.
DESCRIPTION OF THE RELATED ART
[0003] Amine carryover and amine solubility in hydrocarbons, such as fuel gas and liquefied petroleum gas, can cause amine loss and major upsets in caustic extraction and downstream units. When mixed with caustic solutions, amines may cause emulsions in hydrocarbons resulting in off-specification product, high caustic consumption, corrosion of carbon steel in a vapor phase of a separator, and loss of production due to operating at lower hydrocarbon flow rates. It would be desirable to eliminate these problems by making the hydrocarbon streams entering the extraction unit amine free. Often, the amine carryover is accentuated when processing a liquefied petroleum gas derived from fluid catalytic cracking and coker units. Knockout drums can remove entrained amine, and amine water washes may remove soluble amine; however, such devices are typically insufficient to provide the requisite separation. Hence, there is a desire to provide a suitable amine process that can reduce costs by reducing vessel size and possibly eliminate equipment.
SUMMARY OF THE INVENTION
[0004] One exemplary embodiment can be a process for treating a hydrocarbon stream. The stream can include passing the hydrocarbon stream into a vessel containing a packed zone and a coalescing zone, passing an amine stream into the vessel at a location above an inlet for the hydrocarbon stream, and withdrawing the hydrocarbon stream.
[0005] Another exemplary embodiment may be a process for treating a hydrocarbon stream. The process may include passing the hydrocarbon stream having hydrogen sulfide to
an absorption zone, passing an amine stream to an absorption zone for absorbing hydrogen sulfide, and passing the hydrocarbon stream from the absorption zone to a coalescing zone for removing one or more amines.
[0006] A further embodiment can be an apparatus for removing hydrogen sulfide from a hydrocarbon stream. The apparatus may include an amine absorption zone having a first vessel containing a packed zone and a coalescing zone, a prewash zone including a second vessel downstream of the amine absorption zone, an extraction zone downstream from the prewash zone, and an alkali regeneration zone in communication with the extraction zone. Often, the coalescing zone has a hydrophilic mesh.
[0007] The embodiments disclosed herein can use a coalescing media to enhance the separation of amine and hydrocarbons at the top of an absorber column and/or in a knockout drum. Generally, this coalescing media enhances the separation of spent water and hydrocarbons in the amine water washes. Typically, the coalescing media has hydrophilic properties including a coated or an uncoated mesh, a corrugated sheet media, or other liquid- liquid coalescing media.
[0008] One exemplary coalescing media may include a fluoropolymer-coated mesh for separating hydrocarbons from an aqueous solution, although a stainless steel mesh may alternatively be utilized. Preferably, smaller vessels and/or elimination of some vessels may reduce the overall cost and facilitate construction of modular units. Thus, the embodiments disclosed herein may reduce both capital and operating costs of the treating units.
DEFINITIONS
[0009] As used herein, the term "stream" can include various hydrocarbon molecules, such as straight-chain, branched, or cyclic alkanes, alkenes, alkadienes, and alkynes, and optionally other substances, such as gases, e.g., hydrogen, or impurities, such as heavy metals, and sulfur and nitrogen compounds. He stream can also include aromatic and non- aromatic hydrocarbons. Moreover, the hydrocarbon molecules may be abbreviated CI, C2, C3...Cn where "n" represents the number of carbon atoms in the one or more hydrocarbon molecules. Furthermore, a superscript "+" or "-" may be used with an abbreviated one or more hydrocarbons notation, e.g., C3+ or C3~, which is inclusive of the abbreviated one or more hydrocarbons. As an example, the abbreviation "C3 " means one or more hydrocarbon molecules of three carbon atoms and/or more. In addition, the term "stream" may be
applicable to other fluids, such as aqueous and non-aqueous solutions of alkaline or basic compounds, such as sodium hydroxide.
[0010] As used herein, the term "zone" can refer to an area including one or more equipment items and/or one or more sub-zones. Equipment items can include one or more reactors or reactor vessels, heaters, exchangers, pipes, pumps, compressors, and controllers. Additionally, an equipment item, such as a reactor, dryer, or vessel, can further include one or more zones or sub-zones.
[0011] As used herein, the term "rich" can mean an amount of at least generally 50%, and preferably 70%, by mole, of a compound or class of compounds in a stream. If referring to a solute in solution, e.g., one or more disulfide compounds in an alkaline solution, the term
"rich" may be referenced to the equilibrium concentration of the solute. As an example, 5%, by mole, of a solute in a solvent may be considered rich if the concentration of solute at equilibrium is 10%>, by mole.
[0012] As used herein, the term "substantially" can mean an amount of at least generally 80%), preferably 90%>, and optimally 99%, by mole, of a compound or class of compounds in a stream.
[0013] As used herein, the terms "absorbent" and "absorber" include, respectively, an adsorbent and an adsorber, and relates, but is not limited to, absorption, and/or adsorption.
[0014] As used herein, the term "coupled" can mean two items, directly or indirectly, joined, fastened, associated, connected, or formed integrally together either by chemical or mechanical means, by processes including stamping, molding, or welding. What is more, two items can be coupled by the use of a third component such as a mechanical fastener, e.g., a screw, a nail, a bolt, a staple, or a rivet; an adhesive; or a solder.
[0015] As used herein, the term "coalescer" may be a media containing an optionally coated metal mesh, glass fibers, or other material to facilitate separation of immiscible liquids of similar density.
[0016] As used herein, the term "immiscible" can mean two or more phases that cannot be uniformly mixed or blended.
[0017] As used herein, the term "phase" may mean a liquid, a gas, or a suspension including a liquid and/or a gas, such as a foam, aerosol, or fog. A phase may include solid particles. Generally, a fluid can include one or more gas, liquid, and/or suspension phases.
[0018] As used herein, the term "alkali" can mean any substance that in solution, typically a water solution, has a pH value greater than 7.0, and exemplary alkali can include sodium hydroxide, potassium hydroxide, or ammonia. Such an alkali in solution may be referred to as "an alkaline solution" or "an alkaline" and includes caustic, i.e., sodium hydroxide in water.
[OO19] As used herein, the term "parts per million" may be abbreviated herein as "ppm" and "weight ppm" may be abbreviated herein as "wppm".
[0020] As used herein, the term "mercaptan" typically means thiol and may be used interchangeably therewith, and can include compounds of the formula RSH as well as salts thereof, such as mercaptides of the formula RS~M+ where R is a hydrocarbon group, such as an alkyl or aryl group, that is saturated or unsaturated and optionally substituted, and M is a metal, such as sodium or potassium.
[0021] As used herein, the term "disulfides" can include dimethyldisulfide,
diethyldisulfide, and ethylmethyldisulfide, and possibly other species having the molecular formula RSSR' where R and R' are each, independently, a hydrocarbon group, such as an alkyl or aryl group, that is saturated or unsaturated and optionally substituted. Typically, a disulfide is generated from the oxidation of a mercaptan-containing caustic and forms a separate hydrocarbon phase that is not soluble in the aqueous caustic phase. Generally, the term "disulfides" as used herein excludes carbon disulfide (CS2).
[0022] As used herein, the weight percent or ppm of sulfur, e.g., "wppm-sulfur" is the amount of sulfur, and not the amount of the sulfur-containing species unless otherwise indicated. As an example, methylmercaptan, CH3SH, has a molecular weight of 48.1 with 32.06 represented by the sulfur atom, so the molecule is 66.6%, by weight, sulfur. As a result, the actual sulfur compound concentration can be higher than the wppm-sulfur from the compound. An exception is that the disulfide content in caustic can be reported as the wppm of the disulfide compound.
[0023] As used herein, the term "lean" can describe a fluid optionally having been treated and desired levels of sulfur, including one or more mercaptans and one or more disulfides for treating one or more C1-C4 hydrocarbons.
[0024] As used herein, the term "regeneration" with respect to a solvent stream can mean removing one or more disulfide sulfur species from the solvent stream to allow its reuse.
[0025] As used herein, the terms "degrees Celsius" may be abbreviated "° C" and the term "kilopascal" may be abbreviated "KPa" and all pressures disclosed herein are absolute.
[0026] As depicted, process flow lines in the figures can be referred to, interchangeably, as, e.g., lines, pipes, branches, distributors, streams, effluents, feeds, products, portions, catalysts, withdrawals, recycles, suctions, discharges, and caustics.
BRIEF DESCRIPTION OF THE DRAWINGS
[0027] FIG. 1 is a schematic depiction of an exemplary apparatus.
[0028] FIG. 2 is an elevational, cross-sectional view of an exemplary absorption zone.
[0029] FIG. 3 is an elevational, cross-sectional view of an exemplary coalescing zone.
[0030] FIG. 4 is an elevational, cross-sectional view of another exemplary coalescing zone.
[0031] FIG. 5 is an elevational, cross-sectional view of a further exemplary coalescing zone.
DETAILED DESCRIPTION
[0032] Referring to FIG. 1, an apparatus 10 for removing hydrogen sulfide from a hydrocarbon stream can include an amine absorption zone or absorption zone 100, a coalescing zone 200, a prewash zone 400, an extraction zone 500, and an alkali regeneration zone 600. A hydrocarbon stream 40 including one or more C4~ hydrocarbons, such as a liquefied petroleum gas or a fuel gas containing one or more thiol compounds, may be provided to the amine absorption zone 100. Generally, the hydrocarbon stream 40 may be rich in or substantially has one or more C4~ hydrocarbons. The hydrocarbon stream 40 may be one or more liquids, gases, or a mixture of one or more gases and liquids.
[0033] The amine absorption zone 100 can receive an amine stream 60 for absorbing hydrogen sulfide. The amine is described in further detail below. In one exemplary embodiment, the amine absorption zone 100 can include an amine absorber or a first vessel containing a series of trays. The hydrocarbon stream 40 can be provided via a distributor below a mid-point of the vessel. A nozzle for delivering the amines can be disposed toward the top of the vessel to allow counter-current contact of the amines descending in the vessel and the hydrocarbon ascending in the vessel. Generally, the amines in the vessel react with hydrogen sulfide to yield thiol amides.
[0034] The conditions within the amine absorption zone 100 can include a temperature of 0 - 100° C, and pressure of 100 - 4,000 KPa. Generally, there are 10 - 25 moles of amine for each mole of combined hydrogen sulfide and carbon dioxide to be removed. Typically, the hydrocarbon stream 40 contains 1,000 - 2,000 wppm of hydrogen sulfide that is reduced down to 15 wppm of hydrogen sulfide concentration in the withdrawn hydrocarbon stream. An amine effluent stream rich in thiol amides can exit the bottom of the amine absorber vessel while a hydrocarbon stream 80 may exit the top of the amine absorber vessel with a substantially reduced concentration of hydrogen sulfide. Additionally, carbon dioxide or other acid gases that are possibly present in the hydrocarbon stream 40 may also react with the amines and are absorbed into the amine effluent stream leaving the amine absorber vessel.
[0035] A rich amine stream 70 can exit the amine absorption zone 100, which may be regenerated. An exemplary amine absorption zone is disclosed in, e.g., US 7,381,309.
Another version of an amine absorption zone 100 is discussed hereinafter.
[0036] The hydrocarbon stream 80 from the amine absorption zone 100 can be sent to the optional coalescing zone 200, as hereinafter described. A hydrocarbon stream 90 can be obtained and sent to the prewash zone 400 containing a prewash, or a second vessel 410 for removing hydrogen sulfide by converting to, e.g., sodium sulfide. Subsequently, a prewash effluent 420 can be sent to an extraction zone 500 downstream from the prewash zone 400. A lean alkali stream 610 at least partially obtained from the alkali regeneration zone 600 may be split into a portion 620 combined with the hydrocarbon stream 90 prior to entering the prewash zone 400 and another portion 630 provided to the extraction zone 500. Generally, a product stream 510 is obtained from the extraction zone 500 and a rich alkali stream 520 can be sent to the alkali regeneration zone 600, which may include an oxidation vessel and disulfide separator. The rich alkali stream 520 may be regenerated to provide a lean alkali stream 610 provided to the hydrocarbon stream 90 and extraction zone 500, as discussed above. Exemplary prewash, extraction, and alkali regeneration zones 400, 500, and 600 are disclosed in, e.g., US 7,381,309.
[0037] Referring to FIG. 2, an exemplary amine absorption zone or absorption zone 100 is depicted having a vessel or first vessel 120, which can contain a packed zone 128 and a coalescing zone 136. The packed zone 128 may include one or more rings or one or more trays made from ceramic or metal; such as Raschig rings, pall rings, and sieve trays. The packed zone 128 can receive the hydrocarbon stream 40 at an inlet 42 below an inlet 62 for
an amine stream 60 provided above the packed zone 128. Usually, the amine stream 60 includes at least one alkanolamine, including at least one of monoethanolamine,
diethanolamine, and methyl diethanolamine, preferably monoethanolamine and
diethanolamine in a water solution. Often, the amine stream 60 can include 15 - 40%, preferably 10 - 20%, by weight, amine with the balance water.
[0038] The vessel 120 can contain a hydrocarbon phase 44 and an amine phase 48 forming an interface 46. The amine phase 48 can be withdrawn as the rich amine stream 70 and regenerated. The hydrocarbon phase 44 can rise past the packed zone 128 to the coalescing zone 136, which can include a hydrophilic media. Generally, the hydrophilic media includes at least one of a metal mesh that is optionally coated; one or more glass fibers; or a metal, such as stainless steel, mesh. Desirably, the coating may be an oleophobic and/or hydrophilic coating usually suited for an oil phase. One exemplary mesh may have a coating sold under the trade designation COALEX or KOCH-OTTO YORK™ separations technology by Koch-Glitsch, LP of Wichita, KS. Alternatively, the coalescing zone 136 can include one or more vanes, such as metal and optionally coated with a hydrophilic coating. As such, the coalescing zone 136 can minimize the formation of emulsions, thereby potentially lowering utility and chemical costs, such as amine, alkali, and process water, and lowering operating costs.
[0039] Alternatively, if the hydrocarbons are in a gas phase, such as a fuel gas, the coalescing zone 136 may be replaced with a demister. Such a demister may be a vane or mesh, and constructed from any suitable material such as a metal, e.g., stainless steel. The hydrocarbon phase 44 can rise through the coalescing zone 136 and exit the vessel 120 as the hydrocarbon stream 80, which can pass to the coalescing zone 200 or directly to the prewash zone 400.
[0040] Referring to FIG. 3, the coalescing zone 200 for removing one or more amines is depicted. The coalescing zone 200 may include a vessel 210, which in this depicted embodiment is orientated horizontally, but in other embodiments may be orientated vertically. Often the vessel 210 includes a body 224 formed integrally with a boot 230. Typically, the vessel 210 contains a coalescing media 220 that occupies a vertical, cross- sectional slice of the body 224 of the vessel 210, thereby dividing the body 224 into two chambers. The hydrocarbon stream 80 can enter the vessel 210 and pass through the coalescing media 220 to form two phases, namely a hydrocarbon phase 240 and an amine
phase 250 forming an interface 248 typically in the boot 230. The coalescing media 220 can include at least one of a mesh, optionally coated, and one or more vanes. Desirably, the coalescing media is hydrophilic and can be one of the specific examples as described above. The amine phase 250 can be withdrawn as a rich amine stream 254 and be sent to any suitable destination, including an amine regeneration unit. A control valve can regulate the amount of the rich amine stream 254 for maintaining a desired level in the boot 230 by communicating with a level controller. The hydrocarbon phase 240 can be withdrawn as the hydrocarbon stream 90 and provided to the downstream extraction zone 500.
[0041] Referring to FIG. 4, another version of the coalescing zone 200 is depicted. In this exemplary version, the coalescing zone 200 can include a substantially horizontal vessel 270 that may receive the hydrocarbon stream 80 that is combined with a stream 274 including substantially water and a discharge stream 306, as hereinafter described, to form a combined stream 278 that may enter the vessel 270. The vessel 270 can contain a coalescing media 280 that can occupy a substantially vertical slice of the vessel 270 and divide the vessel 270 into two chambers. The coalescing media 280 can separate the combined stream into a hydrocarbon phase 284 forming an interface 292 with an aqueous phase 294. The aqueous phase 294 can be withdrawn as a water stream 298 and split into a recycle stream 302 and a purge stream 308, which can be sent to any suitable destination, including an amine regeneration unit. A control valve can regulate the amount withdrawn as the water stream 298 and communicate with a level controller to maintain the level in the vessel 270. The recycle stream 302 can be provided to a suction of a pump 304 and the discharge stream 306 combined with the streams 80 and 274. The hydrocarbon stream 90 can be withdrawn from the hydrocarbon phase 284 in the vessel 270 and provided to the downstream extraction zone 500.
[0042] Referring to FIG. 5, a further version of the coalescing zone 200 is depicted. In this exemplary version, the coalescing zone 200 can include a substantially vertical vessel 330 that may receive the hydrocarbon stream 80 that is combined with a stream 334 including substantially water and a discharge stream 366, as hereinafter described, to form a combined stream 338 that may enter the vessel 330. The vessel 330 can contain a coalescing media 340 that can occupy a substantially horizontal slice of the vessel 330 and divide the vessel 330 into two chambers. The coalescing media 340 can separate water from the hydrocarbons. The vessel 330 can also contain a hydrocarbon phase 344 forming an interface 350 with an
aqueous phase 354. The aqueous phase 354 can be withdrawn as a water stream 358 and split into a recycle stream 362 and a purge stream 368, which can be sent to any suitable destination, including an amine regeneration unit. A control valve can regulate the amount withdrawn as the water stream 358 and communicate with a level controller to maintain the level in the vessel 330. The recycle stream 362 can be provided to a suction of a pump 364 and the discharge steam 366 combined with the streams 80 and 334. The hydrocarbon stream 90 can be withdrawn from the hydrocarbon phase 344 in the vessel 330 and provided to the downstream extraction zone 500. SPECIFIC EMBODIMENTS
[0043] While the following is described in conjunction with specific embodiments, it will be understood that this description is intended to illustrate and not limit the scope of the preceding description and the appended claims.
[0044] A first embodiment of the invention is a process for treating a hydrocarbon stream, comprising A) passing the hydrocarbon stream into a vessel containing a packed zone and a coalescing zone; B) passing an amine stream into the vessel at a location above an inlet for the hydrocarbon stream; and C) withdrawing the hydrocarbon stream. An embodiment of the invention is one, any or all of prior embodiments in this paragraph up through the first embodiment in this paragraph, wherein the packed zone comprises one or more rings or one or more trays. An embodiment of the invention is one, any or all of prior embodiments in this paragraph up through the first embodiment in this paragraph, wherein the packed zone comprises one or more rings, which in turn comprises ceramic or metal. An embodiment of the invention is one, any or all of prior embodiments in this paragraph up through the first embodiment in this paragraph, wherein the coalescing zone comprises at least one of a mesh and one or more vanes. An embodiment of the invention is one, any or all of prior embodiments in this paragraph up through the first embodiment in this paragraph, wherein the coalescing zone comprises a mesh wherein the mesh comprises a coating. An embodiment of the invention is one, any or all of prior embodiments in this paragraph up through the first embodiment in this paragraph, wherein the coating comprises a hydrophilic coating. An embodiment of the invention is one, any or all of prior embodiments in this paragraph up through the first embodiment in this paragraph, wherein the amine comprises at least one alkanolamine. An embodiment of the invention is one, any or all of prior
embodiments in this paragraph up through the first embodiment in this paragraph, wherein the alkanolamine comprises at least one of monoethanolamine, diethanolamine, and methyl diethanolamine. An embodiment of the invention is one, any or all of prior embodiments in this paragraph up through the first embodiment in this paragraph, wherein the hydrocarbon stream comprises 500 - 50,000 ppm, by weight, hydrogen sulfide upstream of the vessel. An embodiment of the invention is one, any or all of prior embodiments in this paragraph up through the first embodiment in this paragraph, wherein the withdrawn hydrocarbon stream comprises no more than 15 ppm, by weight, hydrogen sulfide. An embodiment of the invention is one, any or all of prior embodiments in this paragraph up through the first embodiment in this paragraph, wherein the hydrocarbon stream further comprises one or more C4~ hydrocarbons.
[0045] A second embodiment of the invention is a process for treating a hydrocarbon stream, comprising A) passing the hydrocarbon stream comprising hydrogen sulfide to an absorption zone; B) passing an amine stream to an absorption zone for absorbing hydrogen sulfide; and C) passing the hydrocarbon stream from the absorption zone to a coalescing zone for removing one or more amines. An embodiment of the invention is one, any or all of prior embodiments in this paragraph up through the second embodiment in this paragraph, wherein the coalescing zone is comprised in a horizontal vessel. An embodiment of the invention is one, any or all of prior embodiments in this paragraph up through the second embodiment in this paragraph, wherein the coalescing zone is comprised in a vertical vessel. An embodiment of the invention is one, any or all of prior embodiments in this paragraph up through the second embodiment in this paragraph, further comprising passing a water stream to the coalescing zone. An embodiment of the invention is one, any or all of prior embodiments in this paragraph up through the second embodiment in this paragraph, further comprising passing a water stream to the coalescing zone. An embodiment of the invention is one, any or all of prior embodiments in this paragraph up through the second embodiment in this paragraph, wherein the coalescing zone comprises at least one of a mesh and one or more vanes. An embodiment of the invention is one, any or all of prior embodiments in this paragraph up through the second embodiment in this paragraph, wherein the coalescing zone comprises the mesh wherein the mesh comprises a coating. An embodiment of the invention is one, any or all of prior embodiments in this paragraph up through the second embodiment in this paragraph, wherein the coating comprises a hydrophilic coating.
[0046] A third embodiment of the invention is an apparatus for removing hydrogen sulfide from a hydrocarbon stream, comprising A) an amine absorption zone comprising a first vessel containing a packed zone and a coalescing zone wherein the coalescing zone comprises a hydrophilic mesh; B) a prewash zone comprising a second vessel downstream of the amine absorption zone; C) an extraction zone downstream from the prewash zone; and D) an alkali regeneration zone in communication with the extraction zone.
[0047] Without further elaboration, it is believed that one skilled in the art can, using the preceding description, utilize the present invention to its fullest extent. The preceding preferred specific embodiments are, therefore, to be construed as merely illustrative, and not limitative of the remainder of the disclosure in any way whatsoever.
[0048] In the foregoing, all temperatures are set forth in degrees Celsius and, all parts and percentages are by weight, unless otherwise indicated.
[0049] From the foregoing description, one skilled in the art can easily ascertain the essential characteristics of this invention and, without departing from the spirit and scope thereof, can make various changes and modifications of the invention to adapt it to various usages and conditions.
Claims
1. A process for treating a hydrocarbon stream, comprising:
A) passing the hydrocarbon stream into a vessel containing a packed zone and a coalescing zone;
B) passing an amine stream into the vessel at a location above an inlet for the hydrocarbon stream; and
C) withdrawing the hydrocarbon stream.
2. The process according to claim 1 , wherein the packed zone comprises one or more rings or one or more trays.
3. The process according to claim 2, wherein the packed zone comprises one or more rings, which in turn comprises ceramic or metal.
4. The process according to claim 1 or 2, wherein the coalescing zone comprises at least one of a mesh and one or more vanes.
5. The process according to claim 1 or 2, wherein the coalescing zone comprises a mesh wherein the mesh comprises a coating.
6. The process according to claim 5, wherein the coating comprises a hydrophilic coating.
7. The process according to claim 1 or 2, wherein the amine comprises at least one alkanolamine.
8. The process according to claim 7, wherein the alkanolamine comprises at least one of monoethanolamine, diethanolamine, and methyl diethanolamine.
9. The process according to claim 1 or 2, wherein the hydrocarbon stream comprises 500 - 50,000 ppm, by weight, hydrogen sulfide upstream of the vessel.
10. An apparatus for removing hydrogen sulfide from a hydrocarbon stream, comprising:
A) an amine absorption zone comprising a first vessel containing a packed zone and a coalescing zone wherein the coalescing zone comprises a hydrophilic mesh;
B) a prewash zone comprising a second vessel downstream of the amine absorption zone;
C) an extraction zone downstream from the prewash zone; and
D) an alkali regeneration zone in communication with the extraction zone.
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| US13/920,432 US9126879B2 (en) | 2013-06-18 | 2013-06-18 | Process for treating a hydrocarbon stream and an apparatus relating thereto |
| US13/920,432 | 2013-06-18 |
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| WO2014204740A1 true WO2014204740A1 (en) | 2014-12-24 |
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| US20110142738A1 (en) | 2009-12-16 | 2011-06-16 | Uop Llc | Method for treating spent regeneration gas |
| US20140091010A1 (en) * | 2012-09-28 | 2014-04-03 | Uop, Llc | Process and apparatus for removing hydrogen sulfide |
| US9284493B2 (en) * | 2013-06-18 | 2016-03-15 | Uop Llc | Process for treating a liquid hydrocarbon stream |
| US9327211B2 (en) * | 2013-06-18 | 2016-05-03 | Uop Llc | Process for removing carbonyl sulfide in a gas phase hydrocarbon stream and apparatus relating thereto |
| US9393526B2 (en) * | 2013-06-28 | 2016-07-19 | Uop Llc | Process for removing one or more sulfur compounds and an apparatus relating thereto |
-
2013
- 2013-06-18 US US13/920,432 patent/US9126879B2/en not_active Expired - Fee Related
-
2014
- 2014-06-11 WO PCT/US2014/041867 patent/WO2014204740A1/en not_active Ceased
-
2015
- 2015-07-29 US US14/812,644 patent/US20150328580A1/en not_active Abandoned
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|---|---|---|---|---|
| US5877386A (en) * | 1995-10-05 | 1999-03-02 | Union Carbide Chemicals & Plastics Technology Corporation | Method for sweetening of liquid petroleum gas by contacting with tea and another amine |
| US6749741B1 (en) * | 2001-12-20 | 2004-06-15 | Uop Llc | Apparatus and process for prewashing a hydrocarbon stream containing hydrogen sulfide |
| US7749309B2 (en) * | 2002-03-12 | 2010-07-06 | Basf Aktiengesellschaft | Method for deacidifying a fluid stream and washing liquid used in such a method |
| US20120000827A1 (en) * | 2010-06-30 | 2012-01-05 | Uop, Llc | Process for removing one or more sulfur compounds from a stream |
| US20120000826A1 (en) * | 2010-06-30 | 2012-01-05 | Uop, Llc | Process for reducing corrosion |
| CN202786166U (en) * | 2012-07-31 | 2013-03-13 | 宁波中一石化科技有限公司 | A device for removing hydrogen sulfide from liquefied petroleum gas |
Also Published As
| Publication number | Publication date |
|---|---|
| US20140371505A1 (en) | 2014-12-18 |
| US20150328580A1 (en) | 2015-11-19 |
| US9126879B2 (en) | 2015-09-08 |
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